MPC-3000 Field Technical Manual
Contents
1. Auto Run 5 Mode 01 00 HOURS Pump2 Pvlv Auxl Aux2 Ster Note pressing Auto Run again will add time in I hour increments il NG STARTI NG Priming 2 00 i When 30 seconds remaining Pump2 Off Pump1 On Making RUN AUTO MODE Pump1 Pump2 Dvlv Water O 59 HOURS Aux1 Aux2 Ster Countdown to 0 Flush FRESH WATER Pump2 Cycles On Off FLUSH 5 00 Fvlv Auxl Countdown to 0 FLUSH TI MER ee Storage NTERVAL 119 59 Countdown to 0 Perform Flush Cycle Repeats Note Pump2 flush on off times seconds as well as storage time hours are programmable via internal software Storage Auto STARTI NG Pump2 Fvlv Pvlv Auxl Mode Store 5 30 FRESH WATER Pump2 Cycles On Off Flush FLUSH 5 00 Fvlv Aux FLUSH TI MER NTERVAL 119 59 Storage Countdown to 0 repeat flush Cycle repeats Auxl 23 Press and hold Auto Fill E AUTO FI LL MODE Pump2 Pvlv Auxl Mode Aux2 Ster For 5 it STARTI NG 1 30 When 30 seconds remaining Pump2 Off Pump On AUTO FELL Pump1 Pump2 Dvlv Aux1 Aux2 Ster Will produce water until tank 1 switch closes Auto Fill Mode If Tankl max Tank s Full Switch closes TANK S FULL Pump2 Fvlv Pvlv Auxl STARTI NG 5 30 TANK S FULL FRESH WATER Pump2 Cycles On Off FLUSH 5 00 Fvlv Aux Display will toggle Tank s Full to Fresh Water Flush every 5 seconds Countdown to 0 TANK S FULL FLUSH TI MER Auxl NTERVAL 119 592. Display will toggle Tank s Full to Flush Timer Interval every 5 seconds Countdown to 0 If timer reaches zero another fresh water flush will be performed If tank 2 min switch opens the timer will interrupt and the unit will go back into auto fill mode production mode 24 Run time an Readouts SP Alarm Pressing Alarm Disp at any Push and hold Disp Converts to Metric time during run cycle will cycle through the following readouts GPH az Metric LPH ITITITI 1 TI PRODUCT IT gt 5 O HITO 68 a HI GH FEED WATER BAR 3 9 PREFI LTER GOOD HIT REPLACE HOURS TOTAL 000000 25 If inlet pressure gt max pressure 150 psi for Newport systems HI GH PRESSURE Shutdown Audible Alarm Alarm LED lit If stroke not sensed for 30 seconds RE STARTI NG 2 00 Countdown to 0 retry previous mode If still no stroke RE STARTI NG 00 Countdown to 0 retry previous mode SYSTEM STALLED If still no stroke Pump1 Off Pump2 On Pump1 Off Pump2 On Shutdown Audible Alarm Alarm LED lit If no inlet 10 of vacuum sensed at vacuum switch Error Occurred CK SEA STRAI NER Begin FWF mode Fresh Water F RESH WATER Flush FLUSH 5 00 Countdown to 0 CK SEA STRAI NER Shutdown Audible Alarm Alarm LED lit If problem corrects itself Audible
3. inlet and outlet connections was wrong A number of systems went out with the cables reversed To test this remove one of the cables at the pressure sensor and start the system Ifthe system stops and a Check Prefilter alarm is displayed then the cable that is still connected should be located at the inlet side Ifthe system continues to run then the ca ble that is connected is the outlet cable and should be located on the outlet side of the filter port Inlet side Outlet side Notice silkscreen is reversed Inlet side Outlet side 17 Tank Switch Installation and Operation There are two sets of terminals on the MPC 3000 PCB that can be used in four different con figurations to automatically start and stop the watermaker or to automatically stop the water maker when the tank s are full without the Auto Start feature These terminals are on the green ten pin connector and are labeled Float Switch 1 and Float Switch 2 Float Switch 1 is the tank full switch and Float Switch 2 is the tank empty switch If the unit is wired for both auto start and auto stop it can be put into auto fill mode by pushing and holding the Auto Run switch on the MPC 3000 display In this mode the watermaker will start whenever the water level drops below the tank empty switch thus opening it breaking the circuit When the tank fills up and both the tank full and tank empty switches have remained closed for two m
4. ece cece nce ne Nakaka nennen en nenn 29 Spectra Version 1 00 Shea LOD Deka Port About MHETFRESSUFE gp ii a a OS y AATE GEH DIFF PRESSURE IM Te Ai a ui aie 40 50 EALINITY PFH A BE mm 800 Fresh wister Tank Baay gina P aaa NG pa T Raisa Fiss Mate Meise D St Tiaraduc i Zeis Calakan Paa E 500 24 PP Theok 2 Tiered 2 Deo Cision Test 350 PSI Mi Prem 0PH Tondoen D 7 Deen Celbroton a 10 PSI OOF Para 5 H sho 120 Pah Period P Magar Hipa 3 Pung n Tine 0 2 Fin Ot Five u Software Installation from CD 1 Insert the Spectra Watermakers CD ROM into the computer s CD ROM drive 2 Using My Computer or Windows Explorer locate and double click the setup exe file on the CD ROM drive This will begin the installation process Follow the on screen instructions 3 When the software is installed it will open from the Start Programs menu 4 Before using the software your MPC 3000 circuit board must be connected to your computer s COM port using a standard RS 232 serial cable NO crossovers on cable 12V or 24V DC power must be applied to the MPC 3000 board and the board must be on before the software can communicate with it The software may not run if these steps are not taken You will get an error message if there is a COM port conflict 5 If you have no serial port available you may purchase a USB to serial port adapter Once the soft ware h
5. pressure relief control for the watermachine series and fixes a few small glitches Uses version 1 08 software A24 Minor fixes from A23 include enabling the Start Stop button to halt the system in ALL modes of operation and to display when the tanks are full when the system has shut down if applicable Soft ware for A24 is version 1 08 upgrading to A24 is a microprocessor change A23 is a test revision firmware Features added include voltage cutoff spread increase Auto fill mode and some display improvements A23 is quite functional but a few improvements have been made to make the system more user friendly Software for A23 is version 1 06 Upgrading to A23 is a microprocessor change A21 was the standard working firmware for a while with no frills solid working code Some prob lems that might be encountered with A21 are that the high and low voltage cutoffs are not spread out far enough you are more likely to see high and low voltage alarm problems because of it Software for A21 is version 1 03 Upgrading from A21 to A23 is a microprocessor change A19 to A21 require a minor wiring change in 12 and 24 volt systems When upgrading from A19 soft ware call the factory for instructions Upgrading an A19 1000gal Monterey AC system to A21 A23 requires only a new microprocessor no wiring changes are necessary 16 Prefilter Notes At some point around mid 2002 it was realized that the silkscreen on the PCB for the prefilter
6. valve will open Monerey Mode B Only Jumper at JP2 Removed paa RUN AUTO MODE uto Run Mode 01 00 HOURS Pump2 Fvlv Auxl Aux2 Ster Note pressing Auto Run again will add time in 1 hour increments il bai STARTI NG 0 05 Making RUN AUTO MODE Pump1 Dvlv Auxl Water O 59 HOURS Aux2 Ster Countdown to 0 Eh FRESH WATER Pungay FLUSH 5 00 Fvlv Auxl set Pump Off time to 0 Countdown to 0 FLUSH TI MER ee Storage NTERVAL 119 59 Countdown to 0 Perform Flush Cycle Repeats Note Pump 2 flush on off times seconds as well as storage time hours are programmable via internal software Storage Auto Sr FRESH VATER Ban ia FLUSH 5 00 Fvlv Auxl Flush set Pump Off time to 0 FLUSH TI MR ne Storage NTERVAL 119 59 Countdown to 0 repeat flush Cycle repeats 31 Press and hold Auto Fill Auto AUTO FILL MODE Pump2 Pvlv Auxl Mode Run gt Aux2 Ster For 5 seconds STARTI NG 1 30 AUTO FI LL MODE Pumpl Dvlv Auxl Aux2 Ster Will produce water until tank 1 switch closes Auto Fill Mode If Tankl max Tank s Full Switch closes TANK S FULL Pump2 Fvlv Auxl Pump2 TANK S FULL FRESH WATER a FLUSH 5 00 set Pump Off time to 0 Display will toggle Tank s Full to Fresh Water Flush every 5 seconds Countdown to 0 TANK S FULL FLUSH TI MER Auxl NTERVAL 119 59 Display will toggle Tank s Full to Flush Timer Int
7. 3 Pump Off Time 0 Newport 400 AC Version Max Pressure 150 Displacement 10 Flush Duration 6 Pump On Time 3 Pump Off Time 0 380 Modular Kit Max Pressure 140 Displacement 10 Flush Duration 4 Pump On Time 3 Pump Off Time 0 Newport 700 Max Pressure 200 Displacement 12 5 Flush Duration 7 Pump On Time 3 Pump Off Time 0 Newport 1000 or Monterey Max Pressure 250 Displacement 18 5 Flush Duration 8 Pump On Time 3 Pump Off Time 0 REV 401 04 13 Rotor Flow Meter We are currently shipping our watermakers with Gems brand rotor flow meters A rotor flow meter is a pinwheel device with a hall effect sensor built in installed in line with product water output from the reverse osmosis RO membrane When water passes through the meter it spins the pinwheel the hall effect sensor picks up the motions of the pinwheel and sends the frequency of the spinning pinwheel to the MPC board The MPC board then calculates based on a meter constant the gallon per minute output of product water thereby eliminating the need for a stroke sensor The rotor flow meter uses the same three terminals on the MPC 3000 circuit board as the stroke sensor When programming a watermaker with a rotor flow meter the Rotor Flow Meter check box must be checked The Displacement field will then read a default constant which can be adjusted up or down to calibrate the product flow reading on the display Sta
8. 5 Preot oles STEHE a Merceolt Warts KG S Di MirogofUNET Tupa Configuration Sangsa Data Modified 5 19 2005 11 59 4M Sira 4 bytes Movie Maker a Pelia Firefox 2 i KEM Find the Spectra folder Inside find and open spectra ini spectra ini Notepa Ede Format Wew He P spectra ini Notepad Eile Edit Formal Yew Help 4 vn crn i Open creo EI Cora 5 Page Seti Print Trip Change the number on the first row to be the same as the number of the COM port you chose then save and close the file Documents Satine Sah Belo amd Support Buri Log Ott Sam ndo AP Shui Doan Now we re ready to run the software Start Programs Spectra Spectra Version 1 08 Show LED Data Port About PATE BFH DIFF PRESSURE a ni ee ee Bi n 10 a t Mm E ae Fe FE BT an 1000 pis EL 123 T Ai Flees Haba Mets 0 2 Tagaan 1 cess Calbastas oe Pal ER FP Threads ert ree a 5 Pana 00 Trance 0 Diei Celadon En In SPs Ger Paa 107 Pah ion EY Fash Pica Inne plc 3 Patas 7 4 Fae Tine Kam The software should now run properly 10 Software Features 1 Show LCD Data Clicking on this field will change the settings window to allow you to change what is displayed on the control Panel This feature can allow you to customize the display for another language if desired Select the line to change enter a n
9. Clark Pump and get an accurate reading of GPH product output 18 Transducer 1 2 Zero Calibration Used to calibrate the pressure transducers if necessary 19 250 PSI Transducers Originally meant as a display light rather than a check box this field is not normally used or necessary Use PSI MAX pressure instead 20 Differential Calibration Used in the event that a differential pressure is noticed perhaps even at zero pressure yet the pressure transducers appear to be in calibration differential calibration can be used to offset the reading and resume a correct zero state 21 Flush Duration In minutes the time it will take to complete one flush cycle Typically 5 minutes or longer for systems with long membranes or more elaborate systems 22 Flush Period In hours the period of time between flushes while in unattended storage mode Typi cally 120 hours 5 days 23 Pump On Off Time In seconds the amount of time the pump will be turned on or off during a fresh water flush mode Meant to give the charcoal filter time to deal with the onrush of water some sys tems will have the pump off time set to 0 effectively turning the pump continuously on during fresh water flush Consult the Computer Settings chapter later in this manual to match your specific sys tem 24 Change Hours Just in case you want to roll back your odometer 25 READ and WRITE Any time a change is made to your settings you must WRITE it to the
10. alarm off FWF Mode Pump2 cycles On Off Fvlv Auxl Shutdown Audible Alarm Alarm LED lit 26 If DC Input voltage too low VOLTAGE TOO LOW Begin FWF Mode To Shutdown If DC input voltage too high VOLTAGE TOO HI GH Begin FWF Mode To Shutdown If salinity probe bad SALI Ni TY PROBE Shutdown or disconnected FAI LED If blown fuse CHECK F USE X Shutdown Where x represents number of blown fuse 1 5 If Tankl or Tank2 No display software registers that Tank1 switch closed for 2 or Tank is full minutes If Tankl AND Tank2 switch TANK S FULL closed for 2 minutes Depending on operating mode system may at this point begin a fresh water flush begin storage mode or shut down Refer to Operating Modes 27 If salinity above tolerance If salinity above tolerance for 20 minutes Shutdown Reject lamp lit 20 minute internal counter begins SALI N TY HI GH FLUSH 5 00 SALI NI TY HI GH Dvlv Off Begin FWF Mode Audible Alarm Alarm LED lit Auxl 28 Spectra MPC 3000 Operation Guide Monterey Mode This document is a basic outline of MPC 3000 mode operations It details what is seen on the LCD display what outputs are active during run time and how the different modes work together Monterey mode is used on all watermakers having only one feed pump Monterey Newport Catalina amp Ventura Ifthe JP2 pins on the MPC 3000 are no
11. as been installed open the directory where it was installed locate and double click the spectra exe file to run the program To reset the COM port follow the directions beginning on page 5 When the software is opened and the watermaker is connected you will see this window Spectra Version 1 00 Shea LOD Deka Port About MEL PRESSURE ma ls cn E iia Kia en AATE GPH DIFE FRESSURE apa go ng T Bi a 1D a a 40 50 SALIMTY PFH a BE an m m 800 Fresh wister Tank 2 Babess ibaga PET a iS T Rotos Flo Meis Meike D H Tisa 1 Ze Calalan Change Feed Hon Gm 500 Pa Tiaashokd 0 7 Trance Men Cision 150 PS kai Presse 2503 nanahan 0 baha Catbration Em 10 Ps OOF Peme 5 Fik uasan 120 H Fush Period HA Magar ibaan 3 Pain Tire 0 2 Fin Of fine MPC Software Port Settings e ul Pra Aco one Dif te Wirda Catalog tb Mea LE rey dering ring Bo terna U pollas Foram Cxargulea Hara Hr Advance Spoar Mimani Wirka ee Ferman 2002 Serie Pack 2 Fregetasad Is ag PEA BUDE 004 1506400 01 Heck HP e8000 TDZ EA Inde Pantig 4 CFU B0GHE 274 Gite SMB of RAN QuickTime ReaPlaver Regional and Language Symantec oh Taskbar and See Information about your computer system and change settings for hardware performance and automatic updates System Properties IT ng Compute Haran Sipain Pisika Girma Drane irse The Der os Haras liste all the h
12. erval every 5 seconds Countdown to 0 If timer reaches 0 another fresh water flush will be performed If Tank 2 min switch opens timer will interrupt and unit will go back into auto fill mode production mode 32 33
13. ery SPECTRA WATERMACHINES MPC 3000 Field Technical Manual FRESH WATER FLUSH pisi Spectra Watermakers Inc 20 Mariposa Road San Rafael CA 94901 Phone 415 526 2780 Fax 415 526 2787 E mail spectra spectrawatermakers com www spectrawatermakers com Rev 08 11 05 Spectra Watermakers MPC 3000 Field Technical Manual Revision A25 08 16 05 This manual is intended for use by Spectra Watermakers Field Service Technicians as a technical reference docu ment Its goal is to contain the necessary information as to be of value to field technicians addressing installation of hardware and software system configuration and system troubleshooting In the event that necessary information is not contained in this document call Spectra Watermakers at 415 526 2780 Table of Contents Software Installation 5 Software Port Settings mesi aia rE E EESE EEEIEI a na 7 Software Features aa NAGDAANG ANAND ae 11 Computer Settings wenns on BR 13 Rotor Flow Meter Operation 2sessesessessesseneeneenenneneenneeneennersenennenensennenen nennen 14 Salinity Probe Calibration u ass RR le 15 Upgrades a id He sig 16 Prefilter Notes rca nahe ee blu 17 Tank Switch Operation and Installation 0 cece ccc e cence cence cent ee eee eee eeeeaeneeaenaeans 18 MPC 3000 Operation Guide Gulfstream mode cecc eee ce eee ne nett ec Na eae naenaeneenees 19 MPC 3000 Operation Guide Monterey mode cccece cc
14. ew caption for that line and hit change There are limits to how many characters are allowed Contact the factory before making changes in this window LCD CAPTIONS ine 2 SALINITY Line 3 FEED WATER PSI NEW LCD CAPTION Line 4 HOURS TOTAL ba GPH PRODUCT ene aT E SAVE t READ Line 6 LOW HI o Line 7 50 125 BHANGE FILE FILE Line 8 GOOD REPLACE 2 Port Allows you to select which COM port on your computer will communicate with the MPC 3000 board via RS 232 serial cable 3 Inlet Pressure Displays real time system pressure at the prefilter inlet 4 Diff Pressure Displays real time pressure differential across the two prefilters 5 Hours Displays total hours the MPC 3000 has been run 6 Manual Auto Flush A Flush Timer These are simply display lights to show which mode the MPC 3000 is currently in The timer will display any countdown time for the current mode 7 Rate GPH Real time meter showing gallons or liters per hour product 8 Salinity Real time meter showing salinity measurement of product water in parts per million 9 Fresh Water Tank 1 Fresh Water Tank 2 Sea Strainer Display lights to indicate state of tank switches and sea strainer condition 10 Pump1 Pump2 Dvlv Fvlv Pvlv Aux1 Aux2 Aux3 Ster Display lights to indicate output states of the MPC board 11 Battery Voltage Displays current DC voltage applied to the MPC board 12 Rotor Flow Meter Check this box i
15. f a rotor flow meter is to be used Refer to Rotor Flow Meter Operation section later in this manual 13 Metric Check box to change display units of measurement from English to metric Can also be accomplished by pressing and holding Alarm Disp on the LCD display for 5 seconds 14 PPM Threshold Default at 500 ppm Sets the reject salinity level of product water This is currently factory set at 750 PPM Above 750ppm product is rejected below 750ppm it is accepted and di verted to holding tank 15 PSI Max Pressure Used to set the maximum allowable system pressure measured at prefilters Typically 150psi for Newport400 systems and 250psi for Monterey 1000 gallon systems 16 PSI DIF Pressure Used to set the differential cutoff pressure the two pressure sensors at the prefil ter are used to measure any difference in pressure between the two prefilters possibly caused by a dirty filter Differential Cutoff will stop system and sound alarm if differential pressure exceeds set maximum Typically set to 10 psi 17 Displacement A percentage value that matches the percentage value ofthe Clark Pump being used Equivalent to the size of the rod inside the Clark Pump if for example you were using a 10 pump then 10 of all water entering the Clark Pump would be displaced or squeezed through the mem brane into product water Since the size ofthe rod is known we can now use the stroke sensor to count the cycles ofthe
16. inutes the watermaker will shut down and flush itself The wa ter maker will then start back up when the water level drops below the tank empty switch and it remains open for 2 minutes This configuration allows for completely automatic operation If the watermaker does not need to start up within five days it will automatically do a fresh water flush Auto fill mode can be ended by pushing the Stop button or the Auto Flush button If the watermaker is in auto run mode it can be put into auto fill mode without stopping it by holding down the Auto Run button If the owner prefers to install the automatic shutoff feature without the automatic start up op tion only the tank full switch is used A jumper must be placed between the tank empty termi nals Float Switch 2 in place of the tank empty switch because the watermaker will only shut down if both sets of terminals are closed To use this mode the watermaker must be started up with the Stop Start button or the Auto Run button After the unit starts up press and hold the Auto Run button until the display reads Auto Fill Mode The watermaker will fill the tank and automatically enter auto flush mode It is possible to use the auto fill feature with two tanks A double throw electrical switch must be installed in a convenient location If only the single tank full switch is installed in each tank connect the wire from Float Switch 1 terminal 1 to the commo
17. llows m Right click on the correct port for your system and choose Properties Click on Port Settings Advanced Communications Port COM2 7 ag Gera Pad Seira Ores Deisy Mecca bt pas ant HA Datablitz E Baste Hora Sa 1 kaanak Hora LS For serial to serial communication select COM port 2 3 or 4 For USB to serial communication select COM port 2 3 or 4 but make sure that the assigned port number will not duplicate your serial port number if your computer has a serial port Advanced Settings for COM2 5 se PIRO bulas jreg 16280 conpalible LART Select kwan ihinga lo coed cannon poba Sales higher erg far Lati pidamine lessee Buller Loi I pag Arenal Buller Low Te Program Files File Bot Wew Favorites Took Help Geek Fe Folders Te Agress Program Files Explora Folders Search A Templates se a Debat Scan with Marton Anti Yina a DOWNLOAD Upload ising WS FTP Upload Wizard a le Properties CG M3OCache Bah Musk NA Open All Lisers Dee Explora All Lars SAcropbDe 2 5 Adobe Open Windows Explorer If you don t know how to do this right click on Start and choose Explore Navigate to your Program Files folder Ele Edit Yew Favorites Jools Hep Des erh Es Foder Fie Actress EC Program Fle pecra se EN agas Porra el Spectra Morceoft Ada a mj E Mera i a Go misoft inonipaga a
18. mer potentiometer on the board below the salinity probe jack Adjust until the display PPM matches the PPM reading from the hand held salinity monitor Turn ing the trim pot clockwise will lower the salinity reading and counter clockwise will raise it 4 Shut the system down and disconnect the jumper on the MPC board If a hand held meter is not available you can remove the probe and dip it into a known calibrated solu tion This can be obtained from Spectra MPC Se CALIBRATION ADJUSTMENT AS 15 Upgrades The version of microprocessor software used in the control is shown on the display whenever the wa termaker is in standby mode powered up but not in run or auto flush mode It is possible to upgrade Newport series watermakers through the different versions of software firmware Outlined below are some ofthe requirements and procedures necessary for upgrade NOTE It is very important to use the correct version of programming software for the version of mi croprocessor software B29 The current software version It fixed a pressure sensor calibration reset on start up error present in A28 and A29 if you are experiencing nuisance shutdowns from High Pressure or Service Prefilter alarms on systems using A28 or A29 A29 Modified salinity temperature calibration circuit A28 Removed system stalled shutdown during purge A27 Fixed a glitch in the metric pressure reading display A26 Added rotor flow A25 Adds automatic
19. micro processor It is recommended you follow up by pressing READ to ensure your changes took place Spectra Version 1 08 Shoe LOD Data Fort About UE ET na a7 PSI DEF PRESSURE an PEA mga Festa Tank DVlv Diversion Valve Pi o mo moa a WA Fviv Fresh Water Flush SALINITY PPM Sea Steiner Ns Abbreviations at PSU eer ee PVlv Priming Valve a KOMA 1 Auxl Auxiliary Contact One u The following pages describe a i aa al il al ao the function of each of the buttons and fields in the Spec tra MPC 3000 programming 7 Row Flow Meter Mero 0 4 Transducer 1 Zao Calibration Gang Lal o S00 E PPM Theeshokd To H Tianaduca 2 Zus Calibration T150 EPS MO Preu P Transducer 0 Ej Diera Calibration 10 SPS DIF Pres S H Flush Duration 120 7 Flush Period Os lt JDiplecemen 3 Purp n Tima ra Pump DA Tine wa Computer Settings These are typical computer settings for standard Spectra systems Unless otherwise specified all other values remain the default Newport 400 values Change the settings in the programming boxes as shown for each model SETTINGS FOR UNITS WITH STROKE SENSORS Ventura Max Pressure 125 Displacement 7 Flush Duration 3 Pump On Time 3 Pump Off Time 0 Catalina 300 Max Pressure 125 Displacement 10 Flush Duration 5 Pump On time 3 Pump off time 6 Newport 400 12 and 24v DC Max pressure 150 Displacement 10 Flush Duration 6 Pump On Time
20. n on the switch and run separate wires from the switch to each tank switch The second wires can both be run to Float Switch 1 terminal 2 If you are using two switches in each tank you will need a double pole double throw switch 18 Spectra MPC 3000 Operation Guide Gulfstream Mode This document is a basic outline of MPC 3000 mode operations It details what is seen on the LCD display what outputs are active during run time and how the different modes work together Gulfstream Mode is used on watermakers having two feed pumps Gulfstream amp Santa Cruz The MPC 3000 will be in Gulfstream mode if the JP2 pins on the MPC 3000 printed circuit board are jumped together In this mode the Watermaker has two RUN modes When the sys tem is started it will be in RUN HIGH Mode and both feed pumps will Run and the watermaker will make 380 gallons per day If the Stop button is held down for five seconds the watermaker will enter RUN LOW mode Pump One will stop and the unit will make 200 gpd 19 20 Power On Power gt OPEN PRESSURE RELI EF VALVE NOW All Off Aux On Initial Startup Auto Purge Mode STARTI NG 2 00 Pump2 Pvlv Auxl Aux2 or Start When 30 seconds remaining Stop Pump2 Off Pump1 On PURGI NG STORAGE Purgin Pump1 Pump2 Aux1 Aux2 rn SOLUTI ON 18 30 ae Countdown to 0 00 Done CLOSE PRESSURE All Off Aux On RELI EF VALVE NOW i Close pressure relief val
21. rde ranan naiak on yar compaia sa ba Chere h anagar to charga Ha probetas of ay drait Dares Dres Sigrang bate pos maka cure thet clas drrverc sa compatible vath inda aneka I keiten ki tun ough bites encore loca Y paste ha cena trim fing fester edits Harana Profiler sive Hadees parle promide xa naga b yna bo mak ug and das EP ET Choose the Hardware tab and click on Device Manager Device Manager Elle Action Wew Help ag 9 Computer ae DEK drives Y Display adapters gb DET a he 3 App disk controllers wh Floppy disk drives a Human Interface Devices 2 IDE AT A S TAP controllers gt i boards Ming and other painting devi Monitors sp Network adapters af Ports COM amp LPT Processors D Sound video and game controllers F System das ag Universal Serial Bus controllers Se INELWOT K duapLer 5 Y Ports COM amp LPT EdC Communications Port C J ECP Printer Port LPT1 s Processors Open the Ports group Ports Communications Port amp Ports COM amp LPT 2 Communications Port COM2 amp ECP Printer Port LPT1 RA Prolific USB to Serial Comm Port COM3 The above picture shows the alternative USB to serial device in the device manager It s located under the same group of ports The way to setup the COM port will be the same as it is to set the serial to serial communication port which is as fo
22. rt with a setting of 14 000 Run the watermaker with the product going into a meas ured container instead of the tank and time the product flow Adjust the roto flow con stant up or down until the display reads the same as the actual measured flow 14 Salinity Probe Calibration Salinity is a measurement of total dissolved solids in liquid TDS These solids will conduct electric ity to varying degrees A special probe is used with two electrical contacts in it to determine the resis tance to the flow of electricity in the liquid In the Spectra Watermakers systems the salinity probe is located just before the diversion valve at the output of the RO membrane This way we can look at the salinity level of the product water before deciding to either reject the water or accept it and divert it into the holding tank The salinity level in parts per million PPM can be seen either through the salinity meter in the soft ware or by adding a jumper to the MPC board in the calibrate position The salinity can then be seen on the LCD display rather than a bar graph After adding the jumper it may be necessary to cycle through the different LCD displays until the display reads Salinity Procedure 1 Locate the calibrate jumper location on the MPC 3000 Board Jump the terminals 2 Start the system After the salinity stabilizes test the product water with a calibrated hand held tester 3 Locate the MPC calibration trim
23. t jumped together the system will be in Monterey mode In this mode there is no Run High or Run Low mode option Instead the pump 2 contacts are used to control the feed pump flush speed or flush on off timing Care should be taken to insure that the proper mode has been selected 29 Monerey Mode B Only Jumper at JP2 Removed Power On Power gt OPEN PRESSURE RELI EF VALVE NOW All Off Aux On Initial Startup STARTI NG Purge Mode Auto gt O 3 0 Pump2 Pvlv Auxl Aux2 Run or Start Stop PURG NG STCRAGE Purging SOLUTI ON 18 30 Pumpl Aux1 Aus Countdown to 0 00 Done CLOSE PRESSURE All Off Auxl On RELI EF VALVE NOW Bypass Purge Auto Mode Run PURGE MODE and BYPASSED Start Stop Simultaneously Manual Run Mode Start Pump2 Fvlv Auxl Aux2 Stop Ster Displayed for 10 secs STARTI NG Priming 0 10 When 30 seconds remaining Pump2 Off Pump1 On Pumpl Dvlv Aux1 Aux2 Making Water Ster Note on diversion valve operation During a water making mode a 60 second salinity check is performed If salinity is within tolerance lt 500ppm for a continuous 60 seconds the diversion valve will open and the good LED will be lit If salinity is out of tolerance the diversion valve will close and the reject LED will be lit Salinity must drop below tolerance and remain within tolerance for a continuous 60 seconds before diversion
24. ve and press Start Stop Start RUN H GH Pump2 Pvlv Aux1 Aux2 Stop Ster Displayed for 10 secs kdi STARTI NG When 30 seconds remaining Priming 2 00 Pump2 Off Pump1 On PURGI NG PRODUCT Pump1 Pump2 Aux1 Aux2 10 00 Ster GPH PRODUCT Pump1 Pump2 DvIv Auxl Making Water ENT 22 Aux2 Ster Auto Bypass Purge Bun PURGE MODE Hagai and BYPASSED Start Stop Simultaneously 21 Manual Run Mode Start RUN HI GH MODE Pump2 Pvlv Aux1 Aux2 Stop Ster Displayed for 10 secs STARTI NG Priming 2 00 When 30 seconds remaining Pump2 Off Pump1 On GP H PRODUCT Pump1 Pump2 DvIv Auxl Making Water NINI 22 Aux2 Ster NOTE On diversion valve operation During a water making mode a 60 second salinity check is performed If salinity is within tolerance lt 500ppm for a continuous 60 seconds the diversion valve will open and the good LED will be lit If salinity is out of tolerance the diversion valve will close and the reject LED will be lit Salinity must drop below tolerance and remain within tolerance for a continuous 60 seconds before diversion valve will open Low Mode a RUN H GH MODE Start gt Stop Then press again Start gt RUN LOW MODE Pump Pvlv Auxl Aux2 Ster and hold for 5 seconds STARTI NG When 30 seconds remaining 1 30 Pump2 Off Pump1 On GPH PRODUCT Pump1 Dvlv Auxl OO 22 A Ster 22 RUN AUTO MODE
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