CEVi, CEVe, CEVj 30 & 40 - Manitowoc Beverage Systems
Contents
1. 8 Valve Dispensers NN J ee 3 8 Valve Dispensers 1234 8 9 10 Part Number 020004000 10 13 Installation Instructions Finish Installation 9 Put the splash panel and merchandiser back onto the unit and reinstall the screws that hold them in place 10 Restore power to the unit Clean Up Clean up all work areas Dispose of all packing material excess tubing and trash properly 2 19 Section 3 Operation Component Identification MM Sequence of Operation This section gives the Counter Electric Dispenser description theory of operation and service data for the 6 and 8 flavor Post Mix Dispensers hereafter referred to as CEV Important TO THE USER OF THIS SERVICE MANUAL THIS MANUAL IS A GUIDE FOR INSTALLING THIS EQUIPMENT REFER TO THE TABLE OF CONTENTS FOR PAGE LOCATION FOR DETAILED INFORMATION PERTAINING TO QUESTIONS THAT ARISE DURING INSTALLATION AND START UP OF THIS EQUIPMENT UNIT INSPECTION This section covers unpacking inspec2. CO regulator set Beverage dispenser Beverage tubing COs tank Carbonator Stepless Oetiker clamps Chain for tank Figal system also Syrup connectors for Figal tank Gas connectors for Figal tank Figal syrup tanks Part Number 020004000 10 13 Section 2 Bulk Syrup System also Syrup connectors for Bulk tank Gas connectors for Bulk tank Bulk syrup tanks Double Check Do you have enough space to install the dispenser or a dispenser and top mounted cuber Does top mounted cuber if utilized have a minimum of 6 inches 15 3 cm clearance on all sides Is the countertop level Can the countertop support the weight of the dispenser or the dispenser cuber combination plus the weight of the stored ice Part Number 020004000 10 13 Installation Instructions Also consider the location of the following items before installation Water line Drain Power outlet Heating and air conditioning ducts 2 3 Installation Instructions Selecting Locations The CEV may be island mounted or installed on a front or rear counter Locate the CEV so the following requirements are satisfied CEV is for indoor use only and must NOT be placed in an area where a water jet or similar high pressure sprayer could be used 1 CEV must be installed near a properly grounded electrical outlet wit
3. 3 4 Operation Checks and Adjustments 3 5 Electronic Ice and amp Carbonation Control 3 5 Section 4 Maintenance Cleaning o mA puan pu Renta ib e A 4 1 Daily Cleaning 4 1 Water Bath CELL 4 1 Cleaning 4 2 Preventive Maintenance 4 2 Sanitizing uen erp eu dco ier ceo ee 4 2 Beverage System Cleaning 4 2 Shipping Storage and Relocation 4 4 Section 5 Before Calling for Service Checklist aD Ta kakta misiqa 5 1 Drink Troubleshooting 5 1 Pump 1 5 2 ii Part Number 020004000 10 13 Section 1 General Information Read This Manual Manitowoc Beverage Systems MBS developed this manual as a reference guide for the owner operator and installer of this equipment Please read this manual before installation or operation of the machine A qualified service technician must perform installation and start up of this equipment consult Section 5 within this manual for service assistance If you cannot correct the service problem call your MBS Service Agent or Distributor Always have your model and
4. 2 12 Connecting the Drain Pan Hose 2 12 Carbonator Tank Purge Tube Routing 2 13 Connecting Water amp Syrup Supply 2 14 Premix Pressures lille 2 14 Plumbing Diagrams yau u u e 2 15 Carbonated non carbonated Conversion Instructions 2 17 CEV Bag in Box BIB 5 2 17 Install Labels ERA FAEERE 2 17 ADA Key Pads uuo bates Ga e tu wai RATE 2 18 Part Number 020004000 10 13 i Table of Contents continued Section 3 Operation Component 3 1 Sequence of 3 1 Unit Inspection para eee 3 1 Beverage Valves 3 2 Carbonated Water 0 00 cette tee 3 3 Syrup Delivery System 3 3 Back Room 3 3 Figal SYStOM 3 4 Figal Tanka fe oe ee se Rer a Ree BERE EE s 3 4 RACKING eek pe ae kon Ree als ean eae e a 8 3 4 BSEB as tarsal 3 4 PUMPS s 3 4 Auto Bag Selectors
5. CEVi and CEVe System Pressures 1 Incoming tap water should be at a minimum pressure of 40 psi 275 8 KPa with carbonator pump operating and a maximum of 55 psi 379 2 KPa with pump stopped measured at inlet to pump 2 BIB pressure gauge set for 60 psi 413 69 according to your line run 3 Carbonator Pressure gauge Use Preset Regulator Cold Carbonation set for 75 psi 517 1 KPa Ambient systems should be set at 90 psi 310 3 KPa to 105 psi 310 3 KPa NOTE If incoming water pressure is under 40 psi 275 8 KPa a water booster is recommended If incoming water pressure is over 55 psi 379 2 KPa a water regulating valve is required Part Number 020004000 10 13 Section 2 Installation Instructions PLUMBING DIAGRAMS NOTE A check valve must be installed in the water supply line 3 feet from the noncarbonated water connection PW Contact factory if not installed CEV 30e amp CEV 30i 5 Valve Diagram C A SERVEND RECOMMENDED PLUMBING ALL INLETS ARE 3 8 BARBED FITTINGS EXCEPT CO INLET FOR ASSISTANCE CALL 812 246 7000 CEV 30i amp CEV 30e 0101019108 CHECK VALVE FLOW ARROW POINTS a x INTO WATER LINE n SYRUP 19m 3 PLAIN WATER INLE CARB WATER INLET ION CARB WATER INLET ION CARB WATER INLET SEE INSTALLATION MANUAL FOR FURTHER DETAILS INTERNAL CARBONATION EXTERNAL CARB
6. 5 Neatly tuck in and take up any slack remaining in the ADA ribbon cable so it will not be in the way of any moving parts or panels when they are placed back on the unit 2 18 Section 2 Drain Pan amp ADA Touch Pad Box 6 Attach the drain pan to the unit 7 Center the ADA Key Pad Box with the unit in front of the drain pan and secure into place Connected ADA Cables LI ADA Box Important If mounting the ADA Box directly in front of the drain pan on the counter top leave a minimum of 1 inch space between the bottom edge of the drain pan and the ADA Box to allow space for drain pan removal CEV units may need more space for drain pan removal mounting to the front edge of the counter top may be necessary 8 Apply corresponding drink labels to the ADA key pads NOTE Drinks correspond from left to right on the left side of the unit and right to left on the right side of the unit If buttons are not used they will be blanked out The Cubed Crushed buttons in the center are only utilized on units configured with the Selectable Ice feature See ADA Key Pad Matrix Section 2 19 Part Number 020004000 10 13 Section 2 ADA Key Pad Matrix 4 Valve Dispensers 18g gt 6 Valve Dispensers 0
7. No power Water supply Check repair replace line Check power supply Plug in carbonator or reset breaker Make sure water is turned on Replace water filter Check clean replace pump strainer Check clean repair water check valve Check for frozen water line Internal carbonator unit only Defective carbonator Check repair replace carbonator pump motor electrode or liquid level control Syrup and plain water only dispensing setting No pressure Out o f CO Install fresh tank HP regulator out of adjustment Adjust HP regulator to the proper setting Defective HP regulator Check repair replace HP regulator CO line pinched kinked or obstructed Check repair replace line One valve will not dispense anything Is there power to the valve Broken wire or loose connection Replace repair wire or connector Bad microswitch Replace microswitch Beverage dispensed is too sweet Is the ratio brix of the drink correct Flow control out of adjustment Adjust the flow control Insufficient soda flow due to low carbonator pressure Adjust pressure or change the tank Low pressure due to leaks Repair CO leaks Obstruction in the water or soda line Clean out the lines Beverage is not sweet enough Is the ratio brix of the drink correct Flow control out of adjustment Adjust
8. Section 2MBS Installation Instructions General System 2 1 Pre installation 2 2 Selecting lt 5 2 4 Placing Unit in the Operating Position 2 4 Footprints yp s a oer er ya ayni eae ev 2 6 CEV30 Footprint ariasi panra sasa Saa n 2 6 CEV40 Footprint 2 7 Location 2c yee Y AIR I eua 2 8 Electrical eoo dus pete wae he ru ERU oe CU Sete 2 9 General dedo e edad ducati ati dea 2 9 Minimum Circuit Ampacity 2 9 Electrical Requirements 2 9 VONAGE 2 pa DECR Green oe doe erie pie Gas alder 2 9 Minimum Circuit Amperage 2 9 Refrigerant dels w cette vex S oe Sine Pete Bee 2 9 Grounding Instructions 2 9 Unit Installation ccc cota ger Dots touched b xe eere Y AREE I 2 11 Counter Sealing 2 11 Filling the water tank u u RB IIR 2 11 Refrigeration System Start 2 12 Incoming Water Supply requirements
9. g L E x O S T Countertop BIB Syrup Pump 5010667 0 Typical CEV Series Internal Carbonation Beverage Dispensing System Typical CEVe Beverage Dispensing System Overview Post Chill Coil Evaporator Coil Ice Bank NOTE This is a simplified schematic to show the basic operation of the beverage system T Dispenser M Countertop f e ee lt n Pump gt gt t 4 ta E y eR p Tap Water a n TI cae f j a m Tap Water Carbonator 5 N Tank x c Typical CEV External Carbonation Ambient Beverage Dispensing System Part Number 020004000 10 13 2 1 Installation Instructions Pre installation Checklist When installing any system first make sure the major components are available Generally the major components necessary for an installation are Pre mix System CO regulator set Product connectors for Figal tank Gas connectors for Figal tank Beverage dispenser Beverage tubing tank Figal beverage tanks Stepless Oetiker clamps Chain for CO tank B I B System also 2 2 B I B connectors B I B regulator set B I B rack B I B syrup boxes Section 2 Post Mix System
10. 10 amp 4 5 Operating 208 60 230 60 amps 7 0 FLA REFRIGERANT Dispenser Voltage Cycle Refrigerant Compressor CEV 30 120 60 220 50 R 134a 8 oz 1 3 HP CEV 40 240 50 208 60 230 60 Optimum Ambient Conditions are between 50 F and 95 F 10 C and 35 C Part Number 020004000 10 13 This appliance must be grounded In the event of malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This appliance is equipped with a cord having an equipment grounding conductor and a grounding plug The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances Warning Improper connection of the equipment grounding conductor can result in a risk of electric shock The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor If repair or replacement of the cord or plug is necessary do not connect the equipment grounding conductor to a live terminal Check with a qualified electrician or serviceman if the grounding instructions are not completely understood or if in doubt as to whether the appliance is properly grounded Do not modify the plug provided with the appliance if it will not fit the outlet have a proper outlet installed by a qualified electrician 2 9 Insta
11. and or monitors should be utilized Section 2 Part Number 020004000 10 13 Section 2 Electrical GENERAL Installation Instructions A Warning All wiring must conform to local state and national codes Important Due to continuous improvements this information is for reference only Please refer to the dispenser serial number tag to verify electrical data Serial tag information overrides information listed on this page MINIMUM CIRCUIT AMPACITY The minimum circuit ampacity is used to help select the wire size of the electrical supply Minimum circuit ampacity is not the beverage ice machine s running amp load The wire size or gauge is also dependent upon location materials used length of run etc so it must be determined by a qualified electrician ELECTRICAL REQUIREMENTS Refer to Machine Model Serial Plate for voltage amperage specifications VOLTAGE The standard voltage for CEV Series dispensers is 120VAC 60Hz 1 Ph A power cord is provided with 120VAC 60Hz models only 220 240 Volts 50 Hz 1 Ph 208 230 Volts 60 Hz 1 Ph are also available MINIMUM CIRCUIT AMPERAGE CHART Grounding Instructions Warning Risk of electrical shock Connect to a properly grounded outlet only Circuit i Vol 1 iz Dispenser oltage Cycle use Size Amps CEV 30 120 60 20 amp 8 2 Operating CEV 40 amps 13 FLA 220 50 240 50
12. bag side connector can be created by cutting the connector from an empty disposable syrup bag side connector 5 Draw rinse water through system until clean water is dispensed Most beverage valves allow the syrup side to be manually activated by depressing the syrup pallet 6 Connect Bucket 2 to system 7 Draw detergent solution through system until solution is dispensed 8 Repeat steps 2 7 until all syrup circuits contain detergent solution Part Number 020004000 10 13 10 11 12 13 14 15 16 17 18 19 20 21 22 Maintenance Allow detergent solution to remain in the system for 5 minutes Connect Bucket 3 to system Draw sanitizing solution through system until solution is dispensed Repeat step 11 until all syrup circuits contain sanitizer solution Allow sanitizer solution to remain in system for 15 minutes Remove nozzles and diffusers from beverage valves Scrub nozzles diffusers and all removable valve parts except electrical parts with a plastic brush or a soft cloth and the detergent solution Soak nozzles diffusers and removable valve parts except electrical parts in sanitizer for 15 minutes Replace nozzles diffusers and valve parts Connect Bucket 1 to system Draw rinse water through system until no presence of sanitizer is detected Attach syrup connectors to BIBs Draw syrup through system until only syrup is dispensed Discard
13. dioxide CO2 gas through adjustable CO2 regulators to the syrup juice BIB pump When a dispensing valve is activated pressure exerted upon the syrup BIB pump propels syrup concentrate from the BIB into the dispensing valve Plain water enters the CEV and passes through the cooling coils to the dispensing valve Syrup concentrate and plain water meet simultaneously in the dispensing valve and mix at the nozzle resulting in a still non carbonated drink being dispensed The BIB syrup s concentrate s is delivered at ambient temperature CARBONATED WATER Carbon Dioxide CO2 leaves the storage tank and arrives at the carbonator tank through the gas inlet Water supply enters the carbonator pump inlet at regular street water line pressure minimum 20 psi 137 9 KPa maximum 80 psi 551 6 KPa dynamic or flowing pressure The water pump increases the pressure of the water which allows the water to flow into the carbonator tank The CO2 and the water mix together in the carbonator to produce the carbonated water that is then sent to the soda dispenser The agitation of the water and CO together in the tank under high pressure creates the soda water The quality of carbonation percent of CO2 mixed in the water increases as the water temperature decreases and exposure time increases The water level in the carbonator tank is controlled by a water level control in the tank This control turns the pump motor off and on to maintain a pres
14. hole located on the carbonator pump deck Fill the water tank with clean water until water flows out of the tank overflow Use a funnel if necessary Caution Be careful not to spill water on any electrical fitting or connection Do not use distilled water NOTE An alternative method to fill the water tank would be to temporarily splice the incoming water line into the water tank drain hose turn on the water and fill the tank until water comes out the overflow drain Turn off the water and plug the water tank drain hose 3 Install plug in water fill hole 4 Place CEV power switch compressor switch and the carbonator switch located on the front of the control box in OFF position NOTE Complete control box instructions may be found in the Electronic Ice amp Carbonation Control section 2 11 Installation Instructions REFRIGERATION SYSTEM START A Assure the water tank is properly filled The CEV will not operate without water in the tank B Assure the voltage switch on the left side of the control box is in the proper voltage position Selections are 115 Volts or 230 Volts C Plug CEV power cord into an accessible properly grounded electrical outlet A dedicated circuit is strongly preferred to assure sufficient starting and operating voltage is available to the unit Complete control box instructions may be found in the Electronic Ice amp Carbonation Control section D Place CEV power switch car
15. of 45 psi 310 3 KPa or you will starve the pump of water and damage it The maximum water pressure should be 55 psi 379 2 KPa or you will affect the quality of the carbonation 2 12 Section 2 The carbonator pump should be located within 6 feet of a 1 2 inch water source A minimum 3 8 inch ID water line must be used Before connection the water source should be flushed of approximately 5 gallons of water to purge the system of any sediments especially in areas of new construction CONNECTING THE DRAIN PAN HOSE NOTE Connection of the drain pan hose to a permanent drain is recommended A drain pan hose routed to a waste container is not recommended due to sanitation problems 1 Open the end of the drain pan nipple by cutting at the end of the barbed area along the provided groove 2 Connect hose to the nipple on the drain pan 3 Install drain pan in position on the CEV then place grid in the drain pan 4 Route lower end of drain pan hose to a permanent drain and connect according to local codes NOTE If no permanent drain is available the drain pan may be emptied manually All CEV s come equipped with a drain pan that may be removed by sliding it forward Nothing else needs to be removed to take the drain pan off empty it and replace it on the CEV If this drain pan is hooked to a permanent drain the drain nipple must be opened and connected to the drain hose as described above Part Number 020004000
16. properly flushed and sanitized before Install flavor labels some labels are provided with the CEV starting the CEV See Sanitizing Instructions on the dispensing valve covers 1 Connect each BIB connector to the appropriate BIB 2 Gradually adjust the secondary regulator to 70 psi 482 6 KPa Never run a BIB pump without the BIB installed as the pump could be damaged Set final secondary regulator pressure 70 75 psi 482 6 517 1 KPa depending on the line size and the distance of the run 3 Operate each dispensing valve until the syrup flows smoothly from the valve Adjust Syrup to Water Ratio Brix of Dispensed Product 1 Adjust water flow rate on each dispensing valve to 2 5 ounces per second 2 Adjust dispensing valves for water to syrup ratio brix as recommended by the syrup distributor Part Number 020004000 10 13 2 17 Installation Instructions ADA KEY PADS These instructions are for installations with this option 1 Remove power from the unit Splash Panel Removal 2 Remove the splash panel from the unit by removing the drain pan to gain access to the two 2 phillips head screws holding it in place ADA Wiring 3 Route the ADA ribbon cable under the drain pan Internal ADA Harness ADA Ribbon Cable 3 a Drain Pan ADA Box 4 Continue routing the ADA cable up to the ADA harness clipped to the wall of the CEV and connect ADA Wire Harness Clip ADA Box Ribbon Cable ADA Harness
17. serial number available when you call Your Service Agent Service Agent Telephone Number Your Local MBE Distributor Distributor Telephone Number Model Number Serial Number Installation Date Unit Inspection Thoroughly inspect the unit upon delivery Immediately report any damage that occurred during transportation to the delivery carrier Request a written inspection report from a claims inspector to document any necessary claim Model Numbers This manual covers the following models Beverage Dispensers CEVe 30 CEVe 40 CEVi 30 CEVi 40 CEVj 30 A Warning PERSONAL INJURY POTENTIAL Do not operate equipment that has been misused abused neglected damaged or altered modified from that of original manufactured specifications Part Number 020004000 10 13 1 1 General Information Serial Number Location This number is required when requesting information from your local distributor The serial number is listed on the SERIAL NUMBER DECAL affixed to the dispenser E Label Serial Number Location Warranty Information Consult your local MBS Distributor for terms and conditions of your warranty Your warranty specifically excludes all beverage valve brixing general adjustments cleaning accessories and related servicing Your warranty card must be returned to MBS to activate the warranty on this equipment If a
18. the flow control Soda flow too high Reset CO pressure or replace regulator if necessary Obstruction in syrup line Clean out the syrup line Drinks are foaming Are system pressures correct Over carbonation Check CO supply Reset pressure or replace regulator if necessary Dirty lines valves Clean sanitize entire system No water syrup or gas dispensing Is there power to the unit No power Plug in unit or reset breaker Power to control box Replace fuse or control box Is power coming through the key switch Key switch off Turn switch on Key switch defective Replace key switch Is there power to the key switch No power through the transformer Reset replace transformer Part Number 020004000 10 13 5 1 Before Calling for Service Pump Troubleshooting Section 5 Problem Possible Cause Corrective Action Pump motor does Problem with probe or probe harness 1 Remove probe electronics 2 Pass magnetic tip of screwdriver by lower end of tube extending from electronics package 3 Reed switch will close 4 Pump motor Problem with probe or probe harness 1 m intermittent lt Pump motor does not Water pressure from water source is not Verify water pressure leading into pump inlet is 40 psi pump high enough 275 79 KPa minimum PROBLEM POSSIBLE CAUSE CORREC
19. the pump before connecting to the proper cold plate inlet 4 Internal External Carbonator tank Combines CO gas and tap water to form carbonated water The carbonator is the carbonator tank water pump and water pump motor 5 cylinder Holds highly pressurized carbon dioxide The CO cylinder is a steel or aluminum cylinder tank CO gas flows through the primary pressure regulator 6 BIB pressure gauge Set for a minimum of 60 psi 413 7 KPa Indicates pressure going to B I B pumps 3 3 Operation 7 Primary pressure regulator Lowers the CO2 gas pressure to 100 psi 689 48 KPa so the CO2 gas will be at the proper pressure to enter the carbonator regulator 8 Lowered outgoing pressure Set for 75 psi 517 1 KPa Gauge indicates lowered outgoing pressure from the cylinder after being routed through the primary pressure regulator at 100 psi 689 4 KPa 9 Secondary pressure regulator Lowers the CO2 gas pressure before the CO2 gas flows to the syrup pump pressure activates the syrup pump 10 Syrup pump Draws syrup out of the bag in box syrup package Syrup flows through the syrup lines to the dispenser for chilling then dispensing There is a syrup pump for each bag in box syrup system 11 Bag In Box syrup cartons Box which contains a plastic bag filled with syrup FIGAL SYSTEM Figal refers to the stainless steel tanks of pre mix beverage or post mix sy
20. use of the flex manifold A cylinder delivers carbon dioxide CO2 gas through an adjustable CO2 regulator to the syrup BIB pump and also to an internal carbonator Plain water also enters the internal carbonator tank and is carbonated by the regulated CO2 gas pressure When a dispensing valve is opened CO2 pressure exerted within the syrup BIB pump propels syrup from the BIB through the CEV Unit beverage coils and into the dispensing valve Carbonated water is forced from the carbonator tank by CO2 pressure which pushes cold carbonated water into the dispensing valve resulting in a carbonated drink being dispensed A non carbonated drink is dispensed in the same manner as a carbonated drink with the exception that plain water is substituted for carbonated 3 2 Section 3 CO inlet 120 psi as elie Water Carbonated Water Outlet The carbonator is replenished when the carbonated water level inside the tank drops which in turn automatically starts the carbonator water pump When the water level inside the tank has been replenished carbonator water pump will stop CEVe The CEV 30e is a 5 or 6 valve unit and the CEV 40e is an 8 valve unit both are capable of dispensing carbonated and non carbonated drinks On each of these units valves 1 through 5 may be changed to carbonated or non carbonated water by using the flex manifold except on 5 valv
21. warranty card is not returned the warranty period can begin when the equipment leaves the MBS factory No equipment may be returned to MBS without a written Return Materials Authorization RMA Equipment returned without an RMA will be refused at MBS s dock and returned to the sender at the sender s expense Please contact your local MBS distributor for return procedures 1 2 Section 1 Part Number 020004000 10 13 Section 2 Installation Instructions General System Overview These instructions are provided to assist the qualified installer Contact your Manitowoc Beverage Equipment Important Failure to follow these installation guidelines may affect warranty coverage Service Agent or call Manitowoc Beverage Equipment for information regarding start up services Typical CEVi Cold Carbonation Beverage Dispensing System Overview Carbonator Tank 4 3 hp F Motor N 1 Dha 125 gph r Post Chill Coil Pump Evaporator Coil Ice Bank Dispenser NOTE This is a simplified schematic to show the basic operation of the beverage system ES sr on e 50 SwE H ie ap water psi B 3 3 3 3 3 3 E v Tap Water 50 psi E gt gt gt gt gt gt gt gt d T
22. 0 11 soft bristle brush Clean the underside of the beverage valves with warm soapy water Rinse with clean damp towel Replace nozzles and diffusers on valves Turn on the key switch WATER BATH It is recommended that the water bath be drained at least twice a year Turn off the refrigeration Completely melt the ice bank Refill the water bath with fresh water until water runs out the overflow tube Turn on the refrigeration 4 1 Maintenance CLEANING CHECKLIST e Check supply If supply is low an arrow the primary regulator gauge will point to a shaded area that reads Low CO or Change CO Cylinder Check syrup supply Clean drain pan grid and splash panel Clean the valves nozzles and diffusers PREVENTIVE MAINTENANCE Preventative maintenance is a vital part of keeping your dispenser in top condition Following the guidelines below will assist you in continued trouble free operation of your unit 1 Conduct daily maintenance of the machine 2 Perform monthly maintenance of the machine 3 Perform periodic maintenance and sanitizing of beverage system recommended at least twice a year 4 Do not allow the dispenser to sit for prolonged periods of non use with ice in the bin Contact MBE at 1 800 367 4233 for more information about our ProActive Maintenance Program Section 4 Sanitizing BEVERAGE SYSTEM CLEANING Warning Flush sanitizing soluti
23. 10 13 Section 2 Installation Instructions CARBONATOR TANK PURGE TUBE ROUTING FW 1 During installation of unit the carbonator tank purge tube A must be properly routed to a drain Once the splash panel has been removed from unit remove twist tie B that holds carbonator tank purge tube 3 The carbonator tank purge tube A can be routed down through the counter top that unit has been installed on or out the rear of unit Then install carbonator tank purge tube to a drain Follow all local and national plumbing codes when routing carbonator tank purge tube to the drain NOTE If there is no permanent drain route the carbonator purge tube into the drainpan a 2 Purge tube is connected to the pressure relief valve on carbonator tank and must be routed to a drain Route carbonator tank purge tube A down front of unit and behind drain pan Be sure not to collapse or kink carbonator tank purge tube during routing from unit to drain Part Number 020004000 10 13 2 13 Installation Instructions CONNECTING WATER amp SYRUP SUPPLY LINE S Waiter Lines CEVi Internal Carbonator Connect plain water supply line to the CEV at the plain water inlet line and the non carbonated water inlet CEVe External Carbonator Connect carbonated water supply line from the external carbonator to the CEV at the carbonated water inlet line Connect plain water supply line to the CEV at the non carbonated wa
24. 378 I to 4 Refrigeration Pionis CE 8201043 08 25 03 Qant OWOC 2013 Manitowoc Continuing product improvements may necessitate change of specifications without notice Part Number 020004000 10 13 Ser ven d Manitowoc Beverage Equipment 2100 Future Drive Sellersburg IN 47172 USA Ph 812 246 7000 Fax 812 246 7024 Visit us online at www manitowocfsg com
25. 4 3 Servend CEV SERIES Beverage Dispensers Installation Use amp Care Manual This manual is updated as new information and models are released Visit our website for the latest manual www manitowocfsg com Leader in Ice amp Beverage Dispensers Part Number 020004000 10 13 Safety Notices As you work on Manitowoc equipment be sure to pay close attention to the safety notices in this manual Disregarding the notices may lead to serious injury and or damage to the equipment Throughout this manual you will see the following types of safety notices Read These Before Proceeding Warning Text in a Warning box alerts you to a potential personal injury situation Be sure to read the Warning statement before proceeding and work carefully Caution Proper installation care and maintenance are essential for maximum performance and trouble free operation of your Manitowoc equipment Read and understand this manual It contains valuable care and maintenance information If you encounter problems not covered by this manual do not proceed contact Manitowoc Foodservice Group We will be happy to provide assistance Caution Text in a Caution box alerts you to a situation in which you could damage the equipment Be sure to read the Caution statement before proceeding and work carefully Important Routine adjustments and maintenance procedures outlined in this manual are n
26. Caution Use only warm soapy water to clean the exterior of the tower Do not use solvents or other cleaning agents Do not pour hot coffee into the drain pan Pouring hot coffee down the drain pan can eventually crack the drain pan especially if the drain pan is cold or still contains ice A Warning Electric Shock Hazard Unplug unit before servicing or cleaning Warning When using cleaning fluids or chemicals rubber gloves and eye protection should be worn Merchandiser Soda Valves Splash Panel Drain Pan Grid Drain Pan Part Number 020004000 10 13 Clean the exterior and drain pan 1 Turn off the key switch located on either right or left side of the unit 2 Lift the grid and remove it from the drain pan 3 Using mild soap warm water and a clean cloth wipe the drain pan and splash panel Then rinse with clean warm water Allow plenty of warm not hot water to run down the drain of the drain pan to remove syrup residue that can clog the drain opening Wash the grid then rinse with clean water Place the grid back in the drain pan Wash all exterior surfaces of the unit with warm water and a clean cloth Wipe again with a clean dry cloth Clean the dispensing valves 6 Remove nozzles and diffusers from beverage valves Nozzle Removal 7 Rinse nozzle and diffuser with warm clean water 8 Clean nozzles and diffusers with soapy water and a 1
27. ONATION NOTES 4 ALL VALVES ARE CARBONATED WATER AS SHIPPED FROM FACTORY 2 CHECK VALVE SUPPLIED WITH UNIT IS INSTALLED IN THE NON CARBONATED WATER LINE INLET THE FLOW DIRECTION ARROW SHOULD POINT INTO THE STAINLESS STEEL LINE 5027794 CEV 30e amp CEV 30i 6Valve Diagram SERVEND RECOMMENDED PLUMBING ALL INLETS ARE 3 8 BARBED FITTINGS EXCEPT INLET FOR ASSISTANCE CALL 812 246 7000 CEV 30i amp CEV 30e CHECK VALVE FLOW ARROW PONTS INTO WATER LINE CARB WATER NLET m 3 2 m lt lt n ON CARB WATER INLET INSTALLATIOI MANUAL FOR FURTHER IL INTERNAL CARBONATION EXTERNAL CARBONATION NOTES ALL VALVES ARE CARBONATED WATER AS SHIPPED FROM FACTORY 2 CHECK VALVE SUPPLIED WITH UNIT IS INSTALLED IN THE NON CARBONATED WATER LINE INLET THE FLOW DIRECTION ARROW SHOULD POINT INTO THE STAINLESS STEEL LINE 5012519 Part Number 020004000 10 13 2 15 Installation Instructions CEV 40e amp CEV 40i 8Valve Diagram SERVEND RECOMMENDED PLUMBING ALL INLETS ARE 3 8 BARBED FITTINGS EXCEPT CQ INLET FOR ASSISTANCE CALL 812 246 7000 CEV 40i amp CEV 40e CHECK VALVE FLOW ARROW POINTS INTO WATER LINE SEE INSTALLATION MANUAL FOR FURTHER CARB WATER INLET DETAILS SYRUP 5 SYRUP 6 SYRUP 8 NOTES 4 ALL VALVES ARE CARBONATED WATER AS SHIPPED FROM FACTORY 2 VALVE NUMBERS 6 7 amp 8 ARE PERMANENTLY CARBONATED VALVE
28. S 3 CHECK VALVE SUPPLIED WITH UNIT IS INSTALLED IN THE NON CARBONATED WATER LINE INLET THE FLOW DIRECTION ARROW POINTS INTO THE STAINLESS STEEL LINE CEV 30j 4 5 amp 6 Valve Diagram SERVEND RECOMMENDED PLUMBING ALL INLETS ARE 3 8 BARBED FITTINGS FOR ASSISTANCE CALL 812 246 7000 CEV 30j SYRUP 1 SYRUP 1 SYRUP 1 SYRUP 5 SYRUP 6 SYRUP 7 CARB WATER INLET INTERNAL CARBONATION EXTERNAL CARBONATION SYRUP 8 5013361 E u 2 lt z x a 4 VALVE UNIT 5 VALVE UNIT NOTES 6 VALVE UNIT 1 MINIMUM WATER PRESSURE OF 40 PSI IS NEEDED TO ATTAIN A 1 1 2 OZ SEC FLOW RATE 2 MINIMUM WATER PRESSURE OF 55 PSI IS NEEDED TO ATTAIN A 2 1 2 OZ SEC FLOW RATE 3 IF WATER PRESSURE VARIES BY 20 PSI THE VALVE BRIX WILL NOT BE MAINTAINED 4 SEE SERVICE MANUAL FOR FURTER DETAILS 5013734 2 16 Section 2 Part Number 020004000 10 13 Section 2 Installation Instructions CARBONATED NON CARBONATED CONVERSION OPERATION MANIFOLD TO CHANGE TO CARBONATED OR NON CARBONATED WATER 1 TURN PLUNGER 180 USING A 5 32 HEX KEY WRENCH 2 PULL PLUNGER OUT TO GET NON CARB WATER PUSH PLUNGER IN TO GET CARB WATER 3 TURN PLUNGER 180 TO LOCK 4 PLUNGER IS LOCKED IN PLACE WHEN ARROWS ON MANIFOLD AND PLUNGER ARE ALIGNED TEES OOOO ERTL CARB POSITION NON CARB POSITION 503566 0 CEV BAG IN BOX BIB START UP INSTALL LABELS All lines should be
29. TION Pump motor does not pump Black and or red probe shorted Remove probes and bend straight or replace with new probe s Problem with motor or motor wiring Check line voltage first Check AC voltage across load terminals on Liquid Level Control If voltage is 120 plus or minus 10 replace motor or motor wiring Problem with Liquid Level Control Board Check line voltage first If AC voltage across load terminals is not 120 plus or minus 10 replace the Liquid Level Control Board Water pressure from water source is not high enough Verify water pressure leading into pump inlet is 40 psi 275 79 KPa minimum with pump running Pump will not run but tank appears to be always full Common Lead Green shorted out to Red wire High Probe Verify Green and Red wires are not touching Pump will not run but tank level appears to be below start level Common Lead Green shorted out to Black wire Low Probe Verify Green and Black wires are not touching Pump motor does not shut off Problem with Liquid Level Control Board Short the H amp L terminals on the Liquid Level Control Board If motor does not shut off replace Liquid Level Control Board Probe Harness Connection may be open Water may not be reaching top probe in carb tank Verify connections are good or replace the wiring harness Verify tank is not filled with CO2 or air by pulling relief valve up and l
30. bonator switch not used on juice units and compressor switch to the ON position The agitator motor will start the transformer for the valves will be energized the merchandiser bulb if equipped power LED carbonator LED and compressor LED will be illuminated When a full ice bank has been formed the compressor and condenser fan motor will stop but the agitator motor will continue to operate circulating ice bath water in the water tank Turn the key switch to the ON position to check all beverage valves for operation Recommended Beverage pour temperature should be maintained at a constant 40 F or below for optimum brixing value Time required to reach the proper temperature will be subject to water and ambient air temperatures NOTE All CEV units are equipped with a 4 5 minute delay before the compressor and fan motor start Be sure to observe this time delay before expecting the compressor or condenser fan motor to start operation Any interruption of power to the unit the time delay will need to be observed before the compressor and fan motor will start INCOMING WATER SUPPLY REQUIREMENTS NOTE Manitowoc Beverage Equipment recommends that a water shutoff valve and water filter be installed in the incoming water supply line The incoming water source to the equipment shall be installed with adequate backflow protection to comply with applicable National State and local codes Water pressure should be a minimum
31. carbonated water on its way to the valves When both fluids leave the beverage valve they are mixed in the nozzle of the valve Out comes a properly cooled properly ratioed soft drink When starting a new beverage system of either type be sure the electrically operated valves are turned off Make sure the voltage switch on the side of the control box is in the correct position for the voltage in the account Assure all connections are made turn the water supply on to the dispenser Open tank valve and set all pressures Turn the refrigeration system on and allow the refrigeration coils to fill with ice After the beverage has achieved a 40 F temperature the ratio of the syrup to water brix on a post mix system may then be set 3 1 Operation BEVERAGE VALVES Post mix beverage valves are designed to precisely meter the flow of both water and syrup to obtain the proper mixing ratio The syrup and soda water components of the post mix beverage are mixed as they leave the beverage valve CEVi The CEV 30i is a 5 or 6 valve unit and the CEV 40i is an 8 valve unit both are capable of dispensing carbonated and non carbonated drinks On each of these units valves 1 through 5 may be changed to carbonated or non carbonated water by using the flex manifold except on 5 valve units which use a 4 port manifold The remaining valve s will dispense carbonated water only Please refer to the Recommended Plumbing section for proper
32. charge fitting on the carbonator and the dispensing valve 2 14 Section 2 3 Open carbonator tank pressure relief valve Yellow arm should be in the upright position 4 Tum water supply on and fill the carbonator tank until water can be seen coming out the pressure relief valve 5 Close the pressure relief valve 6 Activate a dispensing valve until a good flow of plain water is established 7 Check for water leaks 8 Turn on the bottle and adjust the regulator to 100 psi 689 48 KPa 9 Activate a valve until all the water has been forced out of the system by the CO2 10 Check for any leaks 11 Plug in the carbonator 12 Operate the valves until the carbonator cycles several times CEVj Non Carbonated 1 Open plain water inlet supply line valve Check for water leaks tighten any loose connections 2 Operate each dispensing valve until the system is flushed and water flows smoothly from each valve PREMIX PRESSURES Normal premix pressure regulators should be set at 60 psi 413 7 KPa Diet premix pressure regulators should be set at 40 psi 275 8 KPa If you are experiencing high foaming slightly decreasing the pressures may correct the problem Spitting and popping usually requires slightly increasing pressures Premix beverage valve pressures vary by type and manufacturer Please consult the manufacturer of the valves you are using for specific instructions regarding operation of the valve
33. d continuity of black wire from Liquid Level Control Board to Probes on Carb Tank Verify Red Lead is going to Red probe and Black Lead is going to Black probe Pump short cycles from below high probe to just above high probe Low probe has no effect Red and Green Leads are switched with Verify Red Lead is going to Red Probe and each other Green Lead is going to Ground Screw on tank Black and Green Leads are switched with Verify Black Lead is going to Black Probe and each other Green Lead is going to Ground Screw on tank Part Number 020004000 10 13 5 3 Before Calling for Service 5 4 THIS PAGE INTENTIONALLY LEFT BLANK Section 5 Part Number 020004000 10 13 EC DECLARATION OF CONFORMTIY ice machines and Multiplex refrigeration equipment We hereby declare that our products comply with all the essential requirements of the listed EC directives Manufacturer istributor Manitowoc Ice Inc 210 S 26th Street P O Box 1720 Manitowoc Wisconsin 5422I 1720 USA resentoti f Monit In Engineering Monoger Prinled nome Signoiue li irecti Low Volloge 73 23 EEC 89 336 Pressure Equpmen 97 23 55 Eleciricol Molor Operoled Applionces Emissions ENGO335 1 Solely of household ond similar eleciricol opplionces EN60335 2 24 Parliculor requirements refrigerolors food freezers ond ice mokers 55 4 Eleciro Mognelic Compolobilily Immunity EN
34. djustments ELECTRONIC ICE AND amp CARBONATION CONTROL Operation Element Function Element Function Voltage Selection Switch Red Side Switch 115 Volt Postion Kor 230 Volt Postion Switch is used to select voltage 115 Volt or 230 Volt option When switch is in 115 Volt position the operating voltages are 100 Volts 50 Hertz and 120 Volts 60 Hertz When switch is in 230 Volt position the operating voltages are 220 240 Volts 50 Hertz and 208 230 Volts 60 Hertz On Off Switch Default Modes LED Default RED RED Carbonator LED Default RED Compressor LED Default Switch supplies power to all control functions When switch is in on position the agitation motor transformer merchandiser bulb and green power LED will be energized The green power LED will flash once per second for 5 seconds then stay on continuously If the carbonator motor run time exceeds the preset fill times which are 3 minutes or 7 minutes The default mode will shut power off to carbonator pump motor for 15 minutes It will then activate for one minute and if the motor does not shut down within the one minute time frame the 15 minute off time and 1 minute on time default mode will repeat The process will occur a total of 4 time and then the unit will shut down requiring service or a manual reset Disconnecting the power supply from uni
35. e Two plastic tubing brackets are mounted under the CEV to hold the lines in place The rear access cover may be removed turned and installed to provide a brace to prevent the CEV from being pushed flat against the wall Dimensions 2 4 Section 2 Island Mount ABOVE How to Remove the Bonnet Place the CEV in location on the countertop flush with the countertop edge Mark CEV s center line on the edge of the countertop then move the CEV to one side Starting at the center line mark on the edge of the countertop measure back 12 inches for the location of a hole at least 4 inches to be cut into the countertop Cut at least a 4 inch hole in the countertop where indicated Place the CEV in position over the hole Route the inlet supply lines power cord carbonator tank purge tube and drain pan hose down through the hole in the countertop Install the line outlet plug provided with the CEV in the base back access hole The area around the inlet supply lines at the flanged hole behind the front access panel must be closed and sealed Counter Mount Place the CEV in location on the countertop Route CEV inlet supply lines power cord carbonator tank purge tube and drain pan hose out of the base back access hole Area around inlet supply lines at flanged hole behind front access panel must be closed and sealed Part Number 020004000 10 13 Section 2 Installation Instructions Counter Electric Dispenser Dimensions C Valve hei
36. e units which use a 4 port manifold The remaining valve s will dispense carbonated water only Please refer to the Recommended Plumbing section for proper use of the flex manifold A cylinder delivers carbon dioxide CO2 gas through adjustable CO2 regulators to the syrup BIB pump and also to an external carbonator Plain water also enters the remote carbonator tank and is carbonated by the regulated CO2 gas pressure When a dispensing valve is opened CO2 pressure exerted within the syrup BIB pump propels syrup from the BIB through the CEV beverage coils and into the dispensing valve Carbonated water is forced from the carbonator tank by CO2 pressure which pushes carbonated water through the CEV cooling coils and into the dispensing valve Syrup and carbonated water meet simultaneously and mix at the nozzle of the dispensing valve resulting in a carbonated drink being dispensed A non carbonated drink is dispensed in the same manner as a carbonated drink with the exception that plain water is substituted for carbonated The carbonator is replenished when the carbonated water level inside the tank drops which in turn automatically starts the carbonator water pump When the water level inside the tank has been replenished carbonator water pump will stop Part Number 020004000 10 13 Section 3 CEVj The CEV 30j is a 4 5 or 6 valve unit and is capable of dispensing non carbonated drinks only A CO2 cylinder delivers carbon
37. ernal Carb units The green carbonator LED will flash rapidly when the carbonator motor is running Refrigeration Compressor Output There are three wires from the ice bank probe to the control box The white wire connects to the low ice bank probe pin probe pin nearest evaporator coil All three probe pins must be immersed in water to initiate the refrigeration cycle The refrigeration system will operate until the low ice bank probe pin and center ice bank probe pin black wire to the control box is covered by ice The third ice bank probe pin probe pin farthest from evaporator coil is the common or ground pin The common or ground ice bank probe pin green wire to the control box should always be immersed in water and never in ice of ice bank Note A delay circuit is built into compressor and fan motor circuit Delay is 4 minutes 20 and will prevent compressor startup if there is a power loss to the unit or the compressor switch is in off position and then placed in on position Delay will also apply if refrigeration cycle is stopped on full ice bank and ice bank probe sends a faulty signal to restart refrigeration system within the 4 minute delay time Part Number 020004000 10 13 3 5 Section 4 Maintenance Cleaning DAILY CLEANING All cleaning must meet your local health department regulations The following cleaning instructions are provided as a guide
38. et level of liquid in the tank The water level control may be electronic probes or a mechanical float SYRUP DELIVERY SYSTEM Your syrup location can vary depending on the volume of beverages served and ease of accessibility Your beverage system may set in a back storage room or under the counter of the dispenser Configurations are almost limitless Check the temperatures expected for the storage location Adverse temperatures can affect the storage and quality of beverage products It is recommended the temperature of storage location should not fall below 40 F 4 C or rise above 90 F 32 C Part Number 020004000 10 13 Operation BACK ROOM PACKAGE Booster System If Required Water Regulator From Water Supply 40 55 PSI TOES i ORO To Manifold BIB Pumps from Supply 60 PSI To BIB Pump To Syrup Inlet Barbs on Unit To BIB Pumps from BIB Water to Carbonator To Noncarbonated Pump Water Inlet Barb 1 Incoming tap water should be at a minimum dynamic pressure of 40 psi 275 8 KPa and maximum static pressure of 55 psi 379 2 KPa 2 Carbonator Water pump motor Powers the water pump The water pump motor is part of the carbonator pump deck 3 Carbonator Water pump Pumps tap water into the carbonator tank The water pump is part of the carbonator The incoming water for the carbonator must be first run through
39. etting air escape until water begins coming out High Lead Red open or not connected Verify Red lead wire is connected from tank to unit Common lead Green open or not Verify Green lead wire is connected from tank to connected unit 5 2 Part Number 020004000 10 13 Section 5 Before Calling for Service PROBLEM POSSIBLE CAUSE CORRECTION Pump motor intermittent Problem with probe or probe harness Check motor and motor wires by removing red and black wires from the Liquid Level Control Board If okay short H amp L terminal on Liquid Level Control Board If motor stays off verify probes and bend straight or replace Verify with meter Problem with motor or motor wiring Measure AC voltage across load terminals on Liquid Level Control Board If line voltage is 120 plus or minus 10 replace motor or motor wiring Pump motor intermittent Problem with Liquid Level Control Board Check line voltage first If AC voltage across load terminals on Liquid Level Control Board is not 120 plus or minus 10 replace the Liquid Level Contorl board Pump motor starts and stops short cycles as soon as water level drops below Red High probe Pump motor starts and stops short cycles as soon as water level drops below Black Low probe Black Low Lead wire is open or disconnected Red and Black Leads are switched with each other Verify connections an
40. first 2 drinks 4 3 Maintenance Section 4 Figal Beverage System Shipping Storage and Relocation 1 Prepare the following in three clean Figal tanks Rinse tank fill with room temperature tap water AN Caution Before shipping storing or relocating this unit Syrup systems must be sanitized After sanitizing all liquids sanitizing solution and water must be Detergent tank mix approved beverage system cleaner with warm water as directed Sanitizing tank mix a solution of unscented purged from the unit A freezing environment bleach 5 Na CL O or commercial sanitizer causes residual sanitizing solution or water and warm to hot water Mixture should supply remaining inside the unit to freeze resulting in 100 PPM available chlorine 1 4 oz bleach to 1 damage to internal components gallon water 2 Disconnect all product and water lines from product tanks and remove carbonator 3 Locate the Figal syrup tank for the circuit to be sanitized Remove both quick disconnects from the Figal syrup tank Rinse quick disconnects in tap water 4 Connect rinse tank to the syrup line Draw clean rinse water through the valve until syrup is flushed from the system 5 Connect detergent tank to the syrup line and draw detergent through the valve for two minutes Then allow remaining detergent to stay in the system for five minutes 6 Connect rinse tank to the syrup line Draw clean rinse water through
41. ght using Flomatic Valves n pi E L 4 Y Y Y G MODEL A B D E F G H 1 CEV 30 29 88 20 50 11 76 4 44 N A N A 25 75 17 00 17 50 75 9 cm 52 7 cm 29 8 cm 11 3 65 4 cm 43 1 cm 44 4 cm CEV 40 29 88 26 00 11 76 4 44 N A N A 25 75 17 00 23 00 75 9 cm 66 0 cm 29 8 cm 11 3 cm 65 4 cm 43 1 cm 58 4 cm N Caution Cutting the countertop may decrease its strength Counter should be braced to support the dispenser countertop weight plus ice storage capacity and weight of icemaker if applicable Part Number 020004000 10 13 2 5 Installation Instructions Section 2 Footprints CEV30 FOOTPRINT MIA 20 500 F 500 4 500 3 000 lt i 3 000 1 500 500 STAY WITHIN BOUNDARY AREA WHEN CUTTING OUT COUNTER TOP FOR BEVERAGE LINE PASSAGE 12 500 25 150 24 0M 9 150 1 000 FRONT BOTIOM VIEW OF CEV 30 Caution Cutting
42. h proper electrical requirements fused at proper amperage or circuit connected through an equivalent HACR circuit breaker with ELCB GFCI REFER TO UNIT NAMEPLATE FOR THE REQUIRED POWER CIRCUIT OPERATING VOLTAGE HERTZ AND THE MINIMUM CIRCUIT AMPACITY OF THE CEV No other electrical equipment should be connected to this circuit ALL ELECTRICAL WIRING MUST CONFORM TO NATIONAL AND LOCAL ELECTRICAL CODES MAIN PLUG MUST BE ACCESSIBLE FOR DISCONNECTION 2 A minimum of 15 inches clearance must be maintained above the CEV to the nearest obstruction shelf cupboard ceiling etc and 4 inches clearance between the back of the CEV and the wall and 12 inches between each side and the wall CEV has a top air outlet and is to remain free of all objects Do not place anything on top of the CEV The rear grill of the CEV must be unobstructed to allow air to enter the hood This will also allow access to the condenser filter for cleaning 3 If a permanent drain is to be used place CEV close to a permanent drain in order to route the drain pan hose to the permanent drain Water tank overflow hose goes into the drain pan PLACING UNIT IN THE OPERATING POSITION The CEV must be level horizontally from right to left and front to rear CEV inlet supply lines power cord and drain pan hose must either be routed out of the CEV base rear access hole or through a hole cut in the countertop under the CEV Unit Proceed to applicable installation procedur
43. llation Instructions Section 2 A Warning When using electric appliances basic precautions should always be followed including the following a Read all the instructions before using the appliance b To reduce the risk of injury close supervision is necessary when an appliance is used near children c Do not contact moving parts d Only use attachments recommended or sold by the manufacturer e Do not use outdoors f For a cord connected appliance the following shall be included Donotunplug by pulling on cord To unplug grasp the plug not the cord Unplug from outlet when not in use and before servicing or cleaning Donotoperate any appliance with a damaged cord or plug or after the appliance malfunctions or is dropped or damaged in any manner Contact the nearest authorized service facility for examination repair or electrical or mechanical adjustment g For a permanently connected appliance Turn the power switch to the off position when the appliance is not in use and before servicing or cleaning h For an appliance with a replaceable lamp Always unplug before replacing the lamp Replace the bulb with the same type i For a grounded appliance Connect to a properly grounded outlet only See Grounding Instructions 2 10 Part Number 020004000 10 13 Section 2 Unit Installation COUNTER SEALING In order for all CEV units to comply with NSF requirements wi
44. off the tank RACKING Regardless if you are working on a B I B or Figal system a place will be designated for placement of the product A rack or shelf system affords systematic placement and complete usage of the beverage paid for The B I B rack allows the boxes to lay properly for syrup dispersal Please check with your B I B syrup supplier Some boxes must be slightly tilted down while others may be in virtually any position The Figal tank rack keeps the newer and full tanks organized at one end of the beverage line with the partial tanks at the other The Bag In Box system refers to a plastic disposable bag The B I B normally contains 5 gallons of syrup however some locations offer 2 1 2 gallon B I B units This plastic bag is then held inside a cardboard or other container B I B systems are for post mix applications only PUMPS The syrup in a B I B system is delivered to the beverage system through gas operated pumps These pumps extract the syrup out of the bags forcing the syrup throughout the system AUTO BAG SELECTORS These are used on higher volume B I B systems where two or more bags of the same product are connected to one pump and one system An auto bag selector is essentially a valve that automatically changes from one bag or series of bags to another bag or series of bags of syrup as the bags empty allowing a constant flow of product Part Number 020004000 10 13 Section 3 Operation Checks and A
45. on from syrup system Residual sanitizing solution left in system could create a health hazard Warning When using cleaning fluids or chemicals rubber gloves and eye protection must be worn Sanitize the beverage system at initial start up as well as regularly scheduled cleaning recommended at least twice a year The drain pan must be in place under soda valves to carry away detergent and sanitizing agents that will be flushed through valves Bag In Box System Sanitation The procedure below is for the sanitation of one syrup circuit at a time Repeat to sanitize additional circuits You will need the following items to clean and sanitize the Bag in Box BIB beverage system Three 3 clean buckets Plastic brush or soft cloth Mild detergent Unscented bleach 5 Na CL O or Commercial sanitizer Bag In Box bag connector 1 Prepare the following in the buckets Bucket 1 warm to hot tap water for rinsing Bucket 2 mild detergent and warm to hot water Bucket 3 mix a solution of unscented bleach 5 Na CL O or commercial sanitizer and warm to hot water Mixture should supply 100 PPM available chlorine 1 4 oz bleach to 1 gallon water Part Number 020004000 10 13 Section 4 2 Disconnect the syrup line side of the bag in box connector 3 Rinse connector with warm tap water 4 Connect syrup connector to BIB connector and immerse both into Bucket 1 A
46. ot covered by the warranty Procedural Notices As you work on Manitowoc equipment be sure to read the procedural notices in this manual These notices supply helpful information which may assist you as you work Throughout this manual you will see the following types of procedural notices Warning PERSONAL INJURY POTENTIAL Do not operate equipment that has been misused abused neglected damaged or altered modified from that of original manufactured specifications Important Text in an Important box provides you with information that may help you perform a procedure more efficiently Disregarding this information will not cause damage or injury but it may slow you down as you work NOTE Text set off as a Note provides you with simple but useful extra information about the procedure you are performing NOTE SAVE THESE INSTRUCTIONS We reserve the right to make product improvements at any time Specifications and design are subject to change without notice Table of Contents continued Section 1 General Information Read This 1 1 Unit Inspection uu a Peis ered ecto eee xs Eka k aww eels 1 1 Model lt 1 1 Serial Number Location 1 2 Warranty 1 2
47. rup The term Figal is an abbreviated word Originally Figal was short for five gallons Today the term usually refers to any stainless steel tank system used in soft drink beverage supply The to push the beverage from the Figal tank is sourced from a small CO2 tank I n Ill In M III III A i 3 8 Syrup Lines to Dispenser Soda Water lt Carbonated Water to Dispenser 100 psi Incoming Water CO2 Pump Carbonator FIGAL TANKS 3 4 Section 3 The stainless steel Figal beverage tanks are easy to store and connect There are several items to remember when using the Figal tanks Use gas connector for the inlet fitting of the tank Use a syrup connector for the outlet fitting of the tank If more than one Figal tank is connected in series when changing tanks remove the tank closest to the original gas inlet while adding the new tank to the connector closest to the syrup outlet Most Figal tanks have a self closing valve on the tank as well as the gas and syrup connectors This allows the operator of the system to change tanks without having to shut down the entire system With this type of connector push down on the connector while pulling up on the snap ring around the opening of the connector Then simply pull the connector
48. t or positioning carbonator switch to the off position and then returning switch to on position will reset control to normal operation only applies to Internal Carb units If the ice bank probe does not detect water in the CEV tub the refrigeration will shut down and the compressor LED turn RED Carbonator Fill Timing Jumper Not used on External Carb or Juice Units Carbonator tank fill timing provides pump failure protection in the event of water loss to carbonator pump only applies to Internal Carb units Ajumper clip within the control box sets the three optional time settings Units are shipped with the jumper in 7 minute position only applies to Internal Carb units J1 J1 J 0 50 eo oo oo 60 3Minute 7 Minute Unlimited NOTE Time tolerance is 20 NOTE See default mode functions Green Compressor LED llluminates when the compressor switch is in the on position Flashes once per second when the compressor and condenser fan are energized Carbonator Switch Switch in off position for External Carb and Juice units which turns off green carbonator LED Switch supplies power to the carbonator float switch and green Carbonator LED only Green Carbonator LED Turned off on External Carb and Juice Units The green carbonator LED illuminates when carbonator Switch is in the on position only applies to Int
49. ter inlet line CEVj Non Carbonated Unit Connect plain water supply lines to the CEV at the plain water inlet line Syrup Lines Connect syrup supply lines to the CEV at the corresponding syrup inlet lines Syrup inlet line 1 will correspond with the left hand dispensing valve The valves are numbered in sequence from left to right Connecting CO Supply Line amp Starting The CEVi 1 Connect supply to the inlet at the CEV 2 Open carbonator tank pressure relief valve Yellow arm should be in the upright position 3 Turn water supply on and fill the carbonator tank until water can be seen coming out the pressure relief valve 4 Close the pressure relief valve 5 Activate a dispensing valve until a good flow of plain water is established 6 Check for water leaks 7 Turn on the bottle and adjust the regulator to 75 psi 517 10 KPa 8 Activate a valve until all the water has been forced out of the system by the CO2 9 Check for any leaks 10 Connect the power to the carbonator 11 Operate the valves until the carbonator cycles several times and there is a good flow of carbonated water from each valve Connecting CO2 Supply Line amp Starting the CEVe 1 Connect supply to the inlet on the carbonator tank 2 Connect carbonated water outlet line to the dispensing System To avoid contamination of potable liquids do not connect copper tubing or fittings between the dis
50. the countertop may decrease its strength Counter should be braced to support the dispenser countertop weight plus ice storage capacity and weight of icemaker if applicable 2 6 Part Number 020004000 10 13 Section 2 Installation Instructions CEV40 FOOTPRINT 26 000 3 000 1 500 STAY WITHIN BOUNDARY AREA WHEN CUTTING OUT COUNTER TOP FOR BEVERAGE LINE PASSAGE 25 150 24 000 FRONT BOTTOM VIEW OF CEV 40 Caution Cutting the countertop may decrease its strength Counter should be braced to support the dispenser countertop weight plus ice storage capacity and weight of icemaker if applicable Part Number 020004000 10 13 2 7 Installation Instructions Location Avoid placing the dispenser near heat sources such as radiators ovens refrigeration equipment and direct sunlight A Warning Carbon Dioxide displaces oxygen Exposure to a high concentration of gas causes tremors which are followed rapidly by loss of consciousness and suffocation If a gas leak is suspected particularly in a small area immediately ventilate the area before repairing the leak lines and pumps should not be installed an enclosed space An enclosed space can be a cooler or small room or closet This may include convenience stores with glass door self serve coolers If you suspect may build up in an area venting of the B I B pumps
51. the valve until detergent is flushed from the system 7 Remove valve nozzle and diffuser as shown in Daily Cleaning instructions Using a plastic brush or a soft cloth and warm water scrub the nozzle diffuser bottom of the dispensing valve and cup lever if applicable 8 Place removable valve parts EXCEPT solenoids in sanitizing solution for 15 minutes 9 Replace valve diffuser and nozzle on the beverage valve 10 Connect sanitizer tank to the syrup line and draw sanitizer through the valve for two minutes Allow sanitizer to remain in the system for a minimum of 15 minutes 11 Reconnect syrup and carbonated water lines 12 Draw syrup through the lines to rinse the system Discard drinks until at least two cups of satisfactory tasting beverage are dispensed through the valve 4 4 Part Number 020004000 10 13 Checklist Section 5 Before Calling for Service If a problem arises during operation of your dispenser follow the checklist below before calling service Routine adjustments and maintenance procedures are not covered by the warranty DRINK TROUBLESHOOTING Condition Investigation Check Correction Water only dispensing Syrup and only dispensing No pressure Carbonator Regulator s out of adjustment Check adjust regulator s Out of CO Install fresh tank Defective regulator s Check repair replace regulator s CO line pinched kinked or obstructed
52. thin the United States the CEV base must be sealed to the countertop unless the optional 4 legs are installed All access holes to the base must be sealed If the 4 legs are installed proceed to Filling the Water Tank otherwise proceed as follows to seal the CEV base A Tilt CEV up to expose bottom of base B Remove the 2 plastic tubes under the CEV C Liberally apply silastic sealant such as Dow Corning RTV 731 or equivalent on the base bottom edges D Lower the CEV into operating position on the counter top to complete the seal of the base to the countertop NOTE Do not move CEV after positioning or the seal between the base and the countertop will be broken E Apply additional sealant around the bottom of the base The seal must be a minimum of 1 4 inch to prevent crevices and to ensure a complete seal Part Number 020004000 10 13 Installation Instructions FILLING THE WATER TANK Warning CEV must be electrically grounded to avoid possible fatal electrical shock or serious injury to the operator 120V CEV power cord is equipped with a three prong plug If supply cord is damaged it must be replaced by the manufacturer or its service agent or a similarly qualified person in order to avoid a hazard If a grounded electrical outlet is not available use an approved method to ground the CEV 1 Make sure the plug in the water tank drain hose is secure 2 Remove the plug from the water fill
53. ting selecting location installing the CEV and preparing for operation Thoroughly inspect the unit upon delivery Immediately report any damage that occurred during transportation to the delivery carrier Request a written inspection report from a claims inspector to document any necessary claim 1 After the unit has been unpacked remove the keys The key will be needed to perform brixing of valves Hold onto the keys until such time to forward them to the respective owner operator Remove tape which secures grid in place in drain pan from grid and other packing material Part Number 020004000 10 13 Merchandiser Soda Valves Splash Panel Drainpan Grid lt _ prainpan 2 Make sure all items are present and in good condition Loose shipped items in the carton include the drain kit parts and the instructions 3 Inspect CEV for any external damages If you have an internal carbonated unit the unit is pre plumbed at the factory The inlets for CO2 and water are located behind the splash panel There are two inlets for water and one inlet for CO2 If you have questions refer to the plumbing diagram on your equipment The outlet of the syrup supply either BIB pump or Figal tank connects to the appropriate syrup inlet fitting The syrup flows through the ice bath to be chilled on its way to the valves The water flows through the ice bath to the internal carbonator then back through the ice bath chilling the
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