INSTALLATION AND SERVICE MANUAL FOR TURBO
Contents
1. 17 0439 Bypass Valve Assy 10 0176 Housing Stainless Steel Stainless Steel 10 0395 Housing Replaceable Bypass 10 0396 Bypass Valve Assy 3 54 0152 Bypass Seat Sub Assy Replaceable Bypass 4 02 0115 O Ring 6 81 0103 Bypass Valve Filter 7 03 0132 Spring Relief Valve 8 02 0192 Gasket Acorn Nut 9 01 1771 Acorn Nut Relief Valve 01 1198 01 Acorn Nut Relief Valve Stainless Steel 10 0394 Relief Valve Adjustment Screw 10 0183 Relief Valve Adjustment Screw Stainless Steel 10 0397 Relief Valve Adjustment Screw Replaceable Bypass 02 0181 O Ring Adjustment Screw 82 0415 Strainer 02 0185 O Ring Strainer Nut 01 1196 01 Cap Nut Strainer MOTOR 115 VAC PROBE LOW VOLTAGE 115 V or 220 V BLACK GREEN2. Reconnect Switch Assembly to PC Board and install cover Secure cover with two 2 screws WARNING THIS UNIT MUST BE PROPERLY ELECTRICALLY GROUNDED TO AVOID POSSIBLE FATAL ELECTRICAL SHOCK OR SERIOUS INJURY TO THE OPERATOR THE POWER CORD IS PROVIDED WITH A THREE PRONG GROUNDED PLUG IF A THREE HOLE GROUNDED ELECTRICAL OUTLET IS NOT AVAILABLE USE AN APPROVED METHOD TO GROUND THE UNIT H Plug Power Cord IN 4 TROUBLESHOOTING 4 1 4 2 4 3 44 4 5 4 6 TROUBLE CAUSE Motor fails to start A Pump binding Motor hums Open Winding infield Motor fails to start Motor does not hum Cutout due to overloading by Pump binding Blown Fuse or Circuit Breaker tripped Defective Motor Defective PC Board Defective Probe Motor runs continuously Water supply shut off Water supply pressure less than 25 PSIG 1 86 kg cm gt moo w gt Restriction in Water Supply Line Restriction in Inlet Water Check Valve Restriction in Pump Defective PC Board Defective Probe Water is released from Defective seal in Pressure Pressure Relief Valve Relief Valve Defective Spring in Pressure Relief Valve Low Carbonation Low pressure Leaking CO2 Supply Line Over carbonation Dirty Product Valve Foamy Product A B A B C Product temperature too high gt m w 9 7 gt w m REMEDY Loosen Pump C
3. 03 kg cm F Check for leaks see Section 3 1 WARNING THIS UNIT MUST BE PROPERLY ELECTRICALLY GROUNDED TO AVOID POSSIBLE FATAL ELECTRICAL SHOCK OR SERIOUS INJURY TO THE OPERATOR THE POWER CORD IS PROVIDED WITH A THREE PRONG GROUNDED PLUG IF A THREE HOLE GROUNDED ELECTRICAL OUTLET IS NOT AVAILABLE USE AN APPROVED METHOD TO GROUND THE UNIT Plug in power supply Open a Dispensing Valve Allow water to flow until Pump Motor turns on Close Dispensing Valve and allow Pump Motor to cycle off Repeat steps H and several times until carbonated water flows freely from Valve Check for leaks see Section 3 2 Check CO2 Regulator to ensure that CO2 pressure has not changed roo RIED 3 CLEANING AND REPLACEMENT 3 1 3 2 CO CHECK VALVE UNPLUG Power Cord Shut water supply OFF to Pump CO2 supply OFF and set CO2 pressure regulator at 0 PSIG Disconnect CO2 supply line from CO2 Check Valve CAUTION DO NOT PROBE VALVE WITH ANY OBJECT E Cover end of Check Valve with soap suds If Check Valve is defective gas bubbles will appear If a leak is detected continue with the following steps F Release pressure in Tank using Relief Valve G Disassemble Check Valve Body and components Inspect Spring and O Rings Replace as required H Reassemble and reinstall Check Valve Reconnect CO2 supply line to CO2 Check Valve J Follow start up procedure see Section 2 1 to put Carbonator back into operatio
4. AL SHOCK OR SERIOUS INJURY TO THE OPERATOR THE POWER CORD IS PROVIDED WITH A THREE PRONG GROUNDED PLUG IF A THREE HOLE GROUNDED ELECTRICAL OUTLET IS NOT AVAILABLE USE AN APPROVED METHOD TO GROUND THE UNIT H Plug Power Cord into electrical outlet 3 4 REPLACING PROBE UNPLUG Power Cord Shut water and CO gas supplies OFF Remove Cover from PC Board enclosure by removing screws Unplug Probe Leads from PC Board Pull lever on Pressure Relief Valve to relieve CO2 pressure on Tank Unscrew Probe from top of Tank Screw new Probe into top of Tank Be sure to install White Plastic Washer PN 02 0096 as a water tight seal seal will not be obtained without the washer Connect Probe Leads to PC Board as follows Green G Black LO White HI l Slide Probe Strain Relief into slot replace cover and secure cover with screws J Follow start up procedure see Section 2 1 for putting Carbonator back into operation 3 5 REPLACING PC BOARD A UNPLUG Power B Carefully remove Cover from PC Board enclosure by removing two 2 screws and disconnect Switch Assembly from PC Board ommoog ommoom I C Unplug Probe Leads Power Cord Leads and Motor Cord Leads from PC Board D Unscrew and remove PC Board Assembly E Install new PC Board and secure with screws F Connect push on Leads to PC Board as follows 1 Probe 2 Power Cord 3 Motor Cord Green G Black 1 Black 3 Black LO White 2 White 4 White HI G
5. CT WATER LINE PUMP ttti tede Pea ea e PR 1 14 CONNECT 2 LINE TO TANK 1 1 5 CONNECT CARBONATED WATER TO DISPENSING 1 1 6 ELECTRIC POWER SUPPLY tite teh e dte eod eee hg D edid en dera de 1 2 STAR TEU Pea iei ed cac osi da ise m Da E Uer dw Fav CY Pru AER TNR EE LIA 2 2 1 START UP PROCEDURE sic teet dette rete ertet i tee 2 3 CLEANING AND REPLACEMENT 2 Our Ve O2 CHECK VALVE ette dete etti i re PO e te eti e eun itt Decade 2 3 2 INLET WATER CHECK eet ei dried eri eene de e npe he ena ch e er dade 2 3 30 PUMP STRAINER SCREEN dtt ei ttt siete htt irte etx ed ea ia Hd e dae da Ren tack 3 3 4 REPEACING PROBE scd tet ola elt cage to dea dein dete Fani er oe ete gae Did eerte Dub gua fu ea ae dade 3 3 5 REPLACING PO BOARD tiet teta itt ie no ns eset etra Resa feme aai de Dese Lira RR dd 3 4 TROUBLESHOOTING Lane ada aa da a SERE TR SER ERE RR VERSTE EESE 4 4 1 MOTOR FAILS TO START MOTOR HUMS ssssssssssseeeeneeeem nennen eren nennen nennen 4 4 2 MOTOR FAILS TO START MOTOR DOES NOT HUM 000 eee ete meme mI eene 4 4 3 MOTOR RUNS CONTINU GOUSBEY n RE Pe o e eed db adea r
6. Please refer to the Lancer web site www lancercorp com for information relating to Lancer Installation and Service Manuals Instruction Sheets Technical Bulletins Service Bulletins etc INSTALLATION AND SERVICE MANUAL FOR TURBO CARB HIGH CAPACITY CARBONATOR Part Number 85 1923 05 115 Volts 50 60 Hz with Self Test Board Part Number 85 1923 06 115 Volts 50 60 Hz with Self Test Board and Vented Check Valve Part Number 85 1926 06 115 Volts 50 60 Hz with Insulated Tank and Vented Check Valve ANCER 6655 LANCER BLVD SAN ANTONIO TEXAS 78219 USA 210 310 7000 FAX SALES NORTH AMERICA 210 310 7245 INTERNATIONAL SALES 210 310 7242 CUSTOMER SERVICE 210 310 7242 e LATIN AMERICA 210 524 9567 210 310 7245 EUROPE 32 2 755 2399 PACIFIC 61 8 8268 1978 FAX ENGINEERING 210 310 7096 DATE 10 19 01 Lancer is the registered trademark of Lancer Copyright 2001 by Lancer all rights reserved P N 28 0315 06 TABLE OF CONTENTS TABLE OF CONTENTS i SPECIFICATIONS sit iiesnnceswstesdecawecetiideavasasdecveadenueuceeds EE ii T INSTALLATION eoira citt den itu gus aue Le dE Ci reds AR PL DR taasivastuds TR RE CARD A DER Ea a E ZAR Do LER ER Ra RE SER hn 1 Tob RECEIVING A nh dett iet etta dee dier ettet iat wats doo deco need dede ehe tr 1 1 2 SELECTING LOCATION marai tr em eth ctn te d e ied ed ed etm t geri eua 1 1 3 CONNE
7. TY MOTOR STARTS REPLACE PROBE MOTOR DOES NOT START AND ORANGE LIGHT ON REPLACE MOTOR ORANGE LIGHT OFF REPLACE BOARD STEP 3 IF MOTOR DOES NOT TURN OFF REPLACE BOARD AND PROBE 06 1236 01 NOTES Please refer to the Lancer web site www lancercorp com for information relating to Lancer Installation and Service Manuals Instruction Sheets Technical Bulletins Service Bulletins etc 6 ILLUSTRATIONS PARTS LISTINGS AND WIRING DIAGRAMS 6 LARGE CARBONATOR TANK 6 1 6 1 LARGE CARBONATOR TANK CONTINUED DESCRIPTION ITEM PART NO DESCRIPTION ITEM PART NO 1 07 0199 Base Plate i 23 52 1739 2 23 0369 Tank Assy R 24 52 1677 42 0015 Tank Assy Insulated R 52 1017 3 06 0039 Label Warning 25 13 0028 4 06 1134 Label 2 Pressure 26 52 2159 5 17 0342 CO2 Check Valve Assy R 27 05 0529 01 6 04 0044 Protector Cap R 05 0529 7 02 0096 Washer i 28 52 0585 8 52 0590 01 Probe 29 13 0008 9 54 0066 Relief Valve Assy i 30 91 0008 10 17 0083 Fitting Assy 1 31 04 0033 10A 01 2013 Fitting Assy 3 8 Female Flare 32 04 0520 11 04 0045 Protector Cap i 33 07 0017 12 17 0341 Check Valve Assy i 34 04 0032 12A 17 0556 Check Valve Assy Vented i 35 86 0085 13 04 0049 Nut i 36 01 0111 14 04 0297 Keps Nut 37 04 0247 15 05 0017 Flare Seal 38 04 0034 16 48 1449 Tube Assy Insulated 39 11 0004 48 1469 Tube Assy Non Insulated 40 06 0003 02 16B 48 1449 Tube Assy Non Ins
8. Y OF OPERATION 3 8 inch S A E Male Flare 215 Ounces 6 4 L A carbonator is a device designed to dissolve carbon dioxide gas CO2 in water producing carbonated water CO2 gas is delivered through a regulator to the carbonator tank Simultaneously plain water is pumped into the tank The CO gas under pressure dissolves in the water and the result is carbonated water When the level of carbonated water reaches a pre determined point the liquid level sensing device inside the tank signals the liquid level control module which in turn shuts off the pump motor As carbonated water is drawn from the tank the level of carbonated water will drop At a certain point the liquid level sensing device recognizes that drop in the level and turns on the pump motor which replenishes the amount of carbonated water that has been taken out of the tank 1 INSTALLATION 1 1 1 2 1 3 1 4 1 5 1 6 RECEIVING A Each unit is completely tested under operating conditions and thoroughly inspected before shipment At the time of shipment the carrier accepts the unit and any claim for damage s must be made with the carrier Upon receiving units from the delivering carrier carefully inspect carton for visible indication s of damage If damage exists have carrier note same on bill of lading and file a claim with the carrier B Open the top of the carton Remove interior packing Carefully lift the Carbonator out of carton C Insp
9. e Lancer models are available adjustable from 0 to 150 PSIG 3 5 kg cm minimum CONNECT CARBONATED WATER TO DISPENSING SYSTEM A Connect Flexible Pressure Tubing 3 8 inch ID or larger from Dispensing System to Outlet on Tank using a 3 8 inch SAE Female Swivel Nut and Flare Seal Washer B If only one Carbonated Water Outlet on the Tank is used the other Outlet must be capped with a Stainless Steel Cap Nut PN 01 0212 and Flare Seal Washer PN 05 0017 ELECTRIC POWER SUPPLY WARNING THIS UNIT MUST BE PROPERLY ELECTRICALLY GROUNDED TO AVOID POSSIBLE FATAL ELECTRICAL SHOCK OR SERIOUS INJURY TO THE OPERATOR THE POWER CORD IS PROVIDED WITH A THREE PRONG GROUNDED PLUG IF A THREE HOLE GROUNDED ELECTRICAL OUTLET IS NOT AVAILABLE USE AN APPROVED METHOD TO GROUND THE UNIT A The electric power supply must be a three prong ground convenience outlet having the same configuration as the power cord B Outlet must have proper voltage cycles and ampere ratings See Carbonator Name Plate for ratings NOTE Do not plug into electrical outlet unless ratings on name plate agree with local current available 1 2 START UP 2 1 START UP PROCEDURE A Turn water supply ON and start filling Tank B Pull UP on Pressure Relief Valve Yellow Lever to allow air to escape C Hold Pressure Relief Valve OPEN until Tank is full and water spurts out of Valve D Check for water leaks E Turn on supply and set Regulator at 100 PSIG 7
10. ect for concealed damage s and if detected notify delivering carrier and file claim SELECTING LOCATION A Select a level well ventilated accessible location convenient to water and electric supply The selected location should be able to withstand a load of 100 pounds 45 5 kg CONNECT WATER LINE TO PUMP A Connect Flexible Pressure Tubing 3 8 inch ID or larger from water supply to Pump Inlet using a 3 8 inch SAE Female Swivel Nut PN 01 0232 and Flare Seal Washer PN 05 0017 B A Shutoff Valve should be installed in water line to Carbonator C Water supply must provide a minimum flow rate of 125 GPH 473 LPH and have a minimum pressure of 25 PSIG 1 83 kg cm and a maximum of 80 PSIG 5 62 kg cm If water pressure exceeds 80 PSIG 5 62 kg cm install a Regulator Lancer models are available and adjust to 50 PSIG 3 51 kg cm D Off tastes and excessive silt sand or iron require that a water filter be installed in the water line supplying the Carbonator The water filter should be checked periodically as required by local conditions NOTE Do not connect to a heated hot water source or a water source supplying soft water This will cause excessive foaming CONNECT COz LINE TO TANK A Connect Flexible Pressure Tubing 1 4 inch ID or larger from CO2 Regulator to the Tank Inlet using a 1 4 inch SAE Female Swivel Nut and Flare Seal Washer CO2 supply must have a Regulator Lancer models are available and Gaug
11. lamp and rotate Pump slightly to free binding If this fails replace Pump Replace Motor Let Motor cool and follow Pump binding remedy Replace Fuse or reset Circuit Breaker Replace Motor Replace PC Board Replace Probe Reestablish water supply Connect Pressure Gage to Pump Tee and increase Pump By Pass pressure to 200 PSIG 14 1 kg cm Locate restriction and establish proper flow Disassemble Inlet Water Check Valve and clean Remove and clean Pump Strainer If Pump is still restricted replace Pump Replace PC Board Replace Probe Replace Pressure Relief Valve Replace Pressure Relief Valve Increase CO2 pressure or replace CO tank Locate leak and repair Reduce CO pressure Disassemble and clean Product Valve Product temperature must be below 429F 5 59C Check cooling system 5 BASIC GO NO GO CARBONATOR CONTROL TEST PN 85 1923 05 and 85 1923 06 ONLY Part Number 06 1236 01 found on the cover of the Carbonator Assembly provides a basic trouble shooting procedure to determine if the liquid level control is operating properly The test which is self explanatory see illustration will help isolate problems to the probe motor or PC Board NOTE IN CASE OF CARBONATION PROBLEMS VERIFY CARBONATOR OPERATION BY DRAWING DRINKS IF PROBLEMS PERSIST FOLLOW THE STEPS LISTED BELOW STEP I OBSERVE GREEN LIGHT CHECK POWER SUPPLY GO TO STEP 2 STEP 2 PUSH TEST SWITCH WITH TANK EMP
12. n INLET WATER CHECK VALVE owp CAUTION A LEAKING INLET WATER CHECK VALVE WILL ALLOW CARBONATED WATER TO FLOW BACK THROUGH THE PUMP WHEN IT IS SHUT OFF AND CONTAMINATE THE WATER SUPPLY A UNPLUG Power Cord Shut water supply OFF to Pump Set CO2 pressure at 100 to 125 PSIG 7 0 to 8 8 kg cm Disconnect Stainless Steel Water Line from Water Inlet Check Valve Do not loosen Check Valve Assembly B C D CAUTION DO NOT PROBE VALVE WITH ANY OBJECT E Cover end of Check Valve with soap suds If Check Valve is defective gas bubbles will appear If a leak is detected continue with the following steps If no leak is detected proceed to Step J below 2 Turn pressure OFF Release pressure in Tank using Relief Valve Disassemble Check Valve Body and components Inspect Spring and O Rings Replace as required H Reassemble and reinstall Check Valve Reconnect Stainless Steel Line to water inlet Check Valve J Follow start up procedure see Section 2 1 to put Carbonator back into operation 3 3 PUMP STRAINER SCREEN A UNPLUG Power Cord Shut water supply OFF to Pump Unscrew Brass Plug on Pump and remove Strainer from Pump Inspect and clean or replace Strainer Screen Reinstall Strainer and tighten Brass Plug Turn water supply ON Check for leaks If a leak is detected carefully tighten Brass Plug WARNING THIS UNIT MUST BE PROPERLY ELECTRICALLY GROUNDED TO AVOID POSSIBLE FATAL ELECTRIC
13. rt ai 4 4 4 WATER IS RELEASED FROM PRESSURE RELIEF VALVE sse 4 4 5 LOW CARBONATIODNN 2 dirt tare et i patie ee n ect ede iq antes 4 4 6 FOAMY PRODUGT Forst i e to did debi tag TED stadia LEE 4 5 BASIC GO NO GO CARBONATOR CONTROL TEST PN 85 1923 05 and 85 1923 06 ONLY 5 6 ILLUSTRATIONS PARTS LISTINGS AND WIRING DIAGRAMS eee nne 7 6 1 LARGE CARBONATOR ieies 7 8 6 2 CHECK VALVE ASSEMBLY itte mre rode e ped eerie ee rn date o LU ele dE Ead 8 6 3 CHECK VALVE ASSEMBLY icr rei eic etd tena ub desee ase Lease era adnexas tese dada doa citada 8 6 4 PUMP ASSEMBLY eee re s i eed sese RAE tutti aa dem aea 9 6 5 WIRING DIAGRAM PN 06 02696 02 sss 9 SPECIFICATIONS DIMENSIONS Width 12 1 4 inches 311 mm Depth 15 1 4 inches 387 mm Height 11 1 2 inches 292 mm WEIGHT Shipping 33 5 pounds 15 2 kg Empty 31 1 pounds 14 1 kg Operating 45 3 pounds 20 5 kg ELECTRICAL Domestic Operating Voltage 115 Hertz 60 Amps 6 2 Export Operating Voltage 230 Hertz 50 60 Amps 3 5 3 0 MOTOR 1 3 Horsepower HP PUMP 125 Gallons Per Hour GPH 473 Liters Per Hour LPH WATER INLET 3 8 inch S A E Male Flare CO INLET 1 4 inch S A E Male Flare CARBONATED WATER OUTLET TWO TANK OPERATING CAPACITY THEOR
14. ulated 41 04 0836 17 13 0026 Strain Relief 18 12 0241 Boot Splashproof 42 06 1289 19 04 0470 Screw 43 06 2014 01 20 06 0266 02 Label Wiring Diagram 44 06 2251 R 21 05 0528 01 Cover Clear i 45 01 1877 R 05 0528 Cover i 22 06 1236 01 Label Troubleshoot i NOTE 1 Switch Sub Assy PCB LLC 115V Self Test PCB LLC 115V Strain Relief Power Cord Assy Enclosure Clear Enclosure Motor Cord Assy Strain Relief Motor 115 VAC Washer Hex Bolt 1 4 20 x 1 2 Inch Clamp Nut 1 4 20 Nylock Pump Adapter Isolator Foot Lock Nut Connector Name Plate Lock Washer Internal Tooth 1 4 Inch Label Test Switch Label Warning CO2 Check Valve Label Warning CO2 Check Valve Adapter 1 8 MNPT x 1 8 Barb SS Rin margin indicates change or revision 6 2 CO2 CHECK VALVE ASSEMBLY 2 ITEM PART NO DESCRIPTION 1 17 0342 CO2 Check Valve Assy 2 01 0669 Body 3 02 0025 O Ring 4 01 0689 Sleeve f ITEM PARTNO 5 01 0674 6 03 0021 7 02 0003 DESCRIPTION Ball Spring O Ring 2 3 4 5 6 8 3 5 6 7 ITEM PART NO DESCRIPTION ITEM PART NO DESCRIPTION 1 17 0341 Check Valve Assy 5 01 0674 Ball 2 01 0673 Body 6 03 0021 Spring 3 02 0025 O Ring 7 02 0003 O Ring 4 01 0689 Sleeve 8 01 0670 Body 6 4 PUMP ASSEMBLY ITEM PART NO DESCRIPTION ITEM PART NO DESCRIPTION 1 86 0085 Pump Assy 5 17 0438 Bypass Valve Assy 2 10 0175 Housing
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