TRIKE PASSENGER ARMREST KIT - Harley
Contents
1. 6 N m Install Armrest Assemblies NOTE The armrest assemblies are side specific The left knuckle bar F is marked L the right bar is marked R 15 Get one armrest assembly Item 1 or 2 and two screws 18 from the kit Apply Electrical Contact Lube Part No 11300004 to the armrest knuckle bar F before installa tion 16 Slide the knuckle bar into the correct side support 13 until the holes align Apply a few drops of Loctite 243 Blue to the clean screw threads Insert the screws Tighten to 144 in lbs 16 3 N m NOTE The armrest pads are side specific The underside of the pad is marked L left or R right In addition the left armrest pad 7 has an operation label 8 under the lid 17 Get the correct armrest pad Item 6 or 7 from the kit Apply Electrical Contact Lube to the linear bearing H before installation 18 Install the pad assembly by carefully pushing the pin on the underside into the armrest A slight back and forth rotation of the pad helps get the bearing surface into the armrest receptacle 19 Repeat Steps 15 18 for the remaining armrest 2 of 4 COMPLETION NOTE To prevent possible damage to the sound system verify that the ignition switch is OFF before installing the main fuse 1 See the owner s manual Install main fuse IN USE IMPORTANT After 50 mi 80 km of travel tighten rear wheel lug nuts per the service manual Passenger mounting and dismounting S2. ITH security siren With security fob present turn ignition switch ON See the service manual Disarm security system Turn ignition switch OFF IMMEDIATELY remove the main fuse e WITHOUT security siren See the service manual Remove main fuse J05918 INSTALLATION 1 2008 2013 models See the service manual Remove the Tour Pak Set aside for installation Discard the screws 2014 later models See the service manual Remove the Tour Pak and mounting bracket assembly as a unit Set aside for installation Save the nuts Drill Armrest Support Mounting Holes 2 ALL models See Figure 3 Get the armrest support drilling template 19 from the kit Cut out the template along the black outline A See Figure 1 Place the tem plate on the top front of the vehicle body aligning with body contours a See Figure 3 Align the template centerline B with the seat mounting screw threaded hole b Align the template forward edges C along the body downward curves c Align the template sides D between the body upward curves is08579 Many Harley Davidson Parts amp Accessories are made of plastics and metals which can be recycled Figure 1 Armrest Support Drilling Template 3 Tape the template to the body to hold in place 4 Drill eight pilot holes at the indicated locations E Enlarge the holes with a 9 32 in K 7 2 mm stepped drill bit 5 Remove the template 1 of 4 Please dispose o
3. ak onto the Tour Pak mounting bracket Align the holes b Insert the screws through the ground plate and Tour Pak bottom Thread the screws into the nuts on the underside of the Tour Pak mounting bracket c Tighten the screws to 120 in Ibs 13 6 N m J05918 2014 Later models Remove the Tour Pak from the mounting bracket Remove the ground plate from inside the Tour Pak bottom a Turn the ground plate over above a work surface with the stud threads facing upward b Get a socket large enough to fit over the stud heads Place the socket on the work surface c Restthe ground plate on the socket so one stud head is inside the socket opening d Lightly tap the screw end with a hammer to remove the stud Discard the stud Repeat for the remaining studs e Turn the ground plate right side up Set the ground plate inside the Tour Pak Align the holes f See Figure 3 Place two armrest support adapter plates 11 on the Tour Pak mounting rack Align the four holes g Get four long button head cap screws 12 from the kit Insert the screws through the ground plate Tour Pak bottom and armrest support adapter plates Thread the screws into the nuts on the underside of the Tour Pak mounting bracket h Tighten the screws to 120 in Ibs 13 6 N m i Set the Tour Pak and mounting bracket assembly onto the vehicle body Align the studs into the holes Fasten with four nuts removed earlier Tighten to 120 in lbs 13
4. cMOTOR HARLEY DAVIDSON AUA J05918 INSTRUCTIONS REV 2015 04 17 TRIKE PASSENGER ARMREST KIT GENERAL Kit Number 52400106 Models For model fitment information see the P amp A retail catalog or the Parts and Accessories section of www harley davidson com English only Installation Requirements Both Loctite 243 Medium Strength Threadlocker and Sealant Blue Part No 99642 97 and Loctite 262 Threadlocker and Sealant Red Part No 94759 99 are required for proper installation of this kit Electrical Contact Lube H D Part No 11300004 or equivalent is required for proper installation of this kit These items are available from a Harley Davidson dealer IWIN NIN The rider s safety depends upon the correct installation of this kit Use the appropriate service manual procedures If the procedure is not within your capabilities or you do not have the correct tools have a Harley Davidson dealer perform the installation Improper installation of this kit could result in death or serious injury 00333a NOTE This instruction sheet refers to service manual information A service manual for this year model motorcycle is required for this installation One is available from a Harley Davidson dealer Kit Contents See Figure 3 and Table 1 PREPARATION IWIN NIN To prevent accidental vehicle start up which could cause death or serious injury remove main fuse before pro ceeding 00251b NOTE W
5. ee label inside left armrest pad To minimize wear of armrest pads or backrest covering rotate pad so nose faces straight outward or inward Rotate arm outward DO NOT press down on armrest when mounting or dismounting vehicle Check armrest torque rotational resistance every service interval Tighten bolts 5 to 20 ft lbs 27 Nm Then while holding bolt tighten each nut to 20 ft lbs 27 Nm A service hardware kit G is available if adequate resistance cannot be achieved due to normal wear of rotating parts When installing apply Loctite 262 red to only the threads of the shoulder bolt Apply electrical contact lube Part No 11300004 to the bolt shaft and other rotating contact surfaces Tighten bolt to 20 ft lbs 27 Nm Then while holding bolt tighten each nut to 20 ft lbs 27 Nm If arms are loose after being tightened to torque specification disassemble and realign disc spring support structure bushing and top hat When properly installed arms show some resist ance when rotated around shoulder screw The pad assembly will loosen over time through normal use A replacement linear bearing H and an O ring service kit I are available from a Harley Davidson dealer SERVICE PARTS isO8569 Figure 3 Service Parts Trike Passenger Armrest Kit J05918 3 of 4 SERVICE PARTS Table 1 Service Parts Item Description Quantit
6. f materials responsibly Install Armrest Support Blocks NOTE Support block installation requires rear wheel and tire removal 6 Remove rear wheel and tire See service manual 7 See Figure 3 Assemble an armrest support block 13 and pad 14 Place the assembly onto the vehicle body with the two side holes facing the vehicle center Align the four mounting holes 8 Get an armrest support plate 15 two short screws 16 two long screws 18 and four split lockwashers 17 from the kit Slide a lockwasher onto the threads of each screw 9 Apply a few drops of Loctite 262 Red to the clean screw threads 10 See Figure 2 Place the armrest support plate 3 on the underside of the body in the orientation shown aligning the holes 11 Using the longer screws 4 at the rear fasten the armrest support block 1 pad 2 and plate 3 to the body Tighten to 120 in Ibs 13 6 N m 12 Install rear wheel and tire See service manual 13 Repeat steps 6 12 on the opposite side A is08580 E CUCCU Q 4 m Armrest support block Armrest support pad Armrest support plate Longer screw 2 Shorter screw 2 Lock washer 4 On Penna Figure 2 Armrest Support Block Installation Install Tour Pak 14 Get the Tour Pak set aside earlier 2008 2013 models Get four long button head cap screws 12 from the kit a Setthe Tour P
7. y Part Number 1 Passenger armrest assembly right Includes items 3 5 52400108 2 Passenger armrest assembly left Includes items 3 5 52400109 3 Bushing 11000087 4 Cap screw hex head 9468 5 Flanged locknut 7601 6 Passenger armrest pad right 52400133 7 Passenger armrest pad left Includes Item 8 52400134 8 e Label armrest operation Not sold separately 9 Knuckle cover passenger armrest 2 Not sold separately 10 Nut cap 2 Not sold separately 11 Adapter plate armrest support 2 included in spacer kit 53000461 Not sold separately 12 Screw hex socket button head 1 4 20 x 1 1 2 in 38 mm long 4 3088 13 Support block armrest 2 52400107 14 Pad armrest support block 2 52400117 15 Plate armrest support 2 52400113 16 Screw hex socket button head 1 4 20 x 3 4 in 19 mm long 4 4069A 17 Lockwasher split 1 4 in 8 7036 18 Screw hex socket button head 1 4 20 x one in 25 4 mm long 8 852A 19 Template armrest support drilling 52400120 Items referenced in text but not included in kit Template outline Template centerline Template forward edge Template side Pilot hole location 8 Armrest knuckle bar 2 Service Hardware Kit Part No 91800061 IO nim olol wow gt Linear bearing 2 Part No 12600089 O ring Service Kit contains four O rings Part No 11900099 J05918 4of4
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