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1.    45 degree mitre    at the comers  Ensure the  Fit overlapping silicone jointis sealed  strips and        into  sealant    1  Remove all the existing seal and adhesive with a sharp blade  Mask off the sealing area with masking  tape or similar  Mask the outside for top frames or reducing windows  amp  the inside for table seals    Prepare the sealing area with emery cloth or similar to achieve a good surface for the new adhesive to  key with  Ensure that the surface is clean from dust  dirt and grease    2  Apply a generous bead of high modulus silicone sealant to the masked area and smooth down to give  a consistent layer    3  Cutthe silicone strip in lengths long enough to overlap the corners  Do not stretch the seal strip when  measuring or applying  Lay each strip on to the seal area overlapping at the corners  Ensure the seal  strip is bedded down well by pressing firmly along the full length    4  With a sharp blade cut a 45   mitre joint at all corners  Fill gaps in the joints with sealant  Remove the  masking tape before the sealant has set  For best performance leave seal to set overnight        Page 15    Service   Repair    B  REPLACING A HEATING ELEMENT  ELECTRICAL MAINTENANCE SHOULD ONLY BE ATTEMPTED BY SUITABLY QUALIFIED TECHNICIANS     UNPLUG THE MACHINE FROM THE MAINS       Bring the heater completely forward  Remove the 4 screws retaining the black cover on top  of the heater        At this stage check that all the element wires and Remove the relevant ter
2.   TOUCHING HOT SURFACES     INFRARED RADIATION IS EMITTED BY THE QUARTZ HEATERS  ENSURE THAT ANY EXPOSURE TO THIS  TYPE OF RADIATION IS SHORT OR COMPLETELY AVOIDED     WAIT UNTIL THE MACHINE HAS COOLED DOWN BEFORE SERVICE WORK COMMENCES           3  Toxic Fume Inhalation          When plastic sheet is heated fumes will be given off     ENSURE THAT THE MACHINE IS POSITIONED IN AN ADEQUATELY VENTILATED PLACE  IT IS THE  RESPONSIBILITY OF THE OWNER OR DESIGNATED RESPONSIBLE PERSON FOR HEALTH AND SAFETY  TO ASSESS THE RISKS ASSOCIATED WITH ANY DANGEROUS FUMES GIVEN OFF AND TO DETERMINE  ANY NECESSARY PRECAUTIONS REQUIRED SUCH AS FUME EXTRACTION PRIOR TO USE          4  Injury from Trapping     CARE IS REQUIRED WHEN OPERATING THE CLAMPING FRAME TO ENSURE THAT FINGERS OR HANDS  ARE NOT TRAPPED     KEEP HANDS CLEAR OF THE HEATER RAILS WHEN PULLING THE HEATER FORWARDS     5  Fire     RISK OF FIRE AS A RESULT OF HEAT AND PLASTICS PRESENTS AN EMERGENCY SITUATION  ENSURE  FIRE SAFETY TRAINING IS PERFORMED  amp  CONTROLLED     IT IS ESSENTIAL TO HAVE FIREFIGHTING EQUIPMENT AVAILABLE AT OR NEAR THE MACHINE  USE  DRY POWDER  BLUE  OR CARBON DIOXIDE  BLACK  FIRE EXTINGUISHERS        Page 4    Safety    6  Prohibited Uses    DO NOT USE THIS MACHINE FOR ANY PURPOSES OTHER THAN THE VACUUM FORMING AND BLOW  MOULDING OF PLASTICS SHEET     DO NOT USE THE HEATER TO APPLY HEAT TO ANY MATERIAL OTHER THAN PLASTIC SHEET AS PART  OF THE VACUUM FORMING PROCESS SUCH AS  FOOD PRODUCTS  ALL TYPES OF PARTIC
3.   plastic sealing     Reducing Windows    Reducing windows allow the use of smaller sheet material for smaller mouldings  Reducing windows allow for  better sheet utilisation     To fit the reducing window     1  Lift the clamp frame    2  Place the lower reducing window plate on to the top frame aperture so that the corner locating  screws are aligned    3  Place the top reducing window plate on the underside of the clamp frame  There are folded sections  on the front and rear  The rear edge has the larger return and wraps completely around the clamp  frame bar  The front fold is smaller and returns against the front clamp frame bar  The fixing bolt is  fitted through the clamp frame bar and reducing plate and secured using the fixing nut   See diagram  below of side view of the top plate fitting     Rear of clamp frame    Side view       4  Close the clamp frame  Check alignment of top and bottom plate  Fit the required plastic material on  the sealed lower reducing plate  The material toggle clamps will need adjusting so that the clamp  frame can be locked to achieve the necessary clamping pressure        Page 10    Operating procedures    BASIC OPERATION       Turn the power switch to ON  The Set the zone controls as below  Set the heater standby level to  digital timer in the front panel will       Zone 1 at 60   about 3096  illuminate    Zones 2  3  amp  4 at about 75  8        Set the timer to zero using    DOWN    With the heater fully back andthe Place the table into
4.  remove any panels unless the electrical supply has been isolated   Ensure that the area surrounding the machine is clean and frequently cleared of finished product and  any scrap   Daily repetitive use of this or any other machine may lead to a  fatigue and loss of concentration b   possible strains  Operators should be trained in the use of correct lifting techniques in order to  minimise these effects     Page 3       Safety    Hazards specific to this machine     it is vital that any person using this machine and the person s  responsible for the health  amp  safety is made fully  aware of the potential hazards that could arise from the use and misuse     1  Electric shock   This machine uses Voltages up to 240Vac     NEVER ATTEMPT ANY REPAIR UNLESS THE ELECTRICAL SUPPLY DISCONNECTED  ONLY SWITCH ON  WHEN ALL COVERS HAVE BEEN REPLACED     ONLY A QUALIFIED ELECTRICAL TECHNICIAN MAY WORK ON ANY PARTS CARRYING MAINS VOLTAGE  AND SHOULD BE RESPONSIBLE FOR ENSURING THAT THE MACHINE IS IN A SAFE CONDITION BEFORE  ALLOWING SERVICES TO BE RESTORED     2  Burning     Parts of this machine reach temperatures in excess of 300  C  NOTE THE    HOT SURFACES    SAFETY  LABELLING ON THE HEATER  amp  HEATER GUARD     SPECIAL PRECAUTIONS MUST BE TAKEN TO ENSURE THAT ONLY THE MACHINE OPERATOR IS IN THE  OPERATING AREA DURING USE     USE PERSONAL PROTECTIVE EQUIPMENT SUCH AS GLOVES WHEN TESTING THE HEATED PLASTIC   HANDLING HOT VACUUM FORMED PARTS  MANUALLY ASSISTING THE FORMING PROCESSS AND
5.  the lower  button     mould table in the up position position by pushing the table lever  place your mould onto it     away from you       Open the material clamps and Position a sheet of plastic over the Pull the clamp frame down and  raise the clamp frame aperture  The plastic should close the material clamps  completely cover the white seals  around the aperture     0  Each fine in the heating zone corresponds to 10  power   0  When set to zero the timer will count up  This will help you establish the time for the heating cycle        wire mesh is supplied with your machine to be placed under the mould to assist with vacuum airflow        Page 11    Operating procedures    BASIC OPERATION  Cont         l  Depending on the plastic 1  Pull the heater forward Ill  Push the heater back  thickness you may need over the plastic  As the slightly to test the  to use the adjusting plastic heats up it will softness of the plastic   screws on the material begin to rise slightly  It Continue to heat until it is  clamps to properly grip will then soften and begin soft enough to form   the plastic  to drop back        iV  At this point  push back V  Turn on the vacuum VI  The plastic will form  the heater all the way pump and raise the table around the mould tool   back until you can feel it lock You may need to assist   into place      this process        VII  Let the finished moulding   VIII  Finally  lower the table  cool down a little before and release the material  pulling the re
6. Formech      forming to perfection       Installation  Operating  and Service Manual        Um        User Manual    Contents           oes                                M    D 3  Introduction and initial assembly                                                                                                                                                                               6  Optional extras    dec eene dave io era ro d a e dee e Y Re eu Y End veas Lee ve Yen see                                  7  General Arrangement        eint                   DW e dees vs eR e AREE RES HEX ERE EXE                     8  Operating procedures    ier re rt EFE LE ee PSY EVER eaves YR EXE ERE EO EX ATE EO SERE oun 10  BASIC                                                            RU X XR TRO ME REFER Ed 11  E AQ nine nde    adea               evene       13  MCI 14  Service                   ce          15  AJREPEACING SEALS               sete eee a Re e o lobe tania ee epu nines 15  B  REPLACING A HEATING ELEMENT              eere nennen nennen           enne tnter                      16      ELECTRICAL TROUBLESHOOTING    eerte nre tarn eo ctn E kil HERE ERE EXER            17  D  VACUUM PRESSURE TROUBLESHOOTING toicaziscodaspsvtessanniasvieia cucedcaseanensneaids po Poo                   19                       m                          needa eed 20    Page 2       Safety    Thank you for choosing Formech     Please read and follow the below safety instructions before att
7. LES   POWDER  DUST  ALL TYPES OF LIQUID  WOOD  PAPER  METALS AND ANY FORMS OF COMBUSTABLE  MATERIALS     DO NOT USE THE TABLE MECHANISM TO CLAMP  COMPRESS  FOLD OR APPLY FORCE TO ANY ITEM  UNDER ANY CIRCUMSTANCES     DO NOT USE THE CLAMPING FRAME TO CLAMP COMPRESS  FOLD OR APPLY FORCE TO ANY ITEM  OTHER THAN THE CLAMPING OF SHEET PLASTICS AS PART OF THE VACUUM FORMING PROCESS     DO NOT USE THE TOP OF THE HEATER OR TOP OF THE HEATER GUARD TO STACK PLASTICS OR  OTHER MATERIALS     DO NOT USE THE MACHINE TO STACK OR LEAN ITEMS AGINST THE SIDES     DO NOT USE ANY OTHER PART OF THE HEATER TO MOVE THE HEATER FORWARDS AND BACKWARDS  OTHER THAN THE HEATER HANDLE     DO NOT USE OR MODIFY THE ELECTRICAL POWER IN THE INTERNAL WIRING TO SUPPLY ANY OTHER  DEVICE OR TO APPLY MODIFICATIONS TO THE MACHINE OR ITS FUNCTIONS     THIS IS NOT AN EXHAUSTIVE LIST OF THE POSSIBLE MISSUSE OF THIS MACHINERY     THE USE OF THIS MACHINE MUST BE ASSESSED  MONITORED AND CONTROLLED BY THE PERSON  RESPONSIBLE FOR THE HEALTH AND SAFTEY IN THE ORGANISATION THAT OWNS AND OPERATES  THIS MACHINE        Transportation   Positioning   The 300XQ will be supplied strapped to a Pallet or in a crate  The machine may unpacked and placed on a  bench  table or 300XQ trolley  Ensure that the structure  size and load bearing capacity of the bench or table is  sufficient for the machine weight  A minimum of 2 persons are required to lift the machine  In the case of the  300XQ trolley  ensure that the 2 machine retaining sc
8. ain access to this  guide        Page 13             Warranty    Your machine comes with a 12 months warranty from date of delivery  The warranty is validated by  completing and returning the product registration slip below  Consumables are not covered under the    warranty  heating elements  silicon seals  pump filter   The vacuum system on this machine is fairly simple but uses high quality components throughout  The life    expectancy of the vacuum system will be compromised by the ingress of dirt  shavings  dust  liquid etc     A    THE VACUUM CIRCUIT INCLUDING THE VACUUM PUMP WILL NOT BE COVERED BY OUR WARRANTY IF THEY    ARE FOUND TO BE BLOCKED WITH FOREIGN MATTER OR CORRODED BY THE INGRESS OF LIQUID     NOTE  THE USE OF TALC AS A MOULD RELEASING AGENT IS NOT RECOMMENDED  IT MAY CLOG THE VACUUM  CIRCUIT AND JEOPARDISE THE WARRANTY ON YOUR MACHINE    PRODUCT REGISTRATION SLIP    Please complete the information below and fax it to  44  0  1582 46 96 46 or complete the form online at  www formech com  under the    support    section     YOUR DETAILS    TITLE     MR MRS        FIRST NAME     SURNAME     ORGANISATION     DEPARTMENT     ADDRESS     ADDRESS     ADDRESS     TOWN     COUNTY     POST CODE     COUNTRY     TELEPHONE     FAX     PRODUCT DETAILS    MODEL    SERIAL NUMBER    DATE OF PURCHASE  DD MM YYYY    RETAILER RESELLER          Page 14    Service   Repair       A  REPLACING SEALS  1 2     the                   UN Apply the sealant evenly  the surface  5    Apply 
9. chine    E  CLEANING    Ensure the inside of the machine and the heater tray is cleared of dust  dirt and debris  Do not allow dirt and  loose particles to build up  particularly on the heater tray     F  LUBRICATION    The 300XQ requires minimum lubrication   Apply general purpose grease to the table guide bars when required to assist with table movement     Apply a small amount of fine silicone oil or fine oil to the heater slide bars when required to assist free  movement of the heater        Page 19    Schematics    Hoz eun           OX00E u2euuo3          250W FSQ       Front Top wiring view    Page 20    Spare Parts listing        3    Sleeving HT        310 tes           20012   Small Clamp Nutlet M5   300XQ Clamp frame grip   Std Interlock spring   Seal kit A 300XQ     1 4  to 6mm Hosetail  Straight  46846048    1 4  to 10mm Hosetail  Elbow   2   1   1   3   Label        Surfaces      1 300XQ Mesh                               E    Page 21    E C Machinery Directive  2006 42 EC  Declaration of conformity    We hereby certify that the machinery stipulated below complies with all the relevant provisions of the  EC Machinery Directive and the National Laws and regulations adopting this Directive     Modifications to this machinery without prior approval from the undersigned will render this declaration  null and void     Machine Description    Vacuum Forming Machine   Machine Function  Thermoforming of Plastic Sheet   Model   Type  300XQ   Serial Number    Date of Manufa
10. cture    Is in conformity with the provisions of the following other EC Directives   2004   108 EC   EMC  2006   95 EC   LVD    Technical File Compiled by  Andrew Berry at address below     Harmonised standards applied   EN ISO 12100   2010  EN 60204  1   2006  EN 12409  2008    Signed UM     Date  14 February 2011  Name  Paul Vukovich    Position  Managing Director    Being the responsible person appointed by the manufacturer    Formech International Limited  Unit 4  Thrales End Business Park  Thrales End Lane  Harpenden  Hertfordshire  AL5 3NS U K   Tel   44  0 1582 469797 Fax   44  0 1582 469646   Accounts   44  0 1582 469028 Email  sales formech com      Registered office as above address  Registered in England Number 2999925 VAT       GB 604 0796 55         Page 22       Formech         forming to perfection       Unit 4  Thrales End Business Park  Thrales End Lane  Harpenden  Hertfordshire     AL5 3NS     44  0  1582 469 797    formech com    Revised date   07 11 2012      
11. ducing plates  This reducing plate allows the use of plastic size  254mm x 228mm  Formech can also produce special size reducing windows  For more information please  contact our sales department     3  You can use your vacuum forming machine to do blow moulding by fitting a special circular reducing  window to your machine  The maximum diameter you will get on the 300XQ is 300mm  For more information  please contact our sales department     4  It is unlikely that you will need to service or repair your machine for many years provided you follow the  maintenance information contained in this manual  however the table and clamp seals  which are considered  to be consumable items  will need to be replaced depending on the usage of the machine  Therefore this kit  contains the essential consumables  seals and pump filter  to ensure a good performance of your machine  year on year        Page 7    General Arrangement        Specfration plate  Power inlet receptacle  Power switch ON OFF  Clamp frame   Material damps   Heater Box  Vacuum pressure valve  Table eve     Control panel   10  Pump switch ON   OFF  11  Ar output         DO NOT CONNECT    AIR SUPPLY HERE    CONAN                SPECIACATION        tandard material size 450mm x 300mm  18  x 127   iin vere rim il Maximum forming area 430mm x 280mm  16 9    11 02   Standard frequency  50 60Hz Maxmum depth of draw 185mm  6 7 8    Standard Max Power  2 3Kw Overall width 640mm  25 1 4     Overall height 530mm  217    Overal leng
12. empting to install or operate your machine                            YY    ww w w wy    Only use the machine for vacuum forming plastic  It is not intended for any other purpose   Read and understand all of this user manual   This is a    single person operating    machine   Do not operate the machine until you have been trained and are fully conversant with it   Users of this machine should complete regular competence tests   Check your supply voltage and frequency  Make sure it is compatible with your machine  Your  machine s electrical specification is on the plate on the Left hand side   You must ensure that the machine is properly earthed and fused   If your machine is not equipped with a moulded mains connector then note that    The earth wire is GREEN with a YELLOW stripe  Ss    The live wire is BROWN I   The neutral wire is BLUE BRE  Only suitably qualified personnel should make electrical connections  Turn off the machine and disconnect the power supply when the machine is not in use   The heater and pump on this model are not intended to be left running indefinitely   This machine is fitted with a dry running vacuum pump  Do not lubricate  Do not allow any liquid to  enter the vacuum system  Ensure that moulds are properly sealed to prevent ingress of dust into the  vacuum circuit  Severe damage may be caused if the above is not observed   Note the safety warning labels situated on the front and rear panels  Never remove any warning  labels from the machine   Never
13. hed part release  pressure         Page 8    General Arrangement  cont     8  Table Lever  When pulled towards you the table will rise to the upper limit  A further application of  pressure will lock the table in this position  During forming the table complete with mould is lifted into the hot  plastic and locked in place to ensure a good vacuum seal  At the end of the cycle the table is returned to the  lower position by pushing the handle back and away     NOTE  A mechanical interlock designed to prevent a mould being raised into the heating elements stops the  table being raised unless the heater box is fully back     9  Control Panel  See below control panel layout     10  Vacuum Pump ON OFF switch  This turns the vacuum pump on and off  The vacuum pump evacuates the  air between the plastic sheet and the mould  It also provides pressure to release the finished moulding from  the mould     11  Air pressure outlet  When the vacuum pump is running  the pressure is diverted to this outlet  This can be  used to supply or run other equipment when not being used for vacuum forming  Do not block this outlet or  attempt to connect air supply  This machine DOES NOT require air supply     o  e  gt        al m OO  4                            S 7        p       2 2    ban         om mii    41 Ilt com  o   o   12  a3       5  16   12  Heater Zone layout 15  Heater timer  13  Heater standby level control 16  Vacuum Gauge    14  Zone power level controls    12  Heater Zone layout  Pic
14. lease valve clamps to remove the  downwards    finished moulding    9 Remember that the heater must be fully back before the table can be raised  9 If the plastic is still too soft when you try to release it  some distortion may occur        Page 12    F A Q     This depends on which material and thickness is specified     Generally speaking it is necessary with any new material to establish the correct heating cycle  Plastic  is ready to form when it becomes soft and pliable especially nearer to the clamping frame  This is  known as glass transition temperature  Tg   Once you have established the time you can set the heater  timer for accurate and repeated heating cycles        Material is too hot    Insufficient vacuum    Excess of material  Use reducing windows   Poor mould design         Material too cold   Mould too cold    Insufficient vacuum    Insufficient vacuum holes in the mould          Sheet cooled whilst forming    Mould design with insufficient draft angles   Too thin plastic gauge    Pre stretch required    Plug assist required     Material is Hygroscopic which needs to be pre dried prior to forming   Overheating   Mould or plastic sheet too dusty    Mould not fixed on baseboard   Mould not fixed to table   Insufficient draft    Mould undercuts    Poor mould quality     NOTE  Formech has also available for download a Vacuum Forming Guide  which has further and more in   depth information on plastics  moulds  forming and trimming process  Please contact us to g
15. minal block cover s    interconnecting wires are fully tightened and that the  fault was not merely a loose connection        Loosen and remove the element wires from the Remove the nuts and washers holding the faulty  appropriate connector block  element        Remove element and fit replacement  Ensure that the connections are fully tightened     Reverse the above procedure to re assemble        Page 16    Service   Repair        ELECTRICAL TROUBLESHOOTING    In the event that neither the heater nor the pump work  check that your supply is OK  Check that the fuse in  the mains lead if fitted     If neither the fuse nor the mains supply are faulty then turn off the machine and UNPLUG THE MACHINE  FROM THE ELECTRICAL SUPPLY       Remove the 7 self tapping screws Check all the connections to the   retaining the rear panel inlet receptacle  the fuse holder  and the power switch located in  the inside back of the machine     Check the internal fuse located in the fuse holder connected to the power inlet and switch  The fuse is 20MM   12 5A        Page 17       Service   Repair  C  ELECTRICAL TROUBLESHOOTING  cont      If the fault still cannot be found then remove the front panel of the machine       Remove the 3 hex socket button screws  with nuts and washer  plus the Check the pump switch  7 self tapping screws retaining the front panel  connections    If the vacuum pump motor does not run  check the electrical supply  If the motor smells strongly of burnt  lacquer then it is 
16. probably burnt out and the entire pump motor assembly needs replacing     If all the connections are good then the switches can be checked for continuity     Note  Continuity should be obtained between the top and bottom contacts of the switch not side to side     If the supply is present but the motor hums and does not run  the capacitor may be faulty or has become  disconnected  Check the connections to the capacitor by carefully removing its black cover     EEE                          18    Service   Repair    D  VACUUM PRESSURE TROUBLESHOOTING    If the vacuum or pressure appears to be weak or non existent check the following        Raise and lock the mould table in Turn the vacuum on and place Check the reading you get on the  the up position your finger over the vacuum hole vacuum gauge    If the vacuum gauge reading of 22 Hg or higher is Normal  A lower reading indicates poor vacuum where  attention is required     The possible causes of poor vacuum are     a  mould or baseboard is blocking and covering the vacuum hole preventing air flow      b  Top frame or table seals are worn or damaged and may need replacing    c  The mould table  top frame or reducing plates are damaged or distorted    d  Vacuum table pipe has been disconnected from underside of table    e  Vacuum pump filter is blocked    f  Vacuum circuit has loose or damaged pipes    g  Vacuum valve is blocked    h  Pump diaphragm is damaged    i  Pump is faulty         Use the table mesh provided with the ma
17. rews are fitted to the under side of the trolley   Machine     Noise emissions  Noise emissions on the Formech 300XQ are less than 70dB A      Machine storage  The Formech 300XQ must be stored in a dry environment        Page 5       Introduction and initial assembly    The Formech 300XQ is a highly versatile  manually operated Vacuum Forming Machine that will produce high  definition mouldings in up to 6mm thick material  It is intended for use only for the Vacuum forming of plastics    components and for the blow moulding of heated plastics     Your Formech machine is supplied with          1x Electrical cable 1x Installation Operations Repair 1x EC Certificate of conformity    Manual            1x Table lever   1x Table mesh      The 300XQ machine is fully assembled except for the table lever   ENSURE THAT THE TABLE LEVER 15 TIGHTLY SCREWED INTO THE CRANK MECHANISM ON THE RIGHT    HANDSIDE OF THE MACHINE  IF OPERATED WITH THE LEVER LOOSENED YOU MAY DAMAGE THE CRANK OR    THE HANDLE        Page 6     e    Optional extras    The following items can be purchased for your 300XQ vacuum forming machine    ee    1  Machine trolley with castors 2  Reducing windows 3  Blow mould window          4  Service kit    1  The Formech machine trolley allows you to easily move your 300XQ machine  The 2 locking castors assure  the trolley remains in position all the time  Underneath there is also space to store plastic material and  moulds     2  Formech have available a standard sizes of re
18. th 1000mm  39 38     Weight 65kg  14965       1  Specification Plate  This states the essential machine data  amp  CE marking     2  Power Inlet receptacle  The machine is supplied complete with a power cable that plugs into this receptacle  and then into a suitable power socket  If your machine is a special voltage or frequency then it may be  supplied with a lead not terminated into a mains plug  See Safety section at the beginning of this manual    Note the safety labelling     3  Power Switch ON OFF  This is the main switch  When in the OFF position power is cut to all functions   Before commencing any repair work always remove the mains lead from the Power Inlet Receptacle     4  Clamp Frame  This holds the plastic material in position during the forming and release processes     5  Material Clamps  These clamps fix the Clamp Frame firmly down  After placing the plastic under the clamp   frame the material clamps are adjusted by tightening or loosening the orange nutlets  The levers are pulled up  until they are fully over centre  Adjustment may only be carried out while not under pressure  The rear of the  clamp frame is self adjusting     6  Heater Box  This carries the heating elements and is drawn forward by pulling the centrally mounted  handle     7  Vacuum Pressure Valve  When the vacuum pump is running this valve switches between removing air  from between the mould and moulding during forming  vacuum  and introducing air between the mould and  moulding for finis
19. togram showing the corresponding zone layout of the quartz heater zones     13  Heater Standby Level  Power Saving Feature   The 300XQ is supplied with fast acting heating elements   This means that when the heater is not actually heating plastic the power can be turned down  As the heater  is moved from the rear position the elements begin to heat up to the set power level     For this feature to work effectively the power level at rest or standby must be set to approx  30   For  continuous usage the standby level may be set lower  For infrequent usage it may be required for the standby  level to be set higher  For non time critical uses the standby level can be set at about 1096  Although the  plastic may take a few extra seconds to heat  the overall power saving will be substantial    Safety Notice  Itis advisable to monitor the heating stage by making frequent observations   Never leave the machine unattended when actively heating plastic     14  Heater Zone Controls  The 300XQ heater is divided into 4 zones as shown by the diagram  12  on the  control panel  This is to allow the user maximum flexibility especially when producing mouldings from difficult  moulds or difficult plastics  It is usual to turn the centre zone 1 down slightly because it gains extra heat from  the other zones surrounding it  The back zone 3 also tends to stay hotter than the front zone 4 because the  rear of the machine is heated by the heater when it is not heating plastic  A key feature of quar
20. tz heating is       Page 9    the response time for changing to different power levels  The zone controllers are highly accurate and keep  the element power level within 1  of the requested setting  Beginners to vacuum forming will quickly become  accustomed to setting the zone controls for best results     15  Digital Timer  When producing a quantity of mouldings using the same mould and plastic the heating time  will be nearly constant for each one  In this case the timer can be used  Record the heating time for the first  moulding then set the timer  in seconds  using the UP   DOWN buttons the buttons  When the heater is pulled  forward the timer counts down from the set time and sounds a buzzer when zero is reached  The heater is  then pushed back  The set time is stored until it is altered  If you don t want to use the timer  set the time to  zero     The timer has built in safety features  If the heater is forward for more than 2 minutes after the timer has  completed the set time the heater will switch to the standby setting  If the heater is not returned to the  standby position after a further 2 minutes then the heater will turn off all power to the heating elements     16  Vacuum Gauge  This is situated on the top RHS of the front panel and gives indication of the vacuum level  achieved at the table mould area during moulding  It is usual to expect approx 22 Hg    750mbar of vacuum  If  such levels are not achieved check your mould   table configuration  amp  clamp 
    
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