Crathco® Beverage Dispensers
Contents
1. you cam pl the es IB CE USING A MLD NOM ABRASIVE DETERGENT AND RINSE THOROUGHLY CAUTION ABRASIVES WLL SCRATCH PLASTIC PARTS runn vave To UNLOCK SASH DONE LS IN COOL OR LUKEWARM WATER REMOVEWANOLEANDVALVE 0 AVOID LEAKS DUE TO SEALED SURFACE BEING i 9 1 DAMAGED REMOVE SPRING FROM morer 8 REMOVE WHIPPER BLADE F THOROUGHLY CLEAN ALL PARTS IN WARM WATER Pul whipper blade off of the motor REMOVE LocKDOWN WASHERS Immerso pars in sanitizing soliton for 1 2 minutes Sendari Unit Twist lockdown Remove parts tom sanitizing soluton and drain DO NOT RINSE Place parts on clean surface to air dry Wipo the machine condensate and cooling piat doprossion wih a cioth wetted wih sanitizer saluton Mini Unit Slide to release ayway then iit out IMPORTANT Never pour dry powder crystals or concentrate into a dry bowl Premixing beverage in separate container is recommended I mixing in bow always add water frst D112 Unit Release each clamp Crathco Beverage Dispensers Page 3 ROUTINE MAINTENANCE For all Models Cleaning Your Dispenser To optimize performance or when using dairy products clean unit daily Regular cleaning of bowi components will result in maximum pumping efficiency proper seating and sealing and prevention of leaks at the valve O Ring and bowi gasket by removing dried on beverage solids and pulp from mov2. Standard Time Please have the and serial number ready so that accurate information can Prior authorization must be obtained tram Grindmaster Corporation s Technical Service Department for all warranty clams Page 6 Crathco Beverage Dispensers STANDARD BOWL ASSEMBLY PARTS 1010A me n 1013 o 11613587 734 1012 3220 1742 1740 7 Part Description Models Used On TUA Tu i pes V HA T E IET HDI Tr TG Eu ATDIE TUE DS Den WD num Tr TT SPY TORE Ter Bon par GOS ALD FB and WO modek zm Urea par 880 oo TOS Eos Sy us HIDE DE DIE usn B ung A4015 025 098 HD and WD rods RSE es Tus coven D35 HD wd WO WR 15 025 035 HD and WD models Impeller use with spray tube AMD DES DS Hp an WD E Sar Agia Tor Bue impr PUT oper mem ied Mor iced tea viscous products or orange juice pin beer zer Tusc Om Tay DE DS EZ DWEX ATE WO zur Fast Dr Tay On DIEA DAEA 3 OHTA RO WO medeis Zur wl PDT DNUS WD ie Oona ws om SST T te Un TID esie oda zur Suri Sel Oop ad FT Tu Va Han E Ton ret ande Tus Drp Tray GAT DSS DAES DOE OTT EI Tesi Sens E Crathco amp Beverage Dispensers
3. Crathco Beverage Dispensers Operator Manual PLACE BEARING SLEEVE ON GUIDE PIN Note fiat sides on outside of guide pin and on inside of bearing sleeve FES rr m CIL Cry guide pin and rests e on the cooling plate 2 PLACE PUMP COVER OVER GUIDE PIN Place the pump cover over the guide pin wit tho spray tube toward the front Note that the tab on the front of the pump cover fits between the 2 locator buttons or ridges on the bowl Mini units bent part of spray tube tront of INOTE Use agitator cover in rV lace of pump cover and spray tube for abs gt fresh dni Wat foam editar fiy products or heavy viscous drinks PLACE IMPELLER OVER BEARING SLEEVE Put impelor over bearing sleeve wth fin side up SS imple GOON sm co cce Sandor Uni ir SERS washer over gute pn _ E MEI lacing tenia E lockdown washer clockwise to 22 uer eine ce Mini units Place Tocktown washer over guide pin Push lockdown washer own and into locking PLACE BOWL GASKET ON BOWL bow upside down and place bow gasket over the neck ofthe bowl Moiston gasket with water or or thin fim of lubricant INOTE On D112 unit place bowl gasket around cooling dome p E Dr me ur re 2 dams 4 Temon sase Place tho nec
4. ONY m TUMVAMERTO Toe Choos sot orate on op erate sho o eon ve Con when En 12 MP PER unns oun PUSH WHIPPER BLADE INTO PLACE Replace the whipper blado by ring up the inside tho blade with to fat side of the motor shaft Push blade into place 13 verres repiacewuprer craven Replace chamber by 1 fe medum sized pening up and ting 1 tum o the 4 oh whipper chamber over biade and tam o he lot ni E locha placa Page 2 Crathco Beverage Dispensers DISASSEMBLY orana severace FROM BONS REMOVE PUMP COVER z panp cowry Armored sie toys S Bar ara ten E T unn et pul pas Sip fepe tere dor peer Lied perinde REMOVE AND BOWL GASKET 2a bes and oth sranoARD urs Vide Hg up pant tee eeunt beter Hare ope o A S NOTE On units tomt 2b gasket will be around cooling t pes unen uns ra THE RUBBER NLET PE RENOVEWFELER ADAPTER 6 Aw stum end ton alae tuae 3 8 sing ange 3 1 tng donem beag sene oy i a andi 92 por EP P ESS NOTE Checkimpeter and DIL gt newove warren causer Berg oes er m wpe chanter Po ih ut ae
5. ing sealed parts 1 Wash bowi components regularly Follow all health codes Refer to Disassembly Cleaning and Assembly instructions on pages 1 3 Sanitizing Your Dispenser Refer to Disassembly and Assembly instructions on pages 1 3 1 In the bowl mix one gallon of Oxford Chemical s Disinfectan Saniizar Formula C or its equivalent 2 Tum on spray motor s and allow sanitizer to spray around inside of bow for a period of time as recommended by the sanitizer manufacturer Formula C is satisfactory for this purpose when mixed in a solution of 1 liquid ounce of cleaner to 4 gallons of water Run spray motor s for 60 seconds In areas with extreme hard water consult the local health authority 3 Drain sanitizer completely and thoroughly during each step of the cleaning process wash rinse and sanitize Refer to tips on draining in Disassembly Guide on page 3 HELPFUL HINTS 1 Noisy Impeller Do not run impeller dry The impeller wil make a chattering sound in an empty bow Remove the impeller and run a small amount of water in the bow 2 Valve and O Ring On the first installation if there is an after drip place your hand on the valve and with a slight downward pressure tur it sightly This wil help seat the o ring so that itis property aligned me valve seat an ving Becomes wor touc you are pumping WANE CaP rod wich has exes pup sparse valvo weit bo purc
6. Discard immediately CAUTION Handle with care Sharp edges may cause personal injury or damage to machine Part fts for Preventative esc gt Bearing sieeve and impeller Bearing Sleeve al units except D112 320 should realy when held like this f parts do not Targa Elus Impaler TET spin freely or are wom unit D amp WD model will not cool properly and mall Red paler TUUS wom parts may damage E model Twest machine Universal Impeller alf models 3587 Valve O ring 1012 Bow Gasket Tor D WD models TOS 5 gallon or 3 gallon bowl pp bie Bow Gasket for modal andlor 9 Wer bow 2010 m Eow Gasket Tor TZ gallon SuperBows 0112 1S0 Bearing Sleeve for 12 gallon Super Bow D112 1983 Crathco Beverage Dispensers Page 5 PROBLEM No or partial Rofrgeraton Comprossor Runs NOTE Unit must spray or agitate propery to obtain cooling TROUBLESHOOTING GUIDE POSSIBLE CAUSE Condenser cogged wih dust or int Unit not properly spraying or agitating fan motor Loss of ratrigarant SOLUTION Unplug unit remove paneis and clean out al iint and dust from condenser and inside machine Use vacuum cleaner or botte brush See Problem No Spray Agitation Replace motor far service Cali for service No Retigaraion Compressor Does Not Run Call for saries No
7. Spray or Ratton Spray Motor Runs Chatterng Impeller Imper does not spin check for worn bearing sleeve and or impeller see page 5 Impeloc chatiars and or does not spin property Replace sieeve andlor impeler if wom it using a dairy based product make sure you are using the correct impale lue or Ted with M on bottom cr a black Universal Impeller if nat wom clean impeller and bearing sleeve Impollor must spin freely on bearing sleeve to spray and retfigerate property Raise drivo magnet higher motor shaft but not high enough to rub Cal for service or see service manual No Spray Spray Motor Does Not Run Cali for sarvice spray motors Bent tan biade Leay Bow Gasket improper insaled Rainstal gastat Check dvectons Tor bow assembly Wom or nicked gasket Replace gasket say Vane Foreign panies on valve ong or Clean valve and og valve stem Nicked or cut o ring Replace o ting Osing twisted so wil not seat uniformly Remove and remount Wom bearings ether fan motor ar place cal Tor Unplug unit and re bend fan blade to correct alignment M you sil need help an authorized service canter in your area or call Grindmaster Corporation s Techical Service Deparment Nau can reach Technical Service at 800 805 4500 USA amp Canada oniy or 1 302 425 4776 Monday Friday 820 AN 00 PM Eastern
8. Page 7 int Bowl Impeller ispense Valve w O ring Ting askel IowI Lock Washer ini Twin Plastic Drip Tray ini Twin Plastic Drip Tray pictured w st assembly photo Ie pictured w sid bow assembly photo int Quad Drip Tray Plastic ini Quad Drip Tray int Bow Pump Cover use w spray tube use w red impeller pin ink gitator use with iced tea orange Juice and viscous products 3r Mint ray Tube over Tor jearing Sleeve inless Tray inless rip Tray Iniversal Impeller blat int Bowl Pump Cover use wi Impeller pin Page 8 Crathco Beverage Dispensers ie Super Bowl D112 Bowl Assembly Parts Part Description Models Used On 1010A Dispense Valve w O ring All Standard non whip T ag Tr Diaper ae ar TED Sow Gasket Drz 1188 Sipe Bow i Dn Ter Trot uy ATO and WD das Ba w ar or TE pr Bovi Pump Cover ne wi spray bo 02 TUE Super Bon Spray Tube 072 ies wo ing ca i asp Qo rae ey ara accus pie mm p on DTE DE D35 EZT DT OTE and zm Past Dip Ty eai zur PESCE Tay GUN 7 zu Silos Sie Drip Tay IE FG and WD odas 2255 Vaiva Hands TA Slr Grape E Non Coniac ale A aa aer E Silos Stoel Dip Tray Gi D25 D35 D112 HOTS 325 ag ST oT avers Impaler 8007 LL Crathco Beverage ispensers Page 9 2977A Whip
9. UP UNPACKING Your dispenser is packed in 2 cartons base pack and bowl pack Unpack base by opening bottom flaps See Figure IMPORTANT NOTES 1 Do not leave base upside down as this can damage refrigeration system 2 Check that 4 rubber feet are attached to legs after removing from base pad Check base pad or carton for missing feet and replace on legs 3 Never lift from louvres ventlation siots Instead place fingers under base plate INSTALLATION 1 Place base on counter 2 For heated units HD1SWHD15 units only Install Safety Arms Tools required Philips Head Screwdriver Place unit on its side so you have access to the bottom of the unit b Line up arm holes so they line up to the holes on the bottom of the unit arms will extend forward as shown in ilustration See Figure H Attach arms with screws provided 3 Leave sufficient air space 6 15em on sides also rear of D35 triple for proper airfow and efficient operation See Figure IMPORTANT Failure to provide required airspace can damage unit 4 Plug into properly grounded 3 prong outlet 5 Assemble bowi parts and drain trays See Assembly instructions pgs 1 2 See Figure J 6 15 som 035 only Figure Figure GRINDMASTER Te 502 425 4776 Fax 502 415 4664 1 800 695 4500 worw grindmastercom email info rindmastercom
10. ge 4 Crathco Beverage Dispensers PREVENTATIVE MAINTENANCE Bottom of Unused Inner center section should bo flush with exterior part Top of impeller of impeller 90 Figure B 3 Wash all bow components regularly 2 Wash impeller and bearing sleeve individually and check for Check for wear on bearing sleeve ange should be 41 77mm thick thickness of penny or quarter Figure C b Check for wear on impeller inner white center section should be flush with colored part of impeller Figure If bearing sleeve or impeller do not spin freely or are replace them Figure F d Wom parts can cause personal injury impair cooling and damage machine Figure D amp E 3 Check valve o ings and bowi gaskets for wear or damage replace every 6 months or as needed 4 Every 6 months more often if needed unplug unit remove panels clean condenser and interior Remove dust and lint from fins with a soft brush and vacuum 5 For further information visit www grindmaster com or call 800 695 4500 Bottom of Worn impeller Replace when wom Yellow or white area no onger fush but indented New bearing sleeve flange approx 177mm thickness of Figs c penny or quarter Wom bearing sleeve replace when worn to approx 1mm or 1 2 1 thickness of penny or quarter ge von tee Bearing sleeve with flange missing is extremely worn
11. hased exis Sgt aoe oig wipes dou py ana guarantee a postie ut Vavo Cap se Tho Ve Cap Pant 23 re ata Sh valve seal wil os vith products heavy pup ne Vae Cap cn te eate by Placing Ro fie ive ater Vae nas beon assembles nthe Se ure A High Water Marks on Bowi When you aptat you may get gh war mri as e Poverago vel op Koap tow asi spose ste tows ae L ar hn routing the appearance of wato mani To Spray or Not to Spray Mest overages can b sprayed bost not spa lond toa nd cat naturai co or averages tnat foam A speciai plais p E y used in place of a pump cover and spray tube to promote circulation 6 Proper Cooling Always keep spray switch on when refrigeration switch is on A unit must spray agitate to cool Failure to do this will cause impeller to lock up The dispenser designed to run 24 hours a day Keep both spray and agitate on when beverage is in the bowls 7 Condensation Condensation on the bowls and lids is natural cool and refreshing The amount of condensation is affected by humidity Condensation will run down the front panel into the drip tray Remember to occasionally empty the drip trays 8 Single Bow Operation If you find it necessary to run your dispenser with only one bow containing beverage put one half 1 2 cup of water in the unused cooling plate depression s for best one bow operation and efficiency Pa
12. k of the bowl over center af the cooling piste and with a back and forth downward motion push bowl town ito place NOTE on D112 units place bow over tho gasket and cooing with he neck of the bow centered on the cooling dome ASSEMBLE VALVE AND HANDLE Place handle C in tho two V cut inthe front of the handle bracket B and E ih handle back T m inside boi lower he valve trough the hola rough A Cad ito nandie TT Release hande g REPLACE DRIP PAN S Place coverigrid on drip pan Place top edge of drip pan up under lip on Font panel Lower each drip pan so that he ab goes down into tho tab sot and locks pan in placo Regular units proceed to tep 1 Whipper unis proceed to stp 9 Assembly cont Q meper uns omy m PRESS SPRING UP INTO PLACE AGAINST THE BOTTOM OF THE BOWL 8 10 warren ons ony INSERT HANDLE INTO V NOTCHES IN BOWL AND 44 terere uns ASSEMBLE THE RUBBER INLET ADAPTER Assemble white rubber inlet adapter by stretching one end over the large tubular inlet on top of the whipper housing Attach the other end over the ring s the underside of the handle INSIDE BOWL 15 ted place on om Tm sra schon ten regen LA C is gos IMPORTANT NEVER RUN REFRIGERATION UNLESS Sera RATE ISON 41
13. per Unit Parts Different from Standard 1298 1416 1980 2979 a Part Description 1012 Dispense Valve O ring 1298 Whipper Housing Chamber 1416 Whipper Assy Restrictor Valve 1928 Whipper Assembly Spring 1931 Whipper Activation Switch 1936 Whipper Motor w Harness 1980 Whipper Blade 2457 niet Whipper Adapter 2955 Whipper Dispense Valve Handle 2977 Whipper Dispense Valve w O ring 2979 Slinger Washer 2982 Whipper Base Page 10 Crathco Beverage Di MCX Mag Drive Impeller by Crathco Purely the Best Features Proprietary one piece design using advanced magnetic compound material Smooth surfaces assure complete sanitizing High performance nylon bearing harder material for longer More powerful and efficient action One size fits all use in all types of beverages and all models Common parts for lower inventory Crathco Bubblers Built simple Built stronger Built to last Specifications and Use Part 3587 Recommended for use in all models standard mini and super Bow Recommended Racommended Due Pump Cover Agitator eben spraying not spaying j pann 24 gal TeL 1735 pars 1740 IS gal maybe may sao te Kora guy aeneus den oru Crathco Beverage pensers SET
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