Hot Food Deli Case - Whaley Food Service
Contents
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4. 1 T s 00616689 20019 901 10 v v1 LIEL 1991 19 16 99 920M 90 8 1 8 HYL 3ZIS 3dAL oN A38 7 3SvHd ON 1300N 0966 VZ 0921 052 0 YS YSTI mm 2 ESOS De er eret Ga MOTA A ws VIVO S1N3W313 NOISSO VIVO eLOV3 JO vozi ams yo 9 3018 V 9 Nia cn 6008 VO 4015 lHVIS 9
5. WELL 1 lt lt T SET SWITCH 4 OFF TO CONTROL ALL 722 223 gt WELLSINDIVIDUALLY l 25 SETSWITCH 4 TO CONTROL ALL 3WELLS 4WELLS SWELLS 6WELLS 7WeLLs WELLS TO THE SAME SETTING WELL CONFIGURATION DIP SWITCH SETTINGS Figure 10 Light Ballast Wiring Contactor 1 Disconnect the case power supply by turning OFF the circuit breaker in the power supply service panel 2 Loosen Contactor terminal screws and remove wires from Contactor Record the Contactor wiring connections before removing the wires 3 The Contactor is mounted on a rail attached to the control panel A release tab is located on the bottom of the Contactor base on the side adjacent to the fuse holders To remove the Contactor insert a flat screwdriver into the release tab and pull the tab away from the Contactor While the release is pulled out rock that side of the Contactor up then move it toward the control board and lift it out of the control panel 22 Hot Food Deli Case Control S
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8. 53 Diagrams iring Hot Food Deli Case HYL A8 59 61 13000 90 60 11 00626689 101018 801 10 dii 842 L 34Neld ONONIMYYO 325 34 1 ON 0069 0005 0070067 TEPPSS asvid 7 get 882 0681 DERI 592 2 SLIVMUd Ud e121 ON 4015 1 18 VO 9 DUE GS m E Ss TOL T ele isis VO 9L 034 e CET L600M VO MES T V9 94 2 QN3931138IM ig JE any h e 03 ama 8 t
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10. M 9 Unpacking ERR 9 Floor Model zu rect n unha pus kuska aqa asua 9 ize D 12 CounterModel TEM 13 WIA 14 e PO 15 Divider GIASS 16 Maintenance n RR BREL DV AEEA ERREUR FRRRAAMER RETE CRY 17 Scheduled 17 Well Numbering COnVentlon 18 18 Control 5 20 Accessing Control 20 Electrical Component Replacement a a 20 Glass Lift Up Hardware Component Replacement 31 Replacement Parts 34 Control AN EL IM u 34 Pushbutton Switches and Terminal Block n neen 35 Control BIO MR 36 Heating Elements amp Temperature Probes U u enne 37 Light amp Heater Canopy uuu tefie dena ce een 38 HardWare Rm 39 alzzi obslpde T 40 Wiring Ice 42 Hot Food Deli C
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15. 62 00 ON393141N3NOdWOO BLUE NOILO3NNOO E EE rel Idas NOLLO3NNOO udi ewe Mm mam 122 54 iagrams D iring Hot Food Deli Case
16. 51 a3 6 um 12 WELL 3 WELL 2 WELL 1 WELL 4 NL fia 21 eal NOLLNAHSNd OLEOS LAS 01 AVIdSIG 318VO 600M LAA AQEZOMOOP YALVAH OIlNv332 29009 ZH VS dZ 39018 1 1 680081 M3dWnr OAS Weil v60081 d9 32014 6008 1 281 dt 52018 TVNIIW2331 S60081 181 AOSZ GAY 21 SZ00H1 90019 1 18 11 8 12313 06008 4 vr ISNA 72 04 14 AO Z VOY dr AVIAN 104 LM ON 5 9018 LOVLNOD 90605 qas HO1vH3dO 1608 ZMS ON 5 2018 LOVINOO 20605 TIAM 38O0uUd 4 89101 Ld 1OH1NOO 670089 249 260042 142 0 2 9 022 AQEZOMOSZ YALVAH OINVH3O 79000 A802 9 022 2 M000 62602 i sese5 A80Z A80Z 82600 LH QN3931 LN3NOdWOO BLUE 2 lt d lt m 2800M VO
17. nx eo t ADS E SHY 90 SINORGITSNOIROO VINO SLAV a _ Ud 61271 SLYM Ude sav 4d 39vL10 AM 83018 LYVLS Ne ZH 2800M VO 81 3LIHM 5 3 cae Emm 800M VO 91 7 I all ut V9 9l MOTIE Cems a 181 Vcl 91 Lf LAAS EIE v 088 6 vO 91 054 AM T Ut T w ve 23 9 r 9 CAR 3 QN393133M w c MOTISA a E W 3ma Gal W 8 N MOTISA l ama TT 9 M SL 4 Los W ar 5 re vit 3 H OHL Lj T T m 7 9 WV L ot Be cn mea W am EIE Hs De e zy vr 2 2 e 3 E Neil 49 9 r 5 5 3 IH 5 ey 6 96 8 lol R Bm 4 zi 9 8 e zai igne N pL IH 142 VS 92 49018 TVNIIWH31 650081 281 L 9 E 1 DIS WAIL r60081 L AMI 5490718 TVNIIAMHLL 660081 291 40018 TVNIWMa L S60081 FAL nee H LHOr1101Id ANOLON 9015 b wis 920041 VN 9p0014 11 C ASVTI a OINOHLO3 T3 19008 18 M Ee STEM f ISNA 2 043 14 EDS AO Z VO
18. r A zal VS 92 40018 TVNIINH3 L 650081 6811 M3dWnr 038 WHIL 60081 19018 TVNIINH3 L 6008 291 49018 TVNIW231 960081 181 A0SZ GAY 1H I1 ANOLON SZ00H1 LN3OS3HORT1H PF0013 11 1Sv11v8 INOS12313 06008 18 Vr ISNA 2104 14 AVI3H 22108 Ld O N 5 0078 1 1 90205 NOLLNGHSNd 1 08 ZMS 512018 LOVLNOOD 20208 YOLWYSdO NOLLNEHSNd 0 05 LAS TIIM a8Oud S9L0L Ld 9 318V9 600 LM 6700402 289 NSSYOSHONOL 470042 LdO sese 022 9000 sese 802 29000 ZH seseo 9 022 AA0001 GOu1vO 62602 sese 802 M0001 QONT1VO 82602 LH QN3931 1N3NOdHlOO ON3O313MWIM YEL YEL 92 92 ve 44 222222 2 91 91 v oj eb BLUE RED BLUE RED BALLAST BALLAST c D
19. 22108 1 SEL ON 5 9078 LOVLNOO 90606 N NOLLNEHSNd 1108 ZMS NOLLO3NNOO vi N 7 O N 512018 LOVLNOD 20608 zit 5 5 S S N3349 NOLLNEHSNd 07205 IAS SE en TIIM 3HDLIvHSdW31 99101 1 je Hn H n 8 Guvog 0 AV1d9IG 9189 600M LM uec c e D rr 1 1 ZH OMHVOS TOHINOO 690040 242 21 evel rel EN o mS ETE AV1dSIG N339SHOf101 2190040 199 1 ADEZ OMOSZ H31v3H r9002 ZH NOLLO3NNOO 2 6200 LH X QN3931 1N3NOdWOO N E 9 aay WET I u 2 56 Hot Food Deli Case Wiring Diagrams 57 80400 Simpsonville S C 29680 0400 USA http www bkideas com Made and printed in the U S A 110117 0507
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22. o a dv 40018 IVNIINM3 L 960081 181 a 1 a E q GAY ANOLON BE n iu iu 9200 7 luvls e z z z z z z z 90074 1 1 15 OINOH1O313 16008 18 s Aat 7 vb 3S 03 2003 An AO Z VO AVI3H 22608 LH fe le P 5 50018 LOVLNOO 90606 e S BY N al qati NOLLNGHSNd 205 ZMS 2 X B O N 5 9018 LOWLNOD 20605 NOLLOJNNOO oo oy prin 0 05 IAS N 1 2111 Bal TIIM 301vH3dl 31 89101 Ld D a H H H r T 9 318vO 600M LM EN co DU eS a E ka d jon QN VOS TOHINOO 690042 242 ze red EN ES ETE Av 1dSIQ NSSHOSHONOL 290042 142 i Neu E OIWV32 P9000 ZH NGTILOSNNOS TEN amp 0001 0OMTVO 62200 1H n f SEN QN3931 1N3NOdWOO N 7 46 Diagrams iring Hot Food Deli Case 00226689 ON 9 T 901 20 ON AJY 0t 10 Qc 4 LEZ 87 Ove 2102 og 10 Qc DIE gv 61210 LEL 06 53 40 ON 3SVHd 90 62 89 1300 ava HYL S 10 GZ 3715 Naas 8 SLIVMOT 9010 79
23. ja GN3931 SHIM d TL Cs S f ws E I 11 g 9 W v MOTA MW zz S ania Wa 9 e S I 5 s s gt t W Ec BPA EIE 2 m3 ep BE Li Allg pere selebre 8 z s p e ZIt Tol er vr Sr 9r 9 E 1 t ES x 9 P a tr n x s EErEE Um 6 8 9 m nm E IP 1 242 2 m Li mw Curs zal vL elt emp LINZ HA Ed m E H 9 a of VS 9018 VNIINH3 L 690081 281 cT AE 295 76008 dols Ais N d9 5120718 IWNIWHYAL 260081 ZAL 12018 S60081 LaL a 5 u u GAY LHOM 10119 ANOLON DUE WEE Rem m Sz00H1 elel N amp LNZOSANONT 11 168 1198 13373 16008 18 N vb 3snd 92404 14 NOLLO3NNOO AOEZ VO 22108 LH 149 5 fal ud E O N 5 9018 LOVLNOS 90208 daH 1 1 205 ZMS N 1 21 1 S ON 5 2018 LOVLNOO 20205 md k E OLEOS IMS Mi TIIM 3gOtid
24. RERE el 21 NOILOANNOO 3 e MI Sq V 21 NOLLO3NNOO ES m n 48 iagrams D iring 3ZIS ON AJY 52105 6 8 1006 1L 072 SAYIM 40 ON ASWHd Ag NM VG 7 D 061002 Voc 10 BOZ ti Jovi OUd Y Jo 3v SIAL 29 ONY ON Lovan SNI33NION3 NASKI 197 1715 SLIVMOTMS ISILON dols 14916 2800M VO 81 3LIHM A d 8800M VO ILIHM VO 9 MOTISA 5 Y 3018 yo 91 3078 VO ZL 038 vO9L O38 L600M VO ZL CUR EY vo 9 QN39313MWIM 12 3 213 Li 2 MOTA 8 ania YEL YEL za 3 1
25. 89101 Ld 21 bred V1 Jol 9 AV1dSIG 318VO 600 LM 60082 282 ang gt N33HOSHO nOL 270042 149 NOLLOANNOS F 9000 ZH 1 M0001 CQOWT1vO 82600 LH Gu QN3931 IN3NOdOO Meo mpm Kann ven ea 44 iagrams D 000 6689 80140 SM 262 92 m E 90M 90606 HVL ON 1300 31vO iring ON ONIMWHO 3ZiS 3dAL ON ABU 0949 082 0520 0052 069 1680164 00 0 7 2 USES Ty NOISSINBEd C309 wo 0195 692 6502 8820 COSI 14 09 02 w OL am CIN S ion EM ake VIVO SLOVA h OLLYNISWOO SLYM Ud cre sav ud 39Y110A Hot Food Deli Case 2800M VO 8 3LIHM Y9 91 3LIHM dois 1 15 VO 9L MOTISA vozi ama l 91 iy LaL 21198 vo 91 dad LMS zi 600 ZI Ov18 5 VO 9 ON393713MIM
26. BLIHA 8800M V 9 31IHAA VO 91 MOTT3A v z ana 91 v zt Q3H 991 q3u VO 2v18 VO 9 yOv18 GN39371 NOILO3NNOO uq 47 iagrams D iring Hot Food Deli Case 00626669 ON ONIMYSO 215 32A 49 08 901 10 ON 1006 v8 S 10 g 0c Orc 7 lt Due Gp 10 GZ V 6051006 ozz 610 30 ON 10 3SVHd 9990M 7300 90 22 9 aia HYL A8 0S 10 0 3215 43X348 28 SLIMMO TI 9661090 800 uv M8 INOHLIM 809 38 OLLON SYY 3S3HL 148 OL Suni VN Y OND SIHL NI G3NIVINOO AW HOIIIM VIG ONY VIVO SNJsLOYSTNVW VG NOISSO BLON JO 3015 1 18 1 EE 1 11 LMS 12 L2 L2 ial 280094 VO 9 8800M VO 91 31IHM VO 9 MOTIBA voc 3078 VO 91 day VO9L QdH L600M
27. ANOLON Sz00H1 97001 11 SLX ISYY 26008 28 S1XZ 16 11 8 OINOH1O3 3 06008 18 ISNA FZL04 14 AOEZ YOP dt AVIAN ZZLOH LY O N 519018 LOVLNOO 90606 Gau LLEOS ZMS O N 510078 LOVLNOO 20608 N33uUo NO 0 205 IMS TIIM 34 n 1VH3dNW31 9901 Ld 0 AV1dSIG 318V9 600 LM 103 1NOO 050042 242 AV1dSIG N3382SHOnOL 190092 142 sese 9 022 ADEZTOMOSE L 31V3H OINVYAO 2200 sese 1802 L H31V3H Q31VNIINV1E EE0O ZH sese5 A0vZ 9 022 0 Z 1 1 2 62200 sese 1802 2 M0001 QOHT1VO 82609 LH QN3931 1N3NOdWOO n 51 iagrams D 00226689 ON 446015 801 20 ON A34 9 09 8 12 6901 8090 69 ASVHd VOMSL 1300 90 60 11 1 HYL iring E 2 0002 O001 0092 L9 v CLL 008062 PiS adv MIA NOY NOISSINMBd NA IRIM MOL LOHIA 21400 OLLON 3S3HL 198 OL JO ONAYA Siri 38 AYN 8 1355 9NIBnLOY I
28. 0013 11 1SVTIV8 OINOHIO3T3 26008 S1XZ SVTIVE OINONLOSTS 06008 18 vb ISNA 2103 VOP 27100 LY in in O N 3OO18 LOVLNOO 90205 z z z 1608 ZMS ae J 90018 LOVLNOD 20608 NOLLNAHSNA 0 09 LMS TIAM 1 89401 id NOILO3NNOO quvog 9 AVTASIC 318vO 600M LM 146 080090 282 AV1dSIG NSSHOSHONOL 190092 149 1 m sese 002 OW VO 26600 sese 21 1 q31VNINIV1 12600 ZH sese 0 2 8 002 62509 LAA 12 ania gaa anid sese 802 A802 MO00L GOUTWO 82602 iH Hot Food Deli Case TAA cl ON39311N3NOdMWOO 5 535 on zs ae 1 m a 49 iagrams
29. FB68962305 GUARD REAR SHELF TSWG 3 FB68944905 GUARD REAR SHELF TSWG 4 FB68945005 GUARD REAR SHELF TSWG 5 SCR263 SCREW 10 24 X 12 THUMB To maintain NSF compliance replace with lamps only Not Shown 41 iagrams D 00216689 801 0 10 Ge 762 1098 m 02 800606 iring 9 ON E 1 ASVHd 9 GE 10 GZ 85 022 JO ON N 1300 A8 5 7 Gy 10 06 69 Lee voc 802 DISA FA LION Sv S MEA INI 353 a QL BUNIN hia esos 0000089148 SIL HOIHN VINO QN VIO NIMU IYANN YW 3715 439 v348 FOVLIOA poll E iagrams D iring W Hot Food Deli Case VO 81 5800 VO 9 IHM dois 184918 9 2 vozi amas T P i ps LAL v99L 3n18 w VO L 34 V9 91 03 T ws 600 P G iD N e e N 9 MOv18 L CN3937 SHIA 9 L2 Lt
30. LHOM ANOLON 21 SZ00H1 1 970013 11 e 15 11 SINOYLOA13 6008 18 LL cred ITET Vt ASNS 72103 13 NOLLOS3NNOO M AO Z YOP AVIY ZLLOU LY 8 N Ej N 39O18 LOVLNOS 90605 H iz E HOLYYIdO NOLLNSHSNd 08 ZMS N 1 21 5 9018 LOVINOO 20805 DU HO1VH3dO NOLLOSHShd 0108 LMS TIM 9950 Id GuvOS 9 31892 600M LM IOMINOO 670089 249 N ama N33H2SHOnOL 20089 do NOILO3NNOO AOEZ DANOSZ M3 OIWIVH3O P9002 ZH 1 Tus M0001 QOMT1VO 62600 LH 1 VL M IN3NOdIOO oe ce 45 iagrams D iring Hot Food Deli Case 00126689 46 50 186 ZZL vele PLL
31. Loose wire or bad connection Identify and repair wire connection Failed Heating Element Replace failed Heating Element Failed Output on Control Board Replace entire Control Board Control displays PL and beeps every second specifies number problem well Probe low shorted Measured temperature lt 40 F Replace failed temperature probe for specified well Control displays PH and beeps every second specifies number problem well Probe high open Measured temperature gt 550 F Replace failed temperature probe for specified well PL and PH messages can appear shortly after case is turned ON Control displays TL and beeps every second specifies number problem well Temperature low well probe temperature more than 25 F below set point Loose wire failed heating element failed controller Control displays TH and beeps every second specifies number problem well Temperature high well probe temperature more than 40 F above set point TL and TH messages will not appear until after the 20 minute stabilization period 18 Hot Food Deli Case Maintenance Touch Screen Display Not Functioning Properly Damaged communication cable Replaced damaged cable Failed Control Touch Screen Display Replace failed Control Touch Screen Display Failed Control I O Board Replace failed Control I O Boar
32. Lg 149 duo L 9 IM ko pl 9 o o 92 HOOT TWNIWMAL 690081 n YAdWNP OAS WHIL r60081 4018 L 15918 E ES E d9 0018 TWNINMAL 660081 281 Mem 4 4 4 49018 TWNIWHAL 960091 181 e 4 5 GAY 1 ANOLON 21 ee SNO uic paccm T z z z z divi SZ00H1 T 1 3082 990014 11 SE 1SvT1v8 DINOHLO373 16008 18 Ne ve 3814804 14 NOLLOJNNOO 142 1 l dr AVIAN 210H LY O N 5 0018 LOVLNOD 90606 ko NOLLNGHSNd LLEOS ZMS N 1 1 F P4 O N 5 0018 LOVLNOD 20605 LL M III I MT RO DT es NOLLNAHSNd 0 205 LMS oe m m Eu E TIIM 38OHd SHNLWHAdWSL 99601 bd 21 21 21 LT 1 9 31892 600M LAA 650042 240 ama E 270099 ido SS F 2 9002 ZH amp 5i A0EZ MOOOL GOUTVD 62602 LH QN39311N3NOdlOO ON SN 55 iagrams
33. the Menu Screen while in the program mode The time and date will need to be reset if the power supply to the case has been disconnected Use the left and right arrows to move the cursor under the value to be edited Use the up and down arrows to edit the value Continue until the current date and time is displayed To return to the Menu Screen touch the Menu Button M To return to the Default Screen touch the Exit Button X Hot Food Deli Case Operation Preheating You should allow the equipment to preheat at the programmed temperature settings for a minimum of 30 minutes before loading it with product For initial start up program the controller for each well and upper heater to a setting of 5 Check Federal and State Health and Sanitation Regulations for internal temperature required for holding cooked foods for sale Maintaining these temperatures often tend to allow continued cooking of certain products Therefore smaller amounts of bulk foods should be displayed at non peak periods and the warmer refilled as needed All meats and vegetables should be preheated to 160 F 70 C before being placed in the case A screen liner can be used in the bottom of the display pans that are used for holding meats This will keep meats from sticking to the bottom of the pans Temperature Adjustment After placing the product into the equipment it may be necessary to adjust the programmed settings in order to maintain the proper inte
34. 2800 VO 8I ILIHM 8800 vO 9L 3LIHM 91 MONIA g 3m8 VOZL 084 vO9L 034 600 VO ZL M2V 18 91 1 BLUE A A g E m gt 2 8 gt L I o BELEL 08191219191 9 en vr st zm m e VS 42 40018 1VNIIWH3 650081 Madlinr 295 WHa3lveoogl d9 42018 TWNIWYAL 60081 281 dt 3OO18 S60081 181 A0gz 1
35. 60091 d9 0018 31 60081 281 p d XOO 18 1VNIIWH3 L 560081 FEL LHOT1 LO ld ANOLON elf dIWV1SZ00H1 149 LN30S3H0f114 9900145 11 ISVTTVB OINOMIOGT3 06008 8 vb 38nd 0103 14 AO Z dy Av dH Z4L0H RT BRI O N 32078 LOVLNOO 90608 HOLYYIdO NOLLRGHShd LLEOS ZMS O N 512018 LO VLNOO 20808 4 4 N3349 YOLVYSdO NOLLNEHSNd OLEOS IMS 89101 Ld a P 9 AVIdSIO 378VO 6600 LM 6t00d2 242 AV1dSIG N3HHOSHOfIOL 290042 142 NOILOANNOD 1 sese 022 z 1 OIWVH3O 79000 e ders p sese OIWvH3O 29000 ZH Pp um c mec c 5 2 022 21 21 1 D M0001 Q0M 1v2 62200 sese re dus nt A802 A0001 CIOHTV2 82200 LH LN3NOdWOO 22 43 iagrams D iring Hot Food Deli Case
36. 600M LAA TlOu1NOO 080045 dO NOLLO3NNOO 1 290040 540 Ud OLWYH3O 0 ZH 001 0 1 2 62600 LH N QN3937 LNANOdWOO M M a a WELL 4 WELL 3 WELL 1 22 ere 1 21 qalv3H 52 iagrams D iring Hot Food Deli Case T q 1 1 1 1 1 00826689 100019 901 10 Ov 10 SL 21610261 m 2106 Loc HYL 3715 SdAL ON Op 10 Gz 9 98210871 oz 53 30 ON 3svHd ON divo Ag caesa Dyke Gp 10 Z 89 92610661 goz trout temor Se 3215 HAVING SLIYMOTIA pee BOLLON dois 18916 a 2800M VO 81 3LIHM L2 23 ae sulle 8800M VO 9L ILIHM UR EL VO 8L MOTIJA sib youl vO9L 3n18 aj MS voz aJa 9 034 d HR L600M 2 WOVE VO 9L MOv18 S CON3931dHIM Z WM ania lol N za N
37. Food Deli Case T r 00816689 801 20 910 89 10910972 6102 610 1 920M 90605 32 S 3dAL ON 05 10 0 Eg SII 122 022 S3MIM 40 ON asvHd ON 18008 ILVO 7 A D 09208 6920 12 eme UU 9 B 4 SPAIN SRISSSSNONG SINSAS T VINO 40 NOLYNEOO AM B IZIS SLIVAOTIM FOVLIOA ILON 9 3015 lHVIS 2800 VO 81 3LIHAA MW Sc v A 8800 VO 91 ILIHM AN VO 9L MOTIJA 1 21 4 vc 9 4 9 r VS 91 day 16009 vO ZL AM 9 9 9 GN3931 H be rr W si T 9 w OL u gl r W 4 4 9 vl S 9 LT I AV 4 5 9 zi S 2 8 S j c ere rz S SI Z 9 S v ZL T m a Sr 9 trs v m a 9 ar 5 5 7 vs 4 5 etc 91 18 3 3 LF zdo E JAAR E E 15 VS 1 0081 681 6 8 6 8 uadwWnr OAS WHAL
38. The T shaped extrusion on the bottom of the glass clamp fits into the T shaped cut in the hinge element pivots see Figure 21 Center the glass clamp in its opening and tighten the clamp screws in the hinge element pivots 32 Hot Food Deli Case Control Service 14 Install the front glass in the replacement glass clamp as detailed in steps 4 6 above 15 Close the glass and make sure it fits in its opening properly It may be necessary to loosen the clamp screws in the hinge element pivots and move the glass from side to side to locate it properly 33 Hot Food Deli Case Replacement Parts Replacement Parts Use the information in this section to identify replacement parts To order replacement parts call your local BKI sales and service representative Before calling please note the serial number on the rating tag affixed to the unit Control Panel o 9 ITEM PART DESCRIPTION 1 CP0049 BOARD WDCG amp SSWG CP0050 BOARD TSWG TDCG 2 F0400 CONNECTOR 6 PIN FEMALE WH0010 COMPLETE HARNESS 3 WELL 3 F0399 CONNECTOR 4 PIN FEMALE 4 F0401 CONNECTOR 8 PIN FEMALE WH0011 ADDER HARNESS 5 WELL WH0012 ADDER HARNESS 7 WELL 5 F0402 CONNECTOR 10 PIN FEMALE 6 W0093 CABLE COMMUNICATION 7 B0090 BALLAST T5 X 2 LAMPS B0092 BALLAST T5 X 1 LAMP 8 R0172 RELAY 4 POLE 40A 9 F012
39. case specification sheet for the location of this cutout Remove the cover over the wiring cutout and route the wiring through the cutout Cut a hole of the proper size and location in the cover for the conduit to pass through and reinstall the cover 3 4 KNOCKOUTS Remove plug TERMINAL lt EC E ACCESS m M Rn COVER m un p WIRING CUTOUT 8 J COVER IN FLOOR MODEL BASE Figure 4 Wiring Access 14 Hot Food Deli Case Installation Case Joining Trim 1 CONNECT ADJOINING CANOPIES After leveling the cases and bolting the bases together bolt the canopies together as shown in Fig 6 with a 74 20 x 4 Hex Head Screw and Keps Nut Mount the Upper Front amp Base Front Joint Trims by holding them in place and marking the hole locations on the case Make certain the joint covers are centered on the joint and that they align vertically with each other Drill the case holes 5 32 and attach joint covers with screws provided Before tightening the top screws of the Upper Front Trim slide the Counter Front Trim in place between the screw head and the Upper Front Trim Apply a bead of silicone sealant inside the Counter End Joint Cover and slide the cover over both counter end walls Apply a bead of silicone sealant to seal the open front of the Counter End Joint Cover Attach Bumper Ends and Bumper Mounting Base to the front of the cases centered on the vertical surface of the upper front of the case Cut the B
40. element oriented as shown in Figure 20 with the HI0110 tool It is important that the rod end of the gas spring faces down 5 Raise and lower the front glass through its full range of travel 4 or 5 times to activate the replacement gas spring 6 Verify the glass opens and closes properly The glass should remain up when in the fully open position Otherwise the glass should slowing coast to the closed position GAS SPRINGS p E lt 1 2 n P is N x HINGE N ELEMENT HI0110 TOOL Figure 20 Gas Springs Front Glass 1 Raise front glass to the fully open position It will necessary to have another person hold it open DO NOT attempt to replace a front glass without assistance 2 Loosen the clamp screws along the length of the glass clamp see Figure 21 Loosen the set Screws so that they protrude from the glass clamp approximately 1 16 inch 3 With assistance lift the front glass out of the glass clamp jaws Retain the silicone gasket from the clamped edge of the front glass 4 Slide the silicone gasket in place on the clamped edge of the replacement front glass see Figure 21 5 With assistance lift the replacement front glass into the glass clamp jaws Make sure the glass is fully seated in the silicone gasket and the glass clamp Center the replacement front glass in the glass clamp 31 Hot Food Deli Case Control Service 6 While the assistant holds the replacement glass in the open
41. position tighten the clamp screws along the length of the glass clamp Begin at one end and work across the clamp to the opposite end tightening the clamp screws to 30 For cases with full front glass it will be necessary to attach a new glass grip to the bottom edge of the front glass The existing glass grip can not be successfully removed from the existing front glass Apply a generous bead of RTV Silicone in the bottom of the glass channel in the glass grip Slide the glass grip fully onto the bottom edge of the front glass Center the glass grip on the front glass and secure it in place with masking or similar tape Clean off any excess silicone with rubbing alcohol The glass grip will need to set at least 8 hours before the tape can be removed GLASS GRIP FULL FRONT GLASS ONLY FRONT GLASS SILICONE GASKET GLASS CLAMP s CLAMP SCREWS HINGE ELEMENT PIVOT Figure 21 Front Glass amp Clamp Glass Clamp 8 9 10 11 12 13 Remove front glass as detailed in steps 1 3 above Remove the case end panel closest to the glass clamp On cases with only one clamp remove the most accessible end panel Loosen the clamp screws in the hinge element pivots see Figure 21 Slide the existing glass clamp out of the hinge element pivots toward the end of the case with the end removed Slide the replacement glass clamp into the hinge element pivots from the end of the case with the end removed
42. toll free 1 800 927 6887 Outside the U S call 864 963 3471 Hot Food Deli Case Introduction Safety Labels Must be Clean and in Good Condition Make sure all safety labels are in place clean and in good condition Replace any damaged or missing safety labels If you need new safety labels contact BKI Technical Services Department P O Box 80400 Simpsonville S C 29680 0400 Or call toll free 1 800 927 6887 Outside the U S call 864 963 3471 Hot Food Deli Case Controls and Indicators Operation Operation The deli case controls are shown in the figure below The pushbutton switches turn the power supply to the case on and off The touchscreen interface is used to operate the case and display temperatures Hardware Controls Item 2 Description Function 1 Power OFF Switch Depressing the switch turns power OFF to the entire unit 2 Power ON Switch Depressing the switch turns power ON to the entire unit When the unit is ON the touchscreen controller is powered amp the lights illuminate 3 Main Power Isolator This light illuminates to indicate that power is being applied to the Light unit from the main power isolator circuit breaker 4 Analog Touchscreen Used for the operation of the unit and to measure amp record product Interface temperatures 5 Controller RS 232 Allows user to download saved product temperatures to a laptop Interface PC using the supplied software Ho
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45. 4 FUSE 4 5 4 FH0001 FUSEHOLDER 15A 10 0093 TERMINAL BLOCK 6 POLE 0094 JUMPER TERMINAL BLOCK 34 Hot Food Deli Case Replacement Parts Pushbutton Switches and Terminal Block ITEM PART DESCRIPTION 1 0095 TERMINAL BLOCK 4 POLE F0111 TERMINAL GROUND LUG 3 50310 PB OPERATOR FLUSH 50364 PB CAP GREEN START 4 50311 PB OPERATOR EXTENDED 50365 PB CAP RED STOP 5 50306 CONTACT BLOCK 6 50307 CONTACT BLOCK 7 LIO10UK PILOT LIGHT CLEAR 35 Hot Food Deli Case Control Display Replacement Parts ITEM PART DESCRIPTION 1 CP0047 TOUCHSCREEN BOARD WDCG amp SSWG CP0051 TOUCHSCREEN BOARD TSWG amp TDCG 2 W0093 CABLE COMMUNICATION 36 Hot Food Deli Case Replacement Parts Heating Elements amp Temperature Probes ITEM PART DESCRIPTION 0328 ELEMENT 1000W 208V 0329 ELEMENT 1000W 230V B0057 EILEMENT HOLDER 3 T0165 TEMPERATURE PROBE 37 Hot Food Deli Case Light amp Heater Canopy Replacement Parts ITEM PART DESCRIPTION 1 C0057 HEATER 400W 208V APPLICATIONS C0064 HEATER 250W 220 240V APPLICATIONS 2 RF0003 REFLECTOR HEATER 3 TB0059 TERMINAL BLOCK 2 POLE CERAMIC 4 FLO044 LAMP F21T5 3 amp 6 WELL CASES FL0045 LAMP F28T5 4 amp 7 WELL CASES FL0046 LAMP F35T5 5 W
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47. ABILITY AND FITNESS FOR A PARTICULAR PURPOSE THIS WARRANTY SHALL APPLY ONLY WITHIN THE CONTINENTAL UNITED STATES ITS TERRITORIES AND POSSESSIONS AND IN CANADA LIMITED NINETY DAY LABOR WARRANTY All labor necessary to repair or replace factory defective parts will be performed without charge to the end user by service personnel of a BKI Authorized Distributor during the first ninety days after the date of installation of the new equipment Replacement parts Any appliance replacement part except lamps and fuses which proves to be defective in material or workmanship within 90 days from date of original installation will be repaired or replaced without charge F O B Factory Simpsonville S C or F O B authorized distributor Hot Food Deli Case Table of Contents Table of Contents Table OF Contents C 1 u ua 2 Safety Precautions siese TI ened dae 2 e 5 Conitrols and lndicators re ene 5 adiri m E 8 Temperature Ad uSment inire iiem edt voa re eap 8 Operational Guidelines 8 Unit SH doWm 8 IEjclELIJ
48. ELL CASES 5 LH0025 LAMPHOLDER T5 To maintain NSF compliance replace with BKI lamps only 38 Hot Food Deli Case Replacement Parts Glass Lift Hardware ITEM PART DESCRIPTION 1 10108 GAS SPRING 100N VH0432 GAS SPRING 200N VH0433 GAS SPRING 300N HI0105 GAS SPRING 400N 2 VH0418 HINGE ELEMENT 0109 HINGE ELEMENT CORNER 3 CONSULT BKI FRONT GLASS 4 CONSULT BKI GLASS GRIP Requires 10110 Installation Tool 39 Heated Shelf Hot Food Deli Case Replacement Parts ITEM PART DESCRIPTION 1 FL0044 LAMP F21T5 3 WELL CASES FLO045 LAMP F28T5 4 WELL CASES FL0046 LAMP F35T5 5 WELL CASES 2 LH0025 LAMPHOLDER 3 WH0018 HARNESS SHELF F0160 STRAIN RELIEF BUSHING 4 C0331 HEATING ELEMENT 208V TSWG 3 C0332 HEATING ELEMENT 220 240V TSWG 3 C0333 HEATING ELEMENT 208V TSWG 4 C0334 HEATING ELEMENT 220 240V TSWG 5 C0335 HEATING ELEMENT 208V TSWG 5 C0336 HEATING ELEMENT 220 240V TSWG 5 5 0059 TERMINAL BLOCK 2 POLE CERAMIC SCR475 SCREW 4 x 1 PHILLIPS HEAD 6 FB68944605 GUARD FRONT SHELF TSWG 3 FB68946105 GUARD FRONT SHELF TSWG 3 COMBO FB68944705 GUARD FRONT SHELF TSWG 4 FB68946205 GUARD FRONT SHELF TSWG 4 COMBO FB68944805 GUARD FRONT SHELF TSWG 5 FB68946305 GUARD FRONT SHELF TSWG 5 COMBO 7
49. Hot Food Deli Case MODELS WDCG SSWG CSWG Service Manual Warranty Information LIMITED ONE YEAR WARRANTY The warrants to the original purchaser user that at time of shipment from the Company factory this equipment will be free from defect in materials and workmanship Written notice of a claim under this Warranty must be given within ONE YEAR AND THREE MONTHS from date of shipment from the factory Defective conditions caused by abnormal use or misuse lack of maintenance damage by third parties alterations by unauthorized personnel acts of God failure to follow installation instructions or any other events beyond the control of the company will NOT be covered under Warranty The obligation of the Company under this Warranty shall be limited to repairing or replacing at the option of the company any part which is defective in reasonable opinion of the Company The user will have the responsibility and expense of removing and returning the defective part to the Company as well as the cost of reinstalling the replacement or repaired part IN NO EVENT SHALL THE COMPANY BE LIABLE FOR LOSS OF USE LOSS OF REVENUE OR LOSS OF PRODUCT OR PROFIT OR FOR INDIRECT OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO FOOD SPOILAGE OR PRODUCT LOSS WARRANTY DOES NOT COVER GLASS BREAKAGE THE ABOVE WARRANTY IS EXCLUSIVE AND ALL OTHER WARRANTIES EXPRESS OR IMPLIED ARE EXCLUDED INCLUDING THE IMPLIED WARRANTIES OF MERCHANT
50. L AVERAGE EE TEMPERATURE PROBE 4 Je END PROBE HOLDER Figure 11 Temperature Probes 23 Hot Food Deli Case Control Service INSERT NARROW FLAT SCREWDRIVER HERE TO INSTALL REMOVE WIRE IN CORRESPONDING CONNECTOR SECTION Figure 12 Control Board Connectors Well Temperature Probe 1 T Disconnect the case power supply by turning OFF the circuit breaker in the power supply service panel Pull existing probe from probe holder see Figure 11 It may be necessary to bend the probe up slightly to clear the control panel Remove probe lead from case wiring cutting any wire ties necessary Remove probe wires from control board connector J2 or J7 see Figure 10 as detailed in Figure 12 Insert wires from the replacement probe into the connector in the same manner Probe is not polarized so it does not matter which color wire is inserted into either connector section Carefully route lead from the replacement probe back through the case wiring following the path of the original probe lead Insert the replacement probe into the probe holder until the probe end seal is up to the probe holder see Figure 11 Neatly coil any excess lead length from the probe in the bottom of the wiring trough Turn the power supply to the case ON Well Heating Elements 1 Disconnect the case power supply by turning OFF the circuit breaker in the power supply service panel Disconnect the 2 wires attached to the heatin
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52. There are left and right hand Pedestal Wraps The taller side panel on each Pedestal Wrap is oriented to the end of deli case The short return flange on the front of each Pedestal Wrap side Panel will insert into the large cut out in the front of the Pedestal The back flange of each Pedestal Wrap side Panel will wrap around the back of the Pedestal 12 Hot Food Deli Case Installation 3 Place the Rear Trim in position on the back of each Pedestal The Pedestal Wraps fit inside of the side flanges of the Rear Trim Thread the Rear Trim retaining screws into the J nuts on the Pedestal Make certain the Rear Trim is flush with the floor and tighten the retaining screws 4 The Pedestals are to be sealed to the floor if required by local health codes Seal the pedestal covers to the floor using a silicone type sealant Dow Corning RTV 732 or equivalent End Panel Mounting Attach the End Panels to the ends of the case s as shown in Figure 2 using the shoulder screws provided For Glass End Panels only slide the plastic bushings provided over the shoulder screws before inserting the screw into the glass panel Be careful that the screws do not bind in the holes in the glass panel Counter Model Counter Mounted cases must be mounted on a level surface that can support the weight of the case and it contents Use a carpenter s level as shown in Figure 1 to level the case These cases are to be sealed to the counter if required by local
53. VIDER GLASS UPPER GLASS h RETAINER COUNTER END Mount using JOINT COVER outer holes s s LOWER GLASS RETAINER gt Figure 6 Divider Glass Installation 16 Hot Food Deli Case ACAUTION Scheduled Maintenance Maintenance Maintenance Failure to comply with the maintenance below could result in a serious accident Electrocution equipment failure or property damage could result if an unlicensed electrician performs electrical repair Ensure that a licensed electrician perform electrical repair Use the following table to help manage scheduled maintenance activities Frequency Performed By Part Activity Daily User Case Clean the entire Case Refer to the cleaning procedure below Cleaning This unit should be cleaned at the end of each day Use the following procedure 1 Turn the machine off and allow it to cool down 2 Remove any food pans ACAUTION 3 Useamild soap and water solution to clean parts Failure to remove power from this unit may cause severe electrical shock This unit may have more than one disconnect switch Using abrasive cleaners may damage the cabinet finish Use only a mild soap and water solution Never steam clean or get excess water in the interior of the cabinet as this can damage unit This appliance is not intended to be cleaned with a water jet 4 Sponge the inside and outside with a mild soap and water solut
54. Y2 and R2 for the other ballast Do not mix these wires between the two ballasts 6 Turn the power supply to the case ON WIRE RELEASE Line Blue 7 2222 Neutral y Blue Yellow Yellow Red Red Figure 9 Light Ballast Wiring Control Board 1 Disconnect the case power supply by turning OFF the circuit breaker in the power supply service panel 2 Unplug connectors J1 J2 J3 J4 J5 J6 J7 and the RS 232 connector see Figure 10 from the Control Board by pulling straight up on the connector On 3 well cases connectors J6 and J7 will not be present 21 Hot Food Deli Case 3 Control Service Unplug the Touch Screen Cable see Figure 10 by depressing the tab on the outside of the connector and pulling the connector straight up Remove the 8 retaining nuts using a 3 8 nut driver and remove the failed Control Board Install the replacement Control Board over mounting studs in the same orientation as the original Reinstall and tighten the 8 retaining nuts Set dip switch see Figure 10 on replacement Control Board to match that of the original Control Board For reference these settings are detailed in Figure 10 Plug all connectors into replacement Control Board see Figure 10 Turn the power supply to the case ON RS 232 CONNECTION DIP SWITCH SEE SETTINGS BELOW CABLE TO TOUCH SCREEN INTERLOCK
55. adjoining equipment Use a carpenter s level as shown in Figure 1 Begin lineup leveling from the highest point of the store floor 1 Level the case using the leg levelers at the corners of the case Figure 1 2 Raise the low end of the case do not lower the high end 3 Check for level side to side and front to back 4 If you are installing adjoining cases position the next case in line beside the level case and proceed to the next step 5 Level this case in the same manner 6 When level bolt the two cases together at the locations shown in Figure 1 NOTE None of the end components shown in Figure 2 should be attached to adjoining case ends If the cases have been properly leveled the front panels and counter tops should align with a small uniform gap between the front panels of the two cases 7 Proceed in the same manner until all the cases in the line are level and bolted together Hot Food Deli Case Installation BOLT BASE OF ADJOINING _ CASES TOGETHER AT 4 THESE 4 LOCATIONS 7 LEG LEVELER LOWER Figure 1 Floor Models Leveling Kick Plate Mounting A black vinyl covered kick plate is provided for the front back and ends of each case 1 6 7 In order to install the Kick Plates it will be necessary to remove the End Trim Panels see Figure 2 Remove the retaining nuts located inside the base with a 3 8 wrench From outside of the case pull the End Trim Panels away from the
56. ase Introduction Introduction PLEASE READ THIS ENTIRE MANUAL BEFORE SERVICING THE UNIT If you have any questions contact the BKI Technical Service Department toll free 1 800 927 6887 Outside the U S call 1 864 963 3471 This unit is to be sealed to the floor after installation to conform to NSF requirements Dow Corning RTV 732 Multi purpose Sealant Safety Precautions Always follow recommended safety precautions listed in this manual Below is the safety alert symbol When you see this symbol on your equipment be alert to the potential for personal injury or property damage Safety Signs and Messages The following Safety signs and messages are placed in this manual to provide instructions and identify specific areas where potential hazards exist and special precautions should be taken Know and understand the meaning of these instructions signs and messages Damage to the equipment death or serious injury to you or other persons may result if these messages are not followed ADANGER This message indicates an imminently hazardous situation which if not avoided will result in death or serious injury AAWARNING This message indicates a potentially hazardous situation which if not avoided could result in death or serious injury ACAUTION This message indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against u
57. case Slide the front kick plate the wider of the two behind the lower finished front panel of the case see Figure 2 Make certain that the ends of the kick plate are flush with the ends of the lower finished front panel and that the kick plate is flush to the floor Drill 5 32 diameter holes in the case base to match the pre drilled holes in the kick plate Attach the kick plate to the case base with the black sheet metal screws provided Mount the back kick plate to the case in the same manner Set the End Kick Plates into position on the ends of the case flush with the floor see Figure 2 NOTE There are left and right hand End Kick Plates The longer end flange faces toward the front of the case with the black side out The End Kick Plates fit over the ends of the front and back kick plates and flush to the floor 8 9 Carefully slide the End Trim Panels back into position on the case and push and reinstall the retaining nuts This unit is designed to be sealed to the floor after it is installed to conform to NSF Standard 4 Use Dow Corning RTV 732 Multi purpose Sealant or equivalent silicone sealant to seal the Kick Plates to the floor around the full perimeter of the case 10 Hot Food Deli Case Installation End Panel Mounting Attach the End Panels to the ends of the case s as shown in Figure 2 using the shoulder screws provided For Glass End Panels only slide the plastic bushings provided over the should
58. d Light Bulb s Do Not Illuminate when Power is turned On Failed Light Bulb s Replace failed Light Bulb s Fuse s Blown Locate and correct cause then replace blown fuse s Failed Ballast Replace failed Ballast 19 Hot Food Deli Case Control Service Control Service Accessing Control Panel The main control panel is located on the back left end of the case below the counter To access the controls and the heating elements behind the control panel remove the 2 screws at the top of control panel and allow the control panel to hinge panel open see Figure 7 To access the controls remove the 6 screws securing the control back cover panel and remove the cover Note The control back cover panel must be reinstalled when service is complete To access the balance of the heating elements and temperature probes on all cases except 3 well cases remove the screw s at the top of the heater access cover Remove the panel by pulling the top out away from the case then lift straight up on the panel Control Back Cover Heater Access Cover access controls Remove to access heaters Figure 7 Accessing Control Panel Electrical Component Replacement Light Fuses 1 Disconnect the case power supply by turning OFF the circuit breaker in the power supply service panel 2 Remove the fuses from the fuse holders by unscrewing the fuse holder top caps See Figure 8 Check the fu
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60. e is found note this on the bill of lading all copies prior to signing If damage is found when the equipment is opened immediately call the delivering truck line and follow up the call with a written report indicating concealed damage to your shipment Ask for an immediate inspection of your concealed damage item Packaging material MUST be retained to show the inspector from the truck line AWARNING Do not walk on top of deli cases or damage to the cases and serious personal injury could occur The cases are not structurally designed to support excessive external loading such as the weight of a person Do not place heavy objects on the deli cases Move the deli case as close as possible to its permanent location before moving the case off of the shipping pallet Shipping braces are installed on each end of the deli case Leave these braces in place while moving and leveling the deli case Make certain there are no separately packed accessories before discarding packaging During shipment the lubricant in the gas springs may have settled This can cause the glass not to remain open in the raised position To avoid this fully raise and lower the glass manually 4 or 5 times NOTICE This unit is designed to be sealed to the floor after it is installed to conform to NSF Standard 4 Use Dow Corning RTV 732 Multi purpose Sealant Floor Model Leveling Deli cases must be installed level to insure proper operation and alignment to
61. eattach housing cover to its base Be careful not to pinch or kink cable while reattaching housing cover Turn the power supply to the case ON 26 Hot Food Deli Case Control Service TOUCH SCREEN lt CABLE BOARD CONNECTION TOUCH SCREEN HOUSING COVER VA Figure 15 Touch Screen Board Pushbutton Switch Contact Blocks 1 Disconnect the case power supply by turning OFF the circuit breaker in the power supply service panel 2 Release the contact block mount from the pushbutton operator by depressing the release cam see Figure 16 3 Move the contact block s and mount to an accessible position Loosen the terminal retaining screws and remove the wires from the contact block 4 Remove contact block from mount by inserting a flat screwdriver into the retaining clip on one side of the contact block and prying up see Figure 16 5 Snapreplacement contact block into place on the mount Connect wires to replacement contact block 6 Slide contact block mount back into position on the pushbutton operator oriented as shown in Figure 15 Push the contact block mount in until it snaps into place 27 Hot Food Deli Case Control Service CONTACTS VIEWED FROM BACKSIDE RELEASE CAM TERMINAL RETAINING SCREWS RETAINING CLIP INSERT SCREWDRIVER HERE amp PRY UP TO RELEASE BLOCK Figure 16 Pushbutton Switch Contact Blocks 7 Turn the power supply to the case ON Fluoresc
62. ent Light Bulbs NOTE To maintain UL and NSF safety compliance light bulbs MUST be replaced with genuine replacement bulbs 1 Disconnect the case power supply by turning OFF the circuit breaker in the power supply service panel 2 Holding failed light bulb at each end rotate it 90 Both ends of the light bulb should easily slide out of the lampholders 3 Hold the replacement light bulb at each end with the contact pins on the ends aligned vertically see Figure 17 4 Insert the replacement light bulb ends into the lampholders and rotate the replacement light bulb 90 You will feel the dents in the lampholders engage when the replacement light bulb is in the correct position Figure 17 Fluorescent Light Bulbs 5 Turn the power supply to the case ON 28 Hot Food Deli Case Control Service Shelf Heating Element 1 Disconnect the case power supply by turning OFF the circuit breaker in the power supply service panel 2 Remove the front and back shields from the shelf by removing the thumb screws and set aside FRONT SHIELD 2 m SHELF TOP iT 4 SHELF HINGE J SHELF BASE e REMOVE SHELF WIRES 2 INA FROM TERMINAL BLOCK REMOVE THIS NUT 2 EACH SIDE TILT SHELF ACCESS REAR SCREWS Wy V Figure 18 Shelf Top Disassembly 3 Remove the 4 screws attaching shelf top to the hinges It will be necessary to remove the screw and nut that attach back of the hinges to the brack
63. er screws before inserting the screw into the glass panel Be careful that the screws do not bind in the holes in the glass panel END PANEL BACK KICK PLATE 7 END TRIM PANEL STUDS THRU THESE 4 SLOTS ATTACH FROM INSIDE BASE e LA 2 WI A 10 24 PAL NUTS ENDKCKPLATE CAPTIVE 7 FRONT KICK PLATE UNDERENDTRM PANE Figure 2 Floor Model End Kick Plate amp End Panel Mounting END TRIM PANEL 11 Hot Food Deli Case Installation Pedestal Model Leveling Deli cases must be installed level to insure proper operation and alignment to adjoining equipment Use a carpenter s level and begin leveling from the highest point of the store floor 1 Level the case using the leg levelers at the corners of the pedestals see Figure 3 2 Raise the low end of the case to level it do not lower the high end 3 Check for level side to side and front to back _ PEDESTAL WRAPS LHSHOWN RH OPPOSITE PEDESTAL 122 x 2 REAR TRIM 4A Figure 3 Pedestal Model Leveling and Cover Attachment Pedestal Wrap Installation 1 Remove the Rear Trim from the back of each Pedestal by removing the 4 retaining screws on each Rear Trim 2 Spread the side panels of the Pedestal Wraps apart far enough to fit around Pedestal and slide the Pedestal Wrap around the Pedestal from the front as shown in Figure 3 Make certain the Pedestal Wrap fits flush to the floor NOTES
64. ervice 4 Install the replacement Contactor in the same orientation as the original Tilt the side of the Contactor with the release tab up slightly and position the Contactor over the mounting rail Engage the low side of the Contactor base on the mounting rail then rock the high side down until the release tab snaps in place on the rail 5 Attach the wires to the replacement Contactor Be sure to tighten the terminal screws as specified on the Contactor 6 Turn the power supply to the case ON Average Temperature Probe 1 Disconnect the case power supply by turning OFF the circuit breaker in the power supply service panel 2 Loosen probe clamp retaining screw see Figure 11 and slide probe out of clamp Remove probe lead from case wiring cutting any wire ties necessary 4 Remove probe wires from control board connector J5 see Figure 10 as detailed in Figure 12 Insert wires from the replacement probe into the connector in the same manner Probe is not polarized so it does not matter which color wire is inserted into either connector section 5 Carefully route lead from the replacement probe back through the case wiring following the path of the original probe lead 6 Insert the replacement probe into the clamp Orient the replacement probe as the original and tighten the retaining screw Neatly coil any excess lead length from the probe in the bottom of the wiring trough 7 Turn the power supply to the case ON TYP WEL
65. ets and tilt the shelf forward to access the rear screws see Figure 18 4 Remove the screws that attach the shelf top to the shelf base from the front and back flanges of the shelf 5 Liftthe shelf top up enough to loosen the terminal block retaining screws and remove the shelf wires from the terminal block Move the shelf top to a flat work area 6 Loosen the terminal block retaining screws and remove the heating element wires from the terminal block 7 Remove the screws attaching the front of the insulation panel to the shelf top see Figure 19 Set the insulation panel and the insulation aside 8 Pull heating rope out of the existing heating element Use a roller or other suitable tool to flatten the foil from the existing on the shelf top DO NOT use your hands to flatten the foil 29 Hot Food Deli Case Control Service 9 10 11 12 13 14 Remove the backing paper from the replacement heating element adhesive and apply the replacement heating element over the remaining foil from the original heating element Center the replacement heating element inside of the shelf top and orient the replacement heating element wires leads to the same side of the shelf as the original heating element Replace the insulation in the shelf top Route the replacement heating element wire leads through the hole in the insulation panel and attach the wire leads to the terminal block Reattach the screws attaching the front of t
66. g element Retain the wire terminal mounting Screws Remove the 2 screws retaining the heating element and pull the heating element 4 to 6 out of case Refer to Figure 13 24 Hot Food Deli Case Control Service HEATING ELEMENT ADE CALROD HOLDER Figure 13 Well Heating Elements 4 Remove the 2 screws retaining the calrod holder and remove the calrod holder 5 Pull the heating element the rest of the way out of the case It will be necessary to remove a hinge leaf from one end of the control panel and lower the control panel to remove heating elements located behind the control panel 7 Well Cases to remove the center heating element pull the heating element out to the center strut mount Turn the heating element 90 and move its sideways until it can be removed form the case 6 Install the replacement heating element by reversing the above steps 7 Turn the power supply to the case ON Canopy Heating Elements 1 Disconnect the case power supply by turning OFF the circuit breaker in the power supply service panel 2 Remove screws along the top back edge of the canopy top cover and remove the top cover Loosen terminal block screws retaining the heating element leads see Figure 14 and remove the leads from the terminal block 4 Straighten the leads and slide the fiberglass braid sleeves off of leads Retain the fiberglass braid sleeves 5 Remove the 4 screws retaining the reflector and
67. he insulation panel to the shelf top Set the shelf top back in place in the case with the terminal block on the shelf top towards the back of the case Reattach the shelf wires to the terminal block Mount the shelf top back onto the shelf in the reverse order of disassembly Turn the power supply to the case ON INSUALTION PANEL HEATING ELEMENT HEATING ROPE 1 WIRE LEADS Figure 19 Shelf Heating Element 30 Hot Food Deli Case Control Service Glass Lift Up Hardware Component Replacement Gas Springs 1 Raise front glass to the fully open position It will necessary to prop the glass in this position or have another person hold it open DO NOT attempt to replace a gas spring without supporting the front glass 2 Identify the force rating of the failed gas spring Rotate the body of the gas spring to the last line of text printed on the body This line of text will be in the format 7888TV 0300N 355 04 H 10 The second set of characters in this line is the force rating of the gas spring expressed in units of Newtons In the example above the force rating of the gas spring is 300 Newtons The replacement gas spring must have the same force rating as the failed gas spring 3 Remove the failed gas spring with a 0110 tool as shown in Figure 20 DO NOT attempt to remove or install a gas spring without using the HIO110 installation tool 4 Installation the replacement gas spring in the hinge
68. health codes Seal the perimeter of the case to the counter using a silicone type sealant Dow Corning RTV 732 or equivalent Attach the End Panels to the ends of the case as shown in Figure 2 using the shoulder screws provided For Glass End Panels only slide the plastic bushings provided over the shoulder screws before inserting the screw into the glass panel Be careful that the screws do not bind in the holes in the glass panel 13 Hot Food Deli Case Installation Wiring A wiring diagram for the specific model is shipped with the deli case The wiring diagram provides electrical specifications an electrical schematic and a parts list Refer to this wiring diagram and the deli case serial number plate for electrical information Field wiring must be sized for the components amperes printed on the serial number plate Actual ampere draw may be less than specified All electrical connections should be in compliance with the NEC and all applicable local codes by a licensed electrician Refer to the wiring diagram furnished with your case for the electrical specifications The power supply connection is located on the bottom or back of the well compartment of the case see Figure 4 A knockout is provided at each location for the required conduit connection A second power supply connection for the oven is provided on oven combo cases A wiring cutout is provided in the base bottom pan on floor model cases see Figure 5 Refer to the
69. hscreen then the lower right and then the Menu Button M in that order The Menu Screen Default Screen will then be displayed Lower Right To edit the current settings for either Well Temp or Upper Heater touch the appropriate button on the Menu Screen The Edit Lower Left Setting Screen for the selected heaters will be displayed To return to the Default Screen touch the Exit Button X If the controller is configured to control each well position independently the Edit Setting Screen as shown at right will be Well Heater 1 displayed Use the left and right arrows to display the heater setting for the various well positions of the unit The progress bar gives a visual representation of the well location for which the setting is being displayed 37 screen Use the up and down arrows to edit the heater setting Edit Settings Screen The setting is a numeric value between 1 and 10 where 10 is the hottest setting The current heater setting is displayed on the right side of the Ifthe controller is configured to control all of the well positions at the same setting the progress bar will be solid and the left and right arrows will not be displayed Use the up and down arrows to edit the heater setting for all of the well positions To return to the Menu Screen touch the Menu Button M To return to the Default Screen touch the Exit Button X To edit the controller time and date settings touch Set Clock on
70. ion 5 Wipe the parts and cabinet dry with a soft clean cloth 17 Hot Food Deli Case Well Numbering Convention Facing the case from the Customer side Well 1 is on the far right hand end of the case The well number increase sequentially from right to left Troubleshooting Refer to the table below for troubleshooting information Maintenance Disconnect the case power supply by turning OFF the circuit breaker in the power supply service panel before performing any diagnostic testing Problem Cause Possible Solution Case Not Operating Clear pilot light not illuminated Case Not Operating Clear pilot light illuminated No Power to the case Power switch is off Check circuit breaker or fuses at building power panel Reset the power switch Holding Temperature Not Adequate Control Safety Interlock circuit has shut case off because one of the well temperature probes reached a preset value Case and food pans have not been preheated Product is below 160 F when loaded into case Failed temperature probe temperature probes not connected to control in proper sequence well heating elements not connected to control in proper sequence Refer to the preheating section of Operators Manual Check product temperature before loading the case One or more heating elements not operating properly Troubleshoot as described below Individual Heating Element Not Heating
71. lower the reflector heating element assembly from the canopy see Figure 14 6 Pull the retaining clip from the heating element and remove the heating element from the reflector Reverse this process to install the replacement heating element in the reflector 7 Reinstall the reflector heating element assembly into the canopy making sure the heating element leads are routed through the embossed holes in the canopy 25 Hot Food Deli Case Control Service m 22 RETAINING L REFLECTOR CLIP WAZ ys V Sy gt a CERAMIC 74 HEATING ELEMENT 52 NS Figure 14 Canopy Heating Elements Slide the fiberglass braid sleeves over the leads of the replacement heating element and attach the leads to the terminal block Reinstall the top cover onto the canopy Turn the power supply to the case ON Touch Screen Board 1 Disconnect the case power supply by turning OFF the circuit breaker in the power supply service panel Remove the 2 screws from each side of the touch screen housing cover see Figure 15 Carefully pull the touch screen housing cover off of its base Unplug the cable from the touch screen board see Figure 15 by depressing the tab on the side of the connector and pulling the connector straight out of its socket Remove fasteners mounting the touch screen board to the housing cover and mount replacement touch screen board Plug cable into replacement touch screen board and r
72. nNYIN ONR133NION3 SINSWST3 VIVO 81044 JO SOLON 0281 SLG 002 TZT IV 609 uat 8 601 1 71 1I SANY Ud E 08 02 dois CP 9008 31IHM 8800M vO 91 ILIHM VO 9L MOTTA L 9 9 aJa vO9L day L600M VO Z vo 9 CON39313MWIA m LaL 4 2 3 Los a E MOTIAA Hot Food Deli Case ana 145 zg 3 3n78 S kd id rj 4 iam gt gt gt gt TEA Si al BLUE RED BLUE RED 4 340 E e e gt
73. nsafe practices NOTICE This message is used when special information instructions or identification are required relating to procedures equipment tools capacities and other special data Hot Food Deli Case Introduction Specific Precautions CAUTION Equipotential Ground Plane When a high current flows through a conductor differences in potential appear between the conductor and nearby metallic surfaces near the appliance As a result sparks may be produced between the appliance and surrounding metal surfaces These sparks could cause serious injury damage or fire BKI provides an Equipotential ground terminal for the connection of a bonding conductor after the installation of the appliance per IEC60417 1 This terminal is located on the inside of the Power Entry Supply box near the Earth connection and is marked with this symbol Beware of High Voltage Safe Work Practices This equipment uses high voltage Serious injury can occur if any untrained or unauthorized person installs services or repairs this equipment Advise your customer to always use an Authorized Service agent to Service this Equipment Your Customer Should have an Operators Manual The operators manual is an important part of this equipment Your customer should keep it near for easy access If your customer needs a replacement operators manual contact BKI Technical Services Department P O Box 80400 Simpsonville S C 29680 0400 Or call
74. rnal temperature for the product on display The optional built in product temperature probe or a portable meat thermometer should be used to read the internal temperature of each product The programmed settings should be set to the lowest possible number that will maintain the proper product temperature Operational Guidelines Keep the optional built in product temperature probe or a portable meat thermometer on hand Check the food temperatures hourly Rotate the food products Foods loaded in first should be served first as much as is practical Foods held for long periods of time are more difficult to maintain at proper temperature Also freshness and product quality diminish if foods are held too long Most areas of the country have sanitation regulations governing how long foods can be held Make certain to check with your local authorities Unit Shutdown Remove all food pans holding the food product from the equipment Depress the OFF pushbutton switch to turn the power to the heaters and lights off After the temperature has cooled below 120 F 50 C remove any residue from the wells and clean the equipment thoroughly Hot Food Deli Case Installation Installation Unpacking and Handling The company taking delivery of this equipment is responsible for filling all freight claims with the delivering truck line Inspect all cartons and crates for damage as soon as they arrive If damage to cartons or crates is found or if a shortag
75. ses for continuity with an Ohm meter 4 If one or both of the fuses are blown locate and correct the cause of the fuse failure before replacing the fuses 20 Hot Food Deli Case Control Service 5 Replace blown fuses with the factory specified fuses only Contact the BKI Technical Service Department for the correct fuses CONTACTOR y LIGHT FUSES LIGHT BALLAST S CONTROL BOARD Reinstall the fuses in the fuse holders and tighten the top caps 7 Turn the power supply to the case ON Figure 8 Control Panel Components Light Ballast s 1 Disconnect the case power supply by turning OFF the circuit breaker in the power supply service panel 2 Remove wires from ballast terminals by depressing the release button for each wire with a 1 8 flat screwdriver see Figure 9 then pull the wire out of the retainer Remove the 2 retaining nuts using a 3 8 nut driver and remove the failed ballast 4 Place the replacement ballast over the mounting studs oriented as shown in Figure 8 Reinstall and tighten the 2 retaining nuts 5 Insert the wires into the corresponding retainers on the replacement ballast Wires labeled B correspond to Blue wires labeled Y correspond to Yellow and wires labeled R correspond to Red The wire labeled 8 inserts into the Line retainer and the wire labeled 9 inserts into the Neutral retainer On units with two ballasts the wires are labeled B1 Y1 and R1 for one ballast and B2
76. t Food Deli Case Software Controls Default Screen The Default Screen appears on the touchscreen during normal operation The screen shows the menu button and a representative temperature The representative temperature does not correspond to the internal temperature of the food products in the case This temperature is only an indication that the case is operating properly and heating When the unit is first powered up the representative temperature will be approximately room temperature As the unit preheats the representative temperature will rise The representative temperature will stabilize when the unit reaches operating temperature The representative temperature should be approximately the same from day to day when the unit is in operation A significant change in this temperature without changing any of the temperature settings of the unit may indicate a problem with the unit A qualified BKI service representative should be contacted Software Controls Viewing Settings The current heater settings can be viewed by touching the Menu Button M on the Default Screen The Menu Screen will then be displayed To view the current settings for either Well Temp or Upper Heater touch the appropriate button on the Menu Screen The View Setting Screen for the selected heaters will be displayed To return to the Default Screen touch the Exit Button X If the controller is configured to control each well position independently
77. the View Setting Screen as shown at right will be displayed Use the left and right arrows to display the heater setting for the various well positions of the unit The progress bar gives a visual representation of the well location for which the setting is being displayed The current heater setting is displayed on the right side of the screen The setting is a numeric value between 1 and 10 where 10 is the hottest setting If the controller is configured to control all of the well positions at the same setting the progress bar will be solid and the left and right arrows will not be displayed The setting shown will be for the heaters at all of the well positions To return to the Menu Screen touch the Menu Button M To return to the Default Screen touch the Exit Button X Touching Set Clock on the Menu Screen will display the time and date To return to the Menu Screen touch the Menu Button M To return to the Default Screen touch the Exit Button X Operation Menu Button Default Screen Lower Right Lower Left Exit Button Menu Screen Progress Bar Current Setting View Setting Screen Hot Food Deli Case Operation Software Controls Programming the Controller Menu Button There is a unique set of touches to enter the programming mode This prevents the case settings from being inadvertently changed Enter the programming mode from the Default Screen by touching the lower left of the touc
78. umper Top to length to fit between the Bumper Ends and snap into place THROUGH THIS BRACKET ON END OF CANOPIES COUNTER FRONT TRIM UPPER FRONT COUNTER END WALL TRIM JOINT COVER BASE FRONT TRIM Figure 5 Joining Cases 15 Hot Food Deli Case Installation Case Divider Glass A Divider Glass is typically installed between a self service case with reach in front glass and a full service case with full front glass The Divider Glass is installed on the full service case side of the joint 1 Mount the Upper Glass Retainer by first removing the outer 2 retaining screws from the canopy heater reflector on the end of the deli case the Divider Glass is being installed Insert the screws through the outer set of holes in the Upper Glass Retainer see Figure 6 and attach the Upper Glass Retainer to the canopy Place the Lower Glass Retainer in position against the inside of the counter end wall on the end of the deli case the Divider Glass is being installed The side of the Lower Glass Retainer with 2 vertical walls is placed against the counter end wall Apply a bead of silicone sealant inside the Counter End Joint Cover and slide the cover over both counter end walls and the Lower Glass Retainer Apply a bead of silicone sealant to seal the open front of the Counter End Joint Cover 4 Slide Divider Glass in place through the Upper and Lower Glass Retainers _ UPPER RETAINER gt See Detail at left DI
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