NC-6000 - Masterwork Automodules Tech Corp.
Contents
1. Service Manual NC 6000 Date OCT 1 2012 Version 1 0 3RPA3100220040 Singler wheel driver e 3WA41050917000 Wave washer 810 5 KOR Flat Washer 3WA01040209000 810 4x021x1 5t 3PPA2600100130 Singler wheel fixer a S BNC6000A 1 1 NC6000 DTE 3PP52400000140 Led pcb holder 3LED 4 4 4 y 4 4 35C052030050200 3x5 Pan PH 2 M3x10 Round head w spri Sy washer 3PP52400000160 IR guide box N 1 10 R 3PP82400000070 transmission emitter cover S BNC6000A04 NC6000 IRTR2 N 1 35052030050200 3x5 Pan 2 Masterwork Automodules Tech Corp Ltd Confidential 69 D 4 Service Manual NC 6000 Date OCT 1 2012 Version 1 0 M3x10 Round head w spring 2D washer 35000030100200 3NC20800120060 Power BK La EDO00003F002 AC socket EMI filter CO5MHO3NN125 Harness AC_IN 4 4 4 e 3SC12040120200 amp 4x12 Countersunk 30C04290000100 Wire Holder A 1 11 S BNC6000A08 NC6000 COM M3x6 R d head w sori washer C V00016 Power Supply Open Frame gt 1 35C16030100200 M3x10 Countersunk 3SC 16030050200 PA 3LB0003M225000 Timing Belt 225 3Mx6mm NS 1 Masterwork Automodules Tech Corp Ltd Confidential 70 2 4 Y gp Service Manual NC 6000 Date OCT 1 2012 Version 1 0 13 3LB0S20M160000 Timing Belt 160 52Mx6mm 3LB0S30M189000 Timing Belt 189 S3Mx6mm 1 Masterwork Automodules Tech Corp Lt2. Service Manual NC 6000 Date OCT 1 2012 Version 1 0 5 2 1 Side Panel Left and Right Prepare the machine and all the necessary tools al 2 Turn the machine to rear side and loosen the two screws M3x5 Countersunk on right hand 3 Turn the machine to the front side and loosen the screw 83x8 round head on the stacker 4 Open the upper bill path and loosen the screw 83x8 countersunk on the right side Masterwork Automodules Tech Corp Ltd Confidential 35 Service Manual NC 6000 Date OCT 1 2012 Version 1 0 5 Disassemble the Side Panel R from the machine Note When assembling the side cover please make sure the plastic cover and metal plate fitted to each other 6 Repeat the steps 1 to 5 to dismount the Side Panel L Note Please notice the same as above when assebling the side panel L 1 Loosen the two screws M3x5 Countersunk on the right side of top cover A 2 Loosen the two screws M3x5 Countersunk on the left side of top cover 3 Disassemble top cover ONE and TWO from the machine Masterwork Automodules Tech Corp Ltd Confidential 36 Service Manual NC 6000 Date OCT 1 2012 Version 1 0 5 2 3 Lid Back Frame 1 Loosen the two screws M3x5 Countersunk on the Lid Back Frame of right sides Loosen the another two screws M3x5 Countersunk on the left side 1 Note When assembling th
3. NC 6000 Compact Two Pockets Currency Discriminator Service Manual Document Version 1 0 Oct 1 2012 Masterwork Automodules Tech Corp Ltd 11F 3 3 Park St Nangang 11503 Taipei Taiwan support automodules com COPYRIGHT 2011 Masterwork Automodules Tech Corp Ltd All rights reserved This Document or any part thereof may no without the prior written consent of Masterwork Automodules Tech Corp Ltd be copied reprinted or reproduced in any material form including but without prejudice to the foregoing and not by way of exception photocopying transcribing transmitting or storing in any medium or translating into any language in any form or by any means including but not limited to electronic mechanical xerographic optical magnetic digital or other methodology Service Manual NC 6000 Date OCT 1 2012 Version 1 0 CONTENT CHAPTER TINTRODUCTHON en ee ei 5 LTABOUTNC G00O SERVICE MANUA BE 5 1 2 IMPORTANT SAFETY PRECAUTION nee een 5 1 ABBREVIATIONS AND ACRONYMS esse ee ee ee er ee 5 1 4 CONTACT INFORMATION EE 6 CHAPTER ZNE 6000 OUTLINE rear ser raserede 7 ZEN DOODO ATA GNC ebe 7 2 PEF CANON ee 8 2 2 1 Functional and Mechanical Specification s sennessseeneessseeresssreresssrerosssrerossereressreressereressereresseeee 8 2 2 2 Electrical Specifica ricas 8 EE 9 2 2 3 1 Thermal Printer RS 232 ia 9 E E e We ATC E 10 Ee 10 2 3 OUST EI VERVIEW ee 11 CHARTER gt WAINTENANE Fasern 12 3L CLEANING
4. NC 6000 h Date OCT 1 2012 Version 1 0 4 6 2 Machine Running Status Testing the machine for basic running status under different speeds 4 set Motor Speed Motor A 3 Motor E S Wlotor Run o Motor Stop o Motor Stop Motor Run 34657 1 2 Set a preferred speed for testing the device Different speed can be set by press San G key 600 650 700 750 800 1000 1200 Min and Max Raise the sub singler roller to segregate the sound of vibration when the motor is running 7 Highlight the option and press d Key Check if the rollers run well to test the functionality of front motor Highlight the option and press d Key Highlight the option Motor Run and press del Key Motor starts running Note The option Motor Run changes to Motor Stop 8 10 Once confirming all works well Highlight the option Motor Stop and press de Key A number of Encoder is showed on the right side of the Motor Run Switch motor speed and repeat the test process with each speed 600650700800 1000 1200 gt Min Max 6 00 If the motors run with strange noise during the test please contact MA Masterwork Automodules Tech Corp Ltd Confidential 26 h Service Manual NC 6000 Date OCT 1 2012 Version 1 0 4 6 3 Test LCD Testing the functionality of LCD display 1 Highlight the option and press dh Key 6 T
5. To calibrate the IR image 1 Vert This function does not exist in NC6000 Step A Transmission Calibration 1 Open the lid and insert the Calibration tool A side with foam downwards 1 0mm for IR side with foam downwards 2 Insert the dots on calibration tool to the holes on side plates 3 Adjust the position of the Cal tool to the center part of the bill path Make sure the tool is placed at center Masterwork Automodules Tech Corp Ltd Confidential D0 Service Manual NC 6000 Date OCT 1 2012 Version 1 0 Close the Lid check if the Cal tool is placed properly no bending Move cursor to 2 Ver2 a Dark Paper and double press d After the screen shows a black arrow beside the dimension value wait for about 5 seconds Once a green mark appears on the screen first calibration is completed Step B Transmission Calibration side with foam downwards Make sure the tool is placed at center Open lid and remove calibration tool A 1 0mm For IR Insert the Calibration tool B 1 2mm for IR side with foam downwards Adjust the position of the Calibration tool to the center part of the bill path Masterwork Automodules Tech Corp Ltd Confidential De E S Service Manual NC 6000 Date OCT 1 2012 Version 1 0 4 Close the Lid check if the Cal tool is placed properly no bending 5 Move cursor to 3 Ver2 b Bright Paper
6. Name in English 2 4 3RPA3120220060 idler wheel 5 6 22 O Masterwork Automodules Tech Corp Ltd Confidential 62 ni 4 4 4 Service Manual NC 6000 Date OCT 1 2012 Version 1 0 3RPA3120220070 idler wheel 5 6 35 oO 3WA60500217000 E ring 25 KR 3SP02060030010 Torsion idler 0 6 6 8 3PPA2600100110 Idler Fixed e S BNC6000A 1 1 NC6000 DTE x 3 3PP52400000130 Led pcb holder 2LED D 1 3805203005020 3x5 Pan 38002030080200 3x8 Round head Masterwork Automodules Tech Corp Ltd Confidential 63 Service Manual NC 6000 Date OCT 1 2012 Version 1 0 1 Open the back lid 2 Release the back lid connector from the back lid 3 Release the E ring 4 from the both side of shaft A The back lid is now removed 5 3 4 1 Bottom Conveyor Plate 1 Loosen the screw M4x6 Round Head on the both side Right Side L Masterwork Automodules Tech Corp Ltd Confidential 64 Service Manual NC 6000 Date OCT 1 2012 Version 1 0 2 Disconnect the indicated cable from the connector 3 Pull out slowly the bottom conveyor plate Note If it results dificulty when pulling out the bottom conveyor plate please check if the cable has been released The bottom conveyor plate has been removed from the machine RK A 5 3 4 2 PCB NC6000 DTE Board 1 Loosen the two screws 3x8 Round Head on the NC6000 DTE board 2 The NC6000
7. THE COVER GEN OO en rs ee 12 3 2 CLEANING THE BILEPATH OFNG 6000 sa a na 12 CHAPTER 4 MAINTENANCE MODE ococcoccncnnconcnnconconcnncnnconconcnnnonconcnnroncnnronnnnronnnaronnnanonnnnnos 13 4 L TESTRUN SIMPLE MODE sarria dad 14 e D DEn KN E EE 14 212 RUN Po o A PP A 15 e E Solenoid KEE 15 4 2 TEST RUN STRICT MODE ner ecke 16 12 RUS Valie Li een 16 42 2 RUN IO EE 17 4 2 3 Test Solenoid EE 17 LS UPGRADE MODE sierra 18 Bh ENEE 19 E A PI o AA 19 EE dree 20 E e A Pe oO 20 44 2 Cl NI EE 22 E Be HE ON RE 22 lee 23 Masterwork Automodules Tech Corp Ltd Confidential D a h h Service Manual NC 6000 Date OCT 1 2012 Version 1 0 AS HE 23 E A A o A 24 4 5 4 Callbralton of Hopper SENSOR ann ie 25 MES DEV ee 25 4 6 1 SOlENO Lo een 25 4 6 2 Machine Running Status 26 DS We E 27 aM SE BR Ee 27 A A 27 4 6512 TOSESOUNO raton 27 AG Test EN O T e E E E N E iaa 28 SIT NIE 28 A nee AA A E E E EEEE E O E E A 28 Turn to the back side of the device and insert the SD card cccccccccccccccceeasesesssesssseeeeeeceeeeeeeeenaaas 28 ANA AER EE 29 4 8 SETUP DEVICE PARAMETERS ee een 29 As lt 1 N A E A E E O A ESSEN ES EDER 30 082 PE IMO EE 30 EE A e E A E EET 31 4 84 Count Mode Intensity EE 31 4 8 5 PIMEN TDi cita 31 4 8 6 Hpr Trigger Detection Mode 31 CHAPTER 5 NC 6000 PART LIST AND DISASSEMBLY cccccsecssccseceeeeeceecesesseceeeeseeeees 32 Dil TOOLPREPARATION een ee ne a ee Tre he 32
8. key Masterwork Automodules Tech Corp Ltd Confidential 53 DI Service Manual NC 6000 Date OCT 1 2012 Version 1 0 3ST4NC6000G010 Metal Dome 5 key 3SC02030080200 28x8 Round head Masterwork Automodules Tech Corp Ltd Confidential 54 Service Manual NC 6000 Date OCT 1 2012 Version 1 0 1 Loosen the two screws M3x5 Countersunk on the control panel module 2 Loosen the screws M3x5 Countersunk on the both sides of the hopper 3 Release the ground cable by loosening the screw M3x6 Rround Head with spring washer 4 Disconnect the cables on the PCB board is 5 The control panel module is removed from the machine 5 3 2 1 PCB NC6000 Ul Board 1 Turn the control panel module to the rear side 2 Release the tenon of control panel assembly from the control panel plate Masterwork Automodules Tech Corp Ltd Confidential 55 Service Manual NC 6000 Date OCT 1 2012 Version 1 0 3 The control panel assembly is now free to be removed 4 Turn the control panel to the rear side Loosen the four screws 3x5 Pan on the NC6100 Ul board Loosen the screw 3x8 Round Head on the NC6100 UI board Release the FCC cable of LCD display from the connector 8 The NC6100 UI board is now free to be removed 5 3 2 2 Keypads 1 Pull out the keypads from the control panel Masterwork Automodules Tech Corp Ltd Co
9. liquid drips into the interior of the device Wipe the surface to remove the detergent Rinse the sponge with clean running water O Wipe the over with the clean sponge Wipe the surface again with a dry soft lint free cloth Wait for the surface to dry completely and remove any fibers 3 2 Cleaning the bill path of NC 6000 O Open the bill path Gently wipe it or dust the bill path with a MA brush or a dry soft lint free cloth If stains remain moisten a soft lint free cloth with water or a 50 50 mixture of isopropyl alcohol and water that does not contain impurities Wring out as much of the liquid as you can Wipe the bill path and the sensor surface again do not let any liquid drip into the device Repeat 1 5 to clean the conveyer path NOTE Avoid spraying cleaner directly on the device and be sure to day the bill path before closing it Masterwork Automodules Tech Corp Ltd Confidential 1 h Service Manual NC 6000 Date OCT 1 2012 Version 1 0 Chapter 4 Maintenance Mode Maintenance Mode is for testing and maintaining NC 6000 only Please follow the instruction as below when operating under the mode or there is a risk to damage the device How to enter Maintenance mode 1 Turn on the device 2 Press and hold e lern and 2 sreo keys together on the initializing page 3 The device enters the Maintenance mode automatically 4 After enter the
10. 000 DIR BOSO er a a SAO 77 5 3 5 9 PCB NCOO00 e E E 78 5 3 5 10 PCB NC6000 MOTOR Board sn 79 33 9 11 Wee E SU E STZ A o REEERE EEEREN E 80 SE ER GC A e 81 CHAPTER 6 TROUBLESHOOTING eras ee ee 83 0 1 DEFINTION GF MESSAGE Eet 83 SSH ar gn ST BIN A wetcenueecunseutveteseukeceeaestuetcneupeoeesuotioate soubeceeaestooecanseeaed 83 6 1 2 SIA DP aa ee Dee 83 SP ir e e A 83 AI D O ee A ee een 84 Masterwork Automodules Tech Corp Ltd Confidential 4 gp Service Manual NC 6000 Date OCT 1 2012 Version 1 0 Chapter 1 Introduction 1 1 About NC 6000 Service Manual This manual is for the maintenance of NC6000 and it includes the disassembly process spare part replacement basic inspection and repair 1 2 Important Safety Precaution NC 6000 is exclusively for indoor usages only please do not use or install it outdoor Please check the adaptor and power cord periodically to protect from any damages The power source is between AC 100 240V 50 60 Hz Keep NC 6000 away from magnets activated cellular phones electrical appliances or speakers within 13 cm 5 inches Please disconnect power adaptor and remove batteries when the machine left unused for a long time NC 6000 is designed for notes processing Please process banknotes ought to be verified in the four orientations Head Up Right Head Reversed Tail Up Right or Tail Reversed 1 3 Abbreviations and Acronyms IR Infra
11. 1 0 9 3 1 1 Upper Bill Path Plate 1 Turn the upper bill path module and have the sensor side down 2 Loosen the three screws 3x8 Round Head to release the ground cables 3 Loosen the two screws 3x8 Round Head on the both sides Note When assembling the upper bill path plate with retarding wheel module please make sure the space between the wheel module and the plastic 4 The upper bill path plate is removed from the retarding wheel module Masterwork Automodules Tech Corp Ltd Confidential 47 Service Manual NC 6000 Date OCT 1 2012 Version 1 0 5 3 1 2 PCB NC6100 S board 1 Release the cables from the connecters Note When plugging in the cable on the connecters please make sure all the pins are well connected on the cable 2 Loosen the four screws 3x8 Round Head on the sy K i PCB S board i r 4 sti i 3 3 Pull up straightly the PCB S board 4 The PCB S board is removed from the upper bill path module 5 3 1 3 PCB NC6100 IRTE Board 1 Pull up the NC6100 IRTE board Masterwork Automodules Tech Corp Ltd Confidential 48 Service Manual NC 6000 Date OCT 1 2012 Version 1 0 2 The LED Len is under the NC6100 IRTE board 1 Loosen the four screws 3x5 Pan on the NC6000 M134 board Masterwork Automodules Tech Corp Ltd Confidential 49 Service Manu
12. 5 1 IR Status To see the IR triggers reactions pra 1 In normal status only the channel P2 Sol shows reaction curve HPR P2_ Sol P3_UpF SoSpP S1_SpD IR3 IRO IR1 IR2 IRS IRR Masterwork Automodules Tech Corp Ltd Confidential 99 Service Manual NC 6000 h Date OCT 1 2012 Version 1 0 IR Mode 4 5 3 Burn In 2 Once a IR sensor is covered the curve on the display reacts Users may use hand or supporting items to cover sensors and test the status of IR sensors The following are the actions to get reaction from IR sensors HPR Cover the trigger P3 UpF Reject pocket is full S0 SpP Check notes in reject pocket 1 SpD Stacker is full IRO IR2 IRs Sensors in top bill path When top bill path is opened there are reactions on the 4 channels IR4 IR5 Open the cover lid there are reactions on the 2 channels IRR Cover the trigger sensor of jam in reject pocket Refer to the pictures on the left side To burn in the 128 set IR array Factory used only 3 Burm in IR Mode Setup Time 12 00 00 1 Highlight the option and press Ed to enter the burn in mode Press san to burn in IR array which will can keep the sensor in a stable situation Use F1 and F2 key to set the burn in time and press E to activate IR array lights up while burn in is under processing Check the rollers and ensure each cog gears smoothly Pre
13. DTE board is now removed from the machine Masterwork Automodules Tech Corp Ltd Confidential 65 DI Service Manual NC 6000 Date OCT 1 2012 Version 1 0 5 3 5 Base Module OSPSOLRSA32470 Solenoid 3NC50800120121 Solenoid Cover 3PP62500100160 Note Toggler Masterwork Automodules Tech Corp Ltd Confidential 66 Service Manual NC 6000 Date OCT 1 2012 Version 1 0 31P00306130010 Interrupter bar gt E E ES ee spring washer ne 3PP92600100130 Reject pocket note holder S BNC6000A13 NC6000 RJP gt M3x6 Round head w sprin washer S BNC6000A10 NC6000 IRR x 3PP72100000061 M3x10 Round head wl spring 3SC00030100200 gt washer PH 2 S BNC6000A12 NC6000 DTR bl hopper sensor holder 3PP52400000130 Led pcb holder 2LED Masterwork Automodules Tech Corp Ltd Confidential 67 DI Service Manual NC 6000 Date OCT 1 2012 Version 1 0 3SC52030050200 O3x5 Pan PH 2 M3x10 Round head wl sori 3SC00030100200 E washer PH 2 3NCA0300190010 Encoder wheel M4x6 Round head w sorin washer 31P00008030050 Kicker roller shaft N 30C27170000000 Aperture spring pin 03x14 2 7 3RPA3100220020 kicker wheel 0 WA061208KN7000 E ring 26 3TP00010030010 Singler shaft 10 DIH 30C27170000000 Aperture spring pin 03x14 To 3RPA3100220030 Singler wheel 0 Masterwork Automodules Tech Corp Ltd Confidential 68
14. EENEG 33 Za Side Panel Left and Right nenne 35 522 TOP CL VER ONE anI TW ee nee 36 SL Lia Baek F aE tits 37 A COVEN E 37 II OUR PSS E 39 Sa L Upper Bill Pat Mere TC 40 5 3 1 1 Upper BIPA E nee E E ee 47 5 3 1 2 PCB NCOIO0 S DO aC ee eier ee 48 5 3 1 3 PCB NGG 10D TREE BOE E 48 5 3 1 4 PCB NC6000 M134 Board EE 49 5 3 1 5 Retarding Wheel Module ccccsssscccccssecceeceessecceceeeseccessuasecceseeaeeeesseuasecessauaeeeeesaees 49 5 3 2 Control Panne Bee E CN 52 5 3 2 1 PCB NC6000 UI Board a 55 Masterwork Automodules Tech Corp Ltd Confidential ss h Service Manual NC 6000 Date OCT 1 2012 Version 1 0 5 3 2 2 KEN o gt IPPO ON PU5U 00 OEOEO o O o o oo A 56 5 3 2 3 ECO DIED A o UE EE A A 57 5 3 2 4 PCB NCGOOO UI IRR Board eu u 57 533 elef ET 58 5 3 3 1 Stacker and Reject Pocket oooccccoonccnnccncnnccnoncccnnaccnnarononacnnnncnonarononcnnonacnnnaranonoconnrononinnnnanos 61 5 3 3 2 Reject Pocket Stoppel S erirnosrorennininsras trir nnii r ANE AAE AARE ESAERAREN 61 5 3 4 Bottom Conveyor Module 62 5 3 4 1 Bottom Conveyor Plate sia 64 5 3 4 2 PCB NC6000 DTE Board 65 5 3 5 EEN ee II 66 5 3 5 1 TONE EE 72 5 3 5 2 Reject Pocke Note Holder nenne an 72 5 3 5 3 Note TOR RICE iaa 73 5 3 5 4 Kicker Roller e EE 74 5 3 5 5 PCB NC6000 DTE Board 75 5 3 5 6 PCB NC6000 IRTR2 board and IR Guide BOX ccccoonoccccncncncnonocccnnnnnnononoccnonnnnnonnnannnnnnnos 77 5 3 5 7 SITE E dee EE 77 5 3 5 8 PCB NE G
15. If the Solenoid Break doesn t function well please contact M Using supported devices to upgrade NC 6000 Upgrade Mode Upgrade Mode 1 ShowYVer 2 Force Upgrade 3 Smart Upgrade 4 ULFVY 5 Ul Interface 6 DSP FW i FPGA 8 Detection Module Exit 1 Insert SD card with upgrade firmware into the device 2 Highlight the SD and press E to enter the upgrade mode 3 Once SD card is detected a green mark w shows next to the Show Ver option Masterwork Automodules Tech Corp Ltd Confidential 18 h Service Manual NC 6000 4 3 1 SD Upgrade Before upgrade the SD card h Date OCT 1 2012 Version 1 0 1 Get a folder with upgrading firmware and database from MA 2 Put the folder into SD card with the folder name SD Upgrade Note 1 File system must be FAT32 other type is not supported 2 File name must be GD Upgrade To upgrade the device with a SD card Upgrade Mode 1 5how Ver 2 Force Upgrade 3 Smart Upgrade 4 ULFVY 5 Ul Interface 6 DSP FW TFPGA 8 Detection Module Exit AUF AULFV wi 4 3 1 1 Show Ver Once a SD card is detected a green mark 7 is shown next to Show Ver and the device is available to be upgraded via SD card If not a red cross is shown X instead Highlight the desired option and press s to upgrade A mark shall be shown next to the upgraded module The following are the definitions of the st
16. Retarding wheel 35C86030061000 M3x6 hex socket set screw Nyloc 3PP52600100180 Feed idler wheel arm holder 3TP00005030030 metal idler wheel 3TP19916010000 single direction bearing holder BEHF0612R01010 Single Direction Bearing 3WA60500217000 E ring 05 BE0688ZZ160511 flange bearing 688ZZ 3TP10817060010 feed shaft 8 singler spacer 3PP52600100191 Feed idler wheel holder 3TP00005030020 idler wheel shaft 5 3RPA3120220050 idler wheel 11 5 19 35P01080040010 Torsion idler L 0 8 5 5 35P01080040020 Torsion idler R 0 8 5 5 Masterwork Automodules Tech Corp Ltd Confidential D Service Manual NC 6000 Date OCT 1 2012 Version 1 0 M3x6 Round head w spring SC30006MO5SNWOO washer S BNC6000A06 NC6000 M134 35C52030050200 3x5 Pan 3PP52100110120 LED LENS holder 3PP82100000030 LED LENS S BNC6000A05 NC6000 IRTE S BNC6000A07 NC6000 S Masterwork Automodules Tech Corp Ltd Confidential AI 3PP02500100051 Upper Bill Path Plate 3PP82400000140 LED LENS Top assem 9 3RPA3120220060 idler wheel 5 6 22 3TP0000603002 1 idler wheel shaft 6 3SP01060020010 Torsion idler 0 6 3 0 h Service Manual NC 6000 Date OCT 1 2012 Version 1 0 35C02030080200 3x8 Round head I 7 Masterwork Automodules Tech Corp Ltd Confidential 44 Service Manual NC 6000 Date OCT 1 2012 Version 1 0 1 Turn the machine to left side and find the two enco
17. Synchronous Method Data Format Start Data Parity Stop Connector Cable length Date OCT 1 2012 Version 1 0 Specification UART 115200bps Asynchronous 1 bit 8 bits None 1 bit Mini USB 5 pins female 1 5m max B Interface Connector Equipment Side Connector Pin NO Signal 1 VCC 2 VCC 3 RXD 4 TXD 5 GND 2 2 3 4 PC Item Specification Data Communication Port Direction NC6000 Remote display USB Masterwork Automodules Tech Corp Ltd Confidential 10 Date OCT 1 2012 Version 1 0 Service Manual NC 6000 2 3 System Overview Switching Fower Supply Input 00 24 Al Sei Zsteut ZW RA 12 SUE HOTOR CETE_HETOR SOLED y DER HOPE i KH HEE d gr d WE a SERGE mu kk Ee Le d d d a d d 9 TE hequadt amd descriptis HastsrwstE Aoteecduleas Tech Corp Se Masterwork Automodules Tech Corp Ltd Confidential 11 h Service Manual NC 6000 Date OCT 1 2012 Version 1 0 Chapter 3 Maintenance 3 1 Cleaning the Cover of NC 6000 O Prepare a mixture of a gentle kitchen use detergent one that does not contain abrasive powder or strong chemicals such as acid or alkaline Use 5 parts water to 1 part detergent Absorb the diluted detergent into a sponge Squeeze excess liquid from the sponge Wipe the cover with the sponge use a circular motion and take care not to let any excess
18. al NC 6000 Date OCT 1 2012 Version 1 0 2 Use a 3mm hex key to loosen the two hex flange M4x10 3 Use a 1 5mm hex key to release the screw on the retarding wheel spacer Note When assembling the singler spacer please use two pcs of milar film to maintein a certain distance between the spacer and the top frame 4 Release the E ring from the left side of shaft by using a screwdriver Masterwork Automodules Tech Corp Ltd Confidential 50 Service Manual NC 6000 Date OCT 1 2012 Version 1 0 5 Remove the bearing from the retarding wheel shaft 6 The retarding wheel is now free to be removed from the module Masterwork Automodules Tech Corp Ltd Confidential 51 DI Service Manual NC 6000 Date OCT 1 2012 Version 1 0 5 3 2 Control Panel Module Part Number Part Name in English Unit 3PP02100130030 Top front Ss 35016030050200 M3x5 Countersunk we 3PP72100000061 hopper sensor holder N Masterwork Automodules Tech Corp Ltd Confidential 59 o K 3 Service Manual NC 6000 Date OCT 1 2012 Version 1 0 3PP72000080150 Front panel 35002030080200 3x8 Round head C LO0010 TFT LCD Panel 3NC90800120050 LCD Holder 3PP62000080140 14 rubber button 3PP62000080170 5 rubber button 3RP13400100040 14 rubber button 3RP13400100050 5 rubber button S BNC6000A02 NC6000 Ul 3514NC6000G020 Metal Dome 14
19. al Printer Dot Matrix Printer Note Be aware which type of printer is connected to the device before changing the setting 4 8 6 Hpr Trigger Detection Mode Set up the Detection Mode to enable the Calibration Hpr function in IR Mode T bor Trigger Detection Mode 1 Highlight the option and change the detection mode version by pressing E Note Calibration Hpr function can only be operated in Hpr Trigger Detection Mode V2 Masterwork Automodules Tech Corp Ltd Confidential O h Service Manual NC 6000 Date OCT 1 2012 Version 1 0 Chapter 5 NC 6000 part list and Disassembly 5 1 Tool preparation Screwdriver Screwdriver Long Nose Plier 3 mm Hex Key 1 5 mm Hex Key Masterwork Automodules Tech Corp Ltd Confidential DE e Service Manual NC 6000 Date OCT 1 2012 Version 1 0 5 2 Housing 4 Top cover ONE 3PP02100130041 Paper Guide Holder 3PP52500100170 Paper Guide L 3GE40008171010 Paper Guide R 3GE400081 71020 Gear 14T 3GE0081 4261100 Rack BK 3NC90800120010 Top cover TWO 3PP02100130021 Masterwork Automodules Tech Corp Ltd Confidential DE e M Ca Service Manual NC 6000 Date OCT 1 2012 Version 1 0 Banknote guide L 3PP92110100010 Banknote guide R 3PP92110100020 Side Panel L 3PP32100040060 Side Panel R 3PP42100040060 Lid Back Frame 3PP22100130010 Masterwork Automodules Tech Corp Ltd Confidential 34
20. and double press E After the screen shows a black arrow beside the dimension value wait for about 5 seconds 6 Once a green mark appears second calibration is completed 7 Open lid and remove calibration tool B 1 2mm for IR 8 Move to Exit and press San G to go back to upper layer 4 4 2 Adjust MG To adjust the retrieved value of magnetic sensor o Adjust MG 1 Highlight the option and press EEP 2 Adjust the value of magnetic sensor by pressing the keys F1 and F2 from 000 to 128 Note To adjust the MG value please contact MA 4 4 3 Initialization Initializing the sensor Masterwork Automodules Tech Corp Ltd Confidential DD h Service Manual NC 6000 Date OCT 1 2012 Version 1 0 Initialization a Note Initialization shall only be executed with indication Calibration Mode from MA 1 Ver1 2 Ver2 alDarkPaper 100 3 Ver2 b BrightPaper 100 ie 1 Press the El key for the initialization and the Initialization 2 i Exit display shows Wait Do not touch any button and wait until the process is finished Calibration Mod EE i a an 2 Once the initialization process is done the display ver EE ac 100 shows Init OK 4 Ver2 c CIS 100 5 Init OK Exit 3 Calibrate the device immediately 4 5 IR Mode To check the status of IR sensors and triggers IR Mode Z IR Status A Bum in 4 CalibrationHpr Exit 4
21. atus On the process of upgrading module w The module has been upgraded correctly X Upgrading process is failed To check the available and currency firmware version Upgrade Mode Model Type NC6000 BO1NE Factory Date 2012 05 03 Serial Number 000099 Ui Fw Ver 002 016 002 016 Ul Ver 000 000 x002 016 DSP Ver 003 021 003 021 FPGA Ver 001 010 001 011 USD 000 000 001 008 Upgrade Mode Model Type NC6000 BO1NE Factory Date 2012 04 17 Serial Number 0000354 Ui Fw Ver 002 016 gt 002 016 Ul Ver 000 000 x002 016 003 019 003 019 001 012 001 011 001 008 001 008 The current module version and the available version on the SD card can be checked here The following are the definition of different signs A new version is found X Firmware data cannot be found gt The same firmware as current version has been detected The available version is older than current firmware is detected Masterwork Automodules Tech Corp Ltd Confidential 19 h Service Manual NC 6000 Date OCT 1 2012 Version 1 0 4 4 Calibration mode Before calibrating sensors 1 Highlight the option and press dh Calibration Mode 1Wer1 i i i da ae 2 Use F1 and F2 key to adjust the dimension 4 Wer2 c CIS 100 55 Init OK value of calibration paper Initialization Exit Note Dimension value is stated on each calibraiton paper 4 4 1 Calibrate sensors
22. d Confidential 71 Service Manual NC 6000 Date OCT 1 2012 Version 1 0 5 3 5 1 Timing Belts PA a 1 Turing the gear A and pulling out the timing belt from the gear B to release the timing belt 160mm S2M 2 Use the same way as the first step to release the timing belt 189mm S3M from the gears 3 Repeat the disassembly way to release the timing belt 225mm 3M from the gears Note When assembling the drive belt please make sure the rollers are in correct positions The rubber part of the roller shall align to the The rubber part aligns the hopper set lower part of the hopper set 5 3 5 2 Reject Pocket Note Holder 1 Push the reject pocket note holder from sides and release it from the tenon Masterwork Automodules Tech Corp Ltd Confidential lt 79 Service Manual NC 6000 Date OCT 1 2012 Version 1 0 2 The reject pocket holder is now removed from the machine 1 Loosen the screw M3x6 Round Washer on the solenoid interrupter plate and it s free to be removed 2 Loosen the screw M3x6 Round Washer on the note toggler 3 Loosen the screw M3x6 Rround Head with spring washer on the solenoid cover 4 The solenoid cover is now free to be removed Masterwork Automodules Tech Corp Ltd Confidential 73 Service Manual NC 6000 Date OCT 1 2012 Version 1 0 P es 5 Pu
23. ders 2 Loosen the two screws M4x6 round head with spring washer on the encoder Note1 Take off the encoder before proceeding disassembly of the machine in order to prevent damaging them Note2 After assembling the encoders make sure they are fixed correctly on the machine or it will cause strange sounds during operation Hold the sides of encoder film and check if the film are fixed and not possible to move 3 Loosen the screw M3x6 Rround Head with spring washer on the both sides of EMI plate and disassemble it from the machine Masterwork Automodules Tech Corp Ltd Confidential 45 Service Manual NC 6000 Date OCT 1 2012 Version 1 0 A Turn the machine to the left side and release the cable from the cable clamp 5 Disconnect the two cables which are connected to the PCB Motor board w 6 Turn the machine to the rear side and take off the two plastic e ring 6 from the shaft of top assembly 7 Dismount the upper bill path module from the machine a Remove the shaft from the Position Feed L and R b Take off the plastic e ring 6 from the shaft c Disassemble the top assembly shaft from the machine d Release the cable from the Square Snap Bushing 8 The upper bill path module is free to be removed from the machine Masterwork Automodules Tech Corp Ltd Confidential 46 S ervice Manual NC 6000 Date OCT 1 2012 Version
24. e Lid Back Frame please organize the cable of motor baord to prevent damage on the cable 3 Disassemble Lid Back Frame from the machine 1 Loosen the screws M3x5 Countersunk on the both sides of back cover Masterwork Automodules Tech Corp Ltd Confidential 97 Service Manual NC 6000 Date OCT 1 2012 Version 1 0 2 Disassemble back cover from the machine Masterwork Automodules Tech Corp Ltd Confidential 38 Service Manual NC 6000 Date OCT 1 2012 Version 1 0 5 3 Total Assembly Base Module Stacker Module Masterwork Automodules Tech Corp Ltd Confidential 39 Service Manual NC 6000 Date OCT 1 2012 Version 1 0 5 3 1 Upper Bill Path Module 3TP0001203001 1 feed shaft 12 3NC51500120010 feed BK frame M4x10 Round head w sprin washer e 31P20000030010 feed adjustment bar 35C86030061000 M3x6 hex socket set screw Nyloc Masterwork Automodules Tech Corp Ltd Confidential AQ Service Manual NC 6000 Date OCT 1 2012 Version 1 0 3NC00800 120020 Top Frame 3TP20000030020 feed adjustment fixed M3x10 Round head w spring 3SC00030100200 washer 3SP31140210010 3TP20000030030 3TP10816060010 31P00008030031 Retarding wheel shaft Masterwork Automodules Tech Corp Ltd Confidential 41 3 Service Manual NC 6000 Date OCT 1 2012 Version 1 0 3RPA3100220010
25. eight Operating Temperature Range Humidity Options 2 2 2 Electrical Specification Power Supply Power Consumption IR Array MR UV IR Transmission Yes USD EUR and up to 5 additional currencies 60 X 85 X 0 08mm gt 100 X 190 X 0 12mm 500 notes circulated notes 200 notes circulated notes Max 50 notes circulated notes 3 5 Inch color TFT English or Customized Roller friction system 1000 1200 1500 notes min selectable 1000 notes min 272 W x 272 D x 282 H Approx 8 2 kg Remote Display Thermal Printer 100 240V 50 60Hz Max 50 W Masterwork Automodules Tech Corp Ltd Confidential 8 Service Manual NC 6000 2 2 3 Interface Specification h Date OCT 1 2012 Version 1 0 2 2 3 1 Thermal Printer RS 232 A Communication Conditions Item Standard Baud Rate Synchronous Method Data Format Connector Cable length Start Data Parity Stop Specification EIA RS 232C 9600bps 38400bps 115200bps Asynchronous 1 bit 8 bits None 1 bit D sub 9pin male 15m max B Interface Connector Equipment Side Connector Pin NO 4 Oo ON A 00 A OO bh Signal TXD GND Direction NC6000 gt thermal Printer Masterwork Automodules Tech Corp Ltd Confidential 9 ka NWA Un O OO OO O OO O O zl CO MO Service Manual NC 6000 2 2 3 2 Remote Display A Communication Conditions Item Standard Baud Rate
26. ersion 1 0 1 Lay down the machine and loosen the four screws 83x8 Countersunk on the bottom of the machine 2 Release the stacker stopper and stacker static plate from the stacker module 3 Pull out the stacker module straightly and slowly Note There are few cables connected between the stacker module and the PCS boards A The stacker module is now removed from the machine Masterwork Automodules Tech Corp Ltd Confidential 60 Service Manual NC 6000 Date OCT 1 2012 Version 1 0 5 3 3 1 Stacker and Reject Pocket 1 Loosen the two screws 3x8 Countersunk ob the both sides of the stacker module 2 Release the reject pocket plate from the assembly 3 The reject pocket is removed from the stacker module 5 3 3 2 Reject Pocket Stoppers 1 Get the reject pocket plate which is disassembled from the stacker module 2 Release the shaft from the reject pocket stopper with the indicated direction 3 The stopper and the spring are now free to be removed Note The right and left stopper are not the same please notice the mark on the stopper as the picture below Masterwork Automodules Tech Corp Ltd Confidential 61 DI Service Manual NC 6000 Date OCT 1 2012 Version 1 0 5 3 4 Bottom Conveyor Module 3PP12100130020 Back Lid N 3PP22500100031 Bottom Conveyor plate de 31P00007030010 idler wheel shaft A 7 Part Number Part
27. es on the hopper T Run Simple Mod a een 3 The wave shall be drowned around the white line Speed 1200 Solenoid Down IN Cnt 100 OUT Cnt 100 SS Note The information on Wave Form is for reference only please base on the information from VALUE LIST to test ge gg E TEO 03 and to adjust gap Test Run Simple Mode iin 4 Press the Down key to switch to next page and oe A N Cnt 0148 OUT Crt 0148 see the wave form of distance CA Note The information on Wave Form is for reference only Distance 000 please base on the information from VALUE LIST to test and to adjust gap 4 2 3 Test Solenoid Brake To test the functionality of solenoid and brake by using 128 pairs IR array Manually start Masterwork Automodules Tech Corp Ltd Confidential 17 Service Manual NC 6000 3 lest Solenoid Brake SA AN 4 3 Upgrade Mode Date OCT 1 2012 Version 1 0 1 Place a bunde of 50 pcs test notes Denomination 1USD on the hopper and pull the hopper guide to fix the size of test note The machine starts running once it detects notes on the hopper Note The distance of two sides from hopper to the edge of banknote shall be around 3mm to 5 mm 2 Press the EA to activate the solenoid amp Brake function The machine counts and the solenoid toggles between reject pocket and stacker Check the two pockets to make sure that banknote are separated equally in both pockets Note
28. est LLD 2 The display shows RED GREEN and BLUE continually then it goes back to the test mode 4 6 4 Test Key Testing the functionality of each key 10 Testkey 1 Press a key the key number shows on the top left side of the screen zo 2 When pressing different key a reaction number shows on the display 11 Tekt Fan 12 Test Sound 13 Test Encoder Ex it 4 6 11 Test Fan Testing the functionality of fan 11 Testran 1 Highlight the option and press dh Key 2 The fan starts running Put a hand on the back side of the device to feel if the fan works properly 3 Press son j key again to stop it 4 6 12 Test Sound Testing the functionality of sound 1 Test Sound 1 Highlight the option and press key A testing sound can be heard Masterwork Automodules Tech Corp Ltd Confidential D7 h Service Manual NC 6000 Date OCT 1 2012 Version 1 0 4 6 13 Test Encoder Testing the functionality of encoder 13 Test Encoder 1 Highlight the option and press dh key The motor starts running a certain time 12 Tast Encoder 6864 2 number of Encoder is shown on the left side of the option The shown number of encoder during every test should be similar Burn In To burn in the entire device Factory used only Test Device USB 1 Highlight the option and press de to enter Key 23 Speed 600 Solenoid Lip DEER the burn in mode 00 00 2 Press BM to burn in the e
29. ext page and see the wave form of distance Note The information on Wave Form is for reference only please base on the information from VALUE LIST to test and to adjust gap 4 1 3 Test Solenoid amp Brake To test the functionality of solenoid and brake Manually start gt 3 Test Solenoid amp Brake Place a bundle of 50 pcs Denomination 1USD test notes on the hopper and pull the hopper guide to fix the size of test note The machine starts running once it detects notes on the hopper Note The distance of two sides from hopper to the edge of banknote shall be around 3mm to 5 mm Press the to activate the solenoid amp Brake function Masterwork Automodules Tech Corp Ltd Confidential 15 h Service Manual NC 6000 Date OCT 1 2012 Version 1 0 The machine counts and the solenoid toggles between reject pocket and stacker Check the two pockets to y make sure that banknote are separated equally in both pockets ya Note If the Solenoid amp Break doesn t function well please contact MA 4 2 Test Run Strict Mode To test the feeding process with 128 pairs IR array and the four sets of IR trigger sensors in the bill path Test Run Strict Mode Speed 600 Solenoid UP IN Cnt 0000 OUT Cnt 0000 1 Run Value List 2 Run VWavform 3 Test Solenoid amp Break 4 Solenoid 5 Speed Exit 4 2 1 Run Value List To check the gap adjustment by using the retrieved value
30. ll out the solenoid to remove it from the machine 6 Release the plastic E ring and the bearing from the shaft The note toggler is now free to be removed from the machine 1 Release the plastic E ring 6 from the shaft of kicker roller module Right Side Masterwork Automodules Tech Corp Ltd Confidential 74 Service Manual NC 6000 Date OCT 1 2012 Version 1 0 2 Release the bearing 688zz from the shaft of kicker roller module 3 The kicker roller module is now free to be removed 1 Loosen the screw M3x6 Rround Head with spring washer on both sides Right Side d Turn the bill path upward slowly Masterwork Automodules Tech Corp Ltd Confidential 75 Service Manual NC 6000 Date OCT 1 2012 Version 1 0 3 Release the cable from the connector 4 The bill path is now removed from the machine 5 Loosen the two screws M3x10 Round Head with spring washer on the NC6000 DTE board 6 The NC6000 DTE board is now free to be removed from the bill path Masterwork Automodules Tech Corp Ltd Confidential 76 Service Manual NC 6000 Date OCT 1 2012 Version 1 0 5 3 5 6 PCB NC6000 IRTR2 board and IR Guide Box H ij ES f p 1 Loosen the four screws M3x10 Round Head with spring washer on the NC6000 IRTR2 board 2 The NC6000 IRTE2 board is now free to be removed from the bill path 5 3 5 7 Single
31. nfidential 56 Service Manual NC 6000 Date OCT 1 2012 Version 1 0 2 The left and right keypad is now removed 1 Pull out the LCD display from the control panel 2 The LCD display and LCD holder are removed from the control panel 5 3 2 4 PCB NC6000 UI_IRR Board 1 Loosen the screw 3x8 Round Head on the NC6000 UI IRR board 2 The NC6000 UI IRR board is now removed from the hopper set Masterwork Automodules Tech Corp Ltd Confidential 57 D Service Manual NC 6000 Date OCT 1 2012 Version 1 0 5 3 3 Stacker Module Part Number Number Part Name in English 3PP82100000020 reject sensor light guide 3SC52030050200 eo 4 350 12030080200 amp 3x8 Countersunk A N 3PP92400020110 Reject stopper mirror A Masterwork Automodules Tech Corp Ltd Confidential 58 3PP72100130130 Outlet part 2 gt DI Service Manual NC 6000 Date OCT 1 2012 Version 1 0 3PP92400020120 Reject stopper ol 1 3SP00050080010 Torsion reject 0 5 2 7 3TP00002030010 Reject shaft 2 3PP72100130140 Outlet part 1 Y n 3002539000000 men Rn 3NC90602190010 Static Brush Fixed BK N C01NN01NN130 Harness ESD1 e 35012030080200 A 3NC80300190020 Outlet Static BK A nn awe e 3801203008020 8x8 Countersunk Masterwork Automodules Tech Corp Ltd Confidential 59 Service Manual NC 6000 Date OCT 1 2012 V
32. ntire device Motors rollers etc which will can keep the functionalities of machine in a stable situation 3 Use F1 and F2 key to set the burn in time and press EA to activate Motors and rollers keep running while burn in is under processing 4 Press dc to stop the burn in function and press ES again to go back to the upper layer 4 6 15 Test SD Test the functionality of SD interface 15 Test SD Turn to the back side of the device and insert the SD card 1 Highlight the Test SD option and press e The following are the definitions of different numbers Masterwork Automodules Tech Corp Ltd Confidential 28 h Service Manual NC 6000 Date OCT 1 2012 Version 1 0 0 SD card is not inserted 1 SD card is detected 2 SD card is not detected well In case of 2 Please check if the SD card is completely inserted 4 7 Machinery Info To look over the date of production serial number and firmware version on the machine 1 Use the F1 and F2 key to highlight Machinery Into Machinery Info under the main menu and press E for confirming selection Machinerv Info NodeType NC8000 B01NE 2 All the versions information of firmware acto ate 2009 10 01 i S i Serial Number 000000 and detection is showed on the display Ui Fw Ver 002 016 Ui Ver 002 007 DSP Ver 001 021 A 001 001 Note If currency list isn t shown completely
33. on a the display please press Down key to move to next page 3 Press F2 to see the completed currency version 4 Press IEP to go back to upper layer 4 8 Setup Device Parameters To change the machine setting parameters 1 Use the F1 and F2 key to highlight as the option and press the EP to toggle 2 Pocket Down Max 250 i 3 Speed Mode between options 4 Detection Level 5 CountMode Light intensity Setup Device Parameters 0 6 Pri T Dot Matri deg i i i 7 HprTriagerDetectionMode VI 2 After modifying the setting highlight S g 2 on Exit SAVE and press E gt to confirm setting Once the display shows SAVE OK the modification is saved 3 To go back to factory default setting Initialization highlight the initialization and press BB Masterwork Automodules Tech Corp Ltd Confidential 29 h Service Manual NC 6000 Date OCT 1 2012 Version 1 0 Note It s suggested to use default setting on the device 4 8 1 Capacity of pockets To change the default capacity of pockets 1 Pocket Up Max 1 To change the maximum capacity of banknote for reject pocket e Options 5 10 15 20 25 30 Pocket Down Max 2 To change the maximum capacity of banknote for stacker e Options 50 100 150 200 250 300 350 400 Factory Deault Setting Pocket Up reject pocket 30 Pocket Down stakcer 250 4 8 2 Speed mode To change the se
34. r Module 1 Release the bearing 688zz from the shaft of singler module 2 The singler module is now free to be removed 1 Loosen the two screws on the NC6000 DTR boards and remove the board from the bill path Masterwork Automodules Tech Corp Ltd Confidential 77 Service Manual NC 6000 Date OCT 1 2012 Version 1 0 5 3 5 9 PCB NC6000 A Board mJ MH 1 The NC6000 A board is on the left side of the machine 2 Disconnect the cables from the NC6000 A board Note The following are the positions of cables to the corresponded connecter j 3 Loosen the six screws M3x6 Rround Head with spring T washer on the NC6000 A board A The NC6000 A board is now free to be removed Masterwork Automodules Tech Corp Ltd Confidential 78 Service Manual NC 6000 Date OCT 1 2012 Version 1 0 5 3 5 10 PCB NC6000 MOTOR Board Left Side eS 1 The NC6000 Motor board is on the left side of the machine 12 Disconnect the cables from the NC6000 Motor board Note The following are the positions of cables to the corresponded connecter si 3 Loosen the four screws M3x6 Rround Head with spring washer on the NC6000 Motor board 4 The NC6000 Motor board is now free to be removed Masterwork Automodules Tech Corp Ltd Confidential 79 Service Manual NC 6000 Date OCT 1 2012 Version 1 0 5 3 5 11 Power Tray 1 Loosen the t
35. red MA Masterwork Automodules MB Megabyte MG Magnetic MR Magnetoresistive MT Metal Thread PC Personal Computer USB Universal Serial Bus UV Ultraviolet Masterwork Automodules Tech Corp Ltd Confidential 5 h Service Manual NC 6000 Date OCT 1 2012 Version 1 0 1 4 Contact Information Masterwork Automodules Tech Corp Ltd www automodules com Address 11F 3 3 Park St Nangang 11503 Taipei Taiwan Tel 886 2 2655 7997 Fax 886 2 2655 7996 Email support automodules com Masterwork Automodules Tech Corp Ltd Confidential 6 DI Service Manual NC 6000 Date OCT 1 2012 Version 1 0 Chapter 2 NC 6000 Outline 2 1 NC 6000 At A Glance Hopper Guide Top Bill Path Open Hopper 3 5 Inch color TFT Control Panel LCD Display Reject Pocket Stacker Pocket Bottom Bill Path Open PC Connection Socket Serial Port Printer Power Switch Power Socket Remote Display Socket SD Card Upgrade Socket Masterwork Automodules Tech Corp Ltd Confidential sT e Service Manual NC 6000 2 2 Specification h Date OCT 1 2012 Version 1 0 2 2 1 Functional and Mechanical Specification Sensors Denomination Detection Dual User Operation Available Currencies Countable Note Size Hopper Capacity Stacker Capacity Reject Pocket Capacity Display Display Language Feed System Piece Count Speed Denomination Count Speed Dimensions mm W
36. s 5 Speed 1 Choose a desired speed for testing A Solenoid 2 Change the solenoid to Down position 1 Run Value List 3 Start Run Value List by pressing the dee after selecting on the item 4 Place a bunde of 50 pcs test notes Denomination 1USD on the hopper and pull the hopper guide to fix the size of test note The machine starts running once it detects notes on the hopper Note The distance of two sides from hopper to the edge of banknote shall be around 3mm to 5 mm Masterwork Automodules Tech Corp Ltd Confidential 16 h Service Manual NC 6000 Date OCT 1 2012 Version 1 0 5 Once notes proceed sensors retrieve value and they are showed on the list e MAX Value of Tilt shall not over 4 e AVE Value of Tilt shall not over 2 e QTY Value of L shall not less than 10 e Value of IN Cnt and OUT Cnt shall be 50 Note Repeat the same process FIVE times and the result should be similar If two or more test results are not under acceptable range please adjust the gap and test 4 2 2 Run Wavform To check the gap adjustment by using the graphic wave formed by the retrieved value 2 Pun Wayform 1 Enter Run Wavform by press the EA after selecting on the item 2 Place a bunde of 50 pcs test notes gt Denomination 1USD on the hopper and pull the hopper guide to fix the size of test note The machine starts running once it detects not
37. ss Ey to stop the burn in function and press c again to go back to the upper layer Masterwork Automodules Tech Corp Ltd Confidential 24 h Service Manual NC 6000 Date OCT 1 2012 Version 1 0 4 5 4 Calibraiton of Hopper Sensor To calibrate the IR hopper sensor A Calbration Apr Highlight the option and press Ed to enter the burn in mode 2 Press EA to calibrate the hopper sensor 3 Once a green mark appears beside the option the calibration is completed successfully 4 Highlight the option Exit and press EA to go back to the upper layer Note In order to calibrate hopper sensor the status of Hpr Ttrigger Detection Mode Under the opiton Setup DeviceParameters shall be in Ver2 To setup the Hpr Detection Mode refer to page 32 4 6 Test Device To test the functionalities of all the parts and to make sure the stability of machine Test Device Key 0 Speed 600 Solenoid Up 2 Break 3 Clutch 4 Set Motor Speed 5 Motor Run 6 Test LCD 7 Test UART 1 8 Test UART 2 4 6 1 Solenoid To test the reaction time of solenoid 1 gt olenoid 1 Highlight the option and press Er key Test Device 2 Solenoid toggles between UP and DOWN to Sa stacker pocket and the display shows a speed 3 Clutch 4 Set Motor Speed 5 Motor Run 6 Test LCD 7 Test UART 1 8 Test UART 2 Masterwork Automodules Tech Corp Ltd Confidential B Service Manual
38. te Repeat the same process FIVE times and the result S E all z 2 ESSENER i mia no no gt no Mix mr on GO Go an and E TitC L TitC R Distance 14 should be similar If two or more test results are not under acceptable range please adjust the gap and test Masterwork Automodules Tech Corp Ltd Confidential 14 Service Manual NC 6000 4 1 2 Run Wavform h Date OCT 1 2012 Version 1 0 To check the gap adjustment by using the graphic wave formed by the retrieved value Run Wavform Test Run Simple Mode Speed 1200 Solenoid Down IN Cnt 100 OUT Ent 100 Tilt A 04 Tilt C 04 Tilt B 03 Tilt D 03 Test Run Simple Mode Speed 600 Solenoid Up H Ent 20148 OUT Cnt 0148 Distance O00 2 Place 1 Enter Run Wavform by press the df after selecting on the item a bundle of 50 pcs test notes Denomination 1USD on the hopper and pull the hopper guide to fix the size of test note The machine starts running once it detects notes on the hopper Note The distance of two sides from hopper to banknote shall be around 3mm to 5 mm 3 The wave shall be drowned around the white line Note The information on Wave Form is for reference only please base on the information from VALUE LIST to test and to adjust gap 4 Press the Move down key to switch to n
39. ter inside Error with top bill path please open it and check no foreign matter inside e Please open the bill path and remove the jammed banknotes from tt Error with buttom bill path please open it and check no foreign matter inside 6 1 2 Open Bill Path wi Top bill path is opened Please close it before operation Buttom bill path is opened Please close it before operation 6 1 3 Remove Banknotes eje ejej Please remove the banknotes from hopper and place them again Please remove the banknotes from reject pocket After removing it the operation continues The reject pocket is full Please remove the banknotes from reject pocket Please remove the banknotes from the stacker After removing them the oepration continues Masterwork Automodules Tech Corp Ltd Confidential 83 h Service Manual NC 6000 Date OCT 1 2012 Version 1 0 The stacker is full Please remove the banknotes from the stacker The counted quantity doesn t reach preset number Please check again 6 1 4 Error Please check if the motor error occurs when power on al Please make sure the encoder is working correctly If the error still occurs please contact MA Masterwork Automodules Tech Corp Ltd Confidential 84
40. test mode use the following keys to operate F2 Move Down Start Toggle between options and or confirm a Start selection F3 Go back to upper layer Stop Masterwork Automodules Tech Corp Ltd Confidential 13 h Service Manual NC 6000 Date OCT 1 2012 Version 1 0 4 1 Test Run Simple Mode To test the feeding process with the four sets of IR trigger sensors in the bill path Test Run Simple Mode Speed 600 Solenoid UP IN Cnt 0000 OUT Cnt 0000 41 Run Value List 2 Run VWavform 3 Test Solenoid amp Break 4 Solenoid 5 Speed Exit 4 1 1 Run Value List To check the gap adjustment by using the retrieved values 5 Speed 1 Choose a desired speed for testing A Solenoid 2 Change the solenoid to Down position 1 Pun Value List 3 Start Run Value List by pressing the after selecting on the item 4 Place a bunde of 50 pcs test notes Denomination 1USD on the hopper and pull the I hopper guide to fix the size of test note The machine starts running once it detects notes on the hopper Note The distance of two sides from hopper to banknote shall be around 3mm to 5 mm 5 Once notes proceed sensors retrieve value and they are showed on the list Test Run Simple Mode E e MAX Value of Tilt shall not over 4 e AVE Value of Tilt shall not over 2 e QTY Value of L shall not less than 10 e Value of IN Cnt and OUT Cnt shall be 50 No
41. tting of speed Setup Device Parameters 1 Highlight the desired speed mode and press d to 3 9n Mode Speed change the low normal and high mode speed Initialization z av e settings e Options 600 650 700 750 800 1000 1200 1 Det Mode Speed 2 Count Mode Speed 2 Press Save to keep the change of setting and press Exit to go back to the upper layer Setup Device Parameters 1LowMode 600 en Factory Deault Setting for Detection and SN mode EX 11 low 600 normal 800 high 1000 Factory Deault Setting for Count mode low 600 normal 1000 high 1200 Masterwork Automodules Tech Corp Ltd Confidential a0 h Service Manual NC 6000 Date OCT 1 2012 Version 1 0 4 8 3 Detection Level gt 2ountWlocde Light intensity IL i i 1 Highlight the Count Mode Light intensity and change the level of intensity O low to 3 high in count mode by pressing Ep Note It s suggested to use default setting on the device Value of initialization should be 0 4 8 4 Count Mode Intensity gt Countidode Light intensity This function does not exist in NC6000 4 8 5 Printer Type Set up the printer type 6 Printer Type 1 Highlight the Printer Type and change the printer type by pressing Ey 2 There are two printer type option can be set Use F1 and F2 keys to select the desired printer type and press gt to switch the setting Printer types Therm
42. wo screws M3x5 Countersunk on the power tray 2 Pull out the power tray from the machine Note Please organize the cable on the correct position when assembling the pwer tray back 3 The power tray is now removed from the machine 1 Loosen the screws M3x6 Round head w spring washer of the motor cover on the right side of the machine Masterwork Automodules Tech Corp Ltd Confidential 80 Service Manual NC 6000 Date OCT 1 2012 Version 1 0 2 Release the motor cover from the machine 3 Loosen the three screws M3x6 Round head w spring washer of the motor 4 The two motors are new free to be removed from the machine Note The cable of Motor A is P8 which is longer and the cable of Motor B is P4 which is shorter 5 3 5 13 Impeller 1 Turn the machine to the front side 2 Release the cable of impeller from the three cable clamps Masterwork Automodules Tech Corp Ltd Confidential 81 Service Manual NC 6000 Date OCT 1 2012 Version 1 0 3 Loosen the two screws M3x6 Round head w spring washer 4 The impeller is now removed from the machine Masterwork Automodules Tech Corp Ltd Confidential 89 Service Manual NC 6000 Date OCT 1 2012 Version 1 0 Chapter 6 Trouble Shooting 6 1 Definition of Message Codes 6 1 1 Check Bill Path a o Y Toad Please open the bill path and check no foreign mat
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