2000 Series Illustrated Parts Breakdown
Contents
1. 375081 B P C B Figure 9 5 Control Board Control Board Refer to Figure 9 5 Quanti SP375080 VERSION 6 ASSY GENERIC BOARD WITHOUT SOFTWARE 2 207156 BATTERY 9 0V ALKALINE 1 200163 FUSE NORMAL BLO 05A 250V Note Refer to the following page for a listing of all control boards available for ordering Illustrated Parts Breakdown EXCEL 2000 Control Boards Type 1 Printer Software Two Serializers and the capacity for 56 messages with up to 128 character message length EXCEL 2000 Printer EXCEL 2000 Printer with Auto Flush Board Part Description Language Board Part Description Language Number Number SP375600 01 Type 1 US English SP375610 01 Type 1 US English Auto Flush SP375600 02 Type 1 French SP375610 02 Type 1 French Auto Flush SP375600 03 1 German SP375610 03 Type 1 German Auto Flush SP375600 04 1 Spanish SP375610 04 Type 1 Spanish Auto Flush SP375600 05 Type 1 Portuguese SP375610 05 Type 1 Portuguese Auto Flush SP375600 08 Type 1 Italian SP375610 08 Type 1 talian Auto Flush SP375600 09 Type 1 Dutch SP375610 09 Type 1 Dutch Auto Flush SP375600 16 Type 1 Finnish SP375610 16 Type 1 Finnish Auto Flush SP375600 17 Type 1 Swedis2. Circulator Pump Assembly SP390591 Refer to Figures 9 19 and 9 20 Item Part Number Description Quantity 1 208266 CIRCULATOR PUMP PRESSURE REGULATOR 1 2 205991 SOLENOID VALVE 1 3 209151 CIRCULATOR PUMP PRESSURE GAUGE 1 5 208345 SCREW M2 X 5 X 30 PHILLIPS 4 6 208302 SWIVEL BARB FITTING 1 7 374719 BLOCK MOUNTING 1 8 206420 FITTING ELBOW 1 9 201865 FITTING NIPPLE 1 10 014310 SCREW CAP HEX SOCKET 4 40 X LG 4 30 202097 O RING 114 ID 3 40 207407 VALVE CHECK DUCKBILL 2 50 207883 O RING 987 ID EPDM 1 52 213085 FITTING TUBE REDUCER ELBOW 1 80 210707 RING INTERNAL RETAINING 2 90 355922 BARB PRESS IN 14 2 100 371002 DIAPHRAGM ROLLING 1 110 371010 CAP DOMED 1 111 212769 FITTING TUBE PLUG IN 1 120 371011 PISTON 1 130 371766 PLUG TOP 1 140 371767 PLUG BOTTOM 1 150 371768 BODY PUMP CIRCULATOR 1 160 371003 SPRING COMPRESSION 1 170 206214 TUBING PLASTIC 06 ID 6 0 IN 180 206214 TUBING PLASTIC 06 ID 6 0 IN 181 212815 LUER LOCK BARB FITTING 1 182 212816 LUER LOCK BARB FITTING 1 9 38 EXCEL 2000 Series Service Manual Older Style EXCEL 2000 Ink Module Assembly refer to Page 9 3 for additional information Figure 9 21 Ink Module Assembly 9 39 Illustrated Parts Breakdown Component Parts For Older Style Ink Module Assembly refer to Figure 9 21 1 SP355342 SPRING COMPRESSION 375 FREE LENGTH 2 1 208759 N
3. Frame Ground Charge Tunnel WIRE CONNECTION CHART Te Nozzle Drive 2 BLK SENSE BLOCK P11 3 3 WHT SENSE P11 2 CONNECTION Hi Voltage Plate 4 GRN CHASSIS FRM GND GROUND 5 COAX CHARGE P9 EE Autoflush TUNNEL 6 CLEAR TB2 2 Printhead 7 SHD TB2 1 P10 8 9 BLK LED C 12 2 10 RED LED 1 12 1 Solvent NOTE The Auto 11 WHT H V PLATE P3 E 12 FITTING CABINET Printhead Flush line is not used ns on the EXCEL 2000 Opaque printer Water Printhead NOTES 1 PRESSING HIGH VOLTAGE PLATE FIRMLY AGAINST GAGE P N 186976 TIGHTEN SCREWS WHICH HOLD PLATE TO ARM PLATE SHOULD JUST TOUCH THE SURFACE OF THE GAGE 2 FOR SOLVENT VERSION CONNECT INK RETURN LINE TO CABLE amp DUCT ASSEMBLY RETURN TUBE USING BARB FITTING ITEM 164 LINE B FITS SMALLER BARB OF FITTING AS SHOWN IN DETAIL E 3 FOR WATER BASE VERSION CONNECT INK RETURN LINE V TO CABLE amp DUCT ASSEMBLY RETURN TUBE USING BARB FITTING ITEM 164 LINE V FITS LARGER BARB OF FITTING AS SHOW DETAIL E Figure 9 14 Printhead Assembly 9 30 EXCEL 2000 Series Service Manual Figure 9 15 Printhead Assembly Detail 9 31 Illustrated Parts Breakdown Printhead Assembly Detail Refer to Figure 9 15 Tm Quanti SP371019 EXCEL 2000 PRINTER ONLY CONTROL VALVE INK AUTO FLUSH ASSY SP355198 EXCEL 2000 OPAQUE PRINTER ON
4. 7 mss TUMING TEFLON WIGID INKSUMLYLNE a 20339 TOBING POLYALLOMER 18 OD POSITIVE AIRLINE 203592 Lem soupsTMETIPKG 71 une marker ane C oaa WIRE INSULATED 206A wane 9 ams TURING PIFE 0s3 1D AUTOFLUSHLNE 204864 RESISTOR MAJMONMISW mer TERMINAL RING 2 2629AWG 71 ame marker 206214 TUBING TEFLON 053 ID X 085 OD INK RETURN LINE SML SOLVENT m x LUG TERMINAL fa n mmwumaLRNGsRaemawG pi m om rema fu 3 em TURING SHRINK asro Brack 1 25 WIRE o m sse FITTING BARB RETURNLINE 0 gt 6 203668 aar CONNECTOR ZPNMALEWRATOH 2 2 2 2 1 1 1 3 3 1 1 1 3 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 2 3 7 10 13 14 18 0 1 2 6 8 9 30 33 34 35 37 9 35 Illustrated Parts Breakdown EXCEL 2000 Opaque 90 Printer ONLY 80 181 180 140 130 18 150 4 100 110 Figure 9 19 Circulator Pump Assembly SP390591 9 36 EXCEL 2000 Series Service Manual EXCEL 2000 Opaque Printer ONLY 52 cL Lecce 111 Z 7 ATT 2 Figure 9 20 Circulator Pump Manifold Assembly Illustrated Parts Breakdown
5. RC ba ry ga Printhead Assembly Detail Cable and Duct Assembly asia dde eet Ute Eee Cable and Duct Assembly ene edens EXCEL 2000 Opaque Printer ONLY EXCEL 2000 Opaque Circulator Pump Assembly eene EXCEL 2000 Opaque Circulator Pump Manifold Assembly Note If you received this IPB as a replacement IPB you may have an older style ink module assembly To order replacement parts for this older style ink module refer to the page number shown below If you received this IPB with your printer or if your printer is an EXCEL 2000 Opaque disregard this section EXCEL 2000 Ink Module Assembly Older Models ONLY EXCEL 2000 Series Service Manual Introduction Parts Lists SP Part Numbers This chapter contains all part numbers necessary to order EXCEL 2000 and the EXCEL 2000 Opaque printer replacement parts and assemblies For part numbers relating to the EXCEL 2000 Auto Flush Assembly please refer to the Auto Flush Addendum This illustrated parts breakdown is presented in disassembled order Detail parts are shown below their respective upper level assemblies whenever possible The parts lists follow the illustration for particular assembly and represent the field replaceable components of that assembly The number listed in the quantity column is the number of the specific part required to complete the assembly and may not
6. EXCEL 2000 Series Service Manual Description Part Number Qty Spring Adder Valve Pkd 5 355342 1 Solenoid Packaged 5 206429 1 Service Tray 355495 1 Printhead Bracket for Service Tray 355497 1 Gauge Spacing Plate 390072 1 Ink Valve Ass AF PKD Ass SP371019 1 Flow meter PC 70 PI Pkd 356230 1 Cylinder Graduated 50 ML Prplyene 209914 1 Relay Solid State AC 250VRMS 10 SP205295 1 0 050 186514 1 Filter Ink Absolute 20U 375007 01 1 Filter Disposable 3 micron 204667 1 Fitting Tube MI connctr 1 8 OD 203473 1 Switch Pressure Spst SP204446 1 Piston Pump 375003 1 Switch Press 209200 1 Ring 1 055 ID EPDM 209705 1 Reduran Hand Cleaner 5 212321 1 Lamp Incandescent 14V 1 3 4 SP205604 1 Valve Combination Duck Bill 207407 2 Wire Gnd Cleaning 370092 1 For complete service tray assembly you must order P N 355495 and P N 355497 10 9 Accessories Spare Parts Contents of Spare Parts Kit for the EXCEL 2000 Opaque Printer P N 390584 10 10 Description Part Number Qty Ink Bottle Filter SP374802 1 Filter Bottle 5 370551 1 Holder Magnifier Assy 355257 1 Bleed Tube Packaged 356539 1 Nozzle 66 Micron SP371675 1 Filter Disposable 204667 2 Catcher Plastic SP356858 1 Valve Ink Pa
7. pf 7 3 ss cume pcecarb sta rormenmk J e 207551 CIRCUIT BREAKER SINGLE POLE SOVAC 7 ew it POWER LINE RFVEML I5250V S 7 x zw vaLve reier imNeT mOvmALIG J no 733 206036 BLOCK TERMINAL 3POS OMMCTRS 7 34 206037 Lamer STRIP MARKINGLN 7 3s 206041 MuFFLER AIR PNEUMATICEXHAUST 7 __ 36 209096 BOOT TOGGLE SWITCH J 7 3 xr swmcnkew ock msxEvBoaRD o 0 gt 5 EXCEL 2000 Series Service Manual Complete EXCEL 2000 Printer Parts List continued Refer to Figure 9 1 Figure 9 2 Figure 9 3 and Figure 9 4 CAP NON THREADED 9 PIN BLACK 1 52 250077 CABLE 17 57 355059 BRACKET POWER SUPPLY AUX 12V 1 oo ss BRACKET MOUNTING BLOCK TERMINALS 7 65 355143 SHELF SUPPORT Ce 3sus rug renin BULKHEAD s sme U U 69 356165 HARNESS D C AND SIGNAL 356225 HARNESS DISTRIBUTION A C 71 SP375xxx xx CONTROLLER ASSY 1 Refer to Control Board Chart on page 9 12 SP207415 SUPPLY TRIPLE OUTPUT DC SWITCH Illustrated Parts Breakdown Complete EXCEL 2000 Printer Parts List continued Refer to Figure 9 1 Figure 9 2 Figure 9 3 and Figure 9 4 7 z 6 85 10 87 353111 PLATE PATENT 88 375027 BRACKET CONNECTOR 1 2 3 4 EN NN RM RN KM IN
8. um snm LABEL WARNING ANTIATIR STANDA Lum us EXCEL 2000 OPAQUE PRINTER ONLY BRACKET INTERLOCK me 390578 EXCEL 2000 OPAQUE PRINTER ONLY CIRCULATOR PUMP LABEL 390581 EXCEL 2000 OPAQUE PRINTER ONLY CIRCULATOR PUMP MAGNETIC SWITCH AND HARNESS 4 212754 EXCEL 2000 OPAQUE PRINTER ONLY ACTUATOR MAGNET 355139 COVER A C 0 2 3 SP205604 LAMP INCADESCENT 14V PRD SP375005 01 KEYBOARD AND MOUNTING PLATE XL ENG PKD SP375005 02 KEYBOARD AND MOUNTING PLATE XL FRN PKD 377 377 375005 03 KEYBOARD AND MOUNTING PLATE XL PKD 577 505944 KEYBOARD AND MOUNTING XL SPN PKD 977 P5750505 KEYBOARD AND MOUNTING PLATE XL POR PKD SP375005 06 KEYBOARD AND MOUNTING PLATE XL JAP PKD S z D AL iD J 77 377 EM EM ene R sr 3750051 KEYBOARD AND MOUNTINGPLATE XL DAN PKD sm wswror Powercon usv 0 sm sso POWER CORD PLUG EUROPEAN zx CABLETIEMOUNT SS sw mm PRESS TORESET SOS 10 101 10 10 10 37 3 37 37 37 37 37 37 37 37 37 378 378 38 381 8 6 7 7 7 7 7 7 7 7 7 0 2 9 10 EXCEL 2000 Series Service Manual
9. ies _ 516 SHORTARM E mms TUBING POLYETHEVLENE s macnirier couresumasv Jf 1 374813 EXCEL 2000 OPAQUE PRINTER ONLY PUMP CIRCULATOR 3 FLUSHING LINE ASSY N Illustrated Parts Breakdown Pr P 19 20 SE 14 we 6 lt 19 20 2 Figure 9 8 Ink Cylinder and Switch Assembly SP390589 9 18 EXCEL 2000 Series Service Manual www _ scREW MACH PAH roz 356168 01 SWITCH PRESSURE TANK 54 ASSY 1 6 sw mmckerswmenassy ya 7 56003 J BRACKET MOUNTING TANK PRESS ASSY s ims SCREW MACH PNHDPOZAMOSIGLG __ 79 aem FITTING CONNECTOR TBNG 103218178 1 2 4 5 F T D SUB RESTRICTOR ASSY 9 19 Illustrated Parts Breakdown E 30 31 32 17 Figure 9 9 Ink Module Assembly P N SP390579 9 20 EXCEL 2000 Series Service Manual Ink Module Assembly SP390579 Refer to Figure 9 9 2 209160 FITTING TUBE 2 4 212599 GASKET SEAL EP 2 5 374809 FITTING CHECK VALVE 2 7 SP355342 SPRING COMPRESSION 2 8 SP207016 DIAPHRAGM ROLLING 2 00 IN SQ 1 9 205826 SCREW 8 32X 87 4 10 208760 NUT MACH SCREW 8 11 206430 WASHER LOCK 4 12 SP205978 SPRING COMPRESSION 2 1 2 LG 1 13 208302 SWIVEL BARBED ELBOW FITTING 1 14 5 355611 DIAPHRAGM VALVE ADDER 2 15 355609
10. 13 20 18 23 18 21 6 Figure 9 13 Gauge Door Assembly SP374535 9 28 EXCEL 2000 Series Service Manual Gauge Door Assembly SP374535 Refer to Figure 9 13 Part Number Description 209152 VACUUM 0 30 HG BTTM MNT 1 4 20951 GAUGE PRESSURE 0 100 PSIG 1 8 NP 5 206318 FITTING TUBE ELBOW 1 8 O D 6 25143 TUBING PLASTIC 1 8 OD 7 20112 4 40 062 HIGH 374541 GAUGE SST WELDMENT 193499 WASHER FLAT 025 X 12510 12 SP370682 REGULATOR PRESSURE ASSY 14 EUN 18 20 EN 22 55 FITTING PIPE LOCK NUT 1 8 BRASS FITTING ELBOW GASKET 3 16 ID FITTING CONNECTOR BARBED SWIVEL ELBOW BARB TEE STAINLESS STEEL BARB 3 4 5 7 11 12 13 14 17 18 20 21 22 3 Illustrated Parts Breakdown Printhead Assemblies PART NO DESCRIPTION 5P390520 01 PRINTHEAD WASH DN 1 3 LINE AF W 5P390520 02 PRINTHEAD WASH DN 1 3 LINE AF S SP390585 PRINTHEAD WASH DN 1 3 LINE 375055 2000 Printhead Cover 1 3 Line 375094 Cover Printhead Washdown ER SS Ink Return Line Water Ink Return Line Solvent Ink Supply Line Positive Air Line Auto Flush Line Not used on EXCEL 2000 Opaque printer LED
11. I NE 10 4 Printhead t ag ka 10 4 Printer Stand and 10 4 Voltage Regulators and Conditioners srnnrvnrnnnnrnnrvrnrrverennnnnnernnrnnssennrrensnnnrnsseennnne 10 4 Prod DEE vo cessi n ots du 10 5 Shaft Encoder with Cable dou o 10 5 Alert EL Toce doce 10 5 MASS NO P GE ga 10 6 Programmable Counter e Qut om decenni tradas en eee Ria cd 10 6 Manual MARS ise 10 6 External Five gallon Make up Fluid Supply esee 10 6 Remote Service Mod le senini aein Eo tete 10 6 meme dette eei wa oi ta ea tiet Unio Lope iiu tta 10 7 SUE SHOE Accessory EIUS tendu i peus e NA Et ntu Did i tatu 10 7 Additional ACCessorles eiit rro peti cda tute na Du EL i a oa aa ta a 10 7 Spare Parts and the Spare Parts Kits eee eee ess 111 eee ette esne 10 8 Spare Parts Kit for EXCEL 2000 Printer eere etie ri tente ntes eem er mds 10 8 Spare Parts Kit for EXCEL 2000 Opaque Printer eese 10 10 c 10 12 EXCEL 2000 Series Service Manual Ordering Accessories Parts and Supplies How to Order For your convenience replacement parts fluids and accessories can be ordered from by telephone b
12. Alert Light 360900 01 10 5 Accessories and Spare Parts Air Accessories Description Part Number Compressed Air Filtration System 370930 Air Filter Replacement 212785 Air Pressure Booster 356805 Maintenance Kit for Air Booster 356830 120v Compressor Portable 353072 01 220v Int l Assy 353072 02 Air Gun Kit 370177 Air Drier amp Bracket Kit 374751 Programmable Counter Description Part Number Programmable Counter 356844 Enclosure for Counter 207539 Manual Transport Description Part Number Manual Transport 368090 External Five gallon Make up Fluid Supply Description Part Number External Five gallon Make up Fluid Supply 353975 02 Remote Service Module Description Part Number Remote Nozzle Drive Adjustment Module 355484 10 6 Serial Interface Kit EXCEL 2000 Series Service Manual Description Part Number Serial Interface Kit Cable 375066 SureShot Accessory Kit Description Part Number SureShot Accessory Kit 374945 Additional Accessories Description Part Number Wire Marking Fixture AP100021 Washdown Printhead Cover 375094 RAM Battery Back up for 375097 V6 Printer Control PCB Wash Bottle 202047 Service Tray 355495 Printhead Bracket for Service Tray 355497 For complete s
13. reflect the quantity needed for the entire system Bills of materials are divided into four columns The item numbers refer to the identification number located on the drawing The part number is the VIDEDJET part number used to identify the part for ordering The part description column lists each part name and the quantity column lists the quantity of that part used in that particular assembly Illustrations are shown before the parts list for each assembly Some assembly illustrations require more than one page If you received this IPB as a replacement IPB refer to the Table of Contents on the previous page to ensure that you refer to the correct ink module assembly Where part number is designated SP it is a specially packaged repair or replacement part Be sure to refer to the SP when ordering parts from that are marked SP in the parts list Note Order parts by part number and not item number The item number column refers to the unique callout for the illustration for each list 9 3 Illustrated Parts Breakdown lt gt 10 40 66 Refer to pages 9 8 9 9 and 9 10 for the itemized parts list for this drawing Figure 9 1 Generic EXCEL Printer Sheet 1 9 4 EXCEL 2000 Series Service Manual ll VET 14502400400 sia 1 rer 380 45 55 4 3 4 56 43 43 73 94 4 16 48 Refer to pages 9 8 9 9 and 9 10 for the itemized pa
14. 191 1073 U S A 10 3 Accessories and Spare Parts Accessories Overview This section contains the part numbers of VIDEDJET accessories Printhead Stands Description Part Number Printhead Stand Adjustable Articulating Arm 800013 Printhead Stand Assembly Adjustable 343840 Extra Arm Assembly for P N 343840 343879 Printer Stand and Accessories Description Part Number Mobile Floor Stand Painted 371185 01 Mobile Floor Stand Stainless Steel 371185 02 Stationary Floor Stand Painted 371155 Wall Mount Brackets Painted 355452 1 1 2 inch Caster Kit Wheel s 371722 Quantity 4 Voltage Regulators and Conditioners Description Part Number Power Conditioner 120 VAC 2 AMP Unit 356841 02 10 4 Product Detectors EXCEL 2000 Series Service Manual Shaft Encoder with Cable Alert Light Description Part Number Proximity 375085 01 Retro reflective 375085 02 Fiber Optic 0 125 3 17 mm 375085 03 Fiber Optic 0 046 1 17 mm 375085 04 Fiber Optic 0 125 3 17 mm through beam 375085 05 Fiber Optic Proximity Registration Marks 375085 06 Retro reflective Fiber Optic 375085 07 Transparent Objects Metal 343885 Description Part Number Environmental Sealed Encoder 1800 ppr 375065 01 3 8 Shaft Encoder w Marker Pulse 1800 ppr 375065 02 1 2 Shaft Description Part Number
15. LE INK ASSY Refer to Figure 9 10 on page 9 22 2 2 2 30 371715 PAN FLUIDS ASSY 5 37 39 6 203344 POLYETHYLENE 3 8 OD 356148 TUBE COUPLING 205953 JUMPER COMMON BAR 4 nh 2 1 8 1 1 5 1 1 2 1 2 3 1 1 1 1 1 1 1 1 2 1 1 1 2 9 16 EXCEL 2000 Series Service Manual Hydraulic Pneumatic Pan Assembly continued Refer to Figure 9 6 and Figure 9 7 ES NN 356037 BRACKET SUPPORT SW REED Le ses aano La mus as ae HARMSSHYDRAUUGASY La em mate STRIKER DOOR 7 L5 wwe FITTING TUBE Raw aam pp Lm p HIHNGHUBERUAHEADUNON Lx om ruse mron a00 sm Ls poor cavas asy fv 57 20089 es rsvicrorommer Lu TUBING EXTRUDED o7701D X 200D RACK am xw gt Le ames rine re neman Le borner EXCEL 2000 PRINTER ONLY BOTTLE FILTER INK SP374802 EXCEL 2000 OPAQUE PRINTER ONLY BOTTLE FILTER INK 7 X 390593 _ TUBE TRANSFER 032 ID 2 ele 390592 TUBE TRANSFER 067 ID 68 208759 HEX MACHINE SCREW 8 32 WAXED E In bag of items included with printer mes ewmxeo pi _
16. LY CONTROL VALVE INK ASSY sw CHARGE TUNNEL sro 9 32 EXCEL 2000 Series Service Manual Ink Return Line Water Ink Return Line Solvent Auto Flush Line Not used on EXCEL 2000 Opaque printer Positive Air Line Ink Supply Line Ink Valve Control Line Detail E Led to Pia Detail Hi Volt Plate PD M FA Sense Block to P11 3 Detail D Sense Conn to P11 2 an Detail A Charge Tunnel to P9 UN P10 Nozzle Drive Chassis Gnd to Frame Gnd Ink Return Line Water nk Return Line Solvent Auto Flush Line Not used on EXCEL 2000 Opaque printer Ink Supply Line Positive Air Line P12 to Led ME P11 Sense Line NN Frame Gnd Chassis Gnd L r P9 to Charge Tunnel rett P10 to Nozzle Drive 8 2 P3 to Hi Volt Figure 9 16 Cable and Duct Assembly 9 53 Illustrated Parts Breakdown 3 securely 8 places shield Detail C cathode solder securely identification 2 places black to cathode 18 Detail E Figure 9 17 Cable and Duct Assembly Detail 9 34 222 IT AX V Detail B 28 black Detail D Solder 3 places Detail B1 EXCEL 2000 Series Service Manual Cable and Duct Assembly Parts List Refer to Figure 9 16 and Figure 9 17 Tm 2009 resistor FOR WKOMMIAW 1 xwms TUBING SHRINK 251D pf 1 mera
17. PUSHER ADDER 2 16 355046 CAP DOMED 1 17 202549 TUBING TEFLON 3 25 IN 18 355606 CAP ADDER VALVE 2 19 375003 PISTON PUMP 1 20 390590 INK MODULE 1 21 206728 TUBING EXTRUDED QUANTITY OF 2 25 IN 22 207015 O RING 1 5401 1 23 5 374563 PLUG DRAIN 1 24 206840 CAP NON TREADED 2 26 193499 WASHER FLAT 8 27 207407 VALVE COMBINATION 2 30 203322 TUBE FERRULE FRONT 2 31 203323 TUBE FERRULE BACK 2 32 203324 TUBE NUT 2 Note The complete ink module assembly comes with the cap and stem assembly P N SP356038 refer to Page 9 22 Illustrated Parts Breakdown Figure 9 10 Cap and Stem Assembly P N SP356038 9 22 EXCEL 2000 Series Service Manual Complete Cap and Stem Assembly P N SP356038 Refer to Figure 9 10 1 205816 O RING 1 234 ID BUTYL 1 205820 O RING 238 ID BUTYL LG STEM 205821 RING 145 ID BUTYL SM STEM NUT HEX JAM 5 16 24 FLOAT BUFFER ASSY STEM LONG 3 594 X 17 DIA CAP AND INSERT INK MODULE ASSY SPACER MODULE FLOAT 10 PCB REED SW SUPPORT Illustrated Parts Breakdown 13 an ia DES Figure 9 11 Air Manifold Assembly P N 375038 9 24 EXCEL 2000 Series Service Manual FITTING TUBE BARB 1 16 X 10 32 M FITTING TUBE BARB 1 8 ID FITTING TUBE PLUG 5 32 7 FITTING TUBE ELBOW 10 32 10 209183 FITTING TUBE MALE ELBOW 1 4 OD EN 1 E 6 19 FITTING ADAP
18. TER TUBE 20 FITTING TUBE BARB 125 ID 22 374611 029 ID EPDM dem EC ES 10 EN EUM EN R EN EU 18 EA 20 23 24 Illustrated Parts Breakdown 40 31 32 30 32 Figure 9 12 Input Air Manifold Assembly P N 355151 9 26 EXCEL 2000 Series Service Manual Input Air Manifold Assembly P N 355151 Refer to Figure 9 12 Tm 201296 FITTING PIPE 125 1 201297 FITTING PIPE 250 FITTING TUBE MALE ELBOW 1 8 OD FITTING TUBE MALE CONNECTOR 1 8 OD FILTER AIR 03 MICRON W HOUSING FITTING PIPE CROSS FEMALE 1 8 NPT SP205991 VALVE SOLENOID 3 WAY 12V DC NC 205992 VALVE POPPET AIR WATER OIL 2 WAY 205993 ACCESSORY VALVE AIR PILOT OP 15 32 355054 BRACKET MANIFOLD 110246 SCREW MACH PNHD POZ 8 32 5 16 LG ON 201867 FITTING TUBE BARB 1 8 ID 371718 BRACKET MANIFOLD FITTING TUBE BARB 1 16 X 10 32 M 1 2 11 12 13 15 17 18 19 20 22 24 28 29 30 31 32 34 35 37 38 39 40 41 Illustrated Parts Breakdown Pressure Vacuum
19. UT HEX MACHINE SCREW 8 32 WAXED 1 1 1 1 1 1 1 208760 NUT HEX MACHINE SCREW 4 40 WAXED 206430 WASHER LOCK SPLIT RING 8 040 SP205978 SPRING COMPRESSION 2 1 2 LG 355609 PUSHER ADDER VALVE 6 d NOT AVAILABLE If required you must upgrade to newer style ink module assembly See note below Note If you would like to purchase the entire ink module assembly you should order the newer style ink module assembly refer to page 9 20 6 2 205983 FITTING BARBED SWIVEL SP355611 DIAPHRAGM VALVE ADDER SP207016 DIAPHRAGM ROLLING 2 00 IN SQ 0 1 2 3 4 5 7 8 9 0 1 2 3 5 7 8 9 0 1 2 3 5 1 1 1 2 2 2 2 2 2 2 3 3 3 3 3 9 40 Accessories and Spare Parts In this chapter you will find e Accessories that are available for use with the EXCEL 2000 printer e Items included in the EXCEL 2000 Spare Parts Kit Information on how to order accessories parts and supplies Refer to page 10 2 for chapter level Table of Contents Accessories Spare Parts 10 2 Chapter 10 Contents Ordering Accessories Parts and Supplies c 0 0eee 00 00 0000 000 10 3 How to Order dene 10 3 For Pechnical Assistante 2 10 3 Dee M Y 10 4 ODE EE SEE ai ri ah
20. VIDEDJET EXCEL 2000 Series Illustrated Parts Breakdown P N 361068 01 Rev AE 05 02 Please place this Illustrated Parts Breakdown in the Chapter 9 and Chapter 10 location in your Service Manual It has been removed to allow for frequent picture and part number updates For additional information contact your local Marsh produet distributor at 15 BP 687 ABIDJAN 15 R TEL 225 21 75 89 05 800 843 3610 www videojet com info videojet com FAX 225_21 27 14 64 Videojet Technologies Inc 1500 Mittel Boulevard MAIL soma aviso ci Wood Dale IL 60191 1073 USA DISTRIBUTEUR EXCLUSIF AFRIQUE DE L OUEST Phone 630 860 7300 Fax 630 616 3623 OCopyright 2002 by Videojet Technologies Inc All rights reserved No part of this book may be reproduced or utilized in any form or by any means electronic or mechanical including photocopying recording or by any information storage and retrieval system without written permission Inquires should be addressed to Videojet Technologies Inc Wood Dale IL 60191 Videojet Printer Compliance Information Safety Electromagnetic Compatibility For all customers This equipment is UL listed in the U S A CSA certified in Canada and certified by TUV Product Service for safety in the European Union It meets the requirements of the low voltage directive in the European Union For customers in the U S A This equipment
21. ckaged SP355198 1 Solenoid Packaged SP206429 1 Cylinder Graduated 25 ML Prplyene 205416 1 Tool Bottle 202047 1 Service Tray 355495 1 Printhead Bracket for Service Tray 355497 1 Flowmeter PC 7 356230 1 Lamp Incandescent 14V T 1 3 4 5 205604 1 Reduran Hand Cleaner 212321 1 Valve Combination 207407 4 Key Hex 0 050 186514 1 Switch Pressure SP204446 1 Relay Solid State AC 250VRMS 10 SP205295 1 Ink Pressure Regulator Assembly SP370682 1 Diaphragm Rolling SP207016 1 Spring Compression 205978 1 Diaphragm Adder Valve SP355611 2 Spring Adder Valve Pkd SP355342 1 EXCEL 2000 Series Service Manual Description Part Number Qty Piston Pump 375003 1 O Ring 207015 1 Filter Ink 200 375007 01 1 Gap Gauge 390072 1 Fitting Check Valve 374809 2 Cap amp Stem SP356038 1 Tube Xfr Ink 390592 1 Plug Drain Kit SP374563 1 Switch Pressure SP204447 1 Key Hex 5 16 S 186975 1 Pump Circulator 374813 1 complete service tray assembly you must order 355495 and P N 355497 10 11 Accessories and Spare Parts A variety of JET inks make up fluids and cleaning solutions suitable for your particular application are available through VIDEDJET Refer to Ordering Accessories Parts and Supplies on page 10 3 for information on obtaining supplies from 10 12
22. ervice tray assembly you must order P N 355495 and P N 355497 together 10 7 Accessories and Spare Parts Spare Parts and the Spare Parts Kits Spare Parts Kit Contents of Spare Parts Kit for EXCEL 2000 Printer One Spare Parts Kit consisting of normal maintenance items for the EXCEL 2000 Series printers is available through VIDEO JET Each item included in the Spare Parts Kit is also available separately Individual items can be ordered by referring to the corresponding part number shown below There are different spare parts kits depending on your model of EXCEL 2000 Series printer Forthe EXCEL 2000 printer Spare Parts Kit please refer to the list below Forthe EXCEL 2000 Opaque printer Spare Parts Kit please refer to the list beginning on page 10 10 with and without Auto Flush P N 390521 10 8 Description Part Number Qty Ink Pressure Regulator Assembly SP370682 1 Nozzle 66 micron SP371675 1 Filter Bottle 5 370551 2 Holder Magnifier Assy 355257 1 Bracket Holder Printhead Assy 355262 1 Ring SP206582 1 Diaphragm Rolling amp Ring SP207016 1 Pump Spring 5 205978 1 Bleed Tube Pkd 356539 1 Diaphragm Adder Valve Pkd SP355611 2 Tube Transfer Ink Module 0 03 ID Assy 390593 1 Tube Transfer Ink Module 0 06 ID Assy 375592 1 Tool Bottle Wash 250ML 202047 1 Screw M3 x 8MM w Special Head 370068 1
23. h SP375610 17 Type 1 Swedish Auto Flush SP375600 18 1 Danish SP375610 18 Type 1 Danish Auto Flush SP375600 19 1 Greek SP375610 19 1 Greek Auto Flush SP375600 21 Type 1 UK English SP375610 21 Type 1 UK English Auto Flush Type 2 Printer Software One Serializer and the capacity for 224 messages with up to 62 character message length EXCEL 2000 Printer EXCEL 2000 Printer with Auto Flush Board Part Description Language Board Part Description Language Number Number SP375605 01 Type 2 US English SP375615 01 Type 2 US English Auto Flush SP375605 02 Type 2 French SP375615 02 Type 2 French Auto Flush SP375605 03 Type 2 German SP375615 03 Type 2 German Auto Flush SP375605 04 Type 2 Spanish SP375615 04 Type 2 Spanish Auto Flush SP375605 05 Type 2 Portuguese SP375615 05 Type 2 Portuguese Auto Flush SP375605 08 Type 2 Italian SP375615 08 Type 2 Italian Auto Flush SP375605 09 Type 2 Dutch SP375615 09 Type 2 Dutch Auto Flush SP375605 16 Type 2 Finnish SP375615 16 Type 2 Finnish Auto Flush SP375605 17 Type 2 Swedish SP375615 17 Type 2 Swedish Auto Flush SP375605 18 Type 2 Danish SP375615 18 Type 2 Danish Auto Flush SP375605 19 Type 2 Greek SP375615 19 Type 2 Greek Auto Flush SP375605 21 Type 2 UK English SP375615 21 Type 2 UK English Auto Flush 9 12 EXCEL 2000 Series Service Manual EXCEL 2000 O
24. has been tested and found to comply with the limits for Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense For customers in Canada This Class A digital apparatus meets all requirements of the Canadian Interference Causing Equipment Regulations Pour la clientele du Canada Cet appareil de la classe A respecte toutes les exigencies du Reglement sur la materiel brouilleur du Canada For customers in the European Union This printer complies with all requirements of the Electromagnetic Compatibility directive of the European Union All Videojet accessories designed to be used with this printer maintain this compliance If non Videojet accessories are attached to the printer it is the sole and full responsibility of the customer to ensure that they meet the requirements of this directive Attaching non compliant accessories may increase the risk of injury and cause the printer to exceed the limits of the Electr
25. omagnetic Compatibility directive Illustrated Parts Breakdown In this chapter you will find e Complete illustrations of the products assemblies e Itemized listing of the components associated with each drawing e Part numbers for available assemblies and components Refer to page 9 2 for a chapter level Table of Contents Illustrated Parts Breakdown 9 2 Chapter 9 Contents IntrOdUCtiOD i iiie iie a aee oo ede isda oesie Parts LASS oue oet EE bere tatio tv delene SP ire tee Replacement Parts Illustrations Generic EXCEL Printer Sheet 1 200000 60600 Generic EXCEL Printer 5 2 4 4 00000000 a a Generic EXCEL Printer Sheet 2 Genetic EXCEL Printer Sheet 3 cuui E ere Control Board xe DHL MALI EXCEL Hydraulic Pneumatic Assembly Sheet 1 EXCEL Hydraulic Pneumatic Assembly Sheet 2 Ink Cylinder and Switch Assembly ino ott eas Ink Module Assembly Cap and Stem Assembly Manifold A SSembly Input Air Man fold Assembly ae ta testes GRE Gauge Door Assembly serere trees Printhead ASSembly ii din
26. paque Control Boards Type 1 Two Serializers and the capacity for 56 messages with up to 128 character message length Type 2 One Serializer and the capacity for 224 messages with up to 62 character message length Illustrated Parts Breakdown 23 27 24 16 40 10 26 65 23 p L Smi ay r Mov Figure 9 6 EXCEL Hydraulic Pneumatic Assembly Sheet 1 9 14 EXCEL 2000 Series Service Manual K 625121 EEE 0 gx s s isis L 9 7 EXCEL Hydraulic Pneumatic Assembly Sheet 2 9 15 Illustrated Parts Breakdown Hydraulic Pneumatic Pan Assembly Refer to Figure 9 6 and Figure 9 7 201576 SCREW MACH 2 THD 5 16 LG 4 40 2 ws ERE KE 204446 SWITCH PRESSURE SPST 204667 FILTER DISPOSABLE 3 MICRON PA 1 205986 FITTING TUBE STRAIGHT 1 4 DIA 205987 FITTING TUBE BARBED 1 16 ID T 10 11 12 13 14 gt 5 7 5 smsus wwwrorommurTAR i zw crommer rueBer s 2 gt 5 7 8 9 4 1 4 19 1 1 2 2 2 2 2 355074 GASKET MANIFOLD 2 SP375007 01 FILTER INK 20 MICRON ABSOLUTE 6 SP390589 INK CYLINDER AND SWITCH ASSEMBLY Refer to Figure 9 8 on page 9 18 INK MODULE ASSEMBLY Refer to Figure 9 9 on Page 9 20 or to Figure 9 21 on Page 9 39 5 356038 AND STEM MODU
27. rts list for this drawing Figure 9 2 Generic EXCEL Printer Sheet 2 9 5 Illustrated Parts Breakdown 5 7 46 59 27 Figure 9 3 Generic EXCEL Printer Sheet 2 continued 9 6 EXCEL 2000 Series Service Manual SECTION G G Refer to pages 9 8 9 9 and 9 10 for the itemized parts list for this drawing Figure 9 4 Generic EXCEL Printer Sheet 3 9 7 Illustrated Parts Breakdown Complete EXCEL 2000 Printer Parts List Refer to Figure 9 1 Figure 9 2 Figure 9 3 and Figure 9 4 3 ne lscrew mACn seMsexr ommiG fe 100319 SCREW MACH PNHD POZ 8 32 1 4 LG s xe SWITCH FACE PLATE 468 9 aes dJswmcm rocGLe Drsr meraLVE oo mes Jaser 205820 O RING 0 238 ID BUTYL LG STEM Luxe eosmaceamew E xc _ OO 2 sexew POWER SUPPLY 100 200 60W xms meme qe omme wasitoke 5 7 ms EABTTNG TUBEMLCNNCIRMAOD 7 EE 203777 TUBING POLYETHYLENE 1 4 OD Lx sema PRESSURE ML CONN ya m sus errno sukaa anere 2 m um mrmmGBUKHEAD venere ER ani stanore nex ramp see 209456 STANDOFF HEX 8 32 5 8 LG BRASS La omues SCREW MACH PHLP 40 8G 7 305m WASHER PLAIN FIBRE 4 27 8205295 RELAY SOLID STATE AC 250 VRMSI AM 7 m 20926
28. y fax or through our Internet ordering service Please have the following information available to ensure quick easy and accurate service e Your customer number e Your name and telephone number Your P O Purchase Order number Your preferred method of delivery e The part number and quantity of all items required To Order by Telephone Call at 1 800 843 3610 and speak to one our 1 800 843 3610 Customer Service Representatives Telephone hours are 7 00 a m to 7 00 p m Monday through Friday Central Standard or Daylight Time In emergencies please contact our 24 hour Technical Assistance Department at the same telephone number To Order by Fax Fax your order to JET at 1 800 582 1343 Fax orders can 1 800 582 1343 USA be sent 24 hours a day 7 days a week Our international fax 630 616 3629 Int l number is 630 616 3629 To Order over the Internet Contact at www videojet com Web orders can be www videojet com placed 24 hours a day 7 days a week You can also view invoice status and payment and sales order history on this site For Technical Assistance For technical assistance contact VIDEOJET at 1 800 843 3610 for customers within the United States Outside the U S contact your distributor or subsidiary for assistance Technical assistance is available 24 hours a day 7 days a week Videojet Technologies Inc 1500 Mittel Boulevard Wood Dale IL 60
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