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MultiLine 400 MultiLine 15

1. 5 15 0 6 0108 FILM PROCESSOR TABLE OF CONTENTS 6 CLEANING AND MAINTENANCE rra nenes DRIP TIP Y Ria ma g Qw pee ee eee oes REMOVING A WET RACK thus REMOVING THE DRYER SPECIAL BEARINGS TP REMOVING THE DRIVE SHAFT CLEANING 24323 3 RR HERE AX E E E en GENERAL 6 DAILY WEEKLY CLEANING MONTHLY CLEANING rear CLEANING OF VALVES IN THE REPLENISHMENT 5 CLEANING OF E REDE E RUE REPLACING AN INPUT SENSOR REPLACING A PUSE en os ee REPLACING 7 TROUBLE SHOOTING GENERAL 22020646265 sees PARES EA NI Nd de E EN RN RM E E 8 ORDERING SPAREPARTS GENERAL ER a PARTS ORDERING 5 5 DEALER INFORMATION RECOMMENDED SPAREPARTS ISO METRIC DRAWINGS AND SPAREPARTS 0108 400 15 8 1 TT 8 1 TUTTI 8 1 IT 8 1 T 8 1 TOUT 8 1 0 7 400 15 TABLE OF CONTENTS 9 ADDI
2. 0 6 TABLE OF CONTENTS 0 7 TABLE OF CONTENTS 0 8 1 TECHNICAL SPECIFICATIONS 1 1 PROCESSING MATERIAL 1 1 MECHANICAL SPECIFICATIONS 1 2 ELECTRICAL SPECIFICATIONS 1 4 2 INSTALLATION 2 1 PREPARATIONS BEFORE INSTALLATION 2 1 UNPACKING 2 3 MECHANICAL INSTALLATION 2 3 GENERAL 2 3 ASSEMBLING THE STAND 2 3 LEVELLING OF THEMACHINE 2 5 MOUNTING OF FEED TABLE LARGE DAYLIGHT CASSETTE 2 6 THROUGH THE WALL INSTALLATION 27 WATER CONNECTION 2 8 DRAIN CONNECTIONS 2 8 REPLENISHMENT HOSES 2 9 ELECTRICAL INSTALLATION 2 10 MAIN POWER CONNECTION USA MODELS 2 11 TIMER a L 2 11 0108 0 5 400 FILM PROCESSOR 15 TABLE OF CONTENTS r O PAGE 3 FUNCTIONAL DESCRIPTION 3 1 GENERAL ua 2332332232332 3
3. DEV TIME HOSE CONNECTIONS Max 15 60 sec Water supply 12 mm reinforced hose with 3 4 connection nut Drains TRANSPORT SPEED Dev 25 mm 1 25 100 cm min 9 8 39 4 in min Fix 25 mm 1 Wash 25 mm 1 Water hose and drain fittings are delivered with DRY TO DRY TIME the machine Min 63 252 sec Dryer Air exhaust 100 mm 4 CONVERSION TABLE WATER SUPPLY Consumption Dev nme Film speed Dry to dry in operate 1 5 or 3 0 l min 0 4 or 0 8 gal in sec cm min in sec in stand by 0 l min inch min Pressure 1 5 4 bar 22 60 psi T ture 5 40 41 104 60 25 9 8 252 l 55 27 10 6 231 2 SO TITO 21 DEVELOPER FILTER 45 33 13 189 Some processors are equipped with a developer 40 38 15 168 filter Information about the developer filter is 35 43 16 9 147 specified in a separate manual delivered with the processor 30 50 19 7 126 25 60 23 6 105 20 75 29 5 84 15 100 39 4 63 TEMPERATURES Dev 20 40 C 68 104 F Fix 20 40 68 104 F Dryer 20 70 68 158 F TANK CAPACITIES Dev 12 7 litres 3 4 gal Fix 12 litres 3 2 gal Wash 10 5 litres 2 8 gal 1 2 0108 FILM PROCESSOR 400 15 NOISE LEVEL DIMENSIONS PROCESSOR in operate 10 dB A See Fig 1 1 in stand by lt 70 dB A Width W 66 5 cm 26 2 Depth D1 118 cm incl film basket 46 5 Depth D2 20 cm 7 9 INSIDE DIMENSIONS Feed table or cassette LARGE DAYLIG
4. 00 DEFAULT START UP PARAMETER 00 99 1 10 e 01 REGENERATION AT LOW LEVEL 00 OFF 01 ON 00 e 02 LIGHT DISPLAY LAMPS PROG 01 00 OFF 01 ON 01 03 MOTOR STAND BY REST TIMER 0 20 MIN 2 20 NOTE PARAMETER 04 IS FOR AUTHORIZED PERSONNEL ONLY 04 MODE NORMAL OR TEST 00 NORMAL 01 TEST 00 05 STAND BY SPEED DEV TIME 15 60 SEC 1 60 06 PROGRAM 01 04 1 01 07 MODE AUTO OR CONT 00 AUTO 01 CONT 00 08 FILM COUNTER 00 OFF 01 ON 00 e 09 SERVICE PARAMETERS 00 OFF 01 00 10 TEMP SETTING DEV BATH 68 104 F 1 2 91 e 11 TEMP SETTING FIX BATH 68 104 F 1 2 86 e12 TEMP SETTING DRYER SECTION 68 158 F 1 2 131 13 MIN DRYER TEMP SETTING ST BY 68 158 F 1 2 86 e 14 SPEED DEV TIME PROGRAM 01 15 60 SEC 1 20 e 15 REPL RATE DEV PROGRAM 01 O 92 07 CC FT 0 93 23 25 e 16 REPL RATE FIX PROGRAM 01 0 92 07 CC FT 0 93 23 25 17 START DEV REPL CALIBRATION 00 OFF 01 ON 00 e 18 DEV REPL CALIBRATION VALUE 60 999 CC 1 350 19 START FIX REPL CALIBRATION 00 OFF 01 00 20 FIX REPL CALIBRATION VALUE 60 999 1 350 21 VALVE LOW LEVEL 00 OFF 01 ON 00 e 22 DISPLAY TURNAROUND 00 NORMAL 01 TURN 00 23 CIRCULATION STOP 00 OFF 01 99 1 00 e 24 SPEED DEV TIME PROGRAM 02 15 60 SEC 1 25 e 25 REPL RATE DEV PROGRAM 02 0 92 07 CC FT 0 93 23 25 26 REPL RATE FIX PROGRAM 02 0 92 07 CC FT 0 93 23 25 9 4 01
5. Remove the pump unit A by lifting the bracket out of the tank wall attachments B e Pull the pump unit out as far as the electric wire allows FILM PROCESSOR Dismount the cover C by turning it 90 counterclockwise and pull out the impeller D and remove the O ring E Clean the cover the impeller and the o ring in warm water Assemble the pump and make sure that the outlet nozzle of the cover is turned to the lower left corner as indicated on the front view G and that the outlet nozzle fits exactly in the nozzle attachment F on the bracket Pull back the electric wire and mount the pump unit in the tank attachments B 6 10 Fig 6 7 0108 FILM PROCESSOR 400 15 MAINTENANCE REPLACING AN INPUT SENSOR NOTE SERVICE TECHNICIANS ONLY The machine is equipped with 2 input sensors located in a special rail at the processor entrance To replace a sensor follow the description below See the figure opposite e Turn the MAIN switch off e Remove top cover and condensation lid Drain the developer bath by turning the drain tube 90 counterclockwise e Carefully lift out the developer rack as described earlier in this chapter e Remove feed table or cassette whatever is fitted Loosen the 6 screws by turning them 6 rounds counterclockwise Now the rail with the sensors can be removed by lifting it up as much as possible and at the same time turning
6. Locate the water solenoid valve under the machine Disconnect the hose from the valve by unscrewing the union nut and remove the water filter with a pair of pliers see the figure below Clean the filter and reinstall it wareR S T417 Fig 6 5 Water filter 0108 FILM PROCESSOR CHECK OF DEVELOPER REPLENISHMENT The developer can either be checked with a control strip ask your local specialist or you can use a well exposed and well processed film as reference 1 after a week s work the density of your film has decreased the replenishment has probably been too low and a higher setting of the REPLENISHMENT RATE PAR 15 25 35 and 45 see chapter 4 and chapter 9 should be selected If however the density is good the replenishment is sufficient If desired a lower setting can then be tried until it is established which setting of the control is enough for satisfactory replenishment CHECK OF FIXER REPLENISHMENT While the processor is working at its normal temperature and speed feed an unexposed film into the processor The film should be absolutely transparent and without whitish spots or areas spread at random over the film when it comes out of the processor otherwise the activity of the fixer is too low and more replenishment should be added PAR 16 26 36 and 46 see chapter 4 and chapter 9 The effectivity of the fixer and the silver contents of the fixer can also be tested wi
7. ORANGE r8 BLACK BROWN PART SPECIFICATION PART FUSES a1 MAINSWITCH F1 104 F 6 3 X 32MM LID SWITCH 15 500mA 5 0 X 20MM r5 LID SWITCH F 503 6 3 32 171 BLUE 1 504 6 3 X 32MM BLACK TRANSFORMATOR F 505 1 6 3 X 32MM 272 BLACK MAIN DRIVE MOTOR F 506 1A F 6 3 X 32MM RED F1 EXHAUST BLOWER F 507 6 3 X 32MM DEV CIRC PUMP F 508 0 BF 6 3 X 32MM BACK DRYER BLOWER F 509 0 8A S 6 3 X 32MM FIX CIRC PUMP F 510 1 5 S 6 3 X 32MM DRYER HEAT F511 250 6 3 X 32MM DEV HEAT F 512 3A S 6 3 X 32MM Q DEV REPL PUMP 2 FIX REPL PUMP WATER SOLENOID O O z Electrical Diagram 115518 0803200 4 400 15 A 3 FILM PROCESSOR 0108
8. 8 14 FILM PROCESSOR 400 15 SPAREPARTS CIRCULATION SYSTEM Pos No PartNo Specification Spares 31 25510 FIT HOSE 12X90 32 Not illustrated DEVELOPER FILTER SEE SEPARATE MANUAL 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 0108 8 15 400 FILM PROCESSOR 15 T862 22 DEVELOPER RACK 8 16 0108 FILM PROCESSOR 15 SPAREPARTS DEVELOPER RACK Pos No Part Specification Rec Spares 27567 DEVELOPER RACK COMPLETE 1 12458 BEARING DRIVE SHAFT 2 15275 SCREW 04 20 3 11560 PLATE SIDE RACK 4 14445 BEARING ROLLERS 10 5 18880 BEARING ROLLERS W SPRING 10 6 24107 GEAR Z30 10 15273 SCREW 5 35 8 12457 248 2 9 14443 220 6 10 14442 BUSHING GEAR 11 15272 SCREW MAX20 CR P 12 23975 ROLLER PUR D30X412 5 MT LI SHT 4 13 14 12454 OXIDATION LID GUIDES 15 32403 GUIDE MODULE 105X60X11 16 14439 SPACER D8X427 5 17 14440 SPACER D8X423 5 18 14441 SPACER D6X423 5 19 74536 GUIDE MODULE 20 14437 GUIDE 21 15269 SCREW 4 8 22 11580 DRIP TRAY 23 15270 SCREW M4X10 24 27709 RACK COMPLETE 25 18962 GUIDE ENTRANCE DEV 26 27 28 29 30 0108 8 17 400 FILM PROCESSOR 400 15 T863 FIXER RACK 0108 8 18 FILM PROCESSOR 400 15 SPAREPARTS FIX RACK Pos No Part Specification Rec Spares 2 568 FIX RACK COMPLETE 1 12458 BEARING DRIVE SHAFT 2 15275 SCREW 04
9. For this purpose a special TWO ROOM is available ask your local dealer With this kind of installation it should be taken into consideration that it must be possible without any difficulties to remove the top cover and racks from the machine for cleaning and servicing purposes The figure below shows the principle in a Through the wall installation Min 200 mm DARK ROOM WALL TIGHTEN LIGHT TIGHT ND MATERIAL m gt PROCESSOR Fig 2 3 Through The Wall Installation 0108 2 7 400 15 WATER CONNECTION The water supply connection is made by means of the plastic hose delivered with the machine As shown in the figure below this hose must be connected between the water tap and the water inlet solenoid valve located at the left underneath the dryer section The hose can be connected to a water tap with 1 2 3 4 WRG male thread When connecting to 3 4 the reduction nipple shall not be used GASKET Qd SOLENOID VALVE NIPPLE 3 4 1 2 WRG a HOSE T3225 FILM PROCESSOR DRAIN CONNECTIONS Drain connections must be made according to the customer s specifications and local regulations Drain connections are made underneath the machine see the figure below The drain fittings are delivered with the equipment Connect the drains from the DEV and FIX baths at the lefthand side to waste chemical containers an
10. SENSOR RIGHT INPUT DISPLAY SHOWS STATUS 0 OFF 1 32 33 SENSOR LEFT INPUT DISPLAY SHOWS STATUS 0 OFF 1 ON 40 LEVEL WASH INPUT DISPLAY SHOWS STATUS 0 1 LOW 41 DISPLAY SHOWS STATUS 0 1 LOW DISPLAY SHOWS STATUS 1 LOW LEVEL FIX INPUT 42 LEVEL DEV INPUT 50 TEMP DEV INPUT 51 TEMP FIX INPUT 52 TEMP DRY INPUT THE TABLE CONTINUES ON THE NEXT PAGE 0108 DISPLAY SHOWS TEMPERATURE IN 1 10 DEGREES DISPLAY SHOWS TEMPERATURE IN 1 10 DEGREES DISPLAY SHOWS TEMPERATURE IN 1 10 DEGREES 400 FILM PROCESSOR 15 CONTINUED NO DESCRIPTION TEST OF DESCRIPTION 72 GTB LOW LEVEL OUTPUT VAL UP OUTPUT ON VAL DOWN OUTPUT OFF 15 GTB PROGRAM D OUTPUT VAL UP OUTPUT ON VAL DOWN OUTPUT OFF 78 GTB PROGRAM OUTPUT VAL UP OUTPUT ON VAL DOWN OUTPUT OFF 7 8 GTB DEV BUTTON INPUT DISPLAY SHOWS STATUS 0 OFF 1 81 GTB PRG BUTTON INPUT DISPLAY SHOWS STATUS 0 OFF 1 9 14 0108 FILM PROCESSOR ADJUSTING OF THE PCB GCB NOTE SERVICE TECHNICIANS ONLY If the PCB GCB is replaced with an other some adjustments have to be made to adapt the new electronics to the conditions of the processor See the figure below All parameters and values are displayed on the digital display Step to PAR 14 24 34 or 44 using the PAR UP PAR DOWN buttons e Set value to max speed min dev time 15 sec using the V
11. A water tap should be installed in the darkroom close to the installation site Max distance to the machine 2 8 m approx 6 10 ft See chapter 1 for specifications The water hose is included with the delivery DRAIN OUTLETS The drain outlet should have a funnel shape to allow for proper drain line routing The recommended distance from the machine to the drain is 0 5 2 m app 2 6 ft 0108 NOTE Copper or brass should not be used in the drainage system as fixer containing silver might attack it Therefore plastic PVC or rubber is recommended See also DRAIN CONNECTIONS NOTE If silver recovery is desired the 25 mm 1 drain hose from the fixer tank can be connected to a silver recovery unit See chapter 3 ECOLOGICAL UNITS CLEANING FACILITIES For cleaning purposes it would be convenient to have easy access to a water tap and a sink where racks rollers and guides can be washed and chemicals mixed The minimum recommended size of the sink is 80 x 40 cm 32 x 16 POWER CONNECTIONS The electrical installation must be made according to local regulations If not already there a main power outlet should be installed in the room where the machine will be situated Max distance to the machine approx 2 m 6 ft The requirements are specified in chapter 1 2 1 FILM PROCESSOR 400 15 T 1217 0108 2 2 FILM PROCESSOR 400 15 UNPACKING Carefully unpack the machine
12. 23 24 25 26 27 28 29 30 0108 8 3 FILM PROCESSOR 400 15 T858 OPEN STAND 0108 8 4 FILM PROCESSOR 400 15 SPAREPARTS OPEN STAND Pos No PartNo Specification 7 Rec Spares SEE APPENDIX A SEE APPENDIX A SEE APPENDIX A 15263 SCREW 6 30 34056 NUT M6 D10X33 1504 NUT M10 HE 6051 LEG ADJUSTABLE O OI 3 IN WIM MMMM N O CO IM lH IO IN O O1 0108 8 5 400 FILM PROCESSOR 15 CLOSED STAND 8 6 0108 FILM PROCESSOR 400 15 SPAREPARTS CLOSED STAND TROLLEY Pos No Part Specification Rec Spares 1 SEE APPENDIX A 2 5064 NUT M6 HE 3 5246 SCREW M6X10 HE 4 1388 STOPPER D120X10 5 SEE APPENDIX A 6 SEE APPENDIX A 7 SEE APPENDIX 8 SEE APPENDIX 9 SEE APPENDIX A 10 SEE APPENDIX A OPTION 11 25281 WHEEL TROLLEY 12 13 1504 NUT M10 14 6051 LEG ADJUSTABLE 15 25397 LOCK MAGNETIC 16 15266 SCREW M3X16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 0108 8 7 FILM PROCESSOR 400 15 TANK SECTION 0108 8 8 FILM PROCESSOR 400 15 SPAREPARTS TANK SECTION Pos No Part Specification Rec Spares N N N gt a O o O lo O1 Oo IN 0108 15274 5044 6238 18935 5044 15270 152
13. 25 400 15 MOUNTING OF FEED TABLE LARGE DAYLIGHT CASSETTE The machine is delivered with a FEED TABLE but a LARGE DAYLIGHT CASSETTE can be ordered as an accessory ask your local dealer Either one of these now should be fixed onto the processor FEED TABLE The figure below shows how to fix the feed table 1 by means of the 2 special locking pins 2 which only have to be turned 90 clockwise to lock T 3227 FILM PROCESSOR LARGE DAYLIGHT CASSETTE The figure below shows how to fit the large daylight cassette 1 onto the processor When the locking pins 2 have been locked turned 90 clockwise the shelf 3 and input roller 4 are placed in the cassette Fig 2 1 Feed Table 2 6 Fig 2 2 Large Daylight Cassette 0108 FILM PROCESSOR THROUGH THE WALL INSTALLATION See figure below If the processor has to be installed in a through the wall installation a hole has to be cut in the wall through which the machine is going to be installed The hole should be cut min 100 mm 4 wider than the max width of the machine see chapter 1 and min 200 mm 8 higher than the feed table surface Walls thicker than 50 mm 2 should be cut with a slope approx 45 above the feed table 400 15 When the machine has been placed in position the hole in the wall should be reduced to the exact size of the machine by means of a light tight material thickness 7 7 5 mm
14. PROGRAM 04 15 60 SEC 1 40 e 45 REPL RATE DEV PROGRAM 04 0 990 ML M 10 250 e 46 HEPL RATE FIX PROGRAM 04 0 990 ML M 10 250 e 47 POWER SHARING 00 OFF 01 02 ON 00 e 48 LEVEL INDIC ON CONTROL PANEL 00 1 01 23 01 e 49 BUSY SIGNAL INPUT SENSORS 00 OFF 01 ON 01 e 50 DAYL REW FILM JAM ALARM 00 OFF 01 ON 00 51 LOW TEMPERATURE ALARM FIXER 02 20 C 1 02 e 52 OXY DEV TIME REPLENISHMENT 00 600 ML H 20 00 e 53 OXY FIX TIME REPLENISHMENT 00 600 ML H 20 00 54 REPL PULSE WIDTH TIME 01 06 SEC 1 2 01 e 55 WASH DUTY CYCLE 50 100 50 100 e 56 PROCESSOR SIZE 01 10 1 400 PROCESSOR 01 550 PROCESSOR 03 720 PROCESSOR 04 80 PROCESSOR 05 860 PROCESSOR 05 950 PROCESSOR 06 HYBRID SHORT RACKS 06 1250 PROCESSOR 07 HYBRID LONG RACKS 07 1550 PROCESSOR 08 51 PROCESSOR 09 e 57 OXY REPLENISHMENT IN PROCES 00 OFF 01 ON 01 e 59 UNITS 00 C ML M 00 01 F CC FT 02 F CC INCH 63 CURRENT SOFTWARE VERSION FOR INFO ONLY 64 ACTUAL TEMP DEV BATH 20 70 ye 0 1 65 ACTUAL FIX BATH 20 70 C 0 1 66 ACTUAL TEMP DRYER SECTION 20 70 C 0 1 Set parameter according to the current processor type 0108 9 3 400 15 PARAMETERS USA PAR Parameter VAL Value DEF Default FILM PROCESSOR VALID FOR SOFTWARE FROM GRAP 03 R30 DESCRIPTION
15. sensor is activated and the setting in of developing time is set to gt 00 The function is off when parameter is set to 00 47 POWER SHARING Use this parameter to give priority to the various section heaters in order to reduce the processor s peak current When setting is 00 there is no power sharing When setting is 01 the heating of the developer activator and fixer stabilizer section is given a higher priority than heating of the dryer section When setting is 02 the heating of the developer activator and fixer stabilizer section is given a higher priority than heating of the dryer section when starting up and the heating of the developer activator and dryer section is given a higher priority than heating of the fixer stabilizer section during processing 48 LEVEL INDICATORS ON CONTROL PANEL Select whether the control panel is equipped with 1 or 3 level indicators 49 BUSY SIGNAL INPUT SENSORS With this parameter the busy signal on X803 on GCB board caused by activation of the processor input sensors can be either enabled or disabled When disabled PAR 49 00 the busy signal can still appear when caused by low level temp out of range etc CAUTION Change of setting will influence on error signals in OnLine systems 9 8 FILM PROCESSOR 50 DAYL REW FILM JAM ALARM When the processor is equipped with a film output sensor mainly OnLine processors the film jam alarm will turn on if a daylight or rewa
16. 2 LEDENTRYRGHT LEDDAYLIGHT 2 2 iae 2 oc 2 d E gt lt a E e gl LIVE 3 Wu Z E m i NEUTR 3 LS i a 06 06 06 E E RS 485 x x el S 3 S ooooo X901 5 gt 2 gt lt x x z z E mm mm Z Ez O O 5 5 d OPTIONAL Oh a l A ol e lal el a wna YELLOW GREEN m3 RED e o m E tc 2 S 10 SE me o Zz ALTERNATIV POWER SUPPLY POWER CORD SINGLE PHASE WITH INLINE GFCI POWER SUPPLY 230V AC 10 14 N L x2 NOISE FILTER PCB 1 G amp J no 26451 22 B4DWWER SUPPLY 230V AC 10 a Y 19 ss S66 BLACK m1 WHITE 5 WHITE GREY WHITE BLACK WHITE s3 A RED WHITE a c PCB 4 INTERFACE BROWN m7 E BLUE RED C2 ORANGE m6 r7 RED BROWN SUB D 37P OPTIONAL INTERFACE TO IMAGE SETTER 23 24 25 26 27 28 29 30 31 INTERFACE FOR IMAGESETTER
17. 20 3 11560 PLATE SIDE RACK 4 14445 BEARING ROLLERS 9 15270 SCREW M4X10 CR P 6 24107 GEAR Z30 15273 SCREW 5 35 8 12457 748 9 14443 GEAR 720 10 14442 BUSHING GEAR 11 15272 SCREW MAX20 CR P 12 23975 ROLLER PUR D30X412 5 MT LI SHT 13 14 12454 OXIDATION LID GUIDES 15 32403 GUIDE MODULE 105X60X11 16 14439 SPACER D8X427 5 17 14440 SPACER D8X423 5 18 32403 GUIDE MODULE 105 60 11 19 14438 BRACKET GUIDE 20 15269 SCREW M4X8 21 27709 GEARS RACK COMPLETE 22 18961 GUIDE CROSSOVER FIXANASH 23 24 25 26 27 28 29 30 0108 8 19 400 FILM PROCESSOR 15 T864 WASH RACK 8 20 0108 FILM PROCESSOR 400 15 SPAREPARTS WASH RACK Pos No Part No Specification Rec Spares 27569 WASH RACK COMPLETE 1 12458 BEARING DRIVE SHAFT 2 15275 SCREW 04 20 3 11560 PLATE SIDE RACK 4 14445 BEARING ROLLERS 9 15270 SCREW M4X10 CR P 6 24107 GEAR Z30 15273 SCREW 5 35 8 12457 748 9 14443 GEAR 720 10 14442 BUSHING GEAR 11 15272 SCREW MAX20 CR P 12 23975 ROLLER PUR D30X412 5 MT LI SHT 13 14 12454 OXIDATION LID GUIDES 15 32403 GUIDE MODULE 105X60X11 16 14439 SPACER D8X427 5 17 14440 SPACER D8X423 5 18 32403 GUIDE MODULE 105 60 11 19 14438 BRACKET GUIDE 20 15269 SCREW M4X8 21 27709 GEARS RACK COMPLETE 22 18961 GUIDE CROSSOVER FIXANASH 23 24 25 26 27 28 29 30 0108 8 21 FILM PROCESSOR 400 15 DRYER SECTION 0108 8 22 FILM PROCESSOR 400 15 SPAREPARTS DRYER SECTION Po
18. 204 204 820 76 26 762 0 524 524 330 30 69 306 0 211 211 830 77 19 771 055 531 340 31 62 316 Door 840 78 12 781 0 537 537 350 SI 53 325 0 224 224 850 79 05 790 0 544 544 360 33 48 334 0 230 230 860 79 98 799 0 550 550 370 34 41 344 0 236 236 870 80 91 809 0 556 556 380 35 34 38 0 243 243 880 81 84 818 0 563 563 390 36 27 362 0 249 249 890 82 77 827 0 569 569 400 37 20 3 2 0 256 256 900 83 70 837 0 576 576 410 38 13 381 0 262 262 910 84 63 846 0 582 582 420 39 06 390 0 268 268 920 85 56 855 0 588 588 430 39 99 399 0 275 2 5 930 86 49 864 0 595 595 440 40 92 409 0 281 281 940 87 42 874 0 601 601 450 41 85 418 0 288 288 950 88 35 883 0 608 608 460 42 78 427 0 294 294 960 89 28 892 0 614 614 470 43 71 437 0 300 300 970 90 21 902 0 620 620 480 44 64 446 0 307 307 980 91 14 911 0 627 627 490 45 57 455 0 313 Sak 990 92 07 920 0 633 633 9 10 0108 FILM PROCESSOR 400 15 CALCULATING THE REPLENISHMENT GENERAL The processor is equipped with 2 input sensors which amongst others control the replenishment per film input To obtain the best possible replenishment it is important to know if one ore both of the input sensors are activated when using the most significant film width The recommended replenishment are typically expressed in ml m2 processed film area The recommendations will vary from one type of chemistry to another and from one type of film to another and in some cases it is expressed as a function of the average expos
19. 28198 LID CABINET 2 25079 SPACER 5 8XM4 3 5534 FUSE 5A 6 3X32 MM FAST 10 4 5671 FUSE 1A 6 3X32 MM FAST 10 5 16076 FUSE O 5A 6 3X32 MM FAST 10 6 16029 FUSE 1 5A 6 3X32 MM S B 10 7 16075 FUSE 0 25 6 3X32 MM FAST 10 8 16014 FUSE 3A 6 3X32 MM S B 10 9 26451 PCB FILTER TP 2A LINE 10 26402 SOFTWARE 11 97327 PCB GCBO5 W E PROM 1 12 16817 MAIN SWITCH 12A 1 13 SEE APPENDIX 14 25187 FUSEHOLDER COMPLETE 5 15 16942 PCB GSB01 16 5 82 TERMINAL 3 CONN 17 16079 FUSE 10A 6 3X32 MM FAST 10 18 16847 FUSEHOLDER COMPLETE 5 19 16439 TRANSFORMATOR 18 24 26 121VA 20 5186 BUSHING CABLE PG16 21 5185 NUT BUSHING PG16 22 5181 BUSHING CABLE PG11 23 5180 NUT BUSHING PG11 24 20609 CABINET EL 25 16142 PLUG PHOENIX 26 16140 PLUG PHOENIX 27 16884 FUSE 0 5A 5X20 28 5039 SCREW 5 45 SLO CH 29 16340 FUSE 0 8 6 4X31 8 S B 10 30 SEE APPENDIX A 0108 8 27 400 FILM PROCESSOR 15 8 28 0108 FILM PROCESSOR 400 15 9 ADDITIONAL SERVICE INFORMATION GENERAL ABOUT PARAMETERS PARAMETER LEVELS The program parameters are divided into 3 levels Level 1 contains the parameters which are normally adjusted now and then by the operator during daily operation Level 2 contains special parameters which should be adjusted only by authorized personnel who are familiar with all of the processor functions This level of parameters becomes available by changing the value for PAR 09 from 00 to 01 On the pages
20. 6 3 x 32 mm fast 16076 2 LL TEE x Replenishment punp DEV 0 5A 6 3 x 32 mm fast 16076 L 5 S Transformer Low voltage D power supply for the 0 8A 6 3 x 32 mm slow 16340 y control electronics 18 V AC supply for the 1 5A 6 3 x 32 mm slow 16029 2 control electronics lt n N lt gt q 24 V for level detectors 0 25A 6 3 x 32 mm fast 16075 LL Power supply for the 6 3 x 32 mm slow 16014 T S motor speed control 3 12 0108 FILM PROCESSOR 400 15 FUSE FOR EXHAUST FAN The fuse F15 for the exhaust fan is placed on the rectifier board PCB GSB 01 in the front left corner of the electronics drawer underneath the cover FUSE see the figure opposite Fuse 0 5A 5 x 20 mm Part no 16884 T 421 ELECTRICAL DIAGRAM The electrical diagram for the processor is behind the appendices 0108 3 13 400 FILM PROCESSOR 15 3 14 0108 FILM PROCESSOR 400 15 4 OPERATORES CONTROLS AND INDICATORS THE CONTROL BOX GENERAL The operation of the processor is handled by the Control Box See figure below The Control Box is fitted to the right of the feed table cassette cover of the processor and is connected to the electronics in the drawer DIMENSIONS The Control Box has the dimensions 110 x 55 x 15 mm 4 3 x2 2 x0 6 FEATURES The Control Box has the following features ON button OFF button Buttons for manual operation of the
21. SECTION COVER TOP WET SECTIONS COVER LID DRYER CASSETTE TOP STAND OPEN COMPLETE PROFILE SHORT PROFILE LONG LEG STAND SUSPENSION STAND PANEL FRONT REAR PANEL FRONT REAR PANEL UPPER RIGHT PANEL LOWER RIGHT OPTIONAL IF FEED TABLE IF DAYL CASS IF DAYL CASS IF OPEN STAND IF OPEN STAND IF OPEN STAND IF OPEN STAND IF CL STAND IF CL STAND IF CL STAND IF CL STAND IF CL STAND A 3 400 Specification FILM PROCESSOR PosNo PartNo _ Specification Z gt PANEL LEFT IF CL STAND do 7 192220 TROLLEY COMPLETE OPTIONAL OPTIONAL Page A CONTROL BOX COMPLETE 46 16829 FRONT PANELW PLUG 3 12463 FRONT EL CABINET 000504 23 43481 CABLE GFCI15A COMPLETE USA ONLY 15 9 20604 10 19222 44 18858 46 16829 13 12463 23 43481 4 0108 FILM PROCESSOR 400 15 ADDITIONAL SPECIFICATIONS WEIGHT otandard version with closed stand Empty 67 kg 148 Ib With chemicals 102 kg 225 Ib Shipping 99 kg 218 Ib Closed stand 25 kg 57 16 Open stand 9 kg 19 16 REPLENISHMENT HOSES The replenishment hoses are located underneath the machine see fig Insert the suction tubes 1 into the hoses and connect the hoses to the replenishment containers as shown RED HOSE TO DEVELOPER BLUE HOSE TO FIXER 0108 A 5 400 15 FILM PROCESSOR 0108 FILM PROCESSOR 400 15 ELECTRICAL DIAGRAM The electr
22. change the fuse F15 you have to dismount the four screws holding the cover one in each side of the drawer at the front and two at the top Remeber to mount the cover again when finished e Change the fuse with a new fuse of the correct rating according to the fuselist in chapter 3 Replace the fuseholder and close the drawer NOTE Remember to close the drawer when the fuse has been changed in order to protect the electronics from chemicals if spilled 6 12 FILM PROCESSOR 0108 FILM PROCESSOR 400 15 7 TROUBLE SHOOTING GENERAL If the machine does not work according to the description in this book or does not process the material correctly the following pages are meant as a help for you Read them carefully and find the paragraph that comes closest to your problem 0108 For references see chapter 6 CLEANING AND MAINTENANCE and the electrical diagram on the fold out page For fuse designation please refer to chapter 3 FUSES NOTE When changing a fuse first switch off all power to the machine Always ensure that the new fuse 1 of the correct rating according to the fuselist in chapter 3 7 1 400 15 FILM PROCESSOR PROBLEMS WITH THE PROCESSOR SYMPTOM NO FUNCTION ACTIVE MACHINE WILL NOT START UP LOW LEVEL LAMP FLASHES WAIT LAMP IS LIT PROGRAM INDICATOR LAMPS ARE FLASHING IN SUCCESSION AND WAIT LAMP IS LIT MACHINE DOES NOT START WHEN FILM IS INSERTE
23. e Tighten all bolts hard Screw the adjustable legs 5 into the frame and level out emperically Place the processor on top of the stand and be sure that it fits outside the pins 6 on the stand CLOSED STAND See next page 2 3 400 FILM PROCESSOR 15 b T 1218 2 4 0108 FILM PROCESSOR CLOSED STAND See illustration opposite Assemble the 2 identical bracing profiles 1 as shown Use the bolts and nuts 2 Assemble the left side panel 3 with the front 4 and rear panel 5 using only the set of holes nearest to the ground Do not tighten the bolts yet Now insert the bracing assemblance 1 together with the upper right panel 6 and fit to the frame using the upper set of holes Tighten all bolts Mount the locking magnets 7 on the front and rear panel The flat counterpart 8 shall not be used Screw the adjustable legs 9 into the frame and level out emperically Insert the lower right panel 10 Place the processor on top of the stand and be sure that it fits outside the pins 11 on the stand 0108 400 15 LEVELLING OF THE MACHINE NOTE The machine must be placed on a steady surface so that it does not shake and the chemicals cannot be splashed from one section to the other Place the machine in its final position Carefully level it out by means of the four legs underneath the stand Check with a level Do not rely on the floor being absolutely in level
24. is ON Input active XX YYY Sub test XX shows the temperature YYY in 1 10 degrees LEAVING TEST MODE e Step back to Sub test program 00 using the PAR DOWN button The display will show Exit Test mode by pressing the VAL DOWN button The display will show 04 00 e processor is now in Level 2 mode Step forward to PAR 09 and change value to 00 e Now the machine has returned to Level 1 mode 0108 FILM PROCESSOR 400 SUB TEST PROGRAMS NO DESCRIPTION TEST OF DESCRIPTION 0 0 1 DISPLAY TEST VAL UP STEP THROUGH TEST 2 3 MOTOR TEST VAL UP MAX SPEED VAL DOWN MIN SPEED 4 0 EEPROM TEST VAL UP ACTIVATE TEST 0 0 POWER MONIT OFF VAL DOWN POWER OFF NOTE DO NOT TURN DRY HEAT PAR 11 TO UNLESS DRY FAN PAR 14 IS ON DRY HEAT RELAY NOTE DO NOT TURN FIX HEAT PAR 12 OG DEV HEAT PAR 13 TO UNLESS TANKS ARE FILLED TO CORRECT LEVEL AND CIRC PUMP PAR 15 IS ON 12 13 FIX HEAT DEV HEAT RELAY RELAY VAL UP RELAY ON VAL DOWN RELAY OFF VAL UP RELAY ON VAL DOWN RELAY OFF VAL UP RELAY ON VAL DOWN RELAY OFF 14 DRY FAN RELAY VAL UP z RELAY ON VAL DOWN RELAY OFF 15 16 f CIRC PUMP FIX REPL RELAY RELAY VAL UP RELAY ON VAL DOWN RELAY OFF VAL UP z RELAY ON VAL DOWN RELAY OFF 1 DEV REPL RELAY VAL UP z RELAY ON VAL DOWN RELAY OFF 22 WASH OUTPUT VAL UP OUTPUT ON VAL DOWN OUTPUT OFF
25. the processor To empty a section turn the drain tube 90 counter clockwise The figure below shows the wash tank drain tube in open and closed position OPEN V x 3210 3 3 tube Wash section 0108 400 15 SCAVENGER 14 Removes chemical vapours from inside the processor See also description in chapter 2 EXHAUST INSTALLATION DRYER COVER 15 FILM BASKET 16 When the film leaves the machine it lands in the film basket The basket can hold approx 6 m 20 ft of film TROLLEY 17 OPTION A trolley makes it easy to handle replenishment containers and or containers for waste chemicals when changing emptying refilling etc LOCK ELECTRICAL DRAWER 18 The lock prevents that the electronics drawer is pulled out more than necessary When pressed the lock is released and the drawer can pull all the way out seealso description later in this chapter This enables you to replace a blown fuse or relay etc if necessary DRIP TRAY 19 When rack is removed from the processor for cleaning etc it can be placed on the drip tray and carried away without spilling of chemicals STAND 20 The processor is delivered with an open stand or a closed stand Inside the stand there is room for the replenishment containers on the trolley 17 3 7 FILM PROCESSOR 400 15 0108 3 8 FILM PROCESSOR 400 15 ELECTRONIC CONTROL MAI
26. 0 15 0108 5 2 FILM PROCESSOR 400 15 INITIAL START UP See illustration opposite Remove top cover condensation lid and dryer cover Remove the racks see chapter 6 and inspect all rollers and film guides for impurities etc Open all tank drain tubes by turning them 90 counterclockwise The drain tubes for the DEV and FIX baths are at the lefthand side of the tank and the drain tube for the WASH tank 1 at the righthand side Vacuum clean all tanks if required Carefully rinse all tanks rollers and film guides with water use a hose to get all impurities out of the tanks Let the tanks run dry then close the drain tubes Fill the replenishment containers A not standard delivery and make sure that the hoses are installed correctly See APPENDIX A Fill the developer and fixer tanks fixer first with ready made solution The tanks are correctly filled without the racks in when the level is as shown in the figure below Be careful not to get fixer into the developer tank and opposite FILL UP TO HERE WITHOUT RACK T 3286 Fig 5 1 0108 Reinstall the racks see chapter 6 Be sure to insert each rack in the correct bath Lower the racks carefully to avoid that fixer gets into the developer tank and opposite Reinstall the condensation lid and put the top cover and dryer cover on the machine Make sure that the covers are placed correctly in order to activa
27. 08 FILM PROCESSOR 400 15 VALID FOR SOFTWARE FROM GRAP 03 R30 DESCRIPTION e 34 SPEED DEV TIME PROGRAM 03 15 60 SEC 1 30 e 35 HEPL RATE DEV PROGRAM 03 0 92 07 CC FT 0 93 250 e 36 HEPL RATE FIX PROGRAM 03 0 92 07 CC FT 0 93 250 e 44 SPEED DEV TIME PROGRAM 04 15 60 SEC 1 40 e 45 REPL RATE DEV PROGRAM 04 0 92 07 CC FT 0 93 250 e 46 HEPL RATE FIX PROGRAM 04 0 92 07 CC FT 0 93 250 47 POWER SHARING 00 OFF 01 02 ON 00 48 LEVEL INDIC ON CONTROL PANEL 00 1 01 23 01 e 49 BUSY SIGNAL INPUT SENSORS 00 OFF 01 ON 01 e 50 DAYL REW FILM JAM ALARM 00 OFF 01 ON 00 51 LOW TEMPERATURE ALARM FIXER 04 36 F 1 2 02 e 52 OXY DEV TIME REPLENISHMENT 00 600 CC H 20 00 e 53 OXY FIX TIME REPLENISHMENT 00 600 CC H 20 00 54 REPL PULSE WIDTH TIME 01 06 SEC 172 01 e55 WASH DUTY CYCLE 50 100 50 100 e 56 PROCESSOR SIZE 01 10 1 400 PROCESSOR 01 550 PROCESSOR 03 720 PROCESSOR 04 80 PROCESSOR 05 860 PROCESSOR 05 950 PROCESSOR 06 HYBRID SHORT RACKS 06 1250 PROCESSOR 07 HYBRID LONG RACKS 07 1550 PROCESSOR 08 51 PROCESSOR 09 e 57 OXY REPLENISHMENT IN PROCES 00 OFF 01 ON 01 e 59 UNITS 00 C ML M 00 01 F CC FT 02 F CC INCH 63 CURRENT SOFTWARE VERSION FOR INFO ONLY 64 ACTUAL TEMP DEV BATH 68 158 F 65 ACTUAL TEMP FIX BATH 68 158 6
28. 15 60 SEC 1 60 06 PROGRAM 01 04 1 01 07 MODE AUTO OR CONT 00 AUTO 01 CONT 00 08 FILM COUNTER 00 OFF 01 ON 00 e 09 SERVICE PARAMETERS 00 OFF 01 ON 00 10 TEMP SETTING DEV BATH 20 40 C 1 33 e 11 SETTING 20 40 C 1 30 e 12 TEMP SETTING DRYER SECTION 20 70 C 5 55 13 MIN DRYER TEMP SETTING ST BY 20 70 C 5 30 e 14 SPEED DEV TIME PROGRAM 01 15 60 SEC 1 20 e 15 REPL RATE DEV PROGRAM 01 0 990 ML M 10 250 e 16 REPL RATE FIX PROGRAM 01 0 990 ML M 10 250 17 START DEV CALIBRATION 00 OFF 01 00 e 18 DEV REPL CALIBRATION VALUE 60 999 1 350 19 START CALIBRATION 00 OFF 01 ON 00 20 FIX REPL CALIBRATION VALUE 60 999 ML 1 350 21 OPEN VALVE AT LOW LEVEL 00 OFF 01 ON 00 e 22 DISPLAY TURNAROUND 00 NORMAL 01 TURN 00 23 CIRCULATION STOP 00 OFF 01 99 1 00 e 24 SPEED DEV TIME PROGRAM 02 15 60 SEC 1 29 e 25 REPL RATE DEV PROGRAM 02 0 990 ML M 10 250 26 REPL RATE FIX PROGRAM 02 0 990 ML M 10 250 9 2 0108 FILM PROCESSOR 400 15 VALID FOR SOFTWARE FROM GRAP 03 R30 DESCRIPTION e 34 SPEED DEV TIME PROGRAM 03 15 60 SEC 1 30 e 35 HEPL RATE DEV PROGRAM 03 0 990 ML M 10 250 e 36 HEPL RATE FIX PROGRAM 03 0 990 ML M 10 250 e 44 SPEED DEV TIME
29. 20 10 0 93 09 0 006 06 510 47 43 474 0 326 326 20 1 86 18 0 012 520 48 36 483 0 332 332 30 2 79 27 0 019 19 530 49 29 492 0 339 339 40 3 72 37 0 025 25 540 50 22 502 0 345 345 50 4 65 46 0 032 32 550 51 15 0 352 352 60 5 58 55 0 038 38 560 52 08 520 0 358 358 70 6 51 65 0 044 44 570 53 01 530 0 364 364 80 7 44 74 0 051 51 580 53 94 539 0 371 371 90 8 37 83 0 057 57 590 54 87 548 0 377 377 100 9 30 93 0 064 64 600 55 80 558 0 384 384 110 10 23 102 0 070 70 610 56 73 567 0 390 390 120 11 16 111 0 076 76 620 57 66 576 0 396 396 130 12 09 120 0 083 83 630 58 59 585 0 403 403 140 13 02 130 0 089 89 640 59 52 595 0 409 409 150 139 95 139 0 096 96 650 60 45 604 0 416 416 160 14 88 148 0 102 102 660 61 38 613 0 422 422 170 15 81 158 0 108 108 670 62 31 623 0 428 428 180 16 74 167 0 115 115 680 63 24 632 0 435 435 190 17 67 176 0 121 121 690 64 17 641 0 441 441 200 18 60 186 0 128 128 700 65 10 651 0 448 448 210 ISS 195 0 134 134 710 66 03 660 0 454 454 220 20 46 204 0 140 140 720 66 96 669 0 460 460 230 21 39 213 0 147 147 730 67 89 678 0 467 467 240 22 32 223 0 153 153 740 68 82 688 0 473 473 250 239 25 232 0 160 160 750 69 75 697 0 480 480 260 24 18 241 0 166 166 760 70 68 706 0 486 486 270 25 11 251 0 172 172 770 71 61 716 0 492 492 280 26 04 260 0 179 179 780 72 54 725 0 499 499 290 26 97 269 0 195 185 790 73 47 734 0 505 505 300 27 90 279 0 192 192 800 74 40 744 0 512 512 310 28 83 288 0 198 198 810 0233 199 0 518 518 320 29 76 297 0
30. 2008 8p SGUR 3 1 MAIN COMPONENTS 3 5 ELECTRONIC CONTROL 3 9 STAND BY MODE 3 11 PROCESSING MODES 3 11 F SES q 3 12 FUSE FOR EXHAUST 3 13 ELECTRICAL DIAGRAM 3 13 4 OPERATORES CONTROLS AND INDICATORS 4 1 THE CONTROL 4 1 GENERAL 4 1 FUNCTIONAL DESCRIPTION 4 3 THE GFCI 4 5 gt OPERATING PROCEDURES 51 GENERAL 5 1 INITIAL START UP 5 3 PROCESSING PROGRAMS 5 5 GFCIRELAY 5 7 USING THE GFCIRELAY 5 7 DAILY START UP 5 9 PROCESSING FROM THE FEED TABLE 5 11 PROCESSING FROM IMAGESETTER CASSETTES 5 11 SHUT DOWN PROCEDURE 5 13 ADJUSTMENTS
31. 50 11553 TANK TOP 51 52 53 54 55 56 57 58 59 60 0108 400 8 11 FILM PROCESSOR 400 15 5 2 N s f 7 N 4 ME SNS m daba 1 4f Mero gt 7 ak CIRCULATION SYSTEM 0108 8 12 FILM PROCESSOR 15 SPAREPARTS CIRCULATION SYSTEM Pos No Part Specification Rec Spares 1 1875 PUMP OSCILLATION 4 2 6341 HOSE PLASTIC 010 14 RED 3 5313 CLAMP HOSE D13 7 15 3 D16 4 54201 VALVE ELBOW 5 25436 GROMMET V SEAL D12 6 16382 PUMP CIRCULATION DEV FIX 4 f 16429 IMPELLER 8 9 14623 PLATE CIRCULATION FIX 10 14622 PLATE CIRCULATION DEV 11 6041 HOSE PLASTIC D10 14 CLEAR 12 25392 VALVE SOLENOID 1 13 15270 SCREW M4X10 14 4030 TUBE SUCTION GREY 15 4030 TUBE SUCTION GREY 16 14457 PLATE STANDPIPE 17 14458 SPRING STANDPIPE D30X25 18 27711 STANDPIPE WASH W O RING 19 27712 STANDPIPE DEV FIX W O RING 20 6302 O RING D17 1X1 6 10 21 25422 HOSE WATER SUPPLY 22 14596 FITTING DRAIN DEV FIX WASH 23 25261 CLAMP HOSE CLAMP D31 8 36 5 24 14598 FITTING RUBBER DRAIN 25 34166 TUBE MODIFIED D19 4 22 25X62 26 25453 HOSE FLEXIBLE 021 23 27 6342 HOSE PLASTIC 010 14 BLUE 28 25253 CLAMP 022 25 4 PL 56 29 8488 FITTING CONN 12 12 30 6079 CLAMP HOSE D15 16 8 0108 8 13 400 FILM PROCESSOR 400 15 5 2 N s f 7 N 4 ME SNS m daba 1 4f Mero gt 7 ak CIRCULATION SYSTEM 0108
32. 6 ACTUAL TEMP DRYER SECTION 68 158 F Set parameter according to the current processor type 0108 9 5 400 15 FILM PROCESSOR EXPLANATION PARAMETERS SOFTWARE INFORMATION When the machine is turned on the display will first show the software edition ex 204 Version 2 release 4 for a few seconds then it shows the date for the latest revision ex 4591 Week 45 1991 and then it changes to show the default parameter as specified in PAR 00 00 DEFAULT START UP PARAMETER The display shows this parameter each time the processor is turned ON 01 REGENERATION AT LOW LEVEL If low level is detected in one of the chemical baths the respective pump automatically starts to reestablish the correct level If correct level has not been established within 20 minutes the pump stops Check level in replenishment containers and refill if needed Then reset the electronics by turning the processor OFF ON on the Control Box 02 LIGHT DISPLAY LAMPS PROGRAM 01 When processing very light sensitive material all lights in the Control Box display and daylight rewash lamps can be turned off in Program 01 03 MOTOR STAND BY REST TIMER To reduce condensation from the baths the motor can be stopped during stand by But to avoid crystallization of fixer stabilizer on the rollers it should run at least once every 20 minutes It is possible to make the motor run idle for 1 minute at fixed intervals 2 20 min When value is 0 th
33. 75 15274 27713 14454 16546 6520 25399 16864 23973 14619 15264 14448 14450 14449 5046 5234 14447 25396 23954 14452 18967 18965 6064 6033 SCREW D4X14 WASHER D4 3X12X1 GROMMET D4 8 FAN EXHAUST 2 WASHER D4 3X12X1 SCREW 4 10 CR P SCREW D4X20 SCREW D4X14 HEATER DEV FIX 220V 400W W GASKET 4 GASKET HEATER SENSOR KTY 2 GROMMET V SEAL D10 2 STOPPER PLASTIC INTERLOCK SWITCH 2 COVER HEATERS MOTOR MAIN SWF W FILTER 2 SCREW 4 12 CR C BRACKET MOTOR SHAFT BUSHING D6 10X6 WASHER SLIDE D10 2 28 WASHER LOCK D6 SCREW 6 20 BRACKET MOTOR TANK SPRING DISC D10 2 28X1 5 GUIDE FILM FEED CLIP D2X15 5 10 GEAR 250 W CLIP GEAR WORM RIGHT W CLIP 5 CIRCLIP 010 BEARING BALL 010 8 9 FILM PROCESSOR 400 15 TANK SECTION 0108 8 10 FILM PROCESSOR 15 SPAREPARTS TANK SECTION Pos No Part Specification Rec Spares 31 14451 HOUSING BEARING 32 18966 GEAR WORM LEFT W CLIP 5 39 23961 BEARING 40X22X12 34 23960 SHAFT MAIN DRIVE 35 27710 MAIN DRIVE COMPLETE 36 47082 COVER TERMINAL W LABEL 37 11552 TANK BOTTOM 38 5177 BUSHING CABLE 39 14462 BRACKET SENSOR 40 5176 NUT BUSHING PG7 41 88658 CABLE SENSOR DRYER 2 42 16888 CAPACITOR 1uF 1 43 14461 BRACKET CAPACITOR 44 SEE APPENDIX A 45 27714 PCB GTB04 W CABLE 1 46 SEE APPENDIX A 47 14436 SENSOR 48 16286 SENSOR REED SWITCH 4 49 15265 SCREW M4X16 CR C
34. 9 2 9 5 are lists of the Level 1 and Level 2 parameters EUR and USA parameters respectively The Level 1 parameters are marked with a bullet e On the PCB the parameters are selected using the PAR UP and PAR DOWN keys and the values are adjusted using the VAL UP and VAL DOWN keys See chapter 5 0108 WARNING SERVICE PERSONNEL ONLY Level 3 contains a number of test programs These programs should only be operated by authorized personnel The test programs becomes available by changing the value in PAR 04 from 00 to 01 See TEST PROGRAM later in this chapter for further information NOTE Make sure to mount the covers for the electronics when adjustments have been made Electronics must be protected from chemicals spills Parameters marked with an asterisk will not change when initializing 9 1 400 15 EUR PAR Parameter VAL Value DEF Default FILM PROCESSOR VALID FOR SOFTWARE FROM GRAP 03 R30 DESCRIPTION 00 DEFAULT START UP PARAMETER 00 99 1 10 e 01 REGENERATION AT LOW LEVEL 00 OFF 01 ON 00 e 02 LIGHT DISPLAY LAMPS PROG 01 00 OFF 01 ON 01 03 MOTOR STAND BY REST TIMER 0 20 MIN 2 20 NOTE PARAMETER 04 IS FOR AUTHORIZED PERSONNEL ONLY 04 MODE NORMAL OR TEST 00 NORMAL 01 TEST 00 05 STAND BY SPEED DEV TIME
35. AL UP VAL DOWN buttons Feed film through the processor to check the film speed and adjust on the potentiometer R303 Check with another film 400 15 e n the same parameter set value to min speed max dev time 60 sec Adjust on potentiometer R302 Check speed as for max speed Check max speed again e Insert an accurate thermometer in developer bath otep to PAR 64 Actual temp developer On the display the actual temperature is displayed i 1 10 C ex 25 4 C is displayed as 254 Adjust value on display to thermometer read out using potentiometer R4 Step to PAR 65 Actual temp fixer Repeat procedure as for developer using potentiometer R16 Step to 66 Actual temp dryer section Repeat procedure as for developer and fixer using potentiometer R28 NOTE The potentiometer R40 is for adjustment of wash water temperature and is not in use TERMINALS OIO Vig 509 508 x507 x506 x505 START UP RELAY DIGITAL DISPLAY R303 R302 uses 12163 PROGRAMMING BUTTONS R40 R28 R16 R4 Fig 9 1 PCB GCB 0108 9 15 400 15 LED DESCRIPTION The PCB 1 equipped with 7 LED s see the figure opposite The LED s indicate the following situations Low level WA
36. D MACHINE WILL NOT GO TO STAND BY AFTER END OF PROCESSING CYCLE NO WASH WATER DRYER BLOWER WORKS HEATER DOES NOT 7 2 PROBABLE CAUSE One or both interlock switches deactivated Power cable not connected to mains MAIN switch off Fuse F509 blown One or both interlock switches deactivated Fuse F510 blown Relay K501 defective Level in the respective bath too low Film is jammed Input sensor defective PCB defective Input sensor defective Machine in CONT mode PAR 07 01 Electronics defective Water solenoid valve defective or filtrer in valve clogged External water tap closed Parameter for dryer heating set too low Electronics defective Fuse F1 blown Relay K503 defective REMEDY Reinstall top cover and or dryer cover Connect cable Turn MAIN switch on Replace fuse see chapter 9 Reinstall top cover and or dryer cover Replace fuse see chapter 3 Replace relay Check that drain tubes are closed Check the level in the replenishment containers Push replenishment buttons See chapter 5 Remove jammed film Replace defective sensor see chapter 6 Call Service Technician Replace defective sensor see chapter 6 Change value in PAR 07 to 00 see chapter 9 Call Service Technician Replace defective valve part or rinse filter see chapter 6 Open external water tap Correct value in PAR 12 see chapter 5 and chap
37. DEV FIX replenishment pumps Indicator for LOW LEVEL REPLENISHMENT Indicator for WAIT Selection of 4 different programs different dev times and replenishment rates Indicator for selected program Fig 4 1 Control Box 0108 4 1 FILM PROCESSOR 400 15 T 2123 0108 4 2 FILM PROCESSOR FUNCTIONAL DESCRIPTION ON BUTTON 1 Starts the machine provided the MAIN switch is set to ON I The built in lamp flashes when only the MAIN switch is set to ON When also the ON button has been pushed the lamp is lit constantly If the ON button is pushed immediately after the machine is turned on by the MAIN switch it takes approx 10 seconds before the machine starts OFF BUTTON 2 This button switches the machine to off At this stage only the time replenishment circuits and the exhaust fan work lamp in ON button flashes DEV FIX BUTTONS 3 amp 4 The buttons activate the corresponding replenishment pumps They can be used to top up the tanks manually If low level is detected in the DEV or FIX section the WAIT lamp 6 is lit and the LOW LEVEL REPLENISHMENT lamp 5 flashes In this case push one or both of the REPLENISHMENT buttons The electronics automatically detects the bath with low level and the corresponding pump starts to reestablish the correct level In case of low level in the WASH bath check that the external water supply valve and the solenoid valve is op
38. HT CASSETTE Height H1 34 cm 13 4 The large daylight cassette optional max inside Height H2 71 73 cm adjustable 28 28 8 dimensions are Height H3 95 cm adjustable 37 4 Width 47 5 cm 18 7 Depth 18 5 cm 7 3 Height 21 5 cm 8 5 WEIGHTS See APPENDIX A The large daylight cassette takes any standard PTS Photo Type Setting cassette that fits into the above dimensions Fig 1 1 Dimensions 0108 1 3 400 FILM PROCESSOR 15 ELECTRICAL SPECIFICATIONS POWER SUPPLY 230 V AC Single Phase 50 60 Hz fused by 12A VOLTAGE TOLERANCES 230V 41095 14 POWER CONSUMPTION Max 2600 Watt POWER CORD WITH INLINE GFCI RELAY Some models are equipped with the inline GFCI relay Ground Fault Circuit Interrupter 1 4 0108 FILM PROCESSOR 400 15 2 INSTALLATION PREPARATIONS BEFORE INSTALLATION To avoid waste of your production time as well as the time it will take for the engineer to install the machine some preparations should be made before delivery of the processor ENVIRONMENTAL REQUIREMENTS Provide a heating and ventilating system capable of maintaining room temperature between 10 and 25 50 77 F and relative humidity RH between 50 and 6096 SPACE REQUIREMENTS Decide where the processor shall be placed and make sure that the free space around the machine will be approx 1m 3 ft This makes servicing possible WATER SUPPLY
39. ILM PROCESSOR 400 15 GFCI RELAY NOTE Some US models only USING THE GFCI RELAY The processor should be started as described in daily start up In power off situations the GFCI see fig must be opearated as follows POWER SUPPLY DISCONNECTED AT WALL SOCKET e Switch main power supply on e Press the RESET button 1 e Switch the main switch F CAUTION Always activate the RESET button 1 each time the main power supply is switched on CAUTION Never use the TEST button 2 on the GFCI relay as power off switch CURRENT LEAKAGE e GFCI relay will switch power off e Press the RESET button 1 e GFCI relay will reconnect power to the processor CAUTION If GFCI relay do not reconnect power to the processor call service technician 0108 TEST BUTTON 2 The TEST button 2 is for testing reliability of the GFCI relay Make a test approx once a year Press the test button 2 The GFCI relay cut power off CAUTION If GFCI relay do not cut power off the GFCI relay must be changed Call service technician e ftest of has been successful press RESET button 1 The GFCI relay will reconnect power to the processor 12312 Fig 5 2 Inline GFCI relay Sut FILM PROCESSOR 400 15 0108 5 8 FILM PROCESSOR 400 15 DAILY START UP See illustration opposite e Check that the replenishment containers A are sufficiently filled and th
40. MultiLine 400 MultiLine 15 This manual 1 for Service Technicians only and the directions given must not be followed by unauthorized personnel Always read the Safety Instruction Manual part No 21741 before starting up the equipment and keep it with the machine for reference at all times Edition DD January 2002 Part No 11964 400 FILM PROCESSOR 15 GENERAL INFORMATION This manual is published by Glunz Jensen A S 13 15 Haslevvej DK 4100 Ringsted Denmark Phone 45 57 68 81 81 Fax 45 57 68 83 40 Glunz amp Jensen Inc 21405 Airpark Drive P O Box 97 Elkwood Virginia 22718 USA Phone 1 504 825 7300 Fax 1 540 825 7525 Copyright O 1997 by Glunz amp Jensen A S This manual is valid for MultiLine 400 processors from serial no 9172 2226 MultiLine 15 processors from serial no 90163 0234 The serial no is specified on the processor nameplate located on the backside of the machine next to the film basket The manual was written and illustrated using the best possible information available at the time of publication Any differences between the manual and the equipment reflect improvements introduced after the publication of the manual Changes technical inaccuracies and typographic errors will be corrected in subsequent editions As a part of our policy of continuous improvement we reserve the right to alter design and specifications without further notice 0 2 0108 FILM PROCESSOR 400 15 IMPORTA
41. NBOARD PCB GCB The processor is electronically controlled by the Mainboard PCB GCB placed in the electronics drawer see illustration opposite underneath a cover The PCB holds all the controls the adjustment potentiometers for the thermostates and the replenish pumps as well as the max and min speed potentiometers for the motor control Furthermore the PCB is fitted with two cooling fin brackets where some triac relays 1 are located The triac relays control the high voltage output Another small relay issue low voltage to the electronics when the ON button is activated Also the fuses for heaters pumps etc are placed on the PCB The PCB also communicates with the Control Box see Chapter 4 The PCB has a display 2 and two set of buttons 3 for making adjustments The procedure of making adjustments on the PCB GCB is described in chapter 4 The PCB GCB comprises the following circuits e 1 Powersupply for the electronics e 3 Low level detectors e 1 Heater thermostat for the developer e 1 Heater thermostat for the dryer e 1 Heater thermostat for the fixer e 1 Motor speed control for the main motor 1 Power supply for the main motor control e 2 Replenishment circuits One for DEV and one for FIX e 2 Oxidation replenishment circuits One for DEV and one for FIX e 2 Input detector circuits e 1 Timing circuit for the start and stop of process time 0108 FUSES CAUTION Disconnect all power t
42. NT Approvals The processor is manufactured according to legal demands For compliance with the requirements the equipment is tested by Underwriters Laboratories or other accredited authority Approvals will appear from the labels attached to the processor name plate or the frame part of the processor e Intended use of the equipment Development of photographic materials as specified in chapter 1 in the Service Manual Installation It is the responsibility of the owner and operator s of this processor that the installation is made in accordance with local regulations and by engineers authorized to carry out plumbing and electrical installations Installation service and repair must be performed only by service technicians who are trained in servicing the equipment The installation procedure is described in chapter 2 INSTALLATION The manufacturer cannot be held responsible for any damage caused by incorrect installation of this processor Technical data Observe technical data from the processor name plate located on the rear panel of the processor SILVER RECOVERY To avoid any damage ex corrosion of the fixer tank heater element a silver recovery unit can be connected to the processor 0108 0 3 400 FILM PROCESSOR 15 WARNINGS CAUTIONS AND NOTES Throughout the manual warnings cautions and notes are written in italics on a grey background like the example below CAUTION Fuses should only be changed by au
43. PLENISHMENT SYSTEM Two oscillating pumps P connected to two external replenishment tanks Q automatically add developer and fixer to the tanks to compensate for chemicals used during actual film processing The system also supplies additional developer to compensate for lost activity caused by normal oxidation It is possible to operate the replenishment pumps manually to top up the tank levels on the Control Box see Chapter 4 Film sensors at the entrance of the processor start the replenishment control circuit when film is entered ECOLOGICAL UNITS The processor is prepared for connections to ecological units for both DEV FIX and WASH Ask your local dealer for more information about the ecological units 400 15 DEVELOPER FILTER Some processors are equipped with a developer filter Functional description of the developer filter is specified in a separate manual delivered with the processor TRANSPORT SYSTEM The transport system consists of a main drive motor connected to a worm gear drive system The drive system turns the rollers in each rack and the film guides and crossovers direct the film safely through the processor see the figure below In the wet sections the rollers of each rack are light which allow the bottom rollers to float This results in good contact on the film providing proper film transport oqueegee rollers at the entrance of the dryer section remove surface moisture from the film and
44. Processors for USA are shipped wired for single phase 208 220V operation only All plugs and receptacles for this single phase connection should be the standard Mational Electrical Manufacturers Association NEMA polarized configuration L6 15 and be Underwriters Laboratory UL listed Processors for USA are proverded with a 16 awg 3 conductor power supply cord with a NEMA configuration L6 15 U L listed 15 amp single phase 250 PE twist lock power plug such as a Harvey Hubbell Inc type Insulgrip 4570 C For the proper receptacle please refer to your local electrician 0108 400 15 TIMER If you wish to connect the processor to an external timer it is possible to do so by means of the special cable delivered with the installation kit see chapter 8 The purpose of the timer is to start up the processor e g half an hour before start of working hours This way the processor has reached the correct working temperatures when production starts The operator must be able to stop the processor manually but can only do so if the timer relay is OFF Therefore the ON time of the timer relay should be set to the shortest possible time Connect the processor to the timer as shown on the figure below TIMER RELAY NORMALLY OPEN T 3462 TO LOW VOLTAGE OUTPUT TERMINAL X801 ON GCB Fig 2 9 Timer connection 2 11 400 FILM PROCESSOR 15 2 12 0108 FILM PROCESSOR 400 15 3 FUNCTIONAL DESC
45. RIPTION GENERAL The processor contains 4 major sections See illustration below Developer A fixer B wash C and dryer section D Each section performs a basic function to change the exposed film into a fully developed and dry film ready for handling The film material E is fed into the machine from the feed table F If the machine is equipped with a daylight cassette G both film and paper from PTS cassettes H can be processed At the processor entrance the transport roller system takes over and leads the film safely through each of the four sections at a uniform speed and special guides make sure that it passes smoothly from one section to another When the film leaves the machine it lands in the film basket J The operation of the processor is handled by the Control Box K see description in chapter 4 mw ee TITEL D N J p Gdoob lt 0108 3 1 400 15 DEVELOPER FIXER SECTIONS In the developer DEV section A the latent image created during exposure is developed and in the fixer FIX section B the developing process is stopped and unexposed silver halide is dissolved The DEV and FIX sections are identical containing a processing tank with a heater and a thermostat to keep the temperature in range A level detector circuit in each tank prevents operation of the processor with insufficient amount of chemicals In both sections a pump recir
46. SH not in use Low level FIX Low level DEV Rewash lid open only in use on processors with rewash lid 5 Daylight lid open only in use on processors with daylight lid 6 Left input sensor activated 7 Right input sensor activated RO NP 9 16 FILM PROCESSOR LS X508 x507 x506 x505 PAR DOWN UP VAL DOWN O VAL UP PROGRAMMING BUTTONS R40 R28 R16 R4 T 2163 Fig 9 2 LED s on PCB GCB 0108 FILM PROCESSOR 400 15 CURL TEST The Film Processor 400 is capable of processing film or paper with a curl up to 70 TEST METHOD Cut off 50 cm of film paper directly from the supply roll e Let it make a natural curl Place the test piece on the end on top of the curves in the figure opposite for comparison e Film or paper with a curl larger than 70 must have a bend as shown in the figure below Emulsion T 3284 Curl 70 07 25 cm 30 O 20 7 10 Q 00 50 70 280 90 150 2100 3283 0108 9 17 400 FILM PROCESSOR 15 9 18 0108 FILM PROCESSOR 400 15 APPENDIX A ADDITIONAL INFORMATION FOR THIS PROCESSOR 400 15 In this appendix is specified additional information covering the processor models mentioned above Parts
47. TIONAL SERVICE INFORMATION GENERAL ABOUT PARAMETERS PARAMETER LEVELS PARAMETERS EUR PARAMETERS 06 EXPLANATION PARAMETERS DISPLAY FORMAT IN NORMAL MODE TEST PROGHAM ENTERING DISPLAY FORMAT TEST MODE LEAVING TEST SUB TEST PROGRAMS ADJUSTING OF THE PCB GCB LED DESCRIPTION 22 2322 2a EE REESE ea CURHLSTEST APPENDIX A FILM PROCESSOR ADDITIONAL INFORMATION FOR THIS PROCESSOR ORDERING SPAREPARTS ADDITIONAL SPECIFICATIONS REPLENISHMENT HOSES ELECTRICAL DIAGRAM 0 8 0108 FILM PROCESSOR 1 TECHNICAL SPECIFICATIONS PROCESSING MATERIAL e magesetting on RC paper and polyester film FILM WIDTH 7 0 40 cm e Camera line exposures on rapid access films e Contact work on contact film paper rapid access film and daylight film paper FILM LENGTH 15 1000 cm e Laser scanner positives on rapid access films e Halftones on rapid access films FILM THICKNESS Paper contact work 0 08 0 18 mm 0108 400 15 2 8 15 7 5 9 393 7 0 003 0 007 1 1 400 FILM PROCESSOR 15 MECHANICAL SPECIFICATIONS
48. and check that all parts are present see list in APPENDIX A and in good condition Delivered with the processor are the different parts needed for the installation and parts for minor repairs Parts delivered are specified on a packing list delivered with the processor Installation kit is delivered with the processor in a cardboard box The kit consists of different parts needed for the installation The parts are specified on a separate list included Spareparts kit is delivered in a small red box Inside is a label with list of enclosed spareparts numbers of each sparepart and sparepart order numbers Make sure that all parts are present and in good condition MECHANICAL INSTALLATION GENERAL An installation kit is included with the processor It comprises the different parts that are necessary to make the installation See APPENDIX A for further information ASSEMBLING THE STAND The machine is delivered with either an open stand or a closed stand An open stand consists of a frame with four legs A closed stand consists of 5 panels and 2 bracing profiles Assemble the stand as described in the following 0108 OPEN STAND See illustration opposite e nsert the bushings 1 into the horizontal frame parts 2 e Screw the bolts 3 into the bushings but do not tighten yet e When all of the horizontal frame parts are fitted with bolts they can be assembled with the legs 4
49. at the containers for waste chemicals B are empty Remove the top cover and condensation lid and check the level in the developer and fixer baths Add chemicals if required NOTE Make certain that the wash tank drain tube C is closed Do not operate the processor with an empty wash tank Before starting the machine wipe clean all top rollers and crossover guides Put covers back on the machine e Open external water supply valve D e Turn MAIN switch F to ON or US models with GFCI relay Turn MAIN switch F on and activate the RESET button on the GFCI relay The exhaust blower will start and the replenishment pumps may also run for a few moments qu CLOSED N T 3264 0108 Push the ON button 1 and verify that the built in lamp is lit If the ON button is pushed immediately after the machine is turned on by the MAIN switch it takes approx 10 seconds before the machine starts The solenoid valve opens to fill the wash tank with water From the factory the processor is set to Automatic mode If you want to process in Continuous mode please refer to chapter 9 Press the PROGRAM SELECTION button 7 until the lamp 8 for the desired program is lit If WAIT lamp 6 is lit and the REPLENISHMENT lamp 5 flashes low level is detected in either DEV or FIX section Press the REPLENISHMENT buttons 3 and 4 electronics automaticall
50. bove the film feed opening When film is inserted the input sensors automatically start the machine provided that the machine is switched on by the MAIN switch 1 and the ON button on the Control Box 3 0108 SHELF Fig 3 2 Daylight Cassette DEVELOPER RACK 6 See description in chapter 3 DEVELOPER SECTION The developer rack is different from the fixer and wash racks regarding roller configuration and entrance roller bearings see chapter 6 FIXER RACK 7 See description in chapter 3 FIXER SECTION The fixer rack is identical to the wash rack WASH RACK 8 See description in chapter 3 WASH SECTION The wash rack is identical to the fixer rack DRYER RACK 9 See description in chapter 3 DRYER SECTION 3 5 FILM PROCESSOR 400 15 12 13 14 15 11 10 T 1216 20 0108 3 6 FILM PROCESSOR TOP COVER 10 INTERLOCK SWITCHES 11 amp 12 The processor is equipped with 2 interlock switches Switch 11 works with the dryer cover 15 and switch 12 works with the top cover 10 If either of the covers is removed from the machine the related switch turns the machine off OVERFLOW DRAIN TUBE 13 Each bath is equipped with an overflow and drain tube In the developer and fixer sections the tubes are placed underneath the top cover 10 in the lefthand side whereas the tube in the wash section is placed through the top cover in the righthand side of
51. clips 8 which can be easily pulled out The drive shaft can be removed from the machine for using a pair of pliers cleaning or servicing see Fig 6 4 e Turn MAIN switch off and unplug the unit Before reassembling the machine you must be sure that all worm gears are placed correctly on e Remove top cover dryer cover condensation lid the shaft upper air distributing box and all racks from the madine e Reinstall the racks and make sure that the drive shaft engages the bearings on the rack ends e Remove the four screws 1 that hold the motor properly and that the worm gears mesh with the bracket drive gears on the racks e Remove the assembly by pulling it out of the bearing 2 in the tank front Fig 6 4 6 6 0108 FILM PROCESSOR 400 15 GENERAL DAILY CLEANING When using water for cleaning purposes use warm It is recommended to clean the processor each day water 35 40 C 95 104 F before you start processing Follow the procedure below e Clean the feed table with a moist cloth Do not use abrasive materials on any part of the processor e Remove and clean interior condensation lid e Drain the wash tank and close the drain tube at the end of each shift Check the level in both replenishment containers and refill if needed Empty the tanks for waste chemicals CAUTION Never cover the machine with a cloth or piece of plastic to protect it from dust as this prevents free circ
52. culates the solution to maintain a uniform temperature of the chemicals and both tanks overflow into waste chemical containers L through combined overflow and drain tubes A special lid covering the two tanks helps to reduce both condensation underneath the top cover and oxidation of chemicals The roller configuration of the DEV and FIX racks are described in chapter 6 CLEANING AND MAINTENANCE FILM PROCESSOR WASH SECTION In the wash section C residual chemicals are removed from the film material The flow of the wash water is controlled by a solenoid valve M and the water leaves the machine through the combined overflow and drain tube and into the drain The processor electronics is equipped with a programme that reduces the water consumption by 50 see chapter 9 PAR 55 Roller configuration of the WASH rack is described in chapter 6 CLEANING AND MAINTENANCE DRYER SECTION In the dryer section D the moisture is removed from the film to allow for handling immidiately after processing The dryer section consists of a centrifugal fan N with an integrated heater and two air distributing boxes one above and one underneath the dryer rack Roller configuration of the DRYER rack is described in chapter 6 CLEANING AND MAINTENANCE ak D J L U Z ag 271 5 EAL CLL XO 2 2 2 Z S OG AP T 1228 3 2 0108 FILM PROCESSOR RE
53. d the drain from the wash tank at the righthand side to a drain 0 5 2 m app 2 6 ft from the machine Make sure there is a positive fall from the machine to the drains and the hoses must not sag or form water traps See also chapter 0 ENVIRONMENTAL PROTECTION NOTE Do not connect the plastic hoses directly to the tank without the rubber fittings as the hose material can cause corrosion of the tank material FRONT oo L TO DRAIN T 3221 Fig 2 4 Water connection 2 8 Fig 2 5 Drain connections 0108 FILM PROCESSOR REPLENISHMENT HOSES The replenishment hoses are located underneath the machine NOTE SEE APPENDIX A FOR CORRECT CONNECTION OF REPLENISHMENT HOSES FRONT 400 15 EXHAUST INSTALLATION The processor is equipped with a scavenger fan to remove chemical vapours from inside of the machine The fan is placed in the righthand side underneath the dryer cover For this purpose the machine can also be connected to an external exhaust system by means of a specially designed flange which has to be connected to the dryer cover at the backside of the processor see the figure below If you wish to remove the hot air from inside of the machine also a similar connection should be made on the opposite side of the dryer cover Then connect a 100 mm 4 exhaust hose from the flanges to the external exhaust system The extra flange is not delivered with t
54. delivered are specified on a packing list delivered with the processor Installation kit is delivered with the processor in a cardboard box The kit consists of different parts needed for the installation The parts are specified on a separate list included Spareparts kit is delivered in a small red box Inside is a label with list of enclosed spareparts numbers of each sparepart and sparepart order numbers Make sure that all parts are present and in good condition 0108 Ai 400 15 2 FILM PROCESSOR 0108 FILM PROCESSOR ORDERING SPAREPARTS 400 15 Some of the spareparts shown on the iso metric drawings in chapter 8 have no sparepart number and specification The sparepart numbers and specification for those parts are listed below The page and position numbers refer to the page and position numbers used in chapter 8 Please also refer to the iso metric drawings in chapter 8 When ordering spareparts please state carefully the sparepart number the specification and the number of items wanted Send your order to your local dealer Pos No T GOO N OO 0108 8 3 8 5 8 7 Part No 19221 18861 19220 20586 11555 11554 13520 11556 12465 20611 20612 20610 20607 20603 20603 20605 20606 Continues next page Specification CLOSED STAND COMPLETE FEED TABLE DAYLIGHT CASSETTE COMPLETE FILM BASKET COVER DRYER
55. divert water to the wash section 1 FILM PATH 2 ENTRANCE GUIDE 3 CROSSOVER GUIDE DEV FIX 4 CROSSOVER GUIDE FIX WASH 5 CROSSOVER GUIDE WASH DRY SQUEEGEE ROLLERS DRYER RACK FILM GUIDE LIGHT ROLLER O T 1230 Fig 3 1 Transport Systemv 0108 3 3 FILM PROCESSOR 400 15 12 13 14 15 11 10 T 1216 20 0108 3 4 FILM PROCESSOR 400 15 MAIN COMPONENTS See illustration opposite MAIN SWITCH 1 Switches the power to the machine ON OFF ELECTRONICS DRAWER 2 The electronics drawer see description later in this chapter holds the main control electronics and the fuses for all functions The drawer is fitted with a cover inside to protect the electronics CONTROL BOX 3 The processor is operated by the Control Box See description in Chapter 4 FEED TABLE 4 The photographic material is fed into the machine via the feed table standard equipment or a daylight cassette option As shown in the figure opposite the cassette is equipped with a specially designed shelf that makes it easy to handle different sizes of imagesetter cassettes all depending on how the shelf is placed in the cassette The largest cassette that fits into the daylight cassette is an APS Micro 5 cassette See chapter 1 for daylight cassette dimensions INPUT SENSOR 5 2 input sensors are placed at the processor entrance They are marked with arrows a
56. e motor runs constantly 9 6 04 MODE NORMAL OR TEST WARNING SERVICE PERSONNEL ONLY With this parameter you are able to enter the TEST PROGRAMS described later in this chapter 05 STAND BY SPEED DEV TIME The stand by speed can be changed if necessary 06 PROGRAM 01 02 03 OR 04 The different programs dev times and replenish rates can either be selected on the Control Box display or with this parameter 07 MODE AUTO OR CONT The processor operates in 2 different modes Automatic or Continuous In Automatic mode the processor starts up from stand by mode when a film is entered and shortly after the film exits the machine returns to stand by In Continuous mode the machine is started up constantly 08 FILM TRANSPORT CONTROL CAUTION Do not change this parameter to 01 as the processor is NOT equipped with an output sensor 09 SERVICE PARAMETERS If you change the status of this parameter from 00 to 01 the Level 2 parameters parameters not marked with a bullet in the lists becomes available 10 TEMP SETTING DEV BATH 11 TEMP SETTING FIX BATH 12 TEMP SETTING DRYER SECTION NOTE If value in PAR 13 is the same or higher than the value in PAR 12 the dryer heater will not turn on 0108 FILM PROCESSOR 13 MIN DRYER TEMP SETTING STAND BY In stand by the processor will keep the dryer temperature between the value set in this parameter and the value set in 12 When the dryer reaches
57. ed area CALCULATION Calculate the replenishment using the following formula Wp IS Rs Replenishment set value in ml m Replenishment in ml m as recommended by the supplier based on the average exposed area and chemistry and film type Wf Current film width in mm Wp Processor width in mm IS Number of input sensors activated Rs Rr where The calculated replenishment settings are set in the parameters 15 16 25 26 35 36 45 and 46 0108 DISPLAY OF REPLENISHMENT VALUES The diagram opposite shows the connection between the actual replenishment values and the read out on the display 9 11 400 15 FILM PROCESSOR TEST PROGRAM WARNING SERVICE PERSONNEL ONLY The PCB GCB 1 equipped with a number of test programs for servicing purposes See list of Sub test programs later in this chapter ENTERING TEST MODE e Change value in PAR 09 to 01 to enter Level 2 parameters e Step back to parameter 04 The display will show e Enter Test mode with the VAL UP button The display will show and then it changes to which is the Test mode format e Sub test now be chosen with PAR UP and PAR DOWN buttons 9 12 DISPLAY FORMAT IN TEST MODE XX Sub test program XX not implemented XX Sub test program XX is activated XX 0 Sub test program has status 0 Output is OFF input non active XX 1 Sub test program XX has status 1 Output
58. en and that the drain tube is closed see chapter 3 NOTE When the tanks are empty and have to be filled do this from suitable containers as it is quite time consuming to fill the whole tank using the pumps 0108 400 15 LOW LEVEL REPLENISHMENT LAMP 5 If low level is detected in the DEV or FIX section this lamp flashes this case the WAIT lamp 6 is also lit When one or both of the replenishment pumps run to reestablish the correct level the lamp is lit constantly and it turns off when the correct level is reached If the correct level has not been reestablished within 20 minutes the pump stops and the lamp starts to flash again See also explanation for item 3 and 4 WAIT LAMP 6 This lamp is lit if any of the following situations occur f one or both film feed sensors are activated e flow level is detected in either DEV or FIX bath In this case also the LOW LEVEL REPLENISH MENT lamp 5 flashes e If film is jammed At the same time also the PROGRAM INDICATOR LAMPS 8 will flash in succession e The WAIT lamp flashes if the temperature in the DEV section deviates with more than 1 5 C 2 7 F from the preset value or if temperature FIX section is more than lower than the preset value the X value 1 adjustable see chapter 9 PAR 51 4 3 FILM PROCESSOR 400 15 T 2123 0108 4 4 FILM PROCESSOR PROGRAM SELECTION BUTTON 7 The electronics facilitates
59. er film When the film exits verify that the processor goes into stand by mode after 15 30 seconds See chapter 3 STAND BY MODE 400 15 PROCESSING FROM IMAGESETTER CASSETTES See illustrations opposite and below Check the film paper curl see chapter 9 Verify that the processor is not busy WAIT lamp 6 not lit Open the cassette cover 9 Adjust the shelf 10 to fit the imagesetter cassette size or remove it whatever is necessary Select processing program by means of the PROGRAM SELECTION button 7 The lamp 8 shows which program is active at any time Place the cassette 11 in the daylight cassette and enter the film paper max 3m 12 into the processor until it engages the drive system The input sensors start the processor and the WAIT lamp 6 is lit indicating that the machine is busy The input roller 13 ensures that the material enters the machine without scratches Close the cassette cover 9 and do not open until the WAIT lamp 6 turns off When the WAIT lamp turns off the machine is ready to process from another cassette 0108 5 11 FILM PROCESSOR 400 15 0108 5 12 FILM PROCESSOR SHUT DOWN PROCEDURE See illustration opposite e Push the OFF button 2 The exhaust fan and the time replenishment circuits will still work e o shut down the machine completely turn the MAIN switch F off If time replenishment is wanted do NOT tu
60. ette and all covers 0108 400 15 T 3306 Fig 6 2 6 3 400 FILM PROCESSOR 15 Gd 54060000 DRYER T 1249 PART NO 23975 PUR D30 MATTED LIGHT cias IE PART NO 23977 PUR D30 MATTED HEAVY SHORT WHITE TAP PART NO 23979 RUBBER D30 SHORT STEEL TAP PART NO 23980 RUBBER D30 LONG STEEL TAP PART NO 23978 PUR D30 MATTED LIGHT LONG STEEL TAP 6 4 0108 FILM PROCESSOR ROLLERS When racks and rollers have been removed from the machine for cleaning or servicing purposes it is very important that they are reinstalled in their correct positions again The illustration opposite shows the type part no and correct position of each roller 0108 400 15 SPECIAL BEARINGS When reinstalling the roller pairs in the racks after cleaning etc be very careful that the bearings are locked properly in the respective slots as indicated in the figure below The roller pair at the processor entrance in the developer rack is different from the rest as it is equipped with springloaded bearings Only DEV rack entrance T 3289 Fig 6 3 Roller bearings 6 5 400 FILM PROCESSOR 15 REMOVING THE DRIVE SHAFT e All gears are mounted on the drive shaft by means of
61. everse order NOTE Make sure that the bearings catch the drive shaft and the drive gears mesh with the worm gears NOTE If the bath contains chemicals when the rack is inserted lower it very careful to avoid that chemicals flow over into the other tanks Extra caution should be taken to avoid that fixer splashes into the developer section 6 2 FILM PROCESSOR T 3263 Fig 6 1 0108 FILM PROCESSOR REMOVING THE DRYER RACK When the dryer rack has been removed from the processor it is very important that it is reinstalled properly Remove and reinstall according to description below See the figure opposite Remove top cover condensation lid and dryer cover STEP 1 Stand on the rear side of the machine On the upper dryer cassette A is a knob B on the righthand side Press the knob down and turn it 90 counterclockwise Remove the upper dryer cassette by lifting it up a little and pull it to the right out of the flange C STEP 2 Push the dryer rack to the right in order to release the bearings and gears from the drive shaft D and lift it out of the processor After cleaning it is very important that the dryer rack is installed properly according to step 3 STEP 3 Place the rack in the processor and hold it up to the wash tank wall E Then push it to the left F until the bearings catch the drive shaft and the gears mesh with the worm gears Reinstall upper dryer cass
62. he processor but can be ordered seperately ask your local dealer NOTE When connecting the machine to an external exhaust system the exhaust rate should be adjusted to max 15m3 h 530 ft3 h Otherwise it can be difficult to maintain correct working temperatures and the expension of chemicals may increase unnecessarily 2 UM u I T 1221 Na Fig 2 6 Replenishment hoses 0108 Fig 2 7 Exhaust flange 2 9 400 15 FILM PROCESSOR ELECTRICAL INSTALLATION MAIN POWER OUTLET TECHNICIANS ONLY The electrical installation must be made according to local regulations If not already there a main power outlet should be installed in the room next to the machine The requirements are as specified in chapter 1 MODIFICATION FOR TRANSFORMER If the machine is installed in countries where the voltage is different from 230V the following modification has to be made in the electronics drawer for Transformer M1 See the figure below Disconnect power cord e Locate terminal block on the noise filter PCB Reconnect the wires according to information below If the voltage is 200 or less Mount the red wire in the position of the white wire and vice versa If the voltage is 240 or more Mount the yellow wire in the position of the white wire and vice versa Fig 2 8 2 10 0108 FILM PROCESSOR MAIN POWER CONNECTION USA MODELS
63. ian Replace defective sensor see chapter 6 Change value in PAR 57 to 00 see chapter 9 Call Service Technician Replace fuse see chapter 3 Correct value in PAR 10 see chapter 5 and chapter 9 Call Service Technician Replace heater element Replace temperature sensor Correct value in PAR 10 see chapter 5 and chapter 9 Call Service Technician Replace defective sensor 7 3 400 FILM PROCESSOR 15 PROBLEMS WITH THE PROCESSOR SYMPTOM FIXER IS NOT HEATING UP LEVEL LAMP NOT LIT FIXER OVERHEATS DRIVE MOTOR DOES NOT RUN NEITHER IN AUTO NOR IN CONT MODE DRIVE MOTOR RUNS BUT NO FILM TRANSPORT DEVELOPER AND OR FIXER CIRCULATION PUMP DOES NOT RUN PUMPS RUN BUT NO CIRCULATION 7 4 PROBABLE CAUSE Fuse F503 blown Parameter for FIX heating set too low Electronics defective Heater element defective Temperature sensor defective Parameter for FIX heating set too high Electronics defective Temperature sensor defective Fuse F512 blown Drive motor defective Electronics defective Defective gear on drive motor rollers or drive shaft Material jammed inside the machine Fuse F506 blown Low level in DEV and or FIX section Pump defective Pump inlet blocked Circulation hose blocked REMEDY Replace fuse see chapter 3 Correct value in PAR 11 see chapter 5 and chapter 9 Call Service Technician Replace heater element Heplace tempe
64. ical diagram for the processor is on next page 0108 7 WHITE BROWN GREEN YELLOW GREY PINK BLUE BLACK LILAC GREY PINK BLUE RED WHITE GREEN BROWN GREEN WHITE YELLOW YELLOW BROWN CONTROLBOX GTB04 X801 TIMER OPTIONAL OUTPUT FOR SELV OUTPUT FOR SELV RECIPI MERRILL ICI LC IQ IL O LIBI LII IIS FETTE TRETEN NEM E MIS O AGS E SMS S MEQUE E E E MENSES 514 512 516 LO LO x gt lt s d 2 m YELLOW GREEN Haizeaz x 499 2 2982322 313 gt a MOTOR SUPPLY PLACK MOTOR o BLUE raig 26VAC LIVE t 3 r 26VAC 0 BLACK F511 24 LIVE u ou gt lt a 24VAC 0 Oy BLUE D lt QU F510 i E 18VAC LIVE CR 20 O O 18VAC 0 O E O 9 M I W TR PRIM WHITE o o CE OF CE g m 5 3 D504 gt gt o BLACK ETE 1 I Dn q Y ANZ NY N F 508 Wim DEV REPL RED WHITE FIX REPL BROWN CIRC BLUE RED ORANGE DRY FAN RED DEV HEAT BROWN ORANGE FIX HEAT BLACK BROWN LIVE 1 BLACK NEUTR 1 BROWN LED LOW LEVEL DRY HEAT KF WASH BLACK HK FIX RED 2 LIVE 2 gt e BLACK NEUTR 2 uEDENTRYLEFT HF LEDREWASH DRY HEAT 2
65. isted the 18 different parameters you are able to adjust The 18 parameters and their adjusting ranges are listed below PAR Parameter VAL Value NOTE Even though the drawer is fitted with a cover to protect the electronics from chemicals if spilled always remember to close the drawer when adjustments have been made Conditions before making adjustments The processor must be switched ON by the MAIN switch PAR ADJUSTMENT OF Developer temperature Fixer temperature Dryer temperature Dev time Program 1 Dev repl rate Program 1 Fix repl rate Program 1 Dev time Program 2 Dev repl rate Program 2 Fix repl rate Program 2 Dev time Program 3 Dev repl rate Program 3 Fix repl rate Program 3 Dev time Program 4 Dev repl rate Program 4 Fix repl rate Program 4 Dev Oxi Time replenishment Fix Oxi Time replenishment Wash water 400 15 MAKING ADJUSTMENTS See illustration opposite e Pull out the electronics drawer until it locks Use the red selection buttons 2 PAR to choose the parameter in which you want to change the setting The parameter number is indicated on the left side of the display 1 and the current value is indicated on the right side As an example the illustration opposite shows that the value for parameter 24 Dev time Program 2 is currently 50 sec Now use the green selection buttons 3 VAL to change the value The values are changed in steps as i
66. livered with When ordering spareparts please state carefully the the machine as well as a list of the Installation Kit sparepart number the specification and the number and the Spareparts Kit of items wanted If though a certain sparepart is not specified in this chapter see APPENDIX A ADDITIONAL SPAREPARTS NOTE If the processor is part of an OnLine installation some partnumbers may be different from those mentioned in this manual Please see OnLine manual for additional and or changed partnumbers DEALER INFORMATION RECOMMENDED SPAREPARTS On the right side of the spare parts lists is a column of numbers indicating the minimum of the part we recommend the dealer to have in stock if service obligation is for 10 machines ISO METRIC DRAWINGS AND SPAREPARTS ON THE FOLLOWING PAGES ARE THE ISO METRIC DRAWINGS WITH SPAREPARTS AND PART NUMBERS 0108 8 1 FILM PROCESSOR 400 15 COMPLETE MACHINE 0108 8 2 FILM PROCESSOR 400 15 SPAREPARTS COMPLETE MACHINE Pos No Part Specification Rec Spares 1 SEE APPENDIX A 2 SEE APPENDIX A 3 SEE APPENDIX A 4 SEE APPENDIX A 5 15271 SCREW M4X12 PZD 6 23987 EXHAUST FLANGE 7 SEE APPENDIX 8 SEE APPENDIX 9 SEE APPENDIX 10 25420 LOCKING PIN 11 23951 ROLLER CASSETTE D22X469 5 12 12471 SHELF CASSETTE 13 14471 SPRING RIGHT CASSETTE 14 14470 SPRING LEFT CASSETTE 15 11557 CASSETTE BOTTOM 16 SEE APPENDIX 17 34020 STOPPER CASSETTE 18 19 20 21 22
67. me e Let the pump suck from a graduate containing min 1 liter e Change value PAR 17 from 00 to 01 to make the developer activator replenishment pump run The pump will give 20 pump cycles in 1 minute In a cycle the pump will pump for 1 sec and pause for 2 sec The pump can be stopped within this period by changing value from 01 to 00 Check the volume of liquid pumped from the graduate and change the value in PAR 18 to this value 19 START FIX REPL CALIBRATION 20 FIX REPL CALIBRATION VALUE Use these parameters to calibrate the electronics to the actual pumping volume Let the pump suck from a graduate containing min 1 liter e Change value in PAR 19 from 00 to 01 to make the fixer stabilizer replenishment pump run The pump will give 20 pump cycles in 1 minute In a cycle the pump will pump for 1 sec and pause for 2 sec The pump can be stopped within this period by changing value from 01 to 00 e Check the volume of liquid pumped from the graduate and change the value in PAR 20 to this value 21 OPEN VALVE AT LOW LEVEL In case the wash level sensor is used as level sensor in the replenishment containers the water valve can be switch off in this parameter 9 7 400 15 22 DISPLAY TURNAROUND In cases where the GCB board is placed upside down it is possible to turn around the text in the display by changing the value to 01 23 CIRCULATION STOP This parameter stops the circulation when input
68. ndicated in the list below NOTE Values can be changed at any time during operation Once selected the values are retained in memory by the electronic control even when the processor is switched off 20 40 68 104 F 20 40 68 104 F 20 70 68 158 F 15 60 sec 0 990 ml m2 0 92 07 cc ft2 10 ml 0 93 cc 0 990 ml m2 0 92 07 cc ft2 10 ml 0 93 15 60 sec 1 sec 0 990 ml m2 0 92 07 cc ft2 10 ml 0 93 0 990 ml m2 0 92 07 cc ft2 10 ml 0 93 cc 1 1 2 F 1 1 2 F 5 C 9 F 0 990 ml m2 0 92 07 cc ft2 10 ml 0 93 cc 0 990 ml m2 0 92 07 cc ft2 10 ml 0 93 cc 15 60 sec 1 sec 0 990 ml m2 0 92 07 cc ft2 10 ml 0 93 cc 0 990 ml m2 0 92 07 cc ft2 10 ml 0 93 cc 0 600 ml h cc h 20 ml 20 cc 0 600 ml h cc h 50 or 100 5 15 400 FILM PROCESSOR 15 5 16 0108 FILM PROCESSOR 400 15 6 CLEANING AND MAINTENANCE GENERAL Performing maintenance regularly reduces the DRIP TRAY possibilities of equipment failure and the loss of processing quality Only one person should be responsible for performing the preventive maintenance programme That person should be familiar with the equipment as well as its operational characteristics and maintenance requirements The processor is equipped with a specially designed drip tray for carrying away racks ect for cleaning See chapter 3 MAIN COMPONENTS A periodic major clean up of the equipmen
69. o the machine before changing a fuse All fuses for the heaters pumps and motors etc are placed on the PCB GCB except for the dryer heater fuse F1 This fuse 5 is placed through the right side panel of the drawer See list of fuses in FUSES later in this chapter DRAWER LOCK The electronics drawer is fitted with a special lock 6 Under normal operating conditions the electrical drawer can only be pulled out partially If it becomes necessary to change a fuse push the lock and so the drawer can be pulled all the way out CAUTION Never leave the drawer open This is to protect the electronics from chemicals if spilled 3 9 400 15 INLINE GFCI RELAY Some US models are equipped with a GFCI box Ground Fault Circuit Interrupter The GFCI box is mounted on the power supply cable 3 10 FILM PROCESSOR Fig 3 4 0108 FILM PROCESSOR STAND BY MODE This manual will often refer to stand by mode of the processor This is when the processor is started as described in chapter 5 DAILY START UP and when no program has been activated In stand by mode e transport mechanism operates at min speed see chapter 1 in order to avoid crystallization of chemicals on rollers and guides e The wash water solenoid valve is closed e dryer section works to keep the temperature within a fixed range See chapter 9 PAR 12 and 13 The processor automatically goes into stand by m
70. ode 15 30 seconds after the film has left the dryer section when in Automatic mode see PROCESSING MODES 0108 400 15 PROCESSING MODES The processor operates in one of two modes Automatic or Continuous From the factory the processor is set to Automatic mode To switch from Automatic mode to Continuous the value for parameter 07 must be changed from 00 to 01 see chapter 9 In Automatic mode when film is fed the input sensors start the machine and e he transport mechanism resumes the operating speed specified in the selected program wash water solenoid valve opens to let in water dryer heater element is controlled by the dryer temperature control e When the film has left the dryer section the machine returns to stand by operation after 15 30 sec Time depends on film speed In Continuous mode the processor functions exactly as in Automatic mode except that it never enters the stand byt mode 3 11 400 15 fuses below are located the electronics drawer FILM PROCESSOR FUSES Fuse Fuse for Type Dimension Part No Heater dryer section 10 6 3 x 32 mm fast 16079 lt Heater fixer bath 6 3 x 32 mm fast 5534 lt Heater developer bath 5A 6 3 x 32 mm fast 5594 72 m Blowers section 1A 6 3 x 32 mm fast 5671 m lt Circulations punp 1A 6 3x 32 mm fast 5671 LL A 5 Replenishment pump FIX 0 5A
71. programming of 4 different programs with different developing times and DEV and FIX replenishment rates The built in lamp is lit when the machine is switched on by the ON button 1 By pressing the PROGRAM SELECTION button the suitable program 1 2 3 or 4 for the present job can be selected and the matching lamp 8 is lit If the operator attempts to change processing program within the first half of the running program the indicator lamps for all 4 programs will flash twice to indicate that a change of program is not possible PROGRAM INDICATOR LAMPS 8 See explanation for PROGRAM SELECTION button 7 When the machine is turned on by the ON button 1 the lamp for the latest employed program will be lit The values for the different programs can be written on the panel to the right of the indicator lamps using a spirit marker NOTE The PROGRAM INDICATOR LAMPS 8 will flash in succession if a film is jammed in the processor At the same time also the WAIT lamp is lit 0108 400 15 THE GFCI BOX See chapter 5 OPERATING PROCEDURES for detailed description of the GFCI relay buttons 4 5 400 FILM PROCESSOR 15 4 6 0108 FILM PROCESSOR 400 15 5 OPERATING PROCEDURES GENERAL After the installation is finished see chapter 2 Turn power off before commencing with the INSTALLATION the initial start up procedure can start up procedure be carried out 0108 5 1 FILM PROCESSOR 40
72. rature sensor Correct value in PAR 11 see chapter 5 and chapter 9 Call Service Technician Replace defective sensor Replace fuse see chapter 3 Replace defective motor Call Service Technician Heplace any defective worm or gear see chapter 6 Check that all rollers move freely and that no films are jammed in the sections Replace fuse see chapter 3 Push replenishment buttons see chapter 5 Replace pump Clean inlet Clean hose 0108 FILM PROCESSOR 400 15 PROBLEMS WITH PROCESSED MATERIAL SYMPTOM PROBABLE CAUSE FILM IS NOT COMPLETELY DRY Machine runs too fast THE FILM LOOKS MILKY I E WHITISH AREAS AT RANDOM OVER THE FILM THE FILM HAS TOO LOW DENSITY ALTHOUGH EXPOSURE IS CORRECT AND FILM NOT TOO OLD FILM HAS STRIPES LENGTHWISE OR CROSSWISE 0108 Dryer section malfunctioning Dryer temperature set too low Fixer needs hardener The fixing is insufficient Fixer too old or weak Fixer too cold Water runs from the wash setion into the fixer section where it cools and dilutes the fixer Developer is exhausted Developer is too cold Developing time is too short Replenishment insufficient Circulation pump in developer does not run Defective or dirty rollers or guides REMEDY Try a programme with longer dev time See pages 7 2 and 7 3 Correct value in PAR 12 see chapter 5 and chapter 9 Add hardener to the fixer Check mixture Cor
73. rect value in PAR 16 26 36 46 or 53 see chapter 5 and chapter 9 Change fixer Correct value in PAR 11 see chapter 5 and chapter 9 Check fixer heater function Check that the water drain hose is not clogged or forms a water trap Change developer Correct value in PAR 10 see chapter 5 and chapter 9 Check developer heater function Try a program with longer dev time Correct value in PAR 15 25 35 45 or 52 see chapter 5 and chapter 9 See page 7 4 Take the rollers and guides out inspect and wash them see chapter 6 Rollers and guides with dents or other marks must be changed 129 400 15 FILM PROCESSOR PROBLEMS WITH PROCESSED MATERIAL SYMPTOM FILM HAS A TENDENCY TO STICK IN THE WET OR DRY SECTION FILM HAS A GREY FOG FILM HAS A DICHROIC FOG 7 6 PROBABLE CAUSE Rollers or guides out of position or dirty Fixer too old Fixer needs hardener Fixer exhausted Fixer in developer Developer is drawn into fixer REMEDY Check rollers and guides for correct position see chapter 6 fixer Add hardener Correct value in PAR 16 26 36 46 or 53 see chapter 5 and chapter 9 Clean the developer tank developer rollers and change the developer Clean the fixer tank fixer rollers and chanoe the fixer 0108 FILM PROCESSOR 400 15 8 ORDERING SPAREPARTS PARTS DELIVERED ORDERING SPAREPARTS In APPENDIX A is a list of the parts de
74. rn the MAIN switch off e Close the external water supply valve D Open the wash tank drain tube C by turning it 90 counterclockwise NOTE If the processor will not be operated for 6 hours or more the wash tank should be drained This prevents growth of algea and thereby a consequent reduction in processing quality It is recommended to drain the wash tank at least once every 24 hours NOTE If the processor is placed in a room together with a typesetter or other sensitive electronic equipment the chemical vapours from the processor should be removed by an external exhaust system see chapter 2 as the vapours can ruin the equipment 0108 400 15 5 13 400 FILM PROCESSOR 15 PRG 2 PRG 3 PRG 4 14 24 34 44 SEC UK 15 25 35 45 CC FT2 19 26 236 gt CCI D ERST DEN PARAMETER W HLEN DANN DER WERT F F FR SELECTIONNER LE c F PARAMETRE PUIS CHANGER LA VALEUR ML H CC H ML H CC H ESp PRIMERO ELEGIR EL PARAMETRO FIRST CHOOSE PARAMETER THEN CHANGE THE VALUE 50 100 50 100 Y LUEGO CAMBIAR EL VALOR T 2129 5 14 0108 FILM PROCESSOR ADJUSTMENTS NOTE ADJUSTMENTS SHOULD ONLY BE CARRIED OUT BY QUALIFIED PERSONNEL It is possible to adjust the settings of the speed temperature and replenishment values Pull out the electronics drawer until it locks and the panel shown on the illustration opposite appears On the panel are l
75. s No Part Specification Rec Spares 27510 RACK DRYER COMPLETE 1 25401 LOCK PUSH 2 11563 CABINET DRYER 3 12459 PLATE SIDE RACK 4 15269 SCREW M4X8 5 15276 SCREW D4X25 6 27708 GEARS DRYER RACK 7 4002 GEAR Z34 10 8 17683 GEAR Z34 W SCREW 1 9 18964 GEAR Z29 W SCREW 4 10 12458 BEARING DRIVE SHAFT 11 4146 BEARING OVAL 12 4123 BEARING 13 4105 STOPPER 010 17 5 7 5 14 23975 ROLLER PUR D30X412 5 MT Ll SHT 15 23978 ROLLER PUR D30X410 MT LI LT 16 23979 ROLLER RUBBER D30X410 SHT 17 23977 ROLLER PUR D30X412 5 MT H SHT 18 23980 ROLLER RUBBER D30X410 LT 19 14459 GUIDE SUSPENSION L 424 3 20 14440 SPACER D8X423 5 21 54917 GUIDE MODULE ENTRANCE DRYER 22 23957 BRACKET GUIDE ENTRANCE DRYER 23 18963 GUIDE ENTRANCE DRYER 24 14460 TRAY DRIP 25 15274 SCREW D4X14 26 12460 27 16680 DRYER 1500W 28 16887 FAN CENTRIFUGAL DRYER 1 29 23974 PLATE AIR 30 23959 BAR SENSOR DRYER 0108 8 23 FILM PROCESSOR 400 15 DRYER SECTION 0108 8 24 FILM PROCESSOR 400 15 SPAREPARTS DRYER SECTION Pos No Part Specification Rec Spares 31 34034 SPACER DRYER RACK 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 0108 8 25 FILM PROCESSOR 400 15 T866 ELECTRONICS CABINET 0108 8 26 FILM PROCESSOR 400 15 SPAREPARTS ELECTRONICS CABINET Pos No Part Specifications Rec Spares 1
76. sh slot is opened by mistake To turn off this function set value to 01 If value in PAR 08 is 01 the FILM TRANSPORT CONTROL function will still be active 51 LOW TEMPERATURE ALARM FIXER Adjust this parameter to set the desired window for the fixer stabilizer low temperature alarm Ex If the fixer stabilizer temperature is preset to 40 C and window is set to 8 C the fixer stabilizer temperature alarm will not turn on until the temperature is below 32 C 52 OXY DEV TIME REPLENISHMENT 53 OXY FIX TIME REPLENISHMENT The time replenishment circuits adds chemicals to the baths in fixed intervals to retain the chemical activity and thereby the processing quality of the machine The circuits are activated constantly If the value in PAR 5 is changed to 00 the circuits are only activated in stand by periods 54 REPL PULSE WIDTH TIME This value indicates the duration of each pumping period NOTE If this value is changed the settings of the replenishment parameters might not be correctly obtained 0108 FILM PROCESSOR 55 WASH DUTY CYCLE When the setting is 5096 the water solenoid valve opens just before the film enters the wash section and in this case it only opens for 30 seconds per minute When the setting is 10096 the valve opens when the input sensor is activated and closes when the processor returns to stand by mode 56 PROCESSOR SIZE 01 08 By varying processor sizes this value is changed to obtain
77. t is important to maintain the processing quality and reliability of the machine This clean up should be performed either monthly or after processing app 1000m 10 000 ft of film The major clean up procedure can be performed in 2 to 4 hours depending on the condition of the machine and on the proficiency of the person cleaning it WARNING Personnel performing any maintenance or clean up must familiarize themselves with the SAFETY INSTRUCTIONS and ENVIRONMENTAL PROTECTION described in Chapter 0 before attempting any of these procedures WARNING Be sure to disconnect electrical power before performing any cleaning or maintenance 0108 6 1 400 15 REMOVING WET RACK When cleaning and maintaining the processor it will be necessary to remove the racks from the processor Remove and reinstall the racks properly according to the following description See the figure opposite e Turn the MAIN switch off e Remove top cover and condensation lid STEP 1 Place the drip tray A across the machine as close to the bath as possible e Grab the rack in the handle opposite the drive shaft and tilt it upwards while the bearings are still resting on the drive shaft B e Hold the rack in this position for a few seconds while chemicals drip off e STEP 2 Lift the rack off the drive shaft and place it on the drip tray A Carry the tray and rack away for cleaning etc Reinstall the rack in the r
78. te the interlock switches Otherwise you will not be able to start the processor Insert power plug into wall socket Open external water supply valve D Turn the MAIN switch F to ON or US models with relay Turn the MAIN SWITCH F on and actiavate the RESET button on the relay The red indicator on the GFCI relay will light up Push the ON button 1 The indicator lamp 8 for the latest employed program will be lit If the ON button is pushed immediately after the machine is turned on by the MAIN switch it takes approx 10 seconds before the machine starts The solenoid valve opens to fill the wash tank with water If the WAIT lamp 6 flashes the developer or fixer have not yet reached the correct temperature Wait until this lamp turns off Normal warm up time will be approx 30 minutes Run some sheets of film through the machine to clear the rollers of impurities The machine is now ready for processing 5 3 FILM PROCESSOR 400 15 0108 5 4 FILM PROCESSOR 400 15 PROCESSING PROGRAMS The electronics holds 4 programs 1 2 3 and 4 in which you can set 4 different developing speeds and replenishment rates for different types of processing jobs The program values are set in PAR 14 15 16 24 25 26 34 35 36 44 45 and 46 as described in MAKING ADJUSTMENTS later in this chapter and in chapter 9 0108 35 FILM PROCESSOR 400 15 0108 5 6 F
79. ter 9 Call Service Technician Replace fuse see chapter 9 Replace defective relay 0108 FILM PROCESSOR 400 15 PROBLEMS WITH THE PROCESSOR SYMPTOM DRYER BLOWER AND HEATER DO NOT WORK DEVELOPER AND OR FIXER REPLENISHMENT PUMPS WORK BUT NO REPLENISHMENT DEV PUMP DOES NOT WORK FIX PUMP DOES NOT WORK PUMPS WORK BUT ONLY IN MANUAL REPLENISHMENT SYSTEM WORKS ALTHOUGH NO MATERIAL IS PASSING THE SENSORS MACHINE IS IN AUTOMATIC MODE DEVELOPER IS NOT HEATING UP WAIT LAMP AND LEVEL INDICATOR LAMP NOT LIT DEVELOPER OVERHEATS 0108 PROBABLE CAUSE Fuse F1 and or F505 blown Electronics defective Replenishment containers empty Replenishment hoses blocked e Pump valves clogged or defective Pump defective Fuse F508 blown Pump defective Fuse F507 blown Electronics defective Input sensor defective Time replenishment circuits are ON PCB defective Fuse F504 blown Parameter for DEV heating set too low Electronics defective Heater element defective Temperature sensor defective Parameter for DEV heating set too high Electronics defective Temperature sensor defective REMEDY Replace fuse see chapter 3 Call Service Technician Hefill containers Clean hoses Clean valves see chapter 6 Replace defective parts Replace fuse see chapter 3 Replace defective parts Replace fuse see chapter 3 Call Service Technic
80. th a special testing strip Ask your local specialist for application of testing strip CHECK OF OXIDATION REPLENISHMENT If the processor is left in stand by for longer periods this feature can be used At the start of a new working period check the activity of the developer as described and adjust the TIME REPLENISHMENT RATE correspondingly DEV PAR 52 FIX 53 see chapter 4 and chapter 9 0108 400 15 CLEANING OF VALVES IN THE REPLENISHMENT PUMPS NOTE SERVICE TECHNICIANS ONLY If a replenishment pump ceases to function properly let it suck some luke warm water in order to clear the valves of chemicals If this does not help take the pump apart and clean both of the small valves see the figure below in warm water Reinstall the valves and make sure that they are placed correctly for free unobstructed flow VALVE E INLET NOZZLE Fig 6 6 Replenishment pump DEVELOPER FILTER Some processors are equipped with a developer filter Cleaning of the developer filter is described in a separate manual delivered with the processor 6 9 400 15 CLEANING CIRCULATION NOTE SERVICE TECHNICIANS ONLY If a circulation pump ceases to function properly clean the pump following the description below See the figure below e Remove top cover and condensation lid Empty the tank and remove the rack Dismount the cover to the right of the wet sections
81. the correct outputs as set in PAR 15 16 25 26 35 36 45 46 57 OXY REPLENISHMENT IN PROCESS This parameter enables you to select whether the time replenishment circuits PAR 52 53 should be ON constantly or only in stand by mode 59 UNITS Select the set of units in which you want the values to be displayed The EUR setting 00 will display the values and ml m The US setting 01 will display the values in F and Gert The US setting 02 will display the values in F and cc inch 63 CURRENT SOFTWARE VERSION Displays the current software version and is for service information only 64 ACTUAL TEMP DEV BATH 65 ACTUAL TEMP FIX BATH 66 ACTUAL TEMP DRYER SECTION Display the actual temperatures in the respective sections 0108 400 15 DISPLAY FORMAT IN NORMAL MODE Parameter XX is preset to value YY Values 100 Parameter XX is preset to value YY Values 100 Values 100 in USA mode are displayed with 1 decimal Flashing Parameter XX currently has the the value YYY PAR 64 65 and 66 Values 100 are displayed with 1 decimal e g 43 3 is displayed 433 93 400 FILM PROCESSOR 15 ml m cc ft Display cc inch Display ml m cc ft Display cc inch Display 0 0 00 0 00 500 46 50 465 0 320 3
82. the lower part backwards Lower the rail to get the sensors free of the tank wall Disconnect the plug at the left side of the sensor Replace the sensor and remember to connect the plug again Mount the sensor rail in the opposite order 0108 Close drain tube fill section with developer see chapter 5 INITIAL START UP and carefully insert the rack in the section Put back all covers on the machine turn MAIN switch on and push ON button on the Control Box Check function of new sensor B A DEV NSECTION T 3285 Fig 6 8 6 11 400 15 REPLACING A FUSE NOTE AUTHORIZED PERSONNEL ONLY The fuses for the various functions are all placed in the electronics drawer The fuses for the power supply transformer bath heaters pumps and motors are placed on the PCB GCB through the cover The dryer heater fuse F1 is placed through the right side panel of the drawer and the fuse F15 for the exhaust blower is placed on the small circuit board PCB GSBO01 underneath the drawer cover See chapter 3 FUSES for more information about the fuses In order to change a fuse do the following e Turn MAIN switch off e Push the OFF button on the control panel e Pull the electronics drawer halfway out until it locks then release the lock and pull the drawer all the way out Locate the fuse you want to replace Turn the fuseholder 90 counterclockwise and pull it out e To
83. the value set in PAR 12 is stops and starts again when temperature has dropped to the value set in PAR 13 14 SPEED DEV TIME PROGRAM 01 24 SPEED DEV TIME PROGRAM 02 34 SPEED DEV TIME PROGRAM 03 44 SPEED DEV TIME PROGRAM 04 NOTE The preset values of the parameters 15 16 25 26 35 36 45 46 52 and 53 are only correctly obtained if the actual pumping volumes are known by the software See also explanation for PAR 17 18 19 20 and 56 15 REPL RATE DEV BATH PROGRAM 01 25 REPL RATE DEV BATH PROGRAM 02 35 REPL RATE DEV BATH PROGRAM 03 45 REPL RATE DEV BATH PROGRAM 04 See explanation for PAR 16 26 36 and 46 16 REPL RATE FIX BATH PROGRAM 01 26 REPL RATE FIX BATH PROGRAM 02 36 REPL RATE FIX BATH PROGRAM 03 46 REPL RATE FIX BATH PROGRAM 04 The automatic replenishment system adds developer activator and fixer stabilizer to the tanks to compensate for chemicals expended during processing On the basis of the preset dev time and the number of input sensors activated the electronics calculates the length of the pause periods between each pumping cycle to obtain the correct amount of replenishment See also 54 See CALCULATING THE REPLENISHMENT later in this chapter for determination of the correct replenishment settings 0108 400 15 17 START DEV REPL CALIBRATION 18 DEV REPL CALIBRATION VALUE Use these parameters to calibrate the electronics to the actual pumping volu
84. thorized personnel Explanation NOTE The operator should observe and or act according to the information in order to obtain the best possible function of the equipment CAUTION The operator must observe and or act according to the information in order to avoid any mechanical or electrical damage to the equipment WARNING The operator must observe and or act according to the information in order to avoid any personnel injury AUTHORIZED PERSONNEL Some notes cautions and warnings refer to Authorized personnel or Service Technician like the example below NOTE Authorized personnel only NOTE Call service technician Explanation Authorized personnel Persons inside your company who are familiar with all the processors functions change in programs and maintenance Service Technician Service personnel from your local dealer who is trained in servicing the film processors 0 4 0108 FILM PROCESSOR 400 15 TABLE OF CONTENTS a PAGE GENERAL 0 2 GENERAL INFORMATION 0 2 IMPORTANTI 0 3 SILVERRECOVERY 0 3 WARNINGS CAUTIONS AND NOTES 0 4 AUTHORIZED PERSONNEL 0 4 TABLE OF CONTENTS 0 5 TABLE OF CONTENTS
85. ulation around the machine and can lead to overheating and increased condensation 0108 6 7 400 15 WEEKLY CLEANING CAUTION Never use any hard tools or abrasive materials when handling and cleaning the rollers e Carefully lift the developer rack out as described earlier in this chapter and rinse it with water sure to rinse off possible crystallization on film guides When needed use a good tank cleaner to clean both tank and rack Be careful not to get any of this cleaner into the fixer section It is also important to get all of the cleaner out of the developer tank after cleaning and to rinse the rack in plenty of water e Cleaning of fixer rack is described in MONTHLY CLEANING e Carefully lift the wash rack out and rinse it with water Empty wash water tank and clear off algae 6 8 FILM PROCESSOR MONTHLY CLEANING Carefully lift the fixer rack out and rinse it with water Remove dryer rack and rinse rubber rollers with water Reinstall the dryer rack according to description earlier in thischapter Remove and inspect all worm gears and bearings for excessive wear see REMOVING THE DRIVE SHAFT Replace any worn or damaged parts Clean the components of any residual chemicals Clean the blades and inner housing of the scavenger fan see chapter 3 MAIN COMPONENTS with a moist cloth to prevent chemical build up Make sure that the fan spins freely Service Technicians only
86. y detects the bath with low level and the respective pump starts to top up the level in the section While the pump runs the REPLENISHMENT lamp 5 is lit constantly Wait until the lamps turn off If the pump runs for 20 minutes and the level is still not correct the pump stops and the REPLENISHMENT lamp 5 starts to flash again In case of low level in wash tank check that solenoid valve is open and that drain tube C is closed If the WAIT lamp 6 flashes the temperature in the DEV or FIX section or both is too low Wait until the lamp turns off Normal operation conditions are reached after app 30 minutes Feed some sheets of film through the machine to clean it Your machine is now ready for processing 5 9 FILM PROCESSOR 400 15 0108 5 10 FILM PROCESSOR PROCESSING FROM THE FEED TABLE See illustration opposite Check the film paper curl see chapter 9 Select the program suitable for the processing material by means of the PROGRAM SELECTION button 7 The lamp 8 shows which programme is active at any time Slowly enter the film with the emulsion side upwards into the processor using the film guide G until it engages the drive system Activating the input sensors will start the machine at the speed specified in the selected program Verify that the WAIT lamp 6 is lit indicating that film is being fed into the machine Wait until this lamp turns off before you insert anoth

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