MODEL YST CENTRIFUGAL LIQUID CHILLERS
Contents
1. 2 375 48198 003 2 15 FORM 160 67 RP2 507 TABLE 4 POWER PANEL VARIABLE PARTS R134a KD TURBINE PACKAGE mm mew mes Common Parts 377 14043 010 1 377 14043 010 377 14043 010 377 14043 010 Fuse Cartridge FU8 FU9 025 35907 000 025 35902 000 2 025 35907 000 2 025 35902 000 Motor Starter ManualBus Bar 024 34490 000 024 34490 000 024 34490 000 024 34490 000 Contactor M2 024 25522 000 024 25522 000 024 25522 000 024 25522 000 Contactor M3 024 25526 000 024 25522 000 024 25526 000 024 25522 000 Contactor M4 024 25526 000 024 25522 000 Contactor M5 024 25584 000 024 25521 000 024 25584 000 024 25521 000 Contactor M6 024 25584 000 024 25521 000 otor Protector 011 024 27281 000 024 27280 000 024 27281 000 024 27280 000 otor Protector 012 024 27280 000 024 27278 000 024 27280 000 024 27278 000 otor Protector OL 024 27283 000 024 27281 000 204 27283 000 024 27281 000 otor Protector OL 024 27283 000 024 27281 000 otor Protector 015 024 27284 000 024 27268 000 024 27284 000 024 27268 000 otor Protector 016 024 27284 000 024 27268 000 nductor 025 37860 000 025 37861 000 025 37860 000 025 37861 000 Switch Disconnect 024 34871 000 024 34870 000 024 34871 000 024 34870 000 F2. 14 TABLE 2 POWER PANEL COMMON PARTS 14 TABLE 3 POWER PANEL VARIABLE PARTS R134a KG TURBINE PACKAGE 15 TABLE 4 POWER PANEL VARIABLE PARTS R134a KD TURBINE PACKAGE 16 TABLE 5 POWER PANEL VARIABLE PARTS R134a KG TURBINE PACKAGE 17 TABLE 6 POWER PANEL VARIABLE PARTS R134a KD TURBINE PACKAGE 18 FIG 7 FRONT VIEW OF POWER PANEL DOOR 18 FIG 8 INSIDE OF POWER PANEL 19 TABLE 7 MOTOR PROTECTOR SETPOINT CHART 19 SECTION TURBINE 18 TABLE 8 TURBINE BOX COMMON PARTS 20 TABLE 9 TURBINE BOX VARIABLE PARTS 20 FIG 9 INSIDE OF MANUAL START TURBINE BOX LAM 21 FIG 10 INSIDE OF AUTO START TURBINE BOX 21 TABLE 10 PARTS FOR TURBINE BOX W OPTIONAL TURBINE AND COMPRESSOR VIBRATION TRANSMITTERS SEE FIG 11 22 FIG 11 INSIDE OF TURBINE BOX W OPTIONAL TURBINE AND COMPRESSOR VIBRATION TRANSMITTERS 22 FIG 12A CHILLER UNIT MOUNTED DEVICES 26 FIG 13 STEAM CONDENSER MOUNTED DEVICES 27 FIG 14A 4 5 COMPRESSORS 28 FIG 148 J1 J2 U COMPRESSORS 29 FIG 15 COMPRESSOR 30 FIG 15 PRV POSITION
3. 31 FIG 16 KG TURBINE OIL COOLER WATER PIPING SE 31 FIG 17 TURBINE 32 FIG 17 KG TURBINE 33 FIG 18 KD TURBINE SHAFT END BEARING 34 FIG 18A KG TURBINE SHAFT END BEARING nere 34 FIG 19 KD TURBINE GOVERNOR END BEARING e MET IPLE 35 FIG 19A KG TURBINE GOVERNOR END BEARING EET 35 FIG 20 TURBINE AUTO START SOLENOID VALVES aur nic er 36 FIG 21 STEAM CONDENSER HOTWELL LEVEL TRANSMITTER AND SWITCHES 37 FIG 22 OPTIONAL TURBINE GAUGE BOARD 38 JOHNSON CONTROLS 160 67 2 507 SECTION 1 OPTIVIEW CONTROL CENTER 377 12421 101 NEMA 1 377 12421 102 NEMA 1 WITH COMPRESSOR VGD 377 15243 101 NEMA 4 12 377 15243 102 NEMA 4 12 WITH COMPRESSOR VGD MODEL YST YORK _ OPTIVIEWCONTROL CENTER gt Centrifugal Chiller LD10097 JOHNSON CONTROLS 5 TABLE 1 CONTROL CENTER COMPONENTS CONTROL CENTER COMPONENTS DESCRIPTION Analog Input Output Board FORM 160 67 RP2 507 PART NO 031 02472 000 Kit Digital Input Output Board 371 04182 000 Output Module 025 37818 000 Input Module 025 37817 000 Terminal Block 025 38517 000 Input Output Board Microprocessor Board See Notes 2 amp 4 Includes Microprocessor Board 031 02430 004 and
4. Locknut Conduit 1 2 025 05701 000 Contactor 1 024 25522 000 Screw Tapping 6 32unc 021 19152 000 Adapter Bulkhead 023 20859 000 Lockwasher Th External 1 4 021 02507 000 Horn 120VAC 025 22378 000 Fuseblock 1 Pole 600v 025 37862 000 Fuseblock 2 Pole 600v 025 37864 000 Fuseblock 3 Pole 600v Kit Door Mounting Disconnect 025 37863 000 024 34016 000 Terminal Ground 025 33267 000 Nut Washer Assy 10 24 021 18024 000 Screw Mach Pan Head 1 1 4 20 x 1 2 021 01853 000 Fuse Cartridge Type 20 Amp FU7 025 35908 000 Partition Plate 025 35620 000 Jumper 025 37650 000 Strap Ground 525 32508 000 Nut 88 32 021 17664 000 Bus Bar Terminal Block 029 23434 000 Bracket Inductor Mounting 377 14043 315 Screw Mach Rd Hd 48 32 x 1 3 4 LG 021 17386 000 Nut Hex Mach Screw 88 32 021 08661 000 14 Screw Hex 1 4 20 x 5 8 LG 021 09224 000 JOHNSON CONTROLS AININ I a2 PNP 4 4 4 00 Oo sss 100 N Parts TABLE 3 POWER PANEL VARIABLE PARTS 134 KG TURBINE PACKAGE FORM 160 67 RP2 507 LTEM DESCRIPTION Pat 377 14043 010 377 14043 010 377 14043 010 377 14043 010 Variable Speed Oil Pump Drive 024 30468 001 024 30468 002 024 30468 001
5. MODEL YST CENTRIFUGAL LIQUID CHILLERS RENEWAL PARTS Supersedes 160 67 RP2 1004 Form 160 67 RP2 507 CONTROLS AND INSTRUMENTATION MODEL YST Steam Turbine Drive Centrifugal Liquid Chiller FORM 160 67 RP2 507 IMPORTANT Read BEFORE PROCEEDING GENERAL SAFETY GUIDELINES The components specified in this document are parts of a relatively complicated apparatus During instal lation operation maintenance or service individuals may be exposed to certain components or conditions including but not limited to refrigerants oils materi als under pressure rotating components and both high and low voltage Each of these items has the potential if misused or handled improperly to cause bodily in jury or death It is the obligation and responsibility of operating service personnel to identify and recognize these inherent hazards protect themselves and proceed safely in completing their tasks Failure to comply with any of these requirements could result in serious damage to the equipment and the property in which it is situated as well as severe personal injury or death to themselves and people at the site This document is intended for use by owner authorized operating service personnel It is expected that this in dividual possesses independent training that will enable them to perform their assigned tasks properly and safely It is essential that prior to performing any task on this equipment this individu
6. 024 30468 002 Fuse Cartridge FU8 FU9 025 35907 000 025 35902 000 025 35907 000 025 35902 000 Motor Starter Manual Bus Bar 024 27270 000 024 27270 000 024 34490 000 024 34490 000 Contactor M2 Contactor M3 024 25526 000 024 25522 000 024 25526 000 024 25522 000 Contactor M4 024 25526 000 024 25521 000 Contactor M5 024 25584 000 024 25521 000 024 25584 000 024 25521 000 Contactor M6 024 25584 000 024 25521 000 otor Protector 0 L1 024 27281 000 024 27280 000 024 27281 000 024 27280 000 otor Protector 0 L2 otor Protector 0 L3 024 27283 000 024 27281 000 204 27283 000 024 27281 000 L4 024 27283 000 024 27281 000 otor Protector 0 L5 024 27284 000 024 27268 000 024 27284 000 024 27268 000 otor Protector 0 otor Protector 016 024 27284 000 024 27268 000 nductor Switch Disconnect 025 37860 000 024 34871 000 025 37861 000 024 34870 000 025 37860 000 024 34871 000 025 37861 000 024 34870 000 Fuse Cart FU10 FU11 FU12 025 35905 000 025 35901 000 025 35905 000 025 35901 000 Main Harness 371 14043 201 371 14043 203 377 14043 205 377 14043 207 Kit Transformer JOHNSON CONTROLS 375 48198 001 375 48198 003 375 48198 001
7. L3 024 27283 000 024 27281 000 204 27283 000 024 27281 000 otor Protector 0 L4 024 27283 000 024 27281 000 otor Protector 0 L5 024 27284 000 024 27268 000 otor Protector 0 otor Protector 0 nductor L6 025 37860 000 025 37861 000 024 27284 000 025 37860 000 024 27268 000 025 37861 000 Switch Disconnect 024 34871 000 024 34870 000 024 34871 000 024 34870 000 Fuse Cart FU10 FU11 FU12 025 35905 000 025 35901 000 025 35905 000 025 35901 000 Main Harness 377 14043 217 377 14043 219 377 14043 221 377 14043 223 Kit Transformer 375 48198 001 375 48198 003 375 48198 001 375 48198 003 SEE NOTE 3 24 AN FIG 7 FRONT VIEW OF POWER PANEL DOOR OE 18 JOHNSON CONTROLS 37 FORM 160 67 RP2 507 119 19 1 27 115 34 20 35 36 mi LI I T 103 103 O 28102 117 6 su 26 TETTE Bo OLI 0L2 0L3 014 OLS OL6 ID 2 o e C FU7FU8IFU9FUIOIFUIIIFUI2 ooo o ob 2
8. END BEARING NE 39 38 SPRING LOADED TURBINE GOVERNOR FLUID SEAL END BEARING HOLDER TEMPERATURE SENSOR 35 PICK UP CABLE FOR ITEM 34 37 MAGNETIC PICK UP CABLE 2 GS 6 7 BG 34 100078 MAGNETIG PICK UP FOR SPEED SWITCH 37 PICK UP CABLE 36 PICK UP LD10217 35 FOR ANALOG SPEED SIGNALS FIG 19A KG TURBINE GOVERNOR END BEARING JOHNSON CONTROLS FORM 160 67 RP2 507 EXHAUST PRESSURE GAUGE CONNECTION 49 TURBINE NOZZLE VALVE AIR DUMP SOLENOID VALVE EXHAUST END CASING DRAIN 49 gt TURBINE NOZZLE VALVE AIR DUMP SOLENOID VALVE GLAND LEAK OFF STEAM RING DRAIN SOLENOID VALVE NOZZLE INLET PRESSURE GAUGE CONNECTION LD12636 FIG 20 TURBINE STEAM RING DRAIN amp NOZZLE VALVE AIR DUMP SOLENOID VALVES 36 JOHNSON CONTROLS FORM 160 67 RP2 507 4 LEVEL TRANSMITTER 1 51 HIGH LEVEL SWITCH m 51 1 LOW LEVEL SWITCH 3 1010218 FIG 21 STEAM CONDENSER HOTWELL LEVEL TRANSMITTER AND SWITCHES 55 TACHOMETER 1 125 175 100 9 0 LD10219 FIG 22 OPTIONAL TURBINE GAUGE BOARD JOHNSON CONTROL
9. IO O 109 110 111 112 113 114 25 26 SEE NOTE 4 oool ale MI M2 M3 M4 M5 M6 PEI A9 30 10 84 9 30 10 84 A9 30 10 84 A9 30 10 84 Al2 30 10 84 So er 16 104 105 106 107 108 13 LD10132 30 LAYOUT SHOWN FOR 377 14043 114 SEE NOTE 2 FIG 8 INSIDE OF POWER PANEL NOTES 1 USING ROLLER HUNT SPEEDBALL BRAYER NO 49P OR EQUIV APPLY HEAT CONDUCTIVE COMPOUND ITEM14 TO THE BOTTOM SURFACE OF THE DRIVE ITEM 101 BEFORE ATTACHING TO THE HEATSINK 2 AUX TURBINE OIL PUMP CONTACTOR 2 AND MOTOR PROTECTOR OL2 ARE SUPPLIED ON CHILLERS WITH KD TURBINE PACKAGES ONLY HOTWELL PUMP AND VACUUM PUMP CONTACTORS M4 AND M6 AND MOTOR PROTECTORS OL4 amp OL6 ARE SUPPLIED ONLY ON CHILLERS WITH DUAL PUMPS 3 MODIFY OPERATING SHAFT BY CUTTING THE LENGTH TO SUIT AT ASSEMBLY 4 SET ALL OVERLOADS PER TABLE 7 TABLE 7 MOTOR PROTECTOR SETPOINT CHART 208VAC 460VAC 101 103 111 amp 113 ONLY 102 104 112 amp 114 ONLY DESCRIPTION SETPOINT DESCRIPTION SETPOINT OL1 8 33 AMPS OL1 3 8 AMPS 3 1 AMPS 1 4 AMPS 16 8 AMPS 7 6 AMPS 16 8 AMPS 7 6 AMPS 24 3 AMPS 11 0 AMPS 24 3 AMPS 11 0 AMPS JOHNSON CONTROLS 19 FORM 160 67 RP2 507 SECTION 3 TURBINE BOX TABLE 8 TURBINE BOX COMMON PA
10. s policy for continuous product improvement the information contained in this doc ument is subject to change without notice While YORK makes no commitment to update or provide current information automatically to the manual owner that information if applicable can be obtained by contacting the nearest YORK Service office It is the responsibility of operating service personnel as to the applicability of these documents to the equipment in question If there is any question in the mind of operating service personnel as to the applicability of these docu ments then prior to working on the equipment they should verify with the owner whether the equipment has been modified and if current literature is available JOHNSON CONTROLS 3 FORM 160 67 RP2 507 TABLE OF CONTENTS SECTION 1 OPTIVIEW CONTROL CENTER 5 SECTION 4 UNIT MOUNTED DEVICES 23 TABLE 1 CONTROL CENTER COMPONENTS 6 TABLE 11 UNIT MOUNTED SENSORS AND CONTROL FIG 1 INSIDE OF OPTIVIEWTM CONTROL PANEL DEVICES 23 NEMA TN e pu sss oa nur rra eh cord Mes eeu FIG 2 FRONT VIEW OF DOOR NEMA 1 9 FIG 12 CHILLER UNIT MOUNTED DEVICES 25 FIG 3 INSIDE OF DOOR AND DISPLAY NEMA 1 10 FIG 4 INSIDE OF OPTIVIEWTM CONTROL PANEL NEMAA 2 tete ded 11 FIG 5 FRONT VIEW OF DOOR NEMA 4 12 12 FIG 6 INSIDE OF DOOR AND DISPLAY NEMA 4 12 13 SECTION 2 POWER PANEL
11. 00 024 27268 000 otor Protector 0 otor Protector 0 L6 nductor Switch Disconnect 025 37860 000 024 34871 000 025 37861 000 024 34870 000 025 37860 000 024 34871 000 025 37861 000 024 34870 000 Fuse Cart FU10 FU11 FU12 025 35905 000 025 35901 000 025 35905 000 025 35901 000 Main Harness 377 14043 217 377 14043 219 377 14043 221 377 14043 223 Kit Transformer JOHNSON CONTROLS 375 48198 001 375 48198 003 375 48198 001 375 48198 003 17 FORM 160 67 RP2 507 TABLE 6 POWER PANEL VARIABLE PARTS R134a KD TURBINE PACKAGE TEM DESCRPHON Pate Pat Pate a Pat Parts 377 14043 010 377 14043 010 377 14043 010 377 14043 010 Variable Speed Oil Pump Drive 024 30468 001 024 30468 002 024 30468 001 024 30468 002 Fuse Cartridge FU8 FU9 025 35907 000 025 35902 000 025 35907 000 025 35902 000 Motor Starter Manual Bus Bar Contactor M2 024 27270 000 024 27270 000 024 34490 000 024 34490 000 Contactor M3 024 25526 000 024 25522 000 024 25526 000 024 25522 000 Contactor M4 024 25526 000 024 25522 000 Contactor M5 024 25584 000 024 25521 000 Contactor M6 otor Protector 0 L1 024 27281 000 024 27280 000 024 27281 000 024 27280 000 otor Protector 0 L2
12. 28 04836 000 Sensor Flow Chilled and Condenser Water 025 38145 001 Valve Solenoid Compressor Oil Return Valve Solenoid Compressor Liquid Injection J Compressor Only 025 35150 001 025 35150 002 O ring Seal for Solenoid Valves items 13 and 14 028 12961 012 Valve Assembly Ball Compressor H amp P Compressors Only and Turbine Oil Cooler Water See Note 1 025 41560 003 Valve Assembly Ball Compressor Oil Cooler Water U and J Com pressors Only See Note 1 025 41560 005 Actuator Electric Hot Gas Bypass Valve 025 38180 000 Actuator Electric Subcooler Level Control Valve Actuator 025 40648 001 Actuator Electric Oil Cooler Water Ball Valve 025 41561 000 Probe Proximity Sensor Compressor Thrust U and J Compres sors Only See Note 2 Probe Proximity Electronics Module See Note 2 14 025 40496 001 025 40648 002 Probe Proximity Connecting Cable See Note 2 14 025 40648 003 O ring Seal for Compressor Thrust Probe item 21 14 028 12209 000 Switch Pressure Compressor Thrust H amp P Compressors Only 15 025 40136 000 Actuator with Pre wired Plug Compressor PRV and VGD 14A 14B 375 49340 103 Actuator with Pre wired Plug Compressor PRV H Compressor Only 15 375 49340 101 Kit PRV Position complete assembly 15A 371 02012 001 Pot 2500Ohms p
13. 460 JUNGTION BOX gt NAN VACUUM PUMP 1 VACUUM PUMP 2 gt L 53 VACUUM 2 SEALING WATER SOLENOID VALVE 54 VACUUM PUMP 2 SEALING WATER FLOW SWITCH FIG 13 STEAM CONDENSER MOUNTED DEVICES LD10192 JOHNSON CONTROLS 27 FORM 160 67 RP2 507 24 VGD ACTUATOR 8 amp 9 COMPRESSOR DISCHARGE TEMPERATURE SENSOR PRV POSITION KIT SEE FIG 15 FOR 24 LD10202 INSTALLATION PRV ACTUATOR 1 amp 4 COMPRESSOR HIGH OIL 28 PRESSURE TRANSDUCER ACCELEROMETER KIT 28 ACCELEROMETER KIT 22 COMPRESSOR THRUST PROXIMITY PROBE 21A COMPRESSOR THRUST PROXIMITY PROBE ELECTRONICS MODULE 21B PROXIMITY PROBE CONNECTING CABLE LD12632 FIG 14A J4 J5 COMPRESSORS 28 JOHNSON CONTROLS FORM 160 67 RP2 507 24 VGD ACTUATOR 889 COMPRESSOR DISCHARGE TEMPERATURE SENSOR 2 SEE FIG 15A FOR PRVACTUATOR INSTALLATION 184 COMPRESSOR HIGH OIL PRESSURE TRANSDUCER per 28 ACCELEROMETER KIT 218 22 COMPRESSOR THRUST PROXIMITY PROBE 21A COMPRESSOR THRUST PROXIMITY PROBE ELECTRONICS MODULE 21B PROXIMITY PROBE CONNECTING CABLE LD12633 FIG 148 J1 J2 amp U COMPRESSORS JOHNSON CONTROLS 29 FORM 160 67 RP2 507 8 amp 9 COMPRESSOR DISCHARGE TEMPERATURE SENSOR PRV POSITION KIT SEE FIG 15A FOR LD10204 INSTALLATION 24 PRV ACTUATOR 1 amp 4 28 COMPRESSOR HIGH OIL ACCELEROMETER KIT PRESSURE TRANSDUCER 28 ACCEL
14. 7 101 LD10136 FIG 9 INSIDE OF MANUAL START TURBINE BOX 105 106 105 106 105 106 105 106 LAYOUT SHOWN FOR AUTO START 377 14057 102 LD10134 FIG 10 INSIDE OF AUTO START TURBINE BOX NOTES 1 BEFORE INSTALLING REPLACEMENT PARTS VERIFY THAT THE DIP SWITCH SETTINGS AND CALIBRATED RANGES THE SAME AS THE ORIGINAL PART SEE FORM 160 67 M1 FOR CALIBRATION PROCEDURES 2 TT 160 IS SUPPLIED ON CHILLERS WITH KD TURBINE PACKAGES ONLY 3 VT 161 H V AND VT 162 H V MAY ALSO BE SUPPLIED AS OPTIONAL EQUIPTMENT ON MANUAL START CHILLERS JOHNSON CONTROLS 21 FORM 160 67 RP2 507 21826 91616 91616 91616 oeeoseoseo SEE NOTES 18 2 VT I40V VT 140H em cu m em Lon ARM NO ARM NC ARM WO NC ARM SEE NOTES 1 amp 2 1010138 FIG 11 INSIDE OF TURBINE BOX W OPTIONAL TURBINE COMPRESSOR VIBRATION TRANSMITTERS TABLE 10 PARTS FOR TURBINE BOX W OPTIONAL TURBINE AND COMPRESSOR VIBRATION TRANSMITTERS SEE FIG 11 ITEM DESCRIPTION PART Switch Speed 025 38776 000 Converter Frequency to Analog 025 38775 000 Rail Mounting 35mm x 7 5mm 025 29167 000 Connr Cable Str 1 025 12282 000 Transmitter Temp 025 39696 000 Transmitter Temp 025 39696 001 Box Electrical 025 39568 000 Panel Moutning 025 39568 000 Transmitt
15. EAM EXHAUST PRESSURE TRANSMITTER SENTINAL WARNING VALVE gg Us E 32 OR 33 56 57 o FIRST STAGE PRESSURE 43 TRANSMITTER VACUUM BREAKER SOLENOID VALVE GOVERNOR END BEARING SEE FIG 19 BREATHER FILTER ASSEMBLY CONSTANT LEVEL OILER GLAND LEAK OFF CONNECTION TURBINE TRIP VALVE LIMIT SWITCH LEVEL GAUGE A 44 TURBINE TRIP SOLENOID VALVE HAND TRIP KNOB LD10209 FIG 17A KG TURBINE 33 JOHNSON CONTROLS 35 PICK UP CABLE 34 MAGNETIC PICK UP FOR SPEED SWITCH FORM 160 67 RP2 507 47 TURBINE VIBRATION CABLE 46 8MM VIBRATION PROBE TURBINE VIBRATION CABLE 39 SPRING LOADED FLUID SEAL HOLDER gt 46 8MM VIBRATION PROBE 38 TURBINE SHAFT END BEARING TEMPERATURE SENSOR 37 MAGNETIC PICK UP CABLE 36 PICK UP FOR ANALOG SPEED SIGNALS LD10214 FIG 18 KD TURBINE SHAFT END BEARING SPRING LOADED FLUID 38 SEAL HOLDER TURBINE SHAFT END BEARING TEMPERATURE SENSOR E 4 4 4 FIG 18 KG TURBINE SHAFT END BEARING X 34 JOHNSON CONTROLS FORM 160 67 RP2 507 47 46 8 MM VIBRATION PROBE TURBINE VIBRATION CABLE 46 8 MM VIBRATION PROBE SR 38 TURBINE GOVERNOR END BEARING TEMPERATURE SENSOR 47 TURBINE VIBRATION CABLE 39 SPRING LOADED FLUID SEAL HOLDER FIG 19 KD TURBINE GOVERNOR
16. EROMETER KIT 23 COMPRESSOR THRUST PRESSURE SWITCH FIG 15 COMPRESSORS 30 JOHNSON CONTROLS FORM 160 67 RP2 507 27 POT VANE MOTOR LINKAGE 26 PRV POSITION KIT CAP PRV WASHER EXISTING CONTROL SHAFT COVER SCREWS EXISTING CONTROL HAFT COVER PRV n EXISTING PRV LEVER VANE MOTOR VIEW A A LD10205 FIG 15A PRV POSITION KIT KG TURBINE 16 TURBINE OIL COOLER WATER BALL VALVE LD10207 FIG 16 KG TURBINE OIL COOLER WATER PIPING JOHNSON CONTROLS 31 FORM 160 67 RP2 507 29 56 57 STEAM EXHAUST PRESSURE TRANSMITTER SHAFT OIL PUMP GLAND LEAK OFF CONNECTION 45 44 TURBINE TRIP SOLENOID VALVE TURBINE TRIP VALVE LIMIT SWITCH eN 4 un z VES T E 89 5 lt VE DE 245 3 0 0 2248 22 5222 1 Z oa lt 553 Lr 2 E m 987 AN 2 i 2 JD I FN 6 d SIAN OIL COOLER Y 7 OIL Ne 9 N 3 X N TI T 2 55 ANAL Eg 9589 S 25 m uo Eg 2 amp c FO T lt o lt 35 0 x 33 3 2 2 89 we LD12634 JOHNSON CONTROLS FIG 17 KD TURBINE 32 160 67 2 507 29 56 57 ST
17. Latest Version of Program Card 031 02501 001 031 01743 002 331 02430 607 Power Supply 025 34111 000 Transformer 025 39569 000 Switch Keypad OptiView Panel NEMA 1 024 30993 000 Switch Keypad OptiView Panel NEMA 4 12 and CE 024 30994 000 Fuse 7A See Note 3 025 29905 000 Fuse 10A See Note 3 025 09662 000 Fuse 5A See Note 3 025 14019 000 Fuse Holder See Note 3 Fastener Pawl Adjustable NEMA 1 025 13991 000 021 17252 000 Switch Rocker NEMA 1 024 23143 000 Switch Knob Operated NEMA 4 12 024 30931 000 Contact Block NEMA 4 12 024 30932 000 Buss Bar Gnd NEMA 4 12 025 34122 000 Strip Neoprene 1 1 1 1 2 2 2 2 1 1 1 2 1 8 ft 028 07533 000 Kit Display See Note 1 Contains items 26 thru 32 331 01771 000 Cover Display 071 02264 346 Harness Door Wiring NEMA 1 571 02772 281 Cable Ribbon NEMA 1 031 01772 000 Cable Ribbon NEMA 4 12 Cable Ribbon 031 02015 000 031 01779 000 Terminal Block 025 38518 000 Fuse Microfuse 5 amp See Note 3 025 34592 000 Mount Anti Vibration 021 19191 000 Suppressor See Note 3 031 00808 000 Fuse Holder 025 34565 000 Fuse 5A See Note 3 025 15759 000 Fuse 4A See Note 3 025 34566 000 Display Color See Note 1 Control Display Interface Bo
18. R REFRIGERANT DISCHARGE OIL FROM TEMPERATURE CONTROL TEMEERATURE SENSOR VALVE 1 amp 4 CONDENSER REFRIGERANT PRESSURE TRANSDUCER CONDENSER 7 amp 9 EVAPORATOR REFRIGERANT LIQUID TEMPERATURE SENSOR 7 8 1 TO POWER PANEL STOP VALVE it OILEDUCTOR N BLOCK STE DEHYDRATOR FR 13815 183 D COMPRESSOR OIL 1 4 RETURN SOLEOID COMPRESSOR LOW OIL PRESSURE F 27 TRANSDUCER 2n F 12 lI 11 14 815 COMPRESSOR LIQUID INJECTION SOLENOID 10 amp 11 EVAPORATOR SUBCOOLER LIQUID J COMPRESSOR ONLY REFRIGERANT LEVEL 8 amp 9 SENSOR COMPRESSOR OIL 19 TEMPERATURE SUBCOOLER LEVEL 5 CONTROL VALVE ACTUATOR DROP LEG REFRIGERANT LIQUID TEMPERATURE SENSOR FIG 12A CHILLER UNIT MOUNTED INSTRUMENTS LD10193 26 JOHNSON CONTROLS FORM 160 67 RP2 507 HOTWELL CONDENSATE PUMP 2 OPTIONAL CONDENSATE RECIRCULATION VALVE CONDENSATE OVERBOARD ATMOSPHERIC RELIEF VALVE VALVE 52 HOTWELL LEVEL CONTROL HOTWELL CONDENSATE LEVEL TRANSDUCER INDICATOR TRANSMITTER SEE FIG 21 1010194 HOTWELL CONDENSATE PUMP 1 120
19. RTS ITEM DESCRIPTION PART Switch Speed Converter Frequency to Analog 025 38776 000 1 025 38775 000 2 025 29167 000 1 025 08301 000 2 2 1 Rail Mounting 35mm x 7 5mm Connr Cable Str 1 2 Transmitter Temp Transmitter Temp 025 39696 000 025 39696 001 TABLE 9 TURBINE BOX VARIABLE PARTS 377 14057 101 377 14057 102 Manual Start KD FIG 9 Auto Start KD FIG 10 Common Parts ITEM DESCRIPTION PART QTY 377 14057 000 PART 377 14057 000 Box Electrical 028 39567 000 025 39568 000 Panel Mounting 025 39657 001 025 39568 001 Transmitter Vibration Clamp DIN 025 34439 000 025 38782 000 025 34439 000 Locknut 1 2 025 34090 000 Fitting 1 2 025 28720 000 Transmitter Temp Common Parts 025 39696 000 ITEM DESCRIPTION PART QTY 377 14057 000 025 39696 000 PART 377 14057 000 377 14057 103 377 14057 104 Manual Start KG FIG 9 Auto Start KG FIG 10 Box Electrical 028 39567 000 025 39568 000 Panel Mounting 025 39657 001 025 39568 001 Transmitter Vibration 025 38782 000 Clamp DIN 025 34439 000 025 34439 000 Locknut 1 2 NPT 025 34090 000 Fitting 1 2 NPT Transmitter Temp 025 28720 000 JOHNSON CONTROLS 101 FORM 160 67 RP2 507 102 LAYOUT SHOWN FOR MANUAL START 377 1405
20. S 37 38 NOTES FORM 160 67 RP2 507 JOHNSON CONTROLS FORM 160 67 RP2 507 NOTES JOHNSON CONTROLS 39 a YORK P O Box 1592 York Pennsylvania USA 17405 1592 Tele 800 861 1001 Subject to change without notice Printed in USA Copyright O by Johnson Controls Inc 2007 www york com ALL RIGHTS RESERVED Form 160 67 RP2 507 Supersedes 160 67 RP2 1004
21. al shall have read and under stood any referenced materials This individual shall also be familiar with and comply with all applicable governmental standards and regulations pertaining to the task in question External wiring unless specified as an optional connection in the manufacturer s product line is NOT to be connected inside the micro panel cabinet Devices such as relays switches transducers and controls may NOT be installed inside the micro panel NO external wiring is allowed to be run through the micro panel All wiring must be in accordance with YORK s published specifications and must be performed ONLY by qualified YORK personnel YORK will not be responsible for damages problems resulting from improper connections to the controls or application of improper control signals Failure to follow this will void the manufacturer s warranty and cause serious damage to property or injury to persons REFERENCE INSTRUCTIONS DESCRIPTION FORM NO INSTALLATION 160 67 N1 OPTIVIEW CONTROL CENTER OPERATION MANUAL 160 67 01 OPTIVIEW CONTROL CENTER SERVICE INSTRUCTIONS 160 67 M1 WIRING DIAGRAM MODEL YST STYLE F 160 67 PW1 WIRING DIAGRAM MODEL YST STYLE F AUTO START 160 67 PW3 LOGIC DIAGRAM MODEL YST STYLE F 160 67 M2 RENEWAL PARTS UNIT 160 67 RP1 ELECTRICAL CONNECTORS MODEL YST 160 67 RP3 JOHNSON CONTROLS FORM 160 67 RP2 507 CHANGEABILITY OF THIS DOCUMENT In complying with YORK
22. ard See Note 1 Inverter Circuit Board Cable Assembly Inverter See Note 1 Adapter Plate See Note 1 Plate Mounting See Note 1 See Note 1 Ribbon Cable Display See Note 1 IC BRAM U38 32K x 8 See Note 2 031 02431 000 IC BRAM U38 128K X 8 See Note 3 031 02565 000 JOHNSON CONTROLS TABLE 1 CON T CONTROL CENTER COMPONENTS FORM 160 67 RP2 507 CABLE VGD ITEM DESCRIPTION FIG NO QTY PARTNO 34 BIOS U37 FPU Enabled 031 02429 002 CONTROL CENTER COMPONENTS CONT D VGD Board 031 02418 000 Cable VGD 571 04118 401 NOTES 1 Thereplacement Liquid Crystal Display supplied by YORK might not be by the same manufacturer as the original Display Each Display requires specific Display Interface Board Item 31 Inverter Circuit Board Item 32 and Display Ribbon Cable Item 36 Therefore the Color Display is not available separately Service replacement Displays or supporting components must not be arbitrarily selected Non compatibility of components will result in incorrect operation To assure compatible supporting components the Display is supplied as kit 331 01771 000 which contains replacement Display and all compatible supporting components on mounting plate For future reference label attached
23. art of item 26 15A 025 32570 000 Kit Accelerometer Compressor Horizontal and Vertical includes cable and mounting screw 14 14 15 025 39942 000 Transmitter Pressure Steam Exhaust Fixed Range 14 7 to 30 PSIG 025 38549 000 Transmitter Pressure Turbine Supply Oil Fixed Range 0 to 30 PSIG Transmitter Pressure Steam Inlet Fixed range 0 to 300 PSIG 025 38550 000 025 38551 000 Transmitter Pressure Turbine First Stage Fixed Range 0 to 100 PSIG Condensing Turbine JOHNSON CONTROLS 025 39542 000 23 FORM 160 67 RP2 507 TABLE 11 CON T UNIT MOUNTED SENSORS AND CONTROL DEVICES DESCRIPTION PART NO Transmitter Pressure Turbine First Stage Fixed Range 0 to 150 PSIG Non Condensing Turbine Magnetic Pick up for Speed Switch 5 8 18 UNF 2A 025 35232 000 Cable Magnetic Pick up for item 34 025 35233 000 Magnetic Pick up for Analog Speed Signals 3 4 20 UNEF 2A 025 39543 000 025 39680 000 Cable Magnetic Pick up for item 36 025 39544 000 Sensor Temperature 100 Ohm Platinum RTD DIN 43760 Turbine Shaft End and Governor End Bearings 025 38784 000 Holder Fluid Seal Spring Loaded for Turbine Bearing Temperature Sensors item 38 Sensor Temperature 100 Ohm Platinum RTD DIN 43760 Turbine Supply Oil KD Turbine Only Sensor Temperature 100 Ohm Platinum RTD DIN 43760 Steam Inlet includes Thermowel
24. e 2006 are supplied with the two piece probe The one piece probe originally supplied on older chillers will no longer be available for replacement Refer to Form 160 67 M1 Section 13 for additional details on installing the new probe 24 JOHNSON CONTROLS FORM 160 67 RP2 507 COMPRESSOR SEE FIG 14 amp 15 STEAM TURBINE STEAM CONDENSER KD SHOWN PACKAGE 4 SEE FIG 17 284 a N GOVERNOR VALVE EVAPORATOR REFRIGERANT N TRIP VALVE LIMIT PRESSURE TRANSDUCER SWITCH 18 HOT GAS BYPASS VACUUM BREAKER VALVE ACTUATOR SOLENOID VALVE 16 12 TURBINE OIL CONDENSER WATER COOLING WATER FLOW SENSOR INLET VALVE SEE FIG 16 FOR KG TURBINE 5 amp 6 LEAVING CONDENSER WATER TEMPERATURE SENSOR AND WELL Q 16 17 COMPRESSOR OIL COOLING N aging WATER INLET VALVE BOX RETURN CONDENSER WATER 4 TEMPERATURE SENSOR AND WELL PRV POSITION KIT POWER SEE FIG 14 amp 15 PANEL RETURN CHILLED WATER EVAPORATOR TEMPERATURE SENSOR AND 12 WELL LOCATION MAY VARY CHILLED WATER FLOW SENSOR LOCATION MAY VARY 586 LEAVING CHILLED WATER TEMPERATURE SENSOR AND WELL LOCATION MAY VARY FIG 12 CHILLER UNIT MOUNTED DEVICES LD10175 JOHNSON CONTROLS 25 FORM 160 67 RP2 507 3 amp 4 COMPRESSOR STALL 889 RE TRANSDUCER SSU NODE COMPRESSO
25. er Vibration 025 38782 000 Clamp DIN Rail 025 34439 000 Connr Cable Str 1 1 4 025 15981 000 Transmitter Acceleration 025 39941 000 N 2 1 22 JOHNSON CONTROLS FORM 160 67 RP2 507 SECTION 4 UNIT MOUNTED DEVICES TABLE 11 UNIT MOUNTED SENSORS AND CONTROL DEVICES UNIT MOUNTED SENSORS AND CONTROL DEVICES DESCRIPTION Transducer Pressure Condenser Refrigerant Compressor High and Low Oil 13 14 15 PART NO 025 28678 006 Transducer Pressure Evaporator Refrigerant Transducer Pressure Compressor Stall VGD Compressors only Some rewiring may be required Refer to Form 160 67 M1 025 28678 112 025 40088 000 O ring Seal for Pressure Transducers items 1 2 and 3 12 13 14 15 028 12961 002 Sensor Temperature Thermistor Chilled and Condenser Water Re turn and Leaving Drop Leg Refrigerant Liquid 12 13 025 29964 000 Well Thermo For Chilled and Condenser Water Return and Leaving Temperature Sensors 026 32328 000 Sensor Temperature Thermistor Evaporator Refrigerant Liquid 3 4 16UNF 2A 025 34159 000 Sensor Temperature Thermistor Compressor Oil and Refrigerant Discharge 3 4 16UNF 2A 025 33288 000 O ring Seal for Temperature Sensors for items 7 and 8 028 12961 004 Sensor Level Subcooler Liquid Refrigerant 025 35144 000 Gasket Seal for item 10 0
26. essor VIEW D D LD12630 FIG 4 INSIDE OF OPTIVIEW CONTROL PANEL NEMA 4 12 11 JOHNSON CONTROLS FORM 160 67 RP2 507 NO OPTIVIEW CONTRO x J eed c Woe Gees ULJLUJLULUULI a 4 vs Y 5 100 00 00 DO TM MAE Centrifugal Chiller FIG 5 FRONT VIEW OF 4 12 LD10106 12 JOHNSON CONTROLS FORM 160 67 RP2 507 LABEL LISTING DISPLAY lt SUPPORTING PART NUMBERS FIG 6 INSIDE OF DOOR AND DISPLAY NEMA 4 12 LD12631 JOHNSON CONTROLS 13 DESCRIPTION YORK P N FORM 160 67 RP2 507 SECTION 2 POWER PANEL TABLE 2 POWER PANEL COMMON PARTS Box Elec Power Panel 377 14043 311 Rail Mounting 35mm x 7 5mm 025 29167 000 O ring Seal Switch HPCO 028 12961 021 025 37890 200 Clamp DIN Rail 025 29189 000 Heatsink 071 02766 301 Terminal Block 025 37649 000 End Cover 025 34440 000 AJOJN Sealing Ring 1 2 025 09613 000 Label Ground 030 15990 000 Label Warning German 035 11929 000 Label Warning 035 03908 000 Zack Strip Compound Heat Conductive 025 36911 000 013 02997 000 a 0
27. l 025 38785 000 025 36755 000 025 39545 000 Transducer Current to Pneumatic Turbine Governor Valve 025 40246 000 Valve Solenoid Turbine Vacuum Breaker 025 40282 000 Valve Solenoid Turbine Trip 025 40285 000 Switch SPDT Trip Valve Limit Switch Replacement switch module only 025 40286 000 Probe Vibration 8 MM Turbine Shaft End and Governor End Horizon tal and Vertical Cable Turbine Vibration 4 5 Meter Total Length for item 46 025 39453 000 Valve Solenoid 025 40283 000 Valve Solenoid Turbine Nozzle Valve Air Dump 025 40284 000 Transmitter Level Steam Condensor Hotwell 025 40247 000 Switch Level Steam Condensor Hotwell High and Low Level 025 40248 000 Transducer Current to Pneumatic Steam Condensor Level Control 025 40249 000 Valve Solenoid Vacuum Pump Sealing Water 025 40316 000 Switch Flow Vacuum Pump Sealing Water 024 35101 00 Tachometer 025 40250 000 Siphon Used for all Steam Pressure Transmitters 026 35995 000 Valve Ball Used for all Pressure Transmitters 022 09299 000 025 38783 000 Indicates Optional Equipment NOTES 1 Chillers manufactured after June 2006 are supplied with an electrically actuated ball valve In lieu of replacing the solenoid valve on older chillers it is recommended that the strainer be removed and the solenoid valve be replaced with an appropri ate ball valve 2 Chillers manufactured after Jun
28. to the side of the mounting plate Fig 3 6 lists the YORK part numbers of these compatible components and the required configuration of the Microboard Program Jumpers These Program Jumpers must be configured for this Display by qualified Service Technician following instructions in YORK Service manual 160 67 M1 The contents of the kit are as follows a Color Display f Mounting Plate b Appropriate Display Interface Board Item 48 9 Appropriate Display Cable Ribbon c Inverter Circuit Board h All Mounting Hardware d Inverter Cable Assembly 1 Installation Instructions e Adapter Plate Replacement Microboards maybe supplied with either of the part numbers shown in items 33 and 33A BRAM U38 The BRAM from the defective board can be transferred to the replacement board if desired to avoid re programming of Setpoints Return all unused Devices with Warranty return boards Spare Supressors and Fuses are shipped in cloth bag They are applied at all Coils connected to the I O Boards Item 9B and additional fuseholder is required only on chillers with J7 compressors Program Card version analysis C OPT nn nn nnn Language Package Revision Level 00 01 etc Language Package 0 English only 1 NEMA 1 4 2 CE 3 NEMA CE Controls Revision Level 00 01 etc Chiller Type OptiView Control Center 12 YST Opti View Control Center Commercial Chiller 1 Supplied in new 1 4 Opti View Control Centers 2 Supplied in new CE E
29. uropean Community Opti View Control Centers JOHNSON CONTROLS 7 FORM 160 67 RP2 507 7 Compressor VIEW D D FIG 1 INSIDE OF OPTIVIEWTM CONTROL PANEL NEMA 1 LD12627 8 JOHNSON CONTROLS FORM 160 67 RP2 507 MORK OP TIVIEW CONTROL 4 9 NAH ggdong WN Welle C C C C C C C C 000000 A FIG 2 FRONT VIEW OF DOOR NEMA 1 LD12628 JOHNSON CONTROLS 9 FORM 160 67 RP2 507 11 LABEL LISTING DISPLAY SUPPORTING COMPONENT PART NUMBERS FIG 3 INSIDE OF DOOR AND DISPLAY NEMA 1 LD12629 10 JOHNSON CONTROLS FORM 160 67 RP2 507 12 Only J7 Compr
30. use Cart FU10 FULL FU12 025 35905 000 025 35901 000 025 35905 000 025 35901 000 Main Harness 377 14043 209 377 14043 211 377 14043 213 377 14043 215 Kit Transformer 375 48198 001 375 48198 003 375 48198 001 375 48198 003 16 JOHNSON CONTROLS FORM 160 67 RP2 507 TABLE 5 POWER PANEL VARIABLE PARTS R134a KG TURBINE PACKAGE DESCRPHON Pate Pate Parts 377 14043 010 377 14043 010 377 14043 010 377 14043 010 Variable Speed Oil Pump Drive 024 30468 001 024 30468 002 024 30468 001 024 30468 002 Fuse Cartridge FU8 FU9 025 35907 000 025 35902 000 025 35907 000 025 35902 000 Motor Starter Manual Bus Bar 024 34490 000 024 34490 000 024 34490 000 024 34490 000 Contactor M2 Contactor M3 024 25522 000 024 25526 000 024 25522 000 024 25522 000 024 25522 000 024 25526 000 024 25522 000 024 25522 000 Contactor M4 024 25526 000 024 25522 000 Contactor M5 024 25584 000 024 25521 000 Contactor M6 otor Protector 0 L1 024 27281 000 024 27280 000 024 27281 000 024 27280 000 otor Protector 0 L2 otor Protector 0 L3 024 27283 000 024 27281 000 204 27283 000 024 27281 000 L4 024 27283 000 024 27281 000 otor Protector 0 L5 024 27284 0
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