Turbo Cell & Control Electronics
Contents
1. loosen them and rotate each block until they important when replacing the appear like the diagram below rectifiers to connect the wires in accordance with the instructions Step 1G HAYWARD Page 7 1 Check System Light On No Cell Power amp Low Volts Message Diagnostics Remove the cell and clean per Hayward s cleaning instructions pages 18 20 Reinstall the cell and check see note below If the No Cell Power message remains replace the cell Note If the controller is still powered when unplugging the cell and then the cell is subsequently plugged back in it may display a Low Temp fault message and the Check System light may still illuminate Turn the filter pump on You must reset the system by entering the Diagnostic Menu and then hitting the right arrow key once and then pushing the plus key once This should reset the light and message Lastly follow the instructions on page 16 to reset the salt level after cleaning the cell O HAYWARD Page 8 2 Check System Light On Cell Power Error Message Cell Power Error means the current chlorinator cycle has been interrupted and cell voltage was detected when cell power relay was turned off Main board PCB is the only cause replace with GLX PCB PRO erie Main board PCB L DHAYWARD 3 Chlorinator Off Test Salt Level Message Verify2. EcoStar VSPs Filter Dual Equipment Spa Filter and up to 6 Lights Auxes Added VSP as a fourth possible Relay Type for each Light Aux up to 6 maximum a Added the ability to select the desired Filter and Spa Filter Speed when manually switching the filter from Off to On with the keys similar to setting the Dimmer On brightness Added ability for a speed to be associated with each filter Time clock Added Heater Minimum and Spa Filter Freeze Protection speeds when the Dual Equipment Spa Filter is configured for Variable Speed Added the ability to set a Group speed for the Filter Spa Filter and Lights Aux VSPs Added the ability of selecting or RPM when displaying the VSP speed to the Configuration Menu Miscellaneous Added a third and fourth Filter Time clock Added special Heater control logic when configured for Spa Only It now operates more like the Pool Only configuration SSS O HAYwARD Page 38 Firmware Changes Cont d Rev 4 40 Requires PC Board G1 066061 8 29 2012 Universal Color Logic Added support for the Universal Color Logic UCL Light Miscellaneous a Restricted an Aux Relay Type other than Standard to a function of Manual On Off Countdown or Time clock Rev 4 45 Requires PC Board G1 066061 9 5 2013 Aqua Connect Added support for direct temperature input via app Miscellaneous Allowed an Aux set as function Solar to have a relay type
3. Press the MENU key until Diagnostic Menu is displayed Then press right arrow key 8 88 8 BBA ESF paga PPH All zeros except temperature means the chlorinator is off Press the plus or minus key Chlorinatar OFF Start delay t3 gt AN w k 3 di BRG The chlorinator will conduct a 15 second count down prior to starting Go to Step 1D If the voltage is low or not present go to step 1E If the voltage is OK go to step 1F HAYWARD Page 5 1 Check System Light On Verify that 18 33 Volts DC is present between the black and red wire connections Test the 20 amp yellow fuse using an Ohm reading and not just a visual test Step 1F Step 1E ore KOLI KI dia b pev z 70 Chg ee 2000 3 3 y 000 z BAS 4 200 K lt e m e 200k si a f Ed sa Replace the fuse if blown If the fuse is OK replace the If no low voltage is present replace the rectifiers Main Circuit Board PCB go to step 1G If the voltage is OK go to step 1H aaa mo OHAYWARD 1 Check System Light On No Cell Power amp Low Volts Message Diagnostics The rectifiers are both located re ote The bottom right corner of each rectifier should be cutoff If beneath the transformer It is this is not correct
4. can be disposed of Follow the chemical manufacturer s recommendations when storing or disposing the water acid solution After you inspect the cell and clean if necessary press the plus key during the Inspect Cell display to reset the light If the cell was cleaned because a fault was indicated such as low salt or very low salt be sure to reset the average salt reading by following the instructions on page 16 JA m k OHAYWARD Page 22 5 Comm Error 1 and Comm Error 2 Comm Error 1 is usually a false error caused by an abrupt power outage Comm Error 2 is usually a misplaced wire in the sensor terminal block a failing wired remote a failing local display or a failing main circuit board Turn the system s main power breaker off leave off for 2 minutes then turn back on and check the display o N Unplug the terminal block labeled Remote then turn the breaker back on with the block still removed Step 5B If the communication error is gone then the problem should be resolved If the problem still exists turn the breaker off again and proceed to step 5B HAYWARD REMOTE DISPLAY If the problem disappears when the block is removed the remote wiring is faulty the block is bad the remote is failing or the remote is not in the same family as the local display If problem still persists turn the breaker of
5. panel e Replace damaged wiring immediately e Insure panel is properly grounded and bonded SE OHAYWARD Page 1 Pro Logic Board Layout Diagram Plugs for S amp D control module Plug for the local base antenna and CL module display Dispense power circuit Three amp fuse output 120VAC protects S D circuit Wil m NENEA py Remote display communication terminal block Temperature sensor external input terminal block Heater 1 and 2 terminal block Valves 1 4 harness plugs for actuators Four amp fuse vn i A B 7 ANg protects Q ge E ALL RIOHTS REBERVED actuator circuit Auxiliary relays plug s Cell plug top Filter Lights A1 o and A2 bottom lt A3 A6 OHAYWARD Red amp Black Chlorinator circuit 18 33 VDC output from rectifiers 20 amp fuse protects chlorinator circuit Yel Chlorinator circuit 24 VAC from the transformer Org Chlorinator circuit 24 VAC to the rectifiers VAC input from the breaker terminal block Blu Wht Vio Gry Chlorinator circuit 24 VAC delivered to the transformer Page 2 Check System Light On 1 No Cell Power 1 or No Cell Power 2 No Cell Power means the current chlorinator cycle has been interrupted due to no voltage being detected when the cell power relay was turned on U No Cell Power 1 i lt N HAYWARD Pa
6. start delay the display does not show zeros again refer to step 3 HAYWARD Page 16 Adjusting Chlorinator Output If using Sense and Dispense chlorinator output will be adjusted by Chemistry Config Wizard under the Configuration Menu Please refer to the Sense amp Dispense manual for details To display the Settings Menu press the MENU key until Settings Menu appears Then press the right arrow key Step III Sea Chlorinator Step II Chlorinate off Fool Chlorinator Ble Use the plus or minus key to turn super chlorinate on or off Then press the right arrow key Use the plus or minus key to adjust the desired chlorinator output for pool Then press the right arrow key Note If the chlorine level does not increase within 24 hours after increasing output test the water with independently to determine the current salt stabilizer phosphate and nitrate levels Note Output is scaled back to 20 of desired output setting between 60 F and 51 F HAYWARD Page 17 Configuring Cell Type It is important to verify which cell type is being used and to make sure the system is configured for the correct model cell Configuration Hernu iril onk er Chlorinator Enabled i Press the MENU key until the Configuratio
7. yellow for 5 10VDC HAYWARD Page 13 Check System Light On Low Temperature Error Message Chlorinator Off Low Temperature means the current chlorinator cycle has been interrupted due to a cell temperature reading of less than 50 F 1 Check the water temperature If the temperature is below 50 F the system will shut the cell down under normal circumstances 2 If the controller is still powered when unplugging the cell and then the cell is subsequently plugged back in it may display a Low Temp fault message and the Check System light may still illuminate Turn the filter pump on You must reset the system by entering the Diagnostic Menu and then hitting the right arrow key once and then pushing the plus key once This should reset the light and message 3 Replace the cell High Temperature Error Message Chlorinator Off High Temperature means the current chlorinator cycle has been interrupted due to a cell temperature reading of more than 140 F 1 Check the water temperature Temperature above 140 F the system will shut the cell down under normal circumstances 2 Replace the cell Se aooo HAYWARD Page 14 Check System Light On oo HAYWARD Low Salt Error Message A low salt error means the average salt level is less than or equal to 2600 PPM Cell is still operating Test the salt level
8. HAYwARD Page 35 Firmware Changes Cont d Rev 4 10 Requires new PC Board G1 066061 10 27 2008 Color Logic 4 0 Added support for ColorLogic 4 0 lights Miscellaneous Added forcing the Average Salt level to 2800 ppm when resetting to the default Configuration values a Added ability to select Priority for Heater2 as a Heat Pump Added the ability to check all Check System errors not just the highest priority one Added support for on board pH dispense relays freeing up an Aux Added support for Pick n Mix and the new T CELL 3 and T CELL 9 Added allowing Solar to be used with Dual Equipment configurations Uses new Dual Equipment Spa Sensor input instead of the Solar sensor for the Spa temperature SSS O IHAvwaARD Page 36 Firmware Changes Cont d Rev 4 20 Requires PC Board G1 066061 10 22 2009 Aqua Connect Home Network Added support for Aqua Connect Home Network Color Logic 4 0 Added resetting any ColorLogic Aux brightness level to 100 when ColorLogic is reset to default values Added ability to move forwards and backwards thru the ColorLogic Light Number assignment display Added ability to have different minimum and maximum speeds for each ColorLogic program SSS OHAYWARD Page 37 Firmware Changes Cont d Rev 4 30 Requires PC Board G1 066061 mm dd 2010 EcoStar VSP Added support for up to 8
9. Pro Logic Version Rev 4 45 Diagnostics N Manual Copyright 2014 Hayward Industries Inc Table of Contents Important safety instructions Pro Logic Board Layout Diagram No Cell Power 1 amp No Cell Power 2 No Cell Power amp Low Volts error message diagnostics Cell Power Error message diagnostics Chlorinator Off Test Salt Level error message Blank or no display Low Temperature amp High Temperature error messages Low Salt amp Very Low Salt error messages Resetting the salt reading Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg 10 11 13 14 15 16 Adjusting Chlorinator Output Configuring Cell Type High Salt Amps error message Cell cleaning instructions Comm Error 1 and Comm Error 2 Diagnostic flow charts Additional Check System errors Temperature vs resistance chart Software revisions compatibility chart Chlorinator output notes Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg HAYWARD 17 18 19 20 22 23 24 25 29 30 32 33 34 39 40 Pro Logic Version 4 40 Diagnostics A Z mat A High Voltage Electrocution Hazard Hazardous voltage can shock burn cause serious injury and or death To reduce the risk of electrocution and or electric shock hazards e Only qualified technicians should remove the
10. bleshooting Charts Replace PCB PRO Page 9 Reattach wired remotes and wireless base RF until message reappears Replace component that causes fault Page 12 Unplug wired remotes amp wireless Base RF Reboot system Page 12 Check continuity of YES wiring harness Page 13 Unplug local display wiring harness from PCB Check voltage between pins 1 amp 3 Page 13 115 120 VAC between black amp white wires Page 12 Check 2 amp fuse for continuity Page 13 Replace Replace Repl wiring harness local display Check wiring eplace Page 13 PCB PRO Page 13 Replace Page 13 PCB PRO Page 13 SSS OHAYWARD of breaker 8 terminal block Page 12 Page 26 Check System Troubleshooting Charts Water temp YES Normal above 140 F operation Page 14 Page 14 Water temp YES Normal o below 50 F operation Page 14 Page 14 Reset system Page 14 Reset average salt level Page 15 Salt level is YES Page 15 Raise salt level to 3200ppm YES Reset average salt level Page 16 Configure to correct cell Page 18 Configured for correct cell Page 18 SSS O HAYWARD Page 27 Check Sys
11. coming from the breaker If under 110 120 Volts AC then check the breaker If the breaker is faulty Control Power replete as go back to 420 VAC 2A Unplug the bus strip for Remote Display hae as well as the wireless antennae base station if applicable Shut the system down and power back up If the display returns plug each connector back in one at a time to determine which is affecting the display Repair or replace any device s or wiring that affects the display If this does not correct the issue go to Step 4D from the incoming power Verify that Step 4B D J Measure 110 120 Volts Step 4A m Step 4C RELAY A K m If no low voltage is measured check connections at the terminal block Confirm breaker within the system s sub panel and main power source are both turned on If no voltage is still present go to Step 4B If proper voltage is present go to Step 4C OHAYWARD 4 Local Display Blank No Lights Turn off power and test the 2 amp non replaceable fuse An Ohm Measure for 9 10 Volts DC across pins measurement should be taken and 1 and 3 red and yellow wires not just a visual test Step 4E If blown replace the board if this fuse is OK If no low voltage is present replace PCB if the Unplug harness turn the power back on and go to step 4E voltage is OK replace the local display Check across pins 1 red amp 3
12. e and Dispense service manual for detailed troubleshooting SSS OJHAYWARD Page 31 Additional Check System Errors Below is a list of additional Check System error codes which relate to open or shorted sensors Cell Sensor Open Spa Sensor Open Solar Sensor Open Cell Sensor Short Spa Sensor Short Solar Sensor Short Wtr Sensor Open Air Sensor Open Ambient Sensor Open Wtr Sensor Short Air Sensor Short Ambient Sensor Short Pool Sensor Open No Flow Filter Pump Cell Missing Pool Sensor Short Chk Flow Switch Open sensor Cell Missing and Check Flow Switch errors should be checked by confirming sensors are plugged in correctly and wiring is not broken Shorted sensor errors require Ohms check and matching resistance to temperature using chart Page 33 SSS O HAYwARD Page 32 Temperature vs Resistance Chart OHAYWARD __ Compatibility Chart Cell vs Software Revision Aqua Rite Aqua Pro Swimpure kk SmartPure g Nature Plus Guardian Pro Rite XL Logic Plus Sanitizer II Soft w Control T CELL 3 8 110 1 50 4 10 1 50 4 10 GLX CELL 3 W or later orlater or later orlater orlater pools up to 15K Gal GLX CELL 5 8 All 150 All All All 1 50 All GLX CELL 5 W Revisions or later Revisions Revisions Revis
13. e cord can be submerged be sure that the connector does not come in contact with the solution Inspect the cell after both sides have soaked If there are no deposits after soaking rinse with water and reinstall If there are still deposits after soaking repeat the soaking procedure until clean The water muriatic acid mixture can be stored for later use or it can be disposed Follow chemical manufacturer s recommendations when storing or disposing the water acid solution After you inspect the cell and clean if necessary press the plus key during the Inspect Cell display to reset the light HAYWARD Cell Cleaning Instructions Using the Hayward T Cell Cleaning Stand Follow the same safety and mixing instructions as described when using a container pages 20 and 21 Mix enough solution to fill the inside of the cell Approximately 1 5 qts Fasten the cell to the T Cell Cleaning Stand with the cord side down Fig 6C below Before filling cell with muriatic acid solution put a container underneath to avoid any spills damaging the surrounding area Fill the cell to the top with the solution mix 1 part acid to 4 parts water and let soak for 15 minutes Fig 6D below Empty the cell and inspect If the cell is clean rinse with water and reinstall If there are still deposits after soaking repeat the soaking procedure until clean The water muriatic acid mixture can be stored for later use or it
14. erating instructions 7 2 7 8 should result in the cell being cleaned 3 4 times a year in areas with hard water Cells may be cleaned less frequently in soft water areas After removing the Turbo Cell from the plumbing of your pool inspect the cell for white deposits between the plates inside of the cell Please remember that even if you cannot see visible deposits in the chamber it still may require cleaning If no deposits are found picture to the left the cell may have to be held towards ample amounts of light and angled in different directions to reveal smaller white deposits deeper within the nest of the cell Hold to light to look for small deposits Cell is dirty Note the deposits ALWAYS ADD ACID TO WATER NEVER WATER TO ACID ALWAYS WEAR PROPER EYE PROTECTION AND PROTECTIVE GLOVES USE IN A WELL VENTILATED AREA MURIATIC AND OTHER ACIDS CAN CAUSE SEVERE INJURY BURNS AND RESPIRATORY PROBLEMS IF NOT HANDLED PROPERLY REFER TO THE MANUFACTURER S DIRECTIONS FOR SAFE HANDLING O HAYWARD Page 20 Cell Cleaning Instructions Cleaning instructions using a container Mix 1 part acid to 4 parts water Stand the cell vertically in the solution The level of the solution should be slightly over the product label Let the cell stand in the solution for 15 minutes Fig 6A to the right then flip the cell over and let stand on the other end Fig 6B to the right for an additional 15 minutes Although th
15. f again and proceed to step 5C A Page 23 5 Comm Error 1 and Comm Error 2 Unplug green terminal block that contains all the sensors then turn the breaker back on with the block still removed Step 5C If the communication error disappears then check everything wired into the sensor terminal block If the problem still exists proceed to step 5D Check the local display wiring harness for continuity Step 5D E If the wiring harness does not show continuity through any of the four terminals replace the wiring harness If it is good then replace local display If replacing the display does not correct problem then replace the main board CO HAYWARD Page 24 Check System Troubleshooting Charts 20 24 VAC between yellow wires on PCB Chlorinator in OFF cycle Page 5 Reset chlorinator Page 5 NO Replace transformer Page 4 transformer leads blue amp white 2 0 2 9 gray amp violet 2 0 2 9 Page 4 20 24 VAC between orange wires Page 5 18 33 VDC between black amp red wires Page 6 Remove cell amp clean per cleaning instructions Page 8 NO Replace cell Replace rectifiers Page 7 continuity Page 6 O HAYWARD Page 25 Check System Trou
16. ge 3 1 Check System Light On No Cell Power amp Low Volts Message Diagnostics No Cell Power means the current chlorinator cycle has been interrupted due to no voltage being detected when the cell power relay was turned on Verify that 20 24 Volts AC is Turn off power to the controller Disconnect the present between the two blue white gray and violet wires from main board yellow wires and take the following measurements Step 1A Step 1B f at re JEGAETTE TE OMEGA ais Mura 4 i Nas 4 Insert probes between the blue Insert probes between the violet V Ne and white wires and measure and grey wires and measure IN i resistance 2 0 to 2 9 Ohms is resistance 2 0 to 2 9 Ohms is correct reading correct reading If no voltage is measured continue to step If the readings on either of these two measurements are outside of the 2 0 1B If the Voltage is OK go to step 1C 2 9 Ohms reading the transformer is faulty and should be replaced If the measurements are OK go to step 1C BLU WHT VIO GRY HAYWARD Page 4 1 Check System Light On No Cell Power amp Low Volts Message Diagnostics Verify the chlorinator is not in an off cycle If it is reverse polarity and proceed with the filter pump on Verify that 20 24 Volts AC is present between the two orange wire connections Diagnostic her a
17. in the pool using a suitable tester Be sure the tester has been calibrated and is clean Add salt as needed to bring up to the 3200 PPM level Remove and clean cell per the Hayward s cleaning instructions Be sure to reset the average salt by following the instructions on page 16 Replace cell if message is still displayed after cleaning Very Low Salt Error Message A very low salt error means the average salt level is less than or equal to 2300 PPM Cell has shut down Test the salt level in the pool using a suitable independent tester Be sure the tester has been calibrated and is clean Add salt as needed to bring up to the 3200 PPM level Check to make sure system is configured for correct model cell page 18 Remove and clean cell per the Hayward cleaning instructions Be sure to reset the average salt by following the instructions on page 16 Replace cell if message is still displayed after cleaning Page 15 Resetting Average Salt Reading The salt reading displayed in the Default Menu is actually an average salt reading This average is calculated by using previous instant salt readings over a period of time When diagnosing and repairing faults relating to high or low salt readings it will be necessary to reset the average salt by replacing it with the instant value in order to prevent the same fault from appearing at startup Resetting will flush out any previously stored value
18. ions or later Revisions pools up to 25K Gal T CELL 9 amp 1 10 1 50 4 10 1 50 4 10 GLX CELL 9 W or later orlater or later orlater orlater pools up to 25K Gal T CELL 15 8 All All All All All All All All All All All All GLX CELL 15 W Revisions Revisions Revisions Revisions Revisions Revisions Revisions Revisions Revisions Revisions Revisions Revisions pools up to 40K Gal If you have an Aqua Plus model starting with AQL refer to the Aqua Logic Column If the model number starts at SS with PL refer to the Pro pen oa Page 34 Firmware Changes Note Firmware is software programmed into chips Pages 35 39 outline the important firmware changes made to the Aqua Logic Pro Logic Additions made prior to 4 10 Added support for Chemistry Sense and Dispense Added displaying if the Chlorinator is off because either the percentage or ORP set point has been met to the Chlorinator Diagnostic display Added ability to change the ORP level to the Settings Menu Added displaying if the Chlorinator is off because solar has been on for less than 3 minutes to the Chlorinator Diagnostic display Increased the Chlorinator cycle time from 120 to 180 minutes Increased the maximum ORP overfeed timeout to 96 hours Added displaying Freeze Protection as a reason for the Chlorinator being off SSS O
19. n Menu Locked appears on the screen To unlock the Configuration Menu press and hold the left and right arrow keys for five to ten seconds Step II klor Config to View change The display should show Chlorinator Enabled if not press the plus key to Enable it Then scroll to the right two times Step IV Once the Configuration Menu is unlocked press the right arrow key once Chlor Config to view change should appear on the display Press the plus key to enter The Cell Type display will indicate the model of cell the system is expecting If this screen is not configured for the correct cell type press the plus or minus key until the appropriate cell is expressed Note If the Cell Type option does not appear in the Chlor Config menu then review the system s model number to identify the type of cell that should be used with the system Some earlier board revisions could not be configured for different cell types HAYWARD Page 18 Check System Light On High Salt Amps Error Message 1 Test the salt level in the pool using a suitable tester Be sure the tester has been calibrated and is clean If it is determined that the salt level in the pool exceeds 3400ppm slowly drain and replenish with fresh water until salt levels are between 2700ppm 3400ppm 2 Check to make s
20. of VSP SSS O HAYWARD Page 39 IMPORTANT More on Chlorine Output amp Salt Levels The Pool Chlorinator and Spa Chlorinator options under the Setting Menu control the level of salt cell operation as a percent of the total operating time of the filter pump A simple example is that if the pump filter is programmed to operate a total of 8 hours in a given day and the Pool Chlorinator is set to 50 the salt cell will operate and produce chlorine approximately half the time or 4 hours The salt level that is calculated and displayed in the system is determined from several variables It is possible that the displayed salt level can be significantly different from the actual salt level when measured in the water with a tester This can happen as a result of a dirty cell or from a cell that has began aging Low salt should always require a cell cleaning first and then an actual meter measurement of the salt level in the water If the cell is clean and the level of salt measured in the water is correct then the cell has began to age which results in a lower calculated salt level This is an acceptable situation assuming the level of free chlorine in the pool is appropriate NEVER add additional salt in this circumstance If the free chlorine is not appropriate and the steps in item 2 have been followed and addressed as needed then the Pool Chlorinator or Spa Chlorinator needs to be increa
21. s and start averaging using the instant salt reading as the first value For example imagine if the system faulted on a very low salt reading and the fault was because the cell was dirty The cell is then cleaned and reinstalled The average salt reading that prompted the fault is still in the memory When the clean cell is installed it will once again consider this low average and fault again it may take 48 hours before the average rises to the correct levels with the clean cell By resetting to the instant level we avoid this problem Filter pump on Step Ill 751 ge F ti 208 Diagnostic 2900 PFN Hern To display the Diagnostic Menu press the MENU key The above is an example of the updated salt reading in until Diagnostic Menu appears Then press right arrow PPM If this instant salt reading varies from the average key one time press the right arrow key one time Step II Step IV Chlorinator OFF Percentage met Press the plus key to save the instant salt reading and this will start the average process over again Press the left arrow key to return to the data display and you will see an updated salt level in PPM on the display If all zeros or if Chlorinator Off Percentage Met appears it is in an off cycle Press plus or minus key The system will keep the chlorinator off due to a short start delay If after the short
22. sed in a 25 increment for example from 50 to 75 to allow for the salt cell to operate for a longer period of total operating time in order to produce a sufficient amount of chlorine as the cell begins to age Allow 24 hours and re test free chlorine Increase in increments of 10 if required Keep in mind this is assuming the chemistry parameters are correct in the water and there is nothing that is creating a significant chlorine demand Super chlorinate is an additional option to use in order to catch up in chlorine production when SSS O HAYwARD making adjustments to the desired output level Enable Super Chlorinate under the Settings Menu Page 40
23. tem Errors Note If Variable Speed Pump is not being used change Filter Pump type in the Configuration Menu to remove these error codes Below is a list of additional Check System error codes which relate to the Pro Logic s operation with Hayward s TriStar Energy Solution Variable Speed Pump amp Control All errors may be prefaced with Pool Filter or Spa Filter Dual Equipment or Lights or Aux 1 14 e VSP Comm Error e Remote Stop to rst e VSP Drive Comm Error e Prime Fail to rst e VSP Err xx e Fail start to rst e Mains voltage low e Pump stall to rst e Mains voltage high e SVRS trip to rst e Rmt Stop is pressed e Drv failure See pump Please refer to the pump service manual for detailed troubleshooting SSS O HAYwARD Page 30 Additional Check System Errors Note If Sense amp Dispense is not being used disable the Sensing System under the Chemistry Config Wizard in the Configuration Menu to remove these error codes Below is a list of additional Check System error codes which relate to the Pro Logic s operation with Sense and Dispense Chemistry Automation pH Calibration Error ORP Low Check Chlor pH Probe Error ORP High Check Chlor pH Low Check feeder ORP High Chlor off pH High Check feeder ORP Timeout Chlr off Press to reset ORP Probe Error CSM Comm Error pH Timeout Chk feedr Press to reset Please refer to the Sens
24. tem Troubleshooting Charts Reduce salt level Page 19 YES Problem only occurs when switching from pool to spa mode Page 18 Salt level is 2700 3400ppm Page 19 Configured for correct cell Page 18 Reset average salt level Page 16 Lower salt level to 3200ppm Configure for correct cell Page 18 NO Replace cell Reset 500 operational hour countdown timer Page 19 Remove cell from plumbing and inspect cell cleanliness SSS OHAYWARD breaker back on Check System Troubleshooting Charts Turn breaker off for 2 mins Then back on Page 23 YES Unplug Remote terminal block then turn breaker back on Page 23 Turn breaker off Turn breaker off Identify failing wire equipment in block and replace Unplug temperature sensor terminal block then turn Replace wiring harness Identify failing wire equipment in block and replace Replace terminal NO block YES Page 24 Does wiring harness have continuity YES Replace local display if does not correct replace main board Page 24 NO Turn Test local display wiring harness for continuity Page 24 breaker off HAYWARD Page 29 Additional Check Sys
25. the system is configured for correct model cell Page 18 If the incorrect cell is chosen the system will inaccurately interpret the salt level in the pool ano n a mayt turn the chlorinator off zm Tape T CELL 3 5 50 T CELL 9 10 00 T CELL 5 8 75 T CELL 15 10 00 ao IN O HAYWARD Page 10 4 Local Display Blank No Lights If the local display shows a blank display or no lights are illuminated an abrupt power outage may have been the cause resetting the unit may correct this problem If no information appears on the display start by turning off the breaker responsible for sending power to the main circuit board With the power still off check the connection on the back of the local display to make sure the wiring harness is snugly attached Step Il G1 011049D 1T 09007 Step IV LOCAL DISPLAY e TPiS When the power is off disconnect the local display from the main circuit board Plug the local display wiring harness back into the board and turn the breaker back on If the local display shows the default menu then the problem should be resolved If the display is still blank proceed to step J O HAYWARD Page 11 4 Local Display Blank No Lights Remove the black and white wires 115 120 Volts AC is present across these leads AC at the terminal block
26. ure the system is configured for correct model cell page 18 3 If this fault only occurs during Spa mode this may indicate that high water temperatures may be a contributing factor High water temperatures as commonly seen in spas combined with higher salt levels can possibly cause this fault To verify this is the problem switch the unit to pool mode for 10 minutes and attempt to clear the fault If the problem persists and is a nuisance the salt level will have to be reduced to the lower ranges 4 Remove and clean cell per the Hayward cleaning instructions Be sure to reset the average salt by following the instructions on page 16 Replace cell if the message is still displayed after cleaning Inspect Cell Message For optimum operation you will need to inspect the chlorinator cell approximately every 3 months 500 operational hours and clean the cell if necessary The Pro Logic will automatically remind you when it is time and display Inspect Cell to reset as part of the rotating Default Menu Clean the cell per the Hayward instructions and then press the plus key during the Inspect Cell display to reset the cell SSS O HAYwARD Page 19 Cell Cleaning Instructions Cell cleaning frequency is dependent on several factors pH and calcium levels in the water are the two that have the greatest effect on how often the cell requires cleaning Maintaining pH at the levels recommended in the op
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