side tilt fork carriage
Contents
1. BRADCO OPERATOR S amp PARTS BRADCO MANUAL 8 HARLEY 5 SWEEPSTER 72 amp 74 SIDE TILT a ae FORK CARRIAGE SERIAL NUMBER Manual Number 76828 Part Number 76828 MODEL NUMBER Rev 2 January 27 2010 800 456 7100 www paladinicg com 503 Gay Street Delhi IA 52223 United States of America M 1581 1 26 10 2 TABLE OF CONTENTS 222333 2 2 lt _ 3 SAFETY PRECAUTIONS Mp 4 7 c 4 GENERAL SAFETY PRECAUTIONS iua ada 901015 ngsorpetcsostajeg2adrsogisavssegeases 5 6 EOUPMENT SAFETY PRECAUTIONS PUN a 7 8 INSTALLATION AND ATTACHING AND DETACHING EQUIPMENT sina ice a 8 UNG EQUIP E1 SRD 8 8 MAINTENANCE AND _ _ _ _ gt gt gt gt gt 9 9 9 9 11 GENERAL INFO A c an 9 Bm 9 X 9 oacetipmeesetunasyaachaeneptmeeencnsactnns aaa 10 11 22 _ 2 29 2 3 2 3 2 2 2 9 2 12 L2. 027 Orifice 6MBo 6MJ 38 UNC x 1 00 Hex Capscrew 38 Lock Washer 38 Flat Washer Cylinder Assembly 1 50 UNF x 7 00 Hex Capscrew Grade 8 Tube 2 25 x 1 53 x 3 31 1 50 Flat Washer 38 UNC x 2 75 Hex Capscrew 38 UNC Deformed Lock Nut 1 50 UNF Castle Nut Pinch Point Danger Decal Rear Frame 50 UNF x 1 25 Hex Capscrew 90 Lock Washer Fork Pin Retainer Serial Number Identification Tag Location Front Frame Fork Pin 2 00 x 74 75 Pin 1 00 x 4 72 Pin 1 00 x 3 31 High Pressure Warning Decal Grease Zerk M 1588 1 6 08 21 72 WIDE ASSEMBLY 12515 SIDE TILT FORK CARRIAGE lt a lt DANGER A WARNING 3 3 AWAY HIGH PRESSURE FLUID HAZARD To prevent serious injury or death R e ecting i 1 28 10 2 M 1142 76828 22 76828 QTY NNN AAN SIDE TILT FORK CARRIAGE PART NO 18208 18303 6616 14099 1522 10013 10019 1050 1837 14780 14002 1505 1339 89113 14071 14070 1513 10023 01358 3434 14067 36033 84928 32548 40151 40149 Varies 4338 72 WIDE ASSEMBLY 12515 DESCRIPTION Front Frame Rear Frame Grease Zerk Tube 2 25 x 1 53 x 3 31 1 50 Flat Washer 1 50 UNF x 7 00 Hex Capscrew Grade 8 1 50 UNF Castle Nut 38 UNC x 2 75 Hex Capscrew 38 UNC Deformed Lock
3. within thirty 30 days from the date of failure and ii a claim under the warranty must be submitted to Paladin Light Construction in writing within thirty 30 days from the date of repair 0 Return of Defective Part or Product If requested by Paladin Light Construction the alleged defective part or product shall be shipped to Paladin Light Construction at its manufacturing facility or other location specified by Paladin Light Construction with freight PRE PAID by the claimant to allow Paladin Light Construction to inspect the part or product Claims that fail to comply with any of the above terms and conditions shall be denied LIMITATIONS AND EXCLUSIONS THIS LIMITED WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION THE WARRANTIES OF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE AND ANY WARRANTY BASED ON A COURSE OF DEALING OR USAGE OF TRADE IN NO EVENT SHALL PALADIN LIGHT CONSTRUCTION BE LIABLE FOR CONSEQUENTIAL OR SPECIAL DAMAGES IN NO EVENT SHALL PALADIN LIGHT CONSTRUCTION BE LIABLE FOR ANY LOSS OR CLAIM IN AN AMOUNT IN EXCESS OF THE PURCHASE PRICE OR AT THE OPTION OF PALADIN LIGHT CONSTRUCTION THE REPAIR OR REPLACEMENT OF THE PARTICULAR PRODUCT ON WHICH ANY CLAIM OF LOSS OR DAMAGE IS BASED THIS LIMITATION OF LIABILITY APPLIES IRRESPECTIVE OF WHETHER THE CLAIM IS BASED ON BREACH OF CONTRACT BREACH OF WARRANTY NEGLIGENCE OR OTHER CAUSE AND WHETHER THE ALLEGED DEFECT IS DISCO
4. two smaller prongs on the inside The lip of the seal should be facing towards the tool Rotate the handles on the tool around to wrap the seal around the end of the tool END VIEW END VIEW LARGE PRONG SMALL PRONG CYLINDER ROD SEAL CYLINDER ROD SEAL lip towards tool CYLINDER ROD SEAL ROTATE HANDLES 10356 10 13 05 10 76828 MAINTENANCE AND SERVICE Now insert the seal into the gland from the inner end Position the seal in d ND its groove and release and remove the tool Press the seal into its seat the rest of the way by hand INSTALLATION TOOL 2 Install the new piston ring rod wiper O rings and backup washers if ap plicable on the piston O RING SIDE OF CYLINDER ROD SEAL Be careful not to damage the seals Caution must be used when installing the piston ring The ring must be stretched carefully over the piston with a smooth round pointed tool TEFLON RING 3 After installing the rod seal inside the gland as shown in step 1 install the external seal NOTE Threaded glands may have been equipped with a separate O ring and backup washer system or a polypak all in one type seal Current seal kits con tain a polypak all in one type seal to replace the discarded seal types on ALL lt THREADED GLANDS Y 4 Slide the gland onto the cylinder rod being careful not to damage the rod pak wiper Then install the spacer or flat washer if so equipped
5. used in this manual were current according to the information available to us at the time of printing However we reserve the right to rede sign and change the attachment as may be necessary without notification BEFORE OPERATION The primary responsibility for safety with this equipment falls to the operator Make sure the equipment is operated only by trained individuals who have read and understand this manual If there is any portion of this manual or function that you do not understand contact your local authorized dealer or the manufacturer SAFETY ALERT SYMBOL This is the Safety Alert Symbol used by this industry This symbol is used to A warn of possible injury Be sure to read all warnings carefully They are included for your safety and for the safety of others working with you SERVICE When servicing your product remember to use only manufacturer replacement parts Substitute parts may not meet the standards required for safe dependable operation To facilitate parts ordering record the model and serial number of your unit in the space provided on the cover of this manual This information may be obtained from the identification plate located on the product The parts department needs this information to ensure that you receive the correct parts for your specific model M 934 2 76828 3 SAFETY STATEMENTS UAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY OR THE SAFETY OF OTHER
6. 0 x 4 72 1 31991 Pin 1 00 x 3 00 1 40151 High Pressure Warning Decal 1 4338 Made in USA Decal 2 6616 Grease Zerk M 1583 1 26 08 21 74 WIDE ASSEMBLY 12427 SIDE TILT FORK CARRIAGE DIAGRAM 1 of 2 MADE IN U S A N 1 28 10 3 M 905 76828 28 76828 QTY Nm oo NN A N NNA ho no no ND N SIDE TILT FORK CARRIAGE PART NO 16910 31882 9371 22330 1505 32122 31775 31795 31794 31793 1518 1614 11740 31798 31801 1514 1069 1745 16913 31776 31996 31797 1258 1501 1474 32392 31991 1513 1502 10023 74 WIDE ASSEMBLY 12427 LIST 1 of 2 DESCRIPTION Front Frame Rear Frame Grease Zerk 50 UNF x 2 50 Hex Capscrew 50 Lock Washer Bearing Bearing Retainer Spring Bushing Handle 75 Flat Washer 16 x 2 00 Cotter Pin Linkage Attaching Strap Pin 63 x 10 00 38 Flat Washer 44 UNC x 1 75 Hex Capscrew 44 UNC Nylock Hex Nut Fork Pin 2 25 x 79 00 Fork Pin Locking Handle Drilled Pin 1 00 x 5 50 Locking Pin With Chain 25 UNF x 2 25 Hex Capscrew 25 Lock Washer 25 UNF Hex Nut Pin 1 00 x 5 06 Cylinder Tube Pin Pin 1 00 x 3 00 Cylinder Rod Pin 31 Flat Washer 31 Lock Washer 31 UNF x 1 00 Hex Capscrew M 906 1 6 08 2 29 74 WIDE ASSEMBLY 12427 SIDE TILT FORK CARRIAGE DIAGRAM 2 of 2 MADE IN U S A N 1
7. 28 10 3 M 1017 76828 30 76828 QTY 204 4 N SIDE TILT FORK CARRIAGE PART NO 31840 32105 1509 1185 33054 1101 1542 89113 14067 3434 3 861 84923 32549 84928 32548 31926 31796 4338 40149 40151 74 WIDE ASSEMBLY 12427 LIST 2 of 2 DESCRIPTION Pivot Pin 50mm x 18 50 1 00 Special Washer 1 00 Lock Washer 1 00 UNC x 2 00 Hex Capscrew Mounting Pin 2 50 x 20 63 50 UNC x 4 50 Hex Capscrew 50 UNC Nylock Hex Nut Cylinder Assembly 90 Elbow With 027 Orifice 6MBo 6MJ 90 Elbow 6MBo 6MJ Hose 38 X 75 6FJX 8MBo Male Quick Coupler Male Quick Coupler Cover Female Quick Coupler Female Quick Coupler Cover Tilt Locking Pin Lynch Pin With Chain Made in USA Decal Pinch Point Danger Decal High Pressure Warning Decal Serial Number Identification Tag Location M 1018 1 6 08 2 31 CYLINDER ASSEMBLY ASSEMBLY 489113 76828 CYLINDER ASSEMBLY ITEM QTY PART NO 1 1 89114 2 2 88919 3 2 89120 4 2 6616 5 1 1488 6 1 4644 7 1 4645 8 1 50252 9 1 4641 10 1 5421 11 1 4509 12 1 4510 13 1 45250 14 1 77458 15 1 45219 16 1 45389 17 1 88927 18 1 88918 NOTE Seal Kit 445617 includes all parts marked with an asterisk separately 76828 ASSEMBLY 89113 DESCRIPTION Cylinder Tube With Valve Bronze Bushing Valve Cartridge Over Center Grease Zerk H
8. GE gt lt gt lt DANGER 1 28 10 2 76828 1579 16 C C2 SONO 76828 QTY A A NNN gt N A gt BR SIDE TILT FORK CARRIAGE PART NO 14397 3434 14067 1043 1503 1514 89113 10013 14099 1522 1050 1837 10019 40149 31821 1339 1505 72 WIDE ASSEMBLY 11492 DESCRIPTION Hose 38 69 6FJX 6FJX 90 Elbow 6MBo 6MJ 90 Elbow With 027 Orifice 6MBo 6MJ 38 UNC x 1 00 Hex Capscrew 38 Lock Washer 38 Flat Washer Cylinder Assembly 1 50 UNF x 7 00 Hex Capscrew Grade 8 Tube 2 25 x 1 53 x 3 31 1 50 Flat Washer 38 UNC x 2 75 Hex Capscrew 38 UNC Deformed Lock Nut 1 50 UNF Castle Nut Pinch Point Danger Decal Rear Frame 50 UNF x 1 25 Hex Capscrew 90 Lock Washer Fork Pin Retainer Serial Number Identification Tag Location Front Frame Fork Pin 1 75 x 72 75 Pin 1 00 x 4 72 Pin 1 00 x 3 31 High Pressure Warning Decal Grease Zerk M 1580 1 6 08 17 4 DANGER 18 SIDE TILT FORK CARRIAGE 72 WIDE ASSEMBLY 11709 9 M 1577 1 28 10 2 6828 C C2 O 11 12 13 15 16 17 18 20 21 22 23 25 26 27 29 30 76828 SIDE TILT FORK CARRIAGE 72 WIDE ASSEMBLY 11709 QTY PARTNO DESCRIPTION 1 22519 Male Quick Coupler 1 22518 Female Quick Coupler 2 30201 Straight C
9. IMITED WARRANTY P 13 PARTS SIDE TILT FORK CARRIAGES 72 SIDE TILT FORK CARRIAGE ASSEMBLY 11492 16 17 72 SIDE TILT FORK CARRIAGE ASSEMBLY 11709 18 19 72 SIDE TILT FORK CARRIAGE ASSEMBLY 12288 aeee 20 21 72 SIDE TILT PORK CABRIAGEASSBEMBDELSEI23D n np c c ca 22 23 72 SIDE TILT FORK CARRIAGE ASSEMBLY 244 sss nennen 24 25 72 SIDE TILT FORK CARRIAGE ASSEMBLY 1 2700 rdiet ttti t imitar ano an Pau E RE YO tH Gen id i 26 27 74 SIDE TILT FORK CARRIAGE ASSEMBLY 12427 28 31 CYLINDERS CYLINDER ASSEMBLY 32 33 Cy oc 34 35 1584 8 76828 1 FOREWORD Although Bradco has various side tilt fork carriages available we are continually designing new sizes and mountings If your combination is not listed please contact the factory We have extensive mounting information available to generate the product you need Below is a listing of the fork positioners that are currently available in 72 and 74 widths See the Parts section of this manual for the assemblies Shown DESCRIPTION amp MOUNT ASSEMBLY CASE 72 Side Tilt Fork Carriage CASE 10 000 LB CAP 60MM SHAF
10. Nut Fork Pin 2 00 x 74 25 Pin Retainer 90 Lock Washer 50 UNF x 1 25 Hex Capscrew Cylinder Assembly Pin 1 00 x 3 31 Pin 1 00 x 4 72 31 Flat Washer 31 UNF x 1 00 Hex Capscrew Clamp 90 Elbow 6 6 90 Elbow With 027 Orifice GMBo 6MJ Hose 38 X87 6FJX 8MBo Female Quick Coupler Female Quick Coupler Cover High Pressure Warning Decal Pinch Point Danger Decal Logo Made in USA Decal Serial Number Identification Tag Location M 1143 1 28 10 3 23 SIDE TILT FORK CARRIAGE 72 WIDE ASSEMBLY 12784 A DANGER A WARNING HN M 895 1 28 10 2 24 76828 27 28 30 31 76828 SIDE TILT FORK CARRIAGE 72 WIDE ASSEMBLY 12784 QTY PART NO DESCRIPTION 1 100071 Front Frame 1 100064 Rear Frame 1 14099 Tube 2 25 x 1 53 x 3 31 1 1522 1 50 Flat Washer 1 10019 1 50 UNF Castle Nut 1 1729 25 x 2 50 Cotter Pin 1 14780 Fork Pin 2 00 x 74 25 1 31991 Pin 1 00 x 3 00 2 1514 38 Flat Washer 2 1503 38 Lock Washer 2 1043 38 UNC x 1 00 Hex Capscrew 2 14002 Fork Pin Retainer 4 1505 90 Lock Washer 4 1339 50 UNF x 1 25 Hex Capscrew 1 10013 1 50 UNF x 7 00 Hex Capscrew Grade 8 1 89113 Cylinder Assembly 1 14070 Pin 1 00 x 4 72 1 14067 90 Elbow With 027 Orifice 6MBo 6MJ 1 3434 90 Elbow 6MBo 6MJ 2 3 782 Hose 38 X 70 6FJX 6FdX 2 3269 Straight Connector 8MB
11. PMENT SAFETY PRECAUTIONS KNOW WHERE UTILITIES ARE Observe overhead electrical and other utility lines Be sure equipment will clear them When digging call your local utilities for location of buried utility lines gas water and sewer as well as any other hazard you may encounter OPERATING THE PRIME MOVER Avoid steep hillside operation which could cause the prime mover to overturn Con sult your machine operator s and safety manuals for maximum incline allowable When operating on a slope keep the load low and proceed with extreme caution Do not drive ACROSS a steep slope drive straight up and down With LOADED forks drive with the forks and load facing uphill With EMPTY forks drive with the forks facing downhill WITH THE ATTACHMENT Never use the attachment for a work platform or personnel carrier e Specified lift capacities must not be exceeded otherwise machine stability will not be sufficient Always observe lift capacity limits listed in machine specifica tions or on load charts furnished with the prime mover e An operator must not use drugs or alcohol which can change his her alertness or coordination An operator taking prescription or over the counter drugs should seek medical advice on whether or not he or she can safely operate equipment e Always check locking pins before operating any attachment e Never lift move or swing loaded forks over anyone e Always space the forks correctly for the
12. S FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH THIS SYMBOL BY ITSELF OR WITH A WARNING WORD THROUGHOUT THIS MAN A DANGER THIS SIGNAL WORD IS USED WHERE SERIOUS INJURY OR DEATH WILL RESULT IF THE INSTRUCTIONS ARE NOT FOLLOWED PROPERLY A WARNING THIS SIGNAL WORD IS USED WHERE SERIOUS INJURY OR DEATH COULD RESULT IF THE INSTRUCTIONS ARE NOT FOLLOWED PROPERLY A CAUTION THIS SIGNAL WORD IS USED WHERE MINOR INJURY COULD RESULT IF THE INSTRUCTIONS ARE NOT FOLLOWED PROPERLY NOTICE NOTICE INDICATES A PROPERTY DAMAGE MESSAGE GENERAL SAFETY PRECAUTIONS WARNING READ MANUAL PRIOR TO INSTALLATION Improper installation operation or maintenance of this equipment could result in se A rious injury or death Operators and maintenance personnel should read this manual as well as all manuals related to this equipment and the prime mover thoroughly before beginning installation operation or maintenance FOLLOW ALL SAFETY INSTRUCTIONS IN THIS MANUAL AND THE PRIME MOVER S MANUAL S READ AND UNDERSTAND ALL SAFETY STATEMENTS Read all safety decals and safety statements in all manuals prior to operating or working on this equipment Know and obey all OSHA regulations local laws and other professional guidelines for your operation Know and follow good work prac tices when assembling maintaining repairing mounting removing or operating this equipment KNOW YOUR EQUIPMENT Know your equipment s capabilitie
13. T Shown 12288 CATERPILLAR 72 Side Tilt Fork Carriage CAT IT TH Shown 11709 2 Side Tilt Fork Carriage IR VR638 Shown 12789 11492 12784 74 Side Tilt Fork Carriage JCB 532 550 BOOM MOUNT Shown 12427 72 Side Tilt Fork Carriage LULL 644E Shown 12784 12515 2 Side Tilt Fork Carriage SKYTRAK Shown 12784 M 1585 1 28 10 2 2 76828 PREFACE GENERAL COMMENTS Congratulations on the purchase of your new attachment This product was carefully designed and manufactured to give you many years of dependable service Only minor main tenance such as cleaning and lubricating is required to keep it in top working condition Be sure to observe all maintenance procedures and safety precautions in this manual and on any safety decals located on the product and on any equipment on which the attachment is mount ed Also check load charts before operating the attachment This manual has been designed to help you do a better safer job Read this manual carefully and become familiar with its contents WARNING Never let anyone operate this unit without reading the Safety Precautions and Operating Instructions sections of this manual A Always choose hard level ground to park the vehicle on and set the brake so the unit cannot roll Unless noted otherwise right and left sides are determined from the operator s control position when facing the attachment NOTE The illustrations and data
14. VERABLE OR LATENT Attachment Technologies Inc a subsidiary of Paladin Brands Holding Inc PBHI is referred to herein as Paladin Light Construction February 10 2010 76828 13 THIS PAGE IS INTENTIONALLY BLANK 76828 PARTS The following section contains detailed diagrams and parts lists which include your attachment Please use these diagrams and parts lists to locate replacement parts prior to contacting the parts department When servicing your attachment remember to use only original manufacturer replace ment parts Substitute parts may not meet the standards required for safe dependable opera tion To facilitate parts ordering have the model and serial number of your product ready to ensure that you receive the correct parts for your specific attachment The model and serial number for your attachment should be recorded in the space provided on the cover of this manual This information may be obtained from the serial number identification plate located on your attachment See the parts diagram for your attachment for the location NOTE Most daily and emergency orders received by 2 00 P M will be shipped the same day received with Emergency Machine Down orders receiving first priority um BRADCO PALADIN LiGHT CONSTRUCTION PARTS DEPARTMENT 734 996 9116 800 456 7100 We Encourage Fax Orders 734 996 9014 M 1127 1 26 10 3 76828 15 72 WIDE ASSEMBLY 11492 SIDE TILT FORK CARRIA
15. d or wood rather than hands to search for suspected leaks Keep unprotected body parts such as face eyes and arms as far away as possible from a suspected leak Flesh injected with hydraulic fluid may develop gangrene or other permanent disabilities If injured by injected fluid see a doctor at once If your doctor is not familiar with this type of injury ask him or her to research it immediately to determine proper treatment CARDBOARD HYDRAULIC HOSE OR FITTING IMPORTANT When replacing parts use only factory approved replacement parts Manu facturer will not claim responsibility for use of unapproved parts or accessories and or other damages as a result of their use EVERY 40 HOURS Lubrication is an important part of maintenance It is recommended that all grease fittings be lubricated after the intitial 8 hours of operation and then after every 40 hours of use M 852 5 27 05 76828 9 MAINTENANCE AND SERVICE CYLINDER SEAL REPLACEMENT The following information is provided to assist you in the event you should need to repair or rebuild a hy draulic cylinder When working on hydraulic cylinders make sure that the work area and tools are clean and free of dirt to prevent contamination of the hydraulic system and damage to the hydraulic cylinders Always protect the active part of the cylinder rod the chrome section Nicks or scratches on the surface of the rod could result in cylinder failure Clean all par
16. e for safe lift capacity limiis Refer to your machine operator s manual for attachment operation SIDE TILT FORK CARRIAGE When using the tilt feature keep the load as level as possible using extreme caution when driv ing off of a slope to reposition the forks to prevent the load from sliding off of the forks or pallet NOTE If the carriage tilts or drifts due to oil leakage within the cylinder assembly discontinue use until the problem has been corrected When using the shift feature to pick up a load be sure to return the forks and load to the center position as soon as possible Do NOT travel with loaded forks shifted to the side M 851 5 31 05 8 76828 MAINTENANCE amp SERVICE GENERAL INFORMATION Regular maintenance is the key to long equipment life and safe operation Maintenance requirements have been kept to an absolute minimum However it is very important that these maintenance functions be performed as described in this section DAILY Check all bolts and nuts for tighiness Replace any missing bolts or nuts with approved replacement paris Check hydraulic system for hydraulic oil leaks See procedure below Visually Inspect the machine for worn paris or cracked welds and repair as necessary WARNING Escaping fluid under pressure can have sufficient force to penetrate the skin causing serious personal injury Fluid escaping from a very small A hole can be almost invisible Use a piece of cardboar
17. ex Nut Piston Ring O Ring Piston O Ring Washer O Ring Back Up Washer O Ring Cylinder Gland Poly Pak Seal Rod Wiper Piston Rod Bronze Bushing Parts are not sold M 620 12 30 05 2 33 CYLINDER ASSEMBLY ASSEMBLY 489117 deji V 18 M 640 10 17 05 2 34 76828 CYLINDER ASSEMBLY ITEM QTY PART NO 1 1 89118 2 2 88919 3 2 89120 4 2 6616 5 1 1483 6 1 4644 7 1 4645 8 1 50252 9 1 4641 10 1 5421 11 1 4509 12 1 4510 13 1 45250 14 1 77458 15 1 45219 16 1 45389 17 1 88915 18 1 88918 ASSEMBLY 89117 DESCRIPTION Cylinder Tube with Valve Bronze Bushing Valve Cartridge Over Center Grease Fitting Hex Nut Piston Ring O Ring Piston O Ring Washer O Ring Back Up Washer O Ring Cylinder Gland Polypak Seal Rod Wiper Piston Rod Bronze Bushing NOTE Seal Kit 445617 includes all parts marked with an asterisk Parts are not sold separately 76828 M 641 10 17 05 2 35 36 gt BRADCO PALADIN LIGHT CONSTRUCTION 503 Gay Street Delhi IA 52223 563 922 2981 800 456 7100 www paladinlcg com M 1360 1 26 10 2 76828
18. le Before connecting or dis connecting hydraulic hoses read your prime mover s operator s manual for detailed instructions on connecting and disconnecting hydraulic hoses or fittings e Keep unprotected body parts such as face eyes and arms as far away as possible from a suspected leak Flesh injected with hydraulic fluid may develop gangrene or other permanent disabilities e If injured by injected fluid see a doctor at once If your doctor is not familiar with this type of injury ask him or her to research it immediately to determine proper treatment e Wear safety glasses protective clothing and use a piece of cardboard or wood when searching for hydraulic leaks DO NOT USE YOUR HANDS SEE ILLUS TRATION CARDBOARD HYDRAULIC HOSE OR FITTING MAGNIFYING GLASS M 807 7 28 05 2 76828 5 WARNING WARNING GENERAL SAFETY PRECAUTIONS DO NOT MODIFY MACHINE OR ATTACHMENTS Modifications may weaken the integrity of the attachment and may impair the func tion safety life and performance of the attachment When making repairs use only the manufacturer s genuine paris following authorized instructions Other parts may be substandard in fit and quality Never modify any ROPS Roll Over Protection otructure or FOPS Falling Object Protective Structure equipment or device Any modifications must be authorized in writing by the manufacturer did MAINTAIN AND REPAIR EQUIPMENT Do not wear lo
19. load Loads can fall off incorrectly spaced forks Make sure the forks are completely under the load before lifting e Never stack loads on uneven ground Loads stacked on uneven ground can topple e Never lift a load with one fork A load lifted with one fork can slip off and cause injury Secure loads properly Unsecured loads can fall unexpectedly e Do not handle round bales with fork lift tines e Don t obstruct your vision when traveling or working Carry the forks low for maxi mum stability and visibility MAINTAINING THE ATTACHMENT e Never perform any work on the equipment unless you are authorized and quali fied to do so Always read the operator s and service manual s before any repair is made After completing maintenance or repair check for correct functioning of the attachment If not functioning properly always attach a DO NOT OPERATE tag to the machine until all problems are corrected e Worn damaged or illegible safety decals must be replaced New safety decals can be ordered from the manufacturer 1014 8 23 05 INSTALLATION AND OPERATION ATTACHING AND DETACHING EQUIPMENT Please see your vehicle operator s manual for instructions on attaching and detaching your equipment OPERATING EQUIPMENT Read all Safety Precautions before operating your new attachment If you have not been sup plied with a load chart for your attachment order one from your dealer and place it inside the operating machin
20. o 6MJ 1 84923 Male Quick Coupler 1 32549 Male Quick Coupler Cover 1 84928 Female Quick Coupler 1 32548 Female Quick Coupler Cover 2 Varies Logo 1 Varies Logo 1 4338 Made in USA Decal 2 40149 Pinch Point Danger Decal 1 40151 High Pressure Warning Decal 1 Serial Number ldentification Tag Location 1 6616 Grease Zerk M 896 1 28 10 3 25 72 WIDE ASSEMBLY 12789 SIDE TILT FORK CARRIAGE DANGER 1 28 10 2 M 1582 76828 26 C C2 O 11 12 13 14 19 16 17 19 20 21 22 24 25 26 27 28 76828 SIDE TILT FORK CARRIAGE 72 WIDE ASSEMBLY 12789 QTY PART NO DESCRIPTION 1 22519 Male Quick Coupler 1 22518 Female Quick Coupler 2 30201 Straight Connector 12MBo 6MJ 2 14397 Hose 38 69 6FJX 6FJX 1 3434 90 Elbow 6MBo 6MJ 1 14067 90 Elbow With 027 Orifice GMBo 6MJ 2 1043 38 UNC x 1 00 Hex Capscrew 2 1503 38 Lock Washer 2 1514 38 Flat Washer 1 89113 Cylinder Assembly 1 10013 1 50 UNF x 7 00 Hex Capscrew Grade 8 1 31796 Lynch Pin With Chain 1 14099 Tube 2 25 x 1 53 x 3 31 1 1522 1 50 Flat Washer 1 1050 38 UNC x 2 75 Hex Capscrew 1 1837 38 UNC Deformed Lock Nut 1 10019 1 50 UNF Castle Nut 2 40149 Pinch Point Danger Decal 1 31909 Rear Frame 4 1339 50 UNF x 1 25 Hex Capscrew 4 1505 50 Lock Washer 2 14002 Fork Pin Retainer 1 Serial Number ldentification Tag Location 1 104587 Front Frame 2 18864 Fork Pin 2 25 x 29 19 1 14070 Pin 1 0
21. onnector 12MBo 6MJ 2 37796 Hose 38 X65 6FJX 6FJX 1 3434 90 Elbow 6MBo 6MJ 1 14067 90 Elbow With 027 Orifice GMBo 6MJ 2 1043 38 UNC x 1 00 Hex Capscrew 2 1503 38 Lock Washer 2 1514 38 Flat Washer 1 89117 Cylinder Assembly 1 10013 1 50 UNF x 7 00 Hex Capscrew Grade 8 1 14099 Tube 2 25 x 1 53 x 3 31 1 1522 1 50 Flat Washer 1 1729 25 x 2 50 Cotter Pin 1 10019 1 50 UNF Castle Nut 2 40149 Pinch Point Danger Decal 1 14236 Rear Frame 2 1336 50 UNF x 1 00 Hex Capscrew 2 1505 90 Lock Washer 1 14002 Fork Pin Retainer 1 7 Serial Number Identification Tag Location 1 14821 Front Frame 1 14227 Fork Pin 60MM x 74 50 1 14070 Pin 1 00 x 4 72 1 14071 Pin 1 00 x 3 31 1 40151 High Pressure Warning Decal 2 Varies Logo 1 Varies Logo 1 4336 Made in USA Decal 2 14228 Stop Block 4 10012 75 UNC x 2 25 Hex Capscrew Grade 8 4 1507 5 Lock Washer 2 6616 Grease Zerk M 1578 1 28 10 2 19 DANGER 20 SIDE TILT FORK CARRIAGE 72 WIDE ASSEMBLY 12288 A WARNING 2 KEEP AWAY M 1587 1 28 10 2 76828 C C2 SONO 76828 QTY A I lI NO NNN N SIDE TILT FORK CARRIAGE PART NO 14397 3434 14067 1043 1503 1514 89113 10013 14099 1522 1050 1837 10019 40149 14398 1339 1505 72 WIDE ASSEMBLY 12288 DESCRIPTION Hose 38 69 6FJX 6FJX 90 Elbow 6MBo 6MJ 90 Elbow With
22. ood start the next time your equipment is needed We therefore strongly recommend that you take the extra time to follow these procedures whenever your attachment will not be used for an extended period of time PREPARATION FOR STORAGE Js 2 Clean the attachment thoroughly removing all mud dirt and grease Inspect for visible signs of wear breakage or damage Order any parts required and make the necessary repairs to avoid delays when starting next season Tighten all loose nuts capscrews and hydraulic connections Lubricate all grease fittings Coat the exposed portions of the cylinder rods with grease Connect the hydraulic couplers together or install covers to protect the hydraulic sys tem from contaminates Touch up all unpainted and exposed areas with paint to prevent rust Heplace decals if damaged or in unreadable condition otore the attachment in a dry and protected place with a cover if possible Leaving the attachment outside will materially shorten its life REMOVING FROM STORAGE 1 2 Remove all protective coverings Check hydraulic hoses for deterioration and replace if necessary M 1437 1 11 07 76828 Limited Warranty Except for the Excluded Products as described below all new products are warranted to be free from defects in material and or workmanship during the Warranty Period in accordance with and subject to the terms and conditions of this Limited Warranty 1 Excluded P
23. ose clothing or any accessories that can catch in moving parts If you have long hair cover or secure it so that it does not become entangled in the equipment e Work on a level surface in a well lit area e Use properly grounded electrical outlets and tools e Use the correct tools for the job at hand Make sure they are in good condition for the task required e Wear the protective equipment specified by the tool manufacturer SAFELY OPERATE EQUIPMENT Do not operate equipment until you are completely trained by a qualified operator in how to use the controls know its capabilities dimensions and all safety require ments See your machine s manual for these instructions Keep all step plates grab bars pedals and controls free of dirt grease debris and oil e Never allow anyone to be around the equipment when it is operating e Do not allow riders on the attachment or the prime mover Do not operate the equipment from anywhere other than the correct operator s position e Never leave equipment unattended with the engine running or with this attach ment in a raised position Do not alter or remove any safety feature from the prime mover or this attach ment e Know your work site safety rules as well as traffic rules and flow When in doubt on any safety issue contact your supervisor or safety coordinator for an explana tion M 808 7 28 05 2 76828 WARNING 76828 EQUI
24. roducts The following products are excluded from this Limited Warranty a Any cable part that engages with the ground i e sprockets digging chain bearing teeth tamping and or demolition head blade cutting edge pilot bit auger teeth and broom brush that either constitutes or is part of a product b Any product merchandise or component that in the opinion of Paladin Light Construction has been i misused ii modified in any unauthorized manner iii altered iv damaged v involved in an accident or vi repaired using parts not obtained through Paladin Light Construction 2 Warranty Period The Limited Warranty is provided only to those defects that occur during the Warranty Period which is the period that begins on the first to occur of i the date of initial purchase by an end user ii the date the product is first leased or rented or iii the date that is six 6 months after the date of shipment by Paladin Light Construction as evidenced by the invoiced shipment date the Commencement Date and ends on the date that is twelve 12 months after the Commencement Date 3 Terms and Conditions of Limited Warranty The following terms and conditions apply to the Limited Warranty hereby provided a Option to Repair or Replace Paladin Light Construction shall have the option to repair or replace the product b Timely Repair and Notice In order to obtain the Limited Warranty 1 the product must be repaired
25. s dimensions and operations before operating Visually inspect your equipment before you start and never operate equipment that is not in proper working order with all safety devices intact Check all hardware to ensure it is tight Make certain that all locking pins latches and connection devices are properly installed and secured Remove and replace any damaged fatigued or excessively worn parts Make certain all safety decals are in place and are legible Keep decals clean and replace them if they become worn or hard to read M 806 7 28 05 2 4 76828 GENERAL SAFETY PRECAUTIONS WARNING PROTECT AGAINST FLYING DEBRIS Always wear proper safety glasses goggles or a face shield when driving pins in or out or when any operation causes dust flying debris or any other hazardous mate rial WARNING LOWER OR SUPPORT RAISED EQUIPMENT Do not work under raised booms without supporting them Do not use support mate A rial made of concrete blocks logs buckets barrels or any other material that could suddenly collapse or shift positions Make sure support material is solid not de cayed warped twisted or tapered Lower booms to ground level or on blocks Lower booms and attachments to the ground before leaving the cab or operator s station WARNING USE CARE WITH HYDRAULIC FLUID PRESSURE Hydraulic fluid under pressure can penetrate the skin and cause serious injury or death Hydraulic leaks under pressure may not be visib
26. small o ring piston and hex nut onto the end of the cylinder rod 5 Secure the cylinder rod mounting end in a vise with a support at its center Torque the nut to the amount shown for the thread diameter of the cylinder SY rod see chart NS Thread Diameter POUNDS FEET 7 8 150 200 1 230 325 1 1 8 350 480 1 1 4 490 670 1 3 8 670 900 1 Thread Diameter WITH 1 25 Rod Diameter Min 230 ft Ibs Max 250 ft Ibs IMPORTANT Do not contact the active surface of the cylinder rod with the vise Damage to the rod could result SUPPORT FEL 6 Apply a lubricant such as Lubriplate 105 to the piston and teflon ring Insert the cylinder rod assembly into the cylinder tube IMPORTANT Ensure that the piston ring fits squarely into the cylinder tube and piston groove otherwise the ring may be damaged and a leak will occur 7 Use a spanner wrench to rotate the gland clockwise into the cylinder Continue to rotate the gland with the spanner wrench until it is tight WARNING Cylinders serviced in the field are to be tested for leakage prior to the attachment being placed in work Failure to test rebuilt cylinders could result in damage to the cylinder and or A the attachment cause severe personal injury or even death 10357 10 13 05 76828 11 STORAGE GENERAL INFORMATION The following storage procedure will help you to keep your attachment in top condition It will also help you get off to a g
27. ts thoroughly with a cleaning solvent before reassembly DISASSEMBLY PROCEDURE IMPORTANT Do not contact the active surface of the cylinder rod with the vise Damage to the rod could result THREADED TYPE GLAND 1 Rotate the gland with a spanner wrench counterclockwise until the gland is free of the cylinder tube 2 Pull the cylinder rod from the cylinder tube and inspect the piston and the bore of the cylinder tube for deep scratches or galling If damaged the piston AND the cylinder tube must be replaced SPANNER WRENCH CYUINBER SPANNER a INSPECT TUBE WRENCH THREADED GLAND Ps INSPECT 3 Remove the hex nut piston flat washer or spacer tube if so equipped and gland from the cylinder rod If the cylinder rod is rusty scratched or bent it must be replaced 4 Remove and discard all the old seals WASHER ASSEMBLY PROCEDURE IMPORTANT Replace all seals even if they do not appear to be damaged Failure to replace all seals may result in premature cylinder failure NOTE Seal kits will service most cylinders of similar bore size and rod diameter 1 Install the cylinder rod seal in the gland first Be careful not to damage the seal in the process as itis somewhat difficult to install NOTE A special installation tool Part 65349 is available to help with installing the seal Simply fit the end of the tool over the seal so that the large prong of the tool is on the outside of the seal and the
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