operator`s and parts manual ht52 / ht66 / ht78 hydraulic tillers
Contents
1. When you are traveling in the opposite direction than the tines are rotating STANDARD TINE ROTATION REVERSE TINE ROTATION DIRECTION OF TRAVEL DIRECTION OF TRAVEL DIRECTION OF TRAVEL DIRECTION OF TRAVEL 7 v V K N LON AMD ON s Qu 9 I ls I m 3 X e da AMET uy AUD S lt dto RECOMMENDED FOR FINISH TILLING After thoroughly checking the tiller and preparing the work area you are ready to begin tilling Although the performance of the tiller can vary significantly depending upon the way it is used we recommend the following operating procedure for maximum productivity T Following the prime mover manuals operating and safety procedures start the prime mover and position the tiller at the starting location 2 With the prime mover at idle speed position the tiller with the loader arms fully back and lowered Engage auxiliary hydraulics to begin tiller rotation 3 Increase engine RPM Tines will cut better at full RPM 4 Carefully lower the tiller to the ground and begin to slowly travel in the desired direction Gradually increase engine RPM until the desired results are achieved CAUTION prepared for sudden prime mover movement when lowering the tiller Y into the ground Rotating tines are capable of pulling or pushing the prime mover2. depending on tine rotation NOTE It is recommended after the first 50 feet to stop and check tiller depth For finish tilling itis recommended the tiller be operated while driving in reverse with the tines rotating in a clockwise direction when viewed from the left side of the machine standard rotation for reverse travel This will allow the tracks to be covered as the prime mover moves in reverse finishing the tilling operation 14 51 10036 11 4 13 OPERATION Tilling should not be done in wet conditions as soil will stick to the tines There is also several conditions that will cause the tiller to walk up onto the top of the ground and either push or pull the prime mover The most common of these conditions is traveling too fast and low engine RPM tines moving too slowly for ground conditions If you have increased the engine RPM and decreased travel speed and the tiller continues to walk up check the tines to make sure the cutting edge is still sharp and all tines are intact OPTIONAL SCARIFIER TEETH The optional scarifier teeth are used in front of the tiller tines to dig into and loosen the soil therefore increasing the efficiency of the hydraulic horsepower available for tilling The teeth can be used when traveling in forward or reverse direction by switching the direction of the teeth When traveling in reverse use the scarifiers and the tiller in the same pass When traveling forward rotate the tiller up with the scari
3. AND WHETHER THE ALLEGED DEFECT IS DISCOVERABLE OR LATENT Attachment Technologies Inc a subsidiary of Paladin Brands Holding Inc PBHI is referred to herein as Paladin Light Construction February 10 2010 TILLER ASSEMBLY 28 51 10036 11 4 13 TILLER ASSEMBLY 102000 100935 103286 52 66 78 D or E D E or H H ITEM QTY Motor Motor Motor DESCRIPTION 1 varies 24 32 40 10106 Screw Aln Shldr 63 X 1 00 Gr8 50 13 2 1096 1096 Grade 5 Hex Head Cap Screw 50 x 3 00 D or E Motor 10114 10114 Grade 8 12 PT Flange Cap Screw 63 x 2 00 H Motor 3 1 3467 Plug Remove to grease bearing 4 1 32848 Cam Lock HD Tiller 5 1 n a 38327 Hose 25 X 94 6FJX 6FJX 100R2 HS H Motor only 38236 38236 Hose 63 X 88 12FJX 12FJX 100R17 HS D or E Motor 38385 38385 Hose 75 X 88 12FJX 12FJX 100817 HS Motor 7 1 67451 Connector Link Drive Chain 8 2 100947 Bearing Assembly varies 40 100948 Tine Bi directional 4 or 6 101077 100954 Side Cutter Plate 11 1 101054 Chain Guard Weldment 12 2 101499 Bearing Seal Plate 13 1 101794 10 Tooth Sprocket 14 1 101795 15 Tooth Sprocket 15 1 102003 Drive Chain 100 48 Links 100965 100965 Motor Adjustment Plate D or E Motor 16 1 102290 102290 Motor Adjustment Plate Motor 17 1 102001 100936 102295 Shaft Blade Hub Weldment 10206
4. BLANK 51 10036 11 4 13 PREFACE GENERAL COMMENTS Congratulations on the purchase of your new attachment This product was carefully de signed and manufactured to give you many years of dependable service Only minor maintenance such as cleaning and lubricating is required to keep it in top working condition Be sure to ob serve all maintenance procedures and safety precautions in this manual and on any safety decals located on the product and on any equipment on which the attachment is mounted This manual has been designed to help you do a better safer job Read this manual care fully and become familiar with its contents WARNING let anyone operate this unit without reading the Safety Precautions and Operating Instructions sections of this manual Always choose hard level ground to park the vehicle on and set the brake so the unit cannot roll Unless noted otherwise right and left sides are determined from the operator s control posi tion when facing the attachment NOTE The illustrations and data used in this manual were current according to the infor mation available to us at the time of printing however we reserve the right to redesign and change the attachment as may be necessary without notification BEFORE OPERATION The primary responsibility for safety with this equipment falls to the operator Make sure the equipment is operated only by trained individuals that have read and understand this man
5. and other foreign objects Tall grass and weeds may need to be mowed before tilling to avoid wrapping around the tine assembly therefore reducing the tiller performance e Adjust the left and right skid shoes is so equipped to the correct location for the desired tilling depth DANGER ROTATING TINES HAZARD To prevent serious injury or death from rotating tines Stay clear of tiller when engine is running Keep others away Keep A hands feet and clothing away from moving parts Follow Safety Shutdown Procedure whenever leaving operator s station DANGER THROWN OBJECT HAZARD To Prevent serious injury or death from Y thrown objects Stay away from discharge area during operation Keep oth ers away OPERATING THE TILLER The main purpose of the tiller is to cultivate soil The skid steer loader tillers are bi direc tional and will operate with the tines rotating in either direction After thoroughly checking the Tiller and preparing the work area you are ready to begin tilling 11 4 13 51 10036 gt OPERATION TINE ROTATION The FFC Tiller can be operated while traveling in forward or reverse and the tines rotating in either direction Although standard direction of rotation is for the tines to rotate in the same direction the prime mover is traveling reversing the tine rotation has been noted to bury debris better STANDARD ROTATION When you are traveling in the same direction that the tines are rotating REVERSE ROTATION
6. replacement of parts All parts provided with grease fittings should be lubricated as indicated If any grease fittings are missing replace them immediately Clean all fittings thoroughly before using the grease gun IMPORTANT Avoid excessive greasing Dirt collects on exposed grease and greatly increases wear After greasing wipe off excessive grease from fittings LUBRICATION SYMBOLS The following symbols are used on the lubrication diagram below It is reproduced here with its meaning for your convenience Lubricate weekly or every 40 hours of operation whichever comes last with 0H r K r SAE Multi Purpose Lubricant or equivalent SAE Multi Purpose type grease a Lubricate drive chain periodically with a chain lubricant CAUTION SHUT OFF ENGINE BEFORE LUBRICATING EQUIPMENT BEARING ASSEMBLY BOTH ENDS OF SHAFT N DRIVE CHAIN BEARING ASSEMBLY BOTH ENDS OF SHAFT 18 51 10036 11 4 13 MAINTENANCE AND SERVICE GENERAL INFORMATION Regular maintenance is the key to long equipment life and safe operation Maintenance require ments have been reduced to the absolute minimum However it is very important that these mainte nance functions be performed as described below Procedure Daily Every 40 Hours Check all bolts and nuts for tightness Replace any missing bolts or nuts with approved replacement y parts Check hydraulic system for hydraulic oil leaks See procedure below Visu
7. 0 102060 n a D Motor 14 17 GPM 18 1 100524 100524 n a E Motor 18 28 GPM n a 103269 103269 H Motor 29 44 GPM 19 1 102004 108665 106777 Housing Weldment 20 2 3419 Straight Adapter 12MB 12MJ 21 1 n a 30142 Elbow 90 6MJ 8MB H Motor only 22 1 n a 3457 Straight Adapter 6MB 6MJ H Motor only 30356 30356 n a Elbow 45 10MB 12MJ D Motor only 23 2 22600 22600 n a Elbow 90 12MB 12MJ E Motor only n a 30051 30051 Elbow 90 16MB 12MJ H Motor only 24 1 n a 84923 QD Case Drain Male NSNH 8FB H Motor only 19632 19632 QD NH SS Std Flow Male 12FB D or E Motor 19636 19636 QD 63 ISO Male 12FB NH New Case H Motor 22518 22518 QD NH SS Std Flow Female 12FB D or E Motor 5 1 84921 84921 QD 63 ISO Female 12FB NH New Case Motor NOTE AII parts are the same as the 103286 except for those parts numbered under the other models ITEM may vary per Prime Mover Motor Contact FFC for correct item 11 4 13 51 10036 28 TILLER ASSEMBLY 30 51 10036 11 4 13 TILLER ASSEMBLY 102000 100935 103286 52 66 78 D or E D E or H H ITEM QTY Motor Motor Motor DESCRIPTION 27 5 1022 Grade 5 Hex Head Cap Screw 31 x 1 00 28 1 1094 Grade 5 Hex Head Cap Screw 50 x 2 50 1096 1096 Grade 5 Hex Head Cap Screw 50 x 3 00 D or E Motor 1098 1098 Grade 5 Hex Head Cap Screw 50 x 3 50 H Motor 30 8 1116 Grade 5 Hex Head Cap Screw 63 x
8. 2 00 31 4 2004420 Grade 5 Carriage Bolt 50 13 x 1 25 32 5 1513 Grade 5 Flat Washer 31 USS 33 varies 34 42 50 1646 Grade 5 Flat Washer 50 SAE 34 8 1627 Grade 5 Flat Washer 63 SAE 35 5 1502 Grade 5 Lock Washer 31 36 1 RHW8642 313 Rivet Nut 37 varies 31 39 47 1841 Grade 5 Center Dent Lock Nut 50 4 1841 4 1841 Grade 5 Center Dent Lock Nut 50 D or E Motor idi joues 8 1839 8 1839 12 1839 Grade 5 Center Dent Lock Nut 63 H Motor 39 1 32903 Sq Key 38 X 1 50 40 2 6616 Grease Fitting 41 4 10139 313 Rivet Nut 150 312 Grip Range NOTE AII parts are the same as the 103286 except for those parts numbered under the other models TEM may vary per Prime Mover Motor Contact FFC for correct item 11 4 13 51 10036 31 32 OPTIONAL SCARIFIER ASSEMBLY 2 ary 102071 ar 102307 SCARIFIER ASSEMBLY 52 66 78 1 varies 4 5 6 101009 Scarifier Shaft Weldment 2 varies 4 5 6 101484 Spring Clip 51 10036 11 4 13 51 10036
9. O BY PALADIN 5 AND PARTS MANUAL HT52 HT66 HT78 HYDRAULIC TILLERS SERIAL NUMBER Manual Number 51 10036 Part Number MODEL NUMBER STD 102000 or 100935 with MOTOR KIT D or E HF 100935 or 103286 with MOTOR KIT H 800 456 7100 www paladinattachments com 503 Gay Street Delhi IA 52223 United States of America Copyright 11 4 13 TABLE OF CONTENTS PREFACE NE 3 SAFETY PRECAUTIONS C gSBe IL i us gc 4 GENERAL SAFETY PRECAUTIONS sonriendo 4 6 EQUIPMENT SAFETY PRECAUTIONS sat etna estan 7 8 DECALS DECAL PEACE MENT fene 9 DECALS e 10 JPN Xp a 11 12 OTE p eom 13 17 BEFORE OPERATION OPERATING THE TILLER TINE ROTATION OPTIONAL SCARIFIER TEETH STORAGE TRANSPORTING LIFT POINTS TIE DOWN POINTS LUBRICA HON e 18 MAINTENANCE ANB SERVICE fi cicesegiactccnsstncgnaventarinnaprocnaenustcdannlucatedantastacnqunti rsasdndanaainchgeeauss 19 22 ROUTING MAINTENANCE CHAIN ADJUSTMENT REPLACING THE HYDRAULIC MOTOR REPLACING RIGHT BEARING ASSEMBLY REPLACING LEFT BEARING ASSEMBLY REPLACING TINE ASSEMBLY REPLACING CHAIN AND SPROCKETS TROUBLESHOOTING anna aaa 23 SPELEISATION Seen ee 24 BOLT TORQUE SPECIFICATIONS na 25 WARRANTY ior 27 PARTS TILLER ASSEMBLY ERU id 28 31 OPTIONAL SGATISIPISR sureste ii FUR EIL LU Sad Det dne Datis 32 11 4 13 51 10036 THIS PAGE IS INTENTIONALLY
10. SAFETY STATEMENTS THIS SYMBOL BY ITSELF OR WITH A WARNING WORD THROUGHOUT THIS MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY OR THE SAFETY OF OTHERS FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH A DANGER THIS SIGNAL WORD IS USED WHERE SERIOUS INJURY OR DEATH WILL RESULT IF THE INSTRUCTIONS ARE NOT FOLLOWED PROPERLY A WARNING THIS SIGNAL WORD IS USED WHERE SERIOUS INJURY OR DEATH COULD RESULT IF THE INSTRUCTIONS ARE NOT FOLLOWED PROPERLY 4h CAUTION THIS SIGNAL WORD IS USED WHERE MINOR INJURY COULD RESULT IF THE INSTRUCTIONS ARE NOT FOLLOWED PROPERLY NOTICE NOTICE INDICATES A PROPERTY DAMAGE MESSAGE WARNING P gt GENERAL SAFETY PRECAUTIONS READ MANUAL PRIOR TO INSTALLATION Improper installation operation or maintenance of this equipment could result in serious injury or death Operators and maintenance personnel should read this manual as well as all manuals related to this equipment and the prime mover thoroughly before beginning installation operation or maintenance FOLLOW ALL SAFETY INSTRUCTIONS IN THIS MANUAL AND THE PRIME MOVER S MANUAL S READ AND UNDERSTAND ALL SAFETY STATEMENTS Read all safety decals and safety statements in all manuals prior to operating or working on this equipment Know and obey all OSHA regulations local laws and other professional guidelines for your operation Know and follow good work practices when assembling m
11. SURE Hydraulic fluid under pressure can penetrate the skin and cause serious injury or death Hydraulic leaks under pressure may not be visible Before connecting or disconnecting hydraulic hoses read your prime movers operator s manual for detailed instructions on connecting and disconnecting hydraulic hoses or fittings e Keep unprotected body parts such as face eyes and arms as far away as possible from a suspected leak Flesh injected with hydraulic fluid may develop gangrene or other permanent disabilities e If injured by injected fluid see a doctor at once If your doctor is not familiar with this type of injury ask him to research immediately to determine proper treatment e Wear safety glasses protective clothing and use a sound piece of cardboard wood when searching for hydraulic leaks DO NOT USE YOUR HANDS SEE ILLUSTRATION CARDBOARD HYDRAULIC HOSE OR FITTING MAGNIFYING GLASS 51 10036 WARNING WARNING WARNING WARNING GENERAL SAFETY PRECAUTIONS DO NOT MODIFY MACHINE OR ATTACHMENTS Modifications may weaken the integrity of the attachment and may impair the function safety life and performance of the attachment When making repairs use only the manufacturer s genuine parts following authorized instructions Other parts may be substandard in fit and quality Never modify any ROPS Roll Over Protection Structure or FOPS Falling Object Protective Structure equipm
12. TS MOTOR CAM CAM MOUNTING BOLT TOP SPROCKET 6 Install the new hydraulic motor to the motor plate using the existing hardware T Reconnect the hydraulic hoses and fittings to the new motor in the same orientation and in the same port as previously installed 8 Bolt the motor plate to the Tiller housing using the existing hardware Loosely install the cam to the Tiller housing 9 Place the drive chain over the top sprocket and install the sprocket onto the new hydraulic motor Tighten sprocket set screws 20 51 10036 11 4 13 MAINTENANCE AND SERVICE NOTE Align the top sprocket with the bottom sprocket using a straight edge Failure to align the two sprockets with each other will cause excessive wear to the chain and sprockets 10 Tighten the cam to the housing and following the chain adjustment instructions on the previous page tighten the chain 11 Install the chain cover to the Tiller NOTE Field replacement of internal motor seals voids warranty IMPORTANT When replacing parts use only factory approved replacement parts Manufacturer will not claim responsibility for use of unapproved parts or accessories and or other damages as a result of their use REPLACING RIGHT BEARING ASSEMBLY Set the Tiller on the ground and place supports under the assembly to keep the weight of the unit off of the tines and shaft 1 Remove the shaft cover from the right side of the housing if used See Figure 2 2 Remove the set sc
13. Warranty i the product must be repaired within thirty 30 days from the date of failure and ii a claim under the warranty must be submitted to Paladin Light Construction in writing within thirty 30 days from the date of repair c Return of Defective Part or Product If requested by Paladin Light Construction the alleged defective part or product shall be shipped to Paladin Light Construction at its manufacturing facility or other location specified by Paladin Light Construction with freight PRE PAID by the claimant to allow Paladin Light Construction to inspect the part or product Claims that fail to comply with any of the above terms and conditions shall be denied LIMITATIONS AND EXCLUSIONS THIS LIMITED WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION THE WARRANTIES OF MERCHANTABILITY FITNESS FORA PARTICULAR PURPOSE AND ANY WARRANTY BASED ON A COURSE OF DEALING OR USAGE OF TRADE IN NO EVENT SHALL PALADIN LIGHT CONSTRUCTION BE LIABLE FOR CONSEQUENTIAL OR SPECIAL DAMAGES IN NO EVENT SHALL PALADIN LIGHT CONSTRUCTION BE LIABLE FOR ANY LOSS OR CLAIM IN AN AMOUNT IN EXCESS OF THE PURCHASE PRICE OR AT THE OPTION OF PALADIN LIGHT CONSTRUCTION THE REPAIR OR REPLACEMENT OF THE PARTICULAR PRODUCT ON WHICH ANY CLAIM OF LOSS OR DAMAGE IS BASED THIS LIMITATION OF LIABILITY APPLIES IRRESPECTIVE OF WHETHER THE CLAIM IS BASED ON BREACH OF CONTRACT BREACH OF WARRANTY NEGLIGENCE OR OTHER CAUSE
14. a safe transport position to prevent uncon trolled movement Drive slowly over rough ground and on slopes When driving on public roads use safety lights reflectors Slow Moving Vehicle signs etc to prevent accidents Check local government regulations that may affect you not smoke when refueling the prime mover Allow room in the fuel tank for expansion Wipe up any spilled fuel Secure cap tightly when done When transporting on a trailer Secure attachment at recommended tie down locations using tie down accessories that are capable of maintaining attachment stability MUA THE TILLER Before performing maintenance lower the attachment to the ground apply the parking brakes turn off the prime mover s engine and remove the key e Never perform any work on the attachment unless you are authorized and quali fied to do so Always read the operator service manual s before any repair is made After completing maintenance or repair check for correct functioning of the attachment If not functioning properly always tag DO NOT OPERATE until all problems are corrected e Worn damaged or illegible safety decals must be replaced New safety decals can be ordered from Paladin e Never make hydraulic repairs while the system is under pressure Serious per sonal injury or death could result Never work under a raised attachment 51 10036 8 DECALS The diagram on this page shows the location of the decals used o
15. aintaining repairing mounting removing or operating this equipment KNOW YOUR EQUIPMENT Know your equipment s capabilities dimensions and operations before operating Visually inspect your equipment before you start and never operate equipment that is not in proper working order with all safety devices intact Check all hardware to ensure it is tight Make certain that all locking pins latches and connection devices are properly installed and secured Remove and replace any damaged fatigued or excessively worn parts Make certain all safety decals are in place and are legible Keep decals clean and replace them if they become worn and hard to read 51 10036 11 4 13 WARNING WARNING WARNING 11 4 13 GENERAL SAFETY PRECAUTIONS PROTECT AGAINST FLYING DEBRIS Always wear proper safety glasses goggles or a face shield when driving pins in or out or when any operation causes dust flying debris or any other hazardous material LOWER OR SUPPORT RAISED EQUIPMENT Do not work under raised booms without supporting them Do not use support material made of concrete blocks logs buckets barrels or any other material that could suddenly collapse or shift positions Make sure support material is solid not decayed warped twisted or tapered Lower booms to ground level or onto blocks Lower booms and attachments to the ground before leaving the cab or operator s station USE CARE WITH HYDRAULIC FLUID PRES
16. ally inspect the machine for worn parts or cracked welds and repair as necessary Check all guards are securely in place Lubricate all grease fittings aM Adjust and lubricate drive chain if so equipped To lubricate drive chain re move chain cover and spray a chain lubricant along the drive chain NOTE Avoid using a high pressure pneumatic lubricating equipment on the tiller shaft bearings These bearings are assembled with special high dirt exclusion seals High pressure lubricating equipment can damage the seals WARNING Do not operate the tiller during maintenance or while any guards are moved WARNING Escaping fluid under pressure can have sufficient force to penetrate the skin causing serious personal injury Fluid escaping from a very small A hole can be almost invisible Use a piece of cardboard or wood rather than hands to search for suspected leaks Keep unprotected body parts such as face eyes and arms as far away as possible from a suspected leak Flesh injected with hydraulic fluid may develop gangrene or other permanent disabilities If injured by injected fluid see a doctor at once If your doctor is not famil iar with this type of injury ask him to research it immediately to determine proper treatment 11 4 13 51 10036 i MAINTENANCE AND SERVICE CHAIN ADJUSTMENT We recommend adjusting the chain after the initial 4 hours and then monthly thereafter TO ADJUST THE CHAIN Remove the c
17. ckets Replace chain Check chain tensioning cam and motor adjustment plate capscrews Tighten and adjust as required Key sheared or missing Check and replace motor key or drive shaft key as required Tiller carried by loader Lower loader arms Tillage depth insufficient Insufficient power Increase engine RPM Worn or bent tines Replace as necessary Obstacles entangled in tine Clear obstacles from tine assembly assembly Scarifier adjusted too deep Adjust scarifier height Tiller making excessive noise and Bearings worn or damaged Replace as needed or vibrating Chain too loose Check chain and adjust as needed Tiller skips or leaves grass worn tines Replace as needed residue Ground speed too fast for soil Reduce ground speed conditions Soil texture too coarse Tiller RPM too slow Increase RPM Ground speed too fast Reduce ground speed Tiller bumping on ground Obstacles entangled in tine Clear obstacles from tine assembly assembly Tines balling up with soil Soil too wet Delay tilling until soil dries Worn or bent tines Replace as needed Ground speed too fast for soil Reduce ground speed conditions 11 4 13 51 10036 PRIME MOVER SPECIFICATIONS IMPORTANT Exceeding any of the maximum recommended prime mover specifications CAN result in damage to this product and WILL void all FFC warranties DESCRIPTION SPECIFICATIONS All M
18. crews NOTE Bottom sprocket should be installed against the bearing assembly and the top sprocket adjusted to align with it Align the sprockets using a straight edge Failure to align the two sprockets with each other will cause excessive wear to the chain and sprockets IMPORTANT When replacing parts use only factory approved replacement parts Manufacturer will not claim responsibility for use of unapproved parts or accessories and or other damages as a result of their use REPLACING TINE ASSEMBLY Set the Tiller on the ground in a location where a hoist is available and remove the attachment from your prime mover Securely attach a hoist to the front portion of the Tiller and rotate the Tiller until itis resting on the quick attach mounting plate 1 Inspect all tines and replace as needed NOTE Be sure to install new tines in the same direction as the tine being removed IMPORTANT When replacing parts use only factory approved replacement parts Manufacturer will not claim responsibility for use of unapproved parts or accessories and or other damages as a result of their use REPLACING CHAIN AND SPROCKETS Set the Tiller on the ground and place supports under the assembly to keep the weight of the unit off of the tines and shaft It is recommended that the sprockets and chain be replaced at the same time A worn chain will adversely affect the service life of the sprockets and worn sprockets will adversely affect the service life of th
19. d washer applications Increase torque 15 when using hardware that is unplated and either dry or lubricated with engine oil Bolt head identification marks as per grade NOTE Manufacturing Marks Will Vary GRADE 2 5 OO GRADE 8 METRIC BOLT TORQUE SPECIFICATIONS NOTE The following torque values are for use with metric hard ware that is unplated and either dry or lubricated with engine oil Reduce torque 15 when using hardware that has extreme pressure lubricants plating or hard washer applications Pounds Feet T Newton Meters 3 6 5 8 4 9 7 9 5 8 4 7 9 12 7 7 2 10 9 8 13 6 Pounds Feet 7 2 14 9 8 19 17 22 23 29 8 20 26 27 1 35 2 34 40 46 1 54 2 35 47 47 4 63 7 38 46 51 5 62 3 40 52 54 2 70 5 51 59 69 1 79 9 56 68 75 9 92 1 57 66 77 2 89 4 62 75 84 101 6 81 93 109 8 126 90 106 122 143 6 96 109 130 1 147 7 107 124 145 168 116 130 157 2 176 2 120 138 162 6 187 129 145 174 8 196 5 140 158 189 7 214 1 m ed 150 168 203 3 227 6 177 199 239 8 269 6 lob 175 194 237 1 262 9 202 231 273 7 313 150 8 9 203 88 186 205 252 277 8 206 242 279 1 327 9 D 11 4 13 51 10036 25 26 THIS PAGE IS INTENTIONALLY BLANK 51 10036 11 4 13 Limited Warranty Except for the Excluded Products as described below all new products are warranted to be free from defects in material and or workmanship during the Warranty Period in accordance with and subject to the terms and condition
20. e chain 1 Remove the chain guard and loosen chain tension by loosening the cam tension 2 Remove the top and bottom sprockets by first loosening the two set screws Slide the sprockets with chain off of the shaft and assemble the new chain onto the new sprockets 3 Position the sprockets in place and tighten Adjust the chain following the chain adjustment procedure at the beginning of this section NOTE Bottom sprocket should be installed against the bearing assembly and the top sprocket adjusted to align with it Align the sprockets using a straight edge Failure to align the two sprockets with each other will cause excessive wear to the chain and sprockets 11 4 13 51 10036 xx TROUBLESHOOTING PROBLEM POSSIBLE CAUSE POSSIBLE SOLUTION Tiller is not rotating Loader auxiliary hydraulics not Refer to loader operator s manual engaged Inadequate hydraulic flow from Check hydraulic flow to Tiller loader Low oil supply Add oil Couplers not engaged Engage couplers Air in hydraulic lines Activate system until air is purged from system Broken hose Replace damaged hose Obstruction in hydraulic lines Remove obstruction and replace if necessary Loose or damaged hydraulic Tighten or replace fittings connection Obstruction between Tiller and Remove obstruction housing Hydraulic motor damaged or seal Call FFC service department for blown instructions Chain broken or off spro
21. ent or device Any modifications must be authorized in writing by the manufacturer SAFELY MAINTAIN AND REPAIR EQUIPMENT Do not wear loose clothing or any accessories that can catch in moving parts If you have long hair cover or secure it so that it does not become entangled in the equipment Work on a level surface in a well lit area Use properly grounded electrical outlets and tools Use the correct tool for the job at hand Make sure they are in good condition for the task required Wear the protective equipment specified by the tool manufacturer SAFELY OPERATE EQUIPMENT Do not operate equipment until you are completely trained by a qualified operator in how to use the controls know its capabilities dimensions and all safety requirements See your machine s manual for these instructions Keep all step plates grab bars pedals and controls free of dirt grease debris and oil e Never allow anyone to be around the equipment when it is operating Do not allow riders on the attachment or the prime mover Do not operate the equipment from anywhere other than the correct operators position e Never leave equipment unattended with the engine running or with this attachment in a raised position Do not alter or remove any safety feature from the prime mover or this attachment e Know your work site safety rules as well as traffic rules and flow When in doubt on any safety issue contact your supervisor
22. fiers digging into the ground to loosen hard packed soil and then return to the starting point to start the tilling operation The scarifier teeth can be lifted up and stored on the unit when not in use TRAVEL IN THE FORWARD DIRECTION WITH TRAVEL IN REVERSE WITH THE SCARIFIER THE TILLER ROTATED UP AND THE SCARIFIER TEETH DIGGING INTO THE SOIL FOLLOWED TEETH DIGGING INTO THE SOIL BY THE ROTATING TINES TRAVEL m SCARIFIERS SCARIFIERS 11 4 13 51 10036 la OPERATION The following procedure will help you to keep your unit in top condition It will also help you get off to a good start the next time your tiller is needed We therefore strongly recommend that you take the extra time to follow this procedure whenever your tiller will not be used for and extended period of time PREPARATION FOR STORAGE Clean the unit thoroughly removing all mud dirt and grease e Inspect for visible signs of wear breakage or damage Inspect the tines for wear Order any parts required and make the necessary repairs to avoid delays when starting next season NOTE Purchase only approved parts from your authorized dealer When replacing tines it is recommended that you replace mounting hardware also e Tighten all loose nuts bolts and hydraulic connections Connect the hydraulic couplers together or cap them to protect the hydraulic system from contaminates Replace decals if damaged or in unreadable condition Grease all grease fit
23. fully connected With the auxiliary hydraulic system turned off route the hydraulic hoses over tiller hous ing in such a fashion as to avoid pinching and chafing of the hoses and connect them to their proper auxiliary couplers on the loader Carefully raise the loader and cycle the tilt cylinders to check clearances and to verify that all mounting procedures have been successfully completed Check for proper assembly installation and hydraulic leaks WARNING Do not operate a standard flow tiller on a high flow hydraulic system or a high flow tiller on a standard flow hydraulic system Serious injury or 11 4 13 51 10036 n INSTALLATION DETACHING On firm level ground lower the loader arms until the attachment is on the ground Turn off the engine Move control levers back and forth to relieve pressure in the line Disconnect couplers NOTE If disconnecting a high flow tiller it is recommended to disconnect the case drain line last NOTE Seal hydraulic system from contaminants and secure all hydraulic hoses off the ground to help prevent damage Follow your prime mover s operator s manual for detaching removing an attachment NOTE Lubrication of the grease fittings on the bearing assembly at both ends of the shaft on the chain driven tillers will greatly increase the life of the product 12 51 10036 11 4 13 OPERATION INTENDED USE This unit is designed to cultivate so
24. hain cover and loosen the two bolts on the motor mounting adjustment plate and the one bolt on the cam lock Insert a 1 2 ratchet into the cam lock and rotate until the chain is tight A properly adjusted chain will have a minimal amount of chain deflection Over tensioning will cause premature wear NOTE If all of the cam lock adjustment is used and the chain and sprocket are still serviceable you can remove a half link from the chain at the master link location If replacing the chain it is recommended to replace the sprockets at the same time REPLACING THE HYDRAULIC MOTOR Set the Tiller on the ground and place supports under the assembly to keep the weight of the unit off of the tines WARNING Avoid serious injury Follow Safety Shutdown procedures before performing maintenance or service 1 Remove the chain guard on the left side of the Tiller NOTE It is recommended that you loosen the chain tension by loosening cam tension 2 Remove the top sprocket from the hydraulic motor by loosening the two set screws and sliding off of the motor shaft 3 Tag and disconnect the hydraulic hoses and fittings from the hydraulic motor 4 Remove the three bolts securing the motor adjustment plate and then either loosen or remove the cam from the Tiller housing See Figure 1 5 Remove the bolts securing the motor to the motor adjustment plate See Figure 1 FIGURE 1 MOTOR MOUNTING CAPSCREWS ADJUSTMENT PLATE REIR MOUNTING BOL
25. ic etc Follow all federal state and local regulations for recycling and disposal of the fluid and components THE TILLER Stay clear of tiller when engine is running Keep others away Keep hands feet and clothing away from moving parts Never allow anyone to reach into kick into or otherwise come in contact with the rotating tines Do not attempt to clear clogged tines while engine is running Tines can crush and or dismember Keep everyone clear of the tiller until proper shut down procedure has been followed and hydraulic pressure has been re lieved e Operate only from the operator s station To prevent serious injury or death from thrown objects stay away from discharge area during operation Reduce speed when driving over rough terrain on a slope or turning to avoid overturning the vehicle e An operator must not use drugs or alcohol which can change his or her alert ness or coordination An operator taking prescription or over the counter drugs should seek medical advice on whether or not he or she can safely operate equipment Before exiting the prime mover lower the attachment to the ground apply the parking brakes turn off the prime mover s engine and remove the key Be sure all doors guards and shields are in their proper position and securely attached before operating the tiller 51 10036 7 11 4 13 EQUIPMENT SAFETY PRECAUTIONS TRANSPORTING THE TILLER Travel only with the attachment in
26. il for planting or landscaping Use in any other way is considered contrary to the intended use The FFC tillers are perfect for home gardening landscaping and vegetable farming It turns up hard packed ground and leaves the perfect seedbed for gardens and lawns Simplici ty of operation is one of the key features of the tiller It is important however to be familiar with and know the controls and adjustments on both the tiller and prime mover Such knowledge is crucial for safe efficient operation of the equipment Take the time to learn how they operate PRIME MOVER The tiller mounts to the attachment mechanism of your prime mover Due to this ar rangement thorough knowledge of the prime mover controls is necessary Read the prime mover operator s manual for information regarding operation before attempting to use this at tachment Due to the various motor options available for the chain driven tiller both standard and high flow verify that the GPM of the tiller is compatible with the GPM of the prime mover before operating NOTE There is only one motor option on the Case New Holland Tillers xir dos OPERATION Clear the work area of all bystanders pets and livestock e Know the job site Take notice of any water or gas shut off stumps sidewalk edges etc that the lowered tiller could come into contact with sure all tiller tines bolts and nuts are tight and chain guards are in place e Clear the area of rocks branches
27. ing accessories to unit at recommended lifting points Bring lifting accessories together to a central lifting point Lift gradually maintaining the equilibrium of the unit WARNING Use lifting accessories chains slings ropes shackles and etc that are capable of supporting the size and weight of your attachment Secure all lifting accessories in such a way to prevent unintended disengagement Failure to do so could result in the attachment falling and causing serious personal injury or death TIE DOWN POINTS Tie down points are identified by tie down decals where required Securing to trailer at other points is unsafe and can damage attachment Do not attach tie down accessories around cylinders or in any way that may damage hoses or hydraulic components Attach tie down accessories to unit as recommended e Check unit stability before transporting WARNING Verify that all tie down accessories chains slings ropes shackles and etc are capable of maintaining attachment stability during transporting and are attached in such way to prevent unintended disengagement or shifting of the unit Failure to do so could result in serious personal injury 11 4 13 Or death 51 10036 ld LUBRICATION GENERAL INFORMATION Economical and efficient operation of any machine is dependent upon regular and proper lubrication of all moving parts with a quality lubricant Neglect leads to reduced efficiency wear breakdown and needless
28. ion when searching for leaks Use wood or cardboard instead of hands Keep all components in good repair PART 40151 WARNING HIGH PRESSURE FLUID DO NOT OPERATE USING HI FLOW HYDRAULIC SYSTEMS Maximum 25 GPM 40590 PART 40590 CAUTION DO NOT USE HI FLOW 4085 PART 4085 GREASE 40 HOURS STAND CLEAR PART 40161 STAND CLEAR BEFORE LEAVING OPERATOR S SEAT 1 Lower lift arms against frame and place unit on the ground 2 Disengage auxiliary hydraulics 3 Stop Engine 4 Engage Parking Brake PART 40678 WARNING BEFORE LEAVING A CAUTION SCARIFIER TEETH MAY CONTACT FRONT WHEELS OF OPERATING MACHINE 40798 PART 40798 CAUTION SCARIFIER TEETH CONTACT DANGER STAND CLEAR PART 4105 DANGER STAND CLEAR ADANGER Moving paddles Keep all personnel away from machine while operating 4235 PART 4235 AWARNING THIS GUARD COVERS MOVING PARTS UNDERNEATH REMOVE GUARD FOR SERVICE ONLY SEE SERVICE MANUAL FOR SERVICE INSTRUCTIONS PART 4495 WARNING GUARD REMOVED WARNING MOVING PADDLES 51 10036 11 4 13 INSTALLATION GENERAL INFORMATION The FFC Tillers covered in this manual were designed to be used on various prime movers with various different horsepower operating capacities and lifting capacities Before installing the attachment you have received onto your prime mover verify that your attachment is compatible with your pri
29. me mover Check to be certain each unit is within the limitations of the other Operating the attachment on a prime mover that exceeds any of the recommended specifications will cause damage to the attachment and void all warranties NOTE The chain driven tiller is available with various motor options Standard and High Flow to adapt the GPM of the tiller to the GPM of the prime mover Check to ensure that the tiller is equipped with the correct motor for your prime mover application INSTALLATION Install the attachment by following your power units operator s manual for installing an attachment NOTE The HT66 and 78 tillers are designed for center or offset mounting which will allow the right tracks to be covered as the prime mover travels in reverse during finish tilling operation WARNING avoid serious personal injury make sure the attachment is securely latched to the attachment mechanism of your unit Failure to do so could result in separation of the attachment from the prime mover If installing a high flow tiller onto your prime mover install the case drain hose and cou pler onto your attachment NOTE The case drain line if so equipped must be connected first then the power and return hoses When disconnecting the hoses it is recommended to disconnect the case drain line last NOTICE Be sure the case drain coupler is complete engaged Immediate hydraulic motor seal failure will occur if case drain is not success
30. n the FFC Tiller The decals are identified by their part numbers with reductions of the actual decals located on the following page Use this information to order replacements for lost or damaged decals Be sure to read all decals before operating the attachment They contain information you nee to know for both safety and product longevity SERIAL NUMBER 40795 TAG LOCATION 40796 40829 40113 40798 4338 40440 4235 40590 en 40151 40161 4085 40678 IMPORTANT Keep all safety decals clean and legible Replace all missing or damaged safety decals When replacing parts with safety decals attached the safety decals must also be re placed REPLACING SAFETY DECALS Clean the area of application with a nonflammable solvent then wash the same area with soap and water Allow the surface to dry Remove the backing from the safety decal exposing the adhesive surface Apply the safety decal to the position shown in the diagram and smooth out any bubbles 11 4 13 51 10036 40150 WARNING READ MANUAL CN 2 40440 PART 40440 CALL BEFORE YOU DIG HT52 PART 40795 HT52 MODEL NUMBER HT6 PART 40796 HT66 MODEL NUMBER HT7 PART 40829 HT78 MODEL NUMBER 10 DECALS KEEP AWAY HIGH PRESSURE FLUID HAZARD To prevent serious injury or death Relieve pressure on system before repairing or adjusting or disconnecting Wear proper hand and eye protect
31. odels All Models All Models Motor Kit D Motor Kit E Motor Kit H Hydraulic Pressure Output 3 000 psi maximum 3 000 psi maximum 3 500 psi maximum Hydraulic Flow Output 14 17 gpm maximum 18 28 gpm maximum 29 44 gpm maximum Rear Ballast As required to maintain full prime mover stability Note the Shipping Weight on the specifications page then see the operator s manual s for your prime mover loader and quick attach for ballasting needs NOTICE Make sure your prime mover is producing the manufacturer s specified hydraulic flow gpm and pressure psi especially for operation at high altitudes Using prime movers with less than specified flow or pressure will cause your Tiller to perform in a substandard manner TILLER SPECIFICATIONS Model Overall Overall Overall Tilling Offset Shipping Number Width Height Depth Width Mounting Weight 02006 61 63 34 70 47 13 52 750 108 75 69 34 70 47 13 66 12 1000 Ibs Pu 87 75 34 70 47 13 78 6 1300 Ibs Shipping Weight is with 4 Tine Assembly 24 51 10036 11 4 13 BOLT TORQUE BOLT TORQUE SPECIFICATIONS GENERAL TORQUE SPECIFICATION TABLES Use the following charts when determining bolt torque specifications when special torques are not given Always use grade 5 or better when replacing bolts SAE BOLT TORQUE SPECIFICATIONS NOTE The following torque values are for use with extreme pressure lubricants plating or har
32. or safety coordinator for an explanation KNOW WHERE UTILITIES ARE Observe overhead electrical and other utility lines Be sure equipment will clear them When digging call your local utilities for location of buried utility lines gas water and sewer as well as any other hazard you may encounter 51 10036 11 4 13 WARNING WARNING 11 4 13 EQUIPMENT SAFETY PRECAUTIONS EXPOSURE TO RESPIRABLE CRYSTALLINE SILICA DUST ALONG WITH OTHER HAZARDOUS DUSTS MAY CAUSE SERIOUS OR FATAL RESPIRATORY DISEASE It is recommended to use dust suppression dust collection and if necessary personal protective equipment during the operation of any attachment that may cause high levels of dust REMOVE PAINT BEFORE WELDING OR HEATING Hazardous fumes dust can be generated when paint is heated by welding soldering or using a torch Do all work outside or in a well ventilated area and dispose of paint and solvent properly Remove paint before welding or heating When sanding or grinding paint avoid breathing the dust Wear an approved respirator If you use solvent or paint stripper remove stripper with soap and water before welding Remove solvent or paint stripper containers and other flammable material from area Allow fumes to disperse at least 15 minutes before welding or heating END OF LIFE DISPOSAL At the completion of the useful life of the unit drain all fluids and dismantle by separating the different materials rubber steel plast
33. rews holding the bearing locking collar in place and remove the bearing assembly See Figure 2 SIDE CUTTER FIGURE 2 PLATE 62 LOCK NUTS 62 x 2 25 CAPSCREWS SHAFT SHAFT COVER BEARING ASSEMBLY WITH LOCKING COLLAR 3 Position the new bearing assembly over shaft Install the shaft cover if used and tighten all hardware Secure the bearing assembly to the shaft using the locking collar provided with the bearing REPLACING LEFT BEARING ASSEMBLY Set the Tiller on the ground and place supports under the assembly to keep the weight of the unit off of the tines and shaft 1 Remove the chain guard on the left side of the Tiller NOTE It is recommended that you loosen the chain tension by loosening cam tension 2 Remove the bottom sprocket from the shaft by loosening the two set screws and sliding off the sprocket and chain See Figure 3 3 Unbolt the bearing assembly from the housing loosen the two set screws securing the assembly to the shaft and remove the bearing assembly See Figure 3 11 4 13 51 10036 zi MAINTENANCE AND SERVICE un 62 LOCK NUTS FIGURE 3 62 x 2 25 CAPSCREWS SHAFT SPROCKET BEARING ASSEMBLY WITH A LOCKING COLLAR 4 Position the new bearing assembly and secure in place with the existing hardware and then with the locking collar included with the assembly 5 Place the drive chain over the bottom sprocket and install the sprocket onto the shaft Tighten sprocket set s
34. s of this Limited Warranty 1 Excluded Products The following products are excluded from this Limited Warranty a Any cable part that engages with the ground i e sprockets digging chain bearing teeth tamping and or demolition head blade cutting edge pilot bit auger teeth and broom brush that either constitutes or is part of a product b Any product merchandise or component that in the opinion of Paladin Light Construction has been i misused ii modified in any unauthorized manner iii altered iv damaged v involved in an accident or vi repaired using parts not obtained through Paladin Light Construction 2 Warranty Period The Limited Warranty is provided only to those defects that occur during the Warranty Period which is the period that begins on the first to occur of i the date of initial purchase by an end user ii the date the product is first leased or rented or iii the date that is six 6 months after the date of shipment by Paladin Light Construction as evidenced by the invoiced shipment date the Commencement Date and ends on the date that is twelve 12 months after the Commencement Date 3 Terms and Conditions of Limited Warranty The following terms and conditions apply to the Limited Warranty hereby provided a Option to Repair or Replace Paladin Light Construction shall have the option to repair or replace the product b Timely Repair and Notice In order to obtain the Limited
35. tings if so equipped e Seal hydraulic system from contaminants and secure all hydraulic hoses off the ground to help prevent damage Store the unit in a dry and protected place Leaving the machine outside will materially shorten its life Additional Precautions for Long Term Storage Touch up all unpainted and exposed areas with paint to prevent rust REMOVAL FROM STORAGE Remove all protective coverings e Check hydraulic hoses for deterioration and replace if necessary e Check all nuts bolts and hydraulic connections for tightness TRANSPORTING Follow all federal state and local regulations when transporting on public roads Use extra care when loading and unloading onto a trailer or truck Disconnect hydraulic couplers during transport CAUTION sure to install a SMV Slow Moving Vehicle sign on loader before trans porting When transporting on a road highway at night or during the day use cessory lights and devices for adequate warning to the operators of other vehicles In this regard check local and government regulations Always drive slowly over uneven terrain to avoid tipping the unit 16 51 10036 11 4 13 OPERATION LIFT POINTS Lifting points are identified by lifting decals where required Lifting at other points is unsafe and can damage attachment Do not attach lifting accessories around cylinders or in any way that may damage hoses or hydraulic components e Attach lift
36. ual If there is any portion of this manual or function you do not understand contact your local authorized dealer or the manufacturer to obtain further assistance Keep this manual available for reference Provide the manual to any new owners and or operators SAFETY ALERT SYMBOL This is the Safety Alert Symbol used by this industry This symbol is used to warn A of possible injury Be sure to read all warnings carefully They are included for your safety and for the safety of others working with you SERVICE Use only manufacturer replacement parts Substitute parts may not meet the required stan dards Record the model and serial number of your unit on the cover of this manual The parts department needs this information to insure that you receive the correct parts SOUND AND VIBRATION Sound pressure levels and vibration data for this attachment are influenced by many different param eters some items are listed below not inclusive prime mover type age condition with or without cab enclosure and configuration operator training behavior stress level e job site organization working material condition environment Based on the uncertainty of the prime mover operator and job site it is not possible to get precise ma chine and operator sound pressure levels or vibration levels for this attachment NOTE Alist of all Paladin Patents can be found at http www paladinattachments com patents asp 11 4 13 51 10036
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