GoCartVac® Service Manual
Contents
1. 5 4 teen renes etti nena oo eae an nep ra sasa s si b Oa 25 Remove COmbpFessIOR RIN Oia sachets a 26 Reassempble Compression Find exu sepe edicta no nue doe a ut 27 Remove Reassemble Tetraseal eco s ARAR ARAR ne etae ree en aaa panas 28 Remove Reassemble Motoru a e ISP LN D LD 29 Batteries Harness Safety Notice Precautions 30 battery Termination SchematiC sense o cute eae e RERO ee NR ODE eh a ae deahetese 31 Disassemble Reassemble a ne segue as 32 Remove Replace F sible LINK iiio io ay Ae te usu enero tesa BAO k 33 Remove Replace Red Jumper Wire 1 ener einen erento 34 Remove Replace Power Harness n s s AAA AAA aae dus 35 Replace Batterles FIarTiess 36 Remove Repiace Chargeh aaa a d 37 Remove Cover of Electrical Enclosure ente sedis 38 Replace Cover onto Electrical Enclosure ss s ii 39 Remove Replace Charger Receptacle 4 1 eee eine e drea eate d 40 Remove Electrical Box S Connections eese eene 41 Reassemble Electrical Box amp 5 eene e2. Remove 2 screws holding receptacle to panel and remove receptacle Using Phillips screwdriver remove green ground wire from receptacle REPLACE POWER RECEPTACLE Place flanged receptacle Using Phillips screwdriver put in the side panel cut out bare end of green ground wire with ground pin down back into ground terminal of Attach with screws receptacle Tighten to 5 in lbs If all changes are complete 3 Reassemble Electrical Box and Connections Page 42 4 Replace Cover onto Electrical Enclosure Page 39 5 Replace Charger Panel Page 6 www pro team com 866 888 2168 Remove Replace Swivel Elbow Cuff REMOVE SWIVEL ELBOW CUFF Place one hand on hose close to cord strain relief and one on the elbow cuff Bend down until the cuff is loose from 3a the hose 3b Push the smaller end of new elbow cuff into hose until the textured part of the elbow is against the hose www pro team com 866 888 2168 Remove Svvitch in Hose Handle REMOVE SVVITCH Remove the 8 screws which hold the handle together 4 p and remove angled tube COPPER CONTACTS Use pencil eraser to clean away any build up 5 Lift out and remove switch and BCM www pro team com 866 888 2168 Reassemble Svvitch in Hose Handle REASSEMBLE SVV TCH Place svvitch vvith the ON position 1 facing the stub tube Ensure stub tube is inserted into angle tube Place
3. REMOVE COVER OF ELECIRICAL ENCLOSURE 1 Remove Charger Panel Page 4 Remove the 4 screvvs holding the cover Of the electrical enclosure Pull open the cover to expose vvires and components Remove the black red and green vvires from the receptacle terminals www pro team com 866 888 2168 Replace Cover of Electrical Enclosure REPLACE COVER ONTO ELECTRICAL ENCLOSURE Push crimped end of green black and red wire from switch onto terminals of receptacle Using the four screws secure cover to enclosure www pro team com 866 888 2168 Remove Replace Charger Receptacle REMOVE CHARGER RECEPTACLE 1 Remove Charger Panel Page 4 2 Remove Cover of Electrical Enclosure Page 38 Push through hole while continuing to squeeze sides Squeeze together the sides of the receptacle REPLACE CHARGER RECEPTACLE 1 Push new receptacle through the cover of the ME enclosure 2 Replace Cover onto Electrical Enclosure Page 39 3 Replace Charger Panel Page 6 www pro team com 866 888 2168 Remove Electrical Box and Connections REMOVE ELECTRICAL BOX S CONNECTIONS 1 Remove Charger Panel Page 4 2 Remove Cover of Electrical Enclosure Page 38 Remove 4 screws nuts and washers holding electrical enclosure to panel with Phillips screwdriver and 3 8 end wrench Remove black wire with Phillips screwdriver from power receptacle R
4. Remove tetraseal by pulling up and over the top of motor Press down on seal until flush with motor flange Place new or existing tetraseal over top of motor If all changes are complete 4 Replace Motor BCM Assembly Page 20 5 Replace Diffuser Page 11 6 Replace Vacuum Panel Page 9 7 Replace Charger Panel Page 6 Replace compression ring BCM and re wire per Steps 1 through 5 on Page 27 www pro team com 866 888 2168 Remove Reassemble Motor REMOVE MOTOR 1 Remove Charger Panel Page 4 2 Remove Vacuum Panel Page 8 3 Remove Diffuser Page 10 4 Remove Motor BCM Assembiy Page 19 Remove compression ring and tetraseal per Steps 5 and 6 on Page 28 Replace compression ring tetraseal Reconnect thermal svvitch to motor vvire and BCM on new motor per Steps 1 through 3 on Page 28 If all changes are complete 3 Replace Motor BCM Assembly Page 20 4 Replace Diffuser Page 11 5 Replace Vacuum Panel Page 9 6 Replace Charger Panel Page 6 www pro team com 866 888 2168 Batteries Harness Safety Notice Precautions TO REPLACE Batteries Fusible Link Battery Red Jumper Wire Battery Power Harness A Safety glasses required A Remove all metal jewelry rings watches chains etc A Use insulated wrench when working with batteries SAFETY NOTICE A WARNING Risk of electric shock A CAUTION Read Safety Notice prior to assembly 1 Observe all
5. Replace Motor BCM Assembly into Vacuum REPLACE MOTOR BCM ASSEMBLY INTO VACUUM continued from page 20 8 Tighten screw on Z washer until well nut has mag tightened against vacuum wall ill Press washer cover cap over washer 1 0 Replace povver cable Follovv Steps 1 through 6 on Page 15 If all changes are complete 12 Replace Diffuser Page 11 13 Replace Vacuum Panel Page 9 14 Replace Charger Panel Page 6 Replace receptacle Follow Steps 1 through 5 on Page 13 www pro team com 866 888 2168 Remove Motor Brushes REMOVE MOTOR BRUSHES 1 Remove Charger Panel Page 4 2 Remove Vacuum Panel Page 8 3 Remove Diffuser Page 10 4 Remove Motor BCM Assembiy Page 19 ba Remove screw and wire retaining clamp on motor 5b B with 5 16 socket 6 LN Use end of flathead screwdriver gently wedge gy between center of motor brush and clip Turn screwdriver counter clockwise to push out the wire clip under the motor brush insulation Do not press downward on the clip or use exces sive force as this may break the clip Continued on page 23 www pro team com 866 888 2168 Remove Motor Brushes REMOVE MOTOR BRUSHES continued from page 22 Remove two screws and bracket over the M motor brushes TIP New carbon brushes give off small sparks briefly once motor is engaged while brushes finish aligning This is normal 8 Remove motor brush R
6. GoCartVac Service Manual sn for Health Since 1987 Table of Contents Battle oci in as l l n 2 FulliVacuum Paresaa ab Da 3 Remove Charger aaa s 4 5 ATTENTION Xejcra meanirermiua mc 6 7 Before servicing any part Remove Vacium Parlel vase tede teles Ba tan iae qur al 8 or proceeding vvith any Replace Vacuum Panel 06 s t s s s s s s s s s s s s s s s s s s s s s s s s s s s s s s oo oo 9 repair procedure on any a a 10 ProTeam vacuum Replace 11 ALWAYS disconnect Remove Receptacle stab om ooh Gol ebbe s 12 the vacuum from R eplace 13 the power source Remove Povercablie b l f 14 Replace POwer C a A ba 15 Remove Replace Thermal 5 R R Rad d k ss 16 Remove Battery Control Module BCM 22 17 Replace Battery Control Module 18 Remove Motor BCM Assembly From Vacuum 19 Replace Motor BCM Assembly Into 20 21 Remove Motor Brushes ore as t dec tto eie be Reo atus tet tn ena 22 23 Replace Motor BFUSTIGS uetus d 24 Remove Replace Motor Assembly
7. PERSONAL SAFETY PRECAUTIONS 1 While performing this assembly ensure someone is within range of your voice or close enough to come to your aid 2 When working with lead acid batteries ensure plenty of fresh water and soap is available nearby in case battery acid contacts skin clothing or eyes 3 Wear complete eye protection and clothing protection Avoid touching eyes while working near batteries 4 Never smoke or allow a spark or flame in the vicinity of batteries 5 Be extra cautious to avoid the risk of dropping a metal tool onto a battery 6 Remove personal metal items such as rings bracelets necklaces and watches when working with batteries www pro team com 866 888 2168 Battery Termination Schematic Fusible Link Red Jumper 105842 105844 Power Harness 105834 i Refer to this schematic for removing and replacing of battery wires www pro team com 866 888 2168 Disassemble Reassemble CoCart DISASSEMBLE GOCART 1 Remove Charger Panel Page 4 2 Remove Vacuum Panel Page 8 Remove remaining side panel and molding REASSEMBLE GOCART 1 Replace Vacuum Panel Page 9 2 Replace Charger Panel Page 6 3 Replace Side Panel into Cart www pro team com 866 888 2168 Remove Replace Fusible Link REMOVE FUSIBLE LINK Please Read Safety Precautions on Page 2 1 Disassemble GoCart Page 32 Remove fusible link from batteries using insulated wrenches See Safety
8. 8 9 Battery Control Module Motor Mounting System Set Receptacle 2 Wire w Crimps Receptacle Screw Set Dome Filter w Foam Media Foam Filter Media for Dome Filter High Filtration Disk Optional 2 pack Electrified Hose 1 x 20 Long 2 Wire Replacement Swivel Elbow Cuff Black Switch Replacement Kit Vacuum Attachment Hardware for Cart Kit Power Receptacle Cord Box Sound w Corner Rails Cart Assembly Complete Kit Mounting Hardware Hose Wrap Bik Kit Receptacle for Box Assembly Kit Box Assembly Harness Charging w Connectors Kit Battery Wiring Harness Lead Wire Battery Fusible Link Replacement 8AWG w Terminals Lead Wire Battery Red 48AWG w Terminals Harness Battery Kit Receptacle Switch Assembly w Crimps Kit Charger 36V 18 5A w Terminals Battery Lead Acid 12V 37AH Kit Attachment Hardware for Charger and Box Assembly Thermal Protector Exhaust Muffler 2 Wire Electrified Hose Cord 15 Rear Wheel Set w Axle Front Wheel Set 50 Extension Cord Not Shown www pro team com 866 888 2168 Full Vacuum Parts Remove Charger Panel REMOVE CHARGER PANEL 1 Remove cover of cart by pulling straight up M carefully ATTENTION Pull up carefully as cord is attached to vacuum Remove side panel closest Continue pulling up until to power switch by push panel is removed ing in and pulling up at the Place
9. Agency requires the recycling of sealed lead batteries Proper disposal and recycling of batteries mandatory under the Mercury Containing Rechargeable Battery Management Act 42 U S C 14301 14336 Battery Act The Charge Up to Recycle Program offers various recycling plans for communities retailers businesses and public agencies For more information about the Charge Up to Recycle Program or for information about a local collection site visit www rbrc com or call RBRD s toll free number 1 800 8 BATTERY www pro team com 866 888 2168 ON U BU ON 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 No 104273 100431 100564 106282 105044 100335 100378 100014 103732 103731 103617 105496 100368 103916 104272 100030 100343 101220 103623 102715 106550 106284 106219 106211 106213 106214 103718 106241 106215 106277 106216 106280 106279 106278 106217 106281 106218 105828 106283 107294 106928 105790 106297 106298 101678 Part Name Twist Cap Black 496 Sq In Intercept Micro Filter Micro Cloth Filter Power Cord Replacement Complete Motor Shroud Diffuser w Screw Set 2 screws Compression Ring w Connection Screws Compression Ring Connection Screws Tetraseal 36V Motor w Crimps Replacement Carbon Brush Set for 36V motor Complete 36V Motor Assembly w Seal Compression Ring and Control Module includes 6 7
10. Notice and Personal Safety Precautions on Page 30 REPLACE FUSIBLE LINK On positive terminal of battery B1 and On negative terminal of battery B2 using the red terminal end of the fus and using the black terminal end of ible link the fusible link Follow a thru e of a Place 7 16 bolt through ring of Step 1 in this section harness and battery terminal b Place 7 16 nut on end of bolt C Tighten assembly with either two 7 16 insulated end wrenches or a torque wrench d Torque to 25 30 in lbs e Place protector over the battery terminal 3 Resassemble GoCart Page 32 www pro team com 866 888 2168 Remove Replace Red lumper VVire REMOVE RED JUMPER WIRE 1 Disassemble GoCart Page 32 Remove red jumper wire from batteries using insulated wrenches See Safety Notice and Personal Safety Precautions on Page 30 REPLACE RED JUMPER WIRE On negative terminal of battery B1 and using the black terminal end of On positive terminal of battery B3 and using the red terminal end of the red jumper harness Follow the red jumper harness Follow a a thru e on Step 1 of Replace thru e on Step 1 of Replace Fusible Fusible Link on Page 33 Link on Page 33 If only replacing red jumper Follow a thru e on Step 1 of Replace Fusible Link on Page 33 www pro team com 866 888 2168 Remove Replace Povver Harness REMOVE POVVER HARNESS 1 Disassemble GoCart Page 32 Remove p
11. safety regulations Electrical wiring should be performed in accordance with all applicable national state and local codes to prevent damage to equipment and ensure personnel safety 2 Hazardous voltages present 3 Warning Risk of explosive gasses Working in the vicinity of a lead acid battery is dangerous Batteries generate explosive gasses during normal battery operation During normal charging operation some hydrogen gas is released vented or diffused through the container walls The VRLA batteries specified for this equipment are designed to minimize gas produced The gasses released or diffused must not be allowed to accumulate The GoCartVac enclosure has been designed to ensure proper ventilation of battery gasses 4 Warning Risk of battery terminal shorting The batteries specified for use in this equipment have very low internal impedance and thus are capable of delivering high currents if externally short circuited The resultant heat can cause severe burns and is a potential fire hazard Remove all metallic items such as watches bracelets and personal jewelry when working on or around battery terminals As a further precaution only insulated tools should be used to prevent accidental short circuits 5 Carefully inspect batteries prior to installation Particular attention should be given to ensure that none of the cell cover seals have been broken no battery case damage is evident and no visible sign of battery leakage exists
12. ITCH Attach the black vvire from the motor to the on BCM bottom horizontal connector marked with MTR Attach the white wire from new power cord to the Attach the white wire from receptacle to the top middle connector marked with 36V connector marked with SWITCH If all needed changes are complete 8 Replace Diffuser Page 11 9 Replace Vacuum Panel Page 9 10 Replace Charger Panel Page 6 18 www pro team com 866 888 2168 Remove Motor BCM Assembly from Vacuum REMOVE MOTOR BCM ASSEMBLY FROM VACUUM 1 Remove Charger Panel Page 4 3 Remove Diffuser Page 10 5 Remove Power Cable Page 14 2 Remove Vacuum Panel Page 8 4 Remove Receptacle Page 12 6 Use flathead screwdriver to remove 3 washer 7 Use Phillips screwdriver to remove screw and LJ LJ cover caps Z washer Remove all three 1 0 Remove dome filter Remove motor from vacuum body www pro team com 866 888 2168 Replace Motor BCM Assembly into Vacuum REPLACE MOTOR BCM ASSEMBLY INTO VACUUM TIP Recommend using new well nuts each time Old well nuts warp over time Press dome filter onto bottom of motor F HH ror 2 7 Pz r p PTT Align motor as shown in picture BCM close to power cable hole Press well nuts into holes in vacuum body Rotating as pushing in may ease assembly Ensure well nut is flush against vacuum body Continued on page 21 www pro team com 866 888 2168
13. a n J Era ea EU ETE ET 7 1 AO I i veg l HIE 6 IR pws SASL Le 1 denen K X pue l IAE N i j pow zr T j xe MEN s uk eiae AMOR s 161 JM sal tagel ari xe len xe oo I J In WNE A pee 1 TLEH num y EIE En piae ESRB 42018 Ml orc dl ynau aeyn u e 00 team com VVVVVV pTrO P for Health Since 1987 P O Box 7385 Boise Idaho 83707 866 888 2168 www pro team com 106591 Revised 6 12
14. age 4 2 Remove Vacuum Panel Page 8 3 Remove Diffuser Page 10 4 Remove Motor BCM Assembly Page 19 Remove thermal switch connector from BCM Remove remaining 3 screws which attach Remove ring over top of motor compression ring to motor If all changes are complete 10 Replace Motor BCM Assembly Page 20 11 Replace Diffuser Page 11 12 Replace Vacuum Panel Page 9 13 Replace Charger Panel Page 6 www pro team com 866 888 2168 Reassemble Compression Ring REASSEMBLE COMPRESSION RING Place new or existing compression ring Replace three of the screws which attach the ring to the over top of motor such that cut outs in motor Leave out a screw which is not under a wire clamp ring are aligned with motor brushes where the BCM was attached Reconnect thermal switch s other wire to MOTOR on BCM Re attach PC board in remaining hole on compression ring If all changes are complete 6 Replace Motor BCM Assembly Page 20 7 Replace Diffuser Page 11 8 Replace Vacuum Panel Page 9 9 Replace Charger Panel Page 6 Reconnect remaining motor wire to MTR on BCM www pro team com 866 888 2168 Remove Reassemble Tetraseal REMOVE TETRASEAL 1 Remove Charger Panel Page 4 2 Remove Vacuum Panel Page 8 3 Remove Diffuser Page 10 4 Remove Motor BCM Assembly Page 19 Remove compression ring per Steps 5 through 9 on Page 27
15. anges are complete 7 Replace Diffuser Page 11 8 Replace Vacuum Panel Page 9 9 Replace Charger Panel Page 6 www pro team com 866 888 2168 Remove Replace Thermal Switch REMOVE THERMAL SWITCH 1 Remove Charger Panel Page 4 2 Remove Vacuum Panel Page 8 3 Remove Diffuser Page 10 4 Locate and remove thermal switch connector 5 Disconnect the other end of the thermal swich ME from BCM ME from motor wire REPLACE THERMAL SWITCH 1 Connect male connector of nevv or existing 2 Connect female connector of thermal switch to M thermal switch to motor wire mp MOTOR on BCM If all needed changes are complete 3 Replace Diffuser Page 11 4 Replace Vacuum Panel Page 9 5 Replace Charger Panel Page 6 www pro team com 866 888 2168 Remove Battery Control Module BCM REMOVE BCM 1 Remove Charger Panel Page 4 2 Remove Vacuum Panel Page 8 3 Remove Diffuser Page 10 4 Remove all vvires connected to BCM 5 Remove screvv holding BCM to compression ring MX with either a flathead screwdriver or 5 16 socket Remove BCM www pro team com 866 888 2168 Replace Battery Control Module BCM REPLACE BCM Screw new or existing BCM to motor Connect black wire of Connect female connector of compression ring with either a flat power cable to 36 on thermal svvitch to MOTOR head screvvdriver or 5 16 socket PC board on BCM Reconnect black vvire of receptacle to SVV
16. angled tube into handle Place BCM such that wires are closest to the switch and not against handle wall Tighten 8 screws holding 2 sides of handle together Replace handle cover Confirm copper rings on angled tube are against the metal clips on BCM www pro team com 866 888 2168 Stub Tube Replacement Tools needed Phillips Head Screw Driver not included in kit a NENEE EEBM Remove eight Phillips screws from hose handle then remove top half of housing Remove stub tube from top half of hose handle PELETER Insert the connected stub tube Make sure copper strips on and plastic adapter into handle hose are making contact with Align ridge on stub tube with the copper relays on the control groove in handle board Insert hose handle into upper section of wand Connect hose handle power plug with the powerhead s power plug Remove stub tube from plastic adapter by pressing button and sliding apart Insert NEW stub tube Make sure to lock button in place Replace top half of hose handle and tighten screws Follow numbered screws above to make tightening easy www pro team com 866 888 2168 pu amp S sind S TY BOUM paupe XE BARA E Ye H s e nuz n3 iA li AT BIA BUNA ki il h e E Ln a ls Lp Spim ten seo
17. are even at the top www pro team com 866 888 2168 Remove Vacuum Panel REMOVE VACUUM PANEL 1 Remove Charger Panel Page 4 2a Slide the remaining two red black connectors 2b i apart from each other Carefully remove vacuum panel from cart www pro team com 866 888 2168 Replace Vacuum Panel REPLACE VACUUM PANEL Place corner molding on one side of vacuum panel Slide panel into cart by placing side without molding into empty channel of molding from side panel Confirm that the panel is rest ing on the bottom of the cart and that the corner molding and panel are even at the top Connect the red black connector of the vacuum to the red black connector from the batteries Plug cable from cover of cart into vacuum 5 Replace Charger Panel Page 6 www pro team com 866 888 2168 Remove Diffuser REMOVE DIFFUSER 1 Remove Charger Panel Page 4 2 Remove Vacuum Panel Page 8 Remove both cloth and paper filters Remove vacuum from panel using Phillips Remove cap by twisting screwdriver to remove two screws and washers counter clockwise Using a 5 16 socket or flat head Remove diffuser screwdriver remove two screws holding plastic diffuser to motor Turn vacuum upside down www pro team com 866 888 2168 Replace Diffuser REPLACE DIFFUSER Attach diffuser to motor vvith two screws 1 Replace diffuser by placing the
18. aside same time Continued on page 5 www pro team com 866 888 2168 Remove Charger Panel REMOVE CHARGER PANEL continued from page 4 ba Grab each end of the charging harness and work I back and forth as you pull apart Slide the charger s black red connector apart from 6a the other two 6b 8 Using grip in panel pull up until panel is clear ME from cart www pro team com 866 888 2168 Replace Charger Panel REPLACE CHARGER PANEL Place corner molding 2 Slide panel into cart by placing side without molding on one side of charger ME into empty channel of molding from side panel Confirm panel that the panel is resting on the bottom of the cart and that the corner molding and panel are even at the top Connect plug of battery charger into receptacle inside cart housing Slide red and black connector of charger into other two red and black connectors from batteries and vacuum Attach the charging harness terminal to the three connectors of the charger batteries and vacuum Continued on page 7 www pro team com 866 888 2168 Replace Charger Panel REPLACE CHARGER PANEL continued from page 6 Put cover in place on top of cart Align hole in cover over top of vacuum Slide remaining side panel into cart by placing both sides into empty channels of molding Confirm that the panel is resting on the bottom of the cart and that the corner molding and panel
19. emove 2nd motor brush ME in same way Tip brush upward and slide connec tor out www pro team com 866 888 2168 Replace Motor Brushes REPLACE MOTOR BRUSHES 1 a Obtain nevv motor brushes and slide into place M with wire clip tab going under the top insulation 3 VVith end of flathead screvvdriver push vvire clip 19 back into place If all changes are complete S Replace Motor BCM Assembiy Page 20 6 Replace Diffuser Page 11 7 Replace Vacuum Panel Page 9 8 Replace Charger Panel Page 6 Replace screvv and vvire retaining clamp on each side of motor www pro team com 866 888 2168 Remove Replace Motor Assembiy REMOVE MOTOR ASSEMBLY 1 Remove Charger Panel Page 4 2 Remove Vacuum Panel Page 8 3 Remove Diffuser Page 10 4 Remove Motor BCM Assembly Page 19 Remove thermal switch from motor wire Remove thermal switch connector from BCM Connect thermal switch s other wire to MOTOR on BCM Connect one of the thermal switch wires to new motor wire It does not matter which wire If all changes are complete 4 Replace Motor BCM Assembly Page 20 5 Replace Diffuser Page 11 6 Replace Vacuum Panel Page 9 7 Replace Charger Panel Page 6 Connect remaining motor wire to MTR on BCM Go to Page 21 Step 1 11 www pro team com 866 888 2168 Remove Compression Ring REMOVE COMPRESSION RING 1 Remove Charger Panel P
20. emove red wire with Phillips screwdriver from power receptacle www pro team com 866 888 2168 REASSEMBLE ELECTRICAL BOX AND CONNECTIONS Using Phillips screwdriver put bare Using Phillips screwdriver put bare end of end of red wire from switch into black wire from switch into gold terminal silver terminal of receptacle of receptacle Place enclosure over switch and receptacle Place four screws through panel into threaded screw locations in corners Page 39 Page 6 209 E Place washer and nut star washer over end of screw and tighten using screwdriver Torque to 10 in lbs www pro team com 866 888 2168 REMOVE POWER SWITCH 1 Remove Charger Panel Page 4 2 Remove Cover of Electrical Enclosure Page 38 3 Remove Electrical Box and Connections Page 41 Squeeze together sides of switch 5 While continuing to squeeze pull switch from hole in panel REPLACE POWER SWITCH Push new switch assembly through cut out in the panel such that the line on state is closest to the top of the panel If all changes are complete 2 Reassemble Electrical Box and Connections Page 42 3 Replace Cover onto Electrical Enclosure Page 39 4 Replace Charger Panel Page 6 www pro team com 866 888 2168 Remove Replace Power Receptacle REMOVE POWER RECEPTACLE 1 Remove Charger Panel Page 4 2 Remove Cover of Electrical Enclosure Page 38
21. ene enne 42 Remove Replace Power SWIECD eio E 43 Remove Replace Power Receptacle cet ree s s e cite reete nua ene rh gas 44 Remove Replace Swivel Elbow Cuff 1 eere eter rete eee ente nene nennen 45 Remove Switch IN Hose andie oa ubt eoe OM lb 46 Reassemble Switch in Hose Handle s irte ree ette rnnt ehe nene 47 Stub MUG keplacenente m OMDB 48 zem Bere D 49 www pro team com 866 888 2168 Battery Safety WARNING Risk of electric shock Read complete instructions prior to installation and operation 1 Observe all safety regulations Electrical wiring should be performed in accordance with all applicable national state and local codes to prevent damage to equipment and ensure personnel safety 2 Hazardous voltages exist within enclosure Installation and service should be performed only by trained service personnel 3 WARNING Risk of explosive gasses Working in the vicinity of a lead acid battery is dangerous Batteries generate explosive gasses during normal battery operation During normal charging operation some hydrogen gas is released vented or diffused through the container walls The VRLA batteries specified for this equipment are designed to minimize gas produced The gasses released or diffused must not be allowed to accumulate The GoCartVac enclosure has been designed to ensure proper ventilation
22. ips screwdriver MN BCM location marked Switch with needlenose pliers or fingers If all changes are complete 6 Replace Diffuser Page 11 7 Replace Vacuum Panel Page 9 8 Replace Charger Panel Page 6 5 Connect the white receptacle wire onto the top hori MN zontal BCM connection labeled Switch www pro team com 866 888 2168 Remove Povver Cable REMOVE POVVER CABLE 1 Remove Charger Panel Page 4 2 Remove Vacuum Panel Page 8 3 Remove Diffuser Page 10 Locate vvhite vvire from receptacle and remove from BCM Locate vvhite vvire from povver cable and remove from BCM Locate black vvire of povver cable on BCM Remove vv needlenose pliers or fingers 7 a With crescent wrench holding nut B unscrew the strain relief Holding outer nut unscrew the inner nut from the threads on the cable Remove cable from vacuum 8a www pro team com 866 888 2168 Replace Povver Cable REPLACE POVVER CABLE 1 Thread wires of new or existing cable through hole 2 Thread wires through inner nut and tighten nut M in vacuum body 3 Screw strain relief up to washer and outer nut 4 Attach the white wire from power cord to the M Tighten all with crescent wrench ME middle connector marked with 36V 5 Attach the white wire from switch receptacle to 6 Connect black wire of power cable to 36 on M the top connector marked with SWITCH PC board If all needed ch
23. of battery gasses 4 WARNING Risk of battery terminal shorting The batteries specified for use in this equipment have very low internal impedance and thus are capable of delivering high currents if externally short circuited The resultant heat can cause severe burns and is a potential fire hazard 5 Particular caution should be used when replacing batteries The person working near the open terminals of batteries should avoid wearing metal rings or watchbands t is a good practice to remove all metallic items such as watches bracelets and personal jewelry when working on or around battery terminals 6 Asafurther precaution when installing batteries or working on them insulating gloves should be worn and only insulated tools should be used to prevent accidental short circuits Handle recharged batteries carefully as they may be hot 7 The batteries are interconnected with a Fusible Link for added safety In the event this link is to be replaced only use Pro Team approved replacement parts Do not handle plug batteries or appliance with wet hands 8 Replacement batteries should be carefully inspected prior to installation Particular attention should be given to ensure that none of the cell cover seals have been broken no battery case damage is evident and no visible sign of battery leakage exists If batteries leak fluid change color shape or change in any other way DO NOT use them Battery Recycling The Environmental Protection
24. ovver harness vvire from batteries using insulated vvrenches See Safety Notice and Personal Safety Precautions on Page 30 REPLACE POWER HARNESS On negative terminal of battery B2 On terminal of battery B2 and and using the black terminal end of using the red terminal end of the povver the power harness follow harness follow a thru e on Step 1 of a thru e on Step 1 of Replace Replace Fusible Link on Page 33 Fusible Link on Page 33 3 Reassemble GoCart Page 32 www pro team com 866 888 2168 Replace Batteries Harness REPLACE BATTERIES 1 Disassemble GoCart Page 32 Remove all vvire harnesses from the Place nevv batteries in cart as shovvn batteries using insulated vvrenches To replace all harnesses follow See Safety Notice and Personal directions on Page 35 Safety Precautions on Page 30 3 Reassemble GoCart Page 32 www pro team com 866 888 2168 Remove Replace Charger REMOVE CHARGER 1 Remove Charger Panel Page 4 Remove the screvvs nuts and vvashers from existing charger 2a REPLACE CHARGER Position so that the fan vents are toward the handle of the panel Push screws through holes in panel and charger Place new Charger in cut out location on panel R TM 3 a Place the washer and then the nut star M Washer over the screws Tighten screw to 10 in Ibs www pro team com 866 888 2168 Remove Cover of Electrical Enclosure
25. side vvith ridges ME away from motor Turn vacuum right side up and place cloth and paper filter into vacuum body Secure lid on vacuum by turning clockwise Lay vacuum flat with mounting holes up If all changes are complete 8 Replace Vacuum Panel Page 9 9 Replace Charger Panel Page 6 Lay panel on top of vacuum align ing mounting holes in vacuum with holes in panel Attach vacuum to back panel with washers and screws www pro team com 866 888 2168 Remove Vacuum Receptacle REMOVE VACUUM RECEPTACLE 1 Remove Charger Panel Page 4 2 Remove Vacuum Panel Page 8 3 Remove Diffuser Page 10 4 Inside vacuum locate and remove top horizontal ME Connector on battery control module BCM white wire from receptacle with needlenose pliers 5 Locate black wire with white connector from receptacle 6 Remove two screws holding receptacle to vacuum ME on BCM and remove with needlenose pliers ME body with Philip s screwdriver 7 Using fingers or flathead screwdriver loosen 8 Remove receptacle from vacuum ME receptacle from vacuum x www pro team com 866 888 2168 Replace Receptacle REPLACE RECEP TACLE Thread wires of new or existing receptacle through hole in vacuum body 2 Push receptacle until flush against body of vacu E um 3 Attach receptacle to vacuum body vvith tvvo screvvs 4 Connect the black receptacle vvire to the vertical M using a Phill
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