Wagner 72/300 Tiger - Airless Sprayers & Spray Equipment
Contents
1. Loctite 542 eisene z ell B 00357 38 EDITION 04 2005 PART NO 00 0370851 Tiger 72 300 OPERATING MANUAL WAGNER Spare parts list air motors NWARNING Incorrect maintenance repair Risk of injury and damage to the equipment Repairs and part replacement may only be carried out by spe cially trained staff or a WAGNER service center Before all work on the unit and in the event of work interrup tions Switch off the energy compressed air supply Relieve the pressure from the spray gun and unit Secure the spray gun against actuation Observe the operating and service instructions when carrying out all work 0004 GB Item K Oty Part No Description 1 0370080 Air motor Tiger assy 1 1 0367806 Sticker IceBreaker 2 1 0369324 Shoulder ring 3 1 0369325 Ring nut 4 1 0370060 Pressure regulator unit 12 5 2 0367405 Control air tube 150 6 1 0370303 Pistonwasher 12 7 2 0370304 Damper disc 12 8 1 0370305 Piston 12 9 1 0370402 Piston rod 12 150 9913051 Hexagon nut On 1 9974161 O ring 9952668 Base o zech LA 14 1 9952667 Clamping strap 15 1 9921505 Spring washer 16 1 9900701 Slotted cheese head screw 17 1 0370307 Measuring pin 18 2 0370309 Valve cup 19 2 0370310 Spiral spring 20 2 0370311 Locking screw 21 2 0370312 Valve body2. 22 2 9922724 Lock washer Wearing parts x Included in service set 39 EDITION 04 2005 OPERATING MANUAL PART NO D0C0370851 Tiger 72 300 WAGNER Spare parts list air motors Item K Qty Part No Description 23 2 9974102 O ring 24 1 0370316 Flange 12 25 1 9962026 Permaglide bushing 26 1 9971446 O ring 27 Ox 1 9974158 Rod wiper D35 28 Ox 1 9974159 Rod seal D35 29 1 9998675 Threaded plug 30 2 9998274 Threaded plug 31 1 0370306 Air Tube 12 32 1 0370403 Cylinder jacket 12 150 33 ox 1 9971129 O ring 35 ox 4 9974089 O ring 36 1 0369311 Cover 9 37 1 0369319 Acoustical foam mat 9 38 1 0370804 Sticker Wagner 12 tiger 39 1 9900150 Hexagon screw 40 4 9907078 Cap head screw 41 8 9907208 Hexagon screw 42 3 9907125 Screw 43 8 9920107 Washer 44 1 9925034 Spring 45 1 0369310 Exhaust muffler 9 46 1 0369318 Shoulder screw 9 47 1 0367314 Filter 48 1 0367324 Filter location 49 1 0367325 Throttle 50 1 0369309 Connection piece 9 51 1 0369313 Filter pressure air 9 52 Ox 2 0369312 Discharger Gasket DE 50 53 1 0370313 Stop plate 12 54 1 0370314 Stop 12 55 1 0370315 Control housing 12 56 2 0370330 Circlip 57 1 9943121 Spool amp sleeve 58 6 9974160 Seal ring Wearing parts x Included in
3. Ensure that the separating agent container is filled with sufficient separating agent Filling level 1 cm 25 4 in under the pot edge SIHI_0018_GB Place the supplied separating fluid into the separating fluid cup Fill to 1 cm under the edge of the cup Separating fluid Part no 9992504 Note When preparation has taken place the max allowed leaning angle of the pumpe is 30 for moving transport etc 27 Tiger 72 300 WAGNER EDITION 04 2005 PART NO D0C0370851 OPERATING MANUAL 5 2 3 BASIC CLEANING 1 Place empty container 5 under return 1 tube 4 2 Place suction hose 7 container with solvent 6 3 Set pressure regulator 1 to approx 0 5 bar 4 Open return valve 3 5 Slowly open ball valve 2 6 Adjust the air pressure on the pressure regulator 1 so that the pump runs regu larly 7 Rinse the system until clean solvent flows into the container 5 8 Close ball valve 2 9 Close return valve 3 10 Point the gun without tip into container 5 and open it 11 Slowly open ball valve 2 12 Rinse until clean solvent flows from the gun 13 Close ball valve 2 14 When there is no pressure remaining in the system close gun 15 Secure gun 16 Dispose of the contents of the container 5 2 4 FILLING WITH WORKING MATERIAL 1 Place empty container 5 under return tube 4 2 Place suction hose 7 in the container with working m
4. WAGNER Operating manual e e m N N den 2 Edition 04 2005 IceBreaker Highpressure piston pump X N A e v VN m Gd Te VEG 21 49 m 74 7 42 71 y 3 y JJ po 7 E KN 126 IIB T3 C Tiger 72 300 EDITION 04 2005 PART NO D0C0370851 OPERATING MANUAL WAGNER Contents 1 ABOUT THESE INSTRUCTIONS 5 1 1 Languages 5 1 2 Warnings notes and symbols in these instructions 5 2 GENERAL SAFETY INSTRUCTIONS 6 2 1 Safety instructions for the operator 6 2 1 1 Electrical equipment 6 2 1 2 Personnel qualifications 6 2 13 Asafe work environment 6 2 2 Safety instructions for personnel 6 22 1 Safe handling of WAGNER spray units 7 222 Earth the unit 7 223 Material hoses 7 2 24 Cleaning 8 2 2 5 Handling hazardous liquids varnishes and paints 8 2 2 6 Touching hot surfaces 8 2 3 Correct use 8 2 4 Use in an explosion hazard area 9 241 Correct use 9 2 4 2 Explosion protection identification 9 243 Max surface temperature 9 2 44 Safety instructions 9 3 PRODUCT LIABILITY AND WARRANTY 11 3 1 Important notes on product liability 11 3 2 WarrantY 11 3 3 CE CONFORMITY 12 4 DESCRIPTION 13 4 1 Typical applications 13 4 1 1 Using in Accordance with the instructions 13 4 1 2 Suitable spray materials 13 4 1 3 Typical applications 13 4 2 Scope of supply 14 43 Data 14 4 3 1 Materials o
5. Switch off the energy compressed air supply Relieve the pressure from the spray gun and unit Secure the spray gun against actuation By functional faults Identify and correct the problem proceed as described in chap Trouble shooting SIHI 0065 GB NWARNING Gas mixtures can explode if there is an incompletely filled pump Danger to life from flying parts Ensure that the piston pump and suction system are always completely filled with cleaning agent or working medium Do not spray the unit empty after cleaning SIHI 0025 GB 26 EDITION 04 2005 PART NO 00 0370851 Tiger 72 300 OPERATING MANUAL WAGNER Before every start up the following points should be observed as laid down in the operat ing manual Secure gun with safety catch Check the permissible pressures Check all connections for leaks 1 B 00355 It should be ensured that the system is in the following state before carrying out any work onit The pressure should be released from the pump and high pressure hose with gun The gun should be secured with safety catch The air supply should be interrupted Emergency off In the case of unforeseen occurrences the ball valve 2 should be 2 closed immediately and the return valve 3 opened 5 2 2 FILLING WITH SEPARATING FLUID CAUTION Piston pump dry run High wear damage to the packages Paint or solvent can escape if the seals are dry
6. 4 4 2 PRESSURE REGULATOR UNIT Air pressure regulator Ball valve Manometer Compressed air connection JUNO Position of the ball valve CC 11 LG G i E E M IR veneR p de arv B 00351 doe dE 00352 1 Closed Operating pressure in the air motor will be vented Control pressure is available 2 Closed The air motor can still be under pressure 3 Open Working position 21 EDITION 04 2005 PART NO 00 0370851 Tiger 72 300 OPERATING MANUAL WAGNER 4 4 3 HIGH PRESSURE FILTER OPTIONAL 4 4 3 1 STANDARD HP FILTER OPTIONAL To ensure problem free operation it is recommended that a WAGNER high pressure filter is used These have been developed especially for the respective pneumatic pumps The filter inserts can be exchanged depending on the material to be used You will find the respective high pressure filters and their inserts for the 1 device in the accessory list 1 Connection pump 2 Two material outlets 3 Return B 00291 off Mounting variants T 1s 17 T p I S KA X 1 CE im d C c 22 EDITION 04 2005 PART NO 00 0370851 Tiger 72 300 OPERATING MANUAL WAGNER 5 STARTING UP AND OPERATION 5 1 SETUP AND CONNECT 5 1 1 SETUP Note This pump can be used as part of a spraying system for Airless applications The com
7. 42 0369 024 Trolley Heavy Duty 45 0369 960 Double nipple G1 1 2 46 0118232 Suction elbow 48 0115859 Suction hose G1 1 2 49 0115857 Filter 1 1 2 MW 1 25 mm MW 0 05 in 51 0367527 O ring PTFE 52 9974127 O ring FEP 53 0367959 Washer PTFE 54 0368870 Tool set 56 0369020 Mounting plate 9 kpl 59 0369023 Bracket assy 4 6 9 60 0369959 Suction hose G1 1 2 with elbow Wear parts 7 2 SPRAYPACKS Type PartNo Consisting of accessories items Spraypack Tiger 72 300 AL Wagen 0370050 A 1 2 5 6 10 11 15 35 36 37 42 45 60 35 EDITION 04 2005 PART NO 00 0370851 Tiger 72 300 OPERATING MANUAL WAGNER 8 SPARE PARTS Always supply the following information to ensure delivery of the right spare part Part Number description and quantity The quantity need not be the same as the number given in the Quantity column This number merely indicates how many of the respective parts are used in each subassembly The following information is also required to ensure smooth processing of your order Address for the invoice Address for delivery Name of the person to be contacted in the event of any queries Type of delivery required air freight or mail sea route or overland route etc Marks in spare parts lists Note to column kK in the following spare parts lists Wearing parts Note No liability is assumed for wearing parts
8. PART NO 00 0370851 Tiger 72 300 WAGNER Spare parts list air motors Item K Qty Part No Description 98 9 1 3055026 O ring 99 Ox 1 9971169 O ring 100 2 9974135 Sealing ring 1 101 1 9998898 Pressure regulator XR 1 102 1 0115901 Diaphragm assy 103 1 0115969 Wear parts set 104 1 0115787 Handwheel SP 105 1 9998725 Pressure gauge 106 1 0370061 Edge ball valve 107 1 0367807 Danger sign 108 1 9999151 Velcro fastener adhesive part 109 1 9999152 Velcro fastener coating part 110 1 0370321 Distribution housing 111 1 9992816 Adhesive Miranit 0370987 Service kit airmotor 12 Wearing parts x Included in service set 42 EDITION 04 2005 PART NO 00 0370851 Tiger 72 300 OPERATING MANUAL WAGNER 8 3 2 REGULATOR FOR AIR MOTOR TIGER 95 98 a _S e B 00359 105 Loctite 542 10 NWARNING Incorrect maintenance repair Risk of injury and damage to the equipment Repairs and part replacement may only be carried out by spe cially trained staff or a WAGNER service center Before all work on the unit and in the event of work interrup tions Switch off the energy compressed air supply Relieve the pressure from the spray gun and unit Secure the spray gun against actuation Observe the operating and service instructions when carrying out all work 0004 GB 43 E
9. Packing PE 35 8 52 2 0368922 Packing L 35 8 52 2 0368522 Packing TG 35 8 52 2 0368900 Packing T 35 8 52 1 0368519 Pressure ring 35 8 1 9998671 Sinuous spring 35 8 52 2 0369512 Snap ring half 300 9 1 0369513 Lock washer 300 2 1 1 1 1 3 2 2 2 1 1 ox ox ox o s o o o s 0369525 O ring 0370503 Cylinder 300 HP 0370511 Snap ring flange 300 HP 9974118 O ring 0369518 Support ring 34 50 300 0369523 Packing PE 34 50 0369922 Packing L 34 50 0369522 Packing TG 34 50 0369900 Packing T 34 50 0369519 Pressure ring 34 50 9998671 Sinuous spring 35 8 52 11 12 13 ox 14 15 x 16 16 16 17 18 x Wearing parts Included in service set 45 EDITION 04 2005 OPERATING MANUAL PART NO 00 0370851 Tiger 72 300 WAGNER Spare part list pump Item K Qty Part No Description 19 1 0369510 Valve seat outlet 300 20 Ox 1 0369528 O ring 21 1 0370505 Piston 300 HP 22 1 0370506 Valve screw 300 HP 23 1 0370514 Shoulder ring 300 HP 24 Ok 1 9941505 Ball 25 1 0370501 Connecting flange 300 HD 26 1 0370502 Connecting flange 300 HD 27 4 9907210 Hexagon screw 28 4 9920110 Washer 29 ox 1 9974117 O ring 30 Oe 1 0369507 Ball guide inlet 300 31 1 036
10. Packings valves pistons worn Replace parts 31 EDITION 04 2005 OPERATING MANUAL PART NO 00 0370851 Tiger 72 300 WAGNER Eliminating faults Problem Cause Remedy Air motor iced up A lot of condensation water in the Install a water separator air supply If the problem is not listed above consult your WAGNER Service Center 6 2 MAINTENANCE SIHI_0004_GB NWARNING Incorrect maintenance repair Risk of injury and damage to the equipment Repairs and part replacement may only be carried out spe cially trained staff or a WAGNER service center Before all work on the unit and in the event of work interrup tions Switch off the energy compressed air supply Relieve the pressure from the spray gun and unit Secure the spray gun against actuation Observe the operating and service instructions when carrying out all work 1 Check the level of separating fluid in the separating fluid cup every day and top up if necessary 2 Check and clean the high pressure filter every day or as required 3 Every shut down should be carried out as laid down in paragraph 5 3 3 4 Check and replace if necessary hoses tubes couplings every days WAGNER recommends to check the whole spray system every year from a technical expert e g WAGNER service technician 32 EDITION 04 2005 PART NO 00 0370851 Tiger 72 300 OPERATING MANUAL WAGNER
11. 3 3 CE CONFORMITY Short explanation CE Communaut Europ enne Products identified with the CE mark have been manufactured and checked according to EU guidelines This means that in terms of materials used manufacturing process and ope ration they are in accordance with the EU safety and health requirements and therefore the EU regulations and standards The regulations and standards applying to a particular product can be found in the CE Certificate of Conformity This is enclosed with the product or can be requested from the manufacturer The CE identification has been compulsory in Europe since 1st January 1995 and only pro ducts bearing CE identification may be released into circulation EC Certificate of Conformity The certificate is enclosed with this product The certificate of conformity can be reordered from your WAGNER representative quoting the product and serial number Part number 0370930 12 EDITION 04 2005 PART NO 00 0370851 Tiger 72 300 OPERATING MANUAL WAGNER 4 DESCRIPTION 4 1 TYPICAL APPLICATIONS 4 1 1 USING IN ACCORDANCE WITH THE INSTRUCTIONS The pneumatic piston pump is suitable for process liquid materials according chapter 4 1 2 4 1 2 SUITABLE SPRAY MATERIALS Application Tiger 72 300 Water based laquers and paints Solvent based laquers and paints Primers Epoxy and polyurethane paints and laquers Synthetic materials NININININ Wax based unders
12. 7 ACCESSORIES 7 1 ACCESSORIES 10 7 1 11 45 48 8 16 91 L A Pos 17 x 17 12 60 mwos H 46 22 23 Mwos Mw125 24 MWO 3 48 20 27 25 2 49 B 00353 Stand 2 7 2003 MWO 8 33 EDITION 04 2005 PART NO 00 0370851 Tiger 72 300 OPERATING MANUAL wicHEN List accessories Item K Part No Description A 0370001 Piston pump Metric A 0370101 Piston pump NPSM 1 9992504 Separating fluid 250 cc ml 1 0356940 Separating fluid 10 L 2 6 gal 2 0236219 Earthing cable 3 m 9 8 ft 4 0370099 Distributor assy 5 0367126 Relief tube assy 6 0370010 HP filter HPF 3 3 4 metric M16x1 5 6 0370110 HP filter HPF 3 3 4 NPSM 3 8 7 0367115 Wall mounting complet for item 6 8 0370920 O ring 10 9974111 Sealing ring Al 11 0367962 Double nipple G3 8 M20x2 12 0367141 Return hose DN 13 mm ID 0 51 in M20x2 15 9974126 Sealing ring Al 15 9974151 Sealing ring Cu 16 0369958 Double nipple G1 1 2 M36x2 17 0367140 Flexible suction hose DN25 ID 1 in 20 0097075 Suction elbow 21 0370151 Suction tube assy G 1 1 2 22 0250245 Filter DN 25 ID 1 MW 0 8 mm MW 0 03 in M28x1 5 23 0250243 Filter DN 25 ID 1 in MW 1 25 mm MW 0 05 in M28x1 5 24 0097531 Suction
13. Not part of standard equipment available however as additional extra NWARNING Incorrect maintenance repair Risk of injury and damage to the equipment Repairs and part replacement may only be carried out by spe cially trained staff or a WAGNER service center Before all work on the unit and in the event of work interrup tions Switch off the energy compressed air supply Relieve the pressure from the spray gun and unit Secure the spray gun against actuation Observe the operating and service instructions when carrying out all work 0004 GB 36 EDITION 04 2005 OPERATING MANUAL Tiger 72 300 WAGNER PART NO D0C0370851 8 2 PNEUMATIC PISTON PUMP Item Part No Description 0370001 Piston pump 1 0370070 Paint stage 2 0370080 Air motor 3 0370530 Spring 4 0370529 Coupling 5 0369958 Double nipple 6 9974126 Sealing ring Tightening torque 70 Nm Air motor Paint stage 52166 Tightening torque Item 5 300 Nm 222 Ibft X PA TARY N 2 L IT B 00350 Tightening torque 37 EDITION 04 2005 PART NO 00 0370851 Tiger 72 300 OPERATING MANUAL WAGNER 8 3 AIR MOTORS 8 3 1 AIR MOTORTIGER 40 Nm 30 Ibft Loctite 222 3 2 44 36 108 111 46b 42 85 20 Nm I 70 15 ipft Loctite 222 72
14. paint or cleaning agents Never point the spray gun at people Never reach into the spray jet Before all work on the unit in the event of work interruptions and functional faults Switch off the energy compressed air supply Secure the spray gun against actuation Relieve the pressure from the spray gun and unit By functional faults Identify and correct the problem proceed as described in chap Trouble shooting In the event of skin injuries caused by paint or cleaning agents Note down the paint or cleaning agent that you have been using Consult a doctor immediately Avoid danger of injury through recoil forces Ensure that you have a firm footing when operating the spray gun Only hold the spray gun briefly in any one position 2 2 2 EARTH THE UNIT Electrostatic charges can occur on the unit due to the electrostatic charge and the flow speed involved in spraying These can cause sparks and flames upon discharge Ensure that the unit is earthed for every spraying operation Earth the workpieces to be coated Ensure that all persons inside the working area are earthed e g that they are wearing antistatic shoes When spraying wear antistatic gloves to earth yourself via the spray gun handle 2 2 3 MATERIAL HOSES Ensure that the hose material is chemically resistant to the sprayed materials Ry Ensure that the material hose is suitable for the pressure generated
15. 0 50 60 2 4000 2 7700 3 4900 0 035 0 90 20 40 50 60 3 2200 3 7400 4 6900 0 043 1 10 20 50 5 0700 6 0400 7 4600 0 052 1 30 50 5 1200 6 5000 7 5200 Flow volume refers to water 4 3 6 PERFORMANCE DIAGRAMS srake ER Example 8 bar 6 bar N 2 fluid pressure bar MPa psi x Air consumption L min scfm B_00301 fluid rate water l min gpm 18 EDITION 04 2005 PART NO D0C0370851 Tiger 72 300 OPERATING MANUAL WAGNER Diagram TIGER 72 300 Stroke frequency DS min bar MPa nl min psi scfm 0 10 20 30 40 50 60 500 50 15000 7250 ID 530 400 40 12000 5800 EI 225 300 30 9000 lt 4350 gt lt 318 gt au 200 20 6000 5 lt 2900 gt lt 212 gt Q E 100 10 3000 2 o 1450 106 9 5 0 0 lt 0 3 6 9 12 15 18 l min B 00321 0 8 1 6 24 32 4 48 lt gpm Fluid rate water A 7 4 bar 0 74 MPa 107 psi Air pressure B 6 bar 0 6 MPa 87 psi Air pressure C 4 bar 0 4 MPa 58 psi Air pressure 19 EDITION 04 2005 PART NO 00 0370851 Tiger 72 300 OPERATING MANUAL WAGNER 4 4 FUNCTIONS 12 4 4 1 PUMP Control housing with integrated silencer Air regulator Ball valve Air motor Compressed air connection Mounting flange Separating fluid cup Material outlet Material pump 0 Material inlet 1 Earthing connection O OO
16. 6 E Mail marketing wagner japan co jp Austria J WAGNER GmbH Otto Lilienthal Str 18 Postfach 1120 D 88677 Markdorf Telephone 49 0 7544 5050 Telefax 49 0 7544 505200 E Mail service standard wagner group com Sweden WAGNER SVERIGE AB Musk tgatan 19 S 25466 Helsingborg Telephone 46 0 42 150 020 Telefax 46 0 42 150 035 E Mail mailbox wagner se Spain WAGNER Spraytech Iberica S A Ctra N 340 Km 1245 4 E 08750 Molins de Rei Barcelona Telephone 34 0 93 680 0028 Telefax 34 0 93 668 0156 E Mail info wagnerspain com Czechoslovakia WAGNER s r o Na Belidle 1 63 C 15000 Praha 5 Telephone 420 0 2 573 123 24 Telefax 420 0 2 545 001 E Mail wagner s r o telecom cz USA Walter Pilot North America 46890 Continental Drive Chesterfield MI 48047 USA Telephone 1 877 925 8437 Telefax 1 586 598 1457 http www waltherpilotna com 50 Order number DOC0370851 Germany J WAGNER GmbH Otto Lilienthal Str 18 Postfach 1120 D 88677 Markdorf Telephone 49 0 7544 5050 Telefax 49 0 7544 505200 E Mail service standard wagner group com Switzerland J WAGNER AG Industriestrasse 22 Postfach 663 CH 9450 Altst tten Telephone 41 0 71 757 2211 Telefax 41 0 71 757 2222 E Mail rep ch wagner group ch WWW Wagner group com
17. 9509 Valve seat inlet 300 32 ox 1 0369527 O ring 33 1 0370504 Inlet housing 300 HD 34 X 1 9943086 Ball 35 3 0370533 Threaded bolt M16x169 36 3 9907209 Hexagon screw 37 3 9925011 Washer 38 ox 1 9974116 O ring 100 1 0368993 Packing assy 101 1 0368992 Packing PE T assy 102 1 0368991 Packing PE TG assy 103 1 0369993 Packing PE L assy 104 1 0369992 Packing PE T assy 105 1 0369991 Packing PE TG assy 0370989 Service kit pump 300 ccm HP Wearing parts x Included in service set 46 EDITION 04 2005 PART NO D0C0370851 Tiger 72 300 OPERATING MANUAL WAGNER 8 6 HIGH PRESSURE FILTER Identification of the filter Fasten item 3 manually Seal item 20 and 23 with Loctite 542 B_00294 Item K Qty Part No Description 0370010 HP Filter HPF 3 Metric 0370110 HP Filter HPF 3 NPSM 1 1 0367910 Distribution housing 2 1 0367911 Filter housing 3 1 0367912 Unionnut 4 1 0367913 Double socket M16x1 5 4 1 0367556 Double socket NPSM 3 8 5 1 0367914 O ring 6 1 0370916 Screw in socket 10 1 9894245 Filter support 11 1 Filter cartridges see below 0295721 Filter cartridge 200 3514068 Filter cartridge 100 3514069 Filter cartridge 50 0291564 Filter cartridge 20 12 1 3514058 Cone spring Wear parts 47 EDITION 04 2005 PART
18. DITION 04 2005 OPERATING MANUAL PART NO D0C0370851 Tiger 72 300 WAGNER 8 3 3 PUMP 300 cm 35 __70Nm 52 Ibft 38 25 70 Nm 36 521 gue B_00339 a Apply antistick paste to the thread 26 21 24 b Rub on a small amount of grease 0 Jm 4 SpA b 100 dc b A 101 bA 102 b A A ot 00000000000 20 19 e 23 8 amp 18 17 15 b w 16 by 103 15 bw 104 16 bw 105 15 n N N al Rilo p x o oz 3 l 33 min 80 Nm min 59 Ibft EDITION 04 2005 PART NO 00 0370851 Tiger 72 300 OPERATING MANUAL WAGNER Spare part list pump NWARNING Incorrect maintenance repair Risk of injury and damage to the equipment Repairs and part replacement may only be carried out by spe cially trained staff or a WAGNER service center Before all work on the unit and in the event of work interrup tions Switch off the energy compressed air supply Relieve the pressure from the spray gun and unit Secure the spray gun against actuation Observe the operating and service instructions when carrying out all work 0004 GB Item K Qty Part No Description 1 0370070 Paint stage 300 cm 1 0368531 Separating oil cup stroke 150 2 0368532 Coupling cover stroke 150 1 0369516 Support ring 35 8 52 300 3 0368523
19. Filter insert in spray gun or high pressure filter is clogged Clean the parts and use an appropriate spraying material Material feed pump or high pressure hose are blocked e g two component material hardened Dismantle the paint pump and clean replace high pressure hose Grease in spool sleeve combination airmotor stops at the stroke end Degrease spool sleeve combination checkdetent body use service manual Bad spraying results See gun instructions Irregular operation of material pulsation Viscosity to high Dilute working material feed pump spray jet collapses Spraying pressure to low Increase incoming air pressure use smaller tip Valve stuck Clean material pump if necessary leave to soak in solvent Foreign body in suction valve Diameter of the compressed air line too small Dismantle suction valve housing clean and check valve seat Assemble a larger incoming line gt technical data paragraph 4 3 3 Valves packings or pistons worn Replace parts Filter for control air or filter for work air is clogged Check filter and clean it Pump runs evenly however does not suck up material Union nut of the suction system is Tighten loose pump is taking in air Suction filter clogged Clean filter Ball in suction or piston valve is sticking Clean with solvent if necessary vent device Pump runs when the gun is closed
20. NG MANUAL WAGNER 3 PRODUCT LIABILITY AND WARRANTY 3 1 IMPORTANT NOTES ON PRODUCT LIABILITY As a result of an EC regulation effective as from January 1 1990 the manufacturer shall only be liable for his product if all parts come from him or are approved by him and if the devices are properly fitted operated and maintained If other makes of accessory and spare parts are used the manufacturer s liability could be fully or partially null and void The usage of original WAGNER accessories and spare parts guarantees that all safety re gulations are observed 3 2 WARRANTY This unit is covered by our warranty on the following terms We will at our discretion repair or replace free of charge all parts which within 36 months in single shift 18 months in 2 shift or 9 months in 3 shift operation from date of receipt by the Purchaser are found to be wholly or substantially unusable due to causes prior to the sale in particular faulty design defective materials or poor workmanship The terms of the warranty are met at our discretion by the repair or replacement of the unit or parts thereof The resulting costs in particular shipping charges road tolls labour and material costs will be borne by us except where these costs are increased due to the subsequent shipment of the unit to a location other than the address of the purchaser This warranty does not cover damage caused by Unsuitable or improper use faulty installation or com
21. NO D0C0370851 Tiger 72 300 WAGNER OPERATING MANUAL High pressure filter Item K Qty Part No Description 20 1 9998679 Ball valve steel galvanized 20 1 9999159 Ball valve stainless steel 21 1 9998680 Screw in screw connection 23 2 9907127 Sealing screw 30 2 9925024 Sealing ring 31 1 0370920 O ring 32 1 9974111 Sealing ring 33 0367962 Double nipple Wear parts 48 EDITION 04 2005 PART NO D0C0370851 Tiger 72 300 OPERATING MANUAL WAGNER 8 7 DISTRIBUTOR B_00349 Item K Qty Part No Description 0370099 Distributor assy Metric 0370199 Distributor assy NPSM 2 1 0367962 Connector M20x2 G3 8 3 1 0370329 Distributor 4 1 0370914 Connector G3 4A M30x2A 5 1 0370915 Fitting G3 4A G1 2A 5 1 0369655 Fitting G3 4A NPSM 1 2A 6 1 9907227 Lock screw 7 1 9974109 Seal ring Cu 8 1 9974111 Seal ring 9 1 9999083 Fitting 10 1 9999183 Fitting 11 e 1 9999186 Ball valve PN530 G3 8 DN10 12 1 0370920 O Ring Wear parts 49 EDITION 04 2005 PART NO D0C0370851 OPERATING MANUAL Tiger 72 300 WAGNER Germany J WAGNER GmbH Otto Lilienthal Str 18 Postfach 1120 D 88677 Markdorf Telephone 49 0 7544 5050 Telefax 49 0 7544 505200 E Mail service standard wagner group com Switzerland J WAGNER AG Ind
22. ainer Floor conductive 24 EDITION 04 2005 OPERATING MANUAL PART NO D0C0370851 Tiger 72 300 WAGNER Cable cross sections Pump Paint container Conveyor Spraying booth Spraying stand Procedure Gei 4 mm 6 mm 16 mm 16 mm 16 mm Screw on earthing cable with eye Clamp the earthing cable clip to a earth connection on site Earth the material container to a local earth connection Earth the other parts of the system to a local earth connection 25 EDITION 04 2005 PART NO 00 0370851 Tiger 72 300 OPERATING MANUAL WAGNER 5 2 STARTING UP 5 2 1 SAFETY NOTES Every time before starting up the following points should be observed as laid down in the operating instructions That it is possible to observe the safety regulations in Chap 2 The starting up procedure has been carried out properly NWARNING High pressure spray jet Danger to life from injecting paint or solvent Never reach into the spray jet Never point the spray gun at people Consulta doctor immediately in the event of skin injuries caused by paint or solvent Inform the doctor about the paint or solvent used Never seal defective high pressure parts instead relieve the pressure from them and replace SIHI 0016 GB NWARNING Unintentional putting into operation Risk of injury Before all work on the unit in the event of work interruptions and functional faults
23. aterial 6 Note If the pump is equiped with a rigid suction system it should only be diped in into the working material in maximum to the middle of the inlet housing 3 Set pressure regulator 1 to approx 0 5 bar 4 Open return valve 3 5 Slowly open ball valve 2 6 Adjust the air pressure on the pressure regulator 1 so that the pump runs regularly 7 Close ball valve 2 as soon as pure working material starts coming from the return hose 8 Close return valve 3 9 Point the gun without tip into container 5 and open it 10 Slowly open ball valve 2 11 Close ball valve 2 as soon as pure working material starts coming from the gun 12 When there is no pressure remaining in the system close gun 13 Secure gun 14 Dispose of the contents of the container 5 according to the local regulations 28 EDITION 04 2005 PART NO 00 0370851 Tiger 72 300 OPERATING MANUAL WAGNER 5 3 WORKING 5 3 1 SPRAYING 1 T 1 2 3 5 3 2 WORKING BREAK Dow m Secure gun and place tip in the gun Slowly open ball valve 2 Set required working pressure on the pressure regulator 1 Optimize the spraying results as laid down in the gun instructions Start work process Close gun Close ball valve 2 Release the system by opening the gun Close and secure gun If the system has been used with two component material NWARNING Hardened material in the spraying system when 2
24. component material is worked Destruction of the pump and injection system Follow the manufacturer s working instructions particularly re garding the pot life Rinse thoroughly before the end of the pot life The potlife time decreases at raising temperature SIHI 0069 GB 29 EDITION 04 2005 PART NO 00 0370851 Tiger 72 300 OPERATING MANUAL WAGNER 5 3 3 SHUTTING DOWN AND CLEANING Note The device should be cleaned for maintenance purposes etc Ensure that no remaining material dries and sticks Procedure Working break gt carry out Paragraph 5 3 2 Basic cleaning gt carry out Paragraph 5 2 3 Maintain the gun as laid down in the operating instructions Clean and check the suction system and in particular the suction filter When using a high pressure filter Clean and check the filter insert and filter body Clean the outside of the system Ox d ue cs NWARNING Brittle filter pressure regulator The container on the filter pressure regulator becomes brittle through contact with solvents and can burst Flying parts can cause injury Do not clean the container on the pressure regulator with sol vent 0014 GB 7 Putthe whole system back together 8 Check the level of the separating fluid gt Paragraph 5 2 2 9 Fill the system with solvent as laid down in Paragraph 5 2 4 Filling with working material NWARNING Gas mixtures can explode if
25. eal CAUTION Abrasive materials and pigments Greater wear ofthe parts carrying the material Use suitable combinations of devices packages valves etc SIHI_0067_GB 4 1 3 TYPICAL APPLICATIONS Application Tiger 72 300 Furniture industry Kitchen manufacturers Joinery Window factories Steel fabrication Construction of vehicles Offshore a legend recommended 4 limited suitability gt less suitable 13 EDITION 04 2005 OPERATING MANUAL PART NO D0C0370851 4 2 SCOPE OF SUPPLY Tiger 72 300 WAGNER Qty Part No Description 1 0370001 Pneumatic piston pump consisting of material pump air motor connection elements and air regulator for airless work 1 0370002 Pneumatic piston pump consisting of material pump air motor connection elements without air regulator for airless work The delivery note shows the exact scope of delivery Accessories and spraypacks See chapter 7 The standard equipment includes Menge Bestell Nr Bezeichnung 0370001 0370002 1 1 9992504 Separating fluid 250 ccm 1 1 0367805 Information plate 1 1 0370930 Certificate of Conformity 1 1 9974126 Sealing ring 1 1 0369958 Double nipple G1 1 2 M36x2 1 1 9990501 Protection cap yellow 1 1 9990518 Protection plug yellow 0 1 9990543 Tapered stopper natural 1 1 0370850 Operati
26. ear suitable protective clothing when working with hot materials vt 2 2 6 TOUCHING HOT SURFACES Touch hot surfaces only if you are wearing protective gloves When operating the unit with a coating material with a temperature of gt 43 C 109 4 F Identify the unit with a warning label that says Warning hot surface Order No 9998910 Information label 9998911 Safety label 2 3 CORRECT USE WAGNER accepts no liability for any damage arising from incorrect use Use the unit only to work with the materials recommended by WAGNER Operate the unit only as an entire unit Do not deactivate safety equipment Use only WAGNER original spare parts and accessories EDITION 04 2005 PART NO 00 0370851 Tiger 72 300 OPERATING MANUAL WAGNER 2 4 USE IN AN EXPLOSION HAZARD AREA 2 4 1 CORRECT USE The unit is suitable for working liquid materials in accordance with the classification into explosion classes 2 4 2 EXPLOSION PROTECTION IDENTIFICATION As defined in the Directive 94 9 CE ATEX 95 the unit is suitable for use in areas where there is an explosion hazard C 9 Il 2G IIB CE Communaut s Europ ennes Ex Symbol for explosion protection Il Unit class II 2 Category 2 Zone 1 G Ex atmosphere gas IIB Explosion class T3 Temperature class maximum surface temperature lt 200 C 392 F 2 4 3 MAX SURFACE TEMPERATURE Max surface temperature same as
27. f paint wetted parts 14 4 3 2 Recommended V packings 15 4 3 3 Technical data 15 4 3 4 Dimensions and connections 17 4 3 5 Volume flow 18 4 3 6 Performance diagrams 18 4 4 Functions 20 4 4 1 Pump 20 4 4 2 Pressure regulator unit 21 443 High pressure filter optional 22 4 4 3 1 Standard HP filter optional 22 5 STARTING UP AND OPERATION 23 5 1 Set up and connect 23 51 1 Setup 23 Tiger 72 300 EDITION 04 2005 PART NO D0C0370851 OPERATING MANUAL 512 Earthing 24 5 2 Starting up 26 5 2 1 Safety notes 26 5 22 Filling with separating fluid 27 5 23 Basic cleaning 28 5 24 Filling with working material 28 53 Working 29 53 1 Spraying 29 532 Working break 29 5 3 3 Shutting down and cleaning 30 5 4 Long term storage 30 6 TROUBLESHOOTING AND MAINTENANCE 31 6 1 Eliminating faults 31 6 2 Maintenance 32 7 ACCESSORIES 33 7 1 Accessories 33 7 2 Spraypacks 35 8 SPARE PARTS 36 8 2 Pneumatic piston pump 37 8 3 Air motors 38 8 3 1 Air motor Tiger 38 8 3 2 Regulator for air motor Tiger 43 8 3 3 Pump 300 cm 44 8 6 High pressure filter 47 8 7 Distributor 49 WAGNER EDITION 04 2005 PART NO 00 0370851 Tiger 72 300 OPERATING MANUAL WAGNER 1 ABOUT THESE INSTRUCTIONS This operating manual contains information on the operation repair and maintenance of the unit Always observe these instructions when operating the unit This equipment can be dangerous if it is not operated in accordance with this manual Compliance with these
28. filter bag MW 0 3 mm MW 0 01 in 25 0115285 Extension hose complete DN 25 mm ID 1 in 27 0115175 Barrel suction pipe assy 32 0123446 Double nipple M16x1 5 for hose extension 32 0367561 Double nipple 3 8 NPSM 1 4 NPSM for hose extension 32 0367560 Double nipple 1 4 NPSM 1 4 NPSM for hose extension 32 0256343 Double nipple 3 8 NPSM 3 8 NPSM for hose extension 35 9987008 High pressure hose M16x1 5 DN 10 mm ID 0 39 in 15m 49 2 ft ND 53 MPa 530 bar 7690 psi 35 9984420 High pressure hose M16x1 5 DN 6 mm ID 0 24 in 10 m 32 8 ft ND 53 MPa 530 bar 7690 psi 35 9987118 High pressure hose 3 8 NPSM DN 10 mm ID 0 39 in 15m 49 2 ft ND 53 MPa 530 bar 7690 psi 36 e 9987007 High pressure hose M16x1 5 DN 6 mm ID 0 24 in 1 5 m 4 9 ft ND 53MPa 530 bar 7690 psi Wear parts 34 EDITION 04 2005 OPERATING MANUAL PART NO 00 0370851 Tiger 72 300 WAGNER List accessories Item K PartNo Description 36 9987117 High pressure hose 1 4 NPSM DN 6 mm ID 0 24 in 1 5 m 4 9 ft ND 53MPa 530 bar 7690 psi 36 e 9984421 High pressure hose 1 4 NPSM DN 6 mm ID 0 24 in 10 m 32 8 ft ND 53MPa 530 bar 7690 psi 37 0347001 Airless gun G15 1 4 NPSM 53 MPa 530 bar 7690 psi 37 0347002 Airless gun G15 M16x1 5 53 MPa 530 bar 7690 psi 38 0090 Standard tip gt Tip list
29. h Min compressed air hose mm 25 Inch 0 984 Air consumption at 6 bar per DS nl 170 scf 6 Sound pressure level at max permissible air dB A 82 pressure 15 EDITION 04 2005 PART NO D0C0370851 OPERATING MANUAL Tiger 72 300 Technical data WAGNER Description Units Tiger 72 300 Sound pressure level at 6 bar dB A 80 Sound pressure level at 4 bar dB A 75 piston of air motor mm 320 Inch 12 6 material inlet connection female Zoll G1 1 2 Inch material outlet connection female Zoll G 3 4 Inch Weight kg 80 Ib 176 pH range of the material pH 35 9 Max material pressure at pump inlet MPa 2 bar 20 psi 290 Range of material temperature C 5 80 F 41 176 Range of the ambient temperature C 5 60 41 140 allowable sloping position at work 3 10 A rated sound pressure level meassured at 1 m distance according to DIN EN ISO 3746 1995 Reference measurements have been made by SUVA Swiss accident insurance institute NWARNING SIHI 0023 GB Outgoing air containing oil Risk of poisoning if inhaled Provide water free and oil free compressed air quality standard 5 5 4 as per ISO 8573 1 5 5 4 40 um 7 5 mg m 16 EDITION 04 2005 OPERATING MANUAL PART NO D0C0370851 Tiger 72 300 4 3 4 DIMENSIONS AND CONNECTIONS WAGNER Tige
30. in the unit Ensure that the following information is visible on the high pressure hose Manufacturer Permissible operating overpressure Date of manufacture The electrical resistance of the complete high pressure hose must be less than 1 MOhm EDITION 04 2005 PART NO 00 0370851 Tiger 72 300 OPERATING MANUAL WAGNER 2 2 4 CLEANING De energize the unit electrically Disconnect the pneumatic supply line Relieve the pressure from the unit Ensure that the flash point of the cleaning agent is at least 5 K above the ambient tem perature To clean use only solvent free cloths and brushes Never use hard objects or spray on cleaning agents with a gun An explosive gas air mixture forms in closed containers When cleaning units with solvents never spray into a closed container Earth the container 2 2 5 HANDLING HAZARDOUS LIQUIDS VARNISHES AND PAINTS When preparing or working with paint and when cleaning the unit follow the work ing instructions of the manufacturer of the paints solvents and cleaning agents being used Take the specified protective measures in particular wear safety goggles protective clothing and gloves as well as hand protection cream if necessary Use a mask or breathing apparatus if necessary For sufficient health and environmental safety Operate the unit in a spray booth or on a spraying wall with the ventilation extraction switched on W
31. instructions constitutes an integral component of the warranty agreement 1 1 LANGUAGES This operating manual is available in the following languages Language Order No Language Order No German 0370850 English 0370851 French 0370852 Dutch 0370853 Italian 0370854 Spanish 0370855 Danish 0370857 Swedish 0370856 1 2 WARNINGS NOTES AND SYMBOLS IN THESE INSTRUCTIONS Warning instructions in this operating manual point out particular dangers to users and equipment and state measures for avoiding the hazard These warning instructions fall intc the following categories Danger imminent danger Non observance will result DANGER in death serious injury and serious material damage ee rar m ossible consequences of failing to observe the warning instruc tions The signal word points out the hazard level SIHI 0100 GB The measures for preventing the hazard and its consequences Warning possible danger Non observance can result WARNING in death serious injury and serious material damage This line warns of the hazard Possible consequences of failing to observe the warning instruc tions The signal word points out the hazard level SIHI 0103 GB The measures for preventing the hazard and its consequences N This line warns of the hazard Possible consequences of failing to observe the warning instruc tions The signal word points out the hazard level Caution a possibly ha
32. l O Un DM B_00345 General The piston pump is driven with compressed air This compressed air moves up and down the air piston in the air motor 4 and thus also the pump piston in the material pump 9 At the end of each stroke the compressed air is redirected by a changeover valve and the control piston Working materials are sucked in on the upward stroke and simultaneously conveyed to the gun in both strokes Air motor 4 The air motor with its pneumatic reverse 1 does not require pneumatic oil The com pressed air is fed to the motor over the air regulator 2 and the ball valve 3 The air motor is fitted with a safety valve The safety valve has been set and sealed at the factory With pressures over and above the permissible operating pressure the valve which is held with a spring automatically opens and releases the excess pressure WARNING Overpressure Risk of injury from bursting components Never change the safety valve setting SIHI_0026_GB Material pump 9 The material pump has been designed as a piston pump with exchangeable ball valves The hard chrome plated pump piston runs in two fixed packings which are self adjusting by means of a pressure spring thus resulting in a long lifespan Between the air motor and material pump there is a separating fluid cup 7 for holding the separating fluid 20 EDITION 04 2005 OPERATING MANUAL PART NO D0C0370851 Tiger 72 300 WAGNER
33. missioning by the purchaser or third party normal wear negligent handling defective maintenance unsuitable coating products substitute materials and the action of chemical electrochemical or electrical agents except when the damage is attributable to us Abrasive coating products such as redlead emulsions glazes liquid abrasives zinc dust paints and similar reduce the service life of valves packings spray guns nozzles cylinders pistons etc Any wear resulting from the aforementioned causes is not covered by this warranty Components not manufactured by Wagner are subject to the warranty terms of the origi nal maker The replacement of a part does not extend the warranty period of the unit The unit should be inspected immediately upon receipt To avoid loss warranty aniy apparent defect should be notified to us or the dealer in wri ting within 14 days from date of sale of the unit The right to commission warranty services to a third party is reserved Warranty claims are subject to proof of purchase by submitting an invoice or delivery note If an inspection finds damage not covered by the present warranty the repair will be car ried out at the expense of the purchaser Note that this warranty does not in any way restrict legally entitled claims or those contrac tually agreed to in our general terms and conditions J Wagner AG 11 EDITION 04 2005 PART NO 00 0370851 Tiger 72 300 OPERATING MANUAL WAGNER
34. ng manual german 1 1 see 1 0 Operating manual in the local language 4 3 DATA 4 3 1 MATERIALS OF PAINT WETTED PARTS Housing Stainless steel Piston Stainless steel hard chromium plated Valve balls Stainless steel Valve seats Tungsten carbide O rings Teflon V packing Standard PE L PE Polyethylene UHMW L Leather 14 Tiger 72 300 EDITION 04 2005 PART NO D0C0370851 OPERATING MANUAL WAGNER 4 3 2 RECOMMENDED V PACKINGS WAGNER V packings are manufactured in four different materials Code Material Color L Leather dark brown TG Teflon with graphite black PE Polyethylene UHMW transparent T Teflon white Each material has the following properties which influence the packings L TG PE T Mechanical stability poor good good poor Coefficient of friction poor very good good very good Sealing capacity good good good good Chemical resistance or reactivity poor good very good very good Temperature stability good poor good very good poor for abrasive materials Standard combinations Heavy duty HD pumps PE L 4 3 3 TECHNICAL DATA Description Units Tiger 72 300 Transmission ratio LED Flow volume per double stroke DS cm3 300 cc Max operating pressure MPa 53 bar 530 psi 7687 Max possible strokes in operation DS min 40 Min Max air inlet pressure MPa 0 25 0 74 bar 2 5 7 4 psi 36 107 air inlet connection female Zoll G1 Inc
35. po nents can be found in the accessories list provided that the system was not obtained as a spraypack The tips must be selected according to the gun instructions Procedure 1 Assemble the pump on a stand 6 a trolley or wall mounting 2 Attach high pressure filter 3 optional Fit suction system 5 Attach return hose 4 optional 5 Connect high pressure hose and gun 2 as laid down in operating instructions Aw B_00354 NWARNING Inclined surface Risk of accidents if the unit rolls away falls Position the carriage with the piston pump horizontally Ifthe surface is inclined position the feet of the carriage towards the gradient Secure the carriage SIHI 0012 GB 23 EDITION 04 2005 OPERATING MANUAL PART NO 00 0370851 Tiger 72 300 WAGNER 5 1 2 EARTHING SIHI_0027_GB SIHI_0003_GB NWARNING Discharge of electrostatically charged components in atmo spheres containing solvents Explosion hazard from electrostatic sparks or flames Earth all unit components Earth the workpieces being painted NWARNING Heavy paint mist if earthing is insufficient Risk of poisoning Insufficient paint application quality Earth all unit components Earth the workpieces being painted Earthing scheme example B 00304 Conveyor wasa Object Spraying stand R max k 1 MQ R max lt 1 MQ Paint cont
36. r 72 300 Unit G1 1 2 Zoll Inch G 3 4 Zoll Inch G1 Zoll Inch 135 mm 53 inch 238 mm 9 4 inch Tiger 72 300 Unit o9 mm 0 35 inch o9 mm 0 35 inch 271 mm 10 7 inch 97 mm 3 8 inch Tiger 72 300 Unit A 1107 mm 43 6 inch B 340 mm 13 4 inch C 622 mm 24 5 inch D 537 mm 214 inch E 570 mm 22 4 inch F 244 mm 9 6 inch G 230 mm 9 1 inch H 110 mm 4 3 inch oval 20x48 mm 0 8x1 9 inch J M8 mm Wall mount B 00265 B 00356 17 EDITION 04 2005 PART NO 00 0370851 Tiger 72 300 OPERATING MANUAL WAGNER 4 3 5 VOLUME FLOW Airless tip volume flow in I min at at at 7 MPa 10 MPa 15 MPa 70 bar 100 bar 150 bar inch omm Spray angle 1015 psi 1450 psi 2175 psi 0 007 0 18 40 0 1650 0 2000 0 2400 0 009 0 23 20 30 40 50 60 0 2060 0 2500 0 3090 0 011 0 28 10 20 30 40 50 60 0 2950 0 3450 0 4260 0 013 0 33 10 20 30 40 50 60 80 0 4530 0 5280 0 6600 0 015 0 38 10 20 30 40 50 60 80 0 5770 0 6720 0 8130 0 017 0 43 20 30 40 50 60 70 0 7310 0 7860 1 0640 0 019 0 48 20 30 40 50 60 70 80 0 9260 1 0920 1 3700 0 021 0 53 20 40 50 60 80 1 1430 1 3600 1 6900 0 023 0 58 20 40 50 60 70 80 1 3700 1 5900 2 0100 0 025 0 64 20 40 50 60 80 1 6200 1 9100 2 4000 0 027 0 69 20 40 50 60 80 1 8300 2 1300 2 6800 0 029 0 75 60 2 1900 2 5100 3 1700 0 031 0 79 20 4
37. service set 40 EDITION 04 2005 OPERATING MANUAL PART NO 00 0370851 Tiger 72 300 WAGNER Spare parts list air motors Item K Qty Part No Description 59 1 9943124 Bypass valve 7 8 bar 113 psi 60 1 9970149 Sealing ring 61 2 9974092 O ring 62 2 9998253 Screwed elbow 8 1 4 63 2 9992757 Screwed elbow 64 1 0370233 Air hose front 65 1 0370234 Air hose back 66 2 0370235 Air hose down 67 1 0370308 Measuring pin 68 1 0370317 Controlflange 12 69 1 0370404 Compressed air tube 12 70 4 9900313 Cap head screw 71 3 9900314 Cap head screw 72 4 9920102 Washer 73 3 9925029 Washer 74 5 9971004 O ring 75 1 9971129 O ring 76 1 9971372 O ring 77 2 9974132 O ring 78 1 9992757 Screwed elbow 8 1 8 79 1 9998613 L connector 81 2 0370318 Splint for control flange 82 1 9992744 Straight fitting 83 1 9992743 Straight fitting 84 2 9907125 Screw SFS Plastite 45 85 2 9925031 Washer 86 1 9974165 O ring 90 1 0370323 Edge ball valve housing 12 91 1 9943117 Stop washer SW14 180 92 1 9943118 Lever SW14 2x cranked 93 1 9943119 Hexagonal screw with washer 94 1 0370321 Splint 95 2 0370322 Fitting 1 30 96 4 9907172 Set screw 97 x 2 9971056 O ring Wearing parts x Included in service set 41 EDITION 04 2005 OPERATING MANUAL
38. the permissible material temperature Permissible ambient temperature see under Technical data Section 4 3 3 2 4 4 SAFETY INSTRUCTIONS Safe handling of WAGNER spray units The maximum surface temperature of the piston pump can be reached if it runs dry Ensure that the piston pump is filled with sufficient working or cleaning medium Ensure that the separating agent container is filled with sufficient separating agent Mechanical sparks can form if the unit comes into contact with metal In an explosive atmosphere Do not knock or push the unit against steel or rusty iron Do not drop the unit Use only tools that are made of a permitted material Ignition temperature of the coating material Ensure that the ignition temperature of the coating material is above the maximum surface temperature Medium supporting atomizing To atomize the material use only weakly oxidizing gases e g air EDITION 04 2005 PART NO 00 0370851 Tiger 72 300 OPERATING MANUAL WAGNER Surface spraying electrostatic Do not spray unit parts with electrostatic e g electrostatic spray gun Cleaning If there are deposits on the surfaces the unit may form electrostatic charges Flames or u sparks can form ifthere is a discharge P Remove deposits from the surfaces to maintain conductivity Use only a damp cloth to clean the unit 10 EDITION 04 2005 PART NO 00 0370851 Tiger 72 300 OPERATI
39. there is an incompletely filled pump Danger to life from flying parts Ensure that the piston pump and suction system are always completely filled with cleaning agent or working medium Do not spray the unit empty after cleaning SIHI 0025 GB 5 4 LONG TERM STORAGE When storing the device for longer periods of time it is necessary to thoroughly clean it and protect it from corrosion Replace the water or solvent in the material pump with a suitable preserving oil Fill separating fluid cup with separating fluid Procedure 1 Carry out Paragraph 5 3 3 Shutting down and cleaning points 1 through 9 2 Cleaning with preserving agent acc Paragraph 5 2 3 3 Protect the air motor with pneumatic oil connect an oiler to the compressed air inlet and run for a few double strokes 30 EDITION 04 2005 OPERATING MANUAL PART NO D0C0370851 Tiger 72 300 WAGNER 6 TROUBLESHOOTING AND MAINTENANCE 6 1 ELIMINATING FAULTS Problem Cause Remedy The pump does not work Air motor does not work or stops Open and close ball valve on the pressure regulator unit or disconnect compressed air supply shortly No pressure indication pressure regulator defect Dissconnect compressed air supply shortly or repair or change pressure regulator Spray tip is clogged Insufficient supply of compressed air Clean tip as laid down in the instructions Check compressed air supply
40. ustriestrasse 22 Postfach 663 CH 9450 Altstatten Telephone 41 0 71 757 2211 Telefax 41 0 71 757 2222 E Mail rep ch wagner group ch Belgium WAGNER Spraytech Benelux BV Veilinglaan 56 B 1861 Wolvertem Telephone 32 0 2 269 4675 Telefax 32 0 2 269 7845 E Mail info wagner group be Denmark WAGNER Spraytech Scandinavia A S Kornmarksvej 26 DK 2605 Br ndby Telephone 45 43 271 818 Telefax 45 43 43 05 28 E Mail wagner wagner group dk United Kingdom WAGNER Spraytech UK Ltd Haslemere Way Tramway Industrial Estate GB Banbury OXON OX16 8TY Telephone 44 0 1295 265 353 Telefax 44 0 1295 269861 E Mail enquiry wagnerspraytech co uk France J WAGNER France S A R L 5 Ave du 1er Mai BP 47 F 91122 Palaiseau Cedex Telephone 33 0 1 69 19 46 76 Telefax 33 0 1 69 81 72 57 E Mail division batiment wagner france fr Netherlands WAGNER SPRAYTECH Benelux BV Zonnebaan 10 NL 3542 EC Utrecht PO Box 1656 3600 BR Maarssen Telephone 31 0 30 241 4155 Telefax 31 0 30 241 1787 E Mail info wagner group nl Italy WAGNER COLORA S r l Via Fermi 3 I 20040 Burago di Molgora MI Telephone 39 039 625021 Telefax 39 039 6851800 E Mail info wagnercolora com Japan WAGNER Spraytech Ltd 2 35 Shinden Nishimachi J Daito Shi Osaka 574 0057 Telephone 81 0 720 874 3561 Telefax 81 0 720 874 342
41. work observe electrical safety regulations 2 1 2 PERSONNEL QUALIFICATIONS Ensure that the unit is operated and repaired only by trained persons 2 1 3 ASAFEWORK ENVIRONMENT Ensure that the floor of the working area is anti static in accordance with EN 50053 Part 1 57 2 measurement in accordance with DIN 51953 Ensure that all persons within the working area wear anti static shoes e g shoes with leather soles Ensure that during spraying persons wear anti static gloves so that they are earthed via the handle of the spray gun S Customer to provide paint mist extraction systems conforming to local regulations l Ensure that the following components of a safe working environment are available Material air hoses adapted to the working pressure Personal safety equipment breathing and skin protection Ensure that there are no ignition sources such as naked flame glowing wires or hot surfaces in the vicinity Do not smoke d 2 2 SAFETY INSTRUCTIONS FOR PERSONNEL Always follow the information in these instructions particularly the general safety in structions and the warning instructions Always follow local regulations concerning occupational safety and accident preven tion EDITION 04 2005 PART NO 00 0370851 Tiger 72 300 OPERATING MANUAL WAGNER 2 2 1 SAFE HANDLING OF WAGNER SPRAY UNITS The spray jet is under pressure and can cause dangerous injuries Avoid injection of
42. zardous situation Non obser vance can result in minor injury The measures for preventing the hazard and its consequences 0101 GB Caution possibly hazardous situation Non obser SIHI 0102 GB CAUTION vance can cause material damage This line warns of the hazard Possible consequences of failing to observe the warning instructions The signal word points out the hazard level The measures for preventing the hazard and its consequences Note provide information on particular characteristics and how to proceed EDITION 04 2005 PART NO 00 0370851 Tiger 72 300 OPERATING MANUAL WAGNER 2 GENERAL SAFETY INSTRUCTIONS 2 1 SAFETY INSTRUCTIONS FOR THE OPERATOR Keep these operating instructions to hand near the unit at all times H Always follow local regulations concerning occupational safety and accident preven tion 2 1 1 ELECTRICAL EQUIPMENT Electrical plant and unit To be provided in accordance with the local safety requirements with regard to the operating mode and ambient influences May only be maintained by skilled electricians or under their supervision Must be operated in accordance with the safety regulations and electrotechnical regu lations Must be repaired immediately in the event of problems Must be put out of operation if they pose a hazard Must be de energized before work is commenced on active parts Inform staff about planned
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