MP5 - 2helpU
Contents
1. CST Corporation Is n UE fi 2 7 f Y 7 rin AFI Ir Na Une Measures Un Warldwide TCH CIRCUIT BOARD SUB ASSY CODE DRAWNG NO C LI Zt VO 5222 5 5 242. Plumb Bob Adjustment 15 Figure Dot Centered on Target Text Fixture SM MP5 Diode Body Sub Assembly 16 1 2 3 4 5 6 Full Main Diode Sub Assembly Place 58 6411 Lower Circuit Board Sub Assembly on 58 6182 Main Diode Body Solder 57 4109 Black 28AWG 1 inch wire to the 58 6411 Lower Circuit Board Sub Assembly Figure U Solder the 57 4108 Red 28AWG linch wire to 58 6411 Lower Circuit Board Sub Assembly Connect to power supply checking for power to the Diodes If not Repeat steps A C Add 2 58 6178 Counterweights one at front and one at right Add 58 6189 Damper 4 58 6189 M2 X 4 X 4MM lg soc HD cap screws Figure U 58 6185 Damper 58 6185 Counter Figure V Weight 58 6189 M2 X 4 X AMM Lg Soc HD Cap Screw SM MP5 17 XII Pre Balance 1 Check that 58 6189 M2 X 4 X 4MM lg soc HD cap screws are tight the 58 6185 Damper Figure 5 2 Place 58 6304 Full Main Diode Assembly into fixture Figure X 3 Hook power supply to female connector 4 Check Y axis for small amounts of movement noting movement of Gimbal by slightly moving body back and forth 5 Shoot the front laser dot on target 6 Tighten Yoke screws 7 Set balance on X axis by tightening loosing the back 58 6164 Gimbal Pin bringing dot to reference point on target Bring screw out to raise the diode screw in to lower the diode 8 Wedge a screwdriver between Gimbal and diode adjusting
3. 5 5 LASERMARK IVP5 SERMCE MANUAL 2003 rev 01 CST berger WARRANTY COVERAGE This Lasermark product is warranted to the original purchaser to be free from defects in workmanship and material CST Corporation will repair or replace any defects which may develop under normal and proper use storage and handling of the product The product warranty periods are included in the warranty insert CST must be allowed to make the changes necessary for instrument repair Our goal is 5 days to repair and return the product To validate the warranty the product delivered shipped prepaid to CST must be accompanied by a proof of date and place of purchase This warranty is not subject to misuse abuse assignment or transfer The exclusive remedy under any and all warrants or implied is limited to repair and or replacement as provided herein and CST shall not be liable for damages from loss or delay of equipment uses consequential or incidental damages WARRANTY REGISTRATION Model Name Number Serial Number Date of Purchased Company Name Contact Title Comments or Suggestions Address City State Providence Zip Phone Fax _ _ Dealer Name Location What influenced you to purchase this equipment Owned other CST Equipment National ad _ Saw at trade show _ Local dealer ad Recommended by someone _ Dealer Other SM MP5 2 Updated Warranties Tracer SS 90 Days Laser Rail Level 90 Days 9 Torpe
4. ECK 1 Instrument fails to produce dot when switch button is pressed on A Check batteries for proper voltage and proper positioning Replace blank battery door with new door with battery diagram B Attach power supply to battery contacts If instrument now lights trim excess plastic from battery contact and clean with alcohol C Instrument still fails to light go to Internal Check page 7 2 Instrument side window 15 broken replace Housing Sub Assembly Left Housing Sub Assembly 58 6413 Figure A Right Housing Sub Assembly 58 6414 Figure B 3 Front Top and Bottom Windows are separate sub assemblies that may be replaced Note If gasket is loose remove old adhesive Apply new 2 sided adhesive 58 6513 Figure A Left Housing Sub Assembly 58 6413 Left Housing Sub Assembly 58 6298 Magnet Bracket Sub Assembly 57 6287 Battery Clip single AAA 58 6175 Battery Contact 57 4109 Black Wire DBL W Springs 4 45 Length 58 6174 Battery Contact single Button W Springs SM MP5 Figure B Right Housing Sub Assembly 58 6161 58 6414 Lock Arm Right Housing Sub Assembly 58 6287 Battery Clip single AAA Switch 51 18516 Sensomatic 58 6171 Battery Contact 58 6170 Battery Contact Double Button single Button SM MP5 6 I INTERNAL CHECK 1 REMOVAL OF MAIN HOUSING A Remove rubber bumper Figure C 58 6426 Bumper Assembly B Remove 4 four 57 3758 2 X 4 lg torx
5. H RE Solder the E Connector Wire 2 Pull up 57 5851 Connector Wire and re solder to J2 on board once again Leaving 4 trim off excess wire Pull up on 57 5851 Connector Wire Figure I Solder J1 Solder J2 gt 3 Do Step 2 to Jl 4 Check for good connection 5 Reverse procedure to re assemble 6 If not go to next process SM MP5 9 IV Replace Circuit Board Lower Note A range capable of the balance process for the 5 is necessary for this procedure 1 Remove 58 6300 Yoke Sub Assembly A Heat up the solder on the 57 5851 Connector Wire Loosen 2 58 6189M2x 4x4mm lg soc hd cap screws B C Remove 2 58 6164 Gimbal pins D 58 6299 Circuit Board Upper Sub Assy Remove 58 6300 Yoke Sub Assembly 58 6189 M2x 4x4mm lg soc hd cap screws Figure J 58 6180 Yoke Remove 58 6181 Gimbal 1 Loosen 2 58 6189 M2 x 4 x 4mm lg Soc HD cap screws 2 Remove 2 58 6164 Gimbal pins 58 6189 M2x 4x4mm lg soc hd cap screw 3 Remove 58 6181 Gimbal 58 6181 Gimbal Figure K 58 6164 Gimbal Pin SM MP5 VI Remove 58 6411 Lower Circuit Board Assembly 1 Remove 2 58 6189 M2x 4x4mm lg ph hd screws 2 Remove 58 6411 Lower Circuit Board SA Replace with new one 3 Reverse procedure for re assembly 58 6411 Lower Circuit 58 6189 M2x 4x4mm Board Sub Assembly lg ph hd screw Figure L Plastic Washer on bottom side of board at screw h
6. aking sure there is Gimbal movement 6 Shoot laser to target 7 Check for bearing stabilization by inserting a wedge between the bearings and Gimbal 8 Remove wedge and check for free movement of the Gimbal 9 Retighten Gimbal screws 10 Check Gimbal movement by slightly swinging assembly back and forth 11 Check balance by shooting dot to target 12 Adjust Counter Weight screw Counter Weight out to lower dot screw Counter Weight in to raise dot 13 Check each laser by repeating steps E through L 14 Check tilt by loosening knob and tilting test fixture forwards 15 The dot on 3 each laser should hit in same spot on target Dot may hit halfway on top or bottom of target 16 Recheck tilt on each laser by tilting fixture opposite direction 17 Adjust the fixture back to zero position level as set with the Angle Finder recheck dots on the target Figure 2 Angle Finder Set at 0 SM MP5 2 XV Inspection JE A Instrument does not blink when Sensor Spring touches Sensor Board Replace Main Board 58 6159 B Sensor Spring 58 6405 corroded Replace Instrument blinks when Sensor Spring does not touch Sensor Board Replace Main Board 58 6159 Instrument turns on before switch is fully unlocked A Check strength of Compression Spring 57 5252 between the two switch parts 58 6165 58 6166 B Bend front half of metal arm on Switchboard 58 6157 upward at a 30 angle Tilt function failure Inst
7. do Level 90 Days 58 Gizmo gt gt o 90 Days Gizmo H II _ o S o 90 Days Gizmo 90 Days Laser Plumb Bobo 90 Days Laser Detectors eee 1 YEAR Automatic Level eee 5 YEAR Magnetic Locator o 5 YEAR Wizard Rotary Lasers ZY o o o o oo 1 YEAR LM1I00 200 300 y o 2 YEAR MP5 SS 1 YEAR LMH LMHC GR LMHOo00 2 YEAR 54 208BU o 3 YEAR EMAOO 2 YEAR LM500 2 YEAR DGTIO 1 YEAR 5 5 VII VIII XII XII XIV XM XVI XVII SM MP5 TABLE OF CONTENTS EXTERNAL CHEGCRN Nace ME DEIN DUM IERI S EPI UE ANNE 5 6 INTERNAL CHECK REMOVAL OF MAIN HOUSING 7 8 CIRCUIT BOARD UPPER ac 9 CIRCUIT BOARD LOWER isc 10 REMOVE GIMBAL ar ee 10 REMOVE LOWER CIRCUIT BOARD ASSSEMBLY 11 LASER DIOD E ea 11 REMOVE LASER DIODES une 12 PRE CALIBRATION 2 248000 400m un nn 12 CALIBRATION ae 14 16 MAIN DIODE SUB nana 17 PRE RHEIN RE 18 19 ADJUST DAMPER un nee nennen 20 Eee 21 INSPEC TION use 24 PARTS EIST 23 SWITCH CIRCUIT BOARD PRINT 21 1 1 24 TROUBLESHOOTING EXTERNAL CH
8. ole Vil Laser Diode Non working Attach power supply to red and black wires coming out of back of diode body assembly If one diode fails to light check solder connections behind black plug If diode must be replaced you must have a range capable of calibration of the diode body assembly 1 Plug Placement A Remove black plug from back of diode body B Pull red and black wires through plug and desolder leads of failed diode Figure M Pull wires through holes in plug Plug in Diode body SM MP5 11 VIII Removal Laser Diode 1 Remove Diode from 58 6182 Main Diode Body 2 Loosen 6 setscrews of failed diode and remove diode from diode body 3 Reverse procedure for reassemble IX Pre calibration Note Must check 58 6196 58 6169 screws 1 Place Diode Body in fixture assuring body 15 straight and clamp is tight 2 Connect power supply clips to lead wires 3 Shooting beam at target adjust the beam by turning the 58 6197 setscrew in or out bringing the beam into alignment 4 Repeat Step C for all five lasers diodes adjusting each beam with the adjacent target 5 After tightening 20 screws each laser must hit the center of the target NOTE ALL SCREWS MUST BE TIGHT Figure N Diode Body Text Fixture Hook Black Wire Hook Red Wire SM MP5 12 Figure Assure all screws tighten 58 6197 Set screw for 650NM Diode 58 6169 M2 X 4X3MM LG Soc Set Screw Figure P Targe
9. pan head screws C Remove caution label and cut or remove serial label inside battery compartment D Pull Housing Assembly apart Figure D 2 Check power to 58 6159 Main Circuit Board Assembly A Connect positive power supply to single button positive battery contact and connect negative ground power supply to ground connect pad J3 on main board Figure E This checks battery contact wire and solder connections If the instrument still fails to light continue through processes that check solder connection on switchboard upper board lower board and spring connection B Check switch and laser connections on main board SM MP5 Figure E Power Supply Power Supply Laser Should Light 58 6159 Circuit Board Assembly Main 3 Check 58 6302 Switch Circuit Board Assembly Figure F 4 See if solder is connected well Wires are connected inside Refer to Drawing 58 6302 for Placement of leads in connector housing Page 24 Figure F Check for solder 5 Check solder on Upper 58 6299 Circuit Board Upper Sub Assembly 6 If needed replace follow process Figure G Hot glue over soldered joints to add strength SM MP5 8 7 Check 57 5851 Connector Wire making sure it has good connection 8 If not go to next process Il Replace the 58 6151 Circuit Board Upper 1 Reheat solder that holds 57 5851 Connector Wire to Circuit Board Solder risen on the 57 5851 Connector Wire Figure
10. rument must be updated with sensor spring and sensor board to replace the optional sensor A Pendulum does not move freely Check for loose components causing interference between damper and magnets B Magnet loose from Magnet Bracket Reattach Magnet using a new Adhesive 58 6420 C Magnet bracket loose Replace housing half SM MP5 22 XVI Parts List 58 6413 Left Housing Sub Assembly Page 5 Figure A Perren svir rnos NNNM NNNM Tower ie Bows mea 700000 00000 RN RT Ten SI oxar pon RN A m 58 6295 M4 X 7 X 6MM Lg Slotted Cheese Hd Machine Screw SM MP5 23 5 o6 MES ogi eL El 0 x N E Xn N T gt i N Ya 2 i 5 In REVISION DR WN LTA RELEZAS SWN 08 23 02 NO 1 ELACK EM CODE PARI NO DESCRIPTION QTY 1 e 515 CIRCUIT BOARD ASSY SWITCH 1 2 58 4154 0 28 AWG WIRE BLUE 4 50 IN 1 3 4198 01 29 AWG WIRE RED 4 209 IN 4 13 40 57 4 4078 CRIMP TERMINA 2 CRIMI ERMINAL HOUSING 2 HLE iX 5 ES R EN NA m 4 SPECI Vaf ES A A 4 NDA 2 A f V Ne ARP CORNERS
11. t Center Place Diode on Black Circle SM MP5 13 X Calibration 1 Place 58 6292 Diode Body Sub Assembly in fixture 2 Hook power supply to Diode Body Leads 3 With front laser facing the target center the dot on the target 4 Adjust the dot into the target by tightening loosening the 58 6197 M3 X 5 X SMM lg soc set screw 58 6197 Screws tightening the screw the dot goes up Loosening the screw the dot goes down B Bottom 58 6197 Screws By tightening the screw the dot goes down Loosening the screw the dot goes up 5 Set the Digital Theodolite at 00 00 degrees 6 Move the Digital Theodolite 90 degrees 7 Adjust the dot to the target as Step 4 8 Move the Digital Theodolite back to 00 degrees to make sure the dot is still on the target 9 If necessary re adjust the dot 10 Repeat Step D and E 11 Move the Digital Theodolite 180degrees 12 Adjust the dot to the target as Step 4 13 If necessary to re adjust the dot repeat Step 4 and 5 14 All three sides should all be on the target area 15 Roll the Top Plumb on itself by adjusting the 4 screws 16 Make sure all screws are tight 17 Roll the Bottom plumb on itself by adjusting the 4 screws 18 Make sure all the screws are tight 19 Recheck all Dots again making sure they are correct Figure Q Power Supply Power Supply SM MP5 14 Figure R Tighten Figure S Horizontal Adjustment SM MP5 Tighten z
12. the yoke screw 9 Remove wedge from between Gimbal and diode 10 Recheck dot on target at reference point 11 Turn assembly to side checking Y axis at reference point on target 12 Recheck for dot movement on target by wedging a screwdriver between Gimbal diode and releasing If dot does not return to the point of reference you may need to adjust damper Check for 4 Screws in Damper Figure W Counter Weights Connect to Power SM MP5 18 Figure Y SM MP5 Figure Z Place Wedge between Gimbal and Diode AXIS Gimbal Pin Soc Hd Cap Screw XIII Adjusting Damper 1 2 58 6155 Circuit Board Assembly Place assembly with side of damper that needs adjusted facing down in Damper Fixture Tighten assembly in place using the knob on top of fixture Loosen 4 Cap Screws in the damper Retighten fixture knob Retighten 4 Damper Screws Remove Assembly from fixture If necessary to adjust the damper recheck balance All weights should be adjusted equally from the body If necessary back weight may be adjusted to bring balance into the reference point Figure 1 SM MP5 20 XIV Balance NOTE BEFORE USING THE ANGLE FINDER SET FIXTURE TO ZERO AND MAKE SURE THE DAMPER SCREWS ARE TIGHT 1 Place assembly on fixture 2 Connect to power supply 3 Check play on Y Axis by gently gliding the Gimbal back and forth 4 Tighten yoke screws 5 Check short shot on all 3 dots m
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