OPERATIONS AND SERVICE MANUAL MOD
Contents
1. 2 Operation of more than two applicator heads by one kit may require additional lines tee fittings and solenoid valves not supplied in one kit 3 To provide identical operation of more than one head air line circuits from solenoid valves to heads should be the same length and contain similar fittings 4 To minimize applicator response time minimize length of the air line circuits from the solenoid valve s Pneumatic Drawing for Head Air Control Electrical Signal for Head Control c ITW Dynatec 1994 Issued 3 02 All Rights Reserved Supersedes 8 95 Dynatec PN 100055 Page 2 of 2 pages Component Illustration PN 100055 Air Control Filter Coalescing Kit Air Lines to Head are to be cut 3 5 4 0 inches long to additional solenoid valve assemblies N06438 Nylon Tubing 250 Dia N00318 Cable Tie 09 x 3 62 Lg 100380 Filter Assembly Solenoid Valve Assembly N04264 Cable Tie Anchor N06504 Push in Union Tee Fitting N06430 Male Connect Fitting N04531 1 4 Treet T Brass ONOaRWN A Issued 2 00 c ITW Dynatec 1994 Supersedes 3 97 All Rights Reserved2. 4 Keep work area uncluttered and well lit 5 All covers and guards must be in place before operating this equipment For precautions and definitions of safety symbols refer to the Safety Chapter of the service manual ITW Dynatec An Illinois Tool Works Company iTWDynatec Adhesive Application Solutions SERVICING EQUIPMENT 1 Only trained personnel are to operate and service this equipment Never service or clean equipment while it is in motion Shut off the equipment and lock out all input power at the source before attempting any maintenance Follow the maintenance and service instructions in the manual SIGNS 1 Read and obey all of the warning labels signs and caution statements on the equipment Do not remove or deface any of the warning labels signs and caution statements on the equipment Replace any warning labels signs and caution statements which have been removed or defaced Replacements are available from ITW Dynatec ADDITIONAL CONSIDERATIONS 1 To ensure proper operation of the equipment use specified electrical and or air supply sources Do not attempt to alter the design of the equipment unless written approval is received from ITW Dynatec Keep all manuals readily accessible at all times and refer to it often for the best performance from your equipment Declaration of incorporation according to the EU Machinery Directive 2006 42 EG Annex Il 1 B for part
3. 40 31 Revised 4 13 la Pin 7 Red gt 25 lt Pin 8 Orange Eco e 7 s Cable Assembly Detail for DynaControl Pin Green Yellow Note Item 3 Shoe Spacer cannot be used when the nozzle is used in Side Apply configuration as shown below Component Illustration Assembly 802843 amp 802844 BF Head Assembly With Shoe Nozzle Page 6 10 Revised 4 13 ITW Dynatec c 1997 MOD PLUS DYNA BF HEAD Manual 40 31 Bill of Materials for Mod Plus Module Assembly 104689 BF Slot Die Nozzle Item No 1 VD DOAN Dn Aa Ut N ka ka e e e e ra mu NA nA A U N Fa GC Part Number Description L18037 Module Body L18050 Stroke Adjustment Screw N07538 Nut N07543 Compression Spring L18035 Cap Module L18039 Seal Cartridge Assembly L18036 Needle Piston N00175 O Ring 008 N00181 O Ring 014 N07544 O Ring 111 N00178 O Ring 011 L18038 Shoulder Bolt N00787 4 40 x 3 8 SHCS not used 106941 Extruder Body ordered separately shown for reference only not used N08054 4 40 x 625 mm SHC Screw Qty OO N e e e A A e e e e Fa lt onm ITW Dynatec c 1997 Page 6 11 MOD PLUS DYNA BF HEAD Manual 40 31 Revised 4 13 CE jl mm O mug 9 oan M Component Illustration Assembly 104689 Module Assembly BF Slot Die Nozzle Page 6 12 Revised 4 13 PN L18500 Blank Assembly Mod Item No Part Number Descr
4. RO or MCV With an ohmmeter contact pins 3 and 5 and measure resistance For Upgrade NOR With an ohmmeter contact pins 1 and 2 and measure resistance For Upgrade SLA With an ohmmeter contact pins 2 and 3 and measure resistance c A tolerance range of 5 is allowed A heater cartridge that tests outside of this range must be replaced Replacement instructions follow in this chapter Testing Resistance of the RTD Temperature Sensor a The resistance value Ohms of your temperature sensor depends on the temperature of the sensor at the time it is being tested At 25 C 77 F the resistance of a PT 100 Platinum sensor should be 110 Ohms At 25 C 77 F the resistance of a N120 Nickel sensor should be 138 Ohms At 25 C 77 F the resistance of a NiFe Nickel Iron sensor should be 100 Ohms b For DynaControl Dynamini With an ohmmeter contact pins 5 and 6 and measure resistance For Dynaplus Pro With an ohmmeter contact pins 2 and 3 and measure resistance For ETC RO Both sensors should be checked with an ohmmeter contact pins 6 and 10 and measure resistance of one sensor then contact pins 8 and 12 and measure resistance of the other sensor For MCV With an ohmmeter contact pins 8 and 12 and measure resistance For Upgrade NOR With an ohmmeter contact pins 3 and 5 and measure resistance For Upgrade SLA With an ohmmeter contact pins 6 and 7 and measure resistance c A tolerance range of 10 is allowed A
5. broken Failure to do this can affect equipment s operation and can result in personal injury The following pages provide exploded view reference drawings to assist users of Mod Plus Dyna BF modular applicators to identify parts and aid in servicing the equipment Note most common nuts bolts and fasteners can be obtained locally at your hardware store Spe cialty fasteners are available by contacting Dynatec s Customer Service Mod Plus Dyna BF Applicator Model Designation Guide BFXXXX XK AT XXX 044 B1 D1S Dyna BF Applicator 066 P2 P2W Options 088 W3 M3P S No Options 110 X4 E W Washdown P Palletizer R Rear Cable Orientation N 198 6 Voltage rea 1 120 AC LS 7 2E 2 240 AC 8 3 200AC Service Block Length 9 Control Scheme measured in mm 10 D DynaControl P Dynapro or Dynaplus Number of Modules M MTC or CompuvVision E ETCRO N Upgrade Nickel RTD Modula Type S Upgrade Platinum RTD B Bead T Adjustable Stroke W Swirl Optima Module Size X Extended Nozzle 1 10 orifice size Z No Module P Optima This character Optima Module Size only appears when an Optima module is used Page 6 2 ITW Dynatec c 1997 Revised 4 13 MOD PLUS DYNA BF HEAD Manual 40 31 Bill of Materials for a Typical Mod Plus Dyna BF Applicator Item No Part Number Description Qty 1 110639 Module Assembly Hi Performance 1 2 111456 Adjustable Maratho
6. sensor that tests outside of this range must be replaced Replacement instructions follow in this chapter ITW Dynatec c 1997 Page 5 5 MOD PLUS DYNA BF HEAD Manual 40 31 Revised 9 03 Replacement of Heater Cartridge or Sensor Pin Connector Cover Plate 2ajeu q 20 tr SUWSISAG voneos Gasket Heater Cartridge in a horizontal port Ground Wire D ynaC ontrol D ynamini model shown ome RTD Sensor 3 ports Heater RTD Sensor Replacement Diagram ITW Dynatec has a High Temp Heater Splice K it available PN 102645 Each kit contains suffi cient connectors and shrink tube to replace a heater cartridge the heater is ordered separately 1 Disconnect power to the ASU and make sure all adhesive air pressure and pumps are turned OFF 2 Disconnect the electrical cable assembly from the hose 3 Remove the wire access cover plate and the gasket via two holding screws 4 f replacing heater only Cut the wires of the heater cartridge at the splice 5 Pull the heater or sensor out of the service block 6 Apply athin coat of thermal paste PN 001V 061 to the new cartridge heater or new sensor 7 Put new cartridge heater or new sensor in service block If replacing heater connect its wires with splice and shrink tube 8 Replace access cover plate and gasket Page 5 6 Revised 8 03 ITW Dynatec c 1997 MOD PLUS DYNA BF HEAD Manual 40 31 Re Assembly Procedures and General Cauti
7. 0 inch 30 L09276 3045 3 76mm 0 030 inch 45 L10382 10 4 25mm 0 010 inch all quads are L10382 15 4 38mm 0 015 inch 35 inner angle L10382 20 4 51mm 0 020 inch 76 outer angle L10382 25 4 64mm 0 025 inch Nozzles Spray Swirl or Extended Part Number Orifice Diameter 101367 0 381mm 0 015 inch 101368 0 508mm 0 020 inch 101369 0 635mm 0 025 inch 101370 0 787mm 0 031 inch 101371 1 016mm 0 040 inch 101372 1 397mm 0 055 inch 101373 1 778mm 0 070 inch ITW Dynatec c 1997 Page 7 3 MOD PLUS DYNA BF HEAD Manual 40 31 Revised 4 09 Optima Nozzles The optimized nozzles are integrated that is the nozzle and module are one piece insepara ble Stem stroke adjustments are never necessary on optimized modules Part Number Description Color Ring 109729 Optima Module SC 2 Brown 109730 Optima Module SC 3 Red 109731 Optima Module SC 4 Orange 109732 Optima Module SC 5 Yellow 109733 Optima Module SC 6 Green 109735 Optima Module SC 8 Purple 109737 Optima Module SC 10 White Spray Swirl Caps Spray swirl models require a spray cap in addition to a nozzle Orifice Diameter Angle Part Number inch mm 0 035 0 889 15 L18790 0 035 0 889 20 L18791 0 035 0 889 25 L18792 0 035 0 889 30 L18793 0 035 0 889 35 L18794 0 040 1 016 15 L18795 0 040 1 016 20 L18796 0 040 1 016 25 L18797 0 040 1 016 30 L18798 0 040 1 016 35 L18799 Options Adjustable Stroke Module P
8. 00 cece eee eee eee eens 6 4 PN 118150 Mod Plus Extended Module Assembly LL 6 6 PN 802843 amp 802844 Applicator with 3 amp 6 Port Shoe Nozzle L LL 6 8 PN 104689 Slot Die Module Assembly 6 10 PN L18500 Blank Module Mod 6 12 cont Page iv ITW Dynatec c 1997 Revised 10 02 MOD PLUS DYNA BF HEAD Manual 40 31 Chapter 7 Ordering Guides M od Plus Single Orifice EZ Change Nozzles LL 7 1 Mod Plus M ulti Orifice Nozzles 7 1 Nozzles Spray Swirl or Extended 7 2 Nozzies Opimarz gratta labate Pire qoe ved TROIS Dias 7 3 Spray ENEE 7 3 SWIAT Treia Bhagat i Baa tide aaa ara ta 7 4 M od Plus Dyna BF Head Heater Cartridges 7 4 M od Plus Dyna BF Head RTD Sensors 00 ceed 7 4 R pali KS cita coser cce ata oe bat an Vive Nie ak tU De Ve ae ANE des 7 5 Recommended Service Parteie 7 5 Chapter 8 Engineering Drawings amp Schematics DynaGontrol Dy namin seca uses seca AE prati ac o a een ea e Bree RE CB en ADR e ae 8 1 DynaplUs Pro isotta dara Ra UR aussie eee ala ei 8 1 Electronic Temperature Control ETC RO LL 8 2 Microprocessor Temperature Control CompuVision MCV 0 8 2 Upgrade cce mco Cr iatale leaded RO nae AE A 8 2 Appendix Air Control Filter Coalescing Kit for Applicator Heads nstallatiori Notes sie ect Aastha inte ex et RR cn UR GEO ia 1 Pneumatic Drawing for Head Air Control 1 Component Illustration amp Bill of Material 2 ITW Dynatec c 1997 ALL MODELS Page 1
9. 1 Revised 1 07 Chapter 1 SAFETY PRECAUTIONS All operators and service personnel must read and understand this manual before operating or servicing equipment All maintenance and service on this equip ment must be performed by trained techni cians Electrical DANGER HIGH VOLTAGE Dangerous voltages exist at several points in this equipment To avoid personal injury do not touch exposed connections and components while input power is on Disconnect lockout and tag external electrical power before removing protective panels A secure connection to a reliable earth ground is essential for safe operation A disconnect switch with lockout capability must be provided in the line ahead of the unit Wiring used to supply electrical power should be installed by a qualified electrician High Temperatures WARNING HOT SURFACE Severe burns can occur if unprotected skin comes in contact with molten adhesive or hot application system parts Safety glasses gloves and long sleeved clothing must be worn whenever working with or around adhesive application systems WARNING HIGH PRESSURE PRESENT To avoid personal injury do not operate the equipment without all covers panels and safety guards properly installed To prevent serious injury from molten adhesive under pressure when servicing the equipment disengage the pumps and relieve the adhesive system s hydraulic pressure e g trigger the head
10. 10 Place date Signature Judson Broome General Manager Page 2 2 ITW Dynatec c 1997 Page iii MOD PLUS DYNA BF HEAD Manual 40 31 Revised 4 13 TABLE OF CONTENTS Chapter Page Chapter 1 Safety Precautions Chapter 2 Description amp Specifications DESCHPUON qe EE here pepe e de Pe our ed ce and ut Pie ead EET 2 1 Specifications 223 unb alia REEL EP Race erm E ER 2 2 DIMENSIONS PIU E ee bI eer bg Stu de eret EE ua 2 3 Chapter 3 Installation amp Start Up Handling and Shipping iii RR eK PAG a e RE EE Ce ERE IR 3 1 Service Requirements oA Der LEE e pene eese EH Gerad Ns 3 1 Installation Instructions 3 1 Chapter 4 Maintenance Maintenance Schedule iii a 4 1 Stroke Limit Adjustment ENEE 4 2 Purging the Filter Chamber 4 2 Replacement of the Built in bier 4 3 Nozzle ee CET 4 3 Chapter 5 Troubleshooting amp Service In General ner ER e e CREE si ed Sere eh Sead 5 1 Troubleshooting Guide veti iR b Re ep ey ihe eta ert ee e a 5 1 Replacement of the Made ee sli I ren Se EE EIER 5 3 Testing Resistance of Heater Cartridge or Temperature Sensor 5 3 Replacement of the Heater Cartridge or RTD Sensor 5 5 Re Assembly Procedures and General Cautions 0 00 c eee eee eee eee nee 5 6 Chapter 6 Component Illustrations amp Bills of Material Model Designation Guide 6 1 Typical One Port Mod Plus Dyna BF Applicator 0 eee ee eee eee 6 2 PN 118148 Mod Plus Swirl Module Assembly
11. 31 Volunteer Drive OPERATIONS amp SERVICE MANUAL 40 31 Hendersonville TN 37075 USA Revised 8 1 13 Telephone 615 824 3634 Fax 615 264 5222 Email dynatec itwdynatec com Web www itwdynatec com IT Dynatec minnovation mservice mreliability The Next Level of Technology OPERATIONS AND SERVICE MANUAL MOD PLUS DYNA BF HOT MELT ADHESIVE APPLICATOR HEADS IMPORTANT READ ALL INSTRUCTIONS BEFORE OPERATING THIS EQUIPMENT It is the customer s responsibility to have all operators and service personnel read and understand this information Contact your ITW Dynatec customer service representative for additional copies NOTICE Please be sure to include the serial number of your application system each time you order replacement parts and or supplies This will enable us to send you the correct items that you need ITW Dynatec Service Parts Direct Dial 1 800 538 9540 ITW Dynatec Technical Service Direct Dial 1 800 654 6711 Revised 3 98 ITW Dynatec c 1997 MOD PLUS DYNA BF HEAD Manual 40 31 N SAFETY INSTRUCTIONS GENERAL CONSIDERATIONS 1 Read and follow these instructions Failure to do this could result in severe personal injury or death 2 Additional safety instructions and or symbols are located throughout this manual They serve to warn maintenance personnel and operators about potentially hazardous situations 3 Inspect the machine for unsafe conditions daily and replace all worn or defective parts
12. ECL E 5000 cycles minute maximum Adhesive viscosity sr Re aes 100 to 20000 mPa sec 100 to 20000 centipoise Adhesive pressure range e E NEEN ea RERO RE 68 bar maximum 1000 psi maximum Noise emission 5 0 45 sd Rr e Ee RE RETE ERE QU P he E NP E exa 70 dB A Air Requirements AIC Pressure fale pai iii xke qd RARE ONE leer 4 8 to 9 5 bar 70 to 140 psi Air consumption eri reale 28 liters minute 100 cycles minute 01 SCFM per module 100 cycles minute Electrical Supply Voltage eee er E 120 VAC or 200 240 VAC 1p 50 60 Hz Power requirements No Modules Spacing Between Wattage Nozzle Centers 120 VAC Saovac BF0441 BF0442 BF0662 BF0883 BF0884 BF1104 BF1546 BF1988 22mm 44 mm 22 22 mm 22 22 22 mm 22 44 22 mm 2x22 44 2x22mm 3x22 44 3x22 mm 1 2 2 3 4 4 6 8 ITW Dynatec c 1997 Page 2 3 MOD PLUS DYNA BF HEAD Manual 40 31 Revised 4 13 Dimensions ModeINo A B 1 73 1 73 86 BF0662 66mm 44mm 3 46 1 76 de 3 46 2 6 A i 9 4 33 3 46 ig 6 06 5 S lop BF1988 198mm 176mm 1 V 7 8 6 93 le Ge I Le 79 6mm 3 13 BF0662 BF0883 Page 2 4 ITW Dynatec c 1997 Revised 3 99 MOD PLUS DYNA BF HEAD Manual 40 31 ITW Dynatec An Illinois Tool Works Company iTWDynatec Adhesive Application Solutions ITW Dynatec c 1997 Page 3 1 MOD PLUS DYNA BF HEAD Manual 40 31 Revised 3 97 Ch
13. MOD PLUS DYNA BF HEAD Manual 40 31 Microprocessor Temperature Control or CompuVision MCV Uses two PN N07958 RTD Sensors Pt100 ero O 3 ww los e O 8 10 O 12 deeg L eru pis ou ui GG o sae Note pin out numbers O 5 are not labeled on the gle O 6 Upgrade connector __ Upgrade SLA Uses PN N07958 RTD Sensor PT100 l o E QOO 3 9 9 000 E E oO o Symbols Used VVV Heater e RTD Sensor il Ground Dynatec PN 100055 Page 1 of 2 pages Appendix PN 100055 Air Control Filter Coalescing Kit for Applicator Heads ITW Dynatec applicator heads require compressed air for needle actuation Air Control Filter Coaslescing Kits PN 100055 are available to provide filter regulators tubing and fittings for one or more applicator heads In addition to the kit a solenoid valve with voltage that matches the output voltage of the electrical control device must be selected for the application Use the following chart to select an appropriate solenoid valve Part No Voltage Application 100054 24 VDC Single port head continuous or intermittent 100383 24 VDC Multi port head continuous 100421 120 VAC Single or multi port head continuous 100422 240 VAC Single or multi port head continuous 108968 24 VDC Single or multi port head intermittent Air Control Filter Coalescing Kit Installation Notes 1 Compressed air for applicator head operation should be clean dry and oil free
14. N 111456 The standard BF module has a fixed stem stroke An Adjustable Stroke model is available for applications which require that the operator make manual adjustments to the stem stroke ie the vertical travel of the needle in order to adjust the quantity of adhesive coming from the module Filter Kits To simplify ordering Filter Kits are available for the 100 mesh 150 mesh and 200 mesh filters Filter Kit PN O ring PN Filter Cap PN Filter Assy PN 114287 N00186 O ring 019 101620 Filter Cap 101618 100 mesh 114288 N00186 O ring 019 101620 Filter Cap 112091 150 mesh 114289 N00186 O ring 019 101620 Filter Cap 113311 200 mesh Page 7 4 ITW Dynatec c 1997 Revised 4 13 MOD PLUS DYNA BF HEAD Manual 40 31 Swirl Air Kits Spray models require a swirl air kit installed on the ASU of Applicators ASU Voltage Part Number Part Number per ASU Dynamini V2 ASU Dynamelt S ASU 1 120 111892 ET 2 120 111893 sica 1 240 111894 104903 2 240 111895 104906 1 200 n a 104902 2 200 n a 104905 Mod Plus Dyna BF Head Heater Cartridges 12 5 mm diameter of Modules Model 200 240VAC 120VAC Part Number Description Part Number Description 1 Module BF0441 104128 240v 220w x 33mm 104254 200w x 33mm 2 Modules BF0442 105878 200v 200w x 33mm 104254 200w x 33mm 2 Modules BF0662 104249 400w x 55mm 104255 240w x 55mm 3 Modules BF0883 104250 475w x 77mm 104256 320w x 77mm 4 Modules BF0884 104250 475w x 77mm 104256 320w x 77mm 4 Module
15. apter 3 INSTALLATION amp START UP Note Re read Chapter 1 Safety Precautions before performing any installation or start up proce dures All installation and start up procedures must be performed by qualified trained technicians Handling and Shipping MOD PLUS DYNA BF applicator head assemblies are packaged within protective cushioning material in a fiber packing carton This package may be shipped inside another carton along with other individual boxes containing components of the system Service Requirements The applicator assembly consists of a service block and one to eight modules Single dual four Six or eight module versions are available Incoming electrical power and temperature control is supplied through the flexible cable exiting the adhesive supply hose cuff The applicator has a circular plastic connector which mates with the connector attached to this cable Incoming operating air is supplied through a solenoid valve It must be clean and unlubricated It is controlled by a four way solenoid valve and should be separately regulated and maintained at a pressure between 5 4 to 8 5 bar 80 to 125 psi Air lines from the solenoid valve should be 6 4mm 1 4 inch H ead air inlet ports are G 1 8 threads 1 8 NPT The air outlet ports on the solenoid are marked A open ON and B closed OFF Installation Instructions The applicator head has been tested at the factory and is ready for installation and oper
16. ation M od Plus Dyna BF applicators require a separate 4 way solenoid valve for each applicator The 4 way valves should be mounted so that the air lines to each applicator are as close to the same length as practical The modular applicator has an very high speed capability so to take advantage of this the solenoids should be located as close to the applicators as possible to keep applicator air lines short Note air lines and fittings must be capable of withstanding temperatures up to 218 C 425 F ITW D ynatec supplies A ir Control Filter Coalescing Kits PN 100055 to be used with air operated ap plicators see the A ir Control Filter Coalescing K it M anual in the appendix of this manual A pplicator control solenoid valves may be controlled by timers or limit switches which sense the position of the package or object to which adhesive is being applied Switches should be mounted on moveable brackets to provide adjustment for proper location of adhesive application cont Page 3 2 ITW Dynatec c 1997 Revised 9 03 MOD PLUS DYNA BF HEAD Manual 40 31 Air Inlet P ort Adhesive Supply Hose To Timer or Limit Switch HES 7 Ki a Electrical Connection M Mounting of optional solenoid Rod Mount Bracket assemblies Electrical Connection Adhesive Inlet behind electrical hose fitting hose fitting Filter Purge Drain Installation Diagram See the diagram above for location of the componen
17. cal are made at the top of the service SI block Module a oe Eight standard Mod Plus Dyna BF a models supporting up to eight N behind modules are available ranging in width from 44mm to 198mm Electrical 1 73 to 7 8 Each model can Connection be configured for either ITW n rony Dynatec s DynaControl or Dynamini e Filter Cap controller Dynaplus Dynapro sys tems Microprocessor Temperature A NL Set Screw Control CompuVision MCV or Filter N Ball Bearing Electronic Temperature Control with Exe C Readout ETC RO or it can be con 3 Purge figured for a competitive upgrade EE LL Drain Washdown models are available for all of these configurations Page 2 2 ITW Dynatec c 1997 Revised 4 13 MOD PLUS DYNA BF HEAD Manual 40 31 Specifications Environmental Storage shipping temperature 40 C to 70 C 40 F to 158 F Ambient service temperature c cack ays duce iden asso 7 C to 50 C 20 F to 122 F Physical DIMENSIONS i eer ovde ieee ed vue E see dimensional layout on following page bos MT cM Model Dyna BF0441 0 68 to 2 05 kg 1 5 to 4 5 Ib Mountings vd ox OPERE RICE etd MSx 8 screws with insulators or 1 2 rod mount insulated clamps 12 to 13 mm rod Performance Temperature range soc 1s a ice eh eR b Sx A os 38 C to 218 C 100 F to 425 F Warm up time 22249 weg ax CX eral 15 minutes for cold start 1 minute for module change only Cycle Cll o al vas a E e a ACER ua ut ae ne rd e
18. cator Be sure to stand clear since there may be residual adhesive pressure in the applicator 3 Remove the module from the service block by removing the two special shoulder bolts on the front of the module with a hex key screwdriver allen wrench M ake sure that the three old o rings located on the back of the module are also removed the new module will include three new o rings 4 Mount the new module using a 4mm 5 32 hex key on the special shoulder screws Testing of Heater Cartridge or Temperature Sensor 1 Turn the ASU OFF and make sure all adhesive air pressure and the pump are turned OFF 2 Unplug the electrical cable from the adhesive supply hose to expose the pins in the cable Note Pin connectors and pinout numbers will vary depending on the control scheme of the applica tor See pages 8 1 amp 2 for a diagram of each Testing Resistance of the Heater Cartridge a The resistance value Ohms of your heater cartridge may be obtained from the chart below or it may be calculated using the formula 120 VAC 200 VAC 240 VAC Volts 2 Watts Ohms Watts Ohms Watts Ohms Wats Ohms atts 72 To determine wattage see chart on pg 7 3 m b For DynaControl or Dynamini With an 40 ohmmeter contact pins 7 and 8 and 29 measure resistance 24 For Dynaplus P ro With an ohmmeter contact pins 8 and 9 and measure resistance cont Page 5 4 ITW Dynatec c 1997 Revised 9 06 MOD PLUS DYNA BF HEAD Manual 40 31 For ETC
19. de assy includes sensor Washdown 1 17 101622 Gasket Wire Access 2 18 103733 Wire Access Cover Plate 1 19 N00093 Fitting Connector 2 20 101627 M3 5 x 6 Cheese Phillips Head Screw 1 21 N04268 Terminal Ring 1 22 078C088 Washer 4 1 23 104128 Heater see Ordering Guide on pg 7 3 1 24 N01756 Parallel Connector 2 25 048J271 Shrink Tube 1 ft 26 N00695 Lock Washer 10 2 27 N01124 1 16 NPT Level Seal Plug 1 28 N00196 O ring 111 1 29 N00186 O ring 019 1 30 103470 M3 5 x 4 Flat Point Socket Head Set Screw 2 31 N07830 90 Fitting optional 1 32 N07831 45 Fitting optional 1 33 N00181 O ring 014 1 34 Temperature Sensor see Ordering Guide on pg 7 3 35 N00179 O ring 012 1 36 109551 Cable Entry Plug 1 ITW Dynatec c 1997 Page 6 3 MOD PLUS DYNA BF HEAD Manual 40 31 Revised 7 10 e lt Pin 8 Orange 16 Cable Assembly Detail Pin Green Yellow for DynaControl Dynamini German Sensor in top port a US Sensor in lower port Component Illustration Typical Mod Plus Dyna BF Head DynaControl Dynamini version illustrated Page 6 4 ITW Dynatec c 1997 Revised 4 13 MOD PLUS DYNA BF HEAD Manual 40 31 Bill of Materials for PN 118148 Mod Plus Swirl Module Assembly Item No Part Number Description Qty 1 118148 Module Assembly Mod Plus Swirl sold as an assembly only 1 2 N00175 O Ring 008 3 3 L18038 Shoulder Bolt 2 4 N06433 10 32 Pan Head Plug 1 5 L18789 Adapter Nozzle 1 6 L19610 Baffle 1 7 N06431 Swi
20. ed single or multi nozzle hot melt adhesive applicator assembly with an integrated filter cartridge which prevents particulate matter from obstructing flow through the head It is used with intermittent pressure and constant pressure hot melt adhesive supply units ASUs Each Mod Plus Dyna BF applicator features one or more adhesive valve modules mounted to a single service block Each module is opened and closed by air pressure Springs are used to keep needles closed when no air pressure is supplied to the head The rate of adhesive flow from the ap plicator is determined by the adhesive pressure applied by the ASU s pump and the size of the nozzle orifice The applicator is heated by replaceable cartridge heating elements which are controlled by an inte grated RTD sensor and electronic control As seen in the illustration below the Mod Plus Dyna BF module s is mounted onto a service block A piston inside the module is pneumatically triggered by a solenoid which allows adhesive to flow through a valve within the module The heated adhesive supply hose may be connected at the rear of the service block or at the top Adhesive flows from the hose into and through the channels within the block to the module Air pressure opens the adhesive valve allowing adhesive to flow through the module s nozzle when the valve is open Operating air from the solenoid Air Inlet Supply Hose Inlet valve and electrical connections i lt Electri
21. failure occurs first check all the electrical and pneumatic connections Verify that the main power switch is ON at the ASU Verify that the pump is ON and the application heads have sufficient air pressure Verify that the temperature controller is in operation and that the setpoints are correct for the application Check to see if all components are heating properly Troubleshooting Guide Module does not open 1 Temperature adjustment of head is too low 2 noperative solenoid No adhesive flowing 1 Nozzle is clogged out of module 2 Filter element is dirty 3 M odule seals are inoperative 4 ASU s hopper is empty 5 Adhesive is too cold 6 Solenoid valve is not opening Hot melt is coming out 1 Module seals are dam of the module s weep aged holes 1 Check temperature adjustment 2 Push the solenoid s manual button If it opens the problem is electrical 1 Clean nozzle see instructions in Ch 4 M aintenence 2 Replace filter see instructions in Ch 4 M aintenence 3 Replace module 4 Re fill hopper 5 A djust temperature see ASU manual 6 Check solenoid valve 1 Replace module cont Page 5 2 Revised 8 03 ITW Dynatec c 1997 MOD PLUS DYNA BF HEAD Manual 40 31 Applicator does not reach operating temperature Applicator is too hot Air escapes from module Application pattern is erratic 1 Hopper temperature set point is too low 2
22. he adhesive and residues to flow out of applicator Be sure to stand clear SITO 72 since there may be residual adhesive pressure in the applicator do not remove x Filter Cap Purge 3 Turn on the pump motor When all the contaminants have Purge Drain Hole Screw not seen under head run out and the glue is clean re tighten the screw ITW Dynatec c 1997 Page 4 3 MOD PLUS DYNA BF HEAD Manual 40 31 Revised 1 05 Replacement of the Built in Filter Observe the same warning and conditions as in Purging the Filter Chamber on the previous page Refer to the illustration on page 4 2 as needed The applicator should be at operating temperature Turn the ASU s pump motor OFF 1 Place a heat resistant container under the purge drain 2 With a5mm hex key allen wrench slowly loosen the purge screw and allow the adhesive to flow out of applicator Stand clear since there may be residual adhesive pressure in the applicator 3 Remove the filter cap with an open wrench and replace the filter element CAUTION Apply a coat of anti seize compound onto the threads of the filter cap before re installing it 4 Re install the filter cap slowly taking care to seat the cap o ring without pinching it Nozzle Cleaning Occasionally nozzles can become clogged with char residue or other foreign material This can re sult in the decrease or even stoppage of glue flow ITW Dynatec has three nozzle cleaning kits available wh
23. ich are orifice size specific PN 101877 Nozzle Cleaning K it 0 010 to 0 017 orifice PN 101878 Nozzle Cleaning K it 0 018 to 0 027 orifice PN 101879 Nozzle Cleaning K it 0 028 to 0 040 orifice WARNING HIGH PRESSURE Before using the nozzle cleaning kit Turn OFF the ASU then slowly open the head s purge drain to relieve adhesive pressure The nozzle must be at operating temperature when cleaned Turn the ASU OFF Turn adhesive pres sure OFF zero Remove the nozzle retaining nut and nozzle with a 14mm open wrench Use the reamers in the kit to clear the orifice Since there are several orifice sizes available first make sure that the reamer is compatible with the orifice size you are about to clean Carefully insert the reamer into the tip of the nozzle CAUTION If a reamer of too large a diameter is used to clean the orifice it could result in a broken reamer jammed in the nozzle or damage to the nozzle itself Page 4 4 ITW Dynatec c 1997 Revised 1 05 MOD PLUS DYNA BF HEAD Manual 40 31 ITW Dynatec An Illinois Tool Works Company iTWDynatec Adhesive Application S olutions ITW Dynatec c 1997 MOD PLUS DYNA BF HEAD Manual 40 31 Chapter 5 Page 5 1 Revised 8 03 TROUBLESHOOTING amp SERVICE Note Re read Chapter 1 Safety Precautions before performing any troubleshooting or repair proce durs All troubleshooting or repair procedures must be performed by qualified trained technicians In General If
24. inch 60 38mm 0 015 inch 90 51mm 0 020 inch 15 51mm 0 020 inch 22 51mm 0 020 inch 30 51mm 0 020 inch 45 51mm 0 020 inch 60 51mm 0 020 inch 90 64mm 0 025 inch 15 64mm 0 025 inch 22 64mm 0 025 inch 30 64mm 0 025 inch 45 64mm 0 025 inch 60 64mm 0 025 inch 90 Page 7 1 Revised 5 07 cont Page 7 2 ITW Dynatec c 1997 Revised 1 99 MOD PLUS DYNA BF HEAD Manual 40 31 Mod Plus Multi Orifice Nozzles cont Part Number of Orifices Orifice Diameter Angle L09350 3015 2 76mm 0 030 inch 15 L09350 3022 2 76mm 0 030 inch 22 L09350 3030 2 76mm 0 030 inch 30 L09350 3045 2 76mm 0 030 inch 45 L09350 3060 2 76mm 0 030 inch 60 L09350 3090 2 76mm 0 030 inch 90 L09276 1015 3 25mm 0 010 inch 15 L09276 1022 3 25mm 0 010 inch 22 L09276 1030 3 25mm 0 010 inch 30 L09276 1045 3 25mm 0 010 inch 45 L09276 1515 3 38mm 0 015 inch 15 L09276 1522 3 38mm 0 015 inch 22 L09276 1530 3 38mm 0 015 inch 30 L09276 1545 3 38mm 0 015 inch 45 L09276 2015 3 51mm 0 020 inch 15 L09276 2022 3 51mm 0 020 inch 22 L09276 2030 3 51mm 0 020 inch 30 L09276 2045 3 51mm 0 020 inch 45 L09276 2515 3 64mm 0 025 inch 15 L09276 2522 3 64mm 0 025 inch 22 L09276 2530 3 64mm 0 025 inch 30 L09276 2545 3 64mm 0 025 inch 45 L09276 3015 3 76mm 0 030 inch 15 L09276 3022 3 76mm 0 030 inch 22 L 09276 3030 3 76mm 0 03
25. iption Qty 1 L18700 Blank Module 1 2 L18038 Screw Shoulder 2 E 00175 O Ring 008 5 ITW Dynatec c 1997 MOD PLUS DYNA BF HEAD Manual 40 31 ITW Dynatec c 1997 MOD PLUS DYNA BF HEAD Manual 40 31 Chapter 7 ORDERING GUIDES Mod Plus Single Orifice Nozzles Part Number Part Number Orifice Diameter EZ style Button style 100706 L19965 25mm 0 010 inch 100707 L19966 30mm 0 012 inch 100709 L19967 38mm 0 015 inch 100710 L19968 51mm 0 020 inch 100711 L19969 64mm 0 025 inch 100712 L19970 76mm 0 030 inch 100713 L19971 89mm 0 035 inch 100714 L19972 1 02mm 0 040 inch Mod Plus Multi Orifice Nozzles Orifice Length 1 27mm 0 050 inch 1 27mm 0 050 inch 1 91mm 0 075 inch 1 91mm 0 075 inch 1 91mm 0 075 inch 1 91mm 0 075 inch 1 91mm 0 075 inch 1 91mm 0 075 inch Part Number L09350 1015 L09350 1022 L09350 1030 L09350 1045 L09350 1060 L09350 1090 L09350 1515 L09350 1522 L09350 1530 L09350 1545 L09350 1560 L09350 1590 L09350 2015 L09350 2022 L09350 2030 L09350 2045 L09350 2060 L09350 2090 L09350 2515 L09350 2522 L09350 2530 L09350 2545 L09350 2560 L09350 2590 of Orifices Orifice Diameter NNNNNNNNNNNNNNNNNNNNNNNN Angle 25mm 0 010 inch 15 25mm 0 010 inch 22 25mm 0 010 inch 30 25mm 0 010 inch 45 25mm 0 010 inch 60 25mm 0 010 inch 90 38mm 0 015 inch 15 38mm 0 015 inch 22 38mm 0 015 inch 30 38mm 0 015 inch 45 38mm 0 015
26. is OFF is the closing air line marked B on the solenoid and applicator This line connects to the B air fitting on the applicator The other air line marked A is connected to the A air port The A air line has pressure when the solenoid is ON open This line can be checked by loosening the air line after the system has been pressurized CAUTION Do not use lubricating oil with the air supply as applicators are lubricated at the factory and do not require lubrication when used in production Where oil is present in the air supply a coalescing filter Dynatec PN 100055 must be installed between the standard air regulator filter and the Mod Plus Dyna BF applicator It is advisable to check the temperature of the applicator This can be done through the temperature readout of the adhesive supply unit Surface temperature may be checked with a separate pyrometer and surface probe or with a dial thermometer Turn the system power switch ON Permit the applicator to warm up at least 15 minutes 1 minute for module change before reading temperature Purge the applicator of air and oil Turn the applicator ON electrically and pneumatically Allow adhesive and applicator to warm up WARNING HIGH PRESSURE During the purging procedure hot adhesive and oil can come out of the head under high pressure Wear safety glasses gloves and protective clothing WARNING Use a stable deep container to collect hot melt adhesive and
27. is unsuitable Recommended Service Parts List Part Number Description Qty per Module See Your Order Module Assembly 1 See Ordering Guide pg 7 3 Heater 1 See Ordering Guide pg 7 4 RTD Sensor 1 N00196 O ring 111 1 N00186 O ring 019 1 N00181 O ring 014 1 102645 High Temp Heater Splice Kit 1 101618 Filter Asy 100 mesh standard 2 112091 Filter Asy 150 mesh option 2 112574 Filter Asy 50 mesh option 2 113311 Filter Asy 200 mesh standard for Optima 2 001V061 Thermal Paste 1 per head if applicable Page 7 6 ITW Dynatec c 1997 Revised 10 02 MOD PLUS DYNA BF HEAD Manual 40 31 ITW Dynatec An Illinois Tool Works Company iTWDynatec Adhesive Application Solutions ITW Dynatec c 1997 Page 8 1 MOD PLUS DYNA BF HEAD Manual 40 31 Revised 9 06 Chapter 8 ENGINEERING DRAWINGS amp SCHEMATICS Pin Connectors amp Electrical Schematics Note Pin connectors are viewed from the exposed end Pins not shown on schematics are not used DynaControl Dynamini Uses PN N07958 RTD Sensor Pt100 n GG Got i OO UO E L a o Dynaplus Pro Uses PN N07958 RTD Sensor Pt100 i lot QOO OOQ QOQ Electronic Temperature Control with Readout ETC Uses two PN N08176 RTD Sensor NiFe Frwy Blue White 2j OOO OO Co O 8 010 Blue White os 3 o Symbols Used VVV Heater e RTD Sensor L Ground Page 8 2 ITW Dynatec c 1997 Revised 9 06
28. lace module Nozzle performance Inspect all nozzles As required Clean nozzle Filter Drain Purge chamber to Weekly Open drain remove contami nants Built in filter Inspect for Monthly or Replace filter cleanliness as required element by use Page 4 2 ITW Dynatec c 1997 Revised 6 10 MOD PLUS DYNA BF HEAD Manual 40 31 Stroke Limit Adjustment of the PN 111456 Adjustable Marathon Module This procedure can be performed only on the optional adjustable marathon schivo module which can be identified by its adjustment plate and locking set Screw screw at the top of the module Adjustment Plate 1 Bring applicator up to operating temperature 2 Loosen the locking screw 3 Bottom the adjustment plate lightly cause damage to the applicator I CAUTION Tightening the adjustment plate to shut OFF the nozzle will 4 Back off the adjustment plate two turns to achieve factory setting 5 While holding the plate in position tighten the locking screw Purging the Filter Chamber WARNING HIGH PRESSURE During the purging procedure hot adhesive can Back View of BF Head come out of the applicator under high pressure Wear safety glasses gloves and protective clothing The applicator should be at operating temperature Turn the ASU s pump motor OFF 1 Place a heat resistant container under the purge drain 2 With a 5mm hex key allen wrench slowly loosen the purge screw do not try to remove it and allow t
29. lt Adhesives Burns caused by hot melt adhesive must be treated at a burn center Care should be used when working with hot melt adhesives in the molten state Because they rapidly solidify they present a unique hazard Even when first solidified they are still hot and can cause severe burns When working near a hot melt application system always wear safety gloves safety glasses and long sleeved protective clothing ITW Dynatec c 1997 ALL MODELS Always have first aid information and supplies available Page 1 3 Revised 1 07 Call a physician and or an emergency medical technician immediately Service Refer all servicing to qualified personnel only Explosion Fire Hazard Never operate this unit in an explosive environment Use cleaning compounds recommended by ITW Dynatec or your adhesive supplier only Flash points of cleaning compounds vary according to their com position so consult with your supplier to determine the maximum heating temperatures and safety precautions Lockout Tagout Follow OSHA 1910 147 Lockout Tagout Regulation for equipment s lockout procedures and other impor tant lockout tagout guidelines Be familiar with all lockout sources on the equipment Even after the equipment has been locked out there may be stored energy in the application system partic ularly in the capacitors within the panel box To ensure that all stored energy is relieved wait at least one
30. ly completed machinery Manufacturer ITW Dynatec 31 Volunteer Drive 37075 Hendersonville TN Person residing within the Community authorised to compile the relevant technical documentation Andreas Pahl ITW Dynatec GmbH Industriestra e 28 40822 Mettmann Description and identification of the partly completed machinery Product Article Dyna BF Applicator Head Serial no Machine number Project number BF Head Project name BF Applicator Head Function Delivery of hot melt adhesive to substrates It is declared that the following essential requirements of the Machinery Directive 2006 42 EG have been fulfilled 1 3 2 1 3 7 1 5 1 1 5 16 1 5 2 1 5 5 1 5 6 1 5 7 1 6 3 It is also declared that the relevant technical documentation has been compiled in accordance with part B of Annex VII It is expressly declared that the partly completed machinery fulfils all relevant provisions of the following EU Directives 2004 108 EC Electromagnetic compatibility Directive 2004 108 EC of the European Parliament and of the Council of 15 December 2004 on the approximation of the laws of the Member States relating to electromagnetic compatibility and repealing Directive 89 336 EEC 2006 95 EC Voltage limits Directive of the european Parliament and of the council of 12 December 2006 on the harmonisation of the laws of Member States relating to electrical equipment designed for use within certain voltage limits codified
31. mbly Aluminum Tubing 25 OD x 8 Long Fitting Plug Fitting Adapter with Ring M3 5 x 8mm Screw Identification Plate Service Block 10 32 x 1 2 Tamper Proof Screw retaining screw M10 1 5 x 12 Cone SSS Relief Screw M5 x 30 SHC Screw Filter Cap BF Head Filter 100 mesh Mounting Clamp Insulator Mounting Clamp Cable Assembly for DynaControl 240v Gasket Wire Access Wire Access Cover Plate Fitting Connector M3 5 x 6 Cheese Phillips Head Screw Terminal Ring Washer 4 Heater see ordering guide on pg 7 3 Parallel Connector Shrink Tube Lock Washer 10 1 16 NPT Level Seal Plug O ring 111 O ring 019 M3 5 x 4 Flat Point Socket Head Set Screw O ring 014 Temperature Sensor see ordering guide on pg 7 3 Pin Spring Roll Shoe Nozzle Assembly 6 Nozzle used with 802844 6 32 X 5 8 SHCS Heater 90w 240v Cover Plate Shoe Brass Nozzle Bar Shoe 6 Nozzle 5 8 2 Heater 8 32 x 1 4 SHSS 6 32 x 1 1 4 SHC Screw Conduit Fitting 6 32 x 3 16 Button Head screw Shoe Nozzle Assembly 3 Nozzle used with 802843 6 32 X 5 8 SHCS Heater 90w 240v 1 4 x 3 Cover Plate Shoe Brass Nozzle Bar Shoe 3 Nozzle 5 8 2 Heater 8 32 x 1 4 SHSS 6 32 x 1 1 4 SHC Screw Conduit Fitting 6 32 x 3 16 Button Head screw Qty PNR R RRP RR RN BNR m RR RRP RP A ka NR RP RRP NRF NR RRR PrRAAWRrRN kA ka k P L ta ta A kA ITW Dynatec c 1997 Page 6 9 MOD PLUS DYNA BF HEAD Manual
32. min ute before servicing electrical capacitors Use of PUR Polyurethane Adhesives PUR adhesives emit fumes MDI and TDI that can be dangerous to anyone exposed to them These fumes cannot be detected by the sense of smell ITW Dynatec strongly recommends that an exhaust hood or system be installed over any PUR system Consult with your adhesive manufacturer for specifics about required ventilation CAUTION Because of the nature of PUR A N adhesives to strongly bond in the presence of moisture care must be taken to prevent them from curing inside Dynatec equipment If PUR adhesive solidifies in a unit the unit must be replaced Always purge old PUR adhesive from the system per your adhesive manufacturer s instructions and time table ALLOWING PUR ADHESIVE TO CURE IN A UNIT VOIDS ITW DYNATEC S WARRANTY In This Manual WARNINGS and CAUTIONS are found throughout this manual WARNINGS mean that failure to observe the specific instructions may cause injury to personnel CAUTIONS mean that failure to observe the specific instructions may damage the equipment Page 1 4 ITW Dynatec c 1997 Revised 3 97 ALL MODELS ITW Dynatec An Illinois Tool Works Company iTWDynatec Adhesive Application Solutions ITW Dynatec c 1997 Page 2 1 MOD PLUS DYNA BF HEAD Manual 40 31 Revised 4 13 Chapter 2 DESCRIPTION AND SPECIFICATIONS Description ITW Dynatec s MOD PLUS DYNA BF Applicator Head is an air operat
33. n Module option 3 L13533 Aluminum Tubing 25 OD x 8 Long 2 4 101625 Fitting Plug 1 5 101624 Fitting Adapter with Ring 1 6 101628 M3 5 x 8mm Screw 4 7 103347 Identification Plate 1 8 103466 Service Block BF0441 1 104260 Service Block BF0442 1 104261 Service Block BF0662 1 118307 Service Block BF0883 1 104262 Service Block BF0884 1 104263 Service Block BF1104 1 104264 Service Block BF1546 1 104265 Service Block BF1988 1 9 101833 10 32 x 1 2 Tamper Proof Screw retaining screw 1 10 104852 M10 1 5 x 12 Cone SSS Relief Screw 1 11 102447 MS x 25 SHC Screw 2 12 101620 Filter Cap BF Head 1 13 101618 Filter 100 mesh standard BF 1 113311 Filter 200 mesh standard Optima 1 14 104129 Mounting Clamp 1 or 2 15 L14899 Insulator Mounting Clamp 1 or 2 16 103467 Cable Assembly for DynaControl 240v 1 104521 Cable Assembly for DynaControl 120v 1 104523 Cable Assembly for DynaPlus Pro 240v 1 105014 Cable Assembly for DynaPlus Pro 120v 1 104526 Cable Assembly for ETC 1 800223 Cable Assembly for MCV 1 104528 Cable Assembly for Upgrade 240v assy includes sensor 1 115036 Cable Assembly for Upgrade 120v 1 113133 Cable Assembly for Slautt 240v 1 104127 Cable Assembly for DynaControl 240v Washdown 1 104522 Cable Assembly for DynaControl 120v Washdown 1 104524 Cable Assembly for DynaPlus Pro Washdown 1 104527 Cable Assembly for ETC Washdown 1 104525 Cable Assembly for MCV Washdown 1 104529 Cable Assembly for Upgra
34. noperative heater cartridge 3 Inoperative temperature sensor 1 A pplicator temperature setpoint is too high 2 noperative temperature Sensor 1 Inoperative piston seal 2 O rings located between module and service block are inoperative 1 Adhesive pressure is too low 2 A djust pattern controller 1 Change setpoint see ASU manual 2 Check replace heater cartridge see instructions in this chapter 3 Check replace sensor see instruc tions in this chapter 1 Change setpoint see ASU manual 2 Check replace sensor see instruc tions in this chapter 1 Replace module 2 Remove module from block see instructions in this chapter Re placement of M odule and replace o rings La For units without speed control increase adhesive pressure at ASU b For units with speed control tach follower adjust pump speed control 2 See pattern controller manual for proper adjustment ITW Dynatec c 1997 Page 5 3 MOD PLUS DYNA BF HEAD Manual 40 31 Revised 8 03 Replacement of the Module Turn the ASU OFF Turn all adhesive and air pressure OFF WARNING HIGH PRESSURE During the purging procedure hot adhesive can come out of the applicator under high pressure Wear safety glasses gloves and protective clothing 1 Place a heat resistant container under the manifold 2 With a5mm hex key allen wrench slowly loosen the purge screw and allow the adhesive to flow out of appli
35. ons Unless noted head re assembly is simply the reverse sequence of the disassembly procedures How ever the following cautions should be followed whenever they apply for proper re assembly AN CAUTION In general allO RINGS AND SEALS must be replaced whenever hot melt equipment is re assembled All new o rings must be lubricated with o ring lube PN N07588 CAUTION TAPERED PIPE THREADS are found on air line fittings used with the pump air supply and on the outlet filter manifold Apply thread sealant PN N02892 whenever tapered pipe threaded parts are re assembled CAUTION SOME FITTINGS used for adhesive on hot melt equipment have straight threads and o ring seals Use of thread sealant is not necessary with these parts but the o ring seals should be clean and lubricated Tighten straight threaded parts and fittings until their shoulders are firmly seated Excessive torque may damage Straight threaded parts and the use of power wrenches is not recommended CAUTION HOT MELT RESIDUE must be cleaned from parts before they are re assembled particularly from threaded parts As a precaution against adhesive residue preventing proper re assembly threaded parts must always be re tightened at operating temperature ITW Dynatec c 1997 Page 6 1 MOD PLUS DYNA BF HEAD Manual 40 31 Revised 9 11 Chapter 6 COMPONENT ILLUSTRATIONS amp BILLS OF MATERIAL WARNING All parts must be periodically inspected and replaced if worn or
36. or oil Remove the nozzle from the module by loosening the nozzle cap Place a heat resistant container under the module to collect the material that drains from the applicator M anually open the solenoid by pushing with a small screwdriver or other tool the purge button located on the solenoid coil Continue to hold in the purge button until all air and oil have drained and only adhesive flows from the module 7 Replace nozzle orienting the nozzle tip so it points toward the substrate Page 3 4 ITW Dynatec c 1997 Revised 9 98 MOD PLUS DYNA BF HEAD Manual 40 31 ITW Dynatec An Illinois Tool Works Company iTWDynatec Adhesive Application Solutions ITW Dynatec c 1997 Page 4 1 MOD PLUS DYNA BF HEAD Manual 40 31 Revised 4 13 Chapter 4 MAINTENANCE Note Re read Chapter 1 Safety Precautions before performing any maintenance procedures All maintenance procedures must be performed by qualified trained technicians The MOD PLUS DYNA BF modular applicator requires no regular maintenance Wipe the appli cator clean of adhesive with a clean cloth while still hot at the end of each shift Inspect the applica tor periodically as outlined in the following table Maintenance Schedule ITEM CHECK FREQUENCY ACTION Adhesive supply hose Inspect for leaks As required Tighten if loose fitting connection Air supply connections Inspect for leaks As required Tighten if loose Weep holes Inspect for adhesive As required Rep
37. s BF1104 104251 585w x 99mm 104257 360w x 99mm 6 Modules BF1546 104252 715w x 143mm 104258 500w x 143mm 8 Modules BF1988 104253 960w x 187mm 104259 600W x 187mm Mod Plus Dyna BF Head RTD Sensors Control Part Number Quantity Description DynaControl Dynamini N07958 1 Pt100 Dynaplus Pro N07958 1 Pt100 MTC CompuVision N07958 2 Pt100 ETC N08176 2 NiFe Upgrade N07864 1 N120 ITW Dynatec c 1997 Page 7 5 MOD PLUS DYNA BF HEAD Manual 40 31 Revised 4 13 Kits amp Replacements Nozzle Cleaning Kits Three nozzle cleaning kits are available sized to be orifice specific PN 101877 Nozzle Cleaning Kit 010 to 017 orifice PN 101878 Nozzle Cleaning Kit 018 to 027 orifice PN 101879 Nozzle Cleaning Kit 028 to 040 orifice High Temp Heater Splice Kit PN 102645 This kit consists of a foot of shrink tube and nine connectors splices These parts plus a heater cartridge order the heater separately from the chart above will enable you to replace the heater in one module Replacement Module for the Standard Mod Plus Module PN 110639 The standard Mod Plus module PN 110639 is a high performance module ITW Dynatec also of fers a more economical lower performance replacement module PN 110638 Cycle life of the high performance module is approximately three times longer than the ITW Challenger module Flexible Airline Kit for Solenoid Valve PN 111336 Kit is used to connect air solenoid valve to applicator when supplied rigid tubing
38. s hand held applicators and or other application devices into a waste container before opening any hydraulic fittings or connections IMPORTANT NOTE Even when a system s pressure gauge reads O psig residual pressure and trapped air can remain within it causing hot adhesive and pressure to escape without warning when a filter cap or a hose or hydraulic connection is loosened or removed For this reason always wear eye protection and protective clothing Either of the two High Pressure symbols shown may be used on equipment Page 1 2 Revised 3 97 Protective Covers WARNING DO NOT OPERATE WITHOUT GUARDS IN PLACE ITW Dynatec c 1997 ALL MODELS Keep all guards in place To avoid personal injury do not operate the application system without all covers panels and safety guards properly installed Eye Protection amp Protective Clothing WARNING EYE PROTECTION REQUIRED q PROTECTIVE CLOTHING REQUIRED It is very important that you PROTECT YOUR EYES when working around hot melt adhesive equipment Wear safety glasses with side shields which conform to ANSI Z87 1 or EN166 Failure to wear safety glasses could result in severe eye injury It is important to protect yourself from potential burns when working around hot melt adhesive equipment Wear protective gloves and long sleeved protective clothing to prevent burns that could result from contact with hot material or hot componen
39. ts Always wear steel reinforced safety shoes Safe Installation and Operation To avoid possible failure of hoses make sure all hoses are routed to avoid kinking tight radius turns 8 or less and abrasive contact Hot melt hoses should not have prolonged contact with heat absorbing surfaces such as cold floors or metal troughs These heat absorbing surfaces can alter adhesive flow and cause incorrect calibration Hoses should never be covered with materials that prevent heat dissipation such as insulation or sheathing Read this manual before applying electrical power to the equipment Equipment may be damaged by incorrect electrical connections Do not use adhesive that is dirty or that may be chemically contaminated Doing so can cause system clogging and pump damage When adhesive hand held applicators or other movable applicators are used never point them at yourself or at any other person Never leave a hand held applicator s trigger unlocked when not actually in use Do not operate the hopper or other system components without adhesive for more than 15 minutes if the temperature is 150 degrees C 300 degrees F or more To do so will cause charring of the residual adhesive Never activate the heads hand held applicators and or other application devices until the adhesive s temperature is within the operating range Severe damage could result to internal parts and seals Treatment for Burns From Hot Me
40. ts referred to in the following section 1 The applicator should be supported from brackets that permit lateral and vertical adjustments M ount the applicator on a 12mm to 13mm rod or bracketry using 5mm screws and insulators provided Allow access to the filter Be sure that the stroke limit adjustment screws are accessible and that the weep holes are visible for periodic inspection For proper application the maximum distance from the nozzle tip to the substrate should not exceed 6 4mm 1 4 inch 2 Before making the adhesive connection to the applicator align the adhesive supply hose with its electrical connector oriented in relation to either of the electrical connectors on the applicator Connect the swivel fitting of the hot melt hose to the adapter on the service block using either the inlet port located above the filter nut or the port located on the top of the applicator behind the electrical connection in the diagram W hen tightening the hose fitting hold the hose cuff to prevent the hose core from rotating 3 Makethe electrical connection from the hose to the applicator by connecting the female connector of the hose to the male connector of the applicator at either of the two electrical connects on the applicator ITW Dynatec c 1997 Page 3 3 MOD PLUS DYNA BF HEAD Manual 40 31 Revised 3 97 4 9 W hen connecting the air lines to the applicator the air line which has air pressure to the module when the 4 way solenoid
41. vel 1 8 N06432 Fitting Barb 1 ITW Dynatec c 1997 Page 6 5 MOD PLUS DYNA BF HEAD Manual 40 31 Revised 4 13 Component Illustration Assembly 118148 Mod Plus Swirl Module Page 6 6 ITW Dynatec c 1997 Revised 4 13 MOD PLUS DYNA BF HEAD Manual 40 31 Bill of Materials for PN 118150 Extended Module Assembly Item No Part Number Description Qty 1 118150 Extended Module Assembly sold as an assembly only 1 2 N00175 O Ring 008 3 3 L18038 Shoulder Bolt 2 4 L06223 Nozzle Retaining Nut 1 ITW Dynatec c 1997 Page 6 7 MOD PLUS DYNA BF HEAD Manual 40 31 Revised 4 13 Component Illustration Assembly 118150 Extended Bead Module Page 6 8 Revised 4 13 ITW Dynatec c 1997 MOD PLUS DYNA BF HEAD Manual 40 31 Bill of Materials for Assembly 802843 BF Head Assembly W 3 Port Shoe Nozzle 802844 BF Head Assembly W 6 Port Shoe Nozzle Item No LA A r Part Number 118149 802779 078A373 802842 L13533 101625 101624 101628 103347 802764 101833 104852 N07419 101620 not used 101618 104129 L14899 103467 101622 103733 N00093 101627 N04268 078C088 104128 N01756 048J271 N00695 N01124 N00196 N00186 103470 N00181 104390 084B1851 N00793 036A016 048D324 057B2142 N00767 078A373 048J049 116323 084B1852 N00793 036A016 048D324 057B2143 N00767 078A373 048J049 116323 Description Mod Plus Shoe Nozzle Module Assembly Shoe Spacer 6 32 x 1 1 4 SHC Screw Service Body Asse
42. version Reference to the harmonized standards used EN ISO 14121 1 2007 Safety of machinery Risk assessment Part 1 Principles ISO 14121 1 2007 EN 60204 1 2006 06 Safety of machinery Electrical equipment of machines Part 1 General requirements EN 349 1993 A1 Safety of machinery Minimum gaps to avoid crushing of parts of the human body EN ISO 13850 2008 Safety of machinery Emergency stop Principles for design ISO 13850 2006 Reference of the other technical standards and specifications used EN ISO 12100 1 A1 2009 Safety of machinery Basic concepts general principles for design Part 1 Basic terminology methodology EN ISO 12100 2 2003 A1 Safety of machinery Basic concepts general principles for design Part 2 Technical principles The manufacturer or his authorised representative undertake to transmit in response to a reasoned request by the national authorities relevant information on the partly completed machinery This transmission takes place This does not affect the intellectual property rights s Page 1 2 Declaration of incorporation according to the EU Machinery Directive 2006 42 EG Annex Il 1 B for partly completed machinery Important note The partly completed machinery may be put into service only if it was determined where appropriate that the machinery into which the partly completed machinery is to be installed meets the provisions of this Directive Hendersonville TN 2012 10
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