dust collector instruction manual
Contents
1. Keep in good working order properly adjusted and aligned REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents Make sure the floor is clean and not slippery due to wax and sawdust build up AVOID DANGEROUS ENVIRONMENT Don t use power tools in damp or wet locations or expose them to rain Keep work area well lit and provide adequate surrounding work space KEEP CHILDREN AWAY All visitors should be kept a safe distance from work area MAKE WORKSHOP CHILD PROOF with padlocks master switches or by removing starter keys USE PROPER SPEED A tool will do a better and safer job when operated at the proper speed USE RIGHT TOOL Don t force the tool or the attachment to do a job for which it was not designed WEAR PROPER APPAREL Do not wear loose clothing gloves neckties or jewelry rings watch because they could get caught in moving parts Non slip footwear is 12 13 14 15 16 17 18 19 20 GENERAL SAFETY INSTRUCTIONS FOR POWER TOOLS recommended Wear protective hair covering to contain long hair Roll up long sleeves above the elbows ALWAYS WEAR SAFETY GLASSES Always wear safety glasses ANSI Z87 1 Everyday eyeglasses only have impact resistant lenses thet are NOT safety glasses Also use a face or dust2. at FOR KC 3105KWRC 110V AND 220V 4 Important note For 220V operation A 220V plug is not supplied with this dust collector and must be purchased at your local hardware store The 220V plug must be a CSA listed plug suitable for 220V operation This plug is illustrated in Fig 2 below Contact your authorized service center or qualified electrician to install the plug lor KC 3105KWRC 110V KC 3105KWRC 220V POWER CORD Important For 110V operation Important For 220V operation switch must be in the 110V position switch must be in the 220V position PROPERLY GROUNDED OUTLET CURRENT CARRYING PRONGS GROUNDING PRONG Figure 2 PARTS DIAGRAM amp PARTS LISTS Refer to the Parts section of the King Canada web site for the most updated parts diagram and parts list
3. and handling charges may apply If a defect is found KING CANADA will either repair or replace the product KING CANADA TOOLS INC LACHINE QUEBEC CANADA H8S 1A7 she KING TT IMPORTANT SAFETY INSTRUCTIONS WHEN USING YOUR DUST COLLECTOR FOLLOW THE BASIC SAFETY PRECAUTIONS ZN WARNING To reduce the risk of fire electric shock or injury Read and understand this owners manual and all the labels on the dust collector before operating Use only as described in this manual To avoid personal injury or damage to your dust collector use only recommended accessories Sparks inside the electrical parts can ignite flammable vapors or dust To avoid fire or explosion Do not vacuum or use this dust collector near flammable or combustible liquids gases gasoline or other fluels lighter fluid cleaners oil based paints natural gas hydrogen or explosive dusts like coal dust magnesium dust grain dust or gun powder Do not vacuum anything that is burning or smoking such as cigarettes matches or hot ashes To avoid health hazards from vapors and dust do not vacuum toxic materials Do not use or store near hazardous materials Do not use outdoors or on wet surfaces Put dust collector on a stable level surface Keep vacuum hose and electric cord out of traffic P areas Do not let the dust collector be used as a toy Close attention is necessary when used by or near children Do not leave the
4. dust collector plugged in Unplug from the outlet when it is not in use and before servicing Use extra care when collecting dust on stairs To avoid injury from accidental starting unplug power cord before changing or cleaning the filter dust bag or the chip bag Do not use without the filter dust bag and or the chip bag in place Do not unplug by pulling on the cord To unplug grasp the plug not the cord Turn off controls before turning off Do not use with damaged cord plug or other parts If your dust collector is not working as it should has missing parts has been dropped damaged left outdoors or dropped into water send for servicing Do not pull or carry by the cord use cord as handle close a door on cord or pull cord around sharp edges or corners Do not run your dust collector over the cord Keep cord away from heated surfaces Do not handle the electrical plug with wet hands Do not put any objets into the ventilation openings Do not vacuum with any ventilation opening blocked keep free of dust lint hair or anything that may reduce the air flow Keep hair loose clothing fingers and all other parts of the body away from openings and moving parts Extension cords in poor condition or that are too small can pose fire and shock hazards When using an extension cord make sure it is in good condition See Extension cords section for proper sizes Connect to pr
5. mask if cutting operation is dusty DON T OVERREACH Keep proper footing and balance at all times MAINTAIN TOOL WITH CARE Keep tools sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories DISCONNECT TOOLS Before servicing when changing accessories or attachments AVOID ACCIDENTAL STARTING Make sure the swich is in the OFF position before plugging in USE RECOMMENDED ACCESSORIES Consult the manual for recommended accessories Follow the instructions that accompany the accessories The use of improper accessories may cause hazards NEVER STAND ON TOOL Serious injury could occur if the tool tips over Do not store materials such that it is necessary to stand on the tool to reach them CHECK DAMAGED PARTS Before further use of the tool a guard or other parts that are damaged should be carefully checked to ensure that they will operate properly and perform their intended function Check for alignment of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other parts that are damaged should be properly repaired or replaced NEVER LEAVE MACHINE RUNNING UNATTENDED Turn power OFF Don t leave any tool running until it comes to a complete stop SPECIFICATIONS KING A MOTOR HORSEPOVWER no cco cavetets ececenciccceatdeacedteccdcava iets eceduculiddevaieatecs achessa ateacades ate deen dhe ade cu
6. to an outlet having the same configuration as illustrated by the grounded outlet box in Fig D No adaptor is available or should be used for 220V operation 110V MOTOR CORD POWER SUPPLY CORD SWITCH GREEN GROUND WIRE Figure B 220V SWITCH O R Oo O OA POWER SUPPLY CORD GREEN GROUND WIRE MOTOR CORD Figure C PROPERLY GROUNDED OUTLET CURRENT CARRYING PRONGS GROUNDING PRONG Figure D ELECTRICAL CONNECTIONS EXTENSION CORDS The use of any extension cord will cause some loss of power Use the following table to determine the minimum wire size A W G American Wire Gauge extension cord Use only 3 wire extension cords which have 3 prong grounding type plugs and 3 hole receptacles which accept the tool s plug For circuits that are further away from the electrical circuit box the wire size must be increased proportionately in order to deliver ample voltage to the dust collector motor ON OFF SWITCH On the rear of the motor housing above the handle is the swich box The ON OFF switch has the ability to be turned ON when the Red Key is properly installed Switch to the ON position by moving the switch upward To put the switch in the OFF position move the switch downward Remove the Key from the switch whenever the dust collector is turned OFF Place the Starter Key in a safe place out of reach of children Z WARNING THE DUST COLLECTOR CAN STA
7. turn until it is snug then tighten nut with wrench BN FIGURE 1 2 Place base with rollers on the ground and attach the motor and fan assembly to the base using 4 hex bolts and 4 flat washers Fig 2 FIGURE 2 3 Attach inlet cover to fan housing using 8 pan hd screws Fig 3 FIGURE 3 4 Attach the three support brackets Fig 4 to the base using 6 hex bolts and 6 flat washers Hand tighten only at this point FIGURE 4 KING ASSEMBLY 5 Install housing A to three support brackets B using 6 hex bolts 12 flat washers and 6 hex nuts Make sure the hose opening faces the fan housing Before attaching the third support bracket place hanger bracket C between the support bracket and the housing as illustrated in Fig 5 Tighten all bracket nuts and bolts at this time ON Attach hose adapter to inlet cover on motor assembly Press the black plastic cover into its hole at the rear of the motor bracket Fig 6 FIGURE 6 7 Slide hose clamps onto each end of the hose Attach hose between the fan housing and the collector housing Tighten clamps to secure hose Fig 7 8 Insert bag hanger into hanger bracket and then hook top dust bag to hanger Insert retainer strap through keeper straps and fasten to collector housing Repeat this operation for the lower dust bag Fig 8 FIGURE 8 ELECTRICAL CONNECTIONS Z WARNING ALL ELECTRICAL CONNECTIONS MUST BE DONE BY A QUALIFIED ELECTR
8. use if power cord becomes worn or frayed If any servicing other than the above cleaning becomes necessary it should be performed by an authorized service center Note The speed of this motor cannot be regulated or changed MAINTENANCE Operational hints During the first use and after cleaning the filter bag may allow some dust to escape This is normal and will stop after a short period of time ZX CAUTION WEARING A PARTICLE MASK RESPIRATOR FOR PROTECTION AGAINST FINE DUST PARTICLES DURING CLEANING IS HIGHLY RECOMMENDED Clean both the filter and the collection bags frequently to keep the dust collectors performance at its optimum To clean 1 Disconnect the machine from the power source 2 Loosen the retaining strap remove the bag from the housing and empty contents 3 Turn the bag inside out and shake vigorously 4 Turn the bag inside in and re attach to the housing using the retainer strap to secure 5 Connect the machine to the power source Use the proper type of hose to connect the dust collector to the machine being operated A dryer vent hose is not acceptable for this purpose she TROUBLESHOOTING KING SIT PROBLEM PROBABLE CAUSE REMEDY SUGGESTED Motor will not run 1 Defective cord plug 1 Consult service Any attempt to repair this motor may create a switch and or motor hazard unless repair is done by a qualified service technician 2 Blown fuse Repair service is availab
9. ALL KING KING CANADA DUST COLLECTOR MODEL KC 3105C INSTRUCTION MANUAL COPYRIGHT 1999 ALL RIGHTS RESERVED BY KING CANADA TOOLS INC h IMPORTANT INFORMATION KING THANK YOU FOR PURCHASING THIS KING CANADA PRODUCT 2 YEAR KING CANADA TOOLS LIMITED WARRANTY OFFERS A 2 YEAR LIMITED WARANTY FOR THIS DUST COLLECTOR FOR NON COMMERCIAL USE PROOF OF PURCHASE Please keep your dated proof of purchase for warranty and servicing purposes REPLACEMENT PARTS Replacement parts for this tool are available at our authorized KING CANADA service centers across Canada For servicing contact or return to the retailer where you purchased your dust collector along with your proof of purchase LIMITED TOOL WARRANTY KING CANADA makes every effort to ensure that this product meets high quality and durability standards KING CANADA warrants to the original retail consumer a 2 year limited warranty as of the date the product was purchased at retail and that each product is free from defects in materials Warranty does not apply to defects due directly or indirectly to misuse abuse negligence or accidents repairs or alterations and lack of maintenance KING CANADA shall in no event be liable for death injuries to persons or property or for incidental special or consequential damages arising from the use of our products To take advantage of this warranty the product or part must be returned for examination by the retailer Shipping
10. D WARRANTY FOR KING CANADA PRODUCTS PROOF OF PURCHASE Please keep your dated proof of purchase for warranty and servicing purposes REPLACEMENT PARTS Replacement parts for this improved product are available at our authorized King Canada service centers across Canada Refer to the KC 3105C service manual for full diagrams and parts list LIMITED TOOL WARRANTY King Canada makes every effort to ensure that this product meets high quality and durability standards King Canada warrants to the original retail consumer a 2 year limited warranty as of the date the product was purchased at retail and that each product is free from defects in materials Warranty does not apply to defects due directly or indirectly to misuse abuse normal wear and tear negligence or accidents repairs done by an unauthorized service center alterations and lack of maintenance King Canada shall in no event be liable for death injuries to persons or property or for incidental special or consequential damages arising from the use of our products To take advantage of this limited warranty return the product at your expense together with your dated proof of purshase to an authorized King Canada service center Contact your retailer or visit our web site at www kingcanada com for an updated listing of our authorized service centers In cooperation with our authorized serviced center King Canada will either repair or replace the product if any part or parts covered und
11. ICIAN FAILURE TO COMPLY MAY RESULT IN SERIOUS INJURY ALL ADJUSTMENTS OR REPAIRS MUST BE DONE WITH THE DUST COLLECTOR DISCONNECTED FROM THE POWER SOURCE FAILURE TO COMPLY MAY RESULT IN SERIOUS INJURY THIS DUST COLLECTOR IS RATED 110V 220V AND COMES FROM THE FACTORY PREWIRED AT 110V Before hooking up to the power source make sure that the switch is in the OFF position POWER SUPPLY ZAWARNING YOUR DUST COLLECTOR MUST BE CONNECTED TO A 110V 15 AMP BRANCH CIRCUIT AND USE A 15 AMP TIME DELAY FUSE OR CIRCUIT BREAKER FAILURE TO CONNECT IN THIS WAY CAN RESULT IN INJURY FROM SHOCK OR FIRE Your dust collector must be properly grounded Not all outlets are properly grounded If you are not sure if your outlet is properly grounded have it checked by a qualified electrician ZN WARNING IF NOT PROPERLY GROUNDED THIS DUST COLLECTOR CAN CAUSE ELECTRICAL SHOCK PARTICULARLY WHEN USED IN DAMP LOCATIONS TO AVOID SHOCK OR FIRE IF THE POWER CORD IS WORN OR DAMAGED IN ANY WAY HAVE IT REPLACED IMMEDIATELY GROUNDING This dust collector must be grounded If it should malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This dust collector is equipped with a cord having an equipment grounding conductor and grounding plug The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local co
12. Operating any power tool can result in foreign objects being thrown into the eyes which can result in permanent eye damage 4 When cleaning the dust collector bags wear a dust mask This dust collector is specifically designed to capture sawdust and wood chips at the source The fine dust is filtered by the upper dust bag while the heavier particles settle in the lower dust bag for easy removal DO NOT USE AS A VACUUM NCAUTION The blower housing contains a high speed fan blade that can amputate fingers grab loose clothing and neckties or propel dust at high velocities DO NOT OPERATE WITHOUT ALL PARTS IN PLACE Do not attempt to clean remove dust bags or service while in operation Disconnect from power source IMPORTANT NOTE Static shocks are common in dry areas or when the relative humidity of the air is low To reduce the frequency of static shocks in your home the best remedy is to add moisture to the air with a console or installed humidifier L Ke 10 11 KNOW YOUR TOOL Read and understand the owners manual and labels affixed to the tool Learn its application and limitations as well as its specific potential hazards GROUND THE TOOL This tool is equipped with an approved 3 conductor cord and a 3 prong grounding type plug to fit the proper grounding type receptacle The green conductor in the cord is the grounding wire NEVER connect the green wire to a live terminal KEEP GUARDS IN PLACE
13. RT ACCIDENTALLY OR BE USED BY CHILDREN WHEN THE STARTER KEY IS LEFT IN THE SWITCH ALWAYS REMOVE THE STARTER KEY WHEN THE DUST COLLECTOR IS OBP ZA WARNING THE DUST COLLECTOR WILL START IMMEDIATELY FOLLOWING A BLACKOUT ONLY IF THE SWITCH WAS LEFT ON IN SUCH CASES ALWAYS TURN THE SWITCH OFF AND REMOVE THE KEY LENGTH OF WIRE SIZES REQUIRED CONDUCTOR AMERICAN WIRE GAUGE 110V LINES 0 25 FEET NO 16 26 50 FEET NO 14 51 100 FEET NO 12 TURNING SWITCH ON TURNING SWITCH OFF REMOVING STARTER KEY MOTOR Excessive dust in the motor could cause excessive heat in the motor Every effort should be made to prevent foreign material from entering the motor When operating under conditions likely to permit accumulations of dust dirt or waste within the motor a visual inspection should be made at frequent intervals Accumulations of dry dust can usually be blown out successfully Note Motors used on woodworking tools are particularly susceptable to the accumulation of sawdust and wood chips and should be blown out or vacuumed frequently to prevent the interference with normal motor ventilation To remove dust blow off motor with a low pressure air hose NX CAUTION TO AVOID INJURY OR ADVERSE REACTION TO DUST A HIGH PRESSURE HOSE SHOULD NOT BE USED ESPECIALLY IN POORLY VENTILATED AREAS The operator performing this cleaning function should wear safety glasses and a filter mask Do not
14. acacate etesceduecscatieaterdeste 1 1 2 VOLTAGE ASI Ea Aa EA E EN 110V 220V AN RAGE a a de en da Toa edi ied ENT 12 6A RPM AS TT TR ened 3450 A ne nan A D dt nd eat D A ee DP SIDI 60 PRA A e T E ATE S 1 DA A E ES AOA E A A AEA EE 2 ERAS A is AE T E ATR SUCTION CAPACITY dd idas 1200 C EM FAN DLAMETE Kun ol a 00 9 1 2 HOSE DIAMETER issu senc sene cesse cene eue eue eu can can een EPPP EAP PAARE cene eee eue eue em came en ean een ess ceseee 5 INLET HOSE DIAMETER ua caida 4 BAG OUAN TITY Q SIZE PR SR ie 2 20 X 32 KING YOUR DUST COLLECTOR 1 DUST COLLECTOR BAG 2 DUST FILTER 3 BELT 4 FILTER BAG 5 BASE PLATE 6 INLET COVER 7 CASTER 8 VENTILATION CYLINDER 9 HOSE UNPACKING 1 Finish removing all the contents of the shipping carton 2 Report any damage to your retailer 3 Do not discard any shipping materials until after the dust collector has been assembled and is running properly Contents of the shipping carton 1 Bag hanger 2 Hose clamps 1 Base 2 Retainer straps 1 Hanger bracket 1 Hardware bag 1 Hose 4 Casters 3 Support brackets 1 Inlet cover 1 Motor fan assembly 1 Hose adapter 1 Collector bag 1 Instruction manual 1 Filter bag ASSEMBLY KING 1 Install the four casters to the under side as illustrated in Fig 1 Do not remove the lock washers and nuts from caster roller shafts these act as spacers Insert roller shaft into threaded hole on the underside of the base
15. des and ordinances ANUARNING TO MAINTAIN PROPER GROUNDING OF YOUR DUST COLLECTOR DO NOT REMOVE OR ALTER THE GROUNDING PRONG IN ANY MANNER 110V OPERATION As received from the factory your dust collector is ready to run for 110V operation When this dust collector is wired at 110V it is intended for use on a circuit that has an outlet and a plug which looks like the one illustrated in Fig A PROPERLY GROUNDED OUTLET CURRENT CARRYING PRONGS GROUNDING PRONG FIGURE A ZN WARNING DO NOT USE A TWO PRONG ADAPTOR FOR THEY ARE NOT IN ACCORDANCE WITH LOCAL CODES AND ORDINANCES NEVER USE IN CANADA KING ELECTRICAL CONNECTIONS 220V OPERATION If 220V single phase operation is desired the following instructions must be followed 1 2 3 A Disconnect the machine from its power source The dust collector comes with four motor leads that are connected for 110V operation as shown in Fig B Reconnect these four motor leads for 220V operation as shown in Fig C The 110V plug supplied with the dust collector must be replaced with a CSA listed plug suitable for 220V operation This plug is illustrated in Fig D Contact your authorized service center or qualified electrician to install the plug and to change the connections from 110V to 220V The dust collector must comply with all local and national codes after the 220V plug is installed A dust collector with a 220V plug should only be connected
16. er this warranty which examination proves to be defective in workmanship or material during the warranty period KING CANADA INC DORVAL QU BEC CANADA H9P 2Y4 www kingcanada com COPYRIGHT O 2007 ALL RIGHTS RESERVED BY KING CANADA TOOLS INC Set up and operation Remote control type Receiving angle Electrical warning Refer to the KC 3105C instruction manual for electrical information Turning the KC 3105KWRC On amp Off using the Remote Power Control System The remote power control can be operated from the system panel A Fig 1 hardwired to the dust collector motor or the remote control B Plug the motor power cord into an appropriate power source and press the On button A 1 The dust collector will operate until the Off button A 2 is pressed Using the Timer feature Once the dust collector is running press the Timer button A 3 everytime you press the timer button the display number will increase by one minute and can be set up to 99 minutes Hold the timer button to scroll quickly up towards 99 minutes going past 99 minutes will restart the minute count at zero 00 The dust collector will operate for the amount of time set on the timer once the zero 00 count is reached the dust collector will automatically stop If you press the Off button while the timer is engaged the dust collector will turn off and the timer will be reset to zero 00 Figure 1 h IN ELECTRICAL DIAGRAMS
17. le at your nearest service center 2 Check for blown fuses and replace with fuse of proper capacity Excessive sawdust 1 Loose connectors 1 Tighten connections 2 Filter dust bag 2 a Sawdust trapped between clamp bag and housing and or chip collector b Lower bag is hung up on sawdust shoot extension bag releasing sawdust Reposition chip bag properly Excessive impeller 1 Picked up large wood 1 Do not pick up metal or ferrous materials Stop the machine noise chips and debris and the material will fall to the bottom of the inlet tube 2 Loose impeller 2 Unplug dust collector prior to disassembly Hazardous moving 3 Rubbing impeller parts inside Attach inlet guard before plugging in Use a piece of wood to free impeller 3 Consult service to repair loose or rubbing impeller A repair to the housing may create a hazard unless it is done by a qualified service technician Servicing is available at your nearest service center 1 Have the motor checked by a qualified service technician Motor fails to de 1 Circuit overloaded 1 Do not use other appliances or motors on the same circuit as with lights appliances your dust collector and other motors 2 Undersized extension 2 Increase the wire size on extention cord or reduce the length Power output of cord or extension cord of the extension cord motor decreases rap is too long idly with decrease in 3 General overloading 3 Request a power check from your po
18. operly grounded outlet only See Grounding section SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE SAFETY BEFORE USING KING YOUR DUST COLLECTOR ZA CAUTION If using this dust collector to keep airborne wood dust in heavy usage within acceptable limits you must regularly monitor airborne dust and maintain the dust collector to avoid exceeding dust limits Each application is unique Your maintenance shcedule must therefore be tailored to your specific use Safety is a combination of common sense staying alert and knowing how your dust collector works ZN WARNING TO AVOID MISTAKES THAT COULD RESULT IN SERIOUS PERMANENT INJURY DO NOT CONNECT THE POWER CORD UNTIL THE FOLLOWING STEPS HAVE BEEN COMPLETED 1 Assembly mounting and alignment 2 Learn the function and proper use of the ON OFF switch 3 Read and understand all instructions and operating procedures throughout the manual BEFORE EACH USE 1 Inspect your dust collector If any parts are missing bent or fail in any way or any electrical components do not work properly turn off the dust collector remove the switch key and remove the power cord from the power supply Replace damaged missing or failed parts before using the dust collector again 2 Plan your work to protect your eyes hands face ears and body 3 WEAR SAFETY GOGGLES FORESIGHT IS BETTER THAN NO SIGHT Wear safety goggles not glasses that comply with ANSI Z87 1
19. wer company voltage at the motor of power company terminals facilities Motor starts slowly 1 Low voltage 1 Request voltage check from your power company or fails to come up 2 Windings are burned 2 Have motor repaired or replaced by a qualified service to speed out or open technician 3 Starting switch will 3 Have capacitor replaced by a qualified service technician not operate Capacitor is bad Motor overheats 1 Motor overloaded 1 Clean out sawdust to provide normal air circulation through 2 Improper cooling air the motor See Maintenance section in this manual circulation is restricted through motor due to sawdust accumulation KING TROUBLESHOOTING PROBLEM PROBABLE CAUSE REMEDY SUGGESTED Motor stalls Voltage is too low to resulting in blown permit the motor to fuses or tripped reach operating speed circuit breakers o ae breakers do not have sufficient capacity 1 Request voltage check from your power company 2 Install proper sized fuses or circuit breakers Frequent opening Motor overheated 1 Install proper sized fuses or circuit breakers of fuses or circuit Fuses or circuit breakers breakers do not have sufficient capacity PARTS DIAGRAM amp PARTS LISTS Refer to the Parts section of the King Canada web site for the most updated parts diagram and parts list 1200 CFM DUST COLLECTOR WITH REMOTE POWER CONTROL SYSTEM INSTRUCTIONS FOR KC 3105KWRC 2 YEAR LIMITE
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