Power Sport™ Operator`s Manual
Contents
1. Engine Model Units Application Ounces U S Liters Pints LH318XA 26 oz 1 5 8 78 LH358XA OH195EA EP XA XP 21 oz 1 1 4 1 62 OH318EA XA 26 oz 1 5 8 78 Table 3 Recommended Fuel Fuel Component Percentage Ethanol 10 Grain Alcohol Gasohol 10 MTBE Methyl Tertiary Butyl Ether 15 ETBE Ethyl Tertiary Butyl Ether 15 Page 5 IV Before Starting Your Engine A Engine Pre Ride Checklist NN To avoid serious injury or death WARNING 3 always complete both the engine and equipment manufacturer s pre ride checklist before using the engine This engine should NEVER be used if you identify problem with any of the steps listed below Be sure the engine is turned off for steps 1 thru 4 1 Fuel Fill Cap Check that the fuel fill cap is securely in place 2 Guards Check that all of the guards are securely place NEVER operate the vehicle if you think there may be a guard missing Check with equipment manufacturer for a complete list of guards See D Stay Away from Rotating Parts instructions on page 2 See Figures 7 and 8 Afterward continue reading instructions below 3 Debris Check that engine controls and guards are free from debris snow or ice For debris removal areas see B Removing Debris From Engine instructions on page 20 4 Throttle With the engine off check that the gas pedal operates smoothly and returns to an idle position when released Ta ay To av2. Position 3 FULL CHOKE Position Figure 25 OH318EA XA Choke Control Positions 1 High Speed Position 2 Idle Range Power Sport Recreational Application Figure 26 Engine Speed Control Positions 181 1269 14 Engines with Recoil Starters I Primer Bulb Only Only one of the following two sections will apply to your engine See Table 6 1 To avoid carbon monoxide poisoning be sure engine is outdoors in a well ventilated area 2 Be sure fuel valve is open if provided See Figure 27 3 When starting a cold engine push primer bulb firmly with your thumb 3 times allowing primer bulb to return completely to original position between pushes See Figure 28 NOTES LH318XA LH358XA and OH318EA XA models DO NOT have a primer bulb Cooler temperatures may require pushing primer bulb firmly with your thumb 5 times DO NOT use primer bulb to restart a warm engine after a short shutdown Doing so will flood the engine and may result in equipment malfunction When pulling starter rope the rope can unexpectedly jerk back toward engine causing serious injury To avoid this risk carefully follow these instructions 4 Grasp starter cord handle See Figure 29 a Pullrope out slowly until you feel drag b Without allowing the rope to retract continue pulling rope with one rapid full arm stroke c Return rope slowly to original position NOTE Following the instructions lis
3. are located on the back cover of the Operator s Manual enclosed with all new TecumsehPower engines The ECS Warranty applies only to the emission control system of your new engine To the extent that there is any conflict in terms between the ECS Warranty and the TecumsehPower Company Warranty the ECS Warranty shall apply except in any cir cumstances in which the TecumsehPower Company Warranty may provide a longer warranty period Both the ECS Warranty and the TecumsehPower Company War ranty describe important rights and obligations with respect to your new engine Warranty service can only be performed by a TecumsehPower Authorized Servicing Dealer At the time of requesting warranty service evidence must be presented of the date of sale to the original purchaser The purchaser shall pay any charges for making service calls and or for transport ing the products to and from the place where the inspec tion and or warranty work is performed The purchaser shall be responsible for any damage or loss incurred in connection with the transportation of any engine or any part s thereof submitted for inspection and or warranty work If you have any questions regarding your warranty rights and responsibilities you should contact TecumsehPower Company at 1 262 377 2700 or in USA Canada call 1 800 558 5402 Revised February 2008 IMPORTANT The Emission Regulations may be different for your country The Emissions Control Warranty
4. Only allow children to start the engine if an adult has determined they are experienced and capable of such operation To avoid unsupervised operation of the recreational vehicle especially by children NEVER leave the engine unattended when it is running D Stay Away from Rotating Parts NEVER operate the engine with an unguarded engine shaft or flywheel See Figures 1 and 2 The equipment manufacturer may attach sprocket and chain or pulley and belt to the engine shaft If these parts are NOT properly guarded or if you are NOT sure whether they are properly guarded DO NOT use your recreational vehicle contact the equipment manufacturer Hands feet hair jewelry clothing etc can become A entangled in rotating parts leading to serious injury or death To avoid serious injury or death be sure the flywheel guard is in place See Figures 1 and 2 E DO NOT Modify Engine To avoid serious injury or death DO NOT modify engine in any way Tampering with the governor setting can lead to runaway vehicle and cause the engine to operate at unsafe speeds NEVER tamper with factory setting of engine governor Page 2 Figure 1 DO NOT use Without Engine Shaft Guard Wes 1 Muffler Guard 2 Flywheel Guard Power Sport Recreational Application Figure 2 Typical Engine Guard Locations F Avoid Burns and Fire from Hot Surfaces The muffler and other engine p
5. C Sun Symbol Winter Position Below 32 F 0 C Snowflake Symbol Power Sport Recreational Application Figure 46 Air Cleaner Cover Positions 181 1269 14 J Adjustments DO NOT make any engine adjustments Factory settings are satisfactory for most conditions If adjustments are needed contact your Authorized TecumsehPower Servicing Dealer K Carburetor If you think your carburetor needs adjusting see your nearest Authorized TecumsehPower Servicing Dealer Engine performance should not be affected at altitudes up to 7 000 feet 2 134 meters For operation at higher elevations contact an Authorized TecumsehPower Servicing Dealer L Engine Speed Sar To avoid serious injury or death A WARNING DO NOT modify engine any way Tampering with the governor setting can lead to runaway engine and cause it to operate at unsafe speeds NEVER tamper with factory setting of engine governor Running the engine faster than the speed set at the factory can be dangerous and will VOID THE ENGINE WARRANTY 181 1269 14 Power Sport Recreational Application IX Storing Your Engine A Short Term Seasonal Storage I Clean Engine Before servicing the engine remove the carburetor cover and or blower housing Remove grass clippings dirt and debris from the following areas Cooling Fins Air Intake Screen Levers Linkage Guards Carburetor Head Removing debris will insure a
6. I Primer Bulb Only 1 To avoid carbon monoxide poisoning be sure engine is outdoors in a well ventilated area 2 Be sure fuel valve is open if provided See Figure 20 3 When starting a cold engine push primer bulb firmly with your thumb 3 times allowing primer bulb to return completely to original position between pushes See Figure 21 NOTES LH318XA LH358XA and OH318EA XA models DO NOT have a primer bulb Cooler temperatures may require pushing primer bulb firmly with your thumb 5 times DO NOT use primer bulb to restart a warm engine after a short shutdown Doing so will flood the engine and may result in equipment malfunction 4 Push starter button or turn ignition switch key to start engine NOTE DO NOT operate an electric starter for more than 5 seconds each attempt 5 When engine starts release starter button or ignition switch key 6 If engine fails to start after 3 attempts repeat steps 2 thru 4 7 If engine does not start after following steps 1 thru 6 contact your Authorized TecumsehPower Servicing Dealer DO NOT attempt to start or troubleshoot this engine in any other way Page 12 Table 5 Engines with Electric Starters If your engine has Go to Primer Bulb Only Section A Choke Only Section A II 1 Fuel Tank Turn Valve EAN Clockwise To OFF Position Fuel Valve Position Shown Figure 20 Optional Fuel Valve
7. NOTE For recommended fuel see Table Ill Oil and Fuel Specifications instructions on page 5 Afterward continue reading instructions Page 8 t J S A N 1 Position 2 OFF Position 3 Engine Stop Switch Figure 13 Engine Stop Switch Power Sport Recreational Application Figure 14 Possible Fuel Fill Cap Location s 181 1269 14 4 Using an approved red GASOLINE container add fuel slowly being careful to avoid spilling DO NOT overfill fuel tank Leave space in the tank to allow fuel to expand without overflowing See B Fuel instructions on page 5 Afterward continue reading instructions below 5 Replace fuel fill cap securely and wipe up spilled fuel before starting engine If fuel is spilled DO NOT start engine Move machine away from area of spillage Avoid creating any source of ignition until fuel vapors are gone NOTE Replace a damaged or missing fuel fill cap only with a genuine TecumsehPower replacement Fuel Fill Cap Failure to do so may VOID YOUR WARRANTY See Figure 15 E Optional Fuel Valve Some engines are equipped with an optional fuel valve See Figure 16 1 Turn fuel valve counterclockwise to OPEN position 2 Turn fuel valve clockwise to OFF position NOTE Always be sure fuel valve is in the OFF position after each use See Figure 16 181 1269 14 Figure 15 Possible Fuel Fill Cap
8. TecumsehPower Service Distributor help is needed in locating your national service distributor you may contact TecumsehPower Company c o International Service Coordinator 900 North Street Grafton Wisconsin USA 53024 1499 Telephone is 1 262 377 2700 or in USA Canada call 1 800 558 5402 Consumer Use WARRANTY CATEGORY WITHIN USA amp CANADA OUTSIDE USA amp CANADA Limited Warranty for New TecumsehPower A 90 day 90 day Engines and Electronic Ignition Modules 8 1 year 1 year For the time period shown below from the date of purchase TecumsehPower 2 years 1 year Company will at its option as the exclusive remedy either repair or replace for the original purchaser free of charge any part of any new TecumsehPower engine D 2 years 2 years which is found upon examination by any Authorized TecumsehPower Servicing E 2 years 2 years Dealer to be DEFECTIVE IN MATERIAL AND OR WORKMANSHIP except as provided below This Limited Warranty DOES NOT COVER i any TecumsehPower H 2 n 10 2 n10 engine or part s thereof used to power any vehicle in competitive racing and or used on any commercial or rental track or ii defects or damage caused by alterations or K 2 n10 2 n10 modifications of new TecumsehPower engines or parts or by normal wear accidents improper maintenance improper use or abuse of the product or failure to follow the instru
9. Positions Power Sport Recreational Application Figure 21 OH195EA EP XA XP Primer Bulb 181 1269 14 Choke Only 1 To avoid carbon monoxide poisoning be sure engine is outdoors in a well ventilated area 2 Be sure fuel valve is open if provided See Figure 20 on page 12 Afterward continue reading instructions below 3 Move choke control to FULL CHOKE position NOTES Some engines are equipped with a horizontal mounted choke control See Figure 22 Some engines are equipped with a remote choke control See Figure 23 Some OH195EAEP XA XP engines are equipped with a choke control lever under the muffler See Figure 24 181 1269 14 1 NO CHOKE Position 2 1 2 CHOKE Position 3 FULL CHOKE Position Figure 22 Horizontal Mount Choke Control Positions 1 NO CHOKE Position 2 1 2 CHOKE Position 3 FULL CHOKE Position Figure 23 Remote Choke Control Positions 1 NO CHOKE Position 2 1 2 CHOKE Position 3 FULL CHOKE Position Power Sport Recreational Application Figure 24 OH195EA EP XA XP Choke Control Positions Page 13 NOTES OH318EA XA engines are equipped with choke control lever located under the air cleaner See Figure 25 If restarting warm engine move choke control to NO CHOKE position See Figure 25 Power Sport engines are equipped with standard spring l
10. is marked Service SL SJ Using multigrade oil above 32 F 0 TC will increase oil consumption SAE 10W40 is NOT recommended Special formulated oils are available at your Authorized TecumsehPower Servicing Dealer B Fuel Use unleaded regular unleaded premium or reformulated automotive fuel only You may use gasoline containing the components identified in Table 3 DO NOT use leaded fuel Fuel must be fresh and clean NEVER use fuel left over from last season or stored for long periods NEVER mix oil with fuel DO NOT use fuel containing Methanol Wood Alcohol The use of alternative fuels such as E85 or E20 are NOT recommended for use in TecumsehPower engines Alternative fuels with high alcohol content can cause hard starting poor engine performance and may cause internal engine damage NOTE Damage and or performance problems that occur from use of fuels other than those listed in the Operator s Manuals will not be considered warranty 181 1269 14 Power Sport Recreational Application Table 1 Recommended Oil TecumsehPower Recommended Oil Usage Straight Grade TecumsehPower Part No 730225A or SAE 30W 1 Multi Grade TecumsehPower Part No 730226A or SAE 5W30 or SAE 10W I TecumsehPower synthetic Part No 1730263 or SAE 0W301 2 2 3 Table 2 Oil Sump Capacities
11. remove it and paper filter from base See Figure 42 Discard filter Clean cover and base thoroughly Install new paper filter into cover Position clean cover and filter against base with tab on cover inserted into lower left corner of slot in base Push cover firmly against base and turn clockwise as far as it will go Be sure retainers are locked around base Type Air Cleaner Remove wing nut See Figure 43 Remove cover and clean thoroughly Remove foam pre filter if provided from outside of paper filter Inspect for dirt or debris accumulation If either is present see Servicing Foam Pre Filter instructions on page 21 Afterward continue reading instructions below Remove paper filter from base Inspect filter for discoloration or dirt accumulation If either is present see Il Servicing Paper Filters instructions on page 21 Afterward continue reading instructions below Clean inside of base and cover thoroughly Install clean paper filter onto base Install clean foam pre filter if provided over paper filter Install clean cover over filters Install wing nut and tighten securely Retainer Slot Base Paper Filter Tab Cover Figure 42 Type B Air Cleaner Assembly ARON 2 Wing Nut Cover Foam Pre Filter Optional Paper Filter Base Power Sport Recreational Application Figure 43 Type C Air Cle
12. s Fuel Tank Turn Valve EAN Clockwise To OFF Position Fuel Valve Position Shown Figure 16 Optional Fuel Valve Positions Power Sport Recreational Application Page 9 V Starting Your Engine To avoid serious injury or death an a adult should start this engine Only allow children to start engine if an adult has determined they are experienced and capable of such operation NOTE See A Engine Pre Ride Checklist instructions on page 6 Afterward continue reading instructions below If you are unable to start this engine after following instructions in this manual contact your Authorized TecumsehPower Servicing Dealer To avoid serious burn injuries or damage to your engine DO NOT attempt to start or troubleshoot this engine in any other way For example DO NOT use starting fluid DO NOT spray flammable vapors into carburetor or onto air cleaner _ WARNING DO NOT put flammable liquids into carburetor or onto air cleaner DO NOT operate engine or pull on starter rope with spark plug removed Fuel can spray from spark plug hole and ignite DO NOT apply throttle or gas pedal while starting This section contains starting instructions for several different types of engines In order to locate the instructions that apply to your engine first determine what type of starter you have If you have an electric starter see A Engines with
13. the emission control system on your small off road engine for the periods of time listed below provided there has been no abuse neglect unapproved modification or improper maintenance of your small off road engine Your emission control system may include parts such as the carburetor air cleaner assembly ignition system exhaust system crankcase breather assembly and the evaporative control system Also included may be the compression release system and other emission related assemblies Where a warrantable condition exists TecumsehPower Company will repair your small off road engine at no cost to you for diagnosis parts and labor MANUFACTURER S EMISSION CONTROL SYSTEM WARRANTY COVERAGE Emission control systems on 1995 and later model year California small off road engines are warranted for two years as hereinafter noted In other states 1997 and later model year engines are also warranted for two years If during such warranty period any emission related part on your engine is defective in materials or workmanship the part will be repaired or replaced by TecumsehPower Company OWNER S WARRANTY RESPONSIBILITIES As the small off road engine owner you are responsible for the performance of the required maintenance listed in your Operator s Manual but TecumsehPower Company will not deny warranty solely due to the lack of receipts or for your failure to provide written evidence of the perfor mance of all scheduled m
14. years covering parts and labor only the second 5 years covering parts only on electronic ignition 1 year for Australian New Zealand for rotary mower engines For purposes of this warranty policy iconsumer usei shall mean consumer s personal resi dential household use by the original retail purchaser For purposes of this warranty policy commercial use shall mean all other uses including use for commercial income producing or rental purposes The engine warranty category of your engine can be determined by review of the engine model number on the Important Engine Information decal One letter in the engine model number will be preceded by the word WARRANTY and surrounded by parens A B C D E H or K and that letter is your engine warranty category designation IN GALIFORNIA ONLY THIS EXPRESS WARRANTY IS SUPPLEMENTED BY THE TECUMSEHPOWER COMPANY CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT THIS EXPRESS WARRANTY IS IN LIEU OF ALL OTHER EXPRESS WARRANTIES Neither TecumsehPower Company nor any of its affiliates makes any warranties representations or promises written or oral as to the quality of the engine or any of its parts other than as set forth herein ANY IMPLIED WARRANTY OF MARKETABILITY OR FITNESS FOR PARTICULAR PURPOSE TO THE EXTENT THAT EITHER MAY APPLY TO ANY TECUMSEHPOWER ENGINE OR PART S THEREOF SHALL BE LIMITED IN DURATION TO THE PERIODS OF THE EXPRESS WARRANTIES SHOWN IN THE WARRA
15. your Authorized TecumsehPower Servicing Dealer for a genuine replacement Resistor Spark Plug Page 20 Levers and Linkage Cooling Fins Air Cleaner Cover Flywheel Guard Muffler Guard Figure 39 Debris Removal Areas 2 o L Head Plug i A 2 3 1 Plug 1 030 in 0 76 mm 2 Electrodes 3 Porcelain Power Sport Recreational Application Figure 40 Resistor Spark Plug 181 1269 14 Cleaning Replacing Air Cleaner Your engine has an air cleaner which helps prevent premature engine wear and failure NEVER run engine without complete air cleaner installed on engine Your air cleaner s filter s periodically needs to be cleaned or replaced Your engine will be equipped with one of the following air cleaners Type or E Follow instructions for the air cleaner type that resembles your model See Figures 41 thru 45 NOTE Contact your Authorized TecumsehPower Servicing Dealer for a genuine replacement Air Cleaner I Servicing Foam Pre Filter Clean foam pre filter every 3 months or every 25 operating hours Clean daily if used in extremely dusty conditions After removing the pre filter follow these cleaning instructions below 1 Wash in warm water and detergent solution then press DO NOT twist until all dirt is removed 2 Rinse thoroughly until water is clear 3 Wrap in clean cloth and press DO NOT twist until complete
16. Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Power Sport Recreational Application 181 1269 14 Every 25 Hours or 3 Months Every 100 Hours or Seasonally 1 Change Oil 1 Replace Paper Filter 2 Clean Foam Pre Filter 2 Check Spark Plug Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Deale
17. Electric Starters instructions on page 12 If you have manual recoil starter see Engines with Recoil Starters instructions on page 15 Item Descriptions The item descriptions listed below are for all Power Sport engine models available and refer to Figures 17 thru 19 Take a moment to become familiar with your engine model Oil Fill Plug Carburetor Air Cleaner Muffler Muffler Guard Oil Fill Dipstick Spark Plug Cap Fuel Fill Cap On Off Switch 10 Recoil Starter Flywheel Guard 11 Starter Cord Handle 12 Levers Linkage 13 Fuel Shut Off Valve provided 14 Primer 10 Only one of the following illustrations will apply to your engine See Table 4 Table 4 Model Assemblies If your engine model is Location LH318XA LH358XA See Figure 17 OH195EA EP XA XP See Figure 18 OH318EA XA See Figure 19 A 10 12 11 Power Sport Recreational Application Figure 17 LH318XA LH358XA 181 1269 14 13 10 N er Y d Te o 2 IRA r AY a AD 9 gt ER NS A z er OS ME N O t Figure 19 OH318EA XA Figure 18 OH195EA EP XA XP Page 11 Power Sport Recreational Application 181 1269 14 Engines with Electric Starters Only one of the following two sections will apply to your engine See Table 5
18. NTY PERIOD CHART ABOVE AND TO THE EXTENT PERMITTED BY LAW AND ANY AND ALL IMPLIED WARRANTIES ARE EXCLUDED IN NO EVENT WILL TECUMSEHPOWER BE LIABLE FOR ANY INCIDENTAL CONSEQUENTIAL OR SPECIAL DAMAGES AND OR EXPENSES Some states do not allow limitations how long an implied warranty lasts or the exclusion limitation of incidental or consequential damages so the above limitation s or exclusion s may not apply to you This Limited Warranty gives you specific legal rights and you may also have other legal rights which vary from state to state Revised February 2008 AWARNING CALIFORNIA PROPOSITION 65 The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm TecumsehPower TecumsehPower Company Grafton Wisconsin 53024 1499 USA Telephone 1 800 558 5402 Visit us at www TecumsehPower com 181 1269 14 English 7 01 08
19. Statement is only applicable to engines with an emissions compliance statement and decal that references Emissions Regulations Page 36 Power Sport Recreational Application 181 1269 14 EMISSION CONTROL SYSTEM WARRANTY Emission Control System Warranty ECS Warranty for 1995 and later model year California small off road engines for other states 1997 and later model year engines A APPLICABILITY This warranty shall apply to 1995 and later model year California small off road engines for other states 1997 and later model year engines The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original end use purchaser and shall continue for 24 consecutive months thereafter B GENERAL EMISSIONS WARRANTY COVERAGE TecumsehPower Company warrants to the original end use purchaser of the new engine or equipment and to each subsequent purchaser that each of its small off road engines is 1 Designed built and equipped so as to conform with all applicable regulations adopted by the Air Resources Board pursuant to its authority in Chapters 1 and 2 Part 5 Division 26 of the Health and Safety Code and 2 Free from defects in materials and workmanship which at any time during the ECS Warranty Period will cause a warranted emissions related part to fail to be identical in all material respects to the part as described in the engine manufacturer s application for certificati
20. TecumsehPower SPU Operator s Manual LHIO5EA XA H30 40 LH518EA XA HVI80 90 LH358EA XA HM100 OHISSENEP XA XP OHH50 65 OHS1SEA XA OHM90 110 Four Cycle Engine Horizontal Crankshaft Air Cooled Jo Mo 0 gt IMPORTANT NOTICE Safety ii General Safety Precautions 1 IL HOW to Gel Service 4 III Oil and Fuel Specifications 5 IV Before Starting Your Engine crac 6 Vo Starting Your Engl oia ri nent 10 VI Stopping Your Engine and Short Term 18 VII Transporting Your Recreational Vehicle 18 VII 18 IX Storing Your ENG Harare 25 X Preventing Forest Brush and Grass 27 XI Maintenance Intervals 28 California amp US EPA Emission Control Warranty Statement 36 Emission Control System 37 XII Warranty Infor 00 38 Visit our web site at WWW TecumsehPower com Register Your TecumsehPower Engine Maintenance Tips L OG ON On Line Store 5 Locate your nearest TecumsehPower Se
21. age Stop engine according to equipment manufacturer s instructions 4 WARNING To avoid unsupervised operation ofa recreational vehicle especially by children NEVER leave the engine unattended when it is running Always turn off the engine before exiting the vehicle and remove ignition key if provided NEVER store engine with fuel in the RNI WARNING fuel tank inside building with potential sources of ignition such as hot water or space heaters clothes dryers electric motors etc Doing so may lead to an explosion resulting in death or serious injury VII Transporting Your Recreational Vehicle NEVER transport this engine inside another vehicle or in any enclosed space if there is any gasoline in the tank Fuel vapor or spilled fuel may ignite leading to serious injury or death If there is fuel in the fuel tank close the fuel shut off valve if equipped and transport the recreational vehicle in an open vehicle such as an open trailer or open bed of a pickup truck If you DO NOT have an open vehicle and have to transport the recreational vehicle in a closed vehicle follow these steps for emptying the fuel tank before transporting 1 Empty fuel tank by using a commercially available suction device designed for use with gasoline A WARNING To avoid serious injury or death DO NOT pour fuel from engine or siphon fuel by mouth 2 Drain fuel into an approved red GASOLINE container being careful to avoid sp
22. aintenance As the small off road engine owner you should however be aware that TecumsehPower Company may deny you warranty coverage if your small off road engine or a part thereof has failed due to abuse neglect improper main tenance or unapproved modifications You are responsible for presenting your small off road engine to a TecumsehPower Authorized Service Outlet any TecumsehPower Registered Service Dealer TecumsehPower Authorized Service Distributor or TecumsehPower Central Warehouse Distributor as soon as a problem exists The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days Warranty service can be arranged by contacting either an Authorized TecumsehPower Servicing Dealer and or TecumsehPower Company c o Service Manager 900 North Street Grafton WI 53024 1499 Telephone 1 262 377 2700 or in USA Canada call 1 800 558 5402 IMPORTANT NOTE This warranty statement explains your rights and obliga tions under the Emission Control System Warranty ECS Warranty which is provided to you by TecumsehPower Company pursuant to California law TecumsehPower Company also provides to original purchasers of new TecumsehPower engines the TecumsehPower Company Limited Warranties for New TecumsehPower Engines and Electronic Ignition Modules The TecumsehPower Company Limited Warranties for New TecumsehPower Engines and Electronic Ignition Modules Tecumseh Power Company Warranty
23. aner Assembly 181 1269 14 H Climate Guard Anti Icing Air Cleaners Some engines may be equipped with Climate Guard anti icing air cleaner that prevents ice from forming in the carburetor when the engine is run at temperatures below 32 F 0 Engines equipped with the baffle will have an opening which draws warm air from the muffler into the air cleaner housing To work effectively it is necessary for the cold weather baffle to block cold air from entering the air cleaner Type D Air Cleaner 1 Remove wing nut and cover See Figure 44 2 Remove foam pre filter if provided from cover Inspect for dirt or debris accumulation If either is present see Servicing Foam Pre Filter instructions on page 21 Afterward continue reading instructions below 3 Remove paper filter from base Inspect for dirt or debris accumulation If either is present see Servicing Paper Filters instructions on page 21 Afterward continue reading instructions below 4 Clean inside of base and cover thoroughly 5 Install clean paper filter into base 6 Install clean foam pre filter if provided into cover 7 Install cover on base 8 Install wing nut and tighten securely At Temperatures of 32 F 0 C and Below 1 Remove wing nut from air cleaner cover See Figure 44 Remove air cleaner cover from base Remove red baffle from inside of air cleaner cover Insert red baffle in WINTER position shown Insta
24. arts become extremely hot during operation and remain hot after the engine has stopped To avoid severe burns on contact STAY AWAY from hot areas of engine DO NOT operate the engine without the muffler guard in place if equipped See Figure 2 To reduce the risk of fire keep all materials that can burn including grass and leaves away from muffler and rest of engine DO NOT operate idle or park engine powered equipment in long dry grass or other dry ground cover 181 1269 14 G Avoid Accidental Starts To prevent accidental starting when working on equipment always e Carefully disconnect spark plug wire and keep it away from spark plug See Figures 3 and 4 Keep the disconnected spark plug wire securely away from metal parts where arcing could occur Attach the spark plug wire to the grounding post if provided Disconnect battery at negative terminal first if engine is equipped with DC electric starter Turn all engine switches to OFF position Remove ignition key if provided Figure 3 Disconnecting Connecting Spark Plug H Use Hearing Protection Engine noise may cause hearing damage Always wear hearing protection when operating recreational vehicle engine Figure 4 Spark Plug Grounding Post 181 1269 14 Power Sport Recreational Application Page 3 ll How to Get Service For engine adjustments repairs or warranty service NOT c
25. be used to modify or repair a TecumsehPower engine Such use voids this ECS Warranty and shall be sufficient grounds for disallowing an ECS Warranty claim TecumsehPower Company shall not be liable hereunder for failures of any warranted parts of a TecumsehPower engine caused by the use of such an unapproved add on or modified part EMISSION RELATED PARTS INCLUDE THE FOLLOWING 1 Carburetor Assembly including internal components a Carburetor gaskets b Intake pipe Warranty shall be warranted for any remainder of the ECS 2 Air Cleaner Assembly including components Warranty Period Air filter element 2 Any warranted emissions related part which is scheduled f only for regular inspection as specified the Operators Ignition System including components Manual shall be warranted for the ECS Warranty Period A a Spark plug statement in such written instructions to the effect of repair or replace as necessary shall not reduce the ECS 2 MNON madue Warranty Period Any such part repaired or replaced under Flywheel assembly the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period 4 Exhaust System including components 5 Catalytic muffler if equipped 3 Any warranted emissions related part which is scheduled 6 for replacement as required maintenance the Operator s b Muffler gasket if so equipped Manual shall be warranted for the period of time prio
26. before each use and every 5 operating hours Keep oil level between FULL and ADD marks on dipstick or to point of overflow on engines without dipstick See Figure 10 Fill Between FULL and ADD Marks Be sure oil fill dipstick plug is tightened securely NOTES DO NOT overfill engine with oil Doing 50 may result in equipment malfunction or damage DO NOT allow oil level to fall below the ADD mark on Figure 10 Engine Oil Level dipstick Doing so may result in equipment malfunction or damage Contact your Authorized TecumsehPower Servicing Dealer for TecumsehPower Oil I Oil Fill Dipstick If your engine has an oil fill plug see Il Oil Fill Cap Without Dipstick Oil Fill Plug instructions 1 Be sure engine is upright and level NOTE Some Power Sport Engines are equipped with an oil fill dipstick See Figure 11 2 Unscrew oil fill dipstick from oil filler tube and wipe clean 3 Screw oil fill dipstick back into oil filler tube Tighten securely 4 Unscrew and remove oil fill dipstick from oil filler tube Note oil level If oil reading on dipstick is below ADD mark slowly add oil to reach FULL level See Figure 10 5 Screw oil fill dipstick back into oil filler tube Tighten securely Figure 11 Possible Oil Fill Dipstick Location 6 Wipe away any spilled oil Oil Fill Cap Without Dipstick Oil Fill Plug If your engine ha
27. ctions contained Instruction Manual for the operation of the new Commercial Use TecumsehPower engine or part The cost of normal maintenance or replacement of service items which are not defective shall be paid for by the original purchaser At WARRANTY CATEGORY WITHIN USA amp CANADA OUTSIDE USA amp CANADA the time warranty service is requested evidence must be presented of the date of purchase by the original purchaser Any charge for making service calls and or for A No Warranty No Warranty transporting any engine or part s thereof to and from the place where the inspection and or warranty work is performed is payable solely by the purchaser The purchaser B 1 year 1 year is responsible for any damage or loss incurred in connection with the transportation of any engine or part s thereof submitted for inspection and or warranty work 1 year 1 year Warranty service can only be performed by an Authorized TecumsehPower D 1 year 1 year Servicing DEALER Warranty service can be arranged by contacting either TecumsehPower Authorized Service Outlet any TecumsehPower Registered E 1 year 1 year Service Dealer TecumsehPower Master Service Dealer TecumsehPower Authorized Service Distributor or TecumsehPower Central Warehouse Distributor H 1 year 1 year or by contacting TecumsehPower Company c o Service Manager 900 North Street MEN Grafton Wisconsin 53024 1499 4 2010 1 year 2 years on engine 10 years the first 5
28. dequate cooling correct engine speed and reduce the risk of fire ll Fuel Storage NEVER store engine with fuel in the CA fuel tank inside building with potential sources of ignition such as hot water or space heaters clothes dryers electric motors etc Doing so may lead to an explosion resulting in death or serious injury NOTE Ifengine fuel stored in the gas tank and or an approved gas container is to be unused without gasoline stabilizer for more than 15 30 days prepare it for short term seasonal storage See IV Fuel Treatment instructions on page 26 Afterward continue reading instructions below If engine fuel is to be stored for more than one season without gasoline stabilizer it will gradually deteriorate Also if itis stored in the engine s gas tank without gasoline stabilizer it is likely that your carburetor will have gum deposits a clogged fuel system and WILL VOID YOUR WARRANTY Prepare the fuel for extended storage See B Extended Storage instructions on page 26 Page 25 Fuel System To avoid stale gas and carburetor problems treat the fuel system in the following method below NOTES TecumsehPower Company recommends using ULTRA FRESH Gasoline Stabilizer as an acceptable method of minimizing formation of fuel gum deposits during storage This product is available from your Authorized TecumsehPower Servicing Dealer Always follow mix ratio found on stabilizer container Failure
29. ecreational Application Page 29 30 Power Sport Recreational Application 181 1269 14 NOTES 181 1269 14 Power Sport Recreational Application Page 31 32 Power Sport Recreational Application 181 1269 14 NOTES 181 1269 14 Power Sport Recreational Application Page 33 34 Power Sport Recreational Application 181 1269 14 NOTES 181 1269 14 Power Sport Recreational Application Page 35 CALIFORNIA amp US EMISSION CONTROL WARRANTY STATEMENT The U S Environmental Protection Agency the California Air Resources Board and Tecumseh Power Company are pleased to explain the Federal and California Emission Control Systems Warranty on your new small off road engine In California new 1995 and later small off road engines must be designed built and equipped to meet the State s stringent anti smog stan dards In other states new 1997 and later model year engines must be designed built and equipped at the time of sale to meet the U S EPA regulations for small non road engines TecumsehPower Company will war rant
30. er See Figure 6 This handbook covers repairs and adjustments not covered within this Operator s Manual and it is intended for individuals who have had adequate training experience and who practice proper tool usage Service procedures should be clearly understood and practiced when servicing Power Sport engines Order as part 695244A or 740043 for OH195EA EP XA XP and OH318EA XA models Order as part 692509 or 740049 for LH318XA and LH358XA models TecumsehPower Company manufactures and is responsible only for the engine used on this power equipment If repair or service is needed for anything other than the engine contact the service source recommended by the equipment manufacturer __ AWARNING To injury or death read the enga aperstors mensa i mara mage Dal Farm AMARTE 0 EET E 125 FEB 105 p ENGINE MODEL SPEC DOM Figure 5 Engine Identification Decal TECUMSEH Figure 6 Technician Handbooks Page 4 Power Sport Recreational Application 181 1269 14 Ill Oil and Fuel Specifications A Oil To operate engine you need to use clean high quality detergent oil For recommended engine oil see Table 1 In addition you need to be sure the oil sump contains the correct amount of oil to operate properly NOTES Oil sump capacities vary with each model See Table 2 Be sure original container
31. illing 3 Run the engine until remaining fuel is consumed NEVER leave the engine unattended WARNING when it is running and NEVER run engine in enclosed areas to avoid death or serious injury Page 18 Power Sport Recreational Application Vill Maintenance To avoid serious injury or death an NIN WARNING adult should perform maintenance on this engine Only allow children to perform maintenance if an adult has determined they are experienced and capable of such operation A WARNING To prevent accidental starting when working on equipment always Disconnect spark plug wire and keep it away from spark plug See Figure 35 Keep the disconnected spark plug wire securely away from metal parts where arcing could occur Attach the spark plug wire to the grounding post if provided See Figure 36 Disconnect battery at negative terminal first if engine is equipped with a DC electric starter Turn all engine switches to OFF position Remove ignition key if provided The muffler and other engine parts CAUTION become extremely hot during operation and remain hot after the engine has stopped To avoid severe burns on contact STAY AWAY from these areas Figure 36 Spark Plug Grounding Post 181 1269 14 Checking and Changing Oil To avoid engine damage it is important to e Check oil level before each use and every 5 operating hours when engi
32. ion Figure 30 Horizontal Mount Choke Control Positions NO CHOKE Position 2 1 2 CHOKE Position 3 FULL CHOKE Position Figure 31 Remote Choke Control Positions 1 Position 2 1 2 CHOKE Position 3 FULL CHOKE Position Figure 32 OH195EA EP XA XP Choke Control Positions Page 16 Power Sport Recreational Application 181 1269 14 NOTES OH318EA XA engines are equipped with a choke control lever located under the air cleaner See Figure 33 If restarting warm engine move choke control to CHOKE position See Figure 30 thru 33 starting on page 16 Afterward continue reading instructions below Power Sport engines are equipped with standard spring loaded throttle control to ensure the throttle will return to engine idle speed when it is released or if the cable fails The throttle control must be in the idle position when starting engine See Figure 34 When pulling starter rope the rope gt can unexpectedly jerk back toward engine causing serious injury To avoid this risk carefully follow these instructions 5 Grasp starter cord handle See Figure 29 on page 15 Afterward continue reading instructions below a Pull rope out slowly until you feel drag b Without allowing rope to retract continue pulling rope with one rapid full arm stroke Return slowly to original posit
33. ion NOTE Following the instructions listed in the steps above avoids potential damage to the recoil mechanism 6 When engine starts a Momentarily move choke lever to 1 2 CHOKE position until engine runs smoothly b Next move choke lever to NO CHOKE position NOTES Ifengine starts but falters when choke lever is moved to NO CHOKE position a Momentarily move choke lever back to FULL CHOKE position b Next move choke lever to 1 2 CHOKE position until engine runs smoothly c Finally move choke lever to NO CHOKE position If engine dies after choke lever is moved to NO CHOKE position repeat steps 2 thru 6 to restart engine 7 If engine fires but does not continue to run move choke lever to CHOKE position and start engine 8 If engine fails after attempts in the position repeat steps 2 thru 7 to restart engine 9 If engine does not start after following steps 1 thru 8 contact your Authorized TecumsehPower Servicing Dealer DO NOT attempt to start or troubleshoot this engine in any other way 181 1269 14 1 Position 2 1 2 CHOKE Position 3 FULL CHOKE Position Figure 33 OH318EA XA Choke Control Positions 1 High Speed Position 2 Idle Range Power Sport Recreational Application Figure 34 Engine Speed Control Positions Page 17 VI Stopping Your Engine and Short Term Stor
34. ipped with electric starters proceed to Step 6 5 Grasp starter cord handle a Pull starter cord handle out slowly using a full arm stroke b Repeat once This will distribute oil throughout the cylinder to prevent corrosion during storage Remove rag covering spark plug hole Install spark plug Carefully disconnect spark plug wire from grounding post if provided 9 Connect spark plug wire to spark plug before attempting to start engine Battery See equipment manufacturer s instructions for proper battery storage if machine is equipped with a battery IV Clean Engine Remove any grass clippings dirt debris snow ice or slush from exterior of engine 181 1269 14 Power Sport Recreational Application X Preventing Forest Brush and Grass Fires Local state and federal laws may require use of spark arrester to prevent fires For example it is a violation of California Public Resources Code section 4442 to use or operate engine on any forest covered brush covered or unimproved grass covered land unless engine is equipped with a spark arrester Spark arrester must be maintained in effective working order by owner and or operator To determine if your engine has spark arrester locate the muffler on your engine For example the muffler discharge will have spark arrester cover that reads Screen Type 36085 If your engine does NOT have spark arrester you may purchase one from your A
35. ll air cleaner cover onto base DARREN Install wing nut and tighten securely At Temperatures Above 32 F 0 C 1 Remove wing nut from air cleaner cover See Figure 44 Remove air cleaner cover from base Remove red baffle from inside of air cleaner cover Insert red baffle in SUMMER position shown Install air cleaner cover onto base DARREN Install wing nut and tighten securely 181 1269 14 6 7 9 fe COLD WEATHER BAFFLE POSITION SyFor SUMMER ABOVE 32 F 0 C POSITION W FOR WINTER BELOW 32 F 0 Red Baffle Baffle Summer Position Baffle Winter Position Base Paper Filter Foam Pre Filter Optional Air Cleaner Cover Wing Nut Power Sport Recreational Application Figure 44 Type D Climate Guard Air Cleaner Assembly Page 23 Type E Air Cleaner Remove wing nuts and air cleaner cover 2 Remove foam pre filter from paper filter if provided and inspect for dirt or debris accumulation If either is present see I Servicing Foam Pre Filters instructions on page 21 Afterward continue reading instructions below 3 Remove paper filter from base and inspect for dirt or debris accumulation If either is present see Servicing Paper Filters instructions on page 21 Afterward continue reading instructions below Clean inside of base and air cleaner cover thoroughly Install paper filter into base In
36. ly dry NOTE DO NOT oil foam pre filter 4 Replace foam pre filter onto paper filter ll Servicing Paper Filters Paper filters cannot be cleaned and must be replaced once a year or every 100 operating hours more often if used in extremely dusty conditions Replacement filters are available at an Authorized TecumsehPower Servicing Dealer Follow the instructions next to the drawing of your air cleaner to remove and replace it NOTE DO NOT put oil on or clean a paper filter 181 1269 14 Cover Screws Paper Filter Foam Pre Filter Optional Cover on Power Sport Recreational Application Figure 41 Type Air Cleaner Assembly Type Air Cleaner Loosen cover screws See Figure 41 Turn cover counterclockwise and remove from base Remove optional foam pre filter if provided from cover Inspect for dirt or debris accumulation If either is present see I Servicing Foam Pre Filter instructions Remove paper filter from base Inspect filters for discoloration or dirt accumulation If either is present see Il Servicing Paper Filters instructions Clean inside of base and cover thoroughly Install new paper filter into base Install optional foam pre filter into cover Turn cover clockwise and attach to base Tighten screws securely Page 21 om 22 Air Cleaner Turn cover counterclockwise and
37. mproper fit and operation of guards electrical wiring throttle cable clutch torque converter etc Engine Model Applications This manual applies to the following Power Sport engine models e LH318XA LH358XA e OH195EA OH195EP 0H195XA 0H195XP e OH318EA 0H318XA The trademarks TECUMSEH and the DESIGN Native American Head logo are registered trademarks of Tecumseh Products Company and are used by TecumsehPower Company under license from Tecumseh Products Company TecumsehPower Company is no longer owned by Tecumseh Products Company nor is it associated or affiliated in any way with Tecumseh Products Company Copyright 2006 2008 TecumsehPower Company All Rights Reserved 181 1269 14 Page ii Power Sport Recreational Application I General Safety Precautions AWARNING Read equipment manufacturers manual and this material thoroughly before using this engine Failure to do so can result in serious injury or death Consult your local Authorized TecumsehPower Servicing Dealer call 1 800 558 5402 or go to www TecumsehPower com for additional information A Avoid Carbon Monoxide Poisoning All engine exhaust contains carbon monoxide a deadly gas Breathing carbon monoxide can cause headaches dizziness drowsiness nausea confusion and eventually death Carbon monoxide is a colorless odorless tasteless gas which may be present even if you DO NOT see or smell any engine exhaust Deadly levels of caroo
38. msehPower Contact Information For engine adjustments repairs or warranty service NOT covered in this manual contact your nearest Authorized TecumsehPower Servicing Dealer Find them on our website at www TecumsehPower com or call TecumsehPower Company at 1 800 558 5402 for additional information Use This Engine Only in Approved Applications Power Sport engines are designed specifically for non competitive recreational vehicle applications such as fun karts mini bikes and ATV s This engine is NOT designed or approved for aircraft go peds or any racing applications Since not all applications of this engine can be anticipated contact your nearest Authorized TecumsehPower Servicing Dealer Find them on our website at www TecumsehPower com or call TecumsehPower Company at 1 800 558 5402 for more information or if you have questions about a particular application Use of this Power Sport engine in non approved applications may lead to serious injury or death WARNING Special Information for Users Installing an Engine If you purchased this engine WARNING intenti separately with the intention of installing it on a recreational vehicle ensure that the vehicle is designed or is retrofitted to be used specifically with this Power Sport engine If you use an improper non approved and or wrong sized engine there is a potential for serious injury or death from e Operation at unsafe speeds or a runaway vehicle I
39. n monoxide can collect rapidly and you can quickly be overcome and unable to save yourself Also deadly levels of carbon monoxide can linger for hours or days in enclosed or poorly ventilated areas you experience any symptoms of carbon monoxide poisoning leave the area immediately get fresh air and SEEK MEDICAL TREATMENT To prevent serious injury or death from carbon monoxide NEVER run engine indoors Even if you try to ventilate engine exhaust with fans or open windows and doors carbon monoxide can rapidly reach dangerous levels NEVER run engine in poorly ventilated or partially enclosed areas such as barns garages basements carports under dwellings or in pits NEVER run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors B Avoid Gasoline Fires Gasoline fuel vapors are highly flammable and can explode Fuel vapors can spread and be ignited by a spark or flame many feet away from engine To prevent injury or death from fuel fires follow these instructions NEVER store engine with fuel in fuel tank inside a building with potential sources of ignition such as hot water and space heaters clothes dryers electric motors etc NEVER remove fuel fill cap or add fuel when engine is running NEVER start or operate the engine with the fuel fil cap removed Allow engine to cool before refueling NEVER fill fuel tank indoors Fill fuel tank outd
40. ne is warm Change oil after first 2 operating hours and every 3 months or every 25 operating hours thereafter more often if operated in extremely dusty or dirty conditions Engine should still be warm but NOT hot from recent use 1 Be sure you find the correct drain plug location if provided See Figure 37 2 Carefully disconnect spark plug wire and keep it away from spark plug See G Avoid Accidental Starts instructions on page 3 Afterward continue reading instructions below Keep the disconnected spark plug wire securely away from metal parts where arcing could occur Attach the spark plug wire to the grounding post if provided Be sure the fuel fill cap is on and is tightened securely Clean area around oil drain plug Place approved recyclable oil container under oil drain plug tipping engine to position the oil drain plug at the lowest point on the engine 6 Remove oil drain plug and drain oil NOTE Used oil must be disposed of at proper collection center 7 Install oil drain plug and tighten securely 8 Fill with recommended oil See III Oil and Fuel Speci fications instructions on page 5 See Tables 1 and 2 See Figure 38 Afterward continue reading instructions below NOTES DO NOT overfill oil filler Doing 50 may result oil carry over to the equipment and cause malfunction or damage DO NOT allow oil level to fall below the ADD mark on oil fill cap dipstick Doing
41. oaded throttle control to ensure the throttle will return to engine idle speed when it is released or if the cable fails The throttle control must be in the idle position when starting engine See Figure 26 4 Push starter button or turn ignition switch key to start engine NOTE DO NOT operate an electric starter for more than 5 seconds each attempt 5 When engine starts a Release starter button or ignition switch key Momentarily move choke lever to 1 2 position until engine runs smoothly Next move choke lever to NO CHOKE position NOTES If engine starts but falters when choke lever is moved to CHOKE position a Momentarily move choke lever back to FULL CHOKE position b Next move choke lever to 1 2 CHOKE position until engine runs smoothly Finally move choke lever to NO CHOKE position If engine dies after choke lever is moved to NO CHOKE position repeat steps 2 thru 5 to restart engine 6 If engine fires but does not continue to run move choke lever to CHOKE position and start engine 7 If engine fails after 3 attempts in the CHOKE position repeat steps 2 thru 6 to restart engine 8 If engine does not start after following steps 1 thru 7 contact your Authorized TecumsehPower Servicing Dealer DO NOT attempt to start or troubleshoot this engine in any other way Page 14 1 Position 2 1 2 CHOKE
42. oid serious injury or death an Y MW j n WARNING adult should start this engine Only allow children to start engine if an adult has determined they are experienced and capable of such operation 5 Idle speed Be sure that operator is in place with the brake engaged before starting the engine Start the engine and slowly release the brake Check that the vehicle does not move when the engine is idling If it does move at idle stop the vehicle and shut off the engine The vehicle requires service and should not be operated 6 Engine stop switches Check that the operator knows where all engine stop switches are located Check that all engine stop switches immediately stop the engine For stop switch locations see Figure 13 on page 8 Afterward continue reading instructions below For questions about the pre ride checklist for this engine contact your nearest Authorized TecumsehPower Servicing Dealer Find them on our website at www TecumsehPower com or call TecumsehPower Company at 1 800 558 5402 Page 6 1 Muffler Guard 2 Flywheel Guard Figure 8 Engine Guard Locations Levers and Linkage Cooling Fins Air Cleaner Cover Flywheel Guard Muffler Guard Power Sport Recreational Application Figure 9 Debris Removal Areas 181 1269 14 Checking Oil Level To avoid engine damage it is important to e Check oil level
43. on C THE ECS WARRANTY ONLY PERTAINS TO EMISSION RELATED PARTS ON YOUR ENGINE AS FOLLOWS 1 Any warranted emissions related parts which are not scheduled for replacement as required maintenance in the Operator s Manual shall be warranted for the ECS Warranty Period If any such part fails during the ECS Warranty Period it shall be repaired or replaced by TecumsehPower Company according to Subsection 4 below Any such part repaired or replaced under the ECS 5 The owner shall not be charged for diagnostic labor which leads to the determination that a part covered by the ECS Warranty is in fact defective provided that such diagnostic work is performed at a TecumsehPower Authorized Service Outlet 6 TecumsehPower Company shall be liable for damages to other original engine components or approved modifications proximately caused by a failure under warranty of an emission related part covered by the ECS Warranty 7 Throughout the ECS Warranty Period TecumsehPower Company shall maintain a supply of warranted emission related parts sufficient to meet the expected demand for such emission related parts 8 Any TecumsehPower Company authorized and approved emission related replacement part may be used in the performance of any ECS Warranty maintenance or repair and will be provided without charge to the owner Such use shall not reduce TecumsehPower Company ECS Warranty obligations 9 Unapproved add on or modified parts may not
44. oors in a well ventilated area DO NOT smoke while refueling tank Use only an approved red GASOLINE container to store and dispense fuel TecumsehPower Company recommends purchasing gasoline in containers with a capacity of 2 5 gallons or less Small containers are easier to handle and help eliminate spillage during refueling DO NOT pour fuel from engine or siphon fuel by mouth To empty the fuel tank see Draining Fuel instructions on page 26 181 1269 14 Power Sport Recreational Application Page 1 Adult Supervision of Operation Refueling and Maintenance The manufacturer of the recreational vehicle may provide information about who is allowed to operate or ride in the vehicle see equipment manufacturer s manual NOT everyone who is allowed to operate or ride in the vehicle is capable of safely and responsibly operating maintaining and or fueling this Power Sport engine TecumsehPower Company recommends the following An adult should fuel this engine NEVER allow children to refuel this engine See D Filling Fuel Tank instructions on page 8 An adult should perform maintenance on this engine See VIII Maintenance instructions on page 18 Only allow children to perform maintenance if an adult has determined they are experienced and capable of such operation An adult should start the engine See G Avoid Accidental Starts instructions on page 3 and A Engine Pre Ride Checklist instructions on page 6
45. overed in this manual contact your nearest Authorized TecumsehPower Servicing Dealer Find them on our website at www TecumsehPower com or call TecumsehPower Company at 1 800 558 5402 for additional information Visit our web site at WWW fecumsehPower com Register Your TecumsehPower Engine Maintenance Tips L OG ON On Line Store Locate your nearest TecumsehPower Servicing Dealer A Engine Identification Decal A sample engine identification decal is located in the next column and indicates the engine s model number specification and date of manufacture DOM See Figure 5 NOTES Please look at the decal on your engine Fill in the engine information in the spaces provided for future reference The engine identification decal also includes engine life specifications for the emissions related useful life period of your engine This period relates to the emission compliance life as certified by EPA and or CARB OH195EA EP XA XP models are designated as C 125 hours B 250 hours and A 500 hours LH318XA LH358XA and OH318EA XA models are designated as 250 hours 500 hours and 1 000 hours Technician s Handbooks If you have general understanding of internal combustion engines and wish to repair and service your engine and or engine emission control systems yourself a Technician s Handbook is available from your Authorized TecumsehPower Servicing Deal
46. r Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Every 200 Hours or Seasonally 1 Replace Spark Plug Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer 181 1269 14 Power Sport R
47. r to Exhaust manifold if so equipped the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part 5 Crankcase Breather Assembly including components shall be repaired or replaced by TecumsehPower a Breather connection tube Company according to Subsection 4 below Any such emissions related part repaired or replaced under the ECS 6 Evaporative Control System including components Warranty shall be warranted for the remainder of the ECS a Fuel line s Warranty Period prior to the first scheduled replacement point for such emissions related part b Fuel filter Canister if 50 equipped 4 Repair or replacement of any warranted emissions related part under this ECS Warranty shall be performed at no d Fuel tank if so equipped charge to the owner at a TecumsehPower Authorized Fuel fill cap if so equipped Service Outlet Revised February 2008 IMPORTANT The Emission Regulations may be different for your country The Emissions Control Warranty Statement is only applicable to engines with an emissions compliance statement and decal that references Emissions Regulations 181 1269 14 Power Sport Recreational Application Page 37 XII Warranty Information Warranty requirements for engines sold outside of the USA may vary from country to ENGIN E WARRANTY PERIOD country For warranty details for your specific country contact your national
48. rvicing Dealer 181 1269 14 English 7 01 08 IMPORTANT NOTICE Safety Definitions Statements in this manual preceded by the following words and graphics are of special significance AWARNING Or WARNING WARNING indicates a potentially hazardous situation which if NOT avoided could result in death or serious injury CAUTION Indicates a potentially hazardous situation which if NOT avoided may result in minor or moderate injury CAUTION Indicates a potential situation which if NOT avoided could result in equipment or property damage NOTE Refers to important information and is placed in italic type It is recommended that you take special notice of all items discussed on the next three pages and wear the appropriate safety equipment Before operating this engine it is your responsibility to read this Operator s Manual Follow these basic rules for your personal safety Keep this manual handy at all times for future reference Read it carefully and familiarize yourself with operating maintenance components and safety instructions Notice Regarding Emissions NOTE Engines which are certified to comply with California and U S EPA emission regulations for SORE Small Off Road Equipment are certified to operate on regular unleaded gasoline and may include the following emission control systems EM Engine Modification and TWC Three way Catalyst if so equipped Tecu
49. s an oil fill dipstick see I Oil Fill Dipstick instructions 1 Be sure engine is upright and level NOTE All models in this manual may be equipped with optional oil fill plug locations See Figure 12 2 Clean area around oil fill plug s See Figure 12 3 Unscrew oil fill plug 4 Add oil to overflow point making sure to avoid spilling Figure 12 Possible Oil Fill Plug Location s 5 6 Screw oil fill plug back into oil fill hole Tighten securely Wipe away any spilled oil 181 1269 14 Power Sport Recreational Application Page 7 Engine Stop Switch Power Sport engines are equipped with an Engine Stop Switch This rocker switch is used to shut off the ignition that supplies the spark plug with power Pressing the switch to the OFF position will turn the engine off when it is running This switch must be in the ON position or the engine will not start See Figure 13 Filling Fuel Tank An adult should fuel this engine WARNING NEVER allow children to refuel this engine Gasoline fuel vapors are highly flammable and can explode Fuel vapors can spread and be ignited by spark or flame many feet away from engine To prevent injury or death from fuel fires follow these instructions 1 Stop engine and allow it to cool before refueling 2 Be sure engine is outdoors and in well ventilated area 3 Clean area around fuel fill cap and remove fuel fill cap See Figure 14
50. so may result in equipment malfunction or damage Contact your Authorized TecumsehPower Servicing Dealer for TecumsehPower Oil 9 Wipe away any spilled oil 10 Carefully disconnect spark plug wire from grounding post if provided See Figure 36 on page 18 Afterward continue reading instructions below 11 Connect spark plug wire to spark plug before attempting to start engine See Figure 35 on page 18 Afterward continue reading instructions below 181 1269 14 Figure 37 Possible Oil Drain Plug Location s Figure 38 Possible Oil Fill Plug Location s Power Sport Recreational Application Page 19 Removing Debris From Engine Before each use remove grass clippings dirt debris snow or ice from the following areas Cooling Fins Air Intake Screens Levers e Linkage Guards Removing debris will insure adequate cooling correct engine speed or reduce the risk of fire See Figure 39 C Spark Plug Check spark plug yearly or every 100 operating hours 1 Clean area around spark plug 2 Remove and inspect spark plug 3 Replace spark plug if porcelain is cracked if electrodes are Pitted Burned Fouled with Deposits 4 Check electrode gap with wire feeler gauge and set gap to 030 in 0 76 mm if necessary See Figure 40 5 Install spark plug and tighten securely NOTE A resistor spark plug must be used for replacement Contact
51. stall foam filter onto paper filter Install air cleaner cover on base Install wing nuts tighten securely At Temperatures of 32 F 0 and Below 1 Remove wing nuts from air cleaner cover See Figure 45 Remove air cleaner cover from base Rotate air cleaner cover in WINTER position shown See Figure 46 4 Install air cleaner cover onto base NOTE Be sure air cleaner cover Is in correct WINTER position with snowflake symbol visible 5 Install wing nuts and tighten securely At Temperatures Above 32 F 0 C 1 Remove wing nuts from air cleaner cover See Figure 45 Remove air cleaner cover from base Rotate air cleaner cover in SUMMER position shown See Figure 46 4 Install air cleaner cover onto base NOTE Be sure air cleaner cover is in correct SUMMER position with sun symbol visible 5 Install wing nuts and tighten securely Alternator Optional For alternator related electrical problems such as Inoperative Starter Discharged Battery Fuse Replacement Alternator Maintenance Repairs See your equipment manufacturer s instructions and an Authorized TecumsehPower Servicing Dealer Page 24 ARON Wing Nuts Air Cleaner Cover Foam Pre Filter Optional Paper Filter Base Figure 45 Type Climate Guard Air Cleaner Assembly RON Summer Position Above 32 F 0
52. ted in the steps above avoids potential damage to the recoil mechanism 5 If engine fails to start after 3 attempts repeat steps 2 thru 4 6 If engine does not start after following steps 1 thru 5 contact your Authorized TecumsehPower Servicing Dealer DO NOT attempt to start or troubleshoot this engine in any other way Table 6 Engines with Recoil Starters If your engine has Go to Primer Bulb Only Section Choke Only Section B II ee a Fuel Tank Fuel Valve Position Shown Turn Valve Clockwise To OFF Position Figure 27 Optional Fuel Valve Positions Figure 28 OH195EA EP XA XP Primer Bulb Figure 29 Starter Cord Handle 181 1269 14 Power Sport Recreational Application Page 15 Choke Only 1 To avoid carbon monoxide poisoning be sure engine is outdoors in well ventilated area 2 Be sure fuel valve is open if provided See Figure 27 on page 15 Afterward continue reading instructions below 3 Move choke control to FULL position NOTES Some engines are equipped with horizontal mounted choke control See Figure 30 Some engines are equipped with remote choke control See Figure 31 Some OH195EA EP XA XP engines are equipped with choke control lever located under the muffler See Figure 32 1 NO CHOKE Position 2 1 2 CHOKE Position 3 FULL CHOKE Posit
53. to do so may result in equipment damage It is NOT necessary to empty stabilized gas from fuel tank IV Fuel Treatment 1 Add fuel stabilizer according to manufacturer s instructions 2 Run engine at least 10 minutes after adding stabilizer to allow it to reach carburetor NEVER store engine with fuel in the WARNING fuel tank inside a building with potential sources of ignition such as hot water or space heaters clothes dryers electric motors etc Doing so may lead to an explosion resulting in death or serious injury NOTE Instead of using a fuel preservative stabilizer you can empty the fuel tank as described under Draining Fuel instructions See B Extended Storage instructions Page 26 Power Sport Recreational Application B Extended Storage Draining Fuel NOTES Clean debris from engine before draining fuel from carburetor See Clean Engine instructions on page 25 Afterward continue reading instructions below If you have prepared your fuel for short term storage it is NOT necessary to drain fuel that contains stabilizer from your carburetor See A Short Term Seasonal Storage instructions on page 25 Afterward continue reading instructions below WARNING To avoid serious injury or death DO NOT pour fuel from engine or siphon fuel by mouth 1 prevent serious injury from fuel fires empty fuel tank by running engine until it stops from lack of fuel DO NOT attempt to po
54. ur fuel from engine 2 Run the engine while waiting until the remaining fuel is consumed NEVER leave the engine unattended WARNING when it is running and NEVER run engine in enclosed areas to avoid death or serious injury 3 Begin servicing the cylinder bore See II Oil Cylinder Bore instructions on page 27 NOTE If you operate the engine during all four seasons it is not necessary to lubricate the cylinder bore 181 1269 14 Oil Cylinder Bore When lubricating cylinder bore fuel Se may spray from spark plug hole To prevent serious injury from fuel fires follow these instructions 1 Carefully disconnect spark plug wire and keep it away from spark plug See Avoid Accidental Starts on page 3 Afterward continue reading instructions below Keep the disconnected spark plug wire securely away from metal parts where arcing could occur Attach the spark plug wire to the grounding post if provided Disconnect battery at negative terminal first if engine is equipped with DC electric starter Turn all engine switches to OFF position Remove ignition key if provided 2 Remove spark plug 3 Squirt 10z 30 ml of clean engine oil into spark plug hole 4 Cover spark plug hole with rag to prevent fuel from spraying from spark plug hole when starter rope is pulled NOTES For engines equipped with recoil starters proceed to Step 5 For engines equ
55. uthorized TecumsehPower Servicing Dealer In some cases the muffler may need to be replaced to allow the spark arrester to be installed Page 27 XI Maintenance Intervals Maintenance is one of the most important things that you can do to extend the life of your TecumsehPower engine you are unable to perform maintenance intervals yourself contact your nearest Authorized TecumsehPower Servicing Dealer Find them on our website at www TecumsehPower com or call TecumsehPower Company at 1 800 558 5402 for additional information ALWAYS promptly follow maintenance intervals listed in this manual See Table 7 Table 7 Maintenance Intervals Procedure Time After First 2 Hours When Engine is Warm Change Oil Every 5 Hours or Before Each Use Check Oil Level Every 5 Hours or Before Each Use Clean Cooling Fins Change Oil Every 25 Hours or 3 Months Clean Foam Every 25 Hours or 3 Months Pre Filter Every 100 Hours or Seasonally Replace Paper Filter Every 100 Hours or Seasonally Check Spark Plug Every 200 Hours or Seasonally Replace Spark Plug Scheduled Maintenance After First 2 Hours When Engine is Warm 1 Change Oil Date Owner Dealer Page 28 Every 5 Hours or Before Each Use 1 Check Oil Level 2 Clean Cooling Fins Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer Date Owner Dealer
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