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1. FujiClean of Japan Installation Operator Manual MACBlower Model Number MACAOR MAC60R O MAC80R MAC100R MAC120R MAC150R MAC 200R Serial Fuji Clean USA e 41 2 Greenwood Road e Brunswick Maine 04011 e 207 406 2729 www macblowers com MACBlowers The Intelligent Choice Thank you for choosing a MACBlower by Fuji Clean Your selection of a Fuji Clean product is a quality choice You will benefit from a company focused on continual product improvement through relentless R amp D and intelligent engineering innovation Our R Series of MACBlowers represents our commitment to manufacture the highest quality linear diaphragm blowers in the world Incorporating electromagnets smaller diaphragms and innovative compression chamber configuration our state of the art blowers offer top in class performance operating cooler quieter more efficiently than comparable competitive products SAFETY Please read this manual before installing and operating your Fuji Clean MACBlower WARNING Indicates a potentially hazardous situation which could result in death or serious injury Electrical Cord Inspection Please inspect the electrical cord on this unit before operating If the cord or connection to the MACBlower is damaged in any way the cord must be replaced by the manufacturer its service agent or a qualified technician Preventing Electrical Shock Do not try to open or repair the pump yourself Ple
2. O O s NoPonercable _ LO O O s m NoCasngassemby o 7 2 O O O s Hise NoDiaphragmassemby O O Ho Roosin O Ws RieOwimors H4120N Solenoid with Auto stop assembly 8 Screw O 12 R15 Solenoid with Auto stop assembly Serews O 18 R20 Solenoid with Auto stop assembly Screws O Mme NeAutostoppice A O O O Hers NeAuto stophoWer oloo rie Hee NoTankgasket O 17 N6 Shook absorbing nbber pes O O O Heat Hes ne O O O 20 Hei EzExngnbberseasemy O O O Including nut and flat washer Specifications MAC40R MAC60R MAC80R MAC100R 13mm dia external dia 18mm Made in Japan by Fuji Clean Air Flow Volume 120 L min 150 L min 200 L min Rated Voltage and Current 120V 20mm dia external dia 26mm 2 Remove auto stop piece as instructed above 3 Remove a power cable from 4 1 Unplug blower Remove hooks not remove cover bolts using an 8mm box screws 5 Remove Nylon nut and remove 4 Remove 4 screws from a diaphragm from body casing 6 Install new diaphragm using new Nylon nut provided Tightening torque ahniit 1 Nm 7 Insert casing air outlet into 8 Fit power cable into 4 ho
3. ailable a temporary adaptor may be used to connect this plug to a 2 pole receptacle but shall only be temporary until a properly grounded outlet is installed by a qualified electrician Whenever an adaptor is used it must be held in place by a security screw WARNING MACBlower s must be installed with proper electrical grounding gt Wiring and electrical connections must be performed by a licensed electrician gt Do place objects on top of electrical cord Notes for Wastewater Treatment System Installation gt Install the MACBlower within 30 feet of treatment system and with no more than five 5 elbows If site conditions won t allow for this please contact Fuji Clean USA for additional instructions which typically involves upsizing the MACBlower to accommodate gt MACBlowers should be installed on an independent level concrete base positioned at least 8 inches from building wall so as not to transfer the vibration Please follow Fuji Clean Treatment System Installation Manual to connect the MACBlower to the Fuji Clean treatment system gt The MACBlower must be connected to a grounded metallic permanent wiring system or an equipment grounding terminal or lead on the product Becertain that treatment system is properly filled with water before turning on the MACBlower gt required in the Fuji Clean Installation Start up Manual measure the working pressure between the unit and pump The acce
4. ase contact your certified maintenance provider Electrical Cord Safety Avoid placing objects on electrical cord damaged cord could result in a fire hazard or electrical shock This Product is Nota Toy Please supervise children accordingly CAUTION Indicates a potentially hazardous situation which could result in injury and or property damage Working Blower is Hot When in operation the lower part of the blower gets hot Do not touch directly Do Not Place Flammable Material Near Blower Do Not Stand or Place Objects on the Blower Excessive weight may damage blower MACBlowers Installation Notes CAUTION gt For installations in water environments i e wastewater pond or aquaculture applications the MACBlower must be installed in a location above water level gt Install in a well ventilated space out of direct sunlight and protected from elements such as direct rain or snowfall gt Do not install in areas near grease exhaust fans gt For residential installations such as home wastewater treatment systems be aware of quiet blower operational noise and avoid installing near bedroom windows and other locations where operational sounds may be a nuisance gt Please install MACBlower in a location that allows unencumbered access for inspection and maintenance activity gt MACBlowers are designed for use on a nominal 120V circuit and include a grounding plug lf a properly grounded outlet is not av
5. e 15 6 Shock absorbing rubber apes O 16 Heer NeRubbergrommet He wama 18 Heb Rubber tora ps o 16 Exhaling rubber hose assembly Including nut and flat washer MAC80R 100R Blower Service Manual and Parts Description Exploded View and Parts List 100R Repair Parts List 1 wets NiRercwr 2 narm OO M5 20 Cross recessed hexagonal head bolt 4 pes O O 4 He N6 Sound absorbing tter 5 wo 6 NaCasingassembly 7 Ho N8 Diaphragm assem oo 9 RiOsdhtond folo 10 Solenoid with Auto stop assembly 8 CO R10 Solenoid with Auto stop assembly 8 Screws 0 6 Auto stop piece He75 NeAute stopholder 14 Ne Shock absorbing rubber Apes olo 15 Hei NGRubber grommet O 16 NeTankgasket N6 Rubber foot 4 pcs o He12 Exhaling rubber nose assembly Including nut and flat washer MAC 120R 150R 200R Blower Service Manual and Parts Description Exploded View and Parts List MAC120R 150R 200R Repair Parts List 1 NeFiterooer O 2 o o O Hees M5 20 Cross recessed hexagonal head bot 65 O O O 4 He Sound absorbingfiter o
6. ock and or a fire accident Remove the auto stop piece and put in the plug to ensure the auto stop function works properly After checking disconnect the plug from the power point and set the auto stop piece in the right position See below To avoid electric shock power must be disconnected when replacing the diaph ragm casing Warning assembly and or handling the auto stop piece 1 How to remove auto stop piece 2 How to set an auto stop piece Face Asymbol from Normal position Turn auto stop R auto stop piece towards Push in until it clicks Ready for use iece and face iemove auto stop A symbol on auto stop P from bl A symbol pe holder and slide the auto stop holder along slot piece into the holder MACAOR 60R Blower Service Manual and Parts Description 101 al 1 ir ie PX m FN 5 i f ae mermo aan 2 Hur 1010 M5 20 Cross recessed hexagonal head bot apes _ 4 Hs NeSoundabsoringfiter 5 mos NoPowrcbe O 6 Ne Casing assembly O 7 O HO NeDapwegmasemby 10 9 Hw 10 H4060RL R6 Solenoid wth Auto stop assembly Screws H4040R B Solenoid wth Auto stop assembly Screws O 12 H4030R R3 Solenoid with Auto stop assembly Screws 18 Hes Ne Autostoppice Hors N
7. oks 9 Set auto stop piece as rubber grommet Secure with instructed above 4 screws To avoid electric shock power must be disconnected Warning when replacing the diaphragm valve assembly co pa E yep Lcd lal 1 A To avoid premature diaphragm breakage replace both sides of diaphragm casing assembly at the same time 9p AN Please do not attempt to lubricate any internal blower i components 10 Affix cover bolts using an 8mm box wrench screwdriver Troubleshooting Guide lt What to observe gt lt Status gt lt How to solve the problem gt Blower is not working Power plug is h let Power plug discenn ctad Connect the power plug to the outlet Diaphragm is Alarm panel flushing damaged auto stop Replace the diaphragm kit Re insert the auto stop piece function is activated pem ewe Pun Internal flat terminal has fallen out Blower is making an abnormal or excessive operating noise Installed condition gt Blower is not secured gt Secure blower in horizontal position Clean the inside of aeration pipe by rotating valve and adjust Oscillator Oscillator is damaged Oscillator nut is loose gt Tighten oscillator nut Low air volume misplaced air from pipes treatment plant Faulty diaphragm gt Diaphragm outle
8. pted value for the pressure is 20 of the normal pressure which is specified on the blower name plate Suggested Installation for Onsite Wastewater Treatment System Applications CONTROLLER WEATHER PROTECTIVE HOUSING FROM HOUSE H Bu q MAC Blower TO Fuji Clean USA Treatment Tank Inspection and Maintenance Schedule 2 Diaphragm Casing 1 Air Filter If the diaphragm assembly is damaged the automatic stop function engages and the blower will stop operating Frequency of filter cleaning will increase in high dust and debris environments Failure to clean and or replace AN I filter may result in abnormal heat I generation an air flow volume Attention AN I Failure to annually replace the diaphragm casing assembly raises the risk of blower Attention breakdown decrease and or premature deterioration of the diaphragm 3 Pressure The accepted value for the working pressure between equipment and blower is 20 of the normal pressure as specified on the blower data plate AN Operating with sustained higher than specified n pressure may result in irregular heat generation premature diaphragm breakage 4 Power Plug whether dirt and or dust has built on the power plug at least once year 4 Dirt dust accumulation and or a faulty connection may cause electric sh
9. t gt Replace diaphragm using diaphragm kit Aeration leak gt Grommet Partition gt Check internal parts assembly and re attach the pump Airfilter is choked Airfilter Clean or replace air filter Aeration pipes gt Pipes are disconnected gt Reattach repair pipes gt Clogging gt Clean the inside of aeration pipes 11 Performance Curves Fuji Clean Blowers MAC Series Performance Curves 60Hz MAC2OOR MAC SOR A AC 120R MACIOOR MACSOR MA ACOR MACAOR _2 gt Pressure kPa Please note Individual MACBlower model performance curves are available on website www macblowers com Overall View all dimensions in millimeters IMAC30R 40R 60R 80R 100R This figure is MAC80R and MAC100R Please note that filter cover for MAC30R MAC4OR and MACOOR is slightly different from that of MAC80R and MAC100R Please note drawings for specific models with U S standard dimensions are available on website www macblowers com LIMAC120R 150R 200R FujiClean of Japan Sales and Service 1 844 468 1 344 toll free Please call with any questions We re here to help you Contact E Mail info macblowers com Website www macblowers com Fuji Clean USA 41 2 Greenwood Road Brunswick Maine 04011 Tel 207 406 2927 Fax 207 406 2929

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