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1.                                                                                                                                                                                                                                                                                      64          Air Conditioner    Exploded View    Outdoor Unit  9k Btu h Series                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 Service Manual 65    Exploded View    Outdoor Unit  18k  24k Btu h Series                                                                                                                                                                                                                                                                                                                                                                                                                
2.                                                                                                          66 Room Air Conditioner       Replacement Parts List    Parts List  Indoor     Exploded View                                                                                                       LOCATION PART No    No  865807008 S092CG        S122CG        S182CG nso   S122HG        BENANG  131410   CHASSIS ASSEMBLY 3141  20019     3141A20019B   3141A20020C   3141A20019B      135311   GRILLE ASSEMBLY  DISCHARGE INDOOR    3531  103070   3531A10307D   3531A20252C   3531  103070      135312   GRILLE ASSEMBLY  FRONT INDOOR  3531A14002G   3531A14002G   3531A20253G   3531A14000H      135314   GRILLE ASSEMBLY  INLET 3531  10339     3531  10339     3531A20298B   3531A10312C      135516   COVER ASSEMBLY  MOTOR 3551  20156     3551A20156A   3551A20154A   3551A20156B      146811   MOTOR ASSEMBLY  STEP 4681A20055A   4681A20055A   4681A20055A   4681  20055        152302   FILTER MECH   A C 5230A20051A   5230A20051A   5230A20052A   5230  20051        159901   VANE  HORIZONTAL 5990A20048A   5990A20048A   5990A20049A   5990A20048A  R  249951   CONTROL BOX ASSEMBLY  INDOOR 4995A10157J   4995A10157J   4995A90168L   4995A10157L      263230   THERMISTOR ASSEMBLY 6323A20004A   6323A20004A   6323A20004A   6323  20004    R  264110   POWER CORD ASSEMBLY 6411  20015     6411A20015H   6411  20047     6411200150       267110   REMOTE CONTROLLER ASSEMBLY 6711A20073L   6711A20073L   6711A20077T   6711
3.                                                                LOCATION DESCRIPTION E REMARKS  No  S242CG uso S182HG uso S242HG uso   237204   PANEL SIDE R  237205   PANEL SIDE R  430410   BASE ASSEMBLY  OUTDOOR L N 3041A10027C 3041  10027   3041  10027       435301   GRILLE  DISCHARGE 3530A20007J 3530420007  3530420007  R  435511   COVER ASSY  CONTROL OUTDOOR  3551A30079M 3551A30079N 3551A30079N R  435512   COVER ASSEMBLY  TOP OUTDOOR    437210   PANEL ASSEMBLY  FRONT OUTDOOR  3721A20113C 3721A20260A 3721A20260A R  437212   GRILLE  REAR 3721  20114   3721  20114   3721  20114   R  447910   BARRIER ASSY  OUTDOOR 4791A20023A 4791A20023A 4791A20023L R  546810   MOTOR ASSEMBLY  OUTDOOR 4681A20028T 4681A20028T 4681A20028T R  549610   MOUNT ASSEMBLY  MOTOR 4961A20017B 4961A20017B 4961A20017B R  550140   ISOLATOR  COMP 4H00982E 4H00982E 4H0098E R  552111   TUBE ASSEMBLY  CAPILLARY 5211A30778B 5211A30812A 521 1A30778C R  552116   TUBE ASSEMBLY  REVERSING 521 1A20270M 521 1A20270L R  552201   VALVE  CHECK 3A01020H 3A01020D R  552202   VALVE  REVERSING 3A02027G 3A02027G R  552208 1   VALVE  SERVICE 5220A20002C 5220A20005B 5220A20002C R  552203 2  VALVE  SERVICE 2  00392   2  00392   2A00392E R  554031   CONDENSER ASSEMBLY  BENT 5403A20164E 5403A20205A 5403A20164E R  554160   COMPRESSOR SET 2520UHFK2DB 2520UMBK2XA 2520UHGK2DA R  559010   FAN ASSEMBLY  PROPELLER 5901A10032B 5901A10032A 5901A10032A R  561410   COIL ASSEMBLY  REVERSING VALVE 3A02028Y 3A02028Y R  567502   OL P R  649950   
4.                        Check the DC voltage on the PWB ASSEMBLY        lt  The details of check are as followings                                                Comp Relay    Outdoor fan Relay  Check point Comp ON Comp OFF Check point Fan ON Fan OFF  Between Micom Between Micom   NO 59  and GND        DEN  NO 53  and GND Desv DG OV  Between IC01M Between IC02M   NO 15  and GND Below DC 1V      NO 12  and GND Below DC 1V  About      12V    4 way Relay  Check point 4 way ON 4 way OFF  Between Micom   NO 51  and GND DEN DON  Between IC02M   NO 11  and GND Below DC 1    About DC 12V                                  Air Conditioner          i    Turn off Main Power                       Troubleshooting Guide            Check the electrical wiring diagram of outdoor side      Check the abnormal condition for the component of  Compressor Outdoor Fan Motor  4 way      Check the  open  or  short  of connecting wires between indoor and  outdoor           Service Manual 61    Exploded View       Exploded View    Indoor Unit                62 Room Air Conditioner    Exploded View    Indoor Unit   G122C 582          63    Service Manual    Exploded View    Outdoor Unit  12k Btu h Seriess                                                                                                                                                                                                                                                                                                                   
5.                 e ert            67    2 Hoom Air Conditioner          LG                                                                    1 2   3 456 7 8 9   10  Code Type Code of Model Meaning  1 Producing Center  A Z L  Chang won R22 N  India  Refrigerant A Chang won R410A Z  Brazil      Chang won R407C D  Indonesia  T  China M  Mexico  K  Turkey R22 V  Vietnam  E  Turkey R410A S  Out Sourcing  H  Thailand  2 Product Type A Z S  Split Type Air Conditioner  3 Cooling Heating Inverter A Z     Cooling only V  AC Inverter C O  H  Heat pump N  AC Inverter H P  X          E Heater Q  DC Inverter C O  Z  H P   E Heater W  DC Inverter H P  4 5 Capacity 0 9 Cooling Heating Capacity  Ex   09    9 000 Btu h  6 Electric Range 1 9 1  115V 60Hz      220V  50Hz  3Phase     7 2  220V 60Hz     208 230V  60Hz  3Phase  3  208 230V 60Hz C  575V  50Hz  3Phase  5  200 220V 50Hz D  440 460  60Hz  3Phase  6  220 240V 50Hz E  265V  60Hz  7  110V  50 60Hz F  200V  50 60Hz  8  380 415V 50Hz  9  380 415V 60Hz  7 Chassis A Z Name     Chassis of Unit  Ex  LSP  gt  SP Chassis  8 Look A Z Look   Color  Artcool Model   9 Function A Z Basic A  Basic 4Way B  Plasma Filter     Plasma Filter 4 Way D  Tele LCD E  Tele LCD Nano plasma 4Way F  Nano Plasma F  A changeove  A clean Low A G  Nano Plasma F  A changeove  A clean 4way Low A H  Tele LED 4way    Internet J  Plasma F 4Way Oxy generator K  Nano Plasma F  A changeove  A clean L  Nano Plasma F  A changeove  A clean 4way M  Nano Plasma F  A changeove  A cle
6.             10          Air Conditioner    Dimensions    Installation plate                18k  24k Btu Series    1090  3    00    178             Dimension    m    mm    mm                   Service Manual 11    Dimensions              Installation plate          12k  G122C sre        900       285                156       12 Room Air Conditioner                                                                                                                                                                                                                                     Dimensions       Gas side   3 way valve              Liquid side   2 way valve                                         DIM     9k 12k   mm 575 717   H mm 525 498  mm 260 229   L1 mm 301 270   L2 mm 73 56   L3 mm 392 464   L4 mm 35 17   L5 mm 100 130             Service Manual    13    Dimensions                               Liquid side  2 way valve    Gas side  3 way valve                                                       a proce 18k Btu Cooling Only Model  W m 801  H nam 555  D mm 262  T Es 339  T mes 37  T ECH 543 6  4 mmm 11 4  L5 mm 591  T im 105  T ui 105  La n 72 5  Lo nm 86 4  L10 mm d       14 Hoom Air Conditioner       Dimensions                                                                                                                                                                                                                       Gas side   3 way valve           Liquid side   2 way val
7.       10 Used to stop      start louver movement and set   7          9 the desired up down airflow direction    ee     12      7  ON OFF TIMER BUTTONS   8 WOT 17 Used to set the time of starting and stopping operation    L 14 8         SETTING                 15        16 Used to adjust the time        9  TIMER SET CANCEL BUTTON    Used to set the timer when the desired time is obtained      and to cancel the Timer operation           10  SLEEP MODE AUTO BUTTON  p Used to set Sleep Mode Auto operation     11  AIR CIRCULATION BUTTON  Used to circulate the room air without cooling or heating        Operation Mode               Cooling Operation     DA 12  ROOM TEMPERATURE CHECKING BUTTON    Used to check the room temperature   Auto Operation or Auto Changeover     DA 13  PLASMA OPTIONAL   Healthy Dehumidification Operation     Used to start or stop the plasma function   A 14  HORIZONTAL AIRFLOW DIRECTION CONTROL  Heating Operation Xt BUTTON  OPTIONAL     Used to set the desired horizontal airflow direction     15  RESET BUTTON  Used prior to resetting time     16  2ND F BUTTON  Used prior to using modes printed in blue at the bottom of  buttons     17  AUTO CLEAN  OPTIONAL   Used to set Auto Clean mode         Cooling Modell D  Heat Pump Model        36 Room Air Conditioner    Disassembly       Disassembly  Indoor Ur t  A WARNING    Disconnect the unit from power supply before mak   ing any checks   Be sure the power switch is set to  OFF         To remove the Grille from the 
8.     437212   GRILLE  REAR 3530A10172C   3530  10251   1H00697M 3530  10251       447910   BARRIER ASSY  OUTDOOR 4790  100250   4790  10057     4791AR7047A   4790A10057B R  546810   MOTOR ASSEMBLY  OUTDOOR 4681A20068K   4681A20004D   4681AR1392R   4681A20004D R  549610   MOUNT ASSEMBLY  MOTOR OUTDOOR  R  550140   ISOLATOR  COMP 4H00982E 4H00982E 4H00982E 4H00982E R  552111   TUBE ASSEMBLY  CAPILLARY 5211  21143     5211A21143P   5211A21202B   5211A30708J R  552116   TUBE ASSEMBLY  REVERSING 5211A29021D R  552201   VALVE  CHECK 3H01552F R  552202   VALVE  REVERSING 5220AR3084E R   552203 1   VALVE  SERVICE 5220A20005B   5220A20005B 2H0220E 5220A20005B R   552203 2  VALVE  SERVICE 5220A20040A 2H01890B 2A00392N 2H01890P R  554031   CONDENSER ASSEMBLY  BENT 5403A20059F   5403A20198M   5403A20072Q   5403A20197H R  554160   COMPRESSOR SET 2520UKAK2CA   5416A20013V   2520UMDK2JA   5416A20013V R  559010   FAN ASSEMBLY  PROPELLER 5900AR1266C   5901A10055A   5900AR1119B   5901A10055B R  561410   COIL ASSEMBLY  REVERSING VALVE 3A02028Y R  567502         6750U LO39A   6750A30001Q 6750A30001Q R  649950   CONTROL BOX ASSEMBLY  OUTDOOR   4995A10162B   4995A20441D   4781AR1459P   4995A90441C R  WOCZZ   CAPACITOR  DRAWING 6120AR2194H 2H01451P 202 2  01451                           NOTE   Please ensure GCSC since these parts may be changed depending upon the buyer s request    GCSC WEBSITE http   biz LGservice com     74 Hoom Air Conditioner          Replacement Parts List                      
9.    1855528  RY CDMP m CN U IXVED  _ m 5 CM 0156CC8L gt                      Ils    gt          CM 6 0          V           99     Ed     e  LC E1 4 8 4  eo fe        2    id  o up o  o aoTo ao  gt   ei                         1    i      Oe        28       oS o  2 d e SEN 5 CN RF  Ki T   amp  Bi        6870  90238      8 ere    o i 6 E       8 5            ii       i ASSY 687 60570    6    ST           8             51 51   m    co     5         e sla  CN 4WAY s  5  s E 3    O icon Wi  Eu d    8 e        8    8 BS     Ur 5  6          E  NIC            286888   0  ud      Ce  2 16013 5       M    C03J                              BOTTOM VIEW       44 Hoom Air Conditioner                Schematic Diagram       e Model   G122C 582  MAIN P W B ASSEMBLY     lt  TOP VIEW                                            o C 2004 06 19 DIP Gare    250    2        USE CN U D                                                                                                                                                                                                                                                                                            888888 88388 288888888          CN THI 55   gt           63           CN 4VAY     e 0 60           SIT        H      8 8               8 8         e         5 o 1     9     ae   S 501 5  215  gt         8 5             Ci J10     5      5  4                  2               e   eoLe  e     ole               gt   coir 5                       
10.    Always check for gas  refrigerant  leakage after Install the drain hose to ensure that water is  installation or repair of product  drained away properly       Low refrigerant levels may cause failure of product    A bad connection may cause water leakage        Keep level even when installing the product  Use two or more people to lift and transport  the air conditioner       To avoid vibration or water leakage    Avoid personal injury        8 Hoom Air Conditioner    Safety Precautions       Operation  Use    soft cloth to clean  Do not use harsh Do not touch the metal parts of the product  detergents  solvents  etc  when removing the air filter  They are very    sharp       There is risk of fire  electric shock  or damage to the   There is risk of personal injury   plastic parts of the product        Do not step on or put anyting on the product  Do not insert hands or other objects through   outdoor units  the air inlet or outlet while the air conditioner  is plugged in       There is risk of personal injury and failure of product    There are sharp and moving parts that could cause  personal injury        Service Manual 9    Dimensions    E Dimensions          This symbol alerts you to the risk of electric shock        This symbol alerts you to hazards that could cause harm to the  air conditioner            This symbol indicates special notes        Installation plate                         Model  9k  12k Btu Series  Dimension              840          270  D mm 153 
11.   10339   R  135516   COVER ASSEMBLY MOTOR 3551A20156B 3551A20156B 3551A20156B R  146811   MOTOR ASSEMBLY STEP 4681A20055A 4681A20055A 4681A20055A R  152302   FILTER MECH  A C 5230A20051B 5230A20051B 5230A20051B R  159901   VANE HORIZONTAL 5990A20069A 5990A20069A 5990A20069A R  249951   CONTROL BOX ASSEMBLY INDOOR 4995A10157V 4995A10157V 4995A10157W R  263230   THERMISTOR ASSEMBLY 6323A20004A 6323A20004A 6323A20004A R  264110   POWER CORD ASSEMBLY 641 1A20015H 6411A20015H 6411A20015H R  267110   REMOTE CONTROLLER ASSEMBLY 6711A90031L 6711A90031L 6711A20073N R  268712   PWB PCB  ASSEMBLY DISPLAY 6871A20680F 6871A20680F 6871A20680D R  268714   PWB PCB  ASSEMBLY MAIN 6871A20572G 6871A20572G 6871  20572   R  342800   BEARING 4280  20004   4280  20004   4280  20004   R  346810   MOTOR ASSEMBLY INDOOR 4681A20151E 4681A20151D 4681A20151D R  352118   TUBE ASSEMBLY  TUBING 5211  21363   5211A21363B 5211A21363B R  352115   TUBE ASSEMBLY EVAPORATOR IN 5211  29010   5211  29010   5211  29010   R  352116   TUBE ASSEMBLY EVAPORATOR OUT 5211A22110A 5211A22110A 5211A22110A R  354210   EVAPORATOR ASSEMBLY FIRST 5421A20218A 5421A20218A 5421A20218A R  359011   FAN ASSEMBLY CROSS FLOW 5901A20017F 5901A20017F 5901A20017F R  668713   PWB PCB  ASSEMBLY SUB 6871A20923H 6871A20923J 6871A20923K R  733010   PLATE ASSEMBLY INSTALL 3301  20020   3301A20020C 3301A20020C R  WOCZZ   CAPACITOR DRAWING 3H01487K 3H01487K 3H01487K R                         NOTE   Please ensure GCSC since these parts may be chan
12.   3531  20252     3531  20252     3531A10307T R  135312   GRILLE ASSEMBLY FRONT INDOOR  3531A23004B   3531A23006D   3531A23006D   8 R  135314   GRILLE ASSEMBLY  INLET 3531A10339A   3531A20298A   3531  20298     3531A10339A R  135516   COVER ASSEMBLY MOTOR 3551A20156B   3551A20154A   3551A20154B   3551A20156B R  146811   MOTOR ASSEMBLY STEP 4681A20055A   4681  20055     4681A20055A   4681A20055A R  152312   FILTER ASSEMBLY DEODORIZER 5231  20040     5231A20040B   5231A20040B   5231A20040A R  159830   AIR CLEANER ASSEMBLY 5983A20017E   5983A20018E   5983A20018E   5983A20017E R  159901   VANE HORIZONTAL 5990A20069A   5990A20071A   5990A20071A   5990A20069A R  249951   CONTROL BOX ASSEMBLY INDOOR 4995A10157Z   4995A11008S   4995A11008T   4995  101577 R  263230   THERMISTOR ASSEMBLY 6323A20004A   6323A20004A   6323A20004A   6323A20004A R  264110   POWER CORD ASSEMBLY 6411  20015     6411  20047     6411A20047B   6411A20015H R  266090   H V ASSEMBLY 6609A10003Z   6609A10003Z   6609A10003Z   6609A10003Z R  267110   REMOTE CONTROLLER ASSEMBLY 6711  90031     6711A90032U   6711A90032U   6711A90031E R  268712   PWB PCB  ASSEMBLY DISPLAY 6871A20680E   6871A20681E   6871A20681E   6871A20680E R  268714   PWB PCB  ASSEMBLY  MAIN 6871A20572G   6871A20572G   6871A20572G   6871A20572G R  342800   BEARING 4280A20004B   4280A20004A   4280A20004A   4280A20004B R  346810   MOTOR ASSEMBLY INDOOR 4681A20151D   4681A20003B   4681A20003F   4681A20151E R  35211B   TUBE ASSEMBLY  TUBING 5211A21363B   5
13.   Ki Tia         zc CC      Wrap the area which accommodates the rear piping hous   ing section with vinyl tape     Connection    e      Indoor  pipe unit pipe  Vinyl tape Wrap with vinyl tape     wide   Connecting cable                 Vinyl tape narrow     Service Manual 21    Flaring work and connection of piping      Bundle the piping and drain hose together by wrapping  them with vinyl tape for enough to cover where they fit into  the rear piping housing section    Wrap with vinyl tape        Pipe    Vinyl tape wide   Drain hose       For left rear piping             Route the indoor tubing and the drain hose to  the required piping hole position        Insert the piping  drain hose  and the connect   ing cable into the piping hole        Connecting cable    Drain pipe    Insert the connecting cable into the indoor unit      Don t connect the cable to the indoor unit      Make a small loop with the cable for easy connection later   Tape the drain hose and the connecting cable       Connecting cable       Indoor unit installation    Hang the indoor unit from the hooks at the top of the instal   lation plate       Insert the spacer etc  between the indoor unit and the  installation plate and separate the bottom of the indoor unit  from the wall          Indoor unit    Installation plate  8cm    22 Hoom Air Conditioner    Connecting the pipings to the indoor unit and  the drain hose to drain pipe       Align the center of the pipes and sufficiently tighten the  flare nut by
14.   Relrigerant TEMP  service valve   R 22 35 C  95 F  4 5kg cm   G 56 8 71 0    5 1 6       410   35   95     8 5 9 5            120 135    5 1 9            30 Room Air Conditioner    NOTE  If the actual pressure is higher than shown  the system is  most likely over charged  and charge should be removed   If the actual pressure are lower than shown  the system is  most likely undercharged  and charge should be added     The air conditioner is now ready for use     PUMP DOWN  This is performed when the unit is to be relocated or  the refrigerant circuit is serviced    Pump Down means collecting all refrigerant in the outdoor  unit without loss in refrigerant gas              CAUTION   Be sure to perform Pump Down procedure with the unit  cooling mode              Pump Down Procedure    Connect a low pressure gauge manifold hose to the  charge port on the gas side service valve               2  Open       gas side service valve halfway and purge the air  from the manifold hose using the refrigerant gas                 Close the liquid side service valve all the        in           gt       Turn on the unit s operating switch and start the cooling  operation          5  When the low pressure gauge reading becomes 1 to  0 5kg cm2 G 14 2 to 7 1 P S I G    fully close the gas side  valve stem and then quickly turn off the unit  At that time   Pump Down has been completed and all refrigerant gas  will have been collected in the outdoor unit           Power Failure Compensation Functi
15.   by hand       Remove the securing screws that retain the front panel   Pull the lower left and right sides of the grille toward you  and lift it off         Pull the right and  the left side   To check the drainage     Pour a glass of water on the evaporator       Ensure the water flows through the drain hose of the indoor  unit without any leakage and goes out the drain exit                         2              lt    gt           Drain piping      The drain hose should point downward for easy drain flow     Downward slope      Do not make drain piping                    6    Do not          drain water  Air  Y  L h  AT uu    Water b  is    i  Water 5  leakage leakage leakage        Tip of drain hose    dipped in water G SE       Ditch       Form the piping by wrapping the connecting   portion of the indoor unit with insulation mate    rial and secure it with two kinds of vinyl tapes      II you want to connect an additional          hose  the end of  the drain outlet should be routed above the ground  Secure  the drain hose appropriately    In cases where the outdoor unit is installed   below the indoor unit perform the following      Tape the piping  drain hose and connecting cable from  down to up       Secure the tapped piping along the exterior wall using sad   dle or equivalent     Seal small openings  around pipings with a  gum type sealer              L cable          Trap is required to prevent water  from entering into electrical parts     In cases where the Out
16.   hose    Service Manual 19    Flaring work and connection of piping    E Flaring work and connection of piping       Flaring work   Main cause for refrigerant leakage is due to defect in the  flaring work  Carry out correct flaring work using the follow   ing procedure     Cut the pipes and the cable     Use the piping kit accessory or pipes purchased locally       Measure the distance between the indoor and the outdoor unit       Cut the pipes a little longer than the measured distance     Cut the cable 1 5m longer than the pipe length                         pipe        90  Slanted Uneven Rough    3  E           Burr removal      Completely remove all burrs from the cut cross section of  pipe tube       Putthe end of the copper tube pipe in a downward direc   tion as you remove burrs in order to avoid dropping burrs  into the tubing     Pipe  Reamer    Point down QN    Putting nut on    Remove flare nuts attached to indoor and outdoor unit     then put them on pipe tube having completed burr removal      not possible to put them on after flaring work   Flare nut    Copper tube     gt     Flaring work      Firmly hold copper pipe in a die in the dimension shown in  the table above        Clamp handle Red arrow mark    20          Air Conditioner      Carry out flaring work using flaring tool as shown below                             Outside diameter A  mm inch mm  06 35 1 4 0 0 5  09 52 3 8 0 0 5  012 7 1 2 0 0 5  015 88 5 8 0 1 0  019 05 3 4 1 0 1 3             Check     
17.  080 poi    9 2 e           9                                   eo fo  ZNR01F ROIL ee al  amp   a o    MW   eo EZ      amp   8  A  z                                              8      el          e 3s                e  o    cosy  9050  R01J  e     W                000909    o o  C04J ROD Coen         9   0 SMPS  PWB  68704902394 PWB ASM 6871420573              lt  BOTTOM VIEW            O O                  CN THL                                                              CN DISP1 CN U D FUSE  eu  UN ee       9      s RY COMP  E 5e  9                3 Je CN 4WAY  8 e  e ee CN NI  3 5 0                  ee NF01J  25                          ti e     e  e    6  8            COLJ e         ues Cor e e   e    rroa  3808     20  ROF    A1031             Service Manual 45    Schematic Diagram    DISPLAY ASSEMBLY      6871A20574B       ei                 e GA es ewe    e         LED1     LED2     55           RO2G RO4G  PWB P No   6870A90240A PCB ASSY   6871A20574    01                                                                      As                              6871  20575    G122C sn                                                        Oe    1   MI      EDe                                                                                                        46 Room Air Conditioner    Troubleshooting Guide       Troubleshooting Guide        1  Cooling Only Models    INDOOR UNIT OUTDOOR UNIT    CAPILLARY TUBE               HEAT  EXCHANGE EXCHANGE   EVAPORATOR   CONDENSE
18.  CAUTION    Be sure to use a manifold valve for air purging  If it is not  available  use a stop valve for this purpose  The  Hi  knob  of the manifold valve must always be kept close       Pressurize the system to no more than 150    5 1 9  with  dry nitrogen gas and close the cylinder valve when the  gauge reading reached 150 P S I G  Next  test for leaks  with liquid soap        CAUTION    To avoid nitrogen entering the refrigerant system in a liquid  state  the top of the cylinder must be higher than its bottom  when you pressurize the system  Usually  the cylinder is  used in a vertical standing position     28 Hoom Air Conditioner      Do a leak test of all joints of the tubing both indoor and out   door  and both gas and liquid side service valves   Bubbles indicate a leak  Be sure to wipe off the soap with a  clean cloth       After the system is found to be free of leaks  relieve the  nitrogen pressure by loosening the charge hose connector  at the nitrogen cylinder  When the system pressure is  reduced to normal  disconnect the hose from the cylinder                    Charge hose    Nitrogen gas  cylinder in vertical  standing position     Soap water method   1  Remove the caps from the 2 way and 3 way valves                 2  Remove the service port cap from the 3 way valve      3  To open the 2 way valve turn the valve stem counter   clockwise approximately 90    wait for about 2 3 sec  and  close it         4  Apply a soap water or a liquid neutral detergent on
19.  Compare the flared work with figure below     If flare is noted to be defective  cut off the flared sec   tion and re flare it     Smooth all round  Inside is shiny without scratches  4 E         Improper flaring        gt  YT      Inclined Surface Gracked Uneven  damaged thickness   Even length   all round         Preparing the indoor unit s piping and drain hose for instal   lation through the wall       Remove the plastic tubing retainer see illustration below   and pull the tubing and drain hose away from chassis       Replace the plastic tubing holder in the original  position  Optional     Drain hose       A CAUTION    When install  make sure that the  remaining parts must be removed  clearly so as not to damage the pip   ing and drain hose  especially power  cord and connecting cable                        right          piping          Route the indoor tubing and the          hose in the direction of  rear right     Drain hose       Insert the connecting cable into the indoor unit from the out   door unit through the piping hole       Do not connect the cable to the indoor unit     Make a small loop with the cable for easy connection later     Tape the tubing  drain hose  and the connecting cable  Be  sure that the drain hose is located at the lowest side of the  bundle  Locating at the upper side can cause drain pan to  overflow inside the unit     Connecting cable       NOTE  If the drain hose is routed inside the room  insulate  the hose with an insulation materia
20.  E E R     Btu hW    9 23    10 21    9 44 10 94    9 23 10 35       Indoor    W       Motor Output    Outdoor    20 6    19    20 6    19       45    86    45    86       Dimensions   WxHxD     Indoor    Outdoor    1090 x 300 x 178    1090 x 300 x 178    1090 x 300 x 178    1090 x 300 x 178       801 x 555 x 262    840 x 577 x 276    840 x 577 x 276    840 x 577 x 276       Indoor       Net  Weight       Outdoor    kg    13 5    13 5    13 5    13 5       60    60    60    60       Refrigerant       g    1 240 R22     1 350 R22     1 200 R22     1 480 R22        Airflow Direction Control  Up  amp  Down     O    O    0       Airflow Direction Control  Left  amp  Right     O    O    0       C   80   VVI          0    0    0       Timer    24Hr ON OFF    24Hr ON OFF    24Hr ON OFF    24Hr ON OFF       Self Diagnosis    O    O    0    0       Remocon             L C D wireless    L C D wireless    L C D wireless    L C D wireless       Service Valve    Liquid          Gas    inch mm        1 4  6 35     3 8  9 52     1 4  6 35     3 8  9 52        5 8  15 88     5 8  15 88     5 8  15 88     5 8  15 88        Sleeping Operation    O    O    0    0       Drain Hose    O    O    0    0       Connecting Cable    1 5mm  x 3    2 5mm  x 3    1 5mm  x 8  075mm  x 3    2 5mm  x 3  0 75mm  x 3       Power Cord       1 5mm  x 8       2 5mm  x 3       1 5mm  x 3    Service Manual       2 5mm  x 3       17    Installation        Installation       Indoor unit    Do not have any heat or ste
21.  and fasten them tight     This completes air purging with a vacuum pump   The air conditioner is now ready to test run     Air purgingd                 3 way valve   Close       2 way valve   Open             Gas side       Hexagonal wrench    Cap                            Vacuum pump    Service Manual 29    Test running    E TEST RUNNING    1  Check that all tubing and wiring have been properly con   nected     2  Check that the gas and liquid side service valves are fully  open     Settlement of outdoor unit    e Anchor the outdoor unit with a bolt and nut g 10mm  tightly  and horizontally on a concrete or rigid mount       When installing on the wall  roof or rooftop  anchor the  mounting base securely with a nail or wire assuming the  influence of wind and earthquake       In the case when the vibration of the unit is conveyed to the  hose  secure the unit with an anti vibration bushing              Tubing connection  Evaluation of the performance    Operate unit for 15 20 minutes  then check the system  refrigerant charge     1  Measure the pressure of the gas side service valve   2  Measure the temperature of the intake and discharge of air     3  Ensure the difference between the intake temperature and  the discharge is more than 8  C 46  F   Cooling  or   Heating                 w Discharge    temperature             4  For reference  the gas side pressure of optimum condition  is as below  Cooling                         Outside ambient The pressure of the gas side
22.  forced operation  the key input      the remote control has no effect and the buzzer sounds 10 times to  indicate the forced operation     Service Manual 33                             Test operation      During the TEST OPERATION  the unit operates in cooling mode at high speed fan  regardless of room tem   perature and resets in 18241 minutes      During test operation  if remote controller signal is received  the unit operates as remote controller sets   If you want to use this operation  open the front panel upward and Press the power button let it be pressed for  about 3 seconds       f you want to stop the operation  re press the button        Auto restart       n case the power comes on again after a power failure  Auto Restarting Operation is the function to operate  procedures automatically to the previous operating conditions        Protection of the evaporator pipe from frosting        If the indoor pipe temp is below 0     in 7 min  after the compressor operates without any pause while in cool   ing cycle operation mode  the compressor and the outdoor fan are turned off in order to protect the indoor  evaporator pipe from frosting      When the indoor pipe temp is 7     or higher after 3 min  pause of the compressor  the compressor and the  outdoor fan is turned on according to the condition of the room temperature        Buzzer Sounding Operation      When the appliance operation key is input by the remote control  the short  beep beep   sounds     When the appl
23.  hand          0205     Flare 4 SE       Indoor   i             Tighten the flare nut with a wrench                                Indoor unit tubing  Outside diameter Torque  mm inch kg m   26 35 14 1 8   09 52 3 8 4 2  912 7 1 2 5 5   215 88 5 8 6 6   219 05 3 4 6 6                     When extending the drain hose at the indoor unit  install the  drain pipe          Drain hose       Adhesive Vinyl tape  narrow     Wrap the insulation material around the con   necting portion       Overlap the connection pipe heat insulation and the indoor  unit pipe heat insulation material  Bind them together with  vinyl tape so that there is no gap     Plastic bands Insulation material         mec     cC EE UC                Flaring work and connection of piping      Wrap the area which accommodates the rear piping hous  Indoor unit installation  ing section with vinyl tape     Remove the spacer     Au E SE   Ensure that the hooks are properly seated on the installa   Vinyl tape    tion plate      moving it left and right      wide   Pipe    Connecting  cable    t    Drain hose    Press the lower left and right sides of the unit against the  installation plate until the hooks engage into their  slots clicking sound      Vinyl tape narrow     Connecting cable         Bundle the piping and drain hose together by wrapping  them with cloth tape over the range within which they fit  into the rear piping housing section     Pipe A CAUTION    Vinyl tape narrow  Installation Information  For lef
24.  the  indoor unit connection or outdoor unit connections by a  soft brush to check for leakage of the connecting points  of the piping      5  If bubbles come out  the pipes have leakage     Evacuation      Connect the charge hose end described in the preceding  Steps to the vacuum pump to evacuate the tubing and  indoor unit    Confirm the  Lo  knob of the manifold valve is open  Then   run the vacuum pump    The operation time for evacuation varies with tubing length  and capacity of the pump  The following table shows the  time required for evacuation     Required time for evacuation when 30 gal h vacuum  pump is used       I tubing length is less than 10m  33 ft    if tubing length is longer than 10m  33 ft        10 min  or more 15 min  or more            When the desired vacuum is reached  close the  Lo  knob  of the manifold valve and stop the vacuum pump     Finishing the job      With a service valve wrench  turn the valve stem of liquid  Side valve counter clockwise to fully open the valve       Turn the valve stem of gas side valve counter clockwise to  fully open the valve       Loosen the charge hose connected to the gas side service  port slightly to release the pressure  then remove the hose       Replace the flare nut and its bonnet on the gas side service  port and fasten the flare nut securely with an adjustable  wrench  This process is very important to prevent leakage  from the system       Replace the valve caps at both gas and liquid side service  valves
25.  the unit  Ensure the roof structure and  anchoring method are adequate for the unit location      Consult local codes regarding rooftop mounting                                                     Capacity Pipe Size    Standard Max    Max    Additional  Btu h Length Elevation Length  Refrigerant   Btu h  GAS LIQUID    m            A m                38 2952   1 4  06 35    5 7 15 20   12  127    1 4  06 35    5 7 15 20   12  127    1406 35    5 15 30 20  18k 28k   5 8  015 88    1 4  06 35    5 15 30 20   58  01588    380952    5 15 30 30   5 8 715 88    2 75 15 30 30  30k 38k   3   4   19 05    2 75 15 30 50                Indoor unit    Outdoor unit       Indoor unit       Outdoor unit                      Outdoor unit      Nes     If case more than 5     A CAUTION      Capacity is based on standard length and maxi   mum allowance length is on the basis of reliability       Oil trap should be installed every 5 7 meters            wall you select should be strong and solid  enough to prevent vibration    1  Mount the installation plate on the wall with  four type    screws  If mounting the unit on a  concrete wall  use anchor bolts       Mount the installation plate horizontally by align   ing the centerline using a level        Type  A  screw    SR2 12K     2  Measure the wall and mark the centerline  It is  also important to use caution concerning the  location of the installation plate routing of the  wiring to power outlets is through the walls  typically  Drilling the 
26. 0720     2H02079T   3041A10027C   3041A20079A R  435301   GRILLE DISCHARGE 3530A10250B   1  00840     3530A20007J   3530A10059H R  435511   COVER ASSEMBLY CONTROL OUTDOOR   3551  30136     3551A20030C   3551  30079     3551A30023W R  435512   COVER ASSEMBLY  TOP OUTDOOR  3H03465J 3H03465J R  437210   PANEL ASSEMBLY FRONT OUTDOOR    3721A10153B    2H02674V   3721A20260A   3721  20258   R  437212   PANELASSEMBLY REAR OUTDOOR    3530A10251B   1  00697     3721A20114F   0 R  447910   BARRIER ASSEMBLY OUTDOOR 4790A10057B   4791AR7047A   4791A20023A   4790A10025D R  546810   MOTOR ASSEMBLY OUTDOOR 4681A20004D 4681A20028T   4681A20068K R  549610   MOUNT MOTOR 4960A10018B   1  00838     4961A20017B   R  550140   ISOLATOR COMP 4H00982E 4H00982E   40220 1005     4  00982   R   GROMMET 4022U L005A R  552111   TUBE ASSEMBLY CAPILLARY 5211  21143     5211A21202B 5211A21143R R  552203 1   VALVE SERVICE 5220A20005B   2H02200H   5220A20002C   8 R  552203 2  VALVE SERVICE 2H01890P 2A00392N 2A00392N   5220A20040A R  554031   CONDENSER ASSEMBLY BENT 5403A20198M   5403A20072Q   5403A20164E   5403A20059F R  554160   COMPRESSOR SET 5416A20013V   2520UMDK2JA   2520UHFK2DB   25200      2           559010   FAN ASSEMBLY PROPELLER 5901A10055A   5900AR1119B   5901A10032B   5900AR1266C R  567502       6750A30001Q 6750U L039A R  649950   CONTROL BOX ASSEMBLY OUTDOOR   4995A90441D   4995A91459P   4995A90261X   4995A10162B R  WOCZZ   CAPACITOR DRAWING 6120AR2194H R                            NOTE   Please 
27. 131410   CHASSIS ASSEMBLY 3141  20020   3141  20020   3141  20020       135311   GRILLE ASSEMBLY  DISCHARGE INDOOR        3531A20252C 3531A20252C 3531A20252C R  135312   GRILLE ASSEMBLY  FRONT INDOOR  3531A20253G 35314202531  35314202531  R  135314   GRILLE ASSEMBLY  INLET 3531A20254D 3531A20254D 3531A20254D R  135516   COVER ASSEMBLY  MOTOR 3551A20154B 3551A20154A 3551A0154B R  146811   MOTOR ASSEMBLY  STEP 4681A20055A 4681A20055A 4681A20055A R  152302   FILTER MECH         5230A20052A 5230A20052A 5230A20052A R  159901   VANE  HORIZONTAL 5990A20049A 5990A20049A 5990A20049A R  249951   CONTROL BOX ASSEMBLY  INDOOR 4995A90168M 4995A90168Q 4995A10168L R  263230   THERMISTOR ASSEMBLY 6323A20004A 6323A20004A 6323A20004A R  264110   POWER CORD ASSEMBLY 6411A20047B 6411  20047   6411A20047B R  267110   REMOTE CONTROLLER ASSEMBLY 6711A20077T 6711A20077V 6711A20077V R  268712   PWB PCB  ASSEMBLY  DISPLAY 6871A20624B 6871A20624B 6871A20624B R  268714   PWB PCB  ASSEMBLY  MAIN 6871A20572E 6871  20572   6871  20572   R  342800   BEARING 4280  20004   4280  20004   4280  20004   R  346810   MOTOR ASSEMBLY  INDOOR 4681A20003F 4681A20003B 4681A20003F R  35211B   TUBE ASSEMBLY  TUBING 5211A21378B 5211A21378E 5211A21378B R  352115   TUBE ASSEMBLY  EVAPORATOR IN 5211A39010A 5211A39010A 5211A39010A R  352116   TUBE ASSEMBLY  EVAPORATOR OUT 5211A30756B 5211A30756A 5211A30756B R  354210   EVAPORATOR ASSEMBLY  FIRST 5421A20220A 5421A20220A 5421A20220A R  359011   FAN ASSEMBLY  CROSS FLOW 5901A924
28. 15V 50Hz  9  380 415V 60Hz CHASSIS  Look Division  7 Chassis    2 Name of Chassis of Unit 8285 8               LSP  gt  SP                SQ    LG1   8 Look A Z Look  SR G  LG2  SEMI PANEL  Color  Artcool Model  5            1           2  D Panel Type Deluxe   P LG3  9 Function A Z Basic  Basic 4Way  Plasma Filter  Plasma Filter 4 Way  Tele LCD       Tele LCD Nano plasma 4Way   NBF F  A changeove  A clean Low A   NBF _F  A changeove  A clean 4way Low A   Tele LED 4way   Internet   Plasma F 4Way Oxy generator   NBF F  A changeove  A clean   NBF F  A changeove  A clean 4way   NBF F  A changeove  A clean PTC   NBF F  A changeove  Autoclean 4way PTC   NBF F  A changeove  A clean 4way Low             Nano Plasma lON A Clean   4way  Nano Plasma F Negative ION Healthy dehumidification A Clean  Nano Plasma F 4Way  A changeove  A clean Oxy generator  4way  Nano Plasma F Negative ION Healthy dehumidification A Clean Oxy generator  Dry contact   Wire remocon                                                                      lt  lt   gt                                                                       10                 1 9 LG Model Development Serial          ARTCOOL COLOR   R Mirror  W White  B Blue   D Wood  M Metal  C Cherry             4 Hoom Air Conditioner    Safety Precautions     l  Safety Precautions    To prevent injury to the user or other people and property               the following instructions must   be followed       Incorrect operation due to ignoring instructi
29. 211A21378E   5211A21378B   5211A21363A R  352115   TUBE ASSEMBLY EVAPORATOR IN 5211A29010A   5211A39010A   5211A39010A   5211A29010A R  352116   TUBE ASSEMBLY  EVAPORATOR OUT 5211A22110A   5211A30756A   5211A30756B   5211A22110A R  354210   EVAPORATOR ASSEMBLY FIRST 5421A20218A   5421A20220A   5421A20220A   5421A20218A R  359011   FAN ASSEMBLY CROSS FLOW 5901A20017F   5901A92441E   5901A92441E   5901A20017F R  668713   PWB PCB  ASSEMBLY SUB 6871A20923    6871A20924G   6871A20924H   6871A20923H R  733010   PLATE ASSEMBLY INSTALL 3301A20020C   3301A20020B   3301A20020B   3301A20020C R  WOCZZ   CAPACITOR DRAWING 3  01487   3  01487   3H01487G 3H01487K R                            NOTE   Please ensure GCSC since these parts may be changed depending upon the buyer s request    GCSC WEBSITE http   biz LGservice com     72 Hoom Air Conditioner       Parts List  Indoor     Replacement Parts List       LOCATION    PART No                                                                          No  DESCRIPTION CPC dE REMARKS  131410   CHASSIS ASSEMBLY 3141  20024       135311   GRILLE ASSEMBLY DISCHARGE INDOOR  3531A10314A R  135312   GRILLE ASSEMBLY FRONT INDOOR  3531A10315D R  135516   COVER ASSEMBLY MOTOR 3551A20169A R  146811   MOTOR ASSEMBLY STEP 4681A20055A R  152302   FILTER MECH  A C 5230A20014C R  159901   VANE HORIZONTAL 5990A20007A R  249951   CONTROL BOX ASSEMBLY INDOOR 4995A90435B R  263230   THERMISTOR ASSEMBLY 6323A20004A R  264110   POWER CORD ASSEMBLY 6411A20013E R  26
30. 41E 5901A92441E 5901A92441E R  668713   PWB PCB  ASSEMBLY  SUB 6871A20576H 6871A20576Q 6871A20576R R  733010   PLATE ASSEMBLY  INSTALL 3301A20002A 3301A20002A 3301A20002A R  W0CZZ   CAPACITOR  DRAWING 3H01487G 3H01487F 3H01487G R       NOTE   Please ensure GCSC since these parts may be changed depending upon the buyer s request    GCSC WEBSITE http   biz LGservice com     68          Air Conditioner       Parts List  Indoor     Replacement Parts List       LOCATION    PART No                                                                                            No        509200      824200 n51 818200 ws         131410   CHASSIS ASSEMBLY 3141  20019   3141  20020   3141  20020   R  135311   GRILLE ASSEMBLY DISCHARGE INDOOR  3531A10307D 3531  20252   3531A20252C R  135312   GRILLE ASSEMBLY FRONT INDOOR  3531  14003   3531A20299B 3531A20299B R  135314   GRILLE ASSEMBLY  INLET 3531  10339   3531A20298B 3531A20298B R  135516   COVER ASSEMBLY MOTOR 3551A20156B 3551A20154B 3551A20154A R  146811   MOTOR ASSEMBLY STEP 4681A20055A 4681A20055A 4681A20055A R  152302   FILTER MECH  A C 5230A20051A 5230A20052A 5230A20052B R  159901   VANE HORIZONTAL 5990A20048A 5990A20049A 5990A20071A R  249951   CONTROL BOX ASSEMBLY INDOOR 4995A10157J 4995A90168M 4995A90168L R  263230   THERMISTOR ASSEMBLY 6323A20004A 6323A20004A 6323A20004A R  264110   POWER CORD ASSEMBLY 641 1A20015H 641 1A20047B 641 1A20047A R  267110   REMOTE CONTROLLER ASSEMBLY 6711A20073L 6711A20077T 6711A90032T R  268712   PWB 
31. 50140   GROMMET 4022U LO05A   4022    0054 R  552111   TUBE ASSEMBLY CAPILLARY 5211A21202B R  552112   TUBE ASSEMBLY CONDENSER IN 5211A10196G   5211  21380     5211A30777B   70 R  552113   TUBE ASSEMBLY CONDENSER OUT 5211A30812A   5211A30778B   0 R  552116   TUBE ASSEMBLY REVERSING 5211A20270M 5211  202700     552201   VALVE CHECK 3A01020H 3A01020H R  552202   VALVE REVERSING 3A02027G 3A02027G R  552203 1  VALVE SERVICE 2H02200H   5220A20005B   5220A20002C   5220A20002C R  552203 2  VALVE SERVICE 2A00392N 2A00392N 2A00392N 2A00392N R  554031   CONDENSER ASSEMBLY BENT 5403A20072Q   5403A20205A   5403A20164E   5403A20164E R  554160   COMPRESSOR SET 2520UMDK2JA   2520UMBK2XA   2520UHFK2DB   2520UHGK2DA  R  559010   FAN ASSEMBLY PROPELLER 5900AR1119B   5901A10032A   5901A10032B   5901A10032A R  561410   COIL ASSEMBLY REVERSING 6141A20017A 3A02028Y R  567502   O L P R  649950   CONTROL BOX ASSEMBLY OUTDOOR   4995A91459P   4995A91006E   4995A90261X   4995A91006E R  WOCZZ   CAPACITOR DRAWING R                         NOTE   Please ensure GCSC since these parts may be changed depending upon the buyer s request    GCSC WEBSITE http   biz LGservice com     78 Hoom Air Conditioner       Replacement Parts List       LOCATION    PART No                                                                          DESCRIPTION REMARKS   No   122     s   S182CPss   S242CPss    5092     s4  237204   PANEL SIDE 3720  10238   R  237205   PANEL SIDE 3720  10239   R  430410   BASE ASSY OUTDOOR 3041420
32. 68714   PWB PCB  ASSEMBLY  MAIN 6871A20572G   6871A20572H   6871A20572G   6871A20572H R  342800   BEARING 4280A20004A   4280A20004A   4280A20004A   4280A20004A  R  346810   MOTOR ASSEMBLY  INDOOR 4681A20003B   4681A20003B   4681A20003F   4681A20003F R  35211B   TUBE ASSEMBLY  TUBING 5211A21378E   5211A21378E   5211A21378B   8 R  352115   TUBE ASSEMBLY  EVAPORATOR IN 5211A39010A   5211A39010A   5211A39010A   5211  39010         352116   TUBE ASSEMBLY EVAPORATOR OUT 5211A30756A   5211A30756A   5211A30756B   5211A30756B R  354210   EVAPORATOR ASSEMBLY FIRST 5421A20220A   5421A20220A   5421A20220A   5421A20220A       359011   FAN ASSEMBLY CROSS FLOW 5901A92441E   5901A92441E   5901A92441E   5901A92441E R  668713   PWB PCB  ASSEMBLY SUB 6871A20924G   6871A20924J   6871A20924H   6871A20924K   R  733010   PLATE ASSEMBLY  INSTALL 3301A20020B   3301A20020B   3301A20020B   3301A20020B R  WOCZZ   CAPACITOR DRAWING 3H01487F 3H01487F 3H01487G 3H01487G R                NOTE   Please ensure GCSC since these parts may be changed depending upon the buyer s request    GCSC WEBSITE http   biz LGservice com     Service Manual 71       Replacement Parts List    Parts List  Indoor        LOCATION    PART No                                                                                      No              122     sa    182     55   5242     55   5092     541 deeg  131410   CHASSIS ASSEMBLY 3141A20019B   3141  20020     3141A20020C   8 R  135311   GRILLE ASSEMBLY DISCHARGE INDOOR    3531  10307   
33. 7110   REMOTE CONTROLLER ASSEMBLY 6711A90023B R  268712   PWB PCB  ASSEMBLY DISPLAY 6871A20575A R  268714   PWB PCB  ASSEMBLY  MAIN 6871A20573B R  342800   BEARING 4280A20004B R  346810   MOTOR ASSEMBLY INDOOR 4681A20048A R  35211B   TUBE ASSEMBLY TUBING 5211A21046Y R  352150   DRAIN ASSEMBLY  TUBE 5251A20011A R  354210   EVAPORATOR ASSEMBLY FIRST 5421A20086A R  359011          ASSEMBLY CROSS FLOW 5901  20037       733010              ASSEMBLY INSTALL 1H00843A R  WOCZZ   CAPACITOR DRAWING 3H01487K R  668718   PWB PCB  ASSEMBLY SUB 6871A20631F R                      NOTE   Please ensure GCSC since these parts may be changed depending upon the buyer s request    GCSC WEBSITE http   biz LGservice com     Service Manual 73    Replacement Parts List                                                                                  Parts List  Outdoor   LOGA        DESCRIPTION dedi aos REMARKS  No  S092CG        S122CG          5182006 us    S122HG u40   237204   PANEL SIDE 3720  10238     3720  10238   3720  10238       237205   PANEL SIDE 3720  10239     3720A10239A 3720  10239       430410   BASE ASSEMBLY  OUTDOOR      3041  20079     3041  200720 2H02079T 3041  200720     435301   GRILLE  DISCHARGE 3530A10250B   3530A10250B 1H00840C 3530A10250B R  435511   COVER ASSY  CONTROL OUTDOOR  3551A30115E   3551A30136A   3551A20030C   3551A30136B R  435512   COVER ASSEMBLY  TOP OUTDOOR  3H03465J  437210   PANEL ASSEMBLY  FRONT OUTDOOR    3721  20258     3721A10153B 2H02674V 3721  10153   
34. A20072N      268712   PWB PCB  ASSEMBLY  DISPLAY 6871A20574B   6871A20574B   6871A20624B   6871205748       268714   PWB PCB  ASSEMBLY  MAIN 6871A20572E   6871A20572E   6871A20572E   6871A20572C      342800   BEARING 4280A20004B   4280A20004B   4280A20004A   4280A20004B  R  346810   MOTOR ASSEMBLY  INDOOR 4681A20151E   4681A20151D   4681A20003B   4681A20151D  R  35211B   TUBE ASSEMBLY  TUBING 5211A21363A   5211  21363     5211A21378E   5211  21363         352115   TUBE ASSEMBLY  EVAPORATOR IN 5211  29010     5211  29010     5211A39010A   5211  29010        352116   TUBE ASSEMBLY  EVAPORATOR OUT 5211  22110     5211A22110A   5211A30756A   5211  22110        354210   EVAPORATOR ASSEMBLY  FIRST 5421A20218A   5421A20218A   5421A20220A   5421A20218A      359011   FAN ASSEMBLY  CROSS FLOW 5901A20017F   5901A20017F   5901A92441E   5901A20017F  R  668713   PWB PCB  ASSEMBLY  SUB 6871  20577     6871  20577     6871A20576G   6871  205775      733010   PLATE ASSEMBLY  INSTALL 3301A20011A   3301  20011     3301A20002A   3301A20011A      WOCZZ   CAPACITOR  DRAWING 3H01487K 3H01487K 3H01487F 3H01487K R       NOTE   Please ensure GCSC since these parts may be changed depending upon the buyer s request    GCSC WEBSITE http   biz LGservice com     Service Manual 67       Replacement Parts List    Parts List  Indoor        LOCATION    PART No                                                                                                  No  PESENE TI   242   nso S182HG     S242HG nso eeneg  
35. CONTROL BOX ASSEMBLY  OUTDOOR 4995A20261X 4995A00006E 4995A00006E R  WOCZZ   CAPACITOR  DRAWING 2A00986Y 6210AR2194F 6120AR2194F R                         NOTE   Please ensure GCSC since these parts may be changed depending upon the buyer s request      GCSC WEBSITE http   biz LGservice com     Service Manual 75       Replacement Parts List                                                                       060001 DESCRIPTION     REMARKS  No  S092CG un S242CG usi S182CG M51   430410   BASE ASSEMBLY WELD OUTDOOR  3041  20079   3041A10027C 2  02079       435301   GRILLE DISCHARGE 3530A10059H 3530A20007J 1H00840C R  435511   COVER ASSEMBLY  CONTROL OUTDOOCR  3551A30023W 3551A30079M 3551  20030       435512   COVER ASSEMBLY  TOP OUTDOOR  3H03465J R  437210   PANEL ASSEMBLY FRONT OUTDOOR  3721  20258   3721A20113A 2H02674V R  437212   PANEL REAR 3720A10172C 3721A20114F 1H00697M R  447910   BARRIER OUTDOOR 4790  100250 4791A20023A 4791AR7047A R  546810   MOTOR ASSEMBLY OUTDOOR 4681A20068K 4681A20028T R  549610   MOUNT ASSEMBLY  MOTOR OUTDOOR  4961  20017   1  00838       550140 ISOLATOR COMP 4  00982   4  00982       GROMMET 4022U L005A R  552111   TUBE ASSEMBLY CAPILLARY 5211A21143R 5211A30778B 5211A21202B R  552203 1  VALVE SERVICE 5220A20005B 5220A20002C 2H02200H R  552203 2  VALVE SERVICE 5220A20040A 2  00392   2A00392N R  554031   CONDENSER ASSEMBLY BENT 5403A20059F 5403A20164E 5403A20072Q R  554160   COMPRESSOR SET 2520UKAK2CA 2520UHFK2DB 2520UMDK2JA R  559010   FAN ASSEMBL
36. Chassis      Set the up and down air discharge louver to open  position  horizontally  by finger pressure      Remove the securing screws      To remove the Grille  pull the lower left and right  side of the grille toward you  slightly tilted  and lift it  straight upward     1  Before removing the control box  be sure to  take out the wire screwed at the other end        Service Manual 37    Disassembly    2  To remove the Control Box     Remove securing screws     Pull the control box out from the chassis  carefully                 III   Sud           AE              5    3          remove the Discharge Grille     Unhook the discharge grille and pull the  discharge grille out from the chassis carefully     4  To remove the Evaporator     Remove 3 screws securing the evaporator at the  left 2EA in the Eva Holder  at the right 1EA         CAUTION      When repair  do not damage the Caution label        38 Room Air Conditioner    SISA    Disassembly      Unhook the tab on the right inside of the chassis  at the same time  slightly pull the evaporator  toward you until the tab is clear of the slot        5  To remove the Motor Cover    Remove 2 securing screw     Pull the motor cover out from the chassis  carefully        6  To remove the Cross Flow Fan    Loosen the screw securing the cross flow fan to  the fan motor  do not remove      Lift up the right side of the cross flow fan and the  fan motor  separate the fan motor from the  cross flow fan             Remove the left e
37. PCB  ASSEMBLY DISPLAY 6871A20574B 6871A20624B 6871A20624B R  268714   PWB PCB  ASSEMBLY MAIN 6871A20572E 6871A20572E 6871A20572E R  342800   BEARING 4280A20004B 4280A20004A 4280A20004A R  346810   MOTOR ASSEMBLY  INDOOR 4681A20151E 4681A20003F 4681A20003B R  35211B   TUBE ASSEMBLY  TUBING 5211A21363A 5211A21378B 5211  21378   R  352115   TUBE ASSEMBLY  EVAPORATOR IN 5211A29010A 5211A39010A 5211A39010A R  352116   TUBE ASSEMBLY  EVAPORATOR OUT 5211A22110A 5211A30756B 5211A30756A R  354210   EVAPORATOR ASSEMBLY FIRST 5421A20218A 5421A20220A 5421A20220A R  359011   FAN ASSEMBLY CROSS FLOW 5901A20017F 5901AR2441E 5901A92441E R  668713   PWB PCB  ASSEMBLY SUB 6871A20577X 6871A20576H 6871A20576G R  733010   PLATE ASSEMBLY  INSTALL 3301A20011A 3301A20002A 3301A20020B R  WOCZZ   CAPACITOR DRAWING 3H01487K 3H01487G 3H01487F R             NOTE   Please ensure GCSC since these parts may be changed depending upon the buyer s request    GCSC WEBSITE http   biz LGservice com     Service Manual 69       Replacement Parts List    Parts List  Indoor        LOCATION    PART No                                                                                No  PESENE TI  S092CG 541 S122CG 541 S122HG 541 eeneg  131410   CHASSIS ASSEMBLY 3141A20019B 3141A20019B 3141A20019B R  135311   GRILLE ASSEMBLY DISCHARGE INDOOR  3531A10307N 3531A10307N 3531  10307   R  135312   GRILLE ASSEMBLY FRONT INDOOR  3531A23004E 3531A23004E 3531A23004F R  135314   GRILLE ASSEMBLY INLET 3531  10339   3531  10339   3531
38. R              COMPRESSOR          GAS SIDE     2  Cooling  amp  Heating Models    INDOOR UNIT OUTDOOR UNIT             lt  _  CHECK VALVE    LIQUID SIDE  Heating Model only    lt                                                             EVAPORATOR   CONDENSER     REVERSING  VALVE   Heating Model Only        Service Manual 47    Troubleshooting Guide          2 way Valve  Liquid Side     3 way Valve  Gas Side              Hexagonal wrench  4mm   Flare nut  u Open position       Closed position  To Z7   piping  connection    To outdoor unit    Valve cap  Open position  Closed position    Pin        Flare nut    piping i                       Service    Service    port cap port  To outdoor unit                                  Works Shaft position Shaft position Service port  Shippin Closed Closed Closed  pping  with valve cap   with valve cap   with cap   Air purging Open Closed Open  1   Installation   counter clockwise   clockwise   push pin or with  vacumm pump   Operation   Open   Open Closed   with valve cap   with valve cap   with cap   Pumping down Closed Open Open  2   Transfering   clockwise   counter clockwise     connected manifold  gauge   Evacuation Open Open _ Open  3     Servicing   with charging  cylinder   Gas charging Open Open _ Open  4     Servicing   with charging  cylinder   Pressure check Open    9     Servicing  Open Open  with charging cylinder   Gas releasing   Open    6     Servicing  Open Open  with charging cylinder           48          Air Cond
39. R22     660 R22        Airflow Direction Control  Up  amp  Down     0    0    0       Airflow Direction Control  Left  amp  Right     K    K    K       Chaos Wind    0    0    0       Timer    24Hr ON OFF    24Hr ON OFF    24Hr ON OFF    7Hr OFF       Self Diagnosis    0    0    0    0       Remocon             L C D wireless    L C D wireless    L C D wireless    L C D wireless       Liquid       Service Valve       Gas       inch mm     1 4   6 35     1 4   6 35     1 4   6 35     1 4   6 35        3 8   9 52     1 2   12 7     1 2   12 7     1 2     12 7        Sleeping Operation          0    0    X       Drain Hose    0    0    0    0       Connecting Cable    1 0mm  x 3    1 0mm x 3  0 75mm x 2       Power Cord    16 Hoom Air Conditioner       1 0mm              1 0mm        Table 2    Item    Model Name    Unit     182CG   182CP     242CG   242        Product Specifications    S182HG    S242HG       Cooling Capacity    Btu h       Moisture Removal    l h    18 000    24 000    18 500 19 800    24000 26 400       1 8    2 9    1 8    2 9       Power Source    6  V  Hz    10  220V  60Hz    10  220V  60Hz    1 10 220V 60Hz    12 220V 60Hz       Air Circulation    Indoor    m min       Outdoor    13    15    13    15       42    42    42    42       Indoor       Noise Level       Outdoor    dB      3    42    45    42    45       56    56    56    56       Input    W    1 950    2 350    1 960 1 810    2 600 2 550       Running    A    8 9    11 0    9 8 5    12 11 5      
40. SSEMBLY BENT 5403A20059F 5403A20198M 5403A20197H R  554160   COMPRESSOR SET 2520UKAK2CA 5416A20013V 5416A20013V R  559010   FAN ASSEMBLY PROPELLER 5900AR1266C 5901A10055A 5901A10055B R  567502       6750U L039A 6750A30001Q 6750A30001Q R  649950   CONTROL BOX ASSEMBLY OUTDOOR 4995A10162B 4995A90441D 4995A90441C R  WOCZZ   CAPACITOR DRAWING 6120AR2194H R             NOTE   Please ensure GCSC since these parts may be changed depending upon the buyer s request      GCSC WEBSITE http   biz LGservice com     Service Manual 77       Replacement Parts List                                                                                           LOCATION DESCRIPTION            REMARKS  No  S182CG 552   S182HGss   S242CGss   S242HG 55   430410   BASE ASSEMBLY  WELD OUTDOOR  2H02079T   3041A10027C   3041A10027C   3041A10027C R  435301   GRILLE DISCHARGE 1H00840C   3530A20007J   3530420007    3530A20007J R  435511   COVER ASSEMBLY CONTROL OUTDOOR  3551A20030C   3551A30079N   3551A30079M   3551A30079N R  435512   COVER ASSEMBLY  TOP OUTDOOR  3H03465J R  437210   PANEL ASSEMBLY FRONT OUTDOOR     2H02674V   3721A20260A   3721  20260     3721A20260A R  437212   PANEL REAR 1H00697M   3721A20114F   3721A20114F   3721  20114   R  447910   BARRIER OUTDOOR 4791AR7047A   4791A20023C   4791A20023A   4791A20023C R  546810   MOTOR ASSEMBLY OUTDOOR 4681A20028T   4681A20028T   4681A20028T R  549610   MOUNT MOTOR 1H00838A   4961A20017B   4961A20017B     8 R  550140   ISOLATOR COMP 4H00982E 4H00982E R  5
41. Y PROPELLER 5900AR1266C 5901A10032B 5900AR1119B R  567502   O L P 6750U L039A R  649950   CONTROL BOX ASSEMBLY OUTDOOR 4995A10162B 4995A20261X 4995A91459P R  WO0CZZ   CAPACITOR DRAWING 6120AR2194H 2A00986Y R                         NOTE   Please ensure GCSC since these parts may be changed depending upon the buyer s request      GCSC WEBSITE http   biz LGservice com     76 Hoom Air Conditioner       Replacement Parts List       LOCATION    PART No                                                                                DESCRIPTION REMARKS  No  S092CG 541 S122CG sat S122HG sa   237204   PANEL SIDE 3720  10238   3720  10238   R  237205   PANEL SIDE 3720A10239A 3720A10239A R  430410   BASE ASSEMBLY WELD OUTDOOR  3041  20079   30414200720 30414200720 R  435301   GRILLE DISCHARGE 3530A10059H 3530A10250B 3530A10250B R  435511   COVER ASSEMBLY CONTROL OUTDOOR   3551A30023W 3551A30136B 3551A30136B R  437210   PANEL ASSEMBLY FRONT OUTDOOR  3721A20258A 3721A10153B 3721A10153B R  437212   PANEL REAR 3720A10172C 3530A10251B 3530A10251B R  447910   BARRIER OUTDOOR 4790A10025D 4790A10057B 4790A10057B R  546810   MOTOR ASSEMBLY OUTDOOR 4681A20068K 4681A20004D 4681A20004D R  549610   MOUNT MOTOR 4960A10013A 4960A10018B 4960A10018A R  550140   ISOLATOR COMP 4H00982E 4H00982E 4H00982E R  552111   TUBE ASSEMBLY CAPILLARY 5211A21143R 5211  21143   R  552203 1   VALVE SERVICE 52204200058 5220A20005B 5220A20005B R  552203 2  VALVE SERVICE 5220A20040A 2H01890P 2H01890P R  554031   CONDENSER A
42. am near the unit       Select a place where there are no obstacles in front of the  unit      Make sure that condensation drainage can be conveniently  routed away   Do not install near a doorway      Ensure that the space around the left and right of the unit is  more than  A   The unit should be installed as high on the  wall as possible  allowing a minimum of  B  from ceiling       Use a stud finder to locate studs to prevent unnecessary    damage to the wall  More than     1                  10           A CAUTION    Install the indoor unit      the       where the height  from the floors more than 2 3 meters              Clearance cm   Grade A B  5K 28K 10 5  30K 38K 30 12                   Outdoor unit      If an awning is built over the unit to prevent direct sunlight  or rain exposure  make sure that heat radiation from the  condenser is not restricted      Ensure that the space around the back and sides is more  than 10cm  The front of the unit should have more than  70cm of space      Do not place animals and plants in the path of the warm air      Take the air conditioner weight into account and select a  place where noise and vibration are minimum      Select a place so that the warm air and noise from the air  conditioner do not disturb neighbors            than 60      a    More than 10cm        More than 10cm e       More than 70cm    18 Room Air Conditioner    Rooftop Installations          f the outdoor unit is installed on a roof structure  be  sure to level
43. an PTC N  Nano Plasma F  A changeove  Autoclean 4way PTC P  Nano Plasma F  A changeove  A clean 4way Low A PTC Q  Negative ION A Clean R   Nano Plasma Negative ION  A Clean S  4way  Nano Plasma F Negative ION Healthy dehumidification A Clean T  Nano Plasma F 4Way  A changeove  A clean  U  10 Serial No  1 9 LG Model Development Serial No                                                                               ARTCOOL COLOR   Mirror  White  Blue  Wood  Metal                            gt           Cherry       Service Manual 3          1 2   3 4 5 6 7 8 9 10                                                                                                          Code Type Code of Model Meaning  1 Producing Center  A Z      Chang won R22 N   India  Refrigerant      Chang won R410A   Z   Brazil       Chang won R407C   D   Indonesia  T   China X   Mexico       Turkey R22 V   Vietnam  E   Turkey R410A S   Out sourcing  H   Thailand  2 Product Type A Z S  Split Type Air Conditioner  3 Cooling Heating Inverter A Z C  Cooling only V  AC Inverter C O  H  Heat pump N  AC Inverter H P  X  C O   E Heater Q  DC Inverter C O  Z  H P   E Heater W  DC Inverter H P  4 5 Capacity 0 9 Cooling Heating Capacity  Ex   09    9 000 Btu h  6 Electric Range 1 9 1  115V 60Hz      220V  50Hz  3Phase  A Z 2  220V 60Hz B  208 230V  60Hz  3Phase  3  208 230V 60Hz     575V  50Hz  3Phase  5  200 220V 50Hz D  440 460  60Hz  3Phase  6  220 240V 50Hz E  265V  60Hz  7  110V  50 60Hz F  200V  50 60Hz  8  380 4
44. d pressure of refrigeration cycle        Suction pressure   Compared with  the normal value     Temperature   Compared with  the normal valve     Cause of Trouble    Description       Defective compressor    Current is low           High  9 Defective 4 way reverse valve  Higher Excessive amount of High pressure does not quickly  Normal refrigerant rise at the beginning of  operation   Insufficient amount of Current is low   Lower Higher refrigerant  Leakage           Clogging       Current is low        NOTICE    1  The suction pressure is usually 8 5 9 5 kg cm G Cooling  at normal condition     2  The temperature can be measured by attaching the thermometer to the low pressure tubing and wrap it with    putty     54 Hoom Air Conditioner       Troubleshooting Guide       Product does not operate at all      Refer to Electronic Control Device drawing and Schematic diagram      Turn off Main Power  JE  After 10 seconds                   Main Power           Does  beeping  sound is made from the Indoor Unit     JR                               Check the voltage of power About AC 220V  60Hz  Primarily  the operating condition of Micom is OK               About AC 220 240V                Main power s voltage  4 L      Voltage applied to the unit                           Connecting method of Indoor Outdoor connecting  cable Check each load Indoor Outdoor Fan Motor     Check PWB Assembly Compressor  Stepping Motor  and contacting    Fuse condition of related connector    Pattern da
45. door unit is installed  above the Indoor unit perform the following     Tape the piping and connecting cable from down to up       Secure the taped piping along the exterior wall  Form a trap  to prevent water entering the room     Fix the piping onto the wall by saddle or equivalent   Seal a small opening    around the pipings  with gum type sealer        Service Manual 27                               E AIR PURGING       Air and moisture remaining in the refrigerant system have  undesirable effects as indicated below       Pressure in the system rises     Operating current rises     Cooling or heating  efficiency drops       Moisture in the refrigerant circuit may freeze and block cap   illary tubing       Water may lead to corrosion of parts in the refrigeration  System     Therefore  the indoor unit and tubing between the indoor and  outdoor unit must be leak tested and evacuated to remove  any noncondensables and moisture from the system     p  Preparation      Check that each tube both liquid and gas side tubes   between the indoor and outdoor units have been properly  connected and all wiring for the test run has been complet   ed  Remove the service valve caps from both the gas and  the liquid side on the outdoor unit  Note that both the liquid  and the gas side service valves on the outdoor unit are  kept closed at this stage     Leak test      Connect the manifold valve with pressure gauges  and dry  nitrogen gas cylinder to this service port with charge hoses     A
46. ensure GCSC since these parts may be changed depending upon the buyer s request    GCSC WEBSITE http   biz LGservice com     Service Manual 79          February  2006  P No   3828A20462F Printed in Korea    
47. equation     Calculate suction pressure after putting indoor and outdoor temperature into the equation        Operating Suction Pressure  For R401A      According to Indoor  amp  Outdoor Temperature      At operating the Unit for 10 minutes        5 E  2 E             5  0    C2  5 s       5  2 6  5 10 15 20 25 30 35 40    Indoor Temp               P   3   0 0123 x Tout    0 8 x Tin        Where  P   Suction Pressure kg cm  g   Tout   Outdoor Temperature  C   Tin  Indoor Temperature  C              Service Manual 53    Troubleshooting Guide       Trouble analysis    1  Check temperature difference between intake and discharge air and operating current        Temp  difference  Current    approx  0  C  less than 80  of  rated current      All amount of refrigerant leaked  out  Check refrigeration cycle              Temp  Difference            Refrigerant leakege  Clog of refrigeration cycle  Defective compressor    Temp  difference  Current    approx  8      less than 80  of  rated current                      Operating Current             Temp  difference less than 8       Current over the reated   Excessive amount of refrigerant  current   Temp  difference   over 8  C   Normal             NOTICE    Temperature difference between intake and discharge air depends on room air humidity  When the room air  humidity is relativery higher  temperature difference is smaller  When the room air humidity is relatively lower  temperature difference is larger        2  Check temperature an
48. er    Schematic Diagram       Indoor Unit  Models  9k  12k  18k  24k Cooling only Model    _ WIRING DIAGRAM    CONDUCTIVE    gt  ENCLOSURE MAIN PWE ASM  nes                                        OPTION  PWB ASM           TRIAC                                   CN MOTOR    1CN UID CN OPTION  CN     BR BK Plained                   CN LR                                                4 8                                     E                          FUSE  250V   2                        CN DISP1 CN DISP2 ICN 12V CN HVB                         z  GN YL CN N2                                      DISPLAY  PWB ASM                                         P No   3854A20427C          Models  G122C sg    F        0                      BR  BL GN YL        ij       Y N     v Y v                     TO INDOOR UNIT P No 3854A20481B       C    ENCLOSURE  MAIN PWB ASM     MOTOR ONLY                 OPTION  PWB ASM           TRIAC       L                            CN MOTOR    CN U D CN OPTION    BR BK Plained   1             KT                                       4                                                      Ee  q  gt                  FUSE  250V T2A  5          RY 4WAY                                     CN N2                CN DISP1 CN DISP2  CN 12V CN HVB                                                       o C  CN 4WAY RY FAN    DISPLAY  PWB ASM                                                              P No   3854A20427B       Service Manual 41    Schematic Diagram    Outd
49. ged depending upon the buyer s request    GCSC WEBSITE http   biz LGservice com     70 Hoom Air Conditioner       Parts List  Indoor     Replacement Parts List       LOCATION    PART No                                                                                            No        818200 55   S182HG ss    524200 ss    5242110 551        131410   CHASSIS ASSEMBLY 3141200200   3141200200   3141200200   3141200200       135311   GRILLE ASSEMBLY DISCHARGE INDOOR    3531A20252U   3531820252   3531A20252U   3531A20252V     135312   GRILLE ASSEMBLY FRONT INDOOR  3531A23006B   3531  23006     3531A23006B   3531230060       135314   GRILLE ASSEMBLY INLET 3531A20298B   3531A20298B   3531A20298B   3531A20298B R  135516   COVER ASSEMBLY MOTOR 3551A20154A   3551A20154A   3551A20154B   8 R  146811   MOTOR ASSEMBLY STEP 4681A20055A   4681A20055A   4681A20055A   4681A20055A  R  152302   FILTER MECH  A C 5230A20052B   5230A20052B   5230A20052B   5230A20052B R  159901   VANE HORIZONTAL 5990A20071A   5990A20071A   5990A20071A   5990A20071A  R  249951   CONTROL BOX ASSEMBLY INDOOR 4995A11008M   4995A11008J   4995A11008K   4995A11008L R  263230   THERMISTOR ASSEMBLY 6323A20004A   6323A20004A   6323A20004A   6323A20004A   R  264110   POWER CORD ASSEMBLY 6411A20047A   6411A20047A   6411A20047B   6411A20047B R  267110   REMOTE CONTROLLER ASSEMBLY 6711A90032T   6711A20128E   6711A90032T   6711A20128E R  268712   PWB PCB  ASSEMBLY DISPLAY 6871A20681F   6871A20681D   6871A20681F   6871A20681D R  2
50. ges and the fins on the condenser  and evaporator        Do not install the product on a defective instal       sure the installation area does not    lation stand  deteriorate with age     It may cause injury  accident  or damage to the    f the base collapses  the air conditioner could fall  product  with it  causing property damage  product failure     and personal injury              6 Hoom Air Conditioner    Safety                           Operation       not turn the air conditioner           OFF by Use a dedicated outlet for this appliance   plugging or unplugging the power plug        There is risk of fire or electrical shock    There is risk of fire or electrical shock        Grasp the plug to remove the cord from the Do not place a heater or other appliances near  outlet  Do not touch it with wet hands  the power cable     There is risk of fire or electrical shock    There is risk of fire and electric shock        Do not allow water to run into electrical parts  Do not store or use flammable gas or com   bustibles near the air conditioner       There is risk of fire  failure of the product  or electric     There is risk of fire or failure of product   shock        Service Manual 7    Safety Precautions    Unplug the unit if strange sounds  odors  or Be cautious that water could not enter the  smoke comes from it  product     There is risk of electric shock or fire    There is risk of fire  electric shock  or product dam     age            CAUTION    B installation 
51. hole through the wall for  piping connections must be done safely                                                                                                                                                                                            o   A              2 3   3                Installation plate  D af         0 4 0  70      Left rear piping Right rear piping                C de d        4 Installation plate LL  a 4 m                70      70      Left rear piping Right rear piping  SR2 12K   CHASSIS Distance  mm    Grade  A B C D   7K 9K 12K 75 65 105 65  18K  24K 105 65 260 65  SR2 12K  0 40 20 40                         Installation      Drill the piping hole with a  70mm hole core drill   Drill the piping hole at either the right or the left  with the hole slightly slanted to the outdoor side     WALL    Indoor u  mE Y              5 7mm   3 16  5 16        Open the Front Grille      Pass Telephone Control Cord Wire through the hole  which the power cord goes through      Connect Telephone Control Cord Wire to the phone jack  of telephone PCB of Control Box      Fix Telephone Control Cord Wire inside Control box so  as not to disconnect      Close the Front Grille          Remove the rubber stopple in the desired drain direc   tion       Insert drain hose into the handle of drain pan  and join  drain hose and connecting hose according to the figure  by               Adhesive    AES    a       Only the  desired direction        Connecting  part       Drain
52. iance pause key is input by the remote control  the long  beep     sounds     34 Hoom Air Conditioner    Operation    Display Functi       1  Heating Model 2  Cooling Model    Operation Indicator    Operation Indicator O      Cooling  Soft Dry  Fan                        Cooling  Soft Dry  Fan  Heating                                                                                                      Indicator             Compressor on Indicator DOOR    Hot start  Deice  Self diagnosis  Error Error Display LED    Code indoor body oneldtion LED  Error contents SVC check point    Indoor room temperature   Indoor Thermistor  i  once  thermistor open short assembly check    Indoor pipe temperature  M 3sec     ssec PI     3666   thermistor open short                    Service Manual 35    Operation       The controls will look like the following            START STOP BUTTON  Operation starts when this button is pressed and  0 transmitter stops when the button is pressed again   2  OPERATION MODE SELECTION BUTTON ra   Used to select the operation mode     3  ROOM TEMPERATURE SETTING BUTTONS   Used to select the room temperature     4  INDOOR FAN SPEED SELECTOR  Used to select fan speed in four steps  low  medium  high and CHAOS                                                                                   5 1 5  JET COOL   6 Used to start or stop the speed cooling  4  3  speed cooling operates super high fan speed in cooling   mode     4 6  CHAOS SWING BUTTON   2              
53. itioner          Pumping Down    J ASQ N Gas side  L         Purge the air       Troubleshooting Guide    Outdoor unit                      e Procedure     1  Confirm that both the 2 way and 3 way valves  are set to the open position       Remove the valve stem caps and confirm that  the valve stems are in the raised position       Be sure to use a hexagonal wrench to operate  the valve stems      2  Operate the unit for 10 to 15 minutes      9  Stop operation and wait for 3 minutes  then  connect the charge set to the service port of  the 3 way valve        Connect the charge hose with the push pin to  the service port      4  Air purging of the charge hose       Open the low pressure valve on the charge set    slightly to air purge from the charge hose      5  Set the 2 way valve to the closed position      6  Operate the air conditioner at the cooling  cycle and stop it when the gauge indicates  1kg cm  g      7  Immediately set the 3 way valve to the closed  position            this quickly so that the gauge ends up indi   cating 3 to 5kg cm  g      8  Disconnect the charge set  and mount the 2   way and 3 way valve s stem nuts and the ser   vice port nut        Use torque wrench to tighten the service port  nut to a torque of 1 8 kg m       Be sure to check for gas leakage        CAUTION    Do not use the existing charge set for R 22    It is necessary to use new charge set for R 410A   The pressure of    410   is 1 6 times higher than  that of R 22  Thus  the high press
54. l  so that dripping from   sweating   condensation  will not damage furniture or floors      Foamed polyethylene or equivalent is recommended     Indoor unit installation      Hook the indoor unit onto the upper portion of the installa   tion plate  Engage the two hooks of the rear top of the  indoor unit with the upper edge of the installation plate    Ensure that the hooks are properly seated on the installa   tion plate by moving it left and right     Connecting  cable    1       Drain hose    Press the lower left and right sides of the unit against the  installation plate until the hooks engage into their slots click   ing sound         Flaring work and connection of piping    Connecting the pipings to the indoor unit and  drain hose to drain pipe       Align the center of the pipes and sufficiently tighten    the flare nut by hand     A  Flare nut Pipes    Indoor unit tubing    Tighten the flare nut with a wrench           Indoor unit tubing                         Outside diameter Torque  mm inch          06 35 1 4 1 8  09 52 3 8 4 2  912 7 1 2 5 5   215 88 5 8 6 6   219 05 3 4 6 6                  When extending the drain hose at the indoor unit  install the  drain pipe        Vinyl tape narrow     Adhesive  Wrap the insulation material around the con     necting portion      Overlap the connection pipe insulation material and the  indoor unit pipe insulation material  Bind them together with  vinyl tape so that there is no gap     Plastic bands   Insulation material  
55. lay              Check point COMP ON COMP OFF  Between Micom No   59  and GND DC5V DCOV  Between IC01M No  15  Below DC 1V  and GND  app  About DC12V                         0       Turn      Main Power             Check the electrical wiring diagram of outdoor side      Check the abnormal condition for the component of  Compressor Outdoor Fan Motor      Check the  open  or  short  of conmecting wires between indoor and  outdoor                          Service Manual 57    Troubleshooting Guide    When indoor Fan does not operate          Turn off Main power          d          Check the connection of CN MOTOR         d          Check the Fan Motor         d          Check the Fuse AC250V T2A          0       Check the related circuit of indoor Fan Motor          The pin NO 58 of Micom  and the part for driving TRIAC the input and  output signal of IC01M  PIN NO 1  16      Check the pattern     Check the TRIAC    TRIAC Open  Indoor Fan Motor never operate    TRIAC short  Indoor Fan Motor always operates in case of ON or OFF           d       Turn ON Main Power          s       Check the TRIAC high speed operation by remote control    The Indoor Fan Motor is connected                                         The voltage of PIN NO 1 orange  and 3 yellow  of CN MOTOR   About AC 180V over About AC 50V over    TRIAC is not damaged TRIAC Check                               58 Hoom Air Conditioner    Troubleshooting Guide    When Vertical Louver does not operate          Confirm tha
56. mage    Varistor ZNRO1J        a    Check the connection housing for contacting            Connector related to CN NI  RY COMP NO 3     Connector related to CN MOTOR     Connector contacting of Outdoor Fan Compressor    Display PCB Assembly Check    E             Main PCB Board Operation Check       Items Content Remedy        lt  SMPS Transformer   Indoor unit       Input Voltage   About AC220V 240V 10    Check the power voltage    lt  Replace Trans    Output Voltage CO3D    About DC12V        C01D 7805  Output e DC  5     Replace IC01D   Indoor Outdoor unit          ICO1A KIA7036  Reset IC    Voltage of IC No 1    Replace faulty parts  OSCO01B 8MHz   DC  4 5   over  and Soldering condition                    Service Manual 55             Troubleshooting Guide    The product is not operate with the remote controller           Turn on Main Power                       While the compressor has been stopped  the compressor does not  operate owing to the delaying function for 3 minutes after stopped           E        low speed by force         When the compressor stopped Indoor Fan is driven by a low speed   At this point the wind speed is not controlled by the remote controller    When operated in the Sleeping Mode  the wind speed is set to the                           Cause by the remote control       Caused by other parts except the remote control               When the mark   4   is displayed in LCD screen  replace          battery   JL       Check the connecting circuit be
57. mpressor ON Temp    Setting Temp   Compressor OFF Temp  2 Setting Temp  3  C     While in compressor on  the indoor fan is off when the indoor pipe temp  is below 20      when above 28    it  operates with the low or setting airflow speed  When the indoor pipe temp is between 20     and 28      it oper   ates with Super Low while in sleep mode  with the medium airflow speed       While in compressor off  the indoor fan is off when the indoor pipe temp is below 33  C  when above 35  C   it  operates with the low airflow speed      II overloaded while in heating mode operation  in order to prevent the compressor from OLP operation  the  outdoor fan is turned on off according to the indoor pipe temp      While in defrost control  both of the indoor and outdoor fans are turned off        Defrost Control      While in heating mode operation in order to protect the evaporator pipe of the outdoor unit from freezing   reversed to cooling cycle to defrost the evaporator pipe of the outdoor unit       After 40 min heating mode operation  at 4 min interval  whether to carry out defrost control or not and the time  of defrost control are determined according to the following conditions     1  While in heating mode operation  the maximum of the indoor pipe temperature is measured and it is com   pared with the present indoor pipe temperature to get the difference of the indoor pipe temperatures   the  maximum temperature of indoor pipe   the present temperature of indoor pipe   according 
58. nd of the cross flow fan from  the self aligning bearing        Service Manual 39                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                           Electric Co     Heat Pump Model LED              E Schematic Diagram    Schematic Diagram                                                                                                                                                                                                                                                                                                       AC PART  L020           00 10 R TP wen                                                                                                                                                               lt   ae                    NOTE  1  The unit of undefined resistance is ohm  1 81  5    2  The unit of undefined capacitors is uF        Co
59. ndoor unit by connecting the wires to the terminals on the control board individually according to    the outdoor unit connection   Ensure that the color of the wires of the outdoor unit and the terminal No  are the same as  those of the indoor unit    The earth wire should be longer than the common wires     The above circuit diagram is subject to change without notice   When installing  refer to the circuit diagram on the control box    inside Indoor Uint       When installing  refer to the circuit diagram on the  Control Box of Indoor Unit       When installing  refer to the wiring diagram on the  Control Cover Inside Outdoor Unit        CAUTION      The above circuit diagram is subject to change without  notice       Be sure to connect wires according to the wiring diagram     Connect the wires firmly  so that not to be pulled out easily       Connect the wires according to color codes by referring the  wiring diagram        CAUTION    e If a power plug is not to be used  provide a circuit  breaker between power source and the unit as  shown below     Main power source    Air  Conditioner            Circuit Breaker     Use a circuit  breaker or time  delay                    CAUTION    The power cord connected to the  A  unit  should be complied with the following  specifications Type  B  approved by HAR or                           Grade  5k 9k   12k  14   18    24k 28k   30k  32k   36k  38k  10 10 15 25 25 5 5  Unit A  Indoor   Indoor   Indoor   Indoor   Outdoor   Outdo
60. nneror type                             CONMECTORE                    gen                                                  88 0            ESCH  UR ES    Ke  spe                Rer MOTOR  40008 FAN i 1          bo                      a               2      m JL  kr Neq  dh Den           Pirar nen 3 l T  dk         1 Tronsmitter  MAR ih           E L  DISP AY KID65004AF  obse  ES DECHE    JE 7    ma         Zei      Sat                   al    MI dk T 3 E R  I    515 5    z     dl rex mcr de       Tay                sene tT HE         2  9 1     2 2        xi        ABE      1        T AAT  ch    8 iv  nasa ier              9  818 8     TIR 1 receiver  se     s s 5    op 0            RE      1 2 2 2           d ss     1 Force      DISPLAY BARE PC8   6870A90240A  DISPLAY ASM         6871420574 EEN ane  2                   SENT V   Et SES  IOUSON      SCP TRAY EEPROM IC 2           55             1  De jm  op         ei use resi   1  SIS CENT don t use this use resistor 10K 2012   2 pom              oe                  5 OR4H  e 5 DEn  7  1h         2         OUT         3      LX EP                                                 e       L             7                                                 wc ona                                                                                                         e                                                                     BARE PCB 6870A90238A  ASM PCB 6871A20572        miwon            polle  Lud    40 Room Air Condition
61. ol mode operation  the Jet Cool mode has the priority      When the Jet Cool key is input  the upper lower vanes are reset to those of the initial cooling mode and then  operated in order that the air outflow could reach further        Jet Cool Mode Operation  H P Model     e While in heating mode or Fuzzy operation  the Jet Cool key cannot be input  When it is input while in the   other mode operation  cooling  dehumidification  ventilation   the Jet Cool mode is operated      In the Jet Cool mode  the indoor fan is operated at super high speed for 30 min at cooling mode operation        In the Jet Cool mode operation  the room temperature is controlled to the setting temperature  18  C      When the sleep timer mode is input while in the Jet Cool mode operation  the Jet Cool mode has the priority      When the Jet Cool key is input  the upper lower vanes are reset to those of the initial cooling mode and then  operated in order that the air outflow could reach further        Forced Operation      Operation procedures when the remote control can t be used     The operation will be started if the power button is pressed     H you want to stop operation  re press the button                    1 Heat pump Model  Cooling Model  Room Temp   gt  24    21   lt  Room Temp   lt  24      Room Temp   lt  21      Operating mode Cooling Cooling Healthy Dehumidification Heating  Indoor FAN Speed High High High High  Setting Temperature 22  22  23     24                            While in
62. on User Selection ON OFF    1  Operation Sequence      Press the forced switch until BUZZER sounds 2 times   beep beep         Release the forced switch if BUZZER sounds     Check the function selection ON OFF with the operation LED     2  Checking function selection ON OFF      Function Selection ON  One time blinking of operation LED  would repeat 4 times       Function Selection OFF  Two times blinking of operation LED  would repeat 4 times        Operation    l   Operation        lt  DISPLAY  1  C O Model       Operation Indicator    ON while in appliance operation  OFF while in appliance pause     Flashing while in disconnection or short in Thermistor   3 sec off   0 5 sec on     Timer Indicator      ON while in timer mode  on off   OFF when timer mode is completed or canceled                       Comp  Running Incidator    While in appliance operation  ON while in outdoor unit compressor running  OFF while in compressor off           2  H P Model    Operation Indicator      ON while in appliance operation  OFF while in appliance pause     Flashing while in disconnection or short in Thermistor   3 sec off   0 5 sec on     Timer Indicator      ON while in timer mode  on off   OFF when timer mode is completed or canceled                    Defrost Indicator    OFF except when hot start during heating mode operation or while in defrost control           Cooling Mode Operation      When the intake air temperature reaches 0 5 C below the setting temp  the compressor and the 
63. on will cause harm or damage  The seriousness is  classified by the following indications          AWARNING This symbol indicates the possibility of death or serious injury          ACAUTION This symbol indicates the possibility of injury or damage to properties only        Meanings of symbols used in this manual are as shown below           Be sure not to do             Be sure to follow the instruction        7    A WARNING        installation       Do not use damaged power cords  plugs  or a Always use the power plug and socket with the  loose socket  ground terminal       There is risk of fire of electric shock    There is risk of electric shock     Zi   C 2   Z           V IN    C  Install the panel and the cover of control box  Do not modify or extend the power cord   securely     There is risk of fire of electric shock    No grounding may cause electric shock        Service Manual 5    Safety Precautions    For re installation of the installed product  Do not install  remove  or re install the unit by  always contact a dealer or an authorized ser  yourself   vice center     There is risk of fire  electric shock  explosion  or   There is risk of fire  electric shock  explosion  or  injury  injury        Be cautious when unpacking and installing the For installation  always contact the dealer or  product  an Authorized service center      Sharp edges could cause injury  Be especially care    There is risk of fire  electric shock  explosion  or injury   ful of the case ed
64. oor                                 24  Connecting the cable between indoor unit and outdoor unt    25  Connect the Cable to the Indoor Unit                       oye nies ode oro eege Ee 25  Connect the Cable to the Outdoor Unit s s  icu oet er ett re hetero      26  Checking the drainage and forming the pipings                     nasa anan          27  Checking    ___L  __ _ _ _ _ __ _ _ _  27        S oe e ee AM E 27                                         28                      GC                       E 28         VU PUMP                                   _ 22_   7          28  Test RUNNING                                         30                  31       _   _     _  _ _  _  _ ____ _ 31     35  weave T  m 35  Hemote Control Operations                                                     36          a                                                       M 37           E E E E E E 37  56 16              EE 20  Seege A0  Mang    Diagram                                                                  ss te Drs eap                    41  Components                      door toda ad feti                                 45  Troubleshooting        3                                                               47  Refrigeration Cycle Diagram           o etii spose ied 47  2 way  3 way Valve TP S 48                                                        54                                                              55  Exploded         Me rm 62  Replacement Parts List    
65. oor Unit  Models  9k  12k Cooling only Model    WIRING DIAGRAM    CAPACITOR       Cel I II                                  BLL GNYLI TERMINAL  2 N  _    BLOCK          BL eut b    TO INDOOR UNIT P No 3854A20481B                               Models  12k Heat pump Model    WIRING DIAGRAM    CAPACITOR                                                   92            REVERSING  VALVE                      BL           YL TERMINAL  2N       3   4   Brock                            ci    TO INDOOR UNIT P No 3854A20481A          42 Room Air Conditioner    Models  18k Cooling only Model    WIRING DIAGRAM                   TERMINAL       BLOCK                   TO INDOOR UNIT    3854A20123H    Models  18k  24k Heat pump Model    WIRING DIAGRAM          T B 2    TERMINAL       TO INDOOR UNIT    3854A20167A          Schematic Diagram    Models  24k Cooling only Model    WIRING DIAGRAM    OPTION   lt    De                rts  8866                    TERMINAL  BLOCK                      TO INDOOR UNIT    3854A20167B    Service Manual 43    Schematic Diagram       MAIN P W B ASSEMBLY    e TOP VIEW                                                                                                                                                                                                                                                                                                                                                 FUSE   250VAC      CN L1 nm                      O 95555 259255 
66. or  Cable               H05VV F   HO5VV F  H05VV F   H05VV F HOSRN F  HO5RN F       NORMAL CROSS   SECTIONAL AREA                                     The power connecting cable connected to  the indoor and outdoor unit should be  complied with the following specifications   Type  B  approved by HAR or SAA            COS    NORMAL  CROSS SECTIONAL   mm   AREA 0 75mm        NORMAL Grade   CROSS  SECTIONAL 5k 12k   14k 18k  24k 28k  AREA 1 0 1 5 25    Cable TypelB  Haut   HORN F   HO7AN F                               Service Manual 25    Connecting the cable between indoor unit        outdoor unit       Outdoor Unit         Remove the control cover from the unit by  loosening the screw     Connect the wires to the terminals on the con   trol board individually     Terminal block    Connecting cable    Secure the cable onto the control board with  the cord clamp  Connecting cable    5               Refix the control cover to the original position                  with the screw           Use a recognized circuit breaker  A           between the power source and the unit   A disconnecting device to adequately discon   nect all supply lines must be fitted                                   Circuit Grade        5bk 14k  18k   24k 28k   30k  32k  36k  38k  A   t5   20   3   30   40   A CAUTION    After the confirmation of the above conditions  prepare the wiring as follows    1  Never fail to have an individual power circuit specifically for the air conditioner  As for the method of 
67. outdoor fan  stop      When it reaches 0 5     above the setting temp  they start to operate again   Compressor ON Temp 2 Setting Temp 0 5  C  Compressor OFF Temp 2 Setting          0 5         While in compressor running  operating with the airflow speed set by the remote control  While in compressor  not running  operating with the low airflow speed regardless of the setting        Healthy Dehumidification Mode      When the dehumidification operation input by the remote control is received  the intake air temperature is  detected and the setting temp is automatically set according to the intake air temperature     26      lt  Intake Air Temp 2 25       24      lt  Intake Air Temp  26 C       Intake Air Temp 1  C  18      lt  Intake Air          lt 24     2 Intake Air          0 5      Intake Air          lt 18     2 18 C    Service Manual 31                            While in compressor off  the indoor fan repeats low airflow speed and pause      While the intake air temp is between compressor on temp  and compressor off temp   10 min dehumidification  operation and 4 min compressor off repeat   Compressor ON Temp  2 Setting          0 5      Compressor OFF Temp    gt  Setting Temp 0 5  C       In 10 min dehumidification operation  the indoor fan operates with the low airflow speed        Heating Mode Operation      When the intake air temp reaches  3     above the setting temp  the compressor is turned off  When reaches  the setting temp  the compressor is turned on   Co
68. peed of the indoor fan is set to high  medium  low  or chaos  auto  by the input of the airflow  speed selection key on the remote control        Sleep Timer Operation      When the sleep time is reached after   1 2 3 4 5 6 7 0 cancel  hr   is input by the remote control while in appli   ance operation  the operation of the appliance stops      While the appliance is on pause  the sleep timer mode cannot be input      While in cooling mode operation  30 min later since the start of the sleep timer  the setting temperature  increases by 1 C  After another 30 min elapse  it increases by 1 C again      When the sleep timer mode is input while in cooling cycle mode  the airflow speed of the indoor fan is set to  the low      When the sleep timer mode is input while in heating cycle mode  the airflow speed of the indoor fan is set to  the medium        Chaos Natural Wind Mode      When the Chaos Natural Wind mode is selected and then operated  the high  medium  or low speed of the air   flow mode is operated for 2 15 sec  randomly by the Chaos Simulation        Jet Cool Mode Operation  C O Model     e If the Jet Cool key is input at any operation mode while in appliance operation  the Jet Cool mode operates        In the Jet Cool mode  the indoor fan is operated at super high speed for 30 min at cooling mode operation         the Jet Cool mode operation  the room temperature is controlled to the setting temperature  18         When the sleep timer mode is input while in the Jet Co
69. procedure  pumping down pin      52 Hoom Air Conditioner       This is different from previous procedures   Because you are charging with liquid refrigerant  from the gas side  absolutely do not attempt to  charge with larger amounts of liquid refrigerant  while operating the air conditioner         4  Immediately disconnect the charge hose from    the 3 way valve s service port        Stopping partway will allow the gas to be dis   charged         f the system has been charged with liquid  refrigerant while operating the air conditioner  turn off the air conditioner before disconnecting  the hose      5  Mount the valve stem nuts and the service  port nut       Use torque wrench to tighten the service port  nut to a torque of 1 8 kg m       Be sure to check for gas leakage     A CAUTION  This unit is charged with R 410A   Pay attention not to charge R 22           Troubleshooting Guide    Additional gas charging     Gas leakage     When refrigerant is insufficient by leakage  recharge the unit with the refrigerant up to normal operating suc     tion pressure     Use the graph or the equation below to get operating suction pressure according to indoor and outdoor tem     perature   Suction pressure was measured at 3 way valve service port after operating the unit for 10 minutes     The method of using graph      Find outdoor temperature     Find indoor temperature onto the curve of outdoor temperature       Read suction pressure at the axis of ordinates   The method of using 
70. t piping     Good case    For left piping  Follow the instruction below        Drain hose    Wrap with   Press on the upper side of clamp       vinyl tape wide                       the pipings and the drain hose across  the back of the chassis          Unfold the tubing to downward slowly                       Piping for  passage through  piping hole   Set the pipings and the drain hose to the back   of the chassis with the tubing holder      Hook the edge of tubing holder to tap on chassis and push    the bottom of tubing holder to be engaged at the bottom of  chassis           Service Manual 23    Flaring work and connection of piping             CAUTION      Bad case      Following bending type from right to left could cause  problem of pipe damage              Align the center of the pipings and sufficiently  tighten the flare nut by hand        Finally  tighten the flare nut with torque wrench  until the wrench clicks       When tightening the flare nut with torque wrench  ensure  the direction for tightening follows the arrow on the wrench                             Outside diameter Torque  mm inch kg m   26 35 1 4 1 8  09 52 3 8 42   12 7 1 2 5 5   015 88 5 8 6 6   019 05 3 4 6 6                   24 Hoom Air Conditioner    Outdoor unit  Gas side piping      Bigger diameter     diameter         Torque wrench       Connecting the cable between indoor unit and outdoor unit     l  Connecting the cable between indoor unit and outdoor unit       Connect the cable to the i
71. t the Vertical Louver is normally geared with the shaft of  Stepping Motor        f the regular torque is detected when rotating the Vertical Louver with    hands   Normal      Check the connecting condition of CN U D Connector    Check the soldering condition on PWB  of CN U D Connector           Check the operating circuit of the Vertical Louver                         e Confirm that there is DC  12V between pin  SXRED  of CN U D and  GND     Confirm that there is a soldering short at following terminals     Between 60  69  62 and 63 of MICOM    Between          Band    of ICO1M    Between d    43 42  and   p of ICO1M    ue    If there are no problems after above checks                     Confirm the assembly conditions that are catching and interfering parts  in the rotation radial of the Vertical Louver             Service Manual 59    Troubleshooting Guide    When Heating does not operate    60    Turn ON Main Power          Operate  Heating Mode  XL     by setting the desired temperature of the  remote control is higher than one of the indoor temperature by 2 C at          least   JL          In heating Mode  the indoor fan operates in case the pipe temperature       is higher than 28            Check the connector of intake and pipe sensor thermistors             Check the related circuit of RY AWAY     Check the indoor room temperature is disconnected or not  about  10          25           Check the indoor pipe temperature is disconnected or not  about  5KQ at 25   
72. to which  whether  to carry out defrost control or not is determined    2  According to the need of defrost control shown above and the elapsed time of heating mode operation at that  moment  the defrost control time is determined    3  When the determined time of defrost control is below 7 min  heating mode operation continues without carry   ing out defrost control  According to the procedure stated above  the determination is made again  When the  defrost control time is 7 min or longer  defrost control is then carried out      While in defrost control  the minimum temp of the indoor pipe is measured and it is compared with the present  temp of the indoor pipe to get the difference of the indoor pipe temperatures   the present temperature of the  indoor pipe   the minimum temperature of the indoor pipe   When the difference is 5     or higher  defrost con   trol is completed and heating mode operation is carried out      While in defrost control  if the defrost time determined before the start of defrost control is completed  defrost  control stops and heating mode operation is carried out regardless of the above condition      When the indoor pipe temp is 42 C or above  defrost control is not carried out even if the condition is one of  the defrost conditions above       While in defrost control  the compressor is on and the indoor fan  the outdoor fan  and the 4 way valve are off     32 Hoom Air Conditioner    Operation       Airflow Speed Selection     lt  The airflow s
73. tween the remote controller  MICOM  No   amp     R16 1 5k    IR LED   TR   R17 19     or  MICOM  No  67     R1 1 5k    IR LED   TR   R2 1Q                   Check the contact of CN DISP1 connector              JL       Check Display PCB Assembly    Voltage between CN DISP1        DC  5V                56 Hoom Air Conditioner    ud          Check point    e Check the connecting circuit between CN DIS1 7   R11L 100Q    CO1A 100nF    MICOM PIN    Check Receiver Assembly             Troubleshooting Guide    Compressor Outdoor Fan are unable to drive     Turn on Main Power       d       Operate  Cooling Mode  3k    by setting the desired temperature of the  remote controller is less than one of the indoor temperature by 1 C at least              d       When in Air Circulation Mode  Compressor Outdoor Fan is stopped           d       Check the sensor for indoor temperature is attached as close as to be  effected by the temperature of Heat Exchanger EVA         d       When the sensor circuit for indoor temperature and connector are in bad  connection or are not engaged  Compressor Outdoor Fan is stopped       Check the related circuit of RY FAN   e Check the indoor temperature sensor is disconnected or not About            at 25                   d       Check Relay RY   COMP  for driving compressor          When the power About AC220V 240V  is applied to the connecting wire  terminal support transferred to compressor  PWB Assembly is normal     Check the circuit related to the re
74. ure side gauge of  charge set should be used higher pressure gauge  of 50kg cm2 range     Service Manual 49    Troubleshooting Guide    Balance Retrigerant of the 3 way Valve   Gas leakage           Outdoor unit                         e Procedure     1  Confirm that both the 2 way and 3 way valves  9  Open the valve  Lo side  on the charge set and  are set to the back seat  discharge the refrigerant until the gauge indi   cates 0 kg cm  G    2  Connect the charge set to the 3 way valve s     If there is      air in the refrigerant cycle  the  port  pressure when the air conditioner is not running      Leave the valve on the charge set closed  is higher than 1 kg cm G   discharge the refrig       Connect the charge hose to the service port  erant until the gauge indicates 0 5 to 1    kg cm   G  if this is the case  it will not be neces   sary to apply a evacuatin        Discharge the refrigerant gradually  if it is dis   charged too suddenly  the refrigeration oil will  also be discharged     50 Hoom Air Conditioner       Evacuation   All amount of refrigerant leaked     Troubleshooting Guide       Outdoor unit                      e Procedure     1  Connect the vacuum pump to the center hose  of charge set center hose     2  Evacuation for approximately one hour       Confirm that the gauge needle has moved  toward  76 cmHg  vacuum of 4 mmHg or less       9  Close the valve  Lo side  on the charge set   turn off the vacuum pump  and confirm that  the gauge needle does not mo
75. ve                                MODEL 18k  24k Btu Heat Pump   DIM 24k Btu Cooling Only Model   W mm 840  H mm 577  D mm 276  L1 mm 337  L2 mm 64   L3 mm 611  L4 mm 16   L5 mm 156                Service Manual 15    Product Specifications       Product Specifications    Table 1    ltem    Model Name    Unit    S092CG  S092CP     122CG     122HG    G122C sn2       Cooling Capacity       Heating Capacity    Btu h    9 000    12 000    12 000    12 000       12 500       Moisture Removal    l h    1 2    1 2    1 2    1 2       Power Source    6  V  Hz    10  220V  60Hz    10  220V  60Hz    10  220V  60Hz    10  220 240V  50Hz       Indoor       Air Circulation    Outdoor    m  min    6 5    8 2    8 2    8 8 9 5       20    22    22    22       Indoor       Noise Level    Outdoor    dB      3    33    41    41    40       48    49    49    49       Cooling       Input    Heating    W          Running    Cooling       Current    Heating    5 7    5 4    5 6       5 4       E E R     Cooling       C O P    Heating    Btu hW    10 0    10 4    9 6       10 9       Motor Output    Indoor    Outdoor    W    7    14    14    9 5       23    23    23    23       Dimensions    Indoor        WxHxD     Outdoor    840x270x153    840x270x153    840X270X153    900X285X156       575x525x260    717x481x228    717X481X228    717X481X228       Indoor       Net  Weight       Outdoor    kg    7    7    7    7 2       25    25    25    25       Refrigerant       g    660 R22     650 R22     850 
76. ve  approxima   tely 5 minutes after turning off the vacuum  pump       4  Disconnect the charge hose from the vacuum  pump       Vacuum pump oil   If the vacuum pump oil becomes dirty or  depleted  replenish as needed        CAUTION    Use vacuum pump equipped with check value  applied to be prevented from flowing backward     Service Manual 51       Troubleshooting Guide    Gas Charging     After Evacuation        Indoor unit           Check valve  Charging  cylinder                       Outdoor unit          e Procedure     1  Connect the charge hose to the charging  cylinder        Connect the charge hose which you dis con   nected from the vacuum pump to the valve at  the bottom of the cylinder         f you are using a gas cylinder  also use a  scale and reverse the cylinder so that the sys   tem can be charged with liquid      2  Purge the air from the charge hose        Open the valve at the bottom of the cylinder  and press the check valve on the charge set to  purge the air   Be careful of the liquid refriger   ant   The procedure is the same if using a gas  cylinder      3  Open the valve  Lo side on the charge set and  charge the system with liquid refrigerant         f the system can not be charged with the spec   ified amount of refrigerant  it can be charged  with a little at a time  approximately 150g each  time  while operating the air conditioner in the  cooling cycle  however  one time is not suffi   cient  wait approximately 1 minute and then  repeat the 
77. website http   www  1gservice  com         LG    LG  Room      Conditioner  SERVICE MANUAL    MODELS  S092CG wo   S092CG        S092CG 541 S092CP s41  S122CG      5122006       S122CG   1 S122CP 541  S122HG      51226 wo S122HG 54    S182CG wo S182CG us  S182CG s   5182     552  S182HG      518216 uso   S182HG 551   S242CG      5242C6 uso  S242CG 551 5242     551  S242HG ven S242HG uso   S242HG 551   S092CG      S092CG        S242CG ver S242CG usi   S182CG         S182CG usi   G122C sn2    e BEFORE SERVICING THE UNIT  READ THE SAFETY  PRECAUTIONS IN THIS MANUAL     ONLY FOR AUTHORIZED SERVICE PERSONNEL     Air Conditioner Service Manual    TABLE OF CONTENTS       LG Model Name                      Su ea sa oea 3                    5                 mee 10  Symbols                                 gt     gt                    _     _________ __ _ _ __   _ _ _ ____ _ _  10  DYN STAD UU                                                       10  MOF Ta                                             13  Product   631005  5000                             7    7V7                    16  luci                                                      18                                                                      _______ 18  Piping Length and Elevation RE 18  How to Fix Installation EE 19  Drill a Hole in the         _ 19              056           19  Flaring work and connection of piping          20                         20  Connection of Piping tele 20  Connection of the Pipes Outd
78. wiring   be guided by the circuit diagram posted on the inside of control cover    2  The screw which fasten the wiring in the casing of electrical fittings are liable to come loose from vibrations  to which the unit is subjected during the course of transportation  Check them and make sure that they are  all tightly fastened   If they are loose  it could cause burn out of the wires     3  Specification of power source    4  Confirm that electrical capacity is sufficient    5  See to that the starting voltage is maintained at more than 90 percent of the rated voltage marked on the  name plate    6  Confirm that the cable thickness is as specified in the power source specification     Particularly note the relation between cable length and thickness   Refer to page 24     7  Always install an earth leakage circuit breaker in a wet or moist area    8  The following would be caused by voltage drop      Vibration of a magnetic switch  which will damage the contact point  fuse breaking  disturbance of the normal func   tion of the overload    9  The means for disconnection from a power supply shall be incorporated in the fixed wiring and have an air  gap contact separation of at least 3mm in each active phase  conductors     26 Hoom Air Conditioner    Checking the                and forming the pipings    P Checking the drainage and forming the pipings       To remove the front panel from the indoor unit       Set the air direction louvers up and down to the  position horizontally
    
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