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SERVICE MANUAL - Shark Pressure Washers

1. PRESSURE WASHER SERVICE MANUAL 9 800 414 0 e Rev 05 13 EXPLODED VIEW PARTS LIST SINGLE AXLE ITEM PART NO DESCRIPTION QTY ITEM PART NO DESCRIPTION QTY 1 9 800 006 0 Label Hot Caliente wi 31 Unloader See Specifications Arrows Warning 1 32 Engine Pulley See Specifica 9 800 008 0 Label Danger Cool Engine 1 tions 8 932 968 0 Label Intended For 33 Pump Pulley See Specifica Outdoor Use 1 tions 4 9 800 034 0 Label Clear Lexan 34 Engine Bushing 2 1 4 x 4 1 2 1 See Specifications 5 9 800 036 0 Label Warning Pictoral Small 1 35 Pump Bushing See Specifications 9 803 842 0 Label Instructions 1 36 Belt See Specifications 8 900 870 0 Label Belt Guard BR 1 37 9 802 728 0 Bolt 3 8 x 2 Nc HH 6 9 800 110 0 Label Belt Guard HD 1 38 9 802 723 0 Bolt 3 8 x 1 1 2 Nc HH 2 8 901 145 0 Label Belt Guard BD 1 8 750 465 0 Label Belt Guard MP 1 39 9 802 740 0 Bolt 1 2 x 3 1 2 Nc HH 1 8 932 967 0 Label Nozzle Identification 1 40 9 802 744 0 Bolt 10mm x 20mm HH 4 9 802 036 0 Nipple 1 2 JIC 3 8 Pipe 2 41 9 802 700 0 Bolt 1 4 20 x 3 4 Nc HH 6 10 9 802 039 0 Elbow 1 2 JIC 3 8 90 1 42 _9 197 003 0__ Nut 3 8 ESNA Nc 4 11 9 802 048 0 Swivel 4 2 JIC Fem 3 8 1 43 9 802 782 0 Collar 5 8 Bore Shaft 3010 2 Male 44 9 802 809 0 Washer 1 2 Flat 1
2. 05 13 Form 9 800 414 0 e Revised 05 13 Printed in U S A or M xico
3. 9 800 414 0 e Rev 05 13 U I m O O m O T m I ID m bal O m 5 5 Oc m T lt LU a GA U LU E a SERVICE MANUAL EXPLODED VIEW PARTS DUAL AXLE ITEM PART NO DESCRIPTION QTY 47 9 802 751 0 Screw 1 4 x 5 8 Phil PH MS 4 48 9 802 782 0 Collar 5 8 Bore Shaft 4 49 8 751 374 0 Spacer 5 8 X 1 25 Black 8 50 9 802 870 0 Block Unloader 3 8 x 3 8 1 Brass 51 8 918 839 0 Axle Lrg Cw Cage 31 25 2 52 9 803 104 0 Guard Belt Rear Steel 1 53 8 912 480 0 Assembly Weld Battery Brkt 1 CW Cage Black 9 803 847 0 Assembly Weld Battery Brkt 1 CW Cage Red 8 912 502 0 Holder Nozzle Red 1 8 921 215 0 Holder Nozzle Blk HD 4 0 40 BR 404027 1 54 9 802 964 0 Assembly Weld Cage 1 CW Black 8 912 486 0 Assembly Weld Slider 1 CW Cage Red 55 9 803 304 0 Guard Belt Front CW Cage 1 Large 56 9 802 967 0 Assembly Weld Slider 1 CW Cage Black 8 912 497 0 Assy Weld Slider CW Cage 1 Red 9 803 846 0 Slider Assembly Black Diesel 1 57 9 802 765 0 Screw 1 4 x 1 2 BH SOC CS 7 58 9 802 773 0 Nut 1 4 ESNA NC 4 59 9 802 804 0 Washer 5 16 Flat SAE 20 60 9 802 776 0 Nut 5 16 ESNA NC 12 61 9 802 708 0 Screw 5 16 18x 3 4 MPH 4 TRH 62 9 802 124 0 Plug 1 4 Countersunk 1 5000 PSI Models Only 63 9 802 744
4. 0004 Red 5000 PSI Models 3200 3500 PSI 1 58 9 800 049 0 Label Manufacturer s 9 802 296 0 Nozzle SAQCMEG 1504 Cleaning Solution 1 Yellow 3200 3500 PSI 1 59 9 802 802 0 Washer 1 4 Flat 7 9 802 297 0 Nozzle SAQCMEG 2504 60 9 802 225 0 Chemical Injector Assy Green 3200 3500 PSI 1 3 5 GPM 83 1 9 802 298 0 Nozzle SAQCMEG 4004 61 8 751 096 0 Label Regulation 4442 6 1 White 3200 3500 PSI 1 29 Engine See Specifications 30 Pump See Specifications 9 800 414 0 e Rev 05 13 U I m O O m O Ss m I ID m bal O m zZ 5 Oc m T lt LU x 5 D U D D a SERVICE MANUAL EXPLODED VIEW DUAL AXLE Diesel Models Only 3735 amp 3430 Models Reverse view of label 59 60 61 9 800 414 0 Rev 05 13 EXPLODED VIEW PARTS DUAL AXLE ITEM PART NO DESCRIPTION QTY ITEM PART NO DESCRIPTION QTY 1 9 800 001 0 Label This Tank For Gas Only 1 26 8 918 421 0 Hose 3 8 x 1 4 1 5000 PSI Models 2 Wire Pressure Loop 9 800 000 0 Label Diesel Diesel Models 1 27 9 802 254 0 Hose 1 4 Push On 4 75 ft 2 9 800 006 0 Label Hot Caliente w Arrows 1 Fuel Line 3 9 800 008 0 Label Danger Cool Engine 28 9 802 259 0 Hose 1 2 Push On 1 25 ft 5000 PSI Models 29 9802 2710 Wheel amp Tire Asse
5. 3BX42 1 8 749 519 0 9 802 360 0 GX630 688cc 8 750 495 0 BD 455039E 25mm 8 749 965 0 3BX42 1 8 749 519 0 9 802 360 0 GX660 688cc 8 750 496 0 BD 343089E 25mm 9 802 418 0 BX39 2 8 751 179 0 8 750 300 0 KD420 401cc 9 802 328 0 BD 373539 24mm 9 802 418 0 BX39 2 8 751 180 0 8 750 300 0 GX390 390cc 8 750 580 0 BD 404029 25mm 9 802 420 0 BX43 2 8 715 242 0 8 750 300 0 Vanguard 479cc 8 715 065 0 Machine Bushing Belt Belt Pump Unloader Engine Engine Description Model Part No Desc Qty Part No Part No Description Part No MP 455034E 25mm 8 749 965 0 3BX42 1 8 749 518 0 9 802 360 0 GX660 688cc 8 750 496 0 MP 343084E 25mm 9 802 418 0 3BX39 1 8 751 166 0 8 750 300 0 KD420 401cc 9 802 328 0 MP 373534 24mm 9 802 418 0 BX39 2 8 904 869 0 8 750 300 0 GX390 390cc 8 750 580 0 11 9 800 414 0 Rev 05 13 Oc m I lt LU Oc GA U LU E a SERVICE MANUAL 12 9 804 491 0 8 749 519 0 8 749 518 0 H SERIES PUMP EXPLODED VIEW TORQUE SPECS H SERIES PUMP EXPLODED VIEW PARTS LIST FT LBS ITEM PARTNO DESCRIPTION QTY ITEM PARTNO DESCRIPTION QTY 1 9 803 163 0 Crankcase 1 19 9 802 925 0 Brass Plug 3 8 2 2 9 803 195 0 Plunger Guide 3 24 9 802 884 0 Washer 8 3 9 802 606 0 Plunger Oil Seal 3 25 9 802 944 0 Hexagonal Screw 8 4 9 803 190 0 O Ring 91 78 x 37 82 3 26 9 804 501 0 Closed Bearing Housing 1 5 9 804 494 0 Pressur
6. NUMBERS 9 804 492 0 9 804 493 0 9 802 629 0 9 802 604 0 9 802 606 0 KIT DESCRIPTION Plunger Seal Seal Packing Plunger Complete Plunger Oil 18 mm 18 mm 18 mm Valve Seals ITEMS NUMBERS 4 6 8 4 5 6 35 36 37 12 13 14 3 INCLUDED 7 8 38 39 40 NUMBER OF CYLINDERS 3 1 3 KIT WILL SERVICE 9 800 414 0 e Rev 05 13 13 Oc m lt LU X 5 GA U LU E a SERVICE MANUAL 8 751 189 0 8 751 180 0 8 751 186 0 8 751 179 0 8 751 166 0 M 3 SERIES PUMP EXPLODED VIEW KM4035R 3 HM4035R 3 KM3540R 3 HM3540R 3 LM3540R 3 24 TORQUE SPECS M 3 SERIES PUMP EXPLODED VIEW PARTS LIST ITEM PART NO DESCRIPTION QTY ITEM PART NO DESCRIPTION QTY 1 8 751 216 0 Crankcase 1 23 9 802 944 0 Hexagonal Screw 8 2 See Kits Below Plunger Oil seal 3 24 8 717 210 0 Closed Bearing 3 See Kits Below O Ring 01 78 x 31 47 3 Housing 1 4 See Kits Below Pressure Ring 3 25 9 803 192 0 O Ring 01 78 x 60 05 2 5 See Kits Below U Seal 3 26 8 933 011 0 Tapered Roller Bearing 2 6 SeeKits Below Intermediate Ring 3 27 9 803 146 0 Crankshaft 3540 1 7 See Kits Below U Seal 3 9 803 147 0 Crankshaft 4035 1 8 9 803 199 0 Washer Copper 1 28 9 803 167 0 Crankshaft Key 1 9 9 802 926 0 Plug Brass 1 2 1 29 9802 9210 Oil Dip Stick 1 10 8 751 218 0 Manifold Head 1 30 9 803 140 0 Crankshaft Seal 1 11 See Kits Below O Ring 92 62 x 17 13 6
7. of the lock nut Item 19 If adjustment knob Item 24 DOES NOT make contact with upper nut Items 20 remove adjusting knob Item 24 re adjust raise nuts Items 20 on stem Item 3 and re attach adjustment knob Item 24 then repeat step 6 If adjustment knob Item 24 DOES make contact with upper nut release the trigger of the spray gun and watch the pres sure gauge for the pressure increase spike This spike SHOULD NOT exceed 500 psi above the operating pressure If spike pressure exceeds the 500 psi limit remove the adjusting knob Item 24 and re adjust lower the nuts Items 20 on the stem Item 3 Re attach the adjusting knob Item 24 then repeat step 6 aron gt 9 800 414 0 e Rev 05 13 VB350 4 UNLOADER EXPLODED VIEW 9 802 360 0 10 5 GPM at 5100 PS f 0 od VB UNLOADER EXPLODED VIEW PARTS LIST ITEM PART DESCRIPTION QTY ITEM PART DESCRIPTION QTY 1 60 1811 31 3 8 Bsp F Nipple 1 16 60 0978 24 VB280 350 Val Pist Seal 2 10 3066 01 O Ring 1 78 x 15 6 mm 2 Repair Set 1 3 60 0053 51 Spring 1 17 60 1806 51 M8 Piston 1 4 60 0052 51 Sst Check Valve 1 18 14 7443 10 Sst 11 32 Ball 1 5 10 3213 08 O Ring 3 x 6mm 1 19 60 1813 31 Spring Guide 1 6 60 1725 35 VB280 350 Brass Body 1 20 60 0975 61 4 2 mm Spring 60 1600 00 1 7 60 1809 51 Seat 4 60 1812 61 4 5 x 47 mm Spring 60 1700 00 1 8 60 1808 51 M8 Sh
8. 0 Rev 05 13 SPECIFICATIONS 3 Ee Ee S Machine Bushing Belt Belt Pump Unloader Engine Engine TF Description Model Part No Desc Qty Part No Part No Description Part No HD 4 0 50 Pb Cage 25mm 8 749 965 0 3BX42 1 9 804 491 0 9 802 360 0 GX630 688cc 8 750 495 0 gt HD 4 5 50 Pb Cage 25mm 8 749 965 0 3BX42 1 9 804 491 0 9 802 360 0 GX660 688cc 8 750 496 0 HD 3 4 30 Db Cage 25mm 9 802 418 0 BX39 2 8 751 186 0 8 750 300 0 KD420 401cc 9 802 328 0 e HD 3 7 35 Pb Cage 24mm 9 802 418 0 BX39 2 8 751 189 0 8 750 300 0 GX390 390cc 8 750 580 0 L HD 4 0 40 Pb Cage 25mm 9 802 420 0 BX43 2 9 802 345 0 8 750 300 0 Vanguard 479cc 8 715 065 0 ER Q DA Q 3 Machine Bushing Belt Belt Pump Unloader Engine Engine 0 Description Model Part No Desc Qty Part No Part No Description Part No BR 405037E 25mm 8 749 965 0 3BX42 1 9 804 491 0 9 802 360 0 GX630 688cc 8 750 495 0 BR 455037E 25mm 8 749 965 0 3BX42 1 9 804 491 0 9 802 360 0 GX660 688cc 8 750 496 0 BR 343087E 25mm 9 802 418 0 BX39 2 8 751 186 0 8 750 300 0 KD420 401cc 9 802 328 0 BR 373537 24mm 9 802 418 0 BX39 2 8 751 189 0 8 750 300 0 GX390 390cc 8 750 580 0 BR 404027 25mm 9 802 420 0 BX43 2 9 802 345 0 8 750 300 0 Vanguard 479cc 8 715 065 0 Machine Bushing Belt Belt Pump Unloader Engine Engine Description Model Part No Desc Qty Part No Part No Description Part No BD 405037E 25mm 8 749 965 0
9. 0 Bolt 10mm x 20mm HH 4 64 9 802 070 0 Grip 1 Square Handle 2 65 9 802 118 0 Tee 1 2 Branch Male 1 66 9 802 996 0 Bracket Brake Pad Black 1 8 912 019 0 Bracket Brake Pad Red 1 67 9 802 997 0 Linkage Brake Black 1 8 912 020 0 Linkage Brake Red 1 68 9 802 809 0 Washer 1 2 Flat 1 69 9 802 966 0 Handle Break CW Cage Black 1 8 912 495 0 Handle Brake CW Cage Red 1 70 9 802 705 0 Bolt Carriage Zinc 4 1 4 20 x 1 0 PLT 71 9 802 210 0 Clamp Hose 46 54 ST 2 Honda and Diesel Models 72 9 802 802 0 Washer 1 4 Flat SAE 12 73 9 802 803 0 Washer 1 4 Flat Sae Blk Znc5 74 9 802 810 0 Washer 5 8 Flat 8 75 9 803 843 0 Valve Safety Relief 6000PSI 1 5000 PSI Models Only ITEM PART NO DESCRIPTION QTY 76 9 802 030 0 Elbow 3 8 Street Female 1 5000 PSI Models Only 77 8 705 974 0 Nipple 3 8 Hex Steel 1 5000 PSI Models Only 78 9 802 039 0 Elbow 1 2 JIC 3 8 90 1 79 8 750 497 0 Muffler Honda GX630 660 1 Right 5000 PSI Models Only 8 915 687 0 A Deflector Exhaust Honda 1 9 803 631 0 4 Muffler Exhaust Vanguard 1 9 803 867 0 A Guard Muffler Vanguard 1 9 802 868 0 4 Brace Muffler Guard 1 8 718 028 0 4 Muffler Deflector Vanguard 1 80 9 800 034 0 Clear Lexan 1 81 9 800 014 0 Label Intended For Outdoor 1 Use 82 9 802 254 0 Hose 1 4 Push On Diesel 7 66 ft 83 9 802 035 0 Plug 1 8 Square Head Black 1 84 9 802 148 0 Adaptor 1 2 x 1 2 1 85 9 802 770 0 Screw 1 4 x 1 5000 PSI 2 86 9 802 80
10. 12 9 802 064 0 Grommet Rubber Nozzle 5 45 9 802 807 0 Washer 3 8 Flat SAE 8 leiden 46 9 802 807 0 Washer 3 8 Flat SAE 2 13 9 802 066 0 Pad Soft Rubber 50 Duro 47 9 802 817 0 Washer 3 8 x 1 2 14 9 802 070 0 Grip 1 Square Handle 48 9 802 816 0 Washer 7 16 Lock Split Ring 4 15 8 917 886 0 Plate Belt guard front cover 49 8 751 374 0 Spacer 5 8 X 1 25 Black 4 16 8 917 889 0 Plate Belt Guard Back Cover 50 9 802 870 0 Block Unloader 3 8 x 3 8 17 9 802 118 0 Elbow 1 2 Street Brass 1 1 25 Steel 1 18 9 802 129 0 Elbow 1 2 JIC x 3 8 90 1 51 8 917 893 0 Assy black Slider Pump Belt 1 19 9 802 131 0 Elbow 1 2 JIC x 1 2 90 Guard Mount i i 8 917 888 0 Assy black Slider Pump Belt 1 20 9 802 146 0 Swivel 1 2 MP x 3 4 GHF w Guard Mount BD 373539 only Strainer 1 8 918 127 0 Assy Blk Slider Pump Sheet 1 21 9 802 151 0 Swivel 1 2 JIC Fem Push On 2 Metal Guard 22 9 802 163 0 Strainer 1 2 PA Inline Plastic 1 52 8 908 396 0 Axle Front 1 23 9 802 171 0 Nipple 3 8 x 3 8 NPT ST 1 53 8 912 442 0 Assy Weld CW Cage Small 1 Male Black 24 8 707 254 0 Pump Protector 3 8 PTP 1 POSTA Weld CW Cage Small 1 25 8 918 424 0 Hose 3 8 x 25 2 Wire Pres m sure Loop 1 54 9 197 003 0 Nut 3 8 ESNA Nc 2 26 9 802 259 0 Hose 1 2 Push On 15 55 9 802 776 0 Nut 5 16 ESNA 4 27 9 802 271 0 Wheel amp Tire Assy 6 Steel 20 81879800 eee Ela 4 Rim w Tube 2 57 8 706 984 0 Adapter 1 2 x 1 2 1 28 9 802 295 0 Nozzle SAQCMEG
11. 3 0 Washer 1 4 Flat SAE Black 2 5000 PSI Models 87 9 802 773 0 Nut 1 4 ESNA 5000 PSI 2 88 9 802 807 0 Washer 3 8 Flat 10 89 9 197 003 0 Nut 3 8 ESNA 6 90 9 803 305 0 Bracket Regulator 1 91 9 800 049 0 Label Manufacturer s Cleaning 1 Solution 92 9 802 816 0 Washer 7 16 Lock Split Ring 4 93 9 802 225 0 Chemical Injector Assy 1 3 5 GPM 83 Diesel 8 Vanguard 9 802 226 0 Downstream Inj Assy 5000 PSI 1 5000 PSI Models Only 94 9 802 259 0 Hose 1 2 Push On 14 95 9 802 126 0 Plug 1 2 JIC 1 96 9 802 129 0 Elbow 1 2 JIC x 3 8 1 97 9 802 203 0 Clamp 1 2 1 98 9 802 771 0 Screw 10 32 1 99 9 804 567 0 Nut 10 32 1 100 9 802 802 0 Washer 1 4 Flat SAE 1 101 9 802 741 0 Bolt 8mm x 16mm 5000 PSI 4 102 9 802 813 0 Split Washer 5 16 5000 PSI 4 103 8 716 608 0 Terminal Battery Marine 2 104 8 751 096 0 Label Regulation 4442 6 1 105 8 704 660 0 Label Die cut 9 800 414 0 Rev 05 13 BR Only A Not Shown Detergent Injector ITEM PART NO 4 9 802 225 0 9 802 216 0 5000 PSI Models DESCRIPTION ATY Injector Assembly 3 5 GPM 1 0 083 Models to 4000 PSI Injector Chem Non Adj 1 3 5 GPM 0 083 9 802 217 0 9 802 167 0 9 802 168 0 Injector Assembly 5500 PSI 1 5000 PSI Models Coupler 3 8 Fem 11 000 PSI 1 Nipple 3 8 Fem 11 000 PSI 1 8 707 057 0 Strainer Plastic 1 4 Hose Barb1 9 802 251 0 Tube 1 4 X 1 2 Clear Vinyl 6 ft 6 390 126 0 Cla
12. 31 9 803 178 0 Shim 2 12 See Kits Below Valve Assembly 6 32 8 717 209 0 Bearing Housing 1 13 See Kits Below O Ring 2 62 x 20 29 6 33 SeeKitsBelow Plunger Nut M8 3 14 9 802 928 0 Valve Plug 6 34 See Kits Below Copper Spacer 3 15 9 802 938 0 Manifold Stud Bolt 8 35 See Kits Below Plunger 4035 3 PI 4 16 9 802 884 0 Washer De G0 Gre I ee Kits Below Copper Spacer 17 9 803 198 0 Copper Washer 3 8 1 OR 37 See Kits Below O Ring Ring 3 18 9 802 925 0 Brass Plug 3 8 2 38 See Kits Below Teflon Ring 3 39 9 803 144 0 Plunger Rod 3 9 800 414 0 e Rev 05 13 M 3 SERIES PUMP EXPLODED VIEW PARTS LIST CONT ITEM PART NO DESCRIPTION QTY 40 9 803 158 0 Connecting Rod 41 8 751 228 0 Connecting Rod Pin 42 9 803 218 0 Spring Washer 43 9 803 238 0 Connecting Rod Screw 44 70 060009 O Ring 02 62 x 126 67 45 8 751 229 0 Crankcase Cover 46 9 803 197 0 O Ring 01 78 x 14 47 9 803 202 0 Sight Glass 3 4 48 9 802 939 0 Cover Screw Available in kit See below oj tO OD OO 03 U U m D LD C U m S D I m I 0 m D lt O m 2 5 REPAIR KIT NO 8 725 360 0 8 725 358 0 8 725 361 0 8 725 359 0 8 725 237 0 8 933 023 0 9 802 603 0 9 802 609 0 Complete Seal Complete Seal Plunger Seal Plunger Seal Packing Packing Plunger Plunger KIT 4035 3540 4035 3540 4030 3540 Plunger Oil DESCRIPTION 18mm 15mm 18mm 15mm 18mm 15mm Complete Valve Seals ITEM NUMBERS 33 34 35 36 33 34 35 3
13. 32 630930 Single Ended Crankshaft 1 33 926691 Connecting Rod Pin Snap Ring 6 34 914136 Connecting Rod Pin 3 35 928640 Connecting Rod Assembly 3 36 936933 Spring Washer 6 37 735312 Allen Screw 6 38 735313 Crankcase Cover Allen Screw 6 39 858430 Sight Glass 1 2 1 40 855892 Gasket 1 2 1 41 915630 Plug 3 8 1 42 855893 Gasket 3 8 1 43 826680 Crankcase Cover 1 44 855890 Crankcase Cover Gasket 1 45 829931 Plunger Rod 3 46 o Copper Spacer 3 47 o Plunger Sleeve 20 mm 3 48 e Teflon Ring 3 49 Plunger Sleeve 20 mm 3 50 o Copper Spacer 3 51 Plunger Assembly Bolt 3 52 944784 Shim 2 REPLACEMENT PARTS 8 717 582 0 Seal Packing Kit 20 mm 1 v 8 717 583 0 Complete Seal Packing Kit 20 mm 3 8 717 591 0 Valve Assembly Kit 6 o 8 717 586 0 Ceramic Sleeve Kit 20 mm 3 8 717 585 0 Plunger Seal Kit 1 17 9 800 414 0 e Rev 05 13 Oc m I lt LU cc GA U LU E a SERVICE MANUAL 9 802 345 0 T 1 SERIES PUMP EXPLODED VIEW T 1 SERIES PUMP EXPLODED VIEW amp PARTS LIST ITEM PARTNO DESCRIPTION ATY ITEM PARTNO DESCRIPTION QTY 1 9 804 604 0 Crankcase 1 19 9 802 890 0 Washer 8 2 9 803 195 0 Plunger Guide 3 20 9 803 198 0 Copper Washer 3 8 1 3 See Kit Plunger Oil Seal 3 21 9 802 925 0 Brass Plug 3 8 1 4 See Kit O Ring 91 78 x 31 47 3 26 9 802 884 0 Washer 8 5 See Kit Pressure Ring Brass 3 27 9 802 944 0 Hexagonal Screw 8 6 See Kit U Seal Low Pressu
14. 6 Ga NO OF CYLIN DERS KIT WILL 3 3 1 1 1 3 SERVICE 15 9 800 414 0 e Rev 05 13 oc m T lt LU D 5 D U D D a SERVICE MANUAL 8 715 242 0 24 16 HHC 930 PUMP EXPLODED VIEW 26 33 34 38 28 32 10 9 28 2726 52 25 HHC 930 PUMP PARTS LIST 16 24 36 37 A8 ITEM PART NO DESCRIPTION QTY 1 636930 Crankcase 1 2 860360 Plunger Guide 3 3 W Plunger Seal 3 4 ve Pressure Ring O Ring 3 5 v Pressure Ring 20 mm 3 6 ve V Sleeve 20 mm 6 7 ve Support Ring 20 mm 6 8 v Intermediate Ring 20 mm 3 9 915630 Plug 3 8 1 10 780565 Copper Washer 3 8 1 11 784930 Manifold Housing 1 12 Valve Seat O Ring 6 13 835280 Oil Dipstick 1 14 Manifold Plug O Ring 6 15 829939 Manifold Plug 6 16 936931 Lock Washer 8 780560 Washer 8 17 875937 Manifold Stud Bolt 8 18 836932 Copper Washer 1 2 1 9 800 414 0 e Rev 05 13 HHC 930 PUMP PARTS LIST 3 m ITEM PART NO DESCRIPTION QTY A 19 915634 Plug 1 2 1 C 20 x Valve Seat 6 A 21 Valve Plate 6 Z 22 Valve Spring 6 is 23 Valve Cage 6 2 24 735314 Hex Screw 8 Ji 25 867750 Bearing Housing 1 a 26 926649 Bearing Housing O Ring 2 a 27 926651 Crankshaft Seal 1 3 28 808401 Roller Bearing 2 2 29 ve Spacer 3 30 753100 Crankshaft Key 8x 7 x 50 1 5 31 615374 Closed Bearing Housing 1
15. 9 802 292 0 9 802 293 0 9 802 294 0 8 708 712 0 9 802 311 0 Nozzle Sagcmeg 0004 Red 1 All Except 4 GPM 5000 PSI Nozzle Sagcmeg 1504 Yellow 1 All Except 4 GPM 5000 PSI Nozzle Sagcmeg 2504 Green 1 All Except 4 GPM 5000 PSI Nozzle Saqcmeg 4004 White 1 All Except 4 GPM 5000 PSI A Nozzle Kit Size 04 4 Pack 1 All Except 4 GPM 5000 PSI Nozzle Sagcmeg 0003 5 Red 1 4 GPM 5000 PSI Nozzle Sagcmeg 1503 5 1 Yellow 4 GPM 5000 PSI Models Nozzle Sagcmeg 2503 5 1 Green 4 GPM 5000 PSI Models Nozzle Saqcmeg 4003 5 1 White 4 GPM 5000 PSI Models A Nozzle Kit Size 03 5 1 4 Pack 4 GPM 5000 PSI Nozzle COMPL 1 QCHEM 6540 Brass 9 800 414 0 e Rev 05 13 A Not Shown U I m O O m O T m I ID m J O m 5 5 fi 5 x 2 ta 3 10 SPECIFICATIONS HD Models Engine Pulley Engine Bushing Pump Pulley Pump Machine Model Pulley Description Bushing Description Pulley Description Bushing HD 4 0 50 Pb Cage 9 802 392 0 3TB34 9 802 404 0 P2 x1 9 802 396 0 3BK90H 9 802 403 0 HD 4 5 50 Pb Cage 9 802 392 0 3TB34 9 802 405 0 P2 x 1 1 8 8 715 618 0 3BK80H 9 802 403 0 HD 3 4 30 Db Cage 9 802 383 0 2BK36H 9 802 399 0 Hx 1 9 802 388 0 2BK67H 9 802 402 0 HD 3 7 35 Pb Cage 8 715 576 0 2BK32H 9 802 399 0 Hx 1 8 715 593 0 2BK90H 9 802 402 0 HD 4 0 40 Pb Cage 9 802 382 0 2BK34H 9 802 399 0 Hx1 8 715 593 0 2B
16. K90H 9 802 403 0 BR Models Machine Engine Pulley Engine Bushing Pump Pulley Pump Model Pulley Description Bushing Description Pulley Description Bushing BR 405037E 9 802 392 0 3TB34 9 802 404 0 P2x 1 9 802 396 0 3BK90H 9 802 403 0 BR 455037E 9 802 392 0 3TB34 9 802 405 0 P2 x 1 1 8 8 715 618 0 3BK80H 9 802 403 0 BR 343087E 9 802 383 0 2BK36H 9 802 399 0 Hx1 9 802 388 0 2BK67H 9 802 402 0 BR 373537 8 715 576 0 2BK32H 9 802 399 0 Hx1 8 715 593 0 2BK90H 9 802 402 0 BR 404027 9 802 382 0 2BK34H 9 802 399 0 Hx 1 8 715 593 0 2BK90H 9 802 403 0 BD Models Machine Engine Pulley Engine Bushing Pump Pulley Pump Model Pulley Description Bushing Description Pulley Description Bushing BD 405037E 9 802 392 0 3TB34 9 802 404 0 P2x 1 9 802 396 0 3BK90H 9 802 403 0 BD 455039E 9 802 392 0 3TB34 9 802 405 0 P2 x 1 1 8 8 715 618 0 3BK80H 9 802 403 0 BD 343089E 9 802 383 0 2BK36H 9 802 399 0 Hx1 9 802 388 0 2BK67H 9 802 402 0 BD 373539 8 715 576 0 2BK32H 9 802 399 0 Hx1 8 715 593 0 2BK90H 9 802 402 0 BD 404029 9 802 382 0 2BK34H 9 802 399 0 Hx 1 8 715 593 0 2BK90H 9 802 403 0 MP Models Machine Engine Pulley Engine Bushing Pump Pulley Pump Model Pulley Description Bushing Description Pulley Description Bushing MP 455034E 9 802 392 0 3TB34 9 802 405 0 P2 x 1 1 8 8 715 618 0 3BK80H 9 802 403 0 MP 343084E 9 802 383 0 2BK36H 9 802 399 0 Hx1 9 802 388 0 2BK67H 9 802 402 0 MP 373534 8 715 576 0 2BK32H 9 802 399 0 Hx1 8 715 593 0 2BK90H 9 802 402 0 9 800 414
17. SERVICE MANUAL I MODEL ORDER BD 405039E 1 107 023 0 BD 455039E 1 107 024 0 BD 343089E 1 107 083 0 BD 373539 1 107 021 0 BD 404029 1 107 022 0 MP 455034E 1 107 002 0 MP 343084E 1 107 082 0 MP 373534 1 107 001 0 HD 4 0 50 Pb CAGE 1 575 200 0 HD 4 5 50 Pb CAGE 1 575 201 0 HD 3 4 30 Db CAGE 1 575 202 0 HD 3 7 35 Pb CAGE 1 575 205 0 HD 4 0 40 Pb CAGE 1 575 207 0 BR 405037E 1 107 147 0 BR 455037E 1 107 148 0 BR 343087E 1 107 149 0 BR 373537 1 107 150 0 BR 404027 1 107 151 0 9 800 414 0 Single Axle Exploded View and Parts List mnras 4 5 Dual Axle Exploded View and Parts iert 6 8 Hose and Spray Gun Aesembhy 9 E lee 10 11 H Pump Exploded View and Parts Lier 12 13 M 3 Pump Exploded View and Parts LisSt 422211111121 14 15 HHC 930 Pump Exploded View and Parts List 16 17 T 1 Pump Exploded View and Parts Liest 18 19 VRT3 Unloader Exploded View and Parts LiSt 1 20 VB350 4 Unloader Exploded View and Parts List 111 11 11 21 Troubleshooting nene 22 23 Model Number Serial Number Date of Purchase The model and serial numbers will be found on a decal attached to the pressure washer You should record both serial number and date of purchase and keep in a safe place for future reference 9 800 414 0 Rev 05 13 CONTENTS EXPLODED VIEW SINGLE AXLE
18. e Ring 18mm 3 27 9 803 186 0 O Ring 02 62 x 71 12 2 6 9 804 495 0 U Seal dia 18 x 26mm 3 28 9 804 502 0 Roller Bearing 2 7 9 804 496 0 Support Ring 18mm 3 29 9 803 289 0 Crankshaft 1 8 9 804 497 0 U Seal dia 18 x 23mm 3 30 9 803 293 0 Crankshaft Key 1 9 9 802 926 0 Brass Plug 1 2 1 31 9 802 923 0 Oil Dip Stick 1 10 9 803 199 0 Copper Washer 3 4 1 32 9 803 139 0 Crankshaft Seal 1 11 9 803 290 0 Manifold Housing 1 33 9 803 177 0 Shim 2 12 9 804 498 0 O Ring 02 62 x 23 47 12 34 9 804 503 0 Bearing Housing 1 13 9 804 499 0 Valve Assembly 6 35 9 802 936 0 Plunger Bolt 3 14 9 804 500 0 Teflon Ring 6 36 9 802 885 0 Copper Spacer 3 15 9 803 292 0 Valve Plug 6 37 9 803 188 0 O Ring 21 78 x 7 66 3 16 9 802 942 0 Manifold Stud Bolt 8 38 9 803 155 0 Teflon Ring 3 17 9 802 890 0 Lock Washer 8 39 9 804 504 0 Plunger 18mm 3 18 9 803 198 0 Copper Washer 3 8 1 40 9 802 888 0 Copper Spacer 3 9 800 414 0 e Rev 05 13 H SERIES PUMP EXPLODED VIEW PARTS LIST CONT 3 m ITEM PART NO DESCRIPTION QTY A 41 9 803 294 0 Plunger Rod 3 C 42 9 803 157 0 Connecting Rod 3 A 43 9 802 912 0 Snap Ring 6 44 9 802 915 0 Connecting Rod Pin 3 gt 45 9 802 889 0 Spring Washer 6 2 46 9 802 937 0 Connecting Rod Screw 6 m 47 9 803 194 0 O Ring 02 62 x 152 07 1 8 48 9 803 166 0 Crankcase Cover 1 m 49 9 803 197 0 Gasket G3 8 1 3 50 9 803 202 0 Sight Glass G3 4 1 2 51 9 802 939 0 Cover Screw 5 S rm KIT
19. emale Honda Models 33 Unloader See Specifications Pages 17 8 750 933 0 Band Hose Clamp 34 Engine Pulley See Specifications Pages RE 35 Pump Pulley See Specifications P ump Pulley See Specifications Pages 18 9 802 131 0 Elbow 1 2 JIC x 1 2 90 2 p u S 9 Honda and Kohler 36 Pump Bushing See Specifications Pages Lombardnini Models 37 Engine Bushing See Specifications Pages 9 802 129 0 06 A a 3 87 90 1 38 Belts See Specifications Pages n MPS aE 39 9 802 503 0 Cable Battery 32 Red 4Ga 1 802 146 wivel x 3 4 u w Strainer 40 9 802 504 0 Cable Battery 36 Black 4 Ga 1 20 9 802 151 0 Swivel 1 2 JIC Fem Push On 4 0 BRENNA Se eee i 21 9 802 163 0 Filter 1 2 MPT PA 42 9 802 710 0 Bolt 5 16 x 1 NC HH 4 Inline Plastic 1 43 9 802 727 0 Bolt 3 8 x 1 3 4 Diesel Only 4 22 9 802 168 0 Nipple 3 8 Female 1 SERA SEH GE CR Au S 11 000 PSI 5000 PSI Models odels Only 9 802 171 0 Nipple 3 8 x 3 8 NPT ST 1 44 9 802 054 0 Elbow Fuel Tank Zinc 1 Male Diesel Models Only Diesel Models Only 23 9 802 182 0 Pump Protector 1 2 PTP 1 45 9 802 728 0 Bolt 3 8 x 2 NC HH 2 5000 PSI Models 46 9 803 845 0 Bolt 1 2 x 5 NC HH Tap 1 9 802 181 0 Pump Protector 3 8 1 5000 PSI Models Only Diesel Models Only 9 802 740 0 Bolt 1 2 x 3 1 2 NC HH 1 24 9 803 844 0 Cable Tie Wrap Honda 2 Diesel Models Only and Kohler Lombardini Models 25 9 802 207 0 Clamp Round 0 56 I D 1 5000 PSI Models
20. et hose Check all pump lines and connections leaking PRESSURE LOW Replace nozzle AFTER PERIOD OF NORMAL USE Unloader valve worn Replace unloader valve ENGINE WILL NOT Low oil shutdown Fill engine with oil START OR STOPS A WHILE OPERATING eens Drain gas tank fill with clean fuel OVERLOADED i 8 Excessive pressure from high Adjust engine throttle to lower RPM engine RPM WATER OR OIL A small amount of leaking is If excessive leaking occurs contact your local LEAKING FROM normal dealer BOTTOM OF PUMP PRESENCE OF Water sprayed at machine Change oil Direct spray away from machine WATER IN PUMP OIL High humidity in air Check and change oil twice as often Piston packing worn Oil seal Contact local dealer or technical support worn 9 800 414 0 Rev 05 13 TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION ENGINE OPERATES Not enough gas or engine oil Fill tank with gas Check oil level FOR 15 MIN THEN STOPS Vapor lock developed by heat of Keep gas tank full to avoid vapor locking day Obstruction in fuel filter Clean or replace fuel filter ENGINE LACKS Dirty air filter Replace air filter POWER ENGINE FALTERS Choke is opened too soon Move choke to halfway position until engine runs smoothly WATER DRIPPING Piston packing worn Contact local dealer or technical support FROM UNDER PUMP O Ring plunger retainer worn Contact local dealer or technical support Cracked piston Contact local dealer or technical sup
21. mbly 6 4 4 9 800 036 0 Label Warning Pictoral Small 1 30 9 802 291 0 Nozzle SACQMEG 1 5 9 800 047 0 4 Label Logo Belt Guard HD 1 0003 5 Red 4 0 GPM 5000 PSI 8 900 870 0 A Label Logo Belt Guard BR 1 9 802 292 0 Nozzle SAQCMEG 1503 5 1 8 901 144 0 4 Label Logo Belt Guard BD 1 Yellow 4 0 GPM 5000 PSI 8 750 465 0 A Label Logo Belt Guard MP 1 9 802 293 0 Nozzle SAQCMEG 2503 5 1 6 9 803 842 0 Label Instructions 1 a en PSI TEE 9 802 294 0 ozzle 4003 5 1 7 9 800 010 0 Eset Nozzle een 1 White 4 0 GPM 5000 PSI B ROD Nipple eee Bine L 9 802 295 0 Nozzle SAQCMEG 0004 1 9 9 802 048 0 Swivel 1 2 JIC Fem 3 8 Male 1 Red 4 5 GPM Diesel amp 10 9 802 053 0 Bushing Rubber Nitrile 2 4000 PSI Models Honda and Kohler 9 802 296 0 Nozzle SAQCMEG 1504 1 Lombardini Models Yellow 4 5 GPM Diesel amp 4000 PSI Models 11 9 802 064 0 Grommet Rubber 5 Nozzle Holder 9 802 297 0 Nozzle SAQCMEG 2504 1 Green 4 5 GPM Diesel amp 12 9 802 079 0 Tank Encore 5 Gallon Tank 1 4000 PSI Models 13 9 802 089 0 Cap Fuel Tank Plastic 1 9 802 298 0 Nozzle SAQCMEG 4004 1 14 9 802 090 0 Battery Box 1 White 4 5 GPM Diesel amp 15 9 802 091 0 Plate Battery Box Small 1 4000 PSI Models Polvor 9 802 311 0 Nozzle COMPL QCEM 6540 1 olypro 16 9 802 036 0 Nipple 1 2 JIC x 3 8 Male 1 Brass Diesel amp Vanguard Models 31 Engine See Specifications Pages 9 802 037 0 Nipple 1 2 JIC x 3 8 1 32 Pump See Specifications Pages F
22. mp Hose 46 54 ST 2 o sI 0 01 9 802 167 0 9 802 166 0 Coupler 3 8 Fem 11 000 PSI 1 Snap Tite 5000 PSI Models Coupler 3 8 Female 1 Assembly D ITEM PART NO DESCRIPTIO QTY 1 9 802 222 0 Wand VP W Coupler amp 1 Nozzle X Series BR and HD 8 711 293 0 Wand VP Lance AL344 1 w Coupler amp Soap Nozzle MP 8 904 425 0 Wand Side Grip 47 5 1 w Couplers BD Models 8 725 388 0 Wand Single 48 1 Insulated W Side Grip 9 802 164 0 Coupler 1 4 Female Brass 1 BD Models 8 710 384 0 Gun St 1500 5000 PSI 1 10 4 Gpm BR and HD Models 8 751 234 0 Gun Landa L1050 5000 PSI 1 10 4 GPM 8 904 490 0 Spray Gun Assembly 1 with Nipple Hotsy 8 751 235 0 Gun Hotsy H1050 5000 PSI 1 10 4 GPM 2 9 802 228 0 Spray Gun Assy w Wand 1 8 Coupler 5000 PSI Models 9 802 227 0 Spray Gun Wand 5000 PSI 1 52 5000 PSI Models 9 802 165 0 Coupler 1 4 Male Brass 1 3 8 739 331 0 Hose 3 8 x 50 2W TF KA 1 SO SW CP BR and HD Models to 4000 PSI 8 739 346 0 Hose 3 8 x50 2W TS KA 1 SO SW HP CP BR and HD Models to 5000 PSI 8 739 330 0 Hose 3 8 x 50 2W TF LA 1 SO SW CP MP to 4000 PSI 8 918 088 0 Hose 3 8 x 50 2W TS 1 SO SW HIGH PRESS CP MP Models to 5000 PSI 8 739 347 0 Hose 3 8 x 50 2W TF HO 1 SO SW CP BD to 4000 PSI 8 739 332 0 Hose 3 8 x50 2W TS HO 1 SO SW HP CP BD to 5000 PSI 9 802 295 0 9 802 296 0 9 802 297 0 9 802 298 0 8 708 713 0 9 802 291 0
23. port OIL DRIPPING Oil seal worn or damaged Contact local deale or technical support r WATER LEAKING Spray gun closed with machine Open spray gun or turn off machine FROM PUMP PROTEC running 5 minutes or longer TOR Excess water supply pressure Place a pressure regulator at end of 50 garden hose NO DETERGENT Detergent suction tube not prop Check connection erly connected to machine Detergent is too thick Dilute detergent For best results use our detergent Detergent filter valve is at lowest Set detergent filter valve to a higher setting setting Filter on detergent suction tube is Run warm water through filter to remove clogged debris Damaged or clogged detergent Remove obstruction or replace detergent suction tube suction tube A high pressure nozzle is at Replace with black detergent nozzle tached Discharge nozzle is obstructed Blow out or remove debris with fine needle GARDEN HOSE Tighten fittings CONNECTION LEAKS SPRAY WAND LEAKS Spray wand not properly attached Slide the spray wand into the gun Turn the wand collar clockwise onto the spray gun threads until tight Contact local dealer to order an o ring PUMP IS NOISY Pump is sucking air Check that hoses and fittings are air tight Turn off machine and purge pump by squeezing trigger gun until a steady flow of water emerges through nozzle D d N g XJ Fri 2 M be z S a Q Q I GE 5 23 9 800 414 0 Rev
24. re 3 28 9 803 182 0 Closed Bearing Housing 1 7 See Kit Intermediate Ring Brass 3 29 9 803 186 0 O Ring 92 62 x 71 12 2 8 See Kit Support Ring Teflon Bronze 3 30 9 803 160 0 Roller Bearing Tapered 2 9 See Kit U Seal High Pressure 3 31 9 803 149 0 Crankshaft 4035 1 1 10 See Kit Support Ring 3 32 9 803 167 0 Crankshaft Key 1 11 9 802 926 0 Brass Plug 1 2 1 33 9 802 923 0 Oil Dip Stick 1 12 9 803 199 0 Copper Washer 1 2 1 34 9 803 139 0 Crankshaft Seal 1 13 9 802 933 0 Manifold Head 1 35 9 803 177 0 Shim 2 14 See Kit O Ring 92 62 x 17 13 6 36 9 803 181 0 Bearing Housing 1 15 See Kit Valve Assembly 6 37 See Kit Plunger Bolt 3 16 See Kit O Ring 92 62 x 20 29 6 38 See Kit Copper Spacer 38 17 9 802 928 0 Valve Plug 6 18 9 802 943 0 Manifold Stud Bolt 1 9 800 414 0 Rev 05 13 T 1 SERIES PUMP EXPLODED VIEW 8 PARTS LIST 3 m ITEM PARTNO DESCRIPTION QTY A 39 SeeKit O Ring 91 78 x10 82 3 C 40 See Kit Teflon Ring 3 A 41 See Kit Plunger 3 42 SeeKit Copper Spacer 3 gt 43 _9 803 143 0 Plunger Rod 3 2 44 9 803 157 0 Connecting Rod 3 m 45 9 802 912 0 Snap Ring 6 NJ 46 9 802 915 0 Connecting Rod Pin 3 S 47 9 802 889 0 Spring Washer 6 a 48 9 802 937 0 Connecting Rod Screw 6 8 49 9 803 194 0 O Ring 2 62 x 152 07 1 50 9 803 166 0 Crankcase Cover 1 2 51 9 803 197 0 Gasket G3 8 1 gt 52 9 803 202 0 Sight Glass G3 4 1 53 9 802 939 0 Cover Screw 5 Part available in kit See belo
25. utter 1 a SBB Bee 1 9 10 3068 01 O Ring 1 78 x 17 17 mm 1 CRESS aa Plastic Knob A 10 60 1810 31 Spacer 1 60 1729 84 B350 4 Red Plastic Knob 11 60 0979 24 VB280 350 Val Pist Seal 60 1700 00 1 Repair Set 1 12 10 3072 01 O Ring 1 78 x 20 35 mm 1 Kit 13 60 0973 31 Piston Housing 60 1600 00 1 K1 60 1615 24 VB280 350 4 Spare Parts Kit 60 1805 31 Piston Housing 60 1700 00 1 Pcs 11 x 1 14 16 2100 00 M4x4 mm Dowel 1 15 60 1728 31 Lock Nut 1 9 800 414 0 e Rev 05 13 U I m O O m O T m I 42 m bal O m 5 5 21 PRESSURE WASHER _ Troubleshooting 22 TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION LOW OPERATING Insufficient water supply Closed Use larger garden hose clean inlet water PRESSURE faucet Inlet hose kinked screen Open faucet Clogged inlet hose strainer Check plumbing system for leaks Retape leaks with teflon tape Faulty or mis adjusted unloader Adjust unloader for proper pressure valve Install repair kit when needed Contact local dealer or technical support Worn packing in pump Contact local dealer Machine has been stored in Thaw out machine completely including hose freezing temperatures spray gun and wand Slow engine RPM Contact local dealer or technical support FLUCTUATING Worn or dirty pump valves Contact local dealer or technical support PRESSURE i Nozzle is obstructed Use nozzle wire in accessory kit Pump sucking air inl
26. w REPAIR KIT NUMBER 8 916 488 0 8 916 322 0 9 802 607 0 9 802 603 0 9 802 606 0 Plunger U Seal U Seal Packing Assy Plunger Plunger Oil KIT 20mm 20mm 20mm Complete Valve Seals DESCRIPTION 4035 1 4035 1 4035 1 7 4 ITEM NO S INCLUDED 4 6 8 9 10 4 5 6 7 8 9 10 S ie u 14 15 16 NUMBER OF CYLINDERS g j 4 3 KIT WILL SERVICE 19 9 800 414 0 e Rev 05 13 Oc m T lt LU a GA U LU E a SERVICE MANUAL 20 VRT3 UNLOADER EXPLODED VIEW AND PARTS LIST 8 750 300 0 8 GPM 4500 PSI EZ Start ITEM PART NO DESCRIPTION ATY 14 8 750 712 0 Outlet Fitting 1 24 8 750 713 0 Knob Unloader 1 8 750 710 0 Repair Kit VRT3 4500 PSI Kit Items 1 4 8 12 16 21 22 Unloader Adjustment Procedures Remove lock nut Item 19 Remove adjustment knob Item 24 Loosen the two 2 nuts Item 20 move them upward on stem Item 3 until you see 4 or more threads below the nut Re attach adjusting knob Item 24 Start machine Open the trigger of the spray gun Increase pressure by turning adjustment knob Item 24 clockwise until pressure is at the desired operating pressure 6 Remove the adjustment knob Item 24 tighten the lower nut Item 20 tightly against the upper nut Item 20 Re attach adjustment knob Item 24 and screw down until contact is made with the nuts Items 20 Screw down lock nut Item 19 onto the stem Item 3 until the threads cut into the nylon insert

SERVICE MANUAL - Shark Pressure Washers

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