Users Manual - Whaley Food Service
Contents
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3. 00830 GA LINTT 00113 SERVICE INFORMATION If you have a service related question call 1 800 KEATING Please state the nature of the call it will ensure speaking with the appropriate person Have your serial and model number available when ordering parts KEATING OF CHICAGO INC 8901 W 50th Street McCook Illinois 60525 6001 Phone 708 246 3000 FAX 708 246 3100 Toll Free 1 800 KEATING In U S and Canada www keatingofchicago com As continuous product improvement occurs specifications may be changed without notice KEATING LIMITED WARRANTY CARD PLEASE COMPLETE AND MAIL AT ONCE WARRANTY IS NOT IN EFFECT UNTIL CARD IS RETURNED WARRANTY CARD IS ALSO AVAILABLE TO COMPLETE ON LINE AT YOUR CONVENIENCE COMPANY ADDRESS CITY STATE ZIP DEALER DATE OF PURCHASE INVOICE NUMBER SERIAL NUMBER FRYER FILTER SYSTEM GRIDDLE REMARKS LJ TOP SIDE COOKER LJ HOT PLATE LJ PASTA PLUS HAVE READ THE INSTALLATION AND OPERATION INSTRUCTIONS SIGNED DATE Serving Those Whe Sewe The Very Eest
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6. KEATING OF CHICAGO INC Users Manual Serving Those Wha Sewe The Vey Bet ELECTRIC HOT PLATE MG 2 MG 4 READ AND SAVE THIS MANUAL FOR FUTURE REFERENCE RECORD THE MODEL AND SERIAL SERIAL NO NUMBERS OF THIS ELECTRIC HOT PLATE MODEL IN THE SPACES PROVIDED KEEP THESE NUMBERS FOR FUTURE REFERENCE IMPORTANT Keep a copy of your bill of sale The date on the bill establishes the warranty period should service be required If service is performed it is in your interest to obtain and keep all receipts Keating commercial hot plates are not intended for household use The Owner s Guide provides specific operating instructions for your model Use the Electric Hot Plate only as instructed in this Owner s Guide CONTENTS SECTION 1 INTRODUCTION SECTION IV MAINTENANCE GENERAL INFORMATION 1 WARRANTY REPAIRS aan SE ve a een ates 1 PREVENTIVE MAINTENANCE 3 1 SECTION V ORDERING PARTS STANDARD FEATURES 1 ORDERING PAR S aqha quas seems 3 MODEL VARIATIONS qusaqa 1 WARNING AND OPERATING PLATES 3 SAFETY PRECAUTIONS anna 1 HOR PLATE PARIS EIS reo 4 SECTION II INSTALLATION PLATE ASSEMBLY 4
7. This hot plate MUST be installed inspected and serviced by qualified and or certified and or licensed service personnel you may void your Keating warranty if installation is not completed per current local national and Keating specifications Contact your dealer for assistance DAMAGE DURING SHIPMENT The hot plate has been assembled tested and inspected at the factory Upon arrival the complete hot plate should be checked for any damage that may have occurred during shipment The carrier is responsible for all damage in transit whether visible or concealed Do not pay for the freight bill until the hot plate has been thoroughly checked for damage If concealed damage is found later contact the carrier immediately to file a claim What to do if equipment arrives damaged VISIBLE LOSS OR DAMAGE Be certain to note this on the freight or express receipt and have it signed by the delivery person FILE CLAIM FOR DAMAGES Regardless of extent of damage CONCEALED LOSS OR DAMAGE damage is noticed when equipment is unpacked notify the freight company immediately and file a concealed damage This MUST be done immediately Be sure to retain the shipping container for inspection IMMEDIATELY Keating does not assume responsibility for Loss OR Damage incurred in transit INSTALLATION Installation must conform with local codes or in absence of local codes with the current National Electrical Code ANSI N
8. 4 Hot Plates are designed to give maximum production efficiency delivering high quality food products The following design features are incorporated in all Keating Hot Plates STANDARD FEATURES e Highly polished stainless steel front e Infinite controls e 12 working height e Heating elements with pans e Easy access for servicing e 100 factory testing OPTIONS e 24 or 30 depth MODEL VARIATIONS MG 2 Model The MG 2 model has two elements MG 4 Model The MG 4 model has four elements SAFETY PRECAUTIONS warnine THIS SYMBOL WARNS YOU THAT SERIOUS BURNS OR OTHER INJURIES MAY RESULT IF SAFETY INSTRUCTIONS ARE NOT FOLLOWED e This service manual should be retained in a safe place for future reference e The installation of your new hot plate must conform to local codes or in the absence of local codes with the current National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CAN 22 2 as applicable e Your ventilation hood when installed must conform to the current ANSI NFPA 96 standard e No frame or restriction shall be constructed around the hot plate that will restrict air movement or prevent proper ventilation e Suitable for installation on combustible surfaces e You must maintain this appliance free and clear from combustibles e You must maintain the following minimum clearances from combustible and noncombustible construction Clearances Combustible Noncombustible Construction Cons
9. www keatingofchicago com Refer to the Keating Hot Plate Limited Warranty for complete service and ordering information The model serial plate is located on the front of the control panel The serial and model numbers are necessary when ordering WARNING AND OPERATING PLATES All warning and operating plates on the Keating Hot Plate should be in a place at all times If plates are damaged or lost replace them immediately ELECTRIC PLATE PARTS LIST ITEM Q N Y DESCRIPTION ELEMENT 240V 2600W WITH PAN ELEMENT PAN ONLY ELEMENT RING ONLY INFINITE CONTROL INFINITE CONTROL KNOB ONLY INDICATING LIGHT AMBER 240V TERMINAL BLOCK NOT SHOWN 208 240 VOLT UNITS FOR 480 VOLT UNITS CONTACTORS NOT SHOWN RESISTORS NOT SHOWN TRANSFORMERS NOT SHOWN 240 480V PRIMARY 120 240 SECONDARY 440 220V PRIMARY 220 110V SECONDARY MG 2 MODEL 2 MG 4 2 4 2 4 2 4 2 4 2 4 2 4 1 2 4 2 4 4 8 1 1 1 2 MG 4 MODEL PART NUMBER 037586 037378 039233 011614 037587 050255 034381 026241 011184 037308 059433 059603 VI WIRING DIAGRAMS MG 2 208 240 VOLT SINGLE PHASE ED D WIRES COLOR CODE WH WHITE BL BLACK RD RED GR GREEN MG 2 208 240 VOLT 3 PHASE WIRES COLOR CODE WH WHITE BLACK RD RED GREEN MG 2 480 VOLT SINGLE PHASE WITH RESISTORS FOR 240V HEATING ELEMENTS NI349 AO 113
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11. DAMAGE DURING SHIPMENT 2 SECTION VI WIRING DIAGRAMS INSTALLATION ario ee 2 HOT PLATE WIRING AND LADDER DIAGRAMS 5 11 ei 2 WARRANTY esta 12 RESTRAINING DEVICES 2 ELECTRICAL CONNECTION 2 SECTION OPERATING emu tae ees 2 SHUEDOWN wasaqa 3 CLEANING 3 5 CONTINUOUS PRODUCT IMPROVEMENT OCCURS SPECIFICATIONS MAY BE CHANGED WITHOUT NOTICE Keep this manual for training new personnel 1 800 KEATING Intertek Intertek www keatingofchicago com 9902091 9902091 part 037430 electricHotPlate 05 11 POST THIS LABEL PROMINENT LOCATION ON YOUR UNIT THIS EQUIPMENT MUST BE SECURELY ATTACHED TO A RIGID STRUCTURE BEFORE OPERATION INSTALLER DO NOT CONNECT ELECTRICITY TO THIS UNIT BEFORE IT 1 SECURED TO PREVENT TIPPING AWARNING Gas Burns Shock Improper installation can cause damage injury or death A WARNING IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE INJURY OR DEATH READ THE INSTALLATION OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING SERVICING THIS EQUIPMENT INTRODUCTION GENERAL Keating MG 2 and MG
12. FPA 70 or Canadian Electrical Code 22 2 as applicable POSITIONING The hot plate must be placed under an exhaust hood with a fire retardant system Your ventilation hood when installed must conform to the current ANSI NFPA 96 standard ALL connections and placement must comply with local and national codes It is the responsibility of the owner and local installer to comply with these regulations when installing the hot plate NOTE NOT FOR OUTDOOR INSTALLATION RESTRAINING DEVICES Hot plates must be restrained to prevent tipping when installed in order to avoid splashing spilling etc of hot liquid The restraining method may be a manner of installation or by separate means Adequate means must also be provided to limit the movement of the appliance Do not stand sit or lean on equipment IF DISCONNECTION OF THE RESTRAINT IS NECESSARY IT MUST BE RECONNECTED WHEN THE HOT PLATE IS RETURNED ITS ORIGINALLY INSTALLED POSITION ELECTRICAL CONNECTION The Keating Electric Hot Plate is equipped with a three wire terminal block for customer connections Compare the hot plate terminal connections to the appropriate wiring diagram for the hot plate see pages 5 11 Wiring Diagram to see if the hot plate is connected three phase or single phase All wires cords plugs receptacles and circuit breakers must sized adequately for the full load rating of the griddle as specified by local codes or in the
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14. absence of local codes by the current National Electrical Code ANSI NFPA 70 or the Canadian Electrical Code CAN 22 2 applicable The Electric Hot Plate is also equipped with a grounding lug next to the terminal block For proper grounding procedures see local codes or in the absence of local codes the current National Electrical Code ANSI NFPA 70 or the Canadian Electrical Code CAN 22 2 as applicable NOTE The connections to the hot plate can be changed in the field from three phase to single phase or from single phase to three phase This can be done by simply changing the wiring at the terminal block To change the connections for your hot plate see the wiring diagram for your griddle on pages 5 11 NOTE For hot plates rated at 208 240 volts the amperage ratings marked on the nameplates of the griddles are listed at 240 volts as required by UL NOTE A hole has been punched in the rear of the hot plate cabinet for a cord or conduit exit If a cord is used the National Electrical Code UL standards and most local codes require a bushing or strain relief not provided by Keating to protect the cord OPERATING LIGHTING Keating hot plates are designed to provide maximum efficiency and deliver high quality food products Follow lighting procedure below OPERATION OF THIS HOT PLATE SHOULD BE LIMITED TO PERSONNEL WHO HAVE BEEN THOROUGHLY TRAINED IN OPERATING PROCEDURES 1 Push in the red knob
15. and rotate counterclockwise to the desired setting NOTE The left knob operates the back burner and the right Knob operates the front burner fully SHUTDOWN 1 Rotate the red knob fully clockwise for each burner CLEANING When cleaning your hot plate use Keating Klenzer the finest dry stainless steel polish available to restore your hot plate s exterior to it original luster CAUTION Disconnect the electrical power source before doing any cleaning IV MAINTENANCE WARRANTY REPAIRS Keating s warranty begins with the date of installation In the event that your hot plate under warranty needs repairs other than routine maintenance or cleaning you are requested to contact Keating of Chicago at 1 800 KEATING before calling a local service company PREVENTIVE MAINTENANCE Preventive maintenance should be done in daily weekly and monthly intervals as necessary Following preventive maintenance procedures will help keep your hot plate working efficiently Proper care and servicing will lead to years of quality performance PREVENTIVE MAINTENANCE CHART TIME FRAME OPERATOR OWNER SECTION At Least Daily Check controls III Drain and clean drip At Least Weekly Clean hot plate V PARTS LISTS ORDERING PARTS Parts may be ordered by part number by calling Keating at 1 800 KEATING or your service company You may also order on line at Keatings part store
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17. truction Back 6 0 Right Side 6 0 Left Side 6 0 e You must install this appliance at least 16 away from any open flame Adequate clearance for servicing and proper operation must be maintained Your hot plate is designed to be serviced from the front e Keating commercial hot plates are not intended for other than household use Installation in household voids warranty e ALWAYS instruct new employees on proper hot plate operation e A hot plate should be operated ONLY by properly trained personnel e ALWAYS turn hot plate off each night e ALWAYS disconnect servicing electrical supply before e NEVER leave a hot plate unattended during operation e NEVER introduce objects into hot plate while operational which are not designed or made for cooking e THIS HOT PLATE MAY NOT BE ALTERED MODIFIED OR CHANGED IN ANY WAY Safe operation of this equipment is possible only when the operating instructions and the safety precautions are read completely and the instructions contained therein are strictly observed Before operating this equipment ask for a practical demonstration ACAUTION Read all operating and safety instructions before using equipment Periodically inspect cable and plug if provided before using machine servicing should be performed qualified and licensed service companies AWARNING Plug into a properly grounded three prong receptacle II INSTALLATION
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