Manual: 363 Demand Automatic Filter Service
Contents
1. Kit DLFC 5 0GPM BSP 360 Fltr ee 4002212 Cycle 360 Series Filter 4002479 Kit DLFC 6 0GPM BSP 360 Fltr E fs 1000589 Cap Pillow Block 4002480 Kit DLFC 7 0GPM BSP 360 Fltr Control Assemblies eee 4 amp 002481 Kit DLFC 8 0GPM BSP 360 Fltr 4002658 Control Assembly 363 606 4002482 Kit DLFC 9 0GPM BSP 360 North American eana 4002483 Kit DLFC 10GPM BSP 360 Fltr 4002659 Control Assembly 363 606F 4002484 Kit DLFC 126 BSP 360 Fltr 4002485 Kit DLFC 15GPM BSP 360 Fltr Ont 4001260 t Volt Motor Assembly w Optical 11 11 AO09285 us Kit DLFC 20GPM BSP 360 Fltr ensor a 120001889 Valve O ring Kit oo am m E Dean fase 3022576 Transformer Cable pes enr AC Wall Mount Adapters Benien Meter eae 1000811 North American Wall Trans 115VAC dM 1000812 Australian Wall Trans 240V 1000813 British Wall Trans 240 V atr DA A1 ess connector 3 4 BSP Plastic mates 1262524 Europe Cord Connect Trans 240V 42414 01 Connector 3 4 NPT Plastic 1000814 Wall2. 142 37 mm 75 19 03 mm 4 00 101 60 mm Autotrol 363 Demand Automatic Filter Valve e 3 VALVE LAYOUT Outlet inlet Drain Display Backwash Recycle Duration Button Time Button Cleaning Cycle Interval Days Button Remove Cover Delayed Flow Cleaning Cycle Indicator Indicator Figure 2 SPECIFICATIONS Flow Rates Valve Only Service ee 21 gpm 79 lpm full flow Backwash 25 19 gpm 72 lpm full flow Fast Rinse A 25 5 gpm 19 lpm Valve Connections Tank Thread 2 1 2 inches 63 5 mm 8 male Inlet Outlet Thread 3 4 inch 19 05 mm BSP male ae 3 4 inch 19 05 mm NPT male OEE E gt 1 inch 22 5 mm BSP male E 1 inch 22 5 mm NPT male 1 1 4 inch 31 75 mm BSP male 1 1 4 inch 31 75 mm NPT male C 1 1 2 inch 38 1 mm BSP male ee en 1 1 2 inch 38 1 mm NPT male Drain 1 inch 22 5 mm BSP male lt 1 inch 22 5 NPT male Distributor Tube 1 050 inch 27 mm Distributor Tube Length Flush to top of tank 1 2 inch 13 mm Design Specifications RO Glass filled Noryl Rubber Components Compounded for cold water Operating 20 125 psi 1 38 8
3. amp 1 1 2 Sweat Autotrol 363 Demand Automatic Filter Valve 9 TROUBLESHOOTING Control Error Codes E1 is displayed Program settings have been corrupted Press any key Reprogram control If E1 does not clear replace control E3 is displayed Control does not detect the camshaft position and 15 Wait until the control returns to the service position returning to the service position Camshaft is not turning during E3 display Check that motor is connected Verify that the motor wire harness is connected to motor and controller module Verify that optical sensor is connected and in place Verify that motor gear has engaged the camshaft If everything is connected replace components in this order 1 Motor Assembly Optical Sensor 2 Control Camshaft is turning more than five minutes to find Home Verify that optical sensor is in place and connected to wire position Inspect for debris in the camshaft slots If motor continues to rotate indefinitely replace the following components in this order 1 Motor Assembly Optical Sensor 2 Control System Flowing or dripping water at drain after Debris is preventing 3 or 4 valve disc from Remove debris cleaning cycle closing Worn 3 or 4 valve disc Replace valve discs Control will not complete a cleaning cycle AC adapter or motor not connected automatically E Debris is preventing camshaft from rotating Backwashes or purges at excessively low or Flow
4. Trans 240V eee 61626 Connector 3 4 amp 1 Sweat sains 1000810 Wall Trans 100V es 01561 10 Connector 1 Brass A l ae Drain Line Flow Control 40563 11 aa Connector 1 BSP Plastic 4002459 Kit DLFC 4 0GPM NPT 360 Fltr ess 01561 Connector 1 NPT Brass eee 4002460 Kit DLFC 4 56 NPT 360 40563 01 Connector 1 NPT Plastic 5 4002461 Kit DLFC 5 06 360 Fltr 40565 11 1 1 4 BSP Plastic 5 4002462 Kit DLFC 6 0GPM NPT 360 Flir 40565 01 1 1 4 NPT Plastic 4002463 Kit DLFC 7 06 NPT 360 e 61562 10 Connector 1 1 2 BSP Brass 5 4002464 Kit DLFC 8 06 NPT 360 Flir ces 42241 11 Connector 1 1 2 BSP Plastic 4002465 Kit DLFC 9 0GPM NPT 360 Fltr ees 01562 Connector 1 1 2 NPT Brass eem 4002466 Kit DLFC 10GPM 360 Fltr ee 42241 01 Connector 1 1 2 NPT Plastic 4002467 Kit DLFC 12GPM NPT 360 Fltr 41242 01 1 amp 1 1 4 Sweat 5 4002468 Kit DLFC 156 NPT 360 Flir 41243 01 1 1 4
5. free time of day retention during loss of power The time will remain in memory NOTE All other programmed parameters are stored in the flash memory and are retained during power outages Display Backwash Time Duration Button Button Recycle Button Cleaning Cycle Interval Days Button Indicator Cleaning Cycle Indicator Figure 8 PROGRAMMING THE 606F DEMAND CONTROL Time of Day Press to display the current time value hours The time value is displayed as a number from 0 to 23 with 0 representing midnight and 23 representing 11 00 PM While the value is being displayed press the button to increase the value Press and hold the button to rapidly advance the value Release the button when the desired value 15 displayed The value will be stored in memory after five seconds Range 0 23 hours NOTE The elapsed minutes will reset to zero when the hours are changed Backwash Duration Press to display the current backwash cycle step duration setting The value in minutes will be displayed for five seconds While the value is being displayed press the button to increase the value Press and hold the button to rapidly advance the value Press and hold the button to rapidly advance the value Release the button when the desired value is displayed The value will be stored in memory after five seconds Range 2 50 minutes NOTE The Rapid Rinse cycle ste
6. gt PENTAIR AUTOTROL 363 DEMAND AUTOMATIC FILTER VALVE SERVICE MANUAL 2014 Pentair Residential Filtration LLC www pentairaqua com pro TABLE OF 5 MANUAL OVERVIEW en eine 2 SAFETY INFORMATION 2 TYPICAL TOOLS AND FITTINGS REQUIRED 3 VALVE DIMENSIUINS asd vicios 3 VAEVE IEA O T ose ito ea piu i doa 4 eiie m a tu esse RU cU Rd 4 EQUIPMENT INSTALLATION eere oec 4 SVOTE M STARTUP esa naine ne 6 INSTALLATION CHIE CIS nent 6 CONTROL OPERATION AND 6 PROGRAMMING THE 606F DEMAND CONTROL 7 8 VALVE ASSEMBLY 9 TROUBME SHO connate 10 FLOW DIAGRAMS m 11 FLOW PERFORMANCE DATA 12 MANUAL OVERVIEW How To Use This Manual This manual is designed to guide the installer through the process of installing and starting the filter This manual is a reference and will not include every system installation situation The person installing this equipment should have e Knowledge in water filter installation e Basic plumbing skills Icons That Appear In This Manual NATIT Failure to follow this instruction can result in personal injury or damage to the equipment NOTE This will make the process easier if f
7. indicator on control does not display 10 Autotrol 363 Demand Automatic Filter Valve FLOW DIAGRAMS SERVICE BACKWASH Untreated Water untreated Water C Treated Water Backwash Inlet AU Y Valve Valve 1 Closed 1 Open 2 Open 2 Closed 3 Closed 3 Open 4 Closed 4 Closed Media Tank Media Tank FAST RINSE C Untreated Water Rinse Inlet 87 3 Drain Drai Control n Nf Valve No 1 Closed 2 Open 3 Closed 4 Open Media Tank Autotrol 363 Demand Automatic Filter Valve 11 FLOW PERFORMANCE DATA CHARTS Service Cv 5 43 30 __ 4 10 PRESSURE DROP IN PSI 2 D N un FLOW IN 12 Autotrol 363 Demand Automatic Filter Valve For Autotrol Product Warranties visit Autotrol para las garantias de los productos visite www pentairaqua com pro Pour Autotrol garanties produit visitez le site gt PENTAIR FILTRATION amp PROCESS 5730 NORTH GLEN PARK ROAD MILWAUKEE WI 53209 P 262 238 4400 www pentairaqua com 800 279 9404 262 518 4404 tech support dpentair com Pentair trademarks and logos are owned by Pentair Inc All other brand or product names are trademarks or registered marks of their respective owners Because we are continuously improving our products and ser
8. 61 bar Water Temper 34 100 F 1 38 Ambient 34 120 1 49 C Recommended for indoor use only Drain Line Flow Controls 1 8 20 gpm 30 76 lpm A CT E 4 7 gpm 15 29 lpm 4 Autotrol 363 Demand Automatic Filter Valve EQUIPMENT INSTALLATION If you are also installing a water softener the softener should be installed downstream of this system Grounding the Plumbing It is Important that the plumbing system be electrically grounded When a water treatment system 15 installed a nonmetallic bypass valve may interrupt the grounding To maintain continuity a grounding strap can be purchased at a hardware store When it is installed the strap will connect the plumbing into the system to the plumbing leaving the system Water Line and Bypass Connection Once you have selected your location check the direction of the water flow in the main pipe A bypass valve system should be installed on all water conditioning systems The bypass valve system isolates the filter from the water supply and provides untreated water to service during routine maintenance and servicing procedures Figure 3 Normal Operation e Valves 1 and 3 open e Valve 2 closed Bypassed Position e Valve 2 open e Valves 1 and 3 closed The valve connects to the water system by means of a connector assembly The connector is secured to the plumbing an
9. d then inserted into the universal ports on the valve A clip is used to hold it in place Figure 4 Connector Assembly Before inserting the connector e Check that all O rings are in place and not damaged e O rings are pre lubricated Sliding surfaces should lubricated with 100 silicone grease EQUIPMENT INSTALLATION CONTINUED Firmly insert connector into the valve body Press locking clip into position Make certain the clip is fully engaged To remove a clip 1 Turn off water and release water pressure at the valve 2 Push the water line connectors into the valve body This will help release O rings that may have seated in place 3 Remove the clip by inserting a flat blade under the top center of the clip and lifting prying up Figure 4 Connector Assembly PNET Do not use pliers to remove a clip It is likely the clip will break Drain Line Flow Control The drain line flow control requires assembly Figures 4 and 5 1 Inch Drain Line Flow Control Rates 8 20 GPM Install washer with printed lettering facing the valve body 4002493 RevA Figure 5 1 Drain Line Flow Control 3 4 Inch Drain Line Flow Control Rates 4 7 GPM Install washer with printed lettering facing the valve body 4002492 RevA Figure 6 3 4 Drain Line Flow Control Note Install DLFC washer with printed lettering facing the valve body Drain Line Connection NOTE Standard commercial pract
10. e backwash cycle step 1 Press and release to display C1 backwash 2 Simultaneously press then release amp and to move the control to the next cycle step C2 rinse NOTE The time may be displayed for 5 seconds 3 During a cycle step press and release to toggle between and 4 Repeat steps 2 and 3 to cycle through each position Quick Cycle to Service Position Simultaneously press and and hold for three seconds during any cleaning cycle step The control will skip the remaining cycle steps and return to the service position The time of day will be displayed when the control reaches the service position AUXILIARY SWITCH An optional auxiliary switch kit P N 4002757 is available for the 363 demand valve to control an auxiliary switch when a cleaning cycle is initiated 8 Autotrol 363 Demand Automatic Filter Valve VALVE ASSEMBLY 4002436 Rev Item No QTY Part No Description Item No QTY Part No Description less lis 4002555 Kit Valve Discs 360 Series Filter 4002469 Kit DLFC 20 360 Fltr Dee lues 4002211 Top Plate 360 Series Filter 4002476 Kit DLFC 4 0 BSP 360 Fltr D ee lisse 123 amp 4170 Screw Pan Head 8 18 9 16 1 4002477 Kit DLFC 4 5GPM BSP 360 Fltr Aen o 4002213 Spring One Piece ee 4002478
11. e plumber tape PTFE on all threads General Observe all warnings that appear in this manual e his system is not intended to be used for treating water that is microbiologically unsafe or of unknown quality without adequate disinfection before or after the system e Keepthe unit in the upright position Do not turn on side upside down or drop Turning the tank upside down will cause media to enter the valve e Operating ambient temperature is between 34 F 190 and 120 F 49 e Operating water temperature is between 34 F 1 and 100 F 38 e Working water pressure range is 20 to 125 psi 1 38 to 8 61 bar Follow state and local codes for water testing e When filling media tank do not open water valve completely Fill tank slowly to prevent media from exiting the tank e Always make modifications to house plumbing first Connect to valve last e Plastic parts and O rings may be damaged by heat and solvents When constructing plumbing connections allow heated parts to cool and protect parts from solvents Location Selection Location of a water treatment system is important The following conditions are required Level platform or floor Constant electrical supply to operate the controller Total minimum pipe run to water heater of ten feet three meters to prevent backup of hot water into system Local drain or tub for discharge as close as possible Water line c
12. ices are expressed here Local codes may require changes to the following suggestions Check with local authorities before installing a system 4 Use appropriate fittings to connect tubing to the DLFC connection on valve 5 The drain line may be elevated up to 6 feet 1 8 m providing the run does not exceed 15 feet 4 6 and water pressure at the filter is not less than 40 psi 2 76 Elevation can increase by 2 feet 61 for each additional 10 psi 69 bar of water pressure at the drain connector 6 Where the drain line is elevated but empties into a drain below the level of the control valve form a 7 inch 18 cm loop at the far end of the line so that the bottom of the loop Is level with the drain line connection This will provide an adequate siphon trap 7 Secure the discharge end of the drain line to prevent it from moving Right Way Figure7 Drain Line Connection NOTE Waste connections or drain outlet shall be designed and constructed to provide for connection to the sanitary waste system through an air gap of two pipe diameters or one inch 22 mm whichever is larger Never insert drain line directly into a drain sewer line or trap Figure 7 Drain Line Connection Always allow an air gap between the drain line and the wastewater to prevent the possibility of sewage being back siphoned into the filter Electrical Connection PN lt This valve and control are for dry location use only unless u
13. n to drain until the water runs clear from the drain line This purges any debris from the media bed D Turn off the water supply and let the system stand for about five minutes to allow any trapped air to escape from the media tank Turn on the water supply after five minutes Check for leaks The system is now fully operational INSTALLATION CHECKLIST ___ Read the owner s installation manual ___ Follow all safety guidelines in the manual If metal pipe was used did you restore the electrical ground ___ Securely install drain hose to an approved drain ___ Perform a leak test ___ Move the bypass valve to service ___ Start a cleaning cycle 6 Autotrol 363 Demand Automatic Filter Valve CONTROL OPERATION AND LAYOUT Large LED Display A large two digit LED readout 15 highly visible in most installation settings Simplified Three Step Programming Only three buttons are required to fully program the control Recycle Button Initiates either a delayed or immediate cleaning cycle Time Button Displays or programs the time of day Cleaning Cycle Interval Button Displays or programs the amount of water to treat between cleaning cycles Backwash Duration Button Displays or programs the amount of time to elapse during the backwash cycle step Flow Indicator The decimal point flow indicator blinks on and off when water flow turns the meter Power Loss Memory Retention The control features battery
14. ollowed Inspection Inspect the unit for damage or missing parts SAFETY INFORMATION Electrical here are no user serviceable parts in the AC adapter motor or controller In the event of a failure these should be replaced All electrical connections must be completed according to local codes Use only the power AC adapter that is supplied he power outlet must be grounded and always on disconnect power unplug the AC adapter from its power source Install an appropriate grounding strap across the inlet and outlet piping of the water system to ensure proper grounding is maintained 2 Autotrol 363 Demand Automatic Filter Valve Mechanical Do not use petroleum based lubricants such as petroleum jelly oils or hydrocarbon based lubricants Use only 100 silicone lubricants e All plastic connections should be hand tightened Plumber tape should be used on connections that do not use an O ring seal Do not use pliers or pipe wrenches All plumbing must be completed according to local codes e Soldering of the plumbing should be done before connecting to the valve Excessive heat will cause interior damage to the valve Observe local drain line requirements e Do not use lead based solder for sweat solder connections Do not support the weight of the system on the control valve fittings plumbing or the bypass e t is not recommended to use sealants on the threads Us
15. onnections with shutoff or bypass valves Room to access equipment for maintenance SAFETY INFORMATION CONTINUED Outdoor Locations It is recommended that the equipment be installed indoors When the water conditioning system must be installed outdoors several items must be considered TYPICAL TOOLS AND FITTINGS REQUIRED Moisture The valve and controller are rated for NEMA 3 locations Falling water should not affect performance The system is not designed to withstand extreme humidity or water spray from below Examples are constant heavy mist near corrosive environment upwards spray from sprinkler Direct Sunlight The materials used will fade or discolor over time in direct sunlight The integrity of the materials will not degrade to cause system failures Temperature Extreme hot or cold temperatures may cause damage to the valve or controller Freezing temperatures will freeze the water in the valve This will cause physical damage to the internal parts as well as the plumbing Insects The controller and valve have been designed to keep all but the smallest insects out of the critical areas Pipe Cutter Tubing Cutter File Pliers Tape Measure Soldering Tools Lead Free Solder Bucket Towel Plumber Tape Adjustable Wrench Tube 100 Silicone Grease VALVE DIMENSIONS rr Leos 25 Exe 3 60 91 56 mm 9 83 249 57 mm 5 18 131 47 mm 4 22 107 21 mm 5 61
16. p adjusts automatically based on the Backwash Duration value See table below Cleaning Cycle Interval Press to display the current cleaning cycle interval setting The value in cubic meters metric units or hundreds of gallons U S units to treat between cleaning cycles will be displayed for five seconds While the value 15 being displayed press the button to increase the value Press and hold the button to rapidly advance the value Press and hold the button to rapidly advance the value Release the button when the desired value is displayed The value will be stored in memory after five seconds Range 4 9 5 cubic meters 100 4 000 gallons Default 1 0 cubic meters 10 x100 1 000 gallons Calendar Override set a time duration between cleaning cycles to ensure proper function of the filter in the event of a flow sensor malfunction press and hold amp and for three seconds The value in days between cleaning cycles will be displayed for five seconds While the value is being displayed press the button to Increase the value Press and hold the button to rapidly advance the value Release the button when the desired value is displayed The value will be stored in memory after five seconds Range 8 hours 0 3 days 30 days 0 to disable Default 0 disabled Accessing History Values The control features a review level that displays the operation history of the system This is a great troubleshooting tool fo
17. r the control valve To access history values press and simultaneously and hold for three seconds to view the diagnostic codes NOTE If a button is not pushed for 30 seconds the controller will exit the history values table Press to advance through the table When the desired diagnostic code is reached Press amp to display the value Some history values may have up to four digits Press 4 to display the first two digits of the value Press to display the last two digits displayed as 0 6 Water used since last cleaning cycle Average water usage for day 0 Manually Initiating A Cleaning Cycle Delayed Cleaning Cycle Press and release to program a delayed cleaning cycle The system will regenerate at the next cleaning cycle time 1 00 AM Repeat procedure to disable the scheduled cleaning cycle The display indicator dot blinks when a delayed cleaning cycle is scheduled Immediate Cleaning Cycle Press and hold the for three seconds to initiate an immediate cleaning cycle The control cycles to the backwash cycle step The control will proceed through a complete cleaning cycle A cascading symbol will be displayed until the cycle is complete Autotrol 363 Demand Automatic Filter Valve 7 PROGRAMMING THE 606F DEMAND CONTROL CONTINUED Quick Cycling The Control Quick Cycling Press and hold for three seconds to initiate an immediate cleaning cycle The control will cycle to th
18. sed with a Listed Class 2 power supply suitable for outdoor use The 363 controller operates on 12 volt alternating current power supply This requires use of the an AC adapter with your system Make sure power source matches the rating printed on the AC adapter Autotrol 363 Demand Automatic Filter Valve e 5 SYSTEM STARTUP The system will now need to be placed into operation Please review MANUALLY INITIATING CLEANING CYCLE on page 7 before attempting startup 1 With the supply water for the system still turned off position the bypass valve to the not in bypass normal operation position 2 Press and hold the 68 button on the controller for three seconds This will initiate a manual cleaning cycle and cycle the valve to the backwash position 3 Filling the media tank with water A With the system in backwash open the water supply valve very slowly to approximately the 1 4 open position Water will begin to enter the media tank Air will begin to be purged to drain as the media tank fills with water If opened too rapidly or too far media may be lost out of the tank into the valve or the plumbing In the 1 4 open position you should hear air slowly escaping from the valve drain line B When all of the air has been purged from the media tank water begins to flow steadily from the drain line open the main supply valve all of the way This will purge any remaining air from the tank C Allow water to ru
19. vices Pentair reserves the right to change specifications without prior notice Pentair is an equal opportunity employer 4002752 Rev FE14 2014 Pentair Residential Filtration LLC All Rights Reserved
Download Pdf Manuals
Related Search