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The Red Jacket Submersible Turbine Pump

1. 8 Y S N L 12 M M NOT NOT NOT NOT CONNECT TO CHANNEL 1 USED USED USED USED ELECTRICAL GROUND CHANNEL 2 280 VOLT CHANNEL 3 DISPENSER CHANNEL 4 230VOLT FROM SIGNALS CHANNEL 5 SUPPLY CHANNEL 6 UNSWITCHED NEUTRAL PANEL CHANNEL 7 n CHANNEL 8 230 VOLT ISOLATED OUTPUT TO IQ CONTROL BOX IQ CONTROL BOX P N 880 052 1 Continuous Electrical duty capacitor interlock Extractable packer Junction box in manifold RS 485 CONNECTIONS INSTALL IN CONDUIT CONNECT TO Internal MANIFOLDED UNITS ELECTRICAL nterna ONLY GROUND overload protector STP L PANEL Neutral FROM SUPPLY 230 Volt NEUTRAL FROM SUPPLY PANEL ISOTROL CONTROL BOX WIRING PRECAUTIONS WARNING This device is intended to provide electrical isolation between the dispenser pump enable Hook signal and the submersible turbine pump STP control relay Other energized sources of power can still exist within the dispenser even with this device The neutral connection to the N terminal of TB1 and N terminal of TB2 must be from the service panel and be a permanently connected unswitched connection The N connection on TB1 and the eight N connections on TB2 may be spliced to a common neutral wire from the servi
2. Dispenser lighting from separate circuit 15 amp 3 pole switch N E C requires disconnect break all wires to dispensers 115 volt ext pilot TE light by contractor Continuous Electrical duty capacitor interlock Wiring Extractable trough ipi packer Junction box 5 in manifold Make ground Internal connection in overload Hi K accordance with protector codes STP rjpumps fig13 eps 2 pole dispenser switches Figure 19 Suggested Wiring Diagram without Optional Control Box 115 volt 25 watt max Pilot light 3 P S T toggle switch Load center Pa iss 208 or 230 volt E Capacitor Dispenser Make ground connection in accordance with local codes Optional solenoid valve 76 volt amps max rjpumps fig14 eps Figure 20 230 Vac Remote Control Box with 110 Vac Coil amp Cap Model 880 045 880 046 5 22 The Red Jacket Installation Operation amp Service Manual Wiring Power from the Panel to the Red Jacket STP LOCAL CODES 2HP MAX 230 VOLT REMOTE CONTROL BOX LINE m EXTERNAL PILOT LIGHT 240 VOLTS 25 WATT MAX WIRING TROUGH OTHER DISPENSER MAX TOTAL OF 6 DISPENSERS DISPENSER LIGHTS DISPENSER OPT
3. mee 32 Figure 31 Verifying pigtail s female connector is seated properly 32 Figure 32 Locating packer and manifold o rings 33 Figure 33 Locating contractor s box and capacitor compartment _ 34 Figure 34 Siphon POMS ote ssi Xm 35 Figure 35 Inserting Siphon assembly into manifold 36 Figure 36 Inserting Check valve assembly into manifold 38 Figure 37 Extractable lock down nuts 40 Figure 38 Packer to manifold wiring connectors pp 42 Table of Contents Figure 39 Male connector s indexing Pin dee 43 Figure 40 Male connector index hole in base of socket 43 Figure 41 Placing masking tape alignment marker on front of male connector 43 Figure 42 Correct depth of male connector in packer socket 44 Figure 43 Locating female connector set SCreW 45 Figure 44 Locating discharge port plug for line leak transducer 46 Figure 45 Locating air purge screw renna rns 47 Figure 46 Locating air purge screw hitch pin err err 48 Figure 47 Reorienting the air purge screw s hitch pin 48 Figure 48 Hitch pin in position to install air purge
4. Retracted Extended in mm in mm AGP75S1RJ1 P75U1RJ1 72 0 1828 102 2589 AGP7581RJ2 P75U1RJ2 102 0 2590 162 4113 AGP75S1RJ3 P75U1RJ3 162 0 4115 222 5637 AGP150S1RJ1 P150U1RJ1 74 5 1891 105 2667 AGP150S1RJ2 P150U1RJ2 104 5 2653 165 4186 AGP150S1RJ3 P150U1RJ3 164 5 4177 225 5710 150518 1 X3P150U1RJ1 75 5 1913 105 5 2684 150518 2 X3P150U1RJ2 105 5 2675 165 5 4208 XSAGP15081RJ8 X3P150U1RJ3 165 5 4199 225 5 5732 AGP75S3 3RJ1 P75U3 3RJ1 74 1879 104 5 2649 AGP75S3 3RJ2 P75U3 3RJ2 104 2641 164 5 4173 AGP75S3 3RJ3 7 164 4165 224 5 5697 AGP150S3 3RJ1 P150U3 3RJ1 76 1932 106 5 2703 AGP150S3 3RJ2 P150U3 3RJ2 106 2694 166 5 4227 AGP150S3 3RJ3 P150U3 3RJ3 166 4218 226 5 5751 X4AGP150S3RuJ1 X4P150U3RJ1 76 5 1946 107 2717 XAAGP150S3RJ2 X4P150U3RJ2 106 5 2708 167 4241 X4AGP150S3Ru3 X4P150U3RJ3 166 5 4232 227 5765 AGP75817 3RJ1 P75U17 3RJ1 73 1853 103 5 2624 AGP75817 3RJ2 P75U17 3RJ2 103 2615 163 5 4148 AGP75817 3RJ3 P75U17 3RJ3 163 4139 223 5 5672 AGP150S17 3RJ1 P150U17 3RJ1 75 1903 105 5 2674 AGP150S17 3RJ2 P150U17 3RJ2 105 2665 165 5 4198 AGP150S17 3RJ3 P150U17 3RJ3 165 4189 225 5 5722 X4AGP150S17RJ1 XAAGP150U17RJ1 75 5 1917 106 2688 X4AGP150S17RJ2 X4AGP150U17RJ2 105 5 2679 166 4212 X4AGP150S17RJ3 XAAGP150U17RJ3 165 5 4203 226 5736 AGP200S1 3RJ1 P200U1 3RJ1 78 5 1971 108 5 2756 AGP200S1 3RJ2 P200U1 3RJ2 108 5 2733 168 5 4280 AGP200S1 3RJ3 P200U1 3RJS 168 5 4257 228 5 580
5. Don t crimp tubing with tie straps 7 x gt e 3 25 76 mm JL HI rjpumps fig30 eps 10 11 12 13 14 15 Figure 13 Attaching return line tubing to pump Pull on the pigtail wires where they exit the packer wiring compartment Cut off pigtail wires approximately 8 inches 200 mm beyond top of packer There should be three wires from the male connector installed in the packer s housing and the three wire pigtail from the UMP Strip back insulation of all six wires 3 8 inch 10 mm Connect like colored wires from the UMP to like colored wires from the male connector with wire nuts When finished connecting the wires neatly coil wires inside the packer s wiring compartment see Figure 14 Lubricate the o ring on the packer wiring compartment cover with lifting eyebolt with petroleum based jelly Screw in the packer wiring compartment cover thread sealant should not be used Torque to 35 ft lbs 50 Install the pump onto the riser pipe using thread sealant until watertight and in alignment with the piping to the dispensers 17 The Red Jacket Installation Operation amp Service Manual Wiring Power from the Panel to the Red Jacket STP Remove cover to access Male connector in packer wiring compartment packer housing Female connector in manifold housing
6. Ref EU 60 Part No Description Qty 1 108 572 4 Control box 1 2 147 006 1 Pilot light ass y 1 3 014 723 1 Line contractor relay 1 4 080 858 1 Toggle switch 1 5 008 202 1 Terminal block 1 Table 17 880 042 5 Control Box w 230V Coil 50 60 Hz Item Ref Figure 60 Part No Description Qty 1 108 572 4 Control box 1 2 147 006 1 Pilot light ass y 1 3 014 720 1 Line contractor relay 1 4 080 858 1 Toggle switch 1 5 008 202 1 Terminal block 1 61 The Red Jacket Installation Operation amp Service Manual Control Boxes xt us 25 WATT TI a Poem E t i 3 SWITCH DISPENSER 10 M E SILENDID 2 VASE e var ars ro mm E mim scs m 20 POND INCHES TORRUE her GROUND CONNECTION IN WITH cous 27 5141 5 95 6 EXTERNAL PILOT LIGHT eec 51 53 USE C 5 69 69 20 2 LK ER CU360775 C WIRE ONLY M2 YEL M3
7. 29 Initial Start Up Oft PUMP e pre eR i ea he ie ei 29 Service And Repair Replacing the UMP u ee c epe EE Ege 31 Replacing the Capacitor in the Manifold for Single Phase Pumps 34 Installing a Siphon Assembly rare 35 Replacing the Check Valve Assembly eene 37 Replacing the Conduit Bushing pp 39 Replacing the Pigtail i iii entend eee xii Ea sai 40 Replacing the Packer to Manifold Wiring Connectors pp 42 Installing an Electronic Line Leak Detector Transducer or Mechanical 46 Replacing the Air Purge Screw pp 47 Pump Tests hie ate Se au pup BREVE im 50 Verifying Relief Pressure u uuu u 50 Testing the Line uii pectore 51 Testing the tank ra a ee ee be IG 52 Parts Lists Customer Service Number pp 54 Pump Parts ssp s Sa A A GR 54 Siphon Cartridge Kit Parts cn uu alee diet eto Ad edet 57 Check Valve Housing Kit Parts err 57 Check It Parts oio e E B e d ed MR S AU Se ed 58 O Ring Kit Parts SD D k l E EN eb C EC e eed oat 58 Capacitor KiS nerko Seated redress ene 59 Electrical Connector Kit Parts entente 60 Gonttol BOXGS phe RUP Ae a ener tede 61 Appendix 4 Standard Red Jacket STP Safety Instructions 1 Appendix B Declarat
8. 2096 1 410149 001 PACMAN X4P150U3 packaged 2096 1 410150 001 PACMAN X4P150U17 packaged 20 1 410162 001 PACMAN P200U3 4 packaged 20 1 410163 001 PACMAN P200U17 4 packaged 20 1 410161 001 Seal conduit adapter assembly 1 Kit flex syphon UMP includes gasket lockwashers and 3 144 327 5 bolts 1 144 194 5 Trapper retrofit not shown 1 56 The Red Jacket Installation Operation amp Service Manual Siphon Cartridge Kit Parts Siphon Cartridge Kit Parts Table 9 lists the 410151 001 Siphon Cartridge Kit parts list Table 9 410151 001 Siphon Cartridge Kit Parts List Item ref Figure 54 Part No Description Qty 1 410071 002 Siphon assembly 1 rjpumps fig49 eps Figure 54 Siphon cartridge kit Check Valve Housing Kit Parts Table 10 lists the 410152 001 Check Valve Housing Kit parts list Table 10 410152 001 Check Valve Housing Kit Parts List Item ref Figure 55 Part No Description Qty 1 410016 001 Housing assembly chk rlf viv 1 2 410027 001 Spring 1 3 410022 001 Poppet assembly chk rlf viv 1 rjpumps fig50 eps Figure 55 Check valve housing kit 57 The Red Jacket Installation Operation amp Service Manual Check Valve Kit Parts Check Valve Kit Parts Table 11 lists the 410153 001 Check Valve Kit parts list Table 11 410153 001 Check Valve Kit Part
9. Replace the protective plug over the service screw Turn the air purge screw 2 3 turns counterclockwise see Figure 34 CAUTION The air purge screw is retained by a hitch pin to limit travel Do not attempt to rotate beyond 3 turns 10 Turn the pump on and let it run for about 2 minutes to purge air from the manifold s hydraulic cavities While the pump is still running turn the air purge screw clockwise until it is completely closed 11 Open the ball valve down line from the pump 35 The Red Jacket Installation Operation amp Service Manual Installing a Siphon Assembly ao Siphon assembly upper o rings 121 1 049 ID x 0 103 wide Siphon assembly lower o ring 117 0 799 ID x 0 103 wide rjpumps fig38 eps lt Siphon port plug upper o ring 121 1 049 ID x 0 103 wide Siphon port plug lower o ring 117 0 799 ID x 0 103 wide Figure 35 Inserting Siphon assembly into manifold 36 The Red Jacket Installation Operation amp Service Manual Replacing the Check Valve Assembly Replacing the Check Valve Assembly Y WARNING Always disconnect lock out and tag the power before starting to service the pump Kits Required Check valve housing kit P N 410152 001 or Check valve kit P N 410153 001 and Hardware seal kit AG P N 410154 001 Procedure 1 2 If a ball valve is installed down line from the pump close it Remov
10. Safety Precautions Safety Precautions The following safety symbols are used throughout this manual to alert you to important safety hazards and precautions EXPLOSIVE Fuels and their vapors are extremely explosive if ignited FLAMMABLE Fuels and their vapors are extremely flammable ELECTRICITY High voltage exists in and is supplied to the device A potential shock haz ard exists TURN POWER OFF Live power to a device creates a potential shock hazard Turn Off power to the device and associated accessories when servicing the unit WARNING Heed the adjacent instructions to avoid equipment damage or personal injury READ ALL RELATED MANUALS Knowledge of all related procedures before you begin work is important Read and understand all manuals thoroughly If you do not understand a procedure ask someone who does A WARNING This product operates in the highly combustible atmosphere of a gasoline storage tank Failure to follow all instructions in proper order can cause personal injury or death All installation work must comply with the latest issue of the National Electrical Code NFPA 30A and any national state and local code requirements that apply Turn off tag and lockout power to the STP before connecting or servicing wiring to 1 2 the STP Before installing pipe threads apply an adequate amount of fresh UL classified for
11. 86 10 6512 8081 Fax 86 10 6522 0887 Email lu ying veeder com Singapore 246 MacPherson Road 08 01 Betime Building 348578 Tel 65 0 6745 9265 Fax 465 0 6745 1791 England Hydrex House Garden Road Richmond Surrey TW9 4NR Tel 44 0 20 8392 1355 Fax 44 0 20 8878 6642 Email sales veeder co uk France 94 106 Rue Blaise Pascal 93600 Aulnay Sous Bois Tel 33 0 1 4879 5599 Fax 33 0 1 4868 3900 Email sales veeder co uk Germany Uhlandstrabe 49 78554 Aldingen Tel 49 0 7424 1400 Fax 49 0 7424 1410 Email sales veeder co uk Mexico Sagitario 4529 3 Col La Calma C P 45070 Zapopan Jalisco Tel 523 632 3482 Fax 523 133 3219 Email jmartinez veeder com Poland 01 517 Warszawa ul Mickiewicza 18 12 Tel Fax 48 0 22 839 08 47 Email sales veeder co uk Email francis yap Qveeder com lt VEEDER ROOT
12. Extractable lock down nut Extractable lock down nut rjpumps fig26 eps Figure 29 Extractable lock down nuts Lift out the extractable unit Remove the old UMP by removing the four bolts holding the discharge head as shown in Figure 30 Discard the old gasket Place the new gasket from the UMP replacement kit on the new UMP so that all the holes align CAUTION Gaskets from competitive UMPs will not seal properly and performance will be reduced 31 The Red Jacket Installation Operation amp Service Manual Replacing the UMP Discharge head Gasket Positioning dowel rjpumps fig6 eps Figure 30 UMP bolts and gasket 6 Pullthe pigtail connector in the discharge head out far enough to see the o ring in the sidewall of its socket see Figure 31 Remove the connector s o ring from the connector s socket and discard it Get a 0 551 ID x 0 070 wide o ring from the kit and lubricate it with petroleum jelly Slide the new o ring over the pigtail connector and push it in the groove in the wall of the connector s socket Lubricate the pigtail connector body with petroleum jelly and push it back into its socket making sure its index tab is in the socket s notch Connector s o ring 015 0 551 ID x 0 070 wide Female connector indexing tab in notch of socket Pigtail female connector in socket correct position when attaching UMP Pigtail female connector 7
13. 17 5 pF continuous duty with internal bleed resistor for 3 4 HP models The capacitor is 440V 25 pF continuous duty with internal bleed resistor for 1 1 2 HP models The capacitor is 440V 40 continuous duty with internal bleed resistor for 2 HP models Kits Required e Capacitor kit P N 410164 001 175 uF 410164 002 25 uF or 410164 003 40 uF as required Hardware seal kit AG P N 410154 001 Procedure 1 Remove capacitor access cover see Figure 33 Contractor s Box Capacitor Access rjpumps fig25 eps Figure 33 Locating contractor s box and capacitor compartment 2 Examine current wiring attached to existing capacitor as the wiring will attach in an identical manner to the replacement capacitor Remove wires from old capacitor and remove old capacitor from manifold compartment Insert new capacitor into manifold compartment and attach wire terminals exactly as they were connected to the old capacitor ref Figure 16 on page 20 5 Replace the o ring 2 090 ID x 0 118 wide in the capacitor access cover after lubricating the o ring with petroleum jelly Reinstall the cover Do not use thread sealant Torque the cover to 35 ft lbs 50 34 A The Red Jacket Installation Operation amp Service Manual Installing a Siphon Assembly Installing a Siphon Assembly WARNING Always disconnect lock out and tag the power before starting t
14. RED N Ii LE 230 2 4 rjpumps fig29 eps Figure 61 880 045 5 880 046 5 control box Table 18 880 045 5 1 3 amp 3 4 HP Control Box w Cap 115V Coil Ref EE 61 Part No Description Qty 1 123 141 1 Control box 1 2 147 006 1 Pilot light ass y 1 3 014 723 1 Line contractor relay 1 4 080 858 1 Toggle switch 1 5 008 202 1 Terminal block 1 6 111 092 5 Capacitor 1 Table 19 880 046 5 1 1 2 HP Control Box w Cap 115V Coil Item Ref Figure 61 Part No Description Qty 1 123 141 1 Control box 1 2 147 006 1 Pilot light ass y 1 3 014 723 1 Line contractor relay 1 4 080 858 1 Toggle switch 1 5 008 202 1 Terminal block 1 6 111 661 5 Capacitor 1 62 Appendix A 4 Standard Red Jacket STP Safety Instructions 1 ATEX Directive 94 9 EC approved Red Jacket Submersible Turbine Pump STP marked with the following information defining its limits for safe use Location Classification Altoona PA U S A 1180 Ex ds 4 An M preceding the pump model number shall indicate the pump has been assembled at the ATEX approved Veeder Root Market Harborough facility in Market Harborough U K Special Conditions for Safe Use The pump motor must not be allowed to run dry This assembly must be used with appropriately certi fied equipment that ensures that the motor either remains
15. Y Tue UMP pigtail wires rjpumpsVig31 eps Figure 14 Connecting UMP to packer wiring Wiring Power from the Panel to the Red Jacket STP A WARNING Always disconnect lock out and tag the power at the panel before starting to service the pump 1 Connect electrical conduit approved fittings to power wiring entry at base of manifold s contractors box see cutaway example in Figure 15 for single phase power wiring or Figure 17 for three phase power wiring NOTE For installations requiring ATEX approval the end user must use an Atex EEx d IIB certified cable gland or stopping box 2 Loosen the two screws in the compression bushing just enough so you can remove the bushing from its socket in the bottom of the manifold s contractor box see Figure 15 Notice that the top plate of the bushing assembly facing into the manifold has a larger diameter than the bottom plate and that there are two open holes and three holes with plastic rod inserts The plastic inserts seal the bushing and must be left in any unused hole For example if you are bringing three wires from the power panel use the two empty holes and remove and discard one of the two smaller diameter plastic inserts for the third wire Push each of the incoming power wires through the empty holes in the bushing assembly Slide the bushing assembly down over the power wires until it seats in its socket in the base of the
16. ref Figure 53 Part No Description DOM 1 410156 001 20 ft pigtail 1 2 852 025 5 UMP75U1 W FSA 1 2 852 042 5 UMP150U1 W FSA 1 2 852 084 5 AGUMP75S1 1 2 852 199 5 UMP75U1 1 2 852 085 5 AGUMP150S1 1 2 852 200 5 UMP150U1 1 2 852 135 5 AGUMP75S1 W FSA 1 2 852 136 5 AGUMP150S1 W FSA 1 2 852 128 5 X3AGUMP150S1 1 2 852 202 5 X3UMP150U1 1 2 852 132 5 X3AGUMP150S1 W FSA 1 2 852 203 5 X3UMP150U1 W FSA 1 2 852 221 5 UMP200U1 3 1 2 852 222 5 AGUMP20081 3 1 2 852 223 5 UMP200U1 3 W FSA 1 2 852 224 5 AGUMP20081 3 W FSA 1 3 144 327 4 Kit flex syphon UMP includes gasket lockwashers and bolts 1 144 194 5 Trapper retrofit not shown 1 54 The Red Jacket Installation Operation amp Service Manual Pump Parts IE __ __________ __ ____ A FLOATING SUCTION ADAPTER FSA ripumpsifig27 eps Figure 53 Pump parts Table 8 International Pump Parts List ref ue 53 Part No Description INTL 1 410156 001 20 ft pigtail 1 2 852 204 5 UMP75U3 3 1 2 852 205 5 UMP150U3 3 1 2 852 206 5 UMP75U3 3 W FSA 1 2 852 207 5 UMP150U3 3 W FSA 1 2 852 107 5 AGUMP75S3 3 1 2 852 111 5 AGUMP75S3 3 W FSA 1 2 852 108 5 AGUMP15083 3 1 2 852 112 5 AGUMP150S3 3 W FSA 1 2 852 192 5 UMP75U3 3 W 2 Discharge head 1 2 852 193 5 UMP150U3 3 W 2 Discharge head 1 2 852 194 5 X4UMP150U3 W 2 Discharge
17. 1 Ifa ball valve is installed down line from the pump close it 2 Remove and save the protective plug in the top of the check valve housing and turn the service screw clockwise see Figure 45 As the screw approaches its bottom position you will hear the system depressurizing Continue turning the screw until it can go no further When the screw is all the way down backoff the screw 4 turns to lift the check valve and let the fuel drain out of the manifold s hydraulic cavities 3 Unscrew the check valve housing Notice that the check valve and spring are still attached to the service screw Remove and discard the housing o ring see Figure 36 on page 38 Set the housing check valve assembly aside 4 Remove the 2 NPT plug LLD transducer or MLLD from the line leak detector port in the manifold Remove the o ring from the device and discard 5 Locate the air purge screw on the top of the manifold Figure 45 Check valve housing Service screw beneath protective plug Line leak detector port Air purge screw rjipumps fig41 eps Figure 45 Locating air purge screw 6 The air purge screw has a hitch pin that is set in the horizontal position to limit travel of the screw see Figure 46 7 Accessing the the hitch pin through the check valve port use your forefinger to push the pin all the way in as far as you can As you unscrew the screw the pin will be forced down into the vertical position as it contacts t
18. 36 on page 38 579005 006 O ring 231 V121 1 Figure 48 on page 48 579005 007 O ring 014 V121 1 Figure 48 on page 48 579005 009 O ring 903 V121 1 Figure 7 on page 13 Figure 31 on page 32 and Figure 48 on page 48 072 690 1 O ring 015 19757 2 Figure 29 on page 31 410127 001 Nut flanged M12x1 75 6H 2 Figure 46 on page 48 579014 001 Hitch pin 1 Appendix C 577013 835 O ring gauge 1 th lt C rjpumps fig52 eps Figure 57 O ring kit Capacitor Kits Table 14 lists the capacitor kit parts list Table 14 Capacitor Kits Item ref Figure 58 Part No Description Qty 1 410164 001 17 5 uF Capacitor 1 1 410164 002 25 uF Capacitor 1 1 410164 003 40 uF Capacitor 1 59 The Red Jacket Installation Operation amp Service Manual Electrical Connector Kit Parts rjpumpsVig53 eps Figure 58 Capacitor kit Electrical Connector Kit Parts Table 15 lists the 410165 001 Electrical Connector Kit parts list Table 15 410165 001 Electrical Connector Kit Parts List Item ref Figure 59 Part No Description Qty 1 113 640 4 Connector male 1 2 410117 001 Connector electrical 1 3 072 541 1 O ring 118 V121 1 4 072 214 1 Ring internal lock 5 8 ID x 7 8 OD 1 Cb rjpumps fig54 eps Figure 59 Electrical connector kit 60 The Red Jacket Installation Op
19. ELECTRICAL GROUND Internal overload protector STP L 208 230 VOLT FROM SUPPLY NEUTRAL PANEL FROM SUPPLY PANEL ISOTROL CONTROL BOX WIRING PRECAUTIONS WARNING This device is intended to provide electrical isolation between the dispenser pump enable Hook signal and the submersible turbine pump STP control relay Other energized sources of power can still exist within the dispenser even with this device The neutral connection to the N terminal of TB1 and N terminal of TB2 must be from the service panel and be a permanently connected unswitched connection eme The N connection on TB1 and the eight N connections on TB2 may be spliced to a common neutral wire from the service panel described above Make only one wire connection on each N terminal on TB2 CAUTION The phase of L1 TB1 must match the phase of the power supplying the ATG device in order to prevent cross phasing which may damage the input on some ATG equipment GENERAL WIRING PRECAUTIONS Wiring must be rated 90 C minimum defen rjpumps fig16 eps Make ground connection in accordance with local codes pumpsinid SSP Figure 22 Isotrol to IO System Wiring 120 Volt Dispenser Signals 24 The Red Jacket Installation Operation amp Service Manual Wiring Power from the Panel to the Red Jacket STP ISOTROL CONTROL BOX P N 880 050 1 UNSWITCHED NEUTRAL TO TB2
20. ID x 0 139 wide from the hardware seal kit Lubricate the o rings with petroleum jelly and install it on the valve as shown in Figure 36 on page 38 14 Screw the check valve into its port in the manifold Torque the housing to 20 50 ft Ibs 27 67 Turn the service screw all the way up CCW You will hear the check valve drop into place just before the screw is all the way up Replace the protective plug over the service screw 15 Screw the air purge screw all the way down cw then back it off 2 3 turns counterclockwise CAUTION The air purge screw is retained by the hitch pin to limit travel Do not attempt to rotate beyond 3 turns 16 Turn the pump on and let it run for about 2 minutes to purge air from the manifold s hydraulic cavities While the pump is still running turn the air purge screw clockwise until it is completely closed 17 Open the ball valve down line from the pump Pump Tests Verifying Relief Pressure The relief pressure is factory set to 19 to 25 psi 131 172 kPa There are two methods used to verify the relief pressure setting The pressure reading can be taken from the control unit of an electronic line leak detection system if one is in operation Observe the pressure that occurs after the pump turns off this is the relief pressure Pressure may be observed using a gauge attached at the impact valve or to the pump s line test port see Figure 50 Service screw under
21. P200U17 4RJ1 RJ2 RJ3 UMP200U17 4 The UMP is identified by the model number marked on the shell The packer manifold with piping is identified by the catalog number on the packer nameplate The hardware kit consists of four 5 16 18 socket head cap screws four 5 16 lock washers and one discharge head gasket identified by the kit number 144 327 4 marked on the bag see Figure 6 The UMP attaches to the packer manifold column piping discharge head using hardware kit number 144 327 4 NOTE when servicing unit use non sparking tools 12 The Red Jacket Installation Operation amp Service Manual Attaching the UMP Discharge head Hed F Alignment dowel rjpumps fig5 eps Figure 6 Packer manifold with piping attaching to UMP Packer manifold Kit E with piping Ump LJ 1 Visually inspect the pigtail connector in the end of the discharge head Be certain the pigtail connector is seated in its socket and its index tab is in the socket s notch see Figure 7 Connector s o ring 015 0 551 ID x 0 070 wide Female connector indexing tab in notch of socket Pigtail female connector in socket correct position when attaching UMP Pigtail female connector Ss nm out of socket incorrect Positioning dowel position when attaching on UMP is inserted UMP in this hole rjpumpsifig36 eps Figure 7 Verifying pigtail s female conne
22. circuit reconnects when the two nuts are retightened Safe simple and easy Extractable is easy to service The Red Jacket STP incorporates industrial die springs that break loose the o ring seals when the nuts holding the extractable in place are removed No physical effort or special equipment is required to break the seal In addition all connected parts have been moved to the manifold There is no need to remove parts leak detectors or siphons when service or upgrades require removing the extractable Manifold allows for vertical or horizontal discharge The Red Jacket STP has been designed for vertical product discharge via a 2 inch NPT threaded port but with adequate swinging radius to allow for the addition of an elbow to accommodate a side discharge In fact the discharge is now located higher on the manifold so that a side discharge is on the same plane as the rest of the pump Built in contractor s box An electrical connection housing contractor s box is built into The Red Jacket STP s manifold and is completely isolated from the fuel path Unlike existing systems there is no adjustment required to fit the yoke making this pump easy to install Line leak detection Veeder Root Red Jacket industry leading pressurized line leak detection PLLD provides environmental compliance without the fuel flow restrictions of mechanical MLLD or electronic ELLD systems The Red Jacket Installation Operation amp Service Manual
23. fully submersed or that there is a continuous presence of fluid inside the pump motor Certification Number DEMKO 04ATEX0330285X 2 For European installations electrical connections must be made through an ATEX EEx d IIB certified cable gland or stopping box 3 Atinstallation initial start up of this pump requires that the pump motor be fully submersed in fuel 4 The Red Jacket Submersible Turbine Pump requires no periodic maintenance or calibration A 1 Appendix A A 2 Veeder Root Company 6th Avenue at Burns Crossing VEEDER ROOT do Phone 814 695 4476 Fax 814 695 7605 Declaration of Conformity Certificate Number 04A7TEX0330285X Notified Body UL International Demko A S 0539 Box 514 Lyskaer 8 DK 2730 Herlev Denmark Product The Red Jacket Submersible Gasoline Pumps IV Type Models Covered Model designation P with or without Prefix X3 or X4 with or without Prefix AG followed by 33 75 150 or 200 followed by R S T or U followed by 1 3 or17 with or without 2 3 or 4 followed by RJ1 RJ2 RJ3 or RIXXXX where XXXX is only 4 digit number representing length Models that include Prefix AG have been evaluated for use with gasoline alcohol blends with alcohol concentrations from 0 to 100 percent ethanol or methanol and 80 percent gasoline and 20 percent ETBE or MTBE Models without AG Prefix but with suffix RJ1 RJ2 R33 RJXXXX have been ev
24. hydraulic cavities While the pump is still running turn the air purge screw clockwise until it is completely closed Turn off the pump and measure the relief pressure If a ball valve is installed down line from the pump close it Turn the service screw clockwise As the screw approaches its bottom position you will hear the system depressurizing Continue turning the screw until it can go no further When the screw is all the way down backoff the screw 4 turns to lift the check valve and let the fuel drain out of the manifold s hydraulic cavities Turn service screw counterclockwise as far up as possible you will hear the check valve drop into place as the screw nears its up position Replace protective plug Remove the test gauge Apply an adequate amount of fresh UL classified for petroleum non setting thread sealant on the 1 4 NPT plug and replace it in the line test port Torque the plug to 14 to 21 ft lbs 19 4 to 29 Turn the air purge screw 2 3 turns counterclockwise CAUTION The air purge screw is retained by a hitch pin to limit travel Do not attempt to rotate beyond 3 turns Turn the pump on and let it run for about 2 minutes to purge air from the manifold s hydraulic cavities While the pump is still running turn the air purge screw clockwise until it is completely closed The pump is now ready for normal operation Testing the Line Equipment required Pressure generating equipment with appro
25. manifold s contractor box and then tighten the two screws in bushing assembly securely to compress the bushing and seal the wiring entry 18 The Red Jacket Installation Operation amp Service Manual Wiring Power from the Panel to the Red Jacket STP Capacitor Black wire from Female connector Red wire from Female connector Capacitor access Black wire contained Unused Leave in kit receptacle on terminal spade Contractor s box NOTE Make sure all receptacles are fully seated on terminal spades Plastic rods must remain in unused Black wire SS contained in kit Ground wire X in manifold KA Tighten 2 screws top plate of assembly to compress bushing S Red wire Bushing 4 Black wire Capacitor 1935 iri i spumps ig35 eps Incoming wiring P Orange wire from power panel from Female connector Figure 15 Power wiring enters through compression bushing single phase example shown For Single Phase Pumps with Capacitor 1 Connect the orange wire from manifold s female connector to L1 from the power panel see wiring diagram in Figure 16 Connect the terminal end of the short black wire in the kit to one of the terminals on the same post of the capacitor as the black wire from the manifold s female connector Connect L2 from power panel to the open end of this black wire Connect the ground wire fr
26. petroleum non setting thread sealant When servicing unit use non sparking tools To protect yourself and others from serious injury death or substantial property damage carefully read and follow all warnings and instructions in this manual In addition to the specified torque values noted in this manual when properly tightened all flanged fittings should have metal to metal contact Fuel Compatibilities The Red Jacket STP is designed to be compatible with 100 percent gasoline or diesel and 80 percent gasoline with 20 percent methanol ethanol TAME ETBE or MTBE see Table 1 All UMPs having the model numbers including the AG prefix are designed to be compatible with 100 percent gasoline methanol ethanol or diesel and 80 percent gasoline with 20 percent TAME ETBE MTBE Pumps are UL listed Class Group D atmosphere and are designed in accordance with CENELEC standards and the European Directive 94 9 EC Equipment for Potentially Explosive Atmospheres 12 Ex IIA T4 The Red Jacket Installation Operation amp Service Manual Installation and Manifold Dimensions Table 1 Maximum Specific Gravity and Maximum Viscosity Maximum Specific UMP Model Gravity Maximum Viscosity AGUMP75S1 UMP75U1 95 70SSU at 60 F 15 AGUMP150S1 UMP150U1 95 70SSU at 60 F 15 C AGUMP75S3 3 UMP75U3 3 95 70SSU at 60 F 15 C AGUMP150S3 3 UMP150U3 3 95 70SSU at 60 F
27. screw 48 Figure 49 Installing air purge screw hitch pin in the retaining position 49 Figure 50 Locating pump line test port eeen 50 Figure 51 Service screw line test port and air purge screw locations 52 Figure 52 Tank test port on manifold _ 53 Figure 53 parts ue de ede e ee ei ag A 55 Figure 54 Siphomcartridge i AE NERE EE ieri 57 Figure 55 Check valve housing kit 57 Figure 56 Check valve Kit ie need nerve de eni 58 Figure 57 ORNO uoi dt e ertet Irene dete tp rege Ep veta 59 Figure 58 Capacitor oe ed e e ERA ea 60 Figure 59 Electrical connector ki icem jeter rere 60 Figure 60 880 041 5 880 042 5 control box pp 61 Figure 61 880 045 5 880 046 5 control err 62 Figure D 1 Pump On condition pp D 1 Figure D 2 Relief valve vents excess line pressure D 1 Figure D 3 Locking down the check valve for line testing D 2 Figure D 4 Removal of check valve assembly for service D 2 Figure D 5 Returning the check valve to its normal operating position D 3 Figure D 6 Purging air from manifold s m D 4 Tables Table 1 Maximum Specific Gravity and Maximum Viscosity 3 Tabl
28. 10 9 e 8 97 228 mm 5 Ll 11 7 2 discharge to s si 297 mm dispensers 7 F y ps ION gt 4 riser 7 Tank port for Tank mechanical LLD rjpumps fig1 eps Figure 1 Red Jacket pac man components and dimensions Recommended Floating Suction Installation Figure 2 is an example of a floating suction installation The floating suction arm can be mounted to pump previous to installing in tank NOTE We supply adapter only not the apparatus The Red Jacket Installation Operation amp Service Manual Dimensions for Pump Selection Dem u c H r Q H m am np M zt Manhole should be larger than manhole Opening for gauging and welded on tank keep area open adjusting cable down to tank iss RE DH Minimum 3 914 mm rjoumps fig2 eps Figure 2 Floating suction installation Figure 3 is an enlarged view within the circle in the above figure 2 NPT female thread 14 356 mm rjpumps fig3 eps Bottom of tank Figure 3 Floating suction adapter Easy service access is provided by unbolting manhole lid through which pump is mounted and removing entire assembly Use proper thread sealant and inset gasket between flanges of
29. 15 C X3AGUMP150S1 X3UMP150U1 87 70SSU at 60 F 15 C AGUMP75817 3 UMP75U17 3 95 70SSU at 60 F 15 C AGUMP150S17 3 UMP150U17 3 95 70SSU at 60 F 15 C X4AGUMP150S17 X4UMP150U17 86 70SSU at 60 F 15 C X4AGUMP150S3 X4UMP150U3 86 70SSU at 60 F 15 C AGUMP20081 3 UMP200U1 3 87 70550 at 60 F 15 C AGP200S3 4 P200U3 4 87 70SSU at 60 F 15 C AGP200S17 4 P200U17 4 87 70SSU at 60 F 15 C The Red Jacket features an adjustable column pipe and electrical conduit that allows the overall length to be adjusted to a wide range of overall pump lengths By loosening a collet on the column pipe the length of the ump may be varied by extending or retracting the column pipe Three sizes of adjustable column pipe are available to cover most pump length requirements RJ1 RJ2 and RJ3 Installation and Manifold Dimensions Figure 1 shows several views and dimensions of The Red Jacket pac man The Red Jacket Installation Operation amp Service Manual Recommended Floating Suction Installation Check valve pressure Line test port Contractor s release box PLLD transducer port 7 7 196 mm installation radius 15 4 392 mm diameter Pre installed capacitor Extractable Air Purge Screw manhole 2nd vacuum port The Red Jacket Vacuum siphon STP port Driveway grade
30. 4 Specifications The Red Jacket Installation Operation amp Service Manual Specifications E s rra ss II st ae or r Table 2 Distances from Top of Lifting Screw to Inlet Retracted Extended in mm in mm AGP200S3 4RJ1 P200U3 4RJ1 80 0 2030 110 5 2800 AGP200S3 4RJ2 P200U3 4RJ2 110 0 2790 170 5 4325 AGP200S3 4RJ3 P200U3 4RJ3 170 0 4314 230 5 5850 AGP2008S17 4RJ1 P200U17 4RJ1 77 5 1975 108 0 2745 AGP2008S17 4RJ2 P200U17 4RJ2 107 5 2735 168 0 4270 AGP200S17 4RJ3 P200U17 4RJ3 167 5 4260 228 0 5790 Table 3 shows pump electrical service requirements Table 3 Electrical Service Information Required power supply rating for 60 Hz 1 phase pumps is 208 230 Vac For 50 Hz 1 phase pumps required rating is 220 240 Vac For 3 phase pumps required rating is 380 415 Vac Voltage Fluctuation Range Winding Resistance Ohms Max Locked Load Rotor Black Red UMP Model No HP Hz PH Min Max Amps Amps Orange Orange Black Red Capacitor Kit AGUMP75S1 3 4 60 1 200 250 6 5 25 2 9 3 6 14 9 18 2 17 7 21 9 410164 001 17 5 UMP75U1 AGUMP150S1 1 1 2 60 1 200 250 10 5 37 2 0 2 5 11 6 14 2 13 5 16 8 410164 002 25 UMP150U1 X3AGUMP150S1 1 1 2 60 1 200 250 10 5 37 2 0 2 5 11 6 14 2 13 5 16 8 410164 002 25 X3UMP150U1 AGUMP200S1 3 2 60 1 200 250 11 4 46 1 4 1 7 2 5 3 2 3 8 5 410164 003 40 UMP200U1 3 AG
31. 5 on page 19 Note that the incoming power wires connect to the pump wiring Make a note of which incoming wire connects to which pump wire then disconnect the incoming power wires from the pump wires and set aside the wire nuts Loosen the two screws in the conduit bushing just enough so the bushing can be lifted from its socket in the bottom of the manifold s contractor box Continue lifting the bushing up until it is free of the power wires Notice that the top plate of the bushing assembly facing into the manifold has a larger diameter than the bottom plate and that there are plastic rod inserts in the unused holes The plastic inserts seal the bushing and must be in any unused hole Orient the replacement bushing so the screws are facing up and push each of the incoming power wires through an empty hole in the bushing Leave the plastic rod inserts in any unused holes Slide the bushing down over the power wires until it seats in its socket in the base of the manifold s contractor box and then tighten the two screws in the top plate of the bushing assembly to compress the bushing and seal the wiring entry Reconnect the power wires to the pump wires as recorded in Step 2 above Get a 2 090 ID x 0 118 wide o ring from the hardware seal kit Lubricate the o ring with petroleum jelly and slide it over the cover s threads up to the flange Reinstall the cover Do not use thread sealant Torque the cover to 35 ft lbs BO Nem 39 Th
32. 9 2 90 0 mmm EE co Bneo 000 mmm 110 E AMA ss uyolul1 Durg o obne 5 SUL C 1 Appendix C 2 Appendix D Check Valve Air Purge Screw Operation This appendix discusses the theory of operation of the Red Jacket STP s check valve and air purge screw Check Valve Operation Pump On As shown in the check valve cutaway diagram in Figure D 1 when the pump is On the check valve is opened by fuel flow Spring Check valve Toline From pump ripumpslokviv1 Figure D 1 Pump On condition Pump Off When the pump shuts off the check valve reseats isolating the line As pressure in the line builds due to thermal expansion the excess pressure vents through the relief valve back into the tank as shown in Figure D 2 Relief valve 5 5 o Excess line 5 pressure Check valve To Tank uM p Figure D 2 Relief valve vents excess line pressure D 1 Appendix D Check Valve Operation Locking Down Check Valve for Line Testing Turning the service screw all the way clockwise seals the relief valve and at the same time locks down and seals the check valve as shown in Figure D 3 The line is now isolated for pressure testing Service screw Service screw full down seals off check valve and relief valv
33. For installation instructions see Red Jacket installation instructions 051 256 1 For models with floating suction adapter add 2 3 8 inches 59 mm and 4 pounds 1 8 kg Table 4 UMP Model Dimensions Use for Use for UMPs with end view A UMPs with end view B shown in Figure 5 shown in Figure 5 Weight UMP Model HP in mm in mm Ib kg UMP75U1 AGUMP75S1 34 17 6 447 1734 447 28 12 7 UMP75U3 3 AGUMP75S3 3 3 4 20 507 20 507 30 5 13 9 UMP75U17 3 AGUMP75U17 3 3 4 19 482 19 489 28 12 7 UMP150U1 AGUMP150S1 1 20 4 519 20 519 34 15 5 X3P150U1 15051 21 3 541 21 541 35 15 8 UMP150U3 3 AGUMP150S3 3 1 22 1 560 2214 560 34 15 5 4 15003 XAGUMP150S3 1 22 7 576 22 576 35 15 9 UMP150U17 3 AGUMP150S17 3 1 20 9 532 21 532 31 14 1 X4P150U17 X4AGUMP150S17 1 21 5 547 21 547 32 14 5 UMP200U1 3 AGUMP200S1 3 2 23 5 600 2414 618 36 16 3 UMP200U3 4 AGUMP200S3 4 2 26 660 38 17 2 UMP200U17 4 200517 4 2 23 600 36 16 3 The Red Jacket Installation Operation amp Service Manual Table 5 Approximate Pump Shut Off Pressures UMP Model Approximate Shut Off Pressure AGUMP7581 UMP75U1 28 psi 193 kPa 14 SG 60 F 15 AGUMP150S1 UMP150U1 30 psi 207 kPa 74 SG 60 F 15 C X3AGUMP150S1 X3UMP150U1 43 psi 297 kPa 74 SG 60 F 15 C AGUMP75S3 3
34. IONAL SOLENOID VALVE 76 VOLT AMPS MAX NOTE APPROVED COMPONENT ONLY TOTAL SYSTEM INSTALLED SHALL COMPLY WITH ALL PILOT LIGHT LOAD CENTER 220 OR 240 VOLT 1PHASE 2 WIRE 15A 2P SWITCHED NEUTRAL BREAKER 15A 2P SWITCHED NEUTRAL BREAKER Continuous Electrical duty capacitor interlock A extractable Junction box in manifold Internal overload protector packer MAKE GROUND CONNECTION IN ACCORDANCE WITH LOCAL CODES 017 552 REV E 02 02 rjpumps fig55 eps Figure 21 230 Vac Remote Control Box with 230 Vac Coil Model 880 042 5 23 The Red Jacket Installation Operation amp Service Manual Wiring Power from the Panel to the Red Jacket STP ISOTROL CONTROL BOX P N 880 049 1 UNSWITCHED NEUTRAL TO TB2 yr NOT NOT NOT NOT CONNECT TO CHANNEL 1 USED USED USED USED ELECTRICAL GROUND CHANNEL 2 CHANNEL 3 CHANNEL 4 CHANNEL 5 120 V FROM SIGNALS CHANNEL 6 UNSWITCHED NEUTRAL SUPPLY PANEL CHANNEL 7 CHANNEL 8 120 VOLT ISOLATED OUTPUT TO IQ CONTROL BOX IQ CONTROL BOX P N 880 051 1 Continuous Electrical duty capacitor interlock Extractable packer COM COM SHLD D2 DI M1 Junction box in manifold RS 485 CONNECTIONS INSTALL IN CONDUIT MANIFOLDED UNITS CONNECT TO
35. Manual No 577013 830 e Revision D The Red Jacket Submersible Turbine Pump Installation Service amp Parts lists Red Jacket Notice Veeder Root makes no warranty of any kind with regard to this publication including but not limited to the implied warranties of merchantability and fitness for a particular purpose Veeder Root shall not be liable for errors contained herein or for incidental or consequential damages in connection with the furnishing performance or use of this publication Veeder Root reserves the right to change system options or features or the information contained in this publication This publication contains proprietary information which is protected by copyright All rights reserved No part of this publication may be photocopied reproduced or translated to another language without the prior written consent of Veeder Root Contact Red Jacket Technical Support for additional troubleshooting information at 1 800 323 1799 DAMAGE CLAIMS 1 Thoroughly examine all components and units as soon as they are received If damaged write a complete and detailed description of the damage on the face of the freight bill The carrier s agent must verify the inspection and sign the description 2 Immediately notify the delivering carrier of damage or loss This notification may be given either in person or by telephone Written confirmation must be mailed within 48 hours Railroads and motor carriers are reluctan
36. P does not seat snug against the discharge head remove the UMP and correct the problem Install the four UMP retaining bolts and lock washers Snug and then torque the bolts using a cross pattern Torque to 7 ft Ibs 11 NOTE Do not over torque the bolts Not following these instructions may cause parts to fail Carefully pull on the pigtail wires where they exit the packer wiring compartment until any excess length is out of the column pipe Cut off the pigtail wires approximately 8 inches 200 mm beyond the top of the packer Strip back insulation of the three pigtail wires 3 8 inch 10 mm Connect like colored wires from the pigtail to like colored wires from the packer connector with wire nuts When finished connecting the wires neatly coil wires inside the packer s wiring compartment see Figure 14 on page 18 Get a 2 090 ID x 0 118 wide o ring from the hardware seal kit Lubricate the o ring on the packer wiring compartment cover with lifting eyebolt with petroleum based jelly Screw in the packer wiring compartment cover thread sealant should not be used and torque to 35 ft lbs 50 Get the three extractable o ring seals 3 975 ID x 0 210 wide upper 3 850 ID x 0 210 wide middle and 3 725 x 0 210 wide lower from the hardware seal kit The three o rings are very close in size so take extra care to distinguish each one before replacing them in the extractable Lubricate each o ring with petroleum j
37. Positioning dowel out of socket incorrect on UMP is inserted E when attaching inthis hola ripumps ig36 eps Figure 31 Verifying pigtail s female connector is seated properly 7 Align the UMP positioning dowel so it inserts in the proper hole in the discharge head ref Figure 31 and push the UMP into position using hand force only The UMP should be snug against the discharge head prior to installing the UMP retaining bolts NOTE Use hand force to push the UMP onto the discharge head If the UMP does not seat snug against the discharge head remove the UMP and correct the problem 8 Install the four UMP retaining bolts and lock washers Snug and then torque the bolts using a cross pattern Torque to 7 ft lbs 11 Nem NOTE Do not over torque the bolts Not following these instructions may cause parts to fail 9 Get the three extractable o ring seals 3 975 ID x 0 210 wide upper 3 850 ID x 0 210 wide middle and 3 725 x 0 210 wide lower from the hardware seal kit The three o rings are very close in size so take extra care to distinguish each one before replacing them in the extractable Lubricate each o ring with petroleum jelly and then install them in their assigned grooves in the extractable see Figure 32 32 The Red Jacket Installation Operation amp Service Manual Replacing the UMP 10 Remove the manifold s female connector s o ring see Figure 32 Get a 0 862 ID x 0 103 wide o ri
38. STP before connecting or servicing wiring to gt the STP 3 Before installing pipe threads apply an adequate amount of fresh UL classified for petroleum non setting thread sealant 4 When servicing unit use non sparking tools 5 To protect yourself and others from serious injury death or substantial property damage carefully read and follow all warnings and instructions in this manual Attaching the UMP Table 6 lists the applicable UMPs for each packer manifold Table 6 UMP and Packer Manifold Combinations Packer Manifold UMP Packer Manifold UMP AGP75S1RJ1 RJ2 RJ3 AGUMP75S1 P150U3 3RJ1 RJ2 RJ3 UMP150U3 3 P75U1RJ1 RJ2 RJ3 UMP75U1 X4AGP150S3RJ1 RJ2 RJ3 X4AGUMP150S3 AGP150S1RJ1 RJ2 RJ3 AGUMP150S1 X4P150U3RJ1 RJ2 RJ3 X4UMP150U3 P150U1RJ1 RJ2 RJ3 UMP150U1 AGP75817 3RJ1 RJ2 RJ3 AGUMP75817 3 X3AGP15081RJ1 RJ2 RJ3 X3AGUMP 15051 P75U17 3RJ1 RJ2 RJ3 UMP75U17 3 X3P150U1RJ1 RJ2 RJ3 X3UMP150U1 AGP150817 3RJ1 RJ2 RJ3 AGUMP 150817 3 AGP75S3 3RJ1 RJ2 RJ3 AGUMP75S3 3 P150U17 3RJ1 RJ2 RJ3 UMP150U17 3 AGP20081 3RJ1 RJ2 RJ3 AGUMP20081 3 X4AGP150S17RJ1 RJ2 RJ3 X4AGUMP150S17 P75U3 3RJ1 RJ2 RJ3 UMP75U3 3 X4P150U17RJ1 RJ2 RJ3 X4UMP150U17 AGP150S3 3RJ1 RJ2 RJ3 AGUMP150S3 3 P200U1 3RJ1 RJ2 RJ3 UMP200U1 3 AGP200S3 4RJ1 RJ2 RJ3 AGUMP20083 4 P200U3 4RJ1 RJ2 RJ3 UMP200U3 4 AGP200817 4RJ1 RJ2 RJ3 AGUMP200817 4
39. UMP75S3 3 3 4 50 1 200 250 5 8 17 3 6 4 5 20 4 25 23 9 29 6 410164 001 17 5 UMP75U3 3 AGUMP15083 3 1 1 2 50 1 200 250 10 28 2 5 31 11 5 14 13 9 17 2 410164 002 25 UMP150U3 3 X4AGUMP15083 1 1 2 50 1 200 250 10 28 2 5 3 1 11 5 14 13 9 17 2 410164 002 25 X4UMP150U3 AGUMP200834 2 50 1 200 250 11 37 1 9 2 4 3 1 3 9 5 0 6 3 410164 003 40 UMP200U3 4 The Red Jacket Installation Operation amp Service Manual Specifications Voltage Fluctuation Range Winding Resistance Ohms Magnetic Starter Max Locked 279 231 5 Load Rotor Black Red Heaters UMP Model No HP Hz PH Min Max Amps Amps Orange Orange Black Red 3 Required AGUMP75S17 3 3 4 50 3 342 457 2 2 8 25 8 32 4 25 8 32 4 25 8 32 4 K26 UMP75U17 3 AGUMP150S17 3 1 1 2 50 3 342 457 3 8 15 13 1 16 4 13 1 16 4 13 1 16 4 K33 UMP150U17 3 X4AGUMP150S17 1 1 2 50 3 342 457 3 8 15 13 1 16 4 13 1 16 4 13 1 16 4 K33 X4UMP150U17 AGUMP200S17 4 2 50 3 342 457 5 0 22 9 3 11 6 9 3 11 6 9 3 11 6 K37 UMP200U17 4 Table 4 lists UMP weights and lengths and Table 5 lists pump shut off pressures NOTE The weights and lengths listed below are approximate values and will vary due to manufacturing tolerances The optional trapper intake screen is available as a field installed accessory Trapper options will increase the length of the UMP by 3 5 8 inches 92 mm
40. UMP75U3 3 30 psi 207 kPa 14 SG 60 F 15 AGUMP75S17 3 UMP75U17 3 29 psi 200 kPa 74 SG 60 F 15 AGUMP150S3 3 UMP150U3 3 32 psi 220 kPa 74 SG 60 F 15 C AGUMP150817 3 UMP150U17 3 32 psi 220 kPa 74 SG 60 F 15 X4AGUMP150S3 X4UMP150U3 40 psi 275 kPa 14 SG 60 F 15 XAAGUMP150817 X4UMP150U17 39 psi 267 kPa 74 SG 60 F 15 AGUMP200S1 3 UMP200U1 3 43 psi 297 kPa 74 SG 60 F 15 C AGUMP200S3 4 UMP200U3 4 43 psi 297 kPa 74 SG 60 F 15 C AGUMP200U17 4 UMP200U17 4 43 psi 297 kPa 74 SG 60 F 15 C Specifications 10 The Red Jacket Installation Operation amp Service Manual Specifications pec au a co X g na G e aarrns lt Osar eee ee UMP End View A rjpumps umpend eps UMP End View B Figure 5 Identifying UMP models by their end view Installation A WARNING This product operates in the highly combustible atmosphere of a gasoline storage tank Failure to follow all instructions in proper order can cause personal injury or death 1 All installation work must comply with the latest issue of the National Electrical Code NFPA 30A and any national state and local code requirements that apply g 2 Turn off tag and lockout power to the
41. aluated for use with gasoline alcohol blends with alcohol concentrations from 0 to 20 percent Ethanol Methanol ETBE MTBE XXXX indicates length of column pipe Harmonized Standards EN50014 1998 Al 2 1999 Electrical apparatus for potentially explosive atmospheres General Requirements ENS50018 2000 A1 2002 Electrical apparatus for potentially explosive atmospheres Flameproof enclosure d ENI3463 1 2001 Non electrical equipment for potentially explosive atmospheres Part 1 Basic method and requirements SFA3009 1985 Special Protection The Veeder Root Company 6 Ave at Burns Crossing Altoona Pennsylvania 16603 U S A declares that the products listed on this declaration are manufactured in accordance with the provisions set forth in the ATEX Directive 94 9 EC and subsequent normative documents as authorized by UL International Demko A S www veeder com B 1 Appendix B B 2 Gauge x g gt 5 Appendix C V 8H GEB ELOLLG ON Hed LOOM MIGIIA pisu 0602 S au epis y episul splsul Buu o pe y 0192 15 y epis euo JO splsu uo Buu o seuour Buu o EN episu 0S8 8 6 60
42. bination of dispensers turned on To operate individually the appropriate toggle switch located externally on the side of the control box can be turned off manually Alternatively Veeder Root s Red Jacket Q Control Unit can be connected to additional control boxes to allow up to four pumps per tank with demand based sequencing 26 The Red Jacket Installation Operation amp Service Manual Wiring Three Phase Tandem Pumps 115 volt relay Allen Bradley 700 C201 t i rjpumps fig19 eps Figure 25 Suggested Wiring for Single Phase Tandem Pumps Wiring Three Phase Tandem Pumps Figure 26 shows the wiring allowing both three phase STPs to operate simultaneously with any combination of dispensers turned on 27 The Red Jacket Installation Operation amp Service Manual Wiring Three Phase Tandem Pumps he amem Yl L1 L2 L1 3 2 4 t L3 X2 To STP see diagram below see diagram below m Neutral of Power Supply i Dispenser Sw 230V 2 Pole b Relay Junction boX Electrical in manifold interlock LEGEND gt Extractable 2 packer Overload Normally Normally Screw Wire added Wire added overload heater closed open terminal installer by manufacturer protectors contact conta
43. ce panel described above Make only one wire connection on each N terminal on TB2 CAUTION The phase of L1 TB1 must match the phase of the power supplying the ATG device in order to prevent cross phasing which may damage the input on some ATG equipment GENERAL WIRING PRECAUTIONS Wiring must be rated 90 C minimum Make ground connection in accordance with local codes rjpumps fig17 eps Figure 23 Isotrolto IQ System Wiring 230 Volt Dispenser Signals 25 The Red Jacket Installation Operation amp Service Manual Installing Two Pumps for Tandem Operation Installing Two Pumps for Tandem Operation When greater flow rates are needed two pumps may be installed in the same piping system by means of a manifold If installed according to the Figure 24 tandem systems offer backup support so operations can continue if one pump stops working Ball valves TipumpsfigtB eps Figure 24 Tandem pumps CAUTION proper check valves with pressure relief are required to be installed in the discharge line of each pump to prevent product from being pumped through the pressure relief system of the adjacent pump when it is not operating NOTE Ball valves should be installed at the pump end of the discharge line for ease of maintenance and troubleshooting see Figure 24 Wiring Single Phase Tandem Pumps Figure 25 shows the wiring allowing both single phase STPs to operate simultaneously with any com
44. ches its bottom position you will hear the system depressurizing Continue turning the screw until it can go no further When the screw is all the way down backoff the screw 4 turns to lift the check valve and let the fuel drain out of the manifold s hydraulic cavities 3 Remove the 2 NPT plug from line leak detector port Service screw under protective plug Line leak detector port Air purge screw rjpumps fig47 eps Figure 44 Locating discharge port plug for line leak transducer Install leak detector into the 2 NPT port as per instructions included with device Open the air purge screw 2 3 turns counterclockwise see Figure 44 A CAUTION The air purge screw is retained by a hitch pin to limit travel Do not attempt to rotate beyond 3 turns 6 Turn the pump on and let it run for about 2 minutes to purge air from the manifold s hydraulic cavities While the pump is still running turn the air purge screw clockwise until it is completely closed 7 Open the ball valve down line from the pump 46 The Red Jacket Installation Operation amp Service Manual Replacing the Air Purge Screw Replacing the Air Purge Screw A WARNING Always disconnect lock out and tag the power before starting to service the pump Kits Required Air purge screw P N 410134 001 Hardware seal kit AG P N 410154 001 Special tool required T handle 1 4 hex drive Procedure
45. colored wires Disconnect the wires and set aside the wire nuts 7 Look at the end of the discharge head Pull the pigtail connector out of its socket in the discharge head and remove and discard the pigtail Remove the o ring in the sidewall of the connector s socket in the discharge head Get the new pigtail assembly and uncoil the pigtail so it lays flat Get a 0 551 ID x 0 070 wide o ring from the hardware seal kit Lubricate the o ring with petroleum jelly and insert it in the sidewall of the connector s socket in the end of the discharge head 40 The Red Jacket Installation Operation amp Service Manual Replacing the Pigtail 10 11 12 13 14 15 16 17 18 19 Push the pigtail wires into the connector s socket until they exit into the packer s wiring compartment At the discharge connector end of the pigtail rub some petroleum jelly over the connector s outside surface and push it into its socket in the discharge head Take care to align the connector index tab with the notch in the socket as shown in the drawing on the right in Figure 31 on page 32 Align the UMP positioning dowel so it inserts in the proper hole in the discharge head again ref Figure 31 on page 32 and push the UMP into position using hand force only The UMP should be snug against the discharge head prior to installing the UMP retaining bolts NOTE Use hand force to push the UMP onto the discharge head If the UM
46. ct rjpumps fig57 eps STP Lh Figure 26 Suggested Wiring for Three Phase Tandem Pumps 28 The Red Jacket Installation Operation amp Service Manual Siphon Ports Siphon Ports The siphon port for The Red Jacket STP is in a brass siphon assembly that fits into one of the two vacuum ports see Figure 27 The port end can be swiveled after loosening the hex nut on top to accommodate the incoming siphon tube Torque the siphon assembly retaining nut to 15 30 ft lbs 20 41 Nem after positioning Service screw accessible after removing protective plug Air purge screw Spare vacuum port Siphon port attach siphon tubing here Siphon cartridge rjpumps fig20 eps Figure 27 Siphon connection NOTICE The 1 4 NPT plug in the siphon assembly should be removed and the siphon line attached CAUTION Before installing pipe threads apply an adequate amount of fresh UL classified for petroleum non setting thread sealant Initial Start Up of Pump Turn on the pump and purge system of air by pumping at least 15 gallons 57 liters through each dispenser Begin with the dispenser furthest from the pump and work back toward the pump Pump start up is now complete NOTE For Three Phase Pumps Only Where it is not convenient to predetermine the power supply phase rotation proper rotation can be determined by pump performance Pump head pressure and capacity will be considerably less than rate
47. ctor is seated properly 2 Place the new gasket on the new UMP so that all holes align see Figure 8 NOTE Gaskets from competitive UMPs will not seal properly and performance will be reduced 3 Align the UMP positioning dowel insert in the proper hole in the discharge head ref Figure 7 and push the UMP into position using hand force only The UMP should be snug against the discharge head prior to installing the UMP retaining bolts NOTE Use hand force to push the UMP onto the discharge head If the UMP does not seat snug against the discharge head remove the UMP and correct the problem 13 The Red Jacket Installation Operation amp Service Manual Installing the Pump Discharge head Positioning dowel rjpumps fig6 eps Figure 8 Aligning the UMP gasket 4 Install the UMP retaining bolts and lock washers ref Figure 8 Snug and then torque the bolts using a cross pattern Torque to 7 ft Ibs 11 NOTE Do not use the bolts to pull the UMP into position Use the cross pattern to snug and torque bolts Do not over torque the bolts Installing the Pump NOTES The Red Jacket STP is designed to operate in a Class 1 Group D atmosphere Specifications and installation instructions may change if the manufacturer recommends changes The product temperature must not exceed 105 F 41 because the thermal overload protectors in the submersible motor may trip 1 Install the riser pi
48. d when rotating backwards Connect the pump leads to terminal T1 T2 and T3 of the magnetic starter observing color code shown in Figure 28 A B and C With ample product in the tank and the system purged of air start the pump and make a pressure gauge reading of the system pressure with the ball valve closed or open valve and calculate pumping rate Next reverse power leads at L1 and L2 Repeat either pressure or capacity tests as described above If results are higher than the first test the rotation of the second test is correct If the second test gives lower performance than the first reconnect the power leads to L1 and L2 as under test 1 for correct rotation Where the power supply has been properly marked L1 L2 and L3 in accordance with accepted phase rotation standards it is possible to predetermine the proper rotation of these units The pump power leads are color coded 29 The Red Jacket Installation Operation amp Service Manual Initial Start Up of Pump orange black and red and if connected through the magnetic starter to L1 L2 and L3 respectively the UMP will rotate in the correct direction It is recommended however that the performance tests always be made whether or not the power supply has been properly phased out To Isotrol 220 240 V isolated output NOTE Coil above is wired for 400 V to pump motor 230 V from Isotrol or dispenser switch Remove red wire connecting X2
49. e 2 Distances from Top of Lifting Screw to Inlet 7 Table 3 Electrical Service Information pp 8 Table 4 UMP Model Dimensions esee emen 9 Table 5 Approximate Pump Shut Off Pressures RN 10 Table 6 UMP and Packer Manifold Combinations 12 Table 7 Domestic Pump Parts List nee nee entree ene hte 54 Table 8 International Pump Parts List 55 Table 9 410151 001 Siphon Cartridge Kit Parts List 57 Table 10 410152 001 Check Valve Housing Kit Parts List 57 Table 11 410153 001 Check Valve Kit Parts List 58 Table 12 410153 002 Hi Pressure Check Valve Kit Parts List 58 Table 13 410154 001 O Ring Kit Parts List a 58 Table 14 ette Des te egit oce eq q 59 Table 15 410165 001 Electrical Connector Kit Parts List 60 Table 16 880 041 5 Control Box w 115V Coil 60 Hz 61 Table 17 880 042 5 Control Box w 230V Coil 50 60 Hz 61 Table 18 880 045 5 1 3 amp 3 4 HP Control Box 115V Coil 62 Table 19 880 046 5 All 1 1 2 HP Contr
50. e Red Jacket Installation Operation amp Service Manual Replacing the Pigtail Replacing the Pigtail Kits Required UMP replacement kit P N 144 327 4 Pigtail P N 410156 001 Hardware seal kit AG P N 410154 001 Procedure A T WARNING Disconnect lock out and tag power at the panel before starting to service the pump 1 Ifa ball valve is installed down line from the pump close it 2 Remove the two extractable lock down nuts see Figure 37 The springs on the lock down studs between the extractable s flange and the manifold will push it up breaking the seals Protective plug remove to access Service screw Extractable lock down nut Extractable lock down nut rjpumps fig26 eps Figure 37 Extractable lock down nuts Lift out the extractable unit Remove the UMP by removing the four bolts holding the discharge head as shown in Figure 30 on page 32 Discard the old gasket 5 Place the new gasket from the UMP replacement kit on the new UMP so that all the holes align A CAUTION Gaskets from competitive UMPs will not seal properly and performance will be reduced 6 Remove the packer wiring compartment cover Remove and discard the o ring from the cover and set aside the cover Observe the three wiring connections in the compartment Make a note of which wire from the packer connects to which wire from the pigtail it should be like colored wires connecting to like
51. e and save the protective plug over the service screw and turn the screw clockwise see Figure 34 on page 35 As the screw approaches its bottom position you will hear the system depressurizing Continue turning the screw until it can go no further When the screw is all the way down backoff the screw 4 turns to lift the check valve and let the fuel drain out of the manifold s hydraulic cavities Continue to turn the screw counterclockwise until you hear the check valve drop down into position Unscrew the check valve housing Lift the spring and check valve out of the manifold Discard the o ring from the housing and from the check valve NOTE if replacing the check valve o ring avoid twisting or rotating the o ring as it is being installed on the check valve Get the new check valve and spring from the kit If you have the Check valve housing kit get the new housing and o ring 2 609 ID x 0 139 wide from the kit if you only have the check valve kit get a new 2 609 ID x 0 139 wide housing o ring from the hardware seal kit Lubricate the new housing o ring and the new 1 859 ID x 0 139 wide o ring on the check valve with petroleum jelly With its lubricated o ring in place insert the check valve onto its seat in the manifold and place the new spring over the check valve see Figure 36 Place the check valve housing with o ring over the spring and check valve and screw it in hand tight Torque the housing to 20 50 ft lbs 27 67 Ne
52. e to isolate line from tank To tank rjpumpsickvlv4 Figure D 3 Locking down the check valve for line testing Removing Check Valve When removal of the check valve is desired turn the service screw clockwise until it is all the way down as shown in Figure D 4 At about 7 5 clockwise turns the relief valve will open you will hear line pressure vent and the service screw will lock onto the check valve When you have turned the service screw all the way down back off 3 or 4 turns counterclockwise and wait a few seconds for the product in the manifold to drain out Unscrew the check valve housing and remove the complete valve assembly Check valve supported by snap ring Product drains from line To tank P rjpumpsickvlv5 Figure D 4 Removal of check valve assembly for service D 2 Appendix D Check Valve Operation How the Service Screw Lifts the Check Valve When you turn the service screw clockwise 7 5 turns to push open the relief valve stem a slightly compressible snap ring in the service screw squeezes past a rim on the inside of the top edge of the check valve as shown in Figure D 5 As the service screw is turned counterclockwise the snap ring rises beneath the rim lifting the check valve The check valve continues to rise as the service screw is turned ccw until the outer edge of the check valve contacts the bottom surface of the check valve housing when you a
53. elly and then install them in their assigned grooves in the extractable see Figure 32 on page 33 Remove the manifold s female connector s o ring see Figure 32 on page 33 Get a 0 862 ID x 0 103 wide o ring from the kit and lubricate it with petroleum jelly Slide the o ring over the female connector and push it down into its groove Reinstall the extractable unit into the manifold and tank Torque the extractable lock down nuts in an alternating pattern to 50 ft lbs 68 41 The Red Jacket Installation Operation amp Service Manual Replacing the Packer to Manifold Wiring Connectors Replacing the Packer to Manifold Wiring Connectors Kits Required Electrical Connector kit P N 410165 001 Hardware seal kit AG P N 410154 001 Special tools not supplied in kits 3 16 hex wrench Medium point felt tip pen small piece of masking tape and a small ruler Procedure 3 E WARNING Disconnect lock out and tag power at the panel before starting to service the pump 1 Remove the two extractable lock down nuts see Figure 29 on page 31 The springs on the lock down studs between the extractable s flange and the manifold will push it up breaking the seals Lift out the extractable unit and lay it on a clean surface 3 Remove the packer wiring compartment cover see Figure 32 on page 33 Remove and discard the o ring from the cover and set aside the cover Observe the three wiring connec
54. eration amp Service Manual Control Boxes Control Boxes x NOTE APPROVED COMPONENT ONLY TOTAL SYSTEM INSTALLED SHALL COMPLY WITH ALL LOCAL CODES 1 3 3 4 amp 1 1 2 HP 230 VOLT REMOTE CONTROL BOX 7 um Internal VALVE 8 VILT MP protector EXTERNAL S17 52 1 N Li ke PILOT LIGHT USE COPPER 2060 75 WIRE ONLY 115V 230V LOAD CENTER Z PRAT NE 208 DR 231 VOLT 1 pct WIRE 4 La Ll tus vars MAX N Ed E 1 SVITEN Continuous Electrical NEUTRAL sir Bi Ld Md DISPENSER 0 g Ej ZT packer O TOTAL DF L 5 I P pesce aA JE Junction box 1 J gts in manifold 1 1 GROUND mecnm mg 1 CEIREANEE VOTH LOCAL cones rjpumps fig28 eps ss 495 5 Figure 60 880 041 5 880 042 5 control box Table 16 880 041 5 Control Box w 115V Coil 60 Hz
55. floating suction and pump This prevents hindrance to pump performance when product level is below this point NOTE The Red Jacket is a centrifugal type pump and is not designed to pump product when the level is below the bottom end of the UMP Dimensions for Pump Selection Figure 4 shows the dimensions needed to ensure a correctly sized pump The Red Jacket Installation Operation amp Service Manual Dimensions for Pump Selection Dem u c H r Q H m am np M zt 4 102 mm minimum Depth Adjust The Red Jacket to this dimension Tank Diameter 5 127 mm Standard inlet and trapper 14 356 mm For floating suction adapter rjpumps fig4 eps Figure 4 Measuring the tank see Table 2 for adjustment ranges NOTE Distance between centerline of UMP and centerline of bottom fill tube should be 3 feet 914 mm minimum Air locking of pump after product delivery may occur at distances less than this The Red Jacket Installation Operation amp Service Manual Specifications Table 2 shows the adjustable pump lengths by model Table 2 Distances from Top of Lifting Screw to Inlet
56. g Suc tion Installation on page 4 i 1 gt rm rjpumps fig9 eps Figure 11 Adjusting pump length NOTE Take care not to damage the pigtail If pump is to be adjusted shorter have someone keep tension on the pigtail to eliminate kinking 6 Tighten locking nut and torque to 150 ft Ibs 200 minimum then torque the set screw in the locking nut to 30 35 in Ib 3 5 4 Nem 7 Attach return line tubing to barbed fitting in base of packer and secure with a clamp see Figure 12 NOTE Return line should be installed on every application to insure against nuisance trips of electronic tank monitoring ue 2 discharge port Siphon return line barbed fitting UMP Power wiring compression bushing rjpumps fig33 eps Figure 12 Locating return line fitting on packer 8 Lay return line tubing beside column pipe Cut off 1 3 inches 25 76 mm above the discharge head The Red Jacket Installation Operation amp Service Manual Installing the Pump 9 Secure return line tubing to column pipe with tie straps Locate tie straps approximately 6 inches 152 mm from manifold 6 inches from discharge head and middle of tubing see Figure 13 NOTE Do not overtighten tie straps as a pinched or flattened return line will restrict flow interfering with proper operation of siphon system Note For fixed length pumps skip to Step 14
57. gure 12 Locating return line fitting on packer pp 16 Figure 13 Attaching return line tubing to pump seem 17 Figure 14 Connecting UMP to packer wiring RN 18 Figure 15 Power wiring enters through compression bushing single phase example shown mem 19 Figure 16 Power wiring schematic for single phase pumps 20 Figure 17 Power wiring enters through compression bushing three phase example shown eeen 20 Figure 18 230 Vac Remote Control Box with 110 Vac coil Model 880 041 5 21 Figure 19 Suggested Wiring Diagram without Optional Control Box 22 Figure 20 230 Vac Remote Control Box with 110 Vac Coil amp Cap Model 880 045 880 046 5 err 22 Figure 21 230 Vac Remote Control Box with 230 Vac Coil Model 880 042 5 23 Figure 22 Isotrol to IQ System Wiring 120 Volt Dispenser Signals 24 Figure 23 Isotrol to IQ System Wiring 230 Volt Dispenser Signals 25 Figure 24 Tandem pumps 2m eren edet ette n pee ER ena 26 Figure 25 Suggested Wiring for Single Phase Tandem Pumps 27 Figure 26 Suggested Wiring for Three Phase Tandem Pumps 28 Figure 27 Siphon connection pn en ene 29 Figure 28 Three phase pump wiring diagram examples 30 Figure 29 Extractable lock down nuts pe 31 Figure 30 UMP bolts and gasket
58. he new female connector and its 0 862 ID x 0 103 wide o ring from the kit Push the three wires coming out of the connector down through the opening in the base of its socket and into the capacitor well As you pull on its wires in the capacitor well lower the connector with the flat cut in the side of the connector facing its retaining set screw With the connector as far down as it can go sitting on the ridge in the base of its socket tighten the set screw firmly against the connector As the set screw tightens it should rotate the connector to its proper position relative to the male connector Reconnect the connector s three wires as per your notes made in Step 15 above Get a 2 090 ID x 0 118 wide o ring from the hardware seal kit and lubricate with petroleum jelly Insert this o ring on the capacitor cover and screw in the cover Do not use thread sealant Torque the cover to 35 ft lbs 44 The Red Jacket Installation Operation amp Service Manual Replacing the Packer to Manifold Wiring Connectors Male connector in extractable housing Capacitor access cover Female connector in packer housing Flat cut in side of connector must face set screw 3 8 hex set screw that holds in female connector Female connector sits on ridge in bottom of Socket rjpumpsVig34 eps Figure 43 Locating female connector set sc
59. he surface of the manifold s cavity 8 Lubricate the three o rings on the new screw with petroleum jelly and install it with the hitch pin pushed on and hanging in the vertical position see Figure 48 47 The Red Jacket Installation Operation amp Service Manual Replacing the Air Purge Screw Note that the slot in the top of the air purge screw is offset 90 degrees from the hitch pin lt ty hitch pin x E LLD transducer or MLLD port rjpumpsVlig37 eps Figure 46 Locating air purge screw hitch pin Hitch pin in retaining position Hitch pin ready for screw removal Use your forefinger to push the pin all the L way in rjpumps fig59 eps Figure 47 Reorienting the air purge screw s hitch pin Upper o ring 015 0 551 ID x 0 070 wide gt Middle o ring 014 0 489 ID x 0 070 wide Lower o ring 903 0 301 ID x 0 064 wide rjpumps fig60 eps Figure 48 Hitch pin in position to install air purge screw 48 The Red Jacket Installation Operation amp Service Manual Replacing the Air Purge Screw 9 When the screw is turned clockwise all the way down but not tight use the forefinger of one hand to push the hitch pin up as shown in diagram 1 of Figure 49 10 While holding the hitch pin up with the forefinger of one hand p
60. head 1 2 852 195 5 UMP75U17 3 W 2 Discharge head 1 2 852 196 5 UMP150U17 3 W 2 Discharge head 1 2 852 197 5 X4UMP150U17 W 2 Discharge head 1 2 852 058 5 UMP75U17 3 1 2 852 059 5 UMP150U17 3 1 2 852 145 5 AGUMP75817 3 1 2 852 146 5 AGUMP150817 3 1 55 The Red Jacket Installation Operation amp Service Manual Pump Parts mS E RUE VEL s wr Fasc rr r ase Table 8 International Pump Parts List ref 53 Part No Description INTL 2 852 147 5 AGUMP75S17 3 W FSA 1 2 852 148 5 AGUMP150817 3 W FSA 1 2 852 153 5 X4UMP150U3 1 2 852 154 5 X4UMP150U3 W FSA 1 2 852 155 5 X4UMP150U17 1 2 852 156 5 X4UMP150U17 W FSA 1 2 852 215 5 X4AGUMP150S3 1 2 852 216 5 X4AGUMP150S3 W FSA 1 2 852 217 5 X4AGUMP150S17 1 2 852 218 5 X4AGUMP150S17 W FSA 1 2 852 219 5 UMP75U17 3 W FSA 1 2 852 220 5 UMP150U17 3 W FSA 1 2 410184 005 UMP200U3 4 1 2 410184 001 AGUMP2008S3 4 1 2 410184 006 UMP200U17 4 1 2 410184 002 AGUMP200817 4 1 2 410184 007 UMP200U3 4 W 2 Discharge Head 1 2 410184 008 UMP200U17 4 W 2 Discharge Head 1 2 410184 011 UMP200U3 4 W FSA 1 2 410184 012 UMP200U17 4 W FSA 1 2 410184 009 AGUMP2008S3 4 W FSA 1 2 410184 010 AGUMP200S17 4 W FSA 1 410145 001 PACMAN P75U3 3 packaged 2096 1 410146 001 PACMAN P75U17 3 packaged 2096 1 410147 001 15003 3 packaged 2096 1 410148 001 PACMAN P150U17 3 packaged
61. ifold s female connector to L1 from the power panel 2 Connectthe black wire from manifold s female connector to L2 from power panel 3 Connect the red wire from manifold s female connector to L3 from power panel 4 Connect the attached ground wire in manifold to the ground wire from the power panel 5 Inspect o rings on access covers replace if necessary Lubricate o rings with petroleum based jelly Reinstall access covers Torque to 35 ft lbs BO Nem Thread sealant should NOT be used Refer to Figure 28 for various three phase pump system example wiring diagrams Load center 208 or 230 volt Line starter 1 phase 3 wire 15A 2P switched neutral breaker External pilot light 115 volts 25 watt max Optional other dispenser max total of 6 dispensers 15A 3P switched neutral breaker trough Continuous Electrical duty capacitor interlock A Extractable packer Junction box in manifold Make ground connection in accordance with local codes Internal overload protector Dispenser STP lights rjpumps ig12 eps Figure 18 230 Vac Remote Control Box with 110 Vac coil Model 880 041 5 21 The Red Jacket Installation Operation amp Service Manual Wiring Power from the Panel to the Red Jacket STP pec ua ca csr mms m sO m r rc pa a wa w F asar J A a u Hggsn Load center 230 V 1 Phase 3 Wire
62. ing pin in hole r __ Retaining washer flat side against connector bi tae 7 Packer facing Retaining washer rjpumps fig45 eps Figure 42 Correct depth of male connector in packer socket Strip back insulation of the three connector wires 3 8 inch 10 mm Connect like colored wires from the pigtail to like colored wires from the packer male connector with wire nuts When finished connecting the wires neatly coil wires inside the packer s wiring compartment see Figure 14 on page 18 Get a 2 090 ID x 0 118 wide o ring from the hardware seal kit Lubricate the o ring on the packer wiring compartment cover with lifting eyebolt with petroleum based jelly Screw in the packer wiring compartment cover thread sealant should not be used and torque to 35 ft lbs 50 Remove capacitor access cover see Figure 33 on page 34 Remove and discard the o ring from the cover and set aside the cover Observe the three wiring connections from the female connector Make a note of which wire from the connector connects to which wire from the capacitor and incoming power wiring Disconnect the female connector wires and set aside the wire nuts Using a 3 16 hex wrench turn the set screw that holds the female connector in place about 1 1 2 turns counterclockwise until you can lift out the connector see Figure 43 Note Do not try to remove the set screw Get t
63. ion of Conformity B 1 Table of Contents Appendix C Hardware Seal Kit O Ring Gauge C 1 Appendix D Check Valve Air Purge Screw Operation Gheck Valve Operatio uice teca ene nre Ee D eene aep ene Rd 1 Qf io ne ee desc dedecore eo nu es 1 PUMP PEE 1 Locking Down Check Valve for Line 2 Removing Check Valve een te p cete de ret ikea e po i pu ge 2 How the Service Screw Lifts the Check 3 Air Purge Screw Operation u a aku a nennen rns apaq 4 Figures Figure 1 Red Jacket pac man components and dimensions 4 Figure 2 Floating suction installation sss 5 Figure 3 Floating suction adapter eeen 5 Figure 4 Measuring the tank seiten eie Pe tren 6 Figure 5 Identifying UMP models by their end view 11 Figure 6 Packer manifold with piping attaching to UMP 13 Figure 7 Verifying pigtails female connector is seated properly 13 Figure 8 Aligning the UMP gasket e 14 Figure 9 Measuring tank 1 cite extet ee 15 Figure 10 Loosening locking nut eeen 15 Figure 11 Adjusting pump length aerea 16 Fi
64. lace the gloved forefinger of your other hand against the end of the pin as shown in diagram 2 of Figure 49 11 Push the end of the pin with the gloved forefinger until it snaps into the retaining position as shown in diagram 3 of Figure 49 Push the hitch pin s up with one forefinger While holding the pin up with one forefinger Note that the crimped leg of the pin is facing position the gloved forefinger of the other hand down and the straight leg up against the other end of the pin Push the end of the pin with the gloved rjpumps fig61 eps forefinger until it snaps into the retaining position Figure 49 Installing air purge screw hitch pin in the retaining position 12 If you removed the 2 NPT plug to access the screw get a new 2 234 ID x 0 139 wide o ring from the hardware seal kit and install it on the 2 NPT plug Lubricate the o ring with petroleum jelly and install the plug into the leak detector port Torque the plug to 20 50 ft lbs 27 67 If you removed a line leak detector to access the air purge screw apply an adequate amount of fresh UL clas sified for petroleum non setting thread sealant to the threads of the leak detectioin device and screw it into the 2 port Torque the device to 20 50 ft lbs 27 67 49 The Red Jacket Installation Operation amp Service Manual Pump Tests 13 Get a new check valve housing o ring 2 609
65. le connector index hole in base of socket 10 Place a small piece of masking tape on the pins side of the connector inline with the indexing pin see Figure 41 Indexing pin Place small strip of masking tape on this surface inline with the indexing pin rjpumps fig46 eps Figure 41 Placing masking tape alignment marker on front of male connector 43 The Red Jacket Installation Operation amp Service Manual Replacing the Packer to Manifold Wiring Connectors 11 12 13 14 15 16 17 18 19 Thread the wires of the new male connector down into the socket and out through the opening in the base of the socket into the packer wiring compartment Gently pull the wires into the wiring compartment as you align the masking tape mark on the connector with the felt tip mark on the packer facing When you have pushed the connector all the way into its socket it should not rotate if the indexing pin is in the index hole Using the small ruler measure the distance from the packer facing down to the connector it should be a little more than 1 3 8 see Figure 42 Hold the wires tight to keep the connector in position and insert the retaining washer with upturned teeth facing out forcing it down until it is firmly against the connector Recheck the 1 3 8 measurement after installing the retaining washer to confirm that the connector is at the proper depth md Index
66. m Open the air purge screw 2 3 turns counterclockwise see Figure 34 CAUTION The air purge screw is retained by a hitch pin to limit travel Do not attempt to rotate beyond 3 turns Turn the pump on and let it run for about 2 minutes to purge air from the manifold s hydraulic cavities While the pump is still running turn the air purge screw clockwise until it is completely closed Open the ball valve down line from the pump 37 The Red Jacket Installation Operation amp Service Manual Replacing the Check Valve Assembly Check valve housing o ring 231 2 609 ID x 0 139 wide 114 0 612 ID x 0 103 wide rjpumps fig39 eps Lock down seal o ring 114 0 612 ID x 0 103 wide Check valve main seal o ring 225 1 859 ID x 0 139 wide Figure 36 Inserting Check valve assembly into manifold 38 A The Red Jacket Installation Operation amp Service Manual Replacing the Conduit Bushing Replacing the Conduit Bushing gt WARNING Always disconnect lock out tag the power before starting to service the pump Parts Required Conduit bushing P N 410086 001 Hardware seal kit AG P N 410154 001 Procedure 1 Remove the contractor s box cover Figure 33 on page 34 Remove and discard the o ring from the cover Set aside the cover Locate the conduit bushing at the base of the contractor s box see Figure 1
67. ng from the kit and lubricate it with petroleum jelly Slide the o ring over the female connector and push it down into its groove 11 Reinstall the extractable unit into the manifold and tank Torque the extractable lock down nuts in an alternating pattern to 50 ft lbs 68 Extractable wiring compartment cover o ring 928 2 090 ID x 0 118 wide Upper extractable o ring 345 3 975 ID x 0 210 wide Leak detector port o ring 228 2 234 ID x 0 139 wide Contractors box o rings 928 2 090 ID x 0 118 wide EI Fl Middle extractable o ring w 344 3 850 ID x 0 210 wide Female connector o ring Lower extractable o rin g 1 18 0 862 ID X 0 1 03 wide 343 3 725 ID X 0 21 0 wide rjpumps fig11 eps Figure 32 Locating packer and manifold o rings 33 ep The Red Jacket Installation Operation amp Service Manual Replacing the Capacitor in the Manifold for Single Phase Pumps Replacing the Capacitor in the Manifold for Single Phase Pumps orr lt lt WARNING Always disconnect lock out and tag the power before starting to service the pump WARNING Serious injury or death can result from using a generic type capacitor Generic type capacitors do not contain internal bleed resistors NOTE The capacitor is 440V
68. o service the pump Kits Required Siphon Cartridge kit P N 410151 001 Procedure 1 Ifa ball valve is installed down line from the pump close it 2 Remove and save the protective plug over the service screw and turn the screw clockwise see Figure 34 As the screw approaches its bottom position you will hear the system depressurizing Continue turning the screw until it can go no further When the screw is all the way down backoff the screw 4 turns to lift the check valve and let the fuel drain out of the manifold s hydraulic cavities 3 Remove one of the two siphon port plugs from the manifold see Figure 34 Service screw accessible after removing protective plug Air purge screw Spare vacuum port Siphon port attach siphon tubing here Siphon cartridge rjpumps fig20 eps Figure 34 Siphon ports 4 Get siphon cartridge from the kit and apply a coating of petroleum jelly onto the two o rings on the outside of the siphon cartridge 5 Insert the siphon cartridge into the siphon port see Figure 35 Swivel the outlet port of the siphon in the desired direction and then hand tighten the siphon s retaining hex body Torque the body to 15 30 ft lbs 20 41 Nem 6 Remove the 1 4 NPT plug from the siphon outlet port and attach siphon system tubing 7 Turn the service screw counterclockwise all the way up as the screw approaches its top position the check valve will drop into position
69. ol Box w Cap 115V Coil 62 Table of Contents Introduction Overview The Red Jacket submersible turbine pump STP is engineered for advanced environmental protection serviceability safety and flow The Red Jacket STP fits 4 inch NPT threaded thin wall risers and is available in a wide variety of horsepowers Newly designed features of The Red Jacket STP are Service spill elimination The check valve can be raised to provide a larger path to depressurize the line and return fuel to the tank Vacuum monitoring applications The vacuum sensor siphon is a monitoring grade siphon system It is designed specifically for use in vacuum monitoring applications and to integrate with V R vacuum sensors The two port vacuum sensor siphon system incorporates a redesigned one piece rubber check valve with an inline filter screen that reduces the clogs and failures that can cause false alarms and downtime in vacuum monitoring applications Plug in yoke electrical connection Current safety practice when servicing existing STPs requires turning off the circuit breaker backing off the bolts by up to one inch and then manually pulling the electrical yoke connection apart With The Red Jacket STP you turn off the circuit breaker then simply back off the two nuts holding the extractable in place and the yoke electrical connection is broken as the extractable is removed After service is complete the electrical
70. om power panel to the attached ground wire in manifold Inspect o rings on access covers replace if necessary Lubricate o rings with petroleum based jelly Reinstall access covers Torque to 35 ft Ibs BO Thread sealant should NOT be used The Red Jacket Installation Operation amp Service Manual Wiring Power from the Panel to the Red Jacket STP 11 Q ORANGE From female connector BLACK From power panel za GND Ground wire in manifold contractor s box CAPACITOR rjpumps fig10 eps Figure 16 Power wiring schematic for single phase pumps Refer to Figure 18 through Figure 23 for various single phase pump system example wiring diagrams Capacitor access Contractor s box access Female connector Plastic rod must remain in unused Red wire from female connector to L3 Ground wire in manifold Tighten 2 screws in top plate of assembly to compress bushing Bushing Black wire from female connector to L2 11956 fet ripumpsiigs6 eps Incoming wiring eT Orange wire from power panel from female P P connector to L1 Figure 17 Power wiring enters through compression bushing three phase example shown 20 The Red Jacket Installation Operation amp Service Manual Wiring Power from the Panel to the Red Jacket STP For Three Phase Pumps without Capacitor 1 Connect the orange wire from man
71. pe into the 4 inch tank opening Use thread sealant Tighten the riser pipe in the tank until watertight 2 Measure the distance from the bottom of the tank to the top of the 4 inch riser pipe as shown in Figure 9 Note For fixed length pumps skip to Step 7 14 The Red Jacket Installation Operation amp Service Manual Installing the Pump DRAN cuam uma c xEG MC CRM cm rn rr mr c m a rw sara a rjpumps fig7 eps Figure 9 Measuring tank Uncoil the pigtail at the top of the packer and lay it flat so it will feed into the packer without knotting or kinking 4 Loosen the clinch assembly on the column pipe by unscrewing the set screw in the side of locking nut then backing off the locking nut see Figure 10 NOTE a slight twisting of the UMP will loosen the seals and facilitate adjusting it to the correct length A WARNING Do not rotate piping beyond 1 4 turn 1 4 turn maximum on piping rjoumps fig8 eps Figure 10 Loosening locking nut 15 The Red Jacket Installation Operation amp Service Manual Installing the Pump 5 Referencing Figure 11 pull the UMP end until the distance between the bottom of the manifold and the bottom of the UMP is 5 inches 125 mm 15 inches 381 mm for floating suction shorter than the distance measured in step 2 NOTE If UMP is equipped with floating suction adapter see section entitled Recommended Floatin
72. priate fittings to connect to the 1 4 NPT line test port bi WARNING Always disconnect lock out and tag the power before starting to service the pump lt Block lines at each dispenser Remove and retain the protective plug over the service screw and turn the screw clockwise see Figure 50 As the screw approaches its bottom position you will hear the system depressurizing Continue turning the screw until it can go no further 51 The Red Jacket Installation Operation amp Service Manual Pump Tests Unscrew protective plug to Line test port access service screw 1 Air purge screw rjpumps fig21 eps Figure 51 Service screw line test port and air purge screw locations Remove line test port plug see Figure 51 Apply line test pressure at line test port 50 psi 345 kPa maximum CAUTION Excessive pressure above the normal test pressure of 50 55 psi 345 380 kPa may damage check valve seat and other system components Depressurize the line as per Step 2 above and remove test fixture Apply an adequate amount of fresh UL classified for petroleum non setting thread sealant on the 1 4 NPT plug and replace it in the line test port Torque the plug to 14 to 21 ft lbs 19 4 to 29 Turn the service screw counterclockwise all the way up As the screw nears its top position you will hear the check valve drop into position Replace the protective plug over the service
73. protective plug 1 4 NPT line test port Air purge screw rjpumps fig48 eps Figure 50 Locating pump line test port Checking Relief Pressure at the Pump Equipment required Pressure gauge with appropriate fittings to connect to the 1 4 NPT line test port Procedure m WARNING Disconnect lock out and tag power at the panel before starting to service the pump 50 N The Red Jacket Installation Operation amp Service Manual Pump Tests 10 11 12 13 14 If a ball valve is installed down line from the pump close it Remove and save the protective plug over the service screw and turn the screw clockwise see Figure 50 As the screw approaches its bottom position you will hear the system depressurizing Continue turning the screw until it can go no further When the screw is all the way down backoff the screw 4 turns to lift the check valve and let the fuel drain out of the manifold s hydraulic cavities Continue to turn the screw all the way counterclockwise When the screw is almost up the check valve will drop down into position Remove the line test port plug see Figure 50 and attach test gauge Open the air purge screw 2 3 turns counterclockwise see Figure 50 CAUTION The air purge screw is retained by a hitch pin to limit travel Do not attempt to rotate beyond 3 turns Turn the pump on and let it run for about 2 minutes to purge air from the manifold s
74. re unscrewing the service screw you will feel this stop Continuing to turn the service screw until it is all the way up compresses the snap ring until it is past the rim to a degree that the spring in the check valve and gravity forces the check down onto its seat in the manifold All the way up is the normal operating position of the service screw When the check valve contacts the housing the snap ring still supports check valve Continuing to raise the service screw to its upper most limit forces the rim inside the non moving check valve to compress the snap ring service screw Upper most top position position As the service screw reaches its its upper most position the check valve s spring and gravity force the check valve down past the snap ring until it drops onto its seating surface in the manifold normal operating position Check valve contacts check valve housing Check valve seating surface in manifold rjpumps ckviv6 Figure D 5 Returning the check valve to its normal operating position D 3 Appendix D Air Purge Screw Operation Air Purge Screw Operation The air purge screw is used to rid air from the line and manifold hydraulic cavities after opening a port in the manifold e g after installing a line leak detector When repairs to the pump have been made the technician will need to purge the air within the manifold as
75. rew 20 Get the 0 862 ID x 0 103 wide o ring from the connector kit and lubricate it with petroleum jelly Insert this o ring in its groove in the manifold around the female connector see Figure 38 on page 42 21 Get the three extractable o ring seals 3 975 ID x 0 210 wide upper 3 850 ID x 0 210 wide middle and 3 725 x 0 210 wide lower from the hardware seal kit The three o rings are very close in size so take extra care to distinguish each one before replacing them in the extractable Lubricate each o ring with petroleum jelly and then install them in their assigned grooves in the extractable see Figure 32 on page 33 22 Reinstall the extractable unit into the manifold and tank Torque the extractable lock down nuts in an alternating pattern to 50 ft lbs 68 45 The Red Jacket Installation Operation amp Service Manual Installing an Electronic Line Leak Detector Transducer or Mechanical LLD Installing an Electronic Line Leak Detector Transducer or Mechanical LLD Kits Required Hardware seal kit AG P N 410154 001 Other parts Electronic or mechanical line leak detector Procedure oer WARNING Disconnect lock out and tag power at the panel before starting to service the pump 1 Ifa ball valve is installed down line from the pump close it 2 Remove and save the protective plug over the service screw and turn the screw clockwise see Figure 34 As the screw approa
76. s List Item ref Figure 56 Part No Description Qty 1 410022 001 Poppet assembly chk rlf viv 1 2 410027 001 Spring 1 Table 12 lists the 410153 002 Hi Pressure Check Valve Kit parts list Table 12 410153 002 Hi Pressure Check Valve Kit Parts List Item ref Figure 56 Part No Description Qty 1 410022 002 Hi press poppet assembly chk rlf viv 1 2 410027 001 Spring 1 rjpumps fig51 eps Figure 56 Check valve kit O Ring Kit Parts Table 13 lists the 410154 001 O ring Kit parts list Table 13 410154 001 O Ring Kit Parts List Ref Figure Part No Description Qty Figure 32 on page 33 072 541 1 O ring 118 V121 1 Figure 36 on page 38 072 578 1 O ring 225 V123 19757 1 Figure 36 on page 38 072 685 1 O ring 114 V123 19757 2 Figure 32 on page 33 072 686 1 O ring 228 V123 19757 1 58 The Red Jacket Installation Operation amp Service Manual Capacitor Kits Table 13 410154 001 O Ring Kit Parts List Ref Figure Part No Description Qty Figure 32 on page 33 072 720 1 O ring 928 V75 3 Figure 32 on page 33 579005 001 O ring 343 V121 1 Figure 32 on page 33 579005 002 O ring 344 V121 1 Figure 32 on page 33 579005 003 O ring 345 V121 1 Figure 35 on page 36 579005 004 O ring 117 V121 2 Figure 35 on page 36 579005 005 O ring 121 V121 4 Figure
77. screw Turn the air purge screw 2 3 turns counterclockwise see Figure 51 CAUTION The air purge screw is retained by a hitch pin to limit travel Do not attempt to rotate beyond 3 turns Turn the pump on and let it run for about 2 minutes to purge air from the manifold s hydraulic cavities While the pump is still running turn the air purge screw clockwise until it is completely closed 8 The pump is now ready for normal operation Testing the tank Equipment required Pressure generating equipment with appropriate fittings to connect to the 1 4 NPT tank test port Y WARNING Always disconnect lock out and tag the power before starting to service the pump lt 1 Remove and retain the protective plug over service screw and turn the screw clockwise see Figure 51 As the screw approaches its bottom position you will hear the system depressurizing Continue turning the screw until it can go no further Remove and save the 1 4 NPT tank test port plug and attach tank testing equipment see Figure 52 52 The Red Jacket Installation Operation amp Service Manual Pump Tests mm UO Cw X AX G a 1 4 NPT Tank test port rjpumps fig23 eps Figure 52 Tank te
78. shown in diagram 1 of Figure D 6 The air purge screw is rotated 2 3 turns counterclockwise then the pump is turned on Aw The air purge screw is retained by the hitch pin to limit travel Do not attempt to rotate beyond 3 turns As the pump runs any air in the cavities is pushed through the small tank return port as shown in diagram 2 After the pump has run for about 2 3 minutes the air will have been removed from the manifold and piping as shown in diagram 3 While the pump is still running turn the air purge screw clockwise until it is completely closed Open the ball valve down line from the pump rjpumps fig62 eps Figure D 6 Purging air from manifold D 4 Veeder Root has sales offices around the world to serve you Headquarters 125 Powder Forest Drive Simsbury CT 06070 7684 Tel 860 651 2700 Fax 860 651 2719 Email marketing veeder com Australia 21 Highgate Street Auburn 2144 NSW Australia Tel 61 2 8737 7777 Email rxdupuy veeder australia com Brazil Rua ado Benatti 92 Sao Paulo SP 05037 904 Tel 55 0 11 3611 2155 Fax 55 0 11 3611 1982 Email clopez veeder com Canada Eastern Canada Tel 519 925 9899 Western Canada Tel 604 576 4469 Email marketing veeder com China Room 2202 Scitech Tower No 22 Jian Guomen Wai DaJie Beijing 100004 Tel
79. st port on manifold 3 Depressurize tank and remove testing equipment Apply an adequate amount of fresh UL classified for petroleum non setting thread sealant on the 1 4 NPT plug and replace it in the tank test port Torque the plug to 14 to 21 ft lbs 19 4 to 29 4 Turn the service screw counterclockwise all the way up As the screw nears its top position you will hear the check valve drop into position Replace the protective plug over the service screw 5 Turn the air purge screw 2 3 turns counterclockwise see Figure 51 A CAUTION The air purge screw is retained by a hitch pin to limit travel Do not attempt to rotate beyond 3 turns 6 Turn the pump on and let it run for about 2 minutes to purge air from the manifold s hydraulic cavities While the pump is still running turn the air purge screw clockwise until it is completely closed 7 The pump is now ready for normal operation 53 Customer Service Number After unpacking the equipment please inspect the parts Make sure all accessories are included and that no damage occurred during shipping Report any damage to the shipper immediately and inform a customer service representative at 1 800 873 3313 of any equipment damage or missing parts Pump Parts Table 7 lists the domestic pump parts list and Table 8 lists the international pump parts list Table 7 Domestic Pump Parts List Item
80. t to make adjustments for damaged merchandise unless inspected and reported promptly 3 Riskofloss or damage to merchandise remains with the buyer It is the buyer s responsibility to file a claim with the carrier involved RETURN SHIPPING For the parts return procedure please follow the appropriate instructions in the General Returned Goods Policy and Parts Return pages in the Policies and Literature section of the Veeder Root North American Environmental Products price list Veeder Root 2004 All rights reserved Table of Contents Introduction thc e e Eae e be e ee ee Rd ted a d tret 1 Safety Precautions zs eoe etae ehe qe on erbe bete iter edu 2 Fuel Compatibilities tete a Re tnde tee ed Dd d 2 Installation and Manifold Dimensions erna 3 Recommended Floating Suction Installation pp 4 Dimensions for Pump Selection sse 5 Specifications eis m hA e t bene eni eb ee cns 7 Installation Attaching the UMP e t bebe rec e deter a 12 Installing the PUMP ks sb a a a AE 14 Wiring Power from the Panel to the Red Jacket STP 18 For Single Phase Pumps with Capacitor pp 19 For Three Phase Pumps without Capacitor pp 21 Installing Two Pumps for Tandem Operation pp 26 Wiring Single Phase Tandem Pumps senes 26 Wiring Three Phase Tandem PUMPS Ne 27 Siphon POotlts isnt
81. tions inside the compartment Make a note of which wire from the packer connects to which wire from the pigtail it should be like colored wires connecting to like colored wires Disconnect the wires and set aside the wire nuts 4 Locate the male connector inside the packer see Figure 38 Male connector s indexing pin Male connector Male connector s retaining washer Female connector rjpumps fig42 eps Wiring to UMP Figure 38 Packer to manifold wiring connectors 42 The Red Jacket Installation Operation amp Service Manual Replacing the Packer to Manifold Wiring Connectors 5 Usea pair of needlenose pliers to remove the retaining washer that holds the male connector in its socket 6 Remove the male connector 7 Get the new male connector and retaining washer from the electrical connector kit 8 Notice the small indexing pin on the back of the male connector see Figure 39 Indexing pin rjpumps fig43 eps Figure 39 Male connector s indexing pin 9 The indexing pin on the back of the connector must seat in the index hole in the base of the male connector s socket see Figure 40 for the connector to be correctly oriented relative to the female connector Nu Place a mark on the facing of the packer using a felt pento indicate the position of the index hole hole to receive male B connector s indexing pin Figure 40 Ma
82. to L2 To Supply To Neutral To Supply To Neutral Dispenser NOTE Coil above is wired for 400 V to pump motor 230 V to dispenser switch NOTE Coil above is wired for 400 V to pump motor 400 V to dispenser switch Rewire red wires at coil To STP see diagram lower right To Supply Dispenser dn Overload heater Normally closed contact To STP see diagram lower right Electrical interlock Junction box in manifold 7 Extractable packer r Internal overload protectors Normally Screw Wire added Wire added open terminal by installer by manufacturer contact To STP see diagram lower right rjpumps fig58 eps Figure 28 Three phase pump wiring diagram examples 30 Service And Repair Replacing the UMP Kits Required UMP replacement kit P N 144 327 4 Hardware seal kit AG P N 410154 001 Procedure AG 1 o WARNING Disconnect lock out and tag power at the panel before starting to service the pump If a ball valve is installed down line from the pump close it Remove the two extractable lock down nuts see Figure 29 The springs on the lock down studs between the extractable s flange and the manifold will push it up breaking the seals Protective plug remove to access Service screw

The Red Jacket Submersible Turbine Pump

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