instruction for use
Contents
1. three possible settings and retighten the screw connections 4 6 Assembly F Casters 4 6 1 Replacing the caster axle Remove the dust protection cap Figure 85 Loosen and remove the axle screw connection Figure 86 Pull the caster fork and axle down and out of the housing and remove the axle Figure 87 Note the location and number of spacer washers in the housing these need to be replaced in the correct position during assembly Replace the axle with a new one For assembly please proceed in reverse order 30 Cito Rock QUALITY FOR LIFE py 4 6 2 Removing replacing the casters Remove the two outside caster screw connections on the caster fork Figure 88 Remove the caster and spacers Replace the caster ball bearing and spacers with new parts as required Figure 89 Insert the caster into the desired correct bore hole on the caster fork Figure 90 also consult the technical data 31 OMe Bock QUALITY FOR LIFE 4 6 3 Replacing the caster forks To replace the caster forks first proceed as described in Section 4 6 1 Replace the caster fork with a new part or a different length fork if applicable Insert the axle into the caster fork If you changed the position of the caster or the length of the fork you can level the frame using the spacers Figure 91 Retighten all screws 4 7 Assembly G Rear wheels 4 7 1 Centre of gravity a2. 1594 3663 Fax 49 5527 848 1676 e mail reha ottobock de Internet http www ottobock com Versandanschrift f r Ricksendungen Address for Returns Otto Bock HealthCare GmbH LindenstraBe 13 07426 K nigsee Germany G Otto Bock HealthCare GmbH has been certified by the German Society for the Certification of Quality Assurance Systems DQS in accordance with DIN EN ISO 9001 standard reg no 779 management system GB 01 08 Otto Bock 647G502
3. VersiON ccccococccconinninoccncononancanonnonononnnns 29 4 5 4 Replacing the side panels Height adjustable Versi0OD occcconnoncccoononiononaanornonaanarnonn nas 29 4 5 5 Replacing the arm pad lengthwise adjustmentT cccccccccnncnncccnnccnononoconononoconccnononnnos 30 4 6 Assembly F Casters Ai 30 4 6 1 Replacing the caster OXIC isssccccccsssssseseessnencanenansnuansssssenenaaaauansensnsssanenansauanssessaneaaaaananes 30 4 6 2 Removing replacing the casters cocccccccnnccnnccnncnononononononononononnncnnnnonononononononononennnoneness 31 4 6 3 Replacing the caster FOrKS csscccccsssssseceecsnenccnenensnuansssssenenaaaanenssnstsssanenaneauansseseanassasananes 32 4 7 Assembly G Rear WhCEIS 1scccccsecssenccennessesenennenssenssennacuscsenennecusnsesensacensesenseceenssses 32 4 7 1 Centre of gravity and seating position sssccscscsssnsssecesesnenensnsanennsnsssseanenaneauanessstanensasananes 32 4 7 2 Replacing the rear wheel attachment assembly coooococoncconicicocccnananannononcnconanancancnncnononnnns 32 4 7 3 Replacing the fitting and camber adapter occcccococancnnonconcconconananannononcnnononannanonccnnnonnnn 33 4 7 4 Installing a wheelbase CXTCNSION 1s1scscscescnnenensnsenesesnenenansananssnsnsssanenaneauanssessansaaasananes 33 4 7 5 Retrofitting the rear wheels With drum brakes 1ssscsesccncsssssseseensneseanenensnssnessssanensasananes 34 4 7 6 Adjusting the quick release OXIC 1 sssscssececccnsn
4. refers to the spare parts catalogues and instructions for use for the products described Please use these documents together Use photocopies of the maintenance schedule checklist in Section 3 2 Retain completed maintenance schedules and provide the customer with a copy Instructions for Use Spare Parts Catalogue BRAVO Racer 647G447 D GB 1 2 Technical support Your national Otto Bock Team will be pleased to answer your technical questions Contact ad dresses and telephone numbers are listed on the last page of this manual 1 3 Explanation of symbols Caution Personal injury warning Attention Product damage warning Note Useful tips for the technician Please read Please read the Instructions for Use first I Be r n CMe Poke QUALITY FOR LIFE 2 General safety instructions Observe the following guidelines for maintenance or repair work A Caution Use appropriate tools refer to pages 5 ff Caution Wear appropriate clothing including gloves and protective goggles if required PN Attention Secure the product to prevent it from tipping over or falling off the workbench Please read Please read the service and maintenance instructions before commencing work Please read L You should become familiar with the functions of the product first If you are not familiar _ with the product reqd the instructions for use before inspecting the product If you do not have a copy of th
5. remove it from the push handle tube Figure 101 Remove all adhesive and material residue A solvent may be used for this purpose Please observe any warnings provided by the manufacturer Open the superglue package Observe the instructions provided by the glue manufacturer Use a spatula to apply adhesive all around the inside of the rubber grip as deep as possible Figure 102 Push the grip onto the push handle tube so that 25 mm remains between the grip and the bend in the tube Figure 103 Allow the adhesive to cure fully selene pal i 18422353 4 nlinlinili 35 OMe Bock QUALITY FOR LIFE c Final assembly Hold the brake handle of the drum brake in place in front of the rubber grip and tighten the screw on the mounting clamp Figure 104 Adjust the pull release cable of the drum brake using the adjustment nut Figure 105 Follow this procedure on both sides Attach the rear wheels and verify that the drum brake is working properly Repeat the adjustment process if required 4 7 6 Adjusting the quick release axle The quick release axle has to be adjusted so that the wheel is fully engaged with no play on the axle Use a wrench to hold the quick release axle on the inside and adjust it by turning the nut on the end of the quick release axle in or out Figure 106 36 Oho Rock QUALITY FOR LIFE 4 7 7 Changing tyres To replace worn tyres
6. the frame tube Figure 52 Pull the crossbrace out towards the front 21 OMe Bock QUALITY FOR LIFE b Widening the seat surface Loosen and remove the rear wheel attachment Figure 53 Move the U shaped component into the outer notches of the camber adapters on both sides Figure 54 Proceed in the reverse sequence in order to install the rear wheel attachment Now insert the new crossbrace into the footrest clamps and screw them back onto the seat tubes Use the scale to ensure the position is the same on both sides c Finishing the back unit Now mount the push handles see Section 4 4 3 and the back upholstery see Section 4 4 6 onto the new back unit Mount the back unit to the back plates and to the side panels if applicable To do so proceed in reverse order Finally reattach the back upholstery flap d Finishing the seating unit Reinstall the seat upholstery and upholstery bars onto the seat tubes see Section 4 3 1 Close the seat tubes with the tube end caps Replace the seat cushion with a new one Finally check that all screw connections are tight 22 Cito Rock QUALITY FOR LIFE 4 4 Assembly D Back push handles 4 4 1 Replacing the back release Remove the seat cushion Unlock the back rest and fold it ahead to the stop Figure 55 Lift the back upholstery flap Using pincers pinch off the release cable from both key rings Figure 56 Open the
7. version Loosen and remove the screw connection below the lip of the clothing protector and the screw on the eccentric disk Figure 77 Now you can remove the side panel Draw the pull release cable down and out of the guide and unhook it from the wheel lock lever Figure 78 Replace the side panel with a new one For assembly please proceed in reverse order 28 Cito Rock QUALITY FOR LIFE 4 5 3 Adjusting the side panels Height adjustable version Loosen the two side panel mounting screws in the nuts on the seat tube Figure 79 Move the side panels lengthwise until they reach the desired position Figure 80 Use the scale on the bottom of the seat tubes in order to make sure the position is even on both sides Retighten all screws Va 4 5 4 Replacing the side panels Height adjustable version Loosen and remove the two screw connections on the outside of the side panel attachment Figure 81 Now you can remove the side panel Draw the pull release cable down and out of the guide and unhook it from the wheel lock lever Figure 82 Replace the side panel with a new one For assembly please proceed in reverse order 29 OMe Bock QUALITY FOR LIFE 4 5 5 Replacing the arm pad lengthwise adjustment Loosen and remove the two screws on the bottom of the arm pad Figure 83 Replace the arm pad with a new one if required Replace the arm pad in the desired position Figure 84
8. was carried out by xX Kx KKK KK OK OMe Bock QUALITY FOR LIFE 4 Adjustments replacement retrofitting 4 1 Assembly A Frame 4 1 1 Retrofitting the multi function adapter for frame accessories Before mounting frame accessories tip assist crutch holder and transport wheels a multi function adapter must be installed Please proceed as follows First remove the rear wheels by pressing the button on the quick release axle with your thumb and pulling off the wheel Figure 1 Then loosen the cap nuts on the front of the rear wheel attachment Figure 2 and remove them completely Pull the U shaped section off towards the rear Figure 3 Loosen the counter nut on the top end of the adjustment tube and move the adjustment tube forward by several centimetres so that you have sufficient clearance for the installation Figure 4 Oho Rock QUALITY FOR LIFE Now push the hexagonal multi function adapter past the loosened adjustment tube onto the exposed hexagon nut on the rear wheel axle Figure 5 Secure the multi function adapter using the clamping screw Figure 6 Reinstall the adjustment tube rear wheel attachment and wheels Repeat the steps described above in reverse order 4 1 2 Retrofitting replacing adjusting the tip assist First proceed as described in Section 4 1 1 Then press in the spring mounted push button on the tip assist and push the tip ass
9. Mo Rock QUALITY FOR LIFE BRAVOracer Service Manual Oo Rock QUALITY FOR LIFE Service Manual for the BRAVO Racer Active Wheelchair Table of contents Page 1 j j A tnashesigeadacteeraieccaesieepeceneeaaoes 3 1 1 EOreWOT id AAA A AEREN 3 1 2 Technical SUDOR es 3 1 3 Explanation of MOS aa 3 2 General safety instructions ccccsssssseccceeessseeeeeeeesseeeceseeeasseeeeeeeeasseeeeeeeeagseeeeeeeeeseeseeeees 4 3 Required tools maintenance schedule cooccoccccconcconncccnaccnnccnonnconaronanconancnnnnronarononarnnaos 5 3 1 Required OO kaka aa xaka kax kk a aa A u aa aka a naka xana kana nu xana aa nana wana na a aa n 5 3 2 Maintenance schedule u EuEEEEsskkkkkkkaka kaka kaka xakan A A RAH A KK WR AH A xu Wa kk u a a 7 4 Adjustments replacement retrofitting cccocnonncnccccncoonnnocononnannnccnnnnnanancncrnnnanananennnnns 8 4 1 Assembly A Frame a kak a ak u a a aa aa a a aa a a aa aa a a a aa a 8 4 1 1 Retrofitting the multi function adapter for frame qccessories EEEEEEEEE 8 4 1 2 Retrofitting replacing adjusting the tip assist oooccociccncconicococcccccnc cn cnn nn cn nn cn nn cnnnonnnon 9 4 1 3 Retrofitting replacing the anti tipper coocccociccnnconicccccccccccnccncn cnn rca nn cnn kak nn cn A A A nn cnn na A a A 9 4 1 4 Retrofitting replacing adjusting the transport whe elS cccccccccncccnoccnoconoconoconononons 10 4 1 5 Ret
10. OR LIFE 4 3 Assembly C Seat 4 3 1 Replacing the seat upholstery upholstery bars First remove the seat cushion Remove the front tube end caps Figure 26 Loosen the hook and loop connections on the tension adjustable upholstery in order to slacken it Figure 27 Evenly pull the seat upholstery and upholstery bars out of the guides towards the front Figure 28 use pliers if required Either re use the same upholstery bars or replace them with new ones Insert the upholstery bars into the loops on the new seat upholstery if required Reinsert the upholstery bars into the guides on the seat tube Figure 29 and pull them back evenly Refasten the hook and loop connections on the tension adjustable upholstery Reinsert the tube end caps Ade Rock QUALITY FOR LIFE 4 3 2 Replacing removing the adjustment tube Remove the rear wheels rear wheel attachment and U shaped component as described under 4 1 1 Loosen the counter nut on the top of the adjustment tube Figure 30 and remove it Replace the adjustment tube counter nut or guide bushings with new parts as required Figure 31 Remove the guide bushings from the adjustment tube and insert them in the desired position Figure 32 Move the U shaped component to the new position Follow the same procedure on the other side 2 4 3 3 Vertical seat adjustment Fully loosen the two cap nuts on the front of the adjustment t
11. cnenensnseneseseenenaenansnssesssssanenaneauasssstanensanananes 19 4 3 8 Adjusting the Seat width oooocococcconocicocccnananonnoncccnccncncanancn cnn nc 20 OMe Poke QUALITY FOR LIFE 4 4 Assembly D Back push handles sccsscsscccnecnensenenennennsesesensensnsesennacsensesennecnenseses 23 4 4 1 Replacing the back release uu sscccccsssssssssececenccnenensnssnsssenenenaaaauanssnsnsssanenaneauansseseanenensananes 23 4 4 2 Replacing the back release SPIind 1s1ssscsccccnnenensnsenesssnenensasanannsnscsseanenansauansssstanensanananes 23 4 4 3 Replacing the push handles Standard folding VersiOD ccmocommmmmmmmmmmmmm 24 4 4 4 Replacing the push handles Height adjustable VErsiOn 1ssscsssscssssssssesessssenesssnanaaes 24 4 4 5 Retrofitting the push DOP ssccccccccssssssssesnsncncanenensnuanssssnanenaaaansnssnsnsssanenanaauasseseanensanananes 25 4 4 6 Replacing the back UPNOIStCLY 1 1sssscscsccncnnenensnsensseseanenaeaanenssnsnsssanenaneauansssseanensananenes 26 4 4 7 Pre adjusting the back ANGIC ccccssssssssecccsecccnenensnssnessssenenanaauanssesssssanenansnuansseseansaaasananes 27 4 5 Assembly E Side panels siii AAA ita AA AAA ai 28 4 5 1 Adjusting the side panels Clothing protector VersiON ocococccccnononnononcncononancanonccnonononns 28 4 5 2 Replacing the side panels Clothing protector version occocccccnanannononcccononannanonccnonononns 28 4 5 3 Adjusting the side panels Height adjustable
12. djustable version First remove the back upholstery flap Figure 62 Loosen and remove the outer screws from the clamps and remove the strap Figure 63 Loosen the four screws on the inside of the clamps Figure 64 and remove them Pull the push handles up and out of the back tubes Replace the push handles with the desired version or with new parts For assembly please proceed in reverse order 24 de Rock QUALITY FOR LIFE 4 4 5 Retrofitting the push bar Remove the rear wheels Remove the rear tube end caps from the seat tubes on both sides Figure 65 Insert the supplied nuts into the seat tube grooves from the rear Figure 66 Position the support bar against the seat tubes from below Figure 67 and screw the support bar connectors into the nuts Figure 68 Insert the support bar approximately 2 cm along the seat tube groove and tighten the screws 25 CMe Poke QUALITY FOR LIFE Insert the tube end caps Now the push bar can be secured using the quick clamp Figure 69 consult the instructions for use 4 4 6 Replacing the back upholstery Proceed as described in Section 4 4 3 until you have removed the push handles Loosen all hook and loop straps from the old back upholstery Figure 70 Then pull all strap loops located above the back stabiliser up and off the back tubes Unlock the back rest and fold it ahead to the stop Remove the upper screw connec
13. e instructions for use you can order one from the manufacturer see the overview of all Otto Bock branches Otto Bock Worldwide You can also download documents from our homepage www ottobock de or www ottobock com Attention Clean or disinfect the product before you start the inspection Consult the instructions for use regarding product care or product specific inspection information Attention The screws and nuts for many of the screw connections are coated with thread lock If such screws must be replaced or the connections undone be sure to use a new screw or nut coated with threadlock If new screws or nuts with thread lock are not available apply a medium strength liquid thread lock substance such as Loctite 241 or Euro Lock A24 20 to the existing screws CMe Bock QUALITY FOR LIFE 3 Required tools maintenance schedule 3 1 Required tools The following list shows the tools and accessories required for service 7 Ratchet wrench and socket set Torque wrench Wrenches sizes 8 24 measurement range 5 50 Nm sizes 10 24 Allen wrenches Screwdrivers blade widths Phillips screwdriver sizes 3 6 2 5 3 5 and 5 5 mm size 2 Plastic hammer Hammer approximately 300 g Stanley knife with sickle hooked blade and standard blade Side cutting pliers Liquid thread lock medium strength Rivet gun for rivets up to 5mm CMe Bock QUALITY FOR LIFE Workbench and vice with plastic Hand drill T
14. eat cushion 41 CMe Poke QUALITY FOR LIFE Wheel camber combinations Short Fork Number of 3 camber Rear Wheel Size M Position Spacers Caster Long Fork Position Number of Spacers Caster Caster 5 Short Fork Number of Long Fork Number of ell NOG EI IE Position Spacers Position Spacers 2 3 Caster Caster Caster 42 Cito Rock QUALITY FOR LIFE camber ReurWheet Size ert Fork Number of Long Fork Number of gu 4 Coster 5 20 140mm 6 gu 4 Coster 5 22 140mm 6 3 2 1 4 3 1 Caster 5 24 1 1 4 1 140mm 1 2 4 2 6 2 1 Colour combinations Translucent Design Orange Blue Red Side Panel 145 15007 145 13040 145 12018 brilliant silver X X X sparkle bright orange X x snake clear red X dormant vinho sparkle X X dormant marine blue X X dormant apple green X X X candy red X X clear reptile glossy X X gecco style spooky yellow x X spooky blue xX X 43 44 OMe Rock QUALITY FOR LIFE Hersteller Manufacturer Otto Bock HealthCare GmbH Max Ndder StraBe 15 37115 Duderstadt Germany National Telefon 0 55 27 848 1461 1462 1463 Fax 0 55 27 848 14 60 International Phone 49 5527 848 1304 1562 1590
15. eat tubes in order to make sure the position is even on both sides Retighten all screws 19 CMe Bock QUALITY FOR LIFE 4 3 8 Adjusting the seat width Adjusting the seat width requires a conversion kit consult the spare parts catalogue and a new seat cushion The conversion kit includes a crossbrace and back unit in the new seat width and an installation kit We recommend replacing the upholstery as well a Removing the seat First remove the seat cushion seat upholstery and front tube end caps Loosen the hook and loop connections on the tension adjustable upholstery in order to slacken it Evenly pull the seat upholstery and upholstery bars out of the guides towards the front use pliers if required Figure 47 Now remove the push handles and back upholstery as described in Section 4 4 3 4 4 4 and 4 4 6 If clothing protectors are installed remove the screw connections underneath the lip of the cloth ing protector Figure 48 20 Cito Rock QUALITY FOR LIFE Remove the back plate screw connections on both sides of the back part Figure 49 Now you can remove the back part Replace the back part with the new unit Loosen and remove the crossbrace screw connections on the seat tube Figure 50 and the crossbrace screw connections on the footrest clamps Figure 51 Also loosen the footrest screw connections on the footrest clamps until the footrest can be turned on
16. ensnsensseseenenaesananssssnsssanenansauansssssanansanananes 36 4 7 7 GCHONGING tyfes aaa iaa 37 4 7 8 Replacing the push rings narrow wide MOUNTING position 37 4 7 9 Replacing retrofitting spoke DrotectorS E EGEzzzEE kaka kana kaka kak AWA HHHH RAA WAW A WA 37 4 8 Assembly H Wheel lock iii 38 4 8 1 Adjusting the wheel lOCK ssccccccccsssssssssenscencnnenensnsausseseanensaeanansustsssanenansauanssestansssanananes 38 4 8 2 Replacing the wheel lOCK sscsccccccsssssssnsscscencasenansnuanessssananaaaansnsusssseanenaneauanssestanesaagananes 39 4 9 NCCC S SOS ri aca 40 4 9 1 Installing the lap De lt s1sssscsccccnenscnessnesnssenecnenensnuassessanesaasansasnssessanenansauanssestanasaasansnas 40 5 Technical data aci csi ii 41 Cito Rock QUALITY FOR LIFE 1 Introduction 1 1 Foreword Regular maintenance is important it improves the safety and increases the lifespan of the product All mobility products should be inspected and serviced once a year If the product is frequently used or if it is used by growing children or patients with changing clinical conditions we recommend readjusting and servicing the product every 6 months Only use original spare parts for all service and maintenance The service and maintenance tasks described here should only be completed by trained quali fied personnel and not by the wheelchair user This service and maintenance manual
17. first release the air from the inner tube by opening the valve Remove the casing from the rim using standard tools available at bicycle shops and then remove the inner tube and inspect the rim band as well as the inner rim surface for damage Replace the inner tube and or casing with new parts and or repair the tube by following the instructions provided with the repair kit Insert the inner tube into the rim starting with the valve Pump it up slightly so that it assumes a round shape and place it around the rim Figure 107 Then place the casing onto the rim and position it properly using standard tools Ensure it is properly seated on the rim Figure 108 Pump up the inner tube until it reaches the maximum operating pressure This is indicated on the side wall of the tyre Finally reattach the dust cap onto the valve 4 7 8 Replacing the push rings narrow wide mounting position First remove the tyres and inner tubes as described in Section 4 7 7 Loosen and remove the screw connection between the push ring and the rim If necessary replace the worn push ring with a new one Reassemble the push ring to the rim Attach it in the narrow or wide mounting position in relation to the rim by using the inner or outer bore holes on the push ring brackets Figure 109 For the remainder of the installation follow the steps described in Section 4 7 7 4 7 9 Replacing retrofitting spoke protectors Rear wheels wit
18. h hollow rims or Infinity Ultralight rims can be equipped or retrofitted with spoke protectors They are mounted with snap fasteners so called attachment nipples Remove the rear wheels If applicable press out the attachment nipples of the worn spoke protector from the inside e g with the handle of a hammer Figure 110 Take the spoke protector or replace it with a new part Position the spoke protector on the rim so that it is centred and you can see a spoke beneath each of the six bore holes 37 OMe Bock QUALITY FOR LIFE From the outside press in the attachment nipples until you hear them lock in place on the spokes 4 8 Assembly H Wheel lock 4 8 1 Adjusting the wheel lock Ensure that the rear wheel tyres are inflated to the proper operating pressure When you replace the rear wheels with a different size the wheel lock body first needs to be adjusted on the clamp To do so remove the two mounting screws from the wheel lock body Figure 111 Position the wheel lock body so that approximately 3 mm remains between the brake block and the tyre Figure 112 Fine adjustment is carried out using the two tension screws Figure 113 Follow this procedure on both sides 38 Cito Rock QUALITY FOR LIFE 4 8 2 Replacing the wheel lock a Replacing the spring and pull release cable Unhook the pull release cable from the adapters on the side panel as described in Sectio
19. igure 118 40 5 Technical data Oo Rock QUALITY FOR LIFE Seat width 20 36 Seat depth 24 38 Back height 20 40 Backandle Different settings possible from 15 to 15 29 may be locked in place at 159 Lower leg length 14 5 44 5 Seat heights 31 5 46 With 20 rear wheel 34 485 With 22 rear wheel 36 5 51 With 24 rear wheel Overall width 47 63 48 66 At 9 camber Overall length 61 5 76 5 With 20 rear wheel 64 79 With 22 reqr wheel 66 5 81 5 With 24 reqr wheel Overall height 51 5 86 With 20 rear wheel 54 88 5 With 22 rear wheel Without push handles 56 5 91 With 24 rear wheel Weight Approx 8 5 kg Load capacity 60 kg Seat height in cm Rear Wheel Size 20 22 24 Camber g fer jor Jyan jee 9 3 jer e Position 1 32 2 32 0 gt gt 34 7 34 5 33 9 37 2 37 0 36 4 Adjustment 2 33 9 33 7 36 4 36 2 35 6 38 9 38 7 38 1 tube short 3 35 6 35 5 gt 38 1 38 0 37 3 40 6 40 5 39 8 4 37 3 37 2 gt lt 39 8 39 7 39 0 42 3 42 2 41 5 Adjustment 5 39 1 38 9 43 9 43 3 tube long 6 40 8 40 6 45 6 45 0 7 42 5 42 4 47 4 46 7 8 44 2 44 1 Be 46 7 46 6 45 9 49 2 49 1 48 4 9 46 0 45 8 ES 48 5 48 3 47 7 51 0 50 8 50 2 1 Specified at 0 seat angle without s
20. ist onto the multi function adapter to the desired mounting position Figure 7 4 1 3 Retrofitting replacing the anti tipper First proceed as described in Section 4 1 1 up to the point where the adjustment tube is loosened Now push the pre assembled anti tipper onto the exposed rear wheel axle until the anti tipper adapter hexagonal shape is in place on the hexagon nut of the axle Secure the anti tipper us ing the clamping screw Figure 8 and test the swing away and locking functions Ade Bock QUALITY FOR LIFE A Note 1 Subject to technical changes 4 1 4 Retrofitting replacing adjusting the transport wheels First proceed as described in Section 4 1 1 Follow the same process to install a second multi function adapter across from the rear wheel attachment in order to attach the transport wheels on both sides Then press in the spring mounted push button on the transport wheel Figure 9 and push it onto the multi function adapter to the desired mounting position Follow the same procedure on the other side 4 1 5 Retrofitting replacing the crutch holder First proceed as described in Section 4 1 1 Then press in the spring mounted push button on the crutch holder Figure 10 and push the crutch holder onto the multi function adapter to the desired mounting position Attach the hook and loop strap to hold the crutches to the back tube To replace the bucket loosen the screw con
21. key rings slightly and remove them from the ends of the bolts Figure 57 keychain principle Turn new key rings into the new release cable which will be delivered pre assembled and then turn the key rings into the bolt ends Test the back release for proper function 4 4 2 Replacing the back release spring Remove the seat cushion Unlock the back rest and fold it ahead to the stop Lift the back up holstery flap Remove the upper screw connection on both back plates Figure 58 Pull the back tubes to wards the back until they are exposed Remove the key rings from the back release assembly Figure 59 Note that ratchet bolts are under outward spring tension Replace the springs ratchet bolts if required For assembly please proceed in reverse order 23 OMe Bock QUALITY FOR LIFE 4 4 3 Replacing the push handles Standard folding version First remove the back upholstery flap Open the strap that covers the push handle screw con nections and pull it off towards the bottom Figure 60 If applicable remove the upper upholstery strap in case of folding push handles Loosen the push handle screw connections on the rear of the back tubes Figure 61 and pull the push handles up and out off the back tubes Replace the push handles with the desired version or with new parts For assembly please proceed in reverse order 4 4 4 Replacing the push handles Height a
22. n 4 5 4 Open the screw die in the brake block Figure 114 and pull out the pull release cable You can remove the pull release cable spring and replace it if required Remove the anterior tension nut from the pull release cable and completely unscrew the ad justment screw Now the pull release cable is fully removed Replace the pull release cable if required For reassembly proceed in the reverse order Adjust the wheel lock as described in Section 4 8 1 b Replacing the wheel lock handle Unhook the pull release cable from the adapters on the side panel as described in Section 4 5 4 Use a screwdriver to remove the rubber grip from the wheel lock handle Figure 115 Loosen the screw on the inside of the side panel until the wheel lock handle is fully removed Figure 116 Replace the wheel lock handle with a new part Mount the wheel lock handle by following the steps in the reverse order and hook up the pull re lease cable Use superglue to attach the new rubber grip to the wheel lock handle see Section 4 7 5 39 OMe Bock QUALITY FOR LIFE 4 9 Accessories 4 9 1 Installing the lap belt Position the lap belt on the seat upholstery Pull the free ends of the belt through between the side panel and the back tube on both sides Screw the grommets on the ends of the belt into one of the unused bore holes on the back plate Figure 117 Adjust the length of the lap belt using the glide buckles F
23. n remove the exposed footrest bars Turn the footrest bars around Figure 16 and reinstall them Put the footplate back in place and retighten all screws Figure 17 Note Oo Follow the same process to replace the footrest bars Cito Rock QUALITY FOR LIFE 4 2 3 Adjusting the footplate angle First loosen the set screws on the clamps that hold the T shaped crossbrace Figure 18 Loosen the centre Allen screws on the same clamps so you can open the rotation joint Figure 19 Then open the screw connections located on the frame tube between the clamps Figure 20 Now loosen the crossbrace screw connection on the seat tube Figure 21 so that the nuts can move freely in the guide groove 13 CMe Bock QUALITY FOR LIFE Move the crossbrace back along the seat tube until the footplate reaches the desired angle Figure 22 Use the scale on the bottom of the seat tube Figure 23 in order to make sure the footplate is positioned evenly on both sides Retighten all screws Note ti On wheelchairs with narrow seats the footplate is mounted in the centre Figure 24 4 2 4 Replacing retrofitting the lateral heel blocks on the footplate The lateral heel blocks are attached to the bottom of the footplate using screws or rivets You have to drill the required bore holes The positions are pre punched on the footplate Figure 25 Oho Rock QUALITY F
24. nd seating position Unlike wheelchairs such as the Blizzard the centre of gravity and seating position for the BRAVO Racer active wheelchair are adjusted by changing the position of the seat on the base frame see Section 4 3 The position of the frame always remains constant in relation to the ground There fore the centre of gravity and seating position are not adjusted via the rear wheel position 4 7 2 Replacing the rear wheel attachment assembly Fully loosen the two cap nuts on the front of the adjustment tube Figure 92 and remove them Remove the U shaped component and the stops Figure 93 Replace worn parts with new ones For assembly please proceed in reverse order Cito Rock QUALITY FOR LIFE 4 7 3 Replacing the fitting and camber adapter First proceed as described in Section 4 7 2 to remove the U shaped component Loosen the counter nut on the exposed rear wheel fitting Figure 94 Unscrew the fitting from the camber adapter by hand To remove the camber adapter drill out the rivet indicated in the illustration Figure 95 Remove the camber adapter from the axle Replace worn parts with new ones where required and or replace the camber adapter with a different version Follow this procedure on both sides For assembly please proceed in reverse order 4 7 4 Installing a wheelbase extension First proceed as described in Section 4 7 2 to remove the U shaped component on both sides Insert the p
25. nection on the bottom and remove the bucket Fig ure 11 Put a new bucket in place and secure it with the screw removed from the old one Oho Rock QUALITY FOR LIFE 4 2 Assembly B Footrest 4 2 1 Adjusting replacing the footplate If the footplate is too small or has become damaged or if the leg length needs to be adjusted due to the growth of a child proceed as follows First completely loosen all screws on the clamps on the top of the footplate and remove them Figure 12 The footplate can be moved forward in the following ways a Fine adjustment Move the footplate on the footrest bars without following any additional steps Retighten the screws b Larger adjustments Pull the footplate off the footrest bars Figure 13 Loosen and reposition the clamps Figure 14 then proceed as described under a Note The approach allows you to mount the footplate further forward and closer to the frame c Replacement Loosen all screws on the top and the the clamps Mount the footplate as de scribed above CMe Poke QUALITY FOR LIFE 4 2 2 Adjusting the lower leg length The lower leg length can be adjusted as follows a Fine adjustment of the lower leg length Loosen the outer screws on the clamps that guide the footrest bars Figure 15 and adjust the footplate to the desired height b Changing the lower leg length from long to short or short to long Remove the footplate and the
26. ove the crossbrace vertically inside the clamps in order to adjust the seat angle The rear wheel axle Figure 41 is the rotation point The footrest angle follows automatically Once the desired angle is set retighten all screws 4 3 6 Adjusting the seat depth Remove the rear wheels Loosen the counter nuts on the top end of the adjustment tubes Loosen the screw connections on both sides of the crossbrace in the guide grooves of the seat tubes Loosen the four screw connections nuts of the back unit on the seat tubes Figure 42 Loosen the screw connections on both sides below the lip of the clothing protector Figure 43 Now you can push the seat tubes with seat upholstery forward in order to increase the seat depth Figure 44 Use the scale on the bottom of the seat tubes in order to make sure the position is even on both sides Retighten all screws Cito Rock QUALITY FOR LIFE 4 3 7 Fine adjustments to the back unit If a solid back is used in place of the back upholstery the back unit can be adjusted separately in order to optimise the seating position Remove the rear wheels Loosen the four seat tube screw connections nuts of the back unit on the seat tubes so that you can move it freely later Then loosen the back tube screw connections on the side panels Figure 45 Now move the back unit on the seat tubes until it reaches the desired position Figure 46 Use the scale on the bottom of the s
27. re assembled wheelbase extension into the adjustment tube over the rear wheel axle in place of the standard U shaped components Figure 96 Use the stops and cap nuts to secure the wheelbase extension in exactly the same way as the standard U shaped component 33 OMe Bock QUALITY FOR LIFE Note fi Any existing frame options tip assist anti tipper crutch holder transport wheels must be moved to the rear axle during installation see Section 4 1 4 7 5 Retrofitting the rear wheels with drum brakes First proceed as described in Section 4 7 3 Unscrew the fitting from the camber adapter by hand a Mounting the brake drum To secure the brake drum using the supplied extension fitting in the camber adapter proceed as follows Insert the fitting through the brake drum Place the smaller counter nut onto the fitting Figure 97 followed by the larger counter nut Figure 98 Push the fitting through to the camber adapter while holding the counter nuts in the centre of the fitting Figure 99 Tighten the fitting until the mounting place for the brake drum is flush with the camber adapter Figure 100 Tighten the two counter nuts 34 Cito Rock QUALITY FOR LIFE b Preparing for brake handle installation In order to mount the brake handle you first have to make room for the installation on the push handle tube Proceed as follows Use a knife to carefully cut open the rubber grip and then
28. rofitting replacing the crutch holder ocooccccccccncccnoconoconcnnncnnononononononononononononoss 10 Z 2 Assembiy B FOOU iii AA ie av ava 11 4 2 1 Adjusting replacing the footplate 1ccscccecccnessnsnssnecescenensenansnssnsssseanenaneauansssssaneneasananes 11 4 2 2 Adjusting the lower leg length c sssssssesceccnccnenensnssnsseseenecansanenssnsnsssanenananuaneseseanenaasanaaas 12 4 2 3 Adjusting the footplate ANGIC scccsssssssesssccncnnenensnssnsssssanesaasansnssesssseasenansauasseseanansasananes 13 4 2 4 Replacing retrofitting the lateral heel blocks on the footplate 14 4 3 Assembly C Set cssssccsnssssnssccennanscnsccannnsccssccacscnancscsscacnancsceerscnanascsecacsacgsnsccansanaezscess 15 4 3 1 Replacing the seat upholstery upholstery bars cccccccccccnccncccnnconoconoconononoconoononennnos 15 4 3 2 Replacing removing the adjustment tUbe cccccccmcccncccncccnccnncnnoconononononononononononenonons 16 4 3 3 Vertical seat adjustMenNt coocococoninonininocccnananannaniccc cnc 16 4 3 4 Horizontal seat adjUStMeN A sesccccssssssessenscenccnenenensansseseanensasansnssnsnsssenenansauansseseanessasananes 17 4 3 5 Adjusting the seat angle oococononiconinocccccnananconinnncccncncana nn rca nana 18 4 3 6 Adjusting the Seat CEPth scsccccccssssssesessssssccnenensnuassessenensasanensausssssanenanaauansssssansseanananes 18 4 3 7 Fine adjustments to the back unit sssssscssesc
29. tion on both back plates Figure 71 Pull the back tubes towards the back until they are exposed Remove the back release key rings as described in Section 4 4 1 Open the hook and loop straps on the back upholstery Remove all hook and loop straps below the back stabiliser and then install the new back upholstery Figure 72 For assembly please proceed in reverse order 26 de Rock QUALITY FOR LIFE 4 4 7 Pre adjusting the back angle First remove the rear wheels Then loosen the screws on both sides of the side panel guides Figure 73 and remove them Push the side panel up and out of the way Now you can access the back angle pre adjustment mechanism on the back plates Remove the pre adjustment screws on both sides Figure 74 and position the back as desired Once you have found the desired position tighten the screws For assembly please proceed in reverse order 27 CMe Rock QUALITY FOR LIFE 4 5 Assembly E Side panels 4 5 1 Adjusting the side panels Clothing protector version Loosen the screw below the lip of the clothing protector and the side panel mounting screw in the nut on the seat tube Figure 75 Move the side panels lengthwise until they reach the desired position Figure 76 Use the scale on the bottom of the seat tubes in order to make sure the position is even on both sides Retighten all screws 4 5 2 Replacing the side panels Clothing protector
30. ube Figure 33 and remove them Now pull the U shaped component back Figure 34 until you can move the adjustment tube up and down freely Follow this procedure on both sides Then loosen the two outer screws on the front of the clamps that guide the footrest bar and crossbrace so that the crossbrace moves freely inside the clamp Figure 35 Reposition the adjustment tube over the hole channel Figure 36 Position the guide bushings in the corresponding locations see Section 4 3 2 For assembly please proceed in reverse order Retighten all screws de Rock QUALITY FOR LIFE 4 3 4 Horizontal seat adjustment Remove the rear wheels Loosen the counter nuts on the top end of the adjustment tubes Loosen the screw connections on both sides of the crossbrace in the guide grooves of the seat tubes Figure 37 Move the seat tubes lengthwise until they reach the desired position Figure 38 Use the scale on the bottom of the seat tubes in order to make sure the position is even on both sides Retighten all screws OMe Bock QUALITY FOR LIFE 4 3 5 Adjusting the seat angle Slightly loosen the two cap nuts on the front of the adjustment tube Follow this procedure on both sides Then loosen the two inner screws on the front of the footrest clamps Figure 39 for narrow seats loosen the outer screws and the countersunk centre screws Figure 40 until the crossbrace moves easily inside the clamp M
31. yre mounting levers and inner tube jaws and rubber insert repair kit Cito Rock QUALITY FOR LIFE 3 2 Maintenance schedule Maintenance schedule BRAVO Racer Customer for regular inspections active wheelchair Component assembly Inspection checklist Serial number 1 2 3 Function setting Damage Screw connections refer to 647G447GB Instructions for Use deformation Frame accessories Anti tipper Transport wheels Crutch holder Tip assist Footrest Lengthwise setting Lower leg length setting Angle adjustment C Seat Seat upholstery Lengthwise adjustment of the seating unit Seat height Seat cushion Back push handle Back upholstery Back tubes Folding mechanism Push handles Push bar E Side panel Height setting Retracting mechanism Removability F Caster Tyres wear Air pressure Running characteristics of the wheels Threaded axles Swivelling characteristics of the wheel forks G Rear wheel Tyres wear Air pressure Running characteristics of the wheels Spokes Push rings Quick release axles Wheel camber Rear wheel attachment Rear wheel accessories Spoke protectors Wheelbase extension H Wheel lock Wheel lock function Lever assembly Clamp fittings Pull release cables EEE Wheel lock qccessories Wheel lock lever extension Do the settings of the wheelchair comply with the user s requirements The maintenance service
Download Pdf Manuals
Related Search