HHC-900 Adj. Humid Manual
Contents
1. 6 1 Howto Pind EAS ua suasana nena errr ere 6 1 6 1 Cl P uuo IEEE IT UT 6 1 B Sn rM NO ENT 6 2 IN T 6 2 Recommended Spare Parts Tor LLL II Aries 6 2 s 6 3 Henny Penny Distributor List 206 i Henny Penny Model HC 900 SECTION 1 INTRODUCTION 1 1 HEATED HOLDING CABINET HC 900 1 2 FEATURES 1 9 PROPER CARE 1287 The Henny Penny Heated Holding Cabinet is a basic unit of food processing equipment designed to hold hot foods at proper temperature in commercial food operations This cabinet will keep hot foods humid while maintain ing temperature Easily Cleaned Automatie Waterfill Adjustable Thermostatically Controlled Heat Lift off Doors Easy Access to Electrical Components Moist Heat Removable Control Module Stainless Steel Construction Full Perimeter Magnetic Door Seals Lift Out Tray Racks UL amp NSF Listed Adjustable Humidity As in any unit of food service equipment the Heated Holding Cabinet does require care and maintenance Suggestions for the proper care and maintenance are contained in this manual For your convenience this manual consists of the follow ing sections Table of Contents Introduction Installation Operation Troubleshooting Maintenance Wiring Diagram Parts List Distributor List The conscientious use of the recommended procedures coupled with regular maintenance will2. s Foods Henny Penny Heated Holding Cabinet Model HC 900 with Adjustable Humidity LIMITED WARRANTY FOR HENNY PENNY APPLIANCES Subject to the following conditions Henny Penny Corporation makes the following limited warranties to the original purchaser only for Henny Penny appliances and replacement parts NEW EQUIPMENT Any part of a new appliance except lamps and fuses which proves to be defective in material or workmanship within two 2 years from date of original installation will be repaired or replaced without charge F O B factory Eaton Ohio or F O B authorized distributor To validate this warranty the registration card for the appliance must be mailed to Henny Penny within ten 10 days after installation REPLACEMENT PARTS appliance replacement part except lamps and fuses which proves to be defective in material or workmanship within ninety 90 days from date of original installation will be repaired or replaced without charge F O B factory Eaton Ohio or FO B authorized distributor The warranty for new equipment and replacement parts covers only the repair or replacement of the defective part and does not include any labor charges for the removal and installation of any parts travel or other expenses incidental to the repair or replacement of a part EXTENDED FRYPOT WARRANTY Henny Penny will replace any frypot that fails due to manufacturing or workmanship issues for a period
3. CAUTION Most surfaces of the HC 900 can be cleaned with a soft cloth soap and water DO NOT USE ABRASIVE CLEANERS 5 6 7 Wipe the control panel with a damp cloth Do not splash water around the controls Clean the exterior of the cabinet with a damp cloth Open the doors and remove side racks Clean the racks with soap and water Henny Penny 3 5 CLEANING PROCEDURES Cont Step 3 Model HC 900 8 Clean the interior of the cabinet thoroughly with a and soapy water 9 Put the side racks and water pan back into the cabinet 10 Leave at least one door open over night to allow the unit to thoroughly dry out Water Pan Cleaning For more efficient operation the water pan must be cleaned daily Before removing water pan be sure unit has cooled down Severe burns will result Drain the water pan into a bucket or pan by rotating the drain cock on the front of the pan Remove pan and clean with a soft cloth soap and water Daily cleaning is necessary to avoid lime build up on the float switch Lime build up on the float switch will cause improper operation 1287 Henny Penny Model HC 900 SECTION 4 TROUBLESHOOTING 4 1 INTRODUCTION This section provides troubleshooting information in the form of an easy to read list If a problem occurs during the first operation of a new cabinet recheck the installation per section 2 of this manual Before troubleshooting always
4. 1 Disconnect the electrical supply to the cabinet WARNING Place the power switch in the OFF position and unplug the power cord Failure to do so could result in electrical shock 2 Remove the four 4 screws from the control panel and pull it down 3 Cut the light wires just behind the body of the light 5 5 Henny Penny Model HC 900 5 9 INDICATING LIGHTS 4 Remove the light by squeezing the retainers on the Cont body and pushing the light out through the control xd panel 5 Install a new light by pushing it through the front of the control panel until it snaps securely in place 6 Strip the ends of the cut wires and connect them to the new light with wire nuts 7 Push the control panel back in place and put in screws 8 Reconnect the electrical supply to the cabinet 5 10 THERMOMETER 1 Disconnect the electrical supply to the cabinet WARNING Place the power switch in the position and unplug the power cord Failure to do so could result in electrical shock 2 Remove the access panel from the top of the module 3 Remove the four 4 screws from the control panel and pull it down 4 Remove the four 4 nuts that hold the blower box to the cabinet 5 Lift the blower box up to expose thermometer and thermostat bulbs 6 Remove the two nuts that secure the bulb retaining clamps and remove the thermometer bulb from the clamps 7 Remove the two 2 nuts
5. 4 Remove the wires attached to the two 2 heater terminals 5 Remove the two 2 screws holding the heater to the module 6 Remove the heater 7 Install a new heater in reverse order 5 7 Henny Penny Model HC 900 NOTE 5 11 HEATER Cont 8 Reattach the heater wires Vy 9 Refasten the high limit to the new heater 10 Replace the access panel to the module 11 Reconnect the electrical supply to the cabinet 5 12 HIGH LIMIT NOTE This section should be followed when replacing either of the two 2 high limits in the cabinet If there is a heating problem in the cabinet both high limits should be tested 1 Disconnect the electrical supply to the cabinet Place the power switch in the OFF position and unplug uf the cord Failure to do so could result in electrical shock 2 Remove the access panel from the top of the cabinet 3 Remove the wires attached to the high limit 4 Check across the high limit terminals for continuity As long as the cabinet temperature is below 210 F and the blower has been operating properly the high limit should be closed or read no resistance If the high limit is found to be defective replace it by con tinuing with the following instructions in this section Step 5 5 Remove the two 2 screws that hold the high limit to the heater Remove the high limit Install a new high limit in reverse order Reconnect the two wires to the
6. 8 Reconnect the other float switch wires 9 Replace the cabinet top 10 Reconnect the electrical supply to the cabinet 1 Disconnect the electrical supply to the cabinet Place the power switch in the OFF position and unplug the power cord Failure to do so could result in electrical shock 2 Remove the cabinet top 8 Remove the nut holding the relay to the back of the control panel 4 Transfer the relay wires one at a time from the old relay to a new one 5 Mount the new relay on the back of the control panel with the nut removed earlier 6 Replace the cabinet top 7 Reconnect the electrical supply to the cabinet 1287 Henny Penny 5 21 INFINITE REGULATOR 5 22 WATER HEATER Step 3 1287 Model HC 900 1 Disconnect the electrical supply to the cabinet WARNING Place the power switch in the OFF position and unplug the power cord Failure to do so could result in electrical Shock 2 Shut off water supply 3 Remove the water line from water valve 4 Lower rear access panel down to gain access to infinite regulator 5 Remove 3 8 nuts holding regulator bracket to access panel 6 Transfer wires one at a time to new infinite regulator 7 Install new regulator to bracket 8 Reinstall bracket to access panel 9 Reconnect the electrical supply to the cabinet 1 Disconnect electrical supply to the cabinet ECS Place the power swit
7. 091 25768 25706 25738 18201 22198 HC 900 CONTROLMODULE with Adjustable Humidity No PartNo Panel Access Screw 88 32 x 1 2 PH Panel Rear S A Terminal Flag 10 10 12 Ga Cable 12 3 90C 600Y Plug 125V 20 Amp Screw 6 32 x 1 2 PH PHP Fuse 15 Amp Connector Cable 3 4 Screw 8 x 3 8 PH THP Nut 10 32 Hex Keps Fuse Holder Nut 6 32 Hex Keps Wire Nut 12 18 Ga Top Insulation Cover Screw 8 A B x 1 2 PH PHD Seal Seal Heater 240V 1750W 120V 440W Gasket Blower Outlet Gasket Retainer Screw 10 ABX 3 8 PH PHD Screw 10 32 x 3 4 Hex HD Clamp 1 4 ID x 3 8 W Clamp 7 16 x 3 8 W Gasket Box Blower Rear Box Blower Nut 10 x 32 Hex Keps Gasket Blower Plate Inlet Flange Housing Blower Wheel Blower Screw 6 32 x 5 16 SL RH Lockwasher Internal 65 Plate Blower Spacer Motor Motor Blower 120V Screw 6 32 x 1 3 4 SL Spacer Cooling Fan Fan Cooling 3 1 2 Heater 120V 750W Hi Limit Thermostat Power Switch Model HC 900 md N N IS OO LS OO LS LS amp LS LS LS LS LS Y PENNY Model HC 900 Global Foodservice Solutions HC 900 CONTROL MODULE with Adjustable Humidity No PartNo Deepon _ 16624 25183 25863 5 02 030 25986 61469 27006 25263 25241 14209 25734 25733 25735 PL01 001 FP05 002 NS01 017 28722 28856 28687 SC02 014 28703 25644 28689 MS0
8. by a qualified service technician WARNING Do not puncture the skin of the Heated Holding Cabinet with drills or screws as component damage or electrical shock could result The Henny Penny Heated Holding Cabinet has been tested inspected and expertly packed to ensure arrival at its destination in the best possible condition The cabinet rests on cardboard pads that sit on a wooden skid The racks inside the cabinet are secured with cardboard packing The unit is then packed inside a heavy cardboard carton with sufficient padding to withstand normal shipping treatment NOTE Any shipping damage should be noted in the presence of the delivery agent and signed prior to his or her departure To remove the Henny Penny Heated Holding Cabinet from the carton you should 1 Carefully cut banding straps 2 Lift the carton off the unit 3 Lift the unit off the cardboard padding and skid WARNING Care should be taken when lifting unit to prevent personal injury 4 Open doors and remove packing from behind racks 2 1 Henny Penny 2 3 LOCATION 2 4 ELECTRICAL 2 2 CONNECTION Model HC 900 5 Peel off any protective covering from the exterior of the cabinet 6 Your Heated Holding Cabinet is now ready for location and set up NOTE Be certain to save any literature that is packed inside the cabinet The HC 900 should be placed in an area where the doors can be opened without interrupt
9. from entering through the water line and obstructing the water valve Water Strainer 1190 3 3 Henny Penny Model HC 900 8 7 15 Float Switch The float switch is an electro mechanical level switch that controls water level in the water pan Water Valve The water valve is an electro magnetic valve that is water to flow to the water pan The time delay relay is an electrical device used to reduce the electrical load on the float switch and provide an automatic time delay of approximately 10 seconds to prevent overflowing opened by the float switch When open the valve allows Time Delay Relay 3 3 START UP NOTE Before using the Heated Holding Cabinet the unit should be thoroughly cleaned as described in the Cleaning Procedures section of this manual 1 To put the HC 900 into operation move the power switch to the ON position The power light should now be illuminated and the blowers should be in operation NOTE The unit should take approximately 25 35 minutes to heat to temperature during start up Be sure that the temperature light goes out before loading with product 2 The water light should illuminate indicating that water is flowing into the water pan When the pan is filled to the proper level the water light will go out and water will stop flowing NOTE There is a 10 second delay before the float switch will Step 2 activate the water valve This is to eliminate over
10. high limit o oo Replace the access panel to the module 10 Reconnect the electrical supply to the eabinet 5 8 1287 Henny Penny 5 13 BLOWER Step 4 Step 7 Step 8 1287 Model HC 900 NOTE Procedures for blower motor replacement are the same on both blowers 1 Disconnect the electrical supply to the cabinet WARNING Place the power switch in the position and unplug the power cord Failure to do so could result in electrical shock 2 Remove the access panel from the top of the cabinet 3 Remove the three 3 screws that fasten the blower motor to the blower housing 4 Cutthe two 2 blower wires approximately 2 away from the blower 5 Lift the blower motor and wheel out of the blower housing NOTE The blower motor can be ordered as an assembly This will include the motor the fan and the wheel Normally just the motor would need replacing if found to be defective If you are just replacing the motor continue with the following procedures 6 The fan ean be pulled off the shaft of the motor 7 With a 5 64 Allen wrench loosen the set serew that holds the blower to the motor shaft and remove the wheel 8 Remove the four 4 screws that hold the blower cover to the motor 9 Install a new blower motor in reverse order 10 Be sure to put the spacers back between the blower cover and the motor NOTE When replacing a blower mot
11. that hold the mounting braekets on the back of the thermometer body 8 Remove the thermometer by pulling the body and capillary tube through the control panel 9 Install a new thermometer in reverse order Step Id 10 Re position the blower box and secure it with the four 4 nuts previously removed 5 6 1287 Henny Penny 5 10 THERMOMETER Cont Temperature Control Step 8 Model HC 900 CAUTION Be sure that both the thermometer and thermostat capillary tubes pass through the notches in the front corners of the blower box Failure to do so could permanently damage the thermometer or thermostat and cause improper operation of the cabinet 11 Reseal the notches in the blower box corners with silicone rubber sealant 12 Replace the access panel to the top of the module 13 Push the control panel back in place and put in Screws 14 Reconnect the electrical supply to the cabinet 5 11 HEATER 1287 NOTE This section should be followed when replacing either of the two 2 heaters in the cabinet If there is a heating problem both heaters should be checked i Disconnect the electrical supply to the cabinet WARNING Place the power switch in the OFF position and unplug the power cord Failure to do so could result in electrical shock 2 Remove the access panel from the top of the cabinet 3 Remove the two 2 screws holding the high limit to the heater
12. the four 4 screws located at the corners of the module top 4 Remove the screws from the control panel and the back panel that fasten them to the module housing Step 3 5 Lift the shell of the module off the unit 6 When work is completed reassemble in reverse order Step 5 5 6 FUSE If both blowers quit working at the same time i Remove electrical power supplied to the cabinet WARNING Place the power switch in the OFF position and unplug the power cord Failure to do so could result in electrical shock 2 Remove the cap from the fuse holder by turning it counterclockwise Located above the power cord 3 Pull the fuse from the holder 5 2 1287 Henny Penny Model HC 900 5 6 FUSE Cont 4 Check the fuse for defectiveness by putting both leads of the ohm meter or continuity light on opposite ends of the fuse The fuse should be closed or read no resistance If the fuse is found to be defective replace it with a new one Be sure to use an identical fuse as the one being replaced 5 Replace the cap to the fuse holder 6 Reconnect the electrical supply to the cabinet 5 7 POWER SWITCH 1 Disconnect the electrical supply to the cabinet WARNING Place the power switch in the OFF position and unplug the power cord Failure to do so could result in electrical shock 2 Remove the four 4 screws from the control panel and pull it down 3
13. valve Faulty float switch Faulty time delay relay Infinite switch is in the off position or at too low of a setting Faulty infinite switch Faulty water heater HC 900 Correction Only open doors as necessary Replace gasket per section 5 14 Check high limit Replace per section 5 12 Check thermostat Replace per section 5 8 Check blower Replace per section 5 13 Check water supply line Clean water strainer per section 5 15 Clean water pan Clean water valve per section 5 17 Replace water valve per section 5 18 Check float switch per section 5 19 Replace time delay relay per section 5 20 Check installation of water pan Clean water pan Clean water valve per section 5 17 Replace water valve per section 5 18 Check float switch per section 5 19 Replace time delay relay per section 5 20 Turn infinite switch on or to a higher position Check and replace infinite switch per section 5 21 Check water heater and replace per section 5 22 4 3 Henny Penny Model HC 900 SECTION 5 MAINTENANCE 5 1 INTRODUCTION 5 2 TEST INSTRUMENTS 5 8 REMOVAL OF THE MODULE ACCESS PANEL 5 4 MODULE REMOVAL 1287 This section provides procedures for the testing and replacement of the various parts used within the cabinet Before replacing any parts refer to section 4 Troubleshooting It will aid you in determining th
14. working the components in the event the cabinet is bumped or moved 8 The heat light should illuminate indicating the unit is heating When heat light goes out the unit has reached proper operating temperature 3 4 1287 Henny Penny f 3 8 START UP Cont 3 4 OPERATION WITH PRODUCT 3 5 CLEANING gt PROCEDURES Step 2 1287 4 1 2 HC 900 Although the cabinet and water temperature are factory preset they are adjustable If more cabinet temperature is desired remove the plug button from front of control panel and rotate adjustment shaft clockwise If less cabinet temperature is desired rotate adjustment shaft counter clockwise If more humidity is required remove the plug button from rear panel and rotate adjustment shaft clockwise to increase humidity and counterclockwise to decrease humidity Place the hot product on pans and insert between the cabinet racks Serve the product first that has been in the cabinet the longest Open the doors only as necessary to load and unload product This will help temperature stay constant and will save energy Turn all controls to the OFF position Disconnect the electrical supply to the cabinet WARNING x Allow the unit to cool before cleaning as the interior of the cabinet may be hot enough to burn 3 4 Open the doors and remove all trays from the cabinet Take the trays to a sink and clean them thoroughly
15. 1 129 25147 22045 FP01 012 NS02 005 28697 PL01 015 FP01 013 FP05 007 FP02 009 25208 FP01 053 MS01 263 28731 EF02 043 28699 25994 Y recommended parts Indicator Light Thermometer Knob Thermostat Optional Screw 8 B x 3 8 PH Label Control Panel with Power Warm Label Control Panel Wendy s Panel Control S A Extension Thermnostat Shaft Optional Bracket Thermostat Mount Thermostat Insulation 5 x 7x 1 Insulation 6 x 6 x1 Insulation 5 x 10 x1 Plug Button _ Union Bulkhead Nut Fitting Bulkhead Float Switch Guard Float Screw 8 x 3 8 PH THD S Cradle Spacer Cover Heater Tubing 1 4 OD 030 WALL Valve Solenoid Infinite Switch Nipple Reducing Nut Hex Keps 6 32 Bracket Infinite Switch Plug Button 13 16 Bulkhead Adapter Elbow 1 4 pipe to 1 4 pipe Nipple Close 1 4 Water Strainer Fitting 3 8 ID Tubing 1 4 NPT Clamp Hose Grommet Bottom False Timer Delay N Ahe hh hp et gt 206 Y PENNY Model HC 900 Global Foodservice 4 1287 6 5 Y PENNY Model HC 900 Global Foodservice Solutions HC 900 CABINET ASSEMBLY with Adjustable Humidity LO 28726 Control Module 120 V 1940 W 5 01 092 Screw 10 32 x 3 SL RHD 27049 Door Assembly Optional 4 Door 25702 Hinge Assembly LW02 0
16. 13 Lockwasher External 10 SC01 086 Screw 12 32 x 3 4 PH TH SC01 074 Screw 0 32 x 1 2 PH TH LW 01 002 Lockwasher Split 1 4 5 01 039 Screw 1 4 20 x 1 Hex Head 27155 Caster 5 27154 Caster 5 W Brake 25715 Decorator Cover SC01 075 Screw 10 32 x 3 4 PHT TH 25695 Washer 25644 Spacer 25687 Retainer SC02 016 Screw 8 AB x 1 2 PH PHD 25689 Retainer 28710 Cabinet Assembly Less Module NS01 008 Nut 8 32 Hex S LW02 006 Lockwasher Internal 8 S 5 01 053 Screw 8 32 x 1 2 PH RHD 25643 Door Gasket 28714 Water Box Weld Assembly 5 01 038 Screw 10 24 x 3 8 PH S LW02 005 Lockwasher 10 Internal 25712 Cock Drain 28711 Handle Protector 28712 Handle Plastic 28729 Air Duct Assembly Upper 28728 Air Duct Assembly Lower NS03 024 Nut 8 32 B PL Acorn LW02 006 Lockwasher Internal 8 S 25696 Hanger 5 01 076 Screw 8 32 x 1 4 PH THD S 23937 Latch Assembly SCO01 099 Screw 28691 Slide Tray 25084 Leg Assembly Optional not shown N ON und O LD NW gt 1 5 5 5 2 1 2 2 1 1 1 2 2 8 Y recommended parts 6 6 206 o D O 6 7 1287
17. Remove all wires from the switch Check across the two terminals of the switch for continuity With the switch in the ON position the circuit should be sted Holding closed With the switch in the OFF position the circuit should be open If switch is found to be defective replace it by continuing with the following instructions in this section 4 Loosen the nut holding the switch on the back side of the control panel and then remove the nut on the front of the control panel 5 Remove the switch 6 Install a new switch in reverse order 1287 5 3 Henny Penny Model HC 900 5 7 POWER SWITCH 7 Reconnect the wires to the switch on the same Cont terminals that they were previously on 8 Push the control panel back in place and put in screws 9 Reconnect the electrical supply to the cabinet 5 8 THERMOSTAT 1 Disconnect the electrical supply to the cabinet WARNING Place the power switch in the position and unplug the power cord Failure to do so could result in electrical shock 2 Remove the access panel from the top of the module 3 Remove the four 4 screws from the control panel Step 5 and pull it down 4 Remove the wires from the thermostat With the thermostat set at the maximum setting all the way clockwise the cireuit should be closed With the thermostat in the OFF position all the way counter clockwise the circuit should be open If t
18. ced without charge F O B factory Eaton Ohio or F O B authorized distributor To validate this warranty the registration card for the appliance must be mailed to Henny Penny within ten 10 days after installation REPLACEMENT PARTS Any appliance replacement part except lamps and fuses which proves to be defective in material or workmanship within ninety 90 days from date of original installation will be repaired or replaced without charge F O B factory Eaton Ohio or F O B authorized distributor The warranty for new equipment and replacement parts covers only the repair or replacement of the defective part and does not include any labor charges for the removal and installation of any parts travel or other expenses incidental to the repair or replacement of a part EXTENDED FRYPOT WARRANTY Henny Penny will replace any frypot that fails due to manufacturing or workmanship issues for a period of up to seven 7 years from date of manufacture This warranty shall not cover any frypot that fails due to any misuse or abuse such as heating of the frypot without shortening 0 3 YEARS During this time any frypot that fails due to manufacturing or workmanship issues will be replaced at no charge for parts labor or freight Henny Penny will either install a new frypot at no cost or provide a new or reconditioned replacement fryer at no cost 3 TO 7 YEARS During this time any frypot that fails due to manufacturing or workman
19. ch in the OFF position and unplug the power cord Failure to do so could result in electrical shock 2 Shut off water supply and remove tubing 3 Remove module from cabinet 4 Remove heater wire cover There are two 2 screws on the outside of cover and also two 2 serews on inside of water pan cradle 5 Mark and cut wires on old heater leaving enough wire to splice onto 5 15 Henny Penny Model HC 900 5 22 WATER HEATER 6 Remove four 4 screws securing heater to water pan Cont cradle 7 Slide heater out from front 8 Install new heater and splice wires 9 Reconnect the electrical supply to the cabinet 5 16 1287 2861 INFINITE SWITCH MODEL HC 90 120 VOLT 60 Li LA Hy Hel ej WATER VALVE SOLENOID BLOWER MOTOR 0 HZ 1940 WATT HEAT LIGHT POWE R LIGHT HENNY PENNY CORP EATON OHIO 45320 POWER SWITCH 20 d FLOAT SWITCH 28730 Auued uueH 006 OH Henny Penny LIMITED WARRANTY FOR HENNY PENNY APPLIANCES Subject to the following conditions Henny Penny Corporation makes the following limited warranties to the original purchaser only for Henny Penny appliances and replacement parts NEW EQUIPMENT Any part of a new appliance except lamps and fuses which proves to be defective in material or workmanship within two 2 years from date of original installation will be repaired or repla
20. d be installed in the supply line CAUTION Do not operate this unit without water connected to cabinet Damage to components will result To install water supply connection follow these steps 1 Flush the incoming water line 2 Slide tubing over end of water strainer 3 Tighten tubing clamp 4 Check for leaks 1287 Henny Penny Model HC 900 Section 3 OPERATION 3 1 INTRODUCTION This section provides operating procedures for the HC 900 Sections 1 2 and 3 should be read and all instruetions should be followed before operating the cabinet This section contains an explanation of all controls and components and information on operating procedures and daily maintenance 3 2 OPERATING CONTROLS Figures 3 1 through 3 10 identify and describe the AND COMPONENTS function of all the operating controls and the major components of the cabinet 1287 3 1 Henny Penny Model HC 900 ees 3 2 1287 Henny Penny Model HC 900 Power Switch The power switch is a toggle switch that switches electrical current to the unit Power Light When illuminated the power light indicates that the power switch is in the position and the components are energized Water Light When illuminated the water light indicates the float switch is calling for water Thermometer The thermometer indicates the air temperature inside the cabinet Temperature Light When illu
21. e cause of the malfunction You may use two test instruments to check the electric components 1 A Continuity Light 2 An Ohm Meter When the manual refers to the circuit being closed the continuity light will be illuminated or the ohm meter should read zero 0 unless otherwise noted When the manual refers to the circuit being open the continuity light will not illuminate or the ohm meter will read one 1 or infinite resistance In most procedures of the maintenance section the access panel must be removed from the top of the module This access panel can easily be removed by taking out the four screws that fasten it to the module shell NOTE If the control module of the HC 900 has to be removed be sure to remove the four screws one at each corner before lifting it from the unit Also when work has been completed on the module be sure to relocate it properly and reinstall the screws that fasten the module to the cabinet Failure to do so might cause the unit to perform inadequately 5 1 Henny Penny Mode HC 900 5 5 REMOVAL OF MODULE If the need for extensive service is required on the module HOUSING components the entire outer shell of the module can be removed to make servicing easier To remove the outer shell of the module follow these procedures 1 Remove the module from the cabinet per section 5 4 Step 2 2 Remove the six 6 screws that are located on the sides of the module 3 Remove
22. glad to inform you of the cost of your parts order 6 6 DELIVERY Commonly replaced items are stocked by your distributor and will be sent out when your order is received Other parts will be ordered by your distributor from Henny Penny Corporation Normally these will be sent to your distributor within three working days 6 7 WARRANTY All replacement parts except lamps and fuses are warranted for 90 days against manufacturing defects and workmanship If damage occurs during shipping notify the sender and the carrier at once so that a claim may be properly filed Refer to warranty in the front of this section for other rights and limitations 6 8 RECOMMENDED Recommended replacement parts stocked by your distributor SPARE PARTS FOR are indicated with V in the parts lists Please use care when DISTRIBUTORS ordering recommended parts because all voltages and varia tions are marked Distributors should order parts based upon common voltages and equipment sold in their territory 6 2 206 Y recommended parts 206 Y PENNY Global Foodservice Solutions 1 tn 25704 5 01 053 28719 EC04 002 MS01 212 25765 5 01 010 2 007 2 042 5 02 023 502 001 2 006 NS02 005 ECO1 010 25602 25628 5 02 016 25620 25624 28723 25619 25618 SC02 012 SC01 055 EF02 031 EF02 033 25627 28707 25616 NS02 001 25698 25622 23023 25621 5 01 090 LW02 010 25632 25767 25751 SC01
23. he thermostat is found to be defective replace it by continuing with the following instructions in this section 5 Remove the four 4 nuts that hold the blower box to the cabinet 6 Lift the blower box up to expose the thermometer and thermostat bulbs 7 Remove the two 2 nuts that secure the bulb retain ing clamps and remove the thermostat bulb from the clamps 8 Remove the two 2 nuts that hold the thermostat bracket to the control panel 5 4 1287 Henny Penny 5 8 THERMOSTAT Cont 5 9 INDICATING LIGHTS Step 4 1287 Model 900 9 Remove the two 2 screws that hold the thermostat to the bracket 10 Remove the thermostat from the unit 11 Install a new thermostat in reverse order 12 Reposition the blower box and secure it with the four 4 nuts previously removed CAUTION Be sure that both the thermometer and thermostat capillary tubes pass through the notches in the front corners of the blower box Failure to do so could permanently damage the thermometer or thermostat and cause improper operation of the cabinet 13 Reseal the notches in the blower box corners with silicone rubber sealant 14 Push the control panel back in place and put in Screws 15 Replace the access panel to the module 16 Reconnect the electrical supply to the cabinet NOTE This section should be followed when replacing any of the three 3 indicating lights in the control panel
24. he rubber seat if necessary by flushing them with clean water Let water run both ways through the body to flush any foreign material from the valve Carefully place the seat spring and plunger back into the valve body Be sure the large diameter of the tapered spring is up Place the stem over the plunger and lightly press the stem seal into place Replace the coil and firmly press it against the body Position the coil terminals so that they are in line with the outlet of the water valve Position the coil retainer with the open side up and fasten with the two screws removed earlier Remount the water valve and reconnect the tubing to it in reverse order of disassembly Reconnect the wires to the valve Replace the cabinet top and put the screws back in Reconnect the water supply tubing to the water strainer and turn on the water supply Reconnect the electrical supply to the cabinet 1287 Henny Penny Model HC 900 ye 9 18 REPLACING WATER 1 Follow step 1 through 8 of cleaning of the water valve VALVE WARNING l Be sure to place the power switch in the OFF position and unplug the power cord Failure to do so could result in electrical shock 2 Remove the brass fitting from the outlet side of the water valve 8 Install the fitting just removed on the outlet side of Step 1 a new water valve NOTE Pipe sealant should be used on the threads of the two fittings that connect into the new wa
25. ion and loading and unloading of product is easy For proper the cabinet must be level WARNING Do not set anything on top of the cabinet that might close off the vent holes The Heated Holding Cabinet is available from the factory as a 120 VAC unit The data plate located on the side of the module will specify the correct electrical supply The unit requires a grounded receptacle with a separate electrical line protected by a fuse or circuit breaker of the proper rating WARNING The cabinet must be adequately and safely grounded according to local electrical codes to prevent the possibility of electrical shock Refer to the table below for electrical ratings for the HC 900 Product Number Volts Watts Amps 05148 120 1940 16 2 1287 Henny Penny Model HC 900 2 5 CABINET DIMENSIONS Model HC 900 with Adjustable Humidity Product No 05148 31 34 80 6 cm 24 Y 62 8 71 1 4 181 cm 1287 2 3 Henny Penny 2 6 WATER SUPPLY 2 4 CONNECTION Model HC 900 The automatic water fill system requires a water supply The unit is equipped with a water strainer and clamp for a hose connection It is also equipped with an eight foot nylabraid hose tubing Run the tubing to the cabinet loca tion providing enough tubing to allow movement of the unit for cleaning or maintenance The use of a water conditioner or filter is recommended A shut off valve shoul
26. minated the temperature light indicates that the thermostat has turned the heaters on Thermostat Control The thermostat control is an electromechanical device that controls the temperature inside the cabinet Blower Motor There are two blower motor assemblies in the HC 900 The blower motors are used to recirculate the hot humid air throughout the cabinet Heater There are two heaters in the HC 900 The heaters are of open resistance wire type construction 3 3 3 3 3 3 3 3 3 3 3 3 3 3 1 E 1 1 1 4 2 5 3 4 5 6 6 High Limit The high limit is a safety device mounted next to the heater which protects the unit from overheating The fuse is a protective device that breaks the circuit when current exceeds the rated value The fuse provides an overload protection for the electrical components To remove the fuse twist and pull the cap The fuse is used only on the 120V 1940 Watt units Fuse Water Pan The water pan holds the water that when heated creates humidity in the cabinet Water Heater The water heater is a 440 watt cast aluminum heater that heats the water pan to produce humidity Infinite Regulator This control located on the rear control panel regulates the water heater Counterclockwise rotation increases the amount of humidity clockwise rotation decreases the amount of humidity within the cabinet The water strainer is a filter that prevents particles
27. net 6 2 GENUINE PARTS Use only genuine Henny Penny parts in your cabinet Using a part of lesser quality or substitute design may result in cabinet damage or personal injury 6 3 HOW TO FIND PARTS To find items you want to order from the Parts List proceed as follows 1 Refertothe photographs in the front of the Operation Section and the exploded drawings in this section to identify the part needed 2 Use the item number from the exploded drawing to locate the corresponding part in the Parts List in this section In this list will be the Henny Penny part number and a description of the part 6 4 HOW TO ORDER Once the parts you want to order have been found in the Parts List write down the following information 1 From photograph and Parts List SAMPLE Item Number Part Number _ 22198 um Description Power Switch 2 Fromthe data plate SAMPLE Product Number 05148 Serial Number 00179 Voltage 120 3 The following table has been provided as a sample format for you to use in preparing your spare parts orders By providing all the entries your distributor will be able to insure the correct parts will be sent to you Also by prepayment your order will be expedited 1287 6 1 Model HC 900 6 4 HOW TO ORDER FROM PARTS LIST YOUR ORDER Part Quantity Number Ordered 25183 Product No 05148 Serial No 6 5 PRICES Your distributor has a priced parts list and will be
28. ng Turn on the water supply and check for leaks Disconnect the electrical supply to the cabinet WARNING Place the power switch in the OFF position and unplug the power cord Failure to do so could result in electrical shock 2 3 Shut off the water supply Disconnect the water supply tubing from the water strainer Remove the cabinet top by taking out screws around module Make note of how the wires are connected and then remove the wires from the water valve Disconnect the water tubing from the outlet side of the water valve 5 11 Henny Penny 5 17 CLEANING WATER VALVE Cont 5 12 10 11 12 18 14 15 16 17 18 19 20 2 22 28 Model HC 900 Loosen the large nut holding the fittings on the inside back wall of the cabinet Pivot the water valve against the side wall of the cabinet hold the brass fitting on the inlet side of the valve with a wrench and turn the valve counterclockwise to loosen it Continue this step until the valve is removed from the fitting Remove the two screws H from the coil retainer F Remove the retainer and pull the coil A off of the valve to expose the stem B Remove the stem by carefully pulling upward The plunger C spring D and seat E will now be exposed Remove the plunger spring and seat and check the rubber seat for foreign material Clean the valve body G and t
29. of up to seven 7 years from date of manufacture This warranty shall not cover any frypot that fails due to any misuse or abuse such as heating of the frypot without shortening 0 TO 3 YEARS During this time any frypot that fails due to manufacturing or workmanship is sues will be replaced at no charge for parts labor or freight Henny Penny will either install a new frypot at no cost or provide a new or reconditioned replacement fryer at no cost 3 TO 7 YEARS During this time any frypot that fails due to manufacturing or workmanship is sues will be replaced at no charge for the frypot only Any freight charges and labor costs to install the new frypot as well as the cost of any other parts replaced such as insulation thermal sensors high limits fittings and hardware will be the responsibility of the owner Any claim must be represented to either Henny Penny or the distributor from whom the appliance was pur chased No allowance will be granted for repairs made by anyone else without Henny Penny s written consent If damage occurs during shipping notify the sender at once so that a claim may be filed THE ABOVE LIMITED WARRANTY SETS FORTH THE SOLE REMEDY AGAINST HENNY PENNY FOR ANY BREACH OF WARRANTY OR OTHER TERM BUYER AGREES THAT NO OTHER REMEDY INCLUDING CLAIMS FOR ANY INCIDENTAL OR CONSQUENTIAL DAMAGES SHALL BE AVAIL ABLE The above limited warranty does not apply a to damage resulting from accident alteration misuse o
30. or be sure that the motor coil is positioned away from the heater when reinstalling 5 9 Henny Penny Model HC 900 5 13 BLOWER Cont 11 Reconnect the two wires to the new blower by stripping the wire ends and fastening with wire nuts m 12 Replace the access panel to the module 18 Reconnect the electrical supply to the cabinet 5 14 DOOR GASKET 1 Pull the gasket to the side to expose the screws that REPLACEMENT hold the retainer to the cabinet 2 Loosen the screws around the full outside perimeter of the gasket 3 With the screws loose the gasket should slide out from under the retainer 4 Remove the gasket and replace with a new one by reversing the above procedures Step 2 5 15 CLEANING WATER 1 Shut off water supply STRAINER 2 Remove the hex eap at the bottom of the water strainer 3 Remove the screen from inside the strainer and clean If lime has built up on the strainer lime remover can be used 4 Reassemble in reverse order 5 Turn on the water supply and check for leaks 5 10 1287 Henny Penny 5 16 REPLACING WATER STRAINER 5 17 CLEANING WATER VALVE 1287 1 Mode HC 900 Shut off the water supply Disconnect the water supply tubing Remove the water strainer with the fittings on both ends still attached Transfer the two fittings from the old strainer to a new one Install the new water strainer on the unit Reconnect the water supply tubi
31. r abuse b if the equipment s serial number is removed or defaced or c for lamps and fuses THE ABOVE LIMITED WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED IN CLUDING MERCHANTABILITY AND FITNESS AND ALL OTHER WARRANTIES ARE EXCLUDED HENNY PENNY NEITHER ASSUMES NOR AUTHORIZES ANY PERSON TO ASSUME FOR IT ANY OTHER OBLIGATION OR LIABILITY FM01 286 Revised 2 23 06 Henny Penny TABLE OF CONTENTS Section Section 1 INTRODUCTION Section 2 INSTALLATION RE X Section 8 OPERATION 24 05 4464 wb x re REXXS SA ORR 1 Introduction 8 2 Operating Controls and Components po Pe cp aides rau dia pavidi dudo at d 3 4 Operation with Product t 3 5 Cleaning Procedures Section 4 TROUBLESHOOTING 4 11 1 4 2 Troubleshooting Section 5 MAINTENANCE Introduction An Test Imstruments Removal of Module Access Panel Module Removal Removal of Module Housing nl v Power TOICTMOS Indicating Ligh
32. recheck the operating procedure per section 3 of this manual 4 2 TROUBLESHOOTING To isolate a malfunction proceed as follows 1 Clearly define the problem or symptom when it occurs 2 Locate the problem in the troubleshooting table 3 Review all possible causes then one at a time work through the list of corrections until the problem is solved 4 If the problem that you are having is not described in the troubleshooting section of this manual please call your local distributor maintained by Henny Penny or cal Henny Penny Corporation for assistance CAUTION Refer to maintenance procedures in section 5 to check and repair the unit safely and properly 1287 4 1 Henny Penny 4 2 Problem A Product not holding temperature B Cabinet Steaming product becoming soggy A Unit will not heat B Unit will not heat to desired temperature Cause OPERATION Doors are left open Thermostat set too low Gasket torn or worn Heater not working Blower not working Product held too long Low or improper voltage Too much humidity inside the cabinet Holding product too long HEATING SYSTEM Faulty thermostat Faulty high limit Faulty heater Faulty wiring Faulty blower Thermometer not indicating true temperature One of heaters defective Model HC 900 Correction Keep doors closed except to load and unload product Increase thermosta
33. result in few repairs to the equipment When such repairs are required they may be accomplished by following the repair steps contained in this manual 1 1 Henny Penny 1 4 ASSISTANCE Model HC 900 Should you require outside assistance just call your local independent distributor maintained by Henny Penny Corporation In addition feel free to contact our corporate headquarters in Eaton Ohio Dial 1 800 417 8405 toll free or 937 456 8405 1 5 SAFETY The only way to insure safe operation of the Henny Penny Heated Display Cabinet is to fully understand the proper installation operation and maintenance procedures The instructions in this manual have been prepared to aid you in learning the proper procedures Where information is of particular importance or is safetyrelated the words NOTE CAUTION or WARNING are used Their usage 15 described below NOTE The word NOTE is used to highlight especially important information CAUTION The word CAUTION is used to alert you to a procedure that if not performed properly may damage the unit The word WARNING is used to alert you to a procedure that if not performed properly may cause personal injury 1287 UE Henny Penny 2 1 INTRODUCTION 2 2 UNPACKING 1287 Model HC 900 Section 2 INSTALLATION This section provides the installation instructions for the Henny Penny Heated Holding Cabinet NOTE Installation of this unit should be performed only
34. ship issues will be replaced at no charge for the frypot only Any freight charges and labor costs to install the new frypot as well as the cost of any other parts replaced such as insulation thermal sensors high limits fittings and hardware will be the responsibility of the owner Any claim must be represented to either Henny Penny or the distributor from whom the appliance was purchased No allowance will be granted for repairs made by anyone else without Henny Penny s written consent If damage occurs during shipping notify the sender at once so that a claim may be filed THE ABOVE LIMITED WARRANTY SETS FORTH THE SOLE REMEDY AGAINST HENNY PENNY FOR ANY BREACH OF WARRANTY OR OTHER TERM BUYER AGREES THAT NO OTHER REMEDY INCLUDING CLAIMS FOR ANY INCIDENTAL OR CONSQUENTIAL DAMAGES SHALL BE AV AILABLE The above limited warranty does not apply a to damage resulting from accident alteration misuse or abuse b if the equipment s serial number is removed or defaced or c for lamps and fuses THE ABOVE LIMITED WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING MERCHANTABILITY AND FITNESS AND ALL OTHER WARRANTIES ARE EXCLUDED HENNY PENNY NEITHER ASSUMES NOR AUTHORIZES ANY PERSON TO ASSUME FOR IT ANY OTHER OBLIGATION OR LIABILITY Model HC 900 SECTION 6 PARTS INFORMATION 6 1 INTRODUCTION This section identifies and lists the replaceable parts of the Henny Penny Model HC 900 Heated Holding Cabi
35. t setting by moving the knob to higher number setting Replace gasket per section 5 14 Check heater Replace per section 5 11 Check blower Replace per section 5 18 Hold product only for recommended time Using meter compare receptacle voltage to data plate voltage Reduce setting on infinite regulator switch on rear panel Hold product for recommended time Check thermostat per section 5 8 Check high limit per section 5 12 Check heater Replace per section 5 11 Check wiring for loose connections or broken wires and repair as necessary Check blower Replace per section 5 18 Check cabinet temperature with another thermometer If necessary replace thermometer per section 5 10 Check heater Replace per section 5 11 1287 Em Henny Penny Problem C Unit over heating A Water pan will not start to fill after 30 seconds B Water pan overflows C Water in water 1287 pan does not heat up or humidity levels are low Cause HEATING SYSTEM Cont Doors being left open too much Gaskets torn or worn Defective high limit on one of heaters Faulty thermostat Faulty blower WATER SYSTEM Water supply shut off or disconnected Plugged water strainer Corroded water pan Faulty or corroded water valve Faulty float switch Faulty time delay relay Water pan not installed properly Corroded water pan Faulty or corroded water
36. ter valve 4 Mount the new water valve and connect the tubing to the outlet side in reverse order of disassembly 5 Reconnect the wires to the valve 6 Replace the cabinet top 7 Reconnect the water supply tubing to the water strainer and turn on the water supply 8 Reconnect the electrical supply to the cabinet 5 19 FLOAT SWITCH 1 Disconnect the electrical supply to the cabinet Place the power switch in the OFF position and unplug the power cord Failure to do so could result in electrical shock 2 Remove the cabinet top by taking the screws out 3 The float switch can be tested by putting a continuity tester across the two float switch wires With the float switch in the raised position the circuit should be open With the float switch in the lowered 1287 5 13 Henny Penny 5 19 FLOAT SWITCH Cont meme gt xci Step 3 HC 900 position the circuit should be closed If the float switch is defective replace it by continuing the following steps If the float switch is not defective refasten the float switch wires Cut the float switch wires Remove the float switch guard Unscrew the float switch from the bulkhead fitting a m Install the new float switch CAUTION Only tighten the float switch finger tight Tightening the nut more than finger tight can damage the float switch and cause improper operation of the cabinet
37. ts rr RR e mrs Thermometer OX e won a e High LIO 1287 Heated Holding Cabinet Features ss LT PrODer Ep buo deor urbe f ASSISTANCE arem x ARA Ve res Introduction dvd d d 04064685 65646 Eee SR Electrical Connection Cabinet Dimensions Water Supply Connection p eg ee OO ee Model HC 900 9 e Model HC 900 TABLE OF CONTENTS Continued Section Page SM Wilco A mun o MH 5 0 5 14 Door Gasket RepIacemieli eoo ei ie e diete E led 5 10 3 15 Waiter u iin coe ii di asia 5 10 Water uu ui 5 11 5 11 3 18 Replacing Water Val Ve a Etnia 5 13 EE M uvis rie TD T 5 13 SEU Time Delay Relay m LR RN 5 4 3 2E Trimite Eee dne O aet aet doo 5 15 IL E T T 5 15 OIL Liu nn nn OLET 5 17 Sectono PARTSINFORMATION ai 6 1 Gn OR Gesn noe E ee 6 1 G Gemme P YS T
Download Pdf Manuals
Related Search