GP7000 parts and service manual
Contents
1. ENGINE RPM 1 The engine should be set at an operating speed of 3400 rpm Check engine owner s manual for procedure on setting operat ing speed 2 idle speed of the engine must not exceed 1800 rpm If the idle speed is greater the clutch may not disengage Check en gine owner s manual for procedure on setting idle speed GROUND POUNDER MAINTENANCE GENERAL MAINTENANCE 1 Onanew Ground Pounder the exciter is pre oiled at the facto ry and needs no immediate attention a Replace exciter oil once every season or every 500 hours b The oil capacity of the exciter is 24 oz 720ml Use only MBW Ground Pounder Exciter Oil available in 6 packs 01058 2 Exciter Oil Change Procedure CAUTION Oil in exciter is HOT after machine has been running Where protective gloves when working with oil Let engine cool before changing exciter oil Remove belt guard and belt c Remove the 1 2 hex head cap screws from sided of plate housing d Lift entire housing deck with engine from plate housing e Remove the 3 8 drain screw Figure 2 item 20 from the ex iter housing cover f Tilt plate housing upside down so oil drains from exciter housing Examine oil for metal chips as a precaution to fu ture troubles Replace drain screw h Tip plate housing upright and remove the 3 8 plug pipe on top of the exciter Fill using 24 oz 720ml of MBW Ground Pounder Exciter Oil Oil c2. This warranty includes labor on all MBW Inc products Labor must be performed at an authorized MBW Inc Distributor The cost of transportation and other expenses connected therewith are not covered by this warranty Written authorization for the return of merchandise under warranty must be obtained from MBW 1 Slinger Wisconsin In England MBW UK LIMITED Units 2 amp 3 Cochrane Street Bolton BL3 6BN MBW Inc reserves the right to inspect and render final decision on each warranty case MBW Inc reserves the right to improve or make product changes without incurring any obligation to update refit or install the same on machines previously sold MBW Inc is not responsible for any liability or damage or injury directly or indirectly from design material or operation of its products Warranty card must be returned to MBW Inc PO Box 440 Slinger Wisconsin 53086 0440 within 10 days after purchase assignment to a rental fleet or first use In England MBW UK LIMITED Units 2 amp 3 Cochrane Street Bolton BL3 6BN Failure to return warranty card as specified renders the warranty null and void Requests for warranty must be submitted in writing within 30 days after machine failure to MBW Inc PO Box 440 Slinger Wisconsin 53086 0440 In England MBW UK LIMITED Units 2 amp 3 Cochrane Street Bolton BL3 6BN THE FOREGOING WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED
3. SHOCKMOUNT LOCKWASHER 3 8 HEX NUT 3 8 16 HHCS 3 8 16 x 1 1 2 HHCS 3 8 13 x 1 1 4 SPACER TIEROD 00811 KOHLER ONLY 07798 MOUNTING BAR 07799 MOUNTING BAR 00766 MOUNTING BAR 07797 SPACER 00812 KOHLER ONLY F061614HCS HHCS 3 8 16 x 1 3 4 06333 V BELT B 47 07030 B 49 YANMAR ONLY 0749 DAMPENER F061606HCS HHCS 3 8 16 x 3 4 00730 BELTGUARD 00763 BRACKET ASSEMBLY 00732 HANDLE ASSEMBLY 07014 BUSHIN F0212CP COTTER PIN 1 8 x 1 1 2 ool talrvalan ala a fron z L100E o9 ln gt v D z m 5 13 DIP STICK OIL LEVEL 1 2 2402 38 mm 720 ml NOTE Use only M B W Ground Pounder Oil purchased in six packs Part No 01058 FIGURE 3 EXITER OIL LEVEL CHECK ITEM NO PART NO DESCRIPTION QTY 00703 COVER FRONT 07009 SEAL 00704 COVER REAR 07010 BEARING CYL ROLLER 07011 RETAINING RING INTERNAL 02055 SPIROL PIN 1 8 x 5 8 01072 FILTER 00702 SHAFT 07012 RETAINING RING EXTERNAL 00701 HOUSIN 07013 BEARING SPHERICAL ROLLER FO6LW LOCKWASHER 3 8 F061610HCS HHCS 3 8 16 x 1 1 4 F061608SCS SHCS 3 8 16 x 1 00706 KEY 00705 V PULLEY STEP WASHER FO8LW LOCKWASHER 1 2 F081314HCS 5 1 2 13 x 1 3 4 F061606HCS HHCS 3 8 16 x 3 4 02275 SOCKET PIPE PLUG 1 8 27 F0618SPP SOCKET PIPE PLUG 3 8 18 00710 EXCITER ASM INLCUDE ALL ABOVE ITEMS 0710R EXCITER ASM REBUILT 9 11 12 13 14 15 16 17 18 19
4. SPEED CONTROL Z114252 66112 BRACKET ACCELERATOR Z114252 66250 SPRING RETURN 2114250 662001 SPRING SHORT Z114970 66010 SPRING LONG Z26476 060142 BOLT M 6x14 mm Z26106 060202 BOLT M 6x20 mm Z130100 67080 BOLT ADJUSTING 2114250 66440 BOLT ADJUSTING 32 Z26757 060002 LOCKNUT M 6 Q OO N 1 1 1 N 1 2 2 a o 4 4 6 8 9 0 3 4 5 6 27 28 29 30 1 2 2 2 3 EN u FOR ENGINE GASKETS FIGURE 8 KOHLER K301T DETAILS ORDER RIL ORI ITEM PART NO DESCRIPTION 00802 ENGINE ASM KOHLER K301T INCLUDES ALL ITEMS BELOW 07023 ENGINE KOHLER K301T 12hp 07025 ELBOW FOSLW LOCKWASHER 10 F033218RMS FILLISTERHEAD CAP SCREW 10 32 x 2 1 4 K237522 STUD F0616HN HEX NUT 3 8 16 07027 HOSE 06978 BRACKET F06SW PLAINWASHER 3 8 FOeLW LOCKWASHER 3 8 00752 STUD F0518FN FLANGE NUT 5 16 18 07017 FILTER ELEMENT 07035 CO F05SW PLAINWASHER 5 16 01294 WINGNUT 5 16 18 ELASTIC 01160 KEY 00769 SPACER 06638 PLAINWASHER F072008HCS 5 7 16 20 x 1 K235160 CONTROL K275679 MUFFLER FO7LW LOCKWASHER 7 16 07716 BRACE K237012 TUBE K237013 DIPSTICK 5 5 14 x 1 1 4 TYPE lt m N 1 1 1 13 1 1 1 1 1 1 2 2 2 1 0 1 2 4 5 6 7 8 9 0 1 3 4 5 6 7 2 2 2 2 FIGURE 7 JOB CART DETAILS I
5. any authorized dealer Refer to the Engine Operating Instructions and Parts Catalog for ex ploded view and parts identifications PARTS ORDERING MBW Inc parts are available worldwide and must be ordered through your local MBW Inc Distributor If you cannot locate an MBW Inc Distributor in your area refer to page 4 of this Manual locate the MBW Inc Sales Branch nearest you and call for assistance ALWAYS INCLUDE Model and Serial Number of Machine when ordering MBW Parts Engine Model and Serial Number when ordering Engine Components Item Part Number Description and Quantity Company Name Address Zip Code and Purchase Order Number Preferred method of shipping OQ GQ N MBW Inc ships parts the same day as orders are received REMEMBER you own the best If repairs are needed use only MBW Inc parts purchased from Authorized MBW Inc Distributors OPERATING INSTRUCTIONS INTRODUCTION MBW Inc Compaction Equipment is intended for use in very severe applications They are powered by four stroke engines and are available in different sizes and a selection of engines This parts manual contains only standard or standard option parts Variations of these parts as well as other special parts are not included Contact your local MBW Inc Distributor for assistance in identifying parts not included in this manual BEFORE OPERATION After receiving your new MBW Inc Ground Pounder Compactor inspect it for
6. operators or others working with this equipment The symbol can be found throughout this manual and on the unit itself Please read these messages carefully READ SAFETY DECALS CAREFULLY Carefully read and follow all safety decals Keep them in good condition If decals become damaged replace as required If repainting REPLACE ALL decals Decal Kits are available from authorized MBW Distributors AIR CLEANER INSTRUCTIONS CLEAN ELEMENT DAILY MORE OFTEN UNDER DUSTY CONDITIONS TAP ELEMENT LIGHTLY ON A FLAT SURFACE IF DUST DOES NOT DROP OFF EASILY OR IF ELEMENT IS BENT OR CRUSHED CAUTION Read the Operating Instructions before operating this piece of equipment Keep unauthorized and untrained people away from this equipment ROTATING amp MOVING PARTS Make sure all guards and safety devices are in place DO NOT RUN this machine in an en closed area The engine produces car bon monoxide a POISONOUS GAS Wear approved hearing protection foot protection eye protection and head protection SHUT OFF the engine before servicing cleaning or adding fuel Failure to comply could result in seri ous bodily injury 13483 13483 BELTGUARD REPLACE IT WARNING DO NOT OPERATE ENGINE WITHOUT AIR CLEANER ELEMENT INTERNAL DAMAGE WILL RESULT 06079 ON ENGINE PLATES OPERATING INSTRUCTIONS Check engine oil Open fuel valve Choke engine A warm engine may not need to be choked
7. 20 21 22 23 FIGURE 4 HONDA GX340 DETAILS ITEM d PART NO DESCRIPTION 07767 ENGINE HONDA GX340 11hp 07802 SPACER 17125 KEY 07008 CLUTCH CENTRIFUGAL 16381 PLAINWASHER FOeLW LOCKWASHER 3 8 F062412HCS HHCS 3 8 24 x 1 1 2 07794 PLATE ADAPTER F061616HCS HHCS 3 8 16 x 2 F06SW PLAINWASHER 3 8 FO616FN FLANGE WHIZLOCK NUT 3 8 16 F081314HCS 5 1 2 13 x 1 3 4 F08LW LOCKWASHER 1 2 F0813HN HEXNUT 1 2 13 12614 EXTENSION MUFFLER NOT SHOWN K275679 MUFFLER NOT SHOWN z O N BOLTS ATTACH TOP TANK STAY TO ENGINE lt PTO SIDE 19 zo FIGURE 6 YANMAR L100E D DETAILS un CENTER PIVOT TO ENGINE THROTTLE WIRE ASM EM PART NO DESCRIPTION 11929 ENGINE YANMAR L100AE D 07802 BUSHING PTO 17125 KEY 05714 WASHER PILOT 07008 CLUTCH CINTRIFUGAL F072010SCS 5 5 7 16 20 x 1 1 4 07794 PLATE ADAPTER F061616HCS f HHCS 3 8 16 x 2 F0616FN FLANGE NUT 3 8 16 F081314HCS RHHCS 1 2 13 x 1 3 4 FO8LW LOCKWASHER 1 2 0813 HEX NUT 1 2 13 02558 MOUNT THROTTLE 02559 SPACER 75x 38x1 2 08388 HHCS M 8x80 mm 07536 WIRE THROTTLE 06241 CASING 02198 THROTTLE CONTROL ASM 05477 SWIVEL INCLUDED W 02198 F042004HCS HHCS 1 4 20 x 1 2 F04LW LOCKWASHER 1 4 2114252 66051 LEVER
8. 50 in Ib 7 16 14 35 ft Ib 35 ft Ib 5 16 24 165 in Ib 270 in Ib 1 2 13 50 ft Ib 50 ft Ib 3 8 16 260 in Ib 35 ft Ib 3 8 24 300 in Ib 40 ft Ib 7 16 14 35 ft Ib 55 ft Ib 7 16 20 45 ft Ib 75 ft Ib 1 2 13 50 ft Ib 80 ft Ib 1 2 20 70 ft Ib 105 ft Ib Exciter bolts item 6 amp 7 page 9 300 ft Ib CONVERSIONS in lbs x 0 083 ft Ibs ft lbs x 12 in lbs ft lbs x 0 1383 kgm ft lbs x 1 3558 Nem REMEMBER YOU OWN THE BEST If repairs are needed use only MBW Inc Parts purchased from Authorized MBW Distributors 10 FIGURE1 MAIN ASSEMBLY DETAILS ITEM NO PART NO DESCRIPTION Bild Nr Teile Nr Bezeichnung No repere de la piece Designation No No de la parte Descripcion 00716 00744 LA 00744 LB 00744 00744 RB F081318HCS HOUSING MOLD BAR LEFT FRONT MOLD BAR LEFT REAR MOLD BAR RIGHT FRONT MOLD BAR RIGHT REAR HHCS 1 2 13 x 2 1 4 FO8LW LOCKWASHER 1 2 F0813HN HEX NUT 1 2 13 05940 HEX HEAD CAP SCREW TORQUE TO 300 ft Ibs 05939 HEX HEAD CAP SCREW TORQUE TO 300 ft Ibs F12LW LOCKWASHER 3 4 00813 DECK 00746 F042008HCS F05SW F04LW F0420HN 00048 F0518FN F0820HN 07661 F06LW F0616HN F061612HCS F081310HCS 07795 HHCS 1 4 20 x 1 PLAINWASHER 5 16 LOCKWASHER 1 4 HEX NUT 1 4 20 HOOK BOLT FLANGE NUT 5 16 18 HEX NUT 1 2 20
9. GP7000 parts and service manual It is the OWNER S RESPONSIBILITY to communicate information on the SAFE USE and OPERATION of this machine to the operators MBW INC _ POBOXA40e 250 HARTFORD ROAD SLINGER WI 53086 0440 M B WI PHONE 262 644 5234 FAx 262 644 5169 MBW CORPORATE INTERNET ADDRESS E MAIL mbw mbw com WEB SITE www mbw com IN ENGLAND 11315 01 05 D MBW 0K LIMITED MBW Inc 2005 Cochrane Street Printed in U S A Bolton BL3 6BN Phone 01204 387784 FAX 01204 387797 TABLE OF CONTENTS SAFETY PRECAUTIONS SAFETY DECALS amp LOCATIONS WARRANTY atm ovt ris a ora MBW WAREHOUSE LOCATIONS SPECIFICATIONS daro sto u aera SERIAL NUMBER LOCATION PARTS ORDERING PROCEDURE OPERATION INSTRUCTIONS Introduction Before Operation Operating PERIODIC MAINTENANGE Engine Maintenance Ground Pounder Maintenance REPLACEMENT AND TOLERANCE CHART TORQUE CHART wise craven ee RENS MAIN ASSEMBLY Figure 1 EXCITER ASSEMBLY Figure 2 EXCITER OIL LEVEL CHECK Figure 3 HONDA ENGINE ASSEMBLY Fi
10. INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR USE AND OF ALL OTHER OBLIGATION OR LIABILITIES ON OUR PART AND WE NEITHER ASSUME NOR AUTHORIZE ANY OTHER PERSON TO ASSUME FOR US ANY OTHER LIABILITY OR WARRANTY IN CONNECTION WITH THE SALE OR SERVICE OF ANY OF OUR PRODUCTS LIKEWISE THIS WARRANTY SHALL NOT APPLY WITH RESPECT TO ENGINES MOTORS AND OTHER COMPONENT PARTS PRODUCED BY OTHER MANUFACTURERS AND USED ON MBW PRODUCTS BUT SUCH ITEMS SHALL HAVE SUCH WARRANTIES AS MAY BE PROVIDED BY THE MANUFACTURER THEREOF NN MBW INC 250 HARTFORD ROAD PO BOX 440 N 74 SLINGER WI 53086 0440 5 PHONE 262 644 5234 FAX 262 644 5169 M B W MBW CORPORATE INTERNET ADDRESS E MAIL mbw mbw com WEB SITE www mbw com IN ENGLAND MBW UK LIMITED Units 2 amp 3 Cochrane Street Bolton BL3 6BN Phone 01204 387784 FAX 01204 387797 MBW WAREHOUSE LOCATIONS B W is at your service MBW Inc has established a network of reputable Distributors with trained mechanics and full facilities for maintenance and rebuilding and to carry an adequate parts stock in all areas of the country Their sales engineers are available for professional consultation If you cannot locate an MBW Inc Distributor in your area contact one of our Sales Branches or MBW Inc The locations and phone numbers of the Sales Branches are listed below Remember you own the best If repairs are needed use only MBW Inc parts purchased from Aut
11. Open throttle part way Pull starter rope After starting open choke return throttle to idle position During operation when excessive kick back is noticed maximum compaction has been reached Tostop Return throttle to idle position 06079 press Stop button close fuel valve 13482 13482 BELTGUARD DECK THROTTLE 4 01069 01069 THROTTLE LEVER When lifting attach proper safety chains to this hook ROTATING PARTS Keep hands away 13484 13484 BELTGUARD Approximate weight GP7000 655 Ibs 300 kg 13479 ON DECK IN FRONT OF HOOK WARRANTY WARRANTY THIS IS YOUR WARRANTY PLEASE READ AND SAVE MBW Inc Slinger Wisconsin warrants each new machine against defects in material and workmanship under normal use and service for a period of six 6 months This warranty commences the first day the machine is sold assigned to a rental fleet or otherwise put to first use The obligation under this warranty is limited to the replacement or repair of parts and or machine at MBW Inc factory branches or at authorized MBW Inc Distributors Machines altered or modified without MBW Inc written consent voids this warranty Misuse negligence accidents or the operation of machines in any way other than recommended by MBW Inc will void this warranty This warranty shall not apply to machines repaired by other than MBW Inc factory branches or authorized MBW Inc Distributors
12. TEM MARNE DESCRIPTION QTY NO 05601 WHEEL 07019 WHEEL 01056 HAIRPIN 07018 CART JOB INLUDES ALL ABOVE ITEMS 16
13. an be purchased from your lo cal MBW Distributor part 01058 Replace the pipe plug i Install housing deck belt and belt guard 3 Keep Plate Clean a Remove excess soil which enters rear of plate 4 Belt Adjustment a When belt stretch develops loosen do not remove 4 en gine mounting screws pull engine back Retighten engine bolts DISASSEMBLY PROCEDURE 1 Engine Removal There are two methods of engine removal a Towork on engine only remove the belt guard belt and 4 engine mounting screws b The second method is to remove the entire engine deck See b c and d of exciter oil change For Engine repair see your Authorized Engine Dealer 3 Exciter Disassembly Use Figure 2 Page 12 a Remove engine deck per steps b c and d under Exciter Oil Change b Remove 4 exciter hold down bolts and clean exciter before proceeding with disassembly Remove V pulley If pulley is froze go to the next step Remove rear cover item 3 by unscrewing the 6 flange Screws e Blockthe exciter housing on large O D side then press ex citer shaft through housing f Remove front cover Note Always replace oil seal item 2 after any teardown g Toremove the roller bearing in the rear cover remove snap ring Item 5 then remove the two inner hex head cap screws Use two 1 4 dia pins 2 long placed in the 5 16 threadded holes Use square stock over the pind to bridge and press out the bearing h When re
14. any visible damage done during shipment Make sure the engine throttle works properly see engine owner s manual Contact your nearest MBW Inc Distributor if there are any problems REMEMBER It is the owner s responsibility for communicating information on the safe use and proper operation of this unit to the operators e Make sure hands feet and clothing are at a safe distance from any moveable parts prior to starting Before operating review related SAFETY PRECAUTIONS listed on page 1 of this manual Familiarize yourself with the operation of the equipment BEFORE starting the engine Know how to STOP the equipment OILLEVEL Check the oil level in the engine For more information see Lubrication under the respective engine s Owners Manual or the PERIODIC MAINTENANCE section of this manual AIR CLEANER Check to ensure element is in good condition and properly installed FUEL SUPPLY The engines on MBW Inc Compaction equipment require an automotive grade of clean fresh unleaded or regular gasoline FUEL FILTER If clogged or damaged replace OPERATING STARTING ENGINE 1 For detailed instructions refer to Engine Manual When starting engine THROTTLE MUST BE IN AN IDLE POSITION Open fuel valve Choke engine if necessary when starting a warm engine it may not be necessary to choke it Pull starter rope After engine starts the choke lever can be moved back to the o
15. assembling use new gaskets items 23 4 24 or Form A Gasket type compound REPLACEMENT AND TOLERANCE CHART Part TOLERANCE OR REPLACEMENT CYCLE Air Cleaner Element Replace after 75 hours if Engine is operating under good clean air conditions Service and replace more frequently if under extreme dusty or dirty conditions Bearings Replace anytime a Bearing is rough binding or discolored Clutch Replace the Shoes and Spring if they show signs of heat dam age or the Clutch does not disengage below 2000 rpm Engine Breaker Points See the engine manufacturer s Operator s Manual Exciter Oil Replace once every season or every 500 hours Use 8 oz of MBW Ground Pounder exciter oil Available in 6 packs from MBW Distributors part 01058 Hardware Retorque all bolts after the first eight hours of operation and check every 25 hours Seals and Gaskets Replace at every overhaul or teardown and when exciter is rebuilt Safety Decals Replace if they become damaged or illegible Special MBW Tools and Kits 01607 DECAL SET GP7000 01629 TEST MAT RUBBER TORQUE CHART TIGHTENING TORQUE GENERAL Tightening Torque into Cast Iron or Steel Tightening Torque into Aluminum SIZE GRADE 2 GRADES5 SIZE GRADE 2 GRADE 5 10 24 32 in Ib 40 in Ib 10 24 32 in Ib 32 in Ib 10 32 32 in Ib 32 in Ib 1 4 20 70 in Ib 70 in Ib 1 4 20 70 in Ib 115 in Ib 5 16 18 150 in Ib 150 in Ib 1 4 28 85 in Ib 140 in Ib 3 8 16 260 in Ib 260 in Ib 5 16 18 150 in Ib 2
16. gure 4 YANMAR ENGINE ASSEMBLY Figure 5 Throttle Assembly Details KOHLER ENGINE ASSEMBLY Figure 6 JOB CART DETAILS Figure 7 O O WN QQSAFETY PRECAUTIONS BEFORE YOU ATTEMPT TO OPERATE THIS EQUIPMENT READ AND STUDY THE FOLLOWING SAFETY INFORMATION IN ADDITION MAKE SURE THAT EVERY INDIVIDUAL WHO OPERATES OR WORKS WITH THIS EQUIPMENT IS FAMILIAR WITH THESE SAFETY PRECAUTIONS WARNING LETHAL EXHAUST GAS An internal combustion engine discharges carbon monoxide a poisonous odorless and invisible gas when operating Death or serious illness may be caused if inhaled Operate only where deadly exhaust gases can be safely dissipated NEVER IN A CONFINED AREA WARNING DANGEROUS FUELS Use extreme caution when storing handling and using fuels they are highly volatile and explosive in vapor state Do not add fuel while engine is running Stop engine and if possi ble allow cooling period to prevent spilled fuel from igniting on contact with hot engine parts DO NOT SMOKE SAFETY GUARDS It is the responsibility of the owner to ensure that ALL GUARDS AND SHIELDS remain in place IGNITION SYSTEMS Breakerless magneto and battery ignition systems CAN CAUSE SEVERE ELECTRICAL SHOCKS Avoid contacting these units or their wiring SAFE DRESS DO NOT WEAR loose clothing neckties rings wristwatches bracele
17. horized MBW Inc Distributors Sales Branches 1 MBW Inc 2 MBW UK LIMITED 250 Hartford Rd Units 2 amp 3 PO Box 440 Cochrane St Slinger WI 53086 0440 Bolton BL3 6BN Phone 262 644 5234 Phone 01204 387784 FAX 262 644 5169 FAX 01204 387797 E MAIL ON THE WORLD WIDE WEB mbw mbw com WEB SITE ON THE INTERNET www mbw com Great Britain C SPECIFICATIONS GENERAL SPECIFICATIONS GP7000 CENTRIFUGAL FORCE 7900lbs 3585 kg EXCITER VPM 2800 TRAVEL SPEED 100 ft min 80 m min COMPATION DEPTH 30 in 76 cm WIDTH AND LENGTH 26 x 30 in 66 x 76 cm OPERATING WEIGHT HONDA 653 Ibs 296 kg ENGINE SPECIFICATIONS 6 meinen 5 FUEL Unleaded gasoline 2 Diesel M FUEL TANK CAPACITY 1 7 gal 6 5 ltr 1 45 gal 5 5 ltr 1 5 gal 5 7 ltr Output specifications in compliance with LEMB standards Light Equipment Manufacturers Bureau of CIMA 5 SERIAL NUMBER LOCATION PLATE SERIAL NUMBER 1 Located on the top of the engine deck behind the engine Write Serial Number in box 2 The serial number is also stamped on top of the exciter housing PARTS ORDERING PROCEDURE The Warranty is stated in this book on page 3 Failure to return Warranty Registration Card renders the Warranty null and void An Operating Instructions and Parts Catalog for the engine is also furnished Engine Parts may be or dered from
18. laced if the dust does not drop off easily or if the ele ment becomes bent or crushed Note Do not wash elements in any liquid of blow dirt off with air Do not tap element on a sharp corner it may dam age the seal b Clean the Oil Foam type element by washing it in kero sene or liquid detergent and water to remove the dirt Wrap the foam in a cloth and squeeze dry Saturate the foam in engine oil and squeeze it to remove excess oil Assemble the parts and reinstall air cleaner to engine SPARK PLUG A dirty oily or carboned spark plug makes starting difficult and causes inefficient operation Remove and clean spark plug as necessary see engine manual Set spark plug gap as described in engine manual LUBRICATION Clean dirt from around oil fill cap and check oil level Oil level should be between the FULL and ADD marks on the dipstick or to overflow point in fill hole on engine without dipstick Change oil after first two 2 hours of operation and after every twenty five 25 hours thereafter or at the end of each season To change oil tilt machine back and place a pan to catch oil underneath engine deck Remove drain plug from engine and let oil drain into pan CAUTION If engine has been running oil will be HOT Where pro tective gloves when working with engine oil Replace engine drain plug and wipe oil off engine deck Refill engine with oil in accordance to recommendations found in engine manual
19. pen position Let the engine warm up in the idle position for one or two minutes RUNNING 1 After the engine warms up fully open throttle Compactor will begin vibrating and moving in a forward direction The number of passes needed to reach the compaction level desired will depend on soil type and moisture Maximum compaction of soil has been reached when excessive kickback is noticed in the compactor When using the compactor on asphalt use the water sprinkling system to keep the plate bottom from adhering to the hot asphalt surface STOPPING 1 To stop compactor from traveling forward return engine throttle to idle position 2 Whenever possible it is recommended to let the engine idle before stopping 3 Turn switch on engine to STOP position For detailed instructions refer to Engine Manual 4 Turn off fuel valve STOP THE ENGINE e ADDING FUEL e LEAVING EQUIPMENT UNATTENDED IF ONLY FOR A MINUTE e MAKING ANY REPAIRS OR ADJUSTMENTS TO UNIT PERIODIC MAINTENANCE ENGINE MAINTENANCE AIR CLEANER 1 Your Compactor uses either a dry type air cleaner element or a Dual Oil Foam and Paper Element Clean the dry element or element every 25 hours under normal conditions and every few hours under extremely dusty conditions a Clean the dry element by tapping it lightly on a flat surface Keep tapping until no dust comes off The element should be rep
20. ts etc when around machinery NOISE PROTECTION Wear O S H A specified hearing protection devices FOOT PROTECTION Wear O S H A specified steel tip safety shoes HEAD PROTECTION Wear 5 specified safety helmets EYE PROTECTION Wear O S H A specified eye shields safety glasses and sweat bands OPERATOR Keep children and bystanders off and away from the equipment REFERENCES For details on safety rules and regulations in the United States contact your local Occupa tional Safety and Health Administration O S H A office Equipment operated in other countries must be operated and serviced in accordance and compliance with any and all safety requirements of that country The publication of these safety precautions is done for your information M B W Inc does not by the publication of these precautions imply or in any way represent that these are the sum of all dangers present near M B W Equipment If you are operating M B W Inc equip ment it is your responsibility to insure that such operation is in full accordance with all ap plicable safety requirements and codes All requirements of the United States Federal Oc cupational Safety and Healthy Administration Act must be met when operated in areas that are under the jurisdiction of that United States Department 1 SAFETY NOTICE amp DECALS IMPORTANT NOTICE The SAFETY ALERT SYMBOL is used to call attention to items or operations that may be dangerous to machine
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