MODEL 2900s - Downflow & Upflow
Contents
1. FLECK RM IMMEDIATE FLECK RM DELAYED FLECK T RM BAOGER AR BADGER AR e 1 423488 123438 12345 123456 123456 88 884 33 PETTEE Tegen poog o 9 TE 23 as er ESO ll 112323587899 1123425878940 11234956788 11334567 9 LEAD VALVE T E LEAD VALVE T B LEAD VALVE LEAD VALVE LEAD VALVE BLACK RED LEAD INTERLOCK CABLE RECEPTACLE REMOTE SIGNAL START REGENERATION TIMER WHITE BLUE 1 WHITE i TE wane MATE F ze WHITE WHITE RED 2 RED ESO YELLOW GR YEL YELLOW 3 YELLOW BROWN BROWN 4 BLUE BLUE BLUE 5 BLACK RED RED BLAGK BROVN BLACK BLACK BLACK BROW EE ORANGE 9 BLUE GRAEL EE UP th x Sel 5 3 d 8L Ag 3 dg LEES a dd EE dd EE 9 9 ER z EH vou 36 now Ug o UPPER DRIVE TB 11 POSITION TERMINAL BLOCK TM2. O 78981 WYO We H3WIL Neid ONIWOH Nv2HL daMOT HOLIMS ZANO IMOT OMS uu EE 255 p 5 HOLIMS WYO JNINH SMS d HOLIMS 9315 bMS Sn m Ox HOLIMS ONINOH JATA EMS 5 HOLIMS AV3SO3d NIMIL ZMS HOLIMS DNINOH YINI LMS SOLON INHA MIMOT WOT z i YOLOW JAIHO JATVA o K i SOLON AJWIL WL 5 TYNINYIL NOLISOd Z 181 i F o E i e lt MOVIS aaa 3Tma8 I NMOSB AOTIK dIddn TAM din T 2 WOA UA AJMIL NOLLV33N3938 31VIO3ANI YILIN 5 EE o Heg I I H S 1 D IZ Iz LS IZ P e oo D MZ d 5 5 5 d E 8 AB E d 5 oO Co gt H zog o a i CS Z E Y 1 O m GE 2 7 x SE 8 E i 3ovi8 35v18 m ESO 9 NMOS OVS aaa 5 4 37578 aa v NMOSE MOTTJA MOTIJA Laas T MOTISX MOTIJA RES Z 038 SLAM SEAM i 1 SINIL OJAVIJA YILIN MO
3. FLECK RM IMMEDIATE FLECK RM DELAYED FLECK ET RM BADGER AR BADGER AR e JU b UN o L 112325229 855 1123 2 87 swe 123312279 856 12239278 90 LEAD VALVE LEAD VALVE TE LEAD VALVE LEAD VALVE T B LEAD VALVE BLACK YELLOW RED WHITE O LEAD toge BROWN 9 INTERLOCK CABLE amp EM 0 872 REMOTE SIGNAL START REGENERATION TIMER 1 WHITE 2 H H WHITE 1 WHITE WHITE WHITE RED 2 RED YELLOW YELLOW YELLOW 3 YELLOW us if arom BROWN 4 BLUE ORANGE 5 BLUE RED RED BLACK 6 BLACK BLACK BLACK d D 3 zz 2 SN el Ya 23 BROWN x PURPLE 9 PURPLE ei 8 ORANGE aj 99 33 GR YEL x E 9 E zl a i zi 3 g EES 2 aj di m 6 d dd d o z zz o KG 9 3 MO E 3 u i B UR E s 18687 01 D UPPER DRIVE TB1 12 POSITION TERMINAL BLOCK x TM TIMER MOTOR E 9 VOM VALVE DRIVE MOTOR E 4 18 zs LOM LOWER DRIVE MOTOR d X3 SW1 TIMER HOMING SWITCH 3 PS Sw2 TIMER PROGRAM SWITCH d 4 9 SW3 VALVE HOMING SWITCH je SW4 VALVE STEP SWITCH Ge ope SWS METER LOCKOUT SWITCH KG 9 d 586 LOWER DRIVE SWITCH INSIDE 5 SW7 LOWER DRI
4. BLACK YELLOW LEAD INTERLOCK CABLE RECEPTACLE fs METER IMMEDIATE REGENERATION TIMER WHITE Bi UE 1 WHITE WHITE WHITE WHITE RED 2 RED YELLOW YELLOW GRAVEL YELLOW 3 YELLOW BROWN BROWN BLACK 4 BLUE BLUE ORANGE 5 YEL REO REL BLACK BROWN 8 BLACK BLACK BLACK TT Bue 71 BLACK zi GRAVEL i 8 i dd d Dee zi E d 13 E x S 9 Si ad 9 39 2 ae E a 58 i 852 E oo oo i ER zi zj ER i 9 eg 9 VOM aH 18685 01 C UPPER DRIVE TB 9 POSITION TERMINAL BLOCK TM TIMER MOTOR VALVE DRIVE MOTOR LOM LOWER DRIVE MOTOR SWI TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH 5 SW4 VALVE STEP SWITCH a B PEN SW5 BRINE CAM SWITCH 33 SW6 LOWER DRIVE SWITCH INSIDE H EE Oa SW7 LOWER DRIVE SWITCH OUTSIDE dd THCAM TIMER HOMING zi zi 2 TPCAM TIMER PROGRAM HCAM VALVE HOMING CAM 9 SCAM VALVE STEP LOM 5 BVCAM BRINE VALVE E eng LOCAM LOWER DRIVE LOWER DRIVE NOTE 1 TWO TANK INTERLOCKED INDIVIDUAL METER IMMEDIATE REGENERATION 2 BOTH TANKS NORMALLY IN SERVICE ONLY ONE TANK IN REGENERATION THE OTHER REMAINS IN SERVICE 3 VALVE SHOWN IN SERVICE
5. Fitting Sleeve 3 8 Celcon Sp devin S e 1 10329 Fitting Tube 3 8 Nut Brass l 16508 Tube Brine 1600 PVC NE ea NOE Tube Brine Valve UF 1600 1650 1 49625 55 3 8 Plastic in 1092 e D 1 12626 Seat Brine Valve EE 125520 a Brine Valve Stem 1600 Lb pam l olzye esesee 93 19025 2 29 boc dc ee bead Nut Assy 3 8 Plastic EE 1 17906 Brine Valve Stem EE l l osoren 102500 EE ade en ee Ring Retaining La 102492205 ajno ov wo pong Brine Valve EEN 1 17884 Valve Body Assy 1650 RE rosaus 6600200051 c esce decr io BLEC 25 GPM 1600 60020 50 d BLFC 50 GPM 1600 60020 100 1 0 1600 2 10692 Slot Hex Hd 10 24X 18 8 S S b ua nds p 118935 suse sly uu Cap Injector SS l 10229 Gasket Injector Cap 1600 EE Lisas gel eva EEN Injector Luse EEG 100135545 uei as aac ag ota Nozzle Injector sete dens 1
6. 10914 Throat Injector 8 linkeesesest x SILIO S ns dea aca Body Injector 1600 TI Labber aer ee sas or sad s vata ls Dispersen AME l1 14805 Gasket Injector Body 1600 1700 Part Numbers Printed in Bold and Italic are for Upflow Only Page 25 MODEL 2900s 1700 Brine System Page 26 Item No Quantity Part No I EE ONIM Lawak ayaq EEE E REN VN lip UE SUN EE Sau m ha a T seat t sees 12085 aes A qiti eme 12086 ccce be 12084 s ata etes 120850 cedo ite 1200011 E 12091 t t etes 12092 ER eee d eos merits sss sum e sus e sha L4785 eda utis RE Rn 1481125 urere inte Soave tae ees T4795 Y CD RP Nr CEN L47972 Sits a as o sa as asa ke 2a REGE 14790 LINE hehe 12550 AI 15310 ou eI RR Se eer T5419 Luk VEA 15414 KO a Xs zs a sen 1413 ove ed Pow ene 122632 le 16460 cee e 16123 sss 19 s has Denier cart age sena 162247 20
7. ge 16974 SEH lr Lee kn VITO EE 22 e qhusi NET 14802 755 rere Y DI O EE 17477 ent ee e EE U DEER SIS bik acer pas nns ME EE 10229 5 xs et aes 20 ner pas sim amis 10228 tes DIE Em T4804 sr MODEL 2900s 1700 Brine System Description Plug End Brine Valve Quad Ring 020 Washer Flow 1 2 GPM Washer Flow 1 5 GPM Washer Flow 2 0 GPM Washer Flow 2 4 GPM Washer Flow 3 0 GPM Washer Flow 3 5 GPM Washer Flow 4 0 GPM Washer Flow 5 0 GPM Retainer Flow Control O ring 210 560CD Brine Spacer 1700 Brine Piston Brine Valve Brine Valve Stem Brine Valve Body Quad Ring 009 Spring Brine Valve Retaining Ring Guide Stem Fitting Insert 1 2 Tube Nut 2900 w Sleeve Fitting Elbow Male 1 2T x 3 8 NPT Tube Brine 2850 9 123 Tube Brine 2900s U F Nut Brass Fitting Sleeve Delrin Fitting Plstc Female 3 4 x 3 4 Slip Not Shown Body Injector 1700 Throat Injector Body Injector 1700 Nozzle Injection Gasket Injector Cap 1600 Cap Injector SS Cap Injector Screw Hex Hd Mach 10 24 x 2 3 4 18 8 SS Parts List NOTE Item number 26 11893 is used on injector sizes 2 through 5C Part number 10228 is used on injector sizes 6C and 7C Part Numbers Printed in Bold and Italic are for Upflow Only Page
8. 13547 Strain Relief Flat Cord Heyco 30 1 UK RE Strain Relief Euro Round Cord 135477202 v ERU YN YER Strain Relief U S Round 149245 RIETI Strain Relief Heyco 1247 Ca 1797 Not Shown Fitting Assy Liquid Tight Black 1 11545 Powercord 4 European Black Powercord 8 Australian 19885 EE Powercord Japanese 110V 120V 40084 12 Powercord 12 US Round 120V Sys 5 6 7 amp 2900 3150 3900 40085 12 Powercord 12 US Round 240V Part Numbers Printed in Bold and Italic are for Upflow Only Page 15 13 Lower Environmental Power Head See opposite page for parts list MODEL 2900s 16 61501 29003 22 11 C IN A NRS Page 16 MODEL 2900s Lower Environmental Power Head Parts List Quantity Part No Description 1 18709 Backplate Lower 2 11224 Screw Hex Hd 5 16 18 x 5 8 2 16346 Nut Hex Jam 5 16 18 18 8 S S anita baer ake 1 18692 Washer 3 8 Sealing RE DE 1 I8691 01 Fitting Conduit 1 18601 02 Nut Conduit Fitting 1 2 vix Pei eden 1 40387 Mot
9. 75 14 N P T 101 6 4 00 8 UN 2A TH READ i vm i WY 290 2 s pel T C ia H lt INLET ss ji t 00 Eesen OUTLET 2 11 1 2 Page 50 MODEL 2900s System 4 Typical Single Tank Installation With Optional Meter BYPASS VALVE OUT OUTLET SHUTOFF Page 51 MODEL 2900s System 5 Interlock Typical Twin Tank Installation With Optional Meter Interlock And No Hard Water Bypass OUTLET SHUTOFF INTERLOCK CABLE BRINE LINE INLET SHUTOFF MANUAL SHUT OFF VALVE BYPASS Page 52 MODEL 2900s System 6 Twin Series Regeneration System 7 Twin Alternator Installation POWER CORD INTERLOCK CABLE BRINE LINE DRAIN LINE INLET SHUTOFF REMOTE METER MANUAL SHUTOFF VALVE BYPASS BRINE TANK Note On System 7 power cord is on Unit 2 Note System 7 can run with either one or two brine tanks Two brine tanks should be used if regeneration is less than 4 hours Page 53 iring Wi System 4 Single Valve Regeneration Immediate and Delayed Valve MODEL 2900s 73211436 Ni NMOHS JAWA Z NOLLVH3N3933 JLVIGINA HILIW 03AV130 HALIN MIOTDINIL STONIS L ALON JAMO Y3MOT Nv2Q1 AYO 3 Wv2 8 WYO 4315 Nv2S WYO SNINOH JATVA NYIH
10. Screw Hex Wsh 8 32 X 17 64 18 8 S S 3 10302 Insulator Limit Switch Age 10218 y e e e Switch Micro T 2 14923 Screw Pan Hd Mach 4 40 X 1 MS Steel Zinc 1 11826 02 Bracket Motor Aux Switch Brine Valve Side Tm Trasie eminin nia a 0 4109905 Micro TEE 2 11805 Rd Hd 4 40 X 5 8 Type 1 Steel Zinc ee 1 412472 Assy Tri Stack After RR MU PER Cam Shut Off Valve LSTIQ de panini Wao Cam Assy Special Tri Stack After Brine Fill ere ee Cam SVO FCK KEE Cam Brine 2750 U F Std 19740 Cam Brine 2750 U F Variable Ee KEEN E EE EE Pin RoIL3 32 x 7 8 tr 1 10269 Nut Jam 3 4 16 REEL A oa Brine Valve i Rae Vig yok ts guia s TAS Ge Harness 2900 2 19601 750 Dia Recessed Black TTD 1 15806 Plug Hole Heyco 2693 PS dg 1 19801 190 Dia White Heyco 0307 1 18693 Conduit Interdrive TE 1 18691 01
11. 13218 Cy T 13830 I Be 1427 EN TOE NEA Te nd 14253 4 ide etes 30 5 uwa gue Cre ete ee aga J aet aa ues T vsu UEL e II sivo Sm pn E EE Laverne 10896 EE 30 tio Ad istas Puoi hat RE A 140072 pa Ves nw adie whales se 14045 Ah I ER s er ttes lee crus 15354 01 ots 19465 43 ae 14198 MODEL 2900s 3210 Timer Assembly Parts List Description Housing Assy Timer 3210 Gear Cycle Actuator Dial 12 AM Regen Assy Black Dial 2 AM Regen Assy Black Knob 3200 Screw Hex Wsh 6 20 x 1 2 Type 25 Steel Zinc Label Button Program Wheel w 2 Std Label Retainer Program Wheel Screw Flt Hd St 6 20 x 1 2 Type 25 316 5 5 Clip Spring Spring Detent Timer Ball 1 4 Delrin Gear Main Drive Timer Program Wheel Assy 3200 Pin Spring 1 16 x 5 8 SS Not Assigned Pinion Idler Spring Idler Shaft Gear Idler Gear Drive Plate Motor Mounting Motor 120V 60 Hz 1 30 RPM 5600 Motor 24V 60 Hz 1 30 RPM Screw Phil Hd Mach 6 32 x 1 8 Steel Zinc Pinion Program Wheel Drive Clutch Drive Pinion
12. e ls e eSI eem hus eee D eae Ne ee je e e onn 24 1650 Brine System is T EE 25 eee 26 ENN EN ER RR Rer Re vr iw ee E 2 Regulation Assembly 1600 1700 Upflow 30 1600 1700 System Nozzle amp Throat 31 2 Brass Meter Assembly dee ere AEN dos ees wp cera graba 32 2 Plastic Meter Assembly usuy iss eL re re rer ny ye ve RR RU E 33 2300 Safety Brine Valve t a URS 34 2310 Safety e me e a eee ie ale 35 2350 Safety Brine Valve OVE VE 36 Service Valve Operator i e seco LT S ELE EH NELLE ed lan dE T TELE AES 37 Control Valve Side Mount 38 Service Assemblies
13. ew leew ENER OPI REN veu Geely 39 Service Instructions px ue x hr NENNEN EEN ERE OLN RR AE LHe Sow 40 Service Backwash Brine Positions 42 Slow Rinse Rapid Rinse Brink Tank Fill Positions 43 Service Brine Slow Rinse Positions 44 Back Wash Rapid Rinse Brink Tank Fill Positions 45 Tank with Pressure Regul ator Sch by he Seas Boos Bats oh Saar el EUIS 46 Flow Data amp Injector Draw Rates Downflow 47 Environmental Backplate Line Drawing Distributor Cut Height 49 Designer Backplate Line 50 System 4 Typical Single Tank Installation with Optional 51 System 5 Interlock Typical Twin Tank Installation with Optional Meter Interlock and No Hard Water Bypass s ss hy wei RR S RR RAE RARE RR Sib Sib Slee Sele 52 System 46
14. 12748 Brine Valve Body Assy 1600 w Quad Ring e Baltics 1 12552 Brine Valve Stem 1600 Lin 126020 ene ener Seat Brine Valve diea l 11982 O Ring 016 1 60020 25 25 GPM 1600 60020 50 BLFC 50 GPM 1600 60020 100 BLFC 1 0 GPM 1600 2 10602 Screw Slot Hex Hd 10 24X 18 8 S S m lc ta vate Injector 55 IRE 1 10229 Gasket Injector Cap 1600 a tots eR l0227 ay ay a aa aa Injector Vix EE u Nozzle Injector 1 10914 Throat Injector 1 117776 2 1 Body Injector 1600 16221 seen ertet Disperser ATE 1 14805 Gasket Injector Body 1600 1700 Part Numbers Printed in Bold and Italic are for Upflow Only MODEL 2900s 1650 Brine System Quantity Part No Description EE l1 10328 Fitting Elbow 90 Deg 1 4 NPT x 3 8T Ka Bee Leases 12767 Screen Brine 3 10332 Fitting Insert 3 8 E 1 10330
15. Body Meter 2 KEEN EE DEE Seat Impeller Shaft Hex SPORE NU lits us 15432 Shaft AL srt sac ess Not taces Not Assigned Dab ebxR I Sarek ANE SAMI Impeller Assy 2 Meter Ju 13847 pa as pa O Ring 137 Std 560CD Meter JN nana Lignende 13219 Sv See tv s Meter Cap Assy gi EUR 1523 xo crue RES Meter Cap Assy Ext TE uere aera te ee hes Meter Cap Assy ET NT BNE h id d de uidet 12112 34 C 20 EN Screw Hex Hd Mach 10 24 x 1 2 18 8 5 8 Hennes 14679 e RES O Ring 227 Meter 14568 Fitting Nipple 2 lii ayasa ee UE Flow Straightener 2 octies 23 Tactics 14569 EE Nut 2900 Meter Item No Quantity Part No MODEL 2900s 2 Plastic Meter Assembly Description Body Meter 2 Plastic w Impeller Shaft Seat Seat Impeller Shaft Hex Shaft Impeller SS Meter Assembly 2 Plastic Std Meter Assembly 2 Plastic Ext Meter Assembly 2 Plastic Electronic Impeller Assy 2 Meter O Ring 137 Std 560CD Meter Meter Cap Assembly Meter Cap Assembly Ext Meter Cap Assy ET NT Screw Hex Wsh 10 24 x 5 8 18 8 S S Seal Face 2 Plastic Meter Fitting Nipple 2 Plastic NPT Machined Flow Straightener Fitting Nipple 2 Plastic BSP Machined Flow Straightener Fitting Nipple 2 Plastic NPT
16. TIMER MOTOR VOM VALVE DRIVE MOTOR LDM LOWER DRIVE MOTOR 18686 01 D Sw1 TIMER HOMING SWITCH 582 TIMER PROGRAM SWITCH 7 m SW3 VALVE HOMING SWITCH 3 p SW4 VALVE STEP SWITCH a 18 x SWS BRINE CAM SWITCH aa SWE LOWER DRIVE SWITCH INSIDE Kb ao SW LOWER DRIVE SWITCH OUTSIDE EE E SWB AUXILIARY TIMER SWITCH RA THCAM TIMER HOMING TIMER PROGRAM cg 9 HCAM VALVE HOMING CAM LEM N SCAM VALVE STEP 9 ipen T LDCAM BYCAM BRINE VALVE CAM RMI LDCAM LOWER DRIVE POWERS DRIVE NOTE 1 TWO TANK INTERLOCKED SINGLE REMOTE METER SERIES REGENERATION 2 BOTH TANKS NORMALLY IN SERVICE 3 ONLY ONE TANK IN REGENERATION THE OTHER REMAINS IN SERVICE 4 LEAD VALVE REGENERATES FIRST FOLLOWED IMMEDIATELY BY LAG VALVE 8 VALVE SHOWN IN SERVICE POSITION BLACK RED INTERLOCK CABLE TB REMOTE SIGNAL START REGENERATION TIMER WHITE WHITE WHITE RED 3 RED YELLOW BESSE ELLOW 3 low 0 BROWN BROWN 4 RED e BLUE BLUE m ORANGE 9 BROWN sel RED REO BLACK 6 BLACK BLACK BLACK d d JL 9 az GA gej au 28 E a cd do 8 R x 18 al I 9 9 ad S 49 K aj Sg LEE U op do Hi o z LS sen 5p se 18686 02 D UPPER DRIVE a 8 POSITION TERMINAL BLOCK TM TIME
17. Check For Proper Drain Rate Check Backwash Brine Draw And Brine Tank Fill Increase Frequency of Regeneration Increase Backwash Time PROBLEM 7 Excessive Water In Brine Tank 8 Softener Fails To Draw Brine 9 Control Cycles Continuously 10 Drain Flows Continuously Problem Softener Delivers Hard Water MODEL 2900s Service Instructions Cont d CAUSE Plugged Drain Line Flow Control Plugged Injector System Timer Not Cycling Iaw Foreign Material In Brine Valve D Foreign Material In Brine Line Flow Control Drain Line Flow Control Is Plugged Injector Is Plugged Injector Screen Plugged Line Pressure Is Too Low Internal Control Leak Service Adapter Did Not Cycle gt A Misadjusted Broken Shorted Switch B Foreign Material In Control C Internal Control Leak General Service Hints For Meter Control Cause could be that Reserve Capacity Has Been Exceeded A Valve Is Not Programming Correctly oou m moO gt m CORRECTION Clean Flow Control Clean Injector and Screen Replace Timer Replace Brine Valve Seat And Clean Valve Clean Brine Line Flow Control Clean Drain Line Flow Control Clean Injector Clean Screen Increase Line Pressure To 20 P S I Change Seals Spacers and Piston Assembly Check Drive Motor And Switches Determine If Switch or Timer Is Faulty and Replace It or Replace Complete Po
18. HA Lue Green PVC Size Color Gray usus KR ANE MEAN Gray sone Gray orans SIZE cera Color HO sg Silver Silver HD bet ODER NA Silver Silver H rs stk Silver 1700 Brine System Standard Size Color Yellow Hu CERE Green Hs dg White HO usb d ee Black MODEL 2900s 1600 1700 System Nozzle amp Throat Chart ves Sie Bie Pols Throat 10913 0 10914 0 10913 15 inn 10914 1 10914 2 10913 3 10914 3 10913 4 10914 4 O Throat VITA ce eee ech 12974 0 1297351 See 12974 1 12973725 c tren 12974 2 1297373 12974 3 12973 4 st eee 12974 4 Throat 10225 0 ieee doe 10226 0 102255 10226 1 1022522 10226 2 102253 EE 10226 3 1022524 EE EE 10226 4 PROPERE PE Throat 14801 03C 14802 03C 14801 04 14802 04 14801 05 14802 05 14801 06 14802 06 14801 07 14802 07 Page 31 MODEL 2900s 2 Brass Meter Assembly Item No Quantity Part No Description 14456
19. Seal Piston Silicone pomika 6 11451 Spacer 12 Hole let EE Spacer HW T 1 14451 Piston 2750 19454 ies Piston 2750 Upflow 1 41424 Rod Piston 2900s Upper La 1 41131 Plug End 100005 nies Pi kink 1 10209 Quad Ring 010 TER 1 40078 O ring 28mm X 2mm mE 1 I1720 Seal Piston 2900 3150 10545 02 Seal Piston Silicone 4 10369 Spacer 2 2900 3150 Risin 14241 01 Spacer Hot Water ar 2 14753 2900 16589 20200 Spacer HW 1 14757 Piston HWBP pate toe Mal 14752 Piston 2900 NHWBP 1 I4818 Ring Piston Rod Snap E 1 14758 Rod Piston 2900 D 1 14922 O ring 035 Piston T ES 1 14926 Ouad Ring 012 cte 1 14754 00 End Plug Assy 2900 14754 10 End Plug Assy 2900 2930 NHWBP 19276 01 End Plug Assy 2900s Brass HW 41427 01 Plug End 2900s Lower White 41427 11 Plug End 2900s Lower Black 1 14813 Spring Connecting Rod 1
20. 13575 O ring 240 15210 O ring 343 Park Tank 1 13577 O ring 226 bie 1 19925 Gasket Injector Body 1700 Regulator DEE 1 11893 Injector SS ber 2 15137 Screw Hex Wsh Mach 10 24 x 3 8 MS 18 8 S S E 1 61525 Softwater Adapter Kit 2900s Part Numbers Printed in Bold and Italic are for Upflow Only Page 23 MODEL 2900s 1600 Brine System Item No Page 24 Quantity Part No Description 1 10328 Fitting Elbow 90 Deg 1 4 PT x 3 8T A 1 12767 Screen Brine Cere stet pesi c 103325 pest o ettet Fitting Insert 3 8 3 10329 Fitting Tube 3 8 Nut Brass SE 3 10330 Fitting Sleeve 3 8 Celcon rene 1 16508 Tube Brine 1600 PVC 16508 01 hance AC Tube Brine Valve 2850 1600 FI OB 3 ic EP EO RE Tube Brine Valve UF 1600 1650 1 10250 Ring Retaining TOTEM 1 11749 Guide Brine Valve Stem a eres 10249 cose rasa Spring Brine Valve oM T reme enews 233025 2 nem Quad Ring 2009 ETE 1
21. Spring 1 16 x 5 8 SS Pinion Idler Spring Idler Shaft Gear Idler Gear Drive Plate Motor Mounting Motor 120V 60Hz 1 30 RPM 5600 Motor 24V 60 Hz 1 30 RPM Screw Phil Hd Mach 6 32 x 1 8 Steel Zinc Screw Phil 6 32 x 1 4 Zinc Bracket Hinge Timer Insulator Switch Micro Switch Micro Timer Screw Pan Hd Mach 4 40 x 1 1 8 MS Steel Zinc Label Time of Day Label Instruction Ring Skipper Wheel Ball 1 4 Delrin Harness 3200 Nut Wire Tan Wire Ground 4 Page 11 MODEL 2900s 3210 Timer Assembly See opposite page for parts list Page 12 Item No Quantity Part No 13870 01 ELSE SE ech 40096 24 40096 02 EE EE EEN 13886 EE 13296 treten I L10009 60405 50 GE 19806 Me eae Vee etr cetus EE eR a es bike Legge hent E WIEN dera e usui 15424 15 150606 eere e 14 EE dades Leticia san asss 19210 tent 19499 13018 T9 EE Troas suo Dade nat EE KSE lesse teer ETO eor ers EAR 13164 E NEE W388 24 ps ea 18743 ere me SE 19659 1 edem
22. Spring Meter Clutch Retainer Clutch Spring Not Assigned Screw Phil 6 32 x 1 4 Zinc Rolling Screw Bracket Hinge Timer Insulator Switch Micro Switch Micro Timer Screw Pan Hd Mach 4 40 x 1 1 8 MS Steel Zinc Label Time of Day Label Instruction Harness 3200 Not Shown Wire Ground 4 Not Shown Label Caution Not Shown Label Indicator Not Shown Page 13 MODEL 2900s Environmental Power Head See opposite page for parts list 61501 29002 Page 14 Item No MODEL 2900s Environmental Power Head Parts List Quantity Part No Description 1 18697 15 Backplate Hinged 2200 Clock Timer Assy 3200 Clock Timer Assy 3200 Meter Timer Assy 3200 Meter Timer Assy TEM 1 40384 Motor Drive 115V 60 Hz SP Fam I Motor Drive 24V 50 60 Hz SP Fam 1 Puro ees Motor Drive 220V 50 60 Hz Sp Fam 1 NI l1 10774 Bracket Motor Mounting poer d 1 60160 10 Drive Cam Assy STF Black 60160 30 Drive Cam Assy Upflow 60160 31 Drive Cam Assy Upflow Variable boki ie dit 1 17904 Bushing 1 2 2073 5 10872
23. The number of pins times two equals the rapid rinse time in minutes How To Change The Length Of Brine Tank Refill Time The second group of holes in the program wheel determines the length of time that your water conditioner will refill the brine tank 2 min per hole To change the length of refill time move the two pins at the end of the second group of holes as required The regeneration cycle is complete when the outer microswitch is tripped by the two pin set at end of the brine tank refill section The program wheel however will continue to rotate until the inner micro switch drops into the notch on the program wheel MODEL 3200 amp 3210 TIMER SERIES Regenerating Cycle Program Setting Procedure Upflow How To Set The Regeneration Cycle Program The regeneration cycle program on your water conditioner has been factory preset however portions of the cycle or program may be lengthened or shortened in time to suit local conditions 3200 amp 3210 Series Timers Figure to Right To expose cycle program wheel grasp timer in upper left hand corner and pull releasing snap retainer and swinging timer to the right To change the regeneration cycle program the program wheel must be removed Grasp program wheel and squeeze protruding lugs toward center lift program wheel off timer Switch arms may require movement to facilitate removal Return timer to closed position engaging snap retainer in back plate Make c
24. 27 MODEL 2900s 1710 Brine System Page 28 MODEL 2900s 1710 Brine System Parts List Description Brine Valve 1700 Plastic Top Retainer Flow Control O Ring 210 560CD Brine Spacer 1700 Brine Piston Brine Valve Stem Brine 1710 Plastic 2900 Brine Valve 1700 Plastic Bottom Sleeve Brine Valve Stem Quad Ring 009 O Ring 2mmx35mm Spring Brine Valve Ring Retaining Guide Brine Valve Stem Screw Hex Wsh Mach 8 32 5 16 18 8 5 5 Nut Assembly 1 2 Plastic Washer Flow 1 0 Gpm not shown Label Blank BLFC 1710 not shown Nut 2900 w Sleeve Fitting Insert 1 2 Tube Tube Brine 2900s U F Gasket Injector Body 1700 Body Injector 1700 Throat Injector O ring 012 Nozzle Injector Gasket Injector Cap 1600 Cap Injector Screw Hex Head Mach 10 24 x 2 3 4 18 8 S S Fitting Elbow Male 1 2T X 3 8NPT Page 29 MODEL 2900s Regulator Assembly 1600 1700 Upflow Item No Quantity Part No Description l1 eink RE 197185 s ig d REIS Screw Slot Hex Hd 10 24 p open doo e 40076 20 Injector Assy 2750 2900s U F Regulated 20PSI Black 40076 30 Injector Assy 2750 2900s U F Regulated 30PSI Black Page 30 Part Numbers Printed in Bold and Italic are for Upflow Only 1600 Brine System Standard osse Color HO oe Red ms White ROA Blue nei H3 Yellow
25. BLACK LAG ERN INTERLOCK CABLE 181 aes 1 gn ine METER IMMEDIATE REGENERATION TIMER WHITE lt i WHITE WHITE WHITE RED 2 RED YELLOW YELLOW YELLOW 5 YELLOW BROWN BROWN BLACK 4 YELLOW BLUE ORANGE 5 air RED RED BLACK 6 BLACK MIS Levee BLACK BLACK BLUE 7 BLACK 5 GR YEL EE 9 al E EE 3 gg 8 PE aj 69 E Ba d 4 dd z ER D ol lt gt o vom Ua a 18685 02_C UPPER DRIVE TB1 9 POSITION TERMINAL BLOCK TM TIMER MOTOR VDM VALVE DRIVE MOTOR LDM LOWER DRIVE MOTOR SW TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH 5 SW3 VALVE HOMING SWITCH a 8 E ER SW4 VALVE STEP SWITCH aa 585 SWS BRINE CAM SWITCH SW6 LOWER DRIVE SWITCH INSIDE dd SW7 LOWER DRIVE SWITCH OUTSIDE Az TIMER HOMING TIMER PROGRAM 9 VALVE HOMING CAM LOM EY oon PY oc SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM LDCAM LOWER DRIVE LOWER DRIVE NOTE 4 TWO TANK INTERLOCKED INDIVIDUAL METER IMMEDIATE REGENERATION 2 BOTH TANKS NORMALLY IN SERVICE ONLY ONE TANK IN REGENERATION THE OTHER REMAINS IN SERVICE 3 VALVE SHOWN IN SERVICE Page 56 MODEL 2900s System 6 Series Regeneration Valve Wiring REMOTE METER WIRING
26. Fitting Conduit Klee N Loser deg es bikker 18692 2 s tia dus ve Washers 3 8 Sealing E 7 9800 140 Dia White Heyco 0304 Pkw wx 4 0300 Slot Hex Wsh 8 18 X 3 8 Type RC 44 47 nis l 18691 02 Nut Conduit Fitting 1 2 l 40038 03 Label Voltage 120V 3200 Lass sasi SAD yaa aasma b e 1 20 2733 1 60219 02 Assy Environmental Black W Clear Window e AE 1 19772 Terminal Block a 1 40174 Terminal Block Green Yellow commercial 809 260 141 6 41084 Terminal Block Segment Gray EE l1 41085 Endplate Terminal Block Gray EES 2 15250 Label Terminal Strip E 2 43296 Sorew Hex Wsh 6 20 6 20 x 1 2 25 Steel Zinc da ane tale 1 40400 Drive Designer Environmental Lan bee 1 40370 Label Seriel Number with Bar Code EC 1 40175 01 Wire Ground Commercial Valves 1
27. Knock out Heyco 2683 2 110300 Screw Slot Hex Wsh 8 18 X 3 8 Type RC44 47 Ve Peu P 1 40038 03 Label Voltage 120V 3200ET Frede MS II exl ER SET Harness 2900 3900 Sys 7 hehe PANE Harness 3900 Aux Switch LEUKEN Harness Drive Sys 7 Multi 40400 Harness Drive Designer Environmental PONG PE 1 40175 01 Wire Ground Commercial Valves 1 17967 Not Shown Fitting Assy Liquid Tight Black 1 15158 Not Shown Tube Cable Guide 2900 1 119291 020 Cover Designer Part Numbers Printed in Bold and Italic are for Upflow Only Page 19 MODEL 2900s Lower Designer Power Head See opposite page for parts list 12 61501 29003 Page 20 MODEL 2900s Lower Designer Power Head Parts List Item No Quantity Part No Description I EN ene kas 7 Backplate Lower 2900 Y cree s 14769 ovs s Bracket Motor 2900 dur Sus SE UE EG Screw Hex Hd 5 16 18 x 5 8 MS 410 5 5 EEN EE 16346 i oos Nut Hex Jam 5 16 18 18 8 S S Ts E EE Strain Relief Heyco 1247 T fei eee 403871 ian av Motor Drive 115V 60HZ SP Fam 2 403880220 bua Motor Drive 24V 50 60 Hz Sp Fam 2 40
28. Manually index the softener control into service position and let water flow into the mineral tank When water flow stops open a cold water tap nearby and let run until air pressure is relieved 10 Electrical All electrical connections must be connected according to codes Use electrical conduit if applicable Remote meter systems and Twin meter system wiring diagrams can be found at the back of the service manual 11 Plug into power supply Page 5 MODEL 2900s 3200 Timer Setting Procedure How To Set Days On Which Water Conditioner Is To Regenerate Rotate the skipper wheel until the number 1 is at the red pointer Set the days that regeneration is to occur by sliding tabs on the skipper wheel outward to expose trip fingers Each tab is one day Finger at red pointer is tonight Moving clockwise from the red pointer extend or retract fingers to obtain the desired regeneration schedule How To Set The Time Of Day Press and hold the red button in to disengage the drive gear Turn the large gear until the actual time of day is at the time of day pointer Release the red button to again engage the drive gear How To Manually Regenerate Your Water Conditioner At Any Time Turn the manual regeneration knob clockwise This slight movement of the manual regeneration knob engages the program wheel and starts the regeneration program The black center knob will make one revolution in the following approximately three h
29. Time The program wheel as shown in the drawing is in the service position As you look at the numbered side of the program wheel the group of pins starting at zero determines the length of time your unit will backwash FOR EXAMPLE If there are six pins in this section the time of backwash will be 12 min 2 min per pin To change the length of backwash time add or remove pins as required The number of pins times two equals the backwash time in minutes How To Change The Length Of Brine And Rinse Time The group of holes between the last pin in the backwash section and the second group of pins determines the length of time that your unit will brine and rinse 2 min per hole To change the length of brine and rinse time move the rapid rinse group of pins to give more or fewer holes in the brine and rinse section Number of holes times two equals brine and rinse time in minutes How To Change The Length Of Rapid Rinse The second group of pins on the program wheel determines the length of time that your water conditioner will rapid rinse 2 min per pin Page 8 BRINE amp RINSE PROGRAM SECTION WHEEL FOR 2 MIN PER HOLE CONTROL OF REGENERATION CYCLE RAPID RINSE SECTION 2 MIN PER PIN BRINE TANK REFILL SECTION 2 MIN PER HOLE BACKWASH SECTION 2 MIN PER PIN To change the length of rapid rinse time add or remove pins at the higher numbered end of this section as required
30. Twin Series Regeneration System 7 Twin Alternator Installation 53 System 4 Single Valve Regeneration Immediate and Delayed Valve Wiring 54 System 4 With Remote Signal Start Valve 55 System 5 Interlocked Regeneration Valve Wiring 56 System 6 Series Regeneration Valve Wiring 57 System 7 Alternating Regeneration Valve 58 System 7 Alternating Regeneration Multi Valve System Valve Wiring 59 IMPORTANT The information specifications and illustrations in this manual are based on the latest information available at the time of printing The manufacturer reserves the right to make changes at any time without notice MODEL 2900s Job Specification Sheet JOB NO MODEL WATER TEST CAPACITY PER UNIT MAX PER REGENERATION MINERAL TANK SIZE DIA HEIGHT BRINE TANK SIZE amp SALT SETTING PER REGENERATION 2900 CONTROL VALVE SPECIFICATIONS 1 2 3 4 5 Type of Timer see pages 10 13 A 7 day or 12 day 1 250 to 21 250 ga
31. flows to the regenerating valve thru the injector housing and brine valve to fill the brine tank Page 45 MODEL 2900s Upflow Tank with Pressure Regulator 2900 on Tank w Resin and 100 Brine with Pressure Regulator SS SERLO II N NS NE ES ASSN NNN SY SND E NL LLL M LL LL IAN zami Z REG KIS NINI 5555 uno 222 Z Z LLM hd Nh Z VZ LN Lhe Lhe 1732 WEE ES SE MAE E DNE NEN SSR RINNE Z Ste NN 4 3 4 3 2 ERR e e 4 0 3 9 2 0 1 0 2 e lt gt ae A amp 5 35055339 LINI 87 TANK 217 TANK 307 24 TANK 22 TANK 16 TANK 10 TANK DRAIN FLOW DURING BRINE DRAW 127 TANK 147 TANK Page 46 Pressure Differential PSID MODEL 2900s Flow Data amp Injector Draw Rates Downflow 2900 Down Flow Valve Backwash Service and Rapid Rinse Pressure Differential 30 25 x x x 10 4 5 4 Flow Rate GPM Pressure Differential PSID e BW Service 2900 Treated Water Down Flow Valve Backwash Service and Rapid Rinse Pressure Differential 30 4 25 20 15 10 5 Flow Rate GPM Service RR Page 47 MODEL 2900s Flow Data amp Injector Draw Rate
32. z iz ope P 2 i pe ei P SR lo Ge EP zi p C T 2 H 5 I J x m o Jo N olo t J EEG 5 1 i lt lo H ami ania i oz ke SIS E D I e i m MOVIE NOVIH xovi8 5 038 038 ang y ane 3m MOTIJA MOTIJA NMOSE NMOUS 838 2 039 ES MOTHA MOTI3A HM DES i 3 SUM I NONE NOLVH3N3938 18715 TWNOIS JLONIY 181 JANA JAMA HY SATA JI JAWA EL SAWA S v E ZL 4 spezi 000 9 S f ee liege P Z ger eee 9 dt 181 3 439078 uv 3908 Wa 13 39313 G3AV130 WY 39313 31VIO3NMI Wa 39313 ONIHIM YJLIN JLOMIA Page 55 MODEL 2900s System 5 Interlocked Regeneration Valve Wiring
33. 0 Red Wht 60026 30SAN Float Assy 4004 2350 30 HW 60027 FFA Safety Brine Valve Body 2300 Fitting Facing Arm 60027 FFS Safety Brine Valve Body Fitting Facing Stud 60028 30 Float Assy 2300 30 Blue White 60068 30 Float Assy 2310 w 30 Rod SALES AND SERVICE AIDS 40738 Literature 2900 Spec Sheet 41689 Literature 2900s S Manual 40717 Literature Catalog Assy PWT Residential Commercial SEAL amp SPACER KITS 61530 Seal amp Spacer Kit 2900s Upper 61530 01 Seal amp Spacet Kit 2900s HW Upper 60128 Seal amp Spacer Kit 2900 2930 Lower 60128 01 Seal amp Spacer Kit 2900 2930 HW Lower SERVICE EQUIPMENT 11098 Stuffer Tool Assy Complete 12682 Puller Tool Assy 2900 3150 12683 Stuffer Tool Assy 2900 3150 13061 Puller Assy Port Ring 16174 Silicone 2 oz Tube 60460 Meter Checker Kit Std 60461 Meter Checker Kit Ext 16586 8 Silicone Dow 7 8 Lb SERVICE VALVE OPERATOR ASSEMBLY SVO 60150 SVO Assy 1600 O S 60150 01 SVO Assy 1600 N S SKIPPER WHEEL ASEMBLIES 14860 Skipper Wheel Assy 7 Day 14381 Skipper Wheel Assy 12 Day Page 39 MODEL 2900s Service Instructions PROBLEM 1 Softener Fails To Regenerate 2 Hard Water 3 Unit Used Too Much Salt 4 Loss Of Water Pressure 5 Loss of Mineral Through Drain Line 6 Iron In Conditioned Water Page 40 gt o s go CAUSE Electrical Service To Unit Has Been Interrupted Timer Is Defective Power Failure By P
34. 2 Brine 2750 U F Std E 1 10338 Pin Roll 3 32 x 7 8 aded dais 1 10269 Nut Jam 3 4 16 EE 1 10712 Fitting Brine Valve Oo sod E 1 14822 Harness 2900 SA 1 40174 Terminal Block Green Yellow Commercial 809 260 141 tere 6 41084 Terminal Block Segment Gray 1 41088 Endplate Terminal Block Gray 2 15250 Label Terminal Strip GE 2 13296 Screw Hex WSH 6 20 X 1 2 Type 25 Steel Zinc Sie hoe See 1 11545 Power Cord 4 European Black kane Power Cord 8 Australian EE odds Pe Power Cord Japanese 110V 120V 40084 12 Power Cord 12175 Round 120V Sys 5 6 7 40085 12 Power Cord 12 US Round 240V Soe aie 1 13547 Strain Relief Flat Cord 30 1 13547201 gid hent So as Strain Relief Euro Round Cord 1994102 ey eS Strain Relief U S Round 14924 EE Strain Relief Heyco 1247 ea gees 1 15806 Plug Hole Heyco 2693 1742 deem gad Plug 1 20 Hole Heyco 2733 tl ay a an 1 13741 Plug 3 4
35. 389 Motor Drive 220V 50 60 Hz Sp Fam 2 Tales se li RR 10250 vers Ring Retaining skyen Phasa Link Piston Rod cern eee 14784 Cur oes uei ias Bearing Connecting Rod m 14775 ke SR Cam Drive 2900 a 4102252 eon Pin Roll 2900 Lower Pene 19849 Screw Pan Hd 4 40 5 8 10218 Switch Micro 14 LE IEN Insulator Limit Switch ika qta basa Harness Lead Sys 4 Designer I6 ACEN Screw Hex Wsh 8 32 X 17 64 18 8 5 5 14044 Not Shown Tie Cable Heyco Vnt 4 18 185 ao qaa 14800 02 Cover Dust Lower 2900 Black KEE BEE 19367 yu quas Screw Designer Cover Thumb 8 32 Black UV Stable Page 21 MODEL 2900s Control Valve Body Upflow amp Downflow See opposite page for parts list 61500 290019454 Page 22 MODEL 2900s Control Valve Body Upflow amp Downflow Parts List Quantity Part No Description eve 1 41428 Valve Body 2900s Machd NPT U S 41428 Valve Body 2900s Machined W Soft Water Adapt Bert 1 10757 Spacer End 10757 i curves Spacer End Brass TUE 7 10545 Seal Piston 10545 01 Seal Piston Viton 10545 02
36. 483 60480 60481 __ 1700 brine specify size of injector 1600 3 8 brine specify size of injector 1600 Brass 3 8 brine specify size of injector Part Numbers Printed in Bold and Italic are for Upflow Only MODEL 2900s Service Assemblies METERS 60393 Meter Assy 2900 2 Std 60394 Meter Assy 2900 2 Std 60616 Meter Assy Elec 2 60620 Meter Assy 2 Plastic Std 60621 Meter Assy 2 Plastic Std 60625 Meter Assy 2 Plastic Electronic 61439 Meter Sleeve w O ring Machd PISTON ASSEMBLIES 61545 Piston Assy 2900s Upflow Upper 61545 01 Piston Assy 2900s Upflow Upper HW 61540 Piston Assy 2900s Downflow Upper 61540 01 Piston Assy 2900s Downflow Upper HW 61550 Piston Assy 2900s HWBP Lower 61550 01 Piston Assy 2900s HWBP Lower HW Sft Wtr Adp 61550 02 Piston Assy 2900s HWBP Lower Sft Wtr Adp 61550 03 Piston Assy 2900s HWBP Lower HW 61555 Piston Assy 2900s NHWBP Lower 61555 01 Piston Assy 2900s NHWBP Lower HW Sft Wtr Adp 61555 02 Piston Assy 2900s NHWBP Lower Sft Wtr Adp 61555 03 Piston Assy 2900s NHWBP Lower HW PROGRAM WHEEL ASSEMBLIES 60405 20 Program Wheel w 3 4 Ext Label 1 1 2 Std Set 100 60405 50 Program Wheel w 2 Std Label Set 21 60405 60 Program Wheel w 2 Ext Label 60405 70 Program Wheel w 1 1 2 Ext Label SAFETY BRINE VALVES 60014 Safety Brine Valve Assy 2310 60038 Safety Brine Valve 2350 60026 30 Float Assy 4004 2350 3
37. BLFC 1650 50 GPM Plastic BLFC 1650 1 0 GPM Plastic BRINE VALVES 60011 60029 60029HW 60034 60604 COVERS 60217 60219 60232 60232 110 60239 Brine Valve 1650 Less BLFC Brine Valve 1600 Short Stem Brass Std O rings Brine Valve 1600 Short Stem Hot Water Model 1700 brine valve assy specify flow control 1 0 5 0 Model 1710 brine valve assy specify flow control 1 0 5 0 Environmental lower cover Environmental Designer 2 piece Cover Designer 1 Pc Black Designer Lower cover DRAIN LINE FLOW CONTROLS 60366 __ 1 FNPT x FNPT specify flow control 6 7 0 60701 1 FNPT x 1 FNPT specify flow control 8 0 25 0 60702 1 FNPT x 1 MNPT specify flow control 8 0 25 0 60708 1 FNPT x FNPT specify flow control 8 0 25 0 60721 __ 1 x 1 FNPT specify flow control 6 7 0 CAM ASSEMBLY 60160 00 Drive Cam Assy RR White 60160 20 Drive Cam Assy Std 60160 22 Drive Cam Assy Link Environmental 2900 Lower Drive 60160 30 Drive Cam Assy Upflow 60160 31 Drive Cam Assy Upflow Variable 24 HOUR GEAR ASSEMBLY 19205 Gear Assy 24 Hour Silver 5600 12 A M 60519 02 Gear Assy 3200 24 Hour 2 Times Day w Silver Label 60519 03 Gear Assy 3200 24 Hour 3 Times Day w Silver Label 60519 04 Gear Assy 3200 24 Hour 4 Times Day w Silver Label 60519 06 Gear Assy 3200 24 Hour 12 00 6 Times Day w Silver Label INJECTOR ASSEMBLIES COMPLETE 60
38. F and the unit cannot be subjected to freezing conditions Installation Instructions 1 Place the softener tank where you want to install the unit making sure the unit is level and on a firm base 2 All plumbing should be done in accordance with local plumbing codes The pipe size for the drain line should be the same size as the drain line flow control female connection Water meters are to be installed on soft water outlets Twin units with 1 one meter shall be installed on common soft water outlet of units 3 Solder joints near the drain must be done prior to connecting the Drain Line Flow Control fitting Leave at least 6 between the DLFC and solder joints when soldering when the pipes are connected on the DLFC Failure to do this could cause interior damage to the DLFC Teflon tape is the only sealant to be used on the drain fitting The drain from twin units may be run through a common line Make sure that the floor is clean beneath the salt storage tank and that it is level Place approximately 1 of water above the grid plate if used in your salt tank Salt may be placed in the unit at this time NW On units with a by pass place in by pass position Turn on the main water supply Open a cold soft water tap nearby and let run a few minutes or until the system is free from foreign material usually solder that may have resulted from the installation Place by pass in service position 9
39. Fitting Nipple 2 Plastic BSP Flow Straightener Nut 2 Meter Page 33 MODEL 2900s 2300 Safety Brine Valve 2 Item No Quantity lee see hte p dotes hatet Page 34 1 70 4 9 DFO44 1 Part No Description 60027 FFA Safety Brine Valve Body 2300 Fitting Facing Arm 60027 FFS Safety Brine Valve Body Fitting Facing Stud 60028 30 Float Assy 2300 30 Blue White 60026 30SAN Float Assy 400A 2350 30 HW 60002 34 Air Check 500 34 Long 60003 34 Air Check 500 HW 34 Tube MODEL 2900s 2310 Safety Brine Valve 2 DF 168 1 Item No Quantity Part No Description EES 6001 Safety Brine Valve Assy 2310 RA 60068 Float Assy 2310 w 30 Rod 60026 30 Float Assy 400A 2350 30 Red Wht teks 60002 34 Air Check 500 34 Long Page 35 MODEL 2900s 2350 Safety Brine Valve DF213 0 Item No Quantity Part No Description Lesere Lag tie 60038 Safety Brine Valve 2350 D ese RE 61024 EE Actuator Assy 2350 Brine Muyuy es Eeer I 60026 30 Float Assy 400A 2350 30 Red Wht 60026 30SAN Float Assy 400A 2350 30 HW 60009 00 Air Check 900 Commercial Less Fittings 60009 01 Air Check 900 Commercial HW Less Fittin
40. MDOTIJNIL 181 Page 54 MODEL 2900s System 4 With Remote Signal Start iring Valve NOLUISOd 321 435 NI NMOHS JAWA ONILSSL 3314 JAV IVHL L 181 OL G 181 OL IMG SIHIM JLIHM ONY 3018 HHA JJIVIAIA SI 02 UIMOd IHL S3ATVA APZ Z NOLLVAJNJOJA 31VI03WAI HO 03AV130 3313 ZLOMIH MNV 319NIS 1 DMS 038 o JHHM 310N AVD 3 83901 WYO JATYA INGE NYDAE WVO 4345 JA IVA WVOS ONINOH 3ATVA WYOH WYO NVOdL AVO ONINOH NVOHL HOLIMS H3MOT MMS HOLIMS WYO 3NING SMS HOLIMS 4315 VMS HOLIMS ONINOH JATVA SMS HOLIMS NYHDOHd ZMS HOLIMS LMS AOLOH 1 YOLOW BAIN 3ATVA WGA YOLOW YINI AL 32018 TYNINYIL NOLLISOd Z 81 JNAG H 0951 m te e eG o E i 2 gt gt
41. MODEL 2900s Downflow amp Upflow Service Manual IMPORTANT Fill in pertinent information on page 4 for future reference MODEL 2900s Table of Contents Job Specification Sheet s usse seres Bebe gf Scouts Sear 4 Installation whe Wile oye ole Salle ole 5 3200 Timer Setting 6 3210 Timer obd 7 Regeneration Cycle Program Setting 8 3200 Timer Assembly PEE ee EE 10 3210 Timer 2 5 55555 CNN CREOS SE ENEE wets vet wi 12 Environmental Power nnn 14 Lower Environmental Power Head 16 Designer Power Head EE Seas Saye ove aye MN dE ERR EY EY 18 Lower Designer Power Head e isis stan ukens ag EE I ben eie o 20 Control Valve Body sz ise sin ne pale ai Ribe 22 1600 Brine System
42. MOTIJA IN 18 AJAD Ova AJAD MOVIE did do anig 3018 THK NMOdA 034 MOTIJA SIAM MOTIJA ARM JUHA 13 84 NOIIVAJNJOJN LAVIS TVNOIS 3100434 JAWA AVANISNMOO OL 193880 MORJE 80 IA 01 1238800 318y2 MDOTAJINI 3 MIO ILN 310 WO 33401 Wen WO NING WYO 4316 JATA AVIS WYO ONINOH WOH WO INYSOOUA UIMIL WO DNINOH m NVOHL 3015110 HOLIMS 3AIBG 33801 BMS HOLMS JANO 3 BMS 3015 HOLMS JANO 383801 MS HOLIMS JNINE 9MS HOLMS 4315 JATVA SMS HOLIMS ONINOH ZATVA PMS HOLIMS am EMS HOLIMS YINI ZMS HOLMS ONINOH VIMI LMS SOLOW IAYO 341 NOT HOLOM INYO 3ATVA WOA YBNI WL A18A3SSv ON Id HINNA tar 31 BL 181 Lat 6 6 69066396 0900 MOVs 39NvHO 038 3 W31SAS NI JAWA SV NO OJOVId 34 SNIMIM dIdNA Page 59 P N 41689 Rev A 9 05
43. NDICATOR RED TIME SET BUTTON TO SET TIME OF DAY PRESS RED BUTTON TURN LARGE DIAL JNT TIME 15 AT ARROW NOTE To set meter capacity rotate manual knob one 360 revolution to set gallonage PROGRAM WHEEL 10 MANUALLY START CYCLE TURN KNOB CLOCKWISE CAPACITY GALLONS WHITE DOT Immediate regeneration timers do not have 24 hour gear No time of day can be set GALLONS LABEL Page 7 MODEL 3200 amp 3210 TIMER SERIES Regeneration Cycle Program Setting Procedure Downflow Brine Tank Refill Separate From Rapid Rinse How To Set The Regeneration Cycle Program The regeneration cycle program on your water conditioner has been factory preset however portions of the cycle or program may be lengthened or shortened in time to suit local conditions 3200 amp 3210 Series Timers Figure to Right To expose cycle program wheel grasp timer in upper left hand corner and pull releasing snap retainer and swinging timer to the right To change the regeneration cycle program the program wheel must be removed Grasp program wheel and squeeze protruding lugs toward center lift program wheel off timer Switch arms may require movement to facilitate removal Return timer to closed position engaging snap retainer in back plate Make certain all electrical wires locate above snap retainer post Timer Setting Procedure for 3200 amp 3210 Timer How To Change The Length Of The Backwash
44. O W T Screws 2750 2850 2900 1 3200 Meter Timer Assy 3200 Meter Timer Assy 3200 Clock Timer 3200 Clock Timer Assy YT 1 11826 02 Bracket Motor Aux Switch Brine Valve Side TO 1 40384 Motor Drive 115V 60HZ SP Fam 1 403852 Motor Drive 24V 50 60 Hz SP Fam 1 40380 i ihe Sand Motor Drive 220V 50 60 Hz SP Fam 1 1 10774 Bracket Motor Mounting SE 1 60160 20 Drive Cam Assy Std 60160 30 Drive Assy Upflow 60160 31 Drive Cam Assy Upflow Variable eA 1 17904 Bushing 1 2 Heyco 2073 EE 5 10872 Screw Hex WSH 8 32 X 17 64 18 8 S S 3 10302 Insulator Limit Switch Bp uc dee et aie ee BS Switch Micro 2 14923 Screw Pan HD Mach 4 40 X 1 MS Steel Zinc 1 10896 Switch Micro EE 2 11805 Screw RD HD 4 40 X 5 8 Type 1 Steel Zinc 1 12472 Cam Assy Tri Stack After RR hose Cam Shut Off Valve 159770 EN ed E Cam Assy Special Tri Stack After Brine Fill 15805 eh Wee Cam SVO 19867
45. R MOTOR a E i 2 VOM VALVE DRIVE MOTOR 8 3 d d LDM LOWER DRIVE MOTOR SW TIMER HOMING SWITCH s SW2 TIMER PROGRAM SWITCH um 4 SWS VALVE HOMING SWITCH Tl d A SW4 VALVE STEP SWITCH na SWS BRINE CAM SWITCH 6 l SW6 LOWER DRIVE SWITCH INSIDE SW7 LOWER DRIVE SWITCH OUTSIDE LOWER DRIVE THCAM TIMER HOMING TIMER PROGRAM HCAM VALVE SCAM VALVE STEP BYCAM BRINE VALVE CAM LDCAM LOWER DRIVE CAM NOTE TWO TANK INTERLOCKED SINGLE REMOTE METER SERIES REGENERATION BOTH TANKS NORMALLY IN SERVICE ONLY ONE TANK IN REGENERATION THE OTHER REMAINS IN SERVICE LEAD VALVE REGENERATES FIRST FOLLOWED IMMEDIATELY BY LAG VALVE VALVE SHOWN IN SERVICE POSITION Page 57 MODEL 2900s System 7 Alternating Regeneration Valve Wiring Page 58 REMOTE METER WIRING
46. VALVE HOMING mx a SCAM VALVE STEP mm A KI BVCAM BRINE VALVE CAM Us LDCAM LOWER DRIVE WS1 WIRE SPLICE LOWER DRIVE NOTE 1 TWO TANK SINGLE REMOTE METER ALTERNATING REGENERATION 2 ONLY ONE TANK IN SERVICE THE OTHER IN REGENERATION OR STANDBY VALVE SHOWN IN STANDBY MODEL 2900s System 7 Alternating Regeneration iring Wi Multi Valve System Valve JAHIS NI NMOHS JAWA YVAN 310038 OL Q3193NNO2 SI 219v2 MDOTAJINI SATA Qv31 NOn v334O amp 3dOHd OJAINOJA ANODI 310433 ZATVAJLJOM IVIOJAS 312143234 JTAVO 520 1831NI OL DNA 1I3NNOO Zug W31SAS NI 5 TIY ABONVIS HO NOLVH3N393M NIDINVI JNO 73OIAH3S NI SANYI OL I NOILVUJNJOJA ONHYNHJEY 3313 319NIS 3003 OL OML 6 4 9 ATBW3SSY SJAIDIN WILSAS NI 1SVT S r 2 D N JAX 4301 WoT Blom 3008 BONVEO IN NMOJE ON BECKERS 4 ZLI9I INYA gt SL OL 135 EMS HSVADIOVE 18915 IV 2 187118 LSC ONI CON A382 amp mw SU35NVEO TL 38 ET a 6 8 Z HON NMOME ON ON IMATE ONG 3 1OIA MOV lg 3018
47. VE SWITCH MIDDLE 9 SWB ALTERNATOR SWITCH OUTSIDE R DRIV THCAM TIMER HOMING CAM LOWER DRIVE TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP BRINE VALVE LOCAM LOWER DRIVE CAM WS WIRE SPLICE NOTE 1 TWO TANK SINGLE REMOTE METER ALTERNATING REGENERATION 2 ONLY ONE TANK IN SERVICE THE OTHER IN REGENERATION OR STANDBY 3 VALVE SHOWN IN SERVICE RED YELLOW WHITE LAG arm O INTERLOCK CABLE RECEPTACLE 8 181 228 4 gt REMOTE SIGNAL START REGENERATION TIM WHITE BLUE 1 wang S 32 wane WHITE 29 WHITE WHITE GRAVEL RED 2 RED YELLOW SE YELLOW BROWN 3 BROWN BROWN BROWN PURPLE 4 PURPLE BLUE BLUE BLAGK BROUN c 5 ORANGE RED RED BLACK BLACK BLACK GR T X Y 1 KN 3 du E x E E A 3 E 3 3 3 33 4 3 i 3 s B bal E S du 49 H dz i 9 5 8 S 3 NEP 18687 02 D TB 9 POSITION TERMINAL BLOCK UPPER DRIVE TM TIMER MOTOR VDM VALVE DRIVE MOTOR LOM LOWER DRIVE MOTOR SW TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH SW5 BRINE CAM SWITCH 3 a H SW6 LOWER DRIVE SWITCH INSIDE Im 48 SW7 LOWER DRIVE SWITCH OUTSIDE TIMER HOMING CAM EP FE TPCAM TIMER PROGRAM CaM HCAM
48. ass Valve is Open No Salt in Brine Tank Injector Screen Plugged Insufficient Water Flowing Into Brine Tank Hot Water Tank Hardness Leak At Distributor Tube Internal Valve Leak Service Adapter Did Not Return To Service Improper Salt Setting Excessive Water in Brine Tank Iron Buildup In Line To Water Condi tioner Iron Buildup in Water Conditioner Inlet of Control Plugged Due to For eign Material Broken Loose From Pipes By Recent Work Done On Plumbing System Air In Water System Improperly Sized Drain Line Flow Control Fouled Mineral Bed gt op go CORRECTION Assure Permanent Electrical Service Check Fuse Plug Pull Chain or Switch Replace Timer Reset Time of Day Close By Pass Valve Add Salt To Brine Tank and Maintain Salt Level Above Water Level Clean Injector Screen Check Brine Tank Fill Time And Clean Brine Line Flow Control If Plugged Repeated Flushings Of The Hot Water Tank is Reguired Make Sure Distributor Tube Is Not Cracked Check O Ring And Tube Pilot Replace Seals and Spacers And Or Piston Check Drive Motor And Switch Check Salt Usage and Salt Setting See Problem No 7 Clean Line To Water Conditioner Clean Control and Add Mineral Cleaner to Mineral Bed Increased Frequency of Regeneration Remove Piston and Clean Control Assure That Well System Has Proper Air Eliminator Control Check For Dry Well Condition
49. ditioned water enters the bottom distributor flows up the center tube around the piston to the outlet Hard water flows to the regenerating valve thru the injector housing and brine valve to fill the brine tank Page 43 MODEL 2900s Upflow 1 SERVICE POSITION BRINE VALVE FLOW CONTROL INLET RESIN TANK Hard water enters unit at valve inlet and flows down thru the mineral in the mineral tank Condi tioned water enters center tube thru the bottom distributor then flows up thru the center tube around the piston and out the top outlet of the valve 2 BRINE POSITION BRINE VALVE FLOW CONTROL INLET OUTLET BRINE LEVEL Me Hard water enters unit at valve inlet flows up into injector housing and down thru nozzle and orifice to draw brine from the brine tank brine flows down the center tube thru bottom of tank up thru mineral to top of tank around piston and out thru the drain line RESIN TANK Page 44 3 SLOW RINSE POSITION BRINE VALVE FLOW CONTROL BRINE LEVEL RESIN BRINE TANK TANK Hard water enters unit at valve inlet flows up into injector housing and down thru nozzle and orifice around the piston down thru center tube thr
50. ertain all electrical wires locate above snap retainer post Timer Setting Procedure for 3200 amp 3210 Timer How To Change The Length Of The Backwash Time The program wheel as shown in the drawing is in the service position As you look at the numbered side of the program wheel the group of pins starting at zero determines the length of time your unit will backwash FOR EXAMPLE If there are six pins in this section the time of backwash will be 12 min 2 min per pin To change the length of backwash time add or remove pins as required The number of pins times two equals the backwash time in minutes How To Change The Length Of Brine And Rinse Time The group of holes between the last pin in the backwash section and the second group of pins determines the length of time that your unit will brine and rinse 2 min per hole To change the length of brine and rinse time move the rapid rinse group of pins to give more or fewer holes in the brine and rinse section Number of holes times two equals brine and rinse time in minutes Brine Draw First How To Change The Length Of Rapid Rinse The second group of pins on the program wheel determines the length of time that your water conditioner will rapid rinse 2 min per pin To change the length of rapid rinse time add or remove pins at the higher numbered end of this section as required The number of pins times two equals the rapid rinse time in minutes How To Cha
51. gs Not Shown 18603 rers Fitting Assy 900 Air Check 2350 BO Imm DP tent 18602 Fitting Assy 900 Air Check Page 36 Item No MODEL 2900s Service Valve Operator gt H e 11 10 9 8 7 8 PARTS LIST Quantity Part No Description 1 11749 Guide Brine Valve Stem i o nds 1 10250 Ring Retaining 1 10249 Spring Brine Valve GE 1 12550 Quad Ring 009 po 1 10785 SVO Body Assy Brass Valves 1 12552 Brine Valve Stem 1600 EEN 1 12626 Seat Brine Valve tee 5 10332 Fitting Insert 3 8 PON 5 10330 Fitting Sleeve 3 8 Celcon e 5 10329 Fitting Tube 3 8 Nut Brass 1 10328 Fitting Elbow 90 Deg 1 4 NPT x 3 8T 2 12897 Tube Fitting 3 8 x 9 3 4 vide 2 16730 Fitting Male 1 4x 1 E 1 12472 Cam Assy Tri Stack After RR EEE 1 15770 Cam Assy Special Tri Stack After Brine Fill MEINER 1 12114 Bracket Motor Outboard Coated Page 37 MODEL 2900s Control Valve Side Mount Ada
52. llon meter or 6 250 to 106 250 gallon meter Other C Meter Wiring Package 1 System 4 tank 1 meter immediate or delayed regeneration 2 System 5 2 tanks 2 meters interlock 3 System 6 2 tanks 1 meter series regeneration 4 System 7 2 tanks 1 meter alternator Timer Program Settings see pages 6 9 A Backwash min B Brine amp Slow Rinse min C Rapid Rinse min D Brine Tank Refill min Drain Line Flow Controller Brine Line Flow Controller Injector Size A Hard Water By Pass B No Hard Water By Pass Page 4 MODEL 2900s General Commercial Pre Installation Check List WATER PRESSURE A minimum of 20 pounds of water pressure is required for regeneration valve to operate effectively ELECTRICAL FACILITIES A continuous 110 volt 60 Hertz current supply is required Make certain the current supply is always hot and cannot be turned off with another switch EXISTING PLUMBING Condition of existing plumbing should be free from lime and iron buildup Piping that is built up heavily with lime and or iron should be replaced If piping is clogged with iron a separate iron filter unit should be installed ahead of the water softener LOCATION OF SOFTENER AND DRAIN The softener should be located close to a drain BY PASS VALVES Always provide for the installation of a by pass valve CAUTION Water pressure is not to exceed 120 p s i water temperature is not to exceed 100
53. n capacity of the system subtract the necessary reserve requirement and set the gallons available opposite the small white dot on the program wheel gear Note drawing shows 8 750 gallon setting The capacity gallons arrow denotes remaining gallons exclusive of fixed reserve How To Set The Time Of Day Press and hold the red button in to disengage the drive gear Turn the large gear until the actual time of day is opposite the time of day pointer Release the red button to again engage the drive gear MODEL 2900s 3210 Timer Settings How To Manually Regenerate Your Water Conditioner At Any Time Turn the manual regeneration knob clockwise This slight movement of the manual regeneration knob engages the program wheel and starts the regeneration program The black center knob will make one revolution in the following approximately three hours and stop in the position shown in the drawing Even though it takes three hours for this center knob to complete one revolution the regeneration cycle of your unit might be set for only one half of this time In any event conditioned water may be drawn after rinse water stops flowing from the water conditioner drain line Immediate Regeneration Timers These timers do not have a 24 hour gear Setting the gallons on the program wheel and manual regeneration procedure are the same as previous instructions MANUAL REGENERATION 24 HOUR KNOB GEAR SERVICE POSITION I
54. nge The Length Of Brine Tank Refill Time The second group of holes in the program wheel determines the length of time that your water conditioner will refill the brine tank 2 min per hole To change the length of refill time move the two pins at the end of the second group of holes as required The regeneration cycle is complete when the outer microswitch is tripped by the two pin set at end of the brine tank refill section The program wheel however will continue to rotate until the inner micro switch drops into the notch on the program wheel BRINE amp RINSE BACKWASH SECTION SECTION 2 MIN PER HOLE 2 MIN PER PIN PIN STORAGE RAPID RINSE SECTION 2 MIN PER PIN BRINE TANK REFILL SECTION 2 MIN PER HOLE RESET PROGRAM WHEEL FOR CONTROL OF REGENERATION CYCLE Page 9 MODEL 2900s 3200 Timer Assembly See opposite page for parts list Page 10 Item No Not Shown Not Shown Not Shown Quantity Part No MODEL 2900s 3200 Timer Assembly Parts List Description Housing Timer 3200 Arm Cycle Actuator Dial 12AM Regen Assy Black Dial 2AM Regen Assy Black Knob 3200 Screw Hex Wsh 6 20 x 1 2 Type 25 Steel Zinc Label Button Skipper Wheel Assy 12 Day Skipper Wheel Assy 7 Day Pointer Regeneration Clip Spring Spring Detent Timer Ball 1 4 SS Spring Detent Timer Gear Main Drive Timer Program Wheel Assy 3200 Pin
55. or Drive 115 60 Hz SP Fam 2 1 40388 Motor Drive 24 50 60 Hz SP Fam 2 1 40389 Motor Drive 220V 50 60 Hz SP Fam 2 1 14769 Bracket Motor 2900 1 40405 Harness Lower Drive Sys4 Env 1 10302 Insulator Limit Switch 1 10218 Switch Micro 2 19849 Screw Hd 4 40 X 5 8 E 1 18746 Bearing Connecting Rod 1 14775 Cam Drive 2900 1 41022 Pin Roll 2900 Lower PT A 1 14759 Link Piston Rod A 1 10250 Ring Retaining 1 18725 Indicator Service Standby 1 18726 Spacer Indicator T 6 10872 Screw Hex Wsh 8 32 X 17 64 18 8 S S e 6 14044 Not Shown Tie Cable Heyco Vnt 4 18 EEE 1 60217 02 Cover Assy 2900 Lower Black Environmental Page 17 35 See opposite page for parts list MODEL 2900s Designer Power Head 31 S VG 7x A 61501 29001 Page 18 Item No MODEL 2900s e Designer Power Head Parts List Quantity Part No Description NE PE 1 40264 Backplate SS SV
56. ours and stop in the position shown in the drawing Even though it takes three hours for this center knob to complete one revolution the regeneration cycle of your unit might be set only one half of this time In any event conditioned water may be drawn after rinse water stops flowing from the water conditioner drain line How to Adjust Regeneration Time 1 Disconnect the power source 2 Locate the three screws behind the manual regeneration knob by pushing the red button in and rotating the 24 hour dial until each screw appears in the cut out portion of the manual regeneration knob 3 Loosen each screw slightly to release the pressure on the time plate from the 24 hour gear 4 Locate the regeneration time pointer on the inside of the 24 hour dial in the cut out 5 Turn the time plate so the desired regeneration time aligns next to the raised arrow 6 Push the red button in and rotate the 24 hour dial Tighten each of the three screws 7 Push the red button and locate the pointer one more time to ensure the desired regeneration time is correct 8 Reset the time of day and restore power to the unit Page 6 SERVICE POSITION 24 GEAR INDICATOR MANUAL REGENERATION KNOB TO SET TIME DAY URN LARGE DIAL UNTIL TIME 15 ARROW RED TIME SKIPPER WHEEL 12 DAY SET BUTTON SHOWS EVERY OTHER DAY REGENERATION 3200 ADJUSTABLE REGENERATION TIMER Typical Programming Procedure Calculate the gallo
57. pter Page 38 Quantity 17 Part No Description 40316 res Adapter Sidemount 4037252 O Ring 142 40368 O Ring 160 Sidemount Flange 40310 3 ees Base 2850 2900 3930 Rotating 40375 Washer Flat 3 8 Type A N SERS 19768 Screw Hex 3 8 16 x 1 18 8 Adapter Assy Sidemount 2850 2900 2930 61530 Seal amp Spacer Kit 2900s Upper 61415NP Adapter Assy Sidemount NP 2850 2900 2930 61415 20 Adapter Assy Sidemount BSP MTC 2850 2900 2930 61415 20NP Adapter Assy Sidemount BSP NP 2850 2900 2930 ADAPTERS 61525 Softwater Adapter Kit 2900s 61415 Adapter Assy Sidemount 2850 2900 2930 61415NP Adapter Assy Sidemount NP 2850 2900 2930 61415 20 Adapter Assy Sidemount BSP MTC 2850 2900 2930 61415 20NP Adapter Assy Sidemount BSP NP 2850 2900 2930 AIR CHECKS 60002 34 Air Check 500 34 Long 60003 34 Air Check 500 HW 34 Tube 60009 01 Air Check 900 Commercial HW Less Fittings AUXILARY MICRO SWITCH 60320 02 Switch Kit 3200 9000 Timer Auxiliary 60320 11 Switch Assy 2900 Lower Drive For Adding 2nd Switch 60320 08 Switch Assy 2900 Lower Drive Aux For Adding Third Switch BRINE LINE FLOW BLFC 60020 25 60020 50 60020 100 60011 090 60010 25 60010 50 60010 100 BLFC 25 GPM 1600 BLFC 50 GPM 1600 BLFC 1 0 GPM 1600 Brine Valve 1650 Short Stem BLFC 1650 25 GPM Plastic
58. s Downflow Page 48 2 5 4 DRAW Tm 3 5 1 DRAW 1600 3 injector 1700 3C injector 2 RINSE 3 RINSE 2 TOTAL 2 5 p TOTAL 1 5 4 2 2 9 z 2 4 1 5 o 14 9954 0 5 0 0 T T T T T 20 40 60 PSI 80 100 120 20 40 60 PSI 80 100 120 5 45 1700 4C injector 1700 5 injector 4 3 5 92 5 2 1 5 1 05 2900 DRAW 2900 RINSE 2900 TOTAL 2900 DRAW 2900 RINSE 2900 TOTAL 0 r r r r 20 40 60 PSI 80 100 120 20 40 60 PSI 80 100 120 k 1700 5C inj ini i 7 injector 12 00 1700 7C injector with 35gpm DLFC 6 10 00 25 5 8 00 6 00 31 i O 1 2900 DRAW 2900 RINSE 2900 TOTAL 4 200 0 x 2900 DRAW 2900 RINSE 2900 TOTAL T T 0 00 4 no DLFC draw noDLFCrinse no DLFC total 20 40 60 PSI 80 100 120 20 40 60 80 100 120 TR203941 41606 MODEL 2900s Environmental Backplate Line Drawing Distributor Cut Height 75 20 UN 2A THREAD qTANK 163 6 101 6 4 00 8 UN 2A 6 44 THREAD 61500 2900LNE Page 49 MODEL 2900s Designer Backplate Line Drawing 75 20 UN 2A THREAD
59. u bottom distributor flows up thru mineral around piston and out thru the drain line 4 BACK WASH POSITION Hard water enters unit at valve inlet MODEL 2900s Upflow BRINE VALVE FLOW CONTROL RESIN TANK flows thru service adapter for by pass and up thru coupling to regenerating valve inlet It then flows thru the regenerating valve piston down the center tube thru the bottom distributor and up thru the mineral around the piston and out the drain line If optional no hard water by pass pis ton is used water flow to outlet is prevented by an extended section of the service piston which closes the outlet port from by pass water until the end of rapid rinse 5 RAPID RINSE BRINE VALVE FLOW CONTROL INLET KE Q0 OUTLET BRINE LEVEL BRINE TANK Hard water flows thru the regenerating valve directly down thru the min eral into the bottom distributor and up thru the center tube around the piston and out the drain line NE RESIN TANK 6 BRINE TANK FILL POSITION _ BRINE VALVE we FLOW CONTROL BRINE LEVEL BRINE TANK TANK INLET Hard water flows thru the service valve and down thru the mineral Conditioned water enters the bottom distributor flows up the center tube around the piston to the outlet Hard water
60. up into injector housing through the front passage to regenerating valve down the center tube and down thru nozzle and orifice to draw brine from the brine tank thru the bottom distributor and up thru the mineral around the brine flows down thru mineral and enters the center tube thru bottom piston and out the drain line If optional no hard water by pass piston is distributor flows up thru center tube around the piston and out used water flow to outlet is prevented by an extended section of the thru the drain line service piston which closes the outlet port from by pass water until the end of rapid rinse Page 42 BRINE TANK eee MODEL 2900s Downflow 4 SLOW RINSE POSITION SE Sat rf Alle pg PEPE mI d te Hard water enters unit at valve inlet flows up into injector housing and down thru nozzle and orifice around the piston down thru mineral enters center tube thru bottom distributor flows up thru center tube around piston and out thru the drain line 5 RAPID RINSE BRINE LEVEL BRINE TANK Hard water flows thru the regenerating valve directly down thru the mineral into the bottom distributor and up thru the center tube around the piston and out the drain line BRINE LEVEL BRINE TANK Hard water flows thru the service valve and down thru the mineral Con
61. wer Head Check Timer Program and Positioning of Control Replace Power Head Assembly If Not Positioning Properly Remove Power Head Assembly And Inspect Bore Remove Foreign Mate rial and Check Control In Various Regeneration Positions Replace Seals and Piston Assembly Correction Check salt dosage requirements and reset program wheel to provide additional reserve Cause could be that Program Wheel Is Not Rotating With Meter Output Correction Pull cable out of meter cover and rotate manually Program wheel must move without binding and clutch must give positive clicks when program wheel strikes regeneration stop If it does not replace timer Cause could be that Meter Is Not Measuring Flow Correction Check meter with meter checker Page 41 MODEL 2900s Downflow 1 SERVICE POSITION BRINE VALVE Hard water enters unit at valve inlet and flows down thru the mineral in the mineral tank Conditioned water enters center tube thru the bottom distributor then flows up thru the center tube around the piston and out the side INET outlet of the valve w 2 BACKWASH POSITION 3 BRINE POSITION BRINE VALVE FLOW CONTROL BRINE VALVE FLOW CONTROL BRINE LEVEL BRNE LEVEL BRINE TANK Hard water enters unit at valve inlet flows to the front passage and up Hard water enters unit at valve inlet flows
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