493130 280 Operators Manual 1982 - Hagie Help
Contents
1. T 1 1 1 nes l Fin L r 1 sue 1 arora 1 Pint ce 0c a4 For an 1 nat o 3 d r 1 umm Haa rr nyh 1 1 bip ip Doc 1 TI 1 wow 1 4 i 1 n LEES ta 1 1 1 1 del 4 n I T 1 1 m Mim fuu x F 4 8 Ue E EM OPERATING THE ENGINE Start khe engine fron the 5 seat only When starting Ehn rngine in building be sure there is plenly of ventilation ev nmainteranee ka startion the ermine alt la level dail nir n aar intake screens amd inspect of radialor core f all gi ur duel bake a lusitimi hydrosbatac Fewer N neutral position See ligure Make sare ali control ann in The neutral setting 6r in Sed parkip raa the wilh the at one halt spra b lur Rey he en prs dar clie EF2. and reTowe babterw ar batteries Completely clean and the Battery Coat the terminalz wiih petroleum jelly ond iaurt babtery qn cool dry place v clean Lhe nurh any painted surfaces Elitat dri chipped ween decals Contact dagie Manufacturing Conpany lair Jowa 50525 for replacenert decais 13 Use a multi purpose grease coat exposed hydraulic cylinder rods winterize the spray system use a pre mixed solution of 50 50 permanent type anti freeze and water Run this mixture through the spray system unlil it Comes gut all hoom openings a plastic bag and water resistant adhesive tape 10 seal the engine oil filler cap and the hydraulic eil tank breather cap the sprayer must be stared outside rover it with a waterproof COVER Removing the Sprayer from 5 1 Check the cardition and aiv pressure of all hr tires Check Lhe ertian sm cifirabigns proper pressure ali that seated in the storage procedures Clean auc install Ene battery sure attach the battery to roper Tighten al Belts any worn belts cheyk Gevels uf eminus ail hydraulic cil and engine coolant Add if sopessary a mixture uf 50 59 anti and w l adequately
3. abl gh E A CAUTION FE gece Wiri uim BME wilh papar cati tu REN da Warani 1 injury bg elgcirical para BA el cl MT CP ESTE AG lo gi ech ponele 10 parer E SAET Te mmimal ot eed away bom Dalley Oe pot ty cat ca pal miyi revert abora ET ETE S lurn the ignition key switch ta the start pasiti n engage the starter IF the engine fails La start after 15 seconds turn key to off wait one minule and repeat the procedure If the engine does nat start after three atiempts check Fuel supply system Absence of hiug ar white ex exhaust smoke during cranking indicates fuel is being delevered When engine starts immedrartely reduce throttle lever setting to nspect indicator lights and gauges correct operation T any lights Or gauges do not operete shut oFf engine and determine cause Always allow at least a five minute warm up period befara aperating the engine gf high RPM This means he engine must reach operating feniperature and pil pressure must stabilize
4. a5 well 45 ir winter Lampietely c ean Ene sprayer Froetective compounds such qrrase naziden onder exposure to weather cnnditians Perfurr 211 releu as instructed under 1 in Lhe wperalor s Mirua For Starting dusiwugligrs see sectinn on Esformatier ac PROBLEM Engine won L crank ragino will nnt start Engine misfires runs ureven low power overheats TROUBLE SHOOTING ENGINE PROBABLE CAUSE Dead battery Poor connections Neutral safety switch Located im the Sauer Sundstrand pump Starter starter relay af Fuel Clogged fur Filters Cold weather Low Starter speed Water in furl Dirly air cleaner element Poor grade of fuel Twel tank vent clogged fngine overloaded Dirty radiator cure grill LUPBENS Low coolant Fauity radiator cap Loose ar faulty fan belt tually thermostat 13 TED R Recharge or replace battery Clean tighten battery connections Replace Test rebuild ar replace Fill fuel tank Replace fuel fillers Use codd weather slartimg aid Check starter amp battery Grain flush replace filter fill system Replace element Drain system change to 9099 grade fue tank vent im Reduce load Remove all foreign material and clean al items Refill to proper level with recommended coniant Replace cap
5. ALLOW UR LIMITATION H INCIUENIAI DAMAGES SO ABOVE ELIMTIALTON MAY NOT APPLY T Vay L 4 vhe warranty agreement ds dneduded in this writing eral sLabenents dhat are made eed bingy persons about the are nol wanpantips and are oto be rplied upan Dy b NO NE PRESE NTATIUNS WARAN Ihe parties pe That dhe warranties OF merchantability and fitness Jur a Mr amd all warranties expres nn avr osi frm tls transaction and shall apply fu the TS
6. CAUTION MTS the sprayer in raised DON T RISK INJURY SLIPPING OF FALLING hEVER adjust bare adr pressurg Wa CAREFUL the proper recammnndat n n nd attempt dizmuunt ur maunt a fire unless WATCH YOUR STEP You Boye propor equipmenb amd exper iene perform phe nb thr ladder and operator s station ure clean and dry 10 help prevent persgngl injuries NOT make such weldmenks original desiqn of sprayer Such changes haddrds io yan and ta nthers and will void by pags thi safety start w1 koh engine Fr n the eperat r s tual unly A WARNING E 1 uor HEVER run the sprayer engine IN used BAILUAE KEEP hutiding BEBULT IN THEIR HUJURY GR NEVER the sprayer unattended without applying the park brakes Cart it sprayer in notion 140k carefully around to make Sura na pnrsons ur obstructions are In the path af travel 00 permit passengers on the sprayer when 1t 1 mowing MEYER opnrale the sprayer obher than 1E recommended engine RPM settings tu A CAUTION proper charge pressure for the hydrostatic drive systfen FOR EMERGENCY STOP CONTAOL LEVER THE NEVER change Factory enqiue settings NEUTHAL STOP POSITION 5 BULL U
7. 1 upper liit arm weldment Eten 2 to itt arm 17 diny proper bushi acd alls aenvadegd Ser Figure 1 3 badd ey Gen 4 using corem t bushings and bolts ne Laune A Ner malin the lil nzta4ll uwer we Iberi 43 usc correet bushings amd ec 1 18 weldmenl 15 Lhe next ife to be installed Item 1 Figure 2 Mulk everhean hist fark Tift is very useful when instalbing the After the hastened the next items ta installed are Pur ugber 2 Figure 21 Hk oe Taser not o qvartighlen the boom rule of when Crist Starting it bP une half the adjuskment thread on Tho gye bolt when the bran springs Arper Shap 1 Hugh f Mave eh conpleted agunt the ta npe entis arth NE dur furraer what and bolts are used wine pheant reden to iHi Figures tiuure 2 17 1 v vi T 1 pr ru E 1 re 1 1 5 1 1 e 1 1 L ve 1 1 1 1 E 1 1 1 y G Powe 7 n L 5 r 1 4 TIE 1
8. fhe flow rate is the amount of liquid that is applied from one nozzle in one minute measured in thousandths nf a gallon based a rate of 10 gallons per acre a chart in a spray products catalog that covers flat spraying tips Read down the cofumn in the catalog marked capacity 1 nozzle until Lhe number 25 is Foume or the number closest to it Then read left to the column marked tip number 1815 silt give you the nozzle tip number having a delivery rato within the desired spraying pressure NOTE Check with the chemical manufacturer recommended spray pressure Test and calibrate measure the actual flow rate the spray System 111 the safution tank with clean water TO NOT ADD CHEMICALS UNTII CALIBRATION 15 COMPITETED Apply the brakes stari ihe engine of the sprayer and remain parked Turn maim right center anc left solution switches Move Lhe solution pump s variable flaw control lever until the pressure gauge roads the desired pressure for the abuve example Make sure that are ng leaks and that all nozzles are spraying a desirable patterr L ntinug spraying the stationary position for at least 10 for warn Le of the sprayer and 11 calibration tube t galch ane nuzzle s spray for gue minute I F uw rate is nore than 1he tube well hald catch the spray in a larger con and then pour it i
9. khe guter cap with The extended Genter toward the hub and re Installing the two potet belts This process pushes an a shaft disengaging the inrque heba Figure 17 WARRING Wheel motors wilt be ruincd 11 are nob taken CAUTION When re engaging the torque hits make sure the spring Tiida spline hias t il exteaded position the flashing hazard wiening lights Check he sure khe SMY in place and visihir from the erar Figari 2 When Lowlag 11 44 neressary that vehicles of sufficient 5178 and weight inv adequate pulling and braking ability are usas tine Of these vehicles is used for pulling the sprayer the second vehicle for braking f tne sprayer starts fo the towing vehicle such as going dawnhi The reason For bhis is Lhe sprayer nce the Porque hubs have been disengaged fas braking pawor nf its vantion WARNING steps do ensure that the items used belween Lhe bowing vehicle and braking vehicle ihalu efr are safely secured to prec vent them ssi fang CAUTION tater ive may cause damage tu the terque hubs as duo Hae vee Always Hi speed well im advance of any anlbiripated turns and obey Ehe laws For bowing farm equipment on public and haughmays
10. let system warm up before increasing engine speed PHOBLEM ntire electrical system 15 dead All gauges on imstroument panel not working speedametcr not workiny Electric smlutian valve 401 working system dacs nal unc irn PROBABLE CAUSE Battery or connections Low charging rate charging rate Blown fuse Dead battery Battery connection Blown Fuse Ense connections at sensor Sensur clearance Faulty sensur Faulty speedometer head Fauliy toggle switch Fuse lawl dy grannd Sepuraiion im wire Short solenoid coil Jaulty Fuse Poor ground Rurned nul hyth Separation ur shari in wire Faulty switch 51 SHGGESTED REMLU Check charge or replace Tighten alternator belt Replace aiternatar Replace fuse Charge or replace battery Clean tighten battery Check replace fuse Tighten connections at sensor Adjust sensor to clear speedn meter disc about 1 6 Replace sensor Replace speedometer head Replace switch Check and replace fuse Clean tighter ground Check continuity repair replace WIYE coil Replace Fuse Clean Lighten ground Replace butb Check continuity amp wi tch 17 MANUFACTURING WER WARRANTY lhe warranty This warranty gives yee specifie legal rights and you
11. nent punpi install a MUO pressure uauge al Lhe charge pressure gauge purt Figure 1 the gompinge amd open Lhe Creed iia to RPH Ihe charge pressure should be 320 ty it it is helnw ihe required pressure our Servier tea 4 Machine in either direction Machine will move in gn Ore direction FHS slowly 5 HYUROSTATIC SYSTEM PROBABLE CAUSE Engine sperd too low 811 im r servoir low control linkage filter pump rab turning ranitiy hydrostatic pump Kap cm suckiom line high pressure relief vip wer Erag speed Lug luw Law o level reservair Cold oil lF arrially reatrwied suction linc nPerral dame or 147 ic SUGGESTED REMEDY het engine at operating before trying to move machine Fill reservoir proper level wuappr ved gil see Chapter on Service and Mainbenanco heck repair or replace Replace filter Cheek drive coupling Replace pump Inspect A Lighten all connect 1012 Switch relief valves from side sido problem reverses itself replace faulty relief valve Figure Page 47 Sot pogine at operating RPM before trying ta nove Tachi nl Fi reservoir Lg proper level with approved nil Always allow system t
12. in the normal operating range it if run fasler than idle 1090 RPM or 12551 HOTE Cold D l may mob flow in quantities adequate to prevent pump cavitation thus causing damage to the pump which will lead to pump COLD WEATER START NG JOLESEL Using starting fluid without metering equipment WARHIMG Never use starting fluid an Flame or with a pre heater or flane thrower equipment This combination can cause explosion WARMING nat breathe starting Tluiu fumes Starting Fluid fures can be harmtu to your health CAUTION not use excessive of starting Tluid when starting an engine The use of too muck starting fluid will cause damage starting dluid inte the air cleaner intake wt le another person cranks the engine When starting bhe sprayer using jumper cables fullow those steps Caution khen using jurper cables to start the engine make sure 19 connect the cables in parallel la positive it and negative negative when using an external electrical seurce te slari the engine turn the disconnect switch the gf posilign Remove the xev before altachimg the jumper canles En prevent unintenb ona tlarler engagement 79 HYDROSTATIC DRIVE Fhe Hagia 280 Sprayer 15 derived From a Cummins diesel engine The hydrostatic power system consists of Sauer Sundslrand heavy duty variable displacement
13. lighten or replace thermostat tnylne gt Cont a SUGGESTED REMEDY Engine ks level crankeuse oi full mark Gold engine Allow proper warm up For additional engine inlormabion see the engina owner s handbook DM pump will nul Salut penp nel prn eui dni normal pressure pim al THE SPRAY SYSTEM PROBABLE Low wader devel Air leak in suction line Solution valves turned off Lim sp repr Air leak n line Hrntrdotod flos lfi hase collapsed hydraul ie pup hydraulic motor un pump Internal restrelctinn ol 45 SUGGESTED tanks through fill to aid in priming S 5aluti n pumps are hormalty self priming after ance Filled Inspack tighten all Fittings en line Turn solution to position allowing air to leave system Remave screen clean thor oughly and replace screen tighLen strajnur wap Lu air Inspect and tighten all t loans Main solution lank shut off valve or valves nat cam pletely bxtruction ul inTet end of haa
14. the spray MOL Spray when word ds Lust Of chemical liat ac turer s recommendad Tan POL LEW dhe giyen by the manuFac turer when using ur working with agricultural ehenieals Ihr ale filter 1n cab will not dilir harmlul chemicals WAYS atare peskirides oriqinal nuntainerz with intact hurr pesticides in J separate building the flashing warning Fights when travel ins en pulli day or nighl unless pra hibited by law MAKE SURE Ihr SMY emtlem in place and vinibhlr from bhe tear when traveling an pulir rou PLEASE rrler to Page 232 for towing bt aneessary to Tuy sprayer SPRATER atn Hagig sprayer is identified means of a frame serial number This serial number dengtes hr model year in which it was built and the Harboe of the sprayer As fur further identification the engine has a serial number the hydrostatic pump has serial number whee motors have identification tags and the planetary hubs have identification plates that escribe the of mount and year insure prompt efficient allie when raguBstfimg sarvice repairs from Hagie record tre serial and identification numbers the Brace pede ded watt in la ang right hand used t
15. 1 Figure 2 This system consists gf a gear type pump that supplies the required hydraulics te operate the full tire power steering unrt The boom controls tha solution pump and mechanical agitation a 1 control levers operate the lift leveling and Fold cylinders Jtem l Figura 1 CAUTION sure everyone is a safe distance away From the sprayer before Operating levers ihr solution variable flow control lever operates the solution pump hydraulic moter for spray pressure The more Solution pressure uesirgg bhe Further the lever needs be moved forward Item 2 Figura 1 Ihe agitation variable flow control lever operates the hydraulic motor for the required speed he tare speed re quired the farther the lever needs to be moved forward Lem 3 Figure 1 22 COMI TONER The cab is equipped wilh air condilioner The controls far the air conditioner are located overhead and toward the front of the cab l The Fan speed control switzh regulates the amaunt of air Flow out of the blower system When this switch is off the air conditioner will not run T The temperature switch a thermostat switch that controls the temper ature within the Turning the switch to the right will increase the of the air to be circulated 3 1 Figure this knob can adjusted to control the amnunt f gursidg air needed for proper ventilatio
16. 1C R A ESTE BM TREAD 1 gt Raise th sprayer until the teres on the side being adjusted are just touching the ground CAUTION When the sprayer bu sure the solution tanks are empty 7 adjust the Lread out plac a suil able prying Loa under the center of the tire and pry nut at tha same tima thal you push aut at tha bap of the faredully lower the sprayer Cu the ground which lurn wlll allow the leg to slide oulward Repeat the procedurg until ine tread 15 tle 3 ubLained the de value the sprayer until rhe tiros on the sidi ving ari ust att the geound Carefully lower the sprayer whith in turn will allow dhe top uf the leg to slide in un the main frame When adjusting the the dimension tram the main rame to Lhe ley must be equal Suu Dimension G Ligure 1 Page 19 Carefully tignlen ali mauntinq balts ta 120 aot pounds of Lovqui following tightening procedures that ensure equal torque an all mount fring Balls Repeat above procedures to and set opposite side legs beo adjusted properly the Hydre Hurg system must have proper amount of oil sa that each front leg adjusted to the correck Chock the sprayer s front logs to see if they are igua
17. 3 SERVICE MAINTENANCE Perform these services every 10 hours gr required whenever unusually or dusty conditions prevail OIL LL iL Check Neyer nperale Lhe engine with the oil level holow the L mark or aboye thr HU fhigh mark Walt at least 5 minulez after shutting off Lhe engine to check the oil ihis allows tine for the eil to drain Lo tna 011 pan ine be level whon cher king the oi Tevel to rake sure the padvyuremenl 15 Low Mari becylinder 1 89 biter 2 0 U S quarts keder Lm inv Operation and for mainteaance schedule it capacily of pan 15 quarts Check radiator coolant and add if pecessary mixture of 50 50 water and permanent type aeti frecze 1 recommended luspect and clean air intake radiator cara canler and air can CAUTION Failure to keep the air intake system clean can cause overhiegt ing und daraqe ro the ic system and engine nspect and tighten al belts DRIVE BELT Visually inspect the belt Check the helt for Interseching cracks Trani verse across the bell width cracks are acceptable Longitudinal dtrectian of bell length cracks that intersect with transverse cracks arr pot accept able Replace the holt 1f 16 15 fra
18. 8 20 26 29 32 40 42 44 46 49 CAUTION LI m MIRI ord imm im nt UP lima VR LF RIF SAFETY PRECAUTIONS accidentis wheller they occur in industry un the farm at home ir the highway ure causcd by fhe failure of seme individual follow simple and tundanental safety rules Fur this r asun most accidents can be prevented hy rerognizIng real cause and doing something about it before the accident orgni Regardless of Che care used ip the design and canstrurtion of type of there ar many canditiens that cannot he completely afequarded against without interlering with reasonable accessibility and elfe rent operation STUDY this Operator s Manual learn how Lo use thn sprayer controls fur safe ion add ant changes from the and or madifications may become kunt PRIMA LI A RI mer all warranlLlies A WAYS select the widesl Uread setting ta fit hptweon the Cray rows NIVER adjust the tread cenbler the sprayer until the wheels have been properly blacked and loosen Lho leq clamp bolts only far Ihr deg to slide dn the frame
19. F ON THE PARKING deive at a reasonable field speed 9 TURN IGNITION THE ALWAYS drive at a a POSITION NEVER drive near ditches embankments hales FOLLOW THESE STEPS mounds or other obstacles Hever drive n PREVENT hills and slapes tag steep far operation sri nenas ALWAYS reducw The sprayer speed bafnrr turning ALWAYS come Lo complete stop before revers ine directio ALWAYS stop sprayer and turn aff engins before inapecting for damage after liking foreign abject Damage should be repaired before restarting ur operating the sprayer ALWAYS keep Sprayer and attarhmentz cloan and gand operating comditian Keap wheel bolts tight fnr ALWAYS inspect and 411 wheel lug nuts See owner s manua tightened tu HS fout pounds af torque torque specifications NFVEH operate tho sprayer with laose lug nuls CAUTION ENGINE FUEL OFF PORE DO NOT WHIP EPFL F or dm SPILLED FUEL AFTER RAFURL WiTH FUEL GAN Ar Preqgure caaling zyalem cap stewly CAUTION Shields are for your protection Keep them in place ALWAYS turn Lhe engine off and allow it ku before r funlina De not while NOT 1111 furl tank complebely ta the fuel will rxparal run a
20. OPERATOR S MANUAL FOR HAGIE MODEL 280 HI TRACTOR HAGIE MANUFACTURING COMPANY BOX 273 CLARION IOWA 50525 515 532 2861 COVERS MACHINE SERIAL NUMBERS 018929001 Thru 018929200 1 92 493130 WORD FROM HAGIE MANUFACTURING COMPANY Longratulations on your selection of a Hagie Model 280 sprayer recornend that you study 11 Operator s Manual and become acquainted with ihe adpwsinents and operating procedures before attempting to operate your sprayer As with piece uf equipment operating procedures service maintenance are required to keep ib top running condition vi have attempted herein io cover all af the adjustmenls required Lo fit wavy ih conditions However there mast be times when special care must be considerec Manufacturing company reserves the right Lo make changes im ihe design aud materia of any subsequent sprayer withavl obligation existing 111 thank you choosing sprayer and assure you nur lime m erest in ibs satisfactory operation far you we might be af do piraso cal nn ws ms are proud ta have you as a customer QPTRATOR The pages and ITTustvat Ions will help yuu operate and service YOU new sprdyer Tt ds the responsibllity of Lie user ta read Ihe Operator s Manual and comply wath the safe and correck operaling procedures and lubricate and t
21. ace individual solution valve switches to Lhe on position 4 1 Figure 2 Turn main solution valve sweeten Figure 31 Slowly anve the hydrostatig control lever forward fo ghtain the desired ground speed Adjust spray pressure to the desired by using solurign pump variable flow conlrol lever Frequent y observe Lhe pressure gauge and spredaseter in order La apply the desired amount oof chemical determined when alabrating the sprayer When pressure gauge drops to spray pattern quits shut off main salutior valwa switch solution pump and gilatinn syster until refilling solution hanks WARMING Oseruting the spray system with solution im the tangs will cause severe damage and void all warranties f equipped with Haven 440 refer 1o Raven s and Seevice manual to calibrate your monitor CALIBRATION 11 is important cto apply chemicals as reccommended hy the manufacturers of the chemical products m order to do so must calibrate the sprayer using the steps auktined helow Determine the specd al which the sprayer will be driven while applying hemitals To select the best speed consider the lay of the land the condition af tne sail Lhe type af crops the height of the crops ete Calibrate measure ihe actual speed the speedometer the desired speed ihe speedometer driving along a pre measured distance Fo
22. alues Section 13 in Engine peral om and Maintenance manual 2 aspect ail Figure 21 iu hydrajlic reservo r for foreign material ili with approved ci IF necessary see Page 29 Replace the mil hydraulic reservoir very 500 hours or at the beginning af each spray season whichever somes first 40 5 ORAGE Preparing Whe 280 sprayer for storage Drain the caolunt from ihe engine and radiator Probe the drain holes during draining la ensure Lhey are not clogged by sludge acale or other deposits cooling system to the Lop with 36 50 waler anti freeze mixture Run engine to operating temperature and re check level 1f anti freaze is added make sure the engine run to npgrabing to assure proper mixing of solution Add furl stabilizer to the Fuel and fill fur tank Run Ehe engine until it is at operating temperature then drain engine 0 7 Refill with new engine and install new lubricating oid Filter clement Eun Line engine unbil if reaches normal operating temperature Cycle al hydraulic functions including the steering delease Tension on al belts for more detailed infurmetion see ihe engine manulgcturcr nangogg k Use plastic bags amd water resistant adhesive tape to seal the air intake opening the exhaust runifold orifice and the air vent on Lhe fuel bank a
23. e desired tread setting lu adjust thn logs park the sprayer level ground and shut the rnginr CAUTION Firmly set iho parking brake aki no ble movement binek the whirls an the epposite side both Front and reir and gam nits Items and Figure 1 Page 14 Remove the balts and nuts fena Che Lie rod lepimi wo ley mounting holds ou buth Ihe and rear legs 0n one side only both must he moved at the same Refer to L1gure d page 14 LAU TION only rnough in allow Fur rev of tne n Lhe main Frane Mi nui remove the bolts under any canditinn Dugger Che lock nuts Figura 1 un bhe Ing hrace wili allow ane other beg Uo move than the other Leg When gib pmstim tp the desired prei a aback under Phe steeri gr que A hain in rating th sQrayor m YHo dos arr unit ult Ud JAM MUT UM UE MEM I3 Lo LEG MORIN INL BOLTS LM Vui ML BM QN Vn 135 14 af 119 25 E MEAVLIB Al ORC HEIKH E d aa cU CVM ST m B
24. e ramp spacing or the sprayer 5 trnad sete pray v Get someone tu help the braller Keep Individual at a sale distance from Lhe sprayer WARNING Stop ing the sprayer the loading ramps may result in sprayer Lip over 31 Allow Enough between the sprayer and the pulling vehiclo for Secure bhe sprayer the trailer Sea the trailer s owner and operator Manual for instructions Lavar remove the 5MV Slow Moving Vehicle emblem when traveling over 25 miles por huur When unloading the sprayer from the trailer Follow these slups hb Park the Irailer on leve ground lor unloading Place im gear or park and turn off engine in pulling vehicle Apply parking brake and use Lire blacks to keep the trailer from moving i Lewer bhe trailer ramps and set ramp spacing f r the sprayer s tread securing chains caretully Get help Lo off Lhr trailer Reep evoeryong al 2 safe distance frum time sprayer Uncover replace the Slow Moving Yehiele emblem L Th 1 recommended Lhat the sprayer tawad but if il should evar be follow these steps carefully on n LI Ilir 1 oa old the booms and lower them unto the Boom cradles Disengase The turque hubs by removing two outer cap belts turniny
25. he product acenrdini bo the maintenance The user respunzihle for inspecting the machine and having parts repaired or replaced when conbinued usc of ihe product c gses damage ar excessive wear parin Keen This manual im 4 place easy reference when prob arise VP you require additiona InFarmatinn or servier the Service Ai ding Company Hus Fed hibik FIERI Pran db 11240440 Sprayer TM ran Spot 1 Preparing fo Operable Tread ow 13 Abtaching 16 Operating Infnrmatiun A Sharteng the Engin een mmt 18 Hydrnstatie Fl i E 12 TEE PAMKN ce 2 Spray eS 25 27 Trans pert dag eee m hm mmm hh hmm 30 31 MEI ar 33 YII servita and Pesce enn memet 14 4 41 i Shout tiny 5 4 Spray Byles aatem ehem nnn 45 at ys bite sse n n EP Kya 0 90 Mya BE oaeee Warrants TABLE QT CONTENTS 15 1
26. hroughout this manual refers tn the wien sealed in he operator s seat Facing l rward SERIA MAUMEE EH S PRAYER Serial number stamped in the frame right rear corner ENGINE DIESEL PLANETARY HUB IQFNTICICATIUN RUMHE HS Pron Kear HWYOROS ITALIC PUMP SERIAL NUMBER PRON WHEE MOLIOR MODEL NUMBERS FEAR Mel MOOR MODEL SPECIFICATIONS ngine Manuluckurer and 1 Model 585 9 mmn ss Naturally aspirated Numier af eyTinders lli 211 SEX 120 intermittent ype 1461 Number 1 Number 2 dirsgl 4 1 1 1 d dod s s F i tered d Slow idle ce iaa EUQ bask We eee eee ee eee eee Q 2 950 RPH rive Hydrus Labie n n series 90 heavy duty IPIE Variable displacement Speed tw WOOT Ubi 0 15 MPH aur when deque 2 0 11 MPH Hydrostatic wheel moter rear aaa coo PS Sauer Sundsteanid are Far larque hubs 24 05 1 18 25 1 Barir Sprayer wilh adjustable tread inher 869 cen
27. ir 41855 Windshield Lights and 5 Mivrars 21 Operatar s Sfatign and Cantrels Indicator 1 E Daa Ce Ladders 42 Capacities Fuel banks 12 y Eem 1 Tires fr nt and SPEP FE ILATIGRNS Standard Paper Charcoal aaFety tinted se otandard cassette standard Hear View Bucket adjustable Solid state choctronie 081 pressure alternator Temperature engine coolant fuel hour Mounied w zervice platforms 40 galions each Seven 7 gallons 20 gallons 9 22 PSI maximum PHLPARING HF OPERATE HYDRA FRAMI The rame aan exclusive llagir exin uses hydraulitralty and intercunneckled Pelessaping legs to help keep the booms eve when onn wheel al tho machine passes over a draps inta hole WHEEI READ AND ROM 5 knowing the spacing of the 14219 intends ta spray f lluw the Delos to properly obtain th
28. l I 1 Paga 14 IO adjust Hydre Hug system Fil grease gun with 90 weight vil and altin h bip grease Lilting ligura THe sbeenming be in the wertacal position before any in ai Jus tfmpents arc See Figure Page 14 ajust the steering piyul apply Che parkim brake start the engine and turn the steering wheel to center the piyul the machine Shut ull iyin Ihe and evt Front wheels meist Eine up with lhe rear wheal order Ip oaet the proper Poe on Farlure lu do so may allow one op bhi lher ront wheel turn harper Will 4 pryimy fou placed between tho tire anii steering tuhe move cach Pront tirt bo a position where the total tue in will be 1 2 3 4 See 1 Page 14 am lull the Tre rod bulls and tighten all nuts firmly 15 ATTACHING BOCAS AND ING In sume uf Lhe sprayer components may have been arnt 10050 and need lu le Abala Delore eporating In to ensure propie of the components please read and comply With the following instructions carefully Always make sure you have praper equipment and or heip khe components wl 1 ham E86 1 and deft hand nol shown arti tlgkteda al balls See
29. may 4150 have giher rights which vary from state tu state makes this warranty only to the original purchaser of ils new equipment Th warrants peringd ends months fror the dale of delivery GF the equipment Lo the uriginal purehaser When requesting warranty service Ehe arigiral purchaser dust present evidenco af the dale gf delivery of the ocuipmers Parts venuilt asserblies Curnished under the terts oF this warranty ars aoi warranted beyond the originai warranty period Feceptions ta this warranty rust be cuvered by separate warranty aua gerinnis 2 OVE BY WABR ARN T nuiji cb fires engines and Iumndpr separate manufacturers UBF E limale caus by GMI wear accident improper Wat d amd dre ov gp the gnutanert 1u and from the piace lm ore Warranty cont Inucd If service 15 pertarmed gecane other han r 15 the is modified nr altered without Haglr approval 4 CUMMERLTAL 0S5 COVERAGE J Haute skali not be liable for incidental ae conseguent tal ur damage amd repairs of equipment itself lass of peulits rental subslikute equinnant Toss of will ate b STAIRS DO
30. n 5 aiv compressor damage and condenser inside air antake vents be open 5 Filter Cleaning the upper 1humb screws drop the door down and remove the paper Pitter Clean by using air pressure or piace as needed For charcoal filters and replace when chemical agar comes inte the through the filter 23 2 SOLUTION TANKS The Mode 280 can come equipped with either two 400 gallon polyethylene or stainless steel tanks with mechanical agitaLion The stainless steel tanks are held in place with mounting bolts and springs Tighten only enough to start tn compress the springs E S 2 ue E AGITATOR MOTORS The agitator motors fur both the polyethylene and stainless steel tanks are held an place with a motor mount yoke see Item 3 Figure The yoke Lap Must extend Lhraugh the moter maunting plate item 4 to allow the motor ta Float with the agitator shaft CAUTION Damage will pccur to the agitator systen if the motor yoke is nat properly installed in ihe mounting plate PP SPRAY SYSTEM IMPORTANT variable speed control and check valve ta aid in a self priming system the Lanka theaggh the bottom fil plumbing Figure 1 The sululion pump 15 a centrifugal hydraulically driven pump with he p
31. nto the tube For the exanple given above a larger container will have te weed fhe numbered marks the side af the cali tube show the Flow rate The measured Flow rate should be same as Ene flow ratu on the chart near the batten oF the casihratinn tube 28 Li the measure tlaw rate 5 nob the dh thal an the calibration Lube s chart Lhe soli 0P variable flew control lever lo increase decrease as required the pusp s pressure Use the tube and ayain ihe rate Cant inue adjusting the variable flow control lever Continue measuring the flaw rule until the proper Plow rats reached At this Lime pressure gauge reading and maintain this pressure setting while spraying in bhe field nozzles should be spraying at about the iam flaw aung drives the sprayor al the proper and maintains the right pressure setidir while spraying the des gallons per acve wil he applied jg TRANSPORT ING When driving fhe sprayer on public road highway drive carefully amd Follow adap ald the bouts umi done them on the boun cradles CAUTION Flashing harara warring lights been placed an the sprayer warn drivers A SMY Slim Moving Veliicle enlilem has been mounted sprayer to wurn other d
32. o warm np before operaling Filter replace inspect for collapsed suctinn hase Replace liydroustubic System continued CAUSL SUGGESTED REMEDY Hnisy system Cold cil Allow for d quate warm up ind Low sperd set mnging at oprrating speed Low il Tovel in raservalr to proper level with approved ail Ahir n sgri Inspect tighten 111141845 suction line Inle nal pump Repl awi pump zternal oil Quas uan dy ilghten nr rep art Inspect af Lan dine ait hase PRIBI EH Entire hydraulie systum fails to functian hydraulic pernp J SYSIEH PROBA CAUSE vow o1 in reservoir 011 rok reachiny purp aait hydraulic pusp a oil Low gil esol reservair Br leag in suction ine Collapsed suction hose REMEDY Fill veserveir to praper level w approved nil suction hese from reservoie hold the Far end higher than pump hand Feed two auarts approved oil through suction hose turning engine w starter Ro install hose tighten all Fittings pull up on tnrpit e control start Engine hydrauT ic pump Allow adequate up per iad Fil proper level with approved ail inspect and tighten all Tiltings on suction hose Cold oil
33. pump and fixed displacement motors manual control lever to the pump swash plate controls the amounl and direction of ail law 1o the motors determining the speed and direction of khe machine NEN _ JE UP ar i Oper slowly La the recatmended engine speed setting Cab Uh operate the sprayer at anything Jess than fell recommended lr move forward slowly push the hydrostabkie control Forward The the is moved the faster the will travel 3 Tu step slowly pull tho hydrostatic control lever to the M neutral position 4 move backwards slowly pull the hydrostatic contro lever backwards ihe Farther tha control lower moved th faster the sprayer will travel on Tn slop slowly push the hydrostatic control lever to the neutral tar Before turning uff the engine close the Lhrultle lo reduce engine speed and allow the engine to idle ak 3 minutes Te shut aft the Cummins engine burn off tie ignition switch Set Che orakes when parking Ehe sprayer on a hill slope 3 your hydrostatic system four wheel drive pull up the ceniral knuh el HYDRAULICS he auxiliary hydraulic system 15 open type directly connected to the heavy duty variable displacenent pump Item
34. r 1f one wishes ta spray al a speed ef five miles per hour one should drive one m p n 12 and then note the actual location of the spocdometer needle tn Five MPH en the dial Select nc nozzle spacing distance belween each nozzle on the spray best suited For thy intended spraying job HOTT For holp determining thy 19 spacing amd height of boom refer to ihe spray product catalog thal ueccotpanies this manual There are several types and sizes uf nozzles Select amd instal the type ard sise of that are best for the intended spraying gob and for the speed That ong intends teavel unile spraying The and size nozzles scbected li depend upon ne areg tne sprayer will travel the spacing and lhe TARE af gallons Emag one interzds ba apply per h6le Wher selecting rhe ard size uf ruler ta rhe spray cataleg ExAMBLT Laat one run tu spray al five with 9G inch nozzie z4cimy ching Tak spray 1072105 Foe broadcasting at the rate n 17 acre Jr arfor 1o select lea best n zzles use the Haqie inb prt chari phe bo Lam the by using tip of spacing and miles per hour 30 1 spacing at five MFH the corresponding number 4 251 that chart ix the Flow rate
35. r causing high vag dun nn haga Replace hydraulic pump Renlace metur In raso oF a build up of disassemble in pert clean reassemble Check Tuin Clean terminals iheck of wires check sharki in dibi e valve spray Systan continued FROBLEM PROBABLE CAUSE SUGGESTED REMEDY reading on pressure Orifice in back af gauge Remove gauge clean orifice gauge clogged re install Faulty gauge Replace gauge frratic reading on Air leak line Inspect tighten 31 fittings pressure gauge suction Loss glycerin from gauge Glycerin 2215 as damper to stabilize needle reading TF it leaks nut replace gauge MOTE Jf your unit is equipped with a mounter tsee Figure 1 refer to the manu facturing service manual for probable problems and suggested remedies MOTE f your uni is equipped wilh high pressure system cal our Service Department for probate prahlers ang suqgesled remedies 46 HYDROSTATIC SYSTEM High Pressures Valves Charge Pressure Port The Series 90 pump 1 designed with sequenced pressure Timiting sylem and high pressure relief valves When the pre el pressure i reached ine pressure system rapidly de stroke the pump in ardor to the systom pressure Pressure la check guk Ehe closed loop aystem the heavy duly variable displace
36. rivers that une slowly Il properly idsplagned Know and chey all tate laws for driving farm equipment on a public road or highway Ad ust Cho sprayer s speed Lo surf the conditions slow down and use dare signals before turning pripet t add ita oF the Sprayer De drive under broes pridges wires here if clearance Us pxlIra fete ta or read brghway 36 i tread ber Whon the sprayer ante a tratier fallow those stops completely WARNING Never load or unload a sprayer with solution in thr tanks Re gure read the trailer z owner and operator manual a Mitek the trailer Lo the pulling vehicle as shown in the trailer s owner and manual i aading care should De when 1 14 the sprayer anta any trajler Contador whether it 15 best ta back the sprayer on oF forward anto the trailer y Pull the trailer te ground Apply the pulling vehicle parking brake and turn off the engine Use tire blocks kep traiter from eov Vnd B Feld in the sprayer s booms and lower Lhem onto Lhe eradles huiyht and width of the trailer must conform ta tha pf the state which it 14 helng used d Lower the trailer ramps and sob Lh
37. ta one of the following types anti wear hydraulic 011 tape automatic transmission fluid or agricultural hydraulic transmission fluid Replace Lhe ail in the hydraulic reser voir every 500 hours or at the beginn ing of each spraying seasan whichever cones 1751 Fix 10 Remove and clean Fine strainer screen Figure 1 XH Perform these service and mainkenance checks every fifty 50 hours oF use Remove and install new hydrostatic pump suction Filter at the end of the first 50 hours af use subsequently every 200 hours oF dnce a year whichever comes first See Figure CAUTION Mever inglall anything other than 10 Micron filler Inspect and clean if necessary all battery connections f corrosion 15 present and check tension of battery hald down bracket See figure 2 Check leg mounting Holts be sure they tight Check the steering tie rod linkage ge sure 11 is tight See Figure 3 parking brake tension and adjust if necessary Check to maintain an adequate neutral setting of the hydrastatic pump MAINTENANCE GUIDELINES FOR TOUR DIESEL ENGINE Every 100 bours of use perform these service and maintenance checks 1 Drain engine crank case oil and replace it with recommended nil Use high quality ulti grade lubricating oil 5 engines Choose the correct oil For your operating climate as outlined im Specifications and Torque V
38. ter Adjustable 72 ta 125 ees aoa pe La 1867 pnunds Leyeh wg feta s 20 s 215 Width bolded 5vead setting tha wea nun ramon een 104 133 1 2 Hp akt eee o hee en nn ly Tua veal wheel LIEM FECIEICATIONT lar 1Y Sy s feni MEMMIUS S S LZ tiydr aul ic 2 asa aaa Tull time power Batiery ll see mtem tta 1 129 ALL OPAAMU 105 kattery terminal reutnd isses aere o Negative Hydraulic Syston Nite COMME TER Gear Maximum wnrking e ennt 1890 PSI rave X 7 spray ny syster tanke two 400 gallet oou Polyethylene w samp gallon aloe ef sump Agadation beth amd sse mmn Mechanical hydraulically driven impe Hype sedi priae e hydraulically driven variable Sper EE Tires uw electrunic solenoid valves eee nnn osse eee Bit poft and center esse ute nnns esses aaaaa ca ull y Perm til ted Mar EEE 440 e re tttm ees old Pit Deve dey type ini Hus A orn DEM p imn EPUM Vas pbemliet 2 ern EE ASA awh 11 A
39. ul assembly consists of a make up tank add in priming always To operata the spray system 1n efficient way anl ifs Tile follow these steps ly 1 d 4 4 5 b Check cunlenln and quantity in spray tanks CAUTION Never to the wilh no selution in the pray tanks apen the Lanki valves SEaet engine amd maintain emilng 1 050 kavn the solution pump by mov Ing the solution pump varlabla flaw 1 lever Fi Figure 2 WARNING Operating the solution pump will word alt warranties an solution pmp Mi Agatat Tura Phe system on slowly by moving Thr 2 WARNING Operation af the aqitation System wilh na solutian im the wall vr all warrantirs on hg syn dera Ihe hard packing ii Page Ligure 1 tay require igy stard up Ps oti the mila sun amd Adjust Ene nut Iton 2 amp AU mal agrlatian wilh Eke meee eM mmm 14 Observe solution pressure gauge and adjust solution pump variable Flow control lever if neces ary Adjust Booms if necessary Pl
40. ver Wipe up spilled Fuel clean up spills wilh arl water Sta ard ihe engine ALWAYS keep ag fire ext ngalsher handy D MOT low ta build ug on tht sprayer NEVER reliuve radiatur cap until engine hias ALVAYS koop al shields in place KEEP of al moving parts and keep others when perat img DO wear fitting clothing Chat may blown deawn into moving parts AIWATS turn off engine and apply brakes checking adjusting repairing lubrirating ur rlraning any part the prayer A WARNING CHEMICALS ARE DANGEROUS READ THE CHEMICAL MANUFACTURER S LA BELS VUOID IMJURY OANAGE ANILE HEVER allaw chemicals came in contact with the skin Always woar protociiue clothing recommended by the chemical manufacturer pour chemicals into an empty tank fill tank Pf inil nf waler Tira ALWAYS dispose of emply chemical containers properly Be sure to fullow the chemical any acthPer s dans Tor mixing chemicals Always wash spilled chemicals or spray tue from sprayer to prevenb corrosion and ote achat dan ALWAYS selecti a safe area Lo Fill Ot and clean sprayer where the chemicals will nat griit ran ati to contaminitir people anile Pap of waler supply NIVER place nozzle tips or ather parts te one s in an attempt ta unclog
41. yed ar has places uf material missing Refer to Adjustment and Replacement Section 10 in Enginr Operation and Maintenance manual t tighten air 1 vompressor drive holt mounting bolta amd pivul Compris sor outward lighten mound inm Delta Figure 7 Lubricabe and check all pivoting points breakaway pivots weekly b Upper and front hearings ailyl yh Tie rod ends weekly 5 Check gil level in torque hubs Position hubs with check plug in the horiz ntal Remove plug if EP 90 oil is needed remove top plua and fill to proper level reinstall plugs Jil change Initial after the first 50 hours of operation preferably in a loaded condition Subsequently 1000 hours or one wear whichever Comes first Frant and rear torque hubs have supplementary seal that keeps dirt and other debris from main ail seal The z amp l book is lubricated by grease which is injected a zerk fitting motor mounting bolt 6 Check front and rear Fug nuts torque to 85 feot pounds CAUTION Damage will to rim and torque hub 1f lug muts are not chacked often and kept tight Lousen air cleaner clamp and check air cleaner element and replace with new clement 1F required 37 Check hydraulic nil level reservoir and add if necessary Figure Hydraulic mil must con form
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