Eclipse Arm Upgrade for One-Touch - E
Contents
1. 1 4 x 2 1 2 Screw Lag 1 4 x 1 1 2 Rivet Moly 3 16 Screw Truss Head SQ Drive 10 x 5 8 9 Screw SHC 8 x 3 4 10 Screw HWHC 6 x 3 8 11 Jumper Cable 12 Owner s Manual 13 Switch DPDT Momentary 14 Switch Plate Single 15 Spade Connector Female M m Q Q m Q m E Q m 16 Screw 6 x 1 2 AIN gt gt ma a hm BR BR A OO CO gt Do Am ap a me Notes 1 Awning configuration is specified at time of order including awning length fabric color etc Check awning assembly against original purchase order 2 The arm assemblies are configuration specific for the Universal Eclipse and the Eclipse XL and are not interchangeable 3 Place Jumper Cable item 18 and Owner s Manual item 19 with RV owner information Installation manual if included is for installer reference 2 052547 101r1 Table of Contents Carefree of Colorado Installation Manual ECLIPSE ARM UPGRADE INSTALLATION REQUIRED PRE INSTALLATION PREPARATION 1 Park the vehicle on a flat surface and level the unit 2 Check where the awning arms will be installed The arms fit snug to the side of the vehicle and must not cover or interfere with exhaust vents lights etc Refer to the important note on page 4 about the required positioning of the centerline of the roll bar 4 Determine the existing wiring configuration2. approx T ec ee ee t Ea w TS i H w u ETAN HH ite ggo Rail D u Tye 6 Vinyl eles Detail C 7 Alumaguard or Uniguard Upper Mounting Holes Arm Extended i Clearance from top of door pog E 1S F e Te Hole l 18t Mounting l hoa Hole ref n 1 4 x 1 1 2 Screws if eed A or l i i o _ Flat Mounting Surface Area a 016 Mees a Universal 41 4 x 70 AU nd oie XL 4 1 4 x 76 TE Tie Arms a 2 Ls Sig In this Area e47 Mounting Hole Awning Length Centerline Centerline R of Idler Arm of Motor Arm Detail D Detail B Lower Mounting Holes 10 x 5 8 Screw qty 4 Align Empty Slots Detail E Detail F E0056 Figure 2 General Layout and Installation 1 Extend the existing awning approximately 6 8 Allow for adequate room to access the mounting screws in the upper bracket 2 Disconnect the wall plug Remove the two 10 square drive screws holding the roll bar and end cap Separate the roll bar from the LH idler arm DO NOT detach the RH motor arm at this time Using a ladder or similar scaffold support the roll bar Mark the centerline of the LH arm using the top bracket for reference Remove the screws from the top bracket of the arm and remove the
3. e Configuration A Direct connection to switch Motor wires connect directly to switch through the wall mount connector Will be able to use existing hardwired single switch with Eclipse e Configuration B Control box electronics A control box is installed between the connector and switches Disconnect and remove the existing control boxes wiring and switches The system is replaced with the single switch control e Configuration C WindSmart An optional WindSmart controller is installed Disconnect and replace the existing control box Reference the WindSmart installation manual for wiring It will be necessary to order the new control box separately The control boxes are not interchangeable e Configuration D Arm mounted motion sensor and auto retract Disconnect and remove the existing control boxes wiring and switches It will be necessary to replace the controls with the single switch configuration or for auto retract options use the Eclipse WindSmart upgrade kit SR0023 or the Eclipse Direct Response upgrade kit SRO036 Both systems require running an additional wire from outside to inside the vehicle 5 Remove the fabric retaining screws from the awning rail It may be necessary to adjust the fabric position after the arms are installed 6 If Alumaguard is installed temporarily remove the tractioners from the roll bar These must be will be reinstalled after the new arms are installed 7 Determine if a new aw
4. Power Requirements 12VDC operating range 10VDC to 14VDC Circuit Rating 20 amp Power Source Motor and controls are routed and hardwired into the vehicle s 12V system Emergency Retract Electrical override system external power source Eclipse Patio Awning Options e Alumaguard Awning Wrap e WindSmart Auto Retract System e Uniguard Awning Wrap e Remote Control e SunBlocker e 12V Direct Response Auto Retract System NOTES 1 Installation with optional SunBlocker shade requires a minimum power source of 12VDC operating range 12VDC to 14VDC 2 Charge time is approximate requirement for a fully discharged battery to be fully charged 3 Selected at time of initial order 4 Remote Control available with auto retract installations only 052547 101r1 1 Table of Contents ECLIPSE ARM UPGRADE Installation Manual Carefree of Colorado COMPONENT CHECKLIST Hardware Arm Assemblies see notes 1 2 NG i NG i i YI Standard M 4 TT 5 0 ITEM DESCRIPTION QTY NOTE 1A LH Arm Assy Idler 1B RH Arm Assy Motorized 2A LH Arm Assy Idler XL only 2b RH Arm Assy Motorized XL only Fascia Assy Bottom Cover w o switch N NINNIN Screw Lag
5. arm from the coach Remove the bottom bracket from the coach Plug and seal the existing holes Hold the new Eclipse LH idler arm in position and align the center of the arm with the centerline marked above Butt the top of the rear channel against the awning rail as shown in Detail C a eS IMPORTANT NOTE For Uniguard and Alumaguard installations the centerline of the roll bar must be 3 4 1 4 above the centerline of the awning rail If the arm cannot be positioned as shown because of trim below the awning rail the installer must remove the trim where the arms mount or install a new awning rail below the trim 4 052547 101r1 Table of Contents Carefree of Colorado Installation Manual ECLIPSE ARM UPGRADE 10 Refer to Detail B Drill a 5 32 hole at the first mounting hole a Ifthe hole goes into a structural member attach the motorized arm using a 1 4 x 1 1 2 lag screw b Ifthe hole is through the outer skin only ream hole out to 7 32 and attach arm with a 3 16 moly rivet 11 Confirm that the arm is perpendicular to the awning rail and repeat the previous step for the second mounting hole shown in Detail B 12 Carefully release the ties holding the arm and allow the arm to extend 6 8 to match the roll bar position Tie the arm together in this position refer to Detail D Use a soft rag or similar material under the tie material to protect the finish CAUTION THE ARM IS UNDER TENSION FRO
6. the end cap on the idler arm Rotate the end cap until the slot in the cap aligns with the empty slot in the roller assembly and then press the roller assembly fully into the cap The end cap must seat squarely over the end of the roller assembly when complete Secure the end cap to the roller assembly using two 10 square drive screws 22 Butt the top of the rear channel against the awning rail as shown in Detail C Ensure that the arm is perpendicular to the awning rail and the coach wall NOTE The centerline of the new arm may not match the centerline of the old arm Adjust the horizontal arm position on the coach wall as required 23 Drill a 5 32 hole at the first mounting hole c If the hole goes into a structural member attach the motorized arm using a 1 4 x 1 1 2 lag screw d Ifthe hole is through the outer skin only ream hole out to 7 32 and attach arm with a 3 16 moly rivet 24 Confirm that the arm is perpendicular to the awning rail and repeat the previous step for the second mounting hole shown in Figure 4 25 Hold the awning closed and carefully remove the ties on both arms The awning will open until the fabric is taut 26 Refer to Detail A Open the awning about 18 or until the top mounting holes on the arms are visible To open 26 1 Refer to Detail F Use the supplied jumper cables and attach to the emergency terminals located on the top of the motorized head 26 2 Connect the other ends of the jumpe
7. M THE GAS SHOCK LOCATED IN THE ARM For steps 13 amp 14 refer to Detail E 13 For the universal arms Align the roller assembly with the end cap on the idler arm Rotate the end cap until the slot in the cap aligns with the empty slot in the roller assembly and then press the roller assembly fully into the cap The end cap must seat squarely over the end of the roller assembly when complete Secure the end cap to the roller assembly using two 10 square drive screws 14 For the XL arms Insert the spring into the roller assy then rotate the end cap until the slot in the cap aligns with the empty slot in the roller assembly Finish pressing the roller assembly fully into the cap and secure using two 10 square drive screws CAUTION NO PRE TENSION IS REQUIRED ON THE SPRING Do not WIND OR TWIST THE SPRING XL MODEL ONLY 15 Detach the roll bar from the RH motor arm 16 Using a ladder or similar scaffold support the roll bar 17 Remove the screws from the top bracket of the arm and remove the arm from the coach 18 Remove the bottom bracket from the coach 19 Plug and seal the existing holes 20 Carefully release the ties holding the RH motorized arm and allow the arm to extend 6 8 to match the idler arm Tie the arm together in this position refer to Detail D Use a soft rag or similar material under the tie material to protect the finish 21 Lift and hold the RH motor arm into position and align the roller assembly with
8. cia and Bottom Cover Attach the cover to the fascia with the supplied socket head screws using a 9 64 Allen wrench The bolts must go through the cover the plate and the fascia 2 and rest it on the mounting plate 3 Check that the gap between the top of the fascia and the arm channel is approximately 1 8 e f the gap is too large or too small set the fascia aside loosen the mounting plate screws and adjust the mounting plate height as required Tighten the screws and set the fascia in position 4 Place the bottom cover beneath fascia NOTE the groove of the cover 5 6 Repeat for the other side 7 Verify proper installation by opening and closing the awning SECURING THE FABRIC Roll the awning in and out several times to make sure that the fabric is square on the rollbar Adjust the 1 canopy in the awning rail as required 2 Secure the canopy using one 6 x 3 8 hex head screw at both sides of the awning 2 1 For vinyl awnings place screw through awning rail polyrod and canopy approximately 1 in from the end of the fabric 2 2 For Uniguard awnings place screw through awning rail polyrod and the soft connect material approximately 1 in from the end of the fabric 2 3 For Alumaguard awnings place screw on the outer edge of the Alumaguard not through the Alumaguard iy 1 1 Awning Rain Vai Awning Rain l is Awning fae pa
9. e switch into the face plate until the locking tabs click into place behind the face plate 7 3 Connect the wires from the motor and power steps 4 and 5 as shown below 8 For Existing WindSmart Installation Disconnect and replace the existing control box Reference the WindSmart Installation manual for wiring reference 9 Test the awning operation If the awning operates in reverse to the switch plate markings reverse the red and black motor leads on the switch 10 Mount the switch plate Red Red Motor Wires Black Wall Mount Connector EXTEND Co of Colorado Covered Terminals L Ay ET on Bottom Ground 12VDC E0031a 6 052547 101r1 Table of Contents Carefree of Colorado FINAL ASSEMBLY ATTACHING THE FASCIA AND BOTTOM COVER For installations not using the exterior switch Before continuing remove the switch and cable from the RH end cover and discard Snap the furnished plug into the hole in the cover 1 Make sure the awning is completely closed Insert the tab on the fascia under the arm base There are tabs on the top of the cover to correctly align the bottom cover and fascia The fascia should seat in Installation Manual ECLIPSE ARM UPGRADE Facia Tab Facia Mounting Plate Screws gt Cn nting Plate Seat Facia in Groove Alignment Tabs S Z Bottom Cover 8 x 3 4 Socket Head Cap Screw E0015 Figure 3 Attaching the Fas
10. eration Manual 052526 001 Direct Response Installation amp Operation Manual Carefree of Colorado 2145 W 6 Avenue Broomfield CO 80020 a Scott Fetzer company 303 469 3324 www carefreeofcolorado com Table of Contents Carefree of Colorado Installation Manual ECLIPSE ARM UPGRADE PRODUCT OVERVIEW The Eclipse Patio Awning uses unique scissor style arms that do not require vertical ground support The arms provide easy to use pitch adjustment simply push together the pins on the arms snap into the hole set desired and the pitch is set The pitch can be left in any position and the Eclipse will roll up completely When the awning is rolled back out it rolls out to pitch setting previously set The awning rollbar and arms are made from light weight no rust aluminum The awning fabric is offered in either heavy weight vinyl or the Sunbrella fabric one of the most durable strongest weather resistant and fade resistant fabrics on the market Eclipse Patio Awning Specifications ECLIPSE UNIVERSAL ECLIPSE XL Maximum Extension 8 foot 9 foot Maximum Length 21 feet 21 feet Drop Min Pitch approximately 12 inches approximately 13 5 inches Drop Max Pitch approximately 40 inches approximately 45 inches Extend Actuation Gas Shock Gas Shock Retract Actuation Motorized roll up Motorized roll up w supplemental spring tension Position Control Motorized roll out in
11. for use with Carefree of Colorado products only Any other reproduction or translation of this document in whole or part is strictly prohibited without prior written approval from Carefree of Colorado SAFETY INFORMATION AWARNING A WARNING INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED COULD RESULT IN DEATH OR SERIOUS INJURY AND OR MAJOR PROPERTY DAMAGE CAUTION A CAUTION INDICATES A POTENTIALLY HAZARDOUS SITUATION THAT MAY CAUSE MINOR TO MODERATE PERSONAL INJURY AND OR PROPERTY DAMAGE IT MAY ALSO BE USED TO ALERT AGAINST UNSAFE PRACTICES NOTE A note indicates further information about a product part or step Tip A tip provides helpful suggestions Safety Notes e Always disconnect battery or power source before working on or around the electrical system e Always wear appropriate safety equipment i e goggles e Always use appropriate lifting devices and or helpers when lifting or holding heavy objects e When using fasteners use care to not over tighten Soft materials such as fiberglass and aluminum can be stripped out and lose the ability to grip and hold Reference Publications located www carefreeofcolorado com 052547 001 Eclipse Arms and Canopy After Market Installation Manual 052547 021 Eclipse Arms and Canopy OEM Installation Manual 052547 101 Eclipse Arms Upgrade for One Touch 052547 201 Eclipse Owner s Manual 052547 301 Eclipse Service Manual 052987 002 WindSmart Installation amp Op
12. i 7 Attaching the Fascia and Bottom COVer secscciussstcosecconneccavaecatercotencaannsnascreanencones santwecotexereacanemantinereneiaies 7 Securing the FANG siccerecaccveaswntrericcceduvanducdsdecbatnesanchasslewieranbexerte rads antes shades ehenwuatausen E EEA NKKAN E Eb eati 7 Removing the Temporary Assembly PINS ccccccceeeeeeeeeeeeeceeeeeeeeeeeeeeaaaaaeeeeeeeeeseeaaaaeeeeeeeeeeessenneeeeeee 8 Installing the CENTS ocak adc ceeds nen emieisnctataptethideses melds datdiaeecinat eebinasenarmareenidnet Medi Dt metlennsdaleidedaacs 8 052547 101r1 Printed in USA February 2007 PROPRIETARY STATEMENT The Eclipse Patio Awning is a product of Carefree of Colorado located in Broomfield Colorado USA The information contained in or disclosed in this document is considered proprietary to Carefree of Colorado Every effort has been made to ensure that the information presented in the document is accurate and complete However Carefree of Colorado assumes no liability for errors or for any damages that result from the use of this document The information contained in this manual pertains to the current configuration of the models listed on the title page Earlier model configurations may differ from the information given Carefree of Colorado reserves the right to cancel change alter or add any parts and assemblies described in this manual without prior notice Carefree of Colorado agrees to allow the reproduction of this document
13. il A INSTALLATION MANUAL Carefree ECLIPSE ARMS UPGRADE FOR ONE TOUCH Col o f ado THIS PUBLICATION COVERS THE FOLLOWING MODELS RV e Universal Eclipse 8 foot extension e Eclipse XL 9 foot extension These instructions apply to all models listed Details and procedures unique to a specific model are labeled appropriately TABLE OF CONTENTS Prod ct OVEFVICW viitassssndacisscetasedansausuannsataiaenteannacsadeuiisnsiacaacunsaseanstdansanuadaunaauedoassneeaniaiasnsuuecsastniiaane 1 Eclipse Patio Awning Specifications ccsceeeseeeeeeeseeeeeeeeeeeeeeeeeeeeseneeeeeeeeeeeeeeseeeteeeteeeseneeenea 1 Eclipse Patio Awning Options ceseeeseeeeeeeeeeeeeeeeeeceeeeeeeeeaeeeeeeeeeeseesseesseeeeeeeeseeeeeeeeeeeeeeeeeees 1 Component Checklist c cccseeeseeeeeee cess sees eeeeeeeneeseeeaeeeaaessaeesaeeeaeessaeesaesseeeeeeeeeeeeeeeeeeeeeeeeeeeseeseeeeneeees 2 Installati n overscan cdasitnanatasucansecusanetiavanamnssicaeratantienanaianedauasssssaiiusanasuiisioussayyslansnansiansdeusnanadauadiessaeusdans 3 Required Pre Installation Preparation ccccccccccccecccecceaeecaeeaaeeeaeeeaeceaeeeaaeeaaeeaaeeaaeeaaeeaaeeaaanaaaeeeeeeeeaes 3 Mo nting the ATMS eisses Aa AEN eaaa REEE AAAA S EES ENEE 4 Installation PISCIICAD isincersansnsinncincammnnmnsareciinceenenanearncniicninennnsemeduiucciniaeasneuatanenci sisi snssinueindusicsiin 6 Final Assembly sisien odeia daraanan aaae aerae anan manaa anaid a daa
14. iring It will be necessary to order the new control box separately The control boxes are not interchangeable e Configuration D Arm mounted motion sensor and auto retract Disconnect and remove the existing control boxes wiring and switches It will be necessary to replace the controls with the single switch configuration or for auto retract options use the Eclipse WindSmart upgrade kit SR0023 or the Eclipse Direct Response upgrade kit SRO036 Both systems require running an additional wire from outside to inside the vehicle 2 Connect the plug from the motor arm to the wall mount receptacle 3 If configuration A direct connection is installed skip steps 4 8 and go to step 9 If configuration C existing WindSmart installation is installed skip steps 4 7 and go to step 8 For all other configurations continue with step 4 If the installation includes a new Windsmart or Direct Response system follow the electrical instructions included with the Auto Retract kit 052987 002 Windsmart 052526 001 Direct Response 4 Disconnect and remove the existing control boxes wiring from connector and switches 5 From the connector extend the motor wires to the switch mount location 6 Extend the 12VDC and ground wires to the switch mount location Terminate the wires with spade connectors 7 Mount and wire the new switch and switch plate 7 1 At the switch location use a 2 1 4 hole saw and cut the mounting hole 7 2 Press th
15. ng the metal wrap up and over the roller assembly 6 To secure the tractioner drill a 1 8 hole through the tractioner and rollbar roughly center the hole between two slots of the rollbar 7 Secure with one 1 10 square drive screw 8 052547 101r1 Table of Contents Carefree of Colorado Installation Manual ECLIPSE ARM UPGRADE NOTES 052547 101r1 9 Table of Contents
16. ning rail is required e For canopies WITHOUT Alumaguard or Uniguard If the existing awning rail is incorporated into the coach trim or a drip rail it will be necessary to mount a standard awning rail flat on the coach wall The awning rail and arms must be positioned so that any existing trim does not interfere with the awning arm when in the closed position e For Alumaguard and Uniguard installations If the existing awning rail is incorporated into the coach trim or a drip rail it will be necessary to mount a standard awning rail flat on the coach wall The awning rail and arms must be positioned so that any existing trim does not interfere with the Alumaguard or the Uniguard s Flex Connect or the awning arms when the arm is in the closed position Hinged w Rubber Seal a UNIGUARD Flex Connect Must Be Flat When the Awning is Closed ALUMAGUARD Standard Awning Rail Mounted to Coach Wall Standard Awning Rail Mounted to Coach Wall I Coach Wall Coach Wall E0050 Figure 1 Fabric Wrap Positioning 052547 101r1 3 Table of Contents ECLIPSE ARM UPGRADE Installation Manual Carefree of Colorado MOUNTING THE ARMS THIS PROCEDURE WILL REQUIRE A MINIMUM OF TWO PEOPLE ONE PERSON TO HOLD THE COMPONENT ASSEMBLY WHILE THE SECOND PERSON PERFORMS THE LISTED STEPS I E INSTALLING FASTENERS Mounting Holes gt 1 4 x 2 1 2 Screws Only 5 gt Fabric Width gt gt 5 approx
17. p eerie i eral amp R Honna ee aa Sed aa aed aE pa Soft C t 6 x 3 8 kaa 6 x 3 8 Negi Screw Screw _ Alumaguard Screw Uniguard Fabric E0014 052547 101r1 Figure 4 Securing the Fabric 7 Table of Contents ECLIPSE ARM UPGRADE Installation Manual Carefree of Colorado REMOVING THE TEMPORARY ASSEMBLY PINS 2 pins are inserted into the back of the left idler head for lateral stability during installation Using a pair of pliers remove and discard both pins Remove these 2 pins NOTE The awning will operate with the pins in place for long term use the pins must be removed to allow for climate variances E0026 Figure 5 Removing the Assembly Pins INSTALLING THE TRACTIONERS The tractioners are used with the alumaguard metal fabric wrap and vinyl fabrics with uniguard Place Screw Between Slots on Roller A Position Tractioner under View A A PNE Alumaguard Uniguard Alumaguard Uniguard Place Screw Between Slots View A A on Roller Uniguard w Vinyl Fabric E0058 Figure 6 Installing the Alumaguard Tractioner 1 Partially extend the awning until the Alumaguard Uniguard is extended as shown 2 Unlock the keeper and wrap the tractioner around the roller tube 3 Position the tractioner under the Alumaguard Uniguard with a 1 4 gap between Alumaguard and tractioner Lock the keeper 4 Repeat for the other end of the rollbar 5 Extend the awning to verify that the tractioners are lifti
18. r leads to a 12V source If the awning does not begin to move reverse the leads 27 Using a 5 32 drill bit locate and drill the upper mounting holes using the upper bracket as a guide 28 Using two each 1 4 x 2 1 2 lag screws attach the top of the arm assemblies to the vehicle 052547 101r1 5 Table of Contents ECLIPSE ARM UPGRADE Installation Manual Carefree of Colorado INSTALLATION ELECTRICAL NOTES e Failure to follow the wiring instructions in this publication may void the motor warranty e All wiring must conform to NEC National Electrical Code and local codes e Do NOT wire two or more motors to one switch No parallel wiring CAUTION ALWAYS DISCONNECT THE VEHICLE BATTERY AND ELECTRICAL SOURCES BEFORE WORKING WITH THE ELECTRICAL WIRING AND COMPONENTS 1 If not previously done determine the existing wiring configuration e Configuration A Direct connection to switch Motor wires connect directly to switch through the wall mount connector Will be able to use existing hardwired single switch with Eclipse e Configuration B Control box electronics A control box is installed between the connector and switches Disconnect and remove the existing control boxes wiring and switches The system is replaced with the single switch control e Configuration C WindSmart An optional WindSmart controller is installed Disconnect and replace the existing control box Reference the WindSmart installation manual for w
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