Installation Manual [PDF 2.5 MB]
Contents
1. www sealite com TRIDENT 1400 1400mm dia Navigation Buoy Installation amp Service Manual Version 1 0 www sealite com Technical Specifications IL fe Oo EO gt 4 Qo 8 Oo OG O 1 2 13 UNC X 3 4 Deep 6 Places 1 4 20 UNC X 3 4 Deep 3 Places Figure 1 Sealite TRIDENT 1400 www sealite com 1400mm dia Navigation Buoy Tyl dg ole tle LOI EE ER Page 4 Sealite Buoy Division cece cee ceeeeeeeeeaeeeeeaeeeeesaeeesaeeeesaaeees Page 4 Why Choose Polyethylene BUoys Page 4 Mooring Requirements amp Regulations Page 4 TRIDENT 1400 Navigation BUOY cecccceeeeeeeeeeeeeeeeeeeenaees Page 5 gd 00016 OL 101010 1 EE Page 6 Assembly Instructions scri Page 7 Mooring Table e Page 10 Marine Buoy Maintenance cece cccececeeeeeseeeeseeeeseeeeseeeeseeeens Page 11 Repair Prodedures Page 12 Anode Replacement Page 12 DIS DOS ALP LAN Ge eid Page 13 Sealite Buoy Warranty nne Page 15 Version No Description Date Approved Manual Launch January 2014 M Henry Latest products and information available at www sealite com Sealite TRIDENT 1400 www sealite com 1400mm dia Navigation Buoy Introduction Congratulations By choosing to purchase a Sealite Buoy you have become the own2. 155 Series Mould in graphics e Monitoring Systems AIS GSM Latest products and information available at www sealite com Sealite TRIDENT 1400 www sealite com 1400mm dia Navigation Buoy TRIDENT 1400 Product Components Item No Description Qty EDNo Top Mark Small Can Top Mark Small Cone Top Mark Small Sphere SLB1400D Top Mark Post M8 X 40 U Bolt Nuts and Washers M10 X 100 Bolts Nuts Washers and Spring Washers SLB1400D Tower SLB1400D Ladder 000101 109 R i2x90 Bots Nuts Washers and Spring Washers amp 000101122 De 6 _ M10 X 70 Bolts Nuts Washers and Spring Washers 16 00010112 8 StB1400D Ladder gt Latest products and information available at www sealite com Sealite TRIDENT 1400 www sealite com 1400mm dia Navigation Buoy Figure 2 Top Mark Latest products and information available at www sealite com Sealite TRIDENT 1400 www sealite com 1400mm dia Navigation Buoy Assembly Instructions Check Components Unpack all components from container Inspect all components for damage Please alert Sealite if any component is missing or damaged Assembly Instructions Step 1 Position one of the float halves on its curved face on a firm flat surface Chock each side of the float to prevent it from rolling Figure 3 Step 2 Position the mooring post in the three large grooves along the length of the float The flat end
3. THE LADDER AS A LIFTING POINT e DO NOT USE SOLAR PANELS AS A LIFTING POINT ONLY USE A SLING AROUND THE BODY OF THE TOWER TO MOVE INTO POSITION Latest products and information available at www sealite com Sealite TRIDENT 1400 www sealite com 1400mm dia Navigation Buoy Mooring Table Water Depth Target Total Weight of Mooring Counterweight Sinker Wet Range Water Depth Accessories including LG Weight m m Chain kg kg 0 20 30 483 2 1300 30 40 483 2 1300 483 2 1300 Latest products and information available at www sealite com Sealite TRIDENT 1400 www sealite com 1400mm dia Navigation Buoy Marine Buoy Maintenance Sealite Marine Buoys are designed to require very little maintenance We recommend the buoy be inspected annually Inspection may need to increase depending on the local conditions and the position of the buoy IALA Recommendation AISM E 107 suggests moorings are inspected annually Marine Buoy Annual Maintenance Visual inspection of the buoy s surface seams fittings lifting assembly and other auxiliary components Inspect the top mark for any damage Repair any broken or damaged section Clean buoy of animal debris pressure washing may be applied up to 2 MPa 3 ksi to remove fouling The removal of ice accumulation may be facilitated with the use of a non metallic mallet e g wood or rubber The securing of loose fasteners due to expanding and
4. obligation to purchasers of previously manufactured products and to change the prices or specifications of any product without notice or obligation to any person Limitation of Liability To the extent permitted by acts and regulations applicable in the country of manufacture the liability of Sealite Pty Ltd under this Warranty will be at the option of Sealite Pty Ltd limited to either the replacement or repair of any defective product covered by this Warranty Sealite will not be liable to Buyer for consequential damages resulting from any defect or deficiencies a e Limited to Original Purchaser This Warranty is for the sole benefit of the original purchaser of the covered product and shall not extend to any subsequent purchaser of the product Miscellaneous Apart from the specific warranties provided under this warranty all other express or implied warranties relating to the above product is hereby excluded to the fullest extent allowable under law The warranty does not extend to any lost profits loss of good will or any indirect incidental or consequential costs or damages or losses incurred by the purchaser as a result of any defect with the covered product Warrantor Sealite Pty Ltd has authorised distribution in many countries of the world In each country the authorised importing distributor has accepted the responsibility for warranty of products sold by distributor Warranty service should normally be obtained from the importin
5. US gallon Nominal Freeboard mm inches Nominal Draft mm inches Reserve Buoyancy kgs Ibs Draft Maximum mm inches Freeboard Minimum mm inches Safe Working Load lift kgs lbs Safe Mooring Load kgs Ilbs Submergence kg cm Ib inches Visual Area m ft Water Area m ft Mooring Details Minimum recommened anchor size kg lbs Recommened mooring mass kg lbs Physical Characteristics Material Wall Thickness mm inches Ballast kg lbs Overall Height mm inches Width mm inches Mass with Ballast kg Ibs Radar Reflector Product Life Expectancy Certifications Quality Assurance Intellectual Property Trademarks Warranty Lantern Options Options Available TRIDENT 1400 Red Green White Yellow as per IALA Recommendations 2700 106 nominal 1888 498 540 21 1580 62 570 1256 1800 707 8 320 12 s 4000 8818 per eye 2400 5290 per mooring point 15 84 2 4 25 8 nominal 1 3 14 0 Wet weight 1300 2866 Minimum 250 551 Maximum 600 1323 Rotationally moulded UV stabilized virgin polyethylene float section tower assembly and top marks 316 grade stainless steel fixtures Laga 490 1080 external steel 5200 204 1400 55 8 907 2000 depending on payload Echomax EM230 gt 20 years ISO9001 2008 SEALITE is a registered trademark of Sealite Pty Ltd 5 years Sealite SL C310 SL C410 SL C415 SL C420 SL 125 Series or SL
6. any oil grime marine growth paint or anti fouling e Ifa crack has breached the buoy material drill a small hole at each end of the crack with a small drill bit This will prevent the crack from extending any further in either direction Preheatthe repair area with a heat gun or propane torch Heat a slightly larger area than you are repairing to make sure that you have an even heat distribution over the entire breach e Add the filler material Using a small strip of polyethylene filler material place it over the crack and continue to heat the repair area with the heat gun Slowly move the material so that it fills the crack completely Smooth out the molten plastic so that is fills the entire area Trim off any excess with a utility knife Anode Replacement The buoy is fitted with four sacrificial aluminium alloy anodes which will provide years of service however they will need to be inspected and replaced at service intervals If the anodes are allowed to be completely consumed there will be no corrosion protection in place Replacement anodes may be sourced from your Sealite distributor The anodes are fitted as pairs on each support web with each pair secured by two bolt assemblies made up of an M12x70 bolt 2 flat washers spring washer and M12 nut The anodes are NOT designed to be welded to the buoy structure All four anodes must be replaced at the same time do not use mixed new and old anodes e It is assumed the buo
7. buoys manufactured from 1 1 2009 2 The warranty is void and inapplicable if a the product has been used or handled other than in accordance with the instructions in the owner s manual and any other information or instructions provided to the customer by Sealite b the product has been deliberately abused or misused damaged by accident or neglect or in being transported or c the defect is due to the product being repaired or tampered with by anyone other than Sealite or authorised Sealite repair personnel 3 The customer must give Sealite Pty Ltd notice of any defect with the product within 30 days of the customer becoming aware of the defect No modifications to the original specifications determined by Sealite shall be made without written approval of Sealite Pty Ltd The product must be packed and returned to Sealite Pty Ltd by the customer at his or her sole expense Sealite Pty Ltd will pay return freight of its choice A returned product must be accompanied by a written description of the defect and a photocopy of the original purchase receipt This receipt must clearly list model and serial number the date of purchase the name and address of the purchaser and authorised dealer and the price paid by the purchaser On receipt of the product Sealite Pty Ltd will assess the product and advise the customer as to whether the claimed defect is covered by this warranty 6 Sealite Pty Ltd reserves the right to modify the design of any product without
8. com 1400mm dia Navigation Buoy Sealite Buoy Warranty V2 2 Activating the Warranty Upon purchase the Sealite Pty Ltd warranty must be activated for recognition of future claims To do this you need to register on line Please complete the Online Registration Form at www sealite com Sealite Pty Ltd will repair or replace your buoy product in the event of failure for a period of up to twelve months small buoy products less than 1500mm diameter amp a period of up to five years large buoy products 1500mm diameter amp larger from the date of purchase The unit must be returned to Sealite freight prepaid Warranty Terms 1 Sealite Pty Ltd warrants that any rotationally moulded buoy products Buoy Products will be free from defective materials and workmanship under normal and intended use subject to the conditions hereinafter set forth for a period of twelve 12 months for small buoy products up to under 1500mm diameter and for a period of five 5 years for large buoy products including and over 1500mm in diameter from the date of purchase by the original purchaser 2 Sealite Pty Ltd will repair or replace at Sealite s sole discretion any Buoy Products found to be defective in material and workmanship in the relevant warranty period so long as the Warranty Conditions set out below are satisfied Warranty Conditions This Warranty is subject to the following conditions and limitations 1 The warranty is applicable to
9. contracting of mating surfaces Mooring Annual Maintenance Check and clear the tail and ride chains from shells and algae Check for wear on any shackle axis and check the tapered pins Any worn shackles must be replaced Check the free movement of each swivel around its head If any swivel head sticks it must be replaced Check every link of the thrash length of the chain Check the diameter of the nips and sides and also inspect the welds on every link If depth allows a worn riding chain may be reversed Change a chain when any link shows excessive wear Chain must be replaced if any link wears to less than 3 5 of the original diameter Mooring Biannual Maintenance Inspect the ground chain and sinker Lanterns Maintenance Please refer to the Installation Manual for the specific Marine Lantern fitted to the Buoy Latest products and information available at www sealite com Sealite TRIDENT 1400 www sealite com 1400mm dia Navigation Buoy Repair Procedures Minor repairs to the polyethylene components of the buoy many be undertaken during its service life To undertake this a heat gun and polyethylene welding rods are required Remove the buoy from service e If floatation section is breached drain any water from the buoy and ensure internal buoyancy foam is completely dry Clean the area of the buoy that needs to be repaired using soap and water The surface of the buoy needs to be free of
10. er of one of the most advanced rotationally moulded polyethylene marine buoys in the world Sealite Pty Ltd has been manufacturing buoys for over 25 years and particular care has been taken to ensure your buoy gives years of service As a commitment to producing the highest quality products for our customers Sealite has been independently certified as complying with the requirements of ISO 9001 2008 quality management system By taking a few moments to browse through this booklet you will become familiar with the versatility of your buoy and be able to maximise its operating function Sealite Buoy Division Sealite marine buoys are manufactured on site from rotationally moulded UV stabilised polyethylene and are designed to offer a low maintenance high visibility solution to marine navigation The Sealite buoy division provides turn key production of navigation buoys From tooling development raw materials selection and production to final testing and inspection Sealite guarantees superior quality and fast turn around times Sealite s buoy products are available in a wide range of configurations and sizes and can be economically shipped worldwide Why Choose Polyethylene Buoys e No painting e Inhibits growth e Increased interval between servicing e Routine maintenance on location Easily repaired in the unlikely event of damage e Lightweight for ease of deployment and maintenance e Environmentally friendly n
11. g distributor from whom you purchased your product In the event of service required beyond the capability of the importer Sealite Pty Ltd will fulfil the conditions of the warranty Such product must be returned at the owner s expense to the Sealite Pty Ltd factory together with a photocopy of the bill of sale for that product a detailed description of the problem and any information necessary for return shipment Information in this manual is subject to change without notice and does not represent a commitment on the part of the vendor Sealite products are subject to certain Australian and worldwide patent applications Latest products and information available at www sealite com _ TRIDENT 1400 Sealite 1400mm dia Navigation Buoy www sealite com Other Sealite Products Available HI Marine Lanterns Monitoring 1 19NM amp Control Systems Marine Buoys up to 3mt in diameter gt N x 2 u De Area Lighting Mooring Systems amp Accessories I ALA Head Office Sealite Pty Ltd Ax IG 11 Industrial Drive b x Somerville Vic 3912 ATSM Australia _ Tel 61 35977 6128 2 lt Sealite Fax 61 3 5977 6124 E s Email info sealite com 5 z www sealite com Internet www sealite com Qual OA SAI GLOBAL Latest products and information available at www sealite com
12. lable Contact your local metal recycling depot for further instructions Each year millions of tons of steel is recycled by steelmaking furnaces throughout North America This use of steel scrap to make new steel conserves energy reduces emissions and conserves natural resources The presence of zinc coating on steel does not restrict steel s recyclability and all types of zinc coated products are recyclable Polyethylene Contact your local recycling depot for polyethylene Sealite buoys are made from low density polyethylene The buoy components must be clean and in a recyclable condition and supplied to the recycling depot in accordance with their specific instructions For the purpose of the Solicitation No FP999 130001 A Sealite shall cover the fair cost of recycling buoy parts when delivered to recycling depots in accordance with their specific requirements for product recycling Alternatively Sealite may accept delivery of the clean buoy parts to Sealite USA LLC NH at the end of its service life for disposal by Sealite on behalf of the Canadian Coast Guard Buoy components delivered must be cleaned from any debris or marine growth A LDPE Recyclable polyethylene parts are marked Latest products and information available at www sealite com Sealite TRIDENT 1400 www sealite com 1400mm dia Navigation Buoy Latest products and information available at www sealite com Sealite TRIDENT 1400 www sealite
13. o use of toxic antifouling paint Mooring Requirements amp Regulations Please contact your local authority for any specific requirements regarding the deployment of buoys IALA also has guidelines and recommendations that should be followed All information given in this manual is advisory only Please consult with your local authority before deploying your buoy products Local conditions that need to be considered include e Water depth e Maximum currents e Maximum wind speeds e Sinker size and weight Latest products and information available at www sealite com www sealite com TRIDENT 1400 1400mm dia Navigation Buoy TRIDENT 1400 Navigation Buoy The TRIDENT 1400 is a rotationally moulded navigation buoy with a float diameter of 1 4 meters and lantern focal height of of at least 2 7 meters The float section of the TRIDENT 1400 is built from two 2 rotationally moulded sections which fasten together to form an incredibly robust 1 4 meter wide float section Each hull section is moulded from UV stabilized virgin polyethylene and has a 13mm wall thickness Each section is filled with closed cell polyurethane which prevents the ingress of moisture in the unlikely event of damage 3 SUOIPUOD PUD SUIS PIOPUDPIS Of JOSIANS x S0YOU JNOUJIM UOHPUDA JO S UDLUD O Joefqns suoypoyIDedsg e SPECIFICATIONS General Characteristics Available Colours Focal Plane Height mm inches Total Float Volume Itrs
14. of the float half should be at the base end of the mooring post The shallow tapered end will rest under the mooring post deck plate Secure the float halves together using 8xM12 Bolts nuts and washers With each connection place a flat washer on the bolt before sliding it through the hole in the float section then fit a second flat washer and a spring washer on to the bolt before securing with a nut Please coat each bolt in Anti seize or molybdenum disulphide grease before fitting nuts Figure 4 Figure 5 Latest products and information available at www sealite com Sealite TRIDENT 1400 www sealite com 1400mm dia Navigation Buoy Step 3 Lift and secure the tower assembly onto the mooring post The tower should be positioned with the ladder at the middle point of the two lifting eyes Secure the tower to the deck plate in 16 places using M10x70mm long bolts flat and spring washers and nuts Please coat each bolt in Anti seize or molybdenum disulphide grease before fitting nuts Step 4 Fit the top mark assembly to the tower Fix to the tower shelf in 3 places using M10x16mm long bolts and spring washers Fix the post to the guard rail assembly using one 8mm x 40 U Bolt plain washers spring washers and nuts Figure 6 Step 5 Lift the buoy only using the lifting eyes on the mooring post deck DO NOT USE THE GUARD RAIL AS A LIFTING POINT e DO NOT USE THE TOP MARK AS A LIFTING POINT e DO NOT USE
15. y has been removed from the water and has been thoroughly cleaned The following procedure describes the replacement of one anode pair Loosen and remove the two nuts extract the two bolt assemblies e Remove the two used anodes and dispose e Thoroughly clean the mating surface on the buoy web to ensure a clean and flat surface Do not use grinders or heavy files to clean the surface Correct operation of the anode requires an electrically secure interface from the back plate of the anode to the web surface e Ensure the new anodes exhibit a clean and flat mating surface Position the two new anodes in place on each side of the web The anode s metal plate surface must be flush against the web Secure the anodes with the two bolt assemblies in the correct order bolt flat washer anode web anode flat washer spring washer nut e Tighten the nuts up to the recommended torque of 61 2 Nm or 45 1 ft Ib Latest products and information available at www sealite com Sealite TRIDENT 1400 www sealite com 1400mm dia Navigation Buoy Disposal Plan Procedures Components of the Trident 1400 buoy are recyclable Prior to delivery to your local recycling depot the buoy components should be cleaned free from marine growth and other foreign debris Contamination with other materials can often be an issue when recycling Steelwork including fasteners The steelwork used in the Trident 1400 buoy is completely recyc
Download Pdf Manuals
Related Search