YEARLY WORK PACKAGE - Indian Coast Guard
Contents
1. EA 3027 Following jobs to be undertaken post dismantling the pump a Replace bearings b Replace the mechanical seals c Check the tip clearance d Check the wear and tear on impeller e Replace wear ring and guide ring DO SPARES CG SUPPLY FUEL OIL SYSTEM MAKE THORNY CROFT AUS 02 NOS EA 3028 02 in no Fuel Transfer Pump to be overhauled and proved EA 3029 09 in no quick closing valve to be overhauled and pressure tested for 01 bar 40 NB 07 no 25 NB 02 NOS Mat SS CO MATERIAL YARD SURELY EA 3030 02 in no Fuel Priming Hand pump of both main engine to be overhauled and proved Type Diaphragm DO SPARES YARD SUPPLY Defect SI Description of Defect Final RFIC Remarks EA 3031 Following valves of fuel system to be overhauled and pressure tested for 05 bar Description Qty Ball valve 40 NB 02 NOs Ball valve 40 NB _ 3 pieces 04 nos DELETE Ball valve 20 NB 01 no NRV 40 NB 01 40 NB emergency shut of valves 02 25 NB emergency shut off valve 01 NRB 25 NB 01 EA 3032 Approx 20 mtr Fuel system pipe lines to be removed chemically cleaned pressure DELETE tested and fitted with new gaskets SEA WATER COOLING SYSTEM EA 3033 Following valves of sea water system to be overhauled and pressure tested for 05 bar Description Qty Butterfly Valve 150NB 01 No Butterfly Valve 250NB2. FX 380 RC LA 5023 Performance checks to be carried out DO FOG HORN MAKE ZOLLENER TYTPE 230 V AC QTY 01 LA 5024 Overhaul The Equipment completely DO LA 5025 Check the components for sign of deterioration Replace the deteriorated wiring components DO WINDOW WIPING SYSTEM MAKE HEPWARTH MARINE TYPE 50 NM QTY 05 LA 5026 The following jobs to be undertaken a Check the condition of rigid blades b Check blade arm and spring for any damage c Check spray nozzle are free from blockages d Carry out overhauling of motors DO SPARES YARD SUPPLY FIRE amp SMOKE DETECTION ALARM PANEL MAKE M s TYCO MARINE SYSTEM TYPE T 1008 QTY 01 LA 5027 Carry out capacity test of batteries and carry out performance check SS ELECTRIC COOK TOP GALLEY HOT PLATES MAKE SHARADA ENGG BARODA QTY 02NOS LA 5028 a Check insulation of heating elements Ss b Check function of range switches BATTERIES 200 AH 150 AH MAKE EXIDE EXPRESS TYPE LEAD ACID QTY 16 NOS LA 5029 Carry out capacity test Ss SART MAKE M s SAMYUNG TYPE SAR 09 QTY 02 NOS LA 5030 Carry out function test as specified in service manual SART to be functionally tested using a radar signals as recommended in the COMSAR guidelines in manual SS AIS MAKE M s SAMYUNG TYPE SI 30 QTY 01 NO LA 5031 Carry out function test as specified in service manual using a radar signals as recommended guidelines SS ECDIS MAKE FUR
3. 6 b Calibrate torque wrench c Calibrate hand conductivity meter ref chapter 5 18 d Inspect PS 51 PS 71 PS 81 pressure switches ref chapter 5 15 DO BY PAC FIRM SPARES CG SUPPLY MATERIAL YARD SUPPLY AC CONDENSER PUMP MAKE JP PUMP TYPE FREE FLOW CENT PUMP 01 EA 3045 Following jobs to be undertaken on AC Condenser pump Spare CG supply Dismantle the pump Replace the bearings c Replace the mechanical seal Check the tip clearances Check the wear and tear on impeller renew if required f Change wear ring and guide ring DO SPARES CG SUPPLY MATERIAL YARD SUPPLY Defect SI Description of Defect Final RFIC Remarks GREY WATER PUMP MAKE AZUE TYPE CA 32 0 5 NO 01 EA 3046 Following jobs to be undertaken on Grey water pump Spare CG supply a Dismantle the pump b Replace the bearings c Replace the mechanical seal d Check the tip clearances e Check the wear and tear on impeller renew if required f Change wear ring and guide ring DO SPARES CG SUPPLY MATERIAL YARD SUPPLY FRESH WATER PUMP MAKE AZUE TYPE MO 36 20 NO 01 EA 3047 Following jobs to be undertaken on fresh water Grey water pump Spare CG supply a Dismantle the pump b Replace the bearings c Replace the mechanical seal d Check the tip clearances e Check the wear and tear on impeller renew if required f Change wear ring and guide ring DO SPARES CG SUPPLY MATERIAL YARD SUP
4. 60 mesh 6 AF SeaAlu DK Red 100 Tota 950 l HA 1007 Painting of draught markings and ship side blue bands to be painted Paint yard DO Supply APPLY JOTUN PAINT SCHEME PAINT YARD SUPPLY SHIP SIDE SUPER STRUCTURE amp MAST MAKE ABG SHIP YARD HA 1008 Carry out survey of internal and external shell plating all welded joints and other structures by classified surveyor and Report is to be rendered with LRS surveyor s recommendations do Undertake through LRS repairs against AWRF as per LRS recommendations WATER TIGHT DOORS AND HATCHES DOORS 06 Nos HATCHES 04 Nos HA 1009 100 area to be visually surveyed by LRS Surveyor for correctness and water tight DO integrity carry out nondestructive testing on suspected area and carryout repair as UNDERTAKE THROUGH LRS necessary REPAIRS AGAINST AWRF AS PER LRS RECOMMENDATIONS HA 1010 Replace all rubber coaming of doors and hatches Approx Length 35 mtr DO MATERIAL YARD SUPPLY HA 1011 Carry out watertight test by chalk hose testing on the door and hatches DO HA 1012 Carry out cleaning of inside amp outside area of both water jet buckets for DO erosion corrosion and peeling of paint film Report is to be rendered with LRS RENEWAL AGAINST AWRF AS surveyor s recommendations PER LRS RECOMMENDATIONS UNDERWATER PACKAGE FRESH WATER TANK CAPACITY 01 TON HA 1013 Clean and pressure
5. FIRM M S LA 5008 Change the supporting liquid and distilled water replacing filter ring Teflon washer ELCOME MARINE SERVICES _ gasket and distilled water REPEATER COMPASS MAKE ANSCHUTZ TYPE STD 22 QTY 05 LA 5009 Open repeaters clean it and apply thin coat of appropriate grease to gimbals gear DO SPARES CG SUPPLY MATERIAL YARD SUPPLY ECHO SOUNDER MAKE KODEN TYPE CVS 833 QTY 01 LA 5010 Following jobs to be undertaken on Echo sounder a Check transducer for water tightness and check transducer cables for insulation b Calibrate equipment amp check accuracy DO THROUGH PAC FIRM M S ELCOME MARINE SERVICES MAIN ENGINE CONTROLS MAKE MTU DETROIT DIESEL connection deterioration of wiring cables and replace if required LA 5011 Carry out functional test and calibrate amp prove all sensors and safeties of engines DO THROUGH PAC FIRM M S MTU LA 5012 Check the condition to all electrical connection in LOP Bridge amp Fly Bridge for loose DO THROUGH PAC FIRM M S MTU ANY REPLACEMENT AGAINST AWRF RADAR MAKE FURUNO TYPE FAR 2117 FAR 28 x 7 SERIES LA 5013 Carry out service by service staff as per instructions laid down in Maintenance manual DO THROUGH PAC FIRM M S MOOLUBHOY amp SONS WIND MEASURING SYSTEM MAKE WALKER TYPE 7070 DATA P 249 QTY 01 LA 5014 Following jobs to be undertaken a b Check the speed sensor bearing Replace it Renew th
6. 01 No Butterfly Valve 40NB 02 No Butterfly Valve 80NB 01 No Butterfly Valve 100NB 01 No ME EXHAUST O B discharge valve 01 No Ball valve 20 NB 01 No Ball valve 15 NB 01 No Butterfly Valve 40NB 3 piece 01 No EA 3034 Overhaul and pressure test all under water valves up to 3 0 Kg cm2 Mat SS a 200 NB butterfly valve 02 No b 100 NB butterfly valve 02 No c 125 NB butterfly valve 02 No DO SPARES CG SUPPLY MATERIAL YARD SUPPLY BILGE AND FIRE MAIN SYSTEM DO EXCEPT i SPARES CG SUPPLY MATERIAL YARD SUPPLY EA 3035 Overhaul and pressure test following bilge and firemain system valves Description Qty in nos Ball valve 50 NB 02 NRV 50 NB 01 Butter fly valvr NB 01 Ball valve 25 NB 01 NRV 20 NB 01 SDNR valve 32 NB 02 Ball valve 32 NB 01 NRV 32 NB 01 Sea chest inlet valve 50 NB 01 Remotedly operated ball valve 32 NB 01 SDNR valve 50 NB 01 SDNR valve 25 NB 01 NRV 25 NB 01 Ball valve 10 NB 01 EA 3036 Approx 20 mtr system pipe lines to be removed chemically cleaned pressure tested and fitted with new gaskets DO SPARES CG SUPPLY MATERIAL YARD SUPPLY Defect SI Description of Defect Final RFIC Remarks FRESH WATER SYSTEM EA 3037 Overhaul and pressure test following fresh water system valves Descr
7. 21 Survey and load test davits together with all associated wire ropes blocks and fittings for SWL Running and Static load test to be carried out with boat Load Test certificate to be provided Wire rope Length 20 m Dia 08 mm 06 strand SWL 360 kgs DO AS PER TRIAL PROTOCOL EQUIPMENT ANCHOR AND CHAIN CABLE ARRANGEMENT MAKE SHIP EQUIPMENTS NETHERLAND QTY 01 NO HA 1022 Anchor HHP stockless 117 kg Qty 01 No and Cable U2 grade DIN 766 13 mm 110 m Dismantle the chain cable from cable locker and lay down on dock floor Clean and paint as per the under mentioned scheme Area 25 Sqmtr with cable marking Clean the anchor and survey and record the readings Survey certificate to be rendered with class surveyor LRS recommendation Marking of cable to be done as per policy in vogue Coat Paint name colour DFT Pre treatment 1 2 Ballastick Black Black Ballastick Black Black Total 75 75 150 Power tool cleaning SA12 accordin to ISO 8501 1 1988 HA 1023 Anchor chain cable to be tested and certificate to be rendered DO SERVICE OF LRS TO BE ARRANGED BY YARD DELETE Defect Sl Description of Defect Final RFIC Remarks EQUIPMENT ANCHOR WINDLASS MAKE MUIR ENGG AUS TYPE VRC 4500 HA 1024 Dismantle the deck gear clean all running parts Strip and inspect windlass brake mechanism Examine brake linings pins and bushes for we
8. PARES CG SUPPLY MATERIAL YARD SUPPLY EXHAUST SYSTEM MAKE THORNY CROFT QTY 02 EA 3051 Overhaul butterfly valves Spare CG supply In ways jobs includes renewal of promatic ceramic gasket in the exhaust system and DP test of bulkhead flange joint on port and starboard side DO SPARES CG SUPPLY MATERIAL YARD SUPPLY ELECTRICAL Defect SI Description of Defect Final RFIC Remarks UNDER WATER PACKAGE EQUIPMENT ICCP MAKE CUPROBAN UK QTY 01 NOS LA 5001 Inspect Shield Paint and paste around the anodes and reference electrode If peeled off the area to be recoated LA 5002 Inspect Anode and Reference Electrode for any mechanical damage and deterioration Replace zinc anodes LA 5003 Inspect water seepage in the junction box LA 5004 Carryout functional test and calibrate all meters LA 5005 Carryout insulation checks w r t hull DO THROUGH PAC FIRM M S SARGAM METALS CHENNAI EM LOG MAKE WALEKR 4040 QTY 01 NO and wheel or teeth belt if required LA 5006 Carry out calibration of EM log and compare the readings with GPS speed DO THROUGH PAC FIRM M S Difference should be within permissible limits ELCOME MARINE SERVICES GYRO COMPASS MAKE ANSCHUTZ TYPE STD 22 QTY 01 LA 5007 Open master compass and dismantle the gyro sphere amp inspect all other sub assembly if any damage deterioration change where ever necessary DO THROUGH PAC
9. PLY WATER SCOOTER MAKE YAMAHA TYPE VX 700 NO 01 EA 3048 Following jobs to be undertaken on water scooter Spare CG supply a Check clean amp adjust spark plug b Lubricate the lubricant points c Check fuel system d Replace fuel filter e Check and clean fuel tank f Check clean oil injection system g Check adjust carburetor h Check adjust trolling speed i Check carburetor throttle shaft j Flush cooling water passages k Check clean water inlet strainer I Clean bilge strainer m Check impeller n Check adjust jet trust nozzle angle 0 Check adjust throttle cable p Check adjust choke cable q Check replace stern drain plugs r Check charge battery s Check rubber coupling t Check engine mount DELETE FUEL OIL TRANSFER PUMP MAKE AZCUE TYPE CA 32 0 5 NO 02 EA 3049 Following jobs to be undertaken on Fuel oil transfer pump Spare CG supply a Dismantle the pump b Replace the bearings c Replace the mechanical seal d Check the tip clearances e Check the wear and tear on impeller renew if required f Change wear ring and guide ring DO SPARES CG SUPPLY MATERIAL YARD SUPPLY MACERATOR PUMP MAKE MOYNO INC USA TYPE 42202391 4220200 NO 01 A C COMP EA 3050 Overhaul and examine mechanical seal on the macerator two cutter rings the impeller amp the pumping element Replace all components when show sign of wear and damage Spare CG supply DO S
10. T BY PAC FIRM M S ROLLS ROYCE MUMBAI YARD ADDITIONAL WORKS BASED ON RECOMMENDATIONS SPARES CG SUPPLY EA 3012 Following hydraulic system valves to be overhauled and pressure tested for 05 bar Description Qty Ball valve 05 nos Quick closing valve 02 nos DELETE EA 3013 Renew 04 nos flange arresting valves and Examine tank sounding and vent pipes for defects EA 3014 Approx 10 mtr hydraulic system pipe lines to be removed cleaned pressure tested and fitted back with new gaskets Defect SI Description of Defect Final RFIC Remarks AC PLANT MAKE HEINEN amp HOPMAN TYPE 6DA 5372 BA 0650 EA 3015 Inspect and chemical clean condenser tubes DO EA 3016 Inspect sheets and gaskets of condenser operation of two way solenoid valve and DO expansion valve EA 3017 Replace compressor oil oil CG supply DO AHU AC MAKE ZECO INDIA LTD TYPE DLH 08 C 0198 NO OF FITTED 01 EA 3018 Compressor to be top overhauled spares CG supply DO THROUGH PAC FIRM M S H amp H YARD EA 3019 Carry out chemical cleaning of cooling coil and check for corrosion and leakage DO EA 3020 Blow through the cooling coil with air stream from counter flow direction DO EA 3021 Vacuum and pressure test to be carried out for 24 hrs DO FM 200 FIRE FIGHTING SYSTEM MAKE M s TYCO FIRE FIGHTING TYPE FM 200 QTY 01 EA 3022 Following jobs to be carried out a Remove any nozzle from pipin
11. UNO TYPE FEA 2107 QTY 01 LA 5032 Carry out service as per instructions laid down in maintenance manual Ss Defect SI Description of Defect Final RFIC Remarks TELEPHONE EXCHANGE MAKE ALPHACOM TYPE STENTOFON QTY 01 NO LA 5033 Carry out functional test of all components as per maintenance manual DO THROUGH PAC FIRM M S RK ELECTRONICS YARD DISTRIBUTION BOARDS MAKE MARINE ELECTRICAL QTY 08 NOS LA 5034 Carry out functional test of all MCBs SS Starter panels make marine electrical qty 15 nos DO FUNCTIONAL TEST amp CALIBRATION LA 5035 Carry out functional test of all overload relays DIESEL ALTERNATOR MAKE CATER PILLAR QTY 02 PAC FIRM M S GMMCO LA 5036 Inspect clean winding re varnish and improve insulation if required change bearing LA 5037 Overhaul full Generator assembly including AVR battery starter and space heater DO THROUGH PAC FIRM M S GMMCO LA 5038 Check capacity of generator with full load tank test 100 75 amp 50 LA 5039 Following safety trips and alarm sensor to be checked and calibrated if required i Low lub oil pressure ii High water temperature iii Over speed trip
12. YEARLY WORK PACKAGE A HULL Defect SI Description of Defect Final RFIC Remarks UNDER WATER PACKAGE EQUIPMENT HULL AND APPENDAGES MAKE ABG SHIP YARD HA 1001 Carry out docking and undocking of the ship as per docking plan Scrap and clean DO the marine growth immediately on completion of docking and wash with fresh P water Clean the EM log and ECHO he pick up head Cea all sea growth and Docking plan will be provided by 2 ship Paint scheme jotun apply paint as per paint scheme HA 1002 Renew all sacrificial anodes both hull and jets which are consumable 50 or DO more All other anodes to be cleaned with wire brush Qty 08 in nos 04 nos anodes CG supply main engine sea chest amp 04 nos shaft protection tube HA 1003 Carry out UTG of critical or suspected area as per class LRA surveyor s DO recommendation Renew hull plates as necessary Survey to be undertaken through LRS Renewal against AWRF as per surveyors recommendations HB 1004 Remove all 02 nos under water gratings clean and chip to bare metal and to be fitted after painting as per paint scheme with adequate surface preparation Renew DO Qty ve Material yard supply all fasteners HA 1005 Underwater Painting Paint is to be removed using paint remover or as suitable without any damage to metallic surface Pai
13. ar and tear Drain oil DO from gearbox and refill Cable holder Gypsy and drums to be dismantled examine MATERIAL YARD SUPPLY for wear and deterioration Windlass to be overhauled and operation to be proved SPARES CG SUPPLY EQUIPMENT CABLE LOCKER MAKE ABG SHIP YARD HA 1025 Clean cable locker and remove dirt and grease Paint the cable locker as per paint scheme mentioned below Replace hardwood lining for insulation inside locker deteriorated Clean the drain pipe from cable locker Mtrs Dia 40 NB Material PVC DO Coat Paint name colour DFT 1 Penguard HB Grey 125 2 Penguard HB White 125 3 Penguard HB Grey Total 250 EQUIPMENT OFFICERS amp SAILORS BATHROOM MAKE BROWN BROARYLITE CO AUS HA 1026 Remove drain pipe of officer s and sailor s bathroom amp toilet and chemically clean DO and fit with new gaskets length 05 Mtrs 125 NB Material SS amp Length 15 CHEMICAL CLEANING HA 1027 General Services period a Suitable accommodation for one Officer 04 sub ordinate officer and 07 other ranks with controlled environment b Fresh water 01 ton day and potable drinking water 50 Ltrs day c Fire main pressure 3 5 bar for 24 hours d 415V 03 phase 50 Hz 20 Amp shore supply with neutral e Separate bathroom and toilet facility for Officers SOs and other crew members separately f Telephone connections with fax and broad band fac
14. e damping fluid for the wind direction sensor DO THROUGH PAC FIRM M S ELCOME MARINE SERVICES SPARES CG SUPPLY GPS NAVIGATOR MAKE M S KODEN ELECTRIC TYPE KGP 920 LA 5015 Carry out functional checks of all switches light and panel DELETE MF HF TX RX 150 250 W CONTROL UNIT CU 5100 MAKE SAILOR QTY 01 LA 5016 Performance checks to be carried out by service engineer as per service manual DO THROUGH PAC FIRM M S ELCOME MARINE SERVICES VHF TX RX MAKE SAMYUNG TYPE STR 6000 A QTY 02NOS LA 5017 Performance checks to be carried out by service engineer as per service manual DO THROUGH PAC FIRM M S ELCOME MARINE SERVICES ALL MODE COMMUNICATION RECEIVER 100 KHZ TO 2600 MHZ MAKE YAESU TYPE VR 5000 LA 5018 Performance checks to be carried out by service engineer as per service manual DO THROUGH PAC FIRM Defect SI Description of Defect Final RFIC Remarks HF POWER SUPPLY UNIT BATTERY CHARGER MAKE SAILOR ELCOME TYPE 24 V DC QTY 01 LA 5019 Performance checks to be carried out by service engineer as per service manual DO NAVTEX RECEIVER MAKE SAMYUNG TYPE SAN 300 LA 5020 Carry out optimum performance check DO EPRIB MAKE SAILOR TYPE SE406 QTY 01 LA 5021 Carry out performance check DO GMDSS ALARM UNIT MAKE SAILOR TYPE AP5065 QTY 01 LA 5022 Performance checks to be carried out DO SEARCH LIGHT MAKE FRANCIS TYPE
15. g to allow any foreign material to blow clear b Remove all pressure operated control from FM 200 cylinders c Open distributing valve and keep long enough cleanliness of pipe d Reconnect all control heads e Overhaul the control system monitoring system and fire detection system f Weigh the cylinder and re charge if weight loss is more than 10 g Clean discharge nozzles DO FUNCTIONAL TEST TO BE CARRIED OUT BY PAC FIRM ANY OTHER REPAIRS WILL BE UNDER AWRF OILY WATER SEPARATOR MAKE VICTOR MARINE TYPE VICTOR MINISEP C50500 NO OF FITTED 01 EA 3023 a Drain both separator stages amp remove top covers and overhaul all valves Qty 07 No Size 20 mm b Wash through the separator vessels using hot water and clean all valves DO UNDERTAKE THROUGH c Change all gasket and joints OEM YARD d Reset pressure relief water valves e Plant to be proved for auto operation SUBMERSIBLE PUMP MAKE MODY TYPE 120 N M NO OF FITTED 02 EA 3024 Check shaft seal if worn out replace it seal CG supply DO UNDERTAKE THROUGH OEM YARD CENTRIFUGE MAKE WESTAFALIA TYPE OSD 6 91 067 01 NO EA 3025 Inspect thickness of clutch shoes break lining bowl and clean inside of the upper section of frame EA 3026 Replace all gaskets retaining string drive belt spindle ball bearing vibration absorber and oil DO SPARES AND OIL CG SUPPLY BILGE GS PUMP MAKE AZCUE TYPE CA50 3A 01 no
16. hite 125 HPFWW 2 Penguard HB Grey 125 sanding with 3 Penguard HB White 3M sander Tot disc with al abrasive flap 250 of 35 to 60 mesh DO PAINT YARD SUPPLY SERVICE OF LRS TO BE ARRANGED BY YARD CAPACITY 01 TON BLACK WATER TANK AREA 06 SQ MTR HA 1017 Remove the black water from the tanks clean with liquid detergents and scrap the damaged paint carry out 100 survey by the surveyor Repaint the tanks as per the paint scheme Paint yard supply DO PAINT YARD SUPPLY SERVICE OF LRS TO BE ARRANGED BY YARD CAPACITY 01 TON EQUIPMENT GENERAL COMPARTMENTS NO 1 DECK ABOVE AND BELOW MAKE ABG SHIP YARD AREA 230 SQ M HA 1018 100 internal area including bilge to be cleaned visually inspected and report is to be rendered with LRS surveyor s recommendations DO PAINT YARD SUPPLY SERVICE OF LRS TO BE ARRANGED BY YARD EQUIPMENT SCUPPER AND DRAINS MAKE ABG SHIP YARD HA 1019 All scupper valves are to be removed and overhauled and refitted Size 40mm Qty DO MATERIAL YARD SUPPLY 02 No HA 1020 Following drain pipe lines to be chemically cleaned and pressure tested DO Sr Description Size Testing Pressure a Wash basin drain 40 mm dia X 5 mtrs 01 Bar Length b Galley drain 40 mm dia X 3 mtrs 01 Bar Length MATERIAL YARD SUPPLY MATERIAL PVC EQUIPMENT BOAT DAVIT AND SLINGS MAKE ZODIAC HA 10
17. ility separately for entire period of refit 02 nos mobile phone amp 01 data card for internet g One Staff car and one transport for Captain and ship s company respectively 10 hrs 100 Kms per day h Office space for Commanding Officer and crew separately j Empty container in good condition for stocking the reserve LSHFHSD before docking k Galley with Gas Stove and Gas cylinder The following yard services to be provided during docking DO B ENGINEERING Defect SI Description of Defect Final RFIC Remarks UNDER WATER PACKAGE EQUIPMENT SEA WATER SYSTEM SS Size 200mmx 80 mm Thickness 02mm EA 3001 Overhaul and pressure test all under water valves up to 3 0 Kg cm2 Mat SS a 250 NB butterfly valve 02 No DO b 125 NB butterfly valve 02 No MATERIAL YARD SUPPLY C 50 NB butterfly valve 01 No SPARES CG SUPPLY EA 3002 Overhaul and pressure test all overboard valves up to 5 0 kg cm2 Mat SS a 100 NB butterfly valve 02 Nos b 80 NB butterfly valve 04 Nos c 32 NB butterfly valve 04 Nos DO d 40 NB butterfly valve 03 Nos MATERIAL YARD SUPPLY e 50 NB butterfly valve 03 Nos SPARES CG SUPPLY f NRV 50 NB 03 Nos EA 3003 02 in nos Main Sea Chest Strainers Bodies to be removed cleaned and fitted back Renew strainer and guide Material Yard Supply Mat SS Size 800mmX 300mm S j DO Thickness 02mm EA 3004 01 in no Sea Chest Strainer Bod
18. iption Qty in nos Ball valve 3 4 20 BSP 02 Ball valve 1 2 15 BSP 02 NRV 20 BSP 01 Ball valve 20 BSP 03 Safety valve 1 2 01 DELETE Ball valve 16 mm OD 02 Ball valve 20 mm OD 03 Flush valve 01 NRV 3 4 BSP 01 NRV 1 BSP 01 EA 3038 Approx 15 mtr fresh system pipe lines to be removed chemically cleaned pressure f DELETE tested and fitted with new gaskets LUB OIL DIRTY OIL SYSTEM EA 3039 Overhaul and pressure test following system valves SI Description Qty a High pressure Ball valve 1 2 BSP _ 03 b Ball valve 50NB 01 c Ball valve 2 BSP 01 d Ball Valve 1 2 BSP Ot DELETE e NRV SAE 1 01 f Bal valve 20 NB 3 pieces 02 g NRV 25 NB 01 h Ball valve 25 NB 01 i NRV 20 NB 01 j Ball valve 40 NB 01 EA 3040 Approx 10 mtr system pipe lines to be removed chemically cleaned pressure tested DO SPARES CG SUPPLY and fitted with new gaskets MATERIAL YARD SUPPLY EA 3041 Overhaul semi rotary hand pump spare yard supply DO SPARES CG SUPPLY MATERIAL YARD SUPPLY EA 3042 Carry out pressure testing of flexible hoses DELETE EMERGENCY FIRE PUMP MAKE AZUE amp LOMBAR DINI TYPE M 036 20 QTY 01 EA 3043 Carry out overhauling of emergency fire pump as per instructions laid down in DELETE manual spare yard supply RO PLANT MAKE M S ROCHEM TYPE RO200DT 0125 PVC 01 NO EA 3044 The following jobs to be undertaken on RO plant a Replace mechanical seals of PK 30 pump as applicable ref chapter 5
19. nting of underwater hull including boot top area as per paint scheme after completion of underwater repairs Total area is 250 sq mtr Paint yard Supply A Under water Area 230 Sqmitr Coat Paint name colour DFT Pre treatment I Penguard HB Red 100 HPFWW 2 Penguard HB Grey 100 sanding with 3 Safeguard universal ES Red 100 3M sander disc 4h AF SeaAlu DK Red 150 with abrasive 5h AF SeaAlu Blue 100 flap of 35 to 60 DO 6 AF SeaAlu DK Red 100 mesh Apply Jotun paint scheme Paint Total 650 Yard Supply Boot top Area 20 Sqmtr Coat Paint name colour DFT Pre treatment I Penguard HB Red 100 HPFWW 2nd Penguard HB Grey 100 sanding with 3m Safeguard universal ES 100 3M sander disc Red with abrasive 4h AF SeaAlu Black 150 flap of 35 to 60 5m AF SeaAlu Black 150 mesh Total 600 Defect SI Description of Defect Final RFIC Remarks HB 1006 The following main jet system compartment water jet sea inlet tube and water jet duct to be degreased fresh water washed and power tooled to ST2 STD and painted after completion of repairs as per paint scheme as mentioned below Paints Yard supply Water Jet compt Total area 20 sq mtr DO Coat Paint name colour DFT Pre treatment APPLY JOTUN PAINT SCHEME T Marathon Red 49 250 HPFWW sanding PAINT YARD SUPPLY 2nd Marathon Grey 38 250 with 3M sander 3 Safeguard universal ES Red 100 disc with 4 AF SeaAlu DK Red 150 abrasive flap of Bm AF SeaAlu Blue 100 35 to
20. test the fresh water tank to design pressure Remove clean DO and fitted back drain plug PRESSURE TEST UP TO 3 BAR AS PER TRIAL PROTOCOL GASKET COVER YARD SUPPLY ANY OTHER WORK WILL BE AGAINST AWRF HA 1014 Carry out 100 survey Post degreasing F W Wash and Power Tool Cleaning ST 2STD fresh water tank to be painted as per paint scheme mentioned below Area 10 Sq Mtrs Paint Scheme Jotun with dry film thickness paint yard supply DO PAINT JOTUN Coat Paint name colour DFT Pre treatment oe ce penne I Penguard HB Red 100 HPFWW sanding with 3M YARD an Penguard HB Grey 50 sander disc with abrasive flap 30 Penguard HB Grey 50 of 35 to 60 mesh qh Penguard HB White 50 of Penguard HB White 50 Total 300 Defect Description of Defect Final RFIC Remarks Sl UNDERWATER PACKAGE FUEL LUB HYDRAULIC AND DIRTY OIL TANK HA 1015 All above mentioned tanks to be cleaned surveyed and tested Remove clean and fitted back drain plug Fuel tank 3 6 Qty 02 1 9 Qty 02 amp 2 8 KL Qty 01 Lub oil dirty tank 01 Capacity 300 Ltrs Dirty Oil tank capacity 01 Qty 01 DO MATERIAL YARD SUPPLY GREY WATER TANK AREA 06 SQ MTR HA 1016 Remove the grey water from the tanks clean with liquid detergents and scrap the damage paint carry out 100 survey by surveyor Repaint the tanks as per paint scheme Paint yard supply Co Paint name DFT Pre at colour treatment I Penguard HB W
21. y for engine driven bilge pump to be removed cleaned and fitted back Renew strainer and guide Material Yard Supply Mat DO UNDER WATER PACKAGE EQUIPMENT PUMP UNIT IMPELLER SHAFTING GUIDE VANE AND CHAMBER MAKE KAMEWA CENTA SKF QTY 02 NOS PORT amp STBD level switches and pressure gauges for correctness Material yard supply EA 3005 Carryout pressure test and readjustment of power take off pump FUNCTIONAL TEST BY PAC EA 3006 Carryout pressure test of motor driven oil pump FIRM M S ROLLS ROYCE EA 3007 Carryout pressure test function test and readjustment of tank with valve manifold MUMBAI YARD ADDITIONAL 2 WORKS BASED ON EA 3008 Inspect shaft condition and arrangement RECOMMENDATIONS SPARES EA 3009 Carryout functional test of control system component and readjustment CG SUPPLY EA 3010 Change all hoses even if there are no visual defects Material yard supply Hoses to withstand pressure of 210 bar size as follows SIZE QTY REMARKS 18 NOS EXTERNAL HOSES TO Internal Dia 12 5 mm Length 80 cm 12 nos All hoses to be supplied BE RENEWED AS PER SAMPLE Internal Dia 19 5 mm Length 80 cm 02 nos with union adaptor o Internal Dia 12 5 mm Length 1 2 Mtrs 02 nos ends SS wire breaded ho Internal Dia 12 5 mm _ Length 1 8 Mtrs 02 nos rubber coating EA 3011 Carryout all test of hydraulic system including valves pressure flow temperature FUNCTIONAL TES
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