Home

Ransburg - Midway Industrial Supply

1. Figure 46 Optional Air Hose VECTOR AIR HOSE OPTIONS PARTS LIST Figure 46 Prema Panz 79547 10 Description Air Hose Assembly 10m 79547 15 Air Hose Assembly 15m 79547 20 Air Hose Assembly 20m 79547 31 33 49 66 99 Air Hose Assembly 30m LSFI0027 Reusable Hose Fitting 6919 XX VECTOR FLUID HOSE OPTIONS PARTS LIST Figure 47 79548 10 Bulk Hose Air Figure 47 Optional Fluid Hose Description Fluid Hose Assembly 10m 79548 15 Fluid Hose Assembly 15m 79548 20 Fluid Hose Assembly 20m 79548 31 33 49 66 99 Fluid Hose Assembly 30m 14599 00 7623 00 Nut Union Stem 7617 00 Ferrule 77031 XX AH 06 01 12 Bulk Hose Fluid 66 Vector R Series Cascade Applicators Parts Identification Ransburg VECTOR APPLICATOR COVER OPTIONS PARTS LIST Ge Pena pana Qy 79529 00 Applicator Cover 79529 00 K5 Applicator Cover Package of 5 Figure 48 Applicator Cover VECTOR SWIRL NOZZLE OPTIONS LIST 79959 00 Fluid Nozzle 79962 00 Air Cap Swirl 1 Figure 49 Swirl Nozzle VECTOR FLUID TUBE OPTIONS 093 ID Tube See Item 36 Standard W Applicator 12
2. L JUMPER 15 INSTALLED GUN SWITCH DE ACTIVATED Figure 10 Jumper Location Applicator Switch Lockout Overload Activation The overload circuit may be activated for appli cations that require notification of high applicator output currents The overload value is set in the software and is maximum microamp rating minus 10 microamps 1 Turn AC power off and access the interior of the control unit 2 Place the jumper across the two 2 pins at location 17 on the main PC board see Figure 11 3 Close the control unit and turn the AC power back on An overload fault will now occur if the microamp display comes within 10 microamps of the maximum current Vector R Series Cascade Applicators Operation 28 Vector R Series Cascade Applicators Operation 29 Figure 11 Jumper Location Overload Activation KV TEST JUMPER To assist in testing and troubleshooting a jumper J8 has been added to the main PC board By covering shorting both terminals of this jumper the high voltage to the spray applicator can be activated Thus for testing and troubleshooting high voltage output can be obtained without the need to trigger air through the spray applicator After testing the
3. Figure 28 Needle Shaft Assembly Into Barrel Ransburg 16 Pull the needle shaft rearward as far as it will go 17 Install the fluid nozzle air cap and retaining nut refer to Air Cap and Fluid Nozzle in the Maintenance section 18 Tighten the packing nut using the spanner tool on the special multi purpose wrench until it bottoms out 17 5mm 13 16 Figure 29 Trigger Adjustment Nut Dimensions 19 Push the needle shaft forward until the needle electrode seats into the fluid nozzle 20 Adjust the trigger adjustmentnutas far forward on the needle shaft as possible 21 Adjust the needle shaft spring retainer until the rear of the hexagon is 11 16 inch from the rear surface of the barrel packing chamber refer to Figure 35 22 Hold the spring retainer in place and screw the front trigger adjustment nut rearward until contact is made Use two 3 8 open end wrenches to tighten and lock the adjustment nuts in place on the needle shaft gt DO NOT overtighten the hexagon adjust ment nuts or damage may occur to the plas tic threads or the needle shaft may break Finger tight is typically sufficient Maximum torque of 18 24 in oz AH 06 01 12 Ransburg Attaching Barrel to Handle 1 If the barrel retaining nut has been removed it will have to be reinstalled before the barrel can be attached to the handle 2 Place the retaining nut over the rear of the barrel and s
4. Ransburg 8 CONFIGURATION DWG 79946 REV B 7 AH 06 01 12 Ransburg Vector R Series Cascade Applicators Atex FM OPTION A DESIGNATIONS CABLE LENGTH 0 FOR NO CABLE 1 FOR 10 METER CABLE PART NUMBER 79338 10 CT 2 FOR 15 METER CABLE PART NUMBER 79338 15 3 FOR 20 METER CABLE PART NUMBER 79338 10 2 4 FOR 25 METER CABLE PART NUMBER 79338 10 1 amp 79338 15 1 5 FOR 30 METER CABLE PART NUMBER 79338 15 2 OPTION B DESIGNATIONS TRIGGER TYPE 2 FOR TWO FINGER TRIGGER PART NUMBER 79325 02 4 FOR FOUR FINGER TRIGGER PART NUMBER 79325 04 OPTION C DESIGNATIONS FLUID DELIVERY COMBINATION 1 OFFSET WITH 093 ID FLUID TUBE PART NUMBER 79438 00 amp 9704 16 2 45 WITH 093 ID FLUID TUBE PART NUMBER 79439 00 amp 9704 16 3 OFFSET STAINLESS WITH 093 ID FLUID TUBE PART NUMBER 79438 01 amp 9704 16 4 OFFSET WITH 250 ID FLUID TUBE PART NUMBER 79438 00 amp 9704 11 5 45 WITH 250 ID FLUID TUBE PART NUMBER 79439 00 amp 9704 11 6 OFFSET STAINLESS WITH 250 ID FLUID TUBE PART NUMBER 79438 01 amp 9704 11 7 OFFSET WITH 125 ID COILED FLUID TUBE PART NUMBER 79438 00 amp 79871 00 lt gt H 8 OPTION D DESIGNATIONS SPRAY TECHNOLOGY 0 FOR STANDARD SPRAY 65V CAP 44 NOZZLE PART NUMBER 79374 65 amp 79377 44 1 FOR STANDARD SPRAY 65V CAP 45 NOZZLE PART NU
5. AC Line Cord 110 220 R lt 1 MEG OHM Fluid Supply Grounded 9060 Control Unit Fluid Regulator Vector Applicator Air Line Ball Valve Low Voltage Cable Air Regulator W Pressure Gauge Fluid Line Air Water Separator Target Earth or Building Ground Main Air Supply Line 19 9060 Ground Separate Earth or Building Ground AH 06 01 12 Ransburg Vector R Series Cascade Applicators Installation The 9060 Control Unit must be located a minimum of 5 1 5 m outside of what is considered to be the hazardous area Any mounting method used must properly Support e unit toa minimum of 4X the unit weight AA WARNING gt For safe use these applicators 79500 79501 and 79523 must be used with the appropriate 9060 Control Unit part number 80131 XXX For exact configurations see the approved configuration drawings in the front of this manual AH 06 01 12 NOTE See manual CP 13 07 for the installa tion instructions for the 9060 control unit 20 Vector R Series Cascade Applicators Installation 21 LOW VOLTAGE CABLE Connect the low voltage cable from the control unit to the applicator using a wrench to tighten DO NOT over tighten the low voltage connection at the applicator The plastic parts could be damaged With the Vector design multiple cables may be connected together to create the length required up to a maximum of 30m
6. Sira Notified Body performing EC type examination 06 Year of certification ATEX Reference to ATEX Directive 5 Protection Concept Code code 5 is titled Encapsulation 282 Document serial number X Special conditions for safe use apply Label 79516 70 Special conditions for safe use The Vector 79500 79501 and 79523 R Series Cascade Applicators Label 79516 91 shall only be used with associated 80131 21X le N Control Unit Product Marking x 126 Ex Specific marking of explosive protection II Equipment Group hazardous area character istics 2 Equipment Category G Type of explosive atmosphere gases vapors or mists EEx 0 24mJ The Vector R Series 79500 79501 and 79523 Cascade Applicators are suitable for use in manual spraying installations complying Label 80108 with EN 50 050 as they are a Type A class with a Ransburg Brano oF FISHING BRANDS p CONTROL UNT POWER SUPPLY discharge energy limit of 0 24mJ WARNING yn a FALURE OBSERVE THE FOLLOWING PRECAUTIONS MAY LT IN AN ELECTRICAL DISCHARGE 50 60 Hz 1 es ABLE OF STARTING A FIRE 120 VA MAX Jugen ses Wax OUTPUT CURRENT Mus 95 ELECTRICALLY CONDUCTING OBJECTS CONDENSING WIN SPRAY Boom WM THE SPRAY 40C TEMPERATURE 1 2 APPLICATOR MUST BE GROUNDEI 100 PSI
7. The needle shaft travel MUST be checked The air valve stem must be en gaged and moved back slightly before the trigger engages the trigger adjustment nut If this does not occur then the trigger ad justment nut and or the trigger set screw must be adjusted The 11 16 inch dimen sion is only a starting place for trigger adjustment and can be altered to obtain proper triggering sequence Vector R Series Cascade Applicators Maintenance 44 Vector R Series Cascade Applicators Maintenance 45 HANDLE PLUG ASSEMBLY Removal 1 The following procedures must be performed prior to removing the handle Barrel removal Low Voltage Cable removal Fluid Air Hose removal 2 Remove the gasket from the handle if it was not removed with the barrel 3 Remove the fan air adjustment valve pull the rear cover straight off 1 Barrel Gasket 2 Fan Air Adjustment Valve 3 Rear Cover Figure 31 Air Valve and Rear Cover Removal 4 Remove the air valve retaining cap and o ring Remove the air valve return spring From the front of the applicator push the air valve out the rear of the applicator Remove the air valve retaining nut and seal from the base of the applicator Ransburg 1 Air Valve Retaining Nut 2 Seal opening toward applicator rear 3 Air Valve 4 Air Valve Return Spring 5 Solvent Proof O Ring 6 Air Valve Retaining Cap Figure 32 Air Valve Removal 5 Remove the hook and ho
8. 6 Offset Bracket SS 250 ID Fluid Tube 7 Offset Bracket 125 ID Coiled Fluid Tube AH 06 01 12 54 Vector R Series Cascade Applicators Parts Identification Ransburg Figure 41 R90 79599 01 and R70 79599 02 Cascade Needle Shaft 2k Packings Standard R90 79599 01 AND R70 79599 02 CASCADE NEEDLE SHAFT STANDARD 2K PACKINGS PARTS LIST Figure 41 78627 04 Shaft Assembly 2 Piece Needle R90 2k Packings 78627 05 Shaft Assembly 2 Piece Needle R70 2k Packings 74653 00 Adapter Male Chevron 70430 01 Electrode High Wear 14323 00 Seal Chevron 18821 00 Adapter Female Chevron 18842 01 Tube Packing R90 18842 02 Tube Packing R70 78629 00 Retainer Needle Seal Rear 79001 06 O Ring Solvent Proof 10051 05 Cup Seal Spring Loaded 10 78630 00 Spacer Seal 11 17390 04 Washer Beville Spring 12 78632 00 Nut Locking Trigger Adjustment 13 78631 00 Nut Packing 78633 00 Spring Retainer Needle Shaft 14 15 78824 00 Spring 16 SI 07 03 Service Instruction 55 AH 06 01 12 o lt Ransburg R90 78628 11 AND R70 78628 12 CASCADE NEEDLE SHAFT OPTIONAL PACKINGS PARTS LIST Figure 42 Vector R Series Cascade Applicators Parts Identification 70430 01 Electrode High Flex Description Figure 42 R90 78628 11 and R70 78628 12 Cascade Needle Shaft Optional Packings Qty 1 2 78626 00 Seal Cartridge Non Adj Assembly Shaft Assembly
9. 79450 00 Trigger Stop Assembly 79454 00 Trigger Retaining Screws 79460 03 Plug Assembly 79468 00 Barrel R90 Cascade 79468 00 Barrel R70 Cascade 79471 01 Rear Cover W Switch 79479 00 Applicator Hook Seal A N NI NINI CO GO CO 79529 00 K5 Applicator Covers Accessory 79560 00 Trigger Stop Assembly 79599 01 Needle Shaft Assembly R90 2k Packings 79599 02 Needle Shaft Assembly R70 2k Packings Continued On Next Page AH 06 01 12 70 Vector R Series Cascade Applicators Parts Identification Ransburg 71 VECTOR CASCADE APPLICATORS RECOMMENDED SPARE PARTS Cont 9704 16 Fluid Tube R70 Standard 1 Fluid Tube R90 Standard 2 Ft A11745 00 K5 Cable Boot Accessory EMF 202 05 Ferrule Back EMF 203 05 Ferrule Front LSORO0005 17 O Ring PTFE Encapsulated Power Supply Components 79390 20 PC Board R70 Cascade 79390 22 PC Board R90 Cascade AH 06 01 12 Ransburg WARRANTY POLICIES LIMITED WARRANTY Ransburg will replace or repair without charge any part and or equipment that fails within the specified time see below because of faulty work manship or material provided that the equipment has been used and maintained in accordance with Ransburg s written safety and operating instruc tions and has been used under normal operating conditions Normal wear items are ex
10. The following parts should be thoroughly packed with dielectric grease LS8CH0009 00 leaving NO air space or voids when assembling All O Rings PTFE o rings do not need lubrication Needle Shaft Assembly Packing Tube Cartridge Assembly Non Adjustable Air Valve Rod Assembly Apply sealant 7969 10 to the external threads of the following parts when assembling Nut Air Valve Retaining 78635 00 Cap Air Valve 79317 00 Equipment Required Special Multi Purpose Wrench 19749 00 3 32 Allen Wrench for Set Screws Screwdriver blade e Dielectric Grease LSCH0009 00 Sealant Medium Strength 7969 10 Plastic or Wood Dowel Rod 5 16 Diameter AH 06 01 12 Ransburg TO REMOVE THE APPLICATOR FROM THE WORK SITE ALWAYS remove the applicator from the work site for service or repair DO NOT use any silicone lubricants in order to avoid paint defects A WARNING Ensure the control unit power is OFF pri or to any maintenance Solventborne Applicators 1 Flush the applicator Refer to Flushing Pro cedures in the Maintenance section 2 With a wrench loosen and unscrew the fluid hose nut Remove the fluid hose assembly 3 With a wrench lock the air fitting in place and loosen the air hose nut using a second wrench Completely unscrew the nut and re move the air hose assembly 4 Using a 16mm 5 8 open end wrench loos en the low voltage cable from the cable
11. Check power supply Is the atomizing air turned on Check air regulator Is the applicator triggered Check applicator trigger Is the applicator switch on Check applictor switch Is the paint too conductive Check conductivity of paint Faulty flow switch Failed fluid hose Replace flow switch Replace fluid hose Insolation stand or charged equipment too close to ground Provide adequate ground distance 50 Vector R Series Cascade Applicators Parts Identification Ransburg PARTS IDENTIFICATION Figure 40 R90 70 Cascade Solventborne Applicator Breakdown 51 AH 06 01 12 Ransburg Vector R Series Cascade Applicators Parts Identification R90 70 CASCADE SOLVENTBORNEAPPLICATOR PARTS LIST Figure 40 Der me E 79468 00 Barrel Machined R90 79469 00 Barrel Machined R70 79373 00 Nut Retaining Barrel 75326 00 Ring Retaining 79599 01 Needle Shaft Assembly R90 2k Packings Std 79599 02 Needle Shaft Assembly R70 2k Packings Std Table D D3 Restrictor Standard Air Spray Black Table D D2 Nozzle Fluid Table D D1 Cap Air LSORO0005 17 O Ring PTFE Encapsulated 79379 00 Nut Retaining Air Nozzle 79001 09 O Ring Solvent Proof 79471 01 Assembly Rear Cover 79378 00 Gasket Barrel Cove
12. SERVICE MANUAL AH 06 01 12 Ransburg REPLACES AH 06 01 11 February 2013 VECTOR R SERIES CASCADE APPLICATORS MODELS 79500 R90 Cascade Solventborne 79501 R70 Cascade Solventborne 79523 R90 Cascade Waterborne amp For Use With 80131 xxx Control Unit IMPORTANT Before using this equipment i T carefully read SAFETY PRECAUTIONS starting APPROVED on page 1 and all instructions in this manual Keep this Service Manual for future reference Service Manual Price 50 00 U S Ransburg NOTE This manual has been changed from revision AH 06 01 11 to revision AH 06 01 12 Reasons for this change are noted under Manual Change Summary inside the back cover of this manual AH 06 01 12 Ransburg Vector R Series Cascade Applicators Contents CONTENTS PAGE SAFETY 1 4 SAFETY PRECAUTIONS I U HAZARDS SAFEGUARDS EEN 2 4 ATEX FM 5 12 EUROPEAN ATEX DIRECTIVE Ee bu aod RO a t e ER aya 5 EUROPEAN ATEX LABELS roce tcn gi uo ao a a i ng 6 FM CONFIGURATION DRAWINGS 7 12 GENERAL DESCRIPTION i c uu vite nh Rien cR Kon dune 13 79500 R90 CASCADE SOLVENTBORNE SPECIFICATIONS 14 79501 R70 CASCADE SOLVENTBORNE SPECIFICATIONS 14 R90 70 CASCADE SOLVENTBORNE ELEC
13. High Voltage Control Switch gt The unit will not function if it is in remote mode without external inputs FAULT DESCRIPTIONS For in depth troubleshooting information on the 9060 refer to CP XX XX When a fault occurs the Fault Indicator on the front of the control unit will light a fault code will be displayed on the microamp meter and the 6 LED s at the rear of the applicator will flash Faults can be reset by pressing the Resetbutton onthe frontofthe control unit or by pressing and holding the kV switch at the rear of the applicator for 2 3 seconds Vector R Series Cascade Applicators Operation 30 Vector R Series Cascade Applicators Maintenance 31 MAINTENANCE SUITABLE SOLVENTS FOR CLEANING VECTOR R90 70 APPLICATORS When cleaning the applicator a suitable solvent for cleaning depends on the part s of the appli cator to be cleaned and the material that needs to be removed Ransburg recommends that all exterior cleaning be done with non polar solvents to prevent a conductive residue on critical com ponents We also understand that some of these solvents do not always meet the cleaning needs of some materials If conductive polar solvents are used to clean the applicator components all residue must be removed using a non conductive non polar solvent i e high flash Naphtha If there are any questions as to what solvents are best for cleaning contact your local Ransburg distributor and or your paint s
14. Using waterborne coating with electrostatic equip ment requires that the fluid source be isolated from ground Precautions should be taken to ensure operator safety and system efficiency The following guidelines should be followed The fluid lines and source MUST be isolated from ground An isolating Paint Stand or similar isolating non porous material MUST be used gt Never use wood products wooden box es pallets or boards as an isolator Wood contains moisture and is a poor insulator Electrical current passing through these ma terials can ignite them causing a hazardous condition Isolation stands MUST be at least 18 inches from grounded booth walls chain link fences or other grounded objects Air hoses to the pressure pot or pump on the insulating stand should be non conductive plastic Many rubber hoses will have static grounding circuits or carbon content and are NOT suitable for this application All charged isolated systems MUST be inside afenceor cage to prevent contact by personnel An interlock system MUST be provided that interrupts high voltage flow to the applicator if the gate is opened Air regulators for pots or pumps should be mounted remotely outside the fence or cage area to facilitate changes in pressure without shutting the system down Grounding hooks at the cage MUST be used to ground the system when personnel are working close by Fluid lines to the applicator MUST be protecte
15. for R90 or 90 pA for R70 and the green yellow and red LED s of the bar graph meter will all be illuminated uA BAR GRAPH ME T AJ HA FAULT RESET Figure 16 Control Unit Meter Current Output Test Reading If the reading is outside of the acceptable range 95 100 pA for R90 85 90 pA for R70 DO NOT use the applicator until the problem has been corrected see Troubleshooting Guide in the Maintenance section 5 Release the trigger high voltage OFF and turn the control unit power OFF Shutdown or at end of each shift 1 Turn the power supply power OFF 2 Turn the paint supply OFF 3 Turn the atomizing and fan air OFF 4 Wipe the applicator cable and hoses with a rag and a suitable cleaning solvent NOTE If production downtime is to be short the fluid lines may not require flushing depending on the coating material being used If the solids in the material settle slowly the lines will not need to be flushed as soon after shutdown as with fast set tling solids The paint being used and the length of downtime will determine the need for flushing Metallic paint and primer will require flushing sooner than other types of coating materials f the coating material is fast settling and the fluid lines are not flushed soon enough the internal passages may be come clogged This can lead to excessive downtime for repair 5 Flush the lines
16. 00 OPTION D DESIGNATIONS SPRAY TECHNOLOGY 0 FOR STANDARD SPRAY 65V CAP 44 NOZZLE PART NUMBER 79374 65 amp 79377 44 1 FOR STANDARD SPRAY 65V CAP 45 NOZZLE PART NUMBER 79374 65 amp 79377 45 2 FOR TRANSTECH SPRAY 122V CAP 245 NOZZLE PART NUMBER 79374 122 amp 79552 245 3 FOR ROUND SPRAY PART NUMBER 79962 00 amp 79959 00 APPROVED SPARE FLUID NOZZLES LIST 79377 46 1 06mm ID STD WEAR 79377 47 71mm ID STD WEAR 79377 48 1 19mm ID STD WEAR 79377 144 1 40mm ID HIGH WEAR 79377 145 1 78mm ID HIGH WEAR 79377 146 1 06mm ID HIGH WEAR 79377 147 71mm ID HIGH WEAR 79552 244 1 40mm ID STD WEAR 79552 344 1 40mm ID HIGH WEAR 79552 345 1 78mm ID HIGH WEAR OPTION E DESIGNATIONS CONTROL UNIT 0 FOR NO CONTROL UNIT 1 FOR DOMESTIC SALES 110 120 V PART NUMBER 80131 211 2 FOR EUROPE 240V 50 60 Hz PART NUMBER 80131 212 3 FOR CHINA 240V 50 60 Hz PART NUMBER 80131 213 w CONFIGURATION DWG 79947 REV B AH 06 01 12 Vector R Series Cascade Applicators Atex FM 10 Vector R Series Cascade Applicators Atex FM Ransburg 11 VECTOR R90 CASCADE WATER BASED 79523 ABCDE BASE OPTION MODEL NO DESIGNATIONS ORDERING INFORMATI
17. 100 ft To connect the cables insert the male end of one cable into the female end of the other Tighten both cable connectors against each other using two 2 16mm 5 8 open end wrenches CDD dE 3 Figure 10 Daisy Chained Cable A WARNING gt The electrical discharge that is avail able from the charging electrode must not exceed 0 24 mJ of energy To achieve this limit any flow of energy from the paint sup ply through the paint line to the applicator electrode must be prevented by grounding the paint line at the applicator handle Verify that the applicator handle is actually grounded before operating it This is done with a fully connected and operational sys tem by placing one lead of an ohmmeter to the handle and the other to the building electrical ground cold water pipe building structure steel etc This reading should be essentially zero If a greater reading is obtained check that the control unit is grounded See the control unit manual for Grounding Procedure Ransburg FILTERS 1 Install an air filter assembly on the air inlet of the control unit The filter should be 5 micron with a maximum working pressure of at least 100 psig 6 9 bar Screw the fitting into the filter inlet The filter MUST be installed with the arrow pointing in the direction of flow Refer to the appropriate Filter Assembly manual for Installation Instructions When the applicator is triggered the resultin
18. 120 VAC 65 kV DC 80131 212 213 220 240 VAC 65 kV DC oput Vonage MAC 80131 311 110 120 VAC 85 kV DC 1A max RMS 80131 312 313 220 240 VAC 85kV DC Frequency 50 60 Hz Wattage 40 watts max CONTROL UNIT APPLICATOR COMBINATIONS Output Voltage 20 65 kV DC 79513 11X 20 85 kV DC 79513 12X 9060 Part Current 100 microamps max 79513 12X 90 microamps max 79513 11X 80131 21 79501 XXXXX 80131 31X 79500 XXXXX Physical 80131 51X 79523 XXXXX Height 14 0cm 5 5 inches Plug Styles Width 21 6cm 8 5 inches 80131 XXX Depth 19 1cm 7 5 inches Weight 3 4 kg 7 5 Ibs 1 USA Canada 2 Europe Pneumatic 3 China Supply Air 6 9 bar 100 psig maximum EUROPE CHINA AH 06 01 12 16 Vector R Series Cascade Applicators Introduction Ransburg HV ON INDICATOR kV METER MA METER N E ky yA 1 RESET kV SETPOINT ADJUST BUTTONS REMOTE MAACK r kV SETPOINT SELECT BUTTONS 2 H POWER OFF d Ransburg LOCAL REMOTE MODE INDICATOR ON OFF SWITCH AIR FLOW SWITCH CONNECTIONS NTERLOCK CONNECTOR LV CABLE CO
19. 15m 50ft PART NUMBER 79525 15 4 FOR WATERBORNE FLUID HOSE 3 16 ID X 15m 50ft PART NUMBER 79524 15 T HE Bt OPTION D DESIGNATIONS SPRAY TECHNOLOGY 0 FOR STANDARD SPRAY 65V CAP 44 NOZZLE PART NUMBER 79374 65 amp 79377 44 1 FOR STANDARD SPRAY 65V CAP 45 NOZZLE PART NUMBER 79374 65 amp 79377 45 2 FOR TRANSTECH SPRAY 122V CAP 245 NOZZLE PART NUMBER 79374 122 amp 79552 245 3 FOR ROUND SPRAY PART NUMBER 79962 00 amp 79959 00 APPROVED SPARE FLUID NOZZLES LIST 79377 46 1 06mm ID STD WEAR 79377 47 71mm ID STD WEAR 79377 48 1 19mm ID STD WEAR 79377 144 1 40mm ID HIGH WEAR 79377 145 1 78mm ID HIGH WEAR 79377 146 1 06mm ID HIGH WEAR 79377 147 71mm ID HIGH WEAR 79552 244 1 40mm ID STD WEAR 79552 344 1 40mm ID HIGH WEAR 79552 345 1 78mm ID HIGH WEAR OPTION E DESIGNATIONS CONTROL UNIT a ESCH 0 FOR NO CONTROL UNIT 1 FOR DOMESTIC SALES 110 120 V PART NUMBER 80131 511 2 FOR EUROPE 240V 50 60 Hz PART NUMBER 80131 512 3 FOR CHINA 240V 50 60 PART NUMBER 80131 513 H UR wer We Ransburg en Weg CONFIGURATION DWG 79951 REV B AH 06 01 12 12 Vector R Series Cascade Applicators Introduct
20. 2 Piece Needle R90 Standard Packings 78627 05 Shaft Assembly 2 Piece Needle R70 Standard Packings 18842 01 Tube Packing R90 18842 02 Tube Packing R70 78629 00 Retainer Needle Seal Rear 79001 06 O Ring Solvent Proof 78630 00 Spacer Seal 10051 05 Cup Seal Spring Loaded 78631 00 Nut Packing 78632 00 Nut Locking Trigger Adjustment 78633 00 Spring Retainer Needle Shaft AH 06 01 12 78636 00 Spring 1 1 1 1 1 1 1 1 1 1 1 1 1 56 Vector R Series Cascade Applicators Waterborne Ransburg WATERBORNE WATERBORNE COMPATIBLE COMPATIBLE WATERBORNE APPLICATOR MODEL 79523 XXXXX SECTION AWARNING Typical installations to spray non flammable conductive materials waterborne materials must not be used to handle flammable materials solvent based materials COMPATIBLE COMPATIBLE 57 AH 06 01 12 Ransburg Vector R Series Cascade Applicators Waterborne WATERBORNE COMPATIBLE WATERBORNE COMPATIBLE Figure 43 R90 Cascade Waterborne Electrostatic Spray Applicator Features R90 CASCADE WATERBORNE ELECTROSTATIC SPRAY APPLICATOR FEATURES Figure 43 nn UE Needle Electrode Waterborne Hose Barrel Low Voltage Cable Connection Replaceable Hook Air Hose Connection Fan Air Adjust kV Setpoint Switch Microamp Display 2 Finger Trigger Waterborne Source Connection H 06 01 12 58 Vector R Series C
21. 79523 R90 CASCADE WATERBORNE SPECIFICATIONS 79513 1XX 9050 POWER SUPPLY ELECTRICAL SPECIFICATIONS R90 CASCADE WATERBORNE TYPICAL INSTALLATION WATERBORNE ISOLATION SYSTEM INSTALLATION GUIDELINES WATERBORNE HOSE FITTING INSTALLATION WATERBORNE FLUID DELIVERY COMPONENTS PARTS LIST VECTOR R90 CASCADE WATERBORNE MODEL IDENTIFICATION VECTOR AIR HOSE OPTIONS f PARTS LIST tnn an nna aee VECTOR FLUID HOSE OPTIONS PARTS LIST oua VECTOR APPLICATOR COVER OPTIONS PARTS LIST iscritte VECTOR SWIRL NOZZLE OPTIONS 7 PARTS LIST VECTOR FLUID TUBE OPTIONS PARTS LOW VOLTAGE CABLE OPTION PARTS LIST PARTS COMPARISON TRANS TECH ATOMIZATION PARTS LIST 79555 TRANS TECH CONVERSION KITS AVAILABLE ACCESSORIES FOR ECON FLUSH BOX COMPATIBILITY OPTIONAL VECTOR CASCADE APPLICATORS RECOMMENDED SPARE PARTS WARRANTY POLICIES LIMITED WARRANT Y m Ransburg AH 06 01 12 Vector R Series Cascade Applicators Safety SAFETY SAFETY PRECAUTIONS Before operating maintaining or servicing any Ransburg electrostatic coating system read and understand all of the technical and safety litera ture for your Ransburg products This manua
22. CASCADE SOLVENTBORNE SPECIFICATIONS Environmental Physical Gun Length 27cm 10 7 inches Weight 735 grams 25 9 oz Hose amp Cable Lengths Std 10m 15m 20m 25m and 30m Atomizer Nozzle Assembly Std 79374 65 79377 45 Electrical Operating Voltage 85 kV DC maximum Current Output 100 microamperes maximum Paint Resistance 1 MQ to oo Use Model No 76652 Test Equipment Part Sprayability Determine sprayability of part to be coated using 76652 Test Equipment See current Paint HV amp SCI Test Equipment service manual Mechanical Fluid Flow Capacity 1000 cc minute Operating Pressure Air Spray Fluid 0 6 9 bar 0 100 psi Air 0 6 9 bar 0 100 psi Ambient Temp 40 C to 12 8 C Consumption 510 slpm 18 SCFM 3 4 bar 50 psig inlet Sound Level 92dB A 50 psig inlet 1m from applicator This reflects the maximum fluid volume the appli cator can deliver The maximum spray volume that can be effectively atomized depends on fluid rheol ogy spray technology and finish quality required AH 06 01 12 Vector R Series Cascade Applicators Introduction 79501 R70 CASCADE SOLVENTBORNE SPECIFICATIONS Environmental Physical Gun Length 24cm 9 6 inches Weight 650 grams 22 9 oz Hose amp Cable Lengths Std 10m 15m 20m 25m and 30m Atomizer Nozzle Assembly Std 79374 65 7937 7 45 Electrical Operating Voltage 65 kV DC maximum Curr
23. MAX 3 THIS CONTROL UNIT POWER SUPPLY MUST BE INTERLOCKED WITH THE SPRAY BOOTH VENTILATORS 50 AS TO PREVENT OPERATION OF THE POWER SUPPLY UNLESS VENTILATING FANS ARE IN OPERATION SERVICE WARNING en PROTECTS AGAINST AND INJURY SERVICE TRAINING 5 POWER SUPPLY OUTSIDE HAZARDOUS 00 Aer ATTEMPT OPERATION OR REPAIR BEFORE READING SERVICE MANUAL LABEL REMOVAL 7 FOR ELECTROSTATIC PAINT FINISHING APPLICATIONS E II 2 G VOIDS WARRANTY SIRA 12ATEXS006X Label 80082 FM Configuration 20 050 COMPLIANT These applicators are FM approved when config ured to drawings 79946 79947 79951 shown on Label 80081 pages 7 thru 12 AH 06 01 12 6 Vector R Series Cascade Applicators Atex FM Ransburg VECTOR R90 CASCADE SOLVENT BASED 79500 ABCDE BASE OPTION MODEL NO DESIGNATIONS ORDERING INFORMATION ONLY D DESIGNATIONS B DESIGNATIONS C DESIGNATIONS E DESIGNATIONS A FAULT ES A DESIGNATIONS 2 POWER
24. and allow the solvent to remain in the lines unpressured see Flushing Proce du res in the Maintenance section Weekly Check the entire system for damage leaks and paint accumulation Clean the atomizer assembly APPLICATOR ASSEMBLY CLEANING PROCEDURE Routine Cleaning Equipment Needed An appropriate solvent Asolvent safety container grounded Asmall soft bristled brush The Ransburg special multi purpose wrench 19749 00 AH 06 01 12 Ransburg Vector R Series Cascade Applicators Maintenance To avoid damage to the fluid nozzle or needle electrode the paint pressure MUST be released by triggering the applicator pri or to removing the tip The applicator barrel MUST be tilted front down to remove the fluid nozzle Fail ure to do so may allow paint to enter the air passages thereby reducing airflow and damaging the applicator barrel cascade Applicators may be flushed in lieu of tilting However they must be either flushed or tilt A WARNING NEVER wrap the applicator associated valves and tubing and supporting hardware in plastic to keep it clean A surface charge may build up on the plastic surface and dis charge to the nearest grounded object Effi ciency of the applicator will also be reduced and damage or failure of the applicator com ponents may occur WRAPPING THE AP PLICATOR IN PLASTIC WILL VOID WAR RANTY Only approved applicator covers should be used ed d
25. electrode shaft sealing surface for wear If it is rough or uneven re place it 3 Place male nonconductive chevron adapter onto shaft with the convex end rearward NOTE gt The chevron adapters and chevron seals should seat together to form an un broken seal 4 Screw needle electrode onto shaft and hand tighten NOTE Apply a light coating of dielectric grease to the chevron seals and needle shaft AH 06 01 12 FAILURE to coat the needle shaft as sembly MAY CAUSE lower electrical output of the applicator 5 Fill the inner diameter of the packing tube with dielectric grease 6 Insert the needle shaft rear section first into the packing tube Rotate the needle shaft while moving back and forth inside the packing tube until fully inserted 7 With your finger wipe the excess grease from both ends of the packing tube Using the excess grease apply a thin film to the outer surface of the packing tube and to the external o ring on the cartridge seal NOTE gt Be generous with the dielectric grease when applying it to the packing tube and needle shaft This helps to remove air voids from this chamber DO NOT apply so much grease that it creates an air lock during assembly of the applicator 8 Apply a light film of dielectric grease to the seal retainer o ring and install it into the external groove 9 Insert the spring loaded u cup seal into the seal retainer with the concave side facin
26. jumper must be repositioned so that it covers only one terminal open or the high voltage will stay on all the time See Figure 8 for location of test jumper J8 If jumper J8 is left covering shorting both terminals high voltage will be on when ever AC power is turned on Ransburg BASIC OPERATION Triggering High voltage is actuated by pulling the trigger to start the flow of atomizing and fan control air through the applicator When the applicator is triggered an air flow switch is activated the kV setpoint is displayed on the kV display the actual current draw on the pA display and the high volt age light illuminates Under the pA display is a bar graph meter that illuminates according to the actual current draw uA BAR GRAPH METE RESET Figure 12 pA Bar Graph Display The green and yellow regions of the bar graph meter indicate output current is in the optimum range for maximum transfer efficiency The red region of the bar graph indicates high output current causing decreased transfer efficiency The display at the rear of the applicator also doubles as a microamp bar graph meter when high voltage is on see Figure 13 Its function is similar to that of the control unit bar graph display AH 06 01 12 Ransburg GREEN YELLOW AND RED LEDS INDICATE LEVEL OF CURRENT DRAW Figure 13 View of Applicator LED Display Meas
27. plug Pull the cable straight out of the plug assembly 5 Remove the applictor from the work site AH 06 01 12 LOW VOLTAGE CABLE Figure 17 Removing Cascade Applicator AIR CAP Removal 1 While holding the barrel with one hand loosen the retaining nut using the other hand 2 Unscrew the retaining nut completely and remove the air cap Cleaning and Inspection 1 Use a suitable solvent to clean the air cap Refer to Suitable Solvents for Cleaning Vector R90 70Applicators in the Maintenance section 2 Examine the air cap for damage to the air horns face and any air passages If any of these areas are damaged or worn the air cap should be replaced Reinstall 1 Check the fluid nozzle to ensure that it is tightly screwed into the barrel 2 Place the air cap over the electrode wire of the needle electrode and set it onto the fluid nozzle Vector R Series Cascade Applicators Maintenance 36 Vector R Series Cascade Applicators Maintenance Ransburg 37 3 Place the retaining nut over the air cap and begin screwing it onto the barrel 4 Before securing the retainer nut to the barrel position the air cap for the desired spray pattern position FLUID NOZZLE Refer to Figure 18 Removal 1 Remove the air cap from the applicator refer to Air Cap Removal inthe Maintenance section 2 Tiltthe applicator forward and pull the trigger to make sure that all fluid in the appl
28. pm 27 28 KV TEST JUMPER eant tien iat ca na Een ERARA 29 BASIC OPERATION Gas 29 30 FAULT DESCRIPTIONS 30 Continued On Next Page AH 06 01 12 Vector R Series Cascade Applicators Contents CONTENTS cont MAINTENANCE SUITABLE SOLVENTS FOR CLEANING VECTOR R90 70 APPLICATORS ROUTINE SCHEDULE APPLICATOR ASSEMBLY CLEANING PROCEDURE FLUSHING RUE APPLICATOR REPAIR u a TO REMOVE THE APPLICATOR FROM THE WORK SITE ars 249 u FLUID NOZZLE c e NEEDLE ELECTRODE AE a NEEDLE ELECTRODE RESISTANCE TESTING rca bord BARREL ASSEMBLY DISASSEMBLY REASSEMBLY OF BARREL WITH THE 2K FLUID NIE Al EE HANDLE PLUG ASSEMBLY EE TROUBLESHOO HNG GUIDE aiaa A aa Taa PARTS IDENTIFICATION R90 70 CASCADE SOLVENTBORNE APPLICATOR BREARDOWIN RE WEE VECTOR R90 70 CASCADE SOLVENTBORNE MODEL IDENTIFICATION R90 78628 11 AND R70 78628 12 CASCADE NEEDLE SHAFT STANDARD PACKINGS PARTS LIST naa R90 79599 01 AND R70 79599 02 CASCADE NEEDLE SHAFT PARTS LIST WATERBORNE APPLICATOR MODEL 79523 SECTION R90 CASCADE WATERBORNE ELECTROSTATIC SPRAY APPLICATOR FEATURES 222 aaa
29. replace Ensure proper fluid nozzle air nozzle pressure reducer combinations see Fluid Nozzle Tables in the Installation section Faulty air cap INADEQUATE DELIVERY Air passages in applicator or air line clogged Inadequate air source Replace Blow out Increase pressure flow capacity Paint in air passage Clogged or faulty fluid nozzle Clean and blow out Flush or replace Clogged passages in applicator fluid tube or fluid line Insufficient needle electrode travel Flush Adjust see Trigger Adjustment Nut Dimension Figure in the Maintenance section Low fluid supply pressure Increase Clogged fluid filter Clean or replace Clogged or obstructed valve or fluid regulator Continued On Next Page AH 06 01 12 Clean as required or replace 48 Vector R Series Cascade Applicators Maintenance 49 TROUBLESHOOTING GUIDE General Problem LEAKAGE Air Fluid At rear of barrel Fluid Slight leak at nozzle when trigger is released Fluid Constant at nozzle Possible Cause Defective valve seat or valve spring Cartridge seal assembly and or needle electrode shaft defective Nozzle not secure Ransburg Solution Clean and lubricate or replace See Barrel Assembly in the Maintenance section Tighten Air valve closing before fluid valve Worn or damaged fluid nozzle
30. replaced with stainless steel See Accessories in the Parts Identification section Aluminum is widely used in other spray application equipment such as material pumps regulators valves etc Check all other equipment items before use and make sure they can also be used safely with these solvents Read the label or data sheet for the ma terial you intend to spray If in doubt as to whether or nota coating or cleaning material is compatible contact your material supplier Any other type of solvent may be used with aluminum equipment Turn the power module OFF before working on the equipment Test only in areas free of flammable or combus tible material Testing may require high voltage to be on but only as instructed Production should never be done with the safety circuits disabled Before turning the high voltage on make sure no objects are within the sparking distance AH 06 01 12 Ransburg AREA Tells where hazards may occur HAZARD Tells what the hazard is Electrostatic Arcing Spray Area General Use and Maintenance Improper operation or main ten ance may create a hazard Personnel must be properly trained in the use of this equip ment AH 06 01 12 Vector R Series Cascade Applicators Safety SAFEGUARDS Tells how to avoid the hazard Never operate the applicator without properly grounding the following A Operators Operators must be grounded Rubber soled insulating
31. the Setpoint at the Applicator To change the setpoint at the applicator the ap plicator must NOT be triggered By pushing the kV button on the rear cover of the applicator the setpoint will change If there are 2 green lights lit setpoint 1 is active If 2 green lights and 2 yellow lights are lit setpoint 2 is active If all lights are lit 2 green lights 2 yellow lights and 2 red lights setpoint 3 is active kV to the applicator can be turned off by pressing the applicator kV button in for 2 3 seconds This can be done whether the applicator is triggered or not and is useful if the kV needs to be turned off for spraying into recessed areas When the kV is disabled in this manner the kV meter will read zero OFF will be displayed in the microamp meter and all kV setpoint indicator lights will be disabled Pressing the kV button in for another 2 3 seconds turns the kV to the applicator back on Ransburg A WARNING DO NOT turn the applicator off using the applicator button in place of interlocking with a solvent supply for flushing The applicator must be interlocked with solvent supply such that when the solvent is on to flush the appli cator there is no kV at the applicator SETPOINT 1 mE 2 GREEN LIGHTS SETPOINT 2 2 GREEN LIGHTS 2 YELLOW LIGHTS 2 YELLOW LIGHTS 2 RED LIGHTS kV SETPOINT CHANGE BUTTON Figure 7 View of Rear Cover LOCKOUTS There are lockou
32. the jumper 2 Turn AC power off and access the interior of the control unit 3 Place the jumper across the two 2 pins at location 16 on the main PC board see Figure 9 4 Close the control unit and turn AC power back on Pressing the front panel or setpoint but tons will now have no effect on the kV setting lee H os 2 o gt x fes c16 v Be 8 D l 5 c 5 e R39 en R36 JUMPER 16 INSTALLED FRONI PANEL CONTROL DE ACTIVATED Figure 9 Jumper Location Front Panel Lockout Applicator Switch Lockout The applicator switch may be de activated for applications that require the operator to not be able to change settings or turn the applicator off at the applicator 1 Turn AC power off and access the interior of the control unit AH 06 01 12 2 Place the jumper across the two 2 pins at location 15 on the main PC board see Figure 10 3 Close the control unit and turn AC power back on It will now be no longer possible to change setpoints or turn kV off at the applicator
33. use Using polar solvents will leave a semi conductive film on the surface of the applicator that will effect efficiency of the applicator and cause damage to the components AH 06 01 12 Ransburg Vector R Series Cascade Applicators Maintenance NEVER soak or submerge the electrical ROUTINE SCHEDULE Follow these maintenance steps to extend the life of the applicator and ensure efficient op er ation Several Times Daily Turn the control unit power to OFF Inspect the air cap for paint accumulation Clean as frequently as necessary with a soft bristled brush and a suitable solvent gt NEVER remove the fluid nozzle assem bly while paint is in the applicator or paint may enter into the air passages Clogged or restricted air passages will cause poor atomization and or electrical shorting Air passages that are clogged with conduc tive material can lead to excessive current output levels and consequent low operat ing voltage or long term electrical damage Before undertaking any atomizer mainte nance procedure see Applicator Assem bly Cleaning Procedure in the Mainte nance section The applicator barrel MUST be tilted front down to remove the fluid nozzle Failure todo so may allow paintto enterthe air passages thereby reducing airflow and damaging the applicator barrel cascade Applicators may be flushed in lieu of tilting However they must be either flushed or tilted down during nozzle removal
34. 06 01 12 Ransburg Reinstall 1 Check the needle electrode tightness on the needle shaft If itis loose tighten it refer to Nee dle Electrode in the Maintenance section 2 With the applicator trigger actuated place the fluid nozzle over the needle electrode and screw it into the barrel by hand 3 Tighten it using the special multi purpose wrench with 3 8 square Torque to 40 45 Ibs in 4 5 5 1 Nm An alternate method if no torque wrench is available is to hand tighten then tight en an additional 1 16 to 1 8 turn in the clockwise direction CW 35 40 LBS IN 3 9 4 5 NM _ Figure 20 Reinstalling Fluid Nozzle NOTE gt DO NOT over tighten the fluid nozzle into the barrel Doing so could damage or break the fluid nozzle or damage the thread of the barrel AH 06 01 12 4 Install the air cap and retaining ring onto the applicator refer to Air Cap Reinstall in the Maintenance section NEEDLE ELECTRODE Removal 1 Remove the air cap and fluid nozzle from the applicator assembly 2 Secure the needle shaft at the rear of the barrel and unscrew the needle electrode from the needle shaft Cleaning and Inspection 1 Use a suitable solvent to clean the needle electrode 2 Examine the needle electrode for damage or wear Pay special attention to the area where the wire electrode extends from the main body This is a sealing surface that seats inside the fluid nozzle If there a
35. 202 05 Tube Ferrule Front 3 8 Tube Ferrule Back 3 8 6241 06 Fitting Fluid 7787 03 Swivel Fitting eem Includes Item 61a 63 65 66 70 and 71 TABLE F WATERBORNE FLUID HOSE LENGTHS AND ID eee o No Fluid Hose 10m 1 4 ID NC 10 10m 3 16 ID 79524 10 15m 1 4 ID 79525 15 15m 3 16 ID AH 06 01 12 79524 15 64 Vector R Series Cascade Applicators Waterborne Ransburg WATERBORNE WATERBORNE COMPATIBLE COMPATIBLE VECTOR R90 CASCADE WATERBORNE MODEL IDENTIFICATION 79523 A B C D E 0 No Cable 1 10m Low Voltage Cable 2 15m Low Voltage Cable 3 20m Low Voltage Cable 4 25m Low Voltage Cable 5 30m Low Voltage Cable 0 Applicator Only 1 Domestic Sales Complete W Power Supply 110 120 2 Export Sales Complete W Power Supply 240V 50 60Hz 2 Two Finger Trigger 0 Standard Spray 65kV Air 4 Four Finger Trigger Cap 1 4mm Fluid Nozzle 44 _ 1 Standard Spray 65kV Air ONO uid Hosa Cap 1 8mm Fluid Nozzle 45 1 Waterborne Fluid Hose 1 4 ID x 10m d 2 Waterb Fluid H 3 16 ID x 10 2 Trans Tech 122V Air elo C 085 x M Cap 1 8mm Fluid Nozzle 245 3 Waterborne Fluid Hose 1 4 ID x 15m 4 Waterborne Fluid Hose 3 16 ID x 15m Round Spray 65 AH 06 01 12 Ransburg Vector R Series Cascade Applicators Parts Identification
36. 21 6cm 8 5 inches 19 1cm 7 5 inches 3 4 kg 7 5 Ibs 6 9 bar 100 psig maximum CONTROL UNIT INPUTS OUTPUTS 9050 Part 79513 121 Voltage Designation Maximum Output 85 kV DC 110 120 VAC 79513 122 220 240 VAC 85 kV DC CONTROL UNIT APPLICATOR COMBINATIONS 9050 Part 79513 12X For Use With Applicator Combinations 79523 XXXXX AH 06 01 12 Ransburg Vector R Series Cascade Applicators Waterborne WATERBORNE WATERBORNE COMPATIBLE COMPATIBLE R lt 1 MEG OHM Figure 44 R90 Cascade Waterborne Typical Installation R90 CASCADE WATERBORNE TYPICAL INSTALLATION De osem ee seem AC Line Cord 110 220 Fluid Regulator 9060 Power Supply Air Line Vector Applicator Low Voltage Cable Ball Valve Fluid Valve Air Regulator W Pressure Gauge Isolated Fluid System Protection required from Air Water Separator human contact Main Air Supply Line Target Earth or Building Ground Fluid Supply Grounded 9060 Ground Separate Earth or Building Ground 1 2 3 4 5 6 7 8 AH 06 01 12 60 Vector R Series Cascade Applicators Waterborne Ransburg 61 A WARNING Typical installations to spray non flam mable conductive materials waterborne ma terials must not be used to handle flamma ble materials solvent based materials WATERBORNE ISOLATION SYSTEM INSTALLATION GUIDELINES
37. 25 ID Coiled Fluid Tube 79650 00 79438 00 10553 05 79871 00 AH 06 01 12 Ransburg Vector R Series Cascade Applicators Parts Identification TABLE D SPRAY SELECTION Standard Spray 65V Air Cap 1 4mm Fluid Nozzle 44 79374 65 79377 44 Standard Spray 65V Air Cap 1 8mm Fluid Nozzle 45 79374 65 79377 45 Trans Tech 122V Air Cap 1 8mm Fluid Nozzle 245 79374 122 79552 245 Round Spray 79962 00 79959 00 TABLE E CONTROL UNIT Control Description Unit Applicator with Cable Only No Power Supply Domestic Sales 110 120 V 79344 1X1 Export Sales 240 V 50 60 Hz 79344 1X2 VECTOR R90 R70 CASCADE SOLVENTBORNE MODEL IDENTIFICATION 79500 79501 B C D E 0 No Cable 1 10m Low Voltage Cable 2 15m Low Voltage Cable 3 20m Low Voltage Cable 4 25m Low Voltage Cable 5 30m Low Voltage Cable 0 Applicator Only 1 Domestic Sales Complete W Power Supply 110 120 2 Export Sales Complete W Power Supply 240V 50 60Hz WORE Inger Trigger 0 Standard Spray 65kV Air 4 Four Finger Trigger Cap 1 4mm Fluid Nozzle 44 1 Standard Spray 65 Air 1 eet Bracket 093 ID Fluid Tube Cap 1 8mm Fluid Nozzle 45 2 45 Bracket 093 ID Fluid Tube E 2 Trans Tech 122V Air 3 Offset Bracket SS 093 ID Fluid Tube Cap 1 8mm Fluid Nozzle 245 4 Offset Bracket 250 ID Fluid Tube 3 R ae 5 45 Bracket 250 ID Fluid Tube
38. 5 ID Tube See Item 36 250 ID Tube See Item 36 NOTE The standard fluid delivery tube is the smallest diameter to work best with highly conductive materials down to 1 megohm resistance If higher fluid flows are required the larger diameter tube Figure 50 Fluid Tube either 125 inch or 250 inch may be used but depending on material conductivity the current draw during the spray operation may increase LOW VOLTAGE CABLE OPTION 79338 01 Low Voltage Cable 1 Meter 5 Figure 51 Low Voltage Cable 67 AH 06 01 12 Ransburg Vector R Series Cascade Applicators Parts Identification PARTS COMPARISON 79374 65 Standard Air Spray Air Cap 79374 122 Trans Tech Air Spray Air Cap Standard Air Spray Nozzles have a number between 44 and 148 Trans Tech Air Spray Nozzles have a number between 244 and 348 Standard Air Spray Nozzles have a longer narrower tip Trans Tech Air Spray Nozzles have a shorter wider tip and have a shorter over all length 79377 XX Standard Air Spray Fluid Nozzle 79552 XXX Trans Tech Air Spray Fluid Nozzle 74963 05 Standard Air Spray Restrictor 74963 06 Trans Tech Air Spray Restrictor TRANS TECH ATOMIZATION PARTS LIST neme Pans Deep 79379 00 Nut Retaining Air Nozzle 79374 65 Standard Air Spray Cap Air 79374 122 Trans Tech Air Spray Cap Air Included in 79555 Kit 79377 XX Standard Air Spra
39. 522 245 070 1 8 LVMP 8 3 234 79374 122 1211 2 Air Flow Air Pressure noted in next column Patterns at 8 inch target distance kkk ROUND SPRAY PERFORMANCE CHART Retaining Ring Air Applicators Pressure Part SCFM SLPM psi bar 7 mm Swivel 79959 00 79962 00 79379 00 Round mm Closed 202 25 1 7 8 1 Horn Closed 230 Air Round Air Cap Part Material Lacquer 18 Sec No 4 Ford Cup 72 F Results are material dependent Pattern Size Fan Fan Pressure Open Closed Reducer Applicators 2 0 3 5 Black Vector 50mm 89mm AH 06 01 12 Ransburg OPERATION POWERING UP CONTROL UNIT When the AC power is turned on the unit will display the PC board applicator type number on the kV setpoint display and the software revision level in the pA display for 2 3 seconds FSOFTWARI REVISION LEV on 1 POWER omo Ge Ransburg 5 z N j ON OFF SWITCH Figure 4 Control Unit Start Up Display START UP DISPLAY 85 kV Cascade 65 kV Cascade DO NOT connect a 65 kV applicator to a unit setup for 85 kV Damage to 65 kV barrel assembly may occur AH 06 01 12 Vector R Series Cascade Applicators Operation SETPOINT VOLTAGE The Vector spray applicator system has three volt age setpoints 1 2 and 3 Each of these voltages can be individual
40. 749 00 Applicator Wrench Accessory 3587 02 Nut and Ferrule 2 3587 03 Nut and Ferrule 2 59972 00 Dielectric Grease Accessory 70430 01 Electrode High Flex 75326 00 Barret Retaining Ring 78626 00 Seal Cartridge 78627 04 Shaft Assembly 2 Piece Needle R90 78627 05 Shaft Assembly 2 Piece Needle R70 78628 11 Needle Shaft Assembly R90 Standard Packing 78628 12 Needle Shaft Assembly R70 Standard Packing 79629 00 2k Fluid Seal Repair Kit 79001 06 O Ring Solvent Proof 79001 07 O Ring Solvent Proof 79001 08 O Ring Solvent Proof 79001 09 O Ring Solvent Proof 79001 16 O Ring Solvent Proof 79001 31 O Ring Solvent Proof 79310 00 Air Valve Assembly 79322 00 Applicator Hook 79325 02 Trigger 2 Finger gt A AIN gt gt DO PO BY CO 79338 01 Low Voltage Cable 1m Accessory 79338 10 Low Voltage Cable 10m 1 79338 15 Low Voltage Cable 15m Accessory 79373 00 Barrel Retaining Nut 79374 65 Air Cap V65 79374 98 Air Cap V98 79377 44 Fluid Nozzle 1 4mm 055 79377 45 Fluid Nozzle 1 8mm 070 79378 00 Gasket Barrel 79379 00 Air Cap Retaining Ring 79385 00 Nut Connector Hose 79438 00 Hose Cable Support Bracket 79445 10 Fan Air Adjustment Assembly
41. Adjust needle shaft electrode travel Replace fluid nozzle Worn or damaged needle electrode Replace Loose fluid nozzle Tighten Needle electrode does not seat when trigger is released Adjust see Trigger Adjustment Nut Dimension Figure in the Maintenance section ELECTRICAL Wrap Back Improper or No High Voltage Improper target ground Trace and correct 1 megohm maxi mum ground to target resistance Improper spray technique See Ransburg Applicator Spray Techniques manual Improper booth exhaust Trace and correct Excessive atomizing air Reduce pressure Excessive target distance Is the power turned on Decrease distance between applicator and target Check and secure at the applicator and at the control unit Is the atomizing air turned on Trace and correct Is the applicator triggered Replace Blown fuse Replace Faulty high voltage cable connections Replace Is the paint too conductive Continued On Next Page Clean as required per suggested Maintenance Schedule AH 06 01 12 Ransburg TROUBLESHOOTING GUIDE General Problem ELECTRICAL Continued Improper or No High Voltage Cont Isolation System Grounded Out AH 06 01 12 Vector R Series Cascade Applicators Maintenance Possible Cause Blown fuse Solution Replace fuse Is the power turned on
42. Clean all insulating surfaces in the system Remove paint accumulation from the exterior of the applicator and low voltage cable with a solvent dampened cloth AH 06 01 12 components of the applicator i e barrel hook or cable Damage and failure may occur Daily or at start of each shift Verify that ALL solvent safety containers are grounded Check within 20 feet of the point of operation of the applicator and remove or ground ALL loose or ungrounded objects Inspect work holders for accumulated coat ing materials and remove such accumula tions Check that atomizer assembly is clean and undamaged NOTE Standard electrode is snap back spray wire electrode Straighten the applicator electrode if neces sary Clean the fluid filter if used Turn the control unit power ON Run a current voltage output test Electrical Current Output Test 1 Turn the paint and or solvent supply OFF A WARNING Paint and or solvent supply must be turned off during this test risk of fire or ex plosion 32 Vector R Series Cascade Applicators Maintenance Ransburg 33 2 Trigger the applicator high voltage ON 3 Slowly approach the applicator electrode to any grounded object and make contact 4 Monitor the current output reading on the control unit microamp meter as the applicator approaches ground Upon ground contact the microamp meter should display 100 pA
43. Disassembly 1 Remove the trigger adjustment nut and spring retainer from the needle shaft using two 3 8 open end wrenches 2 Position the barrel so the front is facing down Using the small spanner tool on the special multi purpose wrench unscrew the packing nut from the rear of the barrel by turning it count er clockwise Figure 23 Removal of Needle Shaft AH 06 01 12 Vector R Series Cascade Applicators Maintenance 3 Hold the barrel in one hand and with a firm pull remove the needle shaft assembly from the packing chamber of the barrel The trigger ad justment nut can be reinstalled for additional grip If the needle shaft will not pull out of the barrel use the following procedure a Remove the needle electrode from the needle shaft b Pull the needle shaft from the rear of the barrel c Place the barrel on a work bench Hold ing the barrel in one hand with the front pointing upward push a 5 16 inch diameter wooden or plastic dowel rod down through the center bore of the barrel This should push all of the packing chamber parts out the rear of the barrel NOTE gt The six 6 spring washers will come off the needle shaft assembly at this point During this operation be CAREFUL that the interior surface of packing chamber is NOT damaged marred or scratched This chamber is a seal area and the barrel cas cade assembly will have to be replaced if it is damaged DO NOT lose any of th
44. ESIGNATIONS B DESIGNATIONS C DESIGNATIONS E DESIGNATIONS pA EI ce a 6 ei OFF A DESIGNATIONS POWER Ransburg re CONFIGURATION DWG 79947 REV B 9 AH 06 01 12 Ransburg OPTION A DESIGNATIONS CABLE LENGTH 0 FOR NO CABLE 1 FOR 10 METER CABLE PART NUMBER 79338 10 OC Glen 2 FOR 15 METER CABLE PART NUMBER 79338 15 3 FOR 20 METER CABLE PART NUMBER 79338 10 2 4 FOR 25 METER CABLE PART NUMBER 79338 10 1 amp 79338 15 1 5 FOR 30 METER CABLE PART NUMBER 79338 15 2 OPTION B DESIGNATIONS TRIGGER TYPE 2 FOR TWO FINGER TRIGGER PART NUMBER 79325 02 4 FOR FOUR FINGER TRIGGER PART NUMBER 79325 04 OPTION C DESIGNATIONS FLUID DELIVERY COMBINATION 1 OFFSET WITH 093 ID FLUID TUBE PART NUMBER 79438 00 amp 9704 16 2 45 WITH 093 ID FLUID TUBE PART NUMBER 79439 00 amp 9704 16 3 OFFSET STAINLESS WITH 093 ID FLUID TUBE PART NUMBER 79438 01 amp 9704 16 4 OFFSET WITH 250 ID FLUID TUBE PART NUMBER 79438 00 amp 9704 11 5 45 WITH 250 ID FLUID TUBE PART NUMBER 79439 00 amp 9704 11 6 OFFSET STAINLESS WITH 250 ID FLUID TUBE PART NUMBER 79438 01 amp 9704 11 7 OFFSET WITH 125 ID COILED FLUID TUBE PART NUMBER 79438 00 amp 79871
45. MBER 79374 65 amp 79377 45 2 FOR TRANSTECH SPRAY 122V CAP 245 NOZZLE PART NUMBER 79374 122 amp 79552 245 3 FOR ROUND SPRAY PART NUMBER 79962 00 amp 79959 00 APPROVED SPARE FLUID NOZZLES LIST 79377 46 1 06mm ID STD WEAR 79377 47 71mm ID STD WEAR 79377 48 1 19mm ID STD WEAR 79377 144 1 40mm ID HIGH WEAR 79377 145 1 78mm ID HIGH WEAR 79377 146 1 06mm ID HIGH WEAR 79377 147 71mm ID HIGH WEAR 79552 244 1 40mm ID STD WEAR 79552 344 1 40mm ID HIGH WEAR 79552 345 1 78mm ID HIGH WEAR OPTION E DESIGNATIONS CONTROL UNIT 0 FOR NO CONTROL UNIT 1 FOR DOMESTIC SALES 110 120 V PART NUMBER 80131 311 2 FOR EUROPE 240V 50 60 Hz PART NUMBER 80131 312 3 FOR CHINA 240V 50 60 Hz PART NUMBER 80131 313 V 29 E om ninin Ransburg eg A CONFIGURATION DWG 79946 REV B AH 06 01 12 8 Vector R Series Cascade Applicators Atex FM Ransburg VECTOR R70 CASCADE SOLVENT BASED 79501 ABCDE BASE OPTION MODEL NO DESIGNATIONS ORDERING INFORMATION ONLY D D
46. NNECTOR FUSES D ES ael D TIME DELAY STANDARD 1 0 CONNECTOR AC LINE CONNECTOR FUSES GROUND LUG Figure 2 80131 XXX Cascade Control Unit Features 17 AH 06 01 12 Ransburg Vector R Series Cascade Applicators Installation INSTALLATION 79500 R90 SOLVENTBORNE A WARNING 79501 R70 SOLVENTBORNE INSTALLATION gt NEVER wrap the applicator associated valves and tubing and supporting hardware in plastic to keep it clean A surface charge may build up on the plastic surface and dis charge to the nearest grounded object Effi WARNING gt The control unit MUST be located out side of the spray area ciency of the applicator will also be reduced and damage or failure of the applicator components may occur WRAPPING THE APPLICATOR IN PLASTIC WILL VOID WARRANTY Only approved applicator covers should be used gt The User MUST read and be familiar with the Safety section of thismanual This manual MUST be read and thor oughly understood by ALL personnel who operate clean or maintain this equipment TYPICAL Special care should be taken to ensure that SOLVENTBORNE the warnings and requirements for operating and servicing safety are followed The user INSTALLATION should be awre of and adhere to ALL local building and fire codes and ordinances as well as NFPA OSHA and all related coun try safety codes prior to installing operating See Figure 3 Typical Solventborne Installation Feature
47. ON ONLY D DESIGNATIONS B DESIGNATIONS C DESIGNATIONS E DESIGNATIONS CH KV B pM cJ ms 8 DESIGNATIONS 9 1111213 ak d y IB POWER OFF Ransbure _ CONFIGURATION DWG 79951 REV AH 06 01 12 Ransburg Vector R Series Cascade Applicators Atex FM OPTION A DESIGNATIONS CABLE LENGTH 0 FOR NO CABLE 1 FOR 10 METER CABLE PART NUMBER 79338 10 He 2 FOR 15 METER CABLE PART NUMBER 79338 15 3 FOR 20 METER CABLE PART NUMBER 79338 10 2 4 FOR 25 METER CABLE PART NUMBER 79338 10 1 amp 79338 15 1 5 FOR 30 METER CABLE PART NUMBER 79338 15 2 OPTION B DESIGNATIONS TRIGGER TYPE 2 FOR TWO FINGER TRIGGER PART NUMBER 79325 02 4 FOR FOUR FINGER TRIGGER PART NUMBER 79325 04 OPTION C DESIGNATIONS FLUID HOSE LENGTH amp TYPE 0 FOR NO FLUID HOSE 1 FOR WATERBORNE FLUID HOSE 1 4 ID X 10m 30ft PART NUMBER 79525 10 2 FOR WATERBORNE FLUID HOSE 3 16 ID X 10m 30ft PART NUMBER 79524 10 3 FOR WATERBORNE FLUID HOSE 1 4 ID X
48. TROSTATIC SPRAY APPLICATOR FEATURES AAA 15 80131 XXX 9060 POWER SUPPLY ELECTRICAL SPECIFICATIONS 16 80131 XXX CASCADE CONTROL UNIT FEATURES sese 17 79500 R90 79501 R70 SOLVENTBORNE INSTALLATION 18 TYPICAL SOLVENTBORNE INSTALLATION Henne 18 20 LOW VOLTAGE CABLE tnra Rui Pao RE e NEP RE E GEO TENERE TR OR MAE n PP Ea ta BI Tek Vds dr DX RAS 21 HEERS RUIN IRI EINE 21 AIR HOSE RECOMMENDATION uuu uuu tee da aa 22 FLUID HOSE 22 AIR AND FELUIDHOGSEINGTIALLATION 22 ROUTING OF AIlR FLUIDHOSES u uu u een e e Susa 22 PAINTPREPARATION Du EEEE 23 SPRAY PATTERN ADJUSTMENT 23 APPLICATOR TO TARGET DISTANCE 23 FLUID NOZZLE AIR CAP SELECTION CHARTS 24 25 ROUND SPRAY PERFORMANCE CHART 25 OPERATION 26 31 POWERING UP CONTROL UNITA 26 SETPOINT VOLTAGE nsn a 26 27 weeds
49. and deposited on the target object The forces between the charged particles and the grounded target are sufficient to turn most normal overspray around and deposit it on the back surface of the target Therefore a high percentage of the coating is deposited on the target Ransburg One of the many features of the Vector R90 70 applicator system is that the electrical energy which is available from the resistive charging electrode is limited to the optimum level of safety and efficiency The system is incapable of releas ing sufficient electrical or thermal energy during normal operating conditions to cause ignition of specific hazardous materials in their most easily ignited concentrations in air The control unit or power supply provides voltage output to the applicator and contains controls for AC on off high voltage adjust and displays kV and pA in real time As the applicator electrode approaches ground the control unit and applicator circuitry cause the high voltage to approach zero while the current approaches its maximum value A WARNING When more than one waterborne appli cator is fed from a common isolated fluid supply there is a potential for electrical ener gy discharge through any other applicators when one applicator is triggered Depend ing upon the system capacity this discharge could be hazardous It is best to only install one applicator per isolated supply AH 06 01 12 Ransburg 79500 R90
50. arder than the plastic parts If a de posit cannot be removed with the solvent and a rag or the soft brush soak ONLY the part in the solvent until the deposit can be removed NEVER soak the applicator body or barrel 34 Vector R Series Cascade Applicators Maintenance FLUSHING PROCEDURES 1 Turn OFF the control unit power A WARNING Whenever solvent is flushed through the applicator the control unit power must be off 2 Turn the paint supply OFF 3 Turn the atomizing air supply OFF 4 Tilt the applicator down and trigger until it is clear of paint 5 Connect the solvent supply 6 Run solvent through the system until it runs clear A WARNING Any solvent used to clean the fluid pas sages must be discharged into a grounded container Use of ungrounded or plastic containers may cause fire or explosion 7 Disconnect the solvent supply 8 Trigger the applicator until it is clear of sol vent After the preceding steps are complete the applicator is ready for color change storage or maintenance Ransburg gt DO NOT allow the fluid lines to stand empty without flushing first This will cause dried paint flaking and clogging of the fluid lines applicator passages and or nozzles APPLICATOR REPAIR All repairs should be made on a clean flat sur face If a vise is used to hold parts during service or repair DO NOT clamp onto plastic parts and always pad the vise jaws
51. ascade Applicators Waterborne 59 79523 R90 CASCADE WATERBORNE SPECIFICATIONS WATERBORNE COMPATIBLE Environmental Physical Gun Length 27cm 10 7 inches Weight 735 grams 25 9 oz Hose amp Cable Lengths Std 10m 15m 20m 25m and 30m Atomizer Nozzle Assembly Std 79374 65 79377 45 Electrical Operating Voltage 85 kV DC maximum Current Output 100 microamperes maximum Determine sprayability of part to be coated using 76652 Test Equipment Part Sprayability See current Paint HV amp SCI Test Equipment service manual Mechanical Fluid Flow Capacity 1000 cc minute Operating Pressure Air Spray Fluid 0 6 9 bar 0 100 psi Air 0 6 9 bar 0 100 psi Ambient Temp 40 C to 12 8 C 510 slpm 18 0 SCFM 3 4 bar 50 psig inlet Consumption 92dB A 50 psig inlet 1m from applicator Sound Level This reflects the maximum fluid volume the appli cator can deliver The maximum spray volume that can be effectively atomized depends on fluid rheology spray technology and finish quality required Ransburg 79513 1XX 9050 POWER SUPPLY ELECTRICAL SPECIFICATIONS Electrical Input Voltage 100 240 VAC Current 1 A maximum RMS Frequency 50 60 Hz Wattage 40 watts max Output Voltage Current Physical Height Width Depth Weight Pneumatic Supply Air 20 85 kV DC 79513 12X 100 microamps max 79513 12X 14 0cm 5 5 inches
52. atible Materials Electrical Equipment HAZARD Tells what the hazard is Certain material may be harmful if inhaled or if there is contact with the skin Halogenated hydrocarbon sol vents for example methylene chloride and 1 1 1 Trichlo roethane are not chemically compatible with the aluminum that might be used in many system components The chem ical reaction caused by these solvents reacting with aluminum can become violent and lead to an equipment explosion High voltage equipment is uti lized Arcing in areas of flamma ble or combustible materials may occur Personnel are exposed to high voltage during operation and maintenance Protection against inadvertent arcing that may cause a fire or explosion is lost if safety circuits are disabled during operation An electrical arc can ignite coat ing materials and cause a fire or explosion Ransburg SAFEGUARDS Tells how to avoid the hazard Follow the requirements of the Material Safety Data Sheet supplied by coating material manufacturer Adequate exhaust must be provided to keep the air free of accumulations of toxic materials Use a mask or respirator whenever there is a chance of inhaling sprayed materials The mask must be compatible with the material being sprayed and its concentration Equipment must be as pre scribed by an industrial hygienist or safety expert and be approved Spray applicators require thataluminum inlet fittings be
53. barrel with one hand loosen the air cap retaining nut using the other hand 2 Unscrew the retaining nut completely and remove the air cap Ransburg 3 Using a flat head screwdriver loosen the two 2 shoulder screws that retain the trigger to the applicator handle Figure 22 Barrel Assembly Removal 4 Remove trigger from the applicator handle 5 Using an adjustable wrench unscrew the fluid tube connector from the barrel and slide it down the fluid tube The fluid tube must be removed prior to removing the barrel to prevent damage to the cascade 6 Usethe special multi purpose wrench toloosen the retaining nut that secures the barrel to the applicator handle After unscrewing the nut slide it forward onto the barrel 7 Hold the applicator handle and fluid tube so the barrel points downward With the other hand pull the barrel forward to separate it from the handle Once the barrel has cleared the handle remove the spring from the spring retainer and set it aside AH 06 01 12 Ransburg 8 There is no need to remove the retaining ring or nut from the barrel unless they are damaged If they are to be replaced lift one end of retaining ring over the captive ridge and spiral it off the end of the barrel Then the retaining nut can be removed Use care in removing the retaining ring If it is spread too much it could break DISASSEMBLY REASSSEMBLY OF BARREL WITH THE 2K FLUID NEEDLE PACKINGS
54. certificate number Sira OBATEX5060X 1 The equipment may be used with flammable gases and vapors with apparatus groups II and with temperature class T6 2 The equipment is only certified for use in am bient temperatures in the range 0 C to 40 C and should not be used outside this range 3 Installation shall be carried out by suitably trained personnel in accordance with the applicable code of practice e g EN 60079 14 1997 4 Inspection and maintenance of this equipment shall be carried out by suitably trained personnel in accordance with the applicable code of practice e g EN 60079 17 5 Repair ofthis equipment shall be carried out by suitable trained personnel in accordance with the applicable code of practice e g EN 60079 19 6 Putting into service use assembling and adjustment of the equipment shall be fitted by suitably trained personnel in accordance with the manufacturer s documentation Refer to the Table of Contents of this service manual a Installation b Operation c Maintenance d Parts Identification 7 Components to be incorporated into or used as replacement parts of the equipment shall be fitted by suitably trained personnel in accordance with the manufacturer s documentation 8 The certification of this equipment relies upon the following materials used in its construction If the equipment is likely to come into contact with aggressive substances then itis the responsibility oft
55. cluded THE USE OF OTHER THAN RANSBURG AP PROVED PARTS VOID ALL WARRANTIES SPARE PARTS One hundred and eighty 180 days from date of purchase except for rebuilt parts any part number ending in R for which the warranty period is ninety 90 days EQUIPMENT When purchased as a complete unit i e guns power supplies control units etc is one 1 yearfrom date of purchase WRAPPING THE APPLICATOR ASSOCIATED VALVES AND TUBING AND SUPPORTING HARDWARE IN PLASTIC SHRINK WRAP OR ANY OTHER NON APPROVED COVERING WILL VOID THIS WARRANTY AH 06 01 12 RANSBURG S ONLY OBLIGATION UNDER THIS WARRANTY IS TO REPLACE PARTS THAT HAVE FAILED BECAUSE OF FAULTY WORKMANSHIP ORMATERIALS THEREARE NO IMPLIED WARRANTIES NOR WARRANTIES OF EITHER MERCHANTABILITY OR FITNESS FORA PARTICULAR PURPOSE RANSBURG ASSUMES NO LIABILITY FOR INJURY DAM AGE TO PROPERTY OR FOR CONSEQUEN TIAL DAMAGES FORLOSS OF GOODWILL OR PRODUCTION OR INCOME WHICH RESULT FROM USE OR MISUSE OF THE EQUIPMENT BY PURCHASER OR OTHERS EXCLUSIONS If in Ransburg s opinion the warranty item in question or other items damaged by this part was improperly installed operated or maintained Ransburg will assume no responsibility for repair or replacement of the item or items The purchaser therefore will assume all responsibility for any cost of repair or replacement and service related costs if applicable Vector R Series Cascade Applicators Warranty Polici
56. d from scraping and abrasion on the floor or sharp metal edges that could lead to voltage pin holing and loss of kV on the charged system Cleanliness and maintenance are extremely critical Refer to Installation 79500 R90 Solventborne 79501 R70 Solventborne Installation in the Installation section of this manual WATERBORNE HOSE FITTING INSTALLATION For 79523 R90 Cascade Waterborne Rans burg supplies the waterborne fluid hose factory pre assembled to the applicator unit Standard hose lengths are 10m 15m and 25m To modify the hose length use the following procedures All adjustments must be made at the supply end of the system 1 Remove the male connector and swivel fitting from the end of the fluid hose by turning the nut of the male connector counter clockwise while holding its main body 2 Remove the male connector nut from the fluid hose 3 Determine the hose length that is needed and cut the hose off squarely AH 06 01 12 Ransburg Vector R Series Cascade Applicators Waterborne A WARNING NOTES Special care must be taken when re moving the sheathing from the fluid hose Make sure all tools are very sharp and only score the surface of the sheath Inserting the knife too deep can score the surface of the core material and lead to pin holing and failure of the hose 4 Carefully score the outer jacket linearly and then radially approximately 18 inches back from the cut e
57. e 5 Secure the fluid hose to the air hose and low voltage cable as needed A WARNING When securing the air hose fluid hose and low voltage cable together take care not to use items such as wire or anything that might cut into the hoses or cable If wire ties are used they should only be tight enough to secure the cable and not so tight that they might restrict fluid and air flow Adjust the length of the air hose to the low voltage controller and install the fitting to the hose Vector R Series Cascade Applicators Installation 22 Vector R Series Cascade Applicators Installation Ransburg 23 PAINT PREPARATION Aproper paint mixture is essential to electrostatic operation Paint test equipment may be obtained through your Ransburg distributor Reference the Technical Manual Paint Related Information for REA REM Vector and M90 Guns for paint for mulation information For further paint formulation and testing procedures consult your Ransburg distributor and or your paint supplier SPRAY PATTERN ADJUSTMENT The spray pattern of fan atomizers is adjustable from a small circle to an elongated oval approx imately 10 18 inches of usable pattern when sprayed from a target distance of 8 12 inches The swirl atomizer assemblies produce a round pattern from 4 6 inches in diameter The fan con trol knob provides control of the pattern shaping air Counter clockwise expands the pattern and clockwise reduce
58. e spring washers The applicator MUST have all six correctly positioned in order to function properly Vector R Series Cascade Applicators Maintenance 41 4 Remove the trigger adjustment nut if it was required when pulling the needle shaft from the barrel packing chamber Then remove the packing nut spacer rear seal retainer sub assembly and packing tube from the rear of the needle shaft The spring loaded u cup and o ring can now be re moved from the rear seal retainer PULL STRAIGHT OUT S PUSH STRAIGHT IN L i EE Figure 24 Needle Shaft Insert Removal NOTE f the spacer and seal retainer do not separate easily wedge a knife blade be tween them and pry them apart d Figure 25 Chevron Seal Assembly 5 Unscrew needle electrode from shaft and slide the male chevron adapter the chevron seals and female chevron adapter offthe shaft see Figure 31 6 Remove retaining ring and air cap from barrel 7 Loosen the fluid nozzle using the special multi purpose wrench unscrew it by hand to remove Ransburg Cleaning and Inspection 1 Clean the packing chamber of the barrel with a suitable solvent and a soft bristle bottle brush DO NOT submerge or soak the barrel in solvent If the chamber has dry paint in it and cannot be cleaned out the barrel MUST BE REPLACED gt Soaking or submerging the barrel could allow solvents i
59. ent Output 90 microamperes maximum Paint Resistance 1 MQ to oo Use Model No 76652 Test Equipment Part Sprayability Determine sprayability of part to be coated using 76652 Test Equipment See current Paint HV amp SCI Test Equipment service manual Mechanical Fluid Flow Capacity 1000 cc minute Operating Pressure Air Spray Fluid 0 6 9 bar 0 100 psi Air 0 6 9 bar 0 100 psi Ambient Temp 40 C to 12 8 C Consumption 510 slpm 18 SCFM 3 4 bar 50 psig inlet Sound Level 92dB A 50 psig inlet 1m from applicator This reflects the maximum fluid volume the appli cator can deliver The maximum spray volume that can be effectively atomized depends on fluid rheol ogy spray technology and finish quality required 14 Vector R Series Cascade Applicators Introduction Ransburg Figure 1 R90 70 Cascade Solventborne Electrostatic Spray Applicator Features R90 70 CASCADE SOLVENTBORNE ELECTROSTATIC SPRAY APPLICATOR FEATURES HL Sn UTE Needle Electrode Adjustable Trigger Shelf Barrel Fluid Hose Connection Replaceable Hook Low Voltage Cable Connection Fan Air Adjust Air Inlet Connection 2 Finger 4 Finger Trigger kV Setpoint Switch Microamp Display 15 AH 06 01 12 Ransburg Vector R Series Cascade Applicators Introduction 80131 XXX 9060 POWER N SUPPLY ELECTRICAL E SPECIFICATIONS 9060 Voltage Maximum Part Designation Output Electrical 80131 211 110
60. es 72 Vector R Series Cascade Applicators Ransburg MANUAL CHANGE SUMMARY This manual was published to supersede Service Manual AH 06 01 11 Vector Solo Applicators to make the following changes 1 Updated manual due to nozzle thread change from 9050 Control Unit to the 9060 Control Unit 73 AH 06 01 12 Ransburg Manufacturing 1910 North Wayne Street Angola Indiana 46703 9100 Telephone 260 665 8800 Fax 260 665 8516 Technical Service Assistance 320 Philips Ave Toledo Ohio 43612 1493 Telephone toll free 800 233 3366 Fax 419 470 2233 Technical Support Representative will direct you to the appropriate telephone number for ordering Spare Parts 2013 Ransburg All rights reserved Form No AH 06 01 12 Models and specifications subject to change without notice Litho in U S A 2 13
61. g air flow closes the contacts of the air flow switch thereby activating high voltage at the applicator An air filter MUST be installed to permit proper functioning of the air flow switch in side the control unit This unit must filter par ticles 5 microns and larger 2 Ransburg recommends that a fluid filter be installed at the output of the fluid supply pressure pot pump circulating system etc It is the end user s responsibility to install the proper filter that meets their system s requirements AH 06 01 12 Ransburg Air Hose Recommendation Ransburg recommends using a 79547 XX air hose assembly that may be ordered through your authorized Ransburg distributor This hose performs best with the Vector to reduce air hose stiffness along with weight reduction Available hose lengths are listed in Accessories in the Parts Identification section of this manual gt Any user installed air hose must be rat ed for 100 psig 6 9 bar working pressure minimum Fluid Hose Recommendation Ransburg recommends using a 79548 fluid hose assembly This assembly is made to specifically fit the fluid fitting size engineered into the applica tor This hose is available from your authorized Ransburg distributor Available hose lengths are listed in Accessories in the Parts Identification section of this manual gt Any user installed fluid hose used must be rated for 100 psig 6 9 bar working pressure mi
62. g outward Use the short end of the spacer to seat the seal 10 While holding the rear seal retainer sub assem bly and spacer together place these components with the spacer rearward onto the rear of the needle shaft and slide them over the sealing area 11 Place the six 6 spring washers onto shaft with the first third and fifth ones concave cupped side forward The second fourth and sixth ones should be cupped side rearward see Figure 33 Vector R Series Cascade Applicators Maintenance gt To avoid damage to the chevron seals 42 Vector R Series Cascade Applicators Maintenance 43 A WARNING All six 6 spring washers MUST be re placed alternately as shown in Figure 33 or the applicator will malfunction Figure 27 Spring Washer Assembly Sequence 12 Place the packing nut large bore first on the rear needle shaft section 13 Screw the trigger adjustment nut onto the rear needle shaft section with the hexagon rearward and the spring retainer with the hexagon forward Do not lock the hexagon nuts in place 14 Install the needle shaft sub assembly into the packing chamber from the rear of the barrel with the needle electrode forward 15 Push the needle shaft sub assembly forward until the packing nut will engage its mating thread in the barrel and screw it into place by hand ap proximately 3 turns PULL STRAIGHT OUT PUSH STRAIGHT N ns
63. he usertotake suitable precautions that prevent itfrom being adversely affected thus ensuring that the type of protection provided by the equipment is not compromised Aggressive substances e g acidic liquids or gases that may attack metals or solvents that may affect polymeric materials Suitable precautions e g regular checks as part of routine inspections or establishing from the material s data sheets that it is resistant to specific chemicals Refer to Specifications in the Introduction section a Allfluid passages contain stainless steel or nylon fittings b High voltage cascade is encapsulated with a solvent resistant epoxy 9 A recapitulation of the certification marking is detailed in the ATEX section on the next page drawing numbers 79846 01 and 79852 01 10 The characteristics of the equipment shall be detailed e g electrical pressure and voltage parameters The manufacturer should note that on being put into service the equipment must be ac companied by a translation of the instructions in the language or languages of the country in which the equipment is to be used and by the instructions in the original language AH 06 01 12 Ransburg Vector R Series Cascade Applicators Atex FM VECTOR R SERIES 79500 79501 Label 79515 AND 79523 ATEX PRODUCT MARKING DEFINITIONS VECIGR Ex Certificate Number Sira O6ATEX5282X 0518 fi 26 SIRA OGATEX5282X In USA
64. ically Spray areas must be kept clean to prevent the accumulation of combustible residues Smoking must never be allowed in the spray area The high voltage supplied to the atomizer must be turned off prior to cleaning flushing or maintenance When using solvents for cleaning Those used for equipment flushing should have flash points equal to or higher than those of the coating material Those solvents used for cleaning must have a flash point at minimum of 5 C 9 F greater than the ambient temperature It is the end users re sponsibility to insure this condition is met Spray booth ventilation must be kept at the rates required by local and or country codes In addition ventilation must be maintained during cleaning op erations using flammable or combustible solvents Electrostatic arcing must be prevented Test only in areas free of combustible material Testing may require high voltage to be on but only as instructed Non factory replacement parts or unauthorized equipment modifications may cause fire or injury If used the key switch bypass is intended for use only during setup operations Production should never be done with safety interlocks disabled The paint process and equipment should be set up and operated in accordance with local and or country safety codes Vector R Series Cascade Applicators Safety AREA Tells where hazards may occur Toxic Substances Explosion Hazard Incomp
65. icator is drained out Figure 18 Removal of Fluid Nozzle The applicator barrel MUST be tilted front down to remove the fluid nozzle Fail ure to do so may allow paint to enter the air passages thereby reducing airflow and damaging the applicator barrel Applicators may be flushed in lieu of tilting However they MUST be either flushed or tilted during nozzle removal 3 While holding the applicator assembly with the trigger pulled back remove the fluid nozzle with the open end ofthe special multi purpose wrench NOTE To keep the needle electrode from unscrewing from the needle shaft the applicator s trigger should be actuated to pull the needle electrode away from the fluid nozzle Cleaning and Inspection 1 Use a suitable solvent to clean the fluid nozzle 2 Examine the fluid nozzle for damage to the air passages and the fluid nozzle tip Also exam ine the needle seat for damage or wear If any damaged or any worn areas are found the fluid nozzle must be replaced 1 4 5 1 Retaining Ring 2 O Ring PTFE Encapsulated 3 Air Cap 4 Fluid Nozzle 5 Electrode Assembly 6 Barrel Assembly Figure 19 Air Cap Fluid Nozzle and Nut NOTE gt If the fluid nozzle is replaced there is a good chance that the needle electrode assembly will need to be replaced also A worn needle electrode assembly may not always seat well in a new fluid nozzle AH
66. ion 13 INTRODUCTION GENERAL DESCRIPTION The Vector R90 70 Spray Applicator process is an air atomized method for electrostatically applying product coatings The Vector R90 R70 Spray Applicator system applies a high voltage DC charge to the applicator electrode creating an electrostatic field between the atomizer and the target object Vector R90 Cascade Spray Applicator see Figure 1 applies a 85 kV DC charge to the coating materials at the point of atomization The Vector R70 Cascade Spray Applicator applies a 65 kV charge This electrostatic charge allows a more efficient uniform application of coating material to the front edges sides and back of products Itis highly suitable for applying coatings to a variety of surface configurations large targets small parts tubular wares concave and recessed parts etc Because it is a grounded fluid system for solvent based systems it is highly suitable for applying a wide range of solvent reduced coatings such as enamels lacquers epoxies etc The 79523 model is available to accommodate waterborne materials Aregulated pressure fluid system delivers coating material to the atomizer At the time of triggering the applicator fan and atomization air is introduced which atomizes the coating material into a spray mist The atomized spray particles under the influ ence of the electrostatic field become electrically charged The charged particles are attracted to
67. l contains information that is important for you to know and understand This information relates to USER SAFETY and PREVENTING EQUIPMENT PROBLEMS To help you recognize this informa tion we use the following symbols Please pay particular attention to these sections A WARNING States information to alert you to a situation that might cause serious injury if instructions are not followed A CAUTION States information that tells how to prevent damage to equipment or how to avoidasituation that might cause minor injury A NOTE is information relevant to the proce dure in progress While this manual lists standard specifications and service procedures some minor deviations may be found between this literature and your equipment Differences in local codes and plant requirements material delivery requirements etc make such variations inevitable Compare this manual with your system installation drawings and appropriate Ransburg equipment manuals to reconcile such differences Careful study and continued use of this manual will provide a better understanding of the equipment and process resulting in more efficient operation longer trouble free service and faster easier trou bleshooting If you do not have the manuals and safety literature for your Ransburg system contact your local Ransburg representative or Ransburg Ransburg A WARNING The user MUST read and be familiar with the Safety Section in this manual a
68. lide it as far forward as possible 3 Spread the retaining ring and place it onto the barrel Starting at one end lift the retaining ring over the captive ridge and spiral into place 4 Place the large hole of the gasket over the nee dle shaft and onto the base of the barrel packing chamber 5 While holding the barrel with the air nozzle pointing downward install the needle shaft spring into the spring retainer Align the rear end of the barrel assembly with the matting area of the handle assembly and the needle shaft spring with the spring recess in the handle Slide the barrel into the handle cavity until it is seated against the gasket Ensure the needle shaft spring seats properly into the handle recess 6 While holding the barrel in place screw the retaining nut onto the handle by hand and then tighten using the special multi purpose wrench NOTE gt Torque the retaining ring to 8 10 Ibs ft or after hand tightening torque an ad ditional 1 6 to 1 8 turn using the special multi purpose wrench AH 06 01 12 Figure 30 Barrel to Handle Assembly 7 Check the spacing between the back of the spring retainer and the handle It should be about 1 8 inch If not check for one or more of the fol lowing Gasket has been left out Loose retaining nut Loose fluid nozzle Improper adjustment of the trigger adjustment nut and spring retainer 8 Secure the trigger with the two 2 shoulder screws NOTE
69. ly adjusted between 20 and full kV using the and buttons on the front of the control unit When the applicator trigger is off the present setpoint can be changed either from the control unit or from the switch on the back of the applicator NOTE Setpoints cannot be adjusted below 20 kV Setting and Changing the Setpoint at the Control Unit From the factory Preset 1 is full minus 20 kV Preset2 is full kV minus 10 and Preset 3 is full kV For 79500 79523 full kV is 85 kV For 79501 full kV is 65 kV Atthe control unit with the applicator nottriggered press the 1 2 or 3 button on the front panel of the control unit See Figure 5 for positions of the kV setpoint and adjust buttons The only place to adjust the kV of each setpoint is at the control unit Figure 5 Front View of Control Unit Vector R Series Cascade Applicators Operation 27 When a kV setpoint button is pressed the light above the button will light and the kV display will show the present voltage for that setpoint This indicates the unit is set to spray at that setpoint To adjust the kV for the present setpoint press the or setpoint adjust buttons When the or setpoint adjust buttons are held in longer than 1 second the kV display will be gin incrementing or decrementing in units of 5 instead of 1 PA Figure 6 Changing Setpoint Changing
70. nd Split the outer jacket along the lin ear score mark and peel it away from the inner sheath Then remove the jacket completely by tearing along the radial score mark 5 Lightly score the inner sheath linearly and then radially 1 inch from the outer jacket Split the in ner sheath along the linear score mark and peel it away from the core fluid hose Then remove the sheath completely by tearing along the radial score mark 6 Roll the inner sheath back over itself until it touches the outer jacket 7 Cut approximately 1 4 inch of inner sheath off AH 06 01 12 62 Vector R Series Cascade Applicators Waterborne Ransburg WATERBORNE WATERBORNE COMPATIBLE COMPATIBLE refer to parts list for figure 56 000 refer to parts list figure 50 Figure 45 Waterborne Fluid Delivery Components 63 AH 06 01 12 Ransburg Vector R Series Cascade Applicators Waterborne WATERBORNE FLUID DELIVERY COMPONENTS PARTS LIST Figure 45 m Table F F ie Fluid Hose Assembly Vector 74179 XX gt X 3 Bulk Tube Fluid 1 4 ID 72307 XX gt X 3 Bulk Tube Fluid 3 16 ID 72310 00 Connector Bulk Head 10553 05 79438 00 Nut Hex Bracket Support Offset Std 79438 01 Bracket Support Offset Stainless Steel Optional 72315 00 Conductive Ferrule 3587 02 Nut 3 8 79385 00 Nut Connector Hose EMF 203 05 EMF
71. nd the Ransburg safety literature therein iden tified gt This hand held device is intended to be used by trained personnel ONLY This manual MUST be read and thor oughly understood by ALL personnel who operate clean or maintain this equipment Special care should be taken to ensure that the WARNINGS and safety requirements for operating and servicing the equipment are followed The user should be aware of and adhere to ALL local building and fire codes and ordinances as well as NFPA 33 EN 50176 SAFETY STANDARD or applicable country safety standards pri or to installing operating and or servicing this equipment A WARNING The hazards shown on the following page may occur during the normal use of this equipment Please read the hazard chart beginning on page 2 AH 06 01 12 Ransburg AREA Tells where hazards may occur Spray Area Ch AH 06 01 12 Vector R Series Cascade Applicators Safety HAZARD Tells what the hazard is Fire Hazard Improper or inadequate oper ation and maintenance proce dures will cause a fire hazard Protection against inadvertent arcing that is capable of causing fire or explosion is lost if any safety interlocks are disabled during operation Frequent pow er supply shutdown indicates a problem in the system requiring correction SAFEGUARDS Tells how to avoid the hazard Fire extinguishing equipment must be present in the spray area and tested period
72. nimum Air and Fluid Hose Installation The fluid inlet fitting for the Vector applicator is 3 8 18 NPSM M When installing a fluid hose tighten the fitting adequately to prevent any fluid leaks Theairinletfitting is 1 4 18 NPSM M When installing the air hose use a wrench to hold the air inlet fitting on the Vector and tighten the air hose fitting enough to prevent any air leaks AH 06 01 12 Routing of Air and Fluid Hoses Starting at the applicator route the air hose along the same path as the low voltage cable to the low voltage control unit The fluid hose can be run with the low voltage cable and air hose or it can be separate and run to the fluid source Do not expose the hoses to high temperatures over 120 F and or conditions such as moving parts foot traffic vehicle traffic etc Prior to connecting the air hose to the low voltage unit and the fluid hose to the fluid supply adjust the hose and low voltage cable position at the applicatorto relieve some strain on the low voltage cable Todothis perform the following procedure 1 Disconnect the air hose from the applicator 2 Position the air hose 1 inch 2 5cm away from the bottom of the handle 3 Secure the air hose to the low voltage cable Secure the two together at one additional location about 12 16 inches 30 41cm back 4 With a wrench reconnect and secure the air hose to the applicator This should form a small loop in the low voltage cabl
73. nto the high voltage section of the barrel leading to applicator failure and or possible dangerous conditions that could re sult in property damage and personnel injury 2 Examine the plastic section of the needle shaft and the packing tube for signs of carbon tracking Also inspect the air passages and packing cham ber of the barrel for signs of scratches additional carbon tracking or dried paint Shine a small flashlight into the front of the barrel to highlight any damage in these areas 3 From time to time it is desirable to test the elec trical integrity of the 70430 01 resistive electrode see Needle Electrode Resistance Testing in the Maintenance section Reassembly Refer to Figures 26 27 28 and 29 NEEDLE SHAFT SPRING RETAINER SPACER U CUP OPENING TOWARD HANDLE SEAL RETAINER TRIGGER ADJUSTMENT NUT PACKING NUT SOLVENT PROOF O RING PACKING TUBE CARTRIDGE SEAL ASS Y ELECTRODE ASSEMBLY Figure 26 Needle Shaft Assembly 2k Packings AH 06 01 12 Ransburg they MUST be installed from the rear of the barrel 1 Place conductive female chevron adapter onto the front of shaft with the concave side toward the front 2 Screw the four 4 chevron seals onto shaft concave sides forward DONOT push the chevron seals straight onto the shaft The shaft threads may dam age the chevron bore and cause the appli cator to leak fluid Inspect needle
74. ok gasket Loosen the plug assembly setscrew and pull the plug assembly straight out of the applicator OX lt 2 E 1 Hook 2 Hook Gasket 3 Plug Assembly Set Screw loosen 4 Plug Assembly pull straight out Figure 33 Hook and Plug Assembly Removal AH 06 01 12 Ransburg Vector R Series Cascade Applicators Maintenance 6 Remove the air inlet fitting and the fluid bracket 8 Remove the trigger stop by turning the knob from the base of the applicator of the stop counter clockwise until the thread of the stop is completely disengaged 1 Trigger Stop Assembly 1 Fluid Bracket 2 Air Inlet Solvent Proof O Ring 3 Air Inlet Fitting c C E ED Figure 34 Fluid Bracket Removal Lo si Figure 36 Trigger Stop Removal 7 Remove the trigger shelf by removing the set screw with a 3 32 Allen wrench Push down on Reassembly SES EES Refer to Figures 31 32 33 34 35 36 37 and 38 1 Screw the trigger stop into the handle in a clockwise direction 2 Push the finger shelf up on the dovetail pad on the handle to the desired height insert the set screw and tighten with a 3 32 Allen wrench 3 Insert the fluid bracket over the air fitting then install the o ring over the air fitting Tighten the air fitting in a clockwise direction ER 1 Finger Shelf Set Screw 2 Finger Shelf pushed down Figure 35 Trigger Shelf Removal AH 06 01 12 46 Vector R Series Ca
75. own during nozzle removal The control unit power MUST be off when removing the nozzles and or during any applicator maintenance Proceed as follows 1 Turn OFF the control unit power 2 Release the trigger 3 Turn the paint flow OFF 4 See Applicator Repair Disassembly Pro gt When installing or removing the fluid nozzle the applicator MUST be triggered Failure to do so may cause damage to the electrode or fluid nozzle Such damage can result in fluid leaks around the sealing area of these components Using any tool other than the Ransburg multi purpose wrench 19749 00 to re move or install the fluid nozzle may cause damage For efficient electrostatic operation keep the applicator s exterior and low voltage cable free of paint accumulation This prevents the loss of voltage to ground with a resultant reduction in transfer efficiency Paint accumulation in and around the air cap nozzles will reduce atomization quality Clean the air cap using clean solvent and a soft bristle brush as often as needed to ensure good atomization AH 06 01 12 cedures in the Maintenance section A WARNING Any broken or damaged components should be replaced Any damage to the applicator may result in UNSAFE operating conditions Clean the applicator and associated parts with a soft brush and suitable solvent gt Metal tools and wire brushes must NEV ER be used NEVER use a cleaning tool that is h
76. r 79322 00 Hook Molded 79479 00 O Ring Cord Solvent Proof 79322 11 Hook Molded 79460 03 Assembly Plug 79001 08 O Ring Solvent Proof 79001 07 O Ring Solvent Proof 79476 00 Handle Assembly 79445 10 Fan Air Adjust Assembly 79001 16 O Ring Solvent Proof 17130 00 Spring Return 79001 31 O Ring Solvent Proof 79453 00 Cap Retaining Air Valve 79310 00 Air Valve Assembly 78635 00 Nut Retaining Air Valve 10051 05 Cup Seal Spring Loaded 79560 00 Trigger Stop Assembly 79454 00 Screw Trigger Retention Table B B1 Trigger Molded 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 2 1 79324 00 Shelf Finger Molded Table B B2 19603 8F Set Screw Cup Point Table B B2 19603 10F Set Screw Cup Point 1 Table C C4 Tube Fluid 1 3587 03 Nut and Ferrule Table C C5 79385 00 Nut Connector Hose Table C C5 EMF 202 05 Ferrule Back 3 8 Tube Table C C5 EMF 203 05 Ferrule Front 3 8 Tube Table C C5 Table C C2 Bracket Support Table C C1 Fitting Fluid Straight Offset Bracket Table C C3 Nut Hex See Fluid Nozzle Selection Chart in the Installation section See Air Cap Fluid Nozzle Selection Chart in the Installation section Contin
77. re signs of wear in this area both the needle electrode and fluid nozzle must be replaced 3 Anelectrical check of the needle electrode must be done prior to reinstalling it into the applicator assembly refer to Needle Electrode Resistance Testing in the Maintenance section Reinstall 1 Secure the needle shaft at the rear of the barrel and screw the needle electrode into place by hand 2 Reinstall the fluid nozzle and air cap onto the barrel Vector R Series Cascade Applicators Maintenance 38 Vector R Series Cascade Applicators Maintenance 39 NEEDLE ELECTRODE RESISTANCE TESTING The electrical resistance of the needle electrode should be tested periodically typically onaweekly basis or any time itis removed from the applicator Figure 21 Testing Resistive Electrode 1 Install the needle electrode onto the front end of an available needle shaft Be sure that the needle electrode is completely seated for proper contact between the metal shaft and the threaded insert of the needle electrode 2 Usinga VOM meter that will read 15 megohms accurately connect the first meter lead to the metal needle shaft and the second lead to the needle electrode wire The needle electrode resistance should be 14 5 to 19 megohms nominal 15 meg ohms at 9 volts or 12 to 17 megohms at 1000 volts Needle electrodes outside these ranges must be replaced BARREL ASSEMBLY Removal 1 While holding the
78. rial Standard Wear 79552 344 1 4mm 055 inch Extended Wear 79552 245 1 8mm 070 inch Standard Wear 79552 345 1 8mm 070 inch Extended Wear 79552 246 1 0mm 042 inch Standard Wear 79552 346 1 0mm 042 inch Extended Wear 79552 247 028 inch Standard Wear 79552 347 028 inch Extended Wear 79552 248 1 2mm 047 inch Standard Wear 79552 348 1 2mm 047 inch Extended Wear AIR CAP FLUID NOZZLE SELECTION CHART AIR SPRAY TRANS TECH SPRAY 79374 65 Fluid Nozzle Part 79377 44 Separate Pressure Retaining Ring Reducer 1 4mm 055 79379 00 74963 05 79374 65 79377 45 1 8mm 070 79379 00 74963 05 79374 98 79377 44 1 4mm 055 79379 00 74963 05 79374 98 79377 45 79374 122 79552 44 1 4mm 055 79379 00 74963 06 AH 06 01 12 79374 122 79552 45 1 8mm 070 79379 00 74963 05 1 8mm 070 79379 00 74963 06 24 25 Vector R Series Cascade Applicators Installation AIR CAP FLUID NOZZLE PERFORMANCE CHART Orifice Fluid Delivery ml min Air Consumption SCFM SLPM Air Pressure psi bar Pattern Size inches 79377 45 070 1 8 Air Spray 18 510 79374 65 1541 2 Ransburg Pressure Reducer Applicators Vector 79377 45 070 1 8 Air Spray 18 510 79374 98 1741 2 79
79. s and or servicing this eqiupment Location of Control Unit Install the low voltage control unit in an area out The fluid lines and fluid sources MUST side the hazardous location in accordance with be isolated from ground for waterbase ap federal state and local codes The area should plications protect the control unit from the possibility of en vironmental intrusion Such as dust or moisture Personnel MUST be GROUNDED to have ambient temperatures that do not exceed prevent a shock or spark during electrostatic 120 F and be as close to the applicator as pos operation sible to minimize the length of low voltage cable Install and route the hoses and cable so they are NOT exposed to temperatures in excess of 120 F and so that all hose and cable bends are NO LESS than a 6 inch 15cm radius Failure to comply with these parameters cold cause equipment malfunc tion that might create HAZARDOUS CON DITIONS gt Install only one spray applicator per iso lated waterborne fluid supply system AH 06 01 12 18 Vector R Series Cascade Applicators Installation Ransburg SC 14 14 Y 1 4 FN 29 4 19 b ERST 27 a AN en 8 N LU f 7 Q Q UT L A ap kuy EN HT
80. s it The Vector has a distinct feature that allows counting of clicks The fan valve has 8 clicks per 1 full turn of the adjustment knob To change the spray pattern axis of fan atomizers from horizontal to vertical loosen the air nozzle retaining ring rotate the air cap clockwise to the desired position and gently tighten the ring APPLICATOR TO TARGET DISTANCE Hold the applicator 6 12 inches maximum from the target for best operation higher transfer efficiency will be achieved at the closer target distance Trigger the applicator fully to operate NOTE gt See the Ransburg bulletin Handgun Spray Techniques AH 06 01 12 Ransburg FLUID NOZZLE SELECTION STD SPRAY CHART Fluid Nozzle Part 79377 44 1 4mm 055 inch Vector R Series Cascade Applicators Installation Nozzle Material Standard Wear 79377 144 1 4mm 055 inch Extended Wear 79377 45 1 8mm 070 inch Standard Wear 79377 145 1 8mm Extended Wear 79377 46 1 0mm 042 inch Standard Wear 79377 146 1 0mm 070 inch 042 inch Extended Wear 79377 47 028 inch Standard Wear 79377 147 028 inch Extended Wear 79377 48 1 2mm 047 inch Standard Wear FLUID NOZZLE SELECTION 79377 148 1 2mm 047 inch TRANS TECH CHART Fluid Nozzle Part 79552 244 1 4mm 055 inch Extended Wear Nozzle Mate
81. scade Applicators Maintenance Ransburg 5 Reinstall the airvalve components in the reverse order of disassembly 6 Push the rear cover onto the back of the handle Secure the cover by inserting the fan air adjustment valve into the handle and tighten in the clockwise direction 7 Insert the barrel gasket back into the handle 8 Insert the plug assembly into the base of the handle Align the raised portion into the mating handle recess Figure 37 Hook Insertion Into Handle 4 Push the hook gasket into the groove of the hook Apply a light coat of dielectric grease LSCHO009 to the hook gasket exterior and slide the hook into position Figure 39 Location of Handle Low Voltage Plug Recess Figure 38 Low Voltage Plug Locating Tab 47 AH 06 01 12 Ransburg Vector R Series Cascade Applicators Maintenance TROUBLESHOOTING GUIDE General Problem Possible Cause DEFECTIVE SPRAY PATTERN Pattern Will Not Shape Pattern Heavy At One End Extremely Heavy Spitting or Severely Deformed Pattern Clogged or faulty fan air valve Solution Clean repair or replace Air passages in applicator or air line clogged Blow out clean or replace Worn faulty or clogged air cap Clean or replace Barrel restrictor missing Clogged or faulty air cap Replace barrel restrictor Clean or replace Clogged or faulty fluid nozzle Wrong air cap fluid nozzle combination Clean or
82. shoes should not be worn Grounding leg or wrist straps may be used Operators must maintain contact with the handle of the applicator If work gloves are used the palm section must be cut out Operators must remove from themselves all metal objects that are not grounded NOTE REFER TO NFPA 33 EN 50176 RE GARDING OPERATOR GROUNDING OR SPE CIFIC COUNTRY SAFETY CODE B Parts being sprayed Resistance between the part and a grounded conveyor must not exceed 1 megohm Every metal and conductive object in the spray area This includes the booth parts hangers fire extinguishers conductive flooring etc Grounded conductive flooring must be provided in the spray area Turn off voltage at the power module before flushing out cleaning or removing any parts from the applicator Never install an applicator into a fluid system using an isolated solvent supply Do not touch applicator electrode while applica tor is energized Personnel must be given training in accordance with the requirements of NFPA 33 EN 50176 Instructions and safety precautions must be read and understood prior to using this equip ment Comply with appropriate local state and nation al codes governing ventilation fire protection operation maintenance and housekeeping Vector R Series Cascade Applicators Atex FM Ransburg EUROPEAN ATEX DIRECTIVE 94 9 EC ANNEX Il 1 0 6 The following instructions apply to equipment covered by
83. ts that may be done at the PC board see Figure 8 Theselockouts may be used individually or in combination as required If the jumpers are disconnected the original functions are re enabled After changing any jumpers the AC power must be cycled for the new setting to take affect m m mp msms m 5 D6 D7 De D9 RE m hus dg ie 1rppk 1969 yr E O 1100 RIT TP5 120 vor aos oe 130 08 m E DI JP2 8 SETS 15 D ore R2 16 9 03 les t R20 04 i oos oF LED Eo R21 R D3 R22 S ka 9 00 RE 6 s 58 R27 009 7 sm LOCKOUT JUMPER LOCATIONS Figure 8 Lockout Jumper Location AH 06 01 12 Ransburg Front Panel Lockout This feature locks out any changes to the kV setting from the front panel of the control unit 1 Set the kV to the desired value using the front panel buttons This must be set prior to installing
84. ued On Next Page AH 06 01 12 52 Vector R Series Cascade Applicators Parts Identification 53 R90 70 CASCADE SOLVENTBORNE APPLICATOR PARTS LIST Figure 40 Cont Der mee To 18847 01 Fitting Air Inlet 1 4 NPSM M Std Ransburg 18847 00 Fitting Air Inlet 3 8 atonal i Table A A2 Cable Low Voltage Vector Table A A1 19749 00 Special Applicator Wrench 1 72315 00 Conductive Ferrule 6241 06 Fitti ng Fluid 1 1 1 7787 03 Swivel Fitting TABLE A LOW VOLTAGE CABLE LENGTHS me pee al aar _ No Cable 10m 79338 10 15m 79338 15 20m 79338 10 25m 79338 10 79338 15 30m TABLE B TRIGGER TYPE 79338 15 B me sr Be TABLE C 2 2 Finger Trigger 79325 02 1 4 4 Finger Trigger 79325 04 0 FLUID DELIVERY COMBINATION oe Offset Bracket 093 ID Fluid Tu be 70399 00 79438 00 10553 06 9704 16 45 Bracket 093 ID Fluid Tube 70442 00 79439 00 10553 06 9704 16 Offset Bracket SS 093 ID Fluid Tube 70399 00 79438 01 10553 06 9704 16 Offset Bracket 250 ID Fluid Tu be 70399 00 79438 00 10553 06 9704 11 45 Bracket 250 ID Fluid Tube 70442 00 79439 00 10553 06 9704 11 Offset Bracket SS 250 ID Fluid Tube 70399 00 79438 01 10553 06 9704 11 Offset Bracket 1
85. upplier The Vector applicator air hoses fluid hose and high voltage cable assemblies should not be submerged or soaked in solvent However the outer surfaces of these items can be wiped with a suitable cleaning solvent The items that can not be soaked are noted throughout this manual All electrical components cannot be cleaned or soaked in any solvents Ransburg A WARNING The user MUST read and be familiar with the safety instructions in this manual f compressed air is used in cleaning REMEMBER that high pressure air can be dangerous and should NEVER be used against the body It can blind deafen and may even penetrate the skin If used for cleaning equipment the user should wear safety glasses ALWAYS turn the control unit s pow er off prior to cleaning and servicing the equipment Be SURE the power is OFF and the system is grounded before using solvent to clean ANY equipment DO NOT operate a faulty applicator gt When using cleaning solvent standard health and safety precautions should apply Any solvent used to clean the fluid pas sages must be discharged into a ground ed container Use of ungrounded or plastic containers may cause fire or explosion Cleaning of the exterior surface of the applicator should be done with non polar solvents If cleaning requires the use of po lar solvents the applicator should be wiped down with non polar solvent prior to going back into
86. uring High Voltage On Time The 9060 Power Supply records the amount of time the high voltage is triggered on up to 99 999 hours These units are displayed in the kV and pA displays of the unit There are two registers that retain this information one that may be reset the other that is permanently retained in memory The number of hours the unit s high voltage has been on may be displayed by depressing at the same time the preset 1 and reset buttons The display will show hours of use for 3 seconds This is the re settable register 87 e ei EN 99 CJ 999 Te ee Co 1 2 3 i Irem hen 1 OFF P U YU Em ehm l PRESS AND HOLD LM AND HOLD BOTH FOR BOTH FOR NON RESETTABLE ON RESETTABLE ON TIME REGISTER TIME REGISTER Figure 14 Display In High Voltage On Time AH 06 01 12 To reset this register press the reset button while the hours are displayed Pressing the preset 2 and reset buttons at the same time will show the number of hours on the non re settable register Local Remote The Vector product line is designed currently for applicators only The local remote high voltage control switch should be set to local for all Vector applicator applications LOCAL REMOTE E HV i CONTROL Jy ZS x X Figure 15
87. y Nozzle Fluid 79552 XXX Trans Tech Air Spray Nozzle Fluid Included in 79555 Kit 79001 09 O Ring Solvent Proof 74963 05 Standard Air Spray Restrictor Black Vector 74963 06 Trans Tech Air Spray Restrictor Green Included in 79555 Kit AH 06 01 12 68 Vector R Series Cascade Applicators Parts Identification 69 79555 TRANS TECH CONVERSION KITS AVAILABLE Fluid Nozzle Kit Part No Part No Description 79552 244 79555 244 1 4mm 055 Acetal 79555 245 79552 245 1 8mm 070 Acetal 79555 247 79552 247 0 7mm 028 Acetal 79555 344 79552 344 1 4mm 055 Peek 79555 345 79552 345 1 8mm 070 Peek 79555 347 79552 347 0 7mm 028 Peek All Kits Include 79374 122 Air Cap 74963 06 Restrictor green and chosen Fluid Nozzle Kit 79555 replaces parts 74963 05 Restrictor 79377 45 Fluid Nozzle 79374 65 Air Cap NOTE Foradditional information on solvent Viscosities and Conversion refer to Technical Manual IL 307 www ransburg com ACCESSORIES FOR ECON FLUSH BOX COMPATIBILITY OPTIONAL Part No 77582 00 77581 00 Nozzle Drain Flush Box REA90 to REA70 Adapter Flush Box Ransburg AH 06 01 12 Ransburg VECTOR CASCADE APPLICATORS RECOMMENDED Vector R Series Cascade Applicators Parts Identification SPARE PARTS 2 10051 05 Cup Seal Spring Loaded 17130 00 Spring Return 2 19

Ransburg - Midway Industrial Supply

Contents

Download Pdf Manuals

Related Search

Related Contents