of Nokia 2630 (RM
Contents
1. 002 SCREW M1 4x5 41P 10003 DOME SHEET A1 10004 ste UI FPC ASSY A1 10005 ste COVER ASSY 10006 N ENGINE SHIELDING ASSY 10007 LCD AM 128x160 06 10008 2CW LIGHT SWAP A2 10009 ste TYPE LABEL A2 7 I LEVEL 384 ONLY ao 0011 IHF SPEAKER SLIM 16mm A4 10016 se MONO ANTENNA MODULE A4 10017 ste CLAPTON EMC MICROPHONE A4 10015 ste CAMERA MODULE CCP2 SMIA65 VGA 10012 Ne gr oa Y FM BT SHIELDING LID 2 7 _ oF 10010 EARP RDF 07A 320hm A3 SEA ve 10013 X IFA ANTENNA A3 _ A4 10014 ____ VIBRA MOTOR JENNA_LG A5 10018 __ SCREW M1 4x5 0 41P 10021 D COVER BLANK A5 _ S sf10020 SIM CARD HOLDER A5 A a 10019 BATTERY COVER ANODISED BLACK 10022 ini These parts can a not be reused after removal only available as Page 6 17 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved NOKIA N2630 RM 298 RM 299 Ca re Service Manual Level 1 amp 2 8 SPARE PARTS OVERVIEW 2630 RM 298 RM 299 SPARE PARTS OVERVIEW A2 2CW LIGHT SWAP PACKAGE 10009 10011 A1 UI FPC ASSY 10004 10005 jj LEVEL 3 amp 4 ONLY _ 2 W LIGHT SWAP A2 e 10009 x DOME SHEET A1 10004 ste s TYPE LABEL A2 LEVEL 3 amp 4 ONLY 10011 _ UI FPCASSY A1 10005 ste A3 IFA ANTENNA MODULE ASSY 10013 10014 EARP RDF 07A 320hm A3 10013 IFA ANTENNA A3 10014 a FM BT SHIELDING LID A22. DENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved NOKIA N2630 RM 298 RM 299 Ca re Service Manual Level 1 amp 2 14 ASSEMBLY HINTS LIZ M g OLONA LOSOOQIMH 2 8 COGOR ON OPPO Ia Hina svewoevild h v CELI ALUA MSR O e i imahe gt NLS DS TSS Cure 1 Assembly Hints Apply the torque of 15 Ncm to the four 2 Tighten these 2 screws with a torque of 15Ncm too Mind the Screws in the order shown screwing order Page 17 17 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved
3. ELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS SERVICE STATIONS BLASTING AREAS ETC 3 OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT INCLUDING CELLULAR TELEPHONES MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES CONSULT A PHYSICIAN OR THE MANUFACTUR ER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE Cautions 1 Servicing and alignment must be undertaken by qualified personnel only 2 Ensure all work is carried out at an anti static workstation and that an anti static wrist strap is worn 3 Use only approved components as specified in the parts list 4 Ensure all components modules screws and insulators are correctly re fitted after servicing and alignment 5 Ensure all cables and wires are repositioned correctly 4 ESD PROTECTION Nokia requires that service points have sufficient ESD protection against static electricity when servicing the phone Any product of which the covers are removed must be handled with ESD protection The SIM card can be replaced without ESD protection if the product is otherwise ready for use To replace the covers ESD protection must be applied All electronic parts of the product are susceptible to ESD Resistors too can be damaged by static electricity discharge All ESD sensitive parts must be packed in metallized protective bags during s
4. NOKIA N2630 RM 298 RM 299 Care Service Manual Level 1 amp 2 SERVICE MANUAL Level 1 amp 2 NOKIA 6 50 RM 298 299 Transceiver characteristics Band RM 298 EGSM Dual band 900 1800MHz RM 299 GSM Dual band 850 1900MHz WCDMA Display LCD 128x240 pixel TFT with 65k colors display Camera Camera VGA 300K pixel with 4x digital zoom Operating System Series 40 Connections Wireless Bluetooth Connector Easy Flash II Connector Memory Transceiver with BL 4B Li Ion battery pack Talk time Standby Note Depends on network parameters up to 6h up to 13days Page 1 17 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved NOKIA Care TABLE OF CONTENTS 1 CHANGE HISTORY 2 COPYRIGHT 3 WARNINGS AND CAUTIONS 4 ESD PROTECTION 5 CARE AND MAINTENANCE 6 BATTERY INFORMATION T EXPLODED VIEW 8 SPARE PARTS OVERVIEW 9 HANDLING WASTE RECYCLING IN NOKIA REPAIR SERVICE 10 LEVEL 2 SOLDER COMPONENTS 11 SERVICE TOOLS 12 SW UPDATE 13 UPPER BLOCK DISASSEMBLY 14 ASSEMBLY HINTS Page 2 17 CONFIDENTIAL Copyright 2007 NOKIA All rights reserved N2630 RM 298 RM 299 Service Manual Level 1 amp 2 J QJ wonauunhawn ISSUE 1 NOKIA N2630 RM 298 RM 299 Care Service Manual Level 1 amp 2 1 CHANGE HISTORY 23 July 2007 Initial draft Approved 24 July 2007 Approved The purpose of this document is to help NOKIA serv
5. RODUCT SPECIFIC ATTERY anne Page 11 17 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved NOKIA Care 13 UPPER BLOCK DISASSEMBLY NOKIA 2630 Disassembly amp Assembly hints 1 Nokia 2630 disassembly and assembly hints 3 Cover all sensitive surfaces with a protective film Unlock and remove the C COVER ASSY Remove the battery if it is still inserted before going on MAS 5 Gently pry open the clips of the A COVER with the SRT 6 N2630 RM 298 RM 299 Service Manual Level 1 amp 2 P various Torx bits long nosed pliers EAN S 9 9 9 side Cstler bit holder 3R 6 ESD prush 4x Slotted metal SCrRW tweezers 3x FdrWer 55 93 c SCiSSO1S u S E 2 You will need the Nokia Standard Toolkit version 2 as well as the camera removal tool SS 88 Also refer to the General Mechanical Guideline Video for additional hints about the tools and component handling TA AE E AENEAN RINIA i AEU adie HE vot vit e i oodata SHON max Ceaheroew Wisitam NIB IXIA Cure Remove both Torx Plus size 4 screws in the order shown 6 0n both sides Page 12 17 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved NOKIA N2630 RM 298 RM 299 Ca re Service Manual Level 1 amp 2 F NIZI Cure i Cure 7 Now the A COVER can be lifted up easily 8 The KEYMAT can be lifted up NAJTI SAS 9 10 Release the clips of the C COVER ASSY 11 Carefully flip over t
6. aa a ai A5 D COVER ASSY BLACK 10018 10020 A4 MONO ANTENNA MODULE ASSY 10015 10017 IHF SPEAKER SLIM 16mm A4 10016 ste MONO ANTENNA MODULE A4 10017 ste CLAPTON EMC MICROPHONE A4 10015 sf SIM CARD HOLDER A5 CAMERA MODULE CCP2 SMIA65 VGA s 10019 Ne A COVER ASSY 10001 BATTERY COVER ANODISED BLACK 10022 KEYMAT T9 ASSY 10002 SCREW M1 4x5 4IP 10003 N C COVER ASSY 10006 ENGINE SHIELDING ASSY 10007 LCD AM 128x160 COG 10008 __ SCREW M1 4x5 0 4IP u 10021 j These parts can notbe reused after removal sf only available as assembly Page 7 17 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved NOKIA N2630 RM 298 RM 299 Care Service Manual Level 1 amp 2 9 HANDLING WASTE RECYCLING IN NOKIA REPAIR SERVICE Please refer to the document Handling Waste in NOKIA Repair Service on your local delivery server e g NOL Page 8 17 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved NOKIA Care 10 LEVEL 2 SOLDER COMPONENTS 2630 RM 298 RM 299 Components overview Solder components only for LEVEL 2 NOKIA rage a m sia HWD PROTO B3 WK21 Page 9 17 CONFIDENTIAL Copyright 2007 NOKIA All rights reserved N2630 RM 298 RM 299 Service Manual Level 1 amp 2 ISSUE 1 NOKIA N2630 RM 298 RM 299 Care Service Manual Level 1 amp 2 11 SERVICE TOOLS FLS 5 incl ACF 8 Dri
7. cility of any approved accessory available for the product Do not attempt to discharge the battery by any other means Use the battery only for its intended purpose Never use any charger or battery which is damaged Do not short circuit the battery Accidental short circuiting can occur when a metallic object coin clip or pen causes direct connection of the and terminals of the battery metal strips on the battery for example when you carry a Spare battery in your pocket or purse Short circuiting the terminals may damage the battery or the connecting object Leaving the battery in hot or cold places such as in a closed car in summer or winter conditions will reduce the capacity and lifetime of the battery Always try to keep the battery between 15 C and 25 C 59 F and 77 F A phone with a hot or cold battery may temporarily not work even when the battery is fully charged Batteries performance is particularly limited in temperatures well below freezing Do not dispose batteries in a fire Dispose of batteries according to local regulations e g recycling Do not dispose as household waste Page 5 17 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved NOKIA N2630 RM 298 RM 299 Ca re Service Manual Level 1 amp 2 7 EXPLODED VIEW See corresponding ITEM CIRCUIT REF in the Spare Parts Service Bulletins on NOL 2630 RM 298 RM 299 EXPLODED VIEW gt A COVER ASSY 10001 KEYMAT T9 ASSY 10
8. e Under no circumstances shall Nokia be responsible for any loss of data or income or any special incidental consequential or indirect damages howsoever caused The contents of this document are provided as is Except as required by applicable law no warranties of any kind either express or implied including but not limited to the implied warranties of merchantability and fitness for a particular purpose are made in relation to the accuracy reliability or contents of this document Nokia reserves the right to revise this document or withdraw it at any time without prior notice The availability of particular products may vary by region IMPORTANT This document is intended for use by qualified service personnel only Page 3 17 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved NOKIA N2630 RM 298 RM 299 Care Service Manual Level 1 amp 2 3 WARNINGS AND CAUTIONS Warnings and Cautions Please refer to the phone s user guide for instructions relating to operation care and maintenance including impor tant safety information Note also the following Warnings 1 CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI SKID BRAKING SYSTEMS UNDER CERTAIN FAULT CONDITIONS EMITTED RF ENERGY CAN AFFECT THEIR OPERATION IF NECESSARY CONSULT THE VEHICLE DEALER MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHI CLE ELECTRONIC SYSTEMS TO RF ENERGY 2 THEHANDPORTABLE T
9. handling can break internal circuit boards e Do not use harsh chemicals cleaning solvents or strong detergents to clean the phone e Do not paint the phone Paint can clog the moving parts and prevent proper operation e Use only the supplied or an approved replacement antenna Unauthorised antennas modifications or attachments could damage the phone and may violate regulations governing radio devices All of the above suggestions apply equally to the product battery charger or any accessory 6 BATTERY INFORMATION Note A new battery s full performance is achieved only after two or three complete charge and discharge cycles The battery can be charged and discharged hundreds of times but it will eventually wear out When the operating time talk time and standby time is noticeably shorter than normal itis time to buy a new battery Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer Unplug the charger when not in use Do not leave the battery connected to a charger for longer than a week since overcharging may shorten its lifetime If left unused a fully charged battery will discharge itself over time Temperature extremes can affect the ability of your battery to charge For good operation times with Ni Cd NiMh batteries discharge the battery from time to time by leaving the product switched on until it turns itself off or by using the battery discharge fa
10. he C COVER ASSY now keep in mind that 12 Be double careful while opening the connector with the SRT he flex foil is still connected 6 Page 13 17 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved NOKIA N2630 RM 298 RM 299 Ca re Service Manual Level 1 amp 2 Cure 13 Now the parts can be separated 6 15 Now peel it up completely Do not use it again Remove 16 Separate the ENGINE SHIELDING ASSY from the C COVER any adhesive residues from the shield Pte a ee BSN Lind Fl EN p 17 Carefully open the vibra connector with the dental pick 18 Unlock the clips of the D COVER with the SRT 6 Page 14 17 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved NOKIA N2630 RM 298 RM 299 Ca re Service Manual Level 1 amp 2 19 on both sides 20 Slot the connector of the vibra trough the recess of the ENGINE MODULE i PAN 21 Open the flex connector of the display with the SS 93 DATI SS ta 23 Lift out the CAMERA MODULE with the SS 88 24 Careful lever out the glued in VIBRA MOTOR Page 15 17 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved NOKIA N2630 RM 298 RM 299 Ca re Service Manual Level 1 amp 2 Ja e adhesive gasket should Stay at the VIBRA MOTOR 25 Th Mind that no adhesive residues remains in the cover before replacing a new VIBRA MOTOR The disassembling procedure is now completed Page 16 17 CONFI
11. hipping and handling outside any ESD Protected Area EPA Every repair action involving opening the product or handling the product components must be done under ESD protection ESD protected spare part packages MUST NOT be opened closed out of an ESD Protected Area For more information and local requirements about ESD protection and ESD Protected Area contact your local Nokia After Market Services representative Page 4 17 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved NOKIA N2630 RM 298 RM 299 Care Service Manual Level 1 amp 2 5 CARE AND MAINTENANCE This product is of superior design and craftsmanship and should be treated with care The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years e Keep the phone and all its parts and accessories out of the reach of small children e Keep the phone dry Precipitation humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits e Do not use or store the phone in dusty dirty areas Its moving parts can be damaged e Do not store the phone in hot areas High temperatures can shorten the life of electronic devices damage batteries and warp or melt certain plastics e Do not store the phone in cold areas When it warms up to its normal temperature moisture can form inside which may damage electronic circuit boards e Do not drop knock or shake the phone Rough
12. ice levels 1 and 2 workshop technicians to carry out service to NOKIA products This Service Manual is to be used only by authorized NOKIA service suppliers and the content of it is confidential Please note that NOKIA provides also other guidance documents e g Service Bulletins for service sup pliers follow these regularly and comply with the given instructions While every endeavor has been made to ensure the accuracy of this document some errors may exist If you find any errors or if you have further suggestions please notify NOKIA using the address below CMO Operation amp Logistics Training and Vendor Development Multimedia Creation amp Support ailto Service Manual nokia com Please keep in mind also that this documentation is continuously being updated and modified so watch always out for the newest version 2 COPYRIGHT Copyright 2007 Nokia All rights reserved Reproduction transfer distribution or storage of part or all of the contents in this document in any form without the prior written permission of Nokia is prohibited Nokia Nokia Connecting People and Nokia X and Y are trademarks or registered trademarks of Nokia Corporation Other product and company names mentioned herein may be trademarks or tradenames of their respective owners Nokia operates a policy of continuous development Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notic
13. ver and User Guide Dongle and flash device incorporated into one package developed specifi cally for POS use ACF 8 Travel Charger AC 4 Universal Power Supply is used to Small and lightweight charger for power FLS 4S fast charging of your phone battery CA 112DS 100cm CA 112DS SS 88 Service Cable to connect the PC with Camera removal tool One side is for the Easy Flash II connector disassembly the other side for as sembly RJ 200 Soldering Jig Internal Battery BL 4B 0772040 Inserted under the back cover this NMP Standard Toolkit V2 Li Ion battery provides power in a For more informations refer to the lightweight package Service Bulletin SB 011 on NOKIA On line Supplier or manufacturer contacts for tool re order can be found in Recom mended service equipment docu ment on NOKIA Online Page 10 17 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved NOKIA N2630 RM 298 RM 299 Ca re Service Manual Level 1 amp 2 12 SW UPDATE Flash Concept Point of Sales To use FLS 5 Flash Dongle you have to follow the user guide inside the sales package Please check always for the latest version of flash software which is available on Choose the CA 112DS service cable DCT 4 EASY FLASH FLASH IT CONCEPTS FLS 5 with FLS 5 CA 91DS CA 112DS COUNTRY SPECIFIC ACF 8 optinal ADAPTER amen Ae CA 91DS CA 112DS Easy Flash Easy Flash II
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