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OPERATION AND SERVICE INSTRUCTIONS - ARI

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1. 69 Section 17 Extended Warranty and Preventative Maintenance Programs 75 Quarterly Service Inspection Check List s tnnt eaaet thee 71 Figures FigureA Technical Data Dimensions of a Standard Carriage 7 Ligure Shipping Pallet 10 C Hydraulic Jack Operation eiui itte 11 Ligure D Voltage Conversion Plug epe ctt 15 Input Pilot Lranstormer Selector Foie 15 Ligure Post Cable Distribution oto ro ra rtr aree EO E 18 G Control Rr rece 18 Manufacturer s Identification 21 Figure I Warnung Operation Instruction Label ettet netter etre reden ee repe ea 22 Figure J ie T 23 Safety Instruction Label eter citet trm de Eget lien ee pot qud cadere petuo dd 24 Fisure L Warmng 25 Fis re M Safety TIPS e M 26 Figure Automotive Lift Ins tute Label 5 nette att tede R E ETES 26 O Four Post System usd cete DE cet
2. ot 0 08 807 0 A00t 05 9 A0rcs0c 1 O INdNI NAWNNOASNVAL H mee Du d Ealan kaid Nu9 mes bld HOLIMS NIVIN 51 Operation and Service Instructions Wiring Schematics 2 T Figure AA Post Electrical Schematic 7 Pushbutton Assembly Coil Cord Assembly DIVERSION BOX white black C OO UP LIMIT SWITCH OD a red wl4 LOW LIMIT O O SWITCH x5 O O grey SOLENOID violet Channel A Ap I violet Channel B Element 2 wires Element 2 wires 2 CHANNEL ENCODER drain wire 1 Element 1 wires drain wire blank shield LOAD CELL 52 Operation and Service Instructions Wiring Schematics 5 Figure BB Electrical Components 5 0 Load Cell behind cover plate Diversion Box Lower Limit Switch Upper Limit Switch Operation and Service Instructions 53 lt i 2 00 54 Operation and Service Instructions Replacement Parts List The numbers shown on the following drawings correspond to the parts list numbers Also shown are the quantity used and part descriptions 15 1 15 2 purchase order for parts should be issued to the sales agency from which the unit was originally purchased from or
3. 56 Carriage Assembly certo oio n ott 57 Drawing JB xploded BI 58 Drawing Electrical Components 59 Photo V luogo 60 6 Operation and Service Instructions General Specifications 1 1 ARI HETRA manufactures various models of heavy duty mobile lifts gt 42 Model Specifications Number Capacity Power Model of Per Total System Requirements Specification Columns Column Capacity Amperage 3 Phase HDML 6 4AE 4 12 000 Ibs 48 000 Ibs 30 15 208 230 460 480 HDML 6 6AE 6 12 000 Ibs 72 000 16 50 20 230 460 480 HDML 8 4AE 4 15 000 Ibs 60 000 Ibs 30 15 208 230 460 480 HDML 8 6AE 6 15 000 Ibs 90 000 Ibs 50 20 230 460 480 HDML 8 4 WAE 4 15 000 Ibs 60 000 Ibs 30 15 208 230 460 480 HDML 9 4AE 4 16 000 Ibs 64 000 Ibs 30 15 208 230 460 480 HDML 9 6AE 6 16 000 Ibs 96 000 Ibs 50 20 230 460 480 HDML 9 4 WAE 4 16 000 Ibs 64 000 Ibs 30 15 208 230 460 480 CAUTION TUM NOTE systems come standard with 208 230 wiring See 460 Volt Conversion Procedures Page 14 Figure A Technical Data Dimensions of a Standard Carriage 92 Operation and Service Instructions 7 General Specifications NM 1 2 Additional Technical Data Lifting Height Inches 68 Length Inches 41
4. B OPERATION SERVICE hetra Lifting Systems INSTRUCTIONS 4 Heavy Duty Mobile Above Ground Lifts HDML 6 HDML 8 HDML 9 Forklift Adapters FL 3 FL 3 4 FL OM 12 IMPORTANT SAFETY INSTRUCTIONS READ ALL INSTRUCTIONS SAVE THESE INSTRUCTIONS Automotive Resources Inc 12775 Randolph Rige Lane e Manassas VA 20109 800 562 3250 Toll Free 703 359 6265 Local 703 359 6405 Fax www ari hetra com Web Site webmaster ari hetra com E Mail February 2007 Edition Introduction This manual provides operation and service instructions and parts breakdown for the ARI HETRA Heavy Duty Mobile Lift HDML Systems Models HDML 6AE Series 8AE Series 9AE Series and all FL Series Read this manual thoroughly before installing operating servicing or maintaining the lift and or forklift adapt ers and pay particular attention to the WARNINGS and CAUTIONS The ARI HETRA systems must be used in accordance with the manual any misuse will void warranty ARI HETRA has many years of experience in mobile lift manufacturing This coupled with our continual working relationship with fleet owners managers and mechanics contributes to bringing you the most advanced lifting technology today ARI HETRA s Priorities Are SAFETY SERVICE SALES Any specific recommendations to enhance this publication are invited and would be appreciated The HDML is approved for indoor installation and use only The HDML is not
5. 12 11 5 WARNING Study understand and follow all instructions e Provided in this complete manual e Listed below e On system safety labels Failure to heed this warning may result in personal injury and or property damage The ARI HETRA Lifting Platform Adapter for Narrow Aisle Forklifts FL OM 12 is designed to safely and efficiently raise forklifts in the air so that service technicians can provide maintenance on all the components under the forklift TO SAFELY LIFT A FORKLIFT WITH THE ARI HETRA FORKLIFT SYSTEM THE SERVICE TECHNICIAN SHOULD A NEVER LIFT A FORKLIFT WITH A PERSON ON IT B NEVER ROCK A FORKLIFT ONCE IT IS HIGHER THAN 6 IN THE AIR C NEVER LIFT A FORKLIFT IF CENTER OF LOAD IS NOT IN LINE WITH LIFTING COLUMNS D NEVER LIFT A FORKLIFT WHOSE UNDERSIDE ISN T COMPLETELY FLAT OR BLOCKED TO REMAIN LEVEL WHEN LIFTED E NEVER USE THE FORKLIFT SYSTEM WITH THE CONTROL SET TO SINGLE POST MODE OF OPERATION F NEVER LIFT FL OM 12 ADAPTER IF NOT FULLY ENGAGED WITH LIFTING COLUMN G NEVER LOWER THE LIFT USING THE EMERGENCY MANUAL LOWERING MECHANISM NEVER LIFT A FORKLIFT IF THE COUNTERWEIGHT MAST OR BATTERIES HAVE BEEN REMOVED CENTER OF GRAVITY WOULD BE SEVERELY AFFECTED D ALWAYS SET UP THE SYSTEM ON A FLAT LEVEL CONCRETE FLOOR p 0 ALWAYS SURE THERE NO OVERHEAD OBSTRUCTIONS WHERE THE SYSTEM
6. Description Sealing O Ring Plug for Spiral Cable Wago 2 Cond Wago Voltage Plug 208 230 Standard Plug 380 440 Volt Empty Power Box Internal Mounting Plate Screw for Power Box Lid Set of Hinges for Power Box Mounting Plate for Power Box Phase Control Relay Transformer Fuse Plate amp Hardware Fuse Print Plate Fuse 4 0 AMP Fuse 6 3 AMP Reversing 30 Amp Relay On Off Switch Lockable Operator Knob 4 Cable w Metal Connector Strain Relief w Flexible PR Power Cable Twist Lock Plug 30 AMP 3 HP Metal Dummy Plug Touch Up Paint Operation and Service Instructions General Lockout Tagout Procedure 16 1 Purpose and Scope The purpose of this procedure is to prevent injury to employees operators or maintenance personnel from unexpected start up energizing or release of stored energy from the lift system during repair servicing or maintenance This standard specifies the minimum locking tagging clearing and trying procedure necessary to prevent injury from an inadvertent start up or release of energy or material Read and understand standard ANSI Z244 1 2003 Safety Requirements for the Lockout Tagout of Energy Sources 162 Steps to Follow co 42 Step 1 Preparation For Shutdown Personnel authorized to Lockout Tagout the lift system shall notify all affected personnel in the area that the lift system will be Locked Tagged out Step 2 Equipment Shutdown The equipment s
7. Keep hair loose clothing fingers and all parts of body away from moving parts 12 To reduce the risk of electric shock do not use on wet surfaces or expose to rain 13 Use only as described in this manual Use only ARI HETRA optional accessories and attachments 14 ALWAYS WEAR SAFETY GLASSES Everyday eyeglasses only have impact resistant lenses they are not safety glasses I5 Only allow qualified personnel to operate maintain service or repair the lift 16 Never modify the lift or add use unapproved adapters or optional equipment to with the lift D Never overload the lift The rated load is printed on the lift name plate 18 Never allow anyone to climb on or ride in the vehicle when raised or lowering 19 Know and follow all local national and international health and safety regulations SAVE THESE INSTRUCTIONS 2 Operation and Service Instructions Letter From The President SUBJECT Safety Advisory FROM Robert S Penenburgh President TO ALL USERS OF THE ARI HETRA MOBILE LIFTING SYSTEM As President of AUTOMOTIVE RESOURCES INC I am writing to you a valued customer to remind you that we believe the ARI HETRA mobile lifting systems are the finest on the market However like any other industrial tool our systems perform most effectively and safely when used in the manner and for the purpose they are designed Safety is a major concern at ARI ARI HETRA systems are clearly marked with several warni
8. 4 5 Conversion Instructions 208 230 Volts to 460 Volts If your system is not set up for the correct voltage below are instructions on how to make the changes Otherwise please go to the next section of this manual Call your Regional Manager or ARI HETRA for the voltage conversion plugs if needed NEXNNMPeee Printed Circuit Board a The printed circuit board can be accessed by removing the three 3 10mm nuts from the black disc on the bottom of the aluminum control housing Item 73 Page 59 2 42 b Slowly lower the disc to remove the printed circuit board Unplug the orange connector on the right and release the board until the orange eleven pin voltage conversion plug is visible on the upper left side of the board c Remove the eleven pin voltage conversion plug The new plug has only six 6 pins It must be installed in the top of the connector Make sure that the numbers on the plug match those printed on the board See Figure D Page 15 d Make sure all other connectors on the board are still plugged in The motor connectors on the backside of the board must not be interchanged If unplugged make sure that the numbers on the board match those on the plugs e Slide board back into the housing If slid all the way out board must be in the large slots Make sure not to pinch the wires between the housing and the disc f Reinstall wire ties on all connectors removed fr
9. Repair required Repair performed Inspected by Date Operation and Service Instructions 71 72 Operation and Service Instructions Quarterly Service Inspection Check List ARI HETRA Models HDML 6AE 8AE amp 9AE Customer Serial Numbers Service Date Last Service Date PERFORM THE FOLLOWING INSPECTION AND SERVICE ON EACH LIFTING POST EVERY 90 DAYS 1 Make general visual inspection of entire unit to judge overall condition Safety lock finger 3 Safety lock solenoid 4 Up limit switch 3 limit switch 6 Power on off switch power box only 7 Up amp Down buttons 8 Inspect carriage movement sensors and track Inspect condition of main relays 10 Inspect ball screw 11 Cables and connectors 12 Emergency switch 13 Dummy plug pins 14 Carriage 4 roller bearings 15 Hydraulic jack 16 Wheels 17 Warning labels 18 Spray silicone on rubber guard in front of screw PERFORM EVERY 90 DAYS 1 Grease ball screw nut three shots only 2 Grease amp Oil wheel shafts Repair required Repair performed Inspected by Date Operation and Service Instructions 73 74 Operation and Service Instructions PROTECT Your Employees Yourself And Your Investment Ensure that your system is operating according to factory spec
10. 25 gt 42 HDML POST Operational Precautions Figure M Safety Tips AUTOMOTIVE LIFT SAFETY TIPS Post these safety tips where they will be a constant reminder to your lift operator For information specific to the lift always refer to the lift manufacturer s manual 1 Inspect your lift daily Never operate if it malfunctions or if it has broken or damaged parts Repairs should be made with original equipment parts 2 Operating controls are designed to close when released Don t block open or override them 3 Never overload your lift Manufacturer s rated capacity is shown on name plate affixed to the lift 4 Positioning of vehicle and operation of the lift should be done only by trained and authorized personnel 5 Never raise vehicle with anyone inside it Customers or by standers should not be in the lift area during operation 6 Always keep lift area free of obstructions grease oil trash and other debris 7 Before driving veh cle over lift position arms and supports to provide unobstructed clearance Do not hit or run over lift arms adapters or axle supports This could damage lift or vehicle 22 p 42 8 Load vehicle on lift carefully Position lift supports to contact at the vehicle manufacturer s recommended lifting points Raise lift until supports contact vehicle Check supports for secure contact with vehicle Raise lift to desired
11. 4 units each stand has a rated capacity complimentary to the ARI HETRA system In use i e HDML 6AE provides 12 000 pounds of lift at each post Stands have a rated capacity of 15 000 pounds each A set of stands is placed in position when a vehicle is raised by the ARI HETRA system When the stands are in position the ARI HETRA system is free for use on another vehicle WARNING 9 3 Positioning Stands To determine the proper support points on the vehicle refer to the manufacturer s manual for that particular vehicle WARNING Move set of stands into position and raise each stand as high as possible to nearest pin hole Insert pin WARNING channel steel section is provided at top of each stand The lifting point of vehicle should lay flat on this channel and all three 3 legs of the stand should be in contact with the floor surface T W A R N The support point on vehicle must be flat Do not use sloping or irregular surface which may topple the stand s when vehicle is lowered onto stand s Do not exceed rated capacity of each stand 15 000 pounds Do not use support points which under vehicle weight might break or collapse Make sure pins are fully inserted through both holes before lowering vehicle on stand 9 4 Lower vehicle onto stands With all stands in position lower vehicle onto stands one 1 lift at a time by select ing SINGLE post mode on the touch ke
12. WILL BE USED K ALWAYS RAISE THE FORKLIFT NO MORE THAN 3 STOP AND CHECK TO SEE THE WEIGHT IS BALANCED FRONT TO BACK AND THE FORKLIFT IS SITTING LEVEL ON THE PLATFORM IF NECESSARY LOWER FORKLIFT AND ADJUST THE CENTER OF GRAVITY L BE SURE THE LIGHTS ON THE UP DOWN CONTROL BUTTONS OF THE LIFTING POSTS ARE NOT BLINKING Operation and Service Instructions 43 FL OM 12 Adapter Operation Orientation 11 6 Prior to set up and operation of the Lifting Platform FL OM 12 completely familiarize yourself with the set up and operation of the two 2 ARI HETRA lifting posts Full instructions are included in sections 2 through 6 of this manual Select a level concrete surface to set up the complete Forklift Adapter System Be sure there are no overhead obstructions Determine the width of the forklift to be raised remove guide angles if over 46 and on the shop floor place the FL component as indicated on page 42 of this manual The lifting platform is positioned on the carriage forks of the lifting posts with the engagement lugs of the platform clipped over the top of the back of the lifting carriage Make sure the connection cables are clear of the wheel path onto the platform Make sure the touch keypad on the Control is set to MULTT post mode of operation Never operate the assembled FORKLIFT ADAPTER SYSTEM with the CONTROL set in the SINGLE post mode of operation DO NOT EXCEED THE DESIGN SPECIFICATIONS DE
13. 2 23 Provide You With Signed Service Report For Your Records Automotive Resources Inc 7251 Coppermine Drive Manassas Virginia 20109 TM 703 359 6265 etra FAX 709 359 6405 pum 800 562 3250 en Web Site www ARI HETRA com Lifting Systems E Mail webmaster ARI HETRA com YES I m interested in a Annual Preventative Maintenance Agreement YES interested in a Semi Annual Preventative Maintenance Agreement YES interested in a Quarterly Preventative Maintenance Agreement NO L Notat this time but call me in 6 months Company Name Phone Your Name Fax Street Address 77 City State Zip 78 AUTOMOTIVE LIFT SAFETY TIPS Post these safety tips where they will be a constant reminder to your lift operator For information specific to the lift always refer to the lift manufacturer s manual 1 Inspect your lift daily Never operate if it malfunctions or if it has broken or damaged parts Repairs should be made with original equipment parts 2 Operating controls are designed to close when released Don t block open or override them 3 Never overload your lift Manufacturer s rated capacity is shown on name plate affixed to the lift 4 Positioning of vehicle and operation of the lift should be done only by trained and authorized personnel 5 Never raise vehicle with anyone inside it Customers or by standers should not be in the lift area during operation 6 Always keep lift area free o
14. 59 Replace switch Open thermal switch in the motor Check T12 T13 for continuity at L3 motor plug Replace motor Defective printed circuit board s Item 78 Page 59 Replace printed circuit board e 5 LEDs do not light Replace Touch Keypad 42 46 Operation and Service Instructions Troubleshooting PROBLEM Switches light up motor hums but will not run or runs slow CAUSE SOLUTION Check cable connectors on the control box contact s 1 2 and 3 Check mating cable connectors for corresponding damage Replace damaged contacts Motor brake not releasing Test with manual release brake tool by inserting the tool and pulling down while operating the up and down buttons No voltage to the brake 110 volts DC plug L3 10 11 Replace printed circuit board Voltage supplied to the brake but brake does not release Adjust air gap on the brake Replace the brake coil Defective motor contactors on the printed circuit board Replace printed circuit board 12 3 Carriage Motion sensor The motion sensor system has an internal counter clock If any post does not move or runs too fast or slow the system will sense this and open an interlock shutting the entire system down The motion sensor circuit can be reset by turning the power switch off waiting a minimum of three 3 seconds and turning it back There are three 3 lights on the printed circuit board that indicate the operating condition of
15. Amps are required If eight posts are used 30 Amps are required 4 2 The ARI HETRA power box is supplied with 50 of cable Note Power box may be located on any one 1 post It is recommended that a disconnect plug be installed on the end of the cable allowing it to be plugged into receptacles located throughout shop Connect the external power as shown below st gt 42 White Voltage Red 208 230 or 460 480 Black 3 Phase 4 Wire Green Ground A WA R N The system must be grounded at all times Use of non grounded outlet is safety hazard 4 3 The ARI HETRA power box contains a phase polarity detector This sensor monitors incoming power for phase sequence missing phase and low voltage The detector will select the proper phase sequence to allow the ARI HETRA system to operate in the proper direction regardless of incoming phase sequence 4 4 Electrically Interconnecting ARI HETRA Posts Remove connector dummy plug from the power box locat ed on the post closest to the power source Connect female connector from power box to the male connector right on the first post Connect second third and fourth posts together with interconnect cables On the last post connect the dummy plug that was removed from the power box All ARI HETRA posts are now electrically interconnected Operation and Service Instructions 13 HDML POST Electrical Hook Up and Test
16. T Dexia sad qva quo cau apo aq EEES 28 Ligure P Six Post S cin tt nte eri 28 E M G 29 Figure R Reducti m Sleeves 29 Io c sS Ie E Bron od 34 Ligure 1 Components e ep be ri tet eee 33 U EE OMC 12 41 Figure Technical Data Dimensions of a 2 7 42 W Troubleshooting Safety Wedge 45 Figure X Manual Brake Release Tool amp Access 50 Fisure Y Erici c 50 Operation and Service Instructions Table of Contents Figures Fisure Z Power Box Electrical Schematic tpe E E aA 51 Figure AA Post Electrical Schematic 52 Figure BB Electrical Components E 53 Ligure Switch Sett OMe gcc cie oder ttes ect tente 68 Fisure DD Tag on Power BOX eie err obs 68 Figure Lifting Nut tte 70 Ligure FE Hydraulic He ate Opa ub 70 Drawings Photos Drawing i Assembly tte
17. are meant to generally represent hazards common to all automotive lifts regardless of specific style Funding for the development and validation of these labels was provided by the Automotive Lift Institute PO Box 85 Cortland NY 13045 Replacement label sets may be obtained from the original lift manufacturer and ALI s member companies They are protected by copyright www autolift org 1992 by ALI Inc Operation and Service Instructions HDML POST Operational Precautions Figure L Warning Label Clear area if vehicle is danger of falling Locate lift on firm level surface preferably concrete All lifting forks must properly engage vehicle tires or supports Keep feet clear of lift while lowering Operation and Service Instructions Remain clear of lift when raising or lowering vehicle Be sure intended lifts moving together evenly Do not drive over or pinch electrical cables The messages and pictographs shown are generic in nature and are meant to generally represent hazards common to all automotive lifts regardless of specific style Funding for the development and validation of these labels was provided by the Automotive Lift Institute PO Box 85 Cortland NY 13045 Replacement label sets may be obtained from the original lift manufacturer and ALI s member companies They are protected by copyright www autolift org 1992 by ALI Inc
18. box underneath the front carriage Figure B Shipping Pallet For additional installation safety information see ANSI ALI ALIS Safety Requirements for Installation and Service of Automotive Lifts Each post is shipped in an upright position Care must be used when unpacking to prevent damage The lift is bolted at the base of the unit to the pallet The following eight 8 steps are recommended to facilitate proper unpacking of the ARI HETRA system Step 1 Check all the posts for any transport damage and report it to the freight forwarder Step 2 Remove the shipping bracket on top by unscrewing the bolts Screw the supplied rings back in place Step 3 Remove the two 2 hydraulic jack steering assemblies from the pallet Step 4 Remove the cardboard box containing the power box Step 5 Loosen the two 2 bolts which secure the post to the pallet Cut the steel banding Step 6 Lift the post weight approximately 1 000 Ibs by the lifting ring with a forklift or hoist from the pallet Step 7 Mount hydraulic jack steering assembly with four 4 bolts to the base of the post Step 8 To set up please read the Operation and Service Instructions and warning labels attached to each post The steering wheel has a hydraulic jack installed for raising the unit To raise the unit close the hydraulic valve by turning it clockwise Operate the hydraulic jack handle and the post will raise Raise the post just enough to clear the flo
19. forklifts 68 so that service technicians can perform in a standing position the necessary under vehicle maintenance functions This two post system is designed to lift narrow aisle forklifts only The FL OM 12 lifting platform lifts a forklift by driving the forklift out rigger wheels base arms through the adapter At that point position forklift balance point in line with lifting post columns Full access is provided to drive components beneath the forklift Full access is also provided to the wheels brakes and steering components T e gt 42 hetra EE 40 Operation and Service Instructions 12 Component Identification 11 3 QTY DESCRIPTION SPACER BLOCKS 1 PLATFORM ADAPTER Figure U FL OM 12 Spacer Blocks Platform Adapter Operation and Service Instructions 41 um c O 0 FL OM 12 Specificaitons 11 4 WEIGHT ADAPTER HEIGHT ADAPTER WIDTH OVERALL ADAPTER WIDTH ADAPTER LENGTH LIFTING CAPACITY Figure V Technical Data Dimensions of a FL OM 12 FL OM 12 884 Ibs 14 55 Opening 93 45 12 000 Ibs ENTER OF GRAVITY OF PALLET MOVER 42 14 0 Operation and Service Instructions
20. is level return all posts to the MULIT post mode of operation by pressing the MULTT button Section 5 Once vehicle is raised turn power box switch to off position or push in Emergency Stop button on any post This will prevent operation of the lift while someone is under the vehicle CAUTION 20 Operation and Service Instructions HDML POST Operational Precautions 6 1 Various warning labels and operating instructions are applied to each post see Figures I N Pages 22 26 Labels are normally applied at the factory howerver if necessary replacement labels are available from ARI HETRA corporate office 6 2 Each post has an Identification Plate containing the manufacturer s item description data see Figure H Below Figure H Manufacturer s Identification Plate gt 42 Operation and Service Instructions 21 HDML POST Operational Precautions Figure I Warning Operation Instruction Label 7251 Coppermine Drive Manassas VA 20109 703 359 6265 703 359 6405 FAX hetra WARNING Before operating this lift Read owner s manual for complete Operation and Service Instructions Do not exceed rated capacity of lift Make sure floor is strong enough to support load of lift Install forks completely under tires Open hydraulic valve before operating Release brakes of vehicle and put in neutral before operating lift Do not stand or
21. the motion sensor circuit These lights can be viewed through the access hole located above the control pad on each post The top green light indicates that the control circuit has power Each time the power is reset this light will be The center green light will blink when the motion sensor circuit is receiving a motion signal at the correct rate which indicates the post is operating properly The bottom red light indicates open or closed circuits and error pulses An occasional red flash while the system is running is normal PROBLEM Post runs 3 and cuts off CAUSE SOLUTION Bad spot in sensor Replace sensor PROBLEM Post cuts off at varying heights CAUSE SOLUTION Motion sensor anchor loose or broken Item 52 Page 57 Adjust or replace anchor Timing belt loose on track Item 66 Page 57 Replace track rubber tooth runner Operation and Service Instructions 47 N TE 42 48 Operation and Service Instructions Manual Lowering of the ARI HETRA 13 1 In case of a power failure or if the electrical system of the ARI HETRA lift cannot be activated the lift can be lowered in the following manner WARNING Release the safety wedge see Figure X Page 50 on each post before disengaging the motor brake Failure to do so will engage the safety wedge and prevent the lift from lowering To disengage safety wedge press the SINGLE button on the keypad to select SINGLE post mode of operatio
22. 0 pounds each A description and how to use the stands is in Section 9 herein Stands are available as follows AB 6 07 Short Support Stand capacity 15 000 pounds weight 35 pounds adjustable from 17 5 28 5 at 1 25 steps AB 6 12 Medium Support Stand capacity 15 000 pounds weight 53 pounds adjustable from 29 5 47 2 at 2 00 steps See Figure Q Below AB 6 20 Tall Support Stand capacity 15 000 pounds weight 145 pounds adjustable from 47 2 78 8 at 2 95 steps SP 75 Screw Fine Adjustment for AB 6 20 support stands only adjustable from 2 4 weight 15 pounds 8 2 Reduction Sleeves for lifting small tired vehicles down to a 9 rim are available which fit onto the forks of the carriage These sleeves make fork s opening more narrow allowing small tired vehicles to be lifted The reduction sleeve s may be used individually or in pairs See Figure R Below Model EP 2 Down to 13 rim 5 000 Ib capacity Model EP 2 HD Heavy Duty down to 13 rim 15 000 15 capacity Model 2 9 Down to 9 rim 5 000 Ib capacity c 2 42 Operation and Service Instructions 29 ie 42 30 Operation and Service Instructions Support Stands 9 1 For each ARI HETRA system one 1 or more sets of stands may be needed The actual number of sets required varies with plant s productivity objectives plant layout and manpower resources 9 2 A set of stands consists of four
23. 01 02 3 001 03 001 04 001 05 4 001 06 5 001 07 6 001 08 7 001 09 8 001 10 001 20 9 002 00 10 003 00 11 004 00 12 005 00 13 006 00 14 007 00 15 008 00 009 01 009 02 16 010 00 12 011 18 012 013 00 013 01 014 00 19 014 01 20 015 21 018 00 22 018 01 23 019 00 24 020 00 25 021 00 26 022 00 022 02 27 023 00 Operation and Service Instructions Quantity Description 1 1 1 A A LK a KR mo Rona a Gear Brake Motor Motor Flange Brake Solenoid Motor Only Gear Box Only Plug Brake Motor Plug Motor Plug Brake Disk Pinion 19 4 Ratio Shaft Seal for the Motor Flange Lifting Eye Bolt Plastic Plugs M16 x 1 5 Sealing Cap for Gear Motor Gear Box Leveling Screw Gear Box Mounting Screw Nut M35 x 2 0 Drive Screw with Ball Nut Wiper Seal for Ball Nut Ball Bearing Spherical Support Washer Ball Screw Reaction Plate Diversion Box Mounting Plate Mounting Screw for Diversion Box Lock Washer MS DIN 127 Lubricating Nipple M6 Straight Lubricating Nipple M10 Straight Top Switch Plate Bottom Bearing Assembly Bottom Bearing in Housing Stud Threaded Rod 16 x 150MM Nut for the 019 00 Flat Washer for 019 00 Rubber Protection on Top Screw 8 x 40MM 1 25P Key for 008 00 NSS Not Sold Seperately 61 c E 42 Replacement Parts List Model and Serial Number Required When Ordering Num
24. 12 13 1 10 Contact Male Module 112 14 3 Large Male Pin 112 15 8 Small Male Pin 113 00 12 Connector Mounting Screw 83 115 00 1 Wiring Harness for Switch Plug 84 115 01 1 Wiring Harness Plug Only 85 116 10 Orange 36 Connection Cable w Metal Ends 116 17 Orange 50 Connection Cable w Metal Ends 116 30 2 Adapter Metal Female to Plastic Male 116 40 2 Adapter Metal Male to Plastic Female 86 117 10 1 Metal Female Cable End 117 16 2 Metal Cable End Housing 117 18 1 Label Indicator Right 87 118 10 1 Metal Male Cable End 118 18 1 Label Indicator Left 119 00 2 Strain Relief order 157 00 88 120 00 2 Strain Relief w Bending Protection 89 121 00 1 Spiral Cable 90 122 1 Diversion Box Junction Box 91 123 00 1 Diversioner Terminal Strip 92 129 00 1 Limit Switch Up Complete 93 131 00 1 Limit Switch Down Complete 94 132 00 1 Solenoid 110 Volt Complete 95 134 1 Inductive Sensor Complete 96 135 01 1 Lever for Manual Brake Release Operation and Service Instructions 65 To mh 0 Number 97 98 99 100 101 102 103 104 105 106 107 108 109 66 Replacement Parts List Model and Serial Number Required When Ordering Part Number 137 00 138 00 138 01 138 02 139 00 140 00 150 00 150 02 150 03 150 04 151 00 152 00 153 00 153 01 153 07 153 08 154 00 155 00 155 01 156 10 157 00 158 00 158 01 159 161 00 Quantity 1 1 N
25. FT A FORKLIFT WITH THE ARI HETRA FORKLIFT A B C D E F G H 1 J K L M N SYSTEM THE SERVICE TECHNICIAN SHOULD NEVER LIFT A FORKLIFT THAT HAS A WHEELBASE GREATER THAN 76 NEVER LIFT A FORKLIFT BY THE COUNTERWEIGHT NEVER USE THREE 3 LIFTING POSTS TO LIFT A FORKLIFT THAT HAS FOUR 4 WHEELS NEVER ROCK A FORKLIFT ONCE IT IS HIGHER THAN 6 IN THE AIR NEVER LIFT A FORKLIFT IF BOTH SIDE FL 3 LIFTING PADS ARE NOT AT LEAST 4 UNDER THE UNIT NEVER LIFT A FORKLIFT WHOSE UNDERSIDE ISN T COMPLETELY FLAT WHERE THE FL 3 LIFTING PADS MAKE CONTACT TO LIFT THE FORKLIFT NEVER USE FORKLIFT SYSTEM WITH THE CONTROL SET TO SINGLE POST MODE OF OPERATION NEVER LOWER THE LIFT USING THE EMERGENCY MANUAL LOWERING MECHANISM NEVER USE THE RAMP SYSTEM WITHOUT THE TWO 2 STABILIZER TUBES NEVER LIFT A FORKLIFT IF THE COUNTERWEIGHT MAST OR BATTERIES HAVE BEEN REMOVED CENTER OF GRAVITY WOULD BE SEVERELY AFFECTED ALWAYS SET UP THE SYSTEM ON A FLAT LEVEL CONCRETE FLOOR ALWAYS BE SURE THERE ARE NO OVERHEAD OBSTRUCTIONS WHERE THE SYSTEM WILL BE USED ALWAYS RAISE THE FORKLIFT NO MORE THAN 3 STOP AND THEN CHECK TO SEE THE WEIGHT IS BALANCED FRONT TO BACK AND THE LIFTING PADS FL 1 00 ARE FULLY ENGAGED UNDER FORKLIFT IF NECESSARY LOWER FORKLIFT AND ADJUST FOR THE CENTER OF GRAVITY BE SURE THE LIGHTS ABOVE THE UP DOWN CONTROL BUTTONS OF THE LI
26. FTING POSTS ARE NOT BLINKING Operation and Service Instructions Fork Lift Operation Orientation 10 8 Prior to set up and operation of the Forklift Adapters FL 3 amp FL 3 4 completely familiarize yourself with set up and operation of two 2 ARI HETRA lifting posts Full instructions are included in sections 2 through 6 of this manual Select a flat concrete surface to set up the complete Forklift Adapter System Be sure there are no overhead obstructions Determine the width of the forklift to be raised and on the shop floor layout the FL components as indicated on page 34 or 35 of this manual The lifting pads FL 1 00 are positioned on the carriage forks of the lifting posts with the engagement lugs of the FL 1 00 clipped over the top of the back of the lifting carriage The assembled system will provide a set of parallel drive on ramps Make sure the connection cables are clear of the wheel path onto the ramps Make sure the touch keypad on the Control is set to MULTT post mode of operation Never operate the assembled FORKLIFT ADAPTER SYSTEM with the CONTROL set in the SINGLE post mode of operation DO NOT EXCEED THE DESIGN SPECIFICATIONS DETAILED ON PAGE 36 Slowly drive or back the forklift onto the drive on ramps to the stop on the last ramp section Assistance from another technician to direct the driver on the ramps will facilitate the loading Raise the forklift 3 or 4 in the air Check to see tha
27. TAILED ON PAGE 36 Slowly drive the forklift onto the platform Assistance from another technician to direct the driver on the platform will facilitate the loading Raise the forklift 3 or 4 in the air Check to see that the unit is being lifted at its center of gravity If not lower the unit and repeat prior steps to achieve a well balanced load The forklift can now be raised so that the technician can perform the required maintenance under the unit NO ONE SHOULD BE UNDER OR ON THE FORKLIFT WHEN THE UNIT IS IN PROCESS OF BEING RAISED OR LOWERED When the work is completed lower the forklift to the ground c 2 0 44 Operation and Service Instructions Troubleshooting 12 1 Inthe event a HDML system does not operate the following items should be examined a b c d e Check to make sure the system is connected to the power source Make sure the cables are connected properly See decals on each post Make sure the dummy plug is in the last post Make sure the Emergency Stop button is not engaged Make sure the safety wedge devices are not engaged See below Figure W Troubleshooting Safety Wedge ENGAGED After checking steps a e above and the lifting system still fails to operate please refer to the following list of problems causes and solutions First test the power box on several posts individually to ensure that the power box functions properly Test
28. TFORM e TE gt 42 34 Operation and Service Instructions FL 3 4 Component Identification 10 4 FL 1 00 DRIVE OVER PAD FOR LIFTING POST FL 3 00 DRIVE ON RAMP FL 3 01 FRONT PLATFORM RAMP FL 3 02 CENTER PLATFORM FOR 3 WHEEL FORKLIFT FL 3 03 REAR PLATFORM RAMP FL 3 04 STABILIZER TUBE FL 3 07 STABILIZER BRACKET Figure T FL 3 4 Components po UE 127 25 1 10 00 10 00 SPACING TO SUIT FORKLIFT 2291 Lo e K 7 P 7 00 48 00 23 00 33 25 23 00 RAMP FRONT REAR PLATFORM PLATFORM 42 Operation and Service Instructions 35 FL Specifications 10 5 FL 3 FL 3 4 WEIGHT 550 Ibs 630 Ibs RAMP HEIGHT T RAMP WIDTH 10 10 LEVEL RAMP LENGTH 79 79 INCLINED RAMP LENGTH 48 48 42 36 Operation and Service Instructions Forklift Safety 10 6 WARNING Study understand and follow all instructions e Provided in this complete manual e Listed below e On system safety labels Failure to heed this warning may result in personal injury and or property damage The ARI HETRA Forklift System is designed to safely and efficiently raise forklifts in the air so that service technicians can provide maintenance on all the components under the forklift T p 0 Operation and Service Instructions 21 42 10 7 38 WARNING TO SAFELY LI
29. Width Inches 45 Maximum Height Inches 92 Lifting Time To Maximum Height Seconds HDML 6AE 95 HDML 8AE 105 HDML 9AE 115 Control Voltage 110 Volts Tire Sizes Accepted Standard Carriage 12R 24 00 to 10 00 19 00 Tire Sizes Airport Equipment Tug 14 00 R 24 Tire Sizes With Reduction Sleeves On Standard Carriage EP 2 or EP 2 HD P135 R 13 8 25 x 20 Weight of Each Post Standard Carriage Approximately 975 165 Foundation Floor Requirements 3000 psi concrete min 6 thick Specifications subject to change without notice 1 3 Warranty One year warranty on parts and labor 8 Operation and Service Instructions 2 1 2 2 2 3 2 4 25 2 6 Operation and Service Instructions Owner Employer Responsibility Lift Operator Qualifications and Training The owner employer shall ensure that all lift operators have the appropriate qualifications and that they are trained in the safe operation of the lift by making use of the following materials ARI HETRA supplied Operation and Service Instructions ALI SM 05 1 ALI Lifting It Right safety manual ALI ST 90 Safety Tips Page 26 ANSI ALI ALOIM 2000 American National Standard for Automotive Lifts Safety Requirements for Operation Inspection and Maintenance ALI WL series ALI Uniform Warning Label Decals Placards and if required ALI LP Guide Vehicle Lifting Points Quick Reference Guide for Frame Engaging Lifts Operator training shall be appropriately documented in
30. accordance with ANSI ALI ALOIM 2000 Display of Information Materials The owner employer shall display the following information materials in a prominent location in the lift area ARI HETRA Operation and Service Instructions ALI SM 05 1 ALI Lifting It Right safety manual ALI ST 90 Safety Tips card ANSI ALI ALOIM 2000 American National Standard for Automotive Lifts Safety Requirements for Operation Inspection and Maintenance ALI WL series ALI Uniform Warning Label Decals Placards and if required ALI LP Guide Vehicle Lifting Points Quick Reference Guide for Frame Engaging Lifts and ANSI SAE J2184 May2000 Vehicle Lift Points for Service Garage Lifting Periodic Inspection The owner employer shall establish a periodic inspection procedure in accordance with ARI HETRA s recommendations Page 71 amp 73 or ANSI ALI ALOIM 2000 The owner employer shall ensure that all lift inspectors have the appropriate qualifications and that they are trained in the inspection of the lift Periodic inspections shall be appropriately documented in accordance with ARI HETRA s recommendations or ANSI ALI ALOIM 2000 Preventative Maintenance The owner employer shall establish a preventative maintenance procedure in accordance with ARI HETRA s recommendations Page 71 amp 73 or ANSI ALI ALOIM 2000 The owner employer shall ensure that all preventative maintenance personnel have the appropriate qualifications and that they are trained in the preven
31. ber Part Number Quantity Description 28 024 00 2 Bolt M8 x 20 for Ball Screw Reaction Plate 024 01 Lock Washer M8 D 025 00 2 Diversion Box Mounting Screw p 026 00 6 Mounting Screw for Limit Switch 026 01 Lock Washer M4 29 028 00 Upper Limit Switch Stop 30 036 1 Lift Carriage Standard 31 036 01 4 Weld In Axle Bushing 036 02 1 Lifting Carriage Wide 32 037 00 2 Bolt for Front Mounting Cover 037 01 Flat Washer M8 33 038 00 1 Front Cover Plate 34 039 00 4 Guidance Wheel Support w o DU Bearing 056 00 35 040 00 2 Axle for Carriage Rollers 36 041 00 1 Finger of Security Device NSS 37 042 00 1 Cone of Security Device Safety Wedge 38 043 00 1 Counter Cone Security Device 39 043 01 2 5 Shim for Safety Wedge Assembly 40 044 00 1 Clamping Plate for Solenoid 41 045 00 1 Spring for Finger Safety Wedge NSS 42 046 00 1 Roll Pin for Safety Wedge NSS 43 047 00 2 Axle Locking Bolt M5 x 12 44 048 00 1 Bolt M12 x 80 DIN 933 ZP 048 01 Flat Washer M12 DIN 125 ZP 048 02 Lock Washer M12 DIN 127 B 45 049 00 1 Bolt M10 x 75 DIN 931 ZP 049 01 Flat Washer M10 DIN 125 A ZP 049 02 Lock Washer M10 DIN 127 B ZP 46 050 00 1 T Nut Stone M12 10 8 DIN 508 47 051 00 2 Solenoid Clamping Bolt M6 x 55 051 01 Fender Washer 6 x 18 x 1 6MM 051 02 Lock Washer M6 DIN 127 B 48 053 00 2 Bolt M6 x 12 DIN 933 ZP 49 054 1 U Clip for Spiral Cable 50 055 1 Black Plastic Rear Cover 055 01 1 Warning Label for Cover 51 056 00 8 Du Bearing for Guidanc
32. ce Instructions 17 LO p 42 LO p 42 5 3 5 4 18 HDML POST Operation Orientation Figure F Post amp Cable Distribution DUMMY PLUG pe CIE m E POWER SOURCE After all lift posts are in position connect cables between all lifting posts Install the dummy plug in the last post Plug in electrical power cable and turn external power on Turn power switch 2 on power box to the on position see No 2 Figure I Page 22 On each post select the MULTT post mode of operation by press ing the MULITT button on the keypad The LED above the MULTT button will light If any of the posts are in SINGLE mode the SINGLE and MULTT LEDs will blink alternating If neither of the LEDs are blinking or lighted check to see that the dummy plug is properly in place or that a red Emergency Stop button has been pushed Pull or twist to release the red Emergency Stop button The ARI HETRA system is now ready to lift a vehicle Figure G Control Panel Operation and Service Instructions HDML POST Operation Orientation WARNING Observe complete area when lifting or lowering vehicle Use a second person to observe the area which the operator cannot see B
33. d in sections 2 through 6 of the manual The service technicians must thoroughly familiarize themselves with the safe and efficient use of the ARI HETRA lifting posts as outlined in the Operation and Service Instruction manual provided with the lifting posts The combined above referenced units comprise the ARI HETRA Forklift System The system is designed to raise forklifts up to 68 in the air so that service technicians can perform in a standing position the necessary under vehicle maintenance functions This two post system is designed to lift forklifts that have a wheelbase no greater than 76 Forklifts that exceed the above specifications should be lifted with a four post wheel engaging ARI HETRA Mobile Lifting System The FL 3 forklift adapter system lifts a forklift via lifting pads that are placed under the flat undersides of the forklift Full access is provided to the drive and transmission components beneath the forklift Full access is also provided to the wheels brakes and steering components 0 Operation and Service Instructions 33 FL 3 Component Identification FL 1 00 DRIVE OVER PAD FOR LIFTING POST FL 3 00 DRIVE ON RAMP FL 3 01 FRONT PLATFORM RAMP FL 3 03 REAR PLATFORM RAMP FL 3 04 STABILIZER TUBE FL 3 07 STABILIZER BRACKET Figure S FL 3 Components SPACING TO SUIT FORKLIFT FL 3 04 10 00 Engagement Lugs q 2 5 7 00 33 25 23 00 Lifting Pad id PLA
34. e Wheel NSS 62 Operation and Service Instructions Replacement Parts List Model and Serial Number Required When Ordering Item Number Part Number Quantity Description LO 52 057 00 4 Du Skating Washer for Guidance E 057 02 Bronze Thrust Washer for Guidance 2 059 00 2 Round Head Groove Pins Cotter D 53 060 00 1 Guidance Screw for Inductive E 064 00 Post Base Column Complete 065 00 1 Base With Column 065 02 2 Pair of Gusset Base Support 065 03 Base Only 54 067 00 PVC Screw Protection Cover 068 00 Mounting Screw for PVC Screw 55 069 00 2 Bolt 1 2 x 3 1 2 Socket Head 070 01 1 Pivoting Assembly Complete 56 071 00 1 Pivoting Assembly Holder 57 072 00 1 Pivoting Assembly Only 58 073 00 1 Back Wheel 59 074 00 1 Hex Head Screw M12 x 90 60 075 00 3 Self Locking Nut 1 2 13 Elas 61 076 00 1 Handle 62 077 00 1 Bolt M8 x 80 DIN 931 63 078 00 1 Steering Handle Nut M8 DIN 985 64 079 00 1 Steel Spring 65 082 00 1 Hydraulic Pump 084 01 1 Rebuild Kit for REICO Pump 66 085 00 1 Rubber Tooth Runner Complete 085 01 Rubber Timing Material 086 00 2 ARI HETRA Decal 086 01 System Warning Label UL Rated 086 03 Decal 12 000 Ibs Capacity 086 04 Decal 15 000 Ibs Capacity 086 05 Decal 16 000 Ibs Capacity 086 06 Support Stand Warning Label 086 07 ALI WL400 C Caution Label Operation and Service Instructions 63 Replacement Parts List Model and Serial Number Required When Ordering LO Item Number Part Number Quantity Descript
35. each post as a single unit The dummy plug must be in the post that is being tested The selector button must be in the multiple MULIT position 12 2 Power Box will not operate on any posts With the power box plugged into the power outlet install the dummy plug into the orange 4 cable and turn the power switch You should hear the reversing relay pull in Operation and Service Instructions 45 N 9 5 gt 42 Troubleshooting PROBLEM Reversing relay will not pull in CAUSE SOLUTION No power at outlet Reset breaker and check the supply voltage Fuse blown in the power box Replace fuse Defective power switch Replace power switch Item 107 Page 60 Defective phase control relay PFR Item 104 Page 60 e The PFR supplies 110 volts to energize one of the two 2 coils depending on the phase sequence of the reversing relay Check both coils for voltage If neither coil has voltage Replace PFR Defective reversing relay Item 106 Page 60 e The coil has voltage but the the relay does not pull in Replace reversing relay PROBLEM With the power on the SINGLE or MULTT button LEDs do not light CAUSE SOLUTION Damaged cable connectors on the control box Item 82 amp 83 Page 59 e Check mating cable connectors for corresponding damaged Replace connectors Touch Keypad is not conntected to main PCB Reconnect ribbon cable connection Defective Emergency Stop Switch Item 77 Page
36. efore raising the vehicle Do not lift vehicle in an inclined position side to side or end to end Do not stand or move under the lift when operating e Release brakes of vehicle and put in neutral before operating lift ncase of trouble release the up down push button immediately LO 9 gt 0 Do not operate the lift if any safety device is inoperative Do not override or put any safety device out of operation Do not use the unit for any other purpose than its intended use The unit is not designed to be used as a bumper lift Do not lift vehicles weighing more than the rated capacity of the lift Operation of unit can be stopped at any time by releasing the push button switch or pushing the Emergency Stop Button e Before lowering vehicle be sure all obstructions are removed from the vicinity of the vehicle Do not allow any person to operate the control of the lift when people are underneath the raised vehicle e When performing maintenance work on the unit always remove vehicle from the unit and be sure power is disconnected from the unit unless required for checking unit e There are warning and operation decals on the unit Be sure you read and understand if you operate or maintain the lift Do not remove decals from the unit Keep warning operating plates clean so they can be read easily by all operating and maintenance personnel Contact ARI HETRA for free replacements if r
37. equired Perform scheduled maintenance inspections as required Quarterly as a minimum When replacing parts on the unit use only ARI HETRA parts Order replacement parts from the sales agency from whom the unit was originally purchased or from ARI HETRA Operation and Service Instructions 19 HDML POST Operation Orientation 5 5 Raising the vehicle a Push the up button on the keypad see No 4 Figure I Page 22 All lifting posts will start to lift vehicle When lift begins to pick up load stop operation and check that all forks are fully engaged under tires and each lifting post is clear of vehicle T AUTI As vehicle raises observe that each lifting post is clear of vehicle and will not rub against side of vehicle as it raises b Continue raising vehicle stopping and checking both sides of vehicle during the raising cycle The lifting and lowering of vehicle can be done at any lifting post using the or down button CAUTION During the raising and lowering of vehicle observe that vehicle is staying level If vehicle is notlevel release the switch To level the vehicle press the SINGLE button to put the post into SINGLE post mode of operation see No 6 Figure I Page 22 The post is in SINGLE mode and can now be raised or lowered to level the vehicle Repeat at other posts if necessary Operate the lifting post which will level the vehicl Once the vehicle
38. f obstructions grease oil trash and other debris 7 Before driving vehicle over lift position arms and supports to provide unobstructed clearance Do not hit or run over lift arms adapters or axle supports This could damage lift or vehicle 8 Load vehicle on lift carefully Position lift supports to contact at the vehicle manufacturer s recommended lifting points Raise lift until supports contact vehicle Check supports for secure contact with vehicle Raise lift io desired working height CAUTION If you are working under vehicle lift should be raised high enough for locking device to be engaged 9 Note that with some vehicles the removal or installation of components may cause a critical shift in the car center of gravity and result in raised vehicle instability Refer to the vehicle manufacturer s service manual for recommended procedures when vehicle components are removed 10 Before lowering lift be sure tool trays stands etc are removed from under vehicle Release locking devices before attempting to lower lift 11 Before removing vehicle from lift position lift arms and supports to provide an unobstructed exit See Item 7 These Safety Tips along with general lift safety materials are presented as an industry service by the Automotive Lift Institute Visit our web site at www autolift org for more information on this material or write to P D Box 85 Cortland NY 13045 Look For This Label on all Automoti
39. g the vehicle and the lift Raise each lift post with its hydraulic jack so the post can be moved under the tires of the vehicle Position the power box post first post with electrical power cable to allow the shortest most convenient distance to the power source see Figure F Page 18 Push the lift post forks completely under tire with carriage square to the wheel of vehicle see Figure Page 18 Lower lift to the floor by releasing hydraulic jack valve Make sure lifting posts are resting completely on the floor before lifting the vehicle This maximizes stability of the lift system and precludes damage to the hydraulic jack Position all other posts under the remaining wheels Push the lift column forks completely under the tire with carriage square to the wheel of vehicle Lift by the rear wheels of a tandem axle vehicle see Figure F Page 18 The lifting capacity per axle is 24 000 pounds for the HDML 6AE 30 000 pounds for the HDML 8AE and 32 000 pounds for the HDML 9AE If the rear axle load is higher than the rated capacity of the ARI HETRA lift two 2 additional lift posts should be used on the other axle Section 7 7 Page 27 This will provide 48 000 pounds lifting capacity at the tandem axle area for the HDML 6AE 60 000 pounds for the HDML 8AE and 64 000 pounds for the HDML 9AE Do not exceed rated capacity of each lift post as indicated on identification label Operation and Servi
40. ged into the supply power receptacle Locks Tags can be removed and the Main Disconnect Power can be restored Operation and Service Instructions 67 General Lockout Tagout Procedure Figure CC Switch Set to Off Figure DD Lockout Tag on Power Box Co TE 42 Disconnect Power Before Servicing WARNING Disconnect Power Before Servicing 22 Main Control Switch 68 Operation and Service Instructions Maintenance Service 16 3 Maintenance inspections should be performed every 90 days To facilitate this inspection service refer to the quarterly service inspection checklists starting page 71 A service log should be maintained 16 4 The purpose of these inspections is to ensure the continued safe operations of the ARI HETRA lifts In addition the inspections are to maintain the proper lubrication on the lifting ball nut wheels and hydraulic pump Any part s found damaged or worn should be replaced immediately a Lifting Ball Nut Lubrication Raise the carriage halfway with the up button Remove the black front cover plate of the carriage Remove the two 2 phillips screws on the top of the beam to remove the protec tive cover The lifting ball nut grease fitting is in the middle of the limit switch mounting plate see Figure EE Page 70 Use a hand operated grease gun to apply only three 3 shots of a
41. hall be shut down by lowering any vehicle and turning the Main Control Switch to off or 0 The Main Control Switch is red yellow switch attached to the power box see figure CC page 68 Step 3 Equipment Isolation Turn off supply power at the Facility Building Main Disconnect Box Remove the Main Power Cord from the supply power receptacle The Main Power Cord is connected to the power box Step 4 Application of Lockout Tagout Device Locks Tags shall be applied to the isolation device All personnel working on the lift shall be responsible for attaching a personal lock onto the Main Control Switch or Building Main Disconnect box without exception see fig DD page 68 Step 5 Stored Energy After applying Locks Tags to the energy isolation devices all potentially hazardous stored or residual energy must be relieved blocked bled restrained or rendered safe Step 6 Verification of Isolation Prior to starting repair service or maintenance work and after isolation and Lockout Tagout verify the lift is de energized by pressing the lift up down buttons and confirm that it does not move and the Digital Display Readout is blank Step 7 Release from Lockout Tagout Control Prior to restoring energy power to the lift remove all tools replace all covers guards and ensure that all personnel are clear and informed that energy power will be restored to the lift system Then the Main Power Cord can be plug
42. ifications Prolong the useful life of your equipment Have all required repairs due to normal use of the equipment done at no additional cost for parts or labor ARI HETRA uses only factory trained employees or representatives Manassas Virginia 20109 703 359 6265 hetra 3 800 562 3250 1 ppp Web Site www ARI HETRA com Lifting Systems 7251 Coppermine Drive YES L Company Name Your Name Street Address City State Zip Automotive Resources Inc E Mail webmaster ARI HETRA com SERVICE ARI HETRA will perform the following inspec tion and service on each lifting post semi annu ally or quarterly depending on service level selected by you Inspect Adjust Safety Wedge Safety Lock Finger Safety Lock Solenoid Up Limit Switch Down Limit Switch Up and Down Buttons Inspect Carriage Movement Sensors and Track Inspect Condition on Main Relays Inspect and Grease Ball Screws Cables and Connectors Emergency Stop Switch Dummy Plug Pins Carriage and Rollers Bearings Hydraulic Jack Wheels Grease and Oil Shafts Warning Safety and Inspection Labels Spray Silicone on Rubber Guard Covering the Drive Screw Power On Off Switch Voltage Rating Train Retrain Personnel Provide Current Operations Manual Clean and Evaluate Overall Condition of the System Provide You With Signed Service Report For Your Records Don t de
43. intended for outdoor use Operation and Service Instructions 1 IMPORTANT SAFETY INSTRUCTIONS When using your garage equipment basic safety precautions should always be followed including the following Read and understand all instructions for the lift and all optional accessories 2 Inspect the HDML Lifting System daily before use 3 Care must be taken as burns can occur from touching hot parts 4 Do not operate equipment with a damaged cord or if the equipment has been dropped or damaged until it has been examined by a qualified service person 5 Do not let a cord hang over the edge of the table bench or counter or come in contact with hot manifolds or moving fan blades 6 If an extension cord is necessary a cord with a current rating equal to or more than that of the equipment should be used Cords rated for less current than the equipment may overheat Care should be taken to arrange the cord so that it will not be tripped over or pulled Ji Always unplug equipment from electrical outlet when not in use Never use the cord to pull the plug from the outlet Grasp plug and pull to disconnect 8 Let equipment cool completely before putting away Loop cord loosely around equipment when storing 9 To reduce risk of fire do not operate equipment in vicinity of open containers of flammable liquids gasoline 10 Adequate ventilation should be provided when working on operating internal combustion engines
44. ion 086 08 Safety Instruction WL400 S Label 086 09 WLAOO W Warning Label 086 Operation and Service Manual 0 086 150 1 Preventive Maintenance Label 67 087 00 1 C Bars 089 00 8 Flat Washer ZP MS DIN 125A 090 00 8 Mounting Nut for C Bar 68 093 00 2 Clip for Rubber Tooth Runner 69 095 00 5 Steel Front Wheel 098 00 4 Mounting Screw order 024 00 098 01 Fender Washer 098 02 Lock Washer M8 70 100 1 Extrusion Control Box Complete 71 101 00 1 Black Hole Plug 72 104 Switch Security Off Complete 73 106 Printed Circuit Board Assembly 106 01 1 Relay Contractor 110 Volts 106 09 6 Plastic Ties 106 12 12 Brass Threaded Inserts 74 107 00 Load Cell 75 107 10 Load Cell Mounting Plate 76 107 01 Load Cell Connector 77 107 Control Pad 78 108 10 1 Printed Circuit Base Metal 108 01 2 Phillips Panhead 10 x 1 2 sheet 79 109 3 Threaded Rod Complete 64 Operation and Service Instructions Replacement Parts List Model and Serial Number Required When Ordering Item Number Part Number Quantity Description Lo 109 04 Acorn Nut ZP M6 DIN 1587 80 110 00 1 Retaining Flange Spiral Cable 81 111 10 1 Female Connectors for Control Box 9 111 11 1 Female Frame 42 111 12 1 3 Contact Female Module 111 13 1 10 Contact Female Module 111 14 3 Large Female Pin 111 15 8 Small Female Pin 111 16 2 Metal Housing w Latch 82 112 10 1 Male Connectors for Control Box 112 11 1 Male Frame 112 12 1 3 Contact Male Module 1
45. lay fax or mail back the response and keep your system working like new Co TN OQ Sq co N T gt 0 a oa a a gt O interested in a Warranty Preventative Maintenance Agreement NO Not at this time but call me in 6 months Phone Fax 75 76 PROTECT Your Employees ARI HETRA will perform the following inspec tion and service on each lifting post 1 Inspect Adjust Safety Wedge 2 Safety Lock Finger 3 Safety Lock Solenoid 9 4 Up Limit Switch 5 Down Limit Switch Y Ul Investment 6 Up and Down Buttons o 7 Inspect Carriage Movement Sensors and Track 8 Inspect Condition on Main Relays ES Ensure that your system is 9 Inspect and Grease Ball Screws operating according to 10 Cables and Connectors S factory specifications 5 y p 12 Dummy Plug Pins 13 Carriage and Rollers Bearings Prolong useful life of your 14 Hydraulic Jack equ ipment 15 Wheels Grease and Oil Shafts 16 Warning Safety and Inspection Labels 17 Spray Silicone on Rubber Guard Covering the Drive Screw Have all required repairs 18 Power On Off Switch done on the spot 19 Voltage Rating 20 Train Retrain Personnel ARI HETRA uses only 21 Provide Current Operations Manual 22 Clean and Evaluate Overall Condition of the System
46. liCatiOns otio t tec usui ad 7 section2 Owner Employer Responsibility citet ever Ep rre oe 9 Section 2 Unpacking the ARI HETRA 10 Sections Moving POSts m 11 sectiom4 Electrical Hook Up Testi peer 13 Section 5 Operation OtientatiOh eset tete revertere 17 section 6 Operational Precautiobs s io eoe o ee 21 Section Ferd 27 section S Optional Bquipmetit n er tr etre eei mi ia UD o 29 section 9 Support Stands teer rene 31 section 10 Adapters EL 9 amp Bl 3 4 en cnet i 33 section 11 Lifting Plattorm EL OMC 12 uda 40 Section 12 TroubleshoOtIBg ni Rt rto RE I B Ep e 45 Section 13 Manual Lowering of the ARI HETRA System sese rennen nenne 49 section 14 Wiring 5 5 Hier ope PUE EXER 51 Section 15 Replacement Parts List ceo eese teer Eric Dre itte tes eee ate dae Pond Toe eru ae eae 55 section 16 General Lockout Tagout Procedute mtn 67 section 16 Martenance Service
47. move under lift when operating Use a second person to observe complete area when lifting or lowering In case of trouble push red Emergency Stop button immediately Do not operate this lift if any safety device is inoperative Do not override or put any safety device out of operation Do not attempt repairing until first turning power off Replace cables when damaged Do not use lift for anything other than its intended use Lower forks and disconnect all cables before moving lift Section 6 lt DUMMY PLUG Cable Hook Up Any post may be used for the power box A dummy plug must be used on the last post Always check for proper power source Always lift by rearmost wheels 1 Cable to power source 7 MULTI button 2 Main power switch on off 8 Digital display readout 3 Cable to first post 9 Emergency Stop button 4 Up button 10 Manual lowering access 5 Down button 11 Cable to next post 6 SiINGLE button System Troubleshooting Check power supply by installing a dummy plug to power box Recheck cable hook up Make sure a dummy plug is installed in the last post Emergency Stop buttons must be disengaged on all posts Carriage movement sensor may respond Switch off main power for 5 seconds then switch on again to reset Safety wedge may be engaged proceed as before and lift up unit by 3 inches before lowering again If all attemp
48. n No 5 Figure I Page 22 Make sure all carriages are completely lowered before turning off the electrical power Disconnect cables before relocating for use in another location and or storage CAUTION Always disconnect power cable from outlet before moving the post b Always disconnect connection cables at the left male connector keeping the right female connector end plugged into each post c Never lay plugs on the ground as they can become damaged For storage wrap the cable around the hook on the motor gearbox d Never move the lift posts with the cables connected or with the cables laying on the ground e Never drive over the connection cables f Never operate a welder or cutting torch in the vicinity of the connection cables To operate as a six post system add two 2 posts and two 2 cables as shown see Figure O Page 28 Operation and Service Instructions 27 N 0 HDML Post Start Up Figure O Four Post System DUMMY PLUG POWER SOURCE Figure P Six Post System DUMMY PLUG 7 POWER SOURCE Operation and Service Instructions 28 Optional Equipment 8 1 Support Stands ARI HETRA system stands are available with rated capacity of 15 00
49. n and press the UP button to run the carriage UPWARD to release the safety device Manual release tool is shipped with each system see Figure X Page 50 Remove plastic plug above the selector switch and install the manual release tool into each motor brake see Figure X Page 50 The safety wedge engagement finger on each post must be released while lowering Push inward on the finger on the top of the safety wedge to release see Figure X Page 50 Gently apply downward pressure on manual release tool The lifting carriage will lower Control the descent by modulating pressure on the release tool e Allow the lift to lower no more than 1 at a time Repeat this operation at each post until the lift is completely lowered Use extreme caution to prevent vehicle from being tilted to excessive angles or allowing the lift to touch the vehicle We recommend that this lowering method be tried before an electrical failure occurs in order to become familiar with its operation e 42 Operation and Service Instructions 49 Manual Lowering Figure X Manual Brake Release Tool Access Port qo y 0 50 Operation and Service Instructions Y 401295 ICS Schemat iring Figure 7 Power Box Electrical Schematic A b ET SN HAA avd
50. ng labels The Operation and Service Instructions are provided with each system which describes explicitly the way in which the equipment should be used The ARI HETRA hoist is a wheel engagement system If a user attempts to use the lifts in any other manner for example by lifting the bumpers of a vehicle rather than by the tires the lift will not perform properly Improper use could cause injury to the operator damage to the vehicle or to the lifting system itself Please stress to your personnel users the need to follow the instructions on the warning labels and those contained in the Operation and Service Instructions ARI HETRA is designed only for use as a wheel engagement system and for use with ARI HETRA optional equipment and accessories If wheel free access is required please use our adjustable support stands chassis cross beam and or FL forklift adapters in order to engage the vehicle frame members correctly Should you have any questions do not hesitate to contact your local ARI HETRA Representative or if your prefer you may call me directly Sincerely yours Robert S Penenburgh President Operation and Service Instructions Operation and Service Instructions Table of Contents Sections incor E 1 Letter from President uoi pe E 3 5 secon General Speci
51. om printed circuit board Power Box Only a Open power box by unscrewing the four 4 screws b On the top of the box is a printed circuit board On the left of this board are two 2 fuses and a terminal strip The red wire must be relocated on the terminal strip from 1 208 220 position to 3 408 480 position To release the wire insert a small screwdriver in the slot above the wire See Figure E Page 15 c The two 2 fuses on the left side of the board named input pilot fuse must be changed from 6 3 Amps to 4 Amps 14 Operation and Service Instructions POST Electrical Hook Up and Figure D Voltage Conversion Plug lt gt 42 Operation and Service Instructions 15 lt c 42 16 Operation and Service Instructions HDML POST Operation Orientation 5 1 The ARI HETRA system will provide reliable efficient service and increase plant productivity It is essential that all operators of the ARI HETRA system be properly trained Once all lift posts have been tested and are working satisfactorily you now can proceed with lifting a vehicle 5 2 There are several Warnings and or Safety Precautions that must be exercised at all times a b c d e f The ARI HETRA system should be used on a solid 3000 psi concrete floor minimum 6 thick The floor where the vehicle is to be lifted should be reasonably flat and capable of supportin
52. or AUTI If post is raised too high steering tube will come out of hydraulic jack holder T W A R N To lift the post use the lifting ring located at top of the post DO lift the post 10 by any other point thereby avoiding serious damage to the post Operation and Service Instructions HDML Operation Moving Posts 3 1 To enhance mobility each ARI HETRA post has self contained wheels and a hydraulic jack steering assembly 3 2 Before attempting to move post be sure e Power has been disconnected co e cables are disconnected c e Post forks are in the down position and NOT under load 0 3 3 To raise post close valve on hydraulic jack steering assembly Operate hydraulic jack handle in a pumping action and the unit will raise to allow movement Once positioned under vehicle s tires the hydraulic jack valve must be opened which allows the lift to be completely lowered thereby avoiding damage to the jack system during lift use Operation and Service Instructions 11 gt 42 12 Operation and Service Instructions POST Electrical Hook Up and 4 1 ARI HETRA power box power requirement and set up are 208 230 200 250 Volts 3 Phase 60 Hertz 30 Amps If six posts are used 50 Amps are required 460 480 440 500 Volts 3 Phase 60 Hertz 15 Amps If six posts are used 20
53. pad Raise vehicle observing that all lift post forks are fully engaged with tires Raise vehicle until stands are free and can be removed T W A Before going under vehicle turn power switch to off position or push one of Emergency Stop buttons This will prevent the unit from being operated e With stands removed lower vehicle observing that lift posts are clear of vehicle and do not rub side of vehicle during lowering T W A R Do not use lift for other than its intended use The ARI HETRA system is not designed to be used as a bumper or frame contact lift 9 6 See Section 8 1 for description of available stands and their model numbers 42 32 Operation and Service Instructions Forklift Adapters Models FL 3 and FL 3 4 10 1 Inspect ARI HETRA FL 3 adapter kit immediately upon delivery A list of the components and drawing of their set up is included in the Component Identification section of this manual If shipping damage is evident inform the delivering carrier immediately and contact ARI HETRA customer service Introduction 10 2 The ARI HETRA FL 3 forklift adapter must be used with two 2 lifting posts of the ARI HETRA Mobile Lifting System This specific section will address the utilization and safety considerations of the combined use of the forklift adapters and the two 2 lifting posts The set up and use of the mobile lifting posts is addresse
54. s not operatating properly and the lift should not be used until the problem is resolved h Limit Switch Test all limit switches for proper operation 1 Connection Cables Inspect cable jacket and connectors for damage Operation and Service Instructions 69 Figure EE Lifting Nut Lubrication Ko T 42 Figure FF Hydraulic Jack Oil Plug Screw 70 Operation and Service Instructions Quarterly Service Inspection Check List ARI HETRA Models HDML 8AE amp 9AE Customer Serial Numbers Service Date Last Service Date PERFORM THE FOLLOWING INSPECTION AND SERVICE ON EACH LIFTING POST EVERY 90 DAYS 1 Make general visual inspection of entire unit to judge overall condition 2 Safety lock finger 3 Safety lock solenoid 4 Up limit switch 3 limit switch 6 Power on off switch power box only 7 Up amp Down buttons 8 Inspect carriage movement sensors and track 9 Inspect condition of main relays 10 Inspect ball screw 11 Cables and connectors 12 Emergency switch 13 Dummy plug pins 14 Carriage 4 roller bearings 15 Hydraulic jack 16 Wheels 17 Warning labels 18 Spray silicone on rubber guard in front of screw PERFORM EVERY 90 DAYS 1 Grease ball screw nut three shots only 2 Grease amp Oil wheel shafts
55. t the unit is being lifted at its center of gravity If not lower the unit and repeat prior steps to achieve a well balanced load The forklift can now be raised so that the technician can perform the required maintenance under the unit NO ONE SHOULD BE UNDER OR ON THE FORKLIFT WHEN THE UNIT IS IN PROCESS OF BEING RAISED OR LOWERED When the work is completed lower the forklift onto the ramps p 42 Operation and Service Instructions 39 Lifting 12 Inspect the ARI HETRA FL OM 12 lifting platform immediately upon delivery A list of the components and a drawing of their set up is included in section 11 3 If shipping damage is evident inform the delivering carrier immediately and contact ARI HETRA customer service Introduction 11 2 The ARI HETRA FL OM 12 lifting platform must be used with two 2 lifting posts of the ARI HETRA Mobile Lifting System This specific section will address the utilization and safety considerations of the combined use of the lifting platform and the two lifting posts The set up and use of the mobile lifting posts is addressed in sections 2 through 6 of this manual The service technicians must thoroughly familiarize themselves with the safe and efficient use of the ARI HETRA lifting posts as outlined in sections 2 through 6 of this manual The combined above referenced units comprise the ARI HETRA Forklift System This system is designed to raise
56. tative maintenance of the lift Preventative maintenance shall be appropriately documented in accordance with ARI HETRA s recommendations or ANSI ALI ALOIM 2000 Repair Maintenance The owner employer shall perform repair and maintenance procedures whenever considered necessary by lift operator lift inspector or preventative maintenance personnel in accordance with ARI HETRA s recommendations Page 71 amp 73 or ANSI ALI ALOIM 2000 The owner employer shall ensure that all technicians have the appropriate qualifications and that they are trained in the repair and maintenance of the lift Repair and maintenance shall be appropriately documented in accordance with ARI HETRA s recommendations or ANSI ALI ALOIM 2000 The owner employer shall provide appropriate Lockout Tagout means for all energy sources in accordance with ANSI Z 244 1 2003 R1993 Safety Requirements for the Lockout Tagout of Energy Sources Page 67 This shall be done before any repair work is performed ARI HETRA recommends its quarterly service plan Page 75 Modifications The owner shall not modify or reconstruct any lift Owner modifications will void lift warranty and release ARI HETRA of all liability N 12 0 5 0 2 7 2 8 2 9 2 10 Unpacking ARI HETRA System Two 2 ARI HETRA posts are shipped on one 1 pallet Each post is marked with a serial number and the power box is in the cardboard
57. to ARI HETRA When issuing the purchase order it is important to include the model and serial number found on the manufacturer s identification plate see Figure H Page 21 The cost of the parts may be obtained by calling your Regional Manager or ARI HETRA directly LO 42 Operation and Service Instructions 25 Replacement Parts 2 T NN m 7 i CZ 22222 N 6 SESSSSSH E DRAWING I DRIVE ASSEMBLY uonoeg Operation and Service Instructions 56 Replacement Parts List DRAWING II CARRIAGE ASSEMBLY uonoeg sed In 5 3 A Heec JI INNS 0 57 Operation and Service Instructions Replacement Parts List DRAWING EXPLODED VIEW Te E 42 58 Operation and Service Instructions Replacement Parts List DRAWING IV ELECTRICAL COMPONENTS LO yE 42 Operation and Service Instructions 59 Replacement Parts List DRAWING V POWER BOX LO a 100 103 Ke o 42 106 104 108 60 Operation and Service Instructions Replacement Parts List Model and Serial Number Required When Ordering Number Part Number 1 001 2 0
58. tomotive Lift Institute Inc the North American trade association of lift manufacturers dedicated to promoting responsible design construction installation use and maintenance of automotive vehicle service lifts AUTOMOTIVE LIFT INSTITUTE INC 26 Operation and Service Instructions 7 1 7 2 7 3 7 4 7 5 7 6 7 7 HDML Post Start Up On each post control box is an Emergency Stop button No 9 Figure I Page 22 To release button twist Make sure these buttons are released at each post On each lift post there is a button on the keypad which allows selection of multiple MULIT lift post operation SINGLE lift post operation Select the multiple position MULTT on each post No 7 Figure I Page 22 Turn power switch No 2 Figure I Page 22 to the position Make sure external power is present When power is on the LEDs and Digital Display Readout will be illuminated Test every post to ensure it responds to the up and down buttons No 4 amp No 5 Figure I Page 22 With all lifting carriages completely lowered select position MULIT with the selector button No 7 Figure I Page 22 LEDs above the MULIT will remain on and will not blink Check lights at each post Push the up button No 4 Figure I Page 22 on one of the posts The carriages of all the lifts will rise together Let carriages rise until all have reached their upper limit Then lower by using the down butto
59. ts fail check manual or call service agent 086 01AE 22 Operation and Service Instructions HDML POST Operational Precautions Figure J Caution Label CAUTION Lift to be used by trained operator only CAUTION When moving lift be careful to avoid tipping CAUTION E a Authorized personnel only in lift area CAUTION Check for overhead obstructions before raising vehicle The messages and pictographs shown are generic in nature and are meant to generally represent hazards common to all automotive lifts regardless of specific style Funding for the development and validation of these labels was provided by the Automotive Lift Institute PO Box 85 Cortland NY 13045 Replacement label sets may be obtained from the original lift manufacturer and ALI s member companies They are protected by copyright www autolift org 1992 by ALI Inc ALUWL400c Operation and Service Instructions 23 42 22 p 42 HDML POST Operational Precautions Figure K Safety Instruction Label SAFETY INSTRUCTIONS Read operating and safety manuals before using lift SAFETY INSTRUCTIONS Do not operate a damaged lift SAFETY INSTRUCTIONS Proper maintenance and inspection is necessary for safe operation The messages and pictographs sh wn are generic in nature and
60. utomotive type grease into the lifting ball nut grease fitting DO NOT over lubricate or use air operated grease guns Ce 15 02 b Roller The rollers inside the carriage are equipped with self lubricating bushings Check the rollers for worn or damaged bushings and thrust bearings c Bottom Bearing The bottom bearing is located behind the protective cover at the base of the drive screw Remove the two 2 phillips screws at the bottom of the beam that holds the protective cover Inspect for wear d Front Wheels The front wheels have grease fittings on one side near the axle Apply grease with a grease gun until the grease appears near the axle e Pivot Assembly The pivot assembly may be raised up and greased if necessary f Hydraulic Jack Check the oil level of the hydraulic pump see Figure Page 70 Be sure hydraulic lift is in the lowered position and not engaged Remove oil plug screw The oil level should be 1 below the hole If oil is required use automotive transmission fluid g Safety Wedge Finger Check the safety wedge with the lift in the lowered position Operate the up button and visually check that the safety wedge finger engages in each hole while traveling in the direc tion Keep safety devices clean of debris and lubricate with a light spray oil T W A R N If the safety wedge finger does not engage in every hole safety wedge i
61. ve Service Lifts FOUNDED 1945 This product was manufactured by a member of the Automotive Lift Institute the North American trade association of lift manufacturers dedicated to promoting responsible design construction installation use and maintenance of automotive vehicie service lifts AUTOMOTIVE LIFT INSTITUTE INC ALI ST 05 C E AAAA
62. working height CAUTION If you are working under vehicle lift should be raised high enough for locking device to be engaged 9 Note that with some vehicles the removal or installation of components may cause a critical shift in the car center of gravity and result in raised vehicle instability Refer to the vehicle manufacturer s service manual for recommended procedures when vehicle components are removed 10 Before lowering lift be sure tool trays stands etc are removed from under vehicle Release locking devices before attempting to lower lift 11 Before removing vehicle from lift position lift arms and supports to provide an unobstructed exit See Item 7 These Safety Tips along with general lift safety materials are presented as an industry service by the Automotive Lift Institute Visit our web site at www autolift org for more information on this material or write to P O Box 85 Cortland NY 13045 Look For This Label on all Automotive Service Lifts FOUNDED 1945 This product was manufactured by member of the Automotive Lift Institute Inc the North American trade association of lift manufacturers dedicated to promoting responsible design construction installation use and maintenance of automotive vehicle service lifts E LIFT INSTITUTE INC ALI ST 05 F A AAAA Figure N Automotive Lift Institute Label FOUNDED 1945 This product was manufactured by a member of the Au
63. ypad LED lights will blink Operate each one of the posts indepen dently to make contact with individual stand at the support point To remove the lifting posts select MULTT post mode on the keypad and lower the carriages completely down before moving lift post T AUTI Do not move lift post with carriage raised A lift post with a raised carriage is top heavy and could tip over gt 42 With carriages lowered disconnect cables leave cable plugged into control box and wrap cable around control box Operate hydraulic pump handle to raise lift post unit Lift post is now ready to move Operation and Service Instructions 31 Support Stands 9 5 Removing the stands from under the vehicle remove stands from vehicle move posts into position and connect cables e Turn the power box switch to on position and press the SINGLE button to select SINGLE mode operator control The LED lights will be blinking Operate each post independently raising the carriage until the fork just touches the tire e Make sure the forks are fully engaged with the tires and the carriage is square with the wheel Release hydraulic valve on the hydraulic jack steering assembly e Proceed in same manner with the remaining lift posts e With all the lift posts in position and the forks fully engaged with tires put all posts in the MULIT post mode of operation by pressing the MULIT button on the key

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