Manual - Champion Industries
Contents
1. Check and replace Ensure water level is above element Incoming water temp low Hot water supply min 145 F 66 C Pump seal leaking Replace Rinse drain in wash area plugged Clear obstruction clean machine Wash return screen in detergent Clean tank plugged Drain screen under detergent Clean tank plugged Main drain plugged Clean Detergent tank covers are not Position all top covers to completely cover positioned properly causing top of tank condensation Fill chute has lime build up De scale detergent tank Spray tube clean out caps loose Tighten caps or o rings damaged Replace o rings Dirty rinse tubes Refer to cleaning section Element tube worn Replace Worn flow washer in solenoid Replace valve No product in containers Refill container Product gelling or crystallizing Flush all lines with hot water and use fresh in chemical line supply of chemical Chemical supply strainer plugged Clean with hot water Speed adjustment set too low Increase by turning clockwise while machine is running filling No power to pump Check power LED on chemical control board Check signal LED for detergent sanitize rins2. 2 22 0701933 Water Heater Cam c w Set Screw 1 23 0501397 Set Screw 6 40 x 23 16 1 24 0501379 Float Switch cai aan nalen 1 23 0307369 Nut Plate for Float Switch starting S N 6226 1 26 0501433 Screw 4 40 E SSSA 2 27 0501411 Screw 10 32 x HAN tidem 8 28 0309053 Float Switch Support starting S N 6226 1 29 0503642 Label 2 5 Amp E se eere 1 30 0503693 Label Switch mte era 1 31 0501373 S POSILOD S WILCIL E 1 32 0501412 Screw 10 32 x 3 8 ae A 8 33 0507470 Label Injector KT 1 29 29 REPLACEMENT PARTS Figure 11 Control Box Cover Chemical Injector Board REPLACEMENT PARTS CONTROL BOX COVER CHEMICAL INJECTOR BOARD Fig 11 Part Part Description Qty Item No No 1 0508433 Circuit Board starting S N 6216 1 2 106695 Screw 6232 x 1 27 cese eite Patet ea 4 3 0508710 Spacers 5 1612 RR Haase 4 4 0309037 Support Bracket starting S N 6216 1 5 0503637 Euse 2 5 Amp un ser 1 6 0508920 Transformer starting S N 6216 1 7 0501450 SCLEWs OZR SLO etes ne ret es ete 4 8 0501411 Screw 10 32 X U color ertet eter ve ote ono e 2 9 0503695 Label Detergenti eae
3. Install check valves on the hot and cold water lines as close as possible to the water inlet Drain Connection 1 2 This machine is gravity drain Connect a 1 1 2 drain line where indicated PVC pipe is generally recommended as copper is prone to attack by the sanitizing chemicals WARNING Plumbing and electrical connections should be made by a qualified workman who will observe all the applicable plumbing sanitary and safety codes Before all utilities are installed ensure that all the bullet feet are in contact with the floor and at the desired level OPERATION OPERATION General 1 The wash tank is equipped with a float assembly that operates a single cam operated switch 2 The water temperature is controlled by a heater and a thermostat The thermostat should be between 140 F 60 C and 160 F 71 Figure 3 Wash Tank To Fill the Wash Tank Ensure that the standpipe A is in place Put switch B up to the ON FILL position The water will fill until the proper level is reached The heating element will then turn on automatically once the tank has filled Detergent is fed from the supply container into the detergent tank in controlled amounts by the detergent pump Use detergent at a strength of 0 35 or as recommended by your chemical supplier To Flush the Wash Tank The selector switch B may be pushed down to the FLUSH posit
4. Hose 1 2 male quick disconnect 16 Hand Sink and Wet Waste Receiver SW46 Wash Down Hose Includes Items 4 8 Panel Back CG4 Panel Back CG6 43 ELECTRICAL SCHEMATICS GLASS SHUTOFF ARM SWITCH NO V NC DIAGRAM IS FOR L R OPERATION FOR R L OPERATION USE N O TERMINAL FLUSH TANK FILL TOGGLE SWITCH orr gt 7X AUTO NO V WATER LEVEL CAM SWITCH NC FLOAT OPERATED SW M5 INJECTOR CONTROL BOARD 208 230V 12 8A 60HZ SINGLE PHASE RINSE WATER VALVE CONV DRIVE MOTOR WASH PUMP MOTOR START CAPACITOR ber SANI PUMP RINSE PUMP WASH WATER VALVE DET TANK HEATER HEATER THERMOSTAT 0507836 Figure 19 Electrical Diagram S N 5181 through 6105 44 ELECTRICAL SCHEMATIC RINSE WATER VALVE CONV DRIVE MOTOR WASH PUMP MOTOR START CAPACITOR GLASS SHUTOFF ARM SWITCH NO V NC DIAGRAM IS FOR L R OPERATION FOR R L OPERATION USE N O TERMINAL FLUSH TANK FILL Y TOGGLE SWITCH OFF gt 1 SANI PUMP RINSE PUMP INJECTOR CONTROL BOARD mE TANK FILL TOGGLE SWITCH PY OFF A WASH WATER AUTO VALVE NO v WATER LEVEL PEE CAM SWITCH THERMOSTAT DET TANK NC HEATER FLOAT OPERATED SW M5 0507836 208 230V 12 8A 60HZ SINGLE PHASE Figure 20 Electrical Diagram S N 6106 through 6215 45 ELECTRICAL SCHEMATIC RINSE WATER VALVE GLASS SHUTOFF i
5. cam Ensure the tank fill solenoid valve is operational Obstruction in wash arm Clear obstruction Pump not operating Check power supply to machine Check pump capacitor Replace pump if required Pump operating but no pressure Check condition of impeller and stub shaft Replace if needed Pump supply line plugged Clear line of cause Lack of pressure in rinse Rinse spray tubes dirty Clean thoroughly with reamer scraper and spray tubes brush provided Shut off valve on supply Open valve line closed Low water pressure Minimum 25PSI flow pressure required Rinse solenoid valve will Check coil not operate Check and install rebuild kit Replace if necessary Rinse solenoid valve strainer Remove screen and clean plugged Water continues to flow to Solenoid valve not seating Clean seat detergent tank or spray tubes Install diaphragm kit with machine off Replace valve 14 CONDITION Water temperature low in detergent tank Water on floor around machine Chemical containers filling with water Chemicals not feeding TROUBLESHOOTING CAUSE SOLUTION Thermostat setting low Adjust thermostat Thermostat defective Replace Defective float switch Replace Heater burnt out
6. 2 12 0501408 SCIeW 5 32 x AAA t ir EH da feats Le EE ERE ELA EE bag 4 13 0707576 Activator Channel SW600 1 13 0707503 Activator Channel SW400 1 14 0307518 Retainer for Pick up Plate 4 15 0501539 Nut 1 4 20 nine hin eb Sont s 4 16 0501501 Lock Washer 1 45 ah 4 17 0501412 SCIeW 10 32 x 3 8 coe ede rev E re e PER 4 18 0703080 Disconnect Tube Assembly 1 19 0504825 Label Rating er entere 1 20 0302970 Door Catch Plate 1 21 0507583 Label CAMA ii iii 1 22 0307489 Switch Cover SW600 esee 1 22 0307488 Switch and Chain Cover SW400 1 23 0503301 Label disconnect from Supply 1 24 0503723 SCIeW 6 92 1 ar Ari 2 25 0501375 Tip SWATCH a 1 26 0503574 Strain Relief BUSINES cscs 1 27 0307506 Activating Switch Bracket 1 28 0502977 Dual Weld Nut 63 ette iet Std 1 29 107964 Bushing snap T A ARREARS 2 0507493 Insulation tank COA 59955559599555999955999 9959999 959 1 0507587 Insulation tank CG6 es 2 23 REPLACEMENT PARTS
7. Figure 10 Control Box REPLACEMENT PARTS CONTROL BOX Fig 10 Part Part Description Qty Item No No 1 0707403 Control Box prior to S N 6226 1 1 0709049 Control Box starting S N 6226 1 2 0307405 Injector Motor Plate 1 3 0501519 Tie Nylon Rete ee er 6 4 0502666 Hose 1 8 LD 1 4 ODS AR 5 0706635 45CC Element Tube ins odes 2 6 0706634 DCC El ment Tube re rer 1 7 0707142 Rotor Assembly dtr eet eh ale 3 8 0506589 0 32 X 7 8 tere eget cet seem sie 6 9 0504822 Screw 8 32 X 2 12 10 0501353 Chemical Injector Motor 3 11 0507314 Start Capacitor SWE cscs eser t 1 12 0307422 Thermostat Bracket ss 1 13 0501450 SCTE Ws 6 32 A T 4 14 0507323 Fhermostat isa 1 15 0503592 Label Ground asii un tris 1 15 0501403 Screw Ground 10 32 x 3 4 2 15 0501533 Nut Ground 10 32 2 15 0501493 Washer Lock Ground 10 2 15 0501472 Washer Flat Ground 3 16 0503648 Screw 8 32 X I II Gr aj a rel 2 17 0503647 Strain Relief Bushing Medium 1 18 0503574 Strain Relief Bushing Small 2 19 0501887 148 Button Pl g arte 1 20 0507372 Power Cord TT 1 21 0503749 Terminal Board
8. 27 107886 Inlet Chute Gasket onere eerte 1 28 108051 Elbow S TTT 1 29 0507431 Bolt MO TTT 4 30 0502563 V Gear eT sine iei a adegit ete 1 31 0502668 T DD Braided Hose er ae 32 0307427 Inlet Water Ts Renee 1 33 0503679 HALO Gear Clamp 5 4 deter ts 34 0502665 IR LD Braid d en ee Mende 1 35 0502662 1 1 27 Vac U Elex S ls 23 36 0502571 1 1 2Clamp gt T 1 33 REPLACEMENT PARTS Figure 13 Inlet Plumbing Fig 13 Item No e D Lh LA o DD N N N INQ e e RRR k k R D G FW ND Part No 0502783 0503802 0503801 0507324 0502768 0502653 0503679 0502665 0509659 0307688 0501419 0504822 0306208 0307373 0501404 0501493 0501533 0505229 0502811 0502810 0502807 0502804 0502803 0501406 0502806 REPLACEMENT PARTS INLET PLUMBING Part Description 230V 60HZ Solen 3 8 Tee oid Valve 3 8 Fem x 1 2 Fem 3 8 Check Valve Mixing Valve 3 8 x 1 2 90 Hose Barb tectae 7 16 Gear Clamp 1 2 LD Braided Brass Cap Inlet Plumbing Clamp eene Bolt 1 4 20 x 1 2 1 Serew 8 92 ain Cable Clamp Assembly
9. 20 1 2 era re 2 23 0701724 Cam Belt a 2 24 0503401 Conveyor Belt SW600 ss 1 24 0503705 Conveyor Belt SW400 ss 1 25 0501590 Conveyor Belt Link SW600 sse 1596 25 0501590 Conveyor Belt Link SWA00 esee 1036 26 0501589 Conveyor Rod SW600 ss 57 26 0501589 Conveyor Rod SW400 ss 37 27 0503664 Retaining Ring SW600 ss 114 27 0503664 Retaining Ring SW400 ss 74 0704862 Idler Shaft Assembly items 13 20 21 1 0704863 Drive Shaft Assembly items 9 15 1 25 REPLACEMENT PARTS HOOD ASSEMBLY Fig 9 Part Part Description Qty Item No No 1 0703244 Hood with vacuum breaker at 1 1 0708681 Hood with vacuum breaker at front 1 2 0501497 LOCK Was her HS d voti e ERE ERE 4 3 0501408 5 32 x su E 12 4 0302997 Curtain Bracket Outer 2 5 0501743 C rtain 5 2 6 0302998 AAA N 2 7 0501538 NUI 4 8 0703176 Curtain Assembly Complete 2 9 0507011 Retaining Ring oninia md ia 2 10 0703702 Disconnect Assembly 2 11 0503703 O Ring for Disconnect TTT 2 12 0703078 Plumbing COVer eet tette E ias 1 27 REPLACEMENT PARTS
10. 9 113221 gt NOTE REPLACEMENT PARTS VACUUM BREAKER PLUMBING Part Description Qty 1 2 x 3 4 Inner Braided Tubing AR 1 16 Gear Clamp ee hate 2 1 2 MPT x 1 2 Hose S TT eene 1 1 2 Vacuum Breaker Prior to S N 2182 1 Vac Breaker Kit Prior to S N 2182 AR 1 2 x 3 8 Reducer Bushing eere 1 3 8 MPT x 1 2 90 Hose Barb 1 1 2 vacuumibreaker TT 1 Beginning with S N G2182 and above Repair kit vacuum breaker sees eee eee 1 Beginning with S N G2182 and above Watts vacuum breaker repair kit is not available use 4 39 REPLACEMENT PARTS 8 fe Figure 16 Wash Pump Assembly 40 REPLACEMENT PARTS WASH PUMP ASSEMBLY Fig 16 Part Part Description Qty Item No No 1 0507313 Wash Pump Complete 1 2 0307410 Wash T T anna ass eene 1 3 0501419 1 4 20 x 1 2 Bolni inneres 2 4 0507320 1 I D X 1 1 4 PVC 056 AR 5 0502563 1 el ee 4 6 0502668 1 E R Braided Hose nete rere tie AR 7 0501632 Pump Hose Connector 1 8 0503679 416 Gear Clamp medias 9 0502665 1 2 ED Braided eed ds AR 10 0502663 3 8 LD Braided Hose eee AR 11 05
11. eee eee 10 7 0307502 Manifold 22a 1 8 0301795 Manifold Double 2 9 0303009 Retamme Rod Triple Lett 2 10 0303010 Retaining Rod Double ss 2 11 0501718 Spray Tube Rinse 14 2 12 0501719 Spray Tube Rinse 13 Holes eee 2 13 0501717 Spray Tube Wash 5 14 0501407 Screw 8 399 10 15 0501497 Ea oE AAIE A one 10 16 0303091 eet mese 17 0303092 PEU 4 21 REPLACEMENT PARTS Figure 7 Main Tank Assembly R L Shown 22 REPLACEMENT PARTS MAIN TANK ASSEMBLY Fig 7 Part Part Description Qty Item No No 1 0707562 Main Tank S W600 inline 1 1 0707497 Main Tank SW400 ss 1 2 0707498 Main Tank Standpipe ss 1 3 0303221 Pick Up Plate Load Ea eene 1 4 0307500 Wash Return T 1 5 0303224 Pick Up Plate Slotted Unload 1 6 0707485 Sh tcolf Rod En rien 1 7 0501736 Bushing Shut off Rod 595995599 55999599955999 2 8 0501728 Pivot C A RES 2 9 0501721 Pivot Activator Channel 2 10 0302975 Slide citan eot eie eere arae ra 2 11 0501727 Activator Channel Guide
12. eere RR He 1 9 0505483 Label RE 1 9 0503694 Label r 1 10 0307408 Control Box Cover prior to S N 6226 1 10 0309052 Control Box Cover starting S N 6226 1 11 0503301 Label Waintng eite nie eot is BR HERES 1 12 0509061 Label Circuit Board starting S N 6216 1 13 0503343 Label Warranty Void et neta 1 14 0300986 Hinge COVER ine catt ti metet teet 2 15 0501408 Screw 8532 RIA ertet ne ne 4 16 0501538 Nut LO nem Et D ARE 4 17 0307409 Injector Pump Cover 1 18 0306363 Dip b TTT TTT 3 19 0502666 Hose 1 5 LD x 14 iicet ere eet AR 20 0501869 SUA EP ced NANA E eo 3 NS 0507577 Wiring Harness Drive Motor Solenoid Valves 1 NS 0507578 Wiring Harness Circuit Board prior to S N 6216 1 NS 0509039 Wiring Harness Circuit Board starting S N 6216 1 NS 0503739 Aluminum Spacer Float Switch prior to S N 6226 2 gt NOTE The circuit board shown in this diagram started at S N 6216 Prior units will require circuit board conversion kit P N 0708523 Once this kit has been installed all replacement parts except the wiring harness will be as shown Replacement wiring harness for circuit board kit is P N 0509038 31 REPLACEMENT PARTS Figure 12 Detergent Tank REPLACE
13. 02734 MDDS Walt TR EN 1 12 0502730 Seal Kitic SPIRES AR 13 0502729 Impeller TTT 1 14 0502731 Pump S la 1 15 0501635 O Ring 5 16 X 1 16W 1 16 0502732 Housing Seal Screw aided ito v etnies ee 1 17 0503648 JAN RIA 1 4 18 0501406 Screw 8532 X 12 an tica 4 gt NOTE Motor is not available as a separate item 41 REPLACEMENT PARTS Co _ m 4 JR e Figure 17 Cleaning Accessories 42 Fig 17 Item No 1 Lh BW LA Fig 18 Item No Part No 0703390 0501714 0501633 0703454 0505320 0502779 0501833 0506643 Part No 0706204 0707258 0501874 0501876 0701962 0507255 0507256 0708453 0701956 0702882 0702886 Tube Scraper in oet RR eee REPLACEMENT PARTS CLEANING ACCESSORIES Part Description Qty BESSER eo ee es Jet Reamer c w Drill asl Wash Down NOZZLES eie 1 2 Hose WaSNER iie ties ir het lacio its er ert UA irem 1 2 x 10 Hose Assembly PAU COU ss tabe etti OPTIONAL ACCESSORIES not shown Part Description Qty Drain Tray and Waste Collector Quick Disconnect Package Including Casters Caster TOSS te ite PER SR 2 Caster oinnes RE 2 Caster Kit 2 Locking 2 Regular Hose 1 2 female quick disconnect 10
14. 566229 Champion The Dishwashing Machine Specialists Technical Manual Pass Through Glasswasher Model CG4 CG6 Machine Serial No June 2001 Manual P N 111557 rev Poe Champion Industries Inc Winston Salem North Carolina 27115 4149 p 0 Ben www championindustries com Complete the information below so it will be available for quick reference Model Number Serial Number Voltage and Phase Champion Parts Distributor Phone Champion Service Agency Phone Champion Industries Service 1 800 858 4477 Champion Service Fax 1 336 661 1660 We strongly recommend that you Fax your orders NOTE When calling to order parts be sure to have the model number serial number voltage and phase of your machine COPYRIGHT 2001 by Champion Industries Inc Revision History REVISIONS Revision Revised Serial Number Comments Date Pages Effectivity 02 18 91 5181 Issued manual and service parts list Revision 10 12 94 4 6106 Tank switch shuts down machine revised the schematic 05 10 95 4 6216 Changed to new style chemical injection board revised the schematic 06 07 95 6226 Changed to narrow control box eliminated float rod bearing 02 02 97 Reissue of manual and service parts lists Revision B 02 28 00 43 Revised wash down Hose Assy Parts List 06 18 00 38 39 G2182 Revised vacuum breaker part nos 06 18 01 43 Added panels to optional accessorie
15. Figure 8 Lift Bracket and Drive Assembly q 0Q_ _ 24 REPLACEMENT PARTS LIFT BRACKET AND DRIVE ASSEMBLY Fig 8 Part Part Description Qty Item No No 1 0501345 Drive Motor 230 Volt c w Fan 1 2 0501355 Motor Fan 2 5 8 iiti ette 1 3 0501456 Bolt 1 4220 x T2 rn ty 3 4 0702979 Motor Mount Assembly 1 5 0501408 Screw H T 4 6 0501793 Sprocket 16 Tooth c w Set Screw sse 1 7 0501395 set Screw 1 4 20 x 5 161 deter DES 2 8 0501899 Drive Cham tee tt utet 1 9 0501706 Sprocket 54 Tooth c w Set Screw 1 10 0501731 Spacer Drive esse 1 11 0501729 Drive Shaft Bushing esee 2 12 0501419 SCIeW 1 4 20 X UA ceset 6 13 0501710 Sprocket CONVOY OT iac OARS 4 14 0501732 Driive Shaft 5 8 Did edt eue mnt 1 15 0501702 Retaming Ring RRR 1 16 0704576 Slide Rail Assembly SW600 esee 1 16 0703029 Slide Rail Assembly SW400 1 17 0501418 Screw LAZO TTT 6 18 0501593 Cross deut alu een 2 19 0703213 Lift Bracket Assembly SW600 1 19 0703154 Lift Bracket Assembly SW400 eee 1 20 0501733 Taler Shaft 2 5 8 RT T 1 21 0501722 Bushing Idler Shaft 2 22 0501420 Bolt 1 4
16. Instructions Maintenance Instructions Troubleshooting Guide Basic Service Information Replacement Parts Lists Electrical Schematics Complete and return your warranty registration card within ten 10 days after the installation of your machine information illustrations and specifications contained in this manual are based upon the latest product information available at the time of publication Champion constantly improves its products and reserves the right to make changes at any time or to change specifications or design without notice and without incurring obligation For your protection factory authorized parts should always be used for repairs Replacement parts may be ordered directly from Champion authorized parts distributor or authorized service agency When ordering parts please supply the model number serial number voltage and phase of your machine the part number part description and quantity INSTALLATION INSTALLATION Unpacking 1 Remove all packing from inside and on top of the machine 2 Remove all packing from glass operated switch and left and right pick up plates Check that the left and right hand pick up plates are positioned properly Check the position of the splash curtains 4 Check that the conveyor is aligned with the drive sprockets and the lift bracket on the right hand side is firmly engaged over track adjusters 5 Remove the packing from within and above the detergent ta
17. MENT PARTS DETERGENT TANK Fig 12 Part Part Description Qty Item No No 1 0707415 Detergent Tank up to S N 6226 1 1 0709054 Detergent Tank starting S N 6226 1 2 0307296 Detergent Tank Cover Lid eere 1 3 0307378 Detergent Tank Rear Cover ss 1 4 0707375 Detergent Tank Screen Assembly 1 5 0507471 Label Clean Screens Daily 2 6 0700948 Standpipe Assembly 1 7 0503670 Bloat STT 1 8 0507426 Float Rod TT T 1 9 0703673 Cam Bushing c w Set Screw esee 1 10 0501397 Set Screw 6 40 xX STOVER 1 11 0503701 Timer Shaft Bearing not req d after S N 6226 2 12 0504864 Label Data haute ME rate 1 13 0501896 Thermometer Seal egeret pee 1 14 0501600 8 Thermometer TT 1 15 0503588 Heater O Ring edet eee demie 1 16 0507315 3 KW Heater c w O Ring 1 17 0507323 Thermostat Capilary only shown 1 18 0501650 Thermostat Adaptor nne 1 19 0501836 Adaptor OF RINE earn 1 20 0501419 Bolt 1 4 20 x 1 2 sec taie 1 21 0707383 Drain Pan Screen Assembly 1 22 0707380 Drain Pan Assembly 1 23 0307423 Heater Cover T 1 24 0503301 Label Warming on nuam aii ee ei elie 1 25 0501412 Screw 10 32 XIS ea 2 26 107435 NUR MOR T 4
18. Screw 10 32 x 3 8 AA O rise ka Lock Washer 10 Nut 10 32 Brass Solenoid Guide Diaphragm Kit Flow Washer 2 6 Washer Brass Washer Brass SCIEEN GPM wie sales benthic ren SIZ DLA ARS DSRS Coil 230V 6082 3 N 35 REPLACEMENT PARTS Figure 14 Sanitizer Plumbing Fig 14 Item No Part No 0503668 0502583 0502653 0502645 0502666 0502665 0503679 0503669 0502577 0502781 0507100 0300918 0501501 0501539 REPLACEMENT PARTS SANITIZER PLUMBING Part Description Qty Thermometer e ea ae 1 3 8 FPT Cross Connector 1 3 8 MPT x 1 2 90 Hose Barb 1 1 8 Hose Barb x nete deinen a 2 1 8 Hose AR 172 Braided Hose AR 7 16 Gear Clamp Hass Heizen 2 Injector Barb Fitting ss 1 3 8 x 1 4 MPT Reducer Bushing 1 Needle Valve t et RD tale ht d Cer tee t reed 1 0 30 PSI Pressure Gauge dede 1 Plumbing e T 1 Lock Wash ee de exer E RE 2 N t IAD Oise eects lele esaleta essences 2 37 REPLACEMENT PART S 6 Fig 15 Part Item No No 1 0502665 2 0503679 3 0502651 4 0502751 5 0508366 6 0502650 7 0502653 8 113220
19. UBLESHOOTING TROUBLESHOOTING CONDITION CAUSE SOLUTION Conveyor does not turn NO POWERS iure neta n nenatis Check fuse panel Turn power switch on Drive motor burnt out Replace Obstruction in wash or rinse Remove obstruction Micro switch on switch suppott Adjust or replace bracket faulty or not making contact Conveyor not in position Position properly Conveyor tension too loose Adjust tension with track adjusters Conveyor catching on spray Ensure spray tube retaining clips are in tube support position Drive sprocket slipping Tighten set screw Drive chain too slack Adjust tension Drive chain seized or broken Lubricate or replace Excessive overspray Splash curtain not in position Install or adjust from hood section Washer running without any Keep conveyor loaded with glasses glasses on conveyor Spray tubes at wrong angle Ensure spray tube ends are in slots provided to ensure proper spray angle Spray tubes plugged Clear and clean with reamer scraper and brush Lack of pressure at wash No water in detergent tank Ensure water supply is on spray tubes Ensure detergent tank stand pipe is in postion Ensure the tank fill switch is in ON FILL position and that tank fills with water Ensure the float switch is activated by the float
20. bly 18 Figure 6 Spray Assembly Re pite 20 Figure 7 Main Tank Assembly ss 22 Figure 8 Lift Bracket and Drive Assembly 24 Figure 9 Hood Assembly non icon i ete Te De Oe eT nido nenes 26 Figure 10 Control Box eite e eee ee alien 28 Figure 11 Control Box Cover Chemical Injector Board 30 Figure 12 Detergent Tank isis emite Er e 32 Figure 13 Inlet Plumbing edet nase 34 Figure 14 Sanitizer Plumbing OSA RE 36 Figure 15 Vacuum Breaker Plumbing eese rennen 38 Figure 16 Wash Pump Assembly ss 40 Figure 17 Cleaning Accessories TTT 42 Figure 18 Optional Accessories siccade leafs 43 Figure 19 Electrical Diagram S N 5181 through 6105 sese 44 Figure 20 Electrical Diagram S N 6106 through 6215 45 Figure 21 Electrical Diagram beginning with S N 6216 46 WARRANTY LIMITED WARRANTY Champion Industries Inc herein referred to as Champion P O Box 4149 Winston Salem North Carolina 27115 and P O Box 301 2674 N Service Road Jordan Station Canada LOR 1S0 warrants machines and parts as set out below Warranty of Machines Champion warrants all new machines of its manufacture bearing the name Champion and installed within the United States and Canada to be free from def
21. d remove spray hood and set it aside At right hand side of machine raise conveyor lift bracket to stop position Remove any debris from catch pan located below spray tubes and in area surrounding overflow tube Remove overflow tube at right side of upper tank area Starting at the left side of the machine flush all debris from left to right side of machine using a wash down nozzle NOTE Do not leave water in tank overnight Replace overflow tube lower lift bracket to adjusters and ensure brackets are solidly engaged over track adjusters Replace spray hood ensuring hood hose connections are firmly engaged Replace curtains and pick up plates Remove and clean upper and lower wash tank screens Remove standpipe from the detergent tank wash down then rinse the interior of the detergent tank Replace stand pipe Replace both upper and lower screens Ensure there is product in the detergent sanitizer and rinse agent containers Close doors Weekly Cleaning Instructions 1 Lift and remove front spray hood cover and open front doors Remove upper and lower manifold end caps and clean spray tubes with reamer tube brush and tube scraper provided Remove detergent sanitizer and rinse agent feed lines from containers and place them in a container of hot water Hold prime buttons in until the feed lines have been thoroughly flushed Replace the feed lines to their proper container and prime product through lines 13 TRO
22. e on board Replace board if necessary Pump motor defective Replace pump motor Element tube stretched Replace 15 REPLACEMENT PARTS REPLACEMENT PARTS OG Figure 5 Main Frame Assembly 18 REPLACEMENT PARTS MAIN FRAME ASSEMBLY Fig 5 Part Part Description Qty Item No No 1 0707561 Frame Assembly SW6600 esee 1 1 0707673 Frame Assembly SW400 bereder nerne 1 2 0501873 Grey Cast Foot i aesti a eic e ied 4 3 0703003 Hinge Rail Right Side 1 4 0501412 Screw 10 32 x T 8 5 0703002 Hinge Rail Left Side eed 1 6 0308100 Front Side Panel SW600 only 2 7 0501921 Door Handle anne ege teet 2 8 0501885 Magnetic Door Catch ss 2 9 0501464 Screw 10 24 x 3 8 na Basen 4 10 0707514 Door Assembly Right Hand 1 11 0707515 Door Assembly Left Hand 1 12 0507836 Label Wiring Schematic 1 13 0507582 Label e TTT 1 19 REPLACEMENT PARTS 20 Figure 6 Spray Assembly REPLACEMENT PARTS SPRAY ASSEMBLY Fig 6 Part Part Description Qty Item No No 1 0501746 Manifold anse ri aa 10 2 0501753 O RING in Aisa eet a e E nas a MATE 10 3 0301790 Manifold Triple oe es 2 4 0501745 O EO OR st 10 5 0503589 WD MM m 10 6 0501716 Manifold Retaining Nut
23. ects in material and workmanship for a period of one 1 year after the date of installation or fifteen 15 months after the date of shipment by Champion whichever occurs first See below for special provisions relating to glasswashers The warranty registration card must be returned to Champion within ten 10 days after installation If warranty card is not returned to Champion within such period the warranty will expire after one year from the date of shipment Champion will not assume any responsibility for extra costs for installation in any area where there are jurisdictional problems with local trades or unions If a defect in workmanship or material is found to exist within the warranty period Champion at its election will either repair or replace the defective machine or accept return of the machine for full credit provided how ever as to glasswashers Champion s obligation with respect to labor associated with any repairs shall end a 120 days after shipment or b 90 days after installation whichever occurs first In the event that Champion elects to repair the labor and work to be performed in connection with the warranty shall be done during regular working hours by a Champion authorized service technician Defective parts become the property of Champion Use of replacement parts not authorized by Champion will relieve Champion of all further liability in connection with its warranty In no event will Champion s warranty obliga
24. ion to clean the detergent tank during cleaning operations The glasswasher will not wash dishes in the flush position To use the flush function Remove the standpipe A and drain the tank Push the selector switch B down to the flush position Water will enter the detergent tank as long as the switch is held in the FLUSH position When desired flushing is complete release switch B gt NOTE Use a commercial grade NON CHLORINATED liquid detergent manufactured specifically for glassware washing machines Your chemical representative should test the solution to ensure the proper strength to achieve the best cleaning results gt NOTE Many of the chemicals used in glass and dishwashers are harmful to the skin and eyes in their concentrated form Use extreme caution when handling containers to prevent accidental exposure Operating Instructions 1 Open front door flip toggle switch located on wash tank to the ON FILL position Wash tank will automatically fill 2 Ensure there is product in the detergent sanitizer and rinse agent containers 3 Load glasses on the conveyor Start machine with round start stop knob located on the front load side of unit Machine will now stop with shut off rod and can be restarted with the round stop start knob or shut off rod 9 OPERATION OPERATION Cont d APPROXIMATE CHEMICAL SETTINGS General Approximate chemical settings can be obtained by counting the revolutions of
25. ir MOTOR NO V WASH PUMP NC MOTOR DIAGRAM IS FOR L R OPERATION FOR R L OPERATION USE N O TERMINAL START CAPACITOR 240V PRIM TRANSFORMER di iid 430 di Aid H3ZILINVS di Nd 3SNIH ISNA VSZ INJECTOR CONTROL BOARD aaile ENI SANI RIN TANK FILL FLUSH TOGGLE SWITCH DETERGENT V OFF gt A WASH WATER AUTO VALVE NO V HEATER WATER LEVEL VATER LEVEI THERMOSTAT HEATER FLOAT OPERATED FLUSH TANK FLL OFF TOGGLE SWITCH A AUTO 0507836 SW M5 208 230V 12 8A 60HZ SINGLE PHASE Figure 21 Electrical Diagram beginning with S N 6216 46
26. jector OFF in this case turn the adjustment screw counter clockwise until the pump stops turning gt NOTE 10 OPERATION OPERATION Cont d To Adjust Rinse Agent Injector 1 XS When a new rinse agent container is installed push the prime button in and hold until the rinse injector feed tube is full Start the washer Take a sample from the final rinse spray tubes To increase the volume of rinse agent turn the adjustment screw clockwise To decrease the volume of rinse agent turn the adjustment screw counter clockwise NOTE To meet the requirements of N S F standards Iodophor in a concentration of 12 5 ppm or chlorine at 50 ppm must be used in the final rinse 11 OPERATION OPERATION Cont d NI H31VM NI H3 LVM Haxvausg NNNOVA 5 JAVA ONIXIN LL SJATVA LJTNI H31VM 01 ONILLIS NOILOZPNI 6 HOLOJFNI 1VOIIN3HO 8 AdIdGNVLS MNV L NIYIN Z dWnd HSVM 9 N33HOS S NVd v NJJHOS NUNL3H HSVM 3010 ANYLS 2 ANVL H31VM HSVM 1 NIVHG O L Figure 4 Plumbing Diagram 12 MAINTENANCE MAINTENANCE CLEANING Daily Cleaning Instructions 1 9 10 Clear the conveyor of glassware and turn glasswasher off by flipping the toggle switch located on the wash tank to the off position Remove load and unload end pick up plates and splash curtains Wash them with hot soapy water rinse thoroughly then dry Lift an
27. mply with local building codes 9 Damage caused by labor dispute Warranty of Parts Champion warrants all new machine parts produced or authorized by Champion to be free from defects in material and workmanship for a period of 90 days from date of invoice If any defect in material and workmanship is found to exist within the warranty period Champion will replace the defective part without charge DISCLAIMER OF WARRANTIES AND LIMITATIONS OF LIABILITY CHAMPION S WARRANTY IS ONLY TO THE EXTENT REFLECTED ABOVE CHAMPION MAKES NO OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO ANY WARRANTY OF MERCHANTABILITY OR FITNESS OF PURPOSE CHAMPION SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES THE REMEDIES SET OUT ABOVE ARE THE EXCLUSIVE REMEDIES FOR ANY DEFECTS FOUND TO EXIST IN CHAMPION DISHWASHING MACHINES AND CHAMPION PARTS AND ALL OTHER REMEDIES ARE EXCLUDED INCLUDING ANY LIABILITY FOR INCIDENTALS OR CONSEQUENTIAL DAMAGES Champion does not authorize any other person including persons who deal in Champion dishwashing INTRODUCTION INTRODUCTION Welcome to Champion and thank you for allowing us to take care of your glass washing needs This manual covers the Models CG4 and CG6 glasswashers Your machine was completely assembled inspected and thoroughly tested at our factory before it was shipped to your installation site This manual contains Warranty Information Operation and Cleaning
28. nk 6 Ensure the standpipe is in position in the detergent tank Ensure the short standpipe is in position on the right hand side of the wash tank underneath the conveyor lift bracket gt NOTE The wash tank standpipe is located inside the wash return screen for shipping 7 Ensure that the wash return screen in the detergent tank is in position Check that the lower drain screen is in position SHUT OFF CURTAIN PICK UP MAIN TANK STANDPIPE E TANK Figure 1 Unpacking Parts INSTALLATION INSTALLATION Cont d Measurements Uncrated Crated SW 400 SW 600 SW 400 SW 600 38 1 2 978 38 1 2 978 49 1244 46 1 2 1181 48 1219 72 1182 25 1 4 640 27 685 22 559 22 559 25 1 8 638 27 1 2 698 2251b 102kg 2851b 129kg 1541b 70kg 1761b 80kg adjustable foot height 1 3 4 45 max height 40 3 4 1035 SW400 6 1829 ELECTRIC CORD SW600 Ps 6 1829 ELECTRIC CORD WITH PLUG WITH PLUG 19 483 la 24 610 22 559 H 12 311 cb 1829 10 261 VERTICAL CLEARANCE i 10 261 VERTICAL 1 Plan View CLEARANCE Plan View 38 978 23 591 O 8 zd 1 la 6 152 zra T n LI U E 1219 1 9 235 38 978 je 72 1829 E Front View DIMENSIONS SHOWN IN INCHES AND MILLIMETERS Front View Figure 2 Machine Measurements Utility Locati
29. ons 1 Hot Water 2 Cold Water 3 Drain A CAUTION Allow 2 50mm additional vertical clearance above hood to permit hood removal when installing unit under a counter top INSTALLATION INSTALLATION Cont d Electrical Connections 1 3 gt The Glass Washer has a six foot power cord with a U ground tandem plug for connection to a power receptacle Provide a nonlocking 250 volt 15 ampere 2 pole 3 wire grounding receptacle within four feet of the base of the Glass Washer CSA TYPE 6 15R This should be installed by a qualified electrician to meet the specifications of the local electrical code This machine operates from 208 to 240 volts NOTE This machine is 50Hz and 60Hz capatable Plumbing Connections Hot Water Connection 1 2 Connect a minimum 1 2 water line to the hot water solenoid valve Supply temperature must be minimun 140 F 60 C with a flow pressure between 25 95 PSI 172 656 kPa Hot water consumption is approximately 10 Imp gph 12 U S gph 45 litres h Cold Water Connection 1 ES gt Connect a minimum 1 2 water line to the cold water solenoid valve Flow pressure must be between 25 95 PSI 172 656 kPa Open mixing valve located between hot and cold solenoid valves for areas with very cold rinse water to heat the rinse water which will prevent glasses from cracking Cold water consumption is approximately 2 4 Imp gpm 2 8 U S gpm 10 6 litres min NOTE
30. s CONTENTS CONTENTS Page WARRANTY achete ue ene e Ue 4 INTRODUCTION htt HR eee 5 INSTALLATION Eee tait a Eee to PH pe 6 ER TTT 6 Measurements 2 22 ER Ei eere e 7 Utility Locations ia s 7 Electrical Connecti ns eb der IE Daun 8 Plumbing Conn ctions aseo ede itd d Ce estas 8 Water Connections t rtt te ca 8 Drain Connections eee ae er as tt ee 8 OPERATION 5 antice tei nee eee dete ee 9 eneral EE 9 To R Wash Tank 22 22 a er ln odes 9 Operating Instructions naine He EL PR 9 Approximate Chemical Settings ss 10 Plumbing Diagr m eot II 12 MAINTENANCE se stiti a D 13 Daily Cleaning Instructions sij sana tte cp Ee e e rie eerte pes 13 Weekly Cleaning Instr ctiohs ees 13 TROUBLESHOOTING 14 REPLACEMENT PARTS Me eee 17 ELECTRICAL SCHEMATICS ara etre o 44 LIST OF FIGURES Page Figure 1 Unpacking Parts nee EEA enge ee 6 Figure 2 Machine Measurements ss 7 Figure 37 Wash TT TTT 9 Figure 4 Plumbing Diagram n nern en Helene en 12 Figure 5 Main Frame Assem
31. the injector rotors 1 For detergent one revolution per second equals approximately 0 35 concentration gt NOTE Detergent pump only operates when hot water tank is filling 2 For sanitizer one revolution in 5 seconds equals approximately 12 5 ppm Iodine or 50 ppm chlorine 3 For rinse agent one revolution in 8 seconds is recommended To Adjust Detergent Injector 1 When a new detergent container is installed push the prime button in and hold until the detergent feed tube is full 2 Install the detergent tank standpipe and switch tank fill toggle switch up to the ON FILL position The detergent feeder will now feed detergent into the detergent tank with water fill 3 To increase detergent volume turn the detergent adjustment screw clockwise 4 To decrease the detergent volume turn the detergent adjustment screw counter clockwise To Adjust Sanitizer Injector 1 When a new sanitizer container is installed push the prime button in and hold until sanitizer feed tube is full 2 Start the washer with rocker switch located on the front of the machine Take a sample from the final rinse spray tube to check sanitizer level 3 To increase the volume of sanitizer turn the adjustment screw clockwise 4 To decrease the volume of sanitizer turn the adjustment screw counter clockwise gt NOTE If Iodopher is being used as a sanitizer it is not necessary to use a separate rinse agent To turn rinse agent in
32. tion exceed Champion s charge for the machine The following are not covered by Champion s warranty Lighting of gas pilots or burners Cleaning of gas lines Replacement of fuses or resetting of overload breakers Adjustment of thermostats Adjustment of clutches Opening or closing of utility supply valves or switching of electrical supply current Cleaning of valves strainers screens nozzles or spray pipes Performance of regular maintenance and cleaning as outlined in operator s guide Damages resulting from water conditions accidents alterations improper use abuse tampering improper installation or failure to follow maintenance and operation procedures j Wear on Pulper cutter blocks pulse vanes and auger brush pe ho EP Examples of the defects not covered by warranty include but are not limited to 1 Damage to the exterior or interior finish as a result of the above 2 Use with utility service other than that designated on the rating plate 3 Improper connection to utility service 4 Inadequate or excessive water pressure 5 Corrosion from chemicals dispensed in excess of recommended concentrations 6 Failure of electrical components due to connection of chemical dispensing equipment installed by others 7 Leaks or damage resulting from such leaks caused by the installer including those at machine table connections or by connection of chemical dispensing equipment installed by others 8 Failure to co
Download Pdf Manuals
Related Search