SERVICE MANUAL RGD/RGS SERIES INDEX DRIVES MODELS
Contents
1. 4 PRIOR LO 4 ASSEMBLING INPUT SHAFT 4 0 5 TING CAM vents 6 HOW TO ORDER PARTS Nae oh 7 EXPLODED PARIS DRAWING 8 PARTS 9 14 INTRODUCTION This service manual pertains to the disassembly and assembly of CAMCO s RGD RGS Series Index Drive MODELS 350RGD RGS 500RGD RGS amp 600RGD RGS The manual is to be used in conjunction with the General Service Manual which describes the lubrication and general maintenance of CAMCO Index Drives An exploded view of your specific Index Drive is included in this manual Also included is a complete Bill of Materials for all standard index drives for special index drives please supply serial for your convenience in identifying and ordering spare or replacement parts Some users of Index Drives have the facilities and trained personnel to accomplish service repair You must determine the extent to which intricate servicing should be done in your own facility When in doubt CAMCO recommends that CAMCO trained servicemen make the repairs2. 8 89 Automation Robohand FERGUSON CAMEO SERVICE MANUAL RGD RGS SERIES INDEX DRIVES MODELS 350RGD RGS 500RGD RGS 600RGD RGS WARNING This is a controlled document is your responsibility to deliver this information to the end user of the CAMCO or FERGUSON product Failure to deliver this could result in your liability for injury to the user or damage to the machine For copies of this manual call your Customer Service Representative at 800 645 5207 TABLE OF CONTENTS INTRODUCTION eee 2 WARNING AND CAUTIONS eaea ee ieaiaia age wine 2 SPARE PARTS 2 ae lace 3 REMOVAL OUTPUT SHAFT 3 INSPECTION OF CAM FOLLOWERS 3 26109 2121 16 1 99 3 4 INPUT SHAFT 4 ASSEMBLY
3. WARNINGS AND CAUTIONS Statements in this manual preceded by the words WARNING or CAUTION and printed in italics are very important We recommend you take special notice of these during service or repair WARNING Means there is the possibility of personal injury to yourself or others CAUTION Means there is the possibility of damage to the CAMCO unit OIL SEAL REMOVAL The only repair possible without disassembly of the indexer is replacement of oil seals To remove oil seals drill a number of holes into the case of the seal The seal may then be removed with a pointed tool Be sure to remove all metallic chips created during the drilling of removal holes A new seal may be installed as outlined in the Oil Seal Installation Recommendations section of the General Service Manual SPARE PARTS KIT CAMCO offers a Spare Parts Kit for all CAMCO index drive models CAMCO builds These kits include oil seals bearings shims and cam followers These are components that will most likely require replacement during repair of your index drive CAMCO recommends a Spare Parts Kit be purchased and kept on hand prior to any disassembly of your CAMCO drive Acompete list of components supplied in the Spare Parts Kit can be found in the parts list located in the rear of this manual The asterisk behind the item number indicates those parts supplied with the Spare Parts Kit BEFORE STARTING Before starting disassembly of your CAMCO unit you sh
4. CONTACT CAMCO FOR ASSISTANCE IN CAM SELECTION CARTRIDGE OUTPUT CARTRIDGE ECCENTRIC INPUT ACCESS COVER GASKET ACCESS COVER OIL SEAL C R 42426 SHIM 002 THK UPPER OUTPUT SHIM 005 THK UPPER OUTPUT SHIM 010 THK UPPER OUTPUT BEARING CUP L521910 BEARING CONE L521949 RETAINING RING 5100 225 BEARING CONE 3979 BEARING CUP 3920 SIGHT GLASS DRAIN PLUG LOCKWASHER W 10 LOCKNUT PN 10 BEARING CONE 26885 BEARING CUP 26822 SHIM 002 THK INPUT SHIM 005 THK INPUT SHIM 010 THK INPUT SPECIAL LARGE HEAD CAPSCREW OIL SEAL C R 16368 OIL SEAL 22424 BHCS 10 24 X 1 2 KEY 1 2 SQ X 2 3 4 LARGE AIR VENT BREATHER SSS OVL PT 1 4 20 1 2 FOLLOWER 7 8 DIA FOLLOWER 1 DIA FOLLOWER 1 1 4 DIA SHCS 3 8 16 X 7 8 SHIM 002 THK LOWER OUTPUT SHIM 005 THK LOWER OUTPUT SHIM 010 THK LOWER OUTPUT CARTRIDGE LOWER OUTPUT PARTS LIST FOR 500865 INDEX DRIVE STANDARD CONFIGURATION ITEM NO PART NUMBER 50D42543001002 50042559007002 50064220007002 50042559007002 50D42935014006 50D42935014008 50D42935034010 50D42935044012 50D42936014006 50D42936024008 50D42936034010 50D42936044012 50042557003002 28K26335003022 50B42578000000 50B42579000000 84D07329940000 57B40958018800 57B40958028800 57B40958038800 86D07328500022 86D07328750021 95A33031540000 86D07328500021 86D07328500022 96A33001010000 95A33002060000 95A26010100000 95A26009100000 86D07328360021 86D07328280022 28A02522018800 28A025220
5. 3 8 16 X 7 8 SHIM 002 THK SHIM 005 THK SHIM 010 THK CART LOWER OUTPUT DOVER COMPANY Automation Robohand FERGUSON Camco CAMCO amp FERGUSON Products 1444 South Wolf Road Wheeling IL 60090 USA ph 847 459 5200 toll free 800 645 5200 fax 847 459 3064 camco destaco com www camcoindex com ISO 9001 2000 Registered DE STA CO Headquarters Auburn Hills Michigan USA 248 836 6700 marketing destaco com www destaco com DE STA CO Europe Germany 49 6171 705 0 europe destaco com DE STA CO Asia Thailand 66 2 326 0812 info destaco com DE STA CO South America Brazil 0800 124070 samerica destaco com DE STA CO 2004 2010 All rights reserved Printed in U S A SKU 0063 REV 05 2010
6. SPECIAL LARGE HEAD CAPSCREW OIL SEAL C R 9838 OIL SEAL 13739 BHCS 8 32 X 3 8 KEY 5 16 SQ X 1 15 16 LARGE AIR VENT BREATHER SSS OVL PT 10 24 X 3 8 FOLLOWER 3 4 DIA FOLLOWER 5 8 DIA SHCS1 4 20 X 1 2 SHIM 002 THK SHIM 005 THK SHIM 010 THK CARTRIDGE LOWER OUTPUT PARTS LIST FOR 500RGD INDEX DRIVE STANDARD CONFIGURATION ITEM NO PART NUMBER 50D42543001002 50042559007002 50064220007002 50042559007002 50D42933014006 50D42933014008 50D42933014010 50D42933014012 50042554003002 28K26335003022 50842578000000 50842579000000 84D07329660000 57B40958018800 57B40958028800 57B40958038800 86D07328750022 86D07328750021 95A33031540000 86D07328500021 86D07328500022 96A33001010000 95A33002010000 95A26010100000 95A26009100000 86D07328360021 86D07328280022 28A02522018800 28A02522028800 28A02522038800 95A08089000000 84D07329290000 84D07329400000 95A26003150000 050K275 95A33000010000 95A26012140000 82C33150030003 82C33150040003 82A43724000000 95A26000700000 50B45872018800 50B45872028800 50B45872038800 50B44805003002 Indicates parts supplied with Spare Parts Kit 500RGD SPK DESCRIPTION HOUSING INPUT SHAFT DBL EXT W O REDUCER INPUT SHAFT DBL EXT W 225 R260 RED INPUT SHAFT DBL EXT W 3 CONE RED OUTPUT SHAFT FOLL 6 HOLE 1 1 4 FOLL OUTPUT SHAFT FOLL 8 HOLE 1 1 4 FOLL OUTPUT SHAFT FOLL 10 HOLE 1 FOLL OUTPUT SHAFT FOLL 12 HOLE 7 8 FOLL CAM SPECIFY NUMBER OF STOPS AND INDEX TIME
7. 22 48B30138009600 48B30139008700 84D07329420000 48B06081018800 48B06081028800 48B06081038800 86D07328530022 86D07328530021 86D07328300021 86D07328300022 95A33001010000 95A33002060000 48A43078009000 86D07328170021 86D07328170022 26B01052008800 95A08089000000 84D07329130000 84D07329330000 95A26003090000 031K194 95A33000010000 95A26012070000 82C33150020003 82C33150010003 95A26000380000 48A06080018800 48A06080028800 48A06080038800 48B44707003002 Indicates parts supplied with Spare Parts Kit 350RGS SPK DESCRIPTION HOUSING INPUT SHAFT DBL EXT W O REDUCER INPUT SHAFT DBL EXT W R180 RED INPUT SHAFT DBL EXT W R225 RED OUTPUT SHAFT SGL EXT 6 HOLE 3 4 FOLL OUTPUT SHAFT SGL EXT 8 HOLE 3 4 FOLL OUTPUT SHAFT SGL EXT 10 HOLE 5 8 FOLL OUTPUT SHAFT SGL EXT 12 HOLE 5 8 FOLL OUTPUT SHAFT DBL EXT 6 HOLE 3 4 FOLL OUTPUT SHAFT DBL EXT 8 HOLE 3 4 FOLL OUTPUT SHAFT DBL EXT 10 HOLE 5 8 FOLL OUTPUT SHAFT DBL EXT 12 HOLE 5 8 FOLL CAM SPECIFY NUMBER OF STOPS AND INDEX TIME CONTACT CAMCO FOR ASSISTANCE IN CAM SELECTION CARTRIDGE UPPER OUTPUT CARTRIDGE ECCENTRIC INPUT 387P ACCESS COVER GASKET ACCESS COVER OIL SEAL C R 24954 SHIM 002 THK SHIM 005 THK SHIM 010 THK BEARING CUP L610510 BEARING CONE L610549 NOT USED ON 350RGD OR 350RGS BEARING CONE 13687 BEARING CUP 13621 SIGHT GLASS DRAIN PLUG NOT USED ON 350RGD OR 350RGS SPACER CAM BEARING CONE 07100 BEARING CUP 07196 SHIM SET INPUT 387P
8. 28800 28A02522038800 95A08089000000 84D07329290000 84D07329400000 95A26003150000 050K275 95A33000010000 95A26012140000 82C33150030003 82C33150040003 82A43724000000 95A26000700000 50B45872018800 50B45872028800 50B45872038800 DESCRIPTION HOUSING INPUT SHAFT DBL EXT W O REDUCER INPUT SHAFT DBL EXT W 225 R260 RED INPUT SHAFT DBL EXT W 3 CONE RED OUTPUT SHAFT SGL EXT 6 HOLE 1 1 4 FOLL OUTPUT SHAFT SGL EXT 8 HOLE 1 1 4 FOLL OUTPUT SHAFT SGL EXT 10 HOLE 1 FOLL OUTPUT SHAFT SGL EXT 12 HOLE 7 8 FOLL OUTPUT SHAFT DBL EXT 6 HOLE 1 1 4 FOLL OUTPUT SHAFT DBL EXT 8 HOLE 1 1 4 FOLL OUTPUT SHAFT DBL EXT 10 HOLE 1 FOLL OUTPUT SHAFT DBL EXT 12 HOLE 7 8 FOLL CAM SPECIFY NUMBER OF STOPS ANDINDEX TIME CONTACT CAMCO FOR ASSISTANCE IN CAM SELECTION CARTRIDGE OUTPUT CARTRIDGE ECCENTRIC INPUT ACCESS COVER GASKET ACCESS COVER OIL SEAL C R 22424 SHIM 002 THK UPPER OUTPUT SHIM 005 THK UPPER OUTPUT SHIM 010 THK BEARING CUP 3920 BEARING CONE 3979 RETAINING RING 5100 225 BEARING CONE 3979 BEARING CUP 3920 SIGHT GLASS DRAIN PLUG LOCKWASHER W 10 LOCKNUT PN 10 BEARING CONE 26885 BEARING CUP 26822 SHIM 002 THK SHIM 005 THK SHIM 010 THK SPECIAL LARGE HEAD CAPSCREW OIL SEAL C R 16368 OIL SEAL 22424 BHCS 10 24 X 1 2 KEY 1 2 SQ X 2 3 4 LARGE AIR VENT BREATHER SSS OVL PT 1 4 20 X 1 2 FOLLOWER 7 8 DIA FOLLOWER 1 DIA FOLLOWER 1 1 4 DIA SHCS 3 8 16 X 7 8 SHIM 002
9. 6290000 82C33150040003 82C33150050003 82J24564000000 95A26000700000 53A45495018800 53A45495028800 53A45495038800 53045479003002 Indicates parts supplies with Spare Parts Kit 6008 35 SPK DESCRIPTION HOUSING INPUT SHAFT DBL EXT W O REDUCER INPUT SHAFT DBL EXT W 3 CONE RED INPUT SHAFT DBL EXT W 3 1 2 RED OUTPUT SHAFT FOLL WHL 6 HOLE 1 1 2 FOLL SE OUTPUT SHAFT FOLL WHL 8 HOLE 1 1 4 FOLL SE OUTPUT SHAFT FOLL WHL 12 HOLE 1 FOLL SE OUTPUT SHAFT FOLL WHL 6 HOLE 1 1 2 FOLL DE OUTPUT SHAFT FOLL WHL 8 HOLE 1 1 4 FOLL DE OUTPUT SHAFT FOLL WHL 12 HOLE 1 FOLL DE CAM SPECIFY NUMBER OF STOPS AND INDEX TIME CONTACT CAMCO FOR ASSISTANCE IN CAM SPACER ELECTION CARTRIDGE OUTPUT CARTRIDGE ECCENTRIC INPUT ACCESS COVER OUTPUT END ACCESS COVER INPUT END GASKET ACCESS COVER OUTPUT END GASKET ACCESS COVER OUTPUT END OIL SEAL C R 32540 SHIM 002 THK SHIM 005 THK SHIM 010 THK BEARING CUP JM716610 BEARING CONE JM716649 SSS53 16 16 X 1 2 BEARING CONE JM716649 BEARING CUP JM716610 SIGHT GLASS DRAIN PLUG LOCKWASHER W 10 LOCKNUT PN 10 BEARING CONE HM803145 BEARING CUP HM803110 SHIM 002 THK SHIM 005 THK SHIM 010 THK SPECIAL LARGE HEAD CAPSCREW OIL SEAL C R 15215 OIL SEAL 32540 SHCS 10 24 X 1 2 KEY 1 2 SQ X 3 1 2 LONG AIR VENT BREATHER SSS OVL PT 1 4 20 X 3 4 SSS CONE PT 5 16 18 X 3 4 FOLLOWER 1 DIA FOLLOWER 1 1 4 DIA FOLLOWER 1 1 2 DIA USE SSS 95A26006290000 SHCS
10. D GASKET ACCESS COVER OUTPUT END OIL SEAL C R 57521 SHIM 002 THK SHIM 005 THK SHIM 010 THK BEARING CUP 36620 BEARING CONE 36690 SHCS 5 16 16 X 1 2 BEARING CONE JM716649 BEARING CUP JM716610 SIGHT GLASS DRAIN PLUG LOCKWASHER W 10 LOCKNUT PN 10 BEARING CONE HM803145 BEARING CUP HM803110 SHIM 002 THK SHIM 005 THK SHIM 010 THK SPECIAL LARGE HEAD CAPSCREW OIL SEAL C R 15215 OIL SEAL 32540 SHCS 10 24 X 1 2 KEY 1 2 SQ X 3 1 2 LONG AIR VENT BREATHER SSS OVL PT 1 4 20 X 3 4 SSS CONE PT 5 16 18 X 3 4 FOLLOWER 1 DIA FOLLOWER 1 1 4 DIA FOLLOWER 1 1 2 DIA USE SSS 95A26006290000 SHCS 3 8 16 X 7 8 SHIM 002 THK SHIM 005 THK SHIM 010 THK CART LOWER OUTPUT PARTS LIST FOR 600RGS INDEX DRIVE STANDARD CONFIGURATION ITEM NO PART NUMBER 53D45466001002 53045547007002 53045548007002 53045549007002 53D45531014006 53D45531024008 53D45531034012 53D45532014006 53D45532024008 53D45532034012 53045534003002 53B45462003002 53024365009999 53045469000000 53024369009999 53024370009999 84D07329590000 53A24372018800 53A24372028800 53A24372028800 86D07328700022 86D07328700021 95A26000520000 86D07328700021 86D07328700022 95A33001010000 95A33002060000 95A26010100000 95A26009100000 86D07328370021 86D07328370022 30B02669018800 30B02669028800 30B02669038800 95A081 16000000 84D07329270000 84D07329590000 95A26000280000 050K350 95A33000010000 95A26012170000 95A2600
11. Line up match marks Tighten cartridge mounting screws G If endplay exists remove an equal amount of shims from each side until there is a small amount of drag from preloading the bearings In rare instances it may be necessary to remachine the cartridges if all shims have been removed and endplay still exists H Loosen input cartridge screws and rotate the cartridge top to the most rearward position attainable within the slots provided in the cartridge 3 ASSEMBLING OUTPUT SHAFT A Install the bearings cones on the output shaft Coat the bore of the cone with an anti sieze lubricant prior to installation Tap in place B Install new followers with an arbor press CAUTION Be sure to press the followers in straight as damage to the follower and wheel could occur if improperly aligned during installation Be sure that the notches are aligned with the setscrew holes Fig 6 Installing new followers Install the setscrews The cone point setscrews lock into the V notch The cup point setscrews lock against the flat The oval point setscrews are used when only one flat is provided on the follower stud Be sure to use Loctite thread locking liquid as recommended in the General Service Manual Use an arbor to press the bearing cup into the housing Coat the outside of the cup and the bore of the housing with an anti sieze lubricant prior to pressing Insert the output shaft follower wheel asse
12. THK LOWER OUTPUT SHIM 005 THK LOWER OUTPUT SHIM 010 THK LOWER OUTPUT CARTRIDGE LOWER OUTPUT PARTS LIST FOR 600RGD INDEX DRIVE STANDARD CONFIGURATION ITEM NO PART NUMBER 53D45466001002 53045547007002 53045548007002 53045549007002 53D45531014006 53D45531024008 53D45531034010 53C2430703121 53B45462003002 53C24365009999 53045469000000 53C24369009999 53C24370009999 84D07329760000 53A24372018800 53A24372028800 53A24372038800 86D07328830022 86D07328830021 95A26000520000 86D07328700021 86D07328700022 95A33001010000 95A33002060000 95A26010100000 95A26009100000 86D07328370021 86D07328370022 30B02669018800 30B02669028800 30B02669038800 95A081 16000000 84D07329270000 84D07329590000 95A26000280000 050K350 95A33000010000 95A26012170000 95A26006290000 82C33150040003 82C33150050003 82J24564000000 95A26000700000 53A45495018800 53A45495028800 53A45495038800 53045479003002 Indicates parts supplies with Spare Parts Kit 600RGD SPK DESCRIPTION HOUSING INPUT SHAFT DBL EXT W O REDUCER INPUT SHAFT DBL EXT W 3 CONE RED INPUT SHAFT DBL EXT W 3 1 2 RED OUTPUT SHAFT FOLL WHL 6 HOLE 1 1 2 FOLL OUTPUT SHAFT FOLL WHL 8 HOLE 1 1 4 FOLL OUTPUT SHAFT FOLL WHL 12 HOLE 1 FOLL CAM SPECIFY NUMBER OF STOPS AND INDEX TIME CONTACT CAMCO FOR ASSISTANCE IN CAM SPACER SELECTION CARTRIDGE OUTPUT CARTRIDGE ECCENTRIC INPUT ACCESS COVER OUTPUT END ACCESS COVER INPUT END GASKET ACCESS COVER OUTPUT EN
13. hat 1 Both rollers are in contact with the cam rib in dwell Look for uniform bluing pattern 2 The follower is free at the center of the crossover track 3 You do not encounter unusual resistance in motion The bluing pattern should be fairly uniform from side to side during motion If a patch of bluing id worn off the side of the cam rib on one side of the cam and not the other shift the cam a 002 to 005 inches in the direction of the worn side Do not overshift the cam or knocking will occur 4 The cam bluing should never be worn off the leading or exit edges of the cam ribs If so this is an indication that the cam is not adjusted properly 5 There should be no looseness in any dwell If there is adjust the eccentric input cartridges to slightly preload the loosest dwell Tighten the locknuts and secure with Loctite 242 as specified in the General Service Manual If lockwashers are used on your model bend the tangs over the nut to insure locking Tighten the input cartridge capscrews and dowel the cartridges to the housing Double check for endplay in output shaft Endplay is not permissible in the output shaft 5 Reinstall the access cover with a new gasket To insure leakage it is recommended you also apply General Electric Silicone Rubber RTV 6 to the housing and cover CAUTION If your access cover is plexiglass be sure not to over tighten or cracking will result 6 Grease
14. mbly into the housing Install the output cartridge with the equivalent shim thickness removed in disassembly Tighten cartridge mounting screws If endplay exists remove shims until there is a small amount of drag from preloading the bearings In rare instances it may be necessary to remachine the cartridges if all shims have been removed and endplay still exists 4 SETTING CAM CAUTION This mechanism is designed to operate with adjacent followers in close contact along their entire width with the surface of the cam during the dwell period Unless this condition is achieved by proper installation the mechanism will not transmit its rated load and furthermore serious damage to the cam and output shaft will occur A Place the cam in dwell keyway facing rearward B Rotate the tops of both input cartridges toward the output until the cam followers touch the cam C Shift the cam axially until two adjacent followers are in full contact with the cam rib This will also require adjustment of the eccentric input cartridges along with axial adjustment of the cam 1 If there is a gap at the root of the follower the cam should be shifted toward the follower 2 If there is a gap at the tip of the follower the cam should be shifted away from the follower CORRECT POSITION Fig 8 Centering cam D Apply Prussian Blue to entire cam track E Rotate the camshaft slowly with a small handcrank to ensure t
15. ng out shatt H Remove cam through the access opening 10 Remove the input bearing cups from the cartridges with a pulley puller by prying or by drilling and tapping for jack screws ASSEMBLY PRIOR TO REASSEMBLY Clean and deburr all parts before reassembling Follow tightening torque and Loctite recommendations as outlined in the General Service Manual 1 Use an arbor to press the bearing cups into the cartridges Coat the outside of the cup and the bore of the cartridge with an anti seize lubricant prior to pressing Fill cavity of cartridges with bearing grease recommended in the General Service Manual 2 ASSEMBLING INPUT SHAFT NOTE Assembly of the cam and bearings to the input shaft must be done inside the housing A Use arbor to press the cam onto shaft Be sure key is installed into shaft first Apply anti sieze lubricant to shaft and bore prior to pressing The bore of the cam should be heated prior to pressing if a heat gun is available B Use a spanner wrench to install the cam locknuts Adjust nuts to center cam on shaft if applicable C Use an arbor to press bearing cones onto shaft Coat shaft and bearing bore with anti sieze lubricant prior to pressing The bore of the bearing should be heated prior to pressing if a heat gun is available D Install the input cartridges Be sure to install the same exact shims or equivalent height as was removed in disassembly Step 11D E
16. or damage or radial looseness It should not exceed 001 inch Do not confuse radial looseness with axial endplay Endplay will be from 03 to 06 as anormal condition If it exceeds 06 it may require replacement NOTE Generally followers are replaced as added insurance against eventual failure Fig 2 Inspecting Follower 6 FOLLOWER REMOVAL A Remove the setscrews Apply heat to the setscrews holding the follower studs and remove while still warm B Threaded holes have been provided in the ends of the follower for ease of removal Use a slide hammer or a simple self made pull tool The slide made pull tool consists of a short piece of round tubing large enough to clear the follower diameter and a small flat bar with a clearance hole large enough to insert a capscrew of equal thread size as the follower pull hole Slip the tube over the follower place the bar over the tube and thread a capscrew into the follower tightening the capscrew will remove the follower Fig 3 Removing follower 7 Check the follower holes for roundness These holes may be worn out due to overloads The holes should be round within 0005 to permit reuse of the follower wheel 8 REMOVAL OF BEARINGS A Remove the large output bearing cone from the output shaft with a small diameter aluminum bar and a hammer Place the bar against the protruding edge of the cone and tap with the hammer working around the perimeter to prevent binding Contin
17. ould read and review the following instructions These provide important information on parts and procedures necessary to successfully complete your repair Comply with all Warnings and Cautions Read the Trouble Shooting Guide section of your General Service Manual before disassembling CAMCO units CAMCO recommends returning defective equipment for inspection and repair whenever possible CAMCO uses Loctite to secure all screws and setscrews If you encounter a fastener that is difficult to remove apply heat to the screw and remove while still warm DISASSEMBLY 1 Remove all accessory equipment such as clutches reducers sprockets etc If equipped with a CAMCO R250 Reducer see disassembly instruction pertaining to this reducer prior to removal from unit 2 Drain oil and flush unit with flushing solvent Retain any chips or broken pieces you may find These may aid in diagnosis 3 Remove the access cover 4 REMOVAL OF OUTPUT SHAFT A Rotate the input shaft until the output is in dwell Where the rotation of the input shaft does not effect the rotation of the output B Remove all output bearing cartridge capscrews C Remove the output cartridge NOTE Keep shims with the cartridge You will be asked to reinstall or replace with same shim thickness during assembly D Pull the shaft out through the cartridge opening Fig 1 Removing output shaft 5 INSPECTION OF CAM FOLLOWERS Inspect followers f
18. pack the main output bearing with lubricant specified in the General Service Manual 7 Install new oil seals as described in the General Service Manual 8 Fill the index with the recommended oil to level indicator See General Service Manual Too high an oil level will cause no damage Too low a level may result in unit failure HOW ORDER PARTS Please refer to parts list shown in this manual This parts list is for a standard Index Drive If you feel your drive is nonstandard or you are in doubt you should contact CAMCO Customer Service at 847 459 5200 and request a Bill of Materials for your specific unit based on serial number CAMCO maintains records on all units for a period of ten years You may order parts per the standard Bill of Material even if your unit is nonstandard CAMCO s order entry people will review the closed order file based on the following information and supply you with the correct part REQUIRED INFORMATION 1 Original purchase order number if available 2 Customer name original purchaser of drive 3 Model number location on name plate 4 Serial number location on name plate 5 Approximate date of purchase TO ORDER PARTS contact CAMCO Order Entry Department Wheeling Illinois Phone 847 459 5200 or Fax 847 459 3064 A Describe the parts required and the 14 digit part number as listed in the Standard Bill of Materials or a Special Bill of Materials pertaining to
19. s supplies with Spare Parts Kit 350RGD SPK DESCRIPTION HOUSING INPUT SHAFT DBL EXT W O REDUCER INPUT SHAFT DBL EXT W R180 RED INPUT SHAFT DBL EXT W R225 RED OUTPUT SHAFT FOLL WHL 6 HOLE 3 4 FOLL OUTPUT SHAFT FOLL WHL 8 HOLE 3 4 FOLL OUTPUT SHAFT FOLL WHL 10 HOLE 5 8 FOLL OUTPUT SHAFT FOLL WHL 12 HOLE 5 8 FOLL CAM SPECIFY NUMBER OF STOPS AND INDEX TIME CONTACT CAMCO FOR ASSISTANCE IN CAM SELECTION CARTRIDGE UPPER OUTPUT CARTRIDGE ECCENTRIC INPUT 387P ACCESS COVER GASKET ACCESS COVER OIL SEAL C R 24954 SHIM 002 THK SHIM 005 THK SHIM 010 THK BEARING CUP L610510 BEARING CONE L610549 NOT USED ON 350RGD OR 350RGS BEARING CONE 13687 BEARING CUP 13621 SIGHT GLASS DRAIN PLUG NOT USED ON 350RGD OR 350RGS SPACER CAM BEARING CONE 07100 BEARING CUP 07196 SHIM SET INPUT 387P SPECIAL LARGE HEAD CAPSCREW OIL SEAL C R 9838 OIL SEAL 13739 BHCS 8 32 X 3 8 KEY 5 16 SQ 1 15 16 LARGE AIR VENT BREATHER SSS OVL PT 10 24 X 3 8 FOLLOWER 3 4 DIA FOLLOWER 5 8 DIA SHCS 1 4 20 X 1 2 SHIM 002 THK LOWER OUTPUT SHIM 005 THK LOWER OUTPUT SHIM 010 THK LOWER OUTPUT CARTRIDGE LOWER OUTPUT PARTS LIST FOR 350865 INDEX DRIVE STANDARD CONFIGURATION ITEM NO PART NUMBER 48D43074001002 48B43059007002 48B43059007002 48C63670007002 4804299601 4006 48042996024008 48C042996034010 48042996044012 48042998014006 48042998024008 48C042998034010 48 42998044012 48B43056003021 26B010480031
20. ue this until the cone is free of the shaft Fig 4 Removing bearing cone B Remove the output bearing cups from the cartridges and housing with puller by prying or by drilling and tapping for jack screws 9 INPUT SHAFT CAM REMOVAL NOTE The output shaft must be removed prior to input shaft removal A Rotate the input shaft and inspect all parts for wear or damage Endplay in the input shaft is not permissible B Match mark all input cartridges relative to the housing These must be reinstalled in the same side and position since they are eccentric C Remove all input bearing cartridge capscrews D Tap on the end of the input shaft to drive the opposite cartridge from the housing Then drive the shaft in the opposite direction for removal of other cartridge NOTE Keep shims with their respective cartridges You will be asked to reinstall or replace with same shim thickness during assembly Use a wheel puller to remove the bearing cones from the input shaft F Remove the cam locknuts with a spanner wrench if applicable Be sure to bend the washer locking tang away from the nut prior to removal G Press the shaft through the hole previously occupied by the input cartridge removed in Step D This will automatically remove the cam from the input shaft The use of an arbor press is recommended but this procedure can be accomplished by driving the shaft through with a soft faced hammer Fig 5 Pressi
21. your unit State in you are using a Standard or Specific bill of material B Give as much of the above required information as possible ON WARRANTY Replacement parts CAMCO will send freight prepaid via most practical means CAMCO will issue a Returned Material Authorization Number RMA for the return of defective parts for inspection CAMCO will bill customer for repair parts When inspection of returned parts has been completed and determined to be a warranty problem CAMCO will issue a credit to the customer for the repair parts and freight charges ON NON WARRANTY Replacement or spare parts with approved credit are F O B our plant Wheeling Illinois 350RGD RGS 500RGD RGS amp 600RGD RGS el w PARTS LIST FOR 350RGD INDEX DRIVE STANDARD CONFIGURE ITEM NO PART NUMBER 48D43074001002 48B43059007002 48B43059007002 48C63670007002 48042987014006 48042987024008 48C042987034010 48042987044012 48B43056003021 26B01048003122 48B30138009600 48B30139008700 84D07329420000 48B06081018800 48B06081028800 48B06081038800 86D07328530022 86D07328530021 86D07328300021 86D07328300022 95A33001010000 95A33002060000 48A43078009000 86D07328170021 86D07328170022 26B01052008800 95A08089000000 84D07329130000 84D07329330000 95A26003090000 031K194 95A33000010000 95A26012070000 82C33150020003 82C33150010003 95A26000380000 48A06080018800 48A06080028800 48A06080038800 48B44707003002 Indicates part
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