Operation and Service Manual for HERMetic Sampler GTN Chem
Contents
1. WN iS N ii COUPE B B ATEX Certified Product No modifications permit ted without the approval of the authorised person Ttem Qty Weight Description Material TS ND 1 1 578 8 Carter winder CF8M 20602 20277 ZA 9 0 Push button PTFE 25 car 20022 40452 e 1 0 Socket set screw M3x5 A2 40850 DIN 913 4 2 0 8 Spring of wiper 1 4310 12611 5 1 18 9 Axle of wiper AISI 316 20023 40453 6 1 0 1 0 Ring 6 07xT 78 FFPM 20526 i SAN 2 6 Gasket for sight amp cover Caoutchouc 20029 40459 81 0 2 Gasket for sight glass FEP 21036 40985 9 7 0 6 Wiper PTFE 12097 30700 10 7 2 0 Slotted pan head mach screw M2 5x8 A2 40705 ISO1580 17 7 41 2 Frame of sightglass 1 4301 20024 40454 12 17 13 2 Sightglass Verre 20026 40456 A2. 0 O Ring 4 47x1 78 FFPM 3 Tube 1 4401 6 Spring holder 1 4401 7 Knob PF 31 3 Washer 0 Prevailing torque hex nut M5 PE HD A2 6 Cap for knob PE HD OO NI N OF A Go DO RRRRREREERER RA se 5 Crank spring 1 4310 TOLERANCES UNLESS OTHERWISE SPECIFIED Weight ISS E 1 8 200 Norm Size Over 6 30 100 300 1000 2 Fit To 6 30 100 300 1000 2000 ses 214 7 Eff U 7 8 8 Fine o05 0 1 015 02 03 05 0 1 REMOVE ALL BURRS AND SHARP EDGES Drawn Control 2 UPR 07 08 2008 Sampler 2 GT Crank assy FFKM This drawing is our property and must not without our permission be copied or made available to others The receiver is responsible for every misuse OS YYYN Replacement for Replaced by NB TS 10314 Enraf Tanksystem SA RUE DE L INDUSTRIE 2 CH 1630 BULLE Tel 41 26 91 91 500 Fax 41 26 91 91 505 Le x S 5 SS I O aS ATEX Certified Product No modifications permit ted without the approval of the authorised person ows a 4g COUPE A A 3 Wiper holder 3 Wiper PTFE 25 car Spring for wiper PTFE 1 4310 Rod 2 5x20 Socket set screw M2 5x8 TOLERANCES UNLESS OTHERWISE SPECIFIED Norm Size Over 6 30 100 300 1000 Fit To 6 30 100 300 1000 2000 Fine oo5 01 015 02 03 os Weight 5 5 Eff REMOVE
3. 1000 ae EO e 30 100 300 1000 2000 s s 1146 3 Eff ISSUE 3 04 09 2008 Fine oos ot ots 02 fos fos or MPSA REMOVE ALL BURRS AND SHARP EDGES YYYN f Drawn Control 1 1 Replacement for Replaced by UPR 04 09 2008 ND ND Sampler 2 GTN Chem TS 20117 Running bottle 0 40 I FFKM This drawing is our property and must not without our E nraf Tanksystem SA RUE DE L INDUSTRIE 2 CH 1630 BULLE permission be copied or made available to others The receiver is responsible for every misuse Tel 41 26 91 91 500 Fax 41 26 91 91 505 TS 10413 ND 20285 952 ICP gt L gt Valve fits on flange DIN PN10 DN50 DIN PN16 DN50 DIN PN25 DN50 DIN PN40 DN50 JIS SK 50 JIS 10K 50 ANSI 150lbs 2 Description Material Body DUJ 1 4408 Seat 53 66 x 6 PTFE Stem packing 17723 9 x 8 5 2pces PTFE Gland AISI 304 Nut AISI 304 Spring washer AISI 304 Handle AISI304 PE End cap 7 4408 Balt DIN 1 4436 Stem AISI 316 Gasket 86 90 x 2 5 PTFE Gasket 17 19 x 1 PTFE Washer for cable on valve AISI 304 Weight NO 1 oe A 4480 Compact valve C2 DUJ 10413 20283 590 Cover with weather cap 10415 41040 TOLERANCES UNLESS
4. 1000 2000 504 8 Eff 5ICap T4301 20170 41135 fine 005 01 015 02 03 fos or MPSA Rod 1 4401 20171 REMOVE ALL BURRS AND SHARP EDGES YYYN Cramp 1 4104 20172 Drawn Control 1 1 Replacement for Replaced by Body pump CF8M 20176 UPR 21 08 2008 Bearing 6 12 x 12 Bronze 20174 Spherical knob S25N 6 PF 20167 Sampler 2 GTN Chem TS 20175 Omniseal 103A 6 05x1 78 14143 Flat washer M4 40112 Pump assy ND 30648 Truss head mach screw M4 x 12 40750 O Ring 24 47x1 78 21050 Ball 5 556 7 32 11129 f nai i Tube 20099 This drawing is our property and must not without our En raf Tanksystem SA OO N o A A oy permission be copied or made available to others Spring holder 20105 ste i RUE DE L INDUSTRIE 2 CH 1630 BULLE Hex nut M5 40005 The receiver is responsible for every misuse Tel 41 26 91 91 500 Fax 41 26 91 91 505 O N gt 4 4 4 4 4 4 4 4S ATEX Certified Product No modifications permit ted without the approval of the authorised person SSS SSN ZNSS x ZZ gn CT To 7 Sr tee EA C7 NYP ZZ j LS YN NTT RSS Ee A Ah pr x 14 RA ZM i Li m KXK p 3 Valve holder welded d 9 Female quick coupler lt 9 O Ring 56 74x3 53 Ti Js O Special nut G 1 4 4 Holder 1 Valve G 1 4 female Cylindrical thread 1 Ferrule Swagelok 4 6 Special muff G 1 4 WA 0 Screw M6 special 5 Bend needle 16 G
5. 25 5 1999 To 100 300 1000 2000 4300 Eff 0 3 Seat 53 66 x 6 Stem packing 17 23 9 x 8 5 2pces Fine t 0 054 0 17 0 15 0 2 ft 0 5 0 1 MPSA REMOVE ALL BURRS AND SHARP EDGES 1 2 4110 E gt Drawn Control Replacement for Replaced by UPR 21o oaa Gland Nut Spring washer Valves TS 10085 Handle HERMetic Compact Valve C2 SS BL End cap Ball 2 2 Fenale Stem Gasket 86 90 x 2 5 This drawing is our property and must not without our Enraf Tanksystem SA 22640 Gasket 17 19 x ermission be copied or made available to others 22641 P 4 RUE DE L INDUSTRIE 2 CH 1630 BULLE Washer for cable pn valve SI 304 72648 The receiver is responsible for every misuse Tel 41 26 91 91 500 Fox 41 26 91 91 505 Honeywell Declaration of Conformity ssue 3 TSB_7021_E doc Enraf Tanksystem SA auinar gt E September 3 2008 1 of 1 Apparatus Identification HERMetic Sampler Type GT GT Chem GTX Chem GTN Chem A4 GT4 Apparatus Classification Sampling Equipment Statement of Conformity Based on sample product test results using appropriate standards industrial environment and in accordance with the following EC Directives we Enraf Tanksystem SA hereby declare under our sole responsibility that the above HERMetic Samplers are in conformity with EC ATEX Directive 94 9 EC Equipment and protective systems intended f
6. 5 After purging close the transfer valve a m i wQ Na 1 1 Check that the capacity of the laboratory bottle is at least 0 5 I Check that the ptfe layer side of the septum looks inside the bottle Push up the laboratory bottle with its cap and a new septum in the bottle holder Do not rotate it during the installation otherwise the needles and the septum could be damaged Open the HERMetic 2 ball valve Lower the spot bottle to the level where the sample is to be taken Stop the bottle at this level and shake it rapidly up and down about 10 times on a 100 mm stroke This movement has a pumping effect as the bottom ball of the container opens and closes quickly Lift the bottle back into the HERMetic Sampler housing turn the crank until getting a catch that keeps the tape fully tight Close the HERMetic 2 ball valve Lower the sampling bottle until sitting on the ball of the HERMetic 2 ball valve This will open the valve of the sampling bottle Open the transfer valve Activate the pump to transfer the liquid from the sampling bottle to the laboratory bottle When the transfer is completed close the transfer valve Open the HERMetic 2 ball valve not more than 30 to drain any residual liquid back into the tank After draining close the HERMetic 2 ball valve Lift the sampling bottle and lock the crank Pull down the laboratory bottle to disconnect it from the Sampler Do not rotate it during the removal
7. otherwise the needles and the septum could be damaged Remove the HERMetic Sampler GTN Chem from the HERMetic 2 ball valve 50447 SGTN 1001 15 HERMetic Sampler GTN Chem Honeywell 6 5 Operating the RUNNING SAMPLING BOTTLE o 20246 20117 Running bottle 0 40 FFKM 10 11 12 13 14 15 16 The calibration plug on top of the running bottle has to be adjusted according to the liquid to be sampled The plug is properly set up when the transferred quantity of liquid falls between 70 and 85 of the capacity of the sampling bottle i e between 0 3 and 0 35 API MPMS Chapter 8 1 8 3 3 3 Install the HERMetic Sampler GTN Chem with the sampling bottle on top of the HERMetic 2 ball valve by means of the quick connect coupling In case the air which is inside the HERMetic Sampler housing can contaminate the sample it is recommended to purge the Sampler after it has been installed on the HERMetic 2 ball valve but before opening it 2 1 Check that the HERMetic 2 ball valve is closed 2 2 Open the transfer valve 2 3 Install an external source of inert gas using G 1 8 hole of carter winder The inert gas pressure shall not exceed 0 3 bar A kit pump connector FFFM TS 20611 ND 41021 can be ordered as an option for this purpose 2 4 Apply the inert gas to purge the HERMetic Sampler 2 5 After purging close the transfer valve Check that the capacity of the laboratory bottle is at least 0
8. the unit and the bottle prior to use Clean the unit with an appropriate cleaner without impacting the unit or contamination risk of the next sample 5 3 3 Liquid transfer The transfer of the liquid from the sampling bottle to a laboratory bottle occurs by over pressuring the upper chamber of the sampler with a pump After sampling the liquid can be transferred into a laboratory bottle by opening the transfer valve and actuating a circulation pump embedded with the sampler 50447 SGTN 1001 11 HERMetic Sampler GTN Chem Honeywell 6 Operation 6 1 Checking before use Before using the sampler e Check the good state of the device e Check the cleanliness of the unit Sampler and bottle to prevent any contamination of the sample e Inspect the bottle tape end for breaks kinks and wear If there is some damage replace the tape before use e Check of the attachment of the hook locking device on the tape e Check the closure of the hook locking device according to Fig 1 The swivel hook has to be locked in use Tape inspection 7A Lo WIZ Hook Locked Saf Hook Unlocked Fig 1 Nota Clean the instrument of any excess of liquid after use Remove the carter winder and clean the storage tube This cleaning must be done very properly in particular when corrosive liquids are gauged such as strong acids or caustic soda for instance Store the instrument in a
9. local or company regulations or standards It is the customer user responsibility to ensure that the way to use the device complies with such applicable regulations or standards VIII This device is a protable product It must not be permanently installed on the tank and must be disconnected after use and stored in a safe and dry area 50447 SGTN 1001 3 HERMetic Sampler GTN Chem Honeywell 3 General information 3 1 Shipment note The following parts should be included in the shipment 1 instrument 1 Allen key 1 3 mm 1 or more bottles as ordered 1 Operation and Service Manual 3 2 Initial inspection Check the contents of the shipment for completeness and note whether any damage has occurred during transport Carry out the Initial test before installing the instrument to verify the good functioning If the contents are incomplete or if there is damage not use the device A claim should be filled with the carrier immediately and Enraf Tanksystem SA Sales or Service organization should be notified in order to facilitate the repair or replacement of the instrument 3 3 Documentation discrepancies The design of the instrument is subject to continuous development and improvement Consequently the instrument may incorporate minor changes in detail from the information contained in the manual 3 4 Warranty 12 months after installation but max 18 months after delivery ex works The Vendor un
10. 1 0 15 0 2 0 3 05 0 1 REMOVE ALL BURRS AND SHARP EDGES Drawn Control 1 1 Replacement for Replaced by UPR 05 09 2008 e ND Sampler 2 GTN Chem TS 20134 Spot bottle 0 40 I FFKM ND 20253 This drawing is our property and must not without our E nraf Tanksystem SA RUE DE L INDUSTRIE 2 CH 1630 BULLE permission be copied or made available to others The receiver is responsible for every misuse Tel 41 26 91 91 500 Fax 41 26 91 91 505 ATEX Certified Product No modifications permit ted without the approval of the authorised person R AN A A A A E A T T E E E T E T T T E E E T E A E E E E I T E E E A T T E E E T A T T E E E A E T E E E A E E T T E E A A T T T E MME NN aaa ae 2 aasa S SSS E CLIX KK ERKSA ZA VVOO wr ar tar a AW a a A A A E E T A A A A S AE E E E E A E A E AE E A E E E A ea sr wn AM hr 494 EE E AET E AE E DE D A EE AE E E E EE A AEE AEE A EE E m CE Y AE AE E E A E A A E A A E A AE Sh AAT A A a e recA SA hss 0 Seat PTFE 25 car 7 Bottom plug 1 4401 2 0 Ring 925 12x1 78 FFPM O Ring 34 65x1 78 FFPM Stem 1 4401 806 7 Bottle 0 40 1 4432 67 0 Calibration plug 1 4401 22 9 Cap PTFE 25 car 3 0 Circlip 010 AISI 431 76 5 Coupling stem 1 4401 0 0 Cotter pin 2x10 A2 TOLERANCES UNLESS OTHERWISE SPECIFIED Weight Norm Size O 6 30 f 100 300
11. 13 6 4 0 Socket head cap screw M4x30 A2 40310 DIN 912 14 1 0 4 O Ring 244 17x1 78 FFPM 20046 15 1 57 3 Sightglass holder PVDF 21046 30524 TOLERANCES UNLESS OTHERWISE SPECIFIED Weight 16 7 5 5 Wiper PTFE 10535 30237 Norm Size Over 6 30 100 300 1000 ngies ISSUE 1 10 08 2009 17 1 _782 2 Tape assy w o winder 35m 70389 40803 Fit To e 30 100 300 1000 2000 9 2451 2 Eff 78 2 7 0 Slotted pan head mach screw M4x5 AZ 40701 ISOT580 Fine 10 05 0 1 015 02 03 105 01 MPSA 9 1 11 3 Wiper holder 1 4301 20028 40458 REMOVE ALL BURRS AND SHARP EDGES YYYN gt 20 1 2 0 O Ring 61 91x3 53 FFPM 20524 Drawn Control 1 2 1 Replacement for Replaced by 21 7 27 1 Tape holder PTFE 25 car 21041 40989 CP 11 08 2009 ND ND 22 1 3 0 Slotted cheese head mach screw M4x30 A2 40800 ISO1207 PE 23 2 19 9 Washer PTFE 25 car 20607 41014 Speciality TS 98112A 24 2 287 5 Cover CF8M 20603 30539 24 12 1 207 Gorey ean 22 20m 30539 Carter winder FFKM assy __ Nb 20330 26 5 2 0 Socket head cap screw M4x10 A2 40302 DIN 912 35 m REF ND 20158 20190 27 5 2 0 et head cap screw M4x12 A2 anek DIN 912 28 7 214 7 Crank assy 0545 i rit ii 212 0 2 FOI Forseal ring 016 PTFE 25 car 21059 This drawing is oui property andimust not without our Enraf Tanksystem SA 3012 17 6 Bearing 16x22x12 Bronze 710672 permission be copied or made available to others RUE DE L INDUSTRIE 2 CH 1630 BULLE 31 1 23 8 Wash
12. 3 Sightglass holder PVDF 5 Wiper PTFE ATEX Certified Product No modifications permit ted without the approval of the authorised person 8 Tape assy w o winder 30m TOLERANCES UNLESS OTHERWISE SPECIFIED Weight Norm Size Over 6 30 100 300 1000 To 6 30 100 300 1000 2000 A s es 2356 8 Eff ISSUE 1 12 8 2008 0 Slotted pan head mach screw M4x5 A2 6 Wiper holder AIST 316 0 O Ring 61 91x3 53 FFPM 1 Tape holder PTFE 25 car 0 Slotted cheese head mach screw M4x30 A2 9 Washer PTFE 25 car 5 Cover CF8M 1 Gasket PTFE 0 Socket head cap screw M4x10 A2 0 Socket head cap screw M4x12 A2 7 Crank assy FFKM 2 FOl Forseal ring 616 PTFE 25 car 6 Bearing 16x22x12 Bronze 8 Washer oo 01 fos o2 fos fos or MPSA REMOVE ALL BURRS AND SHARP EDGES YYYN Drawn Control 1 1 Replacement for Replaced by UPR _ 12 08 2008 ND Sampler 2 GT Carter winder FFKM assy o zZ s TS 10316 ND 20281 REF ND 20158 20190 This drawing is our property and must not without our E nraf Tanksystem SA RUE DE L INDUSTRIE 2 CH 1630 BULLE permission be copied or made available to others The receiver is responsible for every misuse Tel 41 26 91 91 500 Fax 41 26 91 91 505 COUPE A A J i Z a eoo eo o
13. 4745868 eni tecnica eni es Tel 46 31 240510 Tel 46 31 240525 Fax 46 31 243710 Info instrumentkontroll se Tel 90 212 251 64 10 3 lines Fax 90 212 251 05 75 servicestation yedideniz net Tel 971 4 3247500 Fax 971 4 3242500 service maritronics com Tel 44 1525 851234 Fax 44 1525 852345 info engmar com Tel 1 281 930 1777 Fax 1 281 930 1222 Toll free call in the USA 1 800 900 1778 hermetic honeywell com HERMetic Sampler GTN Chem Honeywell 5 Description 5 1 General The HERMetic Samplers are designed for closed sampling of liquids or chemicals which present a Fire Health or Air pollution Hazard The gas tight construction of these units avoids a pressure release from the tank and exposure to fumes during operation The equipment is designed and certified for use in potentially explosive atmospheres area 5 2 Sampling types Several kinds of samples can be realised with this sampler To get different samples 4 bottles are available Zone bottle Spot bottle Running bottle and Bottom bottle The Zone bottle allows sampling of the upper level inside the tank The Spot bottle allows sampling at a determinate hight The Running bottle allows sampling all along the displacement of the bottle inside the tank The Bottom bottle allows sampling of the tank bottom As far as the kinds of sampling are concerned please refer to ISO 3170 Petroleum liquids Manual sampling Diff
14. 91 500 Fax 41 26 91 91 505 ATEX Certified Product No modifications permit ted without the approval of the authorised person Bande coup e 478 mm tape cut at 478 mm Description Tape 40m Metric inch Rivet 2 x 2 1 Swivel hook with clasp Washer for tape connector Norm Size Over 6 30 100 300 Fit TOLERANCES UNLESS OTHERWISE SPECIFIED Weight i 1000 1000 angie e23 cy ISSUE 1 23 06 2008 To 6 30 100 300 1000 Fine 0 05 0 1 0 15 0 2 0 3 Drawn CPI Sampler 2 GT 0 05 0 1 0 15 0 2 0 3 05 01 MPSA REMOVE ALL BURRS AND SHARP EDGES 1000 Control 1 1 24 06 2008 oS for Replaced by ND T 10389 Tape assy w o winder 35m REF ND 30564 20320 This drawing is our property and must not without our Enraf Tan ksystem SA permission be copied or made available to others The receiver is responsible for every misuse RUE DE L INDUSTRIE 2 CH 1630 BULLE Tel 41 26 91 91 500 Fax 41 26 91 91 505 ATEX Certified Product No modifications permit ted without the approval of the authorised person COUPE A A T n 3 Description Materia TOLERANCES UNLESS OTHERWISE SPECIFIED Weight Plunger PTFE 25 car 20168 Norm Size Over 6 30 100 300 1000 ror ISSUE 2 21 08 2008 Diaphragm FEP 20169 Fit To 6 30 100 300
15. Refer to section Drawings Some spares might be repairable in this case send part to any authorized service center or to the factory In case of urgency replacement units can be available while stocks last 50447 SGTN 1001 Honeywell 3 7 Service and Repair The customer should take care of the freight and customs clearance charges If units are sent on freight collect the charges will be invoiced to the customer When returning units or parts for repair to the factory please fill out a service request form see next page Traceability information are engraved on a plate fixed to the sampler The serial number of the unit is as follows SN followed by a 4 digits number When returned to Enraf Tanksystem SA equipment must be contamination free If it is determined that the customers equipment is contaminated it will be returned to the customer at the customers expense Contaminated equipment will not be repaired until such time that the customer decontaminates the said equipment HERMetic Sampler GTN Chem Honeywell Service Request Customer s ACCESS ccccccecceccccceceecuececceccecceccuceeececeeuteeteeseeeeeeeeseeness Telephone ast aciistsl orien eee WOOK cerar e e ee keine ce ae ees a gt S Cage ae E PAE ear RE onan REISER ESR NE OIEERE O nen ENS TS OT nit or part sce cesses aceyescnoneen tu eecuyehGetesmnehuaetaveranneuarascevreesieuss Serial number SN Short d
16. original spare parts by the Purchaser will void this guarantee and may impair the good functioning of the instrument In no event shall Enraf Tanksystem SA be liable for indirect incidental or consequential loss or damage or failure of any kind connected with the use if its products or failure of its products to function or operate properly Enraf Tanksystem SA do not assume the indemnification for any accident or damage caused by the operation of its product and the warranty is limited to the replacement of parts or complete goods HERMetic Sampler GTN Chem 3 5 Certification MED D Enraf Tanksystem SA is an ISO 9001 certified company by QMI and MED D by Det Norske DINW Veritas Certification g ES 7e gz e ho Q d A ISO 9001 QMI SAI Global Certified GmbH Company The equipment has been approved as non electrical equipment for potentially explosive atmospheres by the following authorities ATEX KEMA O6ATEX 0027 II 1G c IIB T6 Ta 20 to 80 C If you need a copy of any of this certificate please contact Enraf Tanksystem SA Rue de l industrie 2 1630 Bulle SWITZERLAND Telephone 41 26 91 91 500 Telefax 41 26 91 91 505 Web site www tanksystem com E mail tanksystem honeywell com 3 6 Spare parts Substitution of components may impact safety Use only original spare parts When ordering spares identify the spare part by TS number and description
17. the bottle as the resistance of the ball to flowing needs to be higher than the its weight to keep open the bottom of the container Stop the bottle at the level where the sample is to be taken Lift the bottle back into the HERMetic Sampler housing turn the crank until getting a catch that keeps the tape fully tight Close the HERMetic 2 ball valve Lower the sampling bottle until sitting on the ball of the HERMetic 2 ball valve This will open the valve of the sampling bottle Open the transfer valve Activate the pump to transfer the liquid from the sampling bottle to the laboratory bottle When the transfer is completed close the transfer valve Open the HERMetic 2 ball valve not more than 30 to drain any residual liquid back into the tank After draining close the HERMetic 2 ball valve Lift the sampling bottle and lock the crank Pull down the laboratory bottle to disconnect it from the Sampler Do not rotate it during the removal otherwise the needles and the septum could be damaged Remove the HERMetic Sampler GTN Chem from the HERMetic 2 ball valve 50447 SGTN 1001 13 HERMetic Sampler GTN Chem 6 3 Honeywell Operating the BOTTOM SAMPLING BOTTLE o 20247 20132 Bottom bottle 0 40 FFKM assy 10 11 12 13 14 15 16 Install the HERMetic Sampler GTN Chem with the sampling bottle on top of the HERMetic 2 ball valve by means of the quick connect coupling In case t
18. 06 01 1997 Valves TS 10082 Not TEL HERMetic Compact Valve C2 SS SEC No 2027 Js flange DUJ REF ND Spring washer AISI 304 This drawing is our property and must not without our En r af Tanksys t em SA Handle AISI304 PE permission be copied or made available to others RUE DE L INDUSTRIE 2 CH 1630 BULLE Modification Batt DIN 1 4436 Stem AISI 316 Gasket 86 90 x 2 5 PTFE Gasket 17 19 x 1 PTFE Washer for cable on valve AISI 304 End cap 7 4408 The receiver is responsible for every misuse Tel 41 26 91 91 500 Fax 41 26 91 91 505 lis Date viso TS 10413 ND 20285 Valve fits on flange DIN PN10 DN50 a DIN PN16 DN50 DIN PN25 DN50 DIN PN40 DN50 JIS SK 50 JIS 10K 50 ANSI 150lbs 2 Weight ND 1 moe A 4480 Compact valve C2 DUJ 10413 20283 1 370 Blind cover assy Toate 41034 TOLERANCES UNLESS OTHERWISE SPECIFIED Weight lorm Size Over 6 zo 100 J 300 1000 4850 Th ISSUE 2 16 2 1999 i To 6 30 100 300 tooo 2000 9 O Eff Description Material ine doosi oi fois o2 193 tos MPSA Body DUJ 74408 z REMOVE ALL BURRS AND SHARP EDGES 3110 Seat 53 66 x 6 PTFE S Orom Control 1 2 Replacement for Replaced by Stem packing 17239 x BS E PTFE PR 27 11 1996 CPI 06 01 1997 Gland AI
19. 1 x 118 mm approx Meets ISO 3170 Petroleum liquids Manual sampling Hazardous environments approvals ATEX Tape cleaning device Available bottles Maintenance Specifications subject to change without notice 50447 SGTN 1001 KEMA O6ATEX 0027 II 1G c IIB T6 Ta 20 to 80 C Adjustable tape cleaner Zone bottom spot running sampling bottles modular design easy exchange of parts HERMetic Sampler GTN Chem Honeywell 9 Drawings amp Declaration of Conformity These documents are enclosed in following pages 9 1 Sampler O Option according to specific order aoa one Saoer STN Crem asemby Pops ss Sampler GTN Chem o5 m assembly Pf ames ose O eerw FRM ay o aso ena Cererwinder FFKM assy 35m C am om ap connector FFKM C ow toate OO os C on os O wre os e Tae sy woworan o aw oo Tape assy wo winoran C owe o O O s ow o Cave seoneroor C s0208 on one bot 0 49 i Fema o wa m2 Boomboteo40IFFKM assy o as wma _ Spotbotte odorem Fo aos 2m7 Fumngvone 0401 FRM 9 2 Valves Important Valves are supplied separately from Samplers There are not included in Sampler scope of supply C we s o SCRIPTION C a oos Valve 2 85 w 2 fange DUJ weather ap C osr 10082 Vave C2 58 SEC 7 fange DU seouriy cover C oss 10081 Vave C2 SS 1 2 fange DUI bind cover 30391 10076 Valve C2 SS W 2 female weather cap 30374 10078 Valve C2 SS SEC
20. 2 female security cover 30596 10085 Valve C2 SS BL G2 Female blind cover 9 3 Declaration of conformity 50447 SGTN 1001 20 HERMetic Sampler GTN Chem ATEX Certified Product No modifications permit ted without the approval of the authorised person Ttem Qty Weight Description Material TS ND 1 1 2356 4 Carter winder FFKM assy 10316 20281 2 1 0 7 Cap G1 8 with gasket 14149 40764 3 1 1580 1 Valve amp Bottle holder 10417 30630 4 1 31 8 Tube 96 4 1 4404 20161 10250 5 1 504 8 Pump assy 20175 30648 6 2 3 5 Parallel nippel G1 8 20150 41207 7 2 28 2 Elbow 1 8 1 4408 98111H 8 1 38 8 Male connector 6 elbow 1 4404 20166 TOLERANCES UNLESS OTHERWISE SPECIFIED Weight 9 1 1949 0 Tube assy 20044 30302 NormSize Over e 30 100 300 10007 prg ISSUE 2 27 08 2008 10 2 5 5 Pivot A1 20605 41013 Ft To 30 100 300 1000 2000 9 s 14503 3 Eff 11 2 8 4 Wing screw 20609 41019 Fine os o1 015 02 os os or MPSA 12131 28 3 Male connector 6 1 4404 98111E REMOVE ALL BURRS AND SHARP EDGES YYYN OR E 13 1 983 4 Zone bottle 0 431 FFKM assy 10374 30293 orar cone 1 2 REPENT a 1S 1 O 0 Hexagon key 13mm sear 80860 1so2506 UPR _ 10 02 2008 N
21. 5 Check that the ptfe layer side of the septum looks inside the bottle Push up the laboratory bottle with its cap and a new septum in the bottle holder Do not rotate it during the installation otherwise the needles and the septum could be damaged Open the HERMetic 2 ball valve Lower the running bottle regularly to the appropriate depth but do not hit the tank bottom in order to keep the bottom plug closed all the time When the appropriate depth has been reached lift the running bottle back into the HERMetic Sampler GTN at the same regular speed Turn the crank until getting a catch that keeps the tape fully tight Close the HERMetic 2 ball valve Lower the sampling bottle until sitting on the ball of the HERMetic 2 ball valve This will open the valve of the sampling bottle Open the transfer valve Activate the pump to transfer the liquid from the sampling bottle to the laboratory bottle When the transfer is completed check that the transferred liquid falls between the two marks 0 3 and 0 35 I in order to comply with API MPMS Chapter 8 1 requirements Close the transfer valve Open the HERMetic 2 ball valve not more than 30 to drain any residual liquid back into the tank After draining close the HERMetic 2 ball valve Lift the sampling bottle and lock the crank Pull down the laboratory bottle to disconnect it from the Sampler Do not rotate it during the removal otherwise the needles and the septum could b
22. ALL BURRS AND SHARP EDGES Drawn Control 5 1 UPR 08 08 2007 Sampler 2 GT Wiper PTFE Angles 0 1 This drawing is our property and must not without our permission be copied or made available to others The receiver is responsible for every misuse A2 A4 ISSUE 1 8 8 2007 MPSA Replacement for Replaced by TS 10535 ND 30237 Enraf Tanksystem SA RUE DE L INDUSTRIE 2 CH 1630 BULLE Tel 41 26 91 91 500 Fax 41 26 91 91 505 ATEX Certified Product No modifications permit ted without the approval of the authorised person Bande coup e a 478 mm Tape cut at 478 mm Description Tape 30 m Metric inch Rivet 2 x 2 1 Swivel hook with clasp Washer for tape connector Norm Size Over 6 30 100 300 Fit To 6 30 100 300 1000 TOLERANCES UNLESS OTHERWISE SPECIFIED Weight i 1000 2000 Angles 687 2 Eff ISSUE 1 23 06 2008 Fine 0 05 0 1 0 15 0 2 0 3 Drawn CPI Sampler 2 GT Tape assy w o winder 30m 0 05 0 1 40 15 0 2 150 3 Ml MPSA REMOVE ALL BURRS AND SHARP EDGES 1000 Control 1 1 24 06 2008 Cae for Replaced by ND T 10368 REF ND 20280 20281 This drawing is our property and must not without our Enraf Tan ksystem SA permission be copied or made available to others The receiver is responsible for every misuse RUE DE L INDUSTRIE 2 CH 1630 BULLE Tel 41 26 91
23. D ND 0 Hexagon key 1 3mm eel UA soea cae SICT Wood 50338 30338 Sampler 2 GTN Chem TS 10087 17 1 279 7 Lab bottle 0 5 Glass 20550 40849 18 1 3 9 Cap and septa 28mm 20542 40850 Sampler GTN Chem ND 20334 19 7 14 4 Identification plate TS 10087 SN nnnn 1 4307 50090 41317 REF ND 20 2 0 1 Round head grooved pin 1 4x4 A2 40760 DIN1476 Assem bly 21 1 0 1 Label Sampler 50005 40344 i mat i 22 1 0 Label U S Patent 508800 a a ne maaa Enraf Tanksystem SA 23 1 0 2 Label Enraf Tanksystem 50006 40343 eee 2 7 RUE DE L INDUSTRIE 2 CH 1630 BULLE 24 1 0 1 Sticker Earth strap 50072 41143 The receiver is responsible for every misuse Tel 41 26 91 91 500 Fax 41 26 91 91 505 COUPE A A HZ i A Lx 2x NX SN ares CANAD Less 8X eas LKR eS SEES ws Axami HF ay N y If _ Az A Le LI a ee T 3 COUPE B B Description 8 Carter winder 0 Push button PTFE 25 car 0 Socket set screw M3x5 A2 8 Spring of wiper 1 4310 9 Axle of wiper AIST 316 1 O Ring 6 07x1 78 FFPM 6 Gasket for sight amp cover Caoutchouc 2 Gasket for sight glass FEP oj o No o alonj 6 Wiper PTFE 0 Slotted pan head mach screw M2 5x8 A2 2 Frame of sightglass 1 4301 2 Sig tglass Verre 0 Socket head cap screw M4x30 A2 4 0 Ring 944 17x1 78 FFPM
24. E i z E E R ena ay ane Stem Gasket 86 90 x 2 5 Gasket 17 19 x 1 Washer for cable on palve SLVVLYSl H F Sl Sl S LS VjyVy l N FIZZ ING ZZZzzz SSSA SS SS SS ESS EEE al Ta Q a Weight Description Security cover w lock 10408 40495 TOLERANCES UNLESS OTHERWISE SPECIFIED SSUE 3 25 6 1 999 Over 30 100 300 1000 persie teer LHH He 2000 tgroes 4746 Eff n A d Description Material y 1 Fine t 0 054 0 17 0 15 0 2 0 3 0 5 0 1 MPSA Body 2 female REMOVE ALL BURRS AND SHARP EDGES 4110 Seat 53 66 x 6 S Drawn Control 2 Replacement for Replaced by Stem packing 17 23 9 x 8 5 2pces UPR 21 04 1994 ND ND Gland Nut i TS 10078 51304 PE ND 30374 2 Fenale 4436 Spring washer 316 This drawing is our property and must not without our En r af Tanksys t em SA Handle End cap permission be copied or made available to others f The receiver is responsible for every misuse P We i E a ena rn Ball 2 Stem Gasket 86 90 x 2 5 Gasket 17 17 x 1 Washer for cable on valve SLVVSl H F Sl S S yS Vjyy Weight IT Description 0 Body 2 female Material Weight Blind cover assy TOLERANCES UNLESS OTHERWISE SPECIFIED Description Eton 47030 Weight att ET me am PISSE 2
25. Honeywell Operation and Service Manual for HERMetic Sampler GTN Chem Portable Closed Sampling Device With closed liquid transfer Note before using the instrument please read this book g N wn x 2 o 7 4 Certified Company ISO 9001 QMI SAI Global This document is subject to changes without notice Check updates on www tanksystem com or contact us at tanksystem honeywell com 50447 SGTN 1001 1 HERMetic Sampler GTN Chem Honeywell 1 Table of contents 1 TABLE OF CONTENTS 2 2 RECOMMENDATION FOR SAFE USE 3 3 GENERAL INFORMATION 4 3 1 SHIPMENT NOTE 4 3 2 INITIAL INSPECTION 4 3 3 DOCUMENTATION DISCREPANCIES 4 3 4 WARRANTY 4 3 5 CERTIFICATION 5 3 6 SPARE PARTS 5 3 7 SERVICE AND REPAIR 5 4 WORLDWIDE SERVICE STATIONS NETWORK 7 5 DESCRIPTION 9 5 1 GENERAL 9 5 2 SAMPLING TYPES 9 5 3 SAMPLING PRINCIPLE 10 5 3 1 CONNECTION AND GROUNDING SYSTEM 10 5 3 2 SAMPLING METHOD 11 5 3 3 LIQUID TRANSFER 11 6 OPERATION 12 6 1 CHECKING BEFORE USE 12 6 2 OPERATING THE ZONE SAMPLING BOTTLE 13 6 3 OPERATING THE BOTTOM SAMPLING BOTTLE 14 6 4 OPERATING THE SPOT SAMPLING BOTTLE 15 6 5 OPERATING THE RUNNING SAMPLING BOTTLE 16 7 CARE amp MAINTENANCE 17 7 1 SAFETY WARNING 17 7 2 CARE 17 7 3 SAMPLER CLEANING 18 7 4 TAPE CLEANING 18 7 5 TAPE WIPER ADJUSTMENT OR REPLACEMENT 18 7 6 TAPE REPLACEMENT 18 7 7 BEARINGS 18 8 SPECIFICATIONS 19 9 DRAWINGS amp DECLARATION OF CONFORMITY 20 9 1 SAMPLE
26. OTHERWISE SPECIFIED t lorm Size Over 6 30 J 100 300 1000 5070 Th ISSUE 2 16 2 1999 i To 6 30 100 300 1000 2000 9 Modification is Date viso Weigh 0 Eff ine t 0 05 0 1 0 15 0 2 0 3 0 5 x REMOVE ALL BURRS AND SHARP EDGES 1 7 2 UPR 27 11 1996 CP 06 01 1997 Valves TS 10083 HERMetic Compact Valve C2 SS W No 20291 2 flange DUJ This drawing is our property and must not without our En r af Tanksys t em SA permission be copied or made available to others K RUE DE L INDUSTRIE 2 CH 1630 BULLE The receiver is responsible for every misuse Tel 41 26 91 91 500 Fox 41 26 91 91 505 TS 10413 ND 20285 Valve fits on flange DIN PN10 DN50 a DIN PN16 DN50 DIN PN25 DN50 DIN PN40 DN50 JIS SK 50 JIS 10K 50 ANSI 150lbs 2 Weight ND 1 oe A 4480 Compact valve C2 DUJ 10413 20283 1 957 Security cover w lock 10408 40495 TOLERANCES UNLESS OTHERWISE SPECIFIED Weight jorm Size Over 6 30 J 100 300 1000 5437 Th ISSUE 2 16 2 1999 i To 6 30 100 300 1000 2000 9 O Eff Description Material ine doosi oi fois a2 193 tos MPSA Body DUJ 74408 z REMOVE ALL BURRS AND SHARP EDGES 3110 Seat 53 66 x 6 PTFE S Drawn Control 1 gt 2 Replacement for Replaced by Stem packing 17233 x BS Woes PTFE PR 27 11 1996 CPI
27. R 20 9 2 VALVES 20 9 3 DECLARATION OF CONFORMITY 20 50447 SGTN 1001 2 HERMetic Sampler GTN Chem Honeywell 2 Recommendation for safe use l This Operation and Service Manual is a guide in order to help the user to operate the instrument to our best knowledge II Nevertheless the maker disclaims all responsibility and liability for damage resulting from the use of the equipment regardless of the cause of the damage III Attention is drawn to the possible hazard due to electrostatic charges which may be present in the tank This may happen in particular with static accumulator liquids i e liquids which have low conductivity of 50 picoSiemens metre pS m or less IV It is very important that the instrument is grounded to the tank before the bottle is introduced into the tank and remains grounded until after complete withdrawal from the tank A If the instrument is installed with the quick connect coupler grounding is effected through the quick connect coupler and the mating nipple of the valve provided that these parts are kept clean and free from corrosion in order to guarantee electrical conductivity If a grease is used for this purpose it must be one which contains graphite B If the instrument is not connected to the mating deck valve the instrument has to be also earthed by means of the grounding cable and clamp V It is anticipated that the user will have specific operating methods laid down to ensure safety when us
28. S B V TECHNISCH BUREAU Tel 31 10 4114614 UITTENBOGAART Fax 31 10 4141004 Brugwachter 13 info tbu nl NL 3034 KD ROTTERDAM 50447 SGTN 1001 7 HERMetic Sampler GTN Chem Honeywell The updated list can be found on our website www tanksystem com COUNTRY PORTUGAL RUSSIA SINGAPORE SPAIN SWEDEN TURKEY UNITED ARAB EMIRATES UNITED KINGDOM U S A TEXAS ADDRESS CONTROLIS Soc Com Equipamentos de Controlo Lda Rua Concei ao Sameiro Antunes 26E 2800 379 COVA DA PIEDADE NPP GERDA Vilisa Latsisa str 17 Building 1 125480 MOSCOW HUBBELL INT L 1976 PTE LTD 322 Thomson Road SINGAPORE 307665 E N I Electronica y Neumatica Industrial S A C Jon Arrospide 20 Int 48014 BILBAO INSTRUMENTKONTROLL Lars Petersson AB Varholmsgatan 1 414 74 G TEBORG YEDI DENIZ Setustu Izzetpasa Yok 1 TR 34427 Kabatas ISTANBUL MARITRONICS TRADING L L C P O Box 6488 Shed 72 Jadaf Ship Docking Yard DUBAI ENERGY MARINE INTERNATIONAL LTD 12 Clipstone Brook Industrial Estate Cherrycourt Way LEIGHTON BUZZARD BEDS LU7 4TX HONEYWELL HERMETIC 4522 Center Street DEER PARK TX 77536 50447 SGTN 1001 8 TELEPHONE FAX E MAIL Tel 351 21 2740606 Fax 351 21 2740897 controlis netc pt Tel 7 495 7558845 Fax 7 495 7558846 info gerda ru Tel 65 6 2557281 Tel 65 6 2550464 Fax 65 6 2532098 hubbell mbox2 singnet com sg Tel 34 94 4746263 Fax 34 94
29. S OTHERWISE SPECIFIED Weight Norm Size Over 6 30 100 300 1000 Fit To 6 30 100 300 1000 2000 A s es 1170 8 Eff ISSUE 1 05 09 2008 Fine 0 05 0 1 0 15 0 2 0 3 0 5 0 1 MPSA REMOVE ALL BURRS AND SHARP EDGES YYYN Drawn Control 1 1 Replacement for Replaced by UPR 05 09 2008 ND ND Sampler 2 GTN Chem Bottom bottle 0 401 FFKM assy i TS 20132 ND 20247 REF ND This drawing is our property and must not without our E nraf Tanksystem SA RUE DE L INDUSTRIE 2 CH 1630 BULLE permission be copied or made available to others The receiver is responsible for every misuse Tel 41 26 91 91 500 Fax 41 26 91 91 505 ATEX Certified Product No modifications permit ted without the approval of the authorised person So lt 4 As rx T WZ atl a S B aa IL Steed JL SSSR Z CEERI eet LDL ear rr IY RRR KERR CORR Le ES K 489 LLS iz iai X TA A A l e NAET E AEE BEY AEEY AE E A A T A SS EE AE E AEE SY SE E E E AEE A A A BEY A a ea rc cr A AD Br QE ROP ZT 5 Upper valve 1 O Ring 6 75x1 78 0 Hex nut MS 5 Spot cover PTFE 25 car Socket set screw M4x6 A2 Load 1 4401 Rod 1 4401 Bottle 0 401 1 4432 3 O Ring 34 65x1 78 FFPM Seat PTFE 25 car Spot upper valve 1 4401 TOLERANCES UNLESS OTHERWISE SPECIFIED We ne feta sr it sso woe N Fine 0 05 0
30. SI 304 Nur AISI 304 Valves TS 10081 HERMetic Compact Valve C2 SS BL No 20288 2 flange DUJ Spring washer AISI 304 This drawing is our property and must not without our En r af Tanksys t em SA Handle AISI304 PE permission be copied or made available to others RUE DE L INDUSTRIE 2 CH 1630 BULLE Modification Batt DIN 1 4436 Stem AISI 316 Gasket 86 90 x 2 5 PTFE Gasket 17 19 x 1 PTFE Washer for cable on valve AISI 304 is Date visa End cap 4 4408 The receiver is responsible for every misuse Tel 41 26 91 91 500 Fox 41 26 91 91 505 SS SS ESS EEE M N amp S F Weight Description Cover with weather cap O 10415 41040 TOLERANCES UNLESS OTHERWISE SPECIFIED SSUE 3 25 6 1 999 Over 30 100 300 1000 me te H tt onn oes a300 ert Eai Description Material 4 j Eine t 10 05 0 110151 0210 5 10 5 01 MPSA E gt Body 2 female 3 REMOVE ALL BURRS AND SHARP EDGES 4110 Seat 53 66 x 6 S Drawn Control X Replacement for Replaced by Stem packing 17 23 9 x 8 5 2pces UPR 21 04 1994 ND ND Gland Nut Valves TS 10076 TE BETS HERMetic Compact Valve C2SS ND 30391 2 Fenole 4436 Handle 316 This drawing is our property and must not without our En r af Tanksys t em SA End cap Ball 2 permission be copied or made available to others f The receiver is responsible for every misuse RU
31. a 7 5 Bottle holder 5 Finger for bottle holder Spring for bottle holder Female connector SS 100 7 2 Hex cap screw M6x10 TOLERANCES UNLESS OTHERWISE SPECIFIED Weight Norm Si O 6 30 100 300 1000 am Sze Ov naal sga0aen ISSUE 1 25 08 2008 Fit To 6 30 100 300 1000f 2000 Fine 0 05 0 1 0 15 0 2 03 05 0 1 REMOVE ALL BURRS AND SHARP EDGES YYYN Drawn Control 1 3 1 Replacement for Replaced by UPR 25 082008 Sampler 2 GTN Cher Valve amp Bottle holder This drawing is our property and must not without our En raf Tanksystem SA permission be copied or made available to others RUE DE L INDUSTRIE 2 CH 1630 BULLE The receiver is responsible for every misuse Tel 41 26 91 91 500 Fax 41 26 91 91 505 ATEX Certified Product No modifications permit ted without the approval of the authorised person ATATA Yay A A AY A EE EB AY AY A Bottle 0 43 I Seat Bottom valve 2 Valve screw O Ring 934 65x1 78 TOLERANCES UNLESS OTHERWISE SPECIFIED Weight Norm Size _ Over 6 30 100 f 300 1000 arges E ISSUE 2 13 8 2008 Fit To 6 30 100 300 1000 2000 983 4 Eff Fine oo5 01 015 02 03 os 0 1 REMOVE ALL BURRS AND SHARP EDGES Drawn Control 1 1 Replacement for Replaced by UPR 13 08 2008 Sampler 2 GT TS 10374 Zone bottle 0 431 FFKM assy ND 30293 This drawing is our proper
32. ansfer the liquid from the sampling bottle to the laboratory bottle When the transfer is completed close the transfer valve Open the HERMetic 2 ball valve not more than 30 to drain any residual liquid back into the tank After draining close the HERMetic 2 ball valve Lift the sampling bottle and lock the crank Pull down the laboratory bottle to disconnect it from the Sampler Do not rotate it during the removal otherwise the needles and the septum could be damaged Remove the HERMetic Sampler GTN Chem from the HERMetic 2 ball valve 50447 SGTN 1001 14 HERMetic Sampler GTN Chem Honeywell 6 4 Operating the SPOT SAMPLING BOTTLE o 20253 20134 Spot bottle 0 40 FFKM 10 11 12 13 14 15 16 Install the HERMetic Sampler GTN Chem with the sampling bottle on top of the HERMetic 2 ball valve by means of the quick connect coupling In case the air which is inside the HERMetic Sampler housing can contaminate the sample it is recommended to purge the Sampler after it has been installed on the HERMetic 2 ball valve but before opening it Check that the HERMetic 2 ball valve is closed Open the transfer valve Install an external source of inert gas using G 1 8 hole of carter winder The inert gas pressure shall not exceed 0 3 bar A kit pump connector FFFM TS 20611 ND 41021 can be ordered as an option for this purpose 4 Apply the inert gas to purge the HERMetic Sampler
33. dertakes to remedy any defect resulting from faulty design materials or workmanship The Vendor s obligation is limited to the repair or replacement of such defective parts by his own plant or one of his authorized service stations The Purchaser shall bear the cost and risk of transportation of defective parts and repaired parts supplied in replacement of such defective parts 50447 SGTN 1001 When returned to Enraf Tanksystem SA or any of its agreed Service Stations equipment must be contamination free If it is determined that the Purchasers equipment is contaminated it will be returned to the Purchaser at the Purchasers expense Contaminated equipment will not be repaired replaced or covered under any warranty until such time that the said equipment is decontaminated by the Purchaser The Purchaser shall notify by fax telex or in writing of any defect immediately upon discovery specifying the nature of the defect and or the extend of the damage caused thereby Where no other conditions have been negotiated between the Vendor and the Purchaser General Conditions 188 of United Nations shall apply This equipment has been certified as non electrical equipment for potentially explosive atmospheres for only those classes or categories of hazardous areas stated on the instrument label bearing the mark of the applicable approval authority No other usage is authorized Unauthorized repair or component replacement by non
34. dry location 50447 SGTN 1001 12 HERMetic Sampler GTN Chem Honeywell 6 2 Operating the ZONE SAMPLING BOTTLE 30293 10374 Zone bottle 0 43 FEKM assy 10 11 12 13 14 15 16 Install the HERMetic Sampler GTN Chem with the sampling bottle on top of the HERMetic 2 ball valve by means of the quick connect coupling In case the air which is inside the HERMetic Sampler housing can contaminate the sample it is recommended to purge the Sampler after it has been installed on the HERMetic 2 ball valve but before opening it Check that the HERMetic 2 ball valve is closed Open the transfer valve Install an external source of inert gas using G 1 8 hole of carter winder The inert gas pressure shall not exceed 0 3 bar A kit pump connector FFFM TS 20611 ND 41021 can be ordered as an option for this purpose 4 Apply the inert gas to purge the HERMetic Sampler 5 After purging close the transfer valve on w N gt 1 1 Check that the capacity of the laboratory bottle is at least 0 5 I Check that the ptfe layer side of the septum looks inside the bottle Push up the laboratory bottle with its cap and a new septum in the bottle holder Do not rotate it during the installation otherwise the needles and the septum could be damaged Open the HERMetic 2 ball valve Lower the bottle at a speed of at least 0 5 m sec If the lowering speed is too low the liquid will not flow through
35. e damaged Remove the HERMetic Sampler GTN Chem from the HERMetic 2 ball valve 50447 SGTN 1001 16 HERMetic Sampler GTN Chem Honeywell 7 Care amp Maintenance 7 1 Safety warning As this equipment has been certified as non electrical equipment for potentially explosive atmospheres Specific precautions have to be taken regarding maintenance of the device The user can exchange parts and modules if following points are observed 1 Never carry out any repair or trouble shooting in an hazardous area 2 Substitution of components may impact safety Use only original spare parts 3 Work shall be done only by maintenance personel who has experience with equipment certified for use in potentially explosive atmosphere The design of the equipment is modular i e in case of damage check which modules or spare parts have to be replaced Order new parts according to enclosed drawings and specific item number TS The instrument consists of the following modules e Mechanical parts e Tape assembly e Tape cleaner 7 2 Care Clean the instrument of any excess of liquid after use Remove the carter winder and clean the storage tube This cleaning must be done very properly in particular when corrosive liquids are sampled such as strong acids or caustic soda for instance Store the instrument in a dry location Check periodically whether the general state of the device is still OK Check periodically whether all the sea
36. er 20606 30540 The receiver is responsible for every misuse Tel 41 26 91 91 500 Fax 41 26 91 91 505 ATEX Certified Product No modifications permit ted without the approval of the authorised person WZ emay Weight Description rt _ 9 7 Check valve seat _0 7 Ball 5 556 7 32 ias ito 7 _0 0 Spring 7 4310 20103 1 1 6 Spring holder 1 4401 20105 40808 1 1 3 Tube 1 4401 20099 40804 1 ___0 0 0 Ring 4 47x1 78 FFPM 21050 1 __6 0 Sachet PEBD 90x75 Loo d osas TOLERANCES UNLESS OTHERWISE SPECIFIED Weight ISSUE 4 4 2 8 2008 Over 6 30 100 300 1000 12 8 e ro 6 30 100 300 1000 2000 Ass 13 4 Eff REMOVE ALL BURRS AND SHARP EDGES Drawn Control 2 1 Replacement for Replaced by UPR 12 08 2008 Sampler 2 GT TS 20611 Kit pump connector FFKM ND 41021 This drawing is our property and must not without our Enraf Tanksystem SA permission be panied or made available 9 others RUE DE L INDUSTRIE CH 1630 BULLE The receiver is responsible for every misuse Tel 41 26 91 91 500 Fax 41 26 91 91 505 j f f f 4 VA LLAMA La Oa of WZ N N A r 2 M Description ATEX Certified Product No modifications permit ted without the approval of the authorised person Materia 9 Finger 1 4401 1 4401 6 Bearing 15x19x10 Bronze 7 Ball 5 556 7 32 1 4435 0 Spring 1 4310
37. erent kinds of samplings Bottom All these bottle are interchangeable please refer to 6 1 For specific application other bottles exist For further information please contact The sampler is delivered as standard with zone sampling bottle All other sampling bottle are available as option 50447 SGTN 1001 9 HERMetic Sampler GTN Chem Honeywell 5 3 Sampling principle 5 3 1 Connection and grounding system All HERMetic products are easy to connect Indeed all HERMetic devices are equipped with a quick coupler for connection on a HERMetic ball valve Place the unit on the appropriate valve and activate the locking system Depending on the locking system either rotate the collar and actuate the lever or pull on the sleeve If the instrument is connected to genuine HERMetic valve grounding is effected through the quick connect coupler and the mating nipple of the valve No additional grounding strap is necessary For further information please refer to 2 Recommandation for safe use 50447 SGTN 1001 10 HERMetic Sampler GTN Chem Honeywell 5 3 2 Sampling method The sample is taken by a vertical move of the bottle inside the fluid The bottle is linked with a graduated tape A reading window allows to monitor the bottle location For complete explanation of sampling procedures please refer to 6 Operation Important note to avoid contamination of the sample taken by the sampler itself check and clean
38. escription of defective Unit or Part cc ceeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 50447 SGTN 1001 6 HERMetic Sampler GTN Chem Honeywell 4 Worldwide Service Stations network The updated list can be found on our website www tanksystem com COUNTRY ADDRESS TELEPHONE FAX E MAIL SWITZERLAND ENRAF TANKSYSTEM SA Tel 41 26 91 91 500 2 rue de l Industrie Fax 41 26 91 91 505 CH 1630 BULLE Tanksystem honeywell com CANADA PYLON ATLANTIC Tel 1 902 4683344 A Div Of Pylon Electronics Inc Fax 1 902 4681203 31 Trider Crescent halifax_csr pylonelectronics com DARTMOUTH N S B3B 1V6 CHINA HUA HAI EQUIPMENT amp ENGINEERING Tel 86 21 68183183 CO LTD Fax 86 21 68183115 Factory 7 Lane 1365 East Kang Qiao Road huahaish huahaiee com Kang Qiao Industrial Zone Pu Dong SHANGHAI P C 201315 GREECE SPANMARIN Tel 30 210 4294498 86 Filonos Street Fax 30 210 4294495 GR 185 36 PIRAEUS spanmarin ath forthnet gr JAPAN DAIWA HANBAI CORPORATION LTD Tel 81 6 64714701 2 10 31 Mitejima Nishiyodogawa ku Fax 81 6 64729008 OSAKA 555 0012 daiwa471 silver ocn ne jp KOREA World Ocean CO LTD Tel 82 51 462 2554 5 Rm1001 Hae deok Bldg 1212 11 Fax 82 51 462 0468 Choryang dong Dong Gu marine worldocean co kr BUSAN MEXICO URBAN DEL GOLFO S A DE C V Tel 52 833 2170190 Ave Ej rcito Mexicano 1902 Fax 52 833 2170190 Col Loma del Gallo urbansa prodigy net mx 89460 CD MADERO TAMPS MEXICO NETHERLAND
39. he air which is inside the HERMetic Sampler housing can contaminate the sample it is recommended to purge the Sampler after it has been installed on the HERMetic 2 ball valve but before opening it Check that the HERMetic 2 ball valve is closed Open the transfer valve Install an external source of inert gas using G 1 8 hole of carter winder The inert gas pressure shall not exceed 0 3 bar A kit pump connector FFFM TS 20611 ND 41021 can be ordered as an option for this purpose 4 Apply the inert gas to purge the HERMetic Sampler 5 After purging close the transfer valve 3 w N gt 1 1 Check that the capacity of the laboratory bottle is at least 0 5 I Check that the ptfe layer side of the septum looks inside the bottle Push up the laboratory bottle with its cap and a new septum in the bottle holder Do not rotate it during the installation otherwise the needles and the septum could be damaged Open the HERMetic 2 ball valve Lower the bottom bottle to reach the tank bottom When the bottle bottom valve hits the tank bottom the bottle fills up automatically Lift the bottle back into the HERMetic Sampler housing turn the crank until getting a catch that keeps the tape fully tight Close the HERMetic 2 ball valve Lower the sampling bottle until sitting on the ball of the HERMetic 2 ball valve This will open the valve of the sampling bottle Open the transfer valve Activate the pump to tr
40. ing this type of apparatus In this case the user s instructions shall be strictly observed VI In the absence of such instructions the following should be noted A If a metal sounding pipe is fitted beneath the deck valve or tank is inerted then sampling etc is permissible at any time with no restriction B If there is no sounding tube or tank is not inerted the following precautions shall be taken 1 If the cargo is not a static accumulator liquid i e its conductivity is more than 50 pS m then sampling is permitted provided that the instrument is properly grounded and earthed before the bottle is inserted into the tank and remains earthed until the bottle has been removed from the tank 2 If the cargo is a static accumulator liquid i e its conductivity is less than 50 pS m then sampling is permitted provided that a The instrument is properly grounded and earthed before the bottle is inserted into the tank and remains earthed until the bottle has been removed from the tank b The apparatus is not introduced into a tank until at least 30 minutes have elapsed after completion of any loading operation or stopping the injection of inert gas C For further guidance refer to International Safety Guide for Oil Tankers and Terminals ISGOTT ISBN 1 85609 291 7 Fifth Edition 2006 or consult the appropriate Legislative Authority for the installation VII This product and his use is may be related to international national
41. lings are still OK Check periodically the gas tightness of the unit up to 0 3 bars with an appropriate leak detector Check the tape wiper for wear If necessary tighten it with the hexagonal key 1 3 mm Clean periodically the sampling bottle Check the valves of sampling bottles for liquid leakage Check periodically the tape for kinks Check periodically the bearings state Bearings have limited life span Check periodically at least every 6 months the continuity of grounding by measuring the electrical resistance between the hook lock or the sampling bottle and the quick connect coupler Resistance should not exceed 100 Q 50447 SGTN 1001 17 HERMetic Sampler GTN Chem Honeywell 7 3 Sampler cleaning To clean HERMetic Sampler GTN Chem carter winder can be easily removed as well and sampling bottle detached from tape It is required to fit the cleanliness level with the sample goals Where appropriate dismantle the sampler and clean the parts with an appropriate cleaner to prevent any contamination of the sample by the sampler itself 7 4 Tape cleaning If tape requires cleaning it has to be unwound preferably on another reel 7 5 Tape wiper adjustment or replacement Check the wear of the wiper If necessary adjust it or replace it Unscrew the 2 wing screws to remove the carter winder Dismantle the wiper holder by unscrewing the 2 screws Remove the wiper of its box Use the Allen key 1 3 mm to set the 2 wipers sc
42. or use in potentially explosive atmospheres ATEX EC Type Examination Certificate KEMA O6ATEX0027 1G cllBT6 Sample Product Testing for ATEX Tested by Kema Quality B V Utrechtseweg 310 P O Box 5185 6812 AR Arnhem The Netherlands Standards Used EN13463 1 2001 Non electrical equipment for potentially explosive atmopheres Part 1 Basic method and requirements EN13463 5 2003 Non electrical equipment for potentially explosive atmopheres Part 5 Protection by constructional safety Notified Body Kema Quality B V Utrechtseweg 310 P O Box 5185 6812 AR Arnhem The Netherlands Notified Body Number 0344 Report ID KEMA 2090419 Quality Assurance notification Baseefa ATEX 1536 Notified Body Baseefa Rockhead Business Park Staden Lane Buxton Derbyshire SK17 9RZ United Kingdom Notified Body Number 1180 Manufacturer ENRAF TANKSYSTEM SA Rue de l industrie 2 1630 BULLE Switzerland lt e Philippe Despagne General Manager Created modified Approved Released Remarks O O SSS O Update of the company logo Honeywell The prints of this document are not controlled under the quality management system unless printed on ORIGINAL paper KAQUALITYVSO_9001 7000_Checking_Lists TSB_7021_E doc Printed 28 08 08 14 25
43. rews properly or exchange it Put back the wiper holder and tighten the 2 screws Reassemble the carter winder on the storage tube and tighten the 2 wing screws 7 6 Tape replacement Remove the carter winder from the sampler 2 screws M5x20 Remove the tape wiper Unwind totally the old tape Remove the cover for winder 5 screws M4x10 side opposite to crank Slacken the tape from the core Remove it and unscrew the screw M4x30 tightening to the core Put the new tape Fasten the tape to the core with screw M4x30 Wind the new tape Put back the cover for winder and tighten the 5 screws M4x10 Put back and adjust the tape wiper Put back the carter winder and tighten the 2 screws M5x20 Check the tape winder for gas tightness 0 3 bar 4 4 psi before using again 7 7 Bearings Bearings are involved in the electrical safety of this device In case of exchange use only original spare parts 50447 SGTN 1001 18 HERMetic Sampler GTN Chem Honeywell 8 Specifications General Specifications Tape length Tape graduation Tape resolution Tape accuracy Maximum tank pressure Liquid density Ambient temperature range Maximum liquid temperature Mechanical coupling Weight Dimensions up to 35 m 115 ft Metric English 1mm 1 16 6 3mm 35 m 1 4 115 ft approx Atmospheric pressure 0 3 bar 4 4 psi up to 8kg dm 20 C to 80 C 4 F to 176 F 80 C 176 F Q2 2 5 6 kg approx 80
44. ty and must not without our En raf Tanksystem SA permission be copied or made available to others RUE DE L INDUSTRIE 2 CH 1630 BULLE The receiver is responsible for every misuse Tel 41 26 91 91 500 Fax 41 26 91 91 505 ATEX Certified Product No modifications permit ted without the approval of the authorised person ISNA nL goer teers N D 45 lt L OL CAS A A esi A ae LI eens ial S DL Bra hb ooo D Z AANY SS TE EIE la a a a a a a a a E a a a a a a a a a a WA AGA SST Sala IE T D ja ss SSN Ly ZZ Gil N Ran D E A AE A E S EN Item Qty Weight Description Material TS ND 1 1 8 8 Bottom valve 1 4401 20125 40962 jA 0 1 O Ring 6 75x1 78 FFPM 12057 3 1 39 2 Seat PTFE 25 car 20131 30495 4 2 0 3 O Ring 34 65x1 78 FFPM 20045 5 1 71 1 Rod 1 4401 20126 40963 6 1 806 7 Bottle 0 40 1 4432 20112 30462 ea 149 5 Top cover 7 4401 20128 30494 8 1 0 1 O Ring 09 25x1 78 FFPM 20527 9 7 7 5 Upper valve 1 4401 20130 40967 10 2 2 0 Hex nut M5 A2 40005 IS04032 11 1 2 0 Socket set screw M4x6 A2 40862 DIN 914 12 1 77 9 Load 1 4401 20127 40964 13 1 3 0 Slotted pan head mach screw M4x25 A2 40703 ISO1580 14 1 8 5 Clip 1 4301 20129 40965 TOLERANCES UNLES
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