Home

GS-1530 - Amazon Web Services

1. Specifications Model GS 2646 Operating Temperature Height working maximum 32 ft 9 8m Minimum 20 F 29 C Height platform maximum 26 ft 7 9 m Maximum 150 F 66 C Height stowed maximum 89 in 225 cm Airborne noise emissions Height stowed maximum 66 in 168cm Sound pressure level at ground workstation lt 70 dBA falle Oded Sound pressure level at platform workstation lt 70 dBA Platform height 45 6 in 116 cm ROA stowed E Maximum slope rating stowed position 30 17 Height guard rails 43 in 109 cm Maximum side slope rating stowed 30 17 position Width 46 in 116 cm RES Note Slope rating is subject to ground conditions and Length stowed 96 in 244 cm adequate traction Length platform extended 131 in 333 cm Drive speeds Platform extension length 35 in 89 cm Stowed maximum 2 2 mph 3 5 km h Platform dimensions 89x45 5in 226x116 cm Platform raised 0 5 mph 0 8 km h length x width maximum 40 fV54 sec 12 2 m 54 sec Maximum load capacity 1000 lbs 454 kg Floor loading information GS 2646 Maximum wind speed 28 mph 12 5 m s Tire load maximum 2150 lbs 975 kg Wheelbase 73 in 185 pm Tire contact pressure 143 psi 10 09 kg cm Turning radius outside 90 in 229 cm 988 kPa Turning radius inside 0 in 0 cm Occupied floor pressure 185 psf 903 kg m Ground clearance 4 in 10 2 cm 8 87 kPa Ground clearance 0 75 in 19 cm Note Floor loading information is approximate and Pothole guards d
2. Model position position GS 1530 3096 17 3096 17 GS 1930 2596 14 2596 14 GS 2032 3096 17 3096 17 GS 2632 25 14 2596 14 GS 3232 25 14 2596 14 GS 2046 3096 17 3096 17 GS 2646 3096 17 30 17 GS 3246 25 14 2596 14 Note Slope rating is subject to ground conditions and adequate traction Genie 14 GS 30 GS 32 GS 46 A Fall Hazards The guard rail system provides fall protection If occupant s of the platform are required to wear personal fall protection equipment PFPE due to job site or employer rules PFPE and its use shall be in accordance with the PFPE manufacturers instructions and applicable governmental requirements Use approved lanyard attachment point provided Do not sit stand or climb on the platform guard rails Maintain a firm footing on the platform floor at all times Do not climb down from the platform when raised Keep the platform floor clear of debris Do not enter or exit the platform unless the machine is in the stowed position Attach the platform entry chain or close the entry gate before operating Do not operate the machine unless the guard rails are properly installed and the entry is secured for operation Part No T107026 Sixth Edition Fifth Printing Operator s Manual Collision Hazards Be aware of limited sight s distance and blind spots when driving or operating Qu Be aware of extended
3. 6 0 8 50 Transport and Lifting Instructions 58 Maintenance 63 5080 6 0 8 65 Copyright O 2011 Terex Corporation Sixth Edition Fifth Printing October 2013 Genie is a registered trademark of Terex South Dakota Inc in the U S A and many other countries GS is a trademark of Terex South Dakota Inc These machines comply with ANSI SIA A92 6 CAN B 354 2 Part No T107026 Sixth Edition Fifth Printing Operator s Manual Owners Users and Operators Thank you for choosing our machine for your application Our number one priority is user safety which is best achieved by our joint efforts We feel that you make a major contribution to safety if you as the equipment users and operators 1 Comply with employer job site and governmental rules 2 Read understand and follow the instructions in this and other manuals supplied with this machine 3 Use good safe work practices in a commonsense way 4 Only have trained certified operators directed by informed and knowledgeable supervision running the machine Part No T107026 Introduction Danger Failure to obey the instructions and safety rules in this manual will result in death or serious injury Genie GS 30 GS 32 GS 46 1 Do Not Operate U
4. Fifth Printing General Safety 114338 114371 GS 3232 models only 82475 GS 3232 models only 114334 82475 GS 3232 models only 114372 Genie 8 GS 30 GS 32 GS 46 Part No T107026 Sixth Edition Fifth Printing Operator s Manual General Safety 114337 82475 GS 3232 models only 82475 GS 3232 models only 114370 114372 Genie Part No T107026 GS 30 GS 32 GS 46 9 Operator s Manual Sixth Edition Fifth Printing MH 5 Personal Safety Personal Fall Protection Personal fall protection equipment PFPE is not required when operating this machine If PFPE is required by job site or employer rules the following shall apply All PFPE must comply with applicable governmental regulations and must be inspected and used in accordance with the manufacturer s instructions Genie 10 GS 30 GS 32 GS 46 Part No T107026 Sixth Edition Fifth Printing Operator s Manual Electrocution Hazards This machine is not electrically insulated and will not provide protection from contact with or proximity to electrical current Obey all local and governmental regulations regarding required clearance from electrical power lines At a minimum the required clearance contained in the chart below must be followed Line Voltage Required Clearance 0 to 50KV 10 ft 3 05 m 50 to 200KV 15 ft 4 60 m 200 to 350KV 20 ft 6
5. 3 Be sure that the battery hold down brackets are in place and secure Note Adding terminal protectors and a corrosion preventative sealant will help eliminate the corrosion on the battery terminals and cables Genie 64 GS 30 GS 32 GS 46 Scheduled Maintenance Maintenance performed quarterly annually and every two years must be completed by a person trained and qualified to perform maintenance on this machine according to the procedures found in the service manual for this machine Machines that have been out of service for more than three months must receive the quarterly inspection before they are put back into service Part No T107026 Sixth Edition Fifth Printing Operator s Manual Model GS 1530 Height working maximum 22 ft 6 7m Height platform maximum 16 ft 4 9 m Height stowed maximum 77 in 196 cm fixed rail Height stowed maximum 81 in 206 cm rails up Height stowed maximum 68 in 172 cm rails folded Platform height stowed 38 2 in 97 cm maximum Height guard rails 43 in 109 cm Width 30 in 76 cm Length stowed 72in 183 cm Length platform extended 107 in 272 cm Platform extension length 35 in 89 cm Platform dimensions length 64 x29 in 164 x 75 cm x width Maximum load capacity 600 Ibs 272 kg Maximum wind speed 28 mph 12 5 m s Wheelbase 52 in 132 cm Turning radius outside 61 in 155 cm Turning radius inside 0 in 0 cm Ground clear
6. Press and hold the foot switch if equipped Press the platform up button Result The platform should raise The pothole guards should deploy Release the high speed lift enable button the platform up button or the foot switch Result The platform should stop raising Press and hold the high speed lift enable button Press and hold the foot switch if equipped Press the platform down button Result The platform should lower The descent alarm should sound while the platform is lowering Release the high speed lift enable button the platform down button or the foot switch Result The platform should stop lowering 32 41 42 43 44 45 46 47 48 Sixth Edition Fifth Printing Press and hold the low speed lift enable button Press and hold the foot switch if equipped Press the platform up button Result The platform should raise The pothole guards should deploy Release the low speed lift enable button the platform up button or the foot switch Result The platform should stop raising Press and hold the low speed lift enable button Press and hold the foot switch if equipped Press the platform down button Result The platform should lower at the same descent speed as high speed The descent alarm should sound while the platform is lowering Release the low speed lift enable button or the platform down button or the foot switch Result The platform shou
7. e o C gt Red Emergency Stop button Push in the red Emergency Stop button to the off position to stop all functions Pull out the red Emergency Stop button to the on position to operate the machine 7A breaker for electrical circuits Platform down button Lift function enable button Press and hold this button to activate the lift function Platform up button Part No T107026 GS 30 GS 32 GS 46 21 Operator s Manual Sixth Edition Fifth Printing Controls ES G2 f3 Platform Control Panel without Outrigger Function 1 Thumb rocker switch for steer function 7 Low speed lift enable button 2 LED diagnostic readout battery charge indicator 8 High speed lift enable button 3 Platform up button 9 Drive speed select button 4 Numeric keypad if equipped 10 Horn button 5 Platform down button 11 Proportional control handle and function enable 6 Red Emergency Stop button switch for drive and steer functions Genie 22 GS 30 GS 32 GS 46 Part No T107026 Sixth Edition Fifth Printing Operator s Manual Controls Platform Control Panel 7 Low speed lift enable button 1 Thumb rocker switch for steer function Press and hold this button to I activate the low speed platform Press the left side of the thumb H function P P E rocker and th
8. GS 46 13 Work Area Safety Do not place or attach fixed or overhanging loads to any part of this machine Do not place ladders or scaffolds in the platform or against any part of this machine oo Do not transport tools and materials unless they are evenly distributed and can be safely handled by person s in the platform Do not use the machine on a moving or mobile surface or vehicle Be sure all tires are in good condition castle nuts are properly tightened and cotter pins are properly installed If equipped with outriggers Do not set the machine up where it cannot be leveled using only the outriggers Do not adjust the outriggers while the platform is raised Do not drive while the outriggers are lowered A Crushing Hazard Keep hands and limbs out of scissors Keep hands clear when folding rails Do not work under the platform or in the scissor links without the safety arm in place Operator s Manual Sixth Edition Fifth Printing Work Area Safety Use common sense and planning when operating the machine with the controller from the ground Maintain safe distances between the operator the machine and fixed objects Operation on Slopes Hazards Do not drive the machine on a slope that exceeds the slope and side slope rating of the machine Slope rating applies to machines in the stowed position Maximum slope Maximum side rating stowedslope rating stowed
9. See Inspections section UY Check for hydraulic oil leaks and proper oil level Add oil if needed See Maintenance section QU Check for battery fluid leaks and proper fluid level Add distilled water if needed See Maintenance section Check the following components or areas for damage improperly installed or missing parts and unauthorized modifications LJ Electrical components wiring and electrical cables Hydraulic hoses fittings cylinders and manifolds Drive motors Wear pads Tires and wheels Limit switches alarms and horn Alarms and beacons if equipped Nuts bolts and other fasteners QU Be sure that all decals are legible and in place Genie 28 GS 30 GS 32 GS 46 Safety arm Platform extension Scissor pins and retaining fasteners Platform control joystick Outrigger housing and footpads if equipped Battery pack and connections Ground strap Platform entry chain or gate Pothole guards Check entire machine for Y Cracks in welds or structural components Y Dents or damage to machine L Excessive rust corrosion or oxidation Q Be sure that all structural and other critical components are present and all associated fasteners and pins are in place and properly tightened L Be sure side rails are installed and bolts are fastened Q Be sure that the chassis trays are closed and latched and the batteries are properly c
10. or 97693 82474 5 or 114362 82476 SS 133531 72143 S 82475 72086 AS 82474 52475 S a CM yyy 52475 or 28235 SG s 82495 xe MA P 114361 43658 Z RN 2 97692 or 44980 or 91693 114334 LASA A L 114362 44981 q Ah Nel 97692 oy LL 133531 or 97693 82482 O 82475 or 114362 133531 97692 72086 82475 82487 82473 82475 E ee 52475 72086 114370 82476 114372 1112804 82560 133531 114361 114337 114372 82481 Genie Part No T107026 GS 30 GS 32 GS 46 47 Operator s Manual Sixth Edition Fifth Printing RUN Inspections Inspection for Decals with Part No Decal Description Qty Symbols GS 2046 GS 2646 and 82560 Label Skin Hazard 1 GS 3246 82562 Label Crushing Hazard 4 82703 Label Wheel Load GS 2046 4 E AM T your m 82704 Label Wheel Load GS 2646 4 NAVE eeepc e 1NG DPI 82705 Label Wheel Load GS 3246 4 inspection to verify that all decals are legible and in place 82731 Label Maximum Capacity 544 kg 1 GS 2046 Part No Decal Description Qty 82732 Label Maximum Capacity 454 kg 1 28174 Label Power to Platform 230V 2 Se f 28235 Label Power to Platform 115V p PS pcc m Capacity 418 kg i dude O AI TO 5 82734 Label Side Force 890 N GS 2046 1 82735 Label Side Force 667 N GS 2646 1 29098 CERDO POWer Chargen 240 1 82736 Lab
11. Platform dimensions 89x45 5in 226x116 cm Platform raised 0 5 mph 0 8 km h length x width maximum 40 ft 54 sec 12 2 m 54 sec Maximum load capacity 1200 Ibs 544 kg Maximum wind speed 28 mph 12 5 m s Wheelbase 73 in 185 cm Turning radius outside 90 in 229 cm Turning radius inside 0 in 0 cm Ground clearance 4 in 10 2 cm Ground clearance 0 75 in 1 9 cm Pothole guards deployed Weight 3883 Ibs 1761 kg Machine weights vary with option configurations See serial label for specific machine weight Floor loading information GS 2046 Tire load maximum 2035 lbs 923 kg Tire contact pressure 136 psi 9 55 kg cm 936 kPa Occupied floor pressure 181 psf 883 kg m 8 66 kPa Note Floor loading information is approximate and does not incorporate different option configurations It should be used only with adequate safety factors Continuous improvement of our products is a Genie policy Product specifications are subject to change without notice or obligation Power source 4 Batteries 6V 225AH System voltage 24V Drive control Proportional Lift control 2 Speed AC outlet in platform Standard Maximum hydraulic pressure functions 3500 psi 241 bar Tire size 15x5x11 25 in Vibration value does not exceed 2 5 m s Genie 70 GS 30 GS 32 GS 46 Part No T107026 Sixth Edition Fifth Printing Operator s Manual
12. Sixth Edition Fifth Printing Work Area Safety Do not raise the platform unless the machine is on a firm level surface i Do not depend on the tilt alarm as a level indicator The tilt alarm sounds on the chassis only when the machine is on a severe slope If the tilt alarm sounds Lower the platform Move the machine to a firm level surface If the tilt alarm sounds when the platform is raised use extreme caution to lower the platform Do not drive over 0 5 mph 0 8 km h with the platform raised Do not raise the platform when wind speeds may exceed 28 mph 12 5 m s If wind speeds exceed 28 mph 12 5 m s when the platform is raised lower the platform and do not continue to operate the machine Genie 12 GS 30 GS 32 GS 46 Do not operate the gt 4 machine in strong or UN gusty winds Do not increase the surface area of the platform or the load Increasing the area exposed to the wind will decrease A machine stability o gt Use extreme care and WNW slow speeds while driving the machine in the stowed position across uneven terrain debris unstable or slippery surfaces and near holes and drop offs m Q Do not drive the machine on or near uneven terrain unstable surfaces or other hazardous conditions with the platform raised Do not use the machine as a crane Do not push the machine or other objects with the platform Do not contact adjacent structures w
13. Transport Tie down 3 114361 Label Transport Diagram 2 62055 Cosmetic Genie GS 2032 2 114362 Label Wheel Load GS 3232 4 72086 Label Lifting Point 114370 Label Tip over Hazard Batteries 1 72143 Label Emergency Stop L 114371 Label Outrigger Safety 1 72973 Cosmetic Genie GS 2632 2 GS 3232 only 82473 Label Compartment Access 1 114372 Label Tip over Hazard Open Trays 2 82474 Label Use Safety Chock 2 133531 Label Outrigger Load GS 3232 4 82475 Label Crushing Hazard Outriggers 4 137605 Label Emergency Stop Platform 1 GS 3232 only Control 82476 Label Electrocution Hazard 2 137636 Overlay Platform Control Panel All 1 82481 Label Battery Charger Safety 1 Models Except GS 3232 82482 Label Emergency Lowering 1 137656 Label Drive Steer Direction 1 82487 Label Read the Manual 2 Eines 82495 Label Brake Release Safety and 1 137693 Overlay Platform Control Panel 1 Operating Instructions dedisse on T112804 Label Ground Control Panel 1 Genie 46 GS 30 GS 32 GS 46 Part No T107026 Sixth Edition e Fifth Printing Operator s Manual Inspections 137605 137656 114338 43618 40434 137636 or 114371 82487 137693 28174 m or 28235 gt gt 40434 de A Ll 82699 or 82496 0182050 or 62055 62055 or 72973 or 72973 or 114324 or 114324 43618 44981 82562 CS 2 82562 Y 97719 2 N abe A Sos 97692 abe qt
14. in serious injury Y Keep clear of outriggers and tires before lowering Compartment access is restricted Only trained maintenance personnel should access compartments Access by operatoris only advised when components under performing Pre operation Inspection All any cover may result compartments must remain closed and in serious injury securedduringoperation Contact with Tip over hazard 72853 Raising the A platform or driving e Failure to read understand and obey the safety rules will result in death or serious injury the machine with The operator is responsible for safe machine operation Do not operate unless chassis trays open Close chassis trays This Includes You read understand and obey will result in death before raising the 1 Avoid hazardous situations manufacturer s instructions and safety rules safety Always perform a pre operation inspection and operator s manuals and decals Always perform function tests prior to use employer s safety rules o Inspect the work place applicable governmental regulations platform or driving the machine or serious injury 2 3 4 5 Only use the machine as it was intended You are properly trained to safely operate this machine enie ATEREX BRAND 6 GS 30 GS 32 GS 46 Part No T107026 Sixth Edition Fifth Printing Operator s Manual General Safety 11
15. 1107031 44737 82558 4 ssyqa 72086 52475 72086 114360 44737 82559 T112804 28175 or82705 114361 31060 31788 72970 Genie Part No T107026 GS 30 GS 32 GS 46 43 Operator s Manual Sixth Edition Fifth Printing Inspections Inspection for Decals with Part No Decal Description Qty Symbols GS 1530 and GS 1930 82486 Label Wheel Load GS 1930 4 Det SN hi 82487 Label Read the Manual 2 etermine wnetner the decals on your machine have words or symbols Use the appropriate Sedes Label Brake Helse alely and a Operating Instructions inspection to verify that all decals are legible and in place 82496 Label Maximum Capacity 227 kg 1 GS 1930 Part No Decal Description Qty 82501 Label Maximum Capacity 272 kg 1 GS 1 28174 Label Power to Platform 230V 2 82560 Lab d 1 28235 Label Power to Platform 115V E pus n Bm abel Crushing Hazar 40434 Label Lanyard Anchorage Point 3 82656 Label Side F g 445N 1 43618 Label Directional Arrows 2 07719 os rem 43658 Label Power to Charger 230V 1 114334 vem H dnm 1 44980 Label Power to Charger 115V 1 114337 d i ar ug 1 44981 Label Air Line to Platform 110 psi 3 Suite RR 324 9 Label Transport ie down 5 414338 Label Tip over Hazard Tilt
16. 31060 Danger Tip over Hazard Limit 1 Switch 82565 Instructions Maximum Side Force 1 31508 Danger Electrocution Hazard 1 82657 Instructions Battery Connection 1 Diagram 31788 Danger Explosion Burn Hazard 1 114360 Danger Tip over Hazard Batteries 1 40434 Label Lanyard Anchorage Point 3 I 114361 Label Transport Diagram 2 43093 Label Tire Specification 4 TN 114385 Danger Electrocution Hazard 2 43618 Label Directional Arrows 2 114386 Danger General Safety Rules 1 43619 Label Safety Arm 1 135976 Label E 7 A 3 abel Emergency Lowerin 43658 Label Power to Charger 230V 1 SE y g 133596 Label Operational Indicator Codes 1 44255 Danger Crushing Hazard 4 137605 Label Emergency Stop Platform 1 44736 Danger Tip over Hazard Tilt Alarm 1 Control 44737 Tip over Hazard Trays 2 197636 Overlay Platform Control Panel 1 P 137656 Label Drive Steer Direction 1 44980 Label Power to Charger 115V 1 Platform Control 44981 Label Air Line to Platform 110 PSI 2 1107029 Danger Instructions Brake Release 1 52475 Label Transport Tie down 5 Safety and Operation 62053 Cosmetic Genie GS 1530 2 T107030 Instructions Operation Platform 1 62054 Cosmetic Genie GS 1930 2 Control 72086 Label Lifting Point 4 T107031 Instructions Operation Ground 1 Control 72143 Label Emergency Stop 1 T112804 Label Ground Control Panel 1 72853 Danger Im
17. 70 in 178 cm Maximum slope rating stowed position 30 17 rails folded Maximum side slope rating stowed 30 17 Platform height stowed 40 5 in 103 cm Position maximum Note Slope rating is subject to ground conditions and Height guard rails 43 in 109 cm adequate traction Width 32 in 81cm Drive speeds Length stowed 96 in 244 cm Stowed maximum 2 2 mph 3 5 km h Length platform extended 131 in 333cm Platform raised 0 5 mph 0 8 km h f maximum 40 ft 54 sec 12 2 m 54 sec Platform extension length 35 in 89 cm rr FI loading information GS Platform dimensions length 89x32in 226 x 81 cm Gor loading IMO matON x width Tire load maximum 1699 Ibs 771 kg Maximum load capacity 800 lbs 363 kg Tire contact pressure 113 psi 7 97 kg 2 781 kPa Maximum wind speed 28 mph 12 5 m s o as karat upied floor pressure 223 ps m Wheelbase 73in 185 cm P j 10 66 kPa Turning radius outside 84 In Seem Note Floor loading information is approximate and Turning radius inside 0 in 0 cm does not incorporate different option configurations It Ground clearance 3 5 in 8 9 cm should be used only with adequate safety factors Continuous improvement of our products is a Genie onolg 9 88 in ZA cm policy Product specifications are subject to change guards ibe A without notice or obligation Weight 3554 Ibs 1612 kg Machine weights vary with option configurations See serial label for specific machine weight 4 Batteries 6V 225AH Power s
18. Codes 1 All model t GS 3232 44981 Label Air Line to Platform 110 PSI 2 2 i T E E 46287 Label Tire Specification 4 e ed 0 TESORO PON TIE GUNN 3 137636 Overlay Platform Control Panel Al 1 62055 Cosmetic Genie GS 2032 2 models except GS 3232 72086 Label Lifting Point 4 137656 Label Drive Steer Direction 1 72143 Label Emergency Stop 1 Platform Control 72853 Danger Improper Use Hazard 1 137693 Overlay Platform Control Panel 1 GS 3232 onl 72970 Instructions Battery Charger 1 y F Operation 228928 Instructions Operation Platform 1 a Control 72973 Cosmetic Genie GS 2632 2 233477 Label Operational Indicator Codes 1 82366 Label Chevron Rando GS 3232 only 82506 Danger Foot Crushing Hazard T107029 Danger Instructions Brake Release 1 GS 3232 only Safety and Operation 82557 Label Platform Controls Location 1 1107031 Instructions Operation Ground 1 82558 Warning Skin Injection Hazard 1 Control 82559 Instructions Annual Inspection 1 T112804 Label Ground Control Panel 1 82561 Danger Crushing Hazard 2 Genie 40 GS 30 GS 32 GS 46 Part No T107026 Sixth Edition Fifth Printing Operator s Manual Inspections 137605 137656 28176 114386 114359 40434 137636 or 133596 or 28236 44736 228928 43618 137693 233477 or 28235 40434 82694 or 82695 82563 or 82693 114428 ae 62055 or 72973 or 72973 or 114324 or
19. GS 46 For further information please consult the appropriate Genie Service Manual A code and a description of a code can also be viewed at the ground controls LCD display Part No T107026 Sixth Edition Fifth Printing Operator s Manual Operating Instructions Operation from Ground with How to Use the Safety Arm Controller 1 Raise the platform approximately 8 ft 2 4 m Maintain safe distances between the operator from the ground machine and fixed objects 2 Rotate the safety arm away from the machine Be aware of the direction the machine will travel when using the controller 3 Battery Level Indicator Use the LED diagnostic readout to determine the battery level Note When a blinking LO code appears on the platform controls LED display the machine must be taken out of service and charged otherwise all machine functions will be disabled ES Es E Full Charge Half Charge Low Charge LO Flashing Genie and let it hang down Lower the platform until the safety arm rests securely on the link Keep clear of the safety arm when lowering the platform Part No T107026 GS 30 GS 32 GS 46 55 Operator s Manual Sixth Edition Fifth Printing Operating Instructions How to Fold Down the Guardrails GS 1530 GS 1930 GS 2032 GS 2632 and GS 3232 The platform railing system consists of one fold
20. cycle Replace the battery vent caps Connect the battery charger to a grounded AC circuit The charger will indicate when the battery is fully charged Check the battery acid level when the charging cycle is complete Replenish with distilled water to the bottom of the fill tube Do not overfill Dry Battery Filling and Charging Instructions 1 Remove the battery vent caps and permanently remove the plastic seal from the battery vent openings Fill each cell with battery acid electrolyte until the level is sufficient to cover the plates Do not fill to maximum level until the battery charge cycle is complete Overfilling can cause the battery acid to overflow during charging Neutralize battery acid spills with baking soda and water 1 Connect the battery charger to a grounded AC 9 Install the battery vent caps circuit 4 Charge the battery 2 The charger will indicate when the battery is 5 Check the battery acid level when the charging fully charged cycle is complete Replenish with distilled water to the bottom of the fill tube Do not overfill Genie Part No T107026 GS 30 GS 32 GS 46 57 Operator s Manual Sixth Edition Fifth Printing Transport and Lifting Instructions Observe and Obey v Genie provides this securement information as a recommendation Drivers are solely responsible for making sure machines are properly secured and the correct trailer is selected pursuant to US Depa
21. does not exceed 2 5 m s Genie Part No T107026 GS 30 GS 32 GS 46 65 Operator s Manual Sixth Edition Fifth Printing Specifications Model GS 1930 Operating Temperature Height working maximum 25 1 ft 7 7 m Minimum 20 F 29 C Height platform maximum 19 1 ft 5 8m Maximum 150 F 66 C Height stowed maximum 79 in 199 cm Airborne noise emissions tized rail Sound pressure level at ground workstation lt 70 dBA SUE eum ELO EN Sound pressure level at platform workstation lt 70 dBA Height stowed maximum 69 in 175 cm Maximum slope rating stowed position 25 14 rails folded Maximum side slope rating stowed 25 14 Platform height stowed 39 5 in 100cm Position maximum Note Slope rating is subject to ground conditions and Height guard rails 43 in 109cm adequate traction Width 30 in 76cm Drive speeds Length stowed 72 in 183cm Stowed maximum 2 5 mph 4 0 km h Length platform extended 107 in 272cm Platform raised 0 5 mph 0 8 km h maximum 40 ft 55 sec 12 2 m 55 sec Platform extension length 35 in 89 cm EPOR FI loading inf tion GS Platform dimensions length 64 x 29 in 164 x 75 cm Dor loading Infarmaton x width Tire load maximum 1302 Ibs 591 kg Maximum load capacity 500 Ibs 227 kg Tire contact pressure 145 psi 10 18 kg or 998 kPa Maximum wind speed 28 mph 12 5 m s 6 PPP E ccupied floor pressure 240 ps m Wheelbase 52 i
22. drive speed and function speed will drop when the battery level indicator is flashing Part No T107026 Genie GS 30 GS 32 GS 46 53 Operating Instructions To select drive speed The drive controls can operate in two different drive speed modes while in the stowed position When the drive speed button light is on slow drive speed mode is active When the drive speed button light is off fast drive speed mode is active Press the drive speed button to select the desired drive speed Note When the platform is elevated the drive speed button light is always on indicating elevated drive speed A Driving on a slope Determine the slope and side slope ratings for the machine and determine the slope grade Maximum slope rating stowed position GS 1530 GS 2032 30 17 gt GS 2046 and GS 2646 GS 1930 GS 2632 25 14 GS 3232 and GS 3246 Maximum side slope rating stowed position GS 1530 GS 2032 30 17 GS 2046 and GS 2646 Bim 551920 652622 25 14 GS 3232 and GS 3246 Note Slope rating is subject to ground conditions and adequate traction Press the drive speed button to the fast drive speed mode Operator s Manual Sixth Edition Fifth Printing Operating Instructions To determine the slope grade Measure the slope with a digital inclinometer OR use the following procedure You will need e carpenter s level Straight piece of wood at lea
23. left or right 77 Press and hold the high or low speed lift enable button and press the platform down button to lower the platform 78 Remove the 2x4 or similar piece of wood Test the Outrigger Function GS 3232 79 Press and hold the high speed lift enable button 80 Press and hold the foot switch if equipped 81 Press the platform up button Result The platform should raise to 22 ft 6 7 m and stop 82 Press and hold the outrigger enable button 83 Press and hold the foot switch if equipped Result The outriggers should not extend 84 Press and hold the outrigger extend button 85 Press and hold the foot switch if equipped O Result The outriggers should not extend Part No T107026 Genie GS 30 GS 32 GS 46 35 Inspections 86 Press and hold the outrigger enable button and the foot switch if equippea 87 Press the outrigger extend button O Result The outriggers should not extend 88 Fully lower the platform 89 Press and hold the outrigger enable button 90 Press and hold the foot switch if equipped O Result The outriggers should not extend 91 Press and hold the outrigger extend button 92 Press and hold the foot switch if equipped O Result The outriggers should not extend 93 Press and hold the outrigger enable button and the foot switch if equipped 94 Press the outrigger extend button Result The outriggers should extend The individual outrigger indicator
24. off position and remove the key to secure from unauthorized use 4 Chock the wheels Charge the batteries Operator s Manual Sixth Edition Fifth Printing Legend GS 1530 GS 1930 Platform guard rails Lanyard anchorage point Platform controls Manual storage container Platform extension Transport tie down Steer tire Pothole guard 9 Ground controls 10 LCD readout 11 Non steer tire 12 Inverter optional 13 Brake release pump 14 Emergency lowering knob 15 Entry ladder transport tie down 16 Battery charger on battery side of machine 17 Tilt alarm 18 Safety arm 19 Air line to platform optional 20 Platform extension release pedal 21 GFCI outlet 22 Platform entry chain or gate 23 Foot switch if equipped 0 001 gt Genie 18 GS 30 GS 32 GS 46 Part No T107026 Sixth Edition Fifth Printing Operator s Manual Legend GS 2032 GS 2632 GS 3232 Platform guard rails Lanyard anchorage point Platform extension release pedal Platform controls Platform extension Manual storage container Outrigger Transport tie down Emergency lowering knob Steer tire Pothole guard Ground controls LCD readout Non steer tire Brake release pump Entry ladder transport tie down Battery charger on battery side of machine Tilt alarm Inverter optional Safety arm Air line to platform optional GFCI outlet Platform entry chain or gate Foot switch if equippe
25. the machine 16 in 0 4 m and then tilt the forks back slightly to keep the machine secure Be sure the machine is level when lowering the forks Lifting the machine from the side can result in component damage Operator s Manual Sixth Edition Fifth Printing Transport and Lifting Instructions Lifting Instructions Fully lower the platform Be sure the extension deck controls and component trays are secure f GS 1530 Remove all loose items on the machine GS 1930 Determine the center of gravity of your machine using the table and the picture on this page 4 Attach the rigging only to the designated lifting i points on the machine There are two 1 inch H 2 5 cm holes on the front of the machine and two holes in the ladder for lifting Lifting m o 9 s Points 2 s 9 Adjust the rigging to prevent damage to the ls EE mE CEN machine and to keep the machine level Chassis Ce Lifting Center of Gravity Table Ru O ES Points 2 Model X Axis Y Axis Q GS 1530 25 7 in 21 1 in ES 65 3 cm 59 6 cm GS 1930 25 5 in 22 1 in GS 2032 64 8 cm 56 1 cm GS 2632 GS 3232 GS
26. with the platform raised Do not push off or pull toward any object outside of the platform Do not place or attach overhanging loads to any part of this machine Use extreme care and slow speeds while driving the machine in stowed position across uneven terrain debris unstable or slippery surfaces and near holes and drop offs Do not alter or disable machine components that in any way affect safety and stability Do not place ladders or scaffolds in platform or against any part of this machine platform 2 Move the machine to level surface enie Part No T107026 Improper operation or maintenance can result in serious injury or death General Safety 114386 Do not use machine on a moving or mobile surface or vehicle Be sure all tires are in good condition castle nuts are properly tightened and cotter pins are properly installed Fall Hazards Do not sit stand or climb on the platform guard rails Maintain a firm footing on the platform floor at all times Do not climb down from the platform when raised Attach platform entry chain and close entry gate before operating Crushing Hazards Keep hands and limbs out of scissors Use common sense and planning when operating machine with controller from ground Maintain safe distances between operator machine and fixed objects Collision Hazards Be aware of limited sight distance and blind spots when dri
27. 10 m 350 to 500KV 25 ft 7 62 m 500 to 750KV 35 ft 10 67 m 750 to 1000KV 45 ft 13 72 m Allow for platform movement electrical line sway or sag and beware of strong or gusty winds T oa Keep away from the machine if it contacts energized power lines Personnel on the ground or in the platform must not touch or operate the machine until energized power lines are shut off Do not operate the machine during lightning or storms Do not use the machine as a ground for welding Part No T107026 Work Area Safety A Tip over Hazards Occupants equipment and materials shall not exceed the maximum platform capacity or the maximum platform capacity of the platform extension Maximum capacity Platform extended Platform Platform Extension Maximum Model retracted only only occupants GS 1530 600 Ibs 350 Ibs 250 lbs 2 272 kg 159 kg 113 kg GS 1930 500 Ibs 250 Ibs 250 lbs 2 227 kg 113 kg 113 kg GS 2032 800 Ibs 550 Ibs 250 lbs 2 363 kg 249 kg 113 kg GS 2632 500 Ibs 250 Ibs 250 lbs 2 227 kg 113 kg 113 kg GS 3232 500 Ibs 250 Ibs 250 lbs 2 227 kg 113 kg 113 kg GS 2046 1200 Ibs 950 Ibs 250 lbs 2 544 kg 431 kg 113 kg GS 2646 1000 Ibs 750 Ibs 250 lbs 2 454 kg 340 kg 113 kg GS 3246 700 Ibs 450 Ibs 250 lbs 2 318 kg 204 kg 113 kg Genie Platform retracted _ Platform extended Extension only Platform only GS 30 GS 32 GS 46 11 Operator s Manual
28. 114324 44981 43618 44255 Serial 44955 label 6 49619 SQ 97692 DN gt gt or 97693 133631 PA or 114362 82561 r y SS x 46287 72853 Z W SS 133531 Pa RC Y wA ZS 82506 KS A lt 72143 A 7 NS 82561 72086 AZ NS AIN 114385 MASA NN NI yo 52475 A SN q 52475 gt CN a xQ YY A 28174 Lig SS T107029 or 28235 Slee gt 2 H 114361 43658 RAS 31508 IFLA or 114362 44981 3 46287 97692 or 97693 133531 or 114362 82506 133276 133531 see 46287 gop 72086 31060 82366 1107031 44737 82558 97693 114361 72086 114360 44737 46287 82559 1112804 28175 82506 or114362 52475 31788 72970 82657 Genie Part No T107026 GS 30 GS 32 GS 46 41 Operator s Manual Sixth Edition Fifth Printing Inspections Inspection for Decals with Words PartNo Decal Description Qty GS 2046 GS 2646 and GS 3246 82557 Label Platform Controls Location 1 82558 Warning Skin Injection Hazard 1 Determine whether the decals on your machine 82559 Instructions Annual Inspection 1 have words or symbols Use the appropriate inspection to verify that all decals are legible andin 82561 Danger Crushing Hazard 2 place 82657 Instructions Battery Connection 1 Diagram Part No Decal Description Qty 82703 Labe
29. 2032 35 6 in 22 2 in GS 2046 90 5 cm 56 5 cm GS 2646 7 E GS 3246 GS 2632 31 7 in 22 7 in p 80 6 cm 57 6 cm GS 3232 31 in 26 5 in 78 7 cm 67 3 cm Ladder R Lifting GS 2046 35 2 in 23 6 in Points 2 lu 89 4 cm 59 9 cm E GS 2646 35 0 in 25 4 in o e 88 9 cm 64 4 cm 9 e GS 3246 32 7 in 26 8 in EL 830cm 68 2cm Y Axis 80 ma cl SEA X Axis Genie 62 GS 30 GS 32 GS 46 Part No T107026 Sixth Edition Fifth Printing Operator s Manual Observe and Obey M Only routine maintenance items specified in this manual shall be performed by the operator V Scheduled maintenance inspections shall be completed by qualified service technicians according to the manufacturer s specifications and the requirements specified in the responsibilities manual MI Use only Genie approved replacement parts Maintenance Symbols Legend The following symbols have been used in this manual to help communicate the intent of the instructions When one or more of the symbols appear at the beginning of a maintenance procedure it conveys the meaning below Indicates that tools will be required to perform this procedure Indicates that new parts will be required to 0 perform this procedure Part No T107026 Maintenance Check the Hydraulic Oil Level Maintaining the hydraulic oil at the proper level is essential to machine operation Improper hydraulic oil levels can damage hydraulic componen
30. 3 or82486 52475 52415 114370 Genie Part No T107026 GS 30 GS 32 GS 46 45 Operator s Manual Sixth Edition Fifth Printing Inspections Inspection for Decals with Part No Decal Description Qty Symbols GS 2032 GS 2632 and 82496 Label Maximum Capacity 227 kg 1 GS 2632 and GS 3232 GS 3232 82560 Label Skin Injection Hazard 1 Determine whether the decals on your machine 82562 Label Crushing Hazard 4 have words or symbols Use the appropriate 82656 Label Side Force 445 N 1 inspection to verify that all decals are legible and in GS 2632 and GS 3232 place 82699 Label Maximum Capacity 363 kg 1 Rr MM GS 2032 Part No Decal Description Qty 82701 Label Side Force 534 N GS 2032 1 28174 Label Power to Platform 230V 2 97692 Label Wheel Load GS 2032 4 28235 Label Power to Platform 115V 2 97693 Label Wheel Load GS 2632 4 40434 Label Lanyard Anchorage Point 3 97719 Label Safety Arm 1 43618 Label Directional Arrows 2 114324 Cosmetic Genie GS 3232 2 43658 Label Power to Charger 230V L 114334 Label Electrocution Hazard Plug 1 44980 Label Power to Charger 115V 1 114337 Label Tip over Hazard Limit Switch 1 44981 Label Air Line to Platform 110 PSI 2 114338 Label Tip over Hazard Tilt Alarm 1 52475 Label
31. 4385 Electrocution Hazard Death or injury can result from contacting electric power lines Always contact the electric power line owner The electric power shall be disconnected or the power lines moved or insulated before machine operations begin NV Crushing Hazard Contact with rong part wil T107029 serious injury Keep away from moving A D ANGER 44255 A DANGER parts 1 Make sure machine is on a firm level surface or secured 2 Chock wheels Colislon Hazard O 3 Release brakes Failure to secure machine before releasing brakes wil result in death or serious injury Brake Release Operation After machine is loaded 82561 1 Chock wheels to prevent machine 1 Chock wheels to prevent cre sien pe A DANGER BE Mese ct A ene EE open brake valve the brakes Pump red brake release pump knob mony a Engage safely See service Crushing Hazard arm before manual Death or serious injury can performing result from contact with maintenance moving scissor arms or repair 31060 A DANGER Tip over Hazard Altering or disabling limit Switches can result in machine tip over Machine tip over will result in death or serious injury Do not alter or disable limit switch s 31060 82506 GS 3232 models only 31788 3 M Ex
32. 6 cm E m Note Slope rating is subject to ground conditions and Length stowed 96 in 244 cm adequate traction Length platform extended 131 in 333 cm Drive speeds Platform extension length 35 in 89 cm Stowed maximum 2 2 mph 3 5 km h Platform dimensions 89 x 45 5 in 226 x 116 cm Platform raised 0 5 mph 0 8 km h length x width maximum 40 ft 54 sec 12 2 m 54 sec Maximum load capacity 700 lbs 318 Kg Floor loading information GS 3246 Maximum wind speed 28 mph 12 5 m s Tire load maximum 2251 Ibs 1021 kg Wheelbase fen 185cm Tire contact pressure 150 psi 10 56 kg cm Turning radius outside 90 in 229 cm 1035 kPa Turning radius inside Oin 0 cm Occupied floor pressure 208 psf 1015 kg m Ground clearance 4 in 10 2 cm 93 95 kPa Ground clearance 0 75 in 1 9 cm Note Floor loading information is approximate and Palhale deploved i does not incorporate different option configurations It 9 ptoy should be used only with adequate safety factors Weight 5143 Ibs 2333 kg Machine weights vary with option configurations See serial label for specific machine weight 4 Batteries 6V 225AH Power source without notice or obligation System voltage 24V Drive control Proportional Lift control 2 Speed AC outlet in platform Standard Maximum hydraulic pressure 3500 psi 241 bar functions Tire size 15x5x11 25 in Vibration value does not exceed 2 5 m s Genie 72 Continuous improvement of our prod
33. 85 lbs 2352 kg Continuous improvement of our products is a Genie Machine weights vary with option configurations See serial label for specific machine weight 4 Batteries 6V 225AH Power source System voltage 24V Drive control Proportional Lift control 2 Speed AC outlet in platform Standard Maximum hydraulic pressure 3500 psi 241 bar functions 15x5x 11 25 in Vibration value does not exceed 2 5 m s Tire size Part No T107026 Genie GS 30 GS 32 GS 46 69 policy Product specifications are subject to change without notice or obligation Operator s Manual Sixth Edition Fifth Printing Specifications Model GS 2046 Operating Temperature Height working maximum 26 ft 7 9 m Minimum 20 F 29 C Height platform maximum 20 ft 6 1m Maximum 150 F 66 C Height stowed maximum 84 in 213 cm Airborne noise emissions Height stowed maximum 61 in 156 cm Sound pressure level at ground workstation 70 dBA fails lolded Sound pressure level at platform workstation lt 70 dBA Ee stowed 40 8 in 104 cm Maximum slope rating stowed position 30 17 Height guard rails 43 in ce SDa Width 46 in 116 cm m Note Slope rating is subject to ground conditions and Length stowed 96 in 244 cm adequate traction Length platform extended 131 in 333 cm Drive speeds Platform extension length 35 in 89 cm Stowed maximum 2 2 mph 3 5 km h
34. Alarm 1 62053 Cosmetic Genie GS 1530 2 114361 Label Transport Diagram 2 62054 Cosmetic Genie GS 1930 2 114370 Label Tip over Hazard Batteries 1 72086 X Label Lifting Point 4 114372 Label Tip over Hazard Open 2 72143 Label Emergency Stop 1 Trays 82473 Label Compartment Access 1 137605 Label Emergency Stop Platform 1 82474 Label Use Safety Chock 2 Control 82476 Label Electrocution Hazard 2 137636 Overlay Platform Control Panel 1 82481 Label Battery Charger Safety 1 137656 Label Drive Steer Direction 1 gt Platform Control 82482 Label Emergency Lowering 1 7112804 Label G d Control Panel 1 Groun 82485 Label Wheel Load GS 1530 4 DA Genie 44 GS 30 GS 32 GS 46 Part No T107026 Sixth Edition Fifth Printing Operator s Manual Inspections 40434 137636 114338 43618 137605 137656 82487 44981 AN as 40434 LAY Bi 1 AN 28174 A E NA or 28235 HE SA Ee 62053 or 62054 82496 or 82501 82565 62053 or 62054 82562 43618 N 82562 ANN 72086 97719 N me VN 114337 AN 82485 82474 X gt or 82486 82476 VA NNIG Serial Ys 82474 labe NN p 82495 Q Y 82476 72086 D 52475 Us gt 114361 114344 NS 4 N A ANN 28174 A be SEX 82485 or 28235 ES AS BIS or 82486 43658 012 Nm wee 44980 lo E 44981 y 52475 82485 or 82486 82487 1112804 82560 ops 52475 114361 72086 114372 82481 114372 72143 8247
35. Control 52475 Label Transport Tie down 5 137636 Overlay Platform Control Panel 1 62056 Cosmetic Genie GS 2046 2 137656 Label Drive Steer Direction 1 62057 Cosmetic Genie GS 2646 2 Platform Control 62058 Cosmetic Genie GS 3246 2 228931 Instructions Operation Platform 1 Control 72086 Label Lifting Point 4 g T107029 Danger Instructions Brake Release 1 72143 Label Emergency Stop 1 Safety and Operation 72853 Danger Improper Use Hazard 1 7107031 Instructions Operation Ground 1 72970 Instructions Battery Charger 1 Control Operation T112804 Label Ground Control Panel 1 82366 Label Chevron Rando 1 Genie 42 GS 30 GS 32 GS 46 Part No T107026 Sixth Edition Fifth Printing Operator s Manual Inspections 40434 28176 137636 133506 114886 43618 28236 137605 137656 44736 228931 44981 28174 or 28235 40434 air gt lt hi NES S mT LA Ai or 82729 ga or 82730 e 82557 82710 or 82726 or 82727 62056 62056 or 62057 or 62057 or 62058 or 62058 43618 4 SU ed 77 44255 2 44255 o em f or Serial SRY DA or 82705 7 2 GPS 82561 SN AC 46287 72853 X Wy NSS 82561 114385 CE Y Y POS 1107029 As RL A 114385 RN 52475 I gt DS IN 52475 28174 LSS 114361 or 28235 lt A zn 43658 or 44980 i Pr 31508 or 82704 44981 or 82705 82703 46287 or 82704 or 82705 pee 82657 46287 s 82366
36. GS 2632 Maximum wind speed 28 mph 12 5 m s Tire load maximum 1773 lbs 804 kg Wheelbase 73 in 185cm Tire contact pressure 118 psi 8 32 kg cm Turning radius outside 84 in 212 cm 815 kPa Turning radius inside 0 in 0 cm Occupied floor pressure 251 psf 1225 kg m Ground clearance 3 5 in 8 9 cm 12 01 kPa a Note Floor loading information is approximate and Esad a bed eem does not incorporate different option configurations It 9 ptoy should be used only with adequate safety factors Weight 4407 Ibs 1999 kg Machine weights vary with option configurations See serial label for specific machine weight Power source 4 Batteries 6V 225AH System voltage 24V Drive control Proportional Lift control 2 Speed AC outlet in platform Standard Maximum hydraulic pressure 3500 psi 241 bar functions Tire size 15x5x11 25 in Vibration value does not exceed 2 5 m s Genie 68 GS 30 GS 32 GS 46 Continuous improvement of our products is a Genie policy Product specifications are subject to change without notice or obligation Part No T107026 Sixth Edition Fifth Printing Operator s Manual Specifications Model GS 3232 Operating Temperature Height working maximum 37 9 ft 11 6m Minimum 20 F 29 C Height working drivable 28 ft 8 5m Maximum 150 F 66 C Height platform maximum 31 9 ft 9 7m Airborne no
37. Genie A TEREX BRAND Operator s Manual Serial Number Range GS 1530 from GS3010A 110000 ANSI CSA North America GS 1930 from GS3010A 110000 UR Asia GS 2 032 from GS3211A 110000 m GS 2 632 from GS3211A 110000 GS 3232 from GS3211A 110000 GS 2 046 from GS4612A 110000 with 3 Maintenance GS 2 6 46 from GS4612A 110000 Information m GS 3246 from GS4612A 110000 I Sixth Edition Fifth Printing Part No T107026 Operator s Manual Sixth Edition Fifth Printing Important Read understand and obey these safety rules and operating instructions before operating this machine Only trained and authorized personnel shall be permitted to operate this machine This manual should be considered a permanent part of your machine and should remain with the machine at all times If you have any questions contact us Contact Us Internet www genielift com E mail awp techpub Oterex com Genie GS 30 GS 32 e GS 46 Contents Introduction 1 Symbol and Hazard Pictorials Definitions 3 General Safety 5 Personal 10 Work Area Safety 11 Legend sic 18 GontrolS UD 21 5086 0 8 27 Operating
38. air 44255 Crushing Hazard 2 L Contact with moving parts will tijection Hazard result in death or Escaping fluid under pressure can I ce 4 poneret n SR serious Iun serious injury Keep away from moving 4 parts Relieve pressure before disconnecting hydraulic lines Keep away from leaks and pin holes Use a piece of cardboard or paper to search for leaks Do not use hand 114385 FU Hid nto skin must bo pl E hue A DANGER 7 injury or gangrene vill result sassa B Required clearance Electrocution Hazard v LI perc M 82506 Anaya contacte lect power ne owner Tha secti CIT GS 3232 models only power shall be disconnected or the power lines moved or sookvisokv En En insulated before machine operations begin TEKV RR ET DET M Crushing hazard Lowering the outriggers or tires onto a person s foot can result in serious injury teg Keep clear of outriggers and tires before lowering Electrocution Fire Hazard Death or serious injury will result from use of improper or damaged cord and outlet Connect charger to a grounded AC 3 wire electrical outlet only Before each use inspect for damaged cord cables and wires Replace damaged items before operating 82506 65 3232 models only M Crushing hazard Lowering the outriggers or tires onto a person s foot can result
39. ance 2 4 in 6 1 cm Ground clearance 0 75 in 1 9 cm Pothole guards deployed Weight 2594 lbs 1177 kg Machine weights vary with option configurations See serial label for specific machine weight 4 Batteries 6V 225AH Power source Specifications Operating Temperature Minimum 20 F 29 C Maximum 150 F 66 C Sound pressure level at ground workstation lt 70 dBA Sound pressure level at platform workstation lt 70 dBA 30 17 30 17 Maximum slope rating stowed position Maximum side slope rating stowed position Note Slope rating is subject to ground conditions and adequate traction Drive speeds Stowed maximum 2 5 mph 4 0 km h 0 5 mph 0 8 km h 40 ft 55 sec 12 2 m 55 sec Floor loading information GS 1530 Platform raised maximum Tire load maximum 1175 lbs 533 kg Tire contact pressure 131 psi 9 19 kg cm 900 kPa Occupied floor pressure 238 pst 1162 kg m 11 40 kPa Note Floor loading information is approximate and does not incorporate different option configurations It should be used only with adequate safety factors Continuous improvement of our products is a Genie policy Product specifications are subject to change without notice or obligation System voltage 24V Drive control Proportional Lift control 2 Speed AC outlet in platform Standard Maximum hydraulic pressure 3500 psi 241 bar functions Tire size 12x45x8in Vibration value
40. d oo NOUA ON o HAH a do do ON RODO Genie Part No T107026 GS 30 GS 32 GS 46 19 Operator s Manual Sixth Edition Fifth Printing Legend GS 2046 GS 2646 GS 3246 60 OO Genie Lanyard anchorage point Platform guard rails Platform extension release pedal Manual storage container Platform controls Platform extension Transport tie down Emergency lowering knob Steer tire Pothole guard Ground controls LCD readout Non steer tire Brake release pump Entry ladder transport tie down Battery charger on battery side of machine Tilt alarm Inverter optional Safety arm Air line to platform optional GFCI outlet Platform entry chain or gate Foot switch if equipped 20 GS 30 GS 32 GS 46 Part No T107026 Sixth Edition Fifth Printing Operator s Manual 137562 Ground Control Panel Menu escape button 7 Menu up button LCD diagnostic readout Menu down button Menu enter button oak OO Key switch for platform off ground selection Turn the key switch to the platform position and 10 the platform controls will operate Turn the key switch to the off position and the machine will be off Turn the key switch to the ground position and the ground controls will operate 11 Genie Controls N
41. d spills with baking soda and water Do not expose the batteries or the charger to water or rain during charging Explosion Hazards Keep sparks flames and lighted tobacco away from batteries Batteries emit explosive gas The battery tray should remain open during the entire charging cycle Do not contact the battery terminals or the cable clamps with tools that may cause sparks bot Component Damage Hazard Do not use any battery charger greater than 24V to charge the batteries Part No T107026 Genie GS 30 GS 32 GS 46 17 Work Area Safety Electrocution Burn Hazards Connect the battery charger to a grounded AC 3 wire electrical outlet only Inspect daily for damaged cords cables and wires Replace damaged items before operating Avoid electrical shock from contact with battery terminals Remove all rings watches and other jewelry Tip over Hazard Do not use batteries that weigh less than the original equipment Batteries are used as counterweight and are critical to machine stability Each battery must weigh 65 Ibs 29 5 kg Battery tray including batteries must weigh a minimum of 335 Ibs 152 kg Lifting Hazard Use the appropriate number of people and proper lifting techniques when lifting batteries Lockout After Each Use 1 Selecta safe parking location firm level surface clear of obstruction and traffic 2 Lower the platform Turn the key switch to the
42. down rail section for the extension deck and one section for the main deck All sections are held in place by four wire lock pins 1 Fully lower the platform and retract the platform extension Remove the platform controls From inside the platform remove the two rear extension deck wire lock pins 4 From the rear of the extension deck railing fold down the front rail assembly Keep hands free of pinch points 5 Replace the two removed pins back into each side rail bracket 6 Atthe rear of the main deck remove the two lower wire lock pins 7 Carefully open the gate and move to the rear step or the ground 8 From the rear step or from the ground fold down the main deck railing assembly Keep hands free of pinch points 9 Replace the two removed pins back into each side rail bracket Note To assist in the removal and replacement of the wire lock pins pull or push back on the railing to compress the rubber bumpers Genie GS 2046 GS 2646 and GS 3246 The platform railing system consists of three fold down rail sections for the extension deck and three sections for the main deck All six sections are held in place by four wire lock pins 1 Fully lower the platform and retract the platform extension Remove the platform controls From inside the platform remove the two front wire lock pins 4 Fold down the front rail assembly Keep hands clear of pinch points 5 Replace the two removed pins back in
43. e Industries Inc in the USA and many other countries Genie is a TEREX Company telehandler Family 5K 0107D Part No 109424 Effective date 01 07
44. e machine will turnin gt the direction the blue triangle A points on the platform control 8 High speed lift enable button panel Press and hold this button to I Press the right side of the thumb activate the high speed platform Ez rocker and the machine will turn in function the direction the yellow triangle gt points on the platform control panel 9 Drive speed select button 2 LED diagnostic readout battery charge Press this button to activate the indicator slow drive function The indicator light will be on when slow drive is 3 Platform up button selected Press and hold the platform up 10 Horn button button and the platform will raise f Press the horn button and the horn will sound Release the horn button Numeric keypad if equipped and the horn will not sound Platform down button 11 Proportional control handle and function Press and hold the platform down enable switch for drive and steer functions button and the platform will lower Press and hold the function enable switch on the platform control handle to activate the drive or steer function 6 Red Emergency Stop button Move the drive control handle in the direction Push in the red Emergency Stop button to the indicated by the blue and yellow arrows and off position to stop all functions Pull out the the machine will move forward or reverse red Emergency Stop button to the on position Press the thumb rocker switch in the direction to operate the machine indica
45. e pothole guards on one side and then the other Result The pothole guards should not move Press and hold the high or low speed lift enable button and the foot switch if equipped Press the platform down button to lower the platform Result The pothole guards should return to the stowed position Place a 2x4 or similar piece of wood under a pothole guard Press and hold the high or low speed lift enable button and the foot switch if equipped Press the platform up button to raise the platform Result Before the platform is raised 7 ft 2 1 m from the ground an alarm should sound The platform controls LED readout should display PHS and the ground controls LCD should display PHS Pothole Guard Stuck Part No T107026 Sixth Edition Fifth Printing Operator s Manual 71 Press and hold the drive steer function enable switch on the control handle 72 Press and hold the foot switch if equipped 73 Slowly move the control handle in the direction indicated by the blue arrow then in the direction indicated by the yellow arrow Result The machine should not move forward or backward 74 Press and hold the drive steer function enable switch on the control handle 75 Press and hold the foot switch if equipped 76 Press the thumb rocker switch on top of the control handle in the direction indicated by the blue and yellow triangles on the control panel Result The steer wheels should not turn
46. ection indicated by the blue arrow then in the direction indicated by the yellow arrow O Result The machine should not move in the directions indicated by the blue and yellow arrows 98 Press and hold the drive function enable switch on the control handle 99 Press and hold the foot switch if equipped 100 Press the thumb rocker switch on top of the control handle in the direction indicated by the blue and yellow triangles on the control panel Result The steer wheels should not turn in the directions indicated by the blue and yellow triangles 101 Press and hold the high speed lift enable button 102 Press and hold the foot switch if equipped 103Press the platform up button O Result The platform should raise to 32 ft 9 8 m and stop Genie 36 GS 30 GS 32 GS 46 104 Fully lower the platform 105 Press and hold the outrigger enable button Result The outriggers should not retract 106 Press and hold the outrigger retract button Result The outriggers should not retract 107 Press and hold the outrigger enable button and the foot switch if equipped 108 Press and hold the outrigger retract button Result The outriggers should retract The individual outrigger indicator lights will turn solid green as the corresponding outrigger retracts Continue pressing the outrigger enable foot switch if equipped and the outrigger retract buttons until the outriggers are completely retract
47. ed Release the outrigger enable and outrigger retract buttons when all outrigger indicator lights turn off All functions are now restored Note If the outrigger enable foot switch if equipped and retract buttons are released too soon during retraction the outrigger indicator lights will flash green indicating the outriggers are not fully retracted Part No T107026 Sixth Edition Fifth Printing Operator s Manual Inspections Workplace Inspection Checklist Be aware of and avoid the following hazardous situations L drop offs or holes L bumps floor obstructions or debris Do Not Operate Unless L sloped surfaces tabl li rf M You learn and practice the principles of safe El stable or slippery Surlaces machine operation contained in this operators L overhead obstructions and high voltage manual conductors 1 Avoid hazardous situations L hazardous locations 2 Always perform a pre operation inspection L inadequate surface support to withstand all load forces imposed by the machine 3 Always perform function tests prior to use L wind and weather conditions 4 Inspect the workplace the presence of unauthorized personnel Know and understand the workplace p P inspection before going on to the next L other possible unsafe conditions section 5 Only use the machine as it was intended Workplace Inspection Fundamentals The workplace inspection helps the operator determine if the workplace is s
48. el Side Force 467 N GS 3246 1 44980 Label panel to Charger 115V 1 97719 Label Safety Arm 1 44981 Label Air Line to EISE 110 PSI 2 114334 Label Electrocution Hazard Plug 1 52475 Label Transport Tie down 5 114337 Label Tip over Hazard Limit 1 62056 Cosmetic Genie GS 2046 2 Switch 62057 Cosmetic Genie GS 2646 2 114338 Label Tip over Hazard Tilt Alarm 1 62058 Cosmetic Genie GS 3246 2 114361 Label Transport Diagram 2 72086 Label Lifting Point 4 114370 Label Tip over Hazard Batteries 1 72143 Label Emergency Stop 1 114372 Label Tip over Hazard Open 2 82473 Label Compartment Access 1 Trays 82474 Label Use Safety Chock 2 137605 Label Emergency Stop Platform 1 82476 Label Electrocution Hazard 2 cT C 82481 Label Battery Charger Safety 1 31085 veray Paion e ontel Panel 32482 Label E L 1 137656 Label Drive Steer Direction 1 SEU EOSNCY Towering Platform Control 82487 Label Read the Manual 2 1112804 Label Ground Control Panel 1 82495 Label Brake Release Safety and 1 Operating Instructions Genie 48 GS 30 GS 32 GS 46 Part No T107026 Sixth Edition Fifth Printing Operator s Manual Inspections 40434 137636 114338 43618 137605 137656 82487 44981 28174 or 28235 40434 82731 or 82732 or 82733 82734 or 82735 or 82736 62056 or 62057 or 62058 43618 62056 or 62057 or 62058 82562 82703 o
49. eployed does not incorporate different option configurations It 9 p oy should be used only with adequate safety factors Weight 4207 lbs 1908 kg Machine weights vary with option configurations See serial label for specific machine weight Continuous improvement of our products is a Genie policy Product specifications are subject to change without notice or obligation Power source 4 Batteries 6V 225AH System voltage 24V Drive control Proportional Lift control 2 Speed AC outlet in platform Standard Maximum hydraulic pressure 3500 psi 241 bar functions Tire size 15x5x 11 25 in Vibration value does not exceed 2 5 m s Part No T107026 Genie GS 30 GS 32 GS 46 71 Operator s Manual Sixth Edition Fifth Printing EE Specifications Model GS 3246 Operating Temperature Height working maximum 37 9 ft 11 6 m Minimum 20 F 29 C Height platform maximum 31 9 ft 9 7m Maximum 150 F 66 C Height stowed maximum 94 in 238 cm Airborne noise emissions Height stowed maximum 71 in 181cm Sound pressure level at ground workstation lt 70 dBA fails lolded Sound pressure level at platform workstation lt 70 dBA Platform height stowed 50 75 in 129 cm m 5 iren Maximum slope rating stowed position 2596 14 Height guard rails 43 in 109 cm ad side slope rating stowed 25 14 ition Width 46 in 11
50. ess and hold the lift function enable button and press the platform up button Result The platform should raise 14 Press and hold the lift function enable button and press the platform down button O Result The platform should lower The descent alarm should sound while the platform is lowering Part No T107026 Sixth Edition Fifth Printing Operator s Manual Test Emergency Lowering 15 Activate the up function by pressing the lift enable button and platform up button and raise the platform approximately 2 ft 60 cm 16 For GS 30 Models Pull the emergency lowering knob located behind the entry ladder For GS 32 and GS 46 Models Pull the emergency lowering knob located on the ground controls side of the machine at the steer end Result The platform should lower The descent alarm will not sound 17 Turn the key switch to platform control Part No T107026 Genie GS 30 GS 32 GS 46 31 Inspections At the Platform Controls Test Emergency Stop 18 Push in the platform red Emergency Stop button to the off position Result No functions should operate Test the Horn 19 Pull out the red Emergency Stop button to the on position 20 Press the horn button Result The horn should sound Test the Drive Steer Function Enable Switch and Foot Switch if equipped 21 Do not press the foot switch down and do not hold the drive steer function enable switch on the cont
51. firm level and free of obstruction Be sure the batteries are connected Pull out the platform and ground red Emergency Stop button to the on position Turn the key switch to ground control Observe the diagnostic LED readout on the platform controls O Result The LED should look like the picture below s RS H 6 Observe the diagnostic LCD readout on the ground controls O Result The LCD should display the model and hour meter 55 E READY GS1930 00000 0 Hours Test Emergency Stop 7 Push in the ground red Emergency Stop button to the off position Result No functions should operate 8 Pull out the red Emergency Stop button to the on position Genie 30 GS 30 GS 32 GS 46 Test the Up Down Functions The audible warnings on this machine and the standard horn all come from the same central alarm The horn is a constant tone The descent alarm sounds at 60 beeps per minute The alarm sounds at 180 beeps per minute when the pothole guards have not deployed and when the machine is not level An optional automotive style horn is also available 9 Do not press the lift function enable button 10 Press the platform up or platform down button Result The lift function should not operate 11 Do not press the platform up or platform down buttons 12 Press the lift function enable button Result The lift function should not operate 13 Pr
52. hat all decals are legible and in Diagram place 82693 Instructions Max Cap 1 800 Ibs 363 kg GS 2032 PartNo Decal Description Qty 82694 Instructions Maximum Side Force 1 28174 Label Power to Platform 230V 2 GS 2032 28175 Warning Compartment Access 1 82695 Instructions Maximum Side Force 1 28176 Label Missing Manuals 1 GS 2632 and GS 3232 28235 Label Power to Platform 115V 2 97692 Label Wheel Load GS 2032 4 28236 Warning Improper Operation 1 97693 Label Wheel Load GS 2632 4 31060 Danger Tip over Hazard Limit 1 114324 Cosmetic Genie GS 3232 2 Switch 114359 Danger Tip over Hazard 1 31508 Danger Electrocution Hazard 1 Outriggers GS 3232 only 31788 Danger Explosion Burn Hazard 1 114360 Danger Tip over Hazard Batteries 1 40434 Label Lanyard Anchorage Point 3 114361 Label Transport Diagram 2 43618 Label Directional Arrows 2 114362 Label Wheel Load GS 3232 4 43619 Label Safety Arm 1 114385 Danger Electrocution Hazard 2 43658 Label Power to Charger 230V 1 114386 Danger General Safety Rules 1 44255 Danger Crushing Hazard 4 114428 Instructions Maximum Travel 1 Height GS 3232 onl 44736 Danger Tip over Hazard Tilt Alarm 1 133276 L a gt F 1 abel Emergenc 44737 Danger Tip over Hazard Trays 2 a Open 133531 Label Outrigger Load GS 3232 4 44980 Label Power to Charger 115V 1 133596 Label Operational Indicator
53. ift function enable button 2 Press the platform up or down button Drive and steer functions are not available from the ground controls Genie Part No T107026 GS 30 GS 32 GS 46 51 Operator s Manual Sixth Edition Fifth Printing Operating Instructions To Position Outriggers GS 3232 models To Extend Outriggers 2 Press and hold the foot switch if equipped 1 Press and hold the outrigger enable button 3 Press and hold the outrigger extend button The outriggers will begin to extend The individual outrigger indicator lights will flash green as the corresponding outrigger extends Continue pressing the outrigger enable and the outrigger extend buttons until all outrigger indicator lights turn solid green and a long beep is heard from the platform controls alarm The machine is now level Note If the outrigger enable and extend buttons are released too soon during extension the outrigger indicator lights will continue to flash green indicating the outriggers are not contacting the ground Note If the outrigger lights are solid green the machine may not be level or the outriggers may not be fully deployed if a long beep is not heard at the platform controls alarm Genie 52 GS 30 GS 32 GS 46 To Retract Outriggers Press and hold the outrigger enable button Out Press and hold the foot switch if equipped Press and hold the outrigger retract button The outriggers wil
54. imes in the same work shift they must all be qualified operators and are all expected to follow all safety rules and instructions in the operator s safety and responsibilities manuals That means every new operator should perform a pre operation inspection function tests and a workplace inspection before using the machine GS 30 GS 32 GS 46 Part No T107026 Sixth Edition Fifth Printing Operator s Manual Operating Instructions Emergency Stop Operation from Platform Push in the red Emergency Stop button to the off 1 position at the ground controls or the platform controls to stop all functions Be sure the battery pack is connected before operating the machine 2 Turn the key switch to platform control any MM that operates when either red 3 Pull out both ground and platform red mergency Stop button is pushed in Emergency Stop buttons to the on position Emergency Lowering To Position Platform 1 Pullthe emergency lowering knob to lower the 1 Press and hold the high or low l l platform speed lift enable button amp E 2 Press and hold the foot switch Operation from Ground if equipped 1 Be sure the battery pack is connected before 3 Press the platform up or operating the machine platform down button 2 Turn the key switch to ground control 3 Pull out both ground and platform red Emergency Stop buttons to the on position To Position Platform 1 Atthe control panel press and hold the l
55. is the responsibility of the operator to perform a pre operation inspection and routine maintenance The pre operation inspection is a visual inspection performed by the operator prior to each work shift The inspection is designed to discover if anything is apparently wrong with a machine before the operator performs the function tests The pre operation inspection also serves to determine if routine maintenance procedures are required Only routine maintenance items specified in this manual may be performed by the operator Refer to the list on the next page and check each of the items If damage or any unauthorized variation from factory delivered condition is discovered the machine must be tagged and removed from service Repairs to the machine may only be made by a qualified service technician according to the manufacturer s specifications After repairs are completed the operator must perform a pre operation inspection again before going on to the function tests Scheduled maintenance inspections shall be performed by qualified service technicians according to the manufacturer s specifications and the requirements listed in the responsibilities manual Operator s Manual Sixth Edition Fifth Printing Inspections Pre operation Inspection Brake release components Q Be sure that the operators safety and responsibilities manuals are complete legible and in the storage container located in the platform
56. ise emissions Height platform drivable 22 ft 6 7m Sound pressure level at ground workstation lt 70 dBA Height stowed maximum 94 in 238cm Sound pressure level at platform workstation lt 70 dBA Height stowed maximum 80 in 204cm Maximum slope rating stowed position 25 14 ils folded eee Maximum side slope rating stowed 25 14 Platform height stowed 50 75 in 129 cm position maximum m 7 Note Slope rating is subject to ground conditions and Height guard rails 43 in 109 cm adequate traction Width 32 in 81 cm Drive speeds Length stowed 96 in 244 Cm Stowed maximum 2 2 mph 3 5 km h Length platform extended 131 in 333 CM Platform raised maximum 0 5 mph 0 8 km h Platform extension length 35 in 89 cm 40 ft 54 sec12 2 m 54 sec Platform dimensions length 89x32in 226 x 81 cm Floor loading information GS 3232 x width Tire load maximum 1700 Ibs 771 kg Maximum load capacity 500 Ibs 227 kg Tire contact pressure 113 psi 7 98 kg cm Maximum wind speed 28 mph 12 5 m s 781 kPa Wheelbase 73 in 185 cm Occupied floor pressure 291 psf 1420 kg m Turning radius outside 84 in 212 cm 13 92 kra TA Maximum outrigger pad 179 psi1234 kPa Turning radius inside 0 n 0 cm pressure 12 6 kg cm Ground clearance nm even Note Floor loading information is approximate and Ground clearance 0 88 in 2 2cm does not incorporate different option configurations It Pothole guards deployed should be used only with adequate safety factors Weight 51
57. ith the platform Do not tie the platform to adjacent structures Do not place loads outside the platform perimeter Do not operate the machine with the chassis trays open Part No T107026 Sixth Edition Fifth Printing Operator s Manual Do not push off or pull toward any object outside of the platform Maximum allowable Maximum Model side force occupants GS 1530 100 Ibs 445 N 2 GS 1930 100 Ibs 445 N 2 GS 2032 120 Ibs 534 N 2 GS 2632 100 Ibs 445 N 2 GS 3232 100 Ibs 445 N 2 GS 2046 200 Ibs 890 N 4 GS 2646 150 Ibs 667 N 3 GS 3246 105 Ibs 467 N 2 Do not alter or disable the limit switches Do not alter or disable machine components that in any way affect safety and stability Do not replace items critical to machine stability with items of different weight or specification Do not use batteries that weigh less than the original equipment Batteries are used as counterweight and are critical to machine stability Each battery must weigh 65 Ibs 29 5 kg Battery tray including batteries must weigh a minimum of 335 Ibs 152 kg Do not modify or alter an aerial work platform without prior written permission from the manufacturer Mounting attachments for holding tools or other materials onto the platform toeboards or guard rail system can increase the weight in the platform and the surface area of the platform or the load Part No T107026 Genie GS 30 GS 32
58. ition Fifth Printing Symbol and Hazard Pictorials Definitions Batteries used as counterweights V Wheel load A Voltage rating for power to platform y z Maximum capacity gt KON lt Chock the wheels Transport diagram Pressure rating for air line to platform 44 E O Release brakes Tiedown Side force Genie Grounded AC 3 wire only Lanyard attachment point Wind speed A Replace damaged wires and cords No smoking GS 30 GS 32 GS 46 Part No T107026 Sixth Edition Fifth Printing Operator s Manual 44736 A DANGER Tip over Hazard If tilt alarm sounds unit is on a severe slope Death or serious injury could occur x Improper Use Hazard The operator is responsible for safe machine operation This includes 1 Avoidhazardous situations 2 Alwaysperforma pre operation inspection 3 Always perform function tests priorto use 4 Inspectwork place 5 Onlyusethe machine as itwas intended Donotoperate unless You read understand and obey manufacturer s instructions and safety rules safety and operator s manuals and decals employer s safety rules applicable governmental regulations You are properly trained to safely operate this machine Electrocution Hazards This machine is not electrically insulated and will not provide p
59. l Wheel Load GS 2046 4 28174 Label Power to Platform 230V 2 82704 Label Wheel Load GS 2646 4 28175 Warning Compartment Access 1 82705 Label Wheel Load GS 3246 4 28176 Label Missing Manuals 1 82710 Instructions Max Capacity 1 28235 Label Power to Platform 115V 2 1200 Ibs 544 kg GS 2046 28236 Warnina Improper Operation 1 82726 Instructions Max Capacity 1 prop P 1000 Ibs 454 kg GS 2646 31060 Danger Tip over Hazard Limit 1 f Switch 82727 Instructions Max Capacity 700 Ibs 1 31508 Danger Electrocution Hazard 1 TSIE Kd Gs see 9 82728 Instructions Maximum Side Force 1 31788 Danger Explosion Burn Hazard 1 GS 2046 40434 Label Lanyard Anchorage Point 5 82729 Instructions Maximum Side Force 1 43618 Label Directional Arrows 2 GS 2646 43619 Label Safety Arm 1 82730 Instructions Maximum Side Force 1 43658 Label Power to Charger 230V 1 GS 3246 44255 Danger Crushing Hazard 4 114360 Danger Tip over Hazard Batteries 1 44736 Danger Tip over Hazard Tilt Alarm 1 114361 Label Transport Diagram 2 44737 Danger Tip over Hazard Trays 2 114385 Danger Electrocution Hazard 2 Open 114386 Danger General Safety Rules 1 44980 Label Power to Charger 115V 1 133276 Label Emergency Lowering 1 44981 Label Air Line to Platform 2 133596 Label Operational Indicator Codes 1 110 PSI 137605 Label Emergency Stop Platform 1 46287 Label Tire Specification 4
60. l begin to retract The outrigger indicator lights will turn solid green as the corresponding outrigger retracts Continue pressing the outrigger enable and outrigger retract buttons until all outrigger indicator lights turn off indicating all outriggers are completely retracted All machine functions are now restored Note If the outrigger enable and retract buttons are released too soon during retraction the outrigger indicator lights will flash green indicating the outriggers are not fully retracted Part No T107026 Sixth Edition Fifth Printing Operator s Manual To Steer 1 Press and hold the drive steer function enable switch on the control handle 2 Press and hold the foot switch if equipped 3 Turn the steer wheels with the a thumb rocker switch located on gt the top of the control handle pe To Drive 1 Press and hold the drive steer function enable switch on the control handle Press and hold the foot switch if equipped Increase speed Slowly move the control handle off center Decrease speed Slowly move the control handle toward center Stop Return the control handle to center or release the function enable switch Use the color coded direction arrows on the platform controls and on the platform to identify the direction the machine will travel Machine travel speed is restricted when the platform is raised Battery condition will affect machine performance Machine
61. ld stop lowering Test the Steering Note When performing the steer and drive function tests stand in the platform facing the steer end of the machine 49 50 51 Genie GS 30 GS 32 GS 46 Press and hold the drive steer function enable switch on the control handle Press and hold the foot switch if equipped Press the thumb rocker switch on top of the control handle in the direction indicated by the blue triangle on the control panel Result The steer wheels should turn in the direction indicated by the blue triangle Part No T107026 Sixth Edition Fifth Printing Operator s Manual 52 Press the thumb rocker switch on top of the control handle in the direction indicated by the yellow triangle on the control panel O Result The steer wheels should turn in the direction indicated by the yellow triangle Test Drive and Braking Inspections Test the Tilt Sensor Operation Note Perform this test from the ground with the platform controller Do not stand in the platform 57 58 53 Press and hold the drive steer function enable switch on the control handle 54 Press and hold the foot switch if equipped 55 Slowly move the drive control handle in the direction indicated by the blue arrow on the control panel until the machine begins to move then return the handle to the center position O Result The machine should move in the direction that the blue arrow points on the contr
62. lights will flash green as the corresponding outrigger extends Continue pressing the outrigger enable the foot switch if equipped and the outrigger extend buttons until all outrigger indicator lights turn solid green and a long beep is heard from the platform controls alarm The machine is now level At this point the drive and steer functions are disabled Note If the outrigger lights are solid green the machine may not be level or the outriggers may not be fully deployed if a long beep is not heard at the platform controls alarm Note If the outrigger enable foot switch if equipped and extend buttons are released too soon during extension the outrigger indicator lights will continue to flash green indicating the outriggers are not contacting the ground Operator s Manual Sixth Edition Fifth Printing Inspections Note If the outrigger enable foot switch if equipped and extend buttons are released too soon after the outriggers have contacted the ground a long beep will not be heard at the platform controls and the outrigger indicator lights will be solid green If a long beep is not heard and the outrigger indicator lights are solid green this condition may indicate the outriggers are not fully deployed or the machine is not level 95 Press and hold the drive steer function enable switch on the control handle 96 Press and hold the foot switch if equipped 97 Slowly move the control handle in the dir
63. n 132 cm P P P dao kPa Turning radius outside sn 155 cm Note Floor loading information is approximate and Turning radius inside Oin 0 cm does not incorporate different option configurations It Ground clearance 24in 61cm should be used only with adequate safety factors Groundclesranes 0 75 in 19cm Continuous improvement of our products is a Genie Pothol rde Hebloved i policy Product specifications are subject to change without notice or obligation Weight 2748 lbs 1246 kg Machine weights vary with option configurations See serial label for specific machine weight 4 Batteries 6V 225AH Power source System voltage 24V Drive control Proportional Lift control 2 Speed AC outlet in platform Standard Maximum hydraulic pressure 3500 psi 241 bar functions Tire size 12x4 5x8in Vibration value does not exceed 2 5 m s Genie 66 GS 30 GS 32 GS 46 Part No T107026 Sixth Edition Fifth Printing Operator s Manual Specifications Model GS 2032 Operating Temperature Height working maximum 26 ft 7 9 m Minimum 20 F 29 C Height platform maximum 20 ft 6 1m Maximum 150 F 66 C Height stowed maximum 80 in 202 cm Airborne noise emissions Tod Fal Sound pressure level at ground workstation lt 70 dBA Sra Showed maxim San EIE Sound pressure level at platform workstation lt 70 dBA Height stowed maximum
64. nd Lifting Instructions Brake Release Operation 1 Chock the wheels to prevent the machine from rolling 2 Be sure the winch line is properly secured to the drive chassis tie points and the path is clear of all obstructions 3 Push in the black brake release knob to open the brake valve 4 Pump the red brake release pump knob Part No T107026 gt KOM After the machine is loaded 1 O Chock the wheels to prevent the machine from rolling Pull out the red Emergency Stop button at both the ground and platform controls to the on position and turn the key switch to the platform position Press and hold the drive steer function enable switch on the control handle Move the control handle off center and immediately release it to reset the brakes Push the red Emergency stop button at both the ground and platform controls to the off position Towing the Genie GS 1530 GS 1930 GS 2032 GS 2632 GS 3232 GS 2046 GS 2646 and GS 3246 is not recommended If the machine must be towed do not exceed 2 mph 3 2 km h Genie GS 30 GS 32 GS 46 59 Operator s Manual Sixth Edition Fifth Printing RU lt lt 57 Transport and Lifting Instructions Securing to Truck or Trailer for Inspect the entire machine for loose or unsecured 3 items Transit Use chains or straps of ample load capacity Always use the extension deck lock when the machine is transported Use a minimum of 2 chains
65. nless M You learn and practice the principles of safe machine operation contained in this operators manual 1 Avoid hazardous situations Know and understand the safety rules before going on to the next section 2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended M You read understand and obey the manufacturer s instructions and safety rules safety and operators manuals and machine decals MI You read understand and obey employer s safety rules and worksite regulations M You read understand and obey all applicable governmental regulations V You are properly trained to safely operate the machine Operator s Manual Sixth Edition Fifth Printing Introduction Hazard Classification Decals on this machine use symbols color coding and signal words to identify the following Safety alert symbol used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death 53 Indicates a hazardous situation A WARNING A CAUTION which if not avoided will result in death or serious injury Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided could result in minor or moderate injury Indicates a property damage me
66. ol panel then come to an abrupt stop when the control handle is returned to the center position 56 indicated by the yellow arrow on the control panel until the machine begins to move then return the handle to the center position Result The machine should move in the direction that the yellow arrow points on the control panel then come to an abrupt stop when the control handle is returned to the center position Note The brakes must be able to hold the machine on any slope it is able to climb Part No T107026 59 60 Slowly move the control handle in the direction 61 Genie GS 30 GS 32 GS 46 Fully lower the platform Place a 2x4 or similar piece of wood under both wheels on one side and drive the machine up onto them Press and hold the high speed lift enable button and the platform up button Raise the platform approximately 7 ft 2 1 m from the ground Result The platform should stop and the tilt alarm will sound at 180 beeps per minute The platform controls LED readout should display LL and the ground controls LCD should display LL Machine Tilted Press and hold the drive steer function enable switch on the control handle Move the drive control handle in the direction indicated by the blue arrow then move the drive control handle in the direction indicated by the yellow arrow Result The drive function should not work in either direction Press and hold the high or lo
67. onnected Note If the platform must be raised to inspect the machine make sure the safety arm is in place See Operating Instructions section Part No T107026 Sixth Edition Fifth Printing Operator s Manual Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operators manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection 3 Always perform function tests prior to use Know and understand the function tests before going on to the next section 4 Inspect the workplace 5 Only use the machine as it was intended Part No T107026 Genie GS 30 GS 32 GS 46 29 Inspections Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service The operator must follow the step by step instructions to test all machine functions A malfunctioning machine must never be used If malfunctions are discovered the machine must be tagged and removed from service Repairs to the machine may only be made by a qualified service technician according to the manufacturer s specifications After repairs are completed the operator must perform a pre operation inspection and function tests again before putting the machine into service Operator s Manual Sixth Edition Fifth Printing Inspections At the Ground Controls 1 Selecta test area that is
68. or straps Turn the key switch to the off position and remove Adjust the rigging to prevent damage to the chains the key before transporting Genie 60 GS 30 GS 32 GS 46 Part No T107026 Sixth Edition Fifth Printing Operator s Manual Transport and Lifting Instructions Observe and Obey M Only qualified riggers should rig and lift the machine MI Only qualified forklift operators should lift the machine with a forklift Vl Be sure the crane capacity loading surfaces and straps or lines are sufficient to withstand the machine weight See the serial label for the machine weight Part No T107026 Genie GS 30 GS 32 GS 46 61 Lifting the Machine with a Forklift Be sure the extension deck controls and component trays are secure Remove all loose items on the machine Fully lower the platform The platform must remain lowered during all loading and transport procedures Use the forklift pockets located on both sides of the ladder Position the forklift forks in position with the forklift pockets Drive forward to the full extent of the forks Raise
69. ource System voltage 24V Drive control Proportional Lift control 2 Speed AC outlet in platform Standard Maximum hydraulic pressure 3500 psi 241 bar functions 15x5x11 25 in Vibration value does not exceed 2 5 m s Tire size Part No T107026 Genie GS 30 GS 32 GS 46 67 Operator s Manual Sixth Edition Fifth Printing Specifications Model GS 2632 Operating Temperature Height working maximum 32 ft 9 8m Minimum 20 F 29 C Height platform maximum 26 ft 7 9 m Maximum 150 F 66 C Height stowed maximum 89 in 225 cm Airborne noise emissions Height stowed maximum 75 in 191 cm Sound pressure level at ground workstation 70 dBA fails lolded Sound pressure level at platform workstation lt 70 dBA Platform height stowed 45 5 in 116 cm s n iren Maximum slope rating stowed position 2596 14 Height guard rails 43 in 109 cm Maximum side slope rating stowed 25 14 position Width 32 in 81 cm m Note Slope rating is subject to ground conditions and Length stowed 96 in 244 cm adequate traction Length platform extended 131 in 333 cm Drive speeds Platform extension length 35 in 89 cm Stowed maximum 2 2 mph 3 5 km h Platform dimensions length 89 x 32in 226 x 81 cm Platform raised 0 5 mph 0 8 km h x width maximum 40 ft 54 sec 12 2 m 54 sec Maximum load capacity 500 Ibs 227 Kg Floor loading information
70. ous injury Only trained maintenance personnel should access compartments Access by the operator is only advised when performing a pre operation inspection All compartments must remain closed and secured during operation Explosion and Fire Hazards Do not operate the machine or charge the battery in hazardous locations or locations where potentially flammable or explosive gases or particles may be present Genie 16 GS 30 GS 32 GS 46 Damaged Machine Hazards Do not use a damaged or malfunctioning machine Conduct a thorough pre operation inspection of the machine and test all functions before each work shift Immediately tag and remove from service a damaged or malfunctioning machine Be sure all maintenance has been performed as specified in this manual and the appropriate Genie service manual Be sure all decals are in place and legible Be sure the operators safety and responsibilities manuals are complete legible and in the storage container located on the platform Component Damage Hazards Do not use any battery charger greater than 24V to charge the batteries Do not use the machine as a ground for welding Part No T107026 Sixth Edition Fifth Printing Operator s Manual A Battery Safety Burn Hazards Batteries contain acid Always wear protective clothing and eye wear when working with batteries t Avoid spilling or contacting battery acid Neutralize battery aci
71. platform position when moving the machine The machine must be on a level surface or secured before releasing the brakes Operators must comply with employer job site and governmental rules regarding use of personal protective equipment P al 2 Check the work area for AR overhead obstructions or other possible hazards a Be aware Of crushing hazards when grasping the platform guard rall Observe and use color coded direction arrows on the platform controls and the platform decal plate for drive and steer functions Part No T107026 Genie GS 30 GS 32 GS 46 15 Work Area Safety Do not lower the platform unless the area below is clear of personnel and obstructions Limit travel speed according to the condition of the ground surface congestion slope location of personnel and any other factors which may cause collision Do not operate a machine in the path of any crane or moving overhead machinery unless the controls of the crane have been locked out and or precautions have been taken to prevent any potential collision No stunt driving or horseplay while operating a machine Operator s Manual Sixth Edition Fifth Printing Work Area Safety Bodily Injury Hazard Do not operate the machine with a hydraulic oil or air leak An air leak or hydraulic leak can penetrate and or burn skin Improper contact with components under any cover will cause seri
72. plosion Burn Hazard Ignition of explosive gases or contact with corrosive acid wil cause death burns or blindness Crushing hazard Keep all open flames and sparks away Wear Lowering the outriggers or tires personal protective equipment including face onto a person s foot can result Shield gloves and long sleeve shirt in serious injury READ MANUALS Read all manuals prior to operation DO NOT OPERATE equipment if you do not understand the information in the manuals Consult your supervisor the owner or the manufacturer Keep clear of outriggers and tires before lowering 82506 GS 3232 models only A 114360 Mi A DANGER Tip over hazard Crushing hazard Failure to replace batteries with Lowering the outriggers or tires proper weight batteries will result onto a person s foot can result in death or serious injury Tip over hazard in serious injury Raising the platform or driving ERS the machine with SN chassis trays open Close chassis trays Lone aU epu S will result in death before raising the machine stability Each battery must weigh 65 lbs 29 5 kg or serious injury platform or driving the Battery box including batteries i Keep clear of outriggers and must weigh a minimum of 335 lbs machine tires before lowering 335 bs 152 kg f 152 kg amasso A 44737 B enie Part No T107026 GS 30 GS 32 GS 46 7 Operator s Manual Sixth Edition
73. proper Use Hazard 1 Genie 38 GS 30 GS 32 GS 46 Part No T107026 Sixth Edition Fifth Printing Operator s Manual Inspections 40434 137636 28176 28236 114386 43618 137605 137656 133596 44736 T107030 82557 44981 40434 28174 or 28235 62053 or 62054 82563 or 82564 82565 62053 or 62054 44255 43618 44255 43619 72086 44255 31060 82561 82485 72853 or 82486 114385 e Serial label T107029 133276 114385 72086 52475 114361 31508 NS 2 de um 3 82485 AS LANS A A E f fy X AS 28174 ES de RY Rc E 0 02486 0r28235 ex iss 43093 43658 or 5 NS S e 82657 44980 S 44737 44981 52475 82485 82485 or 82486 43093 82559 1107031 44737 82558 or82486 114361 72086 31788 72970 82366 72143 7112804 28175 43093 52475 52475 52475 114360 Genie Part No T107026 GS 30 GS 32 GS 46 39 Operator s Manual Sixth Edition Fifth Printing Inspections Inspection for Decals with Words PartNo Decal Description Qty GS 2032 GS 2632 and GS 3232 82563 Instructions Max Cap 1 500 Ibs 227 kg GS 2632 and Determine whether the decals on your machine GS 3232 have words or symbols Use the appropriate 82657 Instructions Battery Connection 1 inspection to verify t
74. r 82704 Q or 82705 YES 82474 LE A i A X 52475 YS N u Ed Up 114361 SN SS GET gt 28174 AD n SL F or 28235 E E 1A y 7 43658 p JE e a fi 3 42 SESS 7 or 44980 ES NR 114334 cS Lf lt 44981 E i ED LE j d or 82704 27 or 82705 or 82703 82487 82473 na 72086 52475 72086 114370 82476 114372 T112804 82560 82482 114361 114337 114372 82481 Genie Part No T107026 GS 30 GS 32 GS 46 49 Operator s Manual Sixth Edition Fifth Printing Operating Instructions Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 a O Avoid hazardous situations Always perform a pre operation inspection Always perform function tests prior to use Inspect the workplace Only use the machine as it was intended 50 Genie Fundamentals The Operating Instructions section provides instructions for each aspect of machine operation It is the operator s responsibility to follow all the safety rules and instructions in the operator s safety and responsibilities manuals Using the machine for anything other than lifting personnel along with their tools and materials to an aerial work site is unsafe and dangerous Only trained and authorized personnel should be permitted to operate a machine If more than one operator is expected to use a machine at different t
75. rigger retract button Press and hold this button and the platform will raise OR the outriggers will retract Numeric keypad if equipped Platform down OR outrigger extend button Y 7 Controls Outrigger indicator lights During outrigger extension 3 CN lights flash green As each Q outrigger contacts the ground lights turn solid green Any E time the outrigger extension procedure is interrupted the lights will flash green indicating the outriggers are not contacting the ground or the outriggers are not fully deployed During outrigger retraction lights turn solid green As each outrigger fully retracts lights turn off Lights will turn solid red indicating the corresponding outrigger is at end of stroke Outrigger enable button Press and hold this button to activate the outrigger function 8 Red Emergency Stop button Press and hold this button and the platform will lower OR the Push in the red Emergency Stop button to the outriggers will extend off position to stop all functions Pull out the red Emergency Stop button to the on position to operate the machine Genie Part No T107026 GS 30 GS 32 GS 46 25 Operator s Manual Sixth Edition Fifth Printing Controls 9 Low speed lift enable button 13 Proportional control handle and function enable switch for drive and steer functions Press and hold this button to activate
76. rol handle 22 Slowly move the control handle in the direction indicated by the blue arrow then in the direction indicated by the yellow arrow O Result No functions should operate 23 Press the foot switch down but do not hold the drive steer function enable switch on the control handle 24 Slowly move the control handle in the direction indicated by the blue arrow then in the direction indicated by the yellow arrow Result No functions should operate 25 Press and hold the function enable switch on the control handle but do not press the foot switch down 26 Slowly move the control handle in the direction indicated by the blue arrow then in the direction indicated by the yellow arrow O Result No functions should operate Operator s Manual pr H c a Inspections Test the Lift Enable Buttons 27 28 29 30 31 32 Do not press the high speed or low speed lift enable buttons Press and hold the foot switch if equipped Press the platform up or platform down button Result The lift function should not operate Do not press the platform up or platform down buttons Press and hold the foot switch if equipped Press the high speed or low speed lift enable button Result The lift function should not operate Test the Up Down Functions 33 34 35 36 37 38 39 40 Press and hold the high speed lift enable button
77. rotection from contact with or proximity to electrical current Maintain required clearance Line voltage Required clearance 0 to 50KV 10 ft 3 05 m 50KV to 200KV 15ft 4 60m 200KV to 350KV 20 ft 6 10m 350KV to 500KV 25ft 7 62m 500KV to 750KV 35ft 10 67 m 750KV to 1000KV 45ft 13 72m Explosion Hazards Do not start engine if you smell or detect liquid petroleum gas LPG gasoline diesel fuel or other explosive substances Do not refuel the machine with the engine running 1 Lower the A DANGER Failure to read understand and obey the operator s manual and the following safety rules will result in death or serious injury Tip over Hazards Do not exceed rated load capacity Do not raise platform unless machine is on a firm surface Avoid drop offs holes and unstable or slippery surfaces Do not drive machine on a slope that exceeds the maximum slope or side slope rating for the machine Models without outriggers Do not raise platform unless machine is on a level surface Models with outriggers Do not raise platform unless machine is level Do not raise platform when wind speeds may exceed 28 mph 12 5 m s Do not operate machine in strong or gusty winds Do not increase surface area of platform or load Increasing area exposed to wind will decrease machine stability Do not drive the machine on or near uneven terrain unstable surfaces or other hazardous conditions
78. rtment of Transportation regulations other localized regulations and their company policy Genie customers needing to containerize any lift or Genie product should source a qualified freight forwarder with expertise in preparing loading and securing construction and lifting equipment for international shipment Only qualified aerial lift operators should move the machine on or off the truck The transport vehicle must be parked on a level surface 58 v v Genie GS 30 GS 32 GS 46 The transport vehicle must be secured to prevent rolling while the machine is being loaded Be sure the vehicle capacity loading surfaces and chains or straps are sufficient to withstand the machine weight Genie lifts are very heavy relative to their size See the serial label for the machine weight The machine must be on a level surface or secured before releasing the brakes Do not allow the rails to fall when the snap pins are removed Maintain a firm grasp on the rails when the rails are lowered Do not drive the machine on a slope that exceeds the uphill downhill or side slope rating See Driving on a Slope in the Operating Instructions section If the slope of the transport vehicle bed exceeds the maximum slope rating the machine must be loaded and unloaded using a winch as described in the brake release operation Part No T107026 Sixth Edition Fifth Printing Operator s Manual Transport a
79. ssage Genie Intended Use This machine is intended to be used only to lift personnel along with their tools and materials to an aerial work site Safety Sign Maintenance Replace any missing or damaged safety signs Keep operator safety in mind at all times Use mild soap and water to clean safety signs Do not use solvent based cleaners because they may damage the safety sign material GS 30 GS 32 GS 46 Part No T107026 Sixth Edition Fifth Printing Operator s Manual Symbol and Hazard Pictorials Definitions Read the operator s manual Read the service manual AR Crush hazard M Crush hazard Collision hazard Tip over hazard Tip over hazard Tip over hazard Tip over hazard Electrocution hazard Electrocution hazard Explosion hazard m Fire hazard zm Burn hazard Skin injection hazard Engage safety arm Z t Keep away from D Keep clear of Move machine to j Close chassis tray moving parts outriggers and tires level ground S De Lower the platform Do not set up where Maintain required Only trained Use a piece of cardboard or paper to Part No T107026 GS 30 GS 32 GS 46 it cannot be leveled clearance maintenance with outriggers personnel should search for leaks access compartments Genie Operator s Manual Sixth Ed
80. st 3 feet 1 m long tape measure Lay the piece of wood on the slope At the downhill end lay the level on the top edge of the piece of wood and lift the end until the piece of wood is level While holding the piece of wood level measure the vertical distance from the bottom of the piece of wood to the ground Divide the tape measure distance rise by the length of the piece of wood run and multiply by 100 Example run Piece of wood 144 inches 3 6 m Run 144 inches 3 6 m Rise 12 inches 0 3 m 12 in 144 in 0 083 x 100 8 3 grade 0 3 m 3 6 m 0 083 x 100 8 3 grade If the slope exceeds the maximum slope or side slope rating then the machine must be winched or transported up or down the slope See Transport and Lifting section Operational indicator codes If the platform controls LED or ground controls LCD diagnostic readout displays an operational indicator code such as LL the fault condition must repaired or removed before resuming machine operation Push in and pull out the red Emergency Stop button to reset the system Es EN Lee ES LED Readout LL MACHINE TILTED LCD Readout Operational Indicator Codes Code Condition LL Off Level OL Platform Overloaded CH Chassis Mode Operation PHS Pothole Guard Stuck Nd No Drive option Ld Lifting Disabled GS 3232 only Genie 54 GS 30 GS 32
81. ted by the blue and yellow triangles and the steer wheels will turn left or right Genie Part No T107026 GS 30 GS 32 GS 46 23 Operator s Manual Sixth Edition Fifth Printing Controls om E gt E Sio 0000 6 X Platform Control Panel with Outrigger Function GS 3232 models 1 Thumb rocker switch for steer function 8 Red Emergency Stop button 2 LED diagnostic readout battery charge indicator 9 Low speed lift enable button 3 Platform up OR outrigger retract button 10 High speed lift enable button 4 Numeric keypad if equipped 11 Drive speed select button 5 Platform down OR outrigger extend button 12 Horn button 6 Outrigger indicator lights 13 Proportional control handle and function enable 7 Outrigger enable button switch for drive and steer functions Genie 24 GS 30 GS 32 GS 46 Part No T107026 Sixth Edition Fifth Printing Operator s Manual Platform Control Panel 1 Thumb rocker switch for steer function Press the left side of the thumb H rocker and the machine will turnin V the direction the blue triangle points on the platform control panel Press the right side of the thumb rocker and the machine will turn in the direction the yellow triangle points on the platform control panel 2 LED diagnostic readout battery charge indicator 3 Platform up OR out
82. the low speed platform function Press and hold the function enable switch on the platform control handle to activate the drive or steer function Move the drive control handle in the direction indicated by the blue and yellow arrows and the machine will move forward or reverse Press the thumb rocker switch in the direction indicated by the blue and yellow triangles and the steer wheels will turn left or right 10 High speed lift enable button Press and hold this button to activate the high speed platform function 11 Drive speed select button Press this button to activate the slow drive function The indicator light will be on when slow drive is selected 12 Horn button Press the horn button and the horn will sound Release the horn button and the horn will not sound lee Genie 26 GS 30 GS 32 GS 46 Part No T107026 Sixth Edition Fifth Printing Operator s Manual Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operators manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection Know and understand the pre operation inspection before going on to the next section 3 Always perform function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended Part No T107026 Genie GS 30 GS 32 GS 46 27 Inspections Pre operation Inspection Fundamentals It
83. to each side rail bracket 6 Fold down each side rail assembly Keep hands clear of pinch points 7 Atthe rear of the main deck remove the two wire lock pins 8 Carefully open the gate and move to the ground 9 Fold down the rear gate and entry side rails as one unit Keep hands clear of pinch points 10 Fold down the left and right side rails Keep hands clear of pinch points 11 Replace the two removed pins back into each side rail bracket How to Raise the Guardrails Follow the fold down instructions but in reverse order ensuring all lock pins are in place and installed properly 56 GS 30 GS 32 GS 46 Part No T107026 Sixth Edition Fifth Printing Operator s Manual Battery and Charger Instructions Observe and Obey M Do not use an external charger or booster battery Charge the battery in a well ventilated area indicated on the charger v M Use proper AC input voltage for charging as M Use only a Genie authorized battery and charger To Charge Battery 1 Be sure the batteries are connected before charging the batteries 2 Open the battery compartment The compartment should remain open for the entire charging cycle Maintenance free batteries Operating Instructions Standard Batteries 4 Remove the battery vent caps and check the battery acid level If necessary add only enough distilled water to cover the plates Do not overfill prior to the charge
84. ts Daily checks allow the inspector to identify changes in oil level that might indicate the presence of hydraulic system problems 1 Be sure that the machine is on a firm level surface free of obstructions with the platform in the stowed position 2 Visually inspect the oil level in the hydraulic oil tank O Result The hydraulic oil level should be between the ADD and FULL marks on the tank 3 Add oil as needed Do not overfill Hydraulic oil specifications Hydraulic oil type Chevron Rando HD equivalent Genie GS 30 GS 32 GS 46 63 Operator s Manual Sixth Edition Fifth Printing Maintenance Check the Batteries Proper battery condition is essential to good machine performance and operational safety Improper fluid levels or damaged cables and connections can result in component damage and hazardous conditions Note This procedure does not need to be performed on machines with sealed or maintenance free batteries Electrocution hazard Contact with hot or live circuits may result in death or serious injury Remove all rings watches and other jewelry A Bodily injury hazard Batteries contain acid Avoid spilling or contacting battery acid Neutralize battery acid spills with baking soda and water Note Perform this test after fully charging the batteries 1 Puton protective clothing and eye wear 2 Be sure that the battery cable connections are tight and free of corrosion
85. ucts is a Genie policy Product specifications are subject to change GS 30 GS 32 GS 46 Part No T107026 Genie A TEREX COMPANY www genieindustries com GENIE UNITED STATES GENIE EUROPE 18340 NE 76th Street The Maltings P O Box 97030 Wharf Road Redmond Washington 98073 9730 Grantham NG31 6BH U K Telephone 425 881 1800 Telephone 44 0 1476 584333 Toll Free in USA Canada 800 536 1800 Fax 44 0 1476 584334 Fax 425 883 3475 Email infoeurope genieind com For further information please contact your local distributor or the Genie Industries sales office listed Product specifications are subject to change without notice or obligation The photographs and drawings in this brochure are for illustrative purposes only Refer to the appropriate Operator s Manual for instructions on the proper use of this equipment Failure to follow the appropriate Operator s Manual when using our equipment or to otherwise act irresponsibly may result in serious injury or death Prices and specifications subject to change without notice The only warranty applicable is the standard written warranty applicable to the particular product and sale Genie makes no other warranty expressed or implied Products and services listed may be trademarks service marks or trade names of TEREX Corporation and or its subsidiaries in the USA and other countries and all rights are reserved Copyright 62007 Genie Industries Inc Genie is a Registered Trademark of Geni
86. uitable for safe machine operation It should be performed by the operator prior to moving the machine to the workplace It is the operator s responsibility to read and remember the workplace hazards then watch for and avoid them while moving setting up and operating the machine Genie Part No T107026 GS 30 GS 32 GS 46 37 Operator s Manual Sixth Edition Fifth Printing Inspections Inspection for Decals with Words PartNo Decal Description Qty GS 1530 and GS 1930 72970 Instructions Battery Charger 1 Operation Determine whether the decals on your machine 82366 Label Chevron Rando 1 have words or symbols Use the appropriate 82485 Label Wheel Load GS 1530 4 inspection to verify that all decals are legible and in place 82486 Label Wheel Load GS 1930 4 82557 Label Platform Controls Location 1 Part No Decal Description Qty 82558 Warning Skin Injection Hazard 1 28174 Label Power to Platform 230V 2 82559 Instructions Annual Inspection 1 28175 Warning Compartment Access 1 82561 Danger Crushing Hazard 2 28176 Label Missing Manuals 1 82563 Instructions Max Cap 1 28235 Label Power to Platform 115V 2 500 Ibs 227 kg GS 1930 28236 Warning Improper Operation 1 82564 Instructions Max Cap 1 600 Ibs 272 kg GS 1530
87. ving or operating Check work area for overhead obstructions or other possible hazards Be aware of crushing hazard when grasping platform guard rail Observe and use color coded direction arrows on the platform controls for drive and steer functions Damaged Machine Hazards Do not use a damaged or malfunctioning machine Be sure all maintenance has been performed as specified in the appropriate operator s and service manuals Be sure all decals are in place and legible Be sure safety operators and responsibilities manuals are complete legible and in the storage container located on the platform 114386 B 114359 GS 3232 only Do not set machine up where it cannot be leveled using the outriggers Tip over Hazards Improper use of outriggers will 0 Read the manual for safe result in death or injury operation of outrigger ind function Read and understand Operator s Manual Responsibilities Manual and Safety Manual and all safety signs before using or maintaining machine If you do not understand the information in the manuals consult your supervisor the owner or the manufacturer 28236 0 GS 30 GS 32 GS 46 Operator s Manual Sixth Edition Fifth Printing General Safety A DANGER oll Engage safety See service Crushing Hazard arm before manual Death or serious injury can performing result from contact with maintenance moving scissor arms or rep
88. w speed lift enable button and the platform down button Lower the platform and remove both pieces of Wood 33 Operator s Manual Sixth Edition Fifth Printing Inspections Test Elevated Drive Speed 62 Press and hold the high or low speed lift enable button 63 64 Press the platform up button and raise the platform approximately 4 ft 1 2 m from the ground 65 Press and hold the foot switch if equipped 67 68 Press and hold the drive steer function enable switch on the control handle Slowly move the control handle to full drive position with the platform raised should not exceed 0 72 ft 22 cm per second 69 Result The maximum achievable drive speed 70 If the drive speed with the platform raised exceeds 0 72 ft 22 cm per second immediately tag and remove the machine from service Test the Pothole Guards Note The pothole guards should automatically deploy when the platform is raised The pothole guards activate limit switches that allow the machine to continue to function If the pothole guards do not deploy an alarm sounds and the machine will not drive or steer 66 Press and hold the high or low speed lift enable button and the foot switch if equipped Press the platform up button to raise the platform from the ground the pothole guards should deploy 34 Result When the platform is raised 4 ft 1 2 m Genie GS 30 GS 32 GS 46 Press on th

GS-1530 - Amazon Web Services

Contents

Download Pdf Manuals

Related Search

Related Contents