Operator`s Manual
Contents
1. Maintaining the proper engine oil level is essential to good engine performance and service life Operating the machine with an improper oil level can damage engine components Check the oil level with the engine off 1 Check the oil level dipstick Result The oil level should be at the FULL mark on the dipstick 2 Add oil if necessary Kubota Engine DF 750 Oil viscosity requirements 10W 30 Use oils meeting API classification SF labeled SF CC or SF CD for improved wear protection Units ship with 10W 40 SG CC Kubota Engine D 905 B 22 Oil viscosity requirements 10W 30 Engine oil should have properties of API classification CC SE CD SE CC SF grades Units ship with 10W 40 SG CC Part No 438655 MAINTENANCE Check the Batteries Proper battery condition is essential to good engine performance and operational safety Improper fluid levels or damaged cables and connections can result in engine component damage and hazardous conditions Bodily injury hazard Batteries AWARNING contain acid Avoid spilling or contacting battery acid Neutralize battery acid spills with baking soda and water 1 Put on protective clothing and eye wear 2 Be sure that the battery cable connections are tight and free of corrosion 3 Be sure that the battery hold down bracket is tight 4 Remove the battery vent caps 5 Check the battery acid level If needed replenish with distilled water to the bottom o2. Genie Holland Phone 31 70 51 78836 Fax 31 70 51 13993 Genie Scandinavia Phone 46 31 3409612 Fax 46 31 3409613 Genie France Phone 33 0 2 37 26 09 99 Fax 33 0 2 37 26 09 98 Genie Ib rica Phone 34 93 579 5042 Fax 34 93 579 5059 Genie Germany Phone 49 0 4202 88520 Fax 49 0 4202 8852 20 Genie U K Phone 44 0 1476 584333 Fax 44 0 1476 584334 Genie Mexico City Phone 52 55 5666 5242 Fax 52 55 5666 3241 California Proposition 65 WARNING The exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Genie North America Phone 425 881 1800 Toll Free USA and Canada 800 536 1800 Fax 425 883 3475 Genie Australia Pty Ltd Phone 61 7 3375 1660 Fax 61 7 3375 1002 Genie China Phone 86 21 53852570 Fax 86 21 53852569 Genie Malaysia Phone 60 4 228 1235 Fax 60 4 226 6872 Genie Japan Phone 81 3 3453 6082 Fax 81 3 3453 6083 Genie Korea Phone 82 2 558 7267 Fax 82 2 558 3910 Genie Africa Phone 27 11 455 0373 Fax 27 11 455 0355 Genie Latin America Phone 55 11 4055 2499 Fax 55 11 4043 1661
3. Note Control the speed of boom functions by adjusting the boom function speed controller Drive and steer functions are not affected by the boom function speed controller Machines equipped with Platform Level Control Disable Function The platform level toggle switch will not operate when the primary boom is raised past the drive speed limit switch Test the Steering 27 Move the lift drive select switch to the drive position if equipped 28 Press down the foot switch 29 Depress the thumb rocker switch on top of the drive control handle in the direction identified by the blue triangle on the control panel Result The steer wheels should turn in the direction that the blue triangles point on the drive chassis 30 Depress the thumb rocker switch in the direction identified by the yellow triangle on the control panel Result The steer wheels should turn in the direction that the yellow triangles point on the drive chassis Genie Z 34 22 IC 15 Operator s Manual Second Edition es Sixth Printing FUNCTIONTESTS Test Drive and Braking 31 Move the lift drive select switch to the drive position if equipped 32 Press down the foot switch 33 Slowly move the drive control handle in the direction indicated by the blue arrow on the control panel until the machine begins to move then return the handle to the center position Result The travel alarm if equipped should sound The machine should move
4. OPERATINGINSTRUCTIONS Stopping the Engine Push in the red Emergency Stop button and turn the key switch to the off position After Each Use 1 Select a safe parking location firm level surface clear of obstruction and traffic 2 Retract and lower the boom to the stowed position 3 Rotate the turntable so that the boom is between the non steer wheels 4 Turn the key switch to the off position and remove the key to secure from unauthorized use 5 Chock the wheels Genie Z 34 22 IC 23 Operator s Manual Second Edition e Sixth Printing Decals Decal Inspection Use the pictures on the next page to verify that all decals are legible and in place Below is a numerical list with quantities and descriptions PartNo Decal Description Quantity 25994 Caution Component Damage Hazard 1 27564 Danger Electrocution Hazard 2 28157 Label Dexron 1 28158 Label Unleaded 1 28159 Label Diesel 1 28160 Label LPG 1 28161 Danger Crushing Hazard 3 28164 Notice Hazardous Materials 1 28165 Notice Foot Switch 1 28171 Label No Smoking 2 28174 Label Power to Platform 230V 2 28175 Caution Compartment Access 1 28176 Notice Missing Manuals 1 28177 Warning Platform Rotate 2 28181 Warning No Step or Ride 1 28235 Label Power to Platform 115V 2 28236 Warning Failure To Read 1 31060 Danger Tip over Hazard Interlock 4 32700 Danger Safety Rules 2 33952 Danger Tilt Alarm 1 37051 Notice
5. Use auxiliary power if the primary power source engine fails 1 Turn the key switch to ground or platform control 2 Pull out the red Emergency Stop button to the on position 3 Move the lift drive select switch to the appropriate position if equipped when operating the auxiliary controls from the platform 4 Press down the foot switch when operating the auxiliary controls from the platform 5 Simultaneously hold the auxiliary power switch on and activate the desired function The drive function will not operate with auxiliary power Operation from Ground 1 Turn the key switch to ground control 2 Pull out the red Emergency Stop button to the on position 3 Gasoline LPG models Choose fuel by moving the fuel select switch to the desired position 4 Start the engine To Position Platform 1 Hold the function enable switch to either side 2 Move the appropriate toggle switch according to the markings on the control panel Drive and steer functions are not available from the ground controls Genie Z 34 22 IC 21 Operator s Manual Second Edition es Sixth Printing OPERATING INSTRUCTIONS Machines equipped with Platform Level Control Disable Function The platform level toggle switch will not operate when the primary boom is raised past the drive speed limit switch Operation from Platform 1 Turn the key switch to platform control 2 Pull out both ground and platform red Emergency Stop buttons to t
6. a af r p a Sa he M Second Edition Operator s Manua a with Maintenance Information Part No 43655 Z 34 221C R Operator s Manual Second Edition es Sixth Printing Important Read understand and obey these safety rules and operating instructions before operating this machine Only trained and authorized personnel shall be permitted to operate this machine This manual should be considered a permanent part of your machine and should remain with the machine at all times If you have any questions call Genie Industries Contents Page AN OY ade EE N EE ER EE teed 1 Be pie AE EE EE DE N N EN 6 Pre operation Inspection ee ER ER ee 8 PV ACTA CC RE EE EO Ee eve oo ee 10 Function TESIS sessies EE EE ee Re N ie Ee 13 Workplace Inspection ee ee ee ek ER RE RE ee 19 Operating Instructions ees ee ee EE ee RE EE 20 DOCAIS EE OE EE EE N 24 Transport and Lifting Instructions c ceceeeeeeeees 26 SPECIFICATIONS ccc ee ee ee Ee RR Ee RE Ee ee EE ee ee ee 29 Contact us Copyright 1996 by Genie Industries oak First Edition Second Printing November 1996 Internet http www genielift com e mail techpub genieind com Second Edition Sixth Printing September 2002 Genie and Z are registered trademarks of Genie Industries in the U S A and many other countries These machines comply with ANSI SIA 92 5 1992 g Printed on recycled paper Printed in U S A Genie
7. 69 Move the drive control handle off center Result The drive functions should operate Machines without lift drive select switch 70 Press down the foot switch 71 Move the drive control handle off center and activate a boom function toggle switch Result No boom functions should operate The machine will move in the direction indicated on the control panel 18 Genie Z 34 22 IC Part No 43655 Second Edition e Sixth Printing Operator s Manual Workplace Inspection Workplace Inspection Be aware of and avoid the following hazardous situations Do Not Operate Unless MI You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 Inspect the workplace Know and understand the workplace inspection before going on to the next section 5 Only use the machine as it was intended Fundamentals The workplace inspection helps the operator determine if the workplace is suitable for safe machine operation It should be performed by the operator prior to moving the machine to the workplace It is the operator s responsibility to read and remember the workplace hazards then watch for and avoid them while moving setting up and operating the machine Part No 438655 drop offs or holes bumps floor obstructions or debris overhead ob
8. Function enable switch Engine start switch Gasoline LPG models Fuel select switch Jib boom up down switch Primary boom extend retract switch Operator s Manual Second Edition es Sixth Printing Pre operation Inspection Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection Know and understand the pre operation inspection before going on to the next section 3 Always perform function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended Fundamentals It is the responsibility of the operator to perform a pre operation nspection and routine maintenance The pre operation inspection is a visual inspection performed by the operator prior to each work shift The inspection is designed to discover if anything is apparently wrong with a machine before the operator performs the function tests The pre operation inspection also serves to determine if routine maintenance procedures are required Only routine maintenance items specified in this manual may be performed by the operator Refer to the list on the next page and check each of the items and locations for modifications damage or loose or missing parts A damaged or modified machine must never be used If damage or any variation from factory delivered condition is discovere
9. 41971 52968 ed 37053 37055 37056 1 37056 ad 37051 37055 4 n D or 44986 37054 i 62947 or a aa 62948 31060 28161 Shading indicates decal is hidden from view i e under covers 31060 2 564 43613 I or 43614 28174 Engine 28177 62930 28161 or28235 28171 41971 28175 41971 Side Part No 43655 Genie Z 34 22 IC 25 Operator s Manual Second Edition es Sixth Printing Transport amp Lifting Instructions Observe and Obey M The transport vehicle must be parked on a level surface MI The transport vehicle must be secured to prevent rolling while the machine is being loaded MI Be sure the vehicle capacity loading surfaces and chains or straps are sufficient to withstand the machine weight See serial plate VI The machine must be on a level surface or secured before releasing the brakes 26 Genie Z 34 22 IC Free wheel Configuration for Winching 1 Chock the wheels to prevent the machine from rolling Release the non steer wheel brakes by turning over the torque hub disconnect caps see below Be sure the winch line is properly secured to the drive chassis tie points and the path is clear of all obstructions After the machine is loaded Chock the wheels to prevent the machine from rolling Apply the non steer wheel brakes by turning over the torque hub disconnect caps see below Towing a Genie
10. Edition Sixth Printing Operator s Manual Do not operate the machine in strong or gusty winds Do not increase the surface area of the platform or the load Increasing the area exposed to the wind will decrease machine stability Use extreme care and slow speeds while driving the machine in stowed position across uneven terrain debris unstable or slippery surfaces and near holes and drop offs Do not drive the machine on or near uneven terrain unstable surfaces or other hazardous conditions with the boom raised or extended Do not push off or pull toward any object outside of the platform Maximum allowable side force ANSI amp CSA 150 Ibs 667 N Maximum allowable manual force CE 90 Ibs 400 N Do not alter or disable machine components that in any way affect safety and stability Do not replace items critical to machine stability with items of different weight or specification Part No 438655 Genie Z 34 22 IC SAFETY RULES Do not place or attach overhanging loads to any part of this machine N i A Do not place ladders or scaffolds in the platform or against any part of this machine Do not use the machine on a moving or mobile surface or vehicle Do not modify or alter an aerial work platform Mounting attachments for holding tools or other materials onto the platform toeboards or guard rail system can increase the weight in the platform and the surface area of the platform
11. L Electrical components wiring and electrical cables L1 Hydraulic power unit reservoir hoses fittings cylinders and manifolds Generator belts and related components Fuel and hydraulic tanks Drive and turntable motors and torque hubs Boom wear pads Tires and wheels Engine and related components Limit switches alarms and horn L LL O LL O Nuts bolts and other fasteners Operators Manual PRE OPERATION INSPECTION L Platform entry mid rail gate L Beacon and alarms if equipped Check entire machine for LH Cracks in welds or structural components L1 Dents or damage to machine Be sure that all structural and other critical components are present and all associated fasteners and pins are in place and properly tightened L After you complete your inspection be sure that all compartment covers are in place and latched Genie Z 34 22 IC 9 Operator s Manual Second Edition es Sixth Printing Maintenance Observe and Obey M Only routine maintenance items specified in this manual shall be performed by the operator M Scheduled maintenance inspections shall be completed by qualified service technicians according to the manufacturer s specifications and the requirements specified in the responsibilities manual Maintenance Symbols Legend The following symbols have been used in this manual to help communicate the intent of the instructions When one or more of the symbols appear at the
12. Z 34 22 IC Part No 43655 Second Edition e Sixth Printing Operator s Manual Safety Rules Danger Failure to obey the instructions and safety rules in this manual will result in death or serious injury Do Not Operate Unless MI You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations Know and understand the safety rules before going on to the next section 2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended M You read understand and obey Manufacturer s instructions and safety rules safety and operator s manuals and machine decals employer s safety rules and worksite regulations applicable governmental regulations M You are properly trained to safely operate the machine Part No 43655 Genie Z 34 22 IC 1 Operator s Manual Second Edition es Sixth Printing SAFETY RULES Electrocution Hazards This machine is not electrically insulated and will not provide protection from contact with or proximity to electrical current l O E b Maintain safe distances from electrical power lines and apparatus in accordance with applicable governmental regulations and the following chart Voltage Minimum Safe Phase to Phase Approach Distance Feet Meters O to 300V Avoid Contact 300V to 50KV 10 3 05 50KV to 200KV 1
13. Z 34 22 is not recommended If the machine must be towed do not exceed 2 mph 3 2 km h Disengage Position Engage Position O EE Jo Part No 43655 Second Edition Sixth Printing Operator s Manual Securing to Truck or Trailer for Transit Always chock the machine wheels in preparation for transport Turn the key switch to the off position and remove the key before transporting Inspect the entire machine for loose or unsecured items Securing the Chassis Use the tie points on the drive chassis for anchoring down to the transport surface Use chains or straps of ample load capacity Use a minimum of 4 chains Adjust the rigging to prevent damage to the chains Truck bed N Ed f TRANSPORT amp LIFTING INSTRUCTIONS Securing the Platform Make sure the jib and platform are in the stowed position Place a block under the edge of the platform beneath the platform entry Secure the platform with a nylon strap placed over the platform mount near the platform rotator see below Do not use excessive downward force when securing the boom section Truck bed Part No 43655 Genie Z 34 22 IC 27 Operator s Manual Second Edition es Sixth Printing TRANSPORT amp LIFTING INSTRU
14. beginning of a maintenance procedure it conveys the meaning below Indicates that tools will be required to perform this procedure Indicates that new parts will be required to perform this procedure 10 Genie Z 34 22 IC Check the Hydraulic Oil Level Maintaining the hydraulic oil at the proper level is essential to machine operation Improper hydraulic oil levels can damage hydraulic components Daily checks allow the inspector to identify changes in oil level that might indicate the presence of hydraulic system problems 1 Be sure the boom is in the stowed position 2 Visually inspect the site gauge located on the side of the hydraulic tank Result The hydraulic oil level should be within the FULL and App marks on the hydraulic tank 3 Add oil if necessary Hydraulic oil specifications Hydraulic oil type Refer to machine decal Check the Engine Coolant Level Maintaining the engine coolant at the proper level is essential to engine service life Improper coolant level will affect the engine s cooling capability and damage engine components Daily checks will allow the inspector to identify changes in coolant level that might indicate cooling system problems 1 Check the fluid level in the coolant recovery tank Result The fluid level should be in the NORMAL range 2 Add fluid if necessary Part No 438655 Second Edition Sixth Printing Operator s Manual Check the Engine Oil Level
15. in 6 ft 7 in 22 ft 4 in 5 ft 8 in 18 ft 6 in 500 Ib 6 ft 2 in 13 ft 1 in 5 ft 8 in 5 75 in 6 5 in 12 4m 10 6 m 2m 6 8m 1 7m 5 6 m 227 kg 1 9m 4m 1 7m 14 6 cm 16 5 cm 355 0 self leveling 180 12V DC proportional 56 in x 30 IN 1 4mx 76cm Kubota G LPG 24 5 hp Kubota Diesel 26 hp 11 5 gallons 43 5 liters 37 45 standard 3200 psi 220 7 bar 9 14 5 10 16 5NHS See Serial Plate Machine weights vary with option configurations Continuous improvement of our products is a Genie policy Product specifications are subject to change without notice or obligation Part No 438655 Specifications Drive speeds maximum Boom stowed 2WD models 4 5 mph 40 ft 6 1 sec 4WD models 4 0 mph 40 ft 6 8 sec Boom raised or extended 0 6 mph 2WD amp 4WD models 40 ft 40 sec Airborne noise emissions 7 2km h 12 2 m 6 1 sec 6 4 km h 12 2 6 8 sec 1 0 km h 12 2 m 40 sec 80 dB Maximum sound level at normal operating workstations A weighted 35 ft 10 6 m i 30 ft 4 l 9 1 m _ 25 ft 7 6 m 72 20 ft 6 1m 15 ft 46m 10 ft 3m o 5 ft o AT 1 52 m OR Om O ft 5ft 10ft 15ft 25 ft Om 15m 3m 46m 6 1m 7 6m Genie Z 34 22 IC 29
16. or the load Be sure all tires are in good condition and the lug nuts are properly tightened Do not use the machine as a crane Do not push the machine or other objects with the boom Do not contact adjacent structures with the boom Do not tie the boom or platform to adjacent structures Do not place loads outside the platform perimeter Operator s Manual Second Edition es Sixth Printing SAFETY RULES Fall Hazards Occupants must wear a safety belt or harness and comply with applicable governmental regulations Attach the lanyard to the anchor provided in the platform Do not sit stand or climb on the platform guard rails Maintain a firm footing on the platform floor at d Do not climb down from the platform when raised Keep the platform floor clear of debris Lower the platform entry mid rail or close the entry gate before operating Collision Hazards Be aware of limited sight distance and blind spots when driving or operating Be aware of the boom position when rotating the turntable The machine must be on a level surface or secured before releasing the brakes 4 Genie Z 34 22 IC Check work area for overhead obstructions or other possible hazards Be aware of crushing hazards when grasping the platform guard rail Itis recommended that operators wear an approved hard hat when operating the machine Observe and use color coded direction arrows on the platform c
17. the color coded direction arrows on the platform controls and the drive chassis to identify the direction of travel Yellow Part No 43655 Second Edition Sixth Printing Operator s Manual Test Limited Drive Speed 42 Move the lift drive select switch to the lift position if equipped 43 Press down the foot switch 44 Raise the primary boom 1 foot 30 cm 45 Move the lift drive select switch to the drive position if equipped 46 Slowly move the drive control handle to the full drive position Result The maximum achievable drive speed with the primary boom raised should not exceed 1 foot 30 cm per second 47 Move the lift drive select switch to the lift position if equipped 48 Lower the boom to the stowed position 49 Raise the secondary boom 1 foot 30 cm 50 Move the lift drive select switch to the drive position if equipped 51 Slowly move the drive control handle to the full drive position Result The maximum achievable drive speed with the secondary boom raised should not exceed 1 foot 30 cm per second 52 Move the lift drive select switch to the lift position if equipped 53 Lower the boom to the stowed position 54 Extend the primary boom 1 foot 30 cm Part No 438655 FUNCTION TESTS 55 Move the lift drive select switch to the drive position if equipped 56 Slowly move the drive control handle to the full drive position Result The maximum achieva
18. 5 4 60 200KV to 350KV 20 6 10 350KV to 500KV 25 7 62 500KV to 750KV 35 10 67 750KV to 1000KV 45 13 72 Allow for platform movement electrical line sway or sag and beware of strong or gusty winds Keep away from the machine if it contacts energized power lines Personnel on the ground or in the platform must not touch or operate the machine until energized power lines are shut off Do not operate the machine during lightning or storms Do not use the machine as a ground for welding 2 Genie Z 34 22 IC Tip over Hazards Occupants and equipment shall not exceed the maximum platform capacity 500 Ibs Maximum platform capacity 227 kg Maximum occupants 2 Do not raise or extend the boom unless the machine is on a firm level surface Do not depend on the tilt alarm as a level indicator The tilt alarm sounds in the platform only when the machine is on a severe slope If the tilt alarm sounds Do not extend rotate or raise the boom above horizontal Move the machine to a firm level surface before raising the platform If the tilt alarm sounds when the platform is raised use extreme caution to retract the boom and lower the platform Do not rotate the boom while lowering Move the machine to a firm level surface before raising the platform Do not alter or disable the limit switches Do not drive over 0 6 mph 1 km h with the primary boom raised or extended or the secondary boom raised Part No 438655 Second
19. CTIONS Observe and Obey M Only qualified riggers should rig and lift the machine M Be sure the crane capacity loading surfaces and straps or lines are sufficient to withstand the machine weight See serial plate X Axis Lifting Instructions Fully lower and retract the boom Fully lower the jib Remove all loose items on the machine Determine the center of gravity of your machine using the table and the picture on this page Attach the rigging only to the designated lifting points on the machine There are four lifting points on the chassis Adjust the rigging to prevent damage to the machine and to keep the machine level X Axis 35 9 in 91 3 cm Y Axis 33 3 in 84 7 cm 28 Genie Z 34 22 IC Part No 43655 Second Edition Sixth Printing Operator s Manual Height working maximum Height platform maximum Height stowed maximum Horizontal reach maximum Width Length stowed Maximum load capacity Wheelbase Turning radius outside Turning radius inside Ground clearance 2WD models 4WD models Turntable rotation degrees Turntable tailswing Platform leveling Platform rotation degrees Controls Platform dimensions length x width Power source Fuel capacity Gradeability boom stowed 2WD models 4WD models AC outlet in platform Hydraulic pressure maximum boom functions Tires size Industrial Rough terrain Weight 40 ft 8 in 34 ft 8
20. Max Side Force 150 lbs 667 N 1 37052 Notice Maximum Load 500 Ibs 227 kg 1 37053 Arrow Blue 1 37054 Arrow Yellow 1 37055 Triangle Blue 2 37056 Triangle Yellow 24 Genie Z 34 22 IC Part No 40434 41971 43613 43614 43661 43663 44981 44986 43647 44779 52968 62930 62947 62948 65054 72094 72095 82366 Decal Description Label Lanyard Anchorage Label Tire Pressure Quantity 2 4 Notice Kubota WG 750 DF 750 Engine Specs Notice Kubota D905 B 22 Engine Specs 1 Ground Control Panel Notice Function Enable Air Line to Platform Notice Max Manual Force 90 Ibs 400 N 1 Notice Operating Instructions 2 Notice Generator option Cosmetic Genie Boom Cosmetic Genie Z 34 22 Cosmetic IC Power 4 x 2 Cosmetic IC Power 4 x 4 Platform Control Panel Ground Control Panel Platform Control Panel Label Chevron Rykon Part No 438655 Second Edition e Sixth Printing Operator s Manual DECALS 32700 31060 28157 28158 28181 Serial 44981 28161 Ground or 82366 or 28159 Plate Controls Side 72094 or ER G 28174 43661 ESE or 28235 28171 o 28177 28164 a 25994 K i 72095 43663 7 or 65054 27564 43647 41971 28160
21. achine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection 3 Always perform function tests prior to use Know and understand the function tests before going on to the next section 4 Inspect the workplace 5 Only use the machine as it was intended Part No 43655 Genie Z 34 22 IC Function Tests Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service The operator must follow the step by step instructions to test all machine functions A malfunctioning machine must never be used If malfunctions are discovered the machine must be tagged and removed from service Repairs to the machine may only be made by a qualified service technician according to the manufacturer s specifications After repairs are completed the operator must perform a pre operation inspection and function tests again before putting the machine into service 13 Operator s Manual NEE FUNCTIONTESTS r Select a test area that is firm level and free of obstruction At the Ground Controls 2 3 4 Turn the key switch to ground control Pull out the red Emergency Stop button to the on position Result The beacon if equipped should flash Start the engine See Operating Instructions section Test the Emergency Stop 5 Push in the red Emergency Stop button to the off position R
22. avel Machine travel speed is restricted when the booms are raised or extended Drive Enable Light on indicates that the boom has moved just past either non steer wheel and the drive function has been interrupted To drive hold the drive enable switch to either side and slowly move the drive control handle off center Be aware that the machine may move in the opposite direction that the drive and steer controls are moved Always use the color coded direction arrows on the platform controls and the drive chassis to identify the direction the machine will travel Part No 438655 Second Edition Sixth Printing Operator s Manual Generator if equipped To operate the generator move the generator toggle switch to the generator position The engine will continue to run but no drive or platform functions will operate Plug power tools into the power to platform GFCI outlet To resume machine functions move the generator toggle switch to machine functions position All functions will operate Drive Speed Select A p7 di v a ri Machine on incline symbol Low range operation for inclines Machine on level surface symbol High range operation for maximum drive speed Engine ldle Select rpm Select the engine idle rpm using the symbols on the control panel es Rabbit and foot switch symbol foot switch activated high idle Turtle symbol low idle Rabbit symbol high idle Part No 438655
23. battery power test each function through a partial cycle Result All boom functions should operate Genie Z 34 22 IC Part No 43655 Second Edition Sixth Printing Operator s Manual At the Platform Controls Test the Emergency Stop 15 Turn the key switch to platform control and restart the engine 16 Push in the platform red Emergency Stop button to the off position Result The engine should turn off and all functions should not operate 17 Pull out the red Emergency Stop button and restart the engine Test the Horn 18 Push the horn button Result The horn should sound Test the Foot Switch 19 Push in the platform red Emergency Stop button to the off position 20 Pull out the red Emergency Stop button to the on position but do not start the engine 21 Press down the foot switch and attempt to start the engine by moving the start toggle switch to either side Result The engine should not start 22 Do not press down the foot switch and start the engine 23 Do not press down the foot switch Test each machine function Result The machine functions should not operate Part No 438655 FUNCTION TESTS Test Machine Functions 24 Move the lift drive select switch to the lift position if equipped 25 Press down the foot switch 26 Activate each machine function control handle or toggle switch Result All boom and platform functions should operate through a full cycle
24. ble drive speed with the primary boom extended should not exceed 1 foot 30 cm per second If the drive speed with the primary boom raised or extended or the secondary boom raised exceeds 1 foot 30 cm per second immediately tag and remove the machine from service Test Auxiliary Controls 57 Shut off the engine 58 Pull out the red Emergency Stop button to the on position 59 Move the lift drive select switch to the appropriate position if equipped 60 Press down the foot switch 61 Simultaneously hold the auxiliary power switch on and activate each function control handle or toggle switch Note To conserve battery power test each function through a partial cycle Result All boom and steer functions should operate Drive function should not operate with auxiliary power Genie Z 34 22 IC 17 Operator s Manual Second Edition es Sixth Printing NEE FUNCTIONTESTS Test the Lift Drive Select Function CE models Machines with lift drive select switch 62 Move the lift drive select switch to the lift position 63 Press down the foot switch 64 Move the drive control handle off center Result No drive functions should operate 65 Activate each boom function toggle switch Result All boom functions should operate 66 Move the lift drive select switch to the drive position 67 Press down the foot switch 68 Activate each boom function toggle switch Result No boom functions should operate
25. d the machine must be tagged and removed from service Repairs to the machine may only be made by a qualified service technician according to the manufacturer s specifications After repairs are completed the operator must perform a pre operation inspection again before going on to the function tests Scheduled maintenance inspections shall be performed by qualified service technicians according to the manufacturer s specifications and the requirements listed in the responsibilities manual 8 Genie Z 34 22 IC Part No 43655 Second Edition e Sixth Printing ee ee ee Pre operation Inspection E m Be sure that the operator s safety and responsibilities manuals are complete legible and in the storage container located on the platform Be sure that all decals are legible and in place See Decals section Check for engine oil leaks and proper fluid level Add oil if needed See Maintenance section Check for engine coolant leaks and proper fluid level Add coolant if needed See Maintenance section Check for hydraulic oil leaks and proper oil level Add oil if needed See Maintenance section Check for battery fluid leaks and proper fluid level Add distilled water if needed See Maintenance section Check for proper tire pressure Add air if needed See Maintenance section Check the following components or areas for damage modifications and improperly installed or missing parts Part No 438655
26. ellow without safety alert symbol used to indicate the presence of a potentially hazardous situation which if not avoided may result in property damage CAUTION Green used to indicate operation or maintenance information Genie Z 34 22 IC 5 Operator s Manual Second Edition es Sixth Printing Controls O J AUXILIARY N POWER qam DRIVE ENABLE OPERATION 4g 2 Light on indicates that boom has moved past a non steer tire and drive function is turned off v STOP amp a NG O O O a To drive hold drive enable switch up or down an a slowly move drive control handle Machine may drive in opposite direction that the drive and steer controls O L 6 RA kaf CREEP 1 2 9 8 7 5 Use color coded direction arrows on this panel and drive chassis to identify the direction machine will travel OG fE I RZ RA DA BOOM FUNCTION SPEED F O eD 16 Platform Control Panel 1 Drive enable switch 10 Proportional control handle for 2 Drive enable indicator light drive function and thumb sd N rocker for steer function uxiliary power switc A P y j P 11 Drive speed select switch atform level switc 12 Gasoline LPG models 6 Primary boom extend retract Diesel models switch Glow plug sw
27. esult The engine should turn off and all functions should not operate Pull out the red Emergency Stop button to the on position and restart the engine Test the Machine Functions 7 Do not hold the function enable switch to either side Attempt to activate each boom and platform function toggle switch Result All boom and platform functions should not operate Hold the function enable switch to either side and activate each boom and platform function toggle switch Result All boom and platform functions should operate through a full cycle The descent alarm if equipped should sound while the boom is lowering Machines equipped with Platform Level Control Disable Function The platform level toggle switch will not operate when the primary boom is raised past the drive speed limit switch Second Edition es Sixth Printing Test the Tilt Sensor 9 Pull out the platform red Emergency Stop button to the on position Turn the key switch to platform control 10 Open the ground control side turntable cover and locate the tilt sensor 11 Press down one side of the tilt sensor Result The alarm located in the platform should sound Test Auxiliary Controls 12 Turn the key switch to ground control and shut the engine off 13 Pull out the red Emergency Stop button to the on position 14 Simultaneously hold the auxiliary power switch on and activate each boom function toggle switch Note To conserve
28. f the battery fill tube Do not overfill 6 Install the vent caps Genie Z 34 22 IC 11 Operator s Manual Second Edition es Sixth Printing MAINTENANCE Check the Tire Pressure This procedure does not need to be performed on machines equipped with the foam filled tire option Bodily injury hazard An over AWARNING inflated tire can explode and may cause death or serious injury AWARNING Tip over hazard Do not use temporary flat tire repair products To safeguard maximum stability achieve optimum machine handling and minimize tire wear it is essential to maintain proper pressure in all air filled tires 1 Check each tire with an air pressure gauge and add air as needed Tire specifications 2WD Models 4WD Models Industrial tire 9 14 5 LT 100 psi 6 89 bar Rough terrain tire 10 16 5 NHS 10 16 5 NHS 45 psi 3 1 bar 45 psi 3 1 bar 12 Genie Z 34 22 IC Scheduled Maintenance Maintenance performed quarterly annually and every two years must be completed by a person trained and qualified to perform maintenance on this machine according to the procedures found in the service manual for this machine Machines that have been out of service for more than three months must receive the quarterly inspection before they are put back into service Part No 438655 Second Edition Sixth Printing Operator s Manual Do Not Operate Unless VI You learn and practice the principles of safe m
29. he on position 3 Gasoline LPG models Choose fuel by moving the fuel select switch to the desired position 4 Start the engine Do not press down the foot switch when starting the engine To Position Platform 1 Move the lift drive select switch to the lift position if equipped 2 Press down the foot switch 3 Slowly move the appropriate function control handle or toggle switch according to the markings on the control panel Machines equipped with Platform Level Control Disable Function The platform level toggle switch will not operate when the primary boom is raised past the drive speed limit switch To Steer 1 Move the lift drive select switch to the drive position if equipped Press down the foot switch 3 Turn the steer wheels with the thumb rocker switch located on top of the drive control handle Use the color coded direction arrows on the platform controls and the drive chassis to identify the direction the wheels will turn 22 Genie Z 34 22 IC To Drive 1 Move the lift drive select switch to the drive position if equipped 2 Press down the foot switch 3 Increase speed Slowly move the drive control handle off center Decrease speed Slowly move the drive control handle toward center Stop Return the drive control handle to center or release the foot switch Use the color coded direction arrows on the platform controls and the drive chassis to identify the direction the machine will tr
30. in the direction that the blue arrow points on the drive chassis then come to an abrupt stop 34 Slowly move the drive control handle in the direction indicated by the yellow arrow on the control panel until the machine begins to move then return the handle to the center position Result The travel alarm if equipped should sound The machine should move in the direction that the yellow arrow points on the drive chassis then come to an abrupt stop Note The brakes must be able to hold the machine on any slope it is able to climb 16 Genie Z 34 22 IC Test the Drive Enable System 35 Move the lift drive select switch to the lift position if equipped 36 Press down the foot switch 37 Retract the primary boom to the stowed position 38 Rotate the turntable until the boom moves past one of the non steer wheels Result The drive enable indicator light should come on and remain on while the boom is anywhere in the range shown 39 Move the lift drive select switch to the drive position if equipped 40 Move the drive control handle off center Result The drive function should not operate 41 Move and hold the drive enable toggle switch up or down and slowly move the drive control handle off center Result The drive function should operate Note When the drive enable system is in use the machine may drive in the opposite direction that the drive and steer control handle is moved q1 Use
31. ion function tests and a workplace inspection before using the machine 20 Genie Z 34 22 IC Part No 43655 Second Edition e Sixth Printing Operator s Manual Starting the Engine 1 At the ground controls turn the key switch to the desired position 2 Be sure both ground and platform control red Emergency Stop buttons are pulled out to the on position 3 Gasoline LPG models Choose fuel by moving the fuel select switch to the desired position 4 Move the engine start toggle switch to either side If the engine fails to start or dies the restart delay will disable the start switch for 3 seconds If the engine fails to start after 15 seconds of cranking determine the cause and repair any malfunction Wait 60 seconds before trying to start again All models In extreme cold conditions 20 F 6 C and below warm the engine for 5 minutes to prevent hydraulic system damage Gasoline LPG models In extreme cold conditions 20 F 6 C and below the machine should be started on gasoline then switched to LPG Emergency Stop Push in the red Emergency Stop button to the off position at the ground or platform controls to stop all machine functions and turn the engine off Repair any function that operates when the red Emergency Stop button is pushed in Selecting and operating the ground controls will override the platform red Emergency Stop button Part No 438655 OPERATINGINSTRUCTIONS Auxiliary Controls
32. itch option 7 Red Emergency Stop button 13 Engine idle rpm select 8 Notused WER E Rabbit amp foot switch foot 9 Battery charge indicator switch activated high idle option Turtle low idle Rabbit high idle 6 Genie Z 34 22 IC 14 Engine start switch 15 Gasoline LPG models Gasoline LPG select switch 16 Boom function speed controller 17 Jib boom up down switch 18 Secondary boom up down switch 19 Primary boom up down switch 20 Turntable rotate switch 22 Platform rotate switch Part No 438655 Second Edition Sixth Printing Operator s Manual IE O O i O O68 8 oe 5 Ground Control Panel O OO NOO0 PhOON 11 Part No 438655 Turntable rotate switch Platform rotate switch Primary boom up down switch Platform level switch Primary boom extend retract switch 10A breaker for engine electrical circuits 10A breaker for control electrical circuits Auxiliary power switch Gasoline LPG models Water temperature gauge Diesel models Oil temperature gauge Travel alarm option Oil pressure gauge 18 19 20 21 Genie Z 34 22 IC CONTROLS O Key switch for platform off ground selection Voltage gauge Red Emergency Stop button not used Hour meter Gasoline LPG models Choke switch Diesel models Glow plug switch option
33. ne and test all functions before each work shift Immediately tag and remove from service a damaged or malfunctioning machine Be sure all maintenance has been performed as specified in this manual and the appropriate service manual Be sure all decals are in place and legible Be sure the operator s safety and responsibilities manuals are complete legible and in the storage container located on the platform Part No 438655 SAFETY RULES Bodily Injury Hazard Do not operate the machine with a hydraulic oil or air leak An air leak or hydraulic leak can penetrate and or burn skin Always operate the machine in a well ventilated area to avoid carbon monoxide poisoning Decal Legend Genie product decals use symbols color coding and signal words to identify the following Safety alert symbol used to alert personnel to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Red used to indicate the A DANGER presence of an imminently hazardous situation which if not avoided will result in death or serious injury A Orange used to indicate the AWARNING presence of a potentially hazardous situation which if not avoided could result in death or serious injury Yellow with safety alert symbol ACAUTION used to indicate the presence of a potentially hazardous situation which if not avoided may cause minor or moderate injury Y
34. ontrols and drive chassis for drive and steer functions Do not lower the boom unless the area below is clear of personnel and obstructions ii lt a 44 aN Lid gt sd Oo T sae Limit travel speed according to the condition of the ground surface congestion slope location of personnel and any other factors which may cause collision Do not operate a boom in the path of any crane unless the controls of the crane have been locked out and or precautions have been taken to prevent any potential collision No stunt driving or horseplay while operating a machine Part No 438655 Second Edition Sixth Printing Operator s Manual Component Damage Hazard Do not use any battery or charger greater than 12V to jump start the engine Do not use the machine as a ground for welding Machines with hydraulic shutoff valves Be sure the hydraulic shutoff valves located by the pump under the engine side cover are open before starting the engine Explosion and Fire Hazards Do not start the engine if you smell or detect liquid petroleum gas LPG gasoline diesel fuel or other explosive substances Do not refuel the machine with the engine running Refuel the machine and charge the battery only in an open well ventilated area away from sparks flames and lighted tobacco Damaged Machine Hazards Do not use a damaged or malfunctioning machine Conduct a thorough pre operation inspection of the machi
35. structions and high voltage conductors hazardous locations inadequate surface support to withstand all load forces imposed by the machine wind and weather conditions the presence of unauthorized personnel other possible unsafe conditions Genie Z 34 22 IC 19 Operator s Manual Second Edition es Sixth Printing Operating Instructions Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended Fundamentals The Operating Instructions section provides instructions for each aspect of machine operation lt is the operator s responsibility to follow all the safety rules and instructions in the operator s safety and responsibilities manuals Using the machine for anything other than lifting personnel and tools to an aerial work site is unsafe and dangerous Only trained and authorized personnel should be permitted to operate a machine If more than one operator is expected to use a machine at different times in the same work shift they must all be qualified operators and are all expected to follow all safety rules and instructions in the operator s safety and responsibilities manuals That means every new operator should perform a pre operation inspect
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