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1. 38122 27857 38149 xxx 28157 31071 37141 31245 28372 37144 or 37143 44999 46218 2 Note Platform decals may be in diffferent locations on 72843 optional fiberglass basket 37142 NO 31076 27865 52996 mi kxk eee LULU O I Safety Tape 2 863 2 839 46203 or 46204 or 46205 or 46206 or 46207 or 1257853 or 1257854 or 1260610 or 46211 37133 or 38143 or 41268 or 41266 or 72856 or 72857 52998 or 52999 or 62992 or 62993 or 62994 or 62995 Models without 72086 Tilt back a t bac 381 42 2 ___ s Frame 31068 31070 m M 27872 27868 27864 27841 97842 Sm ne q Serial Plate E 65198 Safety Safety Tape 37145 27863 Tape x Part No 37168 Genie AWP Super Series 29 Operator s Manual First Edition Ninth Printing DECALS 44999 37144 or 37143 46218 72843 37142 31076 52996 38122 Safety Tape 21839 Models with Tilt back Frame 30 27857 38149 xxx 28157 27867 31071 37141 31245 28372 Note Platform decals may be in dif
2. r i iti 0 p E r a t 0 r S M a n u a i ca onsen with Maintenance Information Part No 37168 AWP Super Series Operators Manual First Edition Ninth Printing important Read understand and obey these safety rules and operating instructions before operating this machine Only trained and authorized personnel shall be permitted to operate this machine This manual should be considered a permanent part of your machine and should remain with the machine at all times If you have any questions call Genie Contents Page De RUGS zoo od i OE OCE E JE AE Eat 1 CONTO 8 CO SIG sarai rar 9 Pre operation Inspection 10 MAINTCNANCE svariati ina 12 FUNCION TESIS zenada EA EGAN e 15 Workplace Inspection ea aaa aaa aaaazanaannai 18 Operating Instructions aaa aaaaaassaazaannci 19 Battery Charging Instructions 21 Transport Instructions aa aaa aa aaaaazaaaannai 22 Tilt back Operation Instructions 25 DECA een ni EA 29 ej 6 16 LIE UI 0 A OE 31 Contact us Internet http www genielift com e mail awp techpubQterex com Genie AWP Super Series Copyright 1996 by Genie Industries First Edition Ninth Printing September 2014 Genie and AWP are registered trademarks of Genie Industries in the U S A and many other countries Super Series is a trademark of Genie Industries This machine complies with ANSI
3. wind and weather conditions the presence of unauthorized personnel other possible unsafe conditions Part No 37168 First Edition Ninth Printing Operator s Manual Operating Instructions Setup 1 Position the machine directly below the desired workarea 2 Connectto the appropriate power source DC models Connect battery pack Do Not Operate Unless AC models Connect to a grounded 15A AC power supply Use a 12 gauge 3 3mm 3 wire M You learn and practice the principles of safe grounded extension cord no longer than machine operation contained in this operator s 50 feet 13 m manual Air models Connect the airline 1 Avoid hazardous situations 3 Insert the key and turn to the on position OR turn to platform control 2 Always perform apre operation inspection 4 Pull out the red Emergency Stop button at the ground controls and twist to release the red 3 Always perform function tests prior to use Emergency Stop at the platform controls Be 4 Inspect the workplace sure the power light is on or the air pressure gauge reads 80 110 psi 5 5 7 8 bar 5 Only use the machine as it was intended 5 Install the outriggers and adjust to level the Fundamentals Using the machine for anything other than lifting personnel and tools to an aerial work site is unsafe If more than one operator is expected to use a machine at different times in the same work shift machine and raise the base casters slightly off
4. 0 to 300V Avoid Contact 300V to 50KV 10 3 05 50KV to 200KV 15 4 60 200KV to 350KV 20 6 10 350KV to 500KV 25 7 62 500KV to 750KV 35 10 67 750KV to 1000KV 45 13 72 Part No 37168 First Edition Ninth Printing Operator s Manual Allow for platform movement electrical line sway or sag and movement due to strong or gusty winds Do not use the machine as a ground for welding Do not operate an AC powered machine ora DC battery charger unless using a 3 wire grounded extension cord connected to a grounded AC circuit Do not alter or disable 3 wire grounded plugs Collision Hazards Check the work area for overhead obstructions or other possible hazards Be aware of crushing hazard when grasping the platform guard rail Do not lower the platform unless the area below is clear of personnel and obstructions Use common sense and planning to control the movement of the machine on or near inclines Stay clear of descending platform Part No 37168 SAFETY RULES Improper Use Hazard Do not leave the machine unattended unless the key is removed to secure from unauthorized use Bodily Injury Hazard Do not operate the machine with a hydraulic oil or air leak An air leak or hydraulic leak can penetrate and or burn skin Damaged Machine Hazards Do not use a damaged or malfunctioning machine Be sure all maintenance has been performed as specified in this manual and the Genie AWP Super Series servic
5. 12 Push in the red Emergency Stop button at the platform controls to the oFF position 13 Pull out the red Emergency Stop button at the ground controls to the on position 14 Push in the control activate button and rotate the up down switch in the direction of intended travel Result The up down function should not operate Test Outrigger Interlock 15 Twist to release the red Emergency Stop button at the platform controls Result The up down functions should operate 16 Unscrew one leveling jack until the corresponding interlock display light turns off Result The up down function should not operate 17 Return the leveling jack to the previous setting and check the bubble level 18 Repeat this procedure for each outrigger Test Auxiliary Platform Lowering AC amp DC Models 19 Raise the platform slightly 20 Disconnect the power source from the machine 21 Turn the key switch to ground control if equipped 22 Push in the auxiliary platform lowering button at the ground controls Result The platform should lower FUNCTION TESTS 23 Connect the power source to the machine 24 Turn the key switch to platform control if equipped 25 Raise the platform slightly 26 Disconnect the power source from the machine 2 Push in the control activate button and rotate the up down switch in the down direction Result The platform should lower 28 Connect the power source to the machine
6. Test Manual Lowering 29 Raise the platform slightly 30 Activate the manual lowering valve located at the bottom of the hydraulic cylinder Result The platform should lower Part No 37168 Genie AWP Super Series 17 Operator s Manual First Edition Ninth Printing Workplace Inspection Workplace Inspection Be aware of and avoid the following hazardous situations Do Not Operate Unless You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 Inspectthe workplace Know and understand the work place inspection before going on to the next section 5 Only use the machine as it was intended Fundamentals The Workplace Inspection helps the operator determine if the work place is suitable for safe machine operation It should be performed by the operator prior to moving the machine to the work place It is the operator s responsibility to read and remember the work place hazards then watch for and avoid them while moving setting up and operatingthe machine 18 Genie AWP Super Series drop offs or holes bumps floor obstructions or debris overhead obstructions and high voltage conductors hazardous locations inadequate surface support to withstand all load forces imposed by the machine
7. 136 kg Notice Max Capacity 350 Ibs 159 kg Genie AWP Super Series Quantity l Part No 37145 38122 38142 38143 38149 41266 41268 44999 46203 46204 46205 46206 46207 46211 46218 52996 52998 52999 62992 62993 62994 62995 65198 72086 72843 72856 72857 First Edition Ninth Printing Description Label Manual Lowering Valve Label Manual Storage Container Label Circuit Breaker Label Interlock Display Label Patents Label Interlock Display Label Interlock Display Label Control Activate Notice 20 inch Outrigger CE Notice 26 inch Outrigger CE Notice 30 5 inch Outrigger CE Notice 36 inch Outrigger CE Notice 40 inch Outrigger CE Notice 85 inch Outrigger CE Notice Side Force Wind Speed Cosmetic Genie Logo Cosmetic AWP 15S Cosmetic AWP 20S Cosmetic AWP 25S Cosmetic AWP 30S Cosmetic AWP 36S Cosmetic AWP 40S Serial Plate CSA Label Lifting Eye Danger General Safety Label Interlock Display Label Interlock Display 1257853 Notice 75 inch Outrigger CE 1257854 Notice 60 inch Outrigger CE 1260610 Notice 46 inch Outrigger CE Quantity 1 1 1 N N NP NP NP INP R AR R R R R os R R R Part No 3 168 First Edition Ninth Printing Operator s Manual DECALS
8. Continuous improvement of our products is a Genie policy Product specifications are subject to change without notice or obligation Genie AWP Super Series 31 Operator s Manual First Edition Ninth Printing SPECIFICATIONS Standard Base Specifications Outrigger footprint x w ANSI Outrigger footprint x w CSA Outrigger footprint I x w CE Indoor Outrigger footprint I x w CE Outdoor Corner access wall access ANSI Corner access wall access CSA Corner access wall access CE Indoor Corner access wall access CE Outdoor Outrigger footprint x w ANSI Outrigger footprint x w CSA Outrigger footprint x w CE Indoor Outrigger footprint x w CE Outdoor Corner access wall access ANSI Corner access wall access CSA Corner access wall access CE Indoor Corner access wall access CE Outdoor AWP 15S 603 4 x 523 4 in 15x1 3m 603 4 x 523 4 in 15x1 3m 603 4 x 523 4 in 15x1 3m 691 4 x 611 4 in 1 8x1 6m 153 4 8 in 39 7 20 3 cm 153 4 8 in 39 7 20 3 cm 153 4 8 in 39 7 20 3 cm 211 2 121 4 in 54 6 30 8 cm AWP 30S 691 4 x 611 4 in 1 8x 1 6m 971 2 x 891 2 in 2 5x2 3m 751 2 x 671 2 in 1 9x1 7 m 1171 4 x 1091 2 in 3 0x 2 8m 181 2 43 4 in 46 6 11 9cm 37 183 4 in 94 1 47 8 cm 221 4 8 in 56 5 20 3 cm 503 4 283 4 in 1 3 m 73 cm AWP 20S 603 4 x 523 4 in 1 5 x1 3m 691 4 x 611 4 in 1 8 x1 6m 603 4 x 523 4
9. Ibs 30S models except Canada 159 kg Lift capacity 300 Ibs models sold in Canada only 136 kg Power source DC model 12V SPECIFICATIONS Narrow Base Specifications Machine weight DC AC models AWP 15S 711 621 lbs 323 282kg AWP 20S 750 660 Ibs 340 299kg AWP 25S 784 694 Ibs 356 315 kg AWP 30S 819 729 lbs 371 330 kg Height stowed 78 in 2 0 m Width 22 in 55 8 cm Length 491 2 in 1 3m Platform dimensions 22 x 18 x 443 4 in 56 cm x 46cm x 1 1 m 26 x 20 x 443 4 in 66 cm x 51 cm x 1 1 m 26 x 22 x 431 2 in Gated ultra narrow platform x w xh Gated narrow platform xX w x h Narrow fiberglass platform AC model 110V or 220V x w xh 66 cm x 56cm x 1 1 m Air motor 100 psi 6 9 bar 80 cfm 37760 cc sec Ambient Operating 20 F to 135 F Temperature 29 C to 57 C Airborne noise emissions 80 dB Maximum sound level at normal operating workstations A weighted Outrigger Specifications Narrow Base AWP 15S AWP 20S AWP 25S AWP 30S Outrigger footprint 64 x 481 4 in 64 x 481 4 in 64 x 481 4 in 711 2 x 58 in x w ANSI 1 6x 1 2m 1 6x 1 2m 1 6 x 1 2m 1 8x 1 5m Outrigger footprint 711 2 x 58 in 741 2 x 651 2 in 831 4 x 74 in 951 4 x 893 4 in x w CSA 1 8x1 5m 1 9x 1 6m 2 1x1 9m 2 4x2 3 m Outrigger footprint 64 x 481 4 in 711 4 x 58 in 711 4 x 58 in 741 2 x 651 2 in I x w CE Indoor 1 6x 1 2m 1 8x1 5m 1 8x 1 5m 1 9x 1 6m CE AUS Narrow Base or Rough Terrain base machines are Indoor Use Only even with l
10. SIA 92 3 1990 Printed on recycled paper Printed in U S A Part No 37168 First Edition Ninth Printing Operators Manual Safety Rules Danger Failure to obey the instructions and salety rules in this manual will cause death or serious injury Do Not Operate Unless M You learn and practice the principles of safe machine operation contained inthis operator s manual 1 Avoidhazardous situations Know and understand the safety rules before going on to the next section 2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended M You read understand and obey manufacturer s instructions and safety rules operator s manual and machine decals employer s safety rules and worksite regulations applicable governmental regulations M You are properly trained to safely operate the machine M The first time this machine is set up for use a breather cap is installed See Pre operation Inspection section Part No 37168 Genie AWP Super Series 1 Operator s Manual First Edition Ninth Printing SAFETY RULES Tip over Hazards Do not raise the platform unless the base is level all four outriggers are properly installed and the leveling jacks firmly contact the floor Do not adjust or remove the outriggers while the platform is occupied or raised Do not move the machine while the
11. in 1 5 x1 3m 831 4 x 751 4 in 2 1 x1 9m 141 2 51 2 in 36 9 7 4 cm 201 4 93 4 in 51 2 24 5 cm 141 2 51 2 in 36 9 7 4 cm 30 163 in 76 42 4 cm AWP 36S 831 4 x 751 4 in 2 1x1 9m 1171 4 x 1091 4 in 3 0x2 8m 831 4 x 751 4 in 2 1x19m 1171 4 x 1091 2 in 3 0x 2 8m 281 2 141 4 in 72 7 36 2 cm 52 311 4 in 1 3 m 79 3 cm 281 2 141 4 in 72 7 36 2 cm 52 311 4 in 1 3 m 79 3 cm Corner of platform top rail to corner of wall with ability to rotate leveling jack 32 Genie AWP Super Series AWP 25S 603 4 x 523 4 in 1 5 x1 3m 831 2 x 751 2 in 2 1 x1 9m 691 4 x 611 4 in 1 8x 1 6m 89 x 81 in 2 3x2 1m 14 3 in 35 1 7 4 cm 283 4 141 4 in 72 6 36 2 cm 191 4 71 4 in 48 6 18 2 cm 321 2 17 in 82 5 43 4 cm AWP 40S 89 x 81 in 2 3X2 0m 1171 4 x 1091 4 in 3 0x 2 8m 89 x 81 in 2 3x2 0m 1171 4 x 1091 2 in 3 0x 2 8m 311 4 141 2 in 79 4 37 1 cm 503 4 283 4 in 1 3 m 73 cm 311 4 141 2 in 79 4 37 1 cm 503 4 283 4 in 1 3 m 73 cm Part No 37168 First Edition Ninth Printing Operator s Manual Machine Specifications Height working maximum AWP 15S 21 ft 4 in 6 5m AWP 20S 26 ft 1 in 8 0m AWP 25S 30 ft 9 in 9 4m AWP 30S 35 ft 6 in 10 8 m Height platform maximum AWP 15S 15 ft 4 in 4 7 m AWP 20S 20 ft 1 in 6 1m AWP 25S 24 ft 9 in 7 6m AWP 30S 29 ft 6 in 9 0m Lift capacity AWP 15S 20S 25S amp 350
12. machine will be MI Do not tilt the machine back unless the area is loaded or unloaded clear of personnel and obstructions the stance posture and grip used by the people involved M Do not stand behind or under the tilt back frame when raising or lowering it the lifting techniques used the site conditions and weather in which the activity is being performed i e slippery icy raining l The appropriate number of people and proper lifting Tilt back Frame techniques must be used to prevent physical injury The Genie AWP Super Series has a tilt back frame which allows the machine to roll through a standard doorway The tilt back frame is standard equipmenton standard base AWP 36S and 40S models and optional on standard base AWP 15S 20S 25S and 30S models The tilt back frame is not available on narrow base machines or rough terrain base machines Part No 37168 Genie AWP Super Series 25 Operator s Manual First Edition Ninth Printing OPERATINGINSTRUCTIONS Lowering the Tilt back Assembly Tilting Back the Machine 1 Be sure the area behind the machine and under the tilt back frame is clear of personnel and obstructions NO Fully lower the platform oo Remove the outriggers from the base and place them in the storage sockets The tilt back frame is spring loaded and will immediately fall s outwardwhenthe FI retaining pin is AL IRG removed LOW ALS Maintain a firm gt Lt gra
13. platform is raised R Do not place ladders or scaffolds in the platform or against any part of this machine Do not place or attach overhanging loads to any part of this machine 2 Genie AWP Super Series Do not raise the platform unless the machine is level Do not set the machine up on a surface where it cannot be leveled using only the leveling jacks Do not use chocks blocks or shims of any kind to level the machine Do not cause a horizontal force or side load to the machine by raising or lowering a fixed or overhanging load Do not push off or pull toward any object outside the platform Maximum allowable manual force 45 Ibs 200 N Do not use the machine on a moving or mobile surface or vehicle Part No 37168 First Edition Ninth Printing ANSI CSA models Do not raise the platform when wind speeds may exceed 28 mph 12 5 m s If wind speeds exceed 28 mph 12 5 m s when platform is raised lower the platform and do not continue to operate the machine CE AUS standard base models with outdoor outriggers Do not raise the platform when wind speeds may exceed 28 mph 12 5 m s If wind speeds exceed 28 mph 12 5 m s when platform is raised lower the platform and do not continue to operate the machine CE AUS standard base models with indoor outriggers Indoor use only Do not raise the platform when wind speeds may exceed 0 mph 0 m s If wind speeds exceed 0 mph 0 m s when platform is
14. replacement parts Do not push the Genie AWP from the platform side of the machine When moving the machine with a forklift or other transport vehicle the platform should be fully lowered the machine should be turned off and no personnel shall remain in the platform Do not use the machine to lift material or equipment The machine is intended to lift personnel and tools to an aerial work site Fall Hazards Do not sit stand or climb on the platform guard rails Maintain a firm footing on the platform floor at all times Do not exit the platform while raised If a power failure occurs have ground personnel activate the manual lowering valve Keep the platform floor clear of debris Lower the platform entry mid rail or gate before operating 4 Genie AWP Super Series Electrocution Hazards This machine even with an optional fiberglass platform is not electrically insulated and will not provide protection from contact with or proximity to electrical current Keep away from the machine if it contacts energized power lines or becomes electrically charged Personnel on the ground or in the platform must not touch or operate the machine until energized power lines are shut off KI RI LD Maintain safe distances from electrical power lines and apparatus in accordance with applicable governmental regulations and the following chart Minimum Safe Voltage Approach Distance Phase to Phase Feet Meters
15. Gd Platform entry mid rail or gate PRE OPERATIONINSPECTION Sequencing cables and pulleys Lifting chains and idler wheels Nuts bolts and other fasteners Mast columns and counterweight Breathercap LL C U LLC Outriggers leveling jacks and footpads LI Adjustable glide pads Check entire machine for L Dents ordamage _1 Corrosion or oxidation U Cracks in welds or structural components GQ Inspect and clean battery terminals and all battery cable connections d Be sure that all structural and other critical components are present and all associated fasteners and pins are in place and properly tightened Part No 37168 Genie AWP Super Series 11 Operator s Manual First Edition Ninth Printing Maintenance Observe and Obey M Only routine maintenance items specified in this manual shall be performed by the operator M Scheduled maintenance inspections shall be completed by qualified service technicians according to the manufacturer s specifications and the requirements specified in the responsibilities manual Maintenance Symbols Legend The following symbols have been used in this manual to help communicate the intent of the instructions When one or more of the symbols appear at the beginning of amaintenance procedure it conveys the meaning below Indicates that tools will be required to perform this procedure Indicates that new parts will be required to perform this procedur
16. Scheduled maintenance inspections shall be performed by qualified service technicians according to the manufacturer s specifications and the requirements listed in the responsibilities manual Part No 37168 First Edition Ninth Printing Operator s Manual Pre operation Inspection L Be sure that the operator s safety and responsibilities manuals are complete legible and in the storage container located on the platform L Be sure that all decals are legible and in place See Decals section L Check for battery fluid leaks and proper fluid level Add distilled water if needed See Maintenance section IH AC 8 DC models Check for hydraulic oil leaks and proper oil level Add oil if needed See Maintenance section G RT base models Check for proper tire pressure Add air to tires if needed See Maintenance section 3 Air models Check the oil level of the airline lubricator See Maintenance section Gi Air models Check the oil lubricator canister drip rate Adjust as needed See Maintenance section LI Air models Check the air filter regulator canister Drain water as needed See Maintenance section Check the following components or areas for damage modifications and improperly installed or missing parts Gd Electrical components wiring and electrical cables Gd AC amp DC models Hydraulic power unit hoses fittings and cylinder LI Air models Air power unit airlines fittings and cylinder
17. cept Canada 159 kg Lift capacity AWP 40S 300 Ibs models except Canada 136 kg Lift capacity 300 Ibs models sold in Canada only 136 kg Power source DC model 12V AC model 110V or 220V Air motor 100 psi 6 9 bar 80 cfm 37760 cc sec 20 F to 135 F 29 C to 57 C Ambient operating temperature Airborne noise emissions 80 dB Maximum sound level at normal operating workstations A weighted Part No 37168 Specifications Standard Base Specifications Machine weight DC AC models AWP 15S 718 628 Ibs 326 285 kg AWP 20S 767 677 lbs 348 307 kg AWP 25S 817 727 lbs 371 330kg AWP 30S 867 777 lbs 393 352 kg AWP 36S 1107 1017 lbs 502 461 kg AWP 40S 1130 1040 lbs 513 472 kg Height stowed AWP 15S 20S 25S 30S 78 in 2 0m AWP 36S 40S 1091 2 in 2 8m Width 29 in 73 6 cm Length AWP 15S 20S 25S 30S 46 in 1 2m AWP 36S 40S 55 in 1 4m Platform dimensions all models length x width x height 27 x 26 x 443 4 in 69 cm x 66 cm x 1 1 m 22 x 18 x 443 4 in 56 cm x 46cm x 1 1 m 26 x 20 x 443 4 in 66 cm x51 cmx 1 1m 29 x 261 2 x 431 2 in 4cmx67cmx1 1m 26 x 22 x 431 2 in 66 cm x 56 cm x 1 1 m 20 x 26 x 443 4 in 51cm x 66 cmx 1 1 m 30 x 28 x 443 4 in 7T6cmx71cmx1 1m Standard platform gated or sliding mid rail Gated ultra narrow platform Gated narrow platform Standard fiberglass platform Narrow fiberglass platform Front entry gated narrow platform Extra large front and side entry platform
18. e 12 Genie AWP Super Series Check the Battery DC Models Proper battery condition is essential to good machine performance and safe operation Improper fluid levels or damaged cables and connections can result in engine component damage and hazardous conditions Electrocution hazard Contact with AWARNING hot or live circuits could result in death or serious injury Remove all rings watches and other jewelry Bodily injury hazard Batteries AWARNING contain acid Avoid spilling or contacting battery acid Neutralize battery acid spills with baking soda and water Perform this test after fully charging the battery 1 Put on protective clothing and eye wear 2 Remove the battery vent caps 3 Check the battery acid level If needed replenish with distilled water to the bottom of the battery fill tube Do not overfill 4 Install the vent caps Part No 37168 First Edition Ninth Printing Operator s Manual Check the Hydraulic Oil Level Maintaining the hydraulic oil at the proper level is essential to machine operation Improper hydraulic oil levels can damage hydraulic components Daily checks allow the inspector to identify changes in oil level that might indicate the presence of hydraulic system problems 1 Be sure the platform is fully lowered 2 Checkthe sight gauge on the side of the hydraulic reservoir Result The hydraulic oil level should be visible in the middle of the sight gau
19. e could result in machine component damage 1 While raising the platform visually inspect the oil lubricator sight gauge Result There should be a maximum of 1 to 2 drops of oil visible in the sight gauge 2 To adjust the drip rate turn the oil flow control valve clockwise to decrease the flow or counterclockwise to increase the flow 3 Repeat this procedure until the proper oil drip rate is achieved Check the Air Filter Regulator Canister Air Models It is essential to drain the air filter regulator canister of water to ensure good air motor performance and service life A water filled canister could cause the air motor to perform poorly and continued use could cause component damage 1 Check the air filter regulator canister for any water accumulation 2 If water is visible loosen the drain plug at the bottom of the canister and allow the water to drain out 3 Tighten the drain plug 14 Genie AWP Super Series Scheduled Maintenance Maintenance performed quarterly annually and every two years must be completed by a person trained and qualified to perform maintenance on this machine according to the procedures found in the service manual for this machine Machines that have been out of service for more than three months must receive the quarterly inspection before they are put back into service Part No 37168 First Edition Ninth Printing Operator s Manual Do Not Operate Unless M You l
20. e manual Be sure all decals are in place and legible Be sure the operator s safety and responsibilities manuals are complete legible and in the storage container located on the platform Conduct a thorough pre operation inspection of the machine and test all functions before each work shift Immediately tag and remove from service a damaged or malfunctioning machine Do not use the machine as a ground for welding Genie AWP Super Series 5 Operator s Manual First Edition Ninth Printing SAFETY RULES Battery and Charger Safety DC Models Burn Hazards Batteries contain acid Always wear protective clothing and eyewear when working with batteries e m4 Avoid spilling or contacting battery acid Neutralize battery acid spills with baking soda and water The battery pack must remain in an upright position Explosion Hazards lt A BALU Batteries emit explosive gas Keep sparks flames and lighted tobacco away from the battery Charge the battery in a well ventilated area Do not disconnect charger DC output wires from the battery when the charger is on Electrocution Hazards w Lifting Hazard Connect the charger to a grounded AC circuit only Do not expose the battery or charger to water and or rain Before each use inspect fordamage Replace damaged components before operating The battery pack weighs 90 Ibs 40 8 kg Use the appropriate number of peo
21. earn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection 3 Always perform the function tests prior to use Know and understand the function tests before going on to the next section 4 Inspect the workplace 5 Only use the machine as it was intended Function Tests Fundamentals The Function Tests are designed to discover any malfunctions before the machine is put into service The operator must follow the step by step instructions to test all machine functions A malfunctioning machine must never be used If malfunctions are discovered the machine must be tagged and removed from service Repairs to the machine may only be made by a qualified service technician according to the manufacturers specifications After repairs are completed the operator must perform a pre operation inspection and function tests before putting the machine into service Part No 37168 Genie AWP Super Series 15 Operator s Manual First Edition Ninth Printing FUNCTION TESTS Function Tests Setup 1 Position the machine directly below the desired workarea 2 Connectto the appropriate power source DC models Connect battery pack AC models Connect to a grounded 15A AC power supply Use a 12 gauge 3 3mm 3 wire grounded extension cord no longer than 50 feet 13 m Air models Connect the airline 3 Insert the k
22. ey and turn to the on position OR turn to platform control 4 Pull out the red Emergency Stop button to the ON position at the ground controls 5 Twist to release the red Emergency Stop button at the platform controls Result AC amp DC models The power light should come on Air models The air pressure gauge should read 80 110 psi 5 5 7 8 bar 6 Select an outrigger and Slide it into a base socket until the outrigger lock pin snaps into place Adjust the outrigger to level the machine and raise the gt base casters slightly off the ground Level the machine using only the Yp outriggers Do not use chocks blocks or shims to level the machine 16 Genie AWP Super Series 7 Check the interlock display lights at the ground controls Confirm that the corresponding light is on 8 Repeat this procedure for each of the remaining outriggers 9 Use the bubble level and adjust the leveling jacks until the machine base is level Test Emergency Stop 10 Push in the red Emergency Stop button at the ground controls to the oFF position 11 Push in the control activate button and rotate the up down switch in the direction of intended travel ANSI amp CSA CE a control activate button b up down switch Result The up down function should not operate Part No 37168 First Edition Ninth Printing Operator s Manual
23. fferent locations on DN optional fiberglass basket NS 27865 7 2 863 gt 46203 or 46204 or 46205 or 46206 or 46207 or 1257853 or 1257854 or 1260610 or 46211 37133 or 38143 or 41268 or 41266 or 72856 or 72857 52998 or 52999 or 62992 or 62993 or 62994 or 62995 27838 O PO 27873 38149 FAO 31068 31070 in al 27843 27840 Jo 27844 27864 a Serial gt ____ _ n 27842 Plate c 65198 JL fs UGC JL Safety Safety Tape 37145 27863 Tape Genie AWP Super Series Part No 37168 First Edition Ninth Printing Operator s Manual Machine Specifications Height working maximum AWP 15S 21 ft 4 in 6 5m AWP 20S 26 ft 1 in 8 0m AWP 25S 30 ft 9 in 9 4m AWP 30S 35 ft 6 in 10 8 m AWP 36S 42 ft 5 in 12 9m AWP 40S 46 ft 3 in 14 1 m Height platform maximum AWP 15S 15 ft 4 in 4 7m AWP 20S 20 ft 1 in 6 1m AWP 25S 24 ft 9 in 7 6m AWP 30S 29 ft 6 in 9 0m AWP 36S 36 ft 6 in 11 1m AWP 40S 40 ft 3 in 12 3 m Lift capacity AWP 15S 20S 25S 350 Ibs 30S amp 36S models ex
24. ge Do not overfill Hydraulic oil specifications Hydraulic oil type Dexron equivalent Check the Tire Pressure RT Base Models It is essential to maintain proper pressure in all air filled tires Improperly inflated tires can affect machine handling 1 Check each tire with an air pressure gauge Add air as needed The proper air pressure is stamped on the tire Part No 37168 MAINTENANCE Check the Air Line Lubricator Oil Level Air Models Maintaining the proper oil level in the lubricator canister is essential to safe operation and good machine performance Failure to keep the lubricator canister at the proper oil level could result in unsafe operating conditions and possible component damage 1 Be sure the platform is fully lowered 2 Inspect the lubricator canister for the proper oil level Result The oil level must be within 1 2 inch 12 7 mm from the top of the lubricator canister 3 Toadd oil remove the oil lubricator canister from the lubricator base and fill with oil Install the canister back onto the lubricator base Oil Specifications Oil Type 10W automotive engine oil Genie AWP Super Series 13 Operator s Manual First Edition Ninth Printing MAINTENANCE Check the Oil Lubricator Canister Drip Rate Air Models Maintaining the proper oil drip rate into the lubricator canister is essential to safe operation and good machine performance Failure to maintain the proper drip rat
25. gency Stop button to the oN position 2 Activate the auxiliary platform lowering button at the ground controls After Each Use 1 Select a safe storage location firm level surface weather protected clear of obstruction and traffic 2 Chock the wheels to prevent the machine from rolling 3 Remove the key to secure from unauthorized use 4 DC models Recharge the battery 20 Genie AWP Super Series Part No 37168 First Edition Ninth Printing Operator s Manual Battery and Charger Instructions Observe and Obey M Do not use an external charger or booster battery M Charge the battery in a well ventilated area M Use proper AC input voltage for charging as indicated on the charger M Use only Genie authorized battery and charger To Charge Battery 1 Open the battery pack lid to access the battery 2 Remove the battery vent caps and check the battery acid level If necessary add only enough distilled water to cover the plates Do not overfill prior to the charge cycle Replace the battery vent caps 4 Set the power switch to the oFF position Be sure that the DC output cord is properly connected to the battery Black to negative red to positive 5 Connect the battery charger to a grounded AC circuit 6 If equipped Set the AC Selector switch to the proper voltage 7 Set the power switch to the auto position Part No 37168 OPERATINGINSTRUCTIONS 8 Monitor the ampere meter for
26. gh Terrain base machines are Indoor Use Only even with longer outriggers Corner access wall access 16 11 in 141 4 81 2 in 13 6 in 181 2 71 4 in ANSI 40 6 27 9 cm 36 2 21 6 cm 33 15 2 cm 47 18 4 cm Corner access wall access 22 1 2 143 4 in 241 2 14 in 283 4 15 in 371 2 181 2 in CSA 57 1 37 5 cm 62 2 35 5 cm 73 38 1 cm 95 2 47 cm Corner access wall access 16 11 in 21 121 4in 191 2 93 4 in 22 9in CE Indoor 40 6 27 9 cm 53 3 31 1 cm 49 5 24 7cm 55 8 22 8 cm Corner of platform top rail to corner of wall with ability to rotate leveling jack 34 Genie AWP Super Series Part No 37168 Genie Sweden Phone 0046 3157 5101 Fax 0046 3157 5104 Genie France Phone 0033 237 260 986 Fax 0033 237 260 998 Genie Iberica Phone 0034 900 808 110 Fax 0034 935 725 080 Genie Germany Phone 0049 4221 491 821 Fax 0049 4221 491 820 Genie U K Phone 0044 1476 584 333 Fax 0044 1476 584 330 Genie Mexico City Phone 52 55 5666 5242 Fax 52 55 5666 3241 Genie North America Phone 425 881 1800 Toll Free USA and Canada 800 536 1800 Fax 425 883 3475 Genie Australia Pty Ltd Phone 61 7 3375 1660 Fax 61 7 3375 1002 Genie China Phone 86 21 53853768 Fax 86 21 53852569 Genie Singapore Phone 65 67533544 Fax 65 67533544 Genie Japan Phone 81 3 6436 2020 Fax 81 3 5445 1231 Genie Korea Phone 82 2 558 7267 Fax 82 2 558 3910 Genie Brasil Phone 55 11 4082 5600 Fax 55 22 4082 5630 Genie Holla
27. ight position number of people and proper lifting techniques a s e spring Return the sliding T handle to the stowed and secure with position the retaining pin Part No 37168 Genie AWP Super Series 27 Operator s Manual Decals Decal Inspection Use the pictures on the next two pages to verify that all decals are legible and in place Below is a numerical list with quantities and descriptions Part No 2 838 2 839 2 840 2 841 2 842 2 843 2 844 2 857 2 863 2 864 2 865 2 867 2 868 2 872 2 873 2 874 28157 28372 31068 31070 31071 31076 31077 31245 33550 37133 37141 37142 37143 37144 28 Description Warning Tilt back Hazards Instructions Label Sliding T handle Retaining Pin Label Stop Bracket Label Loading Pivot Label Tilt back Strut Label Strut Socket Caution Pipe Plug Caution Component Damage Hazard Notice Lower Stop Bracket Before Label Bubble Level Label Swivel Lock Danger Relief Valve Danger Tip over Hazard Outriggers Notice Maintain Firm Grasp Label Insert Retaining Pin Label Dexron Caution Quick Disconnect Danger Battery Charger Safety Danger Tip over Hazard Moving Warning Failure to Read Caution 8A Maximum 115V AC Caution Collision Hazard Warning Collision Hazard Safety Tape CE Label Interlock Display Notice Manual Lowering Instructions Notice Operating Instructions Notice Max Capacity 300 Ibs
28. nd Phone 31 183 581 102 Fax 31 183 581 566
29. onger outriggers Corner access wall access 16 11 in 141 4 81 2 in 13 6 in 181 2 71 4 in ANSI 40 6 27 9 cm 36 2 21 6 cm 33 15 2 cm 47 18 4 cm Corner access wall access 221 2 143 4 in 241 2 14 in 283 4 15 in 371 2 181 2 in CSA 57 1 37 5 cm 62 2 35 5 cm 73 38 1 cm 95 2 47 cm Corner access wall access 16 11 in 21 121 4 in 191 2 93 4 in 22 9in CE Indoor 40 6 27 9 cm 53 3 31 1 cm 49 5 24 7cm 55 8 22 8 cm Corner of platform top rail to corner of wall with ability to rotate leveling jack Continuous improvement of our products is a Genie policy Product specifications are subject to change without notice or obligation Part No 37168 Genie AWP Super Series 33 Operator s Manual First Edition Ninth Printing SPECIFICATIONS Machine Specifications Height working maximum AWP 15S 21 ft 4 in 6 5m AWP 20S 26 ft 1 in 8 0m AWP 25S 30 ft 9 in 9 4m AWP 30S 35 ft 6 in 10 8 m Height platform maximum AWP 15S 15 ft 4 in 4 7m AWP 20S 20 ft 1 in 6 1m AWP 25S 24 ft 9 in 7 6m AWP 30S 29 ft 6 in 9 0m Lift capacity AWP 15S 20S 25S amp 350 Ibs 30S models except Canada 159 kg Lift capacity 300 Ibs models sold in Canada only 136 kg Power source DC model 12V AC model 110V or 220V Air motor 100 psi 6 9 bar 80 cfm 37760 cc sec Ambient Operating 20 F to 135 F Temperature 29 C to 57 C Airborne noise emissions 80 dB Maximum sound level at normal operating workstations A weighted Out
30. orage sockets 4 DC models Disconnect the battery cable and remove the battery pack 5 Inspect the entire machine for loose or unsecured items 6 Slide the stop bracket to the top lock position e edi N zp a stop bracket b loading pivot All models without tilt back frame AT i JE 27 le a stop bracket b loading pivot All models with tilt back frame Part No 37168 OPERATING INSTRUCTIONS 7 Hook the loading pivot to the stop bracket 8 Position the machine flush against the loading surface Lower and lock the stop bracket to the lowest lock pin position above the loading surface 9 All models with tiltback frame Be sure both stop bracket lock pins are fully locked Be sure both tiltback frame swivel casters are locked 10 Slide out the T handle until the lock pin snaps into place 11 Liftthe T handle to tilt the machine onto the loading Surface Use the appropriate number of people and proper lifting techniques 12 Carefully push the machine into the transport position 13 Return the sliding T handle to the stowed position 14 Secure the machine base and mast to the transport vehicle Use chains or straps of ample load capacity 15 Reverse this procedure to unload the machine Genie AWP Super Series 23 Operator s Manual First Edition Ninth Printing OPERATINGINSTRUCTIONS Winching the Machine onto a Flatbed Truck 1 Fully lower
31. ple and proper lifting techniques when lifting the battery pack Genie AWP Super Series Part No 37168 First Edition Ninth Printing Operators Manual r e ee SAFETY RULES Decal Legend Genie product decals use symbols color coding and signal words to identify the following Safety alert symbol used to alert personnel to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Red used to indicate the ADANGER presence of an imminently hazardous situation which if not avoided will result in death or serious injury Orange used to indicate the AWARNING presence of a potentially hazardous situation which if not avoided could result in death or serious injury Yellow with safety alert symbol ACAUTION used to indicate the presence of a potentially hazardous situation which if not avoided may cause minor or moderate injury CAUTION Yellow without safety alert symbol used to indicate the presence of a potentially hazardous situation which if not avoided may result in property damage Green used to indicate operation or maintenance information Part No 37168 Genie AWP Super Series 7 Operator s Manual First Edition Ninth Printing Controls Ground Controls AC and DC Models m O pa pf sk mk interlock di 0 m dui ping Low Battery Indicator for Auxiliary Lowering DE Models Low Battery Indicator A A
32. r lock pin 7 Groundcontrols 16 Loading pivot bar 23 Hydraulic power unit 2 Base outrigger 8 Mast 17 Forklift pocket 24 Winching tie down socket 9 Lifting eye 18 Manuallowering point 3 Outrigger with 10 AC models Circuit valve under 25 Bubble level leveling jack breaker machine 26 Base 4 Platform 11 Outrigger storage 19 Airline lubricator 27 Sliding T handle 5 Platform entry mid socket adjustmentknob 28 AC outlet rail or gate 12 Tilt back frame 20 Air supply for 29 Platform controls 6 AC models Power retaining pin machine 30 Operator s manual supply for machine 13 Tilt back strut 21 Airline lubricator storage container DC models Power 14 Tilt back frame 22 DC models Battery to platform 15 Loading stop pack with charger bracket Part No 37168 Genie AWP Super Series 9 Operator s Manual First Edition Ninth Printing Pre operation Inspection Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection Know and understand the pre operation inspection before going on to the next section 3 Always perform the function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended Breather Cap AC amp DC Models Component damage will occur if the machine is operated without a breather cap Check to make sure the breather cap is in place in the h
33. raised lower the platform and do not continue to operate the machine CE AUS Narrow or RT base models Indoor use only Do not raise the platform when wind speeds may exceed 0 mph 0 m s If wind speeds exceed 0 mph 0 m s when platform is raised lower the platform and do not continue to operate the machine Part No 37168 Operator s Manual a ey SAFETY RULES Do not operate the machine in strong or gusty winds Do not increase the surface area of the platform or the load Increasing the area exposed to the wind will decrease machine stability Do not exceed the rated platform load capacity Maximum capacity all models except Canada AWP 15S 350 Ibs 159 kg AWP 20S 350 lbs 159 kg AWP 25S 350 Ibs 159 kg AWP 30S 350 Ibs 159 kg AWP 36S 350 Ibs 159 kg AWP 40S 300 Ibs 136 kg Maximum capacity models sold in Canada only AWP 15S 300 Ibs 136 kg AWP 20S 300 Ibs 136 kg AWP 25S 300 Ibs 136 kg AWP 30S 300 Ibs 136 kg AWP 36S 300 Ibs 136 kg AWP 40S 300 Ibs 136 kg Maximum occupancy 1 person 3 Genie AWP Super Series Operator s Manual First Edition Ninth Printing SAFETY RULES Do not operate the machine near drop offs holes bumps debris unstable or slippery surfaces or other possible hazardous conditions Do not alter or disable machine components that in any way affect safety and stability Do not replace items critical to stability with items of different weight or specification Use only Genie authorized
34. rigger Specifications Rough Terrain Base Specifications Machine weight DC AC models AWP 15S 715 625 los 324 283 kg AWP 20S 750 660 lbs 340 299 kg AWP 25S 784 694 Ibs 356 315 kg AWP 30S 819 729 los 371 330 kg Height stowed 79 in 2 0m Width 291 2 in 75 cm Length 58 in 1 5m Platform dimensions length x width x height Standard platform gated or sliding mid rail Gated ultra narrow platform 27 x 26 x 443 4 in 69 cm x 66 cm x 1 1 m 22 x 18 x 443 4 in 56 cm x 46 cm x 1 1 m 26 x 20 x 443 4 in 66cm x 51 cm x 1 1 m 29 x 261 2 x 431 2 in 4cmx67cmx1 1m 26 x 22 x 431 2 in 66 cm x 56 cm x 1 1 m Front entry gated narrow platform 20 x 26 x 443 4 in 51 cm x 66 cm x 1 1 m 30 x 28 x 443 4 in 7T6cmx71cmx1 1m Gated narrow platform Standard fiberglass platform Narrow fiberglass platform Extra large front and side entry platform Continuous improvement of our products is a Genie policy Product specifications are subject to change without notice or obligation Rough Terrain Base AWP 15S AWP 20S AWP 25S AWP 30S Outrigger footprint 64 x 481 4 in 64 x 481 4 in 64 x 481 4 in 711 2 x 58 in I x w ANSI 1 6x 1 2m 1 6x 1 2m 1 6x 1 2m 1 8x 1 5m Outrigger footprint 711 2 x 58 in 741 2 x 651 2 in 831 4 x 74 in 951 4 x 893 4 in x w CSA 1 8x1 5m 1 9x 1 6m 2 1x1 9m 2 4x2 2 m Outrigger footprint 64 x 481 4 in 711 4 x 58 in 711 4 x 58 in 741 2 x 651 2 in I x w CE Indoor 1 6x 1 2m 1 8x 1 5m 1 8x1 5m 1 9x 1 6m CE AUS Narrow Base or Rou
35. sp on the tilt gt back frame and adi co remove the i o retaining pin 1 0 Z R b 4 Lower the tilt BA o gt back frame L 5 and guide the tilt back strut into the strut socket 5 Insert the retaining pin into the strut socket 1 2 3 4 Slide out the T handle until the lock pin snaps into place Lift the machine with the T handle to mid tilt position casters on the tilt back frame are in contact with the floor and the machine is supported by the extended tilt back strut Use the appropriate number of people and proper lifting techniques Continue lifting until the telescoping tilt back strut is completely compressed Return the sliding T handle to the stowed position 26 Genie AWP Super Series Part No 37168 First Edition Ninth Printing Operator s Manual OPERATING INSTRUCTIONS Returning the Machine to Stowing the Tilt back Assembly Standing Position 1 Removetheretaining pin 1 Be sure the area below the machine base and T handle is clear of personnel and obstructions Slide out the T handle untl the lock pin snaps into place Carefully pull down the T handle until the machine rests at mid ay 2 Firmly grasp the tilt back frame and remove the tilt position tilt back strut from the strut socket Lower the machine with 3 Lift the tilt back the T handle until the base casters are in contact with the ground Use the appropriate frame hold in an upr
36. the correct charge rate The initial charge rate should be approximately 10A The charge rate will decrease as the battery reaches full charge 9 The charger will turn off automatically when the battery is fully charged Set the power switch to the oFF position then disconnect from the AC supply 10 Check the battery acid level when the charge cycle is complete Replenish with distilled water to the bottom of the fill tube Do not overfill Dry Battery Filling and Charging Instructions 1 Remove the battery vent caps and permanently remove the plastic seal from the battery vent openings 2 Fill each cell with battery acid electrolyte until the level is sufficient to cover the plates Do not fill to maximum level until the battery charge cycle is complete Overfilling can cause the battery acid to overflow during charging Neutralize battery acid spills with baking soda and water 3 Install the battery vent caps 4 Charge the battery 5 Check the battery acid level when the charging cycle is complete Replenish with distilled water to the bottom of the fill tube Do not overfill Genie AWP Super Series 21 Operator s Manual First Edition Ninth Printing OPERATINGINSTRUCTIONS Transport Instructions Observe and Obey M Be sure the transport vehicle capacity and loading surfaces are sufficient to support the machine weight See Specifications section Some pick up truck tailgates are not strong enough to s
37. the ground each operator is expected to follow all safety rules 8 sd r PA and instructions in the operator s manual That SSA means every new operator should perform a pre S lights a operation inspection function tests and a work 00 ORI SUIS place inspection before using the machine are in firm contact with the ground 7 Use the bubble level to make sure the machine Is level Note If adjustment is necessary check the bubble level and interlock display again to make sure the machine is level and all four interlock display lights are on Part No 37168 Genie AWP Super Series 19 Operator s Manual First Edition Ninth Printing OPERATINGINSTRUCTIONS Emergency Stop Push in the red Emergency Stop button at the platform controls or at the ground controls to stop the up function Platform Raise and Lower 1 Twist to release the red Emergency Stop button at the platform controls 2 Push in the control activate button and rotate the up down switch in the desired direction of travel ANSI 8 CSA CE A e FE pr Vai pi PD PD 2 O 2 O control activate button up down switch a b Manual Lowering 1 Activate the manual lowering valve located at the bottom of the hydraulic cylinder Auxiliary Platform Lowering AC amp DC Models 1 Turnthe key switch to the oN position OR turn to ground control Pull out the red Emer
38. the platform 2 Push inthe red Emergency Stop buttons turn the key switch to the oFF position and remove the key 3 Remove the outriggers from the base and place them in the storage sockets 4 Inspect the entire machine for loose or unsecured items 5 Connect the cable to the winching point located at the rear of the base 6 Carefully winch the machine onto the truck 7 Secure the machine base and mast to the transport vehicle Use chains or straps of ample load capacity 24 Genie AWP Super Series Loading the Machine With a Crane Use the lifting eye mounted on the rear mast column The battery pack must be removed before lifting the machine with a crane Be sure to inspect the machine and remove any loose or unsecured items Always place the lifting hook through the lifting eye so that it points away from the machine Part No 37168 First Edition Ninth Printing Operators Manual OPERATINGINSTRUCTIONS Lifting Instructions The numberof people required to load and unload a machine is dependent on a number of factors including but not limited to s i the physical condition strength and Tilt back Operation Instructions disabilities or prior injuries of the people R O involved Observe and obey the vertical and horizontal distances the M The retaining pin must be inserted to prevent the machine has to be moved spring loaded tilt back frame from dropping the number oftimes the
39. upport the weight of the machine and may require reinforcement M Do not load the machine onto a transport vehicle unless it is parked on a level surface M The transport vehicle must be secured to prevent rolling while the machine is being loaded M The machine must be securely fastened to the transport vehicle M Be sure to lock both swivel casters on the tilt back frame M Do not transport with the machine resting on the tilt back frame 22 Genie AWP Super Series Lifting Instructions The number of people required to load and unload a machine is dependent on a number of factors including but not limited to the physical condition strength and disabilities or prior injuries of the people involved the vertical and horizontal distances the machine has to be moved the numberoftimes the machine will be loaded orunloaded the stance posture and grip used by the people involved the lifting techniques used the site conditions and weather in which the activity is being performed i e slippery icy raining The appropriate number of people and proper lifting techniques must be used to prevent physical injury Part No 37168 First Edition Ninth Printing Operator s Manual Loading for Transport 1 Fully lower the platform 2 Push in the red Emergency Stop buttons turn the key switch to the oFF position and remove the key 3 Removethe outriggers from the base and place them in the st
40. uxiliary Platform Lowering Platform Controls ANSI amp CSA 2 A O CE O 7 Ground Controls Air Models Air Pressure Gauge Platform Controls re o Genie AWP Super Series ite w ih td ghar Genie Interlock Display 1 Red Emergency Stop button 2 Key switch 3 Outrigger interlock display lights four 4 Low battery indicator light for auxiliary lowering 5 DC models Low battery indicator light 6 Powerlight 7 Auxiliary platform lowering button 8 Airpressure gauge 9 Control activate button 10 Up Down switch Part No 37168 First Edition Ninth Printing Operators Manual Legend 8 O Q 5 28 U Aa A U 2 26 1 Outrigge
41. ydraulic reservoir AWP 36 amp AWP 40 The first time these machines are set up for use the pipe plug in the hydraulic reservoir should be removed and permanently replaced with a breather cap A breather cap is supplied and can be found in an envelope taped to the mast near the platform controls 10 Genie AWP Super Series Fundamentals It is the responsibility of the operator to perform a Pre operation Inspection and routine maintenance The Pre operation Inspection is a visual inspection performed by the operator prior to each work shift The inspection is designed to discover if anything is apparently wrong with a machine before the operator performs the function tests The Pre operation inspection also serves to determine if routine maintenance procedures are required Only routine maintenance items specified in this manual may be performed by the operator Refer to the list on the next page and check each of the items and locations for modifications damage or loose or missing parts A damaged or modified machine must never be used If damage or any variation from factory delivered condition is discovered the machine must be tagged and removed from service Repairs to the machine may only be made by a qualified service technician according to the manufacturer s specifications After repairs are completed the operator must perform a pre operation inspection again before going on to the function tests

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