install - control.cdr
Contents
1. 7 Install the new Louisiana Control Board reconnect the main wire harness and control board When connecting the molex connectors together check for consistancy in the wire colors eg yellow to yellow ensure the wires are running through the proper plastic hangers re install the 2 two screws mounting the board and protective box to the grill 8 Test Dri ot laci ll th illi t se Dae gt Test Drive before replacing all the grilling components reconnect the power cord to a grounded electrical outlet g o Push the POWER switch to ON the fan should start to run Control Board Wire Harness Press and hold the PRIME touch pad the Paddle Wheel Molex Molex should turn Press the START touch pad igniter should start to glow within 1 to 2 minutes 9 Ready to Savor The Flavor Service Manual DG Dansons Group Inc 04 07 copyright 2007 e e a Updates available at www dansons com ww louisiana grills cop LOUISIANA R I L L 5 G Louisiana Control Board WOOD PELLET BARBECUGS Board Functions POWER SWITCH Used to turn power to the smokin grill ON and starts the Fan Used to activate the SHUT DOWN of the grill START PRIME wo OF START TOUCH PAD P Used to activate the START UP mode of the smokin grill x LOUIS ANA This2. Jouisiana grills con to Installation LOUISIANA Louisiana Main Wire Harness and Control ames Retro Fitting Pre 2007 Colonial and Estate models The Louisiana electronic control and main wire harness can be used together to replace the analog control and temperature sensors used in the Little Louie Kentwood and Greenwood models The temperature sensors are replaced with pre programed software within the new control board PARTS SUPPLIED WEI START PRIME 1 Louisiana Control Board and Housing 1 Louisiana Main Wire Harness TOOLS REQUIRED Phillips Screwdriver Straight Head Screwdriver Needle Nose Pliers Note Always disconnect power before performing the installation INSTALLATION STEPS 1 Unplug grill s power cord from wall outlet 2 To gain access to the working component area diagram B locate locking mechanism found on the rear access panel using a straight screwdriver turn mechanism Counter Clockwise a full turn diagram A rear access should drop open B 3 Disconnect the control board and box from the left support shelf diagram C remove the 2 screws holding the board to the shelf bracket disconnect the control board from the main wire harness by gently pulling apart the plastic molex connector and wiring diagram C remove the 1 or 2 8 32 phillip head screws attaching the top shelf to the side wall of the grill
3. Slide the top away from the grill to disconnect from the support shelf Service Manual DGi Dansons Group Inc aloz copyright 2007 Responsible Resource Development Updates available at www dansons com ww ouisiana JN COm Installation LOUISIANA Louisiana Main Wire Harness and Control KOOD PELLET BARBECU Retro Fitting Pre 2007 Colonial and Estate models Note Always disconnect power before performing the installation INSTALLATION STEPS cont 5 Disconnect existing main wire harness dia C TIP The Little Louie is a smaller tighter area for speed and ease loosen the mounting screws holding the fan to the frame dia A carefully pull the molex connector through the rubber grommet dia B located on the side of grill towards the inside component compartment carefully disconnect the spade connectors from the auger motor fan igniter and the two 2 temperature discs Hold each connector firmly and wiggle lose disconnect the spade connectors and the ground wire connection from the power source 6 Install the new Louisiana main wire harness Note The 2 two temperature discs are no longer used Leave attached to the grill dia D from inside the component area push the molex connector through the rubber grommet out towards the side shelf install the spade connectors starting with the igniter then auger motor and power cord and ground wire see chart below or next
4. for 7 minutes and the FEED rate is PREDETERMINED by the control software and the igniter will GLOW for the entire procedure OPERATING MODE When the START UP mode is complete the FEED POTENTIOMETER is fully functional The feed system is designed to feed the fuel for 3 seconds then stop feeding at PRESET TIMES managed through the POTENTIOMETER The OFF times range from 25 seconds for SMOKE to 2 seconds for PRE HEAT Because the all natural wood pellet fuel is dry and consistent it is easy to keep a close to constant temperature Keep in mind that all Louisiana Wood Pellet Grills are designed to operate with the lid closed and that external temperatures wind rain and humidity will effect cooking times and heat output SHUT DOWN PROCEDURE When finished Savoring the Flavor simply push the POWER switch to the OFF position The control will begin a 15 minute cool down cycle by stopping the FEED system from running while keeping the FAN running to cool the smokin grill If you do find more food to grill you can turn the POWER switch to the ON position within the first 3 minutes and the unit will continue to operate as normal If you miss the 3 minute window you must go through the START UP PROCEDURE Service Manual DGI Dansons Group Inc 04 07 copyright 2007 Responsible Resource Development Updates available at www dansons com ouisiana n Com LOUISIANA G R I L L 5 C0 PELLET B
5. ARBECU G Louis Iana Control Board START UP PROCEDURE Automatic NOTE Always check the burn pot burn grate igniter holes flame protector cooking surfaces START PRIME hopper and wood pellet fuel before starting or using your smokin grill 1 Ensure the POWER switch is in the oa OFF position W Louisiana W 2 Plug the power cord into a 110 Volt grounded SS outlet Do not break the ground end off the toon pener maae cord or use a non grounded plug in or extension cord 3 Open the hopper lid Ensure that there are no foreign objects in the hopper or feed system Fill the hopper with all natural flavored wood pellets 4 Turn the FEED control to PREHEAT 5 Switch the POWER to the ON position then press the START touch pad The START UP mode will begin The FEED system will begin to feed fuel at the preset software rate the igniter will begin to glow and the fan will begin to operate both to cool the hopper and cause the pellets to burn The START UP mode is timed to last 7 minutes 6 Always allow the grill to PREHEAT before adjusting the temperature to the desired output START UP PROCEDURE Manual if igniter fails Ensure the POWER switch is in the OFF position 2 Plug the power cord into a 110 Volt grounded outlet Do not break the ground end off the cord or use a non grounded plug in or extension cord 3 Open the hopper lid Ensure that there are no foreign objects in the hopper or fee
6. d system Fill the hopper with all natural flavored wood pellets 4 Remove the cooking grids flavor guard system and the U shaped flame guard if equipped with one to expose the burn grate in the bottom of the unit Place two generous handfuls of pellets into the burn grate Squirt gelled fire starter or other approved pellet starter into the burn grate over the top of the pellets Light the starter using a long fireplace match or long lighter WARNING NEVER ATTEMPT TO ADD MORE STARTER INTO AFIRE THAT IS ALREADY BURNING OR INTO AHOT BURNGRATE YOU COULD EXPERIENCE A BURN BACK AND YOU COULD GET SERIOUSLY BURNT 8 Allow the STARTER to burn for 3 to 5 minutes 9 Replace the flame guard if supplied the flavor guard and the cooking grids 10 Follow steps 4 to 6 found in AUTOMATIC N O1 SHUT DOWN PROCEDURE 1 Allow the grill to run for 5 to 10 minutes before turning OFF This cooks off any foods that might attract wild life or unwanted visitors 2 Switch the POWER to the OFF position 3 After the 15 minute a DOWN cycle is complete the POWER L EDand FAN will turn OFF Service Manual DGi Dansons Group Inc 04 07 copyright 2007 Responsible Resource Development Updates available at www dansons com
7. illuminates the blue POWER LED turns on the a Z AUTO IGNITER and starts the FUEL FEED system PRE HEAT B ARBES PRIME TOUCH PAD When touch pad is pressed and held the FUEL FEED system will turn and feed more wood pellets to the burn grate This can be used to add more fuel just before opening the grill lid to help with quicker heat recovery It can also be used to add more fuel while smoking to increase the smoke intensity POWER LED Will illuminate blue when the POWER SWITCH is on and the START touch pad has been pushed Will continue to stay illuminated until the POWER SWITCH has been pushed OFF and the board has completed the automatic 15 minute SHUT DOWN mode FEED POTENTIOMETER OR TEMPERATURE CONTROL Used to control the frequency the wood pellet fuel is feed to the burn grate thus effecting the heat or smoke output The FEED POTENTIOMETER is not active when the smokin grill is in the 7 MINUTE START UP mode HOW THE BOARD WORKS 101 Always check the burn pot burn grate igniter holes flame protector cooking surfaces hopper and wood pellet fuel before starting or using your smokin grill START UP PROCEDURE Upon turning the POWER to the ON position setting the FEED POTENTIOMETER to the PRE HEAT position then pressing START touch pad the board will activate the START UP mode START UP will start the cooling fan the feed system and the igniter The START UP mode is
8. page install the new spade connectors to the fan Little Louie ensure proper connection then reinstall fan Kentwood Greenwood it is much easier to access the connection from the bottomside of the grill and from inside the cart or cabinet Connection Wire Color Lead From Combustion Cooling Blue Control Board Fan Double White Power Igniter Auger Feed Yellow Control Board Motor White Power Igniter Igniter Red Control Board Double White Combustion Cooling Fan Auger Feed Motor Power Cord Black Control Board Double White Control Board Combustion Cooling Fan Diagram D Service Manual DGI Dansons Group Inc 04 07 copyright 2007 perenne ee egg otene wees Updates available at www dansons com ww louisiana grills co m LOUISIANA G R I L L Installation Louis iana Main Wire Harness and Control OOD PELLET BARBECU GE Retro Fitting Pre 2007 Colonial and Estate models Note Always disconnect power before performing the installation INSTALLATION STEPS cont 6 Install new wire harness cont wire schematic Louisiana START PRIME CL a quan jyoulsiana gr TIS PRE HEAT MOOD PELLET B ARBETS YELLOW YELLOW BLUE MOLEX FM6 MOLEX M6 IGNITER _ WHITE M BLACK BLACK HARNESS CONTROL HARNESS MAIN BLACK AC HOT 115VAC POWER INPUT GREEN AC GROUND WHITE ACICOMMON _
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