Operator Manual
Contents
1. 11 3 4 298 744845G amp 744945 18 457 mm Cutting depth up to 1 5 38mm SPECIFICATIONS Blade pitch Hand lever adjustment variable 05 to 9 Blade speed 1225 oscillations min 3600 engine RPM Dimensions WIG ERR ERE 24 600 mm NOU RN HERES 49 1244 mm wel ENTE 33 838 mm Wheelbase 19 483 mm Weight 744844G amp 744944C 744845G amp 744945C 305 Ibs 138 Kg 350 Ibs 159 Kg TOUCH UP PAINT 1604 0 5L Spray can order P N 65334 19 EC Declaration of Conformity acy The Undersigned Manufacturer Schiller Grounds Care Inc _ Lek eo Bob Cat Lane M Johnson Creek WI 53038 Chuck Clark Director of Operations Date February 1 2010 EU Authorized Representative Earlsmere Limited Unit 18 Valley Road ut Station Road Industrial Estate Wombwell Barnsley South Yorkshire 573 OBS UK Jim White Managing Director Date February 1 2010 Declare that the machine Described Below amp Type Ryan Jr Sodcutter M 744844G 744845G ENOO S T ER Briggs amp Stratton 12H3320144B8 p 3600 R P M Net Installed Power 4 8 KW2. SELF PROPELLED WALK BEHIND SODCUTTER gt 4164644 01 2010 Parts Manual 4164645 7448446 JR SODCUTTER 6HP B amp S 12 7448456 JR SODCUTTER 6HP B amp S 18 744944C JR SODCUTTER 5 5HP HONDA 12 744945C JR SODCUTTER 5 5HP HONDA 18 SCHILLER OPERATOR S MANUAL CALIFORNIA Proposition 65 Warning WARNING Diesel engine exhaust and some The engine exhaust from this product of its constituents are known to the contains chemicals known to the State State of California to cause cancer of California to cause cancer birth oii and other reproductive defects or other reproductive harm CALIFORNIA Proposition 65 Warning Battery posts terminals wiring insulation and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and birth defects or other reproductive harm WASH HANDS AFTER HANDLING Jr Sodcuttler IMPORTANT MESSAGE Thank you for purchasing this Schiller Grounds Care Inc product You have purchased a world class product one of the best designed and built anywhere This machine comes with an Operation and Safety Manual and Parts Service Manual The useful life and good service you receive from this machine depends to a large extent on how well you read and understand this manual Treat your machine properly lubricate and adjust it as instructed and it will
3. 6 5hp Operation Width 30 2 mm 11 75 for 744844G E E 45 7 mm 18 for 744845G Complies with the provisions of the following European Directive Amendments and the Regulations transposing it into national law Directives Harmonized Standards Machinery 2006 42 EMC Directive 2004 108 Noise in the Environment Directive 2000 14 EC Vibration Directive nnne 2002 44 EC Non Road EImilsSlOFiSssscsacaa cesis asi 2002 88bEC Sound Sound levels were determined in accordance with Directives 2000 14 EC 2006 42 EC and standard ISO 11094 Guaranteed Sound Power Level 105dB Operator Ea 90dB Vibration Hand arm vibration was measured at the right and left operator handles per ISO 5349 1 2001 and ISO 5349 2 2001 Levels were calculated using ISO DIS 5395 1 in accordance with 2002 44 EC Only the highest of the left and right readings is given Guaranteed Vibration Level 9 m s Intended Use This machine is for cutting sod in grass areas grown for the purpose of harvesting sod and general sod removal It is intended for use on flat areas and small slopes Loss of control may result on steeper slopes It is not intended for use in rocky areas 20 EC Declaration of Conformity 4164674 REV The Undersigned Manuf
4. Do not operate where there is any risk of contacting underground utilities Contacting buried utilities could result in a service outage Contacting buried electrical wires could result in electrocution Contacting a buried gas line could result in an explosion This precaution is especially important when using attachments such as the mole blade or trencher which operate at greater depths Move machine to the area where sod is to be cut With the engine off and the master clutch disengaged stand on the right side of the machine Loosen the Blade Depth Control Locking Lever with your right hand then use the handle bar to tip the machine forward and hold it with your left hand Lower the Blade Depth Control Lever with your right hand until it hits the preset Depth Stop Tighten the Locking Lever Start the engine then engage the wheel drive and the blade drive with the Wheel Drive Shifter Lever and the Blade Drive Shifter Lever For straight cutting leave the caster wheel locking lever down For cutting irregular or curved shapes raise the caster wheel locking lever up and forward Adjust the throttle to full speed With the machine tipped forward engage the Master Clutch The machine will start moving forward and the blade drive will operate Lower the machine into the sod and cut for a short distance Stop the machine and check the sod thickness Adjust the Depth Stop and blade if necessary See Adjustment section Conti
5. for clarification Become familiar with the safe operation of the equipment operator controls and safety signs Be prepared to stop the engine quickly in an emergency Do not operate or allow another person to operate this machine if there are any questions about safety All operators and mechanics should be trained The owner is responsible for training the users Wear appropriate clothing including safety goggles or safety glasses with side shields when operating Wear substantial footwear Do not operate barefoot or wearing open sandals Long hair loose clothing or jewelry may get tangled in moving parts Wear appropriate hearing protection Wear safety glasses Never allow children unskilled or improperly trained people to operate this equipment Local regulations can restrict the age of the operator Keep warning labels and this operator s manual legible and intact Replacement labels and manuals are available from the factory Do not operate machine while under the influence of drugs or alcohol or any other condition of impairment The owner user can prevent and is responsible for accidents or injuries occurring to themselves other people or property SAFETY SITE PREPARATION AND CIRCUMSTANCES Evaluate the terrain to determine how to safely perform the job Only use accessories and attachments approved by the manufacturer Clear the area to be cut of objects such as rocks toys wire or other debris
6. acturer Schiller Grounds Care Inc 7 n One Bob Cat Lane Chuck Clark Johnson Creek WI 53038 Director of Operations Date February 1 2010 EU Authorized Representative Earlsmere Limited p Unit 18 Valley Road E Station Road Industrial Estate Wombwell Barnsley South Yorkshire S73 OBS UK i Jim White Managing Director Date February 1 2010 Declare that the machine Described Below Make amp Type Ryan Jr Sodcutter See Sodcutter OE 744944 744945 miae Honda TYDE GX160 K1QX2 3600 Net Installed Power 3 6 KW 5 5hp Operation Width 30 2 mm 11 75 for 744944C 45 7 mm 18 for 744945C Complies with the provisions of the following European Directive Amendments and the Regulations transposing it into national law Directives Harmonized Standards Machinery 2006 42 2004 108 Noise in the Environment Directive 2000 14 EC Vibration dori ra cR beris 2002 44 EC Non Road EMISSIONS mae rta eta Canes 2002 88bEC Sound Sound levels were determined in accordance with Directives 2000 14 EC 2006 42 EC and standard ISO 11094 Guaranteed Sound Power L
7. acturer s schedule and instructions for maximum safety and best results Park machine on level ground Never allow untrained personnel to service ma chine Guards should only be removed by qualified maintenance technician for maintenance service Replace when work is complete Adjust or repair only after the engine has been stopped and the blade has stopped moving Disconnect spark plug wire s before doing any maintenance Replace parts if worn damaged or faulty For best results always replace with parts recommended by the manufacturer Do not dismantle the machine without releasing or restraining forces which may cause parts to move suddenly Provide adequate support e g jack stands for lifted machine or parts if working beneath Do not put hands or feet near or under rotating parts Clean up spilled oil or fuel thoroughly Replace faulty mufflers To reduce fire hazards keep the engine muf fler and fuel storage area free of grass leaves debris buildup or grease WARNING The sod cutter blade is sharp ff Ww and can cut Use extra cau tion when handling Remove obstructions with care Wrap the blade or wear gloves Only replace blade Never straighten or weld Keep other persons away from blades SAFETY WARNING Lh Fuel Petrol gasoline and diesel fuels are flammable petrol gasoline vapors are explosive Use extra care when handling Store
8. and material Failure to do so may result in product malfunction and possible injury to the operator and or bystanders Carbon monoxide present in the exhaust 1 an odorless and deadly gas Never start or run the engine inside where exhaust fumes can collect Provide enough fresh air to keep fumes from getting too strong Replace any warning decal that becomes illegible immediately DAILY MAINTENANCE Operator Presence System For the engine to run the Operator Presence Lever must be held when the Master Clutch Control is engaged To Check 1 Start the engine and run at 1 2 throttle with the master clutch disengaged Engage the master clutch holding the Operator Presence Lever Release the operator presence lever and the engine should stop Repair the machine before using if the Operator Presence System does not kill the engine Blades Check for damage Replace any broken cracked or otherwise damaged blades Do not weld or straighten blades Replace or sharpen dull blades See sharpening instructions Hardware Tighten any nuts and bolts that are found loose Replace any broken or missing cotter pins Repair any other problems before operating Engine See engine manual for oil change intervals and oil specifications See engine manual for air cleaner service intervals and service procedure Lubrication The gear case is initially filled with 3 1 2 pints 1 7 L of EP 140 Gear Lube Do not add to this amount unle
9. ck to make sure all shields and guards are properly installed and in good condition Check that all hardware is properly installed and secured Check to be sure engine is free of dirt and debris Pay particular attention to the cooling fins governor parts and muffler Clean air intake screen Check air cleaner service is necessary Inspect area Remove stones or other hard objects that might cause damage Check that there are no underground utilities in work area Check all lubrication points and grease as instructed in manual Perform a functional check of the safety interlock system each time you operate the unit If it doesn t work repair before using the machine Jr BEFORE STARTING THE ENGINE 1 Be familiar with the controls how each functions and what each operates Check engine oil level Add oil if necessary following the engine manufacturer s recommendations Refer to engine manual supplied with machine Open the fuel valve Fill the fuel tank with the amount and type of fuel recommended by the engine manufacturer CHOKE For cold starts set the throttle lever to the half open position and move the choke to the ON position For warm starts set the throttle to the half open position and the choke to the OFF position OPERATOR PRESENCE INTERLOCK SYSTEM To start the engine master clutch must be disengaged To operate the machine The operator must hold down the operator prese
10. could also result in product damage Schiller Grounds Care Inc strongly warns against rejects and disclaims any modifications add on accessories or product alterations that are not designed developed tested and approved by Schiller Grounds Care Inc Engineering Department Any Schiller Grounds Care Inc product that is altered modified or changed in any manner not specifically authorized after original manufacture including the addition of after market accessories or component parts not specifically approved by Schiller Grounds Care Inc will result in the Schiller Grounds Care Inc Warranty being voided Any and all liability for personal injury and or property damage caused by any unauthorized modifications add on accessories or products not approved by Schiller Grounds Care Inc will be considered the responsibility of the individual s or company designing and or making such changes Schiller Grounds Care Inc will vigorously pursue full indemnification and costs from any party responsible for such unauthorized post manufacture modifications and or accessories should personal injury and or property damage result C SCHILLER BIGB CAT LANE CREEK 3003 ULSA 2009 xxxKG xx xKW MODEL DESCRIPTION SERIAL NUMBER MODEL NUMBER This number appears on sales literature technical manuals and price lists SERIAL NUMBER This number appears only on your mower It contains the model number fo
11. evel 103dB Operator 88dB Vibration Hand arm vibration was measured at the right and left operator handles per ISO 5349 1 2001 and ISO 5349 2 2001 Levels were calculated using ISO DIS 5395 1 in accordance with 2002 44 EC Only the highest of the left and right readings is given Guaranteed Vibration Level 9 m s Intended Use This machine is for cutting sod in grass areas grown for the purpose of harvesting sod and general sod removal It is intended for use on flat areas and small slopes Loss of control may result on steeper slopes It is not intended for use in rocky areas 21
12. give you many years of reliable service Your safe use of this Schiller Grounds Care Inc product is one of our prime design objectives Many safety features are built in but we also rely on your good sense and care to achieve accident free operation For best protection study the manual thoroughly Learn the proper operation of all controls Observe all safety precau tions Follow all instructions and warnings completely Do not remove or defeat any safety features Make sure those who operate this machine are as well informed and careful in its use as you are See a Schiller Grounds Care Inc dealer for any service or parts needed Schiller Grounds Care Inc service ensures that you continue to receive the best results possible from Schiller Grounds Care Inc products You can trust Schiller Grounds Care Inc replacement parts because they are manufactured with the same high precision and quality as the original parts Schiller Grounds Care Inc designs and builds its equipment to serve many years in a safe and productive man ner For longest life use this machine only as directed in the manual keep it in good repair and follow safety warnings and instructions You ll always be glad you did Schiller Grounds Care Inc One Bob Cat Lane Johnson Creek WI 53038 0469 Original Language Instructions 01 2010 SAFETY NOTICE Unauthorized modifications may present extreme safety hazards to operators and bystanders and
13. ing the operator s position Park on level ground Disengage the master clutch Shut off the engine Disengage the master clutch and wait until the blade stops moving then disengage the blade clutch when not cutting sod for transport when crossing surfaces other than grass Disengage the master clutch stop the engine and wait until the blade stops moving before refueling before making blade adjustment Disengage the master clutch stop the engine and disconnect the spark plug wire s before clearing blockages before checking cleaning or working on the machine after striking a foreign object Inspect the machine for damage and have repairs made before restarting if the machine begins to vibrate abnormally shut off machine immediately Inspect and have repairs made as needed before restarting except for repairs or adjustments as specifically noted such as for carburetor adjustment where the engine must be running Keep hands and feet clear of moving parts in these circumstances Allow the blade to come to a complete stop when stopping operation to clear blockages unclog inspect the machine do maintenance or repair Reduce the throttle setting during engine shut down and if the engine is provided with a shut off valve turn the fuel off at the conclusion of operation Jr Sodcutter MAINTENANCE SAFETY In general Blades Maintain machine according to manuf
14. ken 18 Jr Sodcutter Models 744844G Jr Sodcutter 12 in 30 5cm 7448456 Sodcutter 18 in 45 7cm Engine Model 4 cycle 6 5H P 4 8KW B amp S Vanguard Model 12H332 Type 0115 Trim B8 12 5 cu in 205 cc E Recoil Governor 3600 RPM 100 RPM no load 1 spring loaded belt tightener type Reduction Engine to 2 94 1 Engine to drive wheels 55 871 Models 744944C Jr Sodcutter 12 in 30 5cm 744945C Jr Sodcutter 18 in 45 7cmO Engine Model 4 cycle 5 5 H P Honda Model GX160 K1QX2 GX160 OHV 9 9 cu in 163 cc SIE IR ERE TET Recoil Governor 3600 RPM 100 RPM no load oes spring loaded belt tightener type Reduction Engine to 2 94 1 Engine to drive wheels 55 8 1 Wheels 8 203 mm Dia w knobby tread vulcanized to hub Hear 8 x 1 75 203 X 45 semi pneumatic tires with pre packed ball bearings Drive Engine to gear case A section belt Gear case to drive shaft and blade drive eene roller chain Gear case EP140 Gear lube 3 1 2 Pints 1 7L Cutting width 744844 amp 744944
15. l blade the blade may want to ride out of the ground It may then help to adjust blade angle forward see Adjusting Blade Angle below A short trial run will indicate which is the best blade angle NOTE Extreme blade angles put extra stress on the side arms To reduce stress on the machine operate with the flattest blade angle that gives satisfactory results ADJUSTING BLADE ANGLE PITCH 1 Loosen blade angle control locking lever F and move H frame forward or backward until blade is at desired angle pitch Tighten blade angle control locking lever F 13 ADJUSTMENTS Jr Sodcutter HANDLE SUPPORT SPRING This spring S helps support the handle If the four 4 isolator handle mounts are sagging or distorted the two locking adjustment nuts T can be tightened downward to increase the spring force and raise the handle HANDLE STOP BOLTS These two bolts Y limit the amount of handle movement This prevents damage to the handle isolators and provides positive control of the machine when extra effort is required to lift or turn The rear stop bolt position is adjustable Loosen the two bolts X on the bolt centering plates on each side and tighten with the stop bolts centered in the two handle holes Z 14 Jr MAINTENANCE SERVICE Sodcutter AWARNING When replacement parts are required use genuine Schiller Grounds Care Inc parts or parts with equivalent characteristics including type strength
16. llowed consecutively by the serial number Use this number when ordering parts or seeking warranty information Jr Sodcutter This symbol means ATTENTION BECOME ALERT Your safety and the safety of others is involved Signal word definitions The signal words below are used to identify levels of hazard seriousness These words appear in this manual and on the safety labels attached to Schiller Grounds Care Inc machines For your safety and the safety of others read and follow the information given with these signal words and or the symbol shown above DANGER DANGER indicates a hazardous situation which if not avoided WILL result in death or serious WARNING WARNING indicates a hazardous situation which if not avoided COULD result in death or serious CAUTION CAUTION indicates a hazardous situation which if not avoided COULD result in minor or moderate injury It may also be used to alert against unsafe practices or property damage CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided MAY result in property damage Jr Sodcutter MACHINE PREPARATION Operator preparation and training Read the Operation amp Safety Manual If an operator or mechanic cannot read English it is the owner s responsibility to explain this material to them If any portion of this material is unclear contact your factory representative
17. nce lever or engaging the master clutch will kill the engine Petrol Gasoline is extremely flammable and highly explosive under certain conditions BE SURE to install fuel cap after refueling Fill fuel tank with good quality clean unleaded regular petrol gasoline to the level recommended by the engine manufacturer TO CHECK OR ADD FUEL Use a funnel to avoid spilling Do it outdoors Do not smoke Stop the engine allow to cool Do not overfill Clean up spilled fuel Jr Sodcutter STARTING THE ENGINE Move the engine switch to the ON position Pull the recoil starter to start the engine If the choke is ON when the engine starts gradually back it off until the engine runs with no choke at all MOVING OF UNIT To move unit without running blade 1 Place blade shifter handle in disengaged position handle will point straight out from unit See Figure 1 2 Setengine speed to slow 3 Engage drive shifter handle 4 Depress operator presence control 5 Engage master clutch control lever 6 Adjust throttle to desired walking speed To move unit without running the engine put drive shifter handle and clutch control lever in the disengaged position Push unit to move it OPERATION CUTTING SOD A WARNING Underground utilities Electrocution explosion service disruption risk Before beginning any work check with the local authorities for underground utility location and depth
18. nue cutting At the end of each pass lift up on the handle to raise the blade out of the sod and turn around for the next pass 11 ADJUSTMENTS DRIVE BELT ADJUSTMENT Keep belt free of oil and dirt and adjusted to proper tension at all times Belt tension is adjusted by loosening four 4 engine mounting bolts and shifting engine on the base Belt tension is correct when the distance between the roll pin and sleeve on the master clutch rod is 1 to 1 1 4 25 30mm when the master clutch is BRAKE BAND ADJUSTMENT When adjusted properly With the Master Clutch Control Lever engaged the brake band is not braking the large drive pulley When the Master Clutch Control Lever is disen gaged there will be some braking occurring on the large drive pulley When the Master Clutch Control Lever is disen gaged and pulled back firmly the brake will fully stop the large drive pulley 1 For less braking loosen the locknut unscrew the adjusting screw then retighten the locknut For more braking loosen the locknut turn the adjusting screw in then retighten the locknut ADJUSTING DEPTH OF CUT 3 4 20mm is a good general starting depth of cut Depth of cut can be varied from there depending on conditions and what you are trying to accomplish 1 an initial depth setting Park the machine on a hard surface Loosen depth control locking lever E and lower depth control lever D until the blade rests on
19. only in containers specifically designed for fuel When refueling or checking fuel level Stop the engine and allow to cool Do not smoke Refuel outdoors only Use a funnel Do not overfill f fuel is spilled do not attempt to start the engine until the spill is cleaned up and vapors have cleared Replace caps on fuel containers and tanks securely oparks from static electricity can start fires or cause explosions Flowing fuel can generate static electric ity To prevent static electricity sparks Keep fuel containers electrically grounded Do not fill containers in a vehicle or on a truck or trailer bed with a plastic liner Fill containers on the ground away from the vehicle When practical remove petrol gas powered equipment from the truck or trailer and refuel it on the ground If equipment must be refueled on the truck or trailer refuel from a portable container rather than a dispenser nozzle Keep the dispenser nozzle in contact with the rim of the fuel tank or container opening until fueling is complete Do not use a nozzle lock open device SAFETY Jr Sodcutter STORAGE SAFETY Stop the engine and allow to cool before storing Drain the fuel tank outdoors only Store fuel in an approved container in a cool dry place Keep the machine and fuel containers in a locked storage place to prevent tampering and to keep children from playing with them Do not store the machine o
20. prevent rust To put equipment into operation after an extended storage 1 Fill fuel tank with clean fresh fuel 2 Check crankcase oil level and start engine Check fuel system for fuel leaks 17 TROUBLE SHOOTING Jr POSSIBLE PROBABLE PROBLEM CAUSE A Bottom of blade is rounded off A Sharpen or replace blade Blade wall not stay in See page 15 ground B Blade angle is not property set B Adjust blade angle See page13 Root hair pinning on Some types of turf and soil make this a Keep the blade extra sharp and side or bottom of problem ground back at a low angle blade A Wrong type of belt construction i um only the special Ryan factory aaa when belt ightener is B Slide engine forward and nga readpst control rod Locking le vers not Thread wear on locking nu A Replace locking nut light when pulled to limit of travel B Locking nut not property adjusted ML REINES Opp A Belt is old and faved or is not the type Replace withfactory construction Belt grabs in pulleys seri out with the unit oe fighte ner and unit creeps when bod B Rust or paint in pulley grooves clutch is not engaged B Clean and polish pulleys C Engine set too far forward C Move engine back idler does not engage belt when clutch lever is moved forward A Reattach upper end of brake band to clutch link or replace brake band Brake band is not attached to clutch link or is bro
21. proaches Never leave a running machine unattended Always disengage drive and stop engine STARTING Start according to instructions in this manual or on the machine Before attempting to start the engine make sure the master clutch is disengaged When starting the engine make sure hands and feet are clear of the blade Do not change engine governor settings or overspeed the engine Operating the engine at excessive speed can increase the hazard of personal injury OPERATING SLOPES Slopes are a major factor in loss of control and tip over accidents that sometimes lead to severe injury or death All slopes require extra caution Before operating on slopes evaluate the risks involved Do not operate on slopes if uneasy or uncertain Ultimate responsibility for safe operation on slopes rests with the operator Do not operate on steep slopes Keep all movement on slopes slow and gradual Do not cut sod near drop offs ditches or embank ments The machine could suddenly turn over if a wheel runs over the edge or an edge caves in Jr Sodcutter Do not turn on slopes unless necessary and then turn slowly and downhill when possible Be sure of your footing on slopes With walk behind machines operate across slopes not up and down Avoid starting or stopping on a slope If wheels lose traction disengage the cutter blade and proceed straight down the slope INTERRUPTING OPERATION Before leav
22. r fuel container near heating appliances with an open flame such as a water heater or an appliance with a pilot light Keep petrol gasoline storage area free of grass leaves and excessive grease to reduce fire hazard Clean grass and debris from cutting units drives mufflers and engine to help prevent fires Jr LABELS Sodcutter ENGINE THROTTLE CONTROL ead and understand Operator Manual Move forward to increase engine speed Replace manual if lost or damaged Move rearward to decrease engine speed ATTENTION Wear hearing protection and safety glasses Y t y MASTER CLUTCH UNDERGROUND UTILITY HAZARD Move lever forward to engage Contacting underground utilities may cause leaks Move lever rearward to disengage explosions or electrocutions Check operation area for underground utilities such as electrical gas and water lines Do not operate where underground utilities are present Moving blades blade arms cut crush Hazard Stay clear of blade blade arms while operating Stop engine before servicing or adjusting LABELS Jr ROTATING PARTS Entanglement Amputation Hazard Do not operate with cover removed otop engine before servicing 524485 Rotate lever counter clockwise to engage sodcutter blade drive Rotate lever clockwise to disengage sodcutter blade drive Sodcutter 4163591 ATTENTION Read Operator Manual before ser
23. ss oil is changed or lost through leakage Gear case drain plug D On all pressurized lubrication fittings use a good grade of Lithium Based lubricant The Jr Sodcutter has 6 lubrication fittings Lubricate pitman arms 1 each side and side arms 1 each side after every 4 hours of use Lubricate side arm pivots 1 each side top of unit after every 8 hours of use Check gear case lubricant level using dipstick E located on top of gear case Check lube with dipstick sitting on threads do not screw in mns X0 X i 2 Ex m i e ap eg We p 9 A uu 15 MAINTENANCE SERVICE Jr UU GE ttt eo BLADE SHARPENING BOTTOM BLADE Wear the appropriate personal protective equipment when sharpening blades 1 Hand file bottom blade at 45 angle until no flat remains 2 To keep cutting edge less than 1 16 1 5mm on 45 angle grind milled surface back at 15 to less than 1 16 1 5mm 3 Hand side blades at 45 until no flat remains 4 To keep cutting edge less than 1 16 1 5mm on SIDE BLADE 45 angle grind milled surface back at 15 to THIS SURFACE SMOOTH less than 1 16 1 5mm No Burrs 116 MAX DRIVE BELT REPLACEMENT Remove shield on left side of unit Remove nut securing brake band to clutch control rod Remove cotter pin on outside of guard support rod and move brake band over to nu
24. t on rod Loosen two bolts A securing belt guide to provide clearance when removing belt Remove belt from engine pulley To do this loosen upper and lower belt guards or remove the engine pulley Install new belt in reverse procedure Route the belt as shown Adjust belt and brake band See Adjustment Section 16 Sodcutter STORAGE INSTRUCTIONS WARNING Before the equipment is put into storage for any TO prevent possible explosion or ignition of period exceeding 30 days vaporized fuel do not store equipment with fuel in tank or carburetor in enclosure with open flame 4 for example a furnace or water heater pilot EXTENDED STORAGE Drain all fuel from fuel tank and lines use a hose or fuel line routed from fuel tank shut off to light proper container Daily Storage Start engine and run until all fuel is used from the l l n carburetor float bowl Check engine oil level and air filter element daily While engine is warm drain the crankcase oil and refill with the proper weight of oil corresponding to the season when the equipment will next be used Check oil level in gear case Close fuel valve at bottom of fuel tank Clean cutting blade grass dirt etc Remove the spark plug and squirt a small quantity of engine oil into the cylinder Turn the engine over a few times to distribute the oil 5 Lubricate all lubrication fittings 6 Clean and oil cutting blade to
25. that may be thrown or get tangled in the sod cutter Be sure the area is clear of pets and people especially young children Never assume they will remain where you last saw them Stop the machine if any enter the area Cut sod only in daylight or in good artificial light MACHINE PREPARATION Check operator presence interlock system Ad just or have any problems repaired before using Do not tamper with or defeat safety devices Keep guards shields and interlock safety devices in place and in proper working condition They are for your protection Keep all fasteners such as nuts bolts and pins well secured Visually inspect blade and blade bolts for wear or damage Replace worn or damaged blades and bolts Verify that machine and attachments if any are in good operating condition Do not engage blade until ready to cut sod SAFETY OPERATING SAFELY IN GENERAL Use extra care when loading or unloading the machine into a trailer or truck Use caution when making turns and crossing roads and sidewalks Stop blade when not cutting sod Do not run the engine in an enclosed area where dangerous carbon monoxide fumes can collect Never leave a running machine unattended Always turn off blade and stop engine when leaving the operator position When leaving the machine be sure the wheel drive clutch is engaged Use extreme caution when reversing or pulling machine towards you Stop operation if someone ap
26. the surface Loosen the depth gauge lock E and set top of depth gauge G to the 3 4 20mm mark on the label Tighten the depth gauge lock knob to secure the depth gauge setting Use your left hand to tip the machine forward while lowering the depth control lever D until the depth control crossbar hits the Depth Stop G Tighten the locking lever E to lock in the depth setting make a trial run in turf Check the depth of cut 12 Jr Sodcutter ENGINE 1 25 4 mm BLOCK MOUNT PLATE Start the machine and check for proper operation Readjust if necessary IF the engine kills when engaging the Master clutch Control Lever the brake may be set too tight 4 Re adjust the depth gauge and depth control lever D if necessary NOTE Numbers on depth gauge do not necessarily represent thickness of sod being cut The numbers are useful as a reference for making changes Jr ADJUSTMENTS Sodcutter ADJUSTING OPERATOR PRESENCE CONTROL 1 To adjust operator presence cable pull clutch control handle A rearward as far as possible Press operator presence handle right handlebar down as far as possible Adjust cable until the pivot arm C contacts the arm extending from the operator presence switch B Tighten cable clamp to secure cable Check for proper operation BLADE ANGLE PITCH Under normal operating conditions blade angle is minimal blade bottom is flat In extremely hard soil or when cutting with a dul
27. vicing or repairing Remove spark plug wire be ore servicing or repairing 524486 Rotate lever counter clockwise to engage wheel drive Rotate lever clockwise to disengage wheel drive Jr CONTROLS Sodcutter MASTER CLUTCH CONTROL LEVER A Engages disengages drive belt Applies brake to drive belt when pulled FIRMLY to rear THROTTLE CONTROL B Controls engine speed ENGINE SWITCH Located on the engine Move to ON position to start engine Move to OFF position to stop the engine OPERATOR PRESENCE CONTROL C With master clutch control engaged engine will stop if operator presence lever is not depressed BLADE DEPTH CONTROL LEVER D Raises or lowers cutting blade BLADE DEPTH CONTROL LOCKING LEVER E Locking lever holds blade depth control in desired position BLADE ANGLE LOCKING LEVER F Locks blade angle DEPTH STOP G Allows resetting of blade depth to the previous cutting height BLADE AND WHEEL SHIFTER HANDLES H amp J Engage and disengage blade for cutting and gears for driving Sodcutter CASTER WHEEL LOCKING LEVER K Allows for straight cutting when locked down and curved cutting when unlocked up OPERATION Se Sodcutter PRE OPERATION CHECK LIST OPERATOR S RESPONSIBILITY 10 Review and follow all safety rules and safety decal instructions Check that all safety decals are installed and in good condition Replace if damaged Che
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