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2006 Industrial 875 (Electric)

1. 28166 G01 PLEXUS CLEANER 7 OUNCE FOR WINDSHIELDS 28433 G01 PLEXUS CLEANER 13 OUNCE FOR WINDSHIELDS 28433 G02 BATTERY PROTECTOR 14 OUNCE SPRAY iier este terra 75500 G01 WHITE LITHIUM GREASE 14 OUNCE 75502 G01 PENETRANT LUBRICANT 15 OUNCE 75503 G01 WHEEL BEARING GREASE 4 229 924 be tse RA ERES EAE Aet 12730 G1 BRAKE FLUID DOT gon eate ER tee MO SN Tw RIPE 21504 G1 MULTI PURPOSE CLEANER amp DEGREASER 14 OUNCE SPRAY 75504 G01 MULTI PURPOSE HAND CLEANER 32 OUNCE LIQUID 75505 01 BATTERY CLEANER 32 OUNCE WITH TRIGGER 75506 G01 BIO DEGRADEABLE CLEANER 32 OUNCE W TRIGGER SPRAYER 75507 G01 MULTI PURPOSE VALUE Erde e ute Ne dre ie m enden 75508 G01 BATTERY PROTECTOR 4 OUNCE SPRAY PENETRANT LUBRICANT 4 OUNCE SPRAY WHITE LITHIUM GREASE 4 OUNCE SPRAY CARBURETOR amp CHOKE CLEANER 4 OUNCE SPRAY Page A 2 Service Parts Manual Certified ISO 9001 ISO 14001 by A Textron Company E Z GO Division Of Textron Inc 1451 Marvin Griffin Road Augusta Georgia USA 30906 3852 TO CONTACT US North America Technical Assistance amp Warranty Phone 1 800 774 3946 FAX 1 800 448 8124 Service Parts Phone 1 888 GET EZGO 1 888 438 3946 FAX 1
2. 2 55 DELTA Q CHARGER Service Parts Manual Page C 4 BODY 2 PASSENGER SWINGOUT BATTERY RACK 48V MODEL YEAR 2005 MID MODEL YEAR 2007 Yer Front of Vehicle Part of Frame Page C 5 Service Parts Manual BODY 2 PASSENGER N CN cc lt gt gt a eo CN lt gt O gt lt tr gt tr lt 6 Service Parts Manual BODY 2 PASSENGER SWING OUT BATTERY TRAY 36V 48V STARTING MID MODEL YEAR 2007 Pg 121 d B 122 Et d 120 7 Service Parts Manual BODY 2 PASSENGER THE USE OF NON U L PARTS WILL VOID ANY U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 23 4 5 DESCRIPTION BE BODY FRAME WELDMENT 2 PASSENGER SELECT COLOR 600119 SAFETY Elton 603922 HUNTER GREEN 603923 WHITE 603924 RED 604524 ORANGE 600103 71037 G02 12064 G3 PUSHNUT 3 16 ON A 800177 BOLT 5 16 18 X 3 4 LG 103867 WASHER 5 16 306932 NUT 5 16 18 600817 E Z GO DECAL N c 306416 BOLT 5 16 18 X 1 LG 103867 WASHER 5 16 306325 LOCK WA
3. 5 16 18 00565 68 LOCK WASHER 5 16 73864 G02 WIRE CLAMP 890881 BATTERY FRAME 806954 J BOLT 5 16 18 X 12 1 2 LG 809152 WASHER 818303 SPACER 103867 WASHER 5 16 800315 WING NUT 5 16 18 N N N N N N fF fF ft FS N O o N 00702 G2 NUT 5 16 24 00565 G8 LOCK WASHER 5 16 N N 25971 G18 WIRE 4 6 600783 WIRE 4 55 600552 WIRE 4 52 25971 G13 WIRE 4 10 1 2 m Service Parts Manual ELECTRICAL 36V THE USE OF NON U L PARTS WILL VOID ANY U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 12 345 DESCRIPTION 31 600459 BATTERY HOLD DOWN 829835 BATTERY HOLD DOWN END 806954 J BOLT 5 16 18 X 12 1 2 LG 809152 WASHER 818303 SPACER 103867 WASHER 5 16 800315 WING NUT 5 16 18 300646 SCREW 1 4 20 X 3 4 LG 308090 WASHER 1 4 306396 LOCK WASHER 1 4 306375 NUT 1 4 20 829997 RUBBER GROMMET 73864 G02 WIRE CLAMP 600783 WIRE 4 55 600554 WIRE 4 53 25971 G13 WIRE 4 10 1 2 00702 G2 NUT 5 16 24 00565 G8 LOCK WASHER 5 16 00797 G2 BOLT 1 4 20 X 1 1 4 LG 00559 G7 WASHER 1 4 27327 G02 TWISTED CLAMP 600556 POWER HARNESS 00565G7 LOCK WASHER Page F 9 Service Parts Manual ELECTRICAL 36V THE USE OF
4. A Textron Company SERVICE PARTS MANUAL Revised Date Oct 2006 SERVICE PARTS MANUAL ELECTRIC UTILITY VEHICLES INDUSTRIAL 875 36V INDUSTRIAL 875 36V PERSONNEL CARRIER INDUSTRIAL 875 48V STARTING MODEL YEAR 2005 E Z GO Division of Textron Inc reserves the right to make design changes without obligation to make these changes on units previously sold and the informa tion contained in this manual is subject to change without notice E Z GO Division of Textron Inc is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual CUSTOMER SERVICE DEPARTMENT IN USA PHONE 1 800 241 5855 FAX 1 800 448 8124 OUTSIDE USA PHONE 001 706 798 4311 FAX 001 706 771 4609 E Z GO DIVISION OF TEXTRON INC 1451 MARVIN GRIFFIN RD AUGUSTA GEORGIA USA 30906 Service Parts Manual Pagei SERVICE PARTS MANUAL To obtain a copy of the limited warranty applicable to the vehicle call or write a local Distributor authorized Branch or the Warranty Department with vehicle serial number and manufacturer code The use of non Original Equipment Manufacturer OEM parts may void the warranty Overfilling of batteries may void the warranty BATTERY PROLONGED STORAGE All batteries will self discharge over time The rate of self discharge varies depending on the ambient temperature and the age and condition of the batteries A fully charged battery will not freeze in
5. 18 X 1 LG BUTTON HEAD SOCKET SCREW 5 16 18 X 3 4 LG FLAT HEAD PHILLIPS SCREW 5 16 18 X 1 3 4 LG WASHER 5 16 NYLON LOCK NUT 5 16 18 Service Parts Manual Page Q 2 WEATHER PROTECTION METAL CAB THE USE OF NON U L PARTS WILL VOID ANY U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION x PLASTIC NUT COVER 5 16 PLASTIC WASHER 3 8 PLASTIC WINDOW CLIP PHILLIPS HEAD MACHINE SCREW 10 32 X 1 2 LG NYLON LOCK NUT 10 32 NUT COVER 10 NYLON LOCK NUT 1 4 20 HEX HEAD BOLT 1 4 20 X 3 4 LG WASHER 1 4 RIGHT ANGLE WINDOW CLIP PAN HEAD PHILLIPS SELF DRILL TAP SCREW 10 X 1 2 LG NUT COVER 1 4 CARRIAGE BOLT 5 16 18 X 1 LG 604331 DOOR DRIVER SIDE 604332 DOOR PASSENGER SIDE 604350 GAS SPRING 604342 HINGE KIT DRIVER SIDE DOOR 6004344 HINGE KIT PASSENGER SIDE DOOR 604345 SLIDER ASSEMBLY DRIVER SIDE 6004346 SLIDER ASSEMBLY PASSENGER SIDE 604347 LOWER DOOR WINDOW 604348 ROTARY DOOR LATCH WITH HANDLE DRIVER SIDE 604349 ROTARY DOOR LATCH WITH HANDLE PASSENGER SIDE Page Q 3 Service Parts Manual WEATHER PROTECTION METAL CAB THE USE OF NON U L PARTS WILL VOID ANY U L LISTING When ordering parts please specify the model and serial number of t
6. 31 800271 SCREW 10 24 X 1 2 LG 308089 WASHER 10 823419 HANDLE 120052 LOCK WASHER 10 800039 ACORN NUT 10 24 800024 SCREW 1 4 20 X 1 1 2 LG 800037 ACORN NUT 1 4 20 886948 HINGE ASSEMBLY RIGHT 886949 HINGE ASSEMBLY LEFT 547444 CABLE ASSEMBLY DOOR STOP 830291 PLATE DOOR 308090 WASHER 1 4 800017 SCREW 1 4 20 X 1 LG 800026 SCREW 1 4 20 X LG 308090 WASHER 1 4 306396 LOCK WASHER 1 4 306375 NUT 1 4 20 800026 SCREW 1 4 20 X LG 800026 SCREW 1 4 20 X 3 4 LG 306396 LOCK WASHER 1 4 800037 ACORN NUT 1 4 20 830355 SEAL 1 4 X 1 2 X 25 6 35MM X 12 7MM X 7 62 M 894028 WINDOW RIGHT 894029 WINDOW LEFT Page Q 11 Service Parts Manual WEATHER PROTECTION FIBERGLASS DOORS Notes Service Parts Manual Page Q 12 WEATHER PROTECTION CLOTH DOORS Page Q 13 Service Parts Manual WEATHER PROTECTION CLOTH DOORS THE USE OF NON U L PARTS WILL VOID ANY U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 886940 CLOTH DOOR SET INCLUDES ITEMS 2 49 830245 BRACKET TOP RIGHT 830437 BRACKET TOP LEFT 800026 CARRIAGE BOLT 1 4 20 X 1 34 LG 308090 WASHER
7. 34 includes Items 35 38 Front of Vehicle Page P 1 Service Parts Manual STEERING THE USE OF NON U L PARTS WILL VOID ANY U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G ndicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 838598 838828 316945 1 4 1 3 4 827191 STEERING WHEEL 831298 NAME PLATE 307665 810666 819923 831135 ON A CQ 303459 306396 306375 830392 808454 891730 548201 320107 831585 830482 887597 311395 303269 887527 ROD END ASSY INCLUDES ITEMS 27 30 548224 GREASE FITTING 889682 TIE END ASSY RH THREAD 889681 TIE ROD END ASSY LH THREAD 306328 COTTER PIN Service Parts Manual STEERING THE USE OF NON U L PARTS WILL VOID ANY U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 12 345 DESCRIPTION 31 887497 886246 886797 548224 889682 889681 306328 306414 120177 Page P 3 STEERING ARM LEFT STEERING ARM RIGHT TIE ROD ASSEMBLY INCLUDES ITEMS 35 38 GREASE FITTING TIE ROD END ASSEMBLY RH THREAD TIE ROD END ASSEMBLY LH THREA
8. Headlight BLU to Harness Turn Signal BLK to Harness Signal WHT to Harness 12 Page 1 Service Parts Manual ELECTRICAL ACCESSORY Steering Column Connected to Accessory Wiring WHT Ground Service Parts Manual Page G 2 ELECTRICAL ACCESSORY THE USE OF NON U L PARTS WILL VOID ANY U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G ndicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 30395 63 30395 64 30394 64 00560 63 00566 63 00533 61 21806 61 18927 61 00984 601 19180 62 00598 64 17064 62 830237 112050 17867 61 HEAD LIGHT AND TURN SIGNAL PASSENGER SIDE OPTIONAL INCLUDES ITEMS 3 12 HEAD LIGHT AND TURN SIGNAL DRIVER SIDE OPTIONAL INCLUDES ITEMS 3 12 HEADLIGHT RECTANGULAR WASHER 1 2 LOCK WASHER 1 2 NUT 1 2 13 TURN SIGNAL LIGHT BRACKET ADAPTER MOUNT SCREW 8 10 1 2 LG TURN SIGNAL LIGHT SCREW 10 32 X 1 2 LG PUSH ON TERMINAL FEMALE WIRING COVER SCREW TAPPING 1 4 20 X 5 8 LG TURN SIGNAL WITH MOUNTING HARDWARE OPTIONAL INCLUDES ITEM 19 TURN SIGNAL FLASHER 21640 G1 Page G 3 Service Parts Manual ELECTRICAL ACCESSORY Notes Service Parts Manual Page G 4 1
9. Includes Items 2 13 Page H 1 Service Parts Manual MOTOR 36V SERIES THE USE OF NON U L PARTS WILL VOID ANY U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 73124 G02 MOTOR FLEET SPEED NON VENTED INCLUDES ITEMS 2 13 73120 GO9 COVER PLATE AND SCREW ARMATURE 73120 G03 BRUSH SPRING 73120 G15 BRUSH PLATE AND BOX 73120 G25 BRUSH REPLACEMENT KIT INCLUDES HARDWARE 73120 G06 SNAP RING 73120 G07 73120 G16 73120 G08 ON A 73277 G01 RETAINING RING 73120 G32 COMMUTATOR HEAD SCREW 73120 G29 FRAME AND FIELD COIL INCLUDES HARDWARE Service Parts Manual Page H 2 MOTOR 48V PDS CN o E 1 Service Parts Manual Page H 3 MOTOR 48V PDS THE USE OF NON U L PARTS WILL VOID ANY U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION gt 73291 G04 MOTOR 48V SEPARATELY EXCITED PDS 73120 G36 ARMATURE 73120 G38 73120 G39 73120 G40 73120 G41 BRUSH REPLACEMENT KIT INCLUDES HARDWARE
10. Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 34380 G01 PARKING BRAKE 00276 G6 BOLT 5 16 24 X 3 4 LG 00559 G8 WASHER 5 16 11098 G9 LOCKNUT 5 16 24 14443 G2 CLEVIS PIN 5 16 X 3 4 LG 01076 G1 HAIR PIN 601919 LINKAGE ROD 10385 G4 CLEVIS YOKE ADJUSTABLE 10386 G3 CLEVIS PIN 5 16 X 15 16 LG 601110 BELLCRANK 70581 G02 34158 G05 12305 G1 ON amp M 34518 01 PARKING BRAKE LINK ASSEMBLY INCLUDES ITEMS 17 20 34389 G01 CLEVIS LINK 28082 G01 EQUALIZER BRACKET 00963 G01 SPHERICAL NUT 5 16 24 00544 G4 JAM NUT 5 16 18 12305 G01 RETAINING RING 28083 G01 BRAKE COMPENSATOR BUMPER 73964 G02 WIRE CLAMP 3 4 10386 G3 CLEVIS PIN 5 16 X 13 16 LG 10387 G3 COTTER PIN 3 32 X 3 4 LG 70968 G09 BRAKE CABLE XXXXX SEE DIRECTION SELECTOR 36V 601100 PARK BRAKE BRACKET Service Parts Manual PARK BRAKE THE USE OF NON U L PARTS WILL VOID ANY U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 00438 G6 601108 601107 16705 G3 14776 G1 00544 G4 Page D 3 BOLT 5 16 18 X LG PARK BRAKE COVER 36V PARK BR
11. PIN SEE FRONT SUSPENSION 32 XXXXX SPINDLE CAP SEE FRONT SUSPENSION Page D 11 Service Parts Manual FRONT BRAKE Notes Service Parts Manual Page D 12 REAR BRAKE 8L rv 9 9IU9A JO 2PISI8PUN exeig L 8L SUIS sepnpou 81 SUIS sepnpiou Service Parts Manual Page D 13 REAR BRAKE THE USE OF NON U L PARTS WILL VOID ANY U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G ndicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 33725 G01 BRAKE ASSEMBLY PASSENGER SIDE INCLUDES ITEMS 3 18 33725 G02 BRAKE ASSEMBLY DRIVER SIDE INCLUDES ITEMS 3 18 21086 G1 TORQUE SPIDER 21094 61 VALVE 21095 61 LOWER SPRING 21096 G1 SHOE HOLD DOWN 21097 G1 ADJUSTER 21908 G1 DUST SHIELD 70669 G01 SPRING BLUE 70670 G01 SPRING YELLOW 33726 G01 BRAKE SHOE ON A z X NO PARKING BRAKE LEVER ASSEMBLY INCLUDES ITEMS 14 18 13460 G1 CURVED LEVER 13463 G1 SPRING WASHER 13462 G1 CLEVIS PIN 13464 G1 CLEVIS PIN RETAINER 22604 G1 STRAIGHT LEVER N A N 13468 61 33662 G01 21562 G1 N
12. 1 4 306396 LOCK WASHER 1 4 306375 NUT 1 4 20 830351 SEAL 27 1 8 694 ON A 112050 SCREW TAPPING 1 4 20 X 5 8 LG 831017 BRACKET 830350 SEAL 31 792 MM 302288 SCREW 1 4 20 X 1 LG 308090 WASHER 1 4 306396 LOCK WASHER 1 4 306375 NUT 1 4 20 800026 SCREW 1 4 20 X LG 843678 CABLE DOOR STOP 886930 FRAME LEFT 886931 FRAME RIGHT 800059 NUT 1 4 20 308090 WASHER 1 4 830058 LATCH DOOR 886934 TUBE LEFT 886935 TUBE RIGHT Service Parts Manual Page Q 14 WEATHER PROTECTION CLOTH DOORS THE USE OF NON U L PARTS WILL VOID ANY U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 800075 CARRIAGE BOLT 1 4 20 X 1 3 4 LG 308090 WASHER 1 4 306396 800321 112050 830510 112050 830350 SEAL 31 792 MM 112050 SCREW TAPPING 1 4 20 X 5 8 LG 830513 894790 548902 548911 886943 DOOR COVER RIGHT 886944 DOOR COVER LEFT 830193 TRIM PLATE DOOR LATCH 886932 TUBE LEFT 886933 TUBE RIGHT Page Q 15 Service Parts Manual WEATHER PROTECTION LONG TOP WEATHER PROTECTION LONG TOP THE USE OF NON U L PARTS WILL VOID ANY U L LISTING When ordering parts please specify the model and se
13. 3 8 16 306835 SCREW 3 8 16 X 1 1 4 LG 603620 WASHER 3 8 800227 PLUG 1 8 27 810443 SEALING WASHER 810444 OUTER SEALING WASHER 829158 829844 839140 830817 ON NM 21510 G1 Service Parts Manual Page D 18 DIRECTION SELECTOR 36V 1 Includes Items 2 Page E 1 Service Parts Manual DIRECTION SELECTOR 36V THE USE OF NON U L PARTS WILL VOID ANY U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 34190 602 DIRECTION SELECTOR ASSEMBLY INCLUDES ITEMS 2 17 14651 G1 CONTACT BOARD ASSEMBLY 10606 G4 12835 G1 14628 G1 13514 G1 SCREW 6 32 X 1 4 LG BRASS 00645 G6 SCREW 6 32 X 1 3 4 LG 00565 G3 LOCK WASHER 6 00525 G5 NUT 6 32 12806 G1 SPACER 34169 G01 00544 G3 00565 G8 o A N 00532 G6 00560 G1 14390 G1 35209 G01 15461 G1 WASHER PLATE 302288 BOLT 1 4 20 X 1 LG 00559 G7 WASHER 1 4 14390 G4 LOCK NUT 1 4 20 34168 G01 FNR HANDLE ARM Service Parts Manual Page E 2 DIRECTION SELECTOR 36V THE USE OF NON U L PARTS WILL VOID ANY U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an
14. 800 752 6175 International Phone 001 706 798 4311 FAX 001 706 771 4609 Copyrighted Material This manual may not be reproduced in whole or in part without the express permission of E Z GO Division of Textron Inc Technical Communications Department
15. G2 BOLT 5 16 18 X 2 1 2 LG 27609 G01 SUN TOP 00753 G5 TRUSS HEAD BOLT 1 4 20 X 2 LG STAINLESS STEEL 00559 G7 WASHER 1 4 75051 G01 SPACER 1 2 LG 00891 G2 LOCK NUT 1 4 20 ON A CQ 00774 G3 TRUSS HEAD BOLT 1 4 20 X 3 1 4 LG STAINLESS STEEL 602675 ANGLE BRACKET 00439 G6 BOLT 5 16 18 X 1 3 4 LG 00952 G6 BOLT 5 16 18 X 3 4 LG Page Q 19 Service Parts Manual WEATHER PROTECTION CURTAINS Page Q 20 Service Parts Manual WEATHER PROTECTION CURTAINS THE USE OF NON U L PARTS WILL VOID ANY U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 548247 RIVET POP 602443 EXTRUSION LONG 602444 EXTRUSION SHORT 602899 DRIVER SIDE CURTAIN 602441 PASSENGER SIDE CURTAIN 602753 REAR CURTAIN Page Q 21 Service Parts Manual WEATHER PROTECTION CURTAINS Notes Service Parts Manual Page Q 22 WHEELS AND TIRES 1 Includes Items 2 3 4 Style of tire may differ from tire shown Page R 1 Service Parts Manual WHEELS AND TIRES THE USE OF NON U L PARTS WILL VOID ANY U L LISTING When ordering parts please specify the model and serial number of the produc
16. NUT 10 24 o ON BB N 33639 G01 600510 11845 G3 828247 c a amp gt 2703801 7 BATTERY HOLD DOWN 829835 BATTERY HOLD DOWN END 800315 WING 5 16 18 103867 WASHER 5 16 818303 SPACER 809152 WASHER 806954 J BOLT 5 16 18 X 12 1 2 LG N N N N N N 300646 SCREW 1 4 20 X 3 4 LG 308090 WASHER 1 4 306396 LOCK WASHER 1 4 306375 NUT 1 4 20 73864 G02 WIRE CLAMP 829997 RUBBER GROMMET 25971 G13 WIRE 4 600550 WIRE 4 N N N N nm N A Page F 17 Service Parts Manual ELECTRICAL 48V THE USE OF NON U L PARTS WILL VOID ANY U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 600553 00702 62 00565 68 813840 00797 62 27327 G02 00559 G7 17618 G1 600785 28418 G02 00993 G02 28418 G01 NUT 5 16 18 00993 G01 LOCK WASHER 5 16 73277 G01 RETAINER RING 600784 SPEED SENSOR 01037 G02 SCREW 10 32 X 1 2 LG 73328 G01 MAGNET 32860 G1 HORN INCLUDES ITEM 50 32739 G3 TAIL LIGHT Service Parts Manual Page F 18 ELECTRICAL ACCESSORY HEADLIGHT AND TURN SIGNAL INSTALLATION 1 Includes 3 12 2 Includes 3 12 Headlight BLK to Harness
17. not available as an individual part G ndicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 600187 CONTROLLER MOUNTING PLATE 73060 G01 ELECTRONIC SPEED CONTROLLER 36V SYSTEM 20468 G1 SOLENOID 00565 G5 LOCK WASHER 10 00526 G4 LOCK NUT 10 32 73446 G01 FASTON TAB 90 DEG 35211 G01 FUSE 6 POSITION 73290 G02 CONTINUOUS TONE BUZZER 00414 65 BOLT 1 4 20 X 5 8 LG 11027 G2 LOCK NUT 1 4 20 00414 G5 BOLT 1 4 20 X 5 8 LG 00379 G2 SCREW 10 24 X 1 1 4 LG 14390 G4 LOCK NUT 1 4 20 14390 G10 LOCK NUT 10 24 01041 G01 1 8 X 13 16 LG 00565 G8 LOCK WASHER 5 16 00544 G4 JAM NUT 5 16 24 600551 4 GA WIRE SOL B 35212 G01 FUSE 15 AMP 21764 G1 RESISTOR 30353 G1 DIODE 3 AMP 00414 G7 BOLT 1 4 20 X 7 8 LG 16469 G1 WASHER 1 4 ON A N 11027 62 LOCK NUT 1 4 20 600276 CONTROLLER COVER 32804 G1 TRIM 14 5 REQUIRED 840177 TERMINAL BOOT 12914G1 FASTON TAB 45 00565 G5 LOCK WASHER 10 Page J 3 Service Parts Manual 36 VOLT ELECTRONIC SPEED CONTROL THE USE OF NON U L PARTS WILL VOID ANY U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 12 3 4 5 DESCRIPTION QTY 31 00526 G4 LOCK
18. 11782 G2 Page C 11 WASHER 5 16 LOCK WASHER 5 16 NUT 5 16 18 FLANGE HEAD BOLT 3 8 16 X 3 4 WASHER 3 8 CROWN LOCK FLANGE NUT 3 8 16 ISOLATION MOUNT FLANGE LOCK NUT 1 4 20 FENDER WASHER 1 4 EXT TOOTH LOCK WASHER 1 4 NUT 1 4 20 LATCH PIN BELLEVILLE WASHER LATCH PLATE LOCK NUT 3 8 24 SCREW 5 16 18 X 1 1 2 LG NUT 5 16 18 TYPE EE LATCH KEY LATCH PLATE TEE 1 4 20 Service Parts Manual BODY 2 PASSENGER THE USE OF NON U L PARTS WILL VOID ANY U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 23 4 5 DESCRIPTION 16705 62 SCREW 1 4 20 X 5 8 LG 34434 G01 BELLEVILLE WASHER 35244 G01 34433 G01 14390 G1 LOCK NUT 3 8 24 601841 TYPE EE LATCH KEY SWING OUT BATTERY TRAY 604286 SAFETY YELLOW 604715 HUNTER GREEN 604716 WHITE 604717 RED 604718 ORANGE 604737 UPPER PIVOT ASSEMBLY INCLUDES BEARING 306416 BOLT 5 16 18 X1 LG 103867 WASHER 5 16 306325 LOCK WASHER 5 16 306932 NUT 5 160 018 829262 PIVOT BEARING 604644 STOP BRACKET 00414G8 HEX HEAD BOLT 1 4 20 X 1 LG 308090 WASHER 1 4 306396 LOCK WASHER 1 4 306375 NUT 1 4 20 813850 BUMPER 70113G01 ADJUSTABLE BUMPER Service Parts Manual Page C 12 BODY 2 PASSENGER
19. 16 00905 G8 LOCK WASHER 5 16 00532 G3 NUT 5 16 18 00114 G6 SCREW 1 4 10 X LG 00532 G1 NUT 1 4 20 00664 G7 LOCK WASHER 1 4 STAINLESS STEEL 16469 G1 WASHER 1 4 11782 G2 TEE 1 4 20 34431 G01 LATCH PLATE 16705 G2 SCREW 1 4 20 X 5 8 LG 34434 G01 BELLEVILLE WASHER 35244 G01 LATCH PIN 34433 G01 14390 G1 LOCK NUT 3 8 24 601841 TYPE EE LATCH KEY 602017 CHARGER BRACKET 00438 G6 BOLT 5 16 18 X 3 4 LG 00559 G8 WASHER 5 16 Service Parts Manual Page C 20 BODY 4 PASSENGER THE USE OF NON U L PARTS WILL VOID ANY U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 23 4 5 DESCRIPTION 0 306325 00532 63 800385 00922 62 800698 22009 61 11027 62 16469 67 00567 67 00532 61 21 LOCK WASHER 5 16 NUT 5 16 18 FLANGE HEAD BOLT 3 8 16 X 3 4 LG WASHER 3 8 LOCK NUT 3 8 16 ISOLATION MOUNT FLANGE LOCK NUT 1 4 20 FENDER WASHER 1 4 EXT TOOTH LOCK WASHER 1 4 NUT 1 4 20 Service Parts Manual BODY Notes Service Parts Manual Page C 22 BODY ACCESSORIES BUMPER FRONT amp REAR Page C 23 Service Parts Manual BODY ACCESSORIES REAR BUMPER AND H
20. 4 BOLT 1 2 13 X 4 1 2 LG 829142 FLANGED BUSHING 829258 BUSHING 120166 LOCK WASHER 1 2 308332 NUT 1 2 13 00405 G8 BOLT 1 2 13 X 4 LG 120166 LOCK WASHER 1 2 308332 NUT 1 2 13 70472 G01 SHOCK ABOSORBER SPACER Service Parts Manual Page M 2 REAR SUSPENSION THE USE OF NON U L PARTS WILL VOID ANY U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G ndicates consult Customer Service Department for additional information ITEM PART NO 12 3 4 5 DESCRIPTION QTY 31 823621 BUSHING 32 807335 SHOCK ABSORBER 33 825500 CUPPED WASHER 34 800294 LOCK NUT 7 16 14 35 0064363 WASHER 1 2 36 0055161 LOCK NUT 1 2 13 Page M 3 Service Parts Manual REAR SUSPENSION Notes Service Parts Manual Page M 4 SEATING Front of Vehicle Page N 1 Service Parts Manual SEATING Front of Vehicle Service Parts Manual Page N 2 SEATING THE USE OF NON U L PARTS WILL VOID ANY U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 603156 BACKREST PANEL 302288 SCREW 1 4 20 X 1 LG 30
21. 6459 G01 STUD DRIVER SIDE 829756 U BOLT 3 8 16 306981 WASHER 3 8 120177 LOCK WASHER 3 8 306562 NUT 3 8 16 Service Parts Manual Page K 6 REAR AXLE 21 2 Sepnjoul 9 ZL 8 9 sepnpul Z 8 9 p 6 Sepnjoul 2 Z Z G sepnpul Service Parts Manual Page L 1 REAR AXLE THE USE OF NON U L PARTS WILL VOID ANY U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 23 4 5 DESCRIPTION BE 600185 G01 AXLE ASSY 36V INCLUDES ITEMS 3 5 7 37 600185 G02 AXLE ASSY 48V INCLUDES ITEMS 3 4 6 8 37 601061 AXLE HOUSING 601068 INPUT GEAR KIT 48V AXLE INCLUDES ITEMS 6 8 12 601069 INPUT GEAR KIT 36V AXLE INCLUDES ITEMS 7 12 601062 INTERNAL GEARS KIT 48V AXLE 601087 INTERNAL GEARS KIT 36V AXLE 601063 O RING ON A 23530 G1 RETAINING RING 24628 G1 O RING 23519 G1 BALL BEARING 23520 G1 BALL BEARING 601065 BALL BEARING 601066 OIL SEAL 601067 RETAINING RING 601070 TAPERED ROLLER BEARING 601071 601072 601073 601074 XXXXXX BRAKE ASSY DRIVER SIDE SEE BRAKE SECTION XXXXXX BRAKE ASSY PASSENGER SIDE SEE BRAKE SECTION 601077 AXLE SHAFT DRIVER SIDE 601078 AXLE SHAFT PASSENGER SIDE 601079 WHEEL BOLT 601064 END
22. 73120 G07 BEARING 73120 G06 SNAP RING 73120 G43 HEADBAND ON A N 73120 G37 FRAME AND FIELD COIL INCLUDES HARDWARE 73120 G42 COVER COMMUTATOR END 73328 G01 MAGNET 01037 G02 SCREW 10 32 X 1 2 LG 73277 G01 RETAINING RING 600784 SPEED SENSOR Service Parts Manual Page H 4 36 VOLT ELECTRONIC SPEED CONTROL BLK From Battery Harness to B on Controller BLK From Solenoid Harness to B on Controller RED From Control Harness to Reverse BLU Wire From Control Harness To Logic Power Front of Vehicle WHT Wire From Control Harness To Throttle Power BLK Wire From Control Harness To Throttle Sensor FNR Harness To M Controller FNR Harness To A2 Controller RED Power Harness To p A2 Controller X TH GRN BLK N md WHT BLU WHT GRN YEL From control RED or WHT Harness To Solenoid From Charger RED GRN S NT i EA FA Part Of Frame QS lt From Control Harness To 36V EM A N BLU From control From Solenoid To Motor Harness To Solenoid i Page J 1 Service Parts Manual 36 VOLT ELECTRONIC SPEED CONTROL CONTROLLER COVER Front of Vehicle OC E et Service Parts Manual Page J 2 36 VOLT ELECTRONIC SPEED CONTROL THE USE OF NON U L PARTS WILL VOID ANY U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is
23. 8090 WASHER 1 4 306396 LOCK WASHER 1 4 306375 NUT 1 4 20 35574 G01 SEAT SWITCH SEE ELECTRICAL SECTION 00114 G6 SCREW 1 4 14 3 4 LG 886221 SEAT BOTTOM 302288 SCREW 1 4 20 X 1 LG 306396 LOCK WASHER 1 4 308090 WASHER 1 4 888464 BLACK BACKREST 800026 SCREW 1 4 20 X 3 4 LG 306396 LOCK WASHER 1 4 308090 WASHER 1 4 603154 HIP RESTRAINT 306832 SCREW 1 4 20 X 2 LG 890880 SEAT BACK 890865 SEAT FRAME 869042 PIVOT PIN 890876 SEAT BRACKET 548333 LOCK RING ON amp 306416 BOLT 5 16 18 X 1 LG 306325 LOCK WASHER 5 16 306932 NUT 5 16 18 800290 LOCK NUT 5 16 18 548958 SCREW 5 16 18 X 3 1 2 LG Page N 3 Service Parts Manual SEATING THE USE OF NON U L PARTS WILL VOID ANY U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 12 3 4 5 DESCRIPTION 31 888464 BLACK BACKREST 800026 SCREW 1 4 20 X 3 4 LG 306396 LOCK WASHER 1 4 308090 WASHER 1 4 820951 RUBBER BUMPER 837631 SEAT MOUNTING BOARD 886221 SEAT BOTTOM 308090 WASHER 1 4 306396 LOCK WASHER 1 4 306832 SCREW 1 4 20 X2 LG 800296 SCREW 10 24 X 3 4 LG 548178 WASHER 10 891305 829950 Service Parts Manual Page N 4 STEERING 26 Includes Items 27 30
24. AKE COVER 48V SCREW 1 4 20 X 3 4 LG STAINLESS STEEL RETAINER NUT J TYPE 1 4 20 JAM NUT 1 4 28 Service Parts Manual PARK BRAKE Notes Service Parts Manual Page D 4 HYDRAULIC BRAKE y SSDTIOUI Service Parts Manual Page D 5 HYDRAULIC BRAKE THE USE OF NON U L PARTS WILL VOID ANY U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G ndicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 2 810152 PEDAL COVER 875212 BRAKE PEDAL 601097 BRAKE LEVER INCLUDES ITEM 4 2702168 GREASE FITTING 306414 BOLT 3 8 16 X 1 LG 120177 LOCK WASHER 3 8 306562 NUT 3 8 16 ON A 311397 SCREW 7 16 14 X 3 LG 837612 BUSHING 303269 LOCK WASHER 7 16 304364 NUT 7 16 14 103867 WASHER 5 16 306328 PIN COTTER 3 32 x 3 4 306835 SCREW 3 8 16 X 1 1 4 LG 603620 WASHER 3 8 120177 LOCK WASHER 3 8 306562 NUT 3 8 16 800026 SCREW 1 4 20 X LG 308090 WASHER 1 4 306396 LOCK WASHER 1 4 306375 NUT 1 4 20 817320 WIRE CLAMP 306835 SCREW 3 8 16 X 1 1 4 LG Service Parts Manual HYDRAULIC BRAKE THE USE OF NON U L PARTS WILL VOID ANY U L LISTING When orderi
25. ASHER 1 4 306396 LOCK WASHER 1 4 306375 NUT 1 4 20 830007 FRONT CAB 886503 WIPER MOTOR Service Parts Manual Page Q 6 WEATHER PROTECTION CAB THE USE OF NON U L PARTS WILL VOID ANY U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 800215 SCREW 10 24 X 5 8 LG 821427 WASHER SEALING 306998 LOCK WASHER 10 306351 NUT 10 24 886613 WIRE HARNESS WIPER MOTOR 826037 WIPER BLADE 828682 WIPER ARM 830035 WINDSHIELD 7147 SEAL 133 REQUIRED 7022 STRIP 133 REQUIRED 811757 WINDOW REAR 7145 SEAL 57 REQUIRED EACH WINDOW 7022 STRIP 57 REQUIRED EACH WINDOW 830036 SPACER 800017 SCREW 1 4 20 X 1 LG 306832 SCREW 1 4 20 X2 LG 308090 WASHER 1 4 306396 LOCK WASHER 1 4 306375 NUT 1 4 20 800026 SCREW 1 4 20 X LG 807404 MIRROR 821427 WASHER SEALING 602293 WIRE HARNESS 73864 G01 HARNESS CLAMP Page Q 7 Service Parts Manual WEATHER PROTECTION CAB Notes Service Parts Manual Page Q 8 WEATHER PROTECTION FIBERGLASS DOORS 59 RIGHT 60 LEFT LL E 4 RIGHT 13 LEFT 14 RIGHT Page Q 9 Service Parts Manual WEATHER PROTECTI
26. BLY 603388 DELTA Q CHARGER ON BOARD 36V o ON BB N D Page B 3 Service Parts Manual BATTERY CHARGER ON BOARD 36V Notes Service Parts Manual Page B 4 BATTERY CHARGER ON BOARD 48V 48V BATTERY CHARGERS Page B 5 Service Parts Manual BATTERY CHARGER ON BOARD 48V THE USE OF NON U L PARTS WILL VOID ANY U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 12 3 4 5 DESCRIPTION QTY 1 886481 48V LESTER BATTERY CHARGER For charger service or replacement parts contact Lester Electrical 625 West A Street Lincoln NE 68522 Phone 402 477 8988 FAX 402 474 1769 Always provide the following information when requesting information or ordering replacement parts Model Number Serial Number stamped into housing 2 3 4 5 603389 48V DELTA Q BATTERY CHARGER Service Parts Manual BODY 2 PASSENGER BODY 2 PASSENGER ACCESS PANEL amp CARGO DECK Service Parts Manual Page C 2 BODY 2 PASSENGER ORRA LMM a tr 14 lt O Service Parts Manual Page C 3
27. CAP PLUG 601081 O RING Service Parts Manual REAR AXLE THE USE OF NON U L PARTS WILL VOID ANY U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 17473 G1 601082 601083 601084 15558 G1 601085 15118 G1 Page L 3 BALL BEARING DIFFERENTIAL LOCK NUT BOLT 5 16 18 X 3 4 LG CARRIER COVER KIT BEARING CAP SCREW Service Parts Manual REAR AXLE Notes Service Parts Manual Page L 4 REAR SUSPENSION Page M 1 Service Parts Manual REAR SUSPENSION THE USE OF NON U L PARTS WILL VOID ANY U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION XXXXX GX SEE REAR AXLE SECTION FOR P N 887004 LEAF SPRING 829044 600182 306982 548061 ON amp 70492 G01 RUBBER BUMPER 00968 G01 LOCK WASHER M10 00974 G01 NUT 1 5 ie mette tb petenda 829230 SHACKLE PLATE 00405 G8 BOLT 1 2 13 X 4 LG 120166 LOCK WASHER 1 2 308332 NUT 1 2 13 00406 G
28. D COTTER PIN BOLT 3 8 16 X 1 LG LOCK WASHER 3 8 Service Parts Manual STEERING Notes Service Parts Manual Page P 4 WEATHER PROTECTION METAL CAB 9c SWALI SHGNIONI LIA dVWOdVH SZ c Vc SWALI SIQNTONI LIM Q T3IHSQNIM 0 6L 9 SIN3LI SION TONI LIM 39NIH Q T3IHSQNIM SL y SIN3LI S3QfYIONI 54008 LNOHLIM 8VO c 99 c SWALI S3QfYION SHOOQ VO Service Parts Manual Page Q 1 WEATHER PROTECTION METAL CAB THE USE OF NON U L PARTS WILL VOID ANY U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION d 604358 604862 604335 604336 LOWER REAR PANEL 604329 DRIVER SIDE FRAME 604330 PASSENGER SIDE FRAME 604337 WINDSHIELD SUPPORT 604338 A N 604333 WINDSHIELD 604334 REAR WINDOW 604339 WINDSHIELD MOLDING KIT 604340 WHINDSHIELD HINGE KIT PLASTIC SPACER PHILLIPS FLAT HEAD SCREW 5 16 18 X 1 3 4 LG WASHER 5 16 LOCK NUT 5 16 18 WINSHIELD LATCH KIT WINDSHIELD LATCH HEX HEAD BOLT 1 4 20 X 7 8 LG LOCK NUT 1 4 20 604351 HARDWARE KIT INCLUDES ITEMS 26 43 BUTTON HEAD SOCKET SCREW 5 16
29. ES ITEM 35 831405 GREASE FITTING 00405 G8 BOLT 1 2 13 X4 LG 120166 LOCK WASHER 1 2 308332 NUT 1 2 13 813850 BUMPER RUBBER 829256 GREASE SEAL 882582 CONE BEARING AND ROLLER 103960 WASHER 3 4 2702247 CASTLE NUT 3 4 16 304636 COTTER PIN 1 8 X 1 1 8 817250 SPINDLE CAP 886488 CONE BEARING 886223 HUB ASSEMBLY INCLUDES ITEM 48 819804 LUG BOLT 7 16 20 X 1 3 4 LG 886237 KING PIN AND SPINDLE ASSEMBLY INCLUDES ITEMS 50 62 311745 NUT 3 4 16 312272 LOCK WASHER 3 4 829251 RETAINER SPRING AND KING PIN 887012 827648 886227 SPINDLE INCLUDES ITEM 56 s BUSHING 886225 KING PIN ASSEMBLY INCLUDES ITEMS 58 61 829252 SUPPORT KING PIN 829318 829229 Page K 5 Service Parts Manual FRONT SUSTPENSION THE USE OF NON U L PARTS WILL VOID ANY U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G ndicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 829255 KING PIN 2702168 GREASE FITTING 1 4 28 807332 FRONT SHOCK ABSORBER 888200 G01 BRACKET SPRING PERCH PASSENGER SIDE 888201 G01 BRACKET SPRING PERCH DRIVER SIDE 825500 CUPPED WASHER 823621 BUSHING 800294 LOCK NUT 7 16 14 306835 BOLT 3 8 16 X 1 1 4 LG 306981 WASHER 3 8 120177 LOCK WASHER 3 8 306562 NUT 3 8 16 886458 G01 STUD PASSENGER SIDE 88
30. INFORMATION TABLE OF CONTENTS HOW TO USE THE SERVICE PARTS MANUAL ILLUSTRATED PARTS BREAKDOWN Contains illustrations and parts lists for all systems of the vehicle APPENDIX Contains a listing of specialty products and options accessories USE OF THE MANUAL To use this manual consult the TABLE OF CONTENTS to locate the information or illustration required Introduction of some revisions varies due to supply of components therefore it is possible that various combinations of components may be found that are not directly reflected by each illustration Consult the illustration that best suits your situation and then contact the Service Parts Department It is important that the serial number of your vehicle and its model number be supplied to Service Parts when ordering any replacement components Locate the serial number plate see BODY located in the Illustrated Parts Breakdown section of this manual for its loca tion and note the complete number shown on the plate Service Parts Manual Page v HOW TO USE THE SERVICE PARTS MANUAL Left hand illustration page continued on right hand page Parts list continued on if required rear of page if required 1 WHEN THE PART NUMBER IS NOT KNOWN Determine the function and application of the part required Turn to the General Index and select the most appropriate title Turn to the page number indicated and locate the desired part on the illustration From the illustration
31. ITCHES Service Parts Manual Page C 24 BODY ACCESSORIES PT 22 7 D dt CE Service Parts Manual Page C 25 BODY ACCESSORIES THE USE OF NON U L PARTS WILL VOID ANY U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION gt 886325 G01 BUMPER 800352 CARRIAGE BOLT 5 16 18 X 3 LG 306325 LOCK WASHER 5 16 306932 NUT 5 16 18 602328 PLASTIC PLUG 830023 G01 SPACER 00405 G8 BOLT 1 2 13 X 4 LG 30809 G1 WASHER 1 2 ON A e 120166 LOCK WASHER 1 2 308332 NUT 1 2 13 828197 G01 SAFETY CHAIN BRACKET 825153 PINTLE HITCH 822829 CLEVIS HITCH 829648 G01 HITCH BRACE 602164 HITCH MOUNTING BRACKET 306414 BOLT 3 8 16 X 1 LG 120177 LOCK WASHER 3 8 306562 NUT 3 8 16 00114 G6 SCREW 1 4 14 X 3 4 L 829993 FLOOR PLATE REAR 829863 FLOOR PLATE FRONT 00130 G5 SCREW 10 13 X 5 8 LG Service Parts Manual Page C 26 PARK BRAKE Page D 1 16 Includes 17 20 Part of Frame Front of Vehicle Part of Suspension Service Parts Manual THE OF U L PARTS WILL VOID ANY U L LISTING When ordering parts please specify the model and serial number of the product
32. N N N gt XXXXX GX AXLE SHAFT PASSENGER SIDE SEE REAR AXLE SECTION FOR P N XXXXX GX AXLE SHAFT DRIVER SIDE SEE REAR AXLE SECTION FOR P N 17953 G2 BRAKE DRUM XXXXX GX WHEEL BOLT 1 2 20 SEE REAR AXLE SECTION FOR P N XXXXX GX LUG NUT 1 2 20 SEE WHEELS AND TIRES SECTION FOR P N Service Parts Manual Page D 14 THE USE OF NON U L PARTS WILL VOID ANY U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 12 3 4 5 DESCRIPTION 30 21559 G1 14584 G1 14585 G1 13084 G1 Page D 15 WIPER SEAL BEARING RETAINER RING INNER OIL SEAL WHEEL BEARING Service Parts Manual REAR BRAKE Notes Service Parts Manual Page D 16 MASTER CYLINDER Page D 17 Service Parts Manual MASTER CYLINDER THE USE OF NON U L PARTS WILL VOID ANY U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 886752 MASTER CYLINDER 120177 LOCK WASHER 3 8 2702100 NUT 7 16 20 JAM 306562 NUT
33. NON U L PARTS WILL VOID ANY U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 00993 G01 LOCK WASHER 5 16 28418 G01 NUT 5 16 18 32860 G1 HORN INCLUDES ITEM 66 BRACKET 32739 G3 TAIL LIGHT 2703801 7 BATTERY HOLD DOWN 829835 BATTERY HOLD DOWN END 604197 J BOLT 5 16 18 X 10 3 4 LG 809152 WASHER 818303 SPACER 103867 WASHER 5 16 800315 WING NUT 5 16 18 300646 HEX HEAD BOLT 1 4 20 X 3 4 LG 308090 WASHER 1 4 306396 LOCK WASHER 1 4 306375 NUT 1 4 20 604651 END BAR 00559G7 WASHER 1 4 00891G2 LOCK NUT 1 4 20 00559G7 WASHER 1 4 00414G8 HEX HEAD BOLT 1 4 20 X 1 LG 000565G8 WASHER 5 16 EE 00702G2 HEAVY HEX NUT 5 16 24 829997 RUBBER GROMMET Service Parts Manual Page F 10 ELECTRIC 36V THE USE OF NON U L PARTS WILL VOID ANY U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 12 345 DESCRIPTION 91 600552 WIRE ASSEMBLY 4 117 LG 600553 WIRE ASSEMBLY 4 126 LG 600550 WIRE ASSEMBLY 4 80 LG 25971G13 WIRE ASSEMBLY 4 10 LG Page F 11 S
34. NUT 10 32 Service Parts Manual Page J 4 48 VOLT ELECTRONIC SPEED CONTROL WHT From Power BLK From F2 Power Harness to F1Controller Harness To F2 Controller Front of Vehicle From M Power BLK Wire amp WHITE Wire From ae Harness To Controller Charger to B gt From Solenoid 2 S To B Controller S WARNING A A gt nie before From B Power 2 Harness To Controller Tow 1 MAINTENANCE Poway ot ar an battery cab Before removing connecting batteries or electrical components tum switch to TOW MAINTENANCE position From B Controller To disable electrical system piace switch In TOWMAINTENANCE position and remove battery wire After reconnecting batteries allow minimum of 30 seconds before selecting RUN postion we dE Included with item 9 WHT BLU WHT GRN YEL From control Harness To Solenoid RED From Charger RED GRN Part Of Frame KO 00 an 48V S 7 aN 7 BLU From control From Solenoid Harness To Solenoid To Controller B Page J 5 Service Parts Manual 48 VOLT ELECTRONIC SPEED CONTROL CONTROLLER COVER Front of Vehicle ET Service Parts Manual Page J 6 48 VOLT ELECTRONIC SPEED CONTROL THE USE OF NON U L PARTS WILL VOID ANY U L LISTING When ordering parts ple
35. ON FIBERGLASS DOORS THE USE OF NON U L PARTS WILL VOID ANY U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 886469 FIBERGLASS DOOR SET INCLUDES ITEMS 3 60 830351 SEAL 27 1 8 694 830245 BRACKET RIGHT 830437 BRACKET LEFT 800026 SCREW 1 4 20 3 4 LG 308090 WASHER 1 4 306396 LOCK WASHER 1 4 306375 NUT 1 4 20 o A 830350 SEAL 31 792 830352 BRACKET LEFT 830353 BRACKET RIGHT 112050 SCREW TAPPING 1 4 20 X 5 8 LG 800039 ACORN NUT 10 24 800296 SCREW 10 24 X 3 4 LG d SEALANT CLEAR 120Z NOT ILLUSTRATED 800059 SCREW 10 24 X 1 2 LG 800039 ACORN NUT 10 24 886760 DOOR FIBERGLASS INCLUDES ITEMS 24 25 548247 RIVET POP 830290 REINFORCEMENT DOOR 842291 FRAME WINDOW 830193 TRIM PLATE 830058 LATCH DOOR 800059 LOCK NUT 1 4 20 Service Parts Manual Page Q 10 WEATHER PROTECTION FIBERGLASS DOORS THE USE OF NON U L PARTS WILL VOID ANY U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 12 345 DESCRIPTION
36. SHER 5 16 306932 NUT 5 16 18 601092 ACCESS COVER 71056 G01 BOLT 5 16 18 X 5 8 LG 01024 G01 J NUT 5 16 18 829337 CARGO DECK 800017 SCREW 1 4 20 X 1 LG 800279 NUT 1 4 20 SPEED U TYPE 603754 CHARGER BOX Service Parts Manual Page C 8 BODY 2 PASSENGER THE USE OF NON U L PARTS WILL VOID ANY U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION us 00438 G6 BOLT 5 16 18 X 3 4 LG 00559 G8 WASHER 5 16 00905 G8 LOCK WASHER 5 16 00532 G3 NUT 5 16 18 00114 G6 SCREW 1 4 10 X 3 4 LG 00532 G1 NUT 1 4 20 00664 G7 LOCK WASHER 1 4 STAINLESS STEEL 16469 G1 WASHER 1 4 22009 G1 ISOLATION MOUNT 00532 G1 NUT 1 4 20 SWING OUT BATTERY RACK 886313G01 SAFETY YELLOW 603990 HUNTER GREEN 603994 WHITE 603995 RED 604661 ORANGE 886300 830483 2702168 GREASE FITTING 817891 THRUST BEARING 306416 BOLT 5 16 18 X 1 LG 306325 LOCK WASHER 5 16 306932 NUT 5 16 18 103867 WASHER 5 6 828192 BRACKET 800085 CARRIAGE BOLT 5 16 18 X 1 LG 103867 WASHER 5 16 306325 LOCK WASHER 5 16 306932 NUT 5 16 18 886312 LATCH HANDLE Page C 9 Service Parts Manual BODY 2 PASSENGER THE USE OF NON U L PARTS WILL VOID ANY U L LISTING When orderi
37. THE USE OF NON U L PARTS WILL VOID ANY U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 23 4 5 DESCRIPTION BE 11027G1 FLANGED LOCK NUT 5 16 18 00544G1 JAM NUT 5 16 18 604228 604993 00559G6 WASHER 12 00713G1 HEX WASHER HEAD SELF THREADING BOLT 12 24 22754G04 FLIP LOK BUSHING 605001 LATCH BELLCRANK 00560G2 WASHER 7 16 34434G01 BELLEVILLE WASHER 3 8 Da 11027G5 FLANGED LOCK NUT 3 8 16 605000 LATCH LINKAGE ROD 22754G04 FLIP LOK BUSHING 25664G3 DU BUSHING 00560G2 WASHER 7 16 604999 LATCH HANDLE 71704G01 HANDLE GRIP Page C 13 Service Parts Manual BODY Notes Service Parts Manual Page C 14 BODY 4 PASSENGER ice Parts Manual Page C 15 BODY 4 PASSENGER ACCESS PANEL amp CARGO DECK 4 PASSENGER Service Parts Manual Page C 16 BODY 4 PASSENGER T iF 2 7 gt c n tr Y lt I CHARGER BOX Service Parts Manual Page C 17 BODY 4 PASSENGER O tr 9 tr lt I O 9 lt 18 Service Parts Manual BODY 4 PASSENGER THE USE OF NON U L PAR
38. TS WILL VOID ANY U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION BE BODY FRAME WELDMENT 4 PASSENGER SELECT COLOR 600120 SAFETY SERO 603930 HUNTER GREEN 603931 WHITE 603932 RED 604525 ORANGE 600103 71037 G02 12064 G3 PUSHNUT 3 16 ON A N 800177 BOLT 5 16 18 X 3 4 LG 103867 WASHER 5 16 306932 NUT 5 16 18 600817 E Z GO DECAL N c 306416 BOLT 5 16 18 X 1 LG 103867 WASHER 5 16 306325 LOCK WASHER 5 16 306932 NUT 5 16 18 601092 ACCESS COVER 71056 G01 SCREW 5 16 18 X 5 8 LG 01024 G01 J NUT 5 16 18 837630 CARGO DECK 800017 SCREW 1 4 20 X 1 LG 800279 NUT 1 4 20 SPEED U TYPE 841739 G01 ACCESS COVER Page C 19 Service Parts Manual BODY 4 PASSENGER THE USE OF NON U L PARTS WILL VOID ANY U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 23 4 5 DESCRIPTION m 306419 BOLT 1 4 20 X 1 2 LG 800279 NUT 1 4 20 SPEED U TYPE 603754 CHARGER BOX 00438 G6 BOLT 5 16 18 X 3 4 LG 00559 G8 WASHER 5
39. ase specify the model and serial number of the product Indicates a component that is not available as an individual part G ndicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 600187 CONTROLLER MOUNTING PLATE 73098 G01 ELECTRONIC SPEED CONTROLLER 73231 G01 SOLENOID 00565 G5 LOCK WASHER 10 00526 G4 LOCK NUT 10 32 12914G1 FASTON TAB 45 35211 G01 FUSE 6 POSITION 73290 G02 CONTINUOUS TONE BUZZER 73354 G02 TOGGLE SWITCH 01041 G01 1 8 X 13 16 LG 73340 G01 LABEL TOW RUN SWITCH 00414 G7 BOLT 1 4 20 X 7 8 LG 11027 G2 LOCK NUT 1 4 20 00414 G5 BOLT 1 4 20 X 5 8 LG ON amp 00379 G2 SCREW 10 24 X 1 1 4 LG 14390 G10 LOCK NUT 10 24 00565 G8 LOCK WASHER 5 16 00544 G4 JAM NUT 5 16 24 600551 4 GA WIRE SOL B 35212 G01 FUSE 15 AMP 00414 G7 BOLT 1 4 20 X 7 8 LG 16469 G1 WASHER 1 4 14390 G4 LOCK NUT 1 4 20 11027 G2 LOCK NUT 1 4 20 600276 CONTROLLER COVER 32804 G1 TRIM 14 5 REQUIRED 840177 TERMINAL BOOT 73138G03 HARNESS TOW SWITCH Page J 7 Service Parts Manual 48 VOLT ELECTRONIC SPEED CONTROL Notes Service Parts Manual Page J 8 FRONT SUSPENSION Page K 1 Service Parts Manual FRONT SUSPENSION Service Parts Manual Page K 2 FRONT SUSPENSION SHOCK ABSORBER Pag
40. component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 12 345 DESCRIPTION QTY 31 13437 G3 SCREW LOCK 5 16 18 X 1 LG 32 71056 G01 SCREW 5 16 18 X 5 8 LG 33 01024 G1 U NUT 5 16 18 Service Parts Manual Page A 4 1 Includes Items 2 11 BATTERY CHARGER ON BOARD 36V Service Parts Manual Page B 1 BATTERY CHARGER ON BOARD 36V DELTA Q BATTERY CHARGER FOR CHA HARDWARE Service Parts Manual Page B 2 BATTERY CHARGER ON BOARD 36V THE USE OF NON U L PARTS WILL VOID ANY U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 602718 LESTER PORTABLE CHARGER INCLUDES ITEMS 2 11 34937S CASE ASSEMBLY 253055 TRANSFORMER ASSEMBLY 087765 FUSE ASSEMBLY 16354S DIODE ASSEMBLY 255055 ELECTRONIC CHARGER CONTROLLER 35003 135 DC CORD 12 2 amp 16 1 120 POWER WISE W STRAIN RELIEF 21307 08S AC CORD 16 3 80 NEMA 5 15P W STRAIN RELIEF 163695 AMMETER 30 041425 CAPACITOR 3 MFD 660 244805 RELAY BOARD ASSEM
41. e K 3 Service Parts Manual FRONT SUSPENSION THE USE OF NON U L PARTS WILL VOID ANY U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 306835 BOLT 3 8 16 X 1 1 4 LG 306981 WASHER 3 8 120177 LOCK WASHER 3 8 306562 NUT 3 8 16 886234 LEAF SPRING amp BUSHING 888203 PERCH SPRING 830012 SHACKLE PLATE 306982 WASHER 7 16 800294 LOCK NUT 7 16 14 ON A 306414 BOLT 3 8 16 X 1 LG 306981 WASHER 3 8 120177 LOCK WASHER 3 8 306562 NUT 3 8 16 601111 LOWER ARM REAR BRACKET 70581 G02 601110 12305 G1 34158 G05 888321 LOWER ARM FRONT BRACKET 120166 LOCK WASHER 888322 ECCENTRIC BOLT 833105 BELLEVILLE WASHER 832998 BUSHING 830477 ECCENTRIC WASHER 308332 NUT 1 2 13 00406 G4 BOLT 1 2 13 4 1 2 LG Service Parts Manual FRONT SUSPENSION THE USE OF NON U L PARTS WILL VOID ANY U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 120166 LOCK WASHER 1 2 308332 NUT 1 2 13 888325 LOWER ARM AND BUSHING ASSEMBLY INCLUD
42. ecify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 2 600476 PEDAL ASSEMBLY INCLUDES ITEMS 2 30 ON A NM 3 601091 01051 01 25853 G01 00684 G6 25861 G01 01050 G01 25854 G01 00983 G01 28443 G01 25857 G01 28444 G01 17677 61 17979 61 73046 65601 17677 62 73332 601 00532 64 10385 64 10386 63 17838 61 17255 61 01076 G01 601093 601150 601153 12064 G6 35679 G01 17313 G1 17618 G1 PEDAL BOX BRACKET SCREW 8 16 X 1 2 LG PEDAL BOX AND COVER SCREW 8 32 X 3 4 LG STAINLESS STEEL MICRO SWITCH SCREW 4 20 X 5 8 LG INDUCTIVE THROTTLE SENSOR SELF THREADING NUT 3 16 PLUNGER PLUNGER SLEEVE PLUNGER CAM SPRING RETAINER 1 2 ACCELERATOR ROD BUSHING COMPRESSION SPRING SPRING RETAINER 3 8 ACCELERATOR ROD LOCK NUT 5 16 24 CLEVIS YOKE ADJUSTABLE CLEVIS PIN 5 16 X 1 LG NYLON BUSHING TEFLON WASHER 5 16 HAIR PIN COTTER PEDAL PIVOT PIN ACCELERATOR PEDAL ASSEMBLY INCLUDES ITEM 26 PEDAL PAD PUSH NUT 9 32 WIRE HARNESS PEDAL BOX FLEX LOOM BULK WIRE TIE Service Parts Manual ACCELERATOR THE USE OF NON U L PARTS WILL VOID ANY U L LISTING When ordering parts please specify the model and serial number of the product Indicates a
43. ervice Parts Manual ELCETRIC 36V Notes Service Parts Manual Page F 12 ELECTRICAL 48V Front of Vehicle SS Y i a 10 Part of Cowl Page F 13 Service Parts Manual ELECTRICAL 48V Front of Vehicle Yer 28 27 lt GRN Wire From Control Harness gt BLK Wire From Control Harness ETES B Controller Service Parts Manual Page F 14 ELECTRICAL 48V Front of Vehicle Yer From B Position on Electronic Speed Controller From Solenoid Page F 15 5 From M Position on Electronic Speed Controller From F2 Position on Electronic speed Controller Service Parts Manual ELECTRICAL 48V Front of Vehicle Yer Part of Frame GRN WHT Wire BLK Wire ini Part of Charger Box TAIL LIGHT 3 Pin Connector to Tail Light bw gt 51 8 Service Parts Manual Page F 16 ELECTRICAL 48V THE USE OF NON U L PARTS WILL VOID ANY U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 33636 G03 SOC METER 48V 74665 G02 HOUR METER 74323 G01 FNR SWITCH 806791 HORN BUTTON 800296 SCREW 10 24 X 3 4 LG 120052 LOCK WASHER 10 306531
44. he product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 12 3 4 5 DESCRIPTION QTY 61 604353 TRIM LOK RUBBER 62 604354 WEATHER SEAL 1 2 63 604355 SIDE BULB RUBBER 5 8 64 604356 SIDE BULB RUBBER 3 4 WITH 1 4 GRIP 65 604357 EXPAND A FOAM 1 4 X 3 4 Service Parts Manual Page Q 4 WEATHER PROTECTION CAB Page Q 5 Service Parts Manual WEATHER PROTECTION CAB THE USE OF NON U L PARTS WILL VOID ANY U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 886468 G02 INCLUDES ITEMS 2 53 886950 SUPPORT PASSENGER SIDE 886951 SUPPORT DRIVER SIDE 800017 SCREW 1 4 20 X 1 LG 308090 WASHER 1 4 306396 LOCK WASHER 1 4 306375 NUT 1 4 20 ON A 112050 SCREW TAPPING 1 4 20 X 5 8 LG 800455 SCREW 1 4 20 X 1 3 4 LG 308090 WASHER 1 4 306396 LOCK WASHER 1 4 306375 NUT 1 4 20 886682 800017 SCREW 1 4 20 X 1 LG 308090 WASHER 14 306396 LOCK WASHER 1 4 306375 NUT 1 4 20 7071 SEAL 18 EACH SIDE 830008 ROOF CAB 800026 SCREW 1 4 20 X LG 308090 W
45. individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 12 3 4 5 DESCRIPTION 31 601100 BRACKET 00559 G7 WASHER 1 4 11989 G1 SHIFTER ARM KNOB Page E 3 Service Parts Manual DIRECTION SELECTOR 36V Notes Service Parts Manual Page E 4 ELECTRICAL 36V Front of Vehicle Yer Part of Cowl Page F 1 Service Parts Manual ELECTRICAL 36V Front of Vehicle RED WHT Wire From Control Harness To FNR Forward Microswitch WHT YEL Wire From Control Harness To FNR Forward Microswitch 4 Wire From FNR Harness To Position on FNR RED Wire From Control Harness To FNR Reverse Microswitch 4 Wire From FNR Harness To B Position on FNR 4 Wire From FNR Harness WHT GRN Wire From Control To C Position on FNR Harness To FNR Reverse Microswitch 4 Wire From FNR Harness To D Position on FNR Service Parts Manual Page F 2 ELECTRICAL 36V 4 PASSENGER BATTERY HOLD DOWN AND BATTERY CONNECTIO NS Front of Vehicle BLK Wire From Control Harness 28 From Solenoid Main Contactor GRN Wire From Control Harness ES From A B Controller Part of Body BATTERY RACK Page F 3 Service Parts Manual ELECTRICAL 36V 2 PASSENGER BATTERY CONNECTIONS MODEL YEAR 2005 THROUGH MID 2007 Front of Vehicle 46 From 50 Main Co B Controller GRN Wire From C
46. ng parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION gt 830013 304615 306981 WASHER 306328 COTTER PIN 3 32 X 3 4 833263 BATTERY LATCH WASHER 830151 BUMPER MOUNTING CHANNEL 813850 RUBBER BUMPER 306416 BOLT 5 16 18 X 1 LG 103867 WASHER 5 16 306325 LOCK WASHER 5 16 306932 NUT 5 16 18 827880 829228 303459 BOLT 1 4 20 X 1 1 2 LG 308090 WASHER 1 4 306396 LOCK WASHER 1 4 306375 NUT 1 4 20 BATTERY TRAY SELECT COLOR 600191 SAFETY YELLOW 303996 HUNTER GREEN 303997 WHITE 303999 RED 604531 ORANGE 00427 G2 BOLT 3 8 16 X 1 LG 00643 G1 WASHER 3 8 11098 G5 LOCK NUT 3 8 16 602017 CHARGER BRACKET 00438 G6 BOLT 5 16 18 X 3 4 LG Service Parts Manual Page C 10 BODY 2 PASSENGER THE USE OF NON U L PARTS WILL VOID ANY U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION gt 00559 G8 306325 00532 G3 800385 00922 G2 800698 22009 G1 11027 G2 16469 G7 00567 G7 00532 G1 35244 G01 34434 G01 601636 14390 G01 00762 G4 00544 G3 601841 34431 G01
47. ng parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 12 3 4 5 DESCRIPTION 31 120177 LOCK WASHER 3 8 306562 NUT 3 8 16 112050 SCREW 1 4 20 X 5 8 LG TAPPING 832584 TEE MOUNTING CLAMP 820008 TEE UNION 832585 BRACKET 306562 NUT 3 8 16 120177 LOCK WASHER 3 8 112050 SCREW 1 4 20 X 5 8 LG 812445 600467 600468 302030 SCREW 1 4 20 X 1 1 4 LG 308090 WASHER 1 4 306396 LOCK WASHER 1 4 306375 NUT 1 4 20 830021 FRONT HOSE MOUNTING BRACKET 809137 830019 HYDRAULIC BRAKE TUBE 832587 FLEXIBLE HOSE 18 LG 832590 FLEXIBLE HOSE 25 LG 809231 GROMMET 21103 G1 BRAKE LINE TEE 112050 SCREW 1 4 20 x 5 8 LG 601791 HYDRAULIC BRAKE FITTING BRACKET 600470 REAR BRAKE LINE DRIVER SIDE 600471 REAR BRAKE LINE PASSENGER SIDE Page D 7 Service Parts Manual HYDRAULIC BRAKE Notes Service Parts Manual Page D 8 FRONT BRAKE 1104 uo seous ujoq eoejdeJ SABAIV GL cc Sepnpul GL Service Parts Manual Page D 9 THE USE OF NON U L PARTS WILL VOID ANY U L LISTING When ordering parts please specify the model and serial number of the product Indicates a comp
48. obtain the item number assigned to the desired part Refer to the accompanying description for specific information regarding the part 2 IF YOU KNOW THE PART NUMBER Locate the part number or description in the appropriate column on the parts list page NOTE It is suggested that you confirm that the part selected is correct by verifying it with the pictorial representation on the illustrated page Should an asterisk appear in the part number column on the parts list page read upwards until a part number is found The part number is the lowest assembly sold by Service Parts and the asterisk indicates that the part depicted is not available for purchase NOTE Descriptions are indented under the assembly that they are used on That assembly is in turn listed under the assembly that it is used on This process is repeated until the highest final assembly is reached To facilitate the maintenance and repair of the vehicle a Technician s Repair and Service Manual is available from the Service Parts Department Page vi Service Parts Manual ILLUSTRATED PARTS BREAKDOWN ILLUSTRATED PARTS BREAKDOWN Service Parts Manual Page vii ACCELERATOR Front of Vehicle 1 Includes 2 30 25 Includes 26 Page A 1 Service Parts Manual ACCELERATOR Front of Vehicle Yer Service Parts Manual Page A 2 ACCELERATOR THE USE OF NON U L PARTS WILL VOID ANY U L LISTING When ordering parts please sp
49. onent that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 886292 BRAKE AND SHOE ASSEMBLY 884399 BACKING PLATE 886371 WHEEL CYLINDER 306396 LOCK WASHER 1 4 306419 BOLT 1 4 20 X 1 2 LG 829348 HEEL PIN 306494 LOCK WASHER 5 8 304104 NUT 5 8 18 ON A4 NM 809252 RETAINING RING 805441 SPRING 806761 ADJUSTMENT PIN 306353 LOCK WASHER 3 8 306319 NUT 3 8 24 887284 BRAKE SHOE REPLACE BOTH SHOES ON BOTH WHEELS 306450 BOLT 5 16 18 X 3 4 LG 306325 LOCK WASHER 5 16 330747 SCREW 5 16 18 X 3 4 LG 886226 BRAKE DRUM ASSEMBLY INCLUDES ITEMS 22 24 829247 BRAKE DRUM XXXXX HUB SEE FRONT SUSPENSION XXXXX LUG BOLT 7 16 20 X 1 3 4 LG SEE FRONT SUSPENSION SEAL FRONT AXLE SEE FRONT SUSPENSION CONE BEARING SEE FRONT SUSPENSION CONE BEARING AND ROLLER SEE FRONT SUSPENSION WASHER 3 4 SEE FRONT SUSPENSION CASTLE NUT 3 4 16 SEE FRONT SUSPENSION Service Parts Manual Page D 10 THE USE OF NON U L PARTS WILL VOID ANY U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 12 3 4 5 DESCRIPTION QTY 31 XXXXX
50. ontrol Harness 2 BLK Wire From Control Harness Service Parts Manual Page F 4 ELECTRICAL 36V 2 PASSENGER SWING OUT BATTERY TRAY MID MODEL YEAR 2007 FROM SOLENOID MAIN CONTACTOR 71 ic SN 9 88 iu Se GREEN WIRE FROM a FROM B CONTROL HARNESS CONTROLLER BLACK WIRE FROM CONTROL HARNESS 93 BATTERY PACK TO BATTERY PACK Page F 5 Service Parts Manual ELECTRICAL 36V Front of Vehicle Yer From A2 Position on From D Electronic Position on FNR Speed Controller From B Position on FNR From Solenoid Service Parts Manual Page F 6 ELECTRICAL 36V Front of Vehicle Yer Part of Frame GRN WHT Wire BLK Wire TAIL LIGHT 3 Pin Connec to Tail Light gt 67 D Page F 7 Service Parts Manual ELECTRICAL 36V THE USE OF NON U L PARTS WILL VOID ANY U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 33636 G01 SOC METER 36V 74665 G02 HOUR METER 73877 G01 806791 800296 120052 306531 o ON BB N 33639 G01 IGNITION SWITCH W LIGHTS 11845 G3 WIRE CLAMP 600509 CONTROL HARNESS 828247 RUBBER GROMMET REO hr he sl eh a amp gt 00544 63
51. rial number of the product Indicates a component that is not available as an individual part G ndicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 19853 1 1 602379 FRONT STRUT DRIVER SIDE 602380 FRONT STRUT PASSENGER SIDE 602377 REAR STRUT DRIVER SIDE 602378 REAR STRUT PASSENGER SIDE 602321 TOP RAIL 00426 G6 BOLT 3 8 16 X 3 4 LG 00571 G3 WASHER 3 8 11098 G4 LOCK NUT 3 8 16 602321 SPACER BAR 00441 G8 BOLT 5 16 18 X 4 LG 00559 G8 WASHER 5 16 75048 G04 SPACER 3 4 OUTSIDE DIAMETER X 1 LG 11098 G6 LOCK NUT 5 16 18 306823 BOLT 5 16 18 X 2 3 4 LG 75530 G01 SUN TOP 602662 SELF DRILL amp TAP SCREW 12 14 X 3 4 LG ON A N Page Q 17 Service Parts Manual WEATHER PROTECTION SHORT TOP Page Q 18 Service Parts Manual WEATHER PROTECTION SHORT TOP THE USE OF NON U L PARTS WILL VOID ANY U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G ndicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 19859 G1 END CAP 3 4 602283 FRONT STRUT 19853 G1 END CAP 1 602284 REAR STRUT DRIVER SIDE 602285 REAR STRUT PASSENGER SIDE 00438 G8 BOLT 5 16 18 X 1 LG 00559 G8 WASHER 5 16 11098 G6 LOCK NUT 5 16 18 00272
52. t Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 12 3 4 5 DESCRIPTION QTY 600499 TIRE AND WHEEL ASSEMBLY INCLUDES ITEMS 2 3 4 888120 TIRE 5 70 8 LOAD RANGE C 832601 WHEEL 886735 VALVE STEM 829441 LUG NUT 7 16 20 Service Parts Manual Page R 2 SPECIALTY PRODUCTS SPECIALTY PRODUCTS Service Parts Manual Page A 1 SPECIALTY PRODUCTS SPECIAL TOOLS PART NO CURRENT INDICATOR 2e cabo a Rat MIE 16489 G2 DIGITAL NULTEMETETR 7 0k PR arts Ced ttes 27481 G01 GRIMEPING TOOL 52 rro Utt esc atat 27765 G01 SLIDE HAMMER AXEE HUB REMOVAL a PUE nnm as ideas 15947 G1 SLIDE HAMMER AXLE REMOVAL ONLY 245 2E RH e Rete 18753 G1 EEEEER GAUGE aa one de pistes Gis idle uad diia este Mag tat oak 72525 G01 BATTERY MAINTENANCE IIT Ti ted aaa dies RUE Sek dientes 25587 G01 BATTERY SET DISCHARGER 36 VOLT 75 28251 G01 BATTERY SET DISCHARGER 48 VOLT 56 28251 G02 PAINT TOUCH UP PEN INDUSTRIAL 28432 G03 12 OUNCE SPRAY INDUSTRIAL 28140 G14 PERFORMANCE PRODUCTS FORMULA 40 VINYL COAT
53. t Ce 13 ELECTRICAL ACCESSORY Lo nacer rro G 1 MOTOR 36V SERIES H 1 MOTOR ASV PDS ss poe YI Pase d p Ue prete a H 3 36 VOLT ELECTRONIC SPEED CONTROL 3 1272 35 ate codecs eset ote IR d ie J 1 48 VOLT ELECTRONIC SPEED CONTIOL save eoe boe ate J 5 ERONLSUSPBENSION 332 Capa gru ian an ORNE K 1 REA AK M sd duret i is dol deret Dade tud DNS Lodi o ei L 1 REAR SUSPENSION UE Lv LE Laus DA M 1 SEATING ME aut fea t dace nr N 1 STEERING S DNS tant gla Ass sus 1 WEATHER PROTECTIONS METAL CAB 5s r eet Sanne idle ENERO ot Q 1 WEATHER PROTECTION CAB n on aa 165 2 TER whe URS Q 5 WEATHER PROTECTION FIBERGLASS DOORS Q 10 Service Parts Manual Page iii TABLE OF CONTENTS SECTION Page No WEATHER PROTECTION CLOTH DOORS Q 14 WHEELS AND TIRES R 1 SPECIALTY PRODUCTS wash dea ud d osa ed aah APPENDIX A 1 Page iv Service Parts Manual HOW TO USE THE SERVICE PARTS MANUAL This manual is divided into several sections GENERAL
54. winter temperatures unless the temperature falls below 75 F 60 As with all electric vehicles the batteries must be checked and recharged as required or at a minimum of 30 day inter vals Page ii Service Parts Manual TABLE OF CONTENTS SECTION Page No HOW TO USE THE SERVICE PARTS MANUAL ILLUSTRATED PARTS BREAKDOWN attrice eto dett tt c or oed PX Y vii ACCELERATOR aa dete nn aedis qtu 1 BATTERY CHARGER ON BOARD 36V EXER KG aa Eua ades B 1 BATTERY CHARGER ON BOARD 48V 5 Edw wake B 5 BODY 2 PASSENGER men atus C 1 BODY 4 PASSENGER 2554 Qt AUREUM Ln ON RR NN an et C 15 BODY ACCESSORIES oras se doas t C 23 PARK BRAKE inde rien eue D 1 HYDRAULIC vested pana DA EA al D 5 BRONT BRAKE pin eme I wa D 9 REAR BRAKE 2 E ne eS aod a M ad D 13 MASTER GYUINDER 44 hod rd baud nba lt dec ad d bl aola s ad o dept iis ks Sods D 17 DIRECTION SELECTOR SN Rae Re b EMA DU E 1 ELECTRICAL ONE ue ei net et utt nee Mp See that at gp F 1 nim Gag at

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