SERVICEMANUAL TROPHY
Contents
1. 5106 190022800 2 Foamringforindicator 083 44 Version 2008v4 T R O P H Y Parts lists 7 10 010 Cabling Pos Articlenumber Units Description Price p p 2008 6 19000526 1 Battery cable series connection incl terminal clamp 15 87 Version 2008v4 45 Parts lists T R O P H Y 7 11 011 Options Article number Units Description Pricep p2008 9000436 Anti tip wheel left 213 80 9000437 Anti tip wheel right 13 80 9000825 Adjustmenttool for rear spring 213 80 9000752 Bracket for mirror right 210 35 46 Version 2008v4 T R O P H Y Parts lists Version 2008v4 47 Version overview 04 12 2007 Version 2008v1 Altered with reference to the Trophy update 07 12 2007 Version 2008v2 Revision steering wheels added on drawing 005 30 01 2008 Version 2008v3 Page 14 altered Drawing 9 en 10 Foam ring added to parts list 10 03 2008 Version 2008v4 Price p p added to parts lists2. 40 80 Scale factor 1 2 BO D Scale V factor 1 197 Options register 1 I limit reduction Il Abs factor pm fn Demand clipping Solo mode pm pA Version 2008v4 19 20 Technical specifications T R O P Y Trophy with foot throttle software versie 0 20 en lager Function Range Resolution High Low O to 100 Fast Slow O to 100 Fast Slow Invert Throttle Polarity Yes No CN Power Down Timer Oto20minutes 1min 10 1 Motor Compensation Ot1W mW Hold Factor 100to420 14 1156 Oto 100 1to 2555 1951s 115 50 1 Brake Time 10to18 im 160 J X ISO Test On Off 10 Inhibit Polarity Hi Lo LJ Bridge Hold Time Oto5s 20ms 180 J J till 08 04 2008 120 Pulse Reverse Alarm Yes No Wig wag Throttle Yes No Low Battery Flash Inhibit Yes No Throttle Deadband 3 to 100 1 Output Voltage 20t040V INL 24 TruCharge Cable Resistance 10t0250mOhm 5mOhm 290 TruCharge Cal 1t0200 11 97 Profile values 1 1 40 80 Scalelfactor so Scale V factor 157 gt Options register 1 LL limit reduction o prp Abpslfactor N Demand clipping 1 J Solo mode Ill 1 Version 2008v4 T R O P Y Tech
3. d e e J0 SIS9J YIM wod ss uley J99 S UI A 0 9 Dd 104 sseuey waoejdai Duo Jebul4 TE ssed q god UM Buum DU SSOLUEU J8 od Peles paads joxe Asse Re de Jen god Vos 9 660 O uue es e Janasvival soe EN o yms Sue regen id Ea 8 fes ma ci OJIMS 3 660 iuBuAnje Buum jou 1694 Id Ceu q eo UMS jo a HUA eyeJq ypu peu DHA f o yms Is 9 m a sse go uo girl D UMMS Ae J8MOd noje D MM sse Nala a jeuBeui Buuiw Josuas peeds mn a uoyMs dos jeuondo DU JOSUSS paads e EE 110 VONMS 9josuoo Myoeg MIO YO PMS 8014 1003 104 jeuondo Version 2008v4 22 TROPHY 5 5 Wiring Trophy version1 Technical specifications ea Y E En o L c o U Controller Version 2008v4 23 Technical specifications T R O P Y 5 6 Mounting instruction throttle The gas throttle is an important part of the Trophy scooter Correct dismounting and mounting of the gas throttle is required The following instructions describe the correct actions to be taken pa Unscrewing the gas throttle s cover plate and the console Disconnect the batteries 2 Remove the console panel 1 4 screws and disconnect the console panel harnesses Remove the tiller PCB 3 3 screws 4 Remove the front tiller cover 5 4 screws from the steering column 2 Se Remove the ty rap which functions as a pu
4. e The operation of the scooter is switched off as soon as the plug of the charging cable is connected to the charging connection e Always remove the charging cable when the batteries are charged This way you prevent the batteries from slowly depleting themselves Version2008v4 Maintenance Battery maintenance Refer to the instructions for the batteries A e Make sure that the batteries are always well charged e Never use the scooter if the batteries are almost depleted and never allow the batteries to become completely depleted This can cause serious damage to the batteries and you run the risk of coming to an unintended standstill Cleaning the batteries Keep the batteries clean and dry Dirt and water may cause a current leak reducing the capacity of the batteries Coat the terminals with acid free Vaseline after cleaning Replacing the batteries If the capacity of the batteries is reduced to the extent that the scooter can only make very short trips the batteries are at the end of their life span The batteries must then be replaced Checking and filling the tyres A e Make sure to maintain the correct tyre pressure e Never exceed the indicated tyre pressure Fill the tyres with a foot pump or a bicycle pump Use the supplied adapter You can also have the tyres filled at a petrol station e Tyre pressure front wheel 2 4 bar e Tyre pressure back wheel 2 2 bar Troubleshooting T R O P
5. Rear wheel white left side with brake drum DEED whee white left side standard Jla a os 3 Rear whee white right side standard ER 9 19000548 2 Tyre rearwheelTrophy 22691 1 Rear spring heavyduy 212144 1 16 Rubber mounting strip transaxle Allen bolt M10x40 38 Version 2008v4 T R O P H Y Parts lists 7 4 004 Steering column mirror and basket 16 17 18 19 20 21 22 E d S xD IN Jf x e 9 MA 7 9 1 3 AY 12 2 6 11 10 Pos Article number Units Description Price p p 2008 Cap steering adjustment handle 6 000010800 1 Rolledpin 021 8 19001100 1 Nylon bushing steering column 9 19000610 1 Control cable gas spring for steering adjustment 12 9000684 Gas spring steering adjustment inc operating ees mechanism 00000 4312 Hex Bolt M8x16 15 9001195 1 Basket front side 9000435 Cylinder steering column 1 Basket front side Version 2008v4 39 Parts lists T R O P H Y 7 5 005 Console printed circuit board and throttle control Pas Artiele number Unfs Description rpp Briee pip 2008 1008343 00845 1 I Steering wheel with tote lett 210 45 1008346 1 Steering wheel with throttle right 11821045 1008347 1 Steering wheel with dual throttle 29325 2 11008055 2 Potentiometer accelerator 125865 6 11002
6. Runningchecksumt 1 Possible controller trip 8 10208 Eepromcalibration checksum error 1 Possible controller trip 8 0204 Eepromprogramchecksum error 1 Possible controller trip 1501 Brake fault 2 Possible controller trip 1705 Relay fault 1 Possible controller trip 1802 Watchdog voltage ref error Possible controller trip 1805 Salty finger ref error Possible controller trip 8 D n Both clamps measuring current Possible controller trip 8 2102 Progrescountereror Possible controller trip 8 j2d01 Frontendspecchangetip Possible controller trip 8 13100 Battery bridge difference error Possible controller trip 8 3102 Temperature settings incorrect Possible controller trip 8 3210 Nointemaltimers Possible controller trip 8 3211 Internaltimeroutofrange Possible controller trip 8 3212 Atod readings not finished before next read Possible controller trip 8 13213 Unknownmuxchanel Possible controller trip 8 13600 jHardwaeeror Possible controller trip 8 3601 JjTesttriplath Possible controller trip 8 13602 q JTesttrplaicho Possible controller trip 8 13603 JTesttriplath3 Possible controller trip 8 5608 Testtriplath8 Possible controller trip 8 5600 lMTesttriplath9 Possible controller trip 8 360a Testtrip latch 10 Possible controller trip 8 360b JTest
7. Y 4 Troubleshooting 4 14 Troubleshooting list If the scooter doesn t function while the C Check whether the neutral handle is in the batteries are fully charged check the following DRIVE position points D Make sure the position of the speed controller has not changed If there is a problem the lights of the battery condition meter flash Use the table below to determine the cause of the problem A Setthe scooter off and then on again E Check if the problem is solved l B Check if all the battery connectors are properly attached and firmly connected The complete LED bar flashes The Egis security has found e Switch off the scooter rapidly something that causes a problem e Check all connectors e Check the condition of the batteries Consult the manufacturer if the LED bar continues flashing after the scooter has been switched on The socket LED is lit continuously Short circuit in the e Contact the manufacturer after the scooter is switched on potentiometer Cabling from the Tiller PCB to the controller interface is defective Cabling from the Tiller PCB to the touch control is defective Tiller PCB is defective The first red LED of the LED bar is The batteries require charging or Check all connections between the lit continuously there is a poor connection to the controllers and the batteries If the batteries connections are OK try recharging the batteries The first red LED of the LED bar is The batte
8. and guidelines e The technical specifications must not be altered e Modifications to parts of the scooter are not permitted 1 2 Labels on the scooter A e The labels symbols and instructions placed on this scooter comprise part of its safety provisions They may not be covered or removed They must remain attached and be clearly legible throughout the entire life span of the scooter e Immediately replace or repair illegible or damaged labels symbols and instructions Consult your dealer 1 3 Operation Driving up a slope e Never drive up a slope with an angle greater than 14 e On slopes always drive slowly and with great awareness e Do not drive down slopes with loose gravel or a sandy surface because one of the rear wheels might slip e Avoid sudden and abrupt movements e Avoid changing directions or turning around on a slope e Do not turn on a slope Version2008v4 1 4 Safety e If you notice a significant decrease in speed when driving on a slope choose a less steep route e f you drive on a slope too long this may result in overheating of the motor Driving down a slope e If you need to reverse down a slope use the lowest setting of the speed controller and drive as slowly and carefully as possible e It can be very dangerous to reverse down a slope Corners AN e Never take a turn at full speed Decrease speed when taking a turn e Use the turn indicators when changin
9. gt Speed control Throttle handle reverse Throttle handle forward Indicators left right Horn Lighting Selection button for speed daily distance or total distance Option lower for stool with electric height adjustement for instance DOOU OZZL A TROPHY Option raise Hazard lights Indicator turn indicator on Hazard lights on Indicator for speed daily distance or total distance Warning light battery charging Battery condition meter Lights on Stop button Version 2008v4 T R O P Y General description 2 3 Display menu km h Push the button Daily kilometer counter Push the button Reset daily counter Push the button 3 sec Kilometer total user Push the button Dealer l Hold the hazard light button and press the left horn Kilometer total user button briefly Reset total user Push the button 3 sec Hold the hazard light button and press the left horn Kilometer total scooter button briefly Hold the hazard light button and press the left horn Hours on total scooter button briefly Hold the hazard light button and press the left horn Battery voltage button briefly OOO O O 00000 Leave dealer menu Any other button Version2008v4 11 General description T R O P Y 2 4 Software version identification Software versions can be identified by the number which appears in the display when the Trophy is turned on 2 5 Functio
10. strain relief is attached to the steering column steelwork Loosen the tiller PCB 11 by unscrewing the screws 09 Unscrew the rear cover 15 from the steering column 8 Loosen the steering wheel 03 pur oe I oS See drawing 2 page 30 Mount the new steering wheel with the wanted configuration Drill holes for the switch in the cover 32 See drawing no 3 for dimensions Replace the cover 32 on the steering column Mount the switch 30 in the cover 82 and connect it to the main wire harness splice 12 Affix the sticker 31 next to the switch 30 Mount the tiller PCB 11 reconnecting the cables on doing so CAUTION When replacing SD SIL oe cx the tiller PCB cables must be placed in the far corners of the console No cables may be visible through the middle hole of the tiller PCB This is where the speed change switch is positioned when the console is replaced 7 Replace the control panel 02 on the console reconnecting the cables on doing so The cable for the speed change switch must be guided through under the tiller PCB 8 Mount the strain relief Ty Rap on the steering column 9 Mount the steering column front cover using the four screws 10 Reconnect the batteries 11 Turn on the ignition and test whether the throttle controls are working properly 26 Version 2008v4 T R O P Y Technical specifications 5 8 3 Converting from single throttle control to foot throttle control See drawi
11. 54 Eleeticaldiadrtam Trophy E 22 oe WANG MODNY Vero ETE EEE ER ER 23 5 6 Mounting instruction MOE vss mami dann a tin o aim ii ea a i i o 24 5 7 Derren types of throttle GONIOIE asses sn eN oe ao in iai a i pacea ina i iu o a 25 5 8 Mounting instructions throttle controls eee ee ee Ee ee ee ee 26 Use of the parts lists 34 SRI N HUT EN RR RR RE TE EE NR EE EE N EN Ie 34 Overview exploded views 35 7 1 001 Front frame front fork and front wheel Trophy 2NN eee eee ee ee Ee ee ee RE ee ee 36 7 2 002 Front frame frontwheelsuspension and front wheel Trophy ANN 37 7 3 003 Rear frame drive unit and rear wheel ee EE ee aaa aaa ee EE ee ee ee ee ee ee Ee ee ee ee ee ee aaa aaa 38 7 4 004 Steering column mirror and basket 39 7 5 005 Console printed circuit board and throttle Control 40 7 6 006 Electronics controller and batteries re ee Ee eee eee ee aaa aaa 41 ME KEE 42 EE ETE GE eli VV OE sase OE EE EE ORE EE OE EE EE sai 43 79 009 Covers Trophy EE 44 PMO OVO AO NNO met TC AR ARNS ERAS AND RS ais UN E REDE ORE DI RARE RAND CN EE 45 EE 46 Version2008v4 3 Preface Preface This manual With this manual you can safely use and maintain clean the scooter A Follow the instructions in the warnings If the instructions are not carefully followed bodily injury or damage to the scooter or to the environment may result DE SCOOTER GAAT RIJDEN ALS U PER SCHAKEL DE SCOOTER UIT VOORDAT U IN OF UITSTAPT Z
12. 555 1 Console upper standard 126210 8 19000481 1 Console lower 1 5520 9 19000531 2 Cable RAW switch BOT 13 40 Version 2008v4 T R O P H Y Parts lists 7 6 006 Electronics controller and batteries Pos Article number Units Description Price p p 2008 6 11008074 1 Gontoler EgsTIOA 29582 8 19000647 1 1 Mounting plate electronics LEID 9 19000782 1 Tule32x16 00 89 10 Version 2008v4 41 Parts lists T R O P H Y 7 7 007 Seat a IPS i ML P N A N N N 2 N ol P2 N rd f ET fo Pos Article number Units Descripton Pricep p2008 42 Version 2008v4 T R O P H Y Parts lists 7 8 008 Covers Trophy 3W ai a P A H 2 q F EM sd Ne si f i S 3 P d p M No E RE 1 Se M A p S N 33 ae Z A f A Y 4 gei S Pos Article number Units Description 1 TPrice p p 2008 6 900500 1 Plateaumat HID 8 19002194 1 Rearcover steeringcolumn 125934 9 11001895 1 Frontcover steeringcolumn 125106 19002236 2 Foamringforindicator 12088 Version 2008v4 43 Parts lists T R O P H Y 7 9 009 Covers Trophy 4W Pos Article number Units Descripton TPrice p p 2008 6 900500 1 Plateaumat HID 8 19002194 1 Rear cover steering column 125934 9 1001895 1 Frontcover steeringcolumn
13. E ld 31025 fy Ia JOH HAS A33 Henda HUM WOLLOd SAO ed TL G6870006 JO NOLIDd SAADI e3llll Jeor 00b NO asa LINULda NI HAM Jo 33 Version 2008v4 6 6 1 34 Parts lists T R O P H Y Use of the parts lists How to order This document is meant as a reference book to be used to order paris for the wheelchair that is shown on the front cover How to order When ordering parts please specify Serial number see the identification plate Group to which the relevant part belongs Article number Number of paris required Description in the relevant language Dimensions if applicable Remarks e If a part does not have a position number it means that the part concerned cannot be purchased separately The part concerned is part of the assembly shown This assembly must be ordered as one piece It has to be replaced in its entirety e Boxed position numbers refer to the relevant drawing Order address Please mail or fax your orders to your supplier Service technicians Repairs may only be carried out by trained and authorised service technicians During the execution of their work they are at all times fully responsible for the fulfilment of locally applicable safety guidelines and standards Temporary employees and persons in training may only carry out repair and replacement work under the supervision of an authorised service technician Version 2008v4 T R O P H Y Parts lists 7 Overv
14. Ee Pr E E T 4 PTO VE 5 ENN 5 Varta GOT UO g aiii en Sp i a 5 Pe Me ML e IE ele ciara ENE NE E E E E 6 Used scooters and the environment iese Ee ee EE eee aaa ee ee Ee ee ee aaa ee ee ede EE ee ee 6 Safety 7 T GEen ER N i i ii EE EE EO e i n ta ee 7 1 2 Labels Oil WSS COOL NR RR 7 EC WE NNN 7 1 4 Electroni DFCCAUTOINS seed Re a Di ee ti at i e ti 7 General description 9 2 1 DETTE TN din o mmu 9 2 2 Steering Column and KE ee te ME 10 Zod NOUS an ESE RE OE OER ER OR HR OE a 11 2 4 Software version identification see ee eee eee eee AR Re EE Re ee Re Ee RR ee ee EER Re Re ee Re aaa 12 2 5 Functionality and connections in software version 0 20 and ower 12 2 6 Forgotten lock COMDIN ATION ss i i a i i ui d tea 13 2 7 Changing lock combination ee ee RR Ee ee ee EE ee ee ee Ee ee ee RE ee ee ee Re ee ee ee RE ee ee ee RE ee ee ee 13 26 Man COMMON d NE 14 Maintenance 15 3 1 Maintenance Br o Pe 15 3 2 Charging the batteries ereta aa aaa ee ee ee ee ee EE ee ee ee Ee ee aaa aaa aaa en aaa aaa 15 39 F NNN 15 3 4 Checking and filling the tyreS iis EE ee EE Ee ee EE ee ee ee EE eee eee nnn Ee ee aaa RE Ee nnn 15 Troubleshooting 16 Al Troubleshooting HEL ss mem sae see Re aa r a i ES ER EER ee ir ma EE 16 Technical specifications 18 5 1 Productspecdicalionsheel ss ee da ee N AN oe ee ne 18 5 2 Controller settings PG Drives EGIS LEE sesse eN ai arate nds ie Oe EE ai ap lua anna i Ee in 19 Did EES EEN 21
15. O VOORKOMT U DAT ONGELUK EEN GASHENDEL INDRUKT MAX 2 2 BAR Labels on the scooter A Neutral B Identification plate C Tyre pressure front wheel D Tyre pressure rear wheels E Warning for getting in and out 4 TROPHY Service and technical support Contact the manufacturer for information concerning specific adjustments maintenance or repair Always provide the type year of manufacture and identification number which appear on the identification plate of the scooter TYPE TYPE TYP YEAR JAAR JAHR USAGE GEBRUIKSGEBIED EN GEBRAUCHSBEBZY JB MAX LOAD MAX Indentification plate data Model Year of manufacture Identification number Use area indoors or outdoors Maximum load in kg mocdotug Version 2008v4 TROPHY Approval The product meets the following requirements 1 EN12182 1999 Technical aids for disabled persons 2 EN12184 1999 Electrically powered wheelchairs and scooters class C 3 1507176 8 Requirements for static impact and fatigue strength 4 1507176 9 Climate tests for electric wheelchairs and scooters 5 ISO7176 14 Standards and test methods for controller systems of electrically driven wheelchairs 6 ISO7176 16 Requirements for fire resistance The product has been awarded EN 12184 1999 certification for EMC Electro Magnetic Compatibility CE declaration The product meets the standards of the directive
16. SERVICEMANUAL TROPHY Ny nandicare TROPHY O 2008 Handicare All rights reserved The information provided herein may not be reproduced and or published in any form by print photoprint microfilm or any other means whatsoever electronically or mechanically without the prior written authorisation of Handicare The information provided is based on general data concerning the constructions known at the time of the publication of this manual Handicare executes a policy of continuous improvement and reserves the right to changes and modifications The information provided is valid for the product in its standard version Handicare cannot be held liable for possible damage resulting from specifications of the product deviating from the standard configuration The available information has been prepared with all possible diligence but Handicare cannot be held liable for possible errors in the information or the consequences thereof Handicare accepts no liability for loss resulting from work executed by third parties Names trade names etc used by Handicare may not as per the legislation concerning the protection of trade names be considered as being available 2008 01 2 Version 2008v4 TROPHY Table of contents Table of contents Table of contents Preface ET 4 Service and technical support eee eee aaa aaa 4 le Kol MESC CO 5 AE OE intima P male Pp p ciot eta tar ta e tar ar gta 4 dne aii tere i e igi e o o
17. Safety comes first in the present design of the gas throttle circuit This means that a build to order Trophy is specifically build to the requested configuration There is no more loose wiring to make rebuild afterwards easier This means that converting the gas throttles would require pulling electrical wiring through the steering wheel To make this conversion easier and safer for the dealer we have created an exchange pool of complete steering wheels with throttles and wiring You can buy an exchange steering wheel rebuild the Trophy and return the old steering wheel This way it costs you little time you can realize a swift rebuild with little waiting time for the end user and do it in the safest way Loose cables will no longer be available as parts delivery Our advice in converting gas throttles is to always use an exchange or new steering wheel assembly Price 2008 Terugkoop bruto Revision steering 1000 wheel with left throttle 199 00 oaa Revision steering gas wheel with right throttle 9 90 s Revision steering 1099949 wheel with dual throttle 196 65 iiid 5 8 2 Converting from single to dual throttle control See drawing 1 page 29 Disconnect the batteries from the electronics Loosen the control panel 02 by unscrewing the screws 13 Disconnect the cables from the control panel 02 Unscrew the front cover from the steering column Remove the strain relief Ty Rap from the cables The
18. ange switch is positioned when the console is replaced Replace the control panel 02 on the console reconnecting the cables on doing so The cable for the speed change switch must be guided through under the tiller PCB Mount the strain relief Ty Rap on the steering column Mount the steering column front cover using the four screws Reconnect the batteries Programme the controller for twist grip throttle control Throttle gain 12096 was 10096 Throttle dead band 1596 was 1096 Invert Throttle No was yes Wigwag throttle No was yes Turn on the ignition and test whether the twist grip throttle is working properly Version 2008v4 TROPHY Trophy standard with single throttle drawing 1 10 E e 09 04 19 Version 2008v4 Technical specifications gt Article number Description 6 1008055 Throttle control 8 00000 3307 Sheet metal screw 2 913 9 1001730 Plasticscrew Wire harness interface Egis with connection SE ignition lock 19 1008074 Egis controller 110A from 05 2007 1002558 Controller interface Stop button 29 Technical specifications T R O P Y Trophy with dual throttle drawing 2 08 Pos Article number Description 2 1002555 Top standard console 3 1008344 Steering wheel with dual throttle 6 1008055 Throttle control 8 00000 3307 Sheet metal screw 2 913 9 1001730 Plasticsc
19. ctioning that are the consequence of improper or unprofessional use of the Product or the battery that is part of the Product including the incorrect charging of the battery and the failure to carry out timely and good maintenance in which context it also applies that if the Customer is a Dealer this Dealer will indemnify Handicare against possible claims from Users or other third parties that are based on the above mentioned improper or unprofessional use of the Product or the battery that is part of the Product Handicare does not guarantee batteries provided by dealers or purchased by the customer The warranty conditions as mentioned in above stipulations in any case become null and void if e The guidelines of Handicare for the maintenance of the Product are not or insufficiently followed e A necessary repair or replacement of parts is based on neglect damage or abuse of the Product or a use of the Product for another purpose than the one for which it was intended e Parts of the Product are replaced by parts of another origin than those used by Handicare and or parts of the Product are replaced without the permission of Handicare Preface 5 The warranties as mentioned in stipulations 1 through 3 also become null and void if what is involved is re used by a new user within the warranty period and that such re use necessitates adaptations to the product and those adaptations are carried out without the instructions an
20. d or at the order of Handicare 6 To retain rights under the warranties delineated above the Customer must in case of damage or other calamities as rapidly as possible contact Handicare and inform them as fully as possible The possibility of taking recourse to the above mentioned warranty conditions becomes null and void for the Customer in any case after 20 workdays after the claim situation or the calamity arises that was the reason for the recourse to the warranty 7 The replacement of a part or the repair or the reconditioning of the Product within a current warranty period does not extend the warranty period 8 Handicare gives no warranty on repair to or reconditioning of the Product carried out other than under order of and or at the instructions of Handicare If repairs and or reconditioning are executed by or on behalf of a Customer the Customer indemnifies Handicare with respect to the claims of third parties who result in the broadest sense of the word from such repairs or reconditioning Statement of liability Irrespective of what is determined regarding liability in the general conditions applicable to the Product with regard to liability in any case the following applies A Taking into consideration the following stipulations Handicare only accepts liability for loss due to death or physical injury that is the result of a defect in the Product for which Handicare is responsible and for damage to another ob
21. for Medical Devices and is thus provided with the CE marking Warranty conditions The terms used in the warranty and liability stipulations are defined as follows e Product The hand operated or electric wheelchair or scooter manufactured and delivered by Handicare e Customer The person who directly obtains a Product from Handicare or an authorised representative e Dealer The person who delivers a Product obtained from Handicare to customers or third parties e User The person who uses a Product manufactured by Handicare Irrespective of what is determined concerning warranty conditions applicable to the Product in any case the following applies with regard to the warranty 1 Except insofar as described otherwise Handicare guarantees the Product for its suitability for the purpose for which the Product is intended all of these points as described in this manual and for the quality of the material of which the Product is made and the manner in which the Product is manufactured 2 Repairs or replacement of parts of the Product that may be necessary as a result of faults that are based on qualitatively faulty material or manufacturing errors will be executed free of charge as long as such faults occurred within one 1 year after the date of delivery of the Product to Version2008v4 Preface the Customer The parts to be replaced must be shipped postage paid to Handicare Installation or removal of these par
22. g direction Additional AN e Drive carefully on roads that are slippery as a result of rain ice or snow e Prevent the scooter from coming into contact with sea water Sea water is caustic and may damage the scooter e Prevent the scooter from coming into contact with sand Sand can affect the moving parts of the scooter resulting in unnecessary rapid wear e You must not operate the scooter when you are under the influence of drugs alcohol or medication that could affect your driving ability e You must have sufficient visual acuity to be able to safely drive the scooter e lt is imperative to turn on the lights in situations with reduced visibility e When driving at a high speed you need to be extra careful Use a lower speed on sidewalks and in pedestrian areas e Be sure that no items of clothing hang loose These could become caught between the wheels Electronic precautions e The standard version of your scooter was tested according to the strictest EMC requirements Mobile telephones have no influence on the driving behaviour of the scooter When using a mobile telephone in the Safety T R O P F Y vicinity of a scooter with special adaptations electrical appliances such as shop alarms you must first switch off the scooter and garage openers The scooter has been e Your scooter may influence electromagnetic tested for this Should any problems of this fields such as alarm systems nature occur please
23. he two taps is connected to the Egis controller Mount the switch 40 in the cover 32 and connect the cable to the tap of the interface cable 42 Affix sticker 31 next to the switch 30 Mount the foot throttle pedal in the desired position Guide the foot throttle cable 41 through the steering column and out at the top and connect it to the main wire harness splice 12 Mount the tiller PCB 11 CAUTION When replacing the tiller PCB cables must be placed in the far corners of the console No cables may be visible through the middle hole of the tiller PCB This is where the speed change switch is positioned when the console is replaced Replace the control panel 02 on the console reconnecting the cables on doing so The cable for the speed change switch must be guided through under the tiller PCB Mount the strain relief Ty Rap on the steering column Mount the steering column front cover using the four screws Reconnect the batteries Programme the controller for foot throttle control Throttle gain 12096 was 10096 Throttle dead band 1596 was 1096 Invert Throttle No was yes Wigwag throttle No was yes Turn on the ignition and test whether the foot throttle is working properly Version 2008v4 27 Technical specifications T R O P Y 5 8 4 Converting from single throttle control to twist grip throttle control See drawing 1 page 29 T Ee o PN 0 Disconnect the batteries fro
24. iew exploded views Drawing Description Page 006 Electronics controller and batteries 4 009 Covers Trophy4W_ 44 Version 2008v4 35 Parts lists T R O P H Y 7 1 001 Front frame front fork and front wheel Trophy 3W lt 23 24 25 Pos Article number Units Description Pricep p2008 Spacer block battery 6 1002345 1 HexboltM1075 8H 8 19000762 1 Leverfreewhee 9 00000 1701 2 ocknuiM6 36 Version 2008v4 T R O P H Y Parts lists 7 2 002 Front frame frontwheelsuspension and front wheel Trophy 4W 21 18 19 20 22 A i e j we d NA q Pi a S A W N A EUN A y N Vl 7 e SA F 13 0 Nu JA ye Pa aa M a VA Ce A N d 18 19 20 7 NN et Pos Articlenumber Units Description Price p p 2008 2 100000 1708 6 LocknutM10D985 18085 6 19001644 2 Shockabsorber 126486 8 19001895 1 Connection plate dO 9 00103010001 4 HexboltM10x40D981 18028 13 100000 1702 8 jLoknuM8 AT Version 2008v4 37 Parts lists T R O P H Y 7 3 003 Rear frame drive unit and rear wheel 13 14 15 16 17 18 Pos Article number Units Description Carbon brush Transaxle Trophy 3W and 4W Transaxle Trophy Alpine Lock nut M10 D985 Hex flange bolt M12x30 torque 90Nm use locktite 270
25. ject that is the private property of the user of the Product as long as said loss is the direct result of a fault in the Product B Handicare accepts no other or further liability than delineated under 1 In particular Handicare accepts no liability for consequential damage in any form whatsoever TROPHY Used scooters and the environment EO If your scooter is no longer needed or needs to be replaced it can usually be taken back by your dealer If this is not possible please contact your local authorities for the possibilities of recycling or an environmentally friendly way of disposing of the used materials For the production of the scooter several plastics and metals have been used The scooter also contains electronic components that must go to electronic waste Used batteries belong to chemical waste Version 2008v4 TROPHY 1 Safety Handicare accepts no liability whatsoever for damage or injury caused by the failure to strictly adhere to the safety guidelines or due to carelessness during the use and cleaning of the scooter and accessories Depending on the specific operating circumstances or the accessories used additional safety instructions may be required Please contact the manufacturer immediately if you observe any potential danger during the use of the product 1 1 General AN e The user of the scooter is at all times fully responsible for the fulfilment of the locally applicable safety regulations
26. ll relief for the wiring 6 Remove the screws 6 from the throttle levers 7 Take the throttle levers out the steering wheel 7 Guide the steering harness from the console The tiller PCB should be lifted to do this Never pull on a throttle lever or on a connector This can result in serious product faults 8 Disconnecting the gas throttle connector requires precise handling For the best result use a small flat screw driver Push the tip of the screwdriver under the foremost longest lip and gently pull the connectors The connectors will come loose and the gas throttle can be removed N Mounting the gas throttle 1 Assemble the two included white plastic bushes 7 in combination with the two mounting screws 6 2 Attach the connector of the gas throttle to the connector of steer harness 3 Guide the cable steer harness gently in the steer towards the console Guide the harness from the console Make sure the gas throttle connector is positioned inside the steering wheel metalwork The gas throttle can be assembled 4 Assemble the gas throttle 7 and 6 WARNING Assembly of the screws until the black steering wheel material starts to deform Afterwards the gas throttle must be checked on normal freedom of movement This can be checked by moving the gas throttle to reverse and to forward direction The gas throttle must return by itself to its middle position The gas throttle should not stick If the gas throttle s
27. m the electronics Loosen the control panel 02 by unscrewing the screws 13 Disconnect the cables from the control panel 02 Unscrew the front cover from the steering column Remove the strain relief Ty Rap from the cables The strain relief is attached to the steering column steelwork Loosen the tiller PCB by unscrewing the screws 09 Unscrew the rear cover 15 from the steering column Unscrew the console from the steering controls Unscrew the steering controls from the steering column Remove cable 18 from the controller 19 and the controller interface 20 See drawing 4 page 32 1 prom oo 13 28 Mount the twist grip controls 50 on the steering column and connect the twist grip throttle cable to the main wire harness splice 12 Drill holes for the switch 40 in the cover 32 See drawing no 5 for dimensions page 33 Replace the cover 32 on the steering column Mount cable 42 between the controller 19 and the controller interface 20 Ensure that the side with the two taps is connected to the Egis controller Mount the switch 40 in the cover 32 and connect the cable to the tap of the interface cable 42 Affix the sticker 31 next to the switch 30 Mount the tiller PCB 11 CAUTION When replacing the tiller PCB cables must be placed in the far corners of the console No cables may be visible through the middle hole of the tiller PCB This is where the speed ch
28. meter rear wheels 3 00x10 Tyre pressure front wheel 240 kPa 2 4 Bar Tyre pressure rear wheels 220 kPa 2 2 Bar orque central wheel nut 50Nn orque central wheel bolt 90Nm Maximum battery dimensions 334x178x253 mm Weight scooter without 140 kg 25 6 batteries Maximum battery capacity C20 110 Ah Maximum battery capacity C5 85 Ah Maximum permissible charging 13 6 V voltage Maximum charging current Connector type A DIN 72311 Version 2008v4 T R O P Y Technical specifications 5 2 Controller settings PG Drives EGIS 110 Trophy 3 and 4 wheel standard Low Function Range Resolution High 0 25 13 A 25 Reverse Deceleration 0 1 to 10s Fast Slow Forward speed 0 to 100 Fast Slow Reverse Speed 0 to 100 Fast Slow 1 50 O O Yes No Power Down Timer Oto 20 minutes 1 min 0 Help Mode On line help text Not programmable 1A 25 6 0 to 100 1 to 255 s Co n 10 ms ISOTest On Off 1 1On gt Inhibit Polarity Hi Lo II Bridge Hold Time 0to5s L 0me 180 O to 1 250 Pulse Reverse Alarm YesNo NO 4 Wig wag Throttle YesiNo Ves Low Battery Flash Inhibit YesNo No 3 to 100 JL 15 IL 1V 25 6 24 TruCharge Cable Resistance 10t0250mOhm SmOhm 90 TruCharge Cal 1 0200 II 97 Profile values 1 2
29. nality and connections in software version 0 20 and lower Software versions up to 0 20 provide basic functionality This makes it possible to fit the Trophy with either one foot throttle one hand throttle or two hand throttles See page 22 for diagram N A combination of foot throttle and finger control is not possible N Any guarantee on the Trophy is invalidated by the third party fitting of electronic circuits other than as described below which interfere with the finger control or foot throttle signal 12 Version 2008v4 TROPHY General description 2 6 Forgotten lock combination 2 7 If the combination for the lock on the basket is forgotten it can be recovered in the following manner A Use an awl to press gently on the red button A of the lock housing C C Use an awl to remove the cover B of the lock housing C D Turn the number wheels until the grooves on the shafts are in alignment Work carefully to prevent ejection of the internal parts from the housing The code can now be read from the lock E Place the cover on the lock housing first press the ends into the housing and then the middle F Install the red button A if the original combination will be used again Version2008v4 gt o O fe Changing lock combination The combination for the lock on the basket can be changed in the following manner A Use an awl to press gently on the red button A of the lock housi
30. ng C Move the button that comes loose D in the direction of the wheels Hold the button in this position and set the wheels to your personal code Remember this code Release the button Your code is set Install the red button A The new code is set AS 0 GM General description 2 8 Main components A Q TI O M Rear wheel Lighting Seat Backrest Armrest Handlebars with dashboard Ignition lock TROPHY F R L gt KS En 5 Mirror Basket Front wheel Tilt steering column Charging connection for the batteries TASTE Version 2008v4 TROPHY 3 2 Maintenance Maintenance table Time Load batteries after every use See 3 2 Check the tyre pressure and fill if necessary See 3 4 Clean scooter See 3 3 Clean upholstery if necessary See 3 3 Check batteries summer every two weeks winter every month See 3 3 Lubricate turning system of the seat Charging the batteries Check the manual for the battery charger With normal use the batteries must be recharged every night Switch off the scooter Put the plug of the charging cable into the charging connection See 2 6 C Put the plug of the battery charger into the wall socket of the mains power supply gt When the batteries are charged A Take the plug from the charging connection B Take the plug of the battery charger from the wall socket of the mains power supply A
31. ng 1 page 29 L Ee so oS 9 10 Disconnect the batteries from the electronics Loosen the control panel 02 by unscrewing the screws 13 Disconnect the cables from the control panel 02 Unscrew the front cover from the steering column Remove the strain relief Ty Rap from the cables The strain relief is attached to the steering column steelwork Loosen the tiller PCB by unscrewing the screws 09 Unscrew the rear cover 15 from the steering column Loosen the screws 8 and remove the throttle control 06 from the steering controls CAUTION When removing the throttle control always guide the cable from the console Never pull on the throttle controls or the plug Precision is required for disconnecting the plug from the throttle control Place a small flat screwdriver under the long lip at the front and gently pull one of the connectors The connectors come loose and the throttle control can be removed Remove the throttle control cable 05 from the steering controls 03 Remove cable 18 from the controller 19 and the controller interface 20 See drawing 3 page 31 pup dm GR d 14 Mount cover 04 on the steering controls 03 using screws 08 Drill holes for the switch 40 in the cover 32 See drawing no 5 for dimensions page 33 Replace the cover 32 on the steering column Mount cable 42 between the controller 19 and the controller interface 20 Ensure that the side with t
32. nical specifications 5 3 Data sheet Description ll Nominal voltage CH Main current protection 100 A ll Max grade percentage 1288 11 1 O heme 0 NAT ma Motor power 500 Trophy Alpine Watt Motrreducion O LI8 Ill Parking brake o 10 Nm Ro NENNEN Tyre type rear n 1 Kendak42202 K6366 TW 8934 Tyre type front ChengshinC62811 62302 p DS UT NENNEN Maximum dimensions batteries 884x178x253 1 mm 4 Battery connections LADIN 72311 J 1 4 Maximum permissible charging voltage 1136 IV 1 4 Maximum permitted lead current from the charger 12 JA J Maximum battery capacity 140 Ian Bottom clearance maximum load Ion m Obstacle height maximum load mmm EL jts Weight without batteries Kg Version 2008v4 21 TROPHY 5 4 Electrical diagram Trophy Technical specifications g L612006 Audoil weiBelp noso jeoujos 3 Jojoeuuoo 1equunu BUIMEIG ep ab1eyy TE JISTANI LA e VSL esny SS9UJB UIOH eu ges ap 9 of Asse ssawey JOMOA S abueio sseuleu 5 Me 1UOJJ 9 4 fons jor 19jojjuoo sf ye SSsouJeu Sou oDueJo r JOJOU ayeiq ACL WO3 196019 UOjIMS O SSUM SUM een SS mg UOL e __ Buuim jour spxesuei d sseujeu sib3 joejuoo Ae UJIM sseuieu 9 noJui 100 jeuondO SSouleu SIDI p
33. report these to the e If the electronics of the scooter are not manufacturer immediately properly shielded this may affect sensitive Version 2008v4 TROPHY 2 2 1 General description Description of the Trophy The Trophy is an electrically driven scooter for use outside for longer distances The unique suspension stability and manoeuvrability provide excellent drivability and maximum comfort The numerous adjustments allow the Trophy to be configured to you needs so that a relaxed position of the hands and shoulders is assured The well organised control panel can be operated with a light touch of the left or right hand The Trophy is the scooter of choice for maximum independence The Trophy has been designed for e Transport of persons with a weight of up to 160 kg e Use on paved roads sidewalks footways and bike ways e Use in and around the house Version2008v4 General description The scooter is not considered a motorised vehicle for traffic regulations The Trophy has a maximum speed of 15 km h If you use the scooter for other purposes than those for which it is intended Handicare accepts no liability whatsoever for damage or injury resulting from such use other than that for which the scooter was developed and designed A You must be familiar with the contents of this manual before you begin to use the scooter General description 2 2 Steering column and dashboard nmo
34. rew 11 9000496 PCB console ignition lock Stop button Stop button 19 30 Version 2008v4 T R O P Ki Y Technical specifications Trophy with foot throttle drawing 3 Pos Article number Description 1001341 Button for speed potentiometer 2 1002555 Top standard console 3 Trophy steering controls 9001230 Cover for Trophy steering controls 8 00000 3307 Sheet metal screw 2 9x13 X 17 9 11001730 Plastic screw 42 1008278 Ignition lock complete 90021 94 Rear cover steering column for switch 41 Footihrotilepedal 19 Wire harness interface Egis with connection E ipiis ignition lock foot throttle Stop button lt lt lt Version 2008v4 31 Technical specifications T R O P Y Trophy with twist grip throttle control drawing 4 Pos Article number Description 2 1002555 Top standard console 9 1001730 Plasticscrew 11 9000496 PCB console 1008074 Egis controller 110A from 05 2007 19 Wire harness interface Egis with connection 9092150 ignition lock foot throttle sof T bar with twist grip throttle control Stop button Stop button 92 Version 2008v4 Technical specifications TROPHY Rear cover steering column drawing 5 LAH IERCH 0240 211 d ug End Wis 3HTTIA AL PENERE OCI IPA 03 8957N Targa 251 004 zgy MON WE SAHTE HOA GU H ID FYN A UR KAAT E 2 JHE SH DAD AILE TELM SETHI AD DA YU MAR
35. ries are being charged Disconnect the battery charger from lit for 2 seconds then the the scooter complete LED bar flashes once every 5 seconds motor controller and the motor motor the motor neutral position position Seven LEDs of the LED bar are lit The throttle was held in during Restart the scooter without pressing start up the throttle Eight LEDs of the LED bar are lit The controller is malfunctioning _ Replace the controller Nine LEDs of the LED bar are lit The brake is malfunctioning e Check the connections between the brake and the controller e Replace the brake Ten LEDs of the LED bar are lit The battery is malfunctioning e Check the connections between the batteries and the controller e Check the batteries 16 Version 2008v4 T R O P Y Troubleshooting The table below provides explanation for the trip codes that can be indicated by the Egis controller These trip codes can only be read with the manual programming unit SP1 J2c01 Low battery error lLowbatteryvolage E o Mm Vamo rc 4 or Push acted nave mode Pang baked T asis Tiler igh reference iso error WEE IT i 1d02_ Frontendspecchangetrip Throttle potentiometer trip 7 J2f01 Tillerdisplacederor Throttle displaced atpowerup 8 10008 Eeprom calibration checksum error 2 Possible controller trip 8 10008 Eeprom program checksum error2 Possible controller trip 8 0100 l
36. ticks loosen the screws a few turns until sticking of the gas throttle disappears If the problem still exists please contact service department of Handicare 5 Assemble the tiller pcb 3 3 screws ATTENTION Place the gas throttle harnesses in the outermost corners of the console Make sure that no harness is visible through the middle hole of the PCB This is the space for the speed switch on the console panel 6 Assemble the console panel 1 4 screws Connect the console panel harnesses The harness from the speed switch should be routed underneath the tiller PCB 7 Assemble the pull relief with the supplied ty rap to the steering column 8 Assemble the tiller cover 5 4 screws 9 Connect the batteries 10 Turn the scooter on and test the gas throttles If in doubt always contact the service department of Handicare Tel 431 492 593897 24 Version 2008v4 TROPHY 5 7 Different types of throttle controls Version 2008v4 Technical specifications Red throttle control Never use on an updated product See label near serial number Grey throttle control Never use on an updated product See label near serial number Grey throttle control with black lock and warranty seal Only use on an updated product See label near serial number Never use on other models 25 Technical specifications T R O P Y 5 8 Mounting instructions throttle controls 5 8 1 Converting throttle controls
37. triplath 11 1 Possible controller trip 8 13600 J Testtriplath 12 Possible controller trip 8 j360d X Testiiplaichi3 Possible controller trip 8 3600 X JTesttriplath 14 Possible controller trip 8 4401 Generic ctrl error Possible controller trip 9 1500 Brakefaultt Solenoidbrakefaultt 9 1502 Brake overcurrenterror Solenoidbrakefault OO OO OO CO Version 2008v4 17 Technical specifications 5 5 1 Technical specifications Product specification sheet General Model Trophy Max user s weight 1125 kg Max user s weight of the 160 kg reinforced version component 101 kg Trophy 4W Total weight incl 155 kg Trophy 3W batteries 166 kg Trophy 4W 58 Ah Static stability sideways Range of travel ISO 7176 40 km 58Ah batteries 85Ah batteries Dynamic stability on 14 Trophy 3W and 4W slopes obstacles Maximum forward speed 15 km h standard kid EP GN Minimum brake distance min 2 100 mm from maximum speed max 2 200 mm Sit height at front edge of min 420 mm seat max 550 mm min 90 max 180 TT E N max 220 mm 1480 mm Trophy 4W obstacles Ground clearance 70 mm Turning room 1650 mm Trophy 3W 1940 mm Trophy 4W TROPHY Operating force Operating handle Electronic switches lt 13 5 N Parking brake Inserting charging plug Wheels Diameter front wheel 12 5 x 2 25 Dia
38. ts is for the Customer s account Therefore the following cases are not eligible for free repair or replacement as meant above e herepair or replacement that is necessary in connection with faults that arise after one 1 year after the date of delivery of the Product to the Customer e The repair or replacement that is required in connection with faults due to improper or careless use of the Product or that are based on the Product being used for another purpose than the one for which it is intended in which regard it applies that if the Customer is a Dealer this Dealer will indemnify Handicare against possible claims from Users or other third parties for faults based on an incorrect or careless use of the Product e Parts that are subject to wear and the need for repair or replacement of the parts are the actual consequence of normal wear These can include but are not limited to tyres shrouds arm pads seatings etc Irrespective of that stipulated under 2 it applies as far as an electric Product is concerned that with regard to the battery that forms part of the Product warranty is only given in case of faults or non functioning of the battery that are demonstrably the direct consequence of material or manufacturing errors A fault or non functioning of the battery as a result of normal wear is not covered by the warranty as meant in these warranty stipulations Similarly not covered by the warranty are faults or non fun
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