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- Frank`s Hospital Workshop

1. suleJbeiq gt 34 POL RIBBON 30 POL RIBBONC2mm 14 POL MINI D 30 POL RIBBON 2mm 26 POL MINI D 8 POL RJ 45 3 POL D SUB DC DC AUX CPS X2 lt PSN_NET1 ALARM KB PSN DIAG COMMI ISD CPS X1 2 RECORDER AUX ETHERNET COMM CIS N103 P95 N100 N105 P97 N101 METTI mm 2T i TR2 MONTI em T Ag 070 N100 MONTE m em 25 crude 1718 1 ov 26 Bn ij amt TX N103 5 070 DEBUG em S ERXD m 29 88 ee 5 8 DIAC ERXD om DIAG_RX amm IE ied 022 015 019 016 24 28 e Tn in CAN um 23 9 GND GND 24 Wink 1 5kV 4mn N101 AUX2 100 AUX2_10 gt AUX2 102 043 042 041 X X X 3xVC1206054150 GND GND POWER SU
2. E SOMES PATIENT cc BACKUP GAS SUPPLY MANIFOLD GAS ANALYZER PNEU UNIT 1 ee ee VAPORIZER AIR PC 1720 88 6 GAS DISTRIBUTION BLOCK 21 BELLOWS MAGAZINE P WALL REG 5 PRES SURE PS VAPORIZER SELECTION VALVE 2 VAPORIZER SELECTION VALVE 3 SV5 650 kPa a O2 N80 P80 INSP SECTION VAPORIZER SELECTION VALVE 1 121 POSITION 1 SENSOR PC 1766 1 114 114 FROM MULTI GAS ANALYZER PATIENT CASSETTE EXP VALVE INTERLOCK xw blo AIR EXPIRATORY FLOW TRANSDUCER e __ 5 AIR SUPPLY 0 INSP VALVE EVAC 55 55 17 INTERCONNECTION RESH GAS 1737 ipm ire 80 180 zs hg MEASURING rar m N44 P71 N71 P113 PC 1752 PIV MEM POSITION c 1730 SENSOR Wd Pss wee lt CONTROL zzz SUPPORT PLATE FOR pu I PEEP N47 P47 N PC 1797 N72 FRESH GAS FLOW 100 kPa REG 3 1
3. POHER ON RESET wm 17 DISABLE VALVE POWER um 15 mti POWER DOWN L eme 1 CAN_PANEL CAN PANEL GND m 6 MAN VENTILATION L amm 22 STANDBY Hem e ERROR L em 25 om m C am T vien Tiere UPPER PRESSURE LIMIT 3 ant ET IEEE Tiere Roane dk CND REFERENCE eam ee rod ba kd re Wwe MENTOR Sereni leonem SIEMENS interconnection BOARD Sienens Elena PC1796 TR 7 Teteres 2 392 1 3 64 68 271 2 F 3 D 1796 Interconnection Circuit diagram page 1 3 suleJbeiq I NODI NODI ZO ZO 190 36683 2863 gy 4 5 LT 6 Siemens Elema AB eg ag 25 PE 27 xz 5 gS x 53 2 zg 55 z 28 255 P47 49 N48 N44 P55 N46 N45 CAL SCL CU em PM 813 Lem 43 e PEEP_PRESSURE
4. 12 POL MATE N LOC 34 POL RIBBON 14 POL MINI D 30 POL RIBBON 2nm 14 POL MINI D 14 POL MINI D 30 POL RIBBON 2mm 6 POL MINI D EUROPA 2 10 POL 2 POL AMP MOD IT DC DC AUX DC DC AUX CRT NON CPS X2 PSN NETI ALARM KB MON DIAG ALARM KB PSN DIAG COMMI ISD CPS X1 2 RECORDER AUX PERATION TINE COUNTER P38 P97 102 4164 N103 P95 Niet N99 P106 12V REC 4 12V 150 1 sp iia 12V_SPARE e 3036 _ eam 014 024 10n SMGT22CA 10 gp SMBT22CA 00 GND 99 EE GND GND GND 12V_MIB om em 12 18 12V_MIB2 m C4 am 12V MIB Ag P97 N102 N104 N103 P95 N101 CN em a mi b l l 13 65 14 em emi ccm eu gt in B E B 23 m ND ND emi 5 26 oe L 33 ap D1AG em DIAC TX Pie em 026 025 038 013 017 15 1 3 1 P106 EXTRED em CHER conf X X X X 15y em 51 a EXTGREEN S 3 X conf GND GND GND GND GND 108 15 6 129514 308 lam GND EXTBLUE m7 aa m P95 an b3 bs RECDR n 3 RECDR PX de gle eee 16 GND GND RECDR
5. m m an E eclectic Color codes used in the block diagram the mushroom valves is Orange Os Air N2O and Fresh gas Regulated by the Inspiratory Fresh Gas Valve always unrestricted anestetic agent Color Gas Explanation Dark green Oxygen supply e Refers to section number in chapter Description of functions Grey Air Air supply Details of this block can be different on older KION Systems Refer to chapter Description of functions 2 0 Nitrous oxide supply P Yellow Drive gas Normally Air but if the Air supply fails Themushroom valss Light green and Fresh gas to Light green Os Air N O and Fresh gas from vaporizer Pressurized by the the diagram in the patient with dots anestetic agent Fresh Gas Pressure Container cassette Gas flow around Dark lilac Oz Expired gas from the patient be used for rebreathing Act al and anestetic agent T symbol Actua used in these Light lilac Air NO H2
6. EN H 1 e C302 Sv RE e IN3LLG amp ai Alt J Zu 2 2 o E Z 8 8 8 Al ud ud Z 8 5 5 s ele EN Rd E IR S S 5 L9 021124 30v J831NI n Ss 4 e e e ad AR 1 Slo 7 712 1 17 Pa 3 3 ja js ES ad Fabs 8 5 e a 2 AS sm g 3 35 gas 228 SES 8 2 x e x SEE zn zn 5 se a B14 C14 C15 815 ca B2 24 PTC 816 rii 104 91 5 M5 PERI RET 0 M B C A2 A32 am 0 831 a D LINN 52 i 704 ZE X amp 2 i peee more SM min t 19 18 1 mi 9 3 9 ONE 104 91 n OT8 94 704 3 3 am 82 AGMUSNVEL 91 X yaana m 6 6 13 015 15 a5 3189 BAWA 8338 704 iagram page R8 T P4T L 24V VALVE PEEP 1 1 1 2 2 am 18 20 BINH ce 8 5 0 70 92 2 m H lt 318V0 4 gt imo Wd 6 301 N 31YW 9
7. 2 2 2 6 3 20 4 16 Leakage in manual Patient unit cable 3 11 ventilation 6 3 PC 1672 Control 2 7 3 24 Log structure en 6 19 PC 1675 Power supply 23 34 46 PC 1720 Wall pressure 2 4 3 6 3 11 4 7 4 10 M PC 1733 Interconnection 2 4 3 11 9 1 Magazine inlet connectors 4 15 PC 1737 Measu rg 3 16 4 7 Magazine outlet connectors 4 15 PC 1747 CAN RS232 22 Interface esses 2 3 3 3 4 6 7 1 ARS TOW iud M pic P 327 bee 2 10 OOT asiaan E382 E392E 061 01 02 02 Siemens Elema AB 8 3 Index KION i PC 1752 Position sensor 3 9 4 13 1753 DC DC Converter 2 3 3 4 4 6 1754 Connector 2 3 33 4 6 9 1 dina PC 1755 Patient cassette Safety valves 3 8 4 8 valve 235 SDC SW ideae 3 25 5 18 PC 1761 MIB Connector 3 3 4 6 9 1 Seral HUMBET 1 2 PC 1765 Valve Service procedures nes 5 1 interconnection 2 4 2 6 Six months maintenance 1 3 7 4 PC 1781 Pressure Software installation 5 16 transqaucer 2 4 3
8. 9 5 a oe P49 0000000000 0000000000 e 00000 0000 2 0000 0000 000 on Layout oo oo ME 89 Co o sea 99 E 569 99 000000000 E eec monog aneoon 273999555527 ece TOO OOOO OO O O O O O ees ece eee a c 000000000000000 0000000000000 eee 00000000000000 eoo 515197519 gt 0000000000000000 ec lt 88988 fe 123 o non 29200 0000000000000000 IO 355 55555 i E E382 E392E 061 01 02 02 Siemens Elema AB 9 11 1 6 gy 9 4 5 9 915 ZO ZO 190 36683 2863 228 and 38 E gx g g SE 55 ae 58 g 55 ga 2 88 52 2 58 58 os P42 P43 N56
9. 6 23 Additional 006 sissisodan 6 23 Multigas analyzer logs 6 24 Diagnostic log table 6 25 E382 E392E 061 01 02 02 Siemens Elema AB 6 1 Troubleshooting KION KION i General Before starting troubleshooting try to eliminate all possibilities of operational errors If the malfunction remains use the troubleshooting guides below as well as the information in chapter Description of functions to locate the faulty part Perform actions step by step and check if the malfunction is eliminated When the malfunction is eliminated carry out a complete Function check as described in the Operating M anual The troubleshooting guides below are focused only on technical problems Information about clinical related alarms can be found in the Operating M anual During the Pre use check the result of the check is shown on the KION Monitor However important technical information useful during troubleshooting is also shown in the digital displays on the Control panel For description of the information shown on the Control panel displays refer to chapter Service procedures and to the Diagnostic Log table in this chapter For a technical description of the Pre use check refer to chapter Service procedures This chapter is divided into three sections If the Pre use check fails This
10. 321 Assembling guidlines 4 2 Auxiliary fresh gas outlet 2 6 3 23 Auxiliary supply 2 22 3 26 B Backup gas inlets 3 6 Backup gas supply acuit 2 2 3 26 4 24 7 3 7 8 Bag in bottle 2 6 3 22 5 15 Basic principles 9 1 Battery drawer 2 2 2 3 322 4 4 Battery drawer fan 3 4 Breathing bellows 3 22 4 16 Bellows base plate 3 22 4 16 Bellows housing 3 22 4 16 Bellows housing seal 3 22 4 16 4 17 Bellows level detector 5 8 6 15 Bellows position sensor 4 17 Bellows support plate 3 22 4 16 Calibration 5 11 4 6 Check for leakage 6 6 CO 2 6 3 23 Communication ports 2 3 2 11 CON SW 3 11 5 16 Connecting a laser printer 5 21 Connection a PC 5 19 Connection a recorder 5 21 Control panel 2 2 2 7 4 19 Control panel cable 3 11 Conventions 1 2 8 2 Diagnostic log Diagnostic log
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12. is closed during the gain calibration to get a correct calibration also if the inspiratory direction valve is leaking Bunoousa qno I NODI NODI 60 20 10 190 42663 2823 gy 9 00 0A 00 0B CAL EXP OFFSET MEA FAIL CAL EXP GAIN MEA FAIL Fault The offset calibration of the Exp flow transducer failed MEA is responsible for calibration of this transducer Description The flow is zero target value during offset calibration of the Exp flow transducer E2 potentiometer The Exp flow transducers E2 potentiometers are adjusted during calibration until the measured flow is close to the target value Refer to chapter about Exp flow transducer calibration during PUC Displays on Control panel The Tidal Volume display shows the target value 0 The Exp Tidal Volume display shows the measured flow by the Exp flow transducer What to do 1 Replace the Exp flow transducer 2 Replace PC 1750 Transducer 3 Check the electric connection to the flow transducer N126 P 126 Fault The gain calibration of the Exp flow transducer failed MEA is responsible for calibration of this transducer Description The fresh gas flow is 14 during 3 seconds 2700 ml Several attempts max 14 when calibrating the gain of the Exp flow transducer The Exp flow transducers E2 potentiometers are adjusted on every attempt until the measured vol
13. KIONO07A 03 05 26 v z o e Nee BATTERY 24V DC PC 1747 A101 POWER CABLE GAN S232 1 KION MultiGas 2000 ea mm mm mm Gum RC 1672 RS232 8 SUPPLY VOLTAGE SUPPLY VOLTAGES CAN amp POWER INFO CABLE 1 MULTIGAS ANALYZER SUPPLY VOLTAGES CAN amp POWER INFO MultiGas Module mom mm rm mind 1 1 EZA 1 L 1 1 1 1 1 SUPPLY VOLTAGES CAN amp POWER INFO amp LAMP POWER 1 PNEUMATIC SECTION CABLE um EM AC DC CONVERTER EF463A 6 3 A P124 COLUMN s TAXI amp SUPPLY VOLTAGE CONTROL PANEL es P8 7 reg PAN Fer 217 PA 13 ALA PROM ive 1796 Par 275 PANEL VIEW FROM REAR CONTROL PANEL n Part of PNEUMATIC SECTION isoLATION TRANSFORMER um um mu um E E Microprocessor program ELECTRONIC INTERCONNECTI
14. 12 3 vm 2 37 CAN VAP H em 9 m C5 CAN VAP L m 15 CAN_VAP_GNO amm 2 bs CAN CON Hem m 16 CAN CPS Ham CAN CON em C 5 L am 26 5 CAN CPS 18 CAN CPS GND emm oup POWER ON RESET 1 um 7 5 DISABLE VALVE POWER um 3 mi POWER DOHN amp 16 ga CAN PANEL H m20 CAN PANEL CAN PANEL GNO ume 26 6ND MAN VENTILATION 22 STANDBY H amp 2 ERROR L am 25 Teias visaa UPPER PRESSURE L IMIT ame 24 Claes Eng LSS 3 e TTD PANEL GND REFERENCE am Tieesfortudi Kod Nene deat TheenFortudt Kod Nene doot Datun Date Todkend wv Aoocoved bu Tierortudi kod Nans daot sain MENTOR Beconning Denoninal ion SIEMENS interconnection BOARD Sienens Elene PC1733 392 13 6437045 2 F E D B 1733 Interconnection Circuit diagram page 1 3 suleJbeiq I NODI NODI ZO ZO 190 36683 2863 gy euiaj 4 suaulals 6 23 FLOW REF MIX VALVE
15. pressure monitoring prr dis amplifier Pressure alarm transducer p Insp pressure ld Upper HW detected CON pressure PC 1750 Transducer monitoring Emergency line Disable valves PWR gt limit PAN Amplifier x 0 45 Pressure transducers Amplifier i 0 Air x3 i PC 1720 Wall pressure Tank connected Pressure transducers co Tank pressure Backup gas supply manifold PC 1737 Measuring Block diagram PC 1737 Measuring E382 E392E 061 01 02 02 Siemens Elema AB 3 17 Description of functions KION KION i 11 PC 1750 Transducer PC 1750 is equipped with pressure transducers and pressure amplifiers to measure different gas pressures in the breathing system There are two versions of PC 1750 TRANSDUCER PC 1750A and B with four pressure transducers mounted on the PC board In case of pressure transducer failure the complete PC 1750 must be replaced e 1750C or later with four PC 1781 PRESSURE TRANSDUCER connected to PC 1750 In case of pressure transducer failure the concerned PC 1781 can be replaced The four pressure transducers are connected to the breathing system with internal tubings The following gas pressures are measured 1 Expiratory pressure EXP 2 Inspiratory pressure INSP 3 PEEP pressure PEEP 4 Manual breathing bag pressure M AN
16. 6 23 Preventive maintenance 1 3 Valve assembly plate 3 20 tend 2 11 2 2 5 4 15 Vaporizer concentration R iicet 2 5 Vaporizer locking 2 5 REG pP 3 6 4 8 7 10 Vaporizer magazine 2 5 3 18 4 15 7 7 REG2 ben ires 3 6 4 8 Vaporizer magazine hub 4 15 RES 3 9 4 8 Vaporizer section 2 2 2 5 3 18 RE 35 7 3 26 4 25 Vaporizer selection valve 4 15 Report to 5 6 19 Vaporizer 4 15 8 4 Siemens Elema E382 E392E 061 01 02 02 KION i Diagrams 9 Diagrams Only personnel trained and authorized 0 by Siemens shall be permitted to PC 1754 Connector perform installation service or _ inaintenance of the KONT KIONI etd 9 2 workstation Circuit diagram 9 3 Make sure to prepare the KION i PC 1856 Connector workstation properly before disassembling and Layout 9 5 assembling Refer to section Head notices in chapter Important Circuit diagram eeeeeeerenn 9 6 Any service or maintenance must be noted in a PC 1761 MIB Connector log book 9 8 Discard disposable replaced and left over parts in Circuit diagram esses 9 9 accordance with appropriate indus
17. 297 2501292 Sub data AB CD CON DIAG EMERGENCY TOO LONG ISYN EXP TRANSDUCER PRESSURE INSP TRANSDUCER PRESSURE UPPER PRESSURE LIMIT SETTING Fault The system is not evacuated within 2 seconds when a high pressure emergency situation occurred Description Three consecutive diagnostic logs The first log shows the pressure measured on the EXP pressure transducer the second shows the INSP transducer and the third shows the UPL knob setting Refer to sub data What to do 1 Check that EVAC system is not blocked 2 Redo a to check that MV2 and PEEP valve works properly 3 Perform a Calibration 4 Reportto EM HSC Shows the measured pressure 1 10 cmH20O for the EXP pressure transducer in hexadecimal Shows the measured pressure 1 10 cmH20O for the INSP pressure transducer in hexadecimal Shows UPL knob setting 1 10 cmH20O in hexadecimal Bunoousa qno I NODI NODI 60 20 10 190 36683 2823 gy 69 9 100 301 0120 DIAG STARTUP CPU TEST FAILED Fault Hardware failure Description CPU fails during startup hardware test What to do Replace PC 1672 Control Panel 100 302 012b STARTUP ROM TEST FAILED Fault Hardware failure Description ROM fails during startup hardware test What to do Replace PC 1672 Control Panel 100 303 01 2F PAN DIAG_STARTUP_RAM_
18. 3 20 14 Patient 3 20 15 Support plate for patient cassette 3 22 16 Bag in bottle 3 22 17 Absorber 2 niter einen 3 23 18 Instant 3 23 19 Auxiliary fresh gas outlet 3 23 User interface isisisi 3 24 20 Control panel 3 24 21 3 24 Optional 3 25 22 DUOVICW 3 25 23 Multigas analyzer 3 25 24 Isolation transformer 3 25 25 Backup gas supply 3 26 26 Suction equipment 3 26 27 Auxiliary O2 supply 3 26 28 Gas evacuation 3 26 29 MiniOX 3000 Oxygen Monitor 3 27 30 Accessory and Monitor shelf 3 27 31 Medside Data Station for 3 27 E382 E392E 061 01 02 02 Siemens Elema AB 3 1 Description of functions KION KION i About this chapter The Description of functions is divided in two levels Basic principles Basic principles containing a survey of the functio
19. IL 9 609 02 61 MGI DIAG PATIENT DATA TIMEOUT ERROR Fault The multigas analyzer has stopped sending patient data Description No patient data is received from the multigas analyzer within 1 5 seconds The multigas analyzer should send patient data with 1 Hz What to do 1 Communication error between the multigas analyzer and PC 1747 Check RS232 cable and connectors 2 Troubleshoot the multigas analyzer 560 611 0263 MGI DIAG_TIMER_ERROR Fault Hardware failure Description Timer is not working properly during startup hardware test Alarm 560 is generated What to do Replace 1747 CAN RS232 Interface 560 612 02 64 MGI DIAG_WD_ERROR Fault Hardware failure Description Watchdog is not working properly during startup hardware test Alarm 560 is generated What to do Replace 1747 CAN RS232 Interface 613 0265 MGI DIAG_RESTART_ERROR Fault Hardware failure Description The COLD_START_FLAG is not set during startup hardware test What to do Replace 1747 CAN RS232 Interface I NODI NODI Bunoousa qno Troubleshooting KION KION i Notes 6 72 Siemens Elema AB E382 E392E 061 01 02 02 KION i Maintenance Only personnel trained and authorized by Siemens shall be permitted to perform installation
20. isoLATION TRANSFORMER SUPPLY VOLTAGES CAN amp POWER INFO E ES En PROM PRoM L MultiGas Module 1797 A r gt 1747 POWER GABLE CAN RS232 COMMUNICATION INTERFACE INTERFACE IDS NETWORK PCB SIGNAL CABLE EE AC DC CONTROL 13 lt um u BATTERY DRAWER i Microprocessor program EXTRA INTERNAL BATTERY O ene CONVERTER ELECTRONIC 1 INTERCONNECTION eee lt gt Sn nee TE m ma KIONO007B 03 05 26 Electronic interconnection With IDS Network PCB For KION KION i with S N 03646 or higher I NODI NODI sueibeiq Diagrams KION KION i Notes 9 22 Siemens Elema AB E382 E392E 061 01 02 02 Diagrams KION i KION KION i Pneurratic block diagram ee nuum numum nuum
21. n TE SO 1 UE MUSE St Technical HW Alarm from the CAN RS232 interface followed by one of the clarifying diagnostic messages 601 MGI DIAG CPU ERROR 602 MGI DIAG ROM ERROR 603 MGI DIAG ERROR 611 MGI DIAG TIMER ERROR 612 MGI DIAG WD ERROR E382 E392E 061 01 02 02 Siemens Elema AB 6 23 Troubleshooting KION KION i MultiGas O2 Failure 562 Dc FILEHAME Dy Beier 1 158 LIE 5873 DESORPTION SOP VERSO eres Technical O2 module Alarm from the CAN RS232 interface followed by the clarifying diagnostic message 605 MGI O2 MODULE ERROR KION ALARM DISP ERR 830 TS 1 amp MTH WARHHG 1 DGG 08095 2 a Biz C5 Ile m cnim ry 1 LIE DEZCEIPTION Technical Display Alarm from ALA followed by one of the clarifying diagnostic message 032 ALA DIAG ALARM BUZZER ERROR 033 DIAG STARTUP LED TEST FAILED 049 ALA DIAG ERROR LINE ERROR MGI T COMM TIMEOUT 960 Tk B5 WARG 1 D 055723 EB d 158 LINE 5500 BOFTFASRE VERSION api wH Technical Communication Alarm from the CAN RS232 interface followed by one of the clarifying diagnostic messages e 606
22. 7 Pressure stabilization time 10 s 9 Time to get below 41 2 1 11 Measuring 777 time 20 s Fig 2 Pressure diagram System without leakage End pressure AP 1 cmH20 Start pressure Pressure A example 8 0 5 1 p 42 6 42 41 40 39 gt 4 5 Volume calculation at40cmHaO 7 1st pressure stabili zation time 10 s 8 Calculation of APto _ 1 41 cmH20 restart from Step 3 6 2nd flow cutoff 42 6 i _ Measuring 7 2nd pressure stabilization time 6s 9 Time to get below 41 cmH20 1 time Fig 3 Pressure diagram System with leakage the leakage check will be interrupted 10 11 12 13 Service procedures If there is a leakage in the system and the pressure drops below 41 cmH20 during this period e System is emptied Anew higher initial pressure based on the pressure drop is calculated max 60 cmH20 The stabilization period is decreased by 4 s but always not less than 1s e Remun from the beginning Step 2 but without volume calculations e If the pressure drops below 41 cmH20 five times in a row a technical error code 9907 will be displayed and the check will Fail Diagnostic 261 subdata 26 B3 Additional stabilization period end
23. 1 19 4150 00 MI FILTER 150 00 3 304 16k B END 196 080 6 3 51 2 RE 12 m 0 2 8 consono 1 1 j NIFILIER Leere 14688 COMN2 CTS ND 1 150 00 E MENTOR ENS CONNECTOR BOARD AUX Sienens Elene PC1856 Se Sese VUL 2 92 2 2 65 70 191 K J H 6 D 1856 Connector Circuit diagram page 2 2 I NODI NODI suebeiq 6 8 gy 2 9 4 5 9 915 ZO ZO 190 36683 2863 N110 WD PC1761A PC 1761 MIB Connector Layout PC1843A PC 1843 MIB Connector 2 Layout N109 suleJbeiq I NODI NODI ZO ZO 190 36683 2863 gy 9 4 5 9 915 6 6 i i H P108 am e lt 09 1 1 em 18 1P UR 18 0 Zamne 0 NIBI D m em 1 1_0 MIBI
24. 3 28 Siemens Elema AB E382 E392E 061 01 02 02 KION i installation service or maintenance of 3 the KION i workstation Make sure to prepare the KION KION i workstation properly before disassembling and assembling Refer to section Hazard notices in chapter Important Only personnel trained and authorized by Siemens shall be permitted to perform Any service maintenance must be noted in a log book Discard disposable replaced and left over parts in accordance with appropriate industrial and environmental standards After any installation maintenance or service intervention in the KIONH perform a Calibration and a Function check Refer to the KION anesthesia workstation Operating M anual for details Disassembling and assembling 4 Disassembling and assembling General hn 4 2 Preparations pere endet gps 4 2 Handling PC boards 4 2 Assembling guidelines 4 2 Intemal WUBING riisiin 4 2 COVENS E 4 3 Battery drawer 4 4 Pneumatic sitiunt 4 7 Pressure regulators 4 8 Safety 5 i ect tette 4 8 Gas distribution 4 9 Inspiratory control sees 4 11 PIVap VAPONZENS dense 4 14 Vaporizer magaz
25. Cassette These valves EM V1 5 are electrically connected to 1755 Patient 55 VALVE CONTROL The Pressure CPV1 is a mechanically controlled valve that cuts the gas supply to EMV1 5 when the cassette docking station is lowered In Off and Standby EMV1 5 are all OFF i e e and EM VA are deflated e EMV2 EMV3 and EM V5 are inflated 16 Bag in bottle In Circle System expiratory gas enters the inside of the BreaTHING BELLows during expiration During inspiration the bellows will be squeezed and the expiratory gas inside the bellows will be forced through the ABsORBER The BREATHING BELLows and the bellows housing are connected to the breathing system when Circle System is selected on the PANEL During expiration expiratory gas from the patient enters the inside of the BreatHinc BELLows During inspiration drive gas from the Gas Drive Gas will increase the pressure in the Bellows housing outside the BREATHING BELLows The bellows will be squeezed and the expiratory gas inside the bellows will be forced out to and through the ABSORBER 3 22 Siemens Elema AB E382 E392E 061 01 02 02 KION i Description of functions 17 CO Absorber In Circle System expiratory gas is purified in the CO Assorser before it is mixed with fresh gas and delivered to the patient Expiratory gas from the BREATHING BEL
26. 11 INSP PRESSURE um B8 EXP PRESSURE ume C13 MAN BAC PRESSURE uum B BELLOW L 5 E COMMON CAS DETECT Lam 12 3 FLOW RANGE 125 FLOW PANCE emm 1 02_ m 1 Ae B E T ae 02 CONCENTRATION 22 160 FRESHGAS FLOW FRESHGAS FLOW GND REF m CAL SDA MU L ems 29 819 CAL_SCL NU L FRESHGAS ZERO PULSE L VALVE HEATING CONTRO 28 B i LS EXP FLOW HEAT amp 10 1 3 33 2 16 0 PI 1247 VALVE PEEP 421 144937 EXP FLOW mm POPOFF VALVE 3 133 0 i2 X cou CIRC MAN VENT VALVE L 1 3 Noe gt ono 121 CLOSE VALVE Hum 5 1 3 m T cont ABSORBER VALVE 1 5 1 i as conen 123 OPEN MAN VENT VALVE eme A 1 3 eum ox Loy 05 06 5x1N4937 BAROMETRIC PRESSURE em A23 pe ZEROING FLOV VALVES ume 127 25 DISABLE L 24V PTC 4 3 T SHIELD ENABLE INT VALVES am 125 cwn INT 1 L14 ENABLE _RES_VALVES L um A26 45V REF TRANS 5 Vx confon AS 1 3 ZEROING FLOW DRIVE um 20 EXP FLOW_TRANS amm t AE ele DISABLE DRIVE 1 am 29 cow 16nd C30 L ENABLE INT DRIVE L eme PLOW TRANS iem A D 3 am ENABLE RES DRIVE 1 am 230 con 828 gi L1 NEONATE ORIVE 1 um ADULT DRIVE mmp 23
27. 24V C 3189 83 04 c ATddnS 704 301 N 31VW Vem Vo Vo 1733 Interconnection C 9 14 Siemens Elema E382 E392E 061 01 02 02 KION i Diagrams 600 00000 0000000000000000 ao 00000000000000 000000000000000 0000000000000 e 0000000000000 00000000 000000000 000000000 0000000000 0000000000 0000000000 e 0000000000 0000000000000 0000000000000 0000000000000 0000000000000 00000 R4 P55 N36 O0000000000000000000000000000000 00000000000000000000000000000000 amp 00000000000000000000000000000000 PP ee RP 65 9 N49 P47 0204 03 64 049 05e 066 0000000000 0000000000 R3 oo Q eee i on Layout oo oo oo oo g 199 amp 60
28. sS ae Sa 2i ae 8 Tu qa 88 58 de z aS og N56 Pn P120 N44 4 P55 N68 N69 N70 PRESSURE ERROR Hue 3 amit M HIGH PRESSURE Ham l ary RBT 4 RUT a 15 15V 15 _ a a co EXP TIME em CT am CNDH 00 L L L VALVE N20 ATR Hamm CT m 6 VALVE ATR 02 imm CI 20 AIR SELECT Hem 18 CHECK N20 ATR VALVE umm 45V TANK PRESS N20 amp 21 N20 CONNECTED 20 tok hok TANK PRESS A IR 13 AIR TANK CONNECTED Lamp C18 FG_BELLOW_FULL L em FG BELLOH EHPTY L amm om TANK PRESS_02 22 il m 02_TANK CONNECTED L CIS gt STEP VCO amt oe STEP_MOTOR_UP_DOWN L NET PRESS Rem CE m E NET PRESS 02 26 em STEP NOTOR POSITION CLOSE Lam 3 9 NET PRESS N20am 7 a m e STEP NOTOR POSITION OPEN L EVAC PRESS emp CAN am m C6 CAN VAP L emn m 15 CAN_VAP_GND 8 CAN CPS L em 20 CAN CPS wm CAN CPS GND 18 CAN Hep OHM c CAN CON L np 815 gt C16 EXiRA 2wmm M5 ANT 8
29. 9 z 55 c 2 000000000 sme c 9 g e as ene SSSSSSIISSISSISSSSS eccl ere boos 000000000000000 eee 00000000000000 o eccl o z ec ojojo ooo 2o 1999 1991999 0000000000000000 lt 101010 1010101010 0000000000000000 ece re mas 95255 0000000000000000 eccl 5 385 5535325 eee e eje 5 o a E382 E392E 061 01 02 02 Siemens Elema AB 9 15 gy 9 4 5 9 915 ZO ZO 190 36683 2863 20 POL POWER SUPPLY SIGNAL CABLE AMP 26 POL PANEL UNIT lt SIGNAL CABLE P42 P43 BATT_VOL TAGE mm 13 BATT LARGE am 3 DISCHARGE Hem m 8 18 8 CHARGE CURRENT DISCHARGE CURRENT em 424V_PSU_SWITCH wm em 4 PSU ON H24wm 5 em 12 MAINS Hm m 1 FAN FATL 3 m MEAS INHIBIT Haml m 15 24V VALVEI m 12 3 vem 12 3Vem 4 12 3 CAN H amS a
30. Checking pressure transducers test fails A check that the pressure transducers works properly is made during this sequence of the PuC Errors are recorded as Diagnostic Logs 265 269 1 Make sure that the leakage checks passed 2 Calibrate the KION KION i 3 If the Calibration is successful redo the PuC 4 If the Calibration failed due to a malfunction in a pressure transducer this transducer will be identified The pressure transducer number will be shown on the KION Monitor as follows 1 pressure transducer 2 INSP pressure transducer 3 PEEP pressure transducer 4 MAN pressure transducer In case of pressure transducer malfunction Check for obstructions or poor connection in the pressure transducer tubes Check tube connections on the pressure transducers and in the docking station Replace the complete PC 1750 Transducer old version Replace the concerned pressure transducer PC 1781 new version Redo the Calibration 6 Redo the If the test still fails report to EM HSC Checking flow transducers test fails The flow transducers are tested and calibrated during this sequence of the PuC Errors are recorded as Diagnostic Logs 270 271 The Diagnostic Logs shows if it is the Fresh gas flow or Expiratory flow measuring that fails Furthermore the different steps in this test are indicated on the Control panel This information also makes it possible to identify if it
31. 024 00 18 ALA DIAG LOW BATTERY CAPACITY Fault Low Battery Capacity Description Low Battery Capacity detected at startup What to do 1 Allow the batteries to charge during 6 hours 2 Check replace internal batteries 025 00 19 ALA DIAG NOT POSSIBLE TO LOAD FULLY Fault Internal batteries not possible to charge fully Description The 24 V voltage does not increases after 1 hour charge or is overcharged during more than 2 5 hours What to do Replace internal batteries 510 026 00 1A DIAG VOLTAGE ERROR 24V ON Fault Failure on the 24 voltage Description The supervision of the 24 voltage indicates an error Alarm 510 is generated What to do Check if 24V_PTC is available at P59 on PC 1675 Power Supply e f 24V is not available replace the AC DC Converter Note As the two fans inside the battery drawer runs on 24 V this error is easy to identify by checking the function of these fans e f 24V is available this voltage is correctly generated by the Power Supply System The error must be found on PC 1672 Control Panel or in the cables connectors 100 027 00 1B DIAG MEASURE RESPONDING Fault MEA is not responding Description No STATUS REPLY is received from this node on the STATUS REQUEST message within 3 3 seconds Technical alarm is generated What to do 1 Check that the MEA PROM is correct
32. 2 Replace the Inspiratory fresh gas valve with PC 1751 step motor 5A 0000 E2 potentiometer read 1 Replace PC 1750 Transducer write failure at system 2 Replace PC 1748 PC 1797 startup Off to Standby Fresh gas flow SUP module 3 Replace PC 1730 Control Note Technical alarm is generated at system startup I NODI NODI Bunoousa qno 95 9 gy 3 60 ZO 10 190 36653 2823 121 00 79 DIAG UNEXPECTED SW EVENT Fault Internal program error Description Unrecoverable error has occurred and the CON software has restarted The processor load has reached its maximum limit red error What to do Report to EM HSC 185 00 B9 Sub data AB CD EF GH CON DIAG SOFTWARE VERSION Description Tells what version of CON and MEA software the system contains This diagnostic log is written every start up of system Off to Standby On AB CD tells the MEA version label in decimal form EF GH tells the CON version label in decimal form 200 00 C8 Sub data AB CD CON DIAG FGAS FAILURE Fault Inspiratory fresh gas flow transducer is not working Description The measured fresh gas flow is much greater than the set fresh gas flow Refer to diagnostic DIAG FGAS FAILURE NO LONGER 201 This diagnostic log cannot appear in non rebreathing ventilation modes This diagnostic log may appear now and then but most of th
33. ICONTROL N49 130 P130 PATIENT P40 P43 CANISTER CASSETTE INSTANT ES VALVE O2 SUPPLY PC1750 TRANSDUCER i sPiRATORY REGS 320 CONTROL EMERGENCY 5 L min 0 FLUSI 1781 1781 1781 1781 FRESH GAS PC 1755 5050 varve ey fca PATIENT 1 1751 273 1 STEP MOTOR 120 120 P77 78 46 FRESH GAS TO VAPORIZER GAS MODULE AIR N50 CONNECTED AT TOP PATIENT CASSETTE INSP PC 1765 VALVE INTER CONNECTION 1765 N48 P48 N20 m m mm mu ma m mm mu mm mm LLL LL PATIENT UNIT CABLE SV8 3 5 kPa N53 P1 AS MODULE oe ff esse GAS MODULE DRIVE GAS AIR MANUAL News EJECTOR Sl f FRESH GAS TO VAPORIZER 1 g p 1 pn amp A AUXILIARY mi FRESH GAS WATER TION E qp i SORT PLATE FOR OUTLET Thar gt SUCTION EQUIPMENT PNEUMATIC 5 INSPIRATORY GAS BLOCK 2 PATIENT CASSETTE MULTI GAS ROM MULTI ons 1 SECTION m i s i SSS ANALYZER m n
34. Status 4710 Operation Fault 8038b021 MGM Status 4710 Data Accuracy Not Guaranteed 8038b022 MGM Status 4710 Data Not Available 8038b023 MGM Status Check 4710 Head 8038b024 MGM Status 4750 System Fault 8038b025 Status 4750 Agent ID Module Operation Fault 8038b026 Status 4750 Agent ID Module Accuracy Not Guaranteed 8038b027 MGM Status 4750 Agent ID M odule Data Not Available 8038b029 Status Power Error 8038b01e 4710 Operation Fault Set Synch Error 80367001 CAN HW Overun 8038b006 Cannot select MGM agent 12857 Action Upgrade to VF2 3 or later For qualified troubleshooting of the multigas analyzers always use the recommended service software tools available on the Intranet In case of multigas analyzer errors always check that KION Monitor SW and CPS IDS SW according to applicable Release Notes are installed E382 E392E 061 01 02 02 60 20 10 190 42663 2823 gy euie 4 suaulalg GC 9 Diagnostic log table 5 o o s 8 S 88 2 2 5 5 S 5 5 5 Cause Remedy gt x 001 00 01 ALA DIAG_STARTUP_CPU_TEST_FAILED Fault Hardware failure 100 Description CPU is not working during startup hardware test Technical alarm is generated What to do Replace PC 1672 Control Panel x 002 0002 ALA DIAG STARTUP RAM TEST FAILED Fault Hardware failure 100 Description ROM is not working
35. 1 Check replace the ALA PROM 2 Replace 1672 Control Panel 100 332 01 4C PAN DIAG PANEL INITIATION FAILED Fault Panel initialization failed Description Failed to set up timers when PAN processor starts What to do Replace PC 1672 Control Panel 333 01 4D PAN DIAG SW ERROR Fault The CAN message to send do not follow the protocol Description An illegal length priority or node address for the CAN message is detected What to do 1 If repeated several times replace PC 1672 Control Panel 2 Report to EM HSC 100 401 0191 MEA DIAG CPU ERROR Fault Hardware failure Description CPU is not working properly during startup hardware test What to do Replace PC 1737 Measuring 100 402 0192 MEA DIAG ROM ERROR Fault Hardware failure Description ROM is not working properly during startup hardware test What to do Replace PC 1737 Measuring 100 403 0193 MEA DIAG RAM ERROR Fault Hardware failure Description RAM is not working properly during startup hardware test What to do Replace PC 1737 Measuring 100 404 0194 MEA DIAG WD ERROR Fault Hardware failure Description Watchdog is not working properly during startup hardware test What to do Replace PC 1737 Measuring 100 405 0195 MEA DIAG TIMER ERROR Fault Hardware failure Descript
36. 1 Replace PC 1737 Measuring 2 Replace PC 1730 Control 3 Report to EM HSC 560 601 02 59 MGI DIAG CPU ERROR Fault Hardware failure Description CPU is not working properly during startup hardware test Alarm 560 is generated What to do Replace PC 1747 CAN RS232 Interface 560 602 025A MGI DIAG ROM ERROR Fault Hardware failure Description ROM is not working properly during startup hardware test Alarm 560 is generated What to do Replace PC 1747 CAN RS232 Interface 560 603 02 5B MGI DIAG RAM ERROR Fault Hardware failure Description RAM is not working properly during startup hardware test Alarm 560 is generated What to do Replace PC 1747 CAN RS232 Interface I NODI NODI Bunoousa qno 0 9 gy euig 3 suaulels 60 ZO 10 190 36653 2823 604 025 MGI DIAG CHECKSUM ERROR Fault Checksum error in response message Description The checksum in received message from multigas analyzer is not correct What to do 1 Communication error between the multigas analyzer and PC 1747 Check RS232 cable and connectors 2 Troubleshoot the multigas analyzer 3 Replace PC 1747 CAN RS232 Interface x 605 0250 MGI DIAG O2 MODULE ERROR Fault Hardware failure 562 Description Status command is received from multigas analyzer informing that persistent O2 data is invalid and the O2 cel
37. 100 Description The startup hardware voltage test or the continuous battery monitoring failed because the 24 voltage is not within the range for battery voltage i e abs meas 24 batt voltage 0 5 V Technical alarm is generated What to do 1 Replace PC 1672 Control Panel 2 Replace PC 1675 Power supply 3 Check the Control panel cable x 008 00 08 ALA DIAG DISABLE VALVES ERROR Fault Disable valve error Hardware failure 100 Description The check if it is possible to disable valves failed during the startup hardware voltage test Technical alarm is generated If the valves already are disabled 24V_VALVE_L is high before the test or if the signal 24V_VALVE_L is not going high when the signal 15V_ERR_L is set low then this diagnostic is written What to do 1 Replace 1750 Transducer or INSP EXP pressure transducer 2 Replace PC 1675 Power Supply 3 Replace PC 1672 Control Panel 009 00 09 ALA DIAG CAN BUFFER FULL Fault Communication bus CAN is not working Description The circular CAN receive buffer is full At least one CAN message is missed Circular buffer holds 10 CAN messages What to do 1 If this log is repeted several times check CAN communicating units i e microprocessor controlled PC boards multigas analyzer KION Monitor and DuoView Also check PC board and cable connectors 2 Report to EM HSC 010 000A ALA DIAG_CAN_DATA_OVERRUN Fault Communication bus CAN is not work
38. 9 The test is re started from Step 1 when the next mushroom valve is tested E382 E392E 061 01 02 02 Siemens Elema AB 5 9 Service procedures KION KION i Checking alarm detectors To check the HW pressure alarm detection on MEA the system is pressurized 1 mushroom valves except MV2 and MV3 are closed Fresh gas valve is opened and PEEP valve is closed 2 The gas module generates a constant flow of l min to pressurize the system In case of a leakage this flow will first be increased to 7 l min and if necessary to 15 l min to assure that the System is pressurized 3 The system checks that the HW pressure alarm is activated at 5 cmH20O above the set upper pressure limit UPL The HW pressure alarm test will Fail if Alarm is not activated and the INSP pressure is higher than set UPL 10 cmH20 Diagnostic 278 Alarm is activated but the INSP pressure is less than set UPL Diagnostic 278 4 Waits 1 s after the HW pressure alarm is activated The HW pressure alarm test will Fail if e INSP pressure is not decreasing after 1 s The system is not evacuated probably because MEA do not activate the signal DISABLE VALVES Diagnostic 278 5 The result of the check is shown as Pass or Fail on the Monitor Ending the Pre use check The Breathing bellows is emptied A flow of 30 l min from the drive gas module is generated to empty the Breathing bellows f the was succes
39. GAS DISTRIBUTION BLOCK EVAC VAPORIZER MAGAZINE FRESH GAS PRESSURE CONTAINER 1796 INTER CONNECTION IINSPIRATORY CONTROL Pc1737 MEASURING Pc 1730 CONTROL m mm ux um mm 1720 D 0 ul fr lt eee GAS SELECTION VALVES INSP FRESH GAS VALVE INSPIRATORY GAS BLOCK PC 1765 VALVE INTER CONNECTION GAS MODULE AIR N20 GAS MODULE O2 BP GAS MODULE a omm mm um P DRIVEGAS AIR 02 THO Q PNEUMATIC 22 SECTION E m u m um um um um Em Em UM Em EM EM EM EM EM UMS AS USO USO UU S m SS GM UM USUS US US US EU s SG S US SO m oum w g ISOLATION MULTIGAS 1 1 1 TRANSFORMER ANALYZER 1 DRAWER FAN BREATHING BAG PC 1754 PC 1856 CONNECTOR PC 1747 CAN RS232 T PC 1675 PowER SUPPLY a gt 1761 1823 Que PATIENT MIB 599 CONNECTOR 2 amp 2 322 PATIENT MANUAL Q 2502
40. GND 610 6xVC1206144300 N110 N132 0 2 RD em dem occo 00 DCC2 RD em z 002 0 BCS2 z 8052 GND m BRX2 m gt Sem Dx TSTCH2 Tem TSTCH2 BT cem oum 2 BPWR2 em m BPWR2 CND em 66 pee CND em W013 X X Xx D8 amc als ZN 6 22 END END GND 00 0 GND 6xVC1206144300 3 5 Datun Oste TutFerded ov Issued bu NamForlud kod Nane dept 5 5 Arne Nyberg LSS t Detun Date T Grensked ev Reviewed by Nennfortudi kod Name dept 5 M Bjornst LSS 3 Datun Dete T Godkand ev Approved by TNannFortudl kod Neme dept 8 s Petrik Viktor LSS 5 CAD sustem MENTOR Benamning Denon inet ion E z PC1843 ti SIEMENS connector 2 5 Sienens Elena 1843 Scan A F Tyonr Class No Blad Sheet Art ikelnr Part Rev K 3 E392E 1 15 065 70 084 0 L D C B PC 1843 MIB Connector 2 Circuit diagram I NODI NODI KION i Diagrams e 0000000000000000 000 o ooo 0000000000000000 000 000 00000 0000000000000000 8 90000 00000000000000 O 299 999900000009090000 599 0000000000000000000 Soo 0000000000000000000 00000000 2 O 8 000000000 z
41. GND Re d Sam SHIELD 460 NEONATE MIX mp 826 9 mE M m ADULT MIX L mmp C26 85 02 CELL POS um As b conj 02_ wm A3 5 m FLOW REF DRIVE VALVE ame 2T 6ND REF DRIVE VALVE amm m 6 SUPPLY PRESS DRIVE VALVE em 28 FLOW DRIVE VALVE amm SENSOR FULL eme A b con 2 824 87 13 FLOW REF 02 VALVE amm 1 REF 02 VALVE amm LED PULSE m 2 825 ono SUPPLY PRESS 02 VALVE amm FLOW_O2_VALVE FLOW REF VALVE am 123 GND REF VALVE eme uu I TI SUPPLY PRESS MIX VALVE am 823 MENTOR i VALVE emm SIEMENS interconnection BOARD PC1796 E392E UE 2 3 64 68 271 fon Ver 2 PC 1796 Interconnection Circuit diagram page 2 3 I NODI NODI sueibeiq gy euigj3 sueulals ZO ZO 190 36683 2863 MATE N LOK 12 POL POWER SUPPLY v A 3 24V_PTC_POM VALVES 8 zg 8 38 8 PET eg 3 8g TE EIS as gis B 38 5 8 Sa zs EI ez 85 28 z
42. Incorrect gas concentrations The KION i will not start Alarm indicator lamp on the control panel is flashing At start up of the KION i Constant alarm all LEDs are lit The KION KION i will only run in battery mode The KION KION i will not run in battery mode Possible causes Drifting flow transducer Poor diaphragms in the Gas Module Drive gas Poor diaphragms in the Gas Module AIR N2O or Gas Module O2 Power On Reset POR inhibits the microprocessor functions Poor contact at the ALA PROM The AC DC Converter will not supply power to the Power amp Communication Interface The Internal battery will not supply power to the Power amp Communication Interface Troubleshooting Remedy Perform PuC Replace diaphragm in the Gas Module Drive gas O2 concentration too high Replace diaphragm in the Gas Module O2 O2 concentration too low Replace diaphragm in the Gas Module AIR 20 Check cables and cable connectors Check that the software in the different subsystem are compatible with each other Replace PC 1730 Control includings its CON SW or update the CON SW Replace PC 1737 Measuring and or the MEA PROM Replace PC 1672 Control Panel and or the PAN PROM Check the contact pins on the ALA PROM and in the PROM Socket Check cables and cable connectors Check replace the fuses in the AC DC Converter Replace
43. Make sure that the PC is tumed Off Disconnect the RS232 cable between the PC and the KIONH 5 20 Siemens Elema Access the diagnostic logs from a PC Downloading the diagnostic logs The HyperTerminal program is used only as an interface for communication with the KION i Establish communication between the KION KIONH and the PC see above Enter selection 1 Error Services in the System Console Main Menu Press the Enter key The ERROR Driver Main Menu will now appear Select Transfer Capture text in the HyperTerminal menu Select a name and a path for the target file Click on Start The target file is now ready to be used Enter selection 1 View the Error Log in the ERROR Driver Main Menu Press the Enter key The log will now be copied to the target file Wait until the copying is completed and the ERROR Driver Main Menu appears again Select Transfer Capture text Stop in the HyperTerminal menu to close the target file Exit the HyperTerminal program It is now possible to open the target file with a suitable program e g Notepad To make it easier to read the information in the log it is recommended to change the font use e g Arial and to delete unnecessary parts of the file Deleting the diagnostic logs Establish communication between the KION KION and the PC see description above Enter selection 1 Error Services in the System Console M
44. O ring 36 2 x 3 0 for the vaporizer magazine One way valves for the vaporizer magazine inlet connectors O rings 14 1 x 1 6 for the vaporizer magazine inlet connectors O rings 14 x 3 for the vaporizer magazine inlet and outlet connectors Screw covers for the vaporizer magazine O rings 5 3 x 2 4 for the vaporizer valve Backup gas supply manifold maintenance If the KION KION i workstation is equipped with a Backup gas supply manifold a spare parts kit containing 4 gas inlet filters is required during the Twelve months maintenance The seals at the gas cylinder connection must also be replaced E382 E392E 061 01 02 02 Siemens Elema AB 7 3 Maintenance KION i Performing the Twelve months maintenance Disassembling and assembling of the workstation is required when replacing parts included in the Maintenance kit 12 months for KION If not stated otherwise refer to chapter Disassembling and assembling for instructions The letters A V in the text below refers to the description of the Maintenance kit on page 7 3 Prepare the unit as described in section Preparations above in this chapter Six months maintenance The Six months maintenance is a part of the Twelve months maintenance Perform as described in the KION KION i Operating Manual chapter Six months maintenance Replace A Fresh gas valve tube and PEEP valve tube B Bacteria filter with tube for
45. 5 8 ui o 5 amm mm eee ee e eee m BATTERY DRAWER o AC DC CONVERTER INTERNAL BATTERY 9 EXTRA INTERNAL BATTERY u Em mm mm m mm mm mm mm Me Rm Rm Rm m m SUCTION EQUIPMENT gt 00 03 05 26 Basic principles I NODI NODI 0c 6 gy euigj3 sueulals ZO ZO 190 36683 2863 VIEW FROM OUTSIDE VIEW FROM INSIDE o POWER amp COMMUNICATION INTERFACE PC 1754 N102 N103 CONNECTOR gt C3 x4 JX Nioo 14101 CAN amp TAXI N105 01 105 104 102 103 SUPPLY VOLTAGES I ps PC 1761 P108 P91 P90 MIB CONNECTOR PC 1753 MAINS POWER CABLE DC DC AC DC CONVERTER CABLE CONVERTER U EI TIU r ISOLATION TRANSFORMER CABLE m um um mu um um mu mu mm mm mu mm mm mm mm mm um mm mm mu COMMUNICATION PORTS INFO CAN amp TAXI gt COMMUNICATION INTERFACE SUPPLY VOLTAGES Drawer 1675 POWER SUPPLY FAN SUPPLY VOLTAGES BATTERY POWER COMMUNICATION INTERFACE 21 30 V DC CPS NETWORK PCB INTERFACE SIGNAL CABLE z MGI AC DC CONTROL e mm mm mm mm mm mm
46. Breathing OV12 1 bellows Fresh gas silicone APL seal inlet seal rubber lid valve N Expiratory flow Unidirectional Manual breathing transducer with valve covers bag connection silicone muff Replace the patient cassette if another cassette is available Redo the PuC If the PuC passes the leakage was located to the patient cassette including Valve assembly plate Fresh gas inlet seal Silicone rubber lid at OV12 Plasic cover at INSP unidirectional valve Plasic cover at EXP unidirectional valve Expiratory flow transducer Expiratory flow transducer silicone muff Breathing bellows seal APL valve including O rings Manual breathing bag inlet connection O ring Test case 3 Fresh gas line 1 Open the Auxiliary fresh gas outlet valve and plug the outlet Connect the leakage detector to the Vaporizer magazine inlet connector left connector Pressurize to 40 50 cmH O During this test case the complete fresh gas line is checked All parts included are listed in the table above If a leakage is determined continue with the sub test cases 3 1 3 4 Note The sub test cases only locate leakages to a certain section of the workstation To find the source of the leakage try to divide the fresh gas line into smaller sections Plug and pressurize until the faulty component is located 6 8 Siemens Elema E382 E392E 061 01 02 02 KION i Troubl
47. GNO REF MIX VALVE amm Be3 SUPPLY PRESS MIX VALVE amm FLOW MIX VALVE g gg ak gg E TE eg Bg 28 ET E E us g5 xu 28 lt e 82 e aE 49 N36 N48 N44 Pss N46 N45 12 B9 2 CAL SCL CU em CAL_SDA_CU Lamm e PEEP PRESSURE mmp 11 B8 INSP PRESSURE EXP PRESSUPE C13 MAN BAG PRESSURE uum eme is TA 2 3 15 COMMON CAS DETECT Lem 2 2 confon 5 821 125 et a 816 02 _ eme 19 Zo m g A22 ti i 02 CONCENTRATION FRESHCAS FLOW B i FRESHCAS FLOR REF CAL_SDA MU ems 29 1 CAL_SCL MU L FRESHCAS ZERO PULSE mm BIg P41 c10 PEEP_VALVE L P HEATING CONTROL EXP FLOW HEAT amp 10 i 01 V ono BI 93 4 VALVE EXP FL 1N4937 3 10 POPOFF VALVE Hmmm i iv con ono CIRC_MAN_VENT_VALVE L m 1 3 u V conton AS g 2 CLOSE VALVE Hume 3 ids con ono ABSORBER_VALVE L ume ES 1 i B conton m OPEN HAN VENT VALVE ame i D4 ne 5x1N4937 BAROMETRIC PRESSURE am A29 21 ZEROING FLOW VALVES m AZT i DISABL
48. MGI DIAG COMMAND TIMEOUT ERROR 608 MGI DIAG STATUS TIMEOUT ERROR 6 24 Siemens Elema Multigas analyzer logs Multigas analyzer serial number Each time the power switch is turned from Off to Standby or On a Diagnostic Log including serial number of the built in multigas analyzer is created If the multigas analyzer serial number written in the log vary between different start up occations this indicates that the multigas analyzer has been replaced However it may also indicate that the KION Monitor has been moved between different KION workstations and thus been connected to different multigas analyzers 150 B D 100902 angm cantan Permon 10528 UNE 2243 CES CRIP TRON BOR serial nima SOF THOME VERS mm vr ed Multigas analyzer information in the logs Some logs without text in the Description field can be identified as multigas analyzer error logs by the information written in the Diagnostic number Event ID field WARMNG D ONSE ee FLERE s magn canos cy 1 150 LINE HLIABER 207 DESmPTIOR SOFTWARE YERSEN mmn hl c BO The table below shows the Diagnostic numbers Event IDs related to multigas analyzer errors 8038b016 MGM Status Persistent Pressure Data Invalid 8038b01d MGM Status Self Test Error 8038b01f MGM Status IR Signal Degraded 8038b020
49. Report to EM HSC Bunoousa qno I NODI NODI 60 20 10 190 42663 2823 gy Ge 9 120 00 78 Sub data CD EF GH IJ CON DIAG SW INFO Fault Internal program error Description Debugging diagnostic log regarding software In some cases also error information refer to sub data below What to do Check in sub data if the diagnostic log contains any information indicating an error Report to EM HSC Check where the diagnostic log was sent in code AB Software module number CD EF Line number in code IJ Other information Error detected if AB GHIJ Description What to do 0C 00 0x Failure to read A D port Replace PC 1730 Control DRV_IN module 28 01 00 E2 potentiometer write Replace PC 1750 Transducer failure CAL_E2P module Replace PC 1748 PC 1797 Fresh gas flow 56 00 00 Hardware high pressure Redo a PuC and check that the detection in MEA is not Alarm detectors test works working 54 00 00 Fresh gas zeroing cannot This diagnostic log may appear be performed in manual now and then but most of the time ventilation mode SCON the software corrects the problem HV module automatically by doing an extra zeroing of the inspiratory fresh gas flow transducer However if appearing repeatedly 1 Check that the Inspiratory fresh gas silicone rubber valve is correctly mounted
50. The one way valve OV12 inside the cassette has an influence on the gas flow during M anual Ventilation in Non Rebreathing The unidirectional valves for the inspiratory and expiratory gas flows The valve discs are visible inside the transparent plastic covers and the discs are kept in position by guide pins in the valve seat APL Adjustable Pressure Limit valve used during manual ventilation to limit the airway pressure The APL VaLve can be set between SP Spontaneous breathing fully open and 90 cm A noticable change in the force required to rotate the knob occurs at approx 35 cm Standard connections for patient tubes and the MANUAL BREATHING E382 E392E 061 01 02 02 Siemens Elema AB 3 21 Description of functions KION i Bellows housing Bellows support plate KN9029 Bellows base plate 15 Support plate for patient cassette The mushroom valves in the Cassete are pneumatically connected to the five support plate electromagnetic valves via channels in the support plate The different channels and the outlet holes in the support plate are shown in the illustration of the support plate When the Patient Cassette is correctly mounted and secured in the cassette docking station the five mushroom valves MV1 5 in the cassette can be pressurized and depressurized by the electromagnetic valves EMV1 5 in the Support PLATE For
51. The volume could not be calculated the test pressure was not reached in 15 seconds The fresh gas filling flow was 20 l min What to do Refer to section If the Pre use check fails 26 CAL ERR NOT ENOUGH P1 SAMPLES Fault PuC technical error code 9903 The Start pressure could not be calculated as a mean value because the number of samples was less than 2 in 0 5 seconds What to do 1 Power cycle the system 2 Replace 1730 Control 26 CAL ERR NOT ENOUGH P2 SAMPLES Fault PuC technical error code 9904 The End pressure could not be calculated as a mean value because number of samples was less than 2 in 0 5 seconds What to do 1 Power cycle the system 2 Replace 1730 Control 26 B1 CAL ERR P HIGHER AFTER DELAY Fault Pre use check technical error code 9905 Gas leakage into the workstation The end pressure is more than 1 cmH20O above the start pressure This could be due to a leakage into the system from a gas module a mushroom valve the O2 flush or emergency gas valves or from a disconnected sampling line If the end pressure is above the start pressure but the difference is less than 1 cmH20O the system is assumed to be tight What to do Refer to section If the Pre use check fails 26 B2 CAL ERR START P TOO HIGH Fault PuC technical error code 9906 The workstation is not evacuated The system is not evacuated in 10 seconds after the last pressure puff before the ramp for volume calculation The pressu
52. These settings can be saved and used whenever the PC is connected to a KION KION i Start HyperTerminal on the PC Select a name e g KION and an icon Click OK Select the used COM port in the Connect to dialog box Click OK e Make the following COM port settings Bits per second 10 200 Data bits 8 Parity None Stop bits 1 Flow control None Click OK The HyperTerminal window will now be open and active Select File Save in the HyperTerminal menu to save the settings and thereby create a HyperTerminal setting to be used whenever the PC is connected to KION4 Press the Enter key The System Console Menu will now appear in the HyperTerminal window if a sub menu is displayed return to the System Console Main M enu Communication with the KION KION i is established E382 E392E 061 01 02 02 Siemens Elema AB 5 19 Service procedures KION KION i Connection with saved settings Start HyperTerminal using the HyperTerminal setting saved for communication with the KION KION i The HyperTerminal window will now be open and active Press the Enter key The System Console Main Menu will now appear in the HyperTerminal window If a sub menu is displayed return to the System Console Main M enu Communication with the KION KION i is established Disconnecting the PC from the KION i Make sure that the KION KION i is turned Off
53. To display the CPS IDS Diagnostic Log on the KION Monitor select Menu Monitor Setup Biomed Logs CPS IDS Diag Log An example of a CPS IDS Diagnostic Log as shown on the KION Monitor can be found in the illustration below Log content The events are displayed in order Newest to Oldest The following information is shown in the logs Total Number Of Diagnostic Events Number of diagnostic events in the memory SW Version Diagnostic Log Software version installed in the KION Monitor CPS IDS Diagnostic Log Software version installed in the CPS IDS Product Serial Diagnostic Log KION Monitor serial number CPS IDS Diagnostic Log CPS IDS serial number Diagnostic Number Can be used to identify some multigas analyzer logs Class Not intended for service purpose Time Time stamp h min of the event Date Date stamp month day year of the event Dup Cnt Counts if a log is repeted several times within a short time frame without interruption of other logs Only the first event is time stamped and shown The repeted logs will only enumerate this Dup Cnt Example Dup Cnt 6 shows that this log has been repeted 6 times after the first event i e there is a total number of 7 logs Note Dup Cnt is used only in the Diagnostic Log In the CPS IDS Diagnostic Log also repeted logs are shown and time stamped Line Not intended for service purpose Descript
54. e tail if communication over the I2C bus fails or 64 attempts or 30 s has elapsed to adjust pressure transducer E2 potentiometers without being close to the target value Diagnostic 285 subdata 00 00 OB Gain 20 The PEEP valve is closed to enable the system to be pressurized 21 The system is pressurized to 17 cmH20 The drive gas module regulates to a stable pressure level with the already calibrated PEEP pressure transducer as reference Fail if the PEEP pressure is not within 16 cmH20 to 37 cmH20 for 4 seconds Diagnostic 286 subdata 00 07 22 The system pressure is increased 20 cmH2O Fail if the PEEP pressure is not within 19 cmH20 to 40 cmH20 for 4 s Diagnostic 286 subdata 00 09 Siemens Elema 23 Gain adjustments of the MAN pressure transducer E2 potentiometers until transducer value is close to the system pressure The Tidal Volume display shows the system pressure target value The Exp Tidal Volume display shows the adjusting transducer value in 1 100 20 e tail if communication over the I2C bus fails or 64 attempts or 30 s has elapsed to adjust pressure transducer E2 potentiometers without being close to the target value Diagnostic 285 subdata 00 OE 00 OF Offset 2 24 All mushroom valves except M V4 are opened also the Expiratory valve is opened to depressurize system e Fail if the PEEP pressure is not within 1 cmH20 to 0 3 cm
55. performed every twelve months or every 3000 hours of operation whichever comes first Any Service or maintenance must be noted in the log book After or in combination with performing the Twelve months maintenance described in this chapter a routine cleaning must be performed Refer to chapter Routine cleaning in the KION KION i Operating Manual for details The intemal battery and the extra internal battery if fitted shall be replaced every three years Some equipment used in the KION workstation but not covered by this Service Manual may also demand maintenance actions Refer to the equipments documentation These units can e g be Multigas analyzer KION Monitor including its optional equipment DuoView Suction equipment Auxiliary supply Gas evacuation Humidifier equipment Other optional equipment Preparations Make sure that the KION KION i workstation works properly before performing any maintenance Disconnect the gas supplies wall and or tank Disconnect the mains power cable Set the power switch on the control panel to Off If the power switch is set in any other position the internal battery will supply power to the PC boards Remove patient tubing incl gas sampling tube and water trap and the manual breathing bag f fitted remove bacteria filter s from the patient cassette 1 2 Siemens Elema Required equipment Standar
56. service or maintenance of the KION KION i workstation Make sure to prepare the workstation properly before disassembling and assembling Refer to section Hazard notices in chapter Important Any service or maintenance must be noted in a log book Discard disposable replaced and left over parts in accordance with appropriate industrial and environmental standards After any installation maintenance or service intervention in the KION KION i perform a Calibration and a Function check Refer to the KION anesthesia workstation Operating M anual for details 7 Maintenance 7 2 7 2 Required 7 2 Handling PC boards 7 2 Twelve months maintenance 7 3 Maintenance contents 7 3 Performing the Twelve months maintenance 7 4 Replacing the internal battery 7 12 Performing the battery replacement 7 12 E382 E392E 061 01 02 02 Siemens Elema AB 1 1 Maintenance KION KION i General Only personnel trained and authorized by Siemens shall be permitted to perform installation service or maintenance of the KION KION i workstation A Twelve months maintenance must be
57. test will Fail This indicates a leakage at one of the mushroom valves Diagnostic 276 Acceptable pressure increase and which pressure transducer to be used during the test is dependent on the valve to be tested see table below Pressure Mushroom cmH20 valves open during the test MAN 10 None PEEP 10 None PEEP 10 None INSP lt 10 MV2 INSP lt 10 MV1 MV2 MAN lt 10 None 8 The pressure should now be equalized on both sides of the mushroom valve If the pressure is not equalized on both sides of the mushroom valve the test will Fail The tested mushroom valve is not opened or there is a leakage at another mushroom valve Diagnostic 277 Acceptable pressure equalization criteria is Tested Pressure Gas used Mushroom dependent on the valve to be tested see valve cmH20 valves open during the test table below MV1 INSP gt 25 Fresh gas None Tested Pressure Mushroom MV2 INSP gt 25 Fresh gas None valve cmH20 valves open MV3 INSP gt 25 Fresh gas None during the test MV4 PEEP gt 25 Drive gas MV2 MV5 MAN gt 15 Drive gas MV1 MV2 MV1 MAN gt INSP 10 MV1 OV12 INSP gt 25 Fresh gas None MV2 PEEP gt INSP 10 MV2 MV3 PEEP gt INSP 10 MV3 MVA INSP gt PEEP 10 MV4 MV5 INSP gt MAN 10 MV5 OV12 INSP gt 10 5 MV5 see below The MV5 is opened when the OV12 valve is tested If there is a leakage in OV12 the gas will flow into the manual breathing bag with a pressure decrease as result
58. without being close to the target value Diagnostic 281 subdata 00 OC 00 OD If the calibration of PEEP fails the INSP and EXP transducer calibration is not performed E382 E392E 061 01 02 02 KION i EXP and INSP pressure transducer The calibration of the EXP and INSP pressure transducers are made only if the PEEP transducer calibration was completed successfully CON Calibration MEA PC1750 Transducer I2C bus Transducer signal Calibration acknowledge Offset 1 9 All mushroom valves except M V1 and MV5 are opened Also the Fresh gas valve and PEEP valve are opened to depressurize the system 10 Offset adjustments of the EXP and INSP pressure transducer E2 potentiometers until the transducer value is close to zero 15 cmH20 with PC1750C The Tidal Volume display shows the target value 0 102 with PC1750C A D value e The Exp Tidal Volume display shows the adjusting transducer value Note that the values displayed is converted from cmH20 to the corresponding A D value e Fail if 64 attempts or 30 s has elapsed to adjust pressure transducer E2 potentiometers without being close to the target value Diagnostic 282 283 subdata 00 OB Gain 11 The PEEP valve is closed to enable the system to be pressurized 12 The system is pressurized to 6 7 of the pressure level set by the user above target value The drive gas module regulates to a stable pressure level wi
59. 02 02 Siemens Elema AB 2 5 Introduction KION i Patient unit The patient unit controls the gas flow to and from the patient The main functions are 1 Patient cassette Removable unit containing mushroom valves expiratory flow transducer inspiratory and expiratory unidirectional valves and the APL valve The patient tubes and the manual breathing bag are connected to the patient cassette Support plate for patient cassette There are five Solenoid valves and a mechanically controlled cut off valve included in the support plate The solenoid valves are electrically connected to PC 1755 Patient Cassette VALVE All these parts are protected by a cover plate Bag in bottle The breathing bellows and the bellows container are connected to the breathing system when Circle System is selected A bellows position sensor 4 including PC 1766 BNB Sensor is mounted on the cart The CO Absorber purifies the rebreathing gas when Circle System is selected Auxiliary fresh gas outlet to be used in combina tion with external breathing systems The section Instant O supply contains the Emergency switch 8 marked 5 L min When switched on it secures a continuous gas flow from the O gas supply of approx 5 l min This function enables manual ventilation e g in case of ventilator malfunction O Flush push button 9 marked O A gas flow of 35 75 l min depending on
60. 15 Pat N56 N46 en N49 P120 N36 N48 N44 P55 N45 6 1 24 AL 1 1 M 814 AL 23 B 14 12 5 gt m m E AE 9 4 4 11 A2 2 3 A2 A15 A2 20 r e 815 j 16 ND C2 3 15 c 17 1 B4 gt gt 22 15 1 L11 3 22 meis m m B 22 B16 B32 C1 B32 4 ce T 20 15 31 B2 A31 1 815 831 B31 gt C15 c31 031 R6 3 Re B on 0 4 424V PTC C 1 3 15 7 conf 1 E 3 an cooo 443 i ono 4 24V_VALVE_PEEP 0 4 m R12 att m E BI 324V VALVE Lam RIT 1013 8 onl 9 4 COM GND 123 m 100733 28 12 3VH 784 Cam 3 126 1 3 29 Re X Lem UU MENTOR SIEMENS Siemens Elema AB Beronning Denoninal ton INTERCONNECTION BOARD PC1796 Toone MClass E392E 3 3 64 68 271 Tav er 2 PC 1796 Interconnection Circuit diagram page 3 3 FE suleJbeiq I NODI NODI ZO ZO 190 36683 2863 gy euiaj4 suaulals 61 6 BACKUP GAS SUPPLY MANIFOLD GAS EVACUATION t 1 USER INTERFACE see eee mm mmo APORIZER SECTION en See SSS es Se ee ee ee EE a 1
61. 15 s the leakage check fails Obtained pressure is shown in the digital display Fresh gas flow 1 Make sure that the basic leakage checks are performed Refer to the Operating Manual chapter Troubleshooting 2 Check for leakages in the workstation Refer to section Check for leakage in this chapter Code 9903 Software loading failure Start pressure mean value cannot be calculated 1 KION KION i 2 Replace 1730 Control KION KION i control panel A single digit code 1 9 stated in the digital display for CM V The digit corres ponds to the 4th digit in the technical error code Code 9904 Software loading failure End pressure mean value cannot be calculated 1 Power cycle KION KION i 2 Replace PC 1730 Control Code 9905 Gas leakage into the workstation End pressure more than 1 cmH O above Start pressure 1 Make sure that the basic leakage checks are performed Refer to the Operating Manual chapter Troubleshooting 2 Check for leakages into the workstation Refer to section Leakage into the system in this chapter 6 4 Siemens Elema AB E382 E392E 061 01 02 02 KION i Code 9906 The workstation is not evacuated The system is not evacuated within 10 s after the last pressure increase Remaining pressure shown in the digital display Fresh gas flow is above 1 5 1 Make sure that the basic leakage checks are performed Refer to the Oper
62. 2 2 bar during the 2 5 s the gas module O BP generates a flow of 30 l min 8 If O is used the system checks that the O supply pressure is above 2 2 bar during 2 5 s Siemens Elema AB 9 If O supply pressure is above 2 2 bar during 2 5 s then O2 will be used as the selected gas for the PuC 10 Diagnostic 260 will be shown in the Diagnostic Log if supply gas is missing If the UPL knob is not set correctly or if both AIR supply and O supply Fails the PuC will not start and the PuC start up screen will remain on the KION Monitor Simultaneously a caution sound is activated Leakage automatic ventilation Checking the patient unit The description below refers to Figs 1 3 The numbering in the description below 1 12 refers to Fig 2 The system is set for Manual Ventilation and Rebreathing The PEEP valve is opened to depressurize system 1 The system generates 5 flow puffs with a duration of 300 ms and 300 ms between them to zero the flow transducers in the gas modules 2 The system generates 5 pressure puffs 40 cmH20 with a duration of 2 s 300 ms between them to stabilize the system and to assure proper function of the seals The PEEP valve is closed and opened between each pressure puff 3a The system is emptied until the INSP pressure decreases to 1 5 cmH20 If the timeout 10 s to empty system has elapsed then a technical error code 9906 will be displayed and the check will
63. 240 V 50 60 Hz AC DC Converter output Max 400 W output voltage level 21 30 V DC controlled by an analog signal from the Charging Discharging control block on PC 1675 Power SuppLy Fuses 6 3 AL 250 V AC 2 pcs 3 2 Siemens Elema AB 2 Internal battery The INTERNAL Battery two serial connected 12 V sealed lead acid batteries supplies the KION KION i workstation with backup power for min 30 minutes with full charged battery The INTERNAL Battery is used as an internal 24 V backup The batteries are rated 12 V approx 24 Ah The INTERNAL Battery 15 continously charged when the KION KION i workstation is connected to mains power Charging time for empty batteries is approx 6 hours The actual InteRNAL Battery Capacity is continously displayed on the KION Monitor The battery capacity indication bargraph with is related to actual battery voltage 100 is indicated when trickle charge level is reached fully charged The following applies conceming battery voltage supply Battery voltage supply is used as soon as the AC DC Converter voltage is less than the battery voltage e g if the power consumption is too high If the AC DC Converter output voltage is below 19V e g at loss of mains power Switching to battery alarm indicates that battery voltage supply is in use First battery alarm Limited battery capacity is activated when battery voltage reaches b
64. AB 2 11 Introduction KION i Notes 2 12 Siemens Elema AB E382 E392E 061 01 02 02 KION i Description of functions 3 Description of functions Only personnel trained and authorized by Siemens shall be permitted to Battery drawer essere 3 2 ACIDC Converter a workstation 2 Internal battery sementin 3 2 Make sure to prepare the KION KION i 3 Extra internal battery optional 3 3 ______ _ m 4 Power amp Communication interface 3 3 chapter Important Pneumatic section iienaa 3 6 Any service or maintenance must be noted in a 5 Gas distribution block 3 6 log cM 6 Inspiratory control 3 7 ea 3 10 environmental standards 8 1733 1796 Interconnection 3 11 After any installation maintenance or service 9 PC 1730 Control ceterae 3 11 Jess uda 10 PC 1737 Measuring 3 16 Refer to the KION KION i anesthesia 11 1750 3 18 workstation Operating M anual for details tuni kane tnn re 3 18 12 Vaporizer magazine 3 18 13 vaporizers 3 19 Patient
65. Also check PC board and cable connectors 2 Report to EM HSC 310 0136 PAN DIAG CAN DATA OVERRUN Fault Communication bus CAN is not working properly Description Data overrun has occurred at least one CAN message is missed What to do 1 If this log is repeted several times check CAN communicating units i e microprocessor controlled PC boards multigas analyzer KION Monitor and DuoView Also check PC board and cable connectors 2 Report to EM HSC I NODI NODI Bunoousa qno 99 9 gy 5 cO ZO 10 190 36653 2823 312 01 38 PAN DIAG CAN SEND TIMEOUT Fault Communication bus CAN is not working properly Description The CAN driver reports a send timeout error What to do 1 Replace PC 1672 Control Panel 2 If this log is repeted several times check CAN communicating units i e microprocessor controlled PC boards multigas analyzer KION Monitor and DuoView Also check PC board and cable connectors 3 Report to EM HSC 313 0139 PAN Fault Communication bus CAN is not working properly DIAG CAN WARNING LIMIT REACHED Description At least one error counter has reached warning limit Refer to diagnostic log 314 What to do 1 Ifthis log is repeted several times check CAN communicating units i e microprocessor controlled PC boards multigas analyzer KION Monitor and DuoView Also check PC board and
66. Fail Diagnostic 261 subdata 26 B2 3b The system is pressurized using a fresh gas flow of 20 l min 4 Calculates the filling volume by measuring the time to reach the 40 cmH2O 5 Calculates the system volume based on the filling volume and the reached pressure 40 cmH20 6 The fresh gas flow is cut off when INSP pressure has reached the initial pressure The first initial pressure is 41 cmH20 If the timeout 15 s to reach initial pressure has elapsed then the Fresh gas digit display shows the reached pressure a technical error code 9902 will be displayed and the check will Fail Diagnostic 261 subdata 26 AE 7 Waits to stabilize the pressure first stabilization period is 10 s E382 E392E 061 01 02 02 KION i 1 Added volume 2 Leakage System volume 1 No of tests 2 No of attempts 3 Test period sec x 0 1 Technical error code Technical error code Start End pressure pressure cm HzO x 0 1 H20 x 0 1 Fig 1 Values showed on the control panel during the leakage checks 12 End pressure 71 Pressure overshot due to tight system 10 Start Pressure 771 Pressure 1 4 40 7 T 7 T 1 Flow puffs a 2 Pressure Puffs 3 System emptied and pressurized 77777777777777 4 5 Volume calculations r 6 Flow cutoff 41 2
67. Measuring Fault The gain calibration of the INSP pressure transducer failed Description The drive gas regulates a stable system pressure of 40 50 2 with the already calibrated PEEP pressure transducer as reference during gain calibration of the INSP pressure transducer The INSP transducers E2 potentiometers are adjusted during calibration until the transducer value is close to system pressure Displays on Control panel The Fresh Gas Flow digit display shows the pressure measured by the INSP pressure transducer until a stable pressure is reached The Preset O2 Conc digit display shows the pressure measured by the EXP pressure transducer until a stable pressure is reached The Minute Volume display shows the pressure measured by the PEEP pressure transducer until a stable pressure is reached The Tidal Volume display shows the system pressure target value Values displayed is converted from cmH20 to corresponding A D value The Exp Tidal Volume display shows the adjusting transducer value Values displayed is converted from cmH20 to corresponding A D value What to do 1 Check leakage in the system 2 Replace 1750 Transducer 3 Replace PC 1737 Measuring 4 Replace the Drive gas module I NODI NODI Bunoousa qno 09 9 gy 5 cO ZO 10 190 36653 2823 00 00 CAL PRS OFFSET2 FAIL Fault The second offset calibration of the INSP pressu
68. Ox8038b03d 4 18 03 Ox8038b03d 4 18 03 Ox8038b03d 4 18 03 0x8038b03e 4 18 03 oo co co co 9 0 0 0 0 Diagnostic Log example CPS IDS Diagnostic Log Total Number Of Diagnostic Events 15596 Product Serial 4 3920010476 SW Version VFO Events Are Displayed Newest To Oldest Diagnostic Class Time Dup Lines Description Number Cnt Ox8038b03d 4 18 03 CAN DATA HEX 9463 55 001B Ox8038b037 4 18 03 CAN DATA 9463 55 001B Ox8038b03e 4 18 03 CAN DATA 9463 55 001B 0 80386037 4 18 03 CAN DATA HEX 9463 55 00 9 00 CC 02 01 Ox8038b037 4 18 03 CAN DATA HEX 9463 55102590 A5 01 02 0x8038b03e 5 4 18 03 CAN DATA HEX 9463 55102590 A5 01 02 Ox8038b03e 4 18 03 DATA 9463 5510265 03 35 A5 00 55 0x8038b037 4 18 03 CAN DATA HEX 8463 5510197 D4 01 02 00 00 Ox8038b03d 4 18 03 DATA 9463 55 01 5 03 35 A5 00 55 Ox8038b03d 4 18 03 CAN DATA HEX 9463 55 01A5 03 35 5 00 55 Ox8038b03d 4 18 03 CAN DATA 9463 55 00CQ 03 35 A5 02 9B Ox8038b03e 4 18 03 CAN DATA 9463 55 00C 09 oo oc co CPS IDS Diagnostic Log example Log number Subdata E382 E392E 061 01 02 02 Siemens Elema AB 6 21 Troubleshooting KION KION i Enter Seecbon 1 Visi Processor Tipe meer Log Faa MT 4 ends Harber Diagnostic Log 25 Product I APOLLO Tom L
69. REG3 affects the diaphragm and the fresh gas is pushed out from the FresH Gas PRESSURE Container The preset pressure 100 kPa 1 0 on REG3 creates a working pressure of 8 15 kPa 80 150 mbar inside the FresH Gas PRESSURE CONTAINER PC 1752 DiaPHRAGM Position Sensor inside the container in combination with one magnetic washer inside the piston indicates the position of the piston i e if the container is almost empty This level signal is used to enable the Gas for flow of fresh gas to the vaporizers Disabling of the gas modules when the container is full is calculated by CON The piston and PC 1752 are matched and delivered as a spare part kit They must be replaced at the same time The diaphragm and the piston seal must be replaced during the Twelve months maintenance Inspiratory fresh gas channel The fresh gas passes The inspiratory fresh gas flow transducer with its amplifier PC 1797 FresH Gas Flow 1748 on units with S N 00125 01405 e The INsPiRATORY FRESH Gas with 1751 Step Motor control function The one way valve OVA This valve has a built in leakage at low pressures and is not appropriate to use during leakage check from the block Instant is connected to the fresh gas channel in the Inspiratory Gas Brock Description of functions Inspiratory fresh gas flow transducer The gas flows through the flow transducer in two parallel cha
70. S S mmm HIB1 S NIBI 5 S amm HIB1 S i c2 os Wor Yos 018 L X X X SMGT22CA Tion b Ob m ND 4xVC1206144308 103 mcn t Bu GND GND P108 NIB2PUR MIB2PUR em gt N110 NIBZPHR emm am IB 2PUR NIB2_D em Jem 05 MIB2 D eme dem 182_0 NIB2_S cmm i182 55 MIB2 S e m HIB2 S e o Wor Di EL X X X X SMET22CA b OND ND 4xVC1206144308 N110 m ond P108 em cud 00 922 Beem GND CN me E10 _ GND ate Konstruered Issued Detun Dete gt ene mm CAD MENTOR Godkend Approved Detun Det Benerning Denon inst von SIE ENS MIB CONNECTOR Siemens Eleme 761 S mr ev er 97 04 25 0 E392E 064 37 102 6 D 1761 MIB Connector Circuit diagram I NODI NODI sueibeiq gy 2 9 4 5 9 915 suleJbeiq ZO ZO 190 36683 2863 109 131 00 7 0 em gem cct aD DCC1_RD 3 0 120 82 52 BCS iem yom acs is HE 5 om m OND EHE 5 2 1STCH ems jm ISTCHI 855585 1e em BPWR1 onami ono CND gs N 01 m OND A 4 ZN SMGT22CA L ND GN GNU 00
71. as shown in the illustration The vaporizers must be checked during the Six months maintenance and the Twelve months maintenance One O ring in each vaporizer valve must be replaced during the Twelve months maintenance Handle the vaporizer with care and never turn a vaporizer containing anesthetic agent upside down or lay it sideways E382 E392E 061 01 02 02 Siemens Elema AB Description of functions KION KION i Patient unit 14 Patient cassette The Patient Cassette is a removable and easy to clean unit The five mushroom valves and the three uni directional valves in the patient cassette control the gas flow in the patient unit The gas flow is controlled due to e Selected breathing system Selected ventilation mode Breath cycle phase The expiratory gas flow is measured by the ExPiRATORY FLOW TRANSDUCER The APL Va ve is used to limit the airway pressure during manual ventilation The Patient Cassette sub units are A removable valve assembly plate with five mushroom valves as indicated in the illustration The mushroom valves MV1 5 controls the gas flow in the Patient Unit The mushroom valves are controlled by the five solenoid valves EMV1 5 on the Support PLATE FOR PATIENT CASSETTE MV1 controls the gas flow from and to the MANUAL BREATHING MV2 controls the expiratory flow which is evacuated without being used for rebreathing MV3
72. cable connectors 2 Report to EM HSC 314 PAN Information Communication bus CAN is working again DIAG WARNING LIMIT OK AGAIN Description At least one error counter has reached warning limit The problem is solved by the HW Refer to diagnostic log 313 x 320 0140 PAN Fault The Lower Vol Alarm Limit potentiometer is not working properly 100 eee Description The reading of the potentiometer failed What to do 1 Check replace potentiometer 2 Replace PC 1672 Control Panel x 323 0143 Fault The Upper Pressure Limit potentiometer is not working properly 100 Description The reading of the potentiometer failed What to do 1 Check replace potentiometer 2 Replace PC 1672 Control Panel x 329 01 49 PAN Fault The Barometer is not working properly 100 DIAG SETTING BAROMETER PRESSURE _ Description The reading of the barometer failed or the read value is out of range ERROR 600 Barometer Pressure 1150 What to do Replace PC 1672 Control Panel Bunoousa qno I NODI NODI cO 20 10 190 42663 2823 gy 19 9 100 331 01 4B PAN DIAG ALARM SUBSYSTEM NOT RESPOND ING Fault ALA is not responding Description PAN is continuously sending a STATUS REQUEST message to ALA and waits for the acknowledge STATUS REPLY message This message is not received within 2 seconds What to do
73. controls the gas flow to and from the BREATHING BELLOWS MV4 controls the rebreathing gas flow towards the patient MV5 controls the fresh gas delivered to the MANUAL BREATHING BAG x DAO MV3 MV4 IN MV2 MV5 OUT MV1 ZA KN9023 There also connections for the ABSORBER the valve assembly plate The absorber connections IN and OUT are equipped with springloaded cut off valves that will automatically close the connections when the CO Assorser is lowered The valve assembly plate must be replaced during the Twelve months maintenance 3 20 Siemens Elema AB E382 E392E 061 01 02 02 KION i Expiratory flow transducer Description of functions The holes on the upper side of the patient cassette are intended for 1 Fresh gas to the breathing system 2 Inner channel Expiratory gas to from the BREATHING BELLOWS Outer channel Expiratory gas to the EVAC outlet via the PEEP VALVE MAN pressure Sample gas from the multigas analyzer EXP pressure INSP pressure The FLow TRANSDUCER measures the expiratory gas flow The ExPiRATORY FLow TRANSDUCER is of the same type as the FresH Gas FLow TRANSDUCER described in section Inspiratory control in this chapter The expiratory flow transducer screen mesh net must be replaced during the Six months main tenance and the Twelve months maintenance
74. during startup hardware test Technical alarm is generated What to do Replace PC 1672 Control Panel x 003 00 03 ALA DIAG STARTUP ROM TEST FAILED Fault Hardware failure 100 Description RAM is not working during startup hardware test Technical alarm is generated What to do Replace PC 1672 Control Panel X 004 00 04 ALA DIAG 5 VOLTAGE TEST ERROR Fault Voltage monitoring error 5V Hardware failure 100 Description The check to simulate false voltage levels for 5V failed during the startup hardware voltage test Technical alarm is generated What to do Replace PC 1672 Control Panel x 005 0005 ALA DIAG 15 VOLTAGE TEST ERROR Fault Voltage monitoring error 15V Hardware failure 100 Description The check to simulate false voltage levels for 15V failed during the startup hardware voltage test Technical alarm is generated What to do Replace PC 1672 Control Panel x 006 00 06 ALA DIAG AD CONVERTER ERROR Fault A D converter hardware failure 100 Description The startup hardware voltage test or the continuous battery monitoring could not be completed due to A D converter error Technical alarm is generated What to do Replace PC 1672 Control Panel I NODI NODI Bunoousa qno 00 8 gy 5 cO ZO 10 190 36653 2823 007 00 07 ALA DIAG 24 VOLTAGE TEST ERROR Fault Voltage monitoring error 24 Hardware failure
75. equipments Backup gas supply manifold Auxiliary supply Suction equipment etc Note in the log book that a Twelve months maintenance has been performed E382 E392E 061 01 02 02 Siemens Elema AB 7 11 Maintenance KION i Replacing the internal battery The intemal battery and the extra internal battery if fitted shall be replaced every three years Batteries spare parts are not supplied by Siemens They must be purchased locally Tested batteries for use in the KION KION i workstation are listed below No other batteries must be used CSB EVX 12260 http www csb battery com Newmax FNC 12240 http www new maxbattery co kr Power Sonic PS 12260 NB http www power sonic com Hitachi HP24 12 For further information regarding the batteries and battery suppliers refer to the Internet address stated at each battery type above or to the Siemens M edical Solutions Customer Service Intranet Portal at http cs med siemens de Replace all internal batteries at the same time the two standard internal batteries as well as the two extra internal batteries if fitted optional After battery installation or replacement allow the batteries to recharge before clinical use of the KION KION i workstation Performing the battery replacement Battery replacement is described in chapter Disassembling and assembling section Internal battery
76. groups Diagnostic log table Diaphragm Drive gas module DuoView Dust filter E Electronic interconnection Expiratory flow transducer Extra intemal battery F Flow transducers Fresh gas module Fresh gas pressure container Front Front panel controls G Gas distribution block Gas evacuation Gas inlet filter Gas inlets Gas module Gas Gas outlets for auxiliary Gas selection valves Siemens Elema E382 E392E 061 01 02 02 KION i Index H MEA PROM 3 16 5 16 Medside Data Station 2 2 327 DOORS MG SUE 5 19 2 10 oe 3 3 5 16 MIB CAN 4 6 MIB Connector 2 3 IDS CPS Diagnostic log 6 19 6 20 MiniOX 3000 Oxygen IDS Network 4 6 9 1 ife j ro QM
77. incorrectly mounted on the potentiometer shaft Sub data CD UPPER PRESSURE LIMIT SETTING Shows the UPL knob setting 1 100 cmH20O in hexadecimal form I NODI NODI Bunoousa qno 79 9 gy 60 ZO 10 190 366583 2823 295 01 27 Sub data AB CD CON DIAG EMERGENCY TOO LONG INSP PRS INSP TRANSDUCER PRESSURE Fault The system is not evacuated within 2 seconds when a high pressure emergency situation occurred Description The measured INSP pressure when the emergency situation occurred can be read in sub data What to do 1 Check that EVAC system is not blocked 2 Redo a to check that MV2 and PEEP valve works properly 3 Perform a Calibration 4 Report to EM HSC Shows the measured pressure 1 10 2 for the INSP pressure transducer in hexadecimal 296 01 28 Sub data AB CD CON DIAG EMERGENCY TOO LONG EXP PRS EXP TRANSDUCER PRESSURE Fault The system is not evacuated within 2 seconds when a high pressure emergency situation occurred Description The measured EXP pressure when the emergency situation occurred can be read in sub data What to do 1 Check that EVAC system is not blocked 2 Redo a to check that MV2 and PEEP valve works properly 3 Perform a Calibration 4 Reportto EM HSC Shows the measured pressure 1 10 cmH20O for the EXP pressure transducer in hexadecimal
78. is Fresh gas flow or Expiratory flow measuring that fails 1 Make sure that the leakage checks passed 2 If the Fresh gas flow measuring fails Refer to information in the subdata description for Diagnostic Log 270 3 If the Expiratory flow measuring fails Refer to information in the subdata description for Diagnostic Log 271 4 Redo the PuC after each action If the test still fails report to EM HSC 6 14 Siemens Elema AB E382 E392E 061 01 02 02 KION i Troubleshooting Checking bellows level detectors test fails Checking mushroom valves test fails During this sequence of the it is checked During this sequence of the PuC the proper function whether the Bellows position sensor is able to detect of the mushroom valves is checked the white plastic ring on the upper part of the breathing bellows Errors are recorded as Diagnostic Logs 275 277 f 1 Check that the mushroom valves and the patient Errors are recorded as Diagnostic Logs 272 274 cassette support plate are clean 1 Check no items are placed in a position to block the infrared beam e g paper fallen between the column and the bellows housing 2 Check that the valve assembly plate is correctly mounted on the patient cassette 3 Check that the mushroom valves are undamaged and correctly mounted on the valve assembly plate 2 Clean the bellows housing and the window on the bellows position sensor 3 Check that the bellow
79. of negative pressures The Tidal Volume display shows the target value 170 A D value The Exp Tidal Volume display shows the adjusting transducer value Note that the values displayed is converted from cmH20 to the corresponding A D value Fail if 64 attempts or 30 s has elapsed to adjust pressure transducer E2 potentiometers without being close to the target value Diagnostic 282 283 subdata 00 OD The results of the calibration of pressure transducers 1 2 and 3 are shown on the KION Monitor with the number of the transducer followed by Pass or Fail If the calibration of PEEP fails the INSP and EXP transducer calibration is not performed and no Pass Fail text is shown for those transducers on the KION Monitor E382 E392E 061 01 02 02 Siemens Elema AB 5 13 Service procedures KION i MAN pressure transducer CON PC1750 Transducer I2C bus Transducer signal Offset 1 18 mushroom valves except MV1 and 5 are opened Also the Fresh gas valve and PEEP valve are opened to depressurize the system e Fail if the PEEP pressure is not within 1 cmH20O to 0 5 cmH20 for 4 s Diagnostic 286 subdata 00 02 19 Offset adjustments of the MAN pressure transducer E2 potentiometers until the transducer value is close to zero The Tidal Volume display shows the target value 0 The Exp Tidal Volume display shows the adjusting transducer value in 1 100 cmH20
80. pressure transducer is presented in sub data in hexadecimal form 269 0100 Sub data AB CD CON DIAG QCHECK MANBAG TRANSDUC ER QCHECK MANBAG TRANSDUCER PRESSU RE Fault Refer to DIAG QCHECK EXP TRANSDUCER 266 The pressure measured 1 100 2 by the Man pressure transducer is presented in sub data in hexadecimal form Bunoousa qno I NODI NODI 60 20 10 190 42663 2823 gy 7 9 270 01 OE Sub data 00 0A 00 0B 00 0C CON DIAG PUC FGAS TRANSDUCER CAL FAIL URE CAL FGAS OFFSET INIT FAIL CAL FGAS OFFSET FAIL CAL FGAS GAIN INIT FAIL Fault The calibration of the fresh gas flow transducer failed during the Checking flow transducers test in the PuC Refer to information regarding Checking flow transducers in chapter Service procedures section Pre use check Valve settings during the fresh gas flow transducer calibration in PuC Valve Name of valve Open Closed MV1 MUSH HAND CIRCLE CLOSED MV2 MUSH POPOFF OPEN MV3 MUSH BAG OPEN MV4 MUSH_ABSORBER OPEN MV5 MUSH_HAND_OPEN CLOSED Fr gas FGAS_VALVE OPEN PEEP PEEP_VALVE OPEN Fault Failed to write data to the fresh gas flow transducer E2 potentiometer memory Description CON PC 1730 is responsible for communication and initiating the fresh gas E2
81. seat 6 for the one way valve To remove the valve seat use a 3 32 hexagonal wrench One way valve OV5 OV8 7 KN9116 4 2 Siemens Elema AB E382 E392E 061 01 02 02 KION i Disassembling and assembling To remove the pressure regulator REG5 REG7 8 unscrew the two screws 9 using a 5 mm hexagonal wrench When mounting the pressure regulator always use new O rings 10 Apply a thin layer of special grease on the O rings Tightening torque for the screws 9 is approx 18 Nm To remove the pressure transducer 11 unscrew the transducer using a 19 mm open end spanner When mounting the pressure transducer always use a new gasket 12 Apply a thin layer of special grease on the gasket Tighten the pressure transducer by hand Tighten further approx half a turn using the open end spanner E382 E392E 061 01 02 02 Siemens Elema AB 4 25 Disassembling and assembling KION i To remove the safety valve SV5 SV7 13 loosen the nut 14 using a 19 mm open end spanner and unscrew the safety valve When mounting the safety valve Screw the nut 14 in Fig B as much as possible onto the safety valve Note There is a groove for the gasket in the nut This groove must be facing upwards as showed in Fig B Place a new gasket 15 in Fig C in this groove Screw the valve 13 as much as possible into the manifold Unscrew the valve until the two outle
82. section describes possible causes and recommended actions if any of the tests included in the Pre use check fails Other errors and remedies This section describes possible causes and recommended actions in case of other technical errors in the KION KION i workstation Diagnostic logs This section describes how to read and analyze the Diagnostic logs that are stored in the KION Monitor and in the Communication interface CPS IDS A complete Diagnostic Log table is also included in this section The Diagnostic Logs should be used during troubleshooting of the KION KION i workstation 6 2 Siemens Elema Required equipment Standard service tools Leakage detector P N 65 03 721 E392E Rubber plug kit with plugs in different diameters to plug tubes outlets etc during troubleshooting P N 65 03 739 E392E Silicone rubber muff P N 66 97 262 e Calibration manometer P N 61 03 527 e Pressure Tester 0 2 bar Regulator REGI P N 65 62 479 E392E Support plate adjustment tool P N 66 37 529 E392E Voltmeter Leakage detection spray Possible causes to malfunction not mentioned in the following troubleshooting guides are The system has not been correctly assembled after cleaning maintenance or service Disconnection or bad connection in cable connectors PC board connectors and inter connection boards Pinched cables Defective cables may short ci
83. signals delivered from the D A converter on PC 1730 to the Gas MobuLes are Flow reference desired value ATP Barometric pressure signal Zeroing of flow transducer Each Gas creates its gas flow signal which is sent back to 1730 Fresh Gas Pressure Container The level signal from the DiaPHRAGM Position SENSOR indicates if the FREsH Gas Pressure CONTAINER iS empty These indications are used to enable the Gas for a flow of fresh gas to vaporizers E382 E392E 061 01 02 02 KION i Transducer electronics EE pot s PC 1797 Fresh gas flow Range Description of functions 1 Inspiratory flow transducer selection Inspiratory fresh gas valve with PC 1751 Step motor Fresh gas Parallell y o D A converter Pulse width modulator Flow signal A D converter Instant Oo patient supply Direction Processor CAN CON SW interface 1730 1730 Inspiratory fresh gas control Inspiratory fresh gas control depends on the following settings Volume When Non Rebreathing is selected Fresh gas flow When Circle System is selected The total flow of Fresh gas is additionally affected by the Instant Supply if O2 FLusH or EMERGENCY Op is activated Non Rebreathing The INsPiRATORY FRESH Gas Valve acts as an inspiratory valve which delivers the inspira
84. system pressure of 40 50cmH20 with the already calibrated PEEP pressure transducer as reference during gain calibration of the EXP pressure transducer The EXP transducers E2 potentiometers are adjusted during calibration until the transducer value is close to system pressure Displays on Control panel The Fresh Gas Flow digit display shows the pressure measured by the INSP pressure transducer until a stable pressure is reached The Preset O2 Conc digit display shows the pressure measured by the EXP pressure transducer until a stable pressure is reached The Minute Volume display shows the pressure measured by the PEEP pressure transducer until a stable pressure is reached The Tidal Volume display shows the system pressure target value Values displayed is converted from cmH20 to corresponding A D value The Exp Tidal Volume display shows the adjusting transducer value Values displayed is converted from cmH20 to corresponding A D value What to do 1 Check for leakage in the system 2 Replace PC 1750 Transducer 3 Replace 1737 Measuring 4 Replace the Drive gas module Fault The second offset calibration of the EXP pressure transducer failed Description The offset adjustments of the INSP pressure transducer E2 potentiometers is repeated but with a negative offset 25 20 or 10 cmH20O with PC1750C to enable measurement of negative pressures Displays on Control panel The Tidal Volume display shows t
85. the O supply pressure will be delivered to the breathing system as long as this button is pressed 2 6 Siemens Elema AB E382 2 061 01 02 02 KION i Introduction User interface Control panel The control panel section consists of the 1 Control panel housing 2 Front panel mounted onto the Control panel housing The front panel is available in different language versions 3 PC 1672 PANEL mounted inside the control panel housing The control panel selectors and potentiometers are connected to PC 1672 ConTROL PANEL KION Monitor The KION Monitor 1 used on the KION workstation is a Siemens Patient Monitor SC 7000 SC 9000 or SC 9000XL The Monitor that is mounted on the Dockinc Station will make the workstation an integrated part of the Pick Go concept The KION Monitor is used not only for clinical information but also for displaying technical information during pre use check calibration and troubleshooting of the KION workstation For information regarding the KION Monitor refer to the User s guides and the Service Manuals for the Siemens Patient Monitors mmm E382 E392E 061 01 02 02 Siemens Elema AB 2 1 Introduction KION i Electronic structure General The KION software can be divided into the following functional electronic subsystems Panel PAN Alarm ALA Measuring MEA Control CON e Multigas a
86. the AC DC Converter Check cables and cable connectors Check Internal battery Check the fuses F1 and F2 on PC 1675 Power Supply E382 E392E 061 01 02 02 Siemens Elema AB Troubleshooting KION i Symptoms of errors The measured Exp Minute vol value is not stabile Leakage in the Luer lock connec tions for the pressure transducer tubes on PC 1750 TRANSDUCER Software not responding due to poor electric contact 1 All control panel displays for measured values are black 2 All control panel displays are black 3 The control panel lights up only during the start up sequence or the control panel displays for set values are black Possible causes 1 Leakage at the uni directional valves 2 Failure in the expiratory flow transducer 3 Poor contact between the expiratory flow transducer and the connector in the docking station 4 Failure in the fresh gas flow transducer This failure can be indicated as a big difference between the set Minute Volume and the measured Exp Minute vol 5 Failure in the gas modules The threads in the plastic Luer lock connector is damaged 1 Poor contact at the MEA PROM 2 Poor contact at the ALA PROM or at the PAN PROM 3 Poor contact at the connector for the PC 1730 Siemens Elema Remedy 1 Replace the uni directional valves 2 Clean replace the expiratory flow transduc
87. the PEEP pressure transducer C Bacteria filters for the silicone muff in the patient cassette docking station D Expiratory flow transducer screen mesh net including screw Clean the following parts before assembling Fresh gas valve tube and PEEP valve tube Fresh gas flow transducer and Expiratory flow transducer Silicone rubber connections for the Fresh gas flow transducer Exhaust gas hose connected between the PEEP valve and the EVAC outlet For cleaning instructions referto the KION KION i Operating Manual chapter Routine cleaning Gas modules Replace E Filters in the gas modules When replacing filter move the rubber seal from the old to the new filter 7 4 Siemens Elema AB E382 E392E 061 01 02 02 KION KION i Maintenance F Diaphragms for gas modules with metal nozzle unit Gas modules Type 1 O rings 6 1 x 1 6 for gas modules with metal nozzle unit Gas modules Type 1 H Washers for gas modules with metal nozzle unit BP gas modules Type 1 l Plastic nozzle units Gas modules Type 11 After replacement of diaphragms or plastic nozzle units wait 10 minutes before connecting pressure to the gas modules Inspiratory gas block Replace Cuffs in the Inspiratory gas block Ey KN9055 Fresh gas pressure container J Replace K Diaphragm in the fresh gas pressure container L Piston seal on the fresh gas pre
88. trained and authorized by Siemens Any maintenance or service must be noted in a log book provided t is recommended that maintenance and service is done as a part of a service contract with Siemens Preventive maintenance must be performed every Six months This corresponds to approx 1 000 hours of operation calculated as operating time of 40 hours a week during six months Details are found in the Operating M anual Twelve months or every 3000 hours of operation whichever comes first Details are found in this Service M anual chapter Preventive maintenance Three years The internal battery shall be replaced every three years according to instructions in this Service M anual chapter Preventive maintenance disposed of properly according to local regulations Recycle facilities may not be available in all areas Batteries must not be disposed of with ordinary waste Discard disposable replaced and left over parts in accor dance with appropriate industrial and environmental standards When handling ESD sensitive devices y established procedures must be observed to prevent damage Wom out batteries must be recycled or 44 A e The contents of this document are not binding If any significant difference is found between the 1 product and this document please contact Siemens for further infomation e We reserve the right to modify products without amending this document or adv
89. units i e microprocessor controlled PC boards multigas analyzer KION Monitor and DuoView Also check PC board and cable connectors 2 Report to EM HSC 412 01 9C MEA DIAG CAN TIMEOUT Fault Communication bus CAN is not working properly Description The CAN driver reports a send timeout error What to do 1 Replace PC 1737 Measuring 2 If this log is repeted several times check CAN communicating units i e microprocessor controlled PC boards multigas analyzer KION Monitor and DuoView Also check PC board and cable connectors 3 Report to EM HSC 413 01 9D MEA DIAG WARNING LIMIT REACHED Fault Communication bus CAN is not working properly Description At least one error counter has reached warning limit What to do 1 If this log is repeted several times check CAN communicating units i e microprocessor controlled PC boards multigas analyzer KION Monitor and DuoView Also check PC board and cable connectors 2 Report to EM HSC 415 01 OF MEA DIAG_UNKNOWN_CAN_MESSAGE Fault Internal program error e g due to incompatible sub system SW versions Description Unknown CAN message is received from an other sub system What to do 3 Check sub system SW compatibility Refer to Compatibility Chart 4 Report to EM HSC 416 01 AO MEA DIAG AD ERROR SINGLE FAULT Fault Hardware failure Description
90. 00 0A 00 0B 00 0C 00 00 00 OE DIAG CAL PRS TRANSDUCER PEEP FAIL URE CAL PRS OFFSET INIT FAIL CAL PRS OFFSET FAIL CAL PRS 2 INIT FAIL CAL PRS OFFSET2 FAIL CAL PRS GAIN INIT FAIL Fault Calibration of pressure transducer 3 fails PEEP Description Refer to information regarding Calibrating pressure transducers in chapter Service procedures section Calibration CON is responsible for calibration of this transducer Fault Failed to write data to the PEEP pressure transducer E2 potentiometer memory Description CON is responsible for communication and initiating the PEEP pressure transducer E2 potentiometer over the I2C bus What to do 1 Replace PC 1750 Transducer 2 Replace PC 1730 Control Fault The first offset calibration of the PEEP pressure transducer failed Description The system pressure is zero during offset calibration of the PEEP transducer E2 potentiometers The PEEP transducers E2 potentiometers are adjusted during calibration until the transducer value is close to zero The timeout for calibration is 64 attempts or 30 seconds to adjust PEEP transducers E2 potentiometers Displays on Control panel The Tidal Volume display shows the target value 0 The Exp Tidal Volume display shows the adjusting transducer value in 1 100 cmH20 What to do 1 Replace PC 1750 Transducer alt PC 1781 PEEP 2 Replace PC 1730 Control Refer to CAL PRS O
91. 0A 32 V Battery short circuit protection The internal battery is disconnected and alarm is activated F2 PC 1675 20 A 32 V Protects the internal battery from failures on PC 1675 The internal battery is disconnected and alarm is activated Battery Drawer Fan The Drawer Fan pulls air out of the battery drawer compartments If the fan fails the signal FAN FAIL generates a diagnostic log message If the temperature in the battery drawer compartment is above 45 50 113 122 e g due to Battery Drawer Fan failure the function of the multigas analyzer and the lifetime of the INTERNAL may be affected Siemens Elema AB 4 Simen HemaAB E382E392E 061010202 3 4 KION i Description of functions 1675 FAN FAIL DC Power Supply FAN FAILH ALA FAN SENSE POWER DOWN L MAINS H Battery measuring control MEAS INHIBIT H Logic POWER_ON_RESET L 8 24v VALVE Timing switch Control of valve voltage DsasLE vives E Time delay 24V FAN DISABLE VALVES L e N m i Switch Reo 241 Operator On Off switch PSU ON Hz4 24V PSU SWITCH 15 15V converter Reg 12 V CPS IDS Reo 12 V CPS IDS BATT LARGE L DISCHARGE H Charging CYCLEH Status Discharging and control DISCHARGE CURRENT measure signals CHAR
92. 0O to 0 3 cmH20 during 4 seconds The timeout to reach stable pressure is 30 seconds Displays on Control panel Refer to 00 02 above What to do Check that the Manual breathing bag is deflated and not squeezed during calibration Bunoousa qno I NODI NODI 60 20 10 190 42663 2823 gy 9 9 00 13 NOT STABLE PRESS TO FULFILL EXP IN The PEEP pressure is not stable enough to fulfill the first gain calibration of the EXP SP GAIN CAL 1 and INSP pressure transducer The pressure should be 6 7 x target value The target value is the calibration pressure set with the Fresh Gas Flow knob and measured with the calibration manometer 40 50 cmH20O The following criteria for stable pressure is not fulfilled 6 7 x target value 1 20 lt PEEP lt 6 7 x target value 10 20 Stable Pressure is assumed when pressure criteria is fulfilled during 4 seconds The timeout to reach stable pressure is 30 seconds Displays on Control panel Refer to 00 02 above What to do Replace the Drive gas module 00 15 NOT STABLE PRESS TO FULFILL EXP IN The PEEP pressure is not stable enough to fulfill the second gain calibration of the SP GAIN CAL 2 EXP and INSP pressure transducers The pressure should be the target value The target value is the calibration pressure set with the Fresh Gas Flow knob and measured with the calibration manometer 40 50 cmH20O Th
93. 11 9 31 HER SYO0ES RE 03 M i OF TAERE VERSION pc yii lm CPS IDS Diagnostic Log example og number data Siemens Elema AB Downloaded and printed logs The Diagnostic Log and the CPS IDS Diagnostic Log can be downloaded to a PC or printed on a laser printer The procedures for downloading and printing is described in chapter Service procedures Example of downloaded or printed Diagnostic Log and CPS IDS Diagnostic Log can be found in the adjacent illustrations Log content The events are displayed in order Oldest to Newest The following information is shown in the logs e Sequence Not intended for service purpose Entry Not intended for service purpose Event ID Can be used to identify some multigas analyzer logs Event Class Not intended for service purpose Dup Cnt Counts if a log is repeted several times within a short time frame without interruption of other logs See further information regarding the Dup Cnt on page 20 Fail state Not intended for service purpose Date Date stamp month day year of the event Time Time stamp h min of the event OS Time from startup in 1 100 s Diagnostic Log Time from monitor startup CPS IDS Diagnostic Log Time from KION startup Filename Not intended for service purpose Line Number Not intended for service purpose Description Diagnostic Lo
94. 18 4 7 Suction equipment 2 2 3 26 PC 1796 Interconnection 2 4 3 11 9 1 Support plate for patient 1797 Fresh gas flow 2 4 3 9 4 7 CaSSelle 2 6 3 22 4 17 7 10 1843 MIB connector 2 3 3 4 6 9 1 AME 3 8 4 8 1856 Connector 2 3 333 4 6 9 1 3 26 4 26 7 9 PC A101 CPS network PCB 2 3 3 3 4 6 zyL 3 8 4 8 PC A110 IDS Network PCB 2 3 3 3 4 6 Symbols arietes 1 2 A120 CAN MIB 2 3 3 3 4 6 System version label 1 2 A301 Monitor option amp setup memory 2 3 4 6 T PEEP 2 4 3 10 4 7 4 13 Technical alarm logs 6 23 Piston seal 4 13 7 5 Three years maintenance 1 3 7 12 PiVap vaporizer 2 5 3 19 4 14 7 7 Troubleshooting 6 1 Pneumatic block diagrams 9 1 Twelve months Pneumatic section ceres 2 2 2 4 3 6 4 7 maintenance 1 3 7 3 Pneumatic section cable 3 11 Power amp Communication U WMI ACS areia 2 3 3 3 44 Unidirectional valvas a 321 Pressure regulators 36 48 User interface 2 2 2 7 3 24 Pressure transducers 5 5 5 11 6 14 Pre use check 5 2 6 3 V Pre use check logs
95. 206054150 23 48300 X a X 13 R14 88 Sly Pone 56 24 21 tk Sly GND GND GND GND 167 166 11393 D COMP COMP E x 045 BASIS x T T x 3 1 3 pr siis Toraforiyal iod tona deat Y gt 166 Y xen S Arne Nyberg LSS 8393 i E 11393 Lu Suas ire i pe un Sx 22 8 19 Bjornst jerne LSS bu Tiorortval de 044 Patrik Viktor LSS ZN AS16 LM393 E arnein MENTOR Terennino enoninal in m do Pm SIEMENS connector BOARD aux PSNCONL ema an Siemens Eleme AB PC1856 Co E392E 1 2 65 10 191 0 K H 6 F D suleJbeiq I NODI NODI ZO ZO 190 36683 2863 gy 9 4 5 9 915 1 6 34 POL RIBBON 30 POL RIBBONC2nn 30 POL RIBBONC2nn 26 POL MINI D 8 POL RJ 45 3 POL D SUB DC DC AU
96. 3 27 IDS SW 5 16 MON 2 11 Inspiratory 3 7 4 11 shelf is 2 2 327 Inspiratory fresh gas Multigas analyzer 2 2 3 25 4 23 Channel cien 3 9 Multigas analyzer logs 6 24 Inspiratory fresh gas Mushroom valves 5 9 6 15 flow transducer 2 4 3 9 nnns 3 20 Inspiratory fresh gas valve 2 4 3 10 4 7 Inspiratory gas block 2 4 4 7 4 12 7 5 Installation 12 Instant supply 2 6 323 Dione 2 6 3 23 Intemal battery 22 Momong a Internal tubing 4 2 equipment 2 2 3 25 Isolation transformer 2 2 3 25 4 10 7 9 MM 3 9 4 12 01 ie 3 26 4 24 7 9 Monitor 2 2 2 7 3 24 a dece totiens 4 15 MONITOR SW 5 16 OVID t 3 21 5 2000 3 25 4 23 5 19 Overflow screen 2 2 MultiGas 3 25 4 23 5 19 2 10 Leakage 6 6 nonae 3 24 5 16 Leakage in automatic Patient cassette 2 6 3 20 7 6 ventilation 6 3 52 54 Patient
97. 7 046 R5 O O RIG 00000000000000000 Ur I RIS 590 swelbeiq gy 9 4 5 9 915 ZO ZO 190 36683 2863 PC 1856 Connector Circuit diagram 1 2 12 POL MATE N LOC EN 14 POL MINI D 30 POL RIBBON 2mm V HART TURIS AM 25 POL MINI D EUROPA 2X10 POL 2 POL AMP MOD 11 0 0 AUX CRT MON CPS X2 PSN_NET1 4 RECORDER AUX MIB PCB OPERATION TIME COUNTER NEA P97 N102 P96 04 N103 P95 99 P106 12V REC 127_ ISD S C16 412V SPARE em 014 10n A x 024 107 6 22 18 106 22 GND GND N99 EE GND GND GND GND 42 12V MIB 1am aum 12V MIB 127 C4 amp 12V MIB AB C3 CO a
98. 8 Discard disposable replaced and left over parts in Internal communication eene 240 accordance with appropriate industrial and environmental standards After any installation maintenance or service intervention in the KION KION i perform a Calibration and a Function check Refer to the KION KION anesthesia workstation Operating M anual for details E382 E392E 061 01 02 02 Siemens Elema AB 2 1 Introduction KION i Main units The KION KION i workstation can be divided into the following functional main units User interface i e the Control panel and the KION Monitor The Monitor is a Siemens patient monitor SC 7000 SC 9000 or SC 9000XL used with the KION KION i workstation Battery drawer Pneumatic section Vaporizer section Patient unit All these main units are incorporated in or attached to the cart which is the main body of the system KION T The following optional equipment can also be incorporated in the KION KION i workstation e DuoView overflow screen e Built in multigas analyzer KION MultiGas 2000 KION MultiGas O2 Monitoring MiniOX solation transformer Backup gas supply manifold Suction equipment Auxiliary supply Gas evacuation Accessory and Monitor shelfs Medside Data Station for KION Functional descriptions as well as service and maintenance procedures for these optional equipments
99. ALA software is stored in an exchangable program memory ALA PROM on PC 1672 ControL PANEL To update the ALA software replace the ALA PROM PAN PROM The PAN software is stored in an exchangable program memory PAN PROM on PC 1672 PANEL To update the PAN software replace the PAN PROM MGI PROM The MGl software is stored in an exchangable program memory M GI PROM PC 1747 CAN RS232 InterFace TO update the MGl software replace the MGI PROM KION MONITOR SW The KION MONITOR software is stored in the KION Monitor New software can be installed from a PC Card using the card reader on the KION Monitor Perform the software installation as described in the instructions delivered with the PC Card Siemens Elema CPS SW alt IDS SW The CPS SW alt IDS SW is stored in the CoMMuNICATION INTERFACE CPS Network PCB alt IDS Network PCB New software can be installed from a PC Card using the card reader on the KION Monitor Perform the software installation as described in the instructions delivered with the PC Card Configure the CPS IDS When delivered the KION i workstation is configured as a stand alone unit A configuration of the CPS IDS network functions is necessary to perform e g When the KION i workstation will be connected to an InFinity network When installing a new CPS alt IDS Network PCB into a KION KION i workstation stand alone as we
100. CPS IDS for Recorder and or for Laser Printer Refer to section Configuring the CPS IDS in this chapter For an R 50 Recorder Connect with a Recorder cable to the R 50 recorder port X13 Configure the CPS IDS for Recorder Refer to section Configuring the CPS IDS in this chapter KION KION i in a network The KION i workstation as a node in INFinity NETWORK can be connected to an R 50 N Recorder and to a Laser Printer Connect the R 50 N Recorder and or the Laser Printer to the Infinity NETWORK Connect the KION to the Infinity NETWORK via the Ethernet port X14 Configure the CPS IDS for Recorder and or for Laser Printer Refer to section Configuring the CPS IDS in this chapter For connection of a R 50 Recorder refer to KION as a stand alone unit above Printing the Diagnostic Log The path to print the Monitor Diagnostic Log is M enu Monitor Setup Biomed Logs Print log E382 E392E 061 01 02 02 Siemens Elema AB 5 21 Service procedures KION KION i Notes 5 22 Siemens Elema AB E382 E392E 061 01 02 02 KION i Troubleshooting perform installation service or maintenance of the KION i 4 workstation Make sure to prepare the KION KION i workstation properly before disassembling and assembling Refer to section Hazard notices i
101. Carefully remove the screws nuts holding the PC board and lift off the board The PC boards are 1 PC 1747 CAN RS232 INTERFACE 2 PC 1753 DC DC Converter 3 PC 1675 Power 4 PC 1761 MIB Connector KION with S N 03645 or lower i e units equipped with CPS Network PCB 5 PC 1843 2 KION i with S N 03646 or higher i e units equipped with IDS Network PCB 6 1754 Connector for with S N 03645 or lower i e units equipped with CPS Network PCB 7 1856 Connector for KION KION i with S N 03646 or higher i e units equipped with IDS Network PCB 8 A101 CPS Network PCB including the small PC A301 Monitor Option AND Setup Memory for KION with S N 03645 or lower 9 A110 IDS Network PCB for KION KION i with S N 03646 or higher 10 PC A120 CAN MIB for KION KION i with S N 03646 or higher Unit with IDS Network PCB 4 6 Siemens Elema AB E382 E392E 061 01 02 02 KION i Pneumatic section parts inside the pneumatic section are accessible when the top cover and the shield cover is removed The KION KION i workstation in this illustration is equipped with a protective plate covering PC 1730 1737 Measurinc and PC 1797 Fresh Gas FLow Protective plate PEEP covering PC 1730 valve PC 1737 and PC 1797 Disassembling and assembling This protective plate was introduced in KION work
102. Check obstruction in the EVAC system 2 Replace the UPL potentiometer 3 Replace PC 1737 Measuring 4 Replace PC 1750 Transducer alt PC 1781 INSP 279 01 17 CON CON Fault The UPL knob is not set correctly when starts DIAG PUC UPPER PRS LIMIT NOT SET Description Refer to information regarding Check of control panel settings and of gas supply in chapter Service procedures section Pre use check The starts with a check that the UPL is set between 60 80 cmH20 What to do 1 Set UPL knob to 70 cmH2O 2 Check replace UPL control panel potentiometer The knob may be incorrectly mounted on the potentiometer shaft Sub data CD UPPER PRESSURE LIMIT SETTING Shows the UPL knob setting 1 100 cmH20O in hexadecimal form 280 01 18 CON DIAG CAL SUPPLY GAS FAILURE Fault Gas supply missing during Calibration Description Refer to information regarding Check of control panel settings and of gas supply in chapter Service procedures section Calibration Both AIR and O2 supply gas is disconnected from the system or supply pressure is not enough when starting Calibration What to do 1 Connect gas supply or increase gas supply pressure Required gas supply pressure 280 600 kPa 2 Replace PC 1720 Wall pressure I NODI NODI Bunoousa qno 98 9 gy 3 60 ZO 10 190 36653 2823 281 0119 Sub data
103. Conc digit display shows the pressure measured by the EXP pressure transducer until a stable pressure is reached The Minute Volume display shows the pressure measured by the PEEP pressure transducer until a stable pressure is reached The Tidal Volume display shows the target value 2500 1000 with PC 1750C The Exp Tidal Volume display shows the adjusting transducer value What to do Refer to CAL 5 OFFSET INIT FAIL 00 OA above 00 OE CAL PRS GAIN INIT FAIL Refer to CAL PRS OFFSET INIT FAIL 00 above 00 OF CAL PRS GAIN FAIL Fault The gain calibration of the MAN pressure transducer failed Description The drive gas regulates a stable pressure of first 17 2 and then to 20 cmH20O with the already calibrated PEEP pressure transducer as reference during the gain calibration of the MAN pressure transducer The MAN pressure transducers E2 potentiometers are adjusted during calibration until transducer value is close to the system pressure The timeout for calibration is 64 attempts or 30 seconds to adjust MAN pressure transducers E2 potentiometers Displays on Control panel The Fresh Gas Flow digit display shows the pressure measured by the INSP pressure transducer until a stable pressure is reached The Preset O2 Conc digit display shows the pressure measured by the EXP pressure transducer until a stable pressure is reached The Minute Volume display shows the pressure measured by the PEEP pressure tra
104. Converter fan 057 00 39 ALA Fault Power off message without Power switch Off DIAG POWER OFF MESSAGE WITHOUT O Description A Power off message is received without ALA detects that the Power FF Switch is in OFF position What to do 1 Restart the workstation 2 Check replace Power switch X 058 00 ALA Fault Power switch Off without Power off message 100 DIAG OFF WITHOUT POWER OFF MESSA Description The switch is in OFF position but no Power off message is received GE within 2 seconds from CON PC 1730 Technical alarm is generated What to do 1 Check replace Power switch 2 Replace 1730 Control 3 Replace PC 1672 Control Panel x 059 00 38 ALA Fault Power switch set to On without PuC Calibration ended 100 DIAG ON AND CALIBRATION TIMEOUT Description The PuC Calibration is not finished or interrupted correctly within 3 seconds when switching from Standby to On in PuC Calibration mode Technical alarm is generated What to do Restart the KION workstation and redo a complete Calibration and PuC 060 00 3C ALA DIAG AD CONVERTER READ ERROR Fault A D converter hardware failure Description Failed to read from A D converter What to do Replace PC 1672 Control Panel 061 0030 ALA Fault A D converter hardware failure DIAG AD CONVERTER START ERROR Description Failed to start the A D converter What to do Replace PC 1672 Control Panel 063 00 ALA Fault Che
105. DS 5 Replace PC 1672 Control Panel 1 GND Checking voltages 2 15 Open the Power 8 Communication Interface 3 24V_PTC Disconnect the battery cable 4 GND e Disconnect the Power Supply cable at P59 on PC 1675 Power Supply 5 15V Connect the mains power cable to the AC DC Converter cable 6 5V Caution With mains power connected to the unit there are energized electrical 7 GND components inside the equipment personnel must exercise extreme caution when 8 24V VALVE in the vicinity of this equipment if fault tracing or adjustments are performed with mains B w ds power supply connected and with the battery drawer opened 10 GND e Switch the workstation to Standby Check the voltage levels in connector P59 on 1675 Power Supply 11 24 VALVE P59 PC 1675 12 5V x 043 00 2B ALA Fault Failure in the 15 voltage 510 DIAG_VOLTAGE_ERROR_MINUS_15V_ON Description The supervision of the 15 voltage indicates that the voltage is outside specified limits 13 8 V 16 2 V Alarm 510 is generated What to do Refer to Diagnostic Log 042 044 00 2C ALA DIAG CAN BUS OFF SOLVED Information Hardware failure has been solved Technical alarm has been sent before this diagnostic log What to do Power cycle the system and check that the technical alarm is gone 046 002 ALA Fault Failure in the Power switch detected DIAG STANDBY OFF SWITCH ERROR Desc
106. Discard the old batteries Worn out batteries must be returned to the place of purchase or to a place where they can be Safely disposed of Batteries must not be disposed of with ordinary waste Always keep the battery cable disconnected when working inside the Power amp Communications Interface When removing or installing batteries be very careful with service tools connection cables etc in order not to short circuit the batteries Siemens Elema AB Checking the internal battery after replacement Allow the internal battery to charge until the battery indicator on the Monitor shows 100 This charging time must not be longer than 12 hours Run the KION KION i workstation on the internal battery with mains power disconnected until the alarm No Battery Capacity Left is activated This event is logged in the Diagnostic Log There is no need to supervise the workstation during the test Verify the condition of the battery by checking the Diagnostic Log The time between the alarm Disconnect and the alarm Limited Battery Capacity Left must be at least 40 min or 130 min if the KION KION i workstation is equipped with Extra internal battery optional Also check that the time between the alarm Limited Battery Capacity Left and the alarm No Battery Capacity Left is approx 10 min Allow the internal battery to charge until the battery indicator on the Monitor shows 10096
107. E VALVES L CNDH d mm SHIELD com ENABLE INT_VALVES L am 125 ENABLE RES_VALVES L um 45V REF TRANS m A b AS 1 3 al A30 EXP FLOW TRANG em ZEROINGFLOW DRIVE L wmm P DISABLE DRIVE 1 am E29 190 c30 36 ENABLE INT DRIVE Lam C30 FLOW_TRANS REF ENABLE RES DRIVE L eme copon B28 Bn LIS NEONATE DRIVE 1 um i 1 3 8 DRIVE 8029 cont om em SHIELD B26 B9 L16 NEONATE MIX em 4 D 3 38 C26 85 02 CELL POS m Ae ADULT MIX L m PE ui 02 CELL NEG am A3 5 FLOW REF ORIVE VALVE 2T Ed CON 10D GND REF DRIVE VALVE eme SUPPLY PRESS DRIVE VALVE em 28 DRIVE VALVE amm SEDE Fam A 3 oe confon B24 13 FLOW REF 02 VALVE amm 1 H 31 REF 02 VALVE wmm LED PULSE eme RS 2 ono SUPPLY PRESS 02 VALVE am 825 FLOW_O2_VALVE mmp Usus MENTOR 51 EMENS iemens Elema AB Benonning Denaninal ion INTERCONNECTION BOARD PC1733 TI lev Nor PC 1733 Interconnection Circuit diagram page 2 3 gt 2 64 37 045 2 8 I NODI NODI sueibeiq Diagrams KION KION i
108. ENL amm 12 046 049 039 038 037 NOIAG_1XD emm COMM 1 nami e MOTAG_RXD 10 RX me X X X X X 1 9 9 GND GND GND GND m 033 027 018 020 021 5xVC1206144300 B VSYNCL em exces B_HSYNCL em 20 3 2 OD UND 2x6 2V 90 20 032 028 9 6 13 RHAUDOUT amm 18 9 14 182 0 amm 12000 em mem X X 2x1206054150 Aam Y Xx MIB2 5 em 2O a 2xVC1206144306 90 20 MIB2 S em 96 2 1 1_0 21 GND GND MIB1 D em 5a 18 wie MIBI S um 23 je REM RXD amm MIBI S Na REM amm PSONSH os oe 07 fos 29 X X 5VH 15V ICT VC120605A150 3xVC1206144300 WE Wel R14 Rg 5 e 100a 55 24 P 2Wk tk 5h GND GND GND GND L 167 166 HH LM393 80 COMP af 55 x 045 BASIG x Datun Date T Ut Fardod b kod Rene doot 3 1 3 1 7 w iu Xe gt 166 w Arne Nyberg LSS 07393 QS m J n evo Tirta tee R10 s zn m F ET bu vod na deat 284516 LM393 MENTOR as ds PU SIEMENS connector BOARD aux PSNCONL eum Sienens Eleme AB PC1754 Tu Teese T VUL T K 2 E392E 1 2 64 37 011 2 K J H 6 F D 1754 Connector Circuit diagram 1 2 swelbeiq
109. FFSET INIT FAIL 00 0A above Fault The second offset calibration of the PEEP pressure transducer failed Description The offset adjustments of the PEEP pressure transducer E2 potentiometers is repeated but with a negative offset 25 cm 2 or 10 cmH20O with PC1750C to enable measurement of negative pressures Displays on Control panel The Tidal Volume display shows the target 2500 1000 with PC 1750C The Exp Tidal Volume display shows the adjusting transducer value in 1 100 cmH2O What to do Refer to CAL PRS OFFSET FAIL 00 0B above Refer to CAL PRS OFFSET INIT FAIL 00 0A above Bunoousa qno I NODI NODI 60 20 10 190 42663 2823 gy 0 9 00 OF CAL PRS GAIN FAIL Fault The gain calibration of the PEEP pressure transducer failed Description The operator is demanded to pressurize the system by setting a flow using the Fresh Gas Flow knob and to enter the pressure value read on the calibration manometer using the Preset Oo Conc knob The PEEP transducers E2 potentiometers are adjusted during calibration until the transducer value is close to system pressure The timeout for calibration is 64 attempts or 30 seconds to adjust PEEP transducers E2 potentiometers Displays on Control panel The Tidal Volume display shows the target value in 1 100 20 i e the system pressure adjusted by the user The Exp Tidal Volume display shows the adjusting tra
110. Failure to read A D port once What to do Replace PC 1737 Measuring Bunoousa qno I NODI NODI 60 20 10 190 42663 2823 gy euie 4 suaulalg 69 9 417 01 A1 MEA DIAG_AD_ERROR_DOUBLE_FAULT Fault Hardware failure Description Failure to read A D port twice What to do Replace PC 1737 Measuring 419 01 MEA DIAG INTERNAL ERROR Fault Internal program failure Description Diagnostic log regarding faulty states in MEA software What to do 1 Replace PC 1737 Measuring 2 Report to EM HSC 420 01 A4 MEA DIAG NO DATA FROM MGM Fault The CAN RS232 interface reports an error Description The multigas analyzer is not reporting concentration data as presumed Note This diagnostic log may appear now and then but will impact functionality only if repeted several times in a row What to do Only if repeted 1 Check if the multigas analyzer is displaying concentration values correctly on the KION Monitor 2 Troubleshoot the multigas analyzer Function check Calibration Multigas analyzer service software 100 421 01 A5 MEA DIAG NO INSP SIGNAL FROM CON Fault No INSP or EXP signal is received from CON Description The signal informing that a new expiration or inspiration has started has not been received from the CON within 30 seconds This diagnostic log can only come in controlled ventilation modes What to do
111. GE CURRENT to ALA VOLTAGE 13 Monitor converter 24 13 V 12 V Lamp converter 24 12 V 12 V 1 8 A 2 pcs Recorder Current imiter 12 V 0 32 A 2 pcs CPS IDS 12V 0 42A Diagnostic 12 1 3 DuoView 1753 F3 75A DC DC Converter 424 V Multigas analyzer Battery selector Temp sensor AC DC converter 6 3A ES Mains power KN9015 Block diagram Power supply Main functions E382 E392E 061 01 02 02 Siemens Elema AB 3 5 Description of functions KION KION i Pneumatic section 5 Gas distribution block Gas supply from hospital central gas supply and or from gas cylinders are connected to this block The main functions are Three gas inlets to connect gas from the hospital central gas supply e PC 1720 War Pressure mounted on the block measures the hospital central gas supply pressures The breathing gas and drive gas delivered to the KION workstation sub units are electronically and pneumatically controlled by the Gas SELECTION VALVES The two preset pressure regulators mounted on the Gas DisrniBUTioN regulates the pressure in the gases delivered to the patient cassettes mushroom valves and to the block Instant Oz SuPPLY A number of gas inlets and outlets for connection of the optional Backup Gas Supply MANIFOLD AuxiLiARY O2 SuPPLv and Suction Equipment to the KION Work
112. H20 for 4 s Diagnostic 286 subdata 00 OD 25 The offset adjustments of the MAN pressure transducer E2 potentiometers is repeated but with a negative offset 25 cm H O or 10 cmH20 with PC1750C to enable measurement of negative pressures The Tidal Volume display shows the target value 2500 1000 with PC1750C The Exp Tidal Volume display shows the adjusting transducer value in 1 100 cmH20 e ail if communication over the I2C bus fails or 64 attempts or 30 s has elapsed to adjust pressure transducer E2 potentiometers without being close to the target value Diagnostic 285 subdata 00 OC 00 OD 26 The result of the calibration of MAN pressure transducer is shown on the Monitor with the number 4 followed by Pass or Fail E382 E392E 061 01 02 02 KION i Checking barometer The barometric pressure value is used by the KION KION i workstation to increase the accuracy of the of gas supply regulation in the gas modules CON PAN PC1772 Transducer Calibration I2C bus Transducer signal Calibration acknowledge 1 The actual measured barometric pressure is shown on the Tidal Volume display The operator is demanded to adjust this value if necessary using the Fresh Gas Flow knob to enter a new value Note The Fresh Gas Flow knob may reach its end position before the correct value is reached in the Tidal Volume display If so turn the knob in the opposite direction to reach
113. Lows is routed through the CO and thus purified before it is mixed with fresh gas from the Inspiratory Gas Brock and delivered to the patient The Assorser is designed to contain 900 ml of absorbent loose absorbent or pre packed canisters Pre packed is preferred 18 Instant O supply The FLusH and the Emercency can supply extra into the fresh gas to breathing system The INSTANT O gt Suppty functions works without power supply and can thus be used in case of power failure with pressure regulated to 320 kPa by REG2 is delivered from the Gas DisraiBUTION Brock to the INSTANT 2 SupPLv block The block Instant O5 Suppty contains e FLusH push button marked 0 Additional O2 supply of 35 75 l min 280 600 kPa 2 8 6 0 bar EMERGENCY O gt selector marked 5 L min O Supplies a continuous flow of approx 5 7 l min for manual ventilation in case of ventilator mal function A factory preset throttle valve regulates this flow When any of these controls are activated O is routed to the Inspiratory Gas Brock and connected to the fresh gas channel 19 Auxiliary fresh gas outlet An external breathing system such as Bain can be supplied with fresh gas from the FREsH Gas OUTLET When the auxiliary fresh gas outlet lever is switched to its horizontal position fresh gas supply to the Patent Cassette is cut off Fresh gas is then supplied
114. MIB This PC board is also included in the Siemens Infinity Docking Station module The CPS IDS software CPS SW alt IDS SW is installed from a PC Card via the KION Monitor For further information regarding the Communication Power Supply module or Infinity Docking Station module refer to e g SC 7000 9000XL or SC 9000 Service Manuals PC 1747 CAN RS222 Interface Protocol converter between KION CAN and the multigas analyzer RS232 The Gl software is stored in an exchangable program memory M GI PROM mounted on PC 1747 CAN RS232 INTERFACE E382 E392E 061 01 02 02 Siemens Elema AB 3 3 Description of functions KION KION i PC 1753 DC DC Converter This description also refers to the block diagram Power supply Main functions PC 1753 DC DC Converter is supplied with 24 V from PC 1675 Power and generates 12 V to connected equipment lamp recorder MIB CPS IDS Diagnostic and DuoView 13 to the Monitor A fused 24 V to the multigas analyzer There are three fuses on PC 1753 1 1753 15 A 32 V Cuts the 24 V power supply to the DC DC Converter 24 12 V which disables the 12 V power supply to connected equipment No alarm is activated F2 PC 1753 15 A 32 V Cuts the 24 V power supply to the DC DC Converter 24 13 V which disables the 13 V power supply to the KION Monitor The KION Monitor will run on its internal battery and alarm is
115. Make sure to remove the tape after the test Re assemble the Bag in bottle unit Pressurize at the PEEP valve tube according to Test case 5 If Test case 5 fails whereas Test case 5 1 passes it points to a defect or a leakage in the Drive gas line i e at any of the below items Drive gas tube SV2 14 kPa Seal in the inspiratory gas block for the Drive gas module connection Nozzle unit at the Drive gas module E382 E392E 061 01 02 02 Siemens Elema AB 6 11 Troubleshooting KION KION i Test case 6 Patient cassette docking station 1 Remove the docking station silicone muff P including the 3 bacteria filters _ 2 Clean the silicone muff if required 3 Check replace the bacteria filters Reinsert the silicone muff gently to prevent damages to the bacteria filters 4 D d v KN9027 Docking station Test case 7 Pressure transducers including silicone muff tubings 1 Check for obstructions or poor connection in the pressure transducer tubes Check tube connections on the pressure transducers and in the docking station 2 Replace complete 1750 Transducer old version or the concerned PC 1781 Pressure transducer new version 6 12 Siemens Elema AB E382 E392E 061 01 02 02 KION i Troubleshooting Leakage into the system Technical error codes 9905 and in some cases also 9906 indicates a l
116. O Rebreathing gas purified by the Absorber diagrams Desired and anestetic agent 6 B 8 8 Sierrens Elerra 9 23 KIONO17E 03 06 03 KION KION i 5 5 E382 E392E 061 01 02 02 Siemens Elema AB KION i anesthesia workstation Service M anual Order No 64 08 780 E392E E382 E392E 061 01 02 02 Siemens Elema AB Electromedical Systems Division 1999 2003 All rights reserved No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means electronic mechanical photocopying recording or otherwise without the prior permission of the copyright owner in writing Subject to alterations without prior notice Issued by Siemens Elema AB Electromedical Systems Division SE 171 95 Solna Sweden Printed in Sweden Price group 7 0603 1 2nd English edition J une 2003
117. OM PRESSURIZING AILURE Fault Failed to pressurize system to appropriate level during mushroom valve test in PuC The Checking mushroom valves test fails Description Refer to information regarding Checking mushroom valves in chapter Service procedures section Pre use check During the mushroom valve test in PuC the mushroom valves are pressurized on one side Thereafter the pressure on the other side is measured In case of leakage a pressure is built up on the other side of the valves The PEEP valve is closed during the test Tests order MV1 MV2 MV3 MV4 MV5 OV12 Refer to sub data to identify the valve reporting failure during the PuC Note Sub data states error on one of the valves but the actual error may however also be found at one of the valves that remains to be tested Criteria for successful pressurizing of mushroom valves Valve Pressure Gas used to Mushroom for test cmH20 pressurize valves open during the test MV1 INSP 25 Fresh gas None MV2 INSP 25 Fresh gas None MV3 INSP 25 Fresh gas None MV4 PEEP gt 25 Drive gas MV2 MV5 MAN gt 15 Drive gas MV1 MV2 OV12 INSP gt 25 Fresh gas None MUSH_HAND_CIRCLE MUSH_POPOFF MUSH_BAG MUSH_ABSORBER MUSH_HAND_OPEN UNI_DIRECTION_VALVE If the pressurizing criteria for the mushroom valve tested is not fulfilled this diagnostic log is written What to do 1 Remove the cassette and check c
118. ON The Gas Moputes marked are modified to handle the backpressure created when supplying fresh gas to vaporizers Max flow from the gas modules modified for backpressure is reduced to 2 1 5 The modification concems PC boards inside the gas module and the nozzle unit Without these modifica tions the backpressure would disable the diaphragms closing function The Gas are pneumatically connected to the INsPIRATORY Gas BLock and electrically connected to PC1765 VALVE INTERCONNECTION Description of functions The Gas are factory calibrated The adjustment potentiometer located at the top of each Gas Type 1 must not be adjusted Each Gas must not be disassembled further than described in chapter Maintenance 2 Inspiratory valve temperature sensor 3 Supply pressure transducer 4 Flow transducer Delta pressure transducer and net 5 Nozzle unit with valve diaphragm 6 Inspiratory solenoid Air inlet Gases from the Gas DisrniBUTION Brock are connected to the inlet tube connectors on the Gas Mopures The tube connectors and the corresponding tubes have different diametres to prevent faulty gas connections The filter housing and the filter cover is provided with matching guide pins These guide pins prevents mounting the filter cover with inlet tube connectors on wrong Gas A non retum valve for the gas inlet is located in the inlet filte
119. ON Electronic interconnection With CPS Network PCB For KION with S N 03645 or lower suleJbeiq I NODI NODI ZO ZO 10 190 36683 2863 gy eu9 3 suaulelg IZ 6 momo mom m ua ua ua a a VIEW FROM OUTSIDE VIEW FROM INSIDE POWER 8 COMMUNICATION INTERFACE PC 1856 CONNECTOR N100 N101 N105 N104 N102 103 Ss Ss N104 CAN amp TAXI KION La COLUMNS TAXI amp SUPPLY VOLTAGE SUPPLY VOLTAGES ja TIME PC 1672 CONTROL PANEL es eS P7 55 276 ann pA 17 29 Pr P14 PROM 22159 EE HE PANEL VIEW FROM REAR CONTROL PANEL um n m TN CABLE 1 Part of PNEUMATIC SECTION PC 1753 DC DC CONVERTER B CONNECTOR 2 N131 32 MAINS POWER CABLE AC DC CONVERTER CABLE ISOLATION TRANSFORMER CABLE DUOVIEW CAN amp TAXI COMMUNICATION PORTS INFO COMMUNICATION INTERFACE SUPPLY VOLTAGES PC A120 CAN MIB RS232 amp SUPPLY VOLTAGE SUPPLY VOLTAGES CAN amp POWER INFO BATTERY PC 1675 POWER SUPPLY DRAWER EAN SUPPLY VOLTAGES 23 MULTIGAS ANALYZER
120. P97 N102 P96 N104 N103 P95 N101 _ 36 a z C5 BH HM m m L ND ND ND 2 per uM 25 ND emi m gt L ND DIAG_RX emm DIAG TX amm om 90 KBO_PUR em 13 EXTRED em 5 026 025 030 013 017 ptos CND am 5y EXTGREEN 16 3 m cm GND GND GND GND GND 188n 1 120614K TE a 3 5 6xVC1206144300 T lem GND bs 4 bs conan BND RECDR PX am xax CTS S GND GND RECOR_RTS RECDR ENL em 12 N103 046 040 039 038 037 3 13 MDIAG TX COMM MDIAG RXD em 10 COMMI Rem X X X X X 1 2 3 i m 6ND GND OND GND ND 8 VSYNCL em 9 rsen 3 031 033 027 018 020 021 5xVC1206144300 X confon X X X 6xVC1206144300 X X 12 M p B HSYNCL amm 22 3 S cw Di 02 COM 16ND GND GND 2x8 2N 6 295 C m 00 GND NMI om 5 13 032 028 N99 RMAUDOUT em 18 Ag 14 N1B2_0 amm A2GND om m X 2x1208054150 WI82 Sem O 2 128614 30 GND 20 NIB2_S am A P96 WIB1 Dem em GND GN NIB1 D m 2 A5 m 18 oa 181_5 23 m REM_RXD MIB1 S m REM om PSONSH mm 11 os fog Jos 29 5 ICT VC1
121. PC 1750 Transbucer also contains amplifiers for the Expiratory flow transducer Bellows position sensor As the gas in the breathing system may be contaminated the pressure transducers must be protected with filters The PEEP pressure transducer filter is mounted on the intemal tube and connected onto the transducer The other three filters are mounted into the silicone muff in the patient cassette docking station see illustration below four filters must be replaced during the Six months maintenance and the Twelve months maintenance Expiratory silicone muff seal Siemens Elema AB Vaporizer section 12 Vaporizer magazine The fresh gas to vaporizers supplied by the Gas in the Pneumatic Section enters the intemal channels in the Vaporizer As long as all vaporizers connected to the MAGAZINE are set to OFF the gas just passes the Vaporizer MaGazine and is routed back to the Pneumatic SECTION If a vaporizer is active a concentration is set the mechanical interlocking system inside the VAPORIZER Macazine routes the fresh gas through the active vaporizer and then back to the Pneumatic SECTION Three vaporizers can be mounted onto the VaporizeR The magazine contains three mechanically controlled valves the VAPORIZER SELECTION VaLves 1 3 These valves are activated by the concentration knob on the v
122. PH P120 N36 N44 55 N68 9 N70 VOLTAGE um PRESSURE ERROR He 3 1i ii BATI DYCLE Hm 13 HIGH PRESSURE H _ ml A md em s a INSP_TIME Ham C a T 8 4 BATT LARGE 1 m EXP TIME Hem C m 1 SuSE 18 cd j DISCHARGE VALVE N20 ATR CT VALVE 02 Hamm 19 CHARGE CURRENT am 5 m 10 N20 SELECT Hem 18 DISCHARGE CURRENT m CHECK_N2O_AIR_VALVE em 45V 45V TANK PRESS N20 amp 424V PSU SUTTCHwm 2 e 14 N20 TANK CONNECTED emp C20 8 12 Ri R12 Tod TANK PRESS AIR amp C2 4 gi AIR TANK CONNECTED L eme 1 FG_BELLOWFULL L mm MIS n FG BELLOW EMPTY L amm TANK PRESS_02 amm C22 H aum 3 9 02 TANK CONNECTED L em C S 3 VCO eme d m 8 MEAS INHIBIT Ham l STEP NOTOR UP DOWN SL NET_PRESS_ATRemmC25 _____________ 5 _ 5_ 26 ___________ 1 B NET PRESS N20 0 2 STEP MOTOR POSITION CLOSE Lem 3 PRESS No0mm 2 ay STEP MOTOR POSTTION OPEN L we m 818 c30 14 12 18 EVAC_PRESS C0
123. PPLY PINS TABLE 1 211 5 106 ICT padi R100 1X0 em R100_1XD em 14 8 8 3 0 4 8100 RXD eme D yoo 14 050 049 048 047 vss 1 0 4xVC1208144300 vss D T HA AR mA Hm 3 Nb OND gt Leaves 034 gt Men S7 1 5kV 4nn No5 45V os c14 C6 m ex T og eu Ti Ton wo lE WP asi 162 Quz 160 60 mb gno 306 3 101 1 ou 152321 95 029 R6 Tan luc 9 9 4 4 1 3 M 02k Y 1 13 TX amm gt 5 2 105 BAS16 es CNDH a d 1190 6ND S M05 3 1 lt 4_1 em GND 3 3 gt 12 3 19 3 le 12 11 3 Vs hi eme COHM2 TXD 4 B 258 Y Kls 4 1 N _ 150 5 150_ R2 544 5 5 HAM a Sev 1 me 4150 60 EMI FILTER 160 000 3 304 16 B N 190 080 150040 62 3 RES 3 om WAX251 Lam COM RO a 12 COMM RX 14 5 2H 8 conf 0ND 1 B 4 82k 1 2 COHM2 RTS 1458 ASW EMT FILTER LS conte CTS 8 2 190 040 d 51136 AENOR SIEMENS connector BOARD aux Sienens Eleme PC1754 Tu Tete Fa 2 92 2 2 64 31 011 2 B PC 1754 Connector Circuit diagram page 2 2 ZO ZO 190 36683 2863 I NODI NODI ZO ZO 10 190 36683 gy euia
124. PuC via the KION Monitor The KION Monitor path to select PuC is M enu Monitor Setup Biomed Service Calibration KION Pre use Check or M enu Preuse not applicable for SC 9000 Note that Service Password is required to access the Service menu The Operating M anual describes how to perform this PuC The description below gives a more detailed information about the PuC This information can be used e g during troubleshooting of the KION KION i workstation Initialization 1 instructions are shown on the Monitor 2 CON sets the gas mixture to O Air Check of control panel settings and of gas supply 1 The system checks that the Upper Press Limit UPL knob is set between 60 and 80 cmH20 Diagnostic 279 will be shown in the Diagnostic Log if UPL is not set correctly 2 The system sets flow of 0 5 l min during 1 5 seconds to be generated by the gas modules AIR BP and DRIVE GAS for self adjustment of the flow in these gas modules 3 The gas module AIR N O BP generates a flow of 30 l min 4 The system checks that the AIR supply pressure is above 2 2 bar during 2 5 s 5 If AIR supply pressure is above 2 2 bar during 2 5 s then AIR will be used as the selected gas for the PuC 6 The system sets a flow of 0 5 l min during 1 5 s to be generated by the gas module O BP for self adjustment of the flow in this gas module 7 If the AIR supply pressure drops below
125. SIEMENS KION anesthesia workstation Service M anual E382 E392E 061 01 02 02 5 KION i Notes Siemens Elema AB E382 E392E 061 01 02 02 KION KION i Contents Contents E 2 anres D ed e 3 Description of functions 4 Disassembling and 55 5 Seice OS B nite Grid es 7 Preventive malntenariCe eaa aac E382 E392E 061 01 02 02 Siemens Elema AB 1 Important KION i Important General Service documentation for the KION KION i 1 anesthesia workstation consists of Symbols used in this manual ESD sensitive components When handling ESD sensitive devices established procedures must be observed to prevent damage Operating Manual The Operating Manual is an indispensable complement to the Service Manual for proper servicing Special waste Discard disposable replaced and left over parts in accor dance with appropriate industrial and environmental standards Service Manual Installation Instructions Spare Parts information Documentation for the KION KION i Monitor Documentation for all optional equipment included in the KION KION i wo
126. Siemens Elema AB 4 13 Disassembling and assembling KION i vaporizers The vaporizers must not be disassembled further than shown below and in the KION Spare Parts List Before disassembling empty the vaporizer When replacing the window 1 make sure to use correct window and window frame Refer to Service Instructions EM 010 02 l To remove the vaporizer valve 2 remove the screw 3 and carefully pull out the valve Note The screw is sealed with Loctite When mounting the vaporizer valve 2 Apply Loctite 243 on the screw 3 Do not tighten the screw 3 to hard the knob must be easy to turn When replacing the O ring 4 apply a thin layer of special grease on the new O ring Vaporizer magazine To remove the magazine cover 1 Remove the three screws 2 Carefully lift off the magazine cover 1 To remove the complete vaporizer magazine 3 including magazine cover the magazine cover can remain mounted on the magazine Remove the four screws 4 Carefully lift off the vaporizer magazine 3 KION i Disassembling and assembling With the magazine cover removed the vaporizer selections valves 1 3 5 and the slide bars 6 are accessible Note The slide bars 6 are teflon coated and must be handled carefully When mounting the magazine cover 1 Make sure that the slide bars 6 fit into the corresponding slots inside the
127. Siemens Elema AB 4 17 Disassembling and assembling KION i Remove the screws 6 and lift off the cover plate 7 from the docking station KN9098 Loosen the screw 8 and remove the locking handle 9 Pull out and lift off the lifter 10 Carefully pull down the support plate for patient cassette 11 and remove it from the patient unit The excenter 12 is intended for adjustment of the patient cassette support plate position For adjustment refer to instructions for the Support plate adjustment tool For replacement of the complete locking device excenter 12 and lifter 10 refer to instructions for the Cassette locking device repair kit The assembling procedure for the patient unit is the reverse of the disassembling procedure previously performed 4 18 Siemens Elema AB E382 E392E 061 01 02 02 KION i Disassembling and assembling Control panel 1 Remove the KION Monitor from the docking station Remove the four screws 1 and lift off the upper cover Remove the two screws 2 on the rear of the control panel Remove the two screws 3 E382 E392E 061 01 02 02 Siemens Elema AB 4 19 Disassembling and assembling KION i Open the control panel housing 4 Disconnect the two panel cable connectors 5 from P9 and P17 on the PC 1672 PANEL Lift off the control panel housing 4 When assembling th
128. TEST_FAILED Fault Hardware failure Description RAM fails during startup hardware test What to do Replace PC 1672 Control Panel 100 304 01 30 DIAG STARTUP WATCHDOG TEST FAILED Fault Hardware failure Description Watchdog fails during startup hardware test What to do Replace PC 1672 Control Panel 100 305 0131 DIAG STARTUP TIMER TEST FAILED Fault Hardware failure Description Timer fails during startup hardware test What to do Replace PC 1672 Control Panel 100 306 01 32 DIAG STARTUP RESET OCCURED Fault Hardware failure Description Reset occurred during the startup hardware test What to do 1 Check 5 power supply to PC 1672 Control Panel 2 Replace 1672 Control Panel 100 307 0133 STARTUP LED TEST FAILED Display error Fault Hardware failure display error Description One of the Control panel LEDs fails during the startup hardware test What to do Replace PC 1672 Control Panel 309 0135 PAN ERROR BUFFER FULL Fault Communication bus CAN is not working properly Description The circular CAN receive buffer is full at least one CAN message is missed Circular buffer holds 10 CAN messages What to do 1 Wfthis log is repeted several times check CAN communicating units i e microprocessor controlled PC boards multigas analyzer KION Monitor and DuoView
129. This charging time must not be longer than 12 hours If 10096 is not reached within 12 hours the battery does not work properly and must be replaced Completing the battery replacement Perform a Functional check of the KION KION i workstation according to instructions in the KION KION i Operating Manual E382 E392E 061 01 02 02 KION i Index 8 Index Only personnel trained and authorized by Siemens shall be permitted to perform installation service or maintenance of the KION KION i workstation Make sure to prepare the KION workstation properly before disassembling and assembling Refer to section Hazard notices in chapter Important Any service or maintenance must be noted in a log book Discard disposable replaced and left over parts in accordance with appropriate industrial and environmental standards After any installation maintenance or service intervention in the KION KION i perform a Calibration and a Function check Refer to the KION KION anesthesia workstation Operating M anual for details E382 E392E 061 01 02 02 Siemens Elema AB 8 1 Index KION i AC DC Converter 2 3 32 4 5 Accessory shelf 2 2 3 27 Additional logs 6 23 sauce irr beider rides 2 10 ALA PROM 3 24 5 16 Alarm detectors 5 10 6 16 APL valve
130. X CPS X2 PSN_NET1 ALARM KB PSN DIAG COMMI C ISD CPS X PSN NET2 RECORDER AUX ETHERNET COMM CIS B 1 P97 95 N101 N100 N105 NETTX mm 2T NETTX amm TR2 MONTX 0 N100 POTS a 25 14 Z E lent Do fiy X 6 m6 L __3 Ju amt TX DEBUG emm S ERXD m 9 5 1 amt DOWNLDL em 3 is 8 DIAG TX em ERXD e 01 3 23746 15M ETH_CND om 1 022 015 24 21 RI 2xNC1206144300 2xVC120605A150 h21 X X X X s 22 amm SHIELD_B Tin 23 im CAN amm en n 1619 SHIELD A CAN GND Wink 1 5kV 4nn N101 AUX2_100 em AUX2_10 AUX2_102 om 3 043 042 X X X 3xVC1206054150 GND GND GND POWER SUPPLY PINS TABLE 1 R100 TXD em 7 10610 8100 1 0 14 s s 2100 2 0 em 8100 RXD E E voo 14 050 049 048 047 vss 1 X X 4xVC1206144300 vss he eo GN GND GND GND Yeavss 034 100n 1 5kV 4nn Nios OND ces c14 al at 023 _ 65 2u Ih Ih 10D n n 66060606066 c TnF si RS 2 180 600 OND 1S_GND 13 101 RS232 95 RE 1 2 E 3 u 13 0 2 T bi 4 BASIE 163 10 E 3 2 95 19 E CERE eme COMM2 TXD CONN2 Rx 4 11 Scale 5 con 2 41s0_ cNo 1S0_GND a m add
131. activated F3 PC 1753 7 5 A 32 V Cuts 24 V power supply to the multi gasanalyzer Alarm is activated PC 1675 Power Supply This description also refers to the block diagram Power supply Main functions The main functions are Generates and distributes 15 V 15 V and 5 V to the different KION subsystems Also generates 12 V and 12 V for the CPS IDS via linear regulators The Logic amp Timing block handles different time delays for voltages at Power On The input signal MEAS INHIBIT comes from ALA in order to stop the battery capacity check The input signal DISABLE VALVES comes from ALA CON or MEA in order to disable 24 V VALVE stop power supply to gas modules e g at upper pressure alarm Power supply to gas modules 24 VALVE will also be cut at Low battery voltage or at System Off e Battery Drawer Fan is power supplied by 24V FAN As from KION S N 01501 this voltage is tempera ture controlled by an NTC resistor at connector P123 Reduced fan speed up to 25 C 77 F Linear increased up to max speed at 45 C 113 F Power supervision function in the ALA subsystem and Patient Cassette Vave is power supplied by 24V_PTC Battery status and measure signals from the block Charging Discharging control is supplied to ALA Power supply of the system will be cut at Low battery voltage or at System Off There are two fuses on PC 1675 e 1675 3
132. ain Menu Press the Enter key The ERROR Driver Main Menu will now appear Enter selection 5 Clear the Error Log in the ERROR Driver Main Menu Press the Enter key The log will now be deleted Exit the HyperTerminal program Note Do not delete the diagnostic logs e g after performed service In case of future troubleshooting on the workstation as much relevant log information as possible should be kept The oldest logs will automatically be overwritten when the log list is full E382 E392E 061 01 02 02 KION i Service procedures Connecting a Recorder and or a Laser Printer to the KION KION i The KION KION i workstation can be connected to an R 50 R 50 N Recorder and to a Laser Printer Note R 50 Recorder can only be used on KION workstations equipped with a CPS Network PCB i e KION workstations with S N 03645 or lower For units equipped with a IDS Network PCB i e KION KION i workstations with S N 03646 or higher an R 50 N Recorder must be used KION i as a stand alone unit The KION KION i workstation as a stand alone unit can be connected to R 50 50 N Recorder and to a Laser Printer Note With KION KION i as a stand alone unit R 50 N cannot be connected at the same time as a Laser Printer The same port X14 is used For an R 50 N Recorder or a Laser Printer Connect with an Ethernet Crossover cable to the Ethernet port X14 Configure the
133. al tubing The integrated pressure transducers are connected to PC 1733 PC 1796 thus the gas pressure in the cylinders will be displayed on the KION Monitor Alarm is activated if the gas pressure is outside the preset alarm limits There are three safety valves SV5 SV7 on the manifold one for each gas The safety valves are preset to open at a pressure of 6 5 kPa X 100 6 5 bar For further information refer to the KION Optional Accessories Operating Manuals Siemens Elema AB 26 Suction equipment The optional Suction Equipment can be mounted on the Kion System The main parts of the Suction EQUIPMENT Suction Ejector that creates the vacuum The Suction Ejector is powered with drive gas AIR from the Gas DisrniBuTION Brock There is an ON OFF switch and a vacuum control knob on the Suction e Suction Bome The Siemens 1 8 liter bottle is recommended For further information refer to the KION Optional Accessories Operating M anuals 27 Auxiliary supply The optional Auxitiary Oz SuppLY Auxiliary Oxygen Flowmeter can be mounted on the KION KION i workstation The flowmeter is supplied with from the Gas DisraiBUTION BLOCK The flow through the AuxiuiaRY O2 is set with the flow meter knob and the actual flow is indicated by the measuring ball inside the measuring channel The measuring range of the
134. all diagnostics 038 039 040 are shown in the log this is a possible fault x 040 00 28 ALA Fault PAN is not in the same state 100 DIAG PANEL NOT FULLY OPERATIONAL Description PAN is in Standby when ALA is in On or vice versa for more than 3 3 seconds Technical alarm is generated What to do 1 Checkif the Power switch is faulty and stuck between its fixed positions If the switch is sluggish adjust the knob If all diagnostics 038 039 040 are shown in the log this is a possible fault 2 Check that the PAN PROM is correctly mounted 3 Replace PC 1672 Control Panel If all diagnostics 038 039 040 are shown in the log this is a possible fault Bunoousa qno I NODI NODI 60 20 10 190 42663 2823 gy 16 9 X 042 002A ALA Fault Failure on the 15 voltage 510 DIAG_VOLTAGE_ERROR_PLUS_15V_ON Description The supervision of the 15 voltage indicates that the voltage is outside specified limits 13 8 16 2 V Alarm 510 is generated What to do 1 Check if 15 V 15 V 5 V is available at P59 PC 1675 Power Supply see below 2 f 15V 15V 5 V is not available disconnect the Power Supply cable at P82 on PC 1753 DC DC Converter and repeat the voltage check at P59 3 Ifthe voltage still is not available replace PC 1675 Power Supply 4 Ifthe voltage now is available replace the Communication Interface CPS I
135. alve preset to open at 600 kPa 6 bar Protects the vaporizers in case of failure in Gas Moputes AIR N20 BP or BP SV2 is a magnetic valve preset to open at 14 kPa 140 mbar Will release overpressures created in the g if the patient is coughing Will also protect the 1 in case of failure in the Gas Drive Gas AIR O5 SV3 is a magnetic valve preset to open at 18 kPa 180 mbar Protects the FresH Gas PRESSURE CoNrAINER and the INsPiRATORY FRESH Gas VALVE SV4 is a magnetic valve preset to open at 14 kPa 140 mbar Protects the patient from high pressure in the fresh gas SV8 is a magnetic valve preset to open at 3 5 kPa 35 mbar Protects the pressure transducers from negative pressures created during use of closed suction catheter systems The magnetic valves SV2 SV4 and SV 8 contain a permanent magnet that affects the metal valve cone The distance between the magnet and the valve cone is preset to open the valve when the pressure limit is reached Do not cover the visable hole in the center of valves SV2 SVA If this hole is covered the valve will not open E382 E392E 061 01 02 02 KION i Fresh gas pressure container The fresh gas from the Vaporizer Macazine enters the FRESH Gas Pressure CONTAINER above the big rubber diaphragm mounted inside the container A piston that is pushed up by the constant gas pressure regulated by
136. and mounting the control knobs Disconnect the connector 4 Remove the two screws 5 and lift off the control The assembling procedure is the reverse of the disassembling procedure previously performed The following points must be noted during assembling If the control knob has a pointer make sure that On the control panel switches this knob pointer aligns with the indication lines on the panel in the different switch settings On the control panel potentiometers this knob e 0 pointer aligns with the end position indications on the panel and if applicable with the values SMS showed on the corresponding display Tighten the nut 3 with a torque of approx 150 Ncm on the big knobs 90 Ncm on the small knobs KN9106 f the knob is hard to tum it can be necessary to put a 0 2 mm thickness gauge 1 between the control panel and the knob while mounting the knob 2 4 22 Siemens Elema AB E382 E392E 061 01 02 02 KION i Disassembling and assembling Multigas analyzer KION MultiGas 2000 For technical information on the MultiGas 2000 including disassembling and assembling instructions refer to the KION MultiGas 2000 Service Manual KION MultiGas Disconnect the Power cable 1 Communication cable 2 Sampling outlet tube 3 Disconnect the sampling inlet tubes 4 and 5 Note that the sampling tubes and the correspo
137. aporizer The mechanical interlocking system makes it impossible for more than one vaporizer to be active at a time There are two connection nipples for each vaporizer One outlet nipple for fresh gas to the vaporizer One inlet nipple for fresh gas from the vaporizer There is a one way OV9 OV11 in each one of the inlet nipples The following parts in the vaporizer magazine must be replaced during the Twelve months maintenance Two O rings on the hub inside the vaporizer magazine One way valve and O ring inside each inlet nipple O ring on each inlet and outlet nipple seals towards the vaporizers E382 E392E 061 01 02 02 KION i TO VAPORIZER ma FRESH GAS AGENT LIQUID KN90021 FRESH GAS ENFLURANE HALOTHANE FROM VAPORIZER lt gt ANESTHETIC y 5 ISOFLURANE v gm FRESH GAS TO VAPORIZER FRESH GAS gum FROM VAPORIZER ANESTHETIC AGENT LIQUID SEVOFLURANE OQ OO Q Description of functions 13 PlVap vaporizers There are vaporizers available for five different anesthetic agents Halothane Enflurane Isoflurane Sevoflurane and Desflurane A tank inside the vaporizer contains the anesthetic agent When the fresh gas passes through the vaporizer the anesthetic agent is injected into the gas This gas mixture fresh gas from vaporizer is then routed back to the Pneumatic The vaporizers ex
138. ating Manual chapter Troubleshooting Check the mushroom valve function 3 Check the PEEP valve function Check for leakages into the workstation Refer to section Leakage into the system in this chapter Code 9907 Leakage 6 19 l min Test pressure could not be kept though 5 attempts were made the PuC could not be completed Obtained start pressure is shown in the digital display Fresh gas 1 Make sure that the basic leakage checks are performed Refer to the Operating Manual chapter Troubleshooting 2 Check for leakages in the workstation Refer to section Check for leakage in this chapter Code 9908 Software loading failure Communication error between KION KION i and KION Monitor 1 Monitor 2 Power cycle KION KION4 3 Replace PC 1730 Control Code 9909 Gas leakage in the workstation Leakage gt 200 ml min between the gas modules AIR N20 O2 and the one way valve OV4 1 Check for leakages in the workstation Refer to section Check for leakage in this chapter Troubleshooting E382 E392E 061 01 02 02 Siemens Elema AB 6 5 Troubleshooting KION KION i Check for leakage If a leakage of more than 150 ml min is discovered The table below describes different Test cases to be either during the Leakage automatic ventilation or performed in order to locate leakages The Test during the Leakage manual ventilation the fails
139. ation Power Supply module alt Infinity Docking Station module For further information regarding these modules refer e g to the SC 7000 9000XL or SC 9000 Service Manuals The following cables are connected to the Power amp Communication interface 10 Multigas analyzer communication cable RS232 11 Multigas analyzer power cable 24 V DC 12 DuoView cable RS232 amp supply voltage 13 CAN loop back 14 KION KION i Monitor communication cable TAXI and supply voltage 15 Isolation transformer cable optional 16 AC DC Converter cable E382 E392E 061 01 02 02 Siemens Elema AB 2 3 Introduction KION i Pneumatic section The pneumatic section accessible when the top cover and shield cover is removed controls the inspiratory fresh gas flow and the expiratory gas flow The main parts inside the pneumatic section are Gas distribution block PC 1720 Watt Pressure 1765 VALVE INTERCONNECTION Gas module AIR BP Gas module O BP Gas module Drive Gas AIR O Inspiratory gas block Fresh gas pressure container O ON BRUN H Inspiratory fresh gas flow transducer 10 Inspiratory fresh gas valve with PC 1751 Step M OTOR 11 PC 1737 MEASURING 12 PC 1730 13 PC 1797 FresH Gas Flow PC 1748 on units with S N 00125 01405 14 PEEP valve 15 PC 1796 PC 1733 on units with S N 00125 01405 16 PC 1750 Transb
140. ation transformer cable if such is connected optional Remove the screw 5 4 4 Siemens Elema AB E382 E392E 061 01 02 02 KION i Disassembling and assembling Open the Power amp Communication interface housing 6 The Intemal battery 7 the AC DC Converter 8 and all PC boards inside the Power amp Communication interface are now accessible Always disconnect the battery cable 9 when working inside the Power amp Communication interface Keep fingers away when closing the Power amp Communication interface and the Battery drawer To remove the internal battery Remove the two screws 10 securing the battery holder 11 Lift off the battery holder and the internal battery To remove the AC DC Converter Remove the internal battery Remove the cable ties and cable clamp securing the AC DC Converter cable 12 to the battery drawer Carefully disconnect the Power cable and Signal cable connectors 13 Remove the seven screws holding the AC DC Converter to the battery drawer Lift off the AC DC Converter When assembling the unit make sure that the guide plate 14 and the rubber seal 15 are mounted on the AC DC Converter E382 E392E 061 01 02 02 Siemens Elema AB 4 5 Disassembling and assembling KION i To remove the PC boards inside the Power amp Communication interface Disconnect cables from the concemed PC board
141. attery test can be performed during the functional checks described below in section Completing the Twelve months maintenance Safety inspection e Make a visual inspection of the KION workstation for external defects or damages Check the mains power cable voltage supply cables and connections for damage Perform a leakage current test The leakage current test is a standard procedure regulated by IEC 60 601 1 or corresponding national standards Allowable values and test methods are defined in the standard The use of a leakage tester e g Bender Safety Tester 601 751 or equivalent is recommended Check that a KION KION i Operating M anual corresponding to the installed software version is present Also check that Operating M anuals for all optional equipment connected to the KION KION i workstation are present Maintenance Completing the Twelve months maintenance Perform a check of all vaporizers to be used on the KION KION i workstation For details refer to the KION Operating Manual chapter Six month maintenance section Checking the vaporizers Perform a Calibration Refer to the KION KION i Operating Manual for details Perform a Functional check Refer to the KION KION i Operating Manual for details Perform Functional checks on the optional equipments connected to the KION KION i workstation Refer to the Operating M anual for these
142. by the solenoid valve EM V6 AIR or N20 breathing gas depending on settings on the control panel Cuts automatically the N2O supply if Oz supply pressure drops below 220 kPa 2 2 bar Opens automatically the 0 supply at supply pressure above 240 kPa 2 4 bar e Gas going to Gas MobuLe O5 BP Only The breathing gas is delivered directly to the Gas and is not controlled by any solenoid valve on the Gas DisrniBUTION BLock e Gas going to Gas Drive Gas AIR O5 Controlled by the solenoid valve EMV7 Supplies normally AIR but changes automatically to O if the AIR supply pressure drops below 200 kPa 2 0 bar or if the solenoid valve drive voltage fails Pressure regulators There are two preset pressure regulators mounted on the Gas DisrniBUTION BLOCK REGI regulates the pressure in the mushroom valve control gas supply AIR or depending on EMV7 mode used by 5 The preset pressure is 20 kPa 0 2 bar For adjustment of REGI refer to the tool Pressure Tester 0 2 bar Regulator REG2 regulates the pressure of the breathing gas O2 to the block Instant SuePLv The preset pressure is 320 kPa 3 2 bar Backup gas inlets The Gas DisraiBuTION Brock is equipped with three backup gas inlets used when gases from the optional Backup Gas 5 Manifold are connected These inlets are plugged if not used Gas outlets for auxiliary equipment There ar
143. can be found in this Service M anual For Installation Instructions refer to separate documents Vaporizer section i onitor User al Control o al Patient unit 2 2 Siemens Elema AB Pneumatic section Battery drawer E382 E392E 061 01 02 02 KION i Introduction Battery drawer The battery drawer can be pulled out from the cart for easy access It contains functions for power supply and communication 1 AC DC Converter 2 battery An optional Extra intemal battery can be installed to prolong the backup time Included in the Battery drawer is also the Power amp Communication interface containing 3 Communication ports PC 1747 CAN RS232 INTERFACE PC 1753 DC DC CONVERTER 1675 Power SuPPLY MIB MIB M edical Information Bus PC 1761 for KION with S N 03645 or lower PC 1843 for KION KION i with S N 03646 or higher sf 8 board 1754 for KION with S N 03645 or lower PC 1856 for KION KION i with S N 03646 or higher 9 ComMUNICATION INTERFACE board PC A101 CPS Network PCB including the small PC A301 Option AND Setup Memory for with S N 03645 or lower PC A110 IDS Network PCB and PC A120 CAN MIB for KION KION i with S N 03646 or higher not shown in illustration These PC boards are also included in the Siemens patient monitor Communic
144. cannot come in non rebreathing ventilation modes This diagnostic log may appear now and then but most of the time the software corrects the problem automatically by doing an extra zeroing of the inspiratory fresh gas flow transducer What to do If appearing repeatedly or at technical alarm 1 Run a PuC to calibrate the inspiratory fresh gas flow transducer 2 Check that the inspiratory fresh gas valve tube is correctly mounted 3 external flowmeter is available check that the inspiratory fresh gas valve works properly by measuring the fresh gas flow at the auxiliary fresh gas outlet Set fresh gas flow to 5 l min Measured value 5 l min 15 4 Replace the inspiratory fresh gas flow transducer 5 Replace PC 1748 PC 1797 Fresh gas flow transducer The measured fresh gas flow 1 10 ml s is presented in hexadecimal form 100 205 00 CON DIAG O2 VALVE MALFUNCTION Fault Gas module O2 valve is not working properly Description The gas module delivers less than set flow Reference flow lt 67 of the Set flow 2 l min during 80 ms and 3 consecutive fillings If the gas combination is O2 N2O the N2O valve will be closed to prevent filling with only N2O Technical alarm will be sent and the diagnostic log will be repeted every 4 minute What to do Replace the Gas module O2 and check that the system delivers the correct O2 concentration afterwards to verify that correct O2 flow is generat
145. cases are further described after the table and will be paused At this stage all mushroom valves are opened case Section Component 112 4567 1 CO absorber CO2 absorber including internal lid seals Absorber connection seals 2 Patient cassette Valve assembly plate Fresh gas inlet seal Silicone rubber lid at OV12 Plastic cover at INSP unidirectional valve Plastic cover at EXP unidirectional valve Expiratory flow transducer Expiratory flow transducer silicone muff Breathing bellows seal APL valve including O rings Manual breathing bag inlet connection O ring 3 Fresh gas line Gas module Nozzle units at the Fresh gas modules Inspiratory gas block Cuffs seals in the Inspiratory gas block SV1 600 kPa Tube including fittings between Inspiratory gas block and Vaporizer magazine Vaporizer magazine O small O ring large One way valves OV 9 OV 10 OV 11 Vaporizer selection valves 1 2 3 Tube including fittings between Vaporizer magazine and Fresh gas container x Fresh gas container Diaphragm SV3 18 kPa x Fresh gas flow transducer Fresh gas flow transducer Silicone rubber connections Fresh gas valve Fresh gas valve tube Inspiratory gas block Fitting including OVA SV4 14 kPa Tube including fittings between Inspiratory gas block and Instant O2 Supply block Safety valve 8 SV8 3 5 kPa including silicone rubber muff Tube between SV8 and Aux fres
146. cer until a stable pressure is reached The Preset O2 Conc display shows the pressure measured by the EXP pressure transducer until a stable pressure is reached The Minute Volume display shows the pressure measured by the PEEP pressure transducer until a stable pressure is reached What to do Check that the Manual breathing bag is deflated and not squeezed during calibration The PEEPpressure is not within 16 20 37 cmH20 as required to fulfill the first gain calibration of the MAN pressure transducer Stable Pressure is assumed when pressure is within 16 cmH20 to 37 cmH20 during 4 seconds The timeout to reach stable pressure is 30 seconds Displays on Control panel Refer to 00 02 above What to do The manual breathing bag may be too stiff or too elastic Replace the Manual breathing bag The PEEP pressure is not within 19 cmH2O 40 cmH20 as required to fulfill the second gain calibration of the MAN pressure transducer Stable Pressure is assumed when pressure is within 19 cmH2O to 40 cmH20O during 4 seconds The timeout to reach stable pressure is 30 seconds Displays on Control panel Refer to 00 02 above What to do The manual breathing bag may be too stiff or too elastic Replace the Manual breathing bag The PEEP pressure is not within 1 cmH2O 0 3 cmH20O as required to fulfill the second offset calibration of the MAN pressure transducer Stable Pressure is assumed when pressure is within 1 cmH2
147. cks that the Upper Press Limit UPL knob is set between 60 and 80 cmH20 Diagnostic 288 will be shown in the Diagnostic Log if UPL is not set correctly 2 The system sets flow of 0 5 l min during 1 5 s to be generated by the gas modules AIR BP and DRIVE GAS for self adjustment of the flow in these gas modules 3 The gas module AIR BP generates a flow of 30 l min 4 The system checks that the AIR supply pressure is above 2 2 bar during 2 5 s 5 If AIR supply pressure is above 2 2 bar during 2 5 s then AIR will be used as the selected gas for the Calibration 6 The system sets a flow of 0 5 l min during 1 5 s to be generated by the gas module O BP for self adjustment of the flow in this gas module Service procedures 7 If the AIR supply pressure drops below 2 2 bar during the 2 5 s the gas module O BP generates a flow of 30 l min 8 If O is used the system checks that the O supply pressure is above 2 2 bar during 2 5 s 9 If O supply pressure is above 2 2 bar during 2 5 s then O will be used as the selected gas for the Calibration 10 Diagnostic 280 will be shown in the Diagnostic Log if supply gas is missing If the UPL knob is not set correctly or if both AIR supply and O supply Fails the Calibration will not start and the Calibration start up screen will remain on the KION monitor Simultaneously a caution sound is activated Calibrating pressure transducers Du
148. cksum error ALA PROM DIAG SYS CONFIG DATA CRC EE ERRO Description ALA system configuration data ALA PROM CRC error during startup R hardware test What to do 1 Replace the ALA PROM 2 Replace 1672 Control Panel 064 00 40 ALA DIAG MAX POWER EXCEEDED Fault Power consumption from external equipment connected to the KION workstation is too high Description The discharge current is more than 140 mA when running on mains power What to do Disconnect external equipment to reduce the power consumption I NODI NODI Bunoousa qno 75 9 gy 4 5 cO ZO 10 190 36653 2823 076 00 4C DIAG LOW BATTERY CAPACITY IN BEGIN NING OF TEST Fault Low battery capacity Description The internal batteries are below 23 5 V at the beginning of the discharge test running on mains or battery What to do 1 Allow the batteries to charge during 6 hours 2 Check replace internal batteries 077 00 4D ALA DIAG BATTERY VOLTAGE DECREASING T OO FAST Fault Battery voltage decreasing too fast Description The internal battery voltage will decrease too fast when running on battery more than 0 4 V per minute What to do Replace the internal batteries 105 00 69 CON DIAG CAN BUFFER FULL Fault Communication bus CAN is not working Description The circular CAN receive buffer is full at least one CAN me
149. cluding Desflurane are equipped with a Keyfil mechanism For Sevoflurane there is also a QUIK FIL version available The Desflurane vaporizer is equipped with a filling device designed to handle the pressure inside the vaporizer At room temperature the pressure inside the Desflurane vaporizer is approx 110 140 kPa 1 1 1 4 bar The anesthetic agent concentration delivered by the vaporizer is depending on the ambient temperature and the filling level in the vaporizer See Technical specifications in the KION KION i Operating Manual for further information The concentration should not be set between Off and the first graduation above zero When the vaporizer is activated a concentration is set with the knob fresh gas from the Gas 5 enters the vaporizer In the vaporizer the gas passes an adjustable throttle valve The pressure built up by the flow resistance in the throttle valve will act upon the anesthetic agent liquid surface in the reservoir The liquid will then be pressed through the nozzle into the gas stream after which it vaporizes The higher the concentration is set on the knob the higher the pressure created by the throttle will be This higher pressure will then force more liquid through the nozzle and a higher anesthetic agent concentration will be the result A design change will be implemented in the Desflurane vaporizer during 2003 The gas outlet will be equipped with a one way valve
150. combined with the Additional log KION CRITICAL FAIL 100 Source 0 with identical Time and Date stamp Pre use check logs Logs that indicates errors and events during the Pre use Check Calibration logs Logs that indicates errors and events during the Calibration Other diagnostics Logs that indicates errors and events during startup and operation of the KION KION i workstation Troubleshooting Additional logs Together with the Technical alarm logs there are some additional logs created These additional logs are always shown in combination with the Technical alarm logs The additional logs are only shown in the Diagnostic Log not in the CPS IDS Diagnostic Log The additional logs are KION CRITICAL FAIL 100 3 D ORIG HRH 23017612 FILEMAME 1 153 3 5745 DESMET CRITICAL FAR 180 Sacs SOF TRAE E mm Technical Alarm followed by one or several clarifying diagnostic messages KION 510 75 TE Sc FERH 1 0 DRS DEEEZ TOT FILERAME HS Tie 1 158 LINE 5500 DESCRIETION SOP TVAE EPIS H c DEO Technical Voltage Alarm from ALA followed by one of the clarifying diagnostic messages 026 ALA DIAG VOLTAGE ERROR 24V ON 042 DIAG VOLTAGE ERROR PLUS 15V ON 043 ALA DIAG VOLTAGE ERROR MINUS 15V ON MultiGas Failure 560 5 Opie tiles
151. convert hexadecimal numbers into decimal numbers it is recommended to use a calculator that handles hexadecimals Such Calculator is included as an Utility in Windows Set the Calculator in Scientific mode to access the hexadecimal converter Report to EM HSC If the troubleshooting information in the Diagnostic Log table below will not identify the problem report to EM HSC for further investigations When reporting to EM HSC the following information must be enclosed Serial number of the KION KION i workstation Version number of the KION KION i workstation e g version 7 x All sub units SW versions CON MEA etc Refer to the Component log Copy of the Diagnostic Log and the CPS IDS Diag Log Always note with date and time when the event occurred If wrong Date and Time is set on the Monitor this will make the Date and Time stamp in the logs incorrect Always consider such deviation when analyzing the logs Also inform about Date and Time deviation if the logs are sent to EM HSC for troubleshooting support E382 E392E 061 01 02 02 Siemens Elema AB 6 19 Troubleshooting KION KION i Logs displayed on the KION Monitor Diagnostic log To display the Diagnostic Log on the KION Monitor select Menu Monitor Setup Biomed Logs Diagnostic Log An example of a Diagnostic Log as shown on the KION Monitor can be found in the illustration below CPS IDS Diagnostic Log
152. correct value 2 Adjustments of Barometer pressure transducer E2 potentiometers until the transducer value is close to entered value by the user e Fail if the entered value is greater than 1150 mbar e Fail if all the positions in the E2 potentiometer has been gone through without being close to the target value or the I2C communication with the E2 potentiometer is broken 3 The result of the barometer calibration is shown on the KION Monitor as Pass or Fail Ending the Calibration If the Calibration was interrupted by the operator by selecting Cancel on the KION Monitor or setting the KION power switch to On or if any of the Calibrations failed the old values in the E2 potentiometer will be restored Service procedures E382 E392E 061 01 02 02 Siemens Elema AB Service procedures KION KION i Software installation There are a number of different softwares included in the KION KION i workstation Perform as follows when updating these softwares CON SW The CON software CON SW is stored in a FLASH PROM on PC 1730 New versions of the CON SW can be installed either by replacing PC 1730 or by using the Software download tool Instructions for the software download are enclosed with the download tool MEA PROM The MEA software is stored in an exchangable pro gram memory M EA PROM on PC 1737 MEASURING To update the M EA software replace the MEA PROM ALA PROM The
153. ctivate the electromechanical valves EM V1 5 that control the mushroom valves MV1 5 in the Patient 55 E382 E392E 061 01 02 02 KION i AL PEEP valve E Parallell y o gt Exhaust gas D A converter Pulse width modulator converter PC 1730 Control PC 1730 Regulation of expiration Regulation of expiration depends on the following setting PEEP The PEEP Vatve is used to control the expiratory gas from the patient The sampling point for PEEP pressure is located as close to the PEEP as possible to enhance regulation of PEEP The PEEP pressure signal from the Pressure TRANSDUCER actual value is supplied from PC 1750 to the A D converter The regulation of PEEP CON SW controls the opening of the PEEP valve using the PEEP pressure signal actual value and the front panel setting for PEEP reference value This regulation also uses the Exp pressure signal for Exp channel pressure drop compensation The output signal PEEP valve is supplied to the PEEP Vatve from the Purse The control signal is pulse width modulated to prevent effects of hysteresis The pulse lenght affects the position of the valve the longer the pulses the more closed is the valve Description of functions gt PC1750 TRANSDUCER PC1781 4 A D Pressure Processor CAN CAN bus CON SW interface Pressure controlle
154. d a fused 24 V for power supply of the multigas analyzer e 1675 Power Suppty Voltage supply and battery charge capacity check Generates 15 V 15 V 5 V and 24 V for the KION system e Battery Drawer FAN Description of functions PC 1754 Connector PC 1856 Connector Communication ports for connecting the KION KION i workstation to network service options etc The communication ports are integrated parts of the PC board There are two versions of the PC board PC 1754 for with CPS PC 1856 for KION i with IDS Pin configuration and signal names can be found in chapter Diagrams PC 1761 MIB Connector PC 1843 MIB Connector 2 Converts monitoring parameters to MIB protocol MIB Medical Information Bus There are two versions of the PC board PC 1761 MIB for with CPS 1843 MIB Connector 2 for KION i with IDS Pin configuration and signal names can be found in chapter Diagrams Communication interface There are two versions of the COMMUNICATION INTERFACE board For KION with S N 03645 or lower PC A101CPS Network PCB including the small PC A301 OPTION AND SEruP Memory These PC boards are also included in the Siemens patient monitor Communication Power Supply module For KION KION i with S N 03646 or higher PC A110 IDS Network PCB and PC A120 CAN
155. d cable 65 37 679 E392E 006 02 IDS CPS KION DuoView with Serial No 01001 or higher 5 18 Siemens Elema SDC SW The SDC software is stored in the Surgical Display Controller SDC inside the DuoView There are two versions of the KION DuoView DuoView with S N 01000 or lower e DuoView with S N 01001 or higher Both versions uses the same SDC SW A PC and a download cable must be used when installing the SDC SW Note that there are different download cables for the two DuoView versions The adjacent illustrations shows P N s as well as connection of the download cables On DuoView with S N 01000 or lower the rear cover must be removed to access the connectors A complete description of the software installation can be found in the Surgical Display Controller Software Installation Instructions delivered with the SDC SW Note The DuoView is power supplied by the KION i workstation Thus the KION KION i must be switched to Standby or On during the software installation E382 E392E 061 01 02 02 KION i Service procedures MGA SW The MGA SW for the optional multigas analyzer is stored in the multigas analyzer There are two different multigas analyzers that can be used KION MultiGas 2000 e MultiGas There are different softwares as well as software installation procedures for the two versions KION MultiGas 2000 The MultiGas 2000
156. d modes In pressure controlled modes the PEEP is also used to regulate the inspiratory pressure This is necessary due to the constant fresh gas flow during inspiration The regulation is performed in cooperation with the e Gas Drive Gas When Circle System is selected e INSPIRATORY FRESH Gas When Non Rebreathing is selected E382 E392E 061 01 02 02 Siemens Elema AB 3 15 Description of functions KION KION i 10 PC 1737 Measuring Collects converts and distributes measured patient related values expiratory flow concentration airway pressure gas supply pressures The values are collected and distributed to other subsystems via the CAN bus Detect patient related alarms and informs the ALA subsystem Alarm limits are either constant values or values set on the control panel PC 1737 MzasuniNG contains a microprocessor that executes the M EA software stored in the exchang able MEA PROM The main functions are Expiratory flow measuring Insp and Exp pressure measuring Gas supply pressure measuring Expiratory flow measuring The measured expiratory flow value is generated by the Expiratory FLow TRANSDUCER in the PATIENT CASSETTE The signal is pre amplified to a level of 0 9 V 9 V 180 l min on PC 1750 The pre amplified signal Exp flow is supplied to PC 1737 MEASURING To prevent offset in the flow signal zeroing is done when in
157. d service tools 24 mm socket wrench Pressure Tester 0 2 bar Regulator REG1 P N 65 62 479 E392E Support plate adjustment tool P N 66 37 529 E392E Grease P N 95 73 700 E341E Special grease to be used in high O concentrations Loctite 243 Handling PC boards KION workstations delivered before J uly 1998 are not equipped with the protective plate covering the PC boards inside the pneumatic section Avoid contact with these PC boards when performing maintenance inside the pneumatic section A The PC boards contain components that are highly sensitive to static electricity Those who come into contact with circuit boards containing sensitive components must take certain precautions to avoid damaging the components ESD protection When working with ESD sensitive components always use a grounded wrist band and grounded work surface Adequate service tools must also be used PC boards spare parts must always be kept in protective packaging for sensitive electronic devices PC boards must not be inserted or removed while mains power or battery power is applied to the PC boards Remove and insert the PC boards very carefully to avoid damage to the connectors E382 E392E 061 01 02 02 KION KION i Twelve months maintenance Maintenance kit contents When performing the Twelve months maintenance a Maintenance kit 12 months for KION should be used Only original parts from S
158. dware test failed because the emergency line was already active before the emergency line sound or the voltage test Technical alarm is generated What to do 1 Check the faulty PC board can be identified by another adjacent diagnostic log 2 Replace 1737 Measuring 3 Replace PC 1730 Control 4 Replace PC 1672 Control Panel 016 00 10 ALA DIAG CAN SEND TIMEOUT Fault Communication bus CAN is not working Description The CAN driver reports an Timeout error What to do 1 Replace PC 1672 Control Panel 2 If this log is repeted several times check CAN communicating units i e microprocessor controlled PC boards multigas analyzer KION Monitor and DuoView Also check PC board and cable connectors 3 Report to EM HSC 020 00 14 ALA DIAG TECH ERR BUFF OVERFLOW Fault Technical Error Buffer Overflow Description There is no room for this alarm in buffer What to do Report to EM HSC 021 00 15 DIAG LOW BATTERY CAPACITY _ DURING BATTERY TEST Fault Battery capacity is low Description Low battery capacity during internal battery test What to do Replace internal battery 023 00 17 ALA DIAG INTERNAL ERROR Fault Internal program error Description For debugging purpose What to do Report to EM HSC I NODI NODI Bunoousa qno 86 9 gy 60 ZO 10 190 36653 2823
159. e control panel housing make sure that there are no pinched cables Defective cables may short circuit power supply CAN bus signals etc Front panel Remove the control panel housing as described above Remove the five screws 1 and lift off the front cover 2 Disconnect and remove the alarm silence push button 3 Remove all knobs from the potentiometers and switches The front panel is mounted to the control panel housing with adhesive strips Carefully remove the front cover from the housing KION i Disassembling and assembling When mounting the front panel to the control panel housing Check that the adhesive strips 4 are properly attached to the control panel housing and that no parts of the strips are missing Remove the protective foil from the rear side of the front panel Mount the front panel on the control panel housing Check that the LEDs on PC 1672 align with the corresponding holes in the front panel a Y E382 E392E 061 0102 02 Siemens Elema AB 4 21 Disassembling and assembling KION i Front panel controls Remove the control panel housing as previously described Remove the knob cover 1 Remove the pin 2 if the control has a push button release function Loosen the nut 3 holding the knob and lift off the knob from the control shaft Use the knob holder tool Order No 62 04 197 E380E when removing
160. e following criteria for stable pressure is not fulfilled Target value 1 cmH20 lt PEEP lt target value 10 cmH2O Stable Pressure is assumed when pressure criteria is fulfilled during 4 seconds The timeout to reach stable pressure is 30 seconds Displays on Control panel Refer to 00 02 above What to do Replace the Drive gas module 287 01 1F CON DIAG CAL BAROMETER FAILURE Fault Checking barometer failed during Calibration PAN is responsible for calibration of this transducer Description Refer to information regarding Checking barometer in chapter Service procedures section Calibration The operator is demanded to adjust barometer value if necessary using the Fresh Gas Flow knob to enter a new value The calibration fails if user have entered a value greater than 1150 mbar or the barometer cannot be adjusted correctly Displays on Control panel The Tidal Volume display shows the actual measured barometric pressure What to do Replace PC 1672 Control Panel 288 01 20 CON Fault The UPL knob is not correctly set when starting Calibration DIAG CAL UPPER PRS LIMIT NOT SET Description Refer to information regarding Check of control panel settings and of gas supply in chapter Service procedures section Calibration The Calibration starts with a check that UPL is set between 60 80 20 What to do 1 Set the UPL knob to 70 2 Check replace UPL control panel potentiometer The knob may be
161. e time the software corrects the problem automatically by doing an extra zeroing of the inspiratory fresh gas flow transducer What to do If appearing repeatedly 1 Run to calibrate the inspiratoty fresh gas flow transducer 2 Check that the inspiratory fresh gas valve tube is correctly mounted 3 Check that the inspiratory fresh gas valve works properly by measure the fresh gas flow with a calibration manometer on the auxiliary outlet 4 Replace the inspiratory fresh gas flow transducer 5 Replace PC 1748 1797 Fresh gas flow 6 Report to EM HSC The measured fresh gas flow 1 10 ml s is presented in sub data in hexadecimal form 201 00 C9 Sub data CD CON DIAG FGAS FAILURE NO LONGER Description This diagnostic log follows the diagnostic log DIAG FGAS FAILURE 200 or DIAG FGAS TRANSDUCER FAILURE 204 when the faulty situation has been solved by software The set fresh gas flow 1 10 ml s is presented in hexadecimal form 202 00 Sub data CD DIAG MIX NO EMPTY DETECTION Fault PC 1752 Position sensor at the fresh gas pressure container is not working properly Description The fresh gas step motor is fully open but no signal from the position sensor is detected A backup filling of the fresh gas pressure container has been made This diagnostic log may appear now and then without impact on the functionality What t
162. e two extra gas outlets on the Gas DisraiBUTION BLock one for O5 and one for AIR These outlets can be used to supply optional equipment such as AuxiLiARY SuPPLY and Suction EQuiPMENT with and AIR E382 2 061 01 02 02 KION i 6 Inspiratory control Controls the gas delivered to the breathing system The main functions are e The three Gas 5 They are basically of the same design and function as the gas modules inspiratory valves in the Servo Ventilator 300 e Five safety valves SV1 4 and 578 e FnEsH Gas Pressure Container to create the working pressure for the fresh gas supply Inspiratory fresh gas channel that measures and regulates the fresh gas to the breathing system Gas modules There are two different versions of the gas module Type recognized by the metal nozzle unit e Type recognized by the plastic nozzle unit As from S N 01501 was replaced by Type II the production of KION workstation For information regarding compatibility between Type and Type Il refer to Speedinfo 008 02 EM LSS If not stated otherwise this functional description is valid for both versions The three Gas are e Gas AIR 20 BP supplies AIR or 20 to the VAPORIZER MAGAZINE e Gas O2 BP supplies O5 to the VAPORIZER M AGAZINE e Gas Drive Gas AIR O5 supplies AIR or O5 as drive gas to the REBREATHING SECTI
163. e units Type 1 modified for backpressure must be used together with a small washer that is placed on top of the inspiratory solenoid This washer will support the diaphragm and distributes the backpressure over a larger area on the diaphragm This function is integrated in the plastic nozzle units Type 1 and the small washer is not used in these Gas 65 The nozzle units are provided with a mechanical key to prevent that the nozzle unit is mounted into wrong Gas An O ring and the valve diaphragm Type 1 or the complete plastic nozzle unit Type 11 must be replaced during the Twelve months maintenance After replacement allow the diaphragm to settle during approx 10 minutes before gas pressure is connected to the Gas 3 8 Siemens Elema AB Inspiratory solenoid The gas flow through the Gas is regulated by the inspiratory solenoid via the nozzle unit The current supplied to the solenoid is regulated so that the gas module will deliver a gas flow according to the front panel settings Gas module key The Gas are provided with a mechanical key to prevent that the Gas is mounted in the wrong slot The key consists of a plastic guide mounted under neath the Gas and a corresponding guide mounted on the pneumatic section base Safety valves The block contains four safety valves e SV1 is a spring loaded v
164. eakage into the system Sources for such leakage are the Mushroom valves the Gas modules or the Instant O2 supply block Check as follows Mushroom valves 1 Check that the mushroom valves are undamaged and correctly mounted on the valve assembly plate Fresh gas modules 1 Connect the leakage detector to the vaporizer magazine outlet connector right connector Depress the vaporizer interlock If there is a pressure raise indicated on the manometer it may be a leakage into the system from the gas modules AIR BP BP Check the gas modules Instant O2 supply block 1 Cancel the PuC Check that the power switch is in Standby 2 Connect the leakage detector to the auxiliary fresh gas outlet 3 Open the auxiliary fresh gas outlet valve lever in horizontal position 4 If there is a pressure raise indicated on the manometer it may be a leakage into the system from the Instant O Supply block Check the Instant O Supply block Gas module for drive gas 1 Cancel the PuC Check that the power switch is in Standby Disconnect the PEEP valve tube at Evac side Connect the leakage detector to the PEEP valve tube Refer to the illustration 4 If there is a pressure raise indicated on the manometer it may be a leakage into the system from the Drive gas module Check the Drive gas module E382 E392E 061 01 02 02 Siemens Elema 6 13 Troubleshooting KION KION i
165. ed 229 00 ES Sub data 00 00 00 01 CON DIAG SYSTEM ACTIVITY Description Diagnostic log required only for advanced debugging Pre use check passed Pre use check failed I NODI NODI Bunoousa qno 85 9 gy 5 cO ZO 10 190 36653 2823 00 02 Pre use check aborted Switching Breathing system 01 xx Ventilation mode switch or Standby gt 02 xx ON gt Standby 01 11 Circle system Manual ventilation 02 11 01 12 Circle system Volume control 02 12 01 13 Circle system Pressure support 02 13 01 14 Circle system Pressure control 02 14 01 21 Non Rebreathing Manual ventilation 02 21 0122 Non Rebreathing Volume control 02 22 0123 Non Rebreathing Pressure support 02 23 01 24 Non Rebreathing Pressure control 02 24 01 34 Aux Fresh Gas Outlet Manual ventilation 02 31 01 32 Aux Fresh Gas Outlet Volume control 02 32 01 33 Aux Fresh Gas Outlet Pressure support 02 33 01 34 Aux Fresh Gas Outlet Pressure control 02 34 03 00 Calibration passed 03 01 Calibration failed 03 02 Calibration aborted 230 00 CON DIAG USER INTERACTION TIMEOUT Fault Calibration sequence not fulfilled Description The user has not respond with calibration continue when starting a calibration or accepted set barometric
166. ed settings to accept default settings with the following exeptions Bed label Type e g BED1 CPS IDS label Type e g OP1 Care Unit label Type e g OP Monitoring unit label Type e g MONI Hospital label Type e g Central It is not necessary but recommended to enter Recorder label This makes it possible to connect a recorder at any time Type e g REC1 as name of the primary recorder as well as the secondary recorder Tum the PC and the KION KION i workstation Off Disconnect the RS232 cable between the PC and the KION KION i workstation Restart the workstation The new CPS configuration will now be used Display the CPS IDS configuration With a PC connected as previously described it is also possible to display the CPS IDS configuration Access the System console menu Make sure that the CPS 68030 SYSTEM CONSOLE is displayed Select 11 Display M odify NW Config Data Select 0 Display NW Config Service procedures The example below shows Network Configuration data for a workstation configured as a stand alone unit CPS IDS Host ID 0 M onitoring unit ID 1 IP Addr 191 1 1 0 Subnet M ask 255 255 0 0 Default Route 0 0 0 0 Bed Label BED1 Recorder 1 Label Recorder 2 Label CPS Label OP1 Monitoring Unit Label M 1 Care Unit Label OP Hospital Label HOSP Primary Recorder RECI Secondary Recorder Pr
167. elow 23 V 22 V if an Extra INTERNAL Battery is connected These voltage levels correspond to 2096 indicated Second battery alarm No battery capacity is activated 10 minutes after first battery alarm or when battery voltage is below 22 V 21 5 V if an Extra INTERNAL is connected These voltage levels correspond to 0 96 indicated All functions will be cut off when battery voltage reaches below 21 V Battery capacity indication and alarms are generated via the ALA power supervision function Service interval for the INrERNAL BATTERY e The INTERNAL Battery must be checked during the Twelve months maintenance e The INTERNAL BarreRY must be replaced every three years After replacement allow the batteries to recharge before clinical use of the KION workstation The lifetime of the InteRNAL Battery is reduced if it is used frequently to supply the KION KION i workstation with operating power or if the battery temperature is above 50 C 122 F e g due to Battery Drawer Fan failure In such case it is recommended to check the with Shorter intervals than 12 months E382 E392E 061 01 02 02 KION i Batteries spare parts are not supplied by Siemens They must be purchased locally Tested batteries for use in the KION KION i workstation are listed below No other batteries must be used CSB EVX 12260 http www w csb battery com New
168. eneration and error line 100 Description The first part of the test checks that Sound Sense is activated by the 830 Alarm Buzzer within 40 ms and deactivated within 100 ms The second part of the test lets the emergency line activate deactivate the buzzer by checking that Sound Sense is activated deactivated If not this diagnostic and DIAG_ERROR_LINE_ERROR 049 is written Technical alarm and alarm 830 is generated What to do If the log is repeted replace PC 1672 Control Panel x 033 0021 ALA DIAG_STARTUP_LED_TEST_FAILED Fault Hardware failure 830 Description The alarm LED is not working during startup hardware test Alarm 830 is generated What to do Replace PC 1672 Control Panel x 034 00 22 ALA DIAG_POWER_BACKUP_FAILURE Fault Hardware failure 100 Description Checks if the Backup Capacitor for 5V failed during startup hardware test Technical alarm is generated What to do Replace PC 1672 Control Panel 035 00 23 ALA Fault Hardware failure DIAG ALARM SUBSYSTEM RESET ERROR Description The 5 V is pulled below the reset limit to trig a power on reset during startup hardware test but the reset is detected What to do Replace PC 1672 Control Panel 036 00 24 ALA DIAG SILENCE BUTTON STUCK Fault Hardware failure Description The Alarm Silence button is stuck for more than 20 seconds What to do Check replace Alarm Silence button x 037 00 25 ALA DIAG_STARTUP_TIMER_TEST_FAILED Faul
169. er 3a Replace the expiratory flow transducer 3b Replace the contact in the docking station 4 Replace the fresh gas flow transducer 5 Replace the gas modules one at the time Replace the plastic Luer lock connector 1 Check the contact pins on the MEA PROM and in the PROM socket 2 Check the contact pins on the ALA PROM or on the PAN PROM and in the PROM sockets 3 Check the connection of the 1730 E382 E392E 061 01 02 02 KION i Diagnostic logs General Data regarding events and performance related to the KION KION i workstation is captured and stored in the log list This chapter will mainly handle the two log types intended for field service troubleshooting These two diagnostic log types are The monitor Diagnostic Log The Diagnostic Log is stored in the KION Monitor The Diagnostic Log description is written in decimal numbers It contains log number and source number The Diagnostic Log is identified by the text CANbus Diag in the Description field Note The Pick AND Go concept allows a KION Monitor to be moved between different KION workstations The Diagnostic Log stored in the KION Monitor may thus contain logs from different KION workstations The communication interface CPS IDS Diagnostic Log The CPS IDS Diagnostic Log is stored in the Communication Interface CPS or IDS The CPS IDS Diagnostic Log description is wri
170. er After the transfer a comparison test is made between the non volatile and the volatile memory to see that the transfer completed successfully If comparison fails a diagnostic log is written What to do 1 Perform a Calibration and a PuC Restart the KION workstation and check that the diagnostic log is not reproduced 2 Replace PC 1750 Transducer if a digit is present in B C or D 3 Replace PC 1737 Measuring 260 0104 CON DIAG PUC SUPPLY GAS FAILURE Fault Gas supply failure during PuC Description Both AIR and O2 gas supply are disconnected or the gas supply pressure is not enough when starting the PuC Refer to chapter about Check of control panel settings and of gas supply during PUC What to do 1 Connect gas supply or increase gas supply pressure Required gas supply pressure 280 600 kPa 2 Replace PC 1720 Wall pressure 261 01 05 Fault Leakage automatic ventilation test failed during DIAG PUC AUTOVENT LEAKAGE FAILURE Description The test pressure is 40 cmH20 What to do Refer to section If the Pre use check fails in this chapter and to Sub data information regarding Leakage automatic ventilation in chapter Service procedures section Pre use check I NODI NODI Bunoousa qno vv 9 gy 3 60 ZO 10 190 36653 2823 26 CAL ERR START P TOO LOW Fault PuC technical error code 9902 Large leakage disconnect
171. er E2 potentiometer The fresh gas flow transducers E2 potentiometers are adjusted during calibration until the measured flow is close to the target value The acceptance criteria for successful gain calibration is that the measured flow do not differ more than 0 596 from the target value If not this diagnostic log is written Displays on Control panel The Tidal Volume display shows the target value 833 75 l min The Exp Tidal Volume display shows the measured flow value by the fresh gas flow transducer 1 10 ml s What to do 1 Replace the fresh gas flow transducer 2 Replace 1748 PC 1797 Fresh gas flow 3 Replace the gas module If Air supply gas is connected AIR N2O gas module If Air supply gas is not connected O2 gas module 271 01 0F Sub data CON DIAG PUC EXP TRANCDUCER CAL FAILU RE Fault The calibration of the expiratory flow transducer failed during the Checking flow transducers test in the PuC Refer to information regarding Checking flow transducers in chapter Service procedures section Pre use check Valve settings during the Exp flow transducer calibration in PuC Valve Name of valve Open Closed MV1 MUSH HAND CIRCLE CLOSED MV2 MUSH POPOFF OPEN MV3 MUSH BAG OPEN MV4 MUSH_ABSORBER OPEN Offset calibration CLOSED Gain calibration MV5 MUSH HAND OPEN CLOSED Fr gas FGAS VALVE OPEN PEEP PEEP VALVE OPEN
172. es To disassemble the gas modules Unscrew the two screws 4 and lift off the cover 5 Note The rubber seal 6 must be mounted on the filter When replacing filter move the rubber seal from the old to the new filter Gas module Type I with metal nozzle unit Open the hatch and pull out the nozzle unit Do not use any sharp tools that may damage the valve seat when replacing the O ring and the diaphragm On the two fresh gas modules BP modules of 1 make sure that the washer 7 is placed in position This washer is not used in the drive gas module Gas module Type with plastic nozzle unit Open the hatch and pull out the nozzle unit The nozzle units are provided with a mechanical key to prevent that the nozzle unit is mounted into wrong gas module After replacement of diaphragms or plastic nozzle units wait 10 minutes before connecting pressure to the gas modules E382 E392E 061 01 02 02 Siemens Elema AB 4 11 Disassembling and assembling KION i Inspiratory gas block Seal for the drive gas module and cuffs for the fresh gas modules are mounted in the Inspiratory gas block To remove the seal cuffs Remove the gas modules The seal 1 for the drive gas module is now accessible Remove the three screws holding the cover plate 2 and lift off the cover plate The cuffs 3 for the fresh gas modules are now accessible Note Do not u
173. es Cover the gas inlet channel in each yoke with a finger and check if there is a pressure built up under the finger Replace faulty one way valves if necessary Disconnect the gas supply Connect gas cylinders to the backup gas supply manifold and open the cylinder valves Check if there is a leakage through the safety valves SV5 SV7 Cover both outlet holes on each one of the safety valves with two fingers and check if there is a pressure built up under the fingers Replace faulty safety valves if necessary Check for gas leakages with gas cylinder valves still open Use leakage detection spray liquid and check the following connections The connection between the safety valves and the manifold 5 The connection between the yoke and the manifold 6 The connection between the pressure regulators and the manifold 7 The connection between the pressure transducer and the manifold 8 Close the gas cylinder valves If a gas leakage was detected replace the O ring gasket at the faulty unit and re check A function check of the Backup gas supply manifold will be performed as a part of section Completing the Twelve months maintenance below With gas cylinder valves open check for gas leakages through the gas connections on the Gas distribution block Cover the gas inlet with a finger and check if there is a pressure built up under the finger If necessary replace faulty one way val
174. eshooting Test case 3 1 1 Connect the leakage detector to the vaporizer magazine outlet connector right connector Depress the vaporizer interlock Pressurize to 40 50 cmH O 4 The following parts are checked during this test case Nozzle units at the fresh gas modules Cuffs Seals in the inspiratory gas block for the fresh gas module connection SV1 600 kPa Tube including fittings between Inspiratory gas block and Vaporizer magazine Small O ring in the vaporizer magazine hub Test case 3 2 1 2 Divide the Fresh gas line in two sections by removing the fresh gas valve tube Visually check the fresh gas valve tube Test case 3 3 1 4 Test case 3 3 is an extension of Test case 3 1 Plug the fresh gas flow transducer outlet at the fresh gas valve Connect the leakage detector to the Vaporizer magazine inlet connector left connector Pressurize to 40 50 cmH O and involves testing of parts according to 3 1 plus the below listed items Thus if Test case 3 3 fails whereas Test case 3 1 passes it points to a defect or a leakage at any of the below items Large O ring in the vaporizer magazine hub e One way valves OV10 and OV11 Note To check all three valves the leakage detector must be connected to two different inlet connectors Vaporizer selection valves 1 2 and 3 Tube including fittings between Vaporizer magazine and Fresh gas pressu
175. f the PEEP pressure transducer E2 potentiometers until the transducer value is close to zero The Tidal Volume display shows the target value 0 The Exp Tidal Volume display shows the adjusting transducer value in 1 100 cmH20 ail if communication over the I2C bus fails or 64 attempts or 30 s has elapsed to adjust pressure transducer E2 potentiometers without being close to the target value Diagnostic 281 subdata 00 OA 00 OB Gain 3 The PEEP valve is closed to enable the system to be pressurized 4 The operator is demanded to pressurize the system by setting a flow using the Fresh Gas Flow knob and to enter the pressure value read on the calibration manometer using the Preset O Conc knob The value shown on the Fresh Gas Flow display is proportional to the flow generated by the gas module approx 0 992 ml min 5 12 Siemens Elema Also the PEEP valve is opened to depressurize system The offset adjustments of the PEEP pressure transducer E2 potentiometers is repeated but with a negative offset 25 cm H O or 10 cmH20 if PC1750C is used to enable measurement of negative pressures The Tidal Volume display shows the target value 2500 1000 with PC1750C The Exp Tidal Volume display shows the adjusting transducer value in 1 100 cmH20 e Fail if communication over the I2C bus fails 64 attempts or 30 s has elapsed to adjust pressure transducer E2 potentiometers
176. flowmeter is 0 15 l min For further information refer to the KION Optional Accessories Operating M anuals 28 Gas evacuation The optional Gas Evacuation equipment to be used on the KION KION i workstation is the KION evac system The KION evac system is a Servo Evac 180 equipped with a bracket and a holder arm to be mounted onto the KION KION i workstation The KION evac system is connected to the EVAC outlet on the KION KION i workstation A Siemens evacuation ejector or the hospital s central vacuum system may be used as an active suction source For further information regarding function operation and technical specifications see the Servo Evac 180 Operating Manual E382 E392E 061 01 02 02 KION i 29 MiniOX 3000 Oxygen Monitor Not illustrated in the Pneumatic block diagram or in the Electronic interconnection diagram An optional monitoring device that can be mounted on the KION KION i workstation as an alternative to the multigas analyzer if only O2 monitoring is required The main parts of the MiniOX 3000 are Oxygen Monitor Connection cable T adapter to be connected to the patient cassette INSP outlet The adapter holds the cell and a filter Oxygen sensor cell For further information regarding function operation and technical specifications refer the operating instructions delivered with the M iniOX 3000 30 Accessory and Monitor shelfs Not il
177. g The log description written in decimal numbers CPS IDS Diagnostic Log Log description written in hexadecimal numbers containing Log number 4 characters to be found directly after the hex number 55 Sub data All 10 characters to be found directly after the Log number In most of the logs only the 4 last subdata characters are used Only logs 120 and 185 uses all 10 characters Software Version Diagnostic Log Software version installed in the KION Monitor CPS IDS Diagnostic Log Software version installed in the CPS IDS E382 E392E 061 01 02 02 KION i Diagnostic log groups The diagnostic logs can be divided into four main groups 1 Technical Alarm logs 2 Pre use check logs 3 Calibration logs 4 Other diagnostic logs All logs are listed in the Diagnostic Log table below in this chapter Technical Alarm logs In the Diagnostic Log example shown on page 21 the two logs 27 with identical Time and Date stamp indicates that MEA is not responding The corresponding logs in the CPS IDS Diagnostic Log example are 001B If a Technical Alarm occurs the first recommended remedy is to power cycle the KION KION i workstation Together with the Technical alarm logs there are some Additional logs created see below These Additional logs are shown in combination with the Technical alarm logs In the Diagnostic Log example shown on page 21 the two logs 27 are
178. g bellows is filled with a flow of 27 l min from the AIR N2O or O2 gas modules The Breathing bellows is not in top position after 30 seconds i e the Exp Pressure PEEP Pressure lt 15 cmH20 What to do Check replace the Breathing bellows leakage A final check that the calibrated Bellows position sensor is working by moving the bellows to top position again The Breathing bellows is filled with a flow of 27 l min from the AIR N2O or O2 gas modules The Breathing bellows is not detected to be in top position after 30 seconds i e the Exp Pressure PEEP Pressure lt 15 20 What to do Check replace the Breathing bellows leakage 235 00 CON DIAG TIMETEST CURRENT MAX LOAD Description Incorrect SW version What to do Check the CON SW version in component log and report to EM HSC 236 00 CON DIAG TIMETEST TOTAL MAX LOAD Description Incorrect SW version What to do Check the CON SW version in component log and report to EM HSC I NODI NODI Bunoousa qno 07 9 gy 60 ZO 10 190 36653 2823 250 00 CON Fault Internal program error DIAG BREATH PHASE FAILURE SCON ST Description The software has detected a breathing phase synchronization failure and ATE has been synchronized again A new expiration has been generated to synchronize the software processes to solve th
179. h gas outlet Aux fresh gas outlet Auxiliary fresh gas outlet valve 6 6 Siemens Elema AB E382 E392E 061 01 02 02 KION i Troubleshooting Test case Section Component 1234567 4 Multigas analyzer line Sampling line Sampling line adapter at the Y piece Sampling line Water trap Water trap receptacle including seals Tubing between water trap receptacle and multigas analyzer Multigas analyzer Multigas analyzer Sampling gas return tube and silicone muff 5 Exhaust gas line and Drive gas line Exhaust gas line Bellows housing Bellows housing seal Expiratory seal Bellows support plate Exhaust gas tube PEEP transducer including bacteria filter PEEP valve tube MV2 X OX X X X X x x Drive gas line Drive gas tube SV2 14 kPa Seal in the inspiratory gas block Nozzle unit at the Drive gas module x 6 Patient cassette docking station Silicone muff x Bacteria filters 3 each x 7 Pressure transducers Pressure transducers alt PC1781 on PC 1750 Tubings incl fittings on pressure transducers 382 92 061 01 02 02 Siemens Elema 6 7 Troubleshooting KION KION i Test case 1 CO absorber 1 2 3 By pass the CO2 absorber lower the absorber Redo the PuC If the PuC passes the leakage was located to either CO absorber or Absorber connection seals Test case 2 Patient cassette
180. he main functions of the MON subsystem are Displaying patient parameters and wave forms Displaying gas supply pressures Displaying set and measured gas concentrations Displaying alarms Handling external communication Control CON The CON software CON SW is stored in a FLASH on PC 1730 New versions of the CON SW can be installed either by replacing PC 1730 or by using the Software download tool The main functions of the CON subsystem are Control of breathing systems Control of ventilation modes Control and measuring of fresh gas flow including gas mixture selection Calculation of inspiratory flow Calculation of spontaneous breathing frequency Conversion of panel settings and feedback to panel Controlling the Pre use check and the Calibration sequences Control of all electromagnetic valves Introduction Power supply PWR The Power supply PWR subsystem includes the AC DC Converter nternal battery PC 1753 DC DC Converter e PC 1675 Power SupPLy solation transformer if connected Control of power up and power down sequences The Power supply subsystem is responsible for converting mains power and battery power to the voltage levels requested by the system Power supply will also supply these voltages to the electrical parts within the system E382 E392E 061 01 02 02 Siemens Elema
181. he target value 170 A D value for 25 cmH20O The Exp Tidal Volume display shows the adjusting transducer value Values displayed is converted from cmH20 to corresponding A D value What to do Refer to CAL PRS OFFSET FAIL 00 above 283 01 1B Sub data CON DIAG CAL PRS TRANSDUCER INSP FAILU RE Fault Calibration of pressure transducer 2 fails INSP Description Refer to information regarding Calibrating pressure transducers in chapter Service procedures section Calibration MEA is responsible for calibration of this transducer Bunoousa qno I NODI NODI 60 20 10 190 42663 2823 gy 9 00 0B 00 OF CAL PRS OFFSET FAIL CAL PRS GAIN FAIL Fault The first offset calibration of the INSP pressure transducer failed Description The system pressure is zero during offset calibration of the INSP pressure transducer E2 potentiometer The INSP pressure transducers E2 potentiometers are adjusted during calibration until the transducer value is close to zero 15cmH20 with PC1750C Displays on Control panel The Tidal Volume display shows the target value 0 102 if PC1750C A D value The Exp Tidal Volume display shows the adjusting transducer value Values displayed is converted from cmH20 to corresponding A D value What to do 1 Replace PC 1750 Transducer 2 Replace 1737
182. hecking mushroom valves Checking alarm detectors Ending the Pre use check ne 2 Check of control panel setting and of gas supply Calibrating pressure transducers Checking Ending the Calibration Software ALA PROM tren MONITOR SW CPS SW IDS SW Connecting a PC to the KION Connection and setup Access the diagnostic logs from a PC Connecting a Recorder and or a Laser Printer KION i as a stand alone unit KION i in a network Printing the diagnostic logs 5 21 E382 E392E 061 01 02 02 Siemens Elema AB Service procedures KION i Pre use check The KION KION i workstation demands the user to start the semi automatic Pre use Check PuC at every start up of the workstation It is also possible to access the
183. hown in the illustration KN9086 vaporizer Replace V O rings 5 3 x 2 4 for the vaporizer valve Apply a thin layer of special grease on the O rings Replace this O ring on each one of the vaporizers to be used on the concerned workstation Three O rings are included in the kit order further O rings if required E382 E392E 061 01 02 02 Siemens Elema AB 7 1 Maintenance KION i Dust filter Check the dust filter 1 inside the trolley cover Clean the dust filter if it is clogged The dust filter can be rinsed in water Shake out all remaining water sure that no water remains in the filter Backup gas supply manifold On all four yokes replace Gas inlet filter 1 Seal at the gas cylinder connection 2 The pressure regulators and the safety valves are preset to correct settings and secured with a visible drop of sealant Inspect the pressure regulators and the safety valves Check that the seals 3 on the pressure regulators are not broken Check that the seals 4 on the safety valves are not broken If a seal on any of these units is broken replace this unit 7 8 Siemens Elema E382 2 061 01 02 02 KION KION i Maintenance Connect gas supply from the hospital central gas supply to all three gas inlets on the KION KION i workstation Check if there is a leakage through the one way valves OV5 OV8 in all four yok
184. ibration values for the pressure transducers are not correct at system DIAG INIT MEA E2POT ALA FAILURE start up Off to Standby Sub data Note This diagnostic log may appear before calibration when upgrading the MEA PROM Bunoousa qno I NODI NODI 60 20 10 190 36683 2823 gy t 9 AB CD Description The transducers calibration values are stored in two separate E2 potentiometer memories on PC 1750 Transducer All calibration values is also stored on PC 1672 Control panel At system start up a comparison test is made to see that they match each other If comparison fails a diagnostic log is written What to do 1 Perform a Calibration and a PuC Restart the KION workstation and check that the diagnostic log is not reproduced 2 Replace PC 1750 Transducer if a digit is present in B C or D 3 Replace PC 1672 Control panel 258 01 02 Fault Transferred calibration values for the pressure or flow transducers is not DIAG INIT MEA E2POT TRANS TO F correct at system start up Off to Standby AILURE Sub data AB CD Description The transducers calibration values are stored in two separate E2 potentiometer memories on PC 1750 The E2 potentiometer contains both a non volatile memory and a volatile memory At start up of the system data in the non volatile memory REGO is transferred to the volatile memory WCR for each transduc
185. ications over time it must be ensured that after any service intervention removed parts are re assembled and secured according to instructions M ake sure to follow the guidelines regarding tightening torque as stated below Thread size M3 0 95 0 05 Nm Thread size M4 M6 3 1 0 1 Nm Internal tubing KION workstations with S N 00125 01405 are equipped with quick couplings for the internal tubing A repeated disconnection connection of such tubing may cause leakage E382 E392E 061 01 02 02 KION i Disassembling and assembling Covers Top cover Remove the three screws 1 holding the top cover Lift off the top cover 2 e Lift off the shield cover 3 Note Handle the top cover carefully The shelf may slide out if the top cover is tilted Trolley covers The trolley covers are of a snap on type No tools are needed to remove the trolley covers The photos 4 show some of the trolley covers To remove the trolley covers pull them straight out To mount the trolley covers place the cover in position and press it onto the studs E382 E392E 061 01 02 02 Siemens Elema AB 4 3 Disassembling and assembling KION i Battery drawer Remove the screws 1 Disconnect the mains power cable 2 from the inlet connector Pull out the battery drawer 3 Power amp Communication interface Disconnect the AC DC Converter cable 4 Disconnect the Isol
186. iemens Elema must be used in the KION KION i workstation Spare parts and maintenance kits can be ordered from your local Siemens representative Maintenance The following parts shall be replaced and they are included in the Maintenance kit 12 months for HO UO o Fresh gas valve tube and PEEP valve tube Bacteria filter with tube for the PEEP pressure transducer Bacteria filters for the silicone muff in the patient cassette docking station Expiratory flow transducer screen mesh net including screw Filters for the gas modules Diaphragms for gas modules with metal nozzle unit Gas modules Type O rings 6 1 x 1 6 for gas modules with metal nozzle unit Gas modules Type 1 Washers for gas modules with metal nozzle unit BP gas modules Type 1 Plastic nozzle units Gas modules Type II Cuffs for the Inspiratory gas block Diaphragm for the fresh gas pressure container Piston seal for the fresh gas pressure container Gas inlet filter kit for the Gas distribution block containing Gas inlet filters Gaskets for the gas inlet filters O rings 15 3 x 2 4 for the gas distribution block O ring 19 2 x 3 for the gas distribution block Valve kit for the Gas distribution block containing Valve plunges with O rings Valve springs O rings 12 1 x 1 6 for the valve housing Valve assembly plate for the patient cassette O ring 9 3 x 2 4 for the vaporizer magazine
187. illustration shows the position of the tubes and cables inside the patient unit As it is possible to rotate the breathing system it is thus very important to check tubes and cables when assembling the patient unit M ake sure that no tubes nor cables are squeezed when rotating the breathing system The detail drawing shows the position of the tube nipples for the pressure transducer and multigas analyzer tubes KION i Disassembling and assembling When mounting the bellows base plate make sure that the bellows housing seal 5 on the bellows base plate is correctly mounted see illustration When mounting the bellows position sensor 6 make sure that the sensor is adjusted into correct position level as shown in the illustration Support plate for patient cassette Remove the bellows base plate as described above Disconnect the mushroom valve control gas supply tube 1 If necessary cut the tube Disconnect N77 2 and N78 3 from PC 1755 Patient Cassette VALVE CONTROL From undemeath the patient unit remove the screws 4 and lift off the absorber support plate 5 for the CO Absorber Note Hold the absorber support plate when removing the screws The absorber support plate will fall down when the screws are removed When mounting the absorber support plate Apply special grease on the hinges Secure the screws 4 with Loctite 243 E382 E392E 061 01 02 02
188. imary Alarm Recorder REC1 Secondary Alarm Recorder REC1 Remote Silence Enabled Yes Remote Control Enabled Yes Alarm Group 0 Will this bedside be monitored by a Central Station Yes Network M ode Standalone Recorder Use Global Laser Printer IP Addr 191 1 1 240 The example below shows Network Configuration data for a workstation configured as a network node CPS Host ID 55 M onitoring unit ID 1 IP Addr 191 1 1 55 Subnet M ask 255 255 0 0 Default Route 0 0 0 0 Bed Label BED1 CPS IDS Label OP1 Monitoring Unit Label M 1 Care Unit Label OP Hospital Label Central Recorder 1 Label Recorder 2 Label Primary Recorder RECI Secondary Recorder Primary Alarm Recorder RECI Secondary Alarm Recorder REC1 Remote Silence Enabled Yes Remote Control Enabled Yes Alarm Group 5 Will this bedside be monitored by a Central Station No Network M ode Networked Recorder Use Global Laser Printer IP Addr 191 1 1 240 Network Comm Stack Configuration CPS IDS Stack NW eb Server Addr 0 0 0 0 CPC IDS Web Server Port 80 E382 E392E 061 01 02 02 Siemens Elema AB 5 17 Service procedures KION KION i Download cable 55 96 502 E537U EMOO6 01 PC COM1 DuoView with Serial 01000 or lower 2 Screen cable Downloa
189. ine 4 14 Patient UNE 4 16 Control panel ee 4 19 Multigas 4 23 5 2000 4 23 4 23 Backup gas supply manifold 4 24 E382 E392E 061 01 02 02 Siemens Elema AB 4 1 Disassembling and assembling KION KION i General Disassembling and assembling of the main units in the KION KION i workstation is described in this chapter If not stated otherwise the assembling procedure is the reverse of the disassembling procedure The illustrations in the KION Spare Parts List are very useful as a guide when disassembling and assembling the workstation Disassembling and assembling of the following units is described in the KION KION i anesthesia workstation Operating M anual chapter Routine cleaning Patient cassette CO Absorber Bag in bottle During clinical use of the KION KION i workstation it is possible to rotate the user interface arm and the patient unit into a position suitable for the user It is thus very important to check tubes and cables when assembling the KION KION i workstation Make sure that no tubes nor cables are squeezed when rotating the user interface arm and the patient unit Preparations Before disassembling or assembli
190. ing Description Data overrun has occurred At least one CAN message is missed What to do 1 If this log is repeted several times check CAN communicating units i e microprocessor controlled PC boards multigas analyzer KION Monitor and DuoView Also check PC board and cable connectors 2 Report to EM HSC x 011 000B ALA DIAG EMERGENCY TEST MEASURE Fault Hardware failure 100 Description ALA orders MEA to pull emergency line The startup hardware emergency line test failed Technical alarm is generated What to do 1 Check that the MEA PROM is correctly mounted 2 Replace 1737 Measuring Bunoousa qno I NODI NODI 60 20 10 190 36683 2823 gy 6 9 100 012 000 DIAG EMERGENCY TEST CONTROL Fault Hardware failure Description ALA orders CON to pull emergency line The startup hardware emergency line test failed Technical alarm is generated What to do Replace PC 1730 Control 100 013 00 0D ALA DIAG EMERGENCY TEST PANEL Fault Hardware failure Description ALA orders PAN to pull emergency line The startup hardware emergency line test failed Technical alarm is generated What to do 1 Check that the PAN PROM is correctly mounted 2 Replace PC 1672 Control Panel 100 015 00 OF ALA DIAG EMERGENCY LINE ACTIVE ERROR Fault Hardware failure Description The startup har
191. ing when the pressure drops below 41 cmH20 or stabilization period time has elapsed Registers the Start time and measures the Start pressure P1 before the leakage calculation begins Leakage measuring period of 20 s or until the pressure drops below 39 cmH20 If End pressure is 1 cmH20 higher than Start pressure P1 a technical error code 9905 will be displayed and the check will Fail Diagnostic 261 Sub data 26 B1 Registers the End time and the End pressure P2 The system calculates leakage flow by measuring pressure difference P1 P2 over the measuring time Start time End time Leakage System volume x P1 P2 x 60 1013 Start pressure Meas period E382 E392E 061 01 02 02 Siemens Elema AB 5 3 Service procedures KION KION i Checking the fresh gas channels 14 If the leakage is below 1000 ml min the leakage in the fresh gas to vaporizer and fresh gas from vaporizer channels will now be checked gas channels between the gas modules and the one way valve 4 The system is filled with the leakage flow calculated above during 5 seconds The pressure should now increase If not a leakage is detected in these gas channels Technical error code 9909 will be displayed and the check will Fail Diagnostic 261 Sub data 26 B5 15 Evacuates the system by opening all mushroom valves and the PEEP valve 16 The leakage ml min is shown on the control panel a
192. ins cable connectors for Patient unit cable Pneumatic section cable Control panel cable Pressure transducers on the optional BAckuP Gas SuPPLY MANIFOLD The PC board inputs outputs are described in chapter Diagrams Description of functions 9 PC 1730 Control Controls flow pressure composition and concentra tion in the gas delivered to the patient All ventilation mode functionality is controlled by this unit PC 1730 contains a microprocessor that executes the CON software CON SW that is stored in a FLASH PROM New versions of the CON SW can be installed either by replacing PC 1730 or by using the Software download tool The main functions of PC 1730 are General parameters used or created by CON Fresh gas production excluding control of anesthetic agent type and concentration Inspiratory fresh gas control Drive gas for rebreathing Regulation of expiration General parameters Some of the general parameters used or created by CON are Pressure Input pressure signals from the four pressure transducers on PC 1750 are supplied via the A D Converter for regulation of inspiration and expiration Timing Output Insp time and Exp time signals are generated These are used by MEA to control zeroing of the flow transducers Fresh gas outlet Input signal from the Hall sensor in the AuxiLiaRY FREsH Gas indicates when the valve i
193. inst a fixed arm The more the magnet is activated the more the valve will move towards the closing position When power supply to the magnet is switched off the valve will be fully opened because of the spring This ensures that the patient always can exhale through the ventilator at a power failure The PEEP valve is controlled by CON At a PEEP setting information from the PEEP pressure trans ducer is used to regulate the valve position during expiration The PEEP valve tube must be replaced during the Six months maintenance and the Twelve months maintenance Siemens Elema AB 31 SiemensElema AB E382E392E 061010202 3 10 KION i 8 PC 1733 PC 1796 Interconnection The 1733 1796 electrically connects a number of units in the KION workstation The only electronic functions on this PC board are output filters and PTC resistors There are two versions of this PC board PC 1733 on units with S N 00125 01405 PC 1796 on units with S N 01501 and higher Four PC boards are mounted in PC board connectors on the upper side of the PC 1796 e PC 1730 PC 1737 MEASURING PC 1750 TRANSDUCER e PC 1797 Gas FLow With PC 1733 1797 is not used Instead PC 1748 Gas is used and connected to PC 1733 via a cable The under side of PC 1733 PC 1796 accessible behind a trolley cover conta
194. ion Diagnostic Log Log description written in decimal numbers CPS IDS Diagnostic Log Log description written in hexadecimal numbers containing Log number 4 characters to be found directly after the hex number 55 Sub data All 10 characters to be found directly after the Log number In most of the logs only the 4 last subdata characters are used Only logs 120 and 185 uses all 10 characters Log storage capacity SC 7000 9000XL ern 25 events SC 9000 aei sea a 100 events GPS 15 Ea d ek 100 events 6 20 Siemens Elema E382 E392E 061 01 02 02 KION i Troubleshooting Diagnostic Log Total Number Of Diagnostic Events 197 Product Serial 5390111370 SW Version VF 3 0 A Events Are Displayed Newest To Oldest Diagnostic Class Time Dup Lines Description Number Cnt Ox8038b03d 4 18 03 CRITICAL FAIL 100 Source 0 Ox8038b037 4 18 03 CANbus Diag 27 Source 0 CANbus Diag 27 Source 0 CANbus Diag 105 Source 1 MultiGas failure 560 Source 6 CANbus Diag 601 Source CANbus Diag 613 Source 6 CANbus Diag 407 Source 4 KION CRITICAL FAIL 100 Source 4 CANbus Diag 421 Source 4 CRITICAL FAIL 100 Source 1 CANbus Diag 204 Source 1 Ox8038b03e 4 18 03 Ox8038b037 4 18 03 Ox8038b037 4 18 03 0 8038603 4 18 03 Ox8038b03e 4 18 03 0x8038b037 4 18 03
195. ion Timer is not working properly during startup hardware test What to do Replace PC 1737 Measuring 407 0197 MEA CAN BUS OFF Fault Hardware failure Description The CAN bus is in OFF state The software tries to restart the bus until the watchdog resets the processor Refer to diagnostic log 408 What to do If repeted replace PC 1737 Measuring 408 0198 MEA DIAG CAN BUS OFF SOLVED Information Hardware failure has been solved Refer to diagnostic log 407 Description The CAN bus has been in OFF state but has restarted again I NODI NODI Bunoousa qno 89 9 gy 5 cO ZO 10 190 36653 2823 409 0199 MEA DIAG CAN BUFFER FULL Fault Communication bus CAN is not working properly Description The circular CAN receive buffer is full at least one CAN message is missed Circular buffer holds 10 CAN messages What to do 1 If this log is repeted several times check CAN communicating units i e microprocessor controlled PC boards multigas analyzer KION Monitor and DuoView Also check PC board and cable connectors 2 Report to EM HSC 410 019A MEA DIAG CAN DATA OVERRUN Fault Communication bus CAN is not working properly Description Data overrun has occurred at least one CAN message is missed What to do 1 log is repeted several times check CAN communicating
196. is situation What to do 1 Single event Report to EM HSC 3 2 Repeted events Replace 1730 Control If the error remains remove the Sub data workstation from operation Report to EM HSC AB CD ACTIVE SCON STATE The failure has occurred when the System Control process was in the state ACTIVE SCON STATE hexadecimal form 251 00FB CON Fault Internal program error DIAG BREATH PHASE FAIL BREATHSYNC Description The software has detected a breathing phase synchronization failure and CMV has been synchronized again A new expiration has been generated to synchronize the software processes to solve this situation What to do 1 Single event Report to EM HSC 2 Repeted events Replace PC 1730 Control If the error remains remove the Sub data workstation from operation Report to EM HSC 00 00 Inspiration The failure has occurred in the breathing phase Inspiration 00 01 Pause The failure has occurred in the breathing phase Pause 00 02 Expiration The failure has occurred in the breathing phase Expiration 252 00FC Fault Internal program error DIAG BREATH PHASE FAILURE PEND VE Description The software has detected a breathing phase synchronization failure and NTMODE has been synchronized again A new expiration has been generated to synchronize the software processes to solve this situation What to do 1 Single event Report to EM HSC 2 Repeted events Replace PC 1730 Control If the error
197. ising the user e Only personnel trained and authorized by Siemens shall be permitted to perform service or repair the KION KION i workstation Only Siemens genuine spare parts must be used PC boards spare parts must always be kept in a package for sensitive electronic devices Siemens will not otherwise assume responsibility for the materials used the work performed or any possible consequences of same e The device complies to standards and require ments as stated in the KION KION i workstation Operating M anual E382 E392E 061 01 02 02 Siemens Elema AB 1 3 Important KION i Notes 1 4 Siemens Elema AB E382 E392E 061 01 02 02 KION KION i Introduction 2 Introduction Only personnel trained and authorized by Siemens shall be permitted to Main Units center citer ie 2 2 perform installation service or Battery drawer essen 2 3 maintenance of the KION i y workstation Pneumatic section 2 4 Make sure to prepare the KION KION Vaporizer section seeene 2 5 workstation properly before disassembling and Patient UN ccn nor t re a 2 6 assembling Refer to section Hazard notices in chapter Important User interface 2 7 Any service or maintenance must be noted in a Electronic structure 2 8 log book NNUS 2
198. izing a mushroom valve on one side and check that no pressure is built up on the other side Thereafter the mushroom valve is opened and a verification is made to check that the pressure is equalized on both sides of the valve 1 The mushroom valves test is performed one valve at a time in the following order MV1 MV2 MV3 MV4 MV5 OV12 OV12 is the one way valve inside the patient cassette 2 All the mushroom valves are opened to empty the system 3 All mushroom valves are closed Pressurizing 4 The mushroom valve is first pressurized on one side with flow of 15 l min to 10 cmH20 Thereafter with a flow of 5 l min to a higher pressure level The gas used for pressurizing the mushroom valve is dependent on which valve to be tested see the table below e If the pressure level is not reached within 27 s the test will Fail One of the mushroom valves is leaking or not closing Diagnostic 275 The pressure level and which pressure transducer to be used is dependent on the valve to be tested see table below Service procedures Leakage Test 5 The pressurizing flow is turned off 6 To ensure that there is no leakage at the mushroom valve the pressure should not increase on the other side of the valve Tested valve 1 MV2 MV3 MV4 MV5 OV12 Opening Test 7 The mushroom valve to be tested is opened If there is an unacceptable pressure increase on the other side of the mushroom valve the
199. j 4 suaulals 6 6 OOOOOOOOOO 1 1 96 10000 SOS 1000 0 O 0000 10000 100000 C8 99 0000 A 99 2 99 oo o 99 10000000 5 5 eis O PC1856A PC 1856 Connector Layout Ir mois 70012 000 216 070 015 O z 000000000000000 000000000000000 103 2000000 B 0000000 N104 022 0 1028 0102 cm 02000 017 7 021 24 019 D18 00 026 00 025 c7 T Ej ics 90006 C4 c 88 8 80 DAMI HH 9000000 e e NO S OO 000000000000000 000000000000000 N100 N 00000000 L8 TR2 lr Dei coon zd ds o 550 00 04
200. l PRESSURE ERROR L from MEA as a backup detection HW detection When the INSP or EXP pressure is 5 cmH20 above the set upper pressure limit the Upper pressure monitoring HW block on PC 1737 sets the signal PRESSURE ERROR L low and thereby cuts the 24 V power supply to all valves in the system The following valves are disabled both SW and HW detection All three Gas are closed e INSPIRATORY FRESH Gas is closed e All MusHRoom VaLves except MV5 are opened e PEEP Valve is opened Gas supply pressure measuring Hospital central gas supply Pressures in the connected gases are measured by the pressure transducers PC 1720 WaLL PRESSURE The signals are amplified and supplied to PC 1737 Measurinc The amplifiers PC 1720 are factory calibrated Backup gas supply Pressure in the connected gas cylinders are measured by the pressure transducers in the Gas The signal is supplied to PC 1737 MEASURING E382 E392E 061 01 02 02 KION KION i Description of functions Patient cassette Expiratory flow transducer EE control Insp time CON Flow transducer heating Exp time CON Start zeroing Processor Pressure alarm Amplifier SW detected CON x95 MEA PROM Amplifier x5 Pre amplifier Expiratory Pre CAN bus pressure amplifier transducer
201. l and the PuC will be paused The user can select Redo Test to repeat the check or Continue to proceed with next check A Technical error code is shown on the control panel and on the KION Monitor Diagnostic 263 Technical error codes if the PuC fails A technical error code may be shown on the KION Monitor and on the control panel The failure will also be shown in the Diagnostic Log and the CPS IDS Diagnostic Log Siemens Elema E382 E392E 061 01 02 02 KION i Checking pressure transducers A check that the pressure transducers works properly is made in PuC 1 10 To create a closed system the following valves are closed e PEEP valve Fresh gas valve e MV1 MV5 The system is pressurized manual breathing bag excluded with a fresh gas flow of 100 ml s until the INSP pressure is 10 cmH20O or 10 s has elapsed If the measured INSP pressure is between 6 14 cmH20 the check continues If not the check will Fail see Note 1 Opens the manual ventilation valves MV1 and MV5 Fills the system including the manual breathing bag with a mixer flow of 300 ml s until the INSP pressure is 10 cmH20 30 s has elapsed If all pressure transducers INSP EXP PEEP and MAN measures a pressure between 6 14 cmH20 the check continues If not the check will Fail see Note 2 Fills the system including the manual breathing bag with a fresh gas flow of 300 ml s until the INSP pressure i
202. l is not working properly Alarm 562 is generated What to do Troubleshoot the multigas analyzer x 606 025 MGI DIAG COMMAND TIMEOUT ERROR Fault The multigas analyzer has not acknowledge command 960 Description No command response is received from the multigas analyzer within 70 ms Alarm 960 is generated What to do 1 Communication error between the multigas analyzer and PC 1747 Check RS232 cable and connectors 2 Troubleshoot the multigas analyzer 607 025F MGI Fault The multigas analyzer has stopped sending waveform data DIAG_CONTINUOUS_DATA_TIMEOUT_ERRO Description No waveform data is received from the multigas analyzer within 60 ms R The multigas analyzer should send waveform data with 25 Hz What to do 1 Communication error between the multigas analyzer and PC 1747 Check RS232 cable and connectors 2 Troubleshoot the multigas analyzer x 608 02 60 MGI DIAG STATUS TIMEOUT ERROR Fault The multigas analyzer has stopped sending status information data 960 Description No status information data is received from the multigas analyzer within 1 5 seconds The multigas analyzer should send status information with 1 Hz Alarm 960 is generated What to do 1 Communication error between the multigas analyzer and PC 1747 Check RS232 cable and connectors 2 Troubleshoot the multigas analyzer Bunoousa qno I NODI NODI cO 20 10 190 42663 2823 gy
203. le is analyzed by the multigas analyzer and the measured values are shown on the KION Monitor The gas sample is then retumed to the expiratory channel in the Patient Casser prior to the ExeiRATORY FLow TRANsDucER Thus the measured expiratory flow includes the gas sample If the temperature in the battery drawer compartment is above 45 113 F e g due to Drawer failure the function of the multigas analyzer may be affected For technical information regarding the multigas analyzers refer to the Service Manual for the concemed unit KION MultiGas 2000 or KION MultiGas 24 Isolation transformer The purpose of the optional 5 TRANSFORMER is to provide the possibility for mains power connection of auxiliary equipment while maintaining the total system earth leakage current below the limits in IEC 60601 1 It provides galvanic isolation from the wall mains outlet The ISOLATION TRANSFORMER contains four mains power outlets 115 V or 230 V 50 or 60 Hz Max outlet is 500 VA and max total leakage current is 100 uA A green lamp on the transformer indicates when mains power is available The ISOLATION TRANSFORMER iS equipped with four fuses Two resetable fuses on the primary side 6A on 115 V transformer 230 V transformer Two 5x20 mm UL approved fuses on the secondary side 5 250 V slow blow on the 115 V transformer 2 5 A 250 V s
204. lean the mushroom valves and the patient cassette support plate Check each individual mushroom valve for possible defectives 2 Replace the valve assembly plate 3 Check eplace the patient cassette 4 Check the mushroom valve control gas supply pressure 20 kPa delivered by REG 1 For adjustment of REG 1 refer to the tool Pressure Tester 0 2 bar regulator Order No 65 62 479 MV1 MV2 MV3 4 MV5 OV12 Bunoousa qno I NODI NODI 60 20 10 190 42663 2823 gy 69 9 276 0114 Sub data 00 01 00 02 00 03 00 04 00 05 00 0B DIAG MUSHROOM LEAKAGE BEFOR E OPEN FAILURE MUSH HAND CIRCLE MUSH POPOFF MUSH BAG MUSH ABSORBER MUSH HAND OPEN UNI DIRECTION VALVE Fault A mushroom valve leakage has been detected during the PuC The Checking mushroom valves test fails Description Refer to information regarding Checking mushroom valves in chapter Service procedures section Pre use check During the mushroom valve test in PuC the mushroom valves are pressurized on one side Thereafter the pressure on the other side is measured In case of leakage a pressure is built up on the other side of the valves The PEEP valve is closed during the test Tests order MV1 MV2 MV4 5 OV12 Refer to sub data to see witch valve that was tested in the sequence when failure occurs Note Sub data s
205. ll Fail 11 The valves are opened to empty the Breathing bellows Calibration Step 1 Diagnostic 273 3 When Breathing bellows is in its lowest position 13 The Breathing bellows is filled with a with a flow the position sensor is calibrated for the bellows of 27 l min from the AIR N20 or O2 gas modules position empty Starting with O most sensitive to move the bellows to top position again and stepping upwards until no indication is If the bellows is not detected to be in top detected position after 30 s i e the Exp Pressure PEEP 4 The adjustment of the E2 pots is shown on the Pressure lt 15 cmH20O the test will Fail Tidal Volume display Diagnostic 232 subdata 00 OB If communication fails over the I2C bus the test 14 The position sensor signal is read The Breathing will Fail Diagnostic 274 subdata 00 OA bellows should now be in top position 5 The Breathing bellows is filled with a flow of If the position sensor signal still detects that the 27 min from the AIR 20 or O2 gas modules bellows is in lowest position the test will Fail to move the bellows to top position Diagnostic 272 If the bellows is not detected to be in top position after 30 s i e the Exp Pressure PEEP Pressure lt 15 cmH2O the test will Fail Diagnostic 232 subdata 00 05 5 8 Siemens Elema E382 E392E 061 01 02 02 KION i Checking mushroom valves The check of the mushroom valves is made by pressur
206. ll as network connected The default configuration may not work correctly together with the KION Monitor If so a Screen alarm will be activated on the KION control panel and the messages CPS IDS Access failed and OFFLINE will be shown on the KION Monitor Furthermore there will be no access to the CPS IDS functions in the KION Monitor service menu A complete description of a CPS IDS configuration for Infinity Network can be found in the INFinity Network Planning design and installation handbook The brief descriptions below shows the main steps of a CPS IDS configuration A PC with the software HyperTerminal included in Windows can be used Make sure that the PC and the KION i workstation is turned Off Connect an RS232 cable Order 47 14 346 E530U to aCOM port on the PC Connect the other end of the cable to the X4 port on the KION KION i workstation Tum the On and the KION i workstation to Standby Start the terminal program and make the following COM port settings Bits per second 19200 Data bits 8 Parity None Stop bits 1 Flow control None E382 E392E 061 01 02 02 KION i Press Enter to access the System console menu Make sure that the main menu CPS 68030 SYSTEM CONSOLE is displayed Select 11 Display M odify NW Config Data Select 3 Input all NW Config data Press Enter on all suggest
207. low blow on the 230 V transformer The mains power outlets are designed according to the European standard IEC 320 C14 For further information refer to the KION Optional Accessories Operating Manuals E382 E392E 061 01 02 02 Siemens Elema AB 3 25 Description of functions KION i 25 Backup gas supply manifold With the optional Backup Gas SuPPLY MANIFOLD backup gas cylinders can be connected to the KION KION i workstation The manifold is intended for N50 one gas cylinder AIR one gas cylinder O two gas cylinders The Backup Gas SuprLY is equipped with PIN index connections yokes for 4 gas cylinders e N20 One gas cylinder Max cylinder gas pressure is 70 kP x 100 70 bar at 35 C 95 F normally correponding to approx 50 kPa x 100 50 bar at 20 68 F before the pressure regulator AIR One 3 liter gas cylinder Max cylinder gas pressure is 200 kP x 100 200 bar before the pressure regulator gt Two 3 liter gas cylinders M ax cylinder gas pressure is 200 kP x 100 200 bar before the pressure regulator The gas inlet channels inside the yokes contains inlet filters and one way valves OV5 OV8 The filters must be replaced during the Twelve months maintenance The cylinder gas pressure is reduced by the preset pressure regulators REG5 REG7 The gas is then connected to the Gas DisrniBUTION BLock via intern
208. lows position sensor is mounted in correct position level Refer to section If the Pre use Check fails 4 Check eplace the Breathing bellows The white ring on the bellows will not reflect the light to the sensor properly 5 Replace PC 1766 Bellows position sensor 6 Replace PC 1750 Transducer 273 01 11 CON DIAG BIBD SHOWS ALWAYS FULL Fault The Bellows position sensor is not working The Checking bellows level detector test fails Description When the Bellows position sensor has been calibrated a test to see if the sensor detects that the bellows leaves its top position is made The breathing bellows will not move towards top position because the sensor already detects that the breathing bellows is in top position Refer to information regarding Checking bellows detector in chapter Service procedures section Pre use check What to do 1 Check that nothing is obstructing disturbing the sensor 2 Check for dirt cracks on the Bellows housing 3 Check that the Bellows position sensor is mounted in correct position level Refer to section If the Pre use Check fails 4 Replace PC 1766 Bellows position sensor 5 Replace PC 1750 Transducer 274 4 01 12 Sub data 00 0A CON DIAG PUC BIBD E2POT FAILURE CAL BIB DETECTOR E2 POT FAIL Fault The Checking bellows level detector test fails Description Refer to information regarding Checki
209. lustrated in the Pneumatic block diagram or in the Electronic interconnection diagram A KION workstation can be equipped with one of the two optional shelfs Accessory shelf or Monitor shelf The shelfs that is located above the KION top cover are mounted with a bracket onto the column The Monitor shelf intended to carry a heavy monitor also includes a support leg Description of functions 31 Medside Data Station for KION Not illustrated in the Pneumatic block diagram or in the Electronic interconnection diagram The optional M edside Data Station for is intended for integration of the Siemens Inrinity Data Station MDS with the KION workstation It will facilitate a safe use of a clinical information system as a part of the KION KION i workstation The MDS KION Hardware option contains all components required to install the MDS to a KION KION i workstation e MepsipE DATA STATION MDS box Monitor arm with bracket Keyboard and keyboard tray LCD color monitor For further information regarding this device refer to the MDS KION Hardware option System Description Installation Instructions and to information regarding the Siemens Infinity M Data STATION E382 E392E 061 01 02 02 Siemens Elema AB 3 27 Description of functions KION KION i Notes
210. ly mounted 2 Replace PC 1737 Measuring 3 Replace 1672 Control Panel If all diagnostics 027 028 029 are shown in log this is probably the first alternative 100 028 00 1C ALA DIAG CONTROL NOT RESPONDING Fault CON is not responding Description No STATUS REPLY is received from this node on the STATUS REQUEST message within 3 3 seconds Technical alarm is generated What to do 1 Replace PC 1730 Control 2 Replace 1672 Control Panel If all diagnostics 027 028 029 are shown in log this is probably the first solution Bunoousa qno I NODI NODI 60 20 10 190 42663 2823 gy 62 9 x 029 0010 ALA DIAG PANEL NOT RESPONDING Fault PAN is not responding 100 Description No STATUS_REPLY is received from this node on the STATUS_REQUEST message within 3 3 seconds Technical alarm is generated What to do 1 Check that the PAN PROM is correctly mounted 2 Replace 1672 Control Panel If all diagnostics 027 028 029 is shown in log this is probably the first solution x 031 00 1F ALA Fault Hardware failure 100 DIAG_STARTUP_WATCHDOG_TEST_FAILED Description Watchdog is not working during the startup hardware test Technical alarm is generated What to do Replace PC 1672 Control Panel x 032 00 20 ALA DIAG ALARM BUZZER ERROR Fault Hardware failure during the startup test of sound g
211. m valve should have opened when tested in PuC The Checking mushroom valves test fails Description Refer to information regarding Checking mushroom valves in chapter Service procedures section Pre use check During the mushroom valve test in PuC the mushroom valves are pressurized on one side Thereafter the pressure on the other side is measured In case of leakage a pressure is built up on the other side of the valves This final test checks that the valves opens correctly and the pressure is consistent on both side of the mushroom valves The PEEP valve is closed during the test Tests order MV1 MV2 MV4 5 OV12 Refer to sub data to see witch valve that was tested in the sequence when failure occurs Note Sub data states error on one of the valves but the actual error may however also be found at one of the valves that remains to be tested Criteria to ensure equal pressure on both sides of the valve_after 5 seconds when opening mushroom valves Valve Pressure Mushroom valves open for test cmH20 during the test MV1 MAN gt INSP 10 MV1 MV2 PEEP gt INSP 10 MV2 MV3 PEEP gt INSP 10 MV3 MV4 INSP gt PEEP 10 MV4 MV5 INSP gt MAN 10 MV5 OV12 INSP 10 MV5 The 5 is opened when the OV12 valve is tested If there is a leakage in OV12 the gas will flow into the manual breathing bag with a pressure decrease as consequence If the pressure con
212. magazine cover When the magazine cover is placed in position on the vaporizer magazine the three slide bars 6 must be pushed in a few mm to snap into position If not in position the cover will ride on the slide bars and the cover cannot be correctly mounted The O rings on the magazine inlet connector 7 and the magazine outlet connector 8 are accessible without any disassembling of the vaporizer magazine Each of the three magazine inlet connectors 7 are equipped with an O ring 9 and a one way valve OV9 11 10 Remove the connector to make the O ring and the one way valve accessible With the vaporizer magazine removed the small O ring 11 and the large O ring 12 on the vaporizer magazine hub are accessible When assembling the vaporizer magazine Apply a thin layer of special grease on the O rings Place the vaporizer magazine very carefully in position onto the magazine hub E382 E392E 061 01 02 02 Siemens Elema AB 4 15 Disassembling and assembling KION i Patient unit Unclip and lift off the bellows housing 1 Lift off the breathing bellows 2 Lift off the bellows support plate 3 Remove the bellows base plate 4 including its bellows housing seal 5 and the two connected hoses Note The two connected hosed for drive gas and for exhaust gas must be disconnected inside the pneumatic section The parts inside the patient unit are now accessible This
213. max FNC 12240 http ww w new maxbattery co kr Power Sonic PS 12260 NB http www power sonic com Hitachi HP24 12 For further information regarding the batteries and battery suppliers refer to the Internet address stated at each battery type above or to the Siemens M edical Solutions Customer Service Intranet Portal at http cs med siemens de 3 Extra internal battery optional Extra INTERNAL Battery two serial connected 12 V sealed lead acid batteries for extended backup time Gives together with the Interna Battery a total backup time of approx 120 minutes with full charged battery For information regarding battery type function and service interval see section 2 Internal battery above There are two versions of the battery cable one version to be used if a standard Internat Battery is connected and one version to be used if an Extra INTERNAL Battery is connected Thus if an extra Extra INTERNAL is installed the battery cable must be replaced 4 Power amp Communication Interface The following functions are included in the Power amp COMMUNICATION INTERFACE Communication ports PC 1754 alt PC 1856 PC 1761 MIB alt PC 1843 MIB CONNECTOR 2 COMMUNICATION INTERFACE CPS network PCB alt IDS network PCB PC 1747 CAN RS232 INTERFACE PC 1753 DC DC Converter Generates 12 V 13 V an
214. n This text is written with an italic typeface The text refers to the diagram Basic principles in chapter Diagrams Enhanced information Enhanced information about the function Normal typeface is used in this text This text refers to the following diagrams in chapter Diagrams Pneumatic block diagram Electronic interconnection Text written in Smatt Caps refers to block names the diagrams mentioned above Battery drawer The battery drawer contains functions for power supply and communication 1 AC DC Converter The AC DC Converter containing the mains power rectifier and the transformer is a complete unit that is mounted on the Power amp Communication interface casing The AC DC Converter is electrically connected to PC 1675 Power SuppLy There are two mains power inlet fuses in the AC DC Converter The fuses and the AC DC Converter FAN are the only spare parts available for the AC DC CONVERTER The AC DC Converter Fan pulls cooling air into the converter compartment If the fan fails the signal FAN_FAIL generates a diagnostic log message If the AC DC Converter iS overheated above 90 C 194 F g due to fan failure the AC DC CONVERTER will be disabled The KION i workstation will then be power supplied by the INTERNAL BATTERY When the AC DC Converter cools down it will automatically be enabled Technical data for the AC DC Converter AC DC Converter input 100
215. n chapter Important Only personnel trained and authorized by Siemens shall be permitted to Any service maintenance must be noted in a log book Discard disposable replaced and left over parts in accordance with appropriate industrial and environmental standards After any installation maintenance or service intervention in the KION KION i perform a Calibration and a Function check Refer to the KION KION i anesthesia workstation Operating Manual for details 6 Troubleshooting General 6 2 Required 6 2 If the Pre use Check fails 6 3 Leakage in automatic and manual ventilation test fails 6 3 Checking pressure transducers test fails 6 14 Checking flow transducers test fails 6 14 Checking bellows level detector test fails 6 15 Checking mushroom valves test fails 6 15 Checking alarm detectors test fails 6 16 Other errors and remedies 6 17 Diagnostic logs vesivirrat 6 19 General 6 19 LOG SOUTE LE 6 19 Reading hexadecimal numbers 6 19 Report to EM HSC 6 19 Logs displayed on the onitor 6 20 Downloaded and printed logs 6 22 Diagnostic logs groups
216. n the checks will Fail and the leakage in ml will be shown e f the leakage exceeds 6 l min the checks will Fail and a technical error code will be shown Leakage max 150 ml min The leakage check passed Leakage 151 ml min 5 999 ml min The error is recorded as Diagnostic Log 262 alt 264 KION Monitor The leakage in ml min is shown to the left of the leakage check texts in the PuC window Recommended action No action is required but if the PuC is performed as a final check after service or maintenance a max leakage of approx 100 ml min is recommended Refer to section Check for leakage in this chapter KION Monitor The leakage in ml min is shown to the left of the leakage check texts in the PuC window Recommended action Check for leakages in the workstation Refer to section Check for leakage in this chapter E382 E392E 061 01 02 02 Siemens Elema AB 6 3 Troubleshooting KION KION i Leakage exceeds 6 l min Technical error codes The error is recorded as Diagnostic Log 261 alt 263 Monitor A four digit code 990X shown to the left of the leakage check texts in the PuC window Recommended actions Code 9901 Software loading failure Problem when loading reading the software in KION KION i 1 KION KION i 2 Replace 1730 Control Code 9902 Leakage gt 19 l min disconnect Test pressure was not obtained within
217. nalyzer interface M GI Monitor MON Power supply PWR g O manm Qi onmunm Measuring ED n Multigas analyzer interface KN9012 2 8 Siemens Elema AB E382 E392E 061 01 02 02 KION i Internal communication The diagram below shows the basic electrical signals between the different electronic subsystems CAN bus KN9013 CAN bus Internal communication via CAN bus protocol CAN Controller Area Network The CAN bus is a simple two wire differential serial bus system The CAN bus operates in noisy electrical environments with a high level of data integrity TAXI bus Communication between the CPS IDS and the KION Monitor Emergency line Introduction KION Monitor TAXI bus CPS IDS Diagnostic SC 9000 Diagnostic VGA output CIS RS232 Recorder Infinity Network MIB 1 amp 2 RS232 Interface multigas analyzer Mains power Power outputs Optional isolation transformer Emergency line Digital signal in separate cabel for alarm distribution in case of CAN bus malfunction Standby Digital signal in separate cabel that activates standby functions Reset Digital signal in separate cabel that ensures a controlled start of the microprocessors at a stable voltage level E382 E392E 061 01 02 02 Siemens Elema AB 2 9 In
218. nd on the KION Monitor If the leakage is below 150 ml min the leakage is accepted and next check will start automatically If the leakage exceeds 150 ml min the test will Fail and the PuC will be paused The user can select Redo Test to repeat the check or Continue to proceed with next check Diagnostic 262 Technical error codes if the PuC fails A technical error code may be shown on the KION Monitor and on the control panel The failure will also be shown in the Diagnostic Log and the CPS IDS Diagnostic Log 5 4 Leakage manual ventilation Checking the patient unit 1 All mushroom valves in the patient cassette are opened In this way the complete system is checked 2 The test is performed like in automatic ventilation but the max measuring period is extended from 20 to 50 s The start pressure is 25 cmH20O since most manual breathing bags are very elastic and thus 41 cmH20 can never be reached If a leakage is detected e If the leakage is below 150 ml min the leakage is accepted and next check starts automatically The leakage ml min is shown on the control panel and on the KION Monitor e leakage exceeds 150 ml min the test will Fail and the PuC will be paused The user can select Redo Test to repeat the check or Continue to proceed with next check The leakage ml min is shown on the control panel and on the KION Monitor Diagnostic 264 e If the leakage exceeds 6 l min the test will Fai
219. nding tube nipples are color marked for correct assembling Remove the screws 6 and lift off the cover plate 7 Pull out the multigas analyzer 8 The assembling procedure is the reverse of the disassembling procedure described above E382 E392E 061 01 02 02 Siemens Elema AB 4 23 Disassembling and assembling KION KION i Backup gas supply manifold Ensure that all gas supplies are shut off and all gas channels are depressurized before any service is performed on the backup gas supply manifold Explosion hazard The very high pressure O gas connected to the manifold require the use of special O resistant grease which can be supplied from your local Siemens representative No other grease must be used When assembling the different parts of the manifold always use new O rings and gaskets Apply a thin layer of special grease on the O rings and gaskets When performing service on the backup gas supply manifold it is recommended that examination gloves are wom in order to keep all parts clean To remove the yoke 1 unscrew the sleeve 2 using a 22 mm open end spanner When mounting the yoke always use a new O ring 3 Apply thin layer of special grease on the O ring Tightening torque is approx 50 Nm The gas inlet channel inside the yoke contains the following parts Filter holder 4 To remove the filter holder use a 5 32 4 mm hexagonal wrench Filter 5 Valve
220. ng bellows detector in chapter Service procedures section Pre use check Fault Failed to write data to the Bellows position sensor E2 potentiomerter memory Description CON is responsible for communication and initiating the Bib sensor E2 potentiometers over the I2C bus What to do 1 Replace PC 1750 Transducer 2 Replace 1730 Control Bunoousa qno I NODI NODI 60 20 10 190 42663 2823 gy 6 9 00 0B CAL DETECTOR CALIB FAIL Fault Failed to calibrate Bellows position sensor Description The difference between the E2 potentiometer value for empty bellows and full bellows is less than 5 units The difference value is shown in the Exp minute volume display What to do 1 2 3 Check that nothing is obstructing disturbing the sensor Check for dirt cracks on the Bellows housing Check that the Bellows position sensor is mounted in correct position level Refer to section If the Pre use Check fails Check replace the Breathing bellows The white ring on the bellows will not reflect the light to the sensor properly Replace PC 1766 Bellows position sensor Replace PC 1750 Transducer I NODI NODI Bunoousa qno 6 9 gy 5 60 ZO 10 190 36653 2823 275 0113 Sub data 00 01 00 02 00 03 00 04 00 05 00 0B DIAG MUSHRO
221. ng parts Sampling line adapter Sampling line Water trap Water trap receptacle including seals Tubes between the water trap receptacle and the multigas analyzer Multigas analyzer For leakage checks refer to the service manual for the concemed multigas analyzer Multigas analyzer retum gas tube including the Docking station silicone muff 6 10 Siemens Elema AB E382 E392E 061 01 02 02 KION i Troubleshooting Test case 5 Exhaust gas line and Drive gas line Bellows housing seal Expiratory seal 1 Test case 5 1 By passing the Drive gas line 1 Cancel the PuC Check that the power switch is in Standby Disconnect the PEEP valve tube at Evac side Connect the leakage detector to the PEEP valve tube Refer to the illustration Pressurize to 40 50 cmH O 5 The following parts are checked during this test case Bellows housing Bellows housing seal Expiratory seal Bellows support plate Exhaust gas tube PEEP transducer including bacteria filter PEEP valve tube APL valve also included in Test case 2 MV2 Drive gas tube SV2 14 kPa Seal in the inspiratory gas block for the Drive gas module connection Nozzle unit at the Drive gas module If there is a leakage in Test case 5 separate the Drive gas line from the Exhaust gas line by blocking the Drive gas inlet of the bellows base plate with a piece of adhesive tape Note
222. ng the KION KION i workstation Disconnect the gas supplies wall and or tank Disconnect the mains power cable Set the power switch on the control panel to Off Make sure that all gas conveying parts are cleaned according to instructions in the KION KION i anesthesia workstation Operating M anual chapter Routine cleaning After any installation maintenance or service intervention in the KION i perform a Calibration and a Function check Refer to the KION KION i workstation Operating M anual for details Siemens Elema AB Handling PC boards The PC boards contain components that are highly sensitive to static electricity Those who come into contact with circuit boards containing sensitive components must take certain precautions to avoid damaging the components ESD protection When working with ESD sensitive components always use a grounded wrist band and grounded work surface Adequate service tools must also be used PC boards spare parts must always be kept in protective packaging for sensitive electronic device PC boards must not be inserted or removed while the mains power or battery power is applied to the PC boards Remove and insert the PC boards very carefully to avoid damage to the connectors Assembling guidelines All parts of the workstation assembled with screws and nuts are tightened with a specified torque In order to maintain these specif
223. nnels one large main channel and one small measuring channel The main channel is fitted with a wire mesh net the resistance of which causes a certain proportion of the gas to flow through the measuring channel The flow through and the differential pressure across the measuring channel acts on a small metal disc flag which via a metal pin presses on a small semiconductor strain gauge This strain gauge consists of diffused resistors on both sides of an elastic silicone rod The resistors are connected as a part of a Wheatstone bridge the other part of which is situated on PC 1797 PC 1748 FRESH Gas FLow The more flow in the channel the higher the pressure on the strain gauge The change in resistance in the Wheatstone bridge is converted to a corresponding signal voltage Cleaning of the flow transducer is described in chapter Routine cleaning in the Operating M anual E382 E392E 061 01 02 02 Siemens Elema AB 3 9 Description of functions KION KION i Inspiratory Fresh Gas Valve with PC 1751 Step Motor The FRESH Gas is operated by a step motor with a special shape slotted cam mounted on the motor shaft The gas flows through the fresh gas valve tube silicone rubber that is a part of the inspiratory fresh gas channel The gas flow through the valve tube is then regulated by a movable lever arm that squeezes the valve tube against a fixed arm This movable arm is attached t
224. nsducer until a stable pressure is reached The Tidal Volume display shows the reached stable system pressure target value The Exp Tidal Volume display shows the adjusting transducer value in 1 100 cmH20 What to do 1 Check replace manual breathing bag 2 Replace PC 1750 Transducer alt PC 1781 MAN 3 Replace PC 1730 Control 4 Replace Drive gas module 286 011E CON Fault Stable pressure in the system is not reached when calibrating the pressure DIAG CAL PRS TRANSDUCER STABLE PR transducers S FAILURE Description Refer to information regarding Calibrating pressure transducers in ean ass chapter Service procedures section Calibration I NODI NODI Bunoousa qno 09 9 gy 3 60 ZO 10 190 36653 2823 00 02 00 07 00 09 00 OD NOT STABLE PRESS TO FULFILL MANBA G OFFSET CAL 1 NOT STABLE PRESS TO FULFILL MANBA GAIN CAL1 NOT STABLE PRESS TO FULFILL MANBA G GAIN CAL2 NOT STABLE PRESS TO FULFILL MANBA G OFFSET CAL 2 The PEEP pressure is not within 1 cmH20O to 0 5 cmH20O as required to fulfill the first offset calibration of the MAN pressure transducer Stable Pressure is assumed when pressure is within 1 cmH2O to 0 5 cmH20 during 4 seconds The timeout to reach stable pressure is 30 seconds Displays on Control panel The Fresh Gas Flow display shows the pressure measured by the INSP pressure transdu
225. nsducer value in 1 100 20 What to do 1 Check for leakage in the system 2 Replace PC 1750 Transducer alt PC 1781 PEEP 3 Replace PC 1730 Control 282 011A CON Fault Calibration of pressure transducer 1 fails EXP DIAG_CAL_PRS_TRANSDUCER_EXP_FAILU Description Refer to information regarding Calibrating pressure transducers in RE chapter Service procedures section Calibration Sub data MEA is responsible for calibration of this transducer 00 0B CAL_PRS_OFFSET_FAIL Fault The first offset calibration of the EXP pressure transducer failed Description The system pressure is zero during offset calibration of the EXP pressure transducer E2 potentiometer The EXP pressure transducers E2 potentiometers are adjusted during calibration until the transducer value is close to zero 15cmH20 with PC1750C Displays on Control panel The Tidal Volume display shows the target value 0 102 if PC1750C A D value The Exp Tidal Volume display shows the adjusting transducer value values displayed is converted from cmH20 to corresponding A D value What to do 1 Replace PC 1750 Transducer 2 Replace 1737 Measuring I NODI NODI Bunoousa qno 88 9 gy 3 60 ZO 10 190 366583 2823 00 OF 00 OD CAL PRS GAIN FAIL CAL PRS OFFSET2 FAIL Fault The gain calibration of the EXP pressure transducer failed Description The drive gas regulates a stable
226. nt PC 1750 Check and replace if necessary tool P N 66 37 529 This measuring gauge is If voltage does not shift check and if necessary needed for proper adjustment of the patient replace nere ti d pe n order is 1766 Bellows position sensor eakage between patient cassette and patient unit Patient unit cable connecting PC 1766 with 7 Redo the PuC after each action If the test still PC 1733 PC 1796 fails report to EM HSC 6 Redo the after each checked replaced part If the test still fails report to EM HSC E382 E392E 061 01 02 02 Siemens Elema 6 15 Troubleshooting KION i Checking alarm detectors test fails A check that the alarm detectors works properly is made during this sequence of the PuC Errors are recorded as Diagnostic Log 278 1 2 3 4 Check for obstructions in the EVAC system Replace the Upper Press Limit potentiometer Replace PC 1737 Measuring Replace complete PC 1750 Transducer old version or the INSP PC 1781 Pressure transducer new version Redo the PuC after each action If the test still fails report to EM HSC 16 Siemens Elema AB E382 E392E 061 01 02 02 KION i Other errors and remedies Symptoms of errors Discrepancies in set and measured values in Tidal Volume Minute Volume Too large Exp tidal volumes in Volume Control Circle System The Exp tidal volumes are within limits in Non Rebreathing
227. ntainer Using a 3 mm insex bit remove the screws holding the cover and lift off the cover To remove SV 2 4 Use the service tool Wrench for safety valve to unscrew the valve To remove SV 8 Pull off the complete valve housing from the nipple on the Inspiratory gas block S V8 Note SV 8 must be mounted vertically as shown in the illustration A deviation of 10 is permissible 4 8 Siemens Elema AB E382 E392E 061 01 02 02 KION i Disassembling and assembling Gas distribution block Disconnect the three gas tubes 1 from the gas modules Note This disconnection will depressurize the gas distribution block which must be done before disassembling the block Remove the two screws 2 and lift off the gas connection housing 3 from the gas distribution block There may still be some gas pressure left in the gas channels inside the gas distribution block causing the valve housings OV1 OV3 to pop out The gas inlet filters 4 with gaskets 5 in the gas connection housing are now accessible Note These gas inlet filters was not included at start of KION production and are thus not fitted in units with S N below approx 325 E382 E392E 061 01 02 02 Siemens Elema AB 4 9 Disassembling and assembling KION KION i There may still be some gas pressure left in the gas channels inside the gas distribution block causing the valve housings 6 to
228. ntil the measured volume is close to the target volume 700 ml Between every attempt the expiratory flow transducer is zeroed 7 The Tidal Volume display shows the value 700 8 The Exp Tidal Volume display shows after each attempt the measured volume by the expiratory flow transducer in ml 9 The adjustment of the E2 potentiometers is completed when the expiratory flow transducer output value is 1 of the target volume 10 The calibration is interrupted after 14 attempts and if the calculated volume is not close to target volume the test will Fail see Note 1 Note 1 result of the calibration is shown on the KION Monitor as Pass or Fail Fail means that either or both of the fresh gas flow transducer or expiratory flow transducer calibration failed Diagnostic 271 will be shown in the Diagnostic Log and the CPS IDS Diagnostic Log if the expiratory flow transducer calibration failed E382 E392E 061 01 02 02 Siemens Elema AB 5 7 Service procedures KION KION i Checking bellows level detector Calibration Step 2 The Bellows position sensor sensitivity is adjusted by When the Breathing bellows is in top position CON via four E2 potentiometers in a cascade the position sensor is calibrated for the bellows coupling on PC 1750 The first one position full Starting with 0 most sensitive controls values from 0 63 the second values and stepping upwards until no indication is be
229. o Sub data information regarding Leakage manual ventilation in chapter Service procedures section check 26 AE CAL ERR START P TOO LOW Refer to sub data for DIAG AUTOVENT LEAKAGE FAILURE 261 26 CAL ERR NOT ENOUGH P1 SAMPLES Refer to sub data for AUTOVENT LEAKAGE FAILURE 261 26 CAL ERR NOT ENOUGH P2 SAMPLES Refer to sub data for DIAG AUTOVENT LEAKAGE FAILURE 261 26 B1 CAL ERR P HIGHER AFTER DELAY Refer to sub data for AUTOVENT LEAKAGE FAILURE 261 26 B2 CAL ERR START P TOO HIGH Refer to sub data for AUTOVENT LEAKAGE FAILURE 261 26 B3 CAL ERR START P TOO LOW 2 Refer to sub data for AUTOVENT LEAKAGE FAILURE 261 26 B5 CAL ERR P NOT RAISE ON REFILL Refer to sub data for DIAG AUTOVENT LEAKAGE FAILURE 261 264 0108 Fault Leakage manual ventilation test failed during No error code stated Description The leakage was above 150 ml min Sub data What to do Refer to section If the Pre use check fails CD LEAKAGE_MORE_THAN_150_ML The leakage ml min is presented in hexadecimal form 265 01 09 CON Fault Checking pressure transducers test failed during DIAG PUC INSP PRESS NOT RE Description Failed to build up pressure in system to 10 cmH2O ACHED 4 cmH2O MV1 MV5 are closed during this test sequence The pressure is slowl
230. o do If appearing repeatedly 1 to detect leakage and to calibrate the inspiratory fresh gas flow transducer 2 Adjust the position of the PC 1752 Position sensor The time ms since last bellows filling is presented in hexadecimal form Bunoousa qno I NODI NODI 60 20 10 190 42663 2823 gy 12 9 100 203 00 DIAG FGAS VALVE CLOSED DETECTION FAILURE Fault Fresh gas step motor closed sensor is not working properly Description The step motor is demanded to close before zeroing of the inspiratory fresh gas flow transducer but no signal that the step motor is closed is detected Further attempts to perform zeroing is then made during next expiration phase Technical alarm will be activated if the closed signal is not detected during 3 consecutive attempts What to do 1 Check that the Inspiratory fresh gas valve tube is correctly mounted 2 Replace the Inspiratory fresh gas valve with PC 1751 step motor 100 204 00 CC Sub data CD DIAG FGAS TRANSDUCER FAILURE Fault Fresh gas flow transducer is not working properly Description The fresh gas flow transducer measures a flow despite the stepper motor is closed Refer to diagnostic DIAG FGAS FAILURE NO LONGER 201 Technical alarm will be activated if the faulty situation remains 25 seconds This diagnostic log or technical alarm
231. o the cam and transfers the step motors rotation to a controlled opening position of the valve tube The change in flow through the valve tube is micro step controlled by the step motor The step motor is controlled by PC1751 that is a part of the step motor assembly PC1751 Step Motor is equipped with two LEDs and two photo detectors When the step motor reaches either end position of the cam slot the light beam between the LED and the corresponding photo detector is interrupted by a cam screen The cam screen is a part of the slotted cam mounted on the motor shaft This will generate an end position signal from PC 1751 The position of the LEDs detectors in relation to the cam screen is very important If a LED detector gets out of position or if they fail this will cause the step motor to rattle because end positions are not properly indicated When power supply to the INsPiRATORY FRESH Gas is switched off or if the power supply fails the step motor will always end up with the inspiratory valve in fully opened position The fresh gas valve tube must be replaced during the Six months maintenance and the Twelve months maintenance 7 PEEP valve The expiratory gas flow is regulated by the PEEP VALVE This valve also regulates PEEP pressure if set on the CowrRoL PANEL The PEEP comprises a spring loaded pull magnet acting on a lever arm which squeezes the expiratory valve tube silicone rubber aga
232. ogged 04 CIV ETEFLCRN Spare Veron wu wH c 1 25 Feber Report 14414 hiar TERT xx OLDEST TO HEATET ecc Dg Event Eyini Cup Fal Cale CS F Cn UH idh 02254 095800 geim FLEHAME cantus cy Bormio 1 1568 UMEMUMBER 11819 DESCRIP TID ag 2 29 Source iT SOFTWARE VERSION am eH 114 D m1 FLE RHAM POCO caen Ere 11563 LIMENLU MEER 11327 DESCR Cabs Dg 200 Source UT TAARE VERSETE nam vil Enba 1 Mein isya Loy Log Format Esis hurni HE Log mira 1001 Ferduct D HERCLLTS Logged 15508 gt 1 1700 _ _ ___ Cate of 113 Procenuy Gi EVENTS DISPLAYED OLDEST TO xx Enry Dae CH a a t Cass Cn Stabe 10 denis io BTH J D 12502 11 65574 eed 237 FLEHAHE SEX Srl canc LINE MLIMBER 371 DESCRIPTE NK DATA 34 zB 09 12 VERSIE rc vill b T 2 WTE D 1122829 SEC canc d ee 1
233. ol panel When the system is powered up the calibration values are compared to check that they match each other If not a diagnostic log is written What to do 1 Perform a Calibration and a PuC Restart the KION workstation and check that the diagnostic log is not reproduced 2 Replace PC 1750 Transducer if a digit is present in A C or D 3 Replace PC 1748 PC 1797 Fresh gas flow if a digit is present in B 4 Replace the PC 1672 Control panel 5 Replace PC 1730 Control 256 01 00 CON DIAG INIT MEA E2POT FAILURE Fault Stored calibration values for the pressure transducers are not correct at system start up Off to Standby Sub data CD Description The transducers calibration values are stored in two separate E2 potentiometer memories on PC 1750 Transducer The E2 potentiometer contains both a non volatile memory and a volatile memory At start up of the system data in the non volatile memory REGO is transferred to the volatile memory WCR for each transducer After the transfer a comparison test is made between the non volatile and the volatile memory to see that the transfer completed successfully If comparison fails a diagnostic log is written What to do 1 Perform a Calibration and a PuC Restart the KION workstation and check that the diagnostic log is not reproduced 2 Replace PC 1750 Transducer if a digit is present in B C or D 3 Replace 1737 Measuring 257 01 01 CON Fault Stored cal
234. oo 0o000000000 0000000000 P98 x e ES oo Spes cn 26 558 H 225 25 20 1 Hee IBH 99 O00 0000 59 ooo O 0000 O 88 oo R1 a Race ni 28 OO Nio4 ES Hu BE sE ononon o o 1 100000 00000 5 2 9 3 g 9 9000 Sem 9000 99 99 99 efe Bz 2929 0000 eHHHHs 65 165 2000 c4 88 muon al 85 en 2222885 99 B bo 522 000000 nooo _ gg HEE 85 29 E 10000000 OBSUOCOOUG 25 c 000 feg 20 99999 O HB H dp 9560000 90 0000 0000 1 6 5 045 oa e PC1754B PC 1754 Connector Layout I NODI NODI ZO ZO 190 36683 2863 gy 9 4 5 9 915 I NODI NODI 6
235. or 3 Replace PC 1730 Control Check if any other adjacent diagnostic log can indicate this possible error x 051 00 33 ALA Fault MEA is not responding 100 DIAG MEASURE RESP RESEND Description No acknowledge is received from this node on the RESEND ALARMS RMS message within 1 second Warm start Technical alarm is generated What to do 1 Check that the MEA PROM is correctly mounted 2 Replace 1737 Measuring x 052 00 34 ALA Fault CON is not responding 100 DIAG_CONTROL_NOT_RESP_RESEND_ALA Description No acknowledge is received from this node on RESEND ALARMS RMS message within 1 second Warm start Technical alarm is generated What to do Replace PC 1730 Control x 053 00 35 ALA Fault PAN is not responding 100 DIAG_PANEL_NOT_RESP_RESEND_ALARM Description No acknowledge is received from this node on RESEND ALARMS 5 message within 1 second Warm start Technical alarm is generated What to do 1 Check that the PAN PROM is correctly mounted 2 Replace PC 1672 Control Panel Bunoousa qno I NODI NODI 60 ZO 10 190 42663 2823 gy 55 9 056 00 38 ALA DIAG FAN FAILURE Fault PWR Fan failure detected Description The supervision of the FAN FAIL H signal from the power supply unit is high when running on mains What to do Check replace Battery drawer fan or AC DC
236. pervision of airway pressure software and hardware detection Supervision of gas supply pressure Heating calibration and zeroing of the expiratory flow transducer Calibration of pressure transducers e Supervision of Disconnect The measured values are distributed to the correct subsystem via the CAN bus MEA handles alarm detection and forwards the alarms to the ALA subsystem Alarm limits are either constant values or values set on the control panel Multigas analyzer interface MGI The MGl software is stored in an exchangable program memory M GI PROM mounted PC 1747 CAN RS232 INTERFACE The main functions of the MGI subsystem are Protocol converter between KION CAN and the multigas analyzer RS232 Startup of multigas analyzer Siemens Elema AB 2 10 Semens Elema E382E39 061010202 2 10 KION i Monitor MON The Monitor M ON subsystem includes the COMMUNICATION INTERFACE CPS alt IDS Network PCB PC 1754 alt PC 1856 CoNNECTOR PC 1761 MIB alt PC 1843 MIB CONNECTOR 2 KION Monitor The COMMUNICATION INTERFACE is also included in the Siemens Communication Power Supply 5 alt Infinity Docking Station IDS module The software in the INTERFACE CPS SW alt IDS SW and KION MONITOR SW in the KION Monitor is installed from a PC Card via the KION Monitor T
237. pop out When handling greased valve parts always wear protective gloves Carefully pull out the valve housings 6 Note Be careful not to damage the O rings in the gas distribution block Note that there are gaskets 7 mounted between the gas distribution block and the pressure transducers on PC 1720 Wall pressure When assembling the one way valves OV1 OV3 Insert and carefully push the valve plunge 8 as far as it will go into the valve housing 9 Insert the valve spring 10 into the valve plunge Note This is the assembling position of the valve plunge Once assembled the plunge must be pushed back to its working position Make sure that the valve spring is kept straight while carefully inserting the valve housing including valve plunge and valve spring into the gas distribution block Push it in as far as it will go In this position insert a suitable hexagonal wrench through the valve housing and push back the plunge to its working position Check that the valve plunge is moving freely inside the valve housing 4 10 Siemens Elema AB E382 E392E 061 01 02 02 KION i Disassembling and assembling Inspiratory control Gas modules To remove the gas modules Disconnect the three gas tubes 1 from the gas modules Remove the locking rail 2 Loosen the two screws holding the springloaded plate 3 and pull out the gas modul
238. potentiometer over the I2C bus What to do 1 Replace PC 1748 PC 1797 Fresh gas flow 2 Replace PC 1730 Control Fault The offset calibration of the fresh gas flow transducer failed CON is responsible for calibration of this transducer Description The fresh gas flow is zero during offset calibration of the fresh gas flow transducer E2 potentiometer The fresh gas flow transducers E2 potentiometers are adjusted during calibration until the measured flow is close to the target value Displays on Control panel The Tidal Volume display shows the target value 50 1 10 ml s The Exp Tidal Volume display shows the measured flow value 1 10 ml s What to do 1 Replace the fresh gas flow transducer 2 Replace PC 1748 PC 1797 Fresh gas flow Fault Failed to write data to the fresh gas flow transducer E2 potentiomerter memory Description CON PC 1730 is responsible for communication and initiating the fresh gas E2 potentiometer over the I2C bus What to do 1 Replace PC 1748 PC 1797 Fresh gas flow 2 Replace PC 1730 Control I NODI NODI Bunoousa qno 87 9 gy 3 cO ZO 10 190 366583 2823 00 OD CAL FGAS GAIN FAIL Fault The gain calibration of the fresh flow gas transducer failed CON is responsible for calibration of this transducer Description The fresh gas flow from the AIR N2O or O2 gas modules are 5 l min target value during the gain calibration of the fresh gas flow transduc
239. pressure during calibration 10 minutes response timeout What to do Restart Calibration Bunoousa qno I NODI NODI cO 20 10 190 36683 2823 gy 62 9 231 00 CON DIAG TIMEOUT Fault KION Monitor do not respond during PuC or Calibration Description The KION Monitor do not respond to commands within one second when performing a PuC or Calibration What to do 1 Change KION Monitor and check if error disappears 2 Check the function of the monitor docking station e g by connecting an external docking station to P83 on PC 1753 in the Battery drawer 3 Check replace the CPS IDS board 232 00 8 Sub data 00 02 00 05 00 0B CON DIAG PUC BIBD INTERNAL LEAKAGE DGBD FOR EMPTY BAG DGBD WAIT FOR FULL BAG DGBD FOR FULL BAG FINAL CHECK Fault Leakage detected or one of the pressure transducers is not working properly during the Bellows position sensor calibration in the PuC Description Refer to sub data below What to do Refer to sub data below The Breathing bellows is emptied with a drive gas flow of 30 l min The Breathing bellows is not detected to be in lowest position after 30 seconds i e the PEEP Pressure Insp pressure lt 17 5 20 What to do 1 Check the seal on the bellows base plate 2 Check replace EMV 7 3 Check replace the Drive gas module The Breathin
240. r cover This valve will suppress short pressure drops in the gas supply The non return valve is also designed to slowly evacuate compressed gas from the Gas if the gas supply to the Gas is disconnected E382 E392E 061 01 02 02 Siemens Elema AB 3 7 Description of functions KION KION i Filter The filter protects the system from particles in the gas delivered to the air inlet The filter must be replaced during the Twelve months maintenance Inspiratory valve temperature sensor The temperature of the supplied gas is measured by the inspiratory valve temperature sensor This sensor is situated in the gas flow The output signal from this sensor is used to compensate for the gas density variations due to temperature Supply pressure transducer The pressure of the supplied gas is measured by the supply pressure transducer The output signal from this transducer is amplified It is then used to calculate the absolute pressure of the gas to compensate for gas density variations due to pressure Delta pressure transducer and net The gas flows through a net resistance which causes a pressure drop The pressure is measured on both sides of this net and the differential pressure value is then amplified Nozzle unit The nozzle unit contains a valve diaphragm The valve diaphragm controlled by the inspiratory solenoid regulates the gas flow through the Gas Metal nozzl
241. ransducer signal Offset calibration 1 The gas supply from the gas modules are cut off and there is no gas flow in the system during offset calibration of the fresh gas flow transducer 2 The fresh gas flow transducers E2 potentiometers are adjusted during calibration until the measured flow is close to zero 3 The Tidal Volume display shows the value 50 4 The Exp Tidal Volume display shows the measured flow as a value counting downwards by the fresh gas transducer while calibrating in 1 10 ml s 5 6 Siemens Elema Gain calibration 5 The fresh gas flow from the AIR N2O or O2 gas modules are 5 l min target value during the gain calibration of the fresh gas flow transducer E2 potentiometer 6 The fresh gas flow transducers E2 potentiometers are adjusted during calibration until the measured flow is close to the target value 7 The Tidal Volume display shows the value 833 283 3 ml s 5 l min 8 The Exp Tidal Volume display shows the measured flow by the fresh gas transducer while calibrating in 1 10 ml s 9 If acceptance criteria for successful gain calibration is fulfilled i e measured flow do not differ more than 0 596 from the target value the will continue If not the test will Fail see Note 1 Note 1 The result of the calibration are shown on the KION Monitor as Pass or Fail Fail means that either one or both of the fresh gas flow transducer or expiratory flow
242. rcuit power supply CAN bus signals etc Disconnected or defective gas tubes breathing gas as well as drive gas Note Repeated disconnection connection of tubes in quick couplings may cause a leakage These possible causes to malfunction must always be concidered during troubleshooting E382 E392E 061 01 02 02 KION i If the Pre use check fails Before starting the leakage checks described in this chapter make sure that the leakage checks as described in the Operating M anual chapter Troubleshooting section Instructions if Pre use check fails are performed The leakage checks in the Operating M anual are basic checks of the CO absorber and the patient cassette The first recommended troubleshooting actions if the Pre use check fails are 1 Check for leakages e g by performing the Leakage automatic ventilation and Leakage manual ventilation parts of the PuC 2 Calibrate Perform a complete PuC Troubleshooting Leakage in automatic and manual ventilation test fails Two leakage checks are performed during the PuC Leakage automatic ventilation Leakage manual ventilation If either the Leakage automatic ventilation or Leakage manual ventilation check fails the leakage volume in ml or a technical error code will be displayed The conditions for the leakage checks are If the leakage is max 150 ml min the checks will Pass f the leakage is 151 ml min 5 999 ml mi
243. re container Diaphragm inside Fresh gas pressure container SV3 18 kPa Fresh gas flow transducer Silicone rubber connections 2 each for the flow transducer E382 E392E 061 01 02 02 Siemens Elema AB 6 9 Troubleshooting KION KION i Test case 3 4 1 Connect the leakage detector to the Auxiliary fresh gas outlet Make sure that the valve is open 2 Plug the Fresh gas valve connection on the Inspiratory gas block 3 Pressurize to 40 50 cmH O 4 The following parts are checked during this test case Fitting including 5 4 14 kPa Tube including fittings between the Inspiratory gas block and the Instant O2 Supply block SV8 3 5 kPa including silicone rubber muff Tube between SV8 and the Auxiliary fresh gas outlet valve Auxiliary fresh gas outlet valve Test case 4 Multigas analyzer line 1 Bypass the multigas analyzer Remove the multigas sampling line adapter from the Y piece Block the sampling gas inlet on the patient cassette e g by covering the hole with a piece of adhesive tape 2 Redo the Note After the Leakage automatic ventilation or the Leakage manual ventilation test is done cancel the PuC and remove the tape to prevent pump damages KN9063 3 If Leakage automatic ventilation test passes the malfunction was located to the multigas Sampling gas inlet analyzer line Check the followi
244. re is higher than 1 5 2 What to do Refer to section If the Pre use check fails 26 B3 CAL ERR START P TOO LOW 2 Fault technical error code 9907 Leakage 6 19 l min The initiated test pressure 41 cmH20O could not be reached in 5 attempts What to do Refer to section If the Pre use check fails 26 B5 CAL ERR P NOT RAISE ON REFILL Fault PuC technical error code 9909 Gas leakage in the workstation The refilling flow is the calculated leakage 200 ml for 5 seconds If the pressure is not increasing then an assumed leakage between the gas modules and the inspiratory gas block is detected What to do Refer to section If the Pre use check fails 262 0106 Fault Leakage automatic ventilation test failed during No error code stated DIAG PUC AUTOVENT NOT ACCEPTABLE Description The leakage was greater than 150 ml min but not generating an error LEAKAGE code Sub data What to do Refer to section If the Pre use check fails CD LEAKAGE MORE THAN 150 ML The leakage ml min is presented in hexadecimal form Bunoousa qno I NODI NODI 60 20 10 190 42663 2823 gy Gy 9 263 01 07 CON Fault Leakage manual ventilation test failed during DIAG PUC HANDVENT LEAKAGE FAILURE Description The test pressure is 25 cmH20 What to do Refer to section If the Pre use check fails in this chapter and t
245. re transducer failed Description The offset adjustments of the INSP pressure transducer E2 potentiometers is repeated but with a negative offset 25 cmH20 or 10 cmH20 with PC1750C to enable measurement of negative pressures Displays on Control panel The Tidal Volume display shows the target value 170 A D value for 25 cmH20O The Exp Tidal Volume display shows the adjusting transducer value Values displayed is converted from cmH20 to corresponding A D value What to do Refer to CAL PRS OFFSET FAIL 00 0B above 285 011D Fault Calibration pressure transducer 4 fails MAN DIAG CAL PRS TRANSDUCER MANVENT _ Description Refer to information regarding Calibrating pressure transducers in FAILURE chapter Service procedures section Calibration Sub data CON is responsible for calibration of this transducer 00 0A CAL PRS OFFSET INIT FAIL Fault Failed to write data to the MAN pressure transducer E2 potentiomerter memory Description CON is responsible for communication and initiating the MAN pressure transducers E2 potentiometer over the I2C bus What to do 1 Replace PC 1750 Transducer 2 Replace PC 1730 Control 00 0B CAL PRS OFFSET FAIL Fault The first offset calibration of the MAN pressure transducer failed Description The system pressure is zero during offset calibration of the MAN pressure transducer E2 potentiometer The MAN pressure transducers E2 potentiometers are adjusted during calibra
246. remains remove the Sub data workstation from operation Report to EM HSC 00 01 Manual ventilation The error occurred when pending ventilation mode Manual ventilation 00 02 Volume Control The error occurred when pending ventilation mode Volume control 00 03 Pressure Support The error occurred when pending ventilation mode Pressure support 00 04 Pressure Control The error has occurred when pending ventilation mode Pressure control 00 05 N A Internal program state 00 06 N A Internal program state Bunoousa qno I NODI NODI cO 20 10 190 42663 2823 gy 7 9 253 00FD CON Fault The Bellows position sensor is not working properly DIAG DGAS BELLOW FULL IN STANDBY Description When system is in Standby the Bellows position sensor signals that the Breathing bellows is in top position when it should be in its lowest position What to do 1 Check that nothing is obstructing disturbing the sensor 2 Check for dirt cracks on the Bellows housing 3 Check replace the Breathing bellows The white ring on the bellows will not reflect the light to the sensor properly 4 Replace PC 1766 Bellows position sensor 5 Replace 1750 Transducer 254 00 FE CON INIT CON E2POT FAILURE Fault Stored calibration values in E2 potentiometer for the pressure or flow transducers is not correct at system start up Off to Standby Refer to sub da
247. rgical Display Controller The SDV SW is stored in a Flash PROM in the Surgical Display Controller SW downloading is described in chapter Service procedures A 10 4 inch color VGA screen The DuoView is connected to the KION i workstation with one connector containing 12 V power supply as well as RS232 communication The DuoView will start when the KION KION i power switch is turned from Off to Standby or On During the DuoView start up sequence communi cation with KION Monitor will be established and start up information will be displayed on the DuoView The DuoView will be shut off when the KION i power switch is set to Off The DuoView is controlled by the Monitor With the DuoView connected and switched ON the information will be displayed as follows KION Monitor A fixed layout containing only ventilation and gas monitoring parameters KION DuoView Hemodynamic and ECG parameters Any parameter setting on the DuoView is made on the KION Monitor as described in the User s Guide for the KION Monitor Description of functions 23 Multigas analyzer An optional multigas analyzer can be installed into the KION KION i Workstation There are two different multigas analyzers that can be used KION MultiGas 2000 e MultiGas A sampling tube is connected to the sampling adapter at the Y piece A gas pump in the multigas analyzer takes gas samples from the Y piece The gas samp
248. ring calibration the pressure transducers are identified as follows on the KION Monitor 1 EXP pressure transducer 2 INSP pressure transducer 3 PEEP pressure transducer 4 MAN pressure transducer Pressure transducer calibration sequence Transducer value 2 After first offset calibration 1 Before calibration 3 After gain calibration 4 After second offset calibration Psychical Pressure 25 cmH20 PC1750A 10 cmH20 PC1750C E382 E392E 061 01 02 02 Siemens Elema AB Service procedures KION i PEEP pressure transducer CON PC1750 Transducer I2C bus Transducer signal Offset 1 1 mushroom valves except MV1 and MV5 are Gain adjustments of the PEEP pressure transducer E2 potentiometers until the transducer value is close to the system pressure set by the user The Tidal Volume display shows the target value in 1 100 cmH20 i e the system pressure set by the user The Exp Tidal Volume display shows the adjusting transducer value in 1 100 cmH20 if communication over the I2C bus fails or 64 attempts or 30 s has elapsed to adjust pressure transducer E2 potentiometers without being close to the target value Diagnostic 281 subdata 00 OE 00 OF opened Also the Fresh gas valve and PEEP Offset 2 are opened to depressurize the system i 6 All mushroom valves except MV4 are opened 2 Offset adjustments o
249. ription The Power switch is toggling between the system states without being stable in the selected state What to do Check replace the power switch I NODI NODI Bunoousa qno ce 9 gy 60 ZO 10 190 36653 2823 047 00 2F ALA Fault Failure in the internal battery charging voltage DIAG_LOW_BATTERY_STARTUP_VOLTAGE Description The charging voltage is too low when running on mains power during startup hardware test What to do Check if 24V_PTC is available at P59 on PC 1675 Power Supply e 1 24 _ is not available replace the AC DC Converter Note As the two fans inside the battery drawer runs on 24 V this error is easy to identify by checking the function of these fans e f 24V is available this voltage is correctly generated by the Power Supply system The error must be found in the cables connectors or on PC 1672 Control Panel x 049 0031 ALA DIAG ERROR LINE ERROR Fault Hardware failure during the startup test of sound generation and error line 100 Description The Emergency line activates deactivates the buzzer by checking that 830 Sound Sense is activated deactivated If not this diagnostic and DIAG_ALARM_BUZZER_ERROR 032 is written Technical alarm and alarm 830 is generated What to do 1 Replace PC 1672 Control Panel 2 Replace PC 1737 Measuring Check if any other adjacent diagnostic log can indicate this possible err
250. rkstation The following conventions are used throughout this Service M anual Recycling Recycle if possible Recycling facilities may not be available in all areas Technical training Refers to the KION represents KION anesthesia workstation A traning Supplied KION i represents KION i anesthesia workstation Service contract Refers to the Service contract supplied by Siemens The information in this Service M anual is based LI version 7 x KION version 10 x Hazard notices The information in this Service M anual is valid for both versions unless otherwise stated Serial number of the unit is found on a label attached by the mains power inlet A system version label is found by the mains power inlet Make sure that the version of the Operating M anual corresponds to this system version Text inside a box is used to highlight important information n addition to the Important information given here and in the related documents e g in the Operating M anual always pay attention to applicable local and national regulations Responsibility for the safe functioning of the equipment reverts to the owner or user in all cases in which service or repair has been done by a non professional or by persons who are not employed by or authorized by Siemens and when the equipment is used for other than its intended purpose Before disa
251. rol PC 1730 Drive gas for rebreathing Type of ventilation depends on the following settings Mode of ventilation Breathing system Circle System Non Rebreathing or Auxiliary Fresh Gas Outlet Volume When Circle System VC is selected Press Level above PEEP When Circle System PC and PS is selected Respiratory frequency CMV b min e Inspiration time Ratio Trigger Sensitivity PEEP Gas module The Gas Drive Gas O2 delivers drive gas used to compress the BnEATuiNG BeLLows during inspiration time according to the Volume or Pressure level set on the Controt 3 14 PC1750 TRANSDUCER Processor CAN bus CON SW interface Siemens Elema AB AIR AIR Oo The control signals delivered from the D A converter on PC 1730 to the gas module are Flow reference desired value ATP Barometric pressure signal Zeroing of flow transducer The Gas creates its measured flow signal which is sent back to PC 1730 Bellows Position Sensor Position signal from the optical sensor at the Bag in bottle container is supplied via an amplifier on PC1750 Transbucer to the parallell I O block This signal is used to change status of EM V2 and EMV3 to allow outlet of excess gas when the BREATHING 5 is full Mushroom Valve Control The Parallell block supplies signals to a
252. s 20 cmH20O or 30 s has elapsed If all pressure transducers INSP EXP PEEP and MAN measures a pressure between 16 24 cmH20 the check continues If not the check will Fail Evacuates the system during 2 s by opening the PEEP valve If all pressure transducers INSP EXP PEEP and MAN measures a pressure between 4 to 4 cmH20 the check will Pass If not the check will Fail see Note 2 11 The result of the check is showed on the KION Monitor as Pass or Fail Service procedures Note 1 Diagnostic 265 will be shown in the Diagnostic Log if the test fails The reached measured INSP pressure can be read from the subdata in the CPS IDS Diagnostic Log Note 2 All Diagnostic 266 269 will be shown in the Diagnostic Log if the test fails The measured pressure for each transducer can be read from the subdata in the CPS IDS Diagnostic Log E382 E392E 061 01 02 02 Siemens Elema AB 5 5 Service procedures KION KION i Checking flow transducers The flow transducer check performed in the PuC is actually a calibration of the fresh gas flow transducer and the expiratory flow transducer Fresh gas flow transducer calibration The fresh gas flow transducer pre amplifier is located on PC1748 PC1797 Fresh gas flow Adjustment of the pre amplification E2 potentiometers is performed by CON During calibration the signals are routed via the I2C bus CON PC1748 PC1797 Transducer I2C bus T
253. s opened This signal is used to light up a LED on the Controt PANEL Pressure alarm Input signal from MEA indicating that upper pressure limit is reached Used to stop inspiration time and immediately start expiration time This will open the PEEP and to set the other valves in safe positions E382 E392E 061 01 02 02 Siemens Elema AB 3 11 Description of functions KION i 1 FRESHGAS C PRESSURE CONTAINE 1752 Position sensor Level Parallell Bar ref D A Zeroing converter Pulse width modulator A D converter Processor CON SW PC 1730 Control PC 1730 Fresh gas production Fresh gas production depends on the following settings e Selection of gas mixture O2 Air or O2 N20 Preset O5 concentration Anesthetic agent type and concentration selection Information about gas combination selected on the PANEL 2 or O2 N50O is distributed via the CAN bus to 1730 The electrically and pneumatically operated EM V 6 activates the selection The switching of EMV 6 is monitored supply is automatically cut if the supply pressure drops CAN bus CAN 4 interface Siemens Elema AB Gas selection Valve position Gas Modules Two of the Gas deliver fresh gas to vaporizers according to the concentration set on the PANEL The control
254. s position sensor is mounted in correct position level 4 Check that the mushroom valves M V1 5 and the corresponding electromagnetic valves EM V1 5 work properly Hold a valve assembly plate in correct position on the support plate and run the ventilator with the settings described in the table below d 9 _ Jo gt 4 Redo the If the test still fails continue with Step 5 5 Check function of the bellows position sensor MV4 MV3 MV5 Make sure that the breathing bellows is in its Setting MV1 MV2 MV4 MV5 lower position Circle System Manual Vent e Connect voltmeter between connector P46 System Volume Contr 0 0 Pin C9 on 1750 Transducer and GND Non Rebreathing Manual Vent X Set KION KION to Stan dby Non Rebreathing Volume Contr Check that the voltmeter reads 5 V Cover the bellows position sensor window with a piece of white paper Inflated Deflated X Switching 5 Check the Mushroom valve control gas supply pressure 20 kPa delivered by REG 1 For adjustment of REG 1 refer to the tool Pressure Check that the voltmeter reads 0 V Tester 0 2 bar regulator P N 65 62 479 Shifting between 5V and OV indicates that th 6 Check adjustment of the patient cassette support sensor is OK and that the fault is located to plate with aid of the Support plate adjustme
255. se a tool with sharp edges that may damage the inspiratory gas block when removing the seal cuffs There are two versions of the one way valve OV 4 Old version 4 New version 5 Note The O ring 6 in the valve seat is used only in combination with OV 4 of the new version 5 KION i Disassembling and assembling Fresh gas pressure container To remove the fresh gas pressure container Disconnect all tubings from the fresh gas pressure container Disconnect the position sensor cable Remove the two screws at the base plate If the fresh gas pressure container is to be disassembled note the following Before disassembling the fresh gas pressure container mark 1 with a pen the relative positions between the containers Top cover Intermediate parts Base plate This marking will make a correct assembling easier When assembling the fresh gas pressure container make sure that the diaphragm 2 and the big O rings between the intermediate parts and the base plate are correctly seated The following parts are now accessible inside the fresh gas pressure container Diaphragm 2 PC 1752 Position sensor 3 Piston 4 Piston seal 5 Remove the screw 6 and the lower part of the piston when replacing the piston seal Note The piston and PC 1752 are matched and delivered as a spare part kit They must be replaced at the same time E382 E392E 061 01 02 02
256. sful the counter for Number of starts without recommended PuC will be set to zero The date will also be saved If the was interrupted by the operator by selecting Cancel on the KION Monitor or setting the power switch to On or if any of the checks Failed the old calibration values for the transducers in the E2 PROMs will be restored e The valves are set in position for M anual Ventilation except for the fresh gas valve that is opened 5 10 Siemens Elema E382 E392E 061 01 02 02 KION i Calibration The Operating M anual describes how to perform the semi automatic Calibration The KION Monitor path to select Calibration is Menu Monitor Setup Biomed Service Calibration KION Calibration or Menu KION Service KION Calibration not applicable for SC 9000 Service Password is required to access the Service menu The description below gives a more detailed information about the Calibration This information can be used e g during troubleshooting of the KION KION i workstation Note Before starting the Calibration check that there is no leakage in the workstation Run the leakage checks included in the PuC Also check that the Calibration manometer to be used is properly calibrated Initialization 1 Calibration instructions are shown on the Monitor 2 CON sets the gas mixture to Air Check of control panel settings and of gas supply 1 The system che
257. sistent criteria for the mushroom valve tested is not fulfilled this diagnostic log is written What to do 1 Check the function of EMV 1 5 Refer to information in section If the Pre use check fails regarding the mushroom valve test 2 Check the mushroom valve control gas supply pressure 20 kPa delivered by REG 1 For adjustment of REG 1 refer to the tool Pressure Tester 0 2 bar regulator Order No 65 62 479 If the pressure is too high the mushroom valves may stick in inflated position inside the cassette MV1 MV2 MV3 4 Bunoousa qno I NODI NODI 60 20 10 190 42664 2823 gy GG 9 00 05 MUSH HAND OPEN MV5 00 0B UNI DIRECTION VALVE OV12 278 0116 CON Fault The hardware high pressure alarm is not working when tested in PuC The DIAG PUC HIGH PRS ALARM FAILURE Checking alarm detectors test fails Description Refer to information regarding Checking alarm detectors in chapter Service procedures section Pre use check The system will be pressurized with fresh gas until the hardware pressure alarm 5 cmH20O above set UPL is activated The diagnostic log appears when e Alarm is not activated and the Insp pressure is higher than the set UPL 10 cmH20 e Alarm is activated but the Insp pressure is less than the set UPL e Alarm is activated but the Insp pressure is not decreasing after 1 second when evacuating system What to do 1
258. software is stored in two FLASH memories and can be downloaded via a PC connected to the analyzer The two softwares in the MultiGas 2000 are PrC SW Protocol Converter Software AION S Gas Analyzer Software MultiGas The MultiGas software is stored in two exchangable program memories on the MGM System Boanp inside the analyzer The two softwares in the MultiGas are AMA PROM Agent Measurement Analyzer AIDA PROM Agent Identification Analyzer For further technical information regarding the multigas analyzers refer to the Service M anual for the concerned unit KION MultiGas 2000 or KION MultiGas Connecting a PC to the KION KION i A PC can be connected to the KION KION i workstation e g to download diagnostic logs In the description below a PC with the software HyperTerminal included in Windows is used Connection and setup Cable connection Make sure that the PC and the KION KION i are tumed Off Connect an RS232 cable Order No 47 14 346 E530U to a COM port on the PC Connect the other end of the cable to the KION KION i as follows For access to the Diagnostic Log connect to the X3a port For access to the CPS IDS Diagnostic Log connect to the X4 port e Turn the PC On and the KION to Standby First time setup If this is the first time the PC is used for communication with the KION KION i terminal settings must be made
259. sp and exp time signals have the same status The exp flow signal is then amplified in two different levels x 0 5 if the exp flow is 18 180 l min x 5 if the exp flow is O 18 l min Both amplifiers works continuously but only one of the amplified signal is selected and used by the processor Heating of the Expiratory FLow TRANSDUCER iS CON trolled by PC 1750 Transbucer A resistor 220 Ohms 6W is moulded into the transducer housing and is used for heating of the flow transducer The transducer is heated to approximately 409C 1049F to prevent condensation of water vapour Siemens Elema AB Insp and Exp pressure measuring 1750 is equipped with pressure transducers for airway pressures The signals from the expiratory and the inspiratory pressure transducers are pre amplified on PC 1750 The amplified signals Exp pressure and Insp pressure are supplied to PC 1737 Measurine The signals are compared to the set upper pressure limit and used to activate the upper pressure alarm There are two different controls of the upper pressure alarm one SW detected and one HW detected The pressure is supervised primarily by the SW but there is also a HW detection at 5 cmH20 above the set upper pressure limit SW detection When the INSP or EXP pressure is higher than set upper pressure limit CON orders the SW to evacuate the system and disable the gas modules CON also reads the HW signa
260. ssage is missed Circular buffer holds 10 CAN messages What to do 1 log is repeted several times check CAN communicating units i e microprocessor controlled PC boards multigas analyzer KION Monitor and DuoView Also check PC board and cable connectors 2 Report to EM HSC 106 00 6A CON 0 CAN DATA OVERRUN Fault Communication bus CAN is not working Description Data overrun has occurred at least one CAN message is missed What to do Replace PC 1730 Control 109 00 6D CON DIAG WARNING LIMIT REACHED Fault Communication bus CAN is not working Description At least one error counter has reached warning limit What to do 1 Wfthis log is repeted several times check CAN communicating units i e microprocessor controlled PC boards multigas analyzer KION Monitor and DuoView Also check PC board and cable connectors 2 Report to EM HSC 112 0070 CON DIAG CAN READ ERRROR Fault Internal program error Description SW related problem Error reading a CAN message Some parameter was out of range What to do Report to EM HSC 113 00 71 CON DIAG CAN UNKNOWN MESSAGE Fault Internal program error e g due to incompatible sub system SW versions Description Unknown CAN message is received from an other sub system What to do 1 Check sub system SW compatibility Refer to KION Compatibility Chart 2
261. ssembling or assembling make sure that Gas supply is disconnected Mains power cable is disconnected Power switch is set to Off If the power switch is set in any other position the internal battery will supply power to the PC boards The internal battery is disconnected when the power section is open All gas conveying parts are cleaned according to instructions in the KION KION i Operating Manual chapter Routine cleaning With power supply connected to the KION KION i workstation there are energized electrical components inside the unit All personnel must exercise extreme caution if fault tracing or adjustments are performed with power supply connected and with user interface and patient unit covers removed Installation Only personnel trained and authorized by Siemens shall be permitted to install the KION KION i workstation The installation and handing over procedures are described in the Installation Instructions 1 2 SiemensElema AB E382E392 0610102 02 Siemens Elema AB Important KION KION i Important Calibration and Functional check After any installation maintenance or service intervention in KION KION i workstation perform a Calibration and a Function check according to instructions in the KION KION i Operating M anual Service To the responsible service personnel The KION KION i workstation must be serviced at regular intervals by personnel
262. ssure container piston KN9080 E382 2 061 01 02 02 Siemens Elema AB 7 5 Maintenance KION i Gas distribution block Replace M Gas inlet filter kit for the Gas distribution block containing 1 Gas inlet filters 2 Gaskets for the gas inlet filters 3 O rings 15 3 x 2 4 for the gas distribution block 4 O ring 19 2 x 3 for the gas distribution block N Valve kit for the Gas distribution block containing 5 Valve plunges with O rings 6 Valve springs 7 O rings 12 1 x 1 6 for the valve housing Patient cassette Replace O Valve assembly plate on the patient cassette Clean the patient cassette including the new valve assembly plate and the flow transducer silicone muff before assembling For cleaning instructions refer to the KION i Operating Manual chapter Routine cleaning 2 S P z 7 6 Siemens Elema E382 E392E 061 01 02 02 KION KION i Maintenance Vaporizer magazine Replace P O ring 9 3 x 2 4 for the vaporizer magazine Apply a thin layer of special grease on the O ring 36 2 x 3 0 for the vaporizer magazine Apply a thin layer of special grease on the O ring R One way valves for the vaporizer magazine inlet connectors S O rings 14 1 x 1 6 for the vaporizer magazine inlet connectors T O rings 14 x 3 for the vaporizer magazine inlet and outlet connectors U Screw covers for the vaporizer magazine Not s
263. station Gas inlets and outlet The gas inlets are three couplings used to connect gas from the hospital central gas supply The design of the gas inlet nipples and the color marking varies according to different national standards The gas inlet channels inside the gas distribution block are equipped with gas inlet filters and spring loaded one way valves OV1 OV3 The gas inlet filters and the one way valves must be replaced during the Twelve months maintenance The outlet is one coupling used to connect optional equipment that requires O2 supply The design of the gas outlet nipple and the color marking varies according to different national standards PC 1720 Wall Pressure There two main functions on PC 1720 Watt PRESSURE Three pressure transducers including amplifiers Measures the pressure in the gases connected to the gas inlets from the hospital central gas supply There are no tube connections to the transducers the PC board is mounted firmly onto gas outlets in the Gas DisraiBUTioN Brock The gas outlets equipped with seals to prevent leakage between the Gas DisrniBUTION BLock and the PC board Valve driver A drive stage for the gas selection valves EMV6 and EMV7 3 6 Siemens Elema AB Gas selection valves The different gases delivered to the Gas 5 are controlled as follows in the Gas DisrRiBUTION Brock e Gas going to Gas AIR N20 Controlled
264. stations delivered as from J uly 1998 The protective plate must be removed to access the mentioned PC boards Fresh gas pressure container Gas distri bution block PC 1750 Inspiratory fresh gas valve dd an Inspiratory gas block Drive gas module Fresh gas modules PC 1737 PC 1730 PC 1797 PC 1750 Transbucer with PC 1750 TRANSDUCER rev C or later MeasuRING CowrRoL FnesH Gas FLow pressure transducers with 1781 Pressure TRANSDUCER 4 each E382 E392E 061 01 02 02 Siemens Elema AB 4 7 Disassembling and assembling KION i Pressure regulators There are three pressure regulators inside the Pneumatic section 1 REG 1 20 kPa controlling the pressure in the Mushroom valve control gas supply 2 REG 2 320 kPa controlling the pressure to the Instant O Supply block 3 REG 3 100 kPa controlling the pressure inside the Fresh gas pressure container The pressure regulators are keyed to avoid mixing Safety valves There are five safety valves inside the Pneumatic section 1 SV 1 600 kPa protecting the vaporizers 2 SV 2 14 kPa located in the drive gas channel 3 SV 3 18 kPa located at the Fresh gas pressure container and the Inspiratory fresh gas valve SV 4 14 kPa located in the fresh gas channel SV 8 3 5 kPa protecting the pressure transducers from negative pressures To remove SV 1 Remove the fresh gas pressure co
265. t Hardware failure 100 Description Timer is not working during startup hardware test Technical alarm is generated What to do Replace PC 1672 Control Panel I NODI NODI Bunoousa qno 05 9 gy cO ZO 10 190 36653 2823 x 038 00 26 ALA Fault MEA is not in the same state as 100 DIAG MEASURE NOT FULLY OPERATIONA Description MEA is in Standby when ALA is in On or vice versa for more than 3 3 L seconds Technical alarm is generated What to do 1 Check if the Power switch is faulty and stuck between its fixed positions If the switch is sluggish adjust the knob If all diagnostics 038 039 040 are shown in the log this is a possible fault 2 Check that the MEA PROM is correctly mounted 3 Replace PC 1737 Measuring 4 Replace PC 1672 Control Panel If all diagnostics 038 039 040 are shown in the log this is a possible fault x 039 00 27 ALA Fault CON is in the same state as 100 DIAG CONTROL FULLEY OPERATIONA Description CON is in Standby when ALA is in On or vice versa for more than 3 3 L seconds Technical alarm is generated What to do 1 Checkif the Power switch is faulty and stuck between its fixed positions If the switch is sluggish adjust the knob If all diagnostics 038 039 040 are shown in the log this is a possible fault 2 Replace PC 1730 Control 3 Replace PC 1672 Control Panel If
266. t holes 16 are facing away from the operator downwards inwards Hold the valve in this position and secure it by tightening the nut 14 Tightening torque for the nut is approx 35 Nm 4 26 Siemens Elema E382 E392E 061 01 02 02 KION i Only personnel trained and authorized by Siemens shall be permitted to perform installation service or maintenance of the KION i workstation Make sure to prepare the KION KION i workstation properly before disassembling and assembling Refer to section Hazard notices in chapter Important Any service or maintenance must be noted in a log book Discard disposable replaced and left over parts in accordance with appropriate industrial and environmental standards After any installation maintenance or service intervention in the KION KION i perform a Calibration and a Function check Refer to the KION KION i anesthesia workstation Operating Manual for details Service procedures 5 Service procedures Pre use check eeeeeee nnne IriitialiZabiOL Check of control panel setting and of gas SUpply diee en Leakage automatic ventilation Leakage manual ventilation Checking pressure transducers Checking flow transducers Checking bellows level detector C
267. ta below Sub data CD Description The transducers calibration values are stored in two separate E2 potentiometer memories on PC 1750 Transducer and on PC 1748 PC 1797 Fresh gas flow The E2 potentiometer contains both a non volatile memory and a volatile memory At start up of the system data in the non volatile memory REGO is transferred to the volatile memory WCR for each transducer After the transfer a comparison test is made between the non volatile and the volatile memory to see that the transfer completed successfully If comparison fails a diagnostic log is written What to do 1 Perform a Calibration and a PuC Restart the KION workstation and check that the diagnostic log is not reproduced 2 Replace PC 1750 Transducer if a digit is present in A C or D 3 Replace PC 1748 PC 1797 Fresh gas flow if a digit is present in B 4 Replace PC 1730 Control 255 00 FF CON Fault Stored calibration values for the pressure or flow transducers is not correct at DIAG INIT CON E2POT ALA FAILURE System start up Off to Standby Refer to sub data below Sub data I NODI NODI Bunoousa qno 9 gy 3 cO ZO 10 190 36653 2823 CD Description The transducers calibration values are stored in two separate E2 potentiometer memories on PC 1750 Transducer and on PC 1748 PC 1797 Fresh gas flow All calibration values is also stored on PC 1672 Contr
268. tates error on one of the valves but the actual error may however also be found at one of the valves that remains to be tested Criteria to insure no leakage in the mushroom valves Valve Pressure Mushroom valves open for test cmH20 during the test MV1 MAN lt 10 None MV2 PEEP 10 None MV3 PEEP 10 None MV4 INSP lt 10 MV2 MV5 INSP 10 MV1 MV2 OV12 MAN 10 None If the no leakage pressure criteria for the mushroom valve tested is not fulfilled this diagnostic log is written What to do 1 Remove the cassette and check clean the mushroom valves and the patient cassette support plate Check each individual mushroom valve for possible defectives 2 Replace the valve assembly plate 3 Check eplace the patient cassette 4 Check the mushroom valve control gas supply pressure 20 kPa delivered by REG 1 For adjustment of REG 1 refer to the tool Pressure Tester 0 2 bar regulator Order No 65 62 479 MV1 MV2 MV3 4 MV5 OV12 I NODI NODI Bunoousa qno 79 9 gy 3 cO ZO 10 190 36653 2823 277 0115 Sub data 00 01 00 02 00 03 00 04 CON DIAG MUSHROOM LEAKAGE AFTER OPEN FAILURE MUSH HAND CIRCLE _ _ _ Fault The pressure is not consistent on both of the sides of the mushroom valve despite that the mushroo
269. th the already calibrated PEEP pressure transducer as reference e Fail if the PEEP pressure is not within 6 7 x target value 1 cmH20 lt PEEP lt 6 7 x target value 10 cmH20 for 4 s Diagnostic 286 subdata 00 13 Service procedures 13 The system pressure is increased to the pressure level set by the user above target value e Fail if the PEEP pressure is not within target value 1 cmH20 PEEP target value 10 cmH20 for 4 s Diagnostic 286 subdata 00 15 14 Gain adjustments of the EXP and INSP pressure Offset 2 15 16 17 transducer E2 potentiometers until the transducer value is close to the system pressure The Tidal Volume display shows the system pressure target value Note that the values displayed are converted from cmH20 to the corresponding A D value The Exp Tidal Volume display shows the adjusting transducer value Note that the values displayed are converted from cmH20 to the corresponding A D value Fail if 64 attempts or 30 s has elapsed to adjust pressure transducer E2 potentiometers without being close to the target value Diagnostic 282 283 subdata 00 OF All mushroom valves except M V4 are opened Also the PEEP valve is opened to depressurize the system The offset adjustments of the EXP and INSP pressure transducer E2 potentiometers is repeated but with a negative offset 25 cm or 10 cmH20 with PC1750C to enable measurement
270. the flow is shut off Acceptance tolerance 20 4 cmH20 The last step is to evacuate the system during 2 s by opening the PEEP valve Acceptance tolerance 0 4 cmH20 MV1 MV5 are opened during all steps Note All the diagnostic log 266 267 268 and 269 is shown in log to see witch pressure transducer that is out of acceptance tolerance when the Check of pressure transducers in PuC fails Refer to section If the Pre use check fails in this chapter and to information regarding Checking pressure transducers in chapter Service procedures section Pre use check What to do 1 Perform a Calibration 2 Check for leakage in the system i e check that pressure transducer tubes are properly connected 3 Replace 1750 Transducer or the concerned PC 1781 The pressure measured 1 100 20 by the Exp pressure transducer is presented in sub data in hexadecimal form 267 01 0B Sub data AB CD CON DIAG QCHECK INSP TRANSDUCER QCHECK INSP TRANSDUCER PRESSURE Fault Refer to DIAG PUC QCHECK EXP TRANSDUCER 266 The pressure measured 1 100 20 the Insp pressure transducer is presented in sub data in hexadecimal form 268 01 0C Sub data CD DIAG PEEP TRANSDUCER QCHECK PEEP TRANSDUCER PRESSURE Fault Refer to DIAG PUC QCHECK EXP TRANSDUCER 266 The pressure measured 1 100 cmH20O by the PEEP
271. through the auxiliary fresh gas outlet A Hall sensor detects the position of the auxiliary fresh gas outlet lever The yellow auxiliary fresh gas outlet LED on the is lit when the outlet is open E382 E392E 061 01 02 02 Siemens Elema AB 3 23 Description of functions KION KION i KION Monitor Control panel User interface 20 Control panel Mode selection fresh gas supply ventilation parameters and alarms are set on the PANEL The also displays a number of set and measured values A description of the control panel functionality can be found in the KION KION i workstation Operating Manual The control panel housing contains the PC 1672 including all displays and all potentiometers and switches A front panel available in different language versions is mounted onto the control panel housing PC 1672 contains two exchangable PROMs PAN PROM with the PAN software ALA PROM with the ALA software The main functions of the software are described in chapter Introduction section Electronic structure 21 KION Monitor The KION Monitor is a Siemens patient monitor equipped with different levels of functionality It shows clinical information parameters as configured by the operator The KION Monitor used with the KION KION i workstation is a Siemens patient moni
272. tion until the transducer value is close to zero The timeout for calibration is 64 attempts or 30 seconds to adjust MAN pressure transducers E2 potentiometers Displays on Control panel The Fresh Gas Flow display shows the pressure measured by the INSP pressure transducer until a stable pressure is reached The Preset O2 Conc display shows the pressure measured by the EXP pressure transducer until a stable pressure is reached The Minute Volume display shows the pressure measured by the PEEP pressure transducer until a stable pressure is reached The Tidal Volume display shows the target value 0 The Exp Tidal Volume display shows the adjusting transducer value in 1 100 cmH20 What to do 1 Replace PC 1750 Transducer 2 Replace 1730 Control 00 0C CAL PRS OFFSET2 INIT FAIL Refer to CAL PRS OFFSET INIT FAIL 00 above Bunoousa qno I NODI NODI 60 20 10 190 42663 2823 gy 19 9 00 00 CAL PRS OFFSET2 FAIL Fault The second offset calibration of the MAN pressure transducer failed Description The offset adjustments of the MAN pressure transducer E2 potentiometers is repeated but with a negative offset 25 20 or 10 cmH20O with PC1750C to enable measurement of negative pressures Displays on Control panel The Fresh Gas Flow digit display shows the pressure measured by the INSP pressure transducer until a stable pressure is reached The Preset O2
273. tor SC 7000 SC 9000 or SC 9000XL When integrated with the KION KION i workstation the KION Monitor will show hemodynamic parameters and Ventilation parameters curves and loops Airway pressures Fresh gas flow Gas concentrations Supply gas pressure The KION Monitor will also show technical informa tion from the KION KION i workstation such as alarms and internal battery capacity Further the KION Monitor is used during the semi automatic Pre use Check and Calibration procedures as well as during troubleshooting of the KION KION i workstation For further information regarding the KION M onitor see the User s guide and the technical documentation for Siemens M onitors Siemens Elema AB E382 E392E 061 01 02 02 KION i Optional equipment 22 DuoView For additional monitoring capabilities an optional DuoView can be connected to the KION i workstation The DuoView is a Surgical Display designed to be an integrated part of the KION KION i workstation There are two versions of the DuoView DuoView with S N 01000 or lower DuoView with S N 01001 or higher Both versions have the same functionality The knob on the DuoView sets the brightness on the screen On DuoView with S N 01001 or higher this knob can also be used to switch the DuoView On and Off The DuoView contains the following main parts The Su
274. tory gas flow as set on the Volume Circle System The INspiRATORY FRESH Gas delivers fresh gas flow as set on the PANEL to be added to the expiratory gas that is used for rebreathing normally after it has been purified in the ABSORBER Regulation A fresh gas flow reference signal desired value ATP is distributed via the CAN bus The CON SW uses this value and the measured flow actual value generated by the fresh gas flow transducer via PC1748 PC 1797 FresH Gas Flow The signal output from PC1748 PC 1797 is a multiplexer that separates the measured flow signal into 3 different levels of amplification Flow signal x 1 Flow signal x 50 Flow signal x 200 A range selection signal is used to select amplification level of flow signal This controller calculation results in two control signals Speed and Direction which are distributed to the INsPiIRATORY FREsH Gas via PC 1751 Step MoroR If the step motor in the fresh gas valve has reached an end position these control signals are disabled by an end position signal from PC 1751 which prevents it from moving further in the same direction E382 E392E 061 01 02 02 Siemens Elema AB 3 13 Description of functions KION i Bellows position sensor EMV1 2 5 EMV3 24V Parallell VO D A converter Pulse width modulator A D converter PC 1730 Cont
275. transducer calibration failed Diagnostic 270 will be shown in the Diagnostic Log and the CPS IDS Diagnostic Log if the fresh gas flow transducer calibration failed E382 E392E 061 01 02 02 KION i Expiratory flow transducer calibration The expiratory flow transducer is located in the patient cassette and the preamplifier on PC 1750 Transbucer Adjustment of the pre amplification E2 potentiometers is performed by MEA During calibration the signals are routed via the CAN bus and the I2C bus CON MEA PC1750 Transducer Calibration CAL I2C bus Transducer signal Calibration acknowledge Offset calibration 1 The gas supply from the gas modules are cut off and there is no gas flow in the system during offset calibration of the expiratory gas flow transducer 2 The expiratory flow transducers E2 potentiometers are adjusted during calibration until the measured flow is close to zero 3 The Tidal Volume display shows the value 0 4 The Exp Tidal Volume display shows the measured flow as a value counting downwards by the expiratory flow while calibrating in 1 10 ml s Service procedures Gain calibration 5 CON starts to simulate expirations at several attempts with a duration time of 3 seconds meanwhile a fresh gas flow of 14 I m is generated Target volume 14 l min x 3 s 60 700 ml 6 The expiratory flow transducers E2 potentiometers are adjusted by MEA on every attempt u
276. trial and environmental standards PC 1843 MIB Connector 2 After any installation maintenance or service Layout 9 8 intervention in the perform a etnia tract eri 9 10 Calibration and Function check Refer to the KION i anesthesia PC 1733 Interconnection workstation Operating Manual for details POU eo modu HIN eae 9 11 Circuit diagram seen 9 12 PC 1796 Interconnection Esat pt 9 15 Circuit diagram seen 9 16 Basic principles aceite cenis 9 19 Electronic interconnection With CPS Network PCB 9 20 With IDS Network PCB 9 21 Pneumatic block diagrams 9 23 E382 E392E 061 01 02 02 Siemens Elema AB 7 6 5 gy ewalq suawals ZO ZO 190 36683 2863 n
277. troduction KION i Panel PAN The PAN software is stored in an exchangable program memory PAN PROM mounted on PC 1672 CONTROL PANEL The main functions of the PAN subsystem are Forwarding panel settings to CON and MEA Displaying set and measured parameters Barometer calibration and forwarding of barometric pressure Adjusting display brightness Supervision of ALA Control panel check displays and LEDs at startup Alarm ALA The ALA software is stored in an exchangable program memory ALA PROM mounted on PC 1672 CONTROL PANEL The main functions of the ALA subsystem are Alarm gateway transfers alarms from the different subsystems to the MON subsystem for presentation on the KION Monitor Alarm backup in case of communication error with the Monitor System release at power up Supervision of power supply Supervision and calculation of battery capacity e Supervision of system status OFF Standby ON Supervision of intemal CAN nodes Handling E2PROM data conceming system configuration Mains battery indication on the control panel Alarm silencing on the control panel Measuring MEA The MEA software is stored in an exchangable program memory M EA PROM mounted on PC 1737 MEASURING The main functions of the M EA subsystem are Measuring calculation and supervision of expiratory flow minute and tidal volume Measuring and su
278. tten in hexadecimal numbers It contains log number and for some logs subdata useful during troubleshooting The CPS IDS Diagnostic Log is identified by the text CAN DATA HEX in the Description field The logs can be shown on the KION Monitor or downloaded to a PC A print out of the logs is possible if a printer is connected to the KION KION i workstation Downloading and printing is described in chapter Service procedures Do not delete the diagnostic logs e g after performed service In case of future troubleshooting on the workstation as much relevant log information as possible should be kept The oldest logs will automatically be overwritten when the log list is full Date and Time used by the KION KION i workstation will be supplied by the connected KION Monitor To assure that correct information is stamped on the logs check the Date and Time setting on the KION Monitor Adjust if required If no KION Monitor is connected to the KION workstation or if communication is not established e g during startup the Time and Date stamp in the CPS IDS Diagnostic Log will be 12 00 1 1 93 Troubleshooting Log source The table below refers the source subunit of the logs as stated in the monitor Diagnostic log Log Subunit Source 1 99 ALA Alarm 0 100 299 CON Control 1 300 399 PAN Panel 3 400 499 MEA Measuring 4 600 699 MGI Multigas analyzer interface 6 Reading hexadecimal numbers To
279. tween 63 126 etc up to 252 0 is the highest detected sensitivity 7 The adjustment of the E2 pots is shown on the During calibration the signals are routed via the I2C Tidal Volume display bus If communication fails over the I2C bus the test will Fail Diagnostic 274 subdata 00 OA After these two steps the sensitivity value is adjusted to assure that the bellows position I2C bus sensor detects the white ring on the bellows CON PC1750 Transducer 8 9 The sensitivity difference value between the two positions is shown on the Exp Minute Volume display If the two positions values are too close to each other less than 5 units the test will Fail Diagnostic 274 subdata 00 OB Transducer signal Final Check 10 When the Bellows position sensor has been calibrated a test is made to check if the position sensor correctly detects the top position l The valves are opened in the system to empty the Breathing bellows 2 The Breathing bellows is emptied depressed by a flow of 30 l min from the drive gas module If the bellows is not detected to be in lowest position after 30 seconds i e the PEEP Pressure 12 When 3 s has elapsed the position sensor signal Insp pressure lt 17 5 cmH2O the test will Fail is read The bellows should now have fall down Diagnostic 232 subdata 00 02 to it s lowest position If the position sensor signal still detects that the bellows is in top position the test wi
280. ucer including four pressure transducers On PC 1750A B the four pressure transducers are the integrated in PC 1750 As from PC 1750C or later four separate pressure transducers PC 1781 Pressure TRANSDUCER board are used not shown in illustration The PC board protective plate shown in the upper illustration was introduced on KION workstations delivered as from J uly 1998 e e Y 2 4 Siemens Elema AB E382 E392E 061 01 02 02 KION i Introduction Vaporizer section The vaporizers used in the KION KION i workstation are the Precision Injection Vaporizers PlVap The vaporizers are color coded for the different anesthetic liquids and the filling is key indexed Three vaporizers can be mounted onto the vaporizer magazine The main functions are 1 Vaporizer magazine The magazine can revolved to facilitate easy access to the active vaporizer vaporizers Vaporizer locking lever Vaporizer concentration knob Only one vaporizer can be active at a time due to the interlocking system To activate the vaporizer push in and turn the vaporizer concentration knob counter clockwise Vaporizers for the following anesthetic agents are available Halothane Enflurane soflurane Sevoflurane Desflurane Handle the vaporizers with care when filled with anesthetic liquids Never tum them upside down or lay them sideways E382 E392E 061 01
281. ume is close to the target value 700 ml Between every attempt the Exp flow transducer is zeroed After 14 attempts if the calculated volume is not close to 700 ml this diagnostic log is written Displays on Control panel The Tidal Volume display shows the target value 700 The Exp Tidal Volume display shows the measured volume ml after each attempt What to do 1 Replace the Exp flow transducer 2 Replace 1750 Transducer 3 Replace the gas module If Air supply gas is connected AIR N2O gas module If Air supply gas is not connected O2 gas module 4 Check the electric connection to the flow transducer N126 P 126 I NODI NODI Bunoousa qno 06 9 gy 60 ZO 10 190 36653 2823 272 01 10 DIAG PUC BIBD SHOWS ALWAYS EMPTY Fault The Bellows position sensor is not working The Checking bellows level detector test fails Description When the Bellows position sensor has been calibrated a test is made to check that the sensor detects that the bellows is in top position When the bellows moves to top position and the sensor cannot detect this position this diagnostic log is written Refer to information regarding Checking bellows detector in chapter Service procedures section Pre use check What to do 1 Check that nothing is obstructing disturbing the sensor 2 Check for dirt cracks on the Bellows housing 3 Check that the Bel
282. ves OV1 OV3 inside the Gas distribution block E382 E392E 061 01 02 02 Siemens Elema AB 1 9 Maintenance KION i Checking pressure regulator REG 1 Check and if required adjust the Mushroom valve control gas supply pressure delivered by REG 1 The pressure delivered by REGI should be set to 20 kPa For the check and adjustment of REG 1 use to the tool Pressure Tester 0 2 bar regulator P N 65 62 479 Instructions are enclosed with the tool Checking support plate for patient cassette Check and if required adjust the level of the patient cassette support plate For this check and adjustment use the Support plate adjustment tool P N 66 37 529 Instructions are enclosed with the tool 1 10 Siemens Elema AB E382 E392E 061 01 02 02 KION i Checking the internal battery Allow the internal battery to charge until the battery indicator on the Monitor shows 10096 Disconnect mains power to make the KION KION i workstation run on the intemal battery Let the KION KION i workstation run on the intemal battery and check the battery alarm is not activated within 40 minutes if the KION KION i workstation is equipped with standard internal battery 130 minutes if the KION KION i workstation is equipped with extra internal battery Allow the internal battery to recharge before clinical use of the KION KION i workstation Note To save time this b
283. y build up with a fresh gas flow of 6 l min until the Insp pressure transducer measures 10 cmH20O If the build up pressure timeout of 10 is reached this diagnostic log is written Refer to section If the Pre use check fails in this chapter and to information regarding Checking pressure transducers in chapter Service procedures section Pre use check What to do 1 Perform a Calibration 2 Check for leakage in the system i e check that pressure transducer tubes are properly connected 3 Replace PC 1750 Transducer or the concerned PC 1781 CD QCHECK FAILED TO BUILD UP PRESSUR Reached build up pressure 1 100 cmH20O after 10 s measured by the insp pressure E transducer in hexadecimal form I NODI NODI Bunoousa qno 97 9 gy cO ZO 10 190 36653 2823 266 010A Sub data CD DIAG PUC QCHECK EXP TRANSDUCER QCHECK EXP TRANSDUCER PRESSURE Fault Checking pressure transducers test failed during Description A comparison of each pressure transducer is performed The first step is to build up pressure in the system with a fresh gas flow of 18 l min until the Insp pressure transducer measures 10 cmH2O where the flow is shut off Acceptance tolerance 10 4 cmH20 The second step is to build up pressure in the system with a fresh gas flow of 18 l min until the Insp pressure transducer measures 20 cmH2O where

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