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Service Manual

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5. e 7 6 P108 PES N109 MIRIP RESE MIRIP WR LEE MIBI PUR MIBI DE lene pi MIBI D MIE _0 MIBI SH MIBI S MIBI S IB S 06 Yo Vo Vos Vo ZN A A 1 167270 4 Tian 5 GNU GNU OND OND GNU GNU Ax VC 1206 1 44200 100 r I s ONO Sg gic ND P108 MER ET f M 182 PUREE N110 M IBZ PRES les MIR PUR MIB D4 Sep 0 MIB 0 0 MIB D 7 5_ 1182 e S MIE S MIB S 17 7 S o2 Vo Wow Vus Yo I AN A A A NSMGT22CA Tian GNU NO GND GNU GNU GNU 4x VC 1206 144200 N110 3 pNH P108 r o ND Bees on ae zs AN GND co ona ae L 2 Konst ruerad Is cued T Dat um Date A F Granskad Rev iewed Datum Date Katee Codieand Approved Datum Date CAD MENTOR Bonamn ng Denon nat on SIEMENS MIR CONNECTOR mar av Siemens Elema AB E mero PC1761 1 1 Dat um Date Rev Ven Tupnr Cl ass No Art kelnn Part No K J H 6 F E D C B A a U CD O CD m m m 3 PC 1761 MIB Connector Circuit diagram page 1 1 7 Diagrams KION 00000 Q OQ Cp O PO N44 O O O O O O O O Q O O p O O O O Q O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O Q O O O O O
6. 1 56 THE L SIEMENS cone iiaia T aa SIEMENS CONNECTOR BOARD AUX Hu ee Q E Siemens Elema AB PC1 754 Film Scan A F Tupnr Cl ass No Bl ad Sheet Art kelnr Part No Rev Ver E Ky Oy ERGDE 1 2 64 31 011 j k J H G F E D C B A m m m PC 1754 Connector Circuit diagram page 1 2 CO TO TO 190 126 3 28 3 gy EW9 3 SUauaIS OO 1 Co Ee and Diving st Lo 01 8 Copying of Lhis docunent handling cke a Utan vart ul 1 108 Lilieland Far denn Lhereof and Lhe uce or connunicalion of Lhe contents y heller far ullannac Lill obehoriga eller koprerac dece are forbidden v lhoul express aulhorily OF fenders are liable Lo Lhe paynent of danages MI blir var likton nyllyas halles AII rights n the event of Lhe grant of a patent or Lhe registration of a ulilily 0081 or dec gn are reserved u i 0 1 0010 vac 000007 ga eller nnehall fo on patent eller nonslerskydd upphoverall Lill handlingene e all rall Dveriragel ce nedfor skades Landsansvar
7. 4 4 Checking bellows level detector 4 5 Checking alarm detector 4 5 Ending the Pre use check 4 5 Calibration ARA Check of gas supply Initialization Pressure transducers B 19 11 P Ending the calibration Software installation Siemens Elema AB 4 1 Service procedures Pre use Check The KioN System demands the user to start the semi automatic Pre use Check at every start up of the system It is also possible to access the Pre use Check via the Kion Display The Kion Display path to select Pre use Check is M ain menu M onitor Setup Biomed Service Calibration KION Pre use Check Note that Service Password is required to access the Service menu The Operating M anual describes how to perform this Pre use Check The description below gives a more detailed information about the Pre use Check This information can be used e g during troubleshooting of the Kion System Check of control panel settings and of gas supply The system checks that the Upper Press Limit knob is set between 60 and 80 cm H O e The system sets a flow of 0 5 l min during 1 5 s to be generated by the gas modules AIR N O BP and DRIVE GAS for self adjustment of the flow in these gas modules e The gas module AIR NO BP genera
8. CAL_SOA_ CU PE EP PRESSURE EA Em INSP PRESSURES E C0 5 EXP PRESSURE 5 14 MAN BAG PRESSURE ia AIS C9 B BELLOW L 24 COMMON GAS 1 Lem T Ao Bs N com Yong 15 L25 FEM RANE eR D CONNECTED Ler UA r FLOW RANGE 16 E AG l Ree D CONCENTRATION AE em FRESHOAS FLOWN Dt FRESHGAS FLOW OND REF em I CAL SOA MU LET n CAL SEL MILES FRESHBAS 7 PULSE LE 41 AZO 10 PEEP VEVE mi HEAT ING CONTROLES E e EXP_FLOW_HEAT SA Hu Ed 01 V COM GNU ed 2 4V VALVE PEEP EXP FL one el TEES NC POPOFF VALVE He x E com GND A4 pe e T CIRC MAN VENT VALVE LES Do e V poMj J icN T BAG CLOSE VALVE He SET NE VING 25 COM ENO ABSORBER VALVE emm 83 E R V tonoa e OPEN MAN VENT VALVE Hee Tag WW com ono D 0 04 os o ase A 5x 1N4937 BAROMETR IC PRESSURE S 7 7 FLOW VALVES 5 NS NP DISABLE VALVES 225 24V PIC ono A 2 Jem SHIELD ue com icno ENABLE INT VALVES MENS ENABLE RES VALVES 45V REF TRANSE Ey E V com ona A6 pe 3 27 am I ep chal ee NR e EXP FLOW TRANS ES RU Nee D ISABLE DRIVE L T ENABLE INT DRIVE La FLOW TRANS REF ae ENABLE_RES_ORIVE LS com GND 78 L15 NEDNATE DRIVE ER a ADUL T_OR IVE LESES CNO Qu a SHIELD LTR camino L16 NEDNATE LE mE mi 07 CELL pos em M i Ac
9. KION7056 1 36 Siemens Elema AB E382 E392E 061 01 01 02 KION Diagrams 8 Diagrams itc aerae 8 2 Electronic interconnection esee 8 3 Functional block diagrams Patient unit and vaporizer section 8 4 Pneumatic section 8 5 PC 1754 Connector 8 6 Circuit diagram 8 8 PC 1761 MIB Connector PA eo A een 8 10 ra 8 11 PC 1733 Interconnection EEE sae 8 12 Circuit GIAGIANN iii cia 8 14 E382 E392E 061 01 01 02 Siemens Elema AB 8 1 8 GV EW9 3 SUauaIS CO TO TO 190 320 3 BACKUP GAS SUPPLY MANIFOLD USER INTERFACE PE GAS EVACUATION SUM OU CNN NU NN O GAS DISTRIBUTION BLOCK EVAC A VAPORIZER i SECTION VAPORIZER D MAGAZINE N E eo N ren FRESH GAS O KION DISPLAY CONNECTION IINSPIRATORY PRESSURE CONTROL CONTAINER e T m mm m I D pc 1737 MEASURING O rc 1730 CONTROL EXPIRATORY VALVE A GAS SELECTION VALVES INSP FRESH GAS VALVE WITH INSPIRATORY GAS BLOCK PC 1765 VALVE INTER GAS MODULE D Pc 1750 CONNECTION AIR N20 BP GAS MODULE Oo BP
10. NOLY sweubelg 8 8 gy 009 2 50909 6 CO TO TO 190 326 3 28 3
11. Re assemble the piston and carefully put the piston in position into the pressure container KION9033 E382 E392E 061 01 01 02 Siemens Elema AB 6 5 M aintenance KION9036 KION9037 KION9038 6 6 XXX XX xXx KION Replace the diaphragm 6 in the pressure container Discard the old diaphragm Mount and secure the cover on the pressure container Disconnect the tubes 7 from the three gas modules Remove the locking rail 8 Remove the plate 9 and pull out the three gas modules On each one of the three gas modules Unscrew the two screws 10 and lift off the cover 11 Remove the rubber sealing 12 from the old bacteria filter 13 and discard the old filter Mount the rubber sealing on the new bacteria filter and put the new filter into the cover 11 Mount the cover on the gas module Siemens Elema AB E382 E392E 061 01 01 02 KION M aintenance Gas modules with metal nozzle unit Open the hatch and pull out the nozzle unit Replace the O ring 6 1 x 1 6 and the diaphragm Do not use any sharp tools that may damage the valve seat Onthe AIR BP and O BP gas modules make sure that the washer 14 is placed in position This washer is not used in the AIR LUFT gas module Put the nozzle unit back and close the hatch KION9156 Discard the old O ring and diaphragm Gas modules with plastic nozzle unit Open
12. Remove the plastic cover 1 from the column KION7018 f the Kion System is equipped with an Overflow Screen DuoView Remove the screen arm 1 from the column and disconnect the overflow screen cable 2 e N O r Z Y 1 6 Siemens Elema AB E382 E392E 061 01 01 02 KION Installation of optional equipment f the Kion System is not equipped with an Auxiliary O Supply Auxiliary O Flowmeter Remove the plastic strip 1 covering the accessory mounting rail Remove the plastic strip from the mounting rails on both sides of the column KION7010 f necessary insert nuts 1 into the accessory mounting rails Four nuts are required for the accessory shelf two on each side of the column KION7011 e If the Kion System is equipped with an Auxiliary O Supply Auxiliary O Flowmeter Remove the flowmeter 1 Disconnect the O tube 2 from the flowmeter Remove the flowmeter holder 3 Detailed instructions can be found in the Auxiliary O Supply section o ri O 2 9 Y Put the shelf bracket 1 in position onto the column KION7019 E382 E392E 061 01 01 02 Siemens Elema AB 7 7 Installation of optional equipment KION f the KioN System is not equipped with an Auxiliary O Flowmeter Mount the shelf bracket using the two mounting plates 1 and 2 and the four screws 3 included in the delivery f the Kion System is equi
13. O OO O O OO O QO C 00 00 O O O O O O OO GO 00 O O OO O D B 2 4 O AJO O JALO O N 55 OOOO 000 O O O O 0 O O 00 O O O O O O O O O O O O O O O 0 O Cx O O O e 000 O O O O O O O O O O O O O O O O O O O D O O O O O O O O 00 O O O O 000 2 E E alg 17 RIZO Oo 4 p P47 UJ 3 o D4 GO 7 Do 64 P49 00000000 OVOLO F 00 00 00 0 OLO OOOO O30 0000000000 in O XO Qe Wo X OO OO 0 0 0 0 O0 OO OOO OOOO iO QOO 070 i X Eh P129 J2 O O Cr 0000000000 00000 0 O O O O L Y Jl O O 0 00 0 0 O AS 600000000 17 OO COO OOo a
14. For further information regarding function operation and technical specifications see the Kion Auxiliary Oxygen Flow meter Operating Manual 28 Gas evacuation The optional Gas Evacuation equipment to be used on the Kion System is the Servo Evac 180 To be mounted onto the Kion System the Servo Evac 180 must be equipped with a bracket and a holder arm The Servo Evac 180 is connected to the EVAC outlet on the Kion System A Siemens evacuation ejector or the hospital s central vacuum system may be used as an active suction source For further information regarding function operation and technical specifications see the Servo Evac 180 Operating M anual E382 E392E 061 01 01 02 Siemens Elema AB Description of functions Description of functions KION Notes 2 26 Siemens Elema AB E382 E392E 061 01 01 02 KION Disassembling and assembling 3 Disassembling and assembling Eg OE OA 3 2 PRO arm manon 3 2 Handling PC BONUS arias 3 2 a R Aaaa 3 3 Battery drawer sese 3 4 uen 3 5 PIVap VEPONZENS as ei EPS e 3 6 Vaporizer magazine ceeeeeeeenn nenne 3 6 xc iip 3 7 Control panel 3 11 M ulti gas module mad 3 13 Backup Gas Supply Manifold 3 14 E382 E392E 061 01 01 02 Siemens Elema A
15. ME EE MD BATTERY DRAWER I I I J E ALA Kr PROM FX eal ess PANEL VIEW FROM REAR Part of PNEUMATIC SECTION ISOLATION TRANSFORMER o e Microprocessor program ELECTRONIC INTERCONNECTION NOLY sweubelg 6 gy 809 2 50909 6 AL aL T7 CO TO TO 190 326 3 28 3 eee mr cm OC mH os pm TN PATIENT Y VAPORIZER SECTION EXP gt CD FROM mem 0 UNIT p Vos l Jaca TT TT VAPORIZER ED MAN PNEUMATIC REBREATHING Il MAGAZINE i DS INSP SNE I i RED l SELECTION VALVES I T jen BREATHING l D CASSETTE I 17 BELLOWS 2 y aL 1 i EXP CN VALVE I i 1 2 i i IS M EXPIRATORY IL l AS I FLOW TRANSDUCER I I I NN IIT Il i I MAN O2 SUPPLY i EL IC PATIENT gt EXPIRATORY GAS FRESH GAS TO VAPORIZER Y co ABSORBER REBREATHING DRIVE GAS PATIENT UNIT CABLE 1 Smm qp MANUAL d a p wa AL eus 1 BREATHING ed MAT RC CPV1 E MMWWNE h COR BAG
16. Power supply of the system will be cut at Low battery voltage or at System Off There are two fuses on PC 1675 e F1 PC 1675 30A 32 V Battery short circuit protection The internal battery is disconnected and alarm is activated e F2 PC 1675 20 A 32 V Protects the internal battery from failures on PC 1675 The internal battery is disconnected and alarm is activated 2 4 Siemens Elema AB KION Battery Drawer Fan The Battery Drawer Fan pulls air out of the battery drawer compartments If the fan fails the signal FAN FAIL generates a diagnostic log message If the temperature in the battery drawer compartment is above 45 50 C 113 122 F e g due to BATTERY Drawer Fan failure the function of the Mutt Gas MobuLe and the lifetime of the INTERNAL BATTERY May be affected E382 E392E 061 01 01 02 KION Description of functions LEE LEE LEE LL SI FAN FAIL AC DC E PC 1675 Power Supply FAN SENSE FAN FAIL H ALA POWER DOWN L MAINSHH ALA Battery measuring controls gt Logic amp POWER ON RESET L MEAS INHIBIT H Timing ques ime delay a 24V_ a switch Control of valve voltage J i 424V FAN DISABLE_VALVES L mii ve Reg 2 TG Li 24V PTC A vann On Off switch EE z 24V_PSU_SWITCH PSU_ON H24 415V s DC DC a 45V converter EH 15 15 5 V 5V Reg 412V CPS Reg 12V CPS BATT LARGEL DISCHARGE H Status Ch
17. COM 1 L27 com Fe pp Gc L26 cam Fe D CG RS 4 7 1 4 a a man Sh ee L 2 4v _VAL VE PEEP 24V VALVE tt T 0 4 12 2V CNO Benamn ng Denan nat i on Rev Ver 2 Artikelnr Part No 64 37 045 ERCONNECTION BOARD El ad Sheet 3 3 I 1 133 MENTOR CAD syst en E NS MULE Tupnr Cl ass No ES9 2E A Ky 2 5 Sienens Elema AB Scan Lm KION 3 3 it diagram page Ircul 15V 15V 24 v san Ja papou Apr 10 00116475 Mav av vo 708766 10 10640 au 30 10848 BUT U 08 2 ave 38 I EU J ppfois4a 3uQu 28 5 708160 UT 1184 118 370612 IN 3806060 30 quaufied au 01 aige ave WO33 VBA VENT J 5050 50800 6 1111 11625 0 30 T NOYINE 3saudxa 1700 van quay ave LIN SeCyifiuin vare 6011200800 sen Gjap ijeuauu 35380 vey vajjay 3 2828007 Jajja amp G u0y890 ji 28008 1n YEAS 06500615606 AS 201760 a5 5764 VAA 1733 Interconnec
18. Flow ref Bar ref Zeroing Processor Pulse width modulator CON SW CAN interface Gas flow Gas flow Signal NE PC board Block diagram PC 1730 Drive gas for rebreathing Drive gas for rebreathing Type of ventilation depends on the following settings Mode of ventilation Breathing system Circle System Non Rebreathing or Auxiliary Fresh Gas Outlet Volume When rebreathing system is selected e Respiratory frequency CMV b min e Inspiration time l E Ratio e Trigger Sensitivity Gas module The Gas Mopute Drive GAS An delivers drive gas used to compress the REBREATHING BELLows during inspiration time according to the Volume or Pressure level set on the ConTRoL PANEL The control signals delivered from the D A converter on PC 1730 Cowrnor to the gas module are CAN bus Insp fresh gas control Siemens Elema AB Gas module Drive gas Air Oz Bellows position sensor incl PC 1766 Rebreathing bellows container Sy Rebreathing Flow reference ATP signal Barometric pressure reference Zeroing of flow transducer The Gas creates its gas flow signal which is sent back to PC 1730 Cowrnor Bellows Position Sensor Position signal from the optical sensor at the rebreathing bellows container is supplied via PC1750 TRANsDuCER to the parallell 1 0 block This signal is used to allow outlet of excess expirator
19. The MEA software is stored in an exchangable pro gram memory M EA PROM on PC 1737 MEASURING To update the M EA software replace the M EA PROM ALA PROM The ALA software is stored in an exchangable program memory ALA PROM on PC 1672 ControL PANEL To update the ALA software replace the ALA PROM PAN PROM The PAN software is stored in an exchangable program memory PAN PROM on PC 1672 ControL PANEL To update the PAN software replace the PAN PROM MGI PROM The MGl software is stored in an exchangable program memory M GI PROM on PC 1747 CAN RS232 InterFace To update the M GI software replace the M GI PROM KION DISPLAY SW The KION DISPLAY software is stored in the Kion Display New software can be installed from a PC Card using the card reader on the Kion Display KION CPS SW The CPS software is stored in the COMMUNICATION INTERFACE CPC Network PCB New software can be installed from a PC Card using the card reader on the KioN Display Perform the software installation as described in the instructions delivered with the PC Card Configuring the CPS When delivered the Kion System is configured as a stand alone unit A configuration of the CPS network functions is necessary to perform e g e When the Kion System will be connected to an INFINITY network e When installing a new CPS Network PCB into a Kion System stand alone as well as network connected The default configuration
20. 0 5110 00 4 02 7 2 ENT FILTER comme RTS 14088 6 NES 7 8 L s com2 CTS 5 15060 6 N 1 3 6 CAD syst om ENTOR Benamn ng nat on SIEMENS connector BOARD AUX Sienens Elema AB PC1754 Film Scan A F Tuanr Cl aes No Bl 5 Art kelnr Part No Rev Ver 0 E392E 62 64 31 011 1 J 6 F E D E B A PC 1754 Connector Circuit diagram page 2 2 Sa 0N suelbelq Diagrams KION GOIN AN D ov Q JL als 22 Kal ou O av O ad gt di R s MP ETS ca Sp va n O Q cq O x KZ Le nn lt JJ gt poss C 1 1 E A z el O Q O A en are EEE 2 ee 3 6 pce 0 e z O gt Siemens Elema AB E382 E392E 061 01 01 02 CO TO TO 190 120 3 28 3 gy 009 2 51909 6
21. Pressure peak due to Start End Pressure dense and stiff system Pressure Pressure 1 2 3 45 6 8 9 Time Fig 2 Pressure diagram System without leakage End Pressure Pressure Start Pressure VS EE ADrAB BXO S V 1 M V 12 3 456 7 5 6 89 Time Fig 3 Pressure diagram System with leakage the leakage check will be interrupted E382 E392E 061 01 01 02 Siemens Elema AB 4 3 Service procedures Checking flow transducers The flow transducer check performed in the Pre use Check is actually a calibration of the fresh gas flow transducer and the expiratory flow transducer Fresh gas flow transducer calibration The gas supply from the gas modules are cut off and there is no gas flow in the system Offset is adjusted 50 is showed on Tidal Volume display green digits Zero is adjusted This is showed on the Exp Tidal Volume display red digits as a value counting downwards e The gas module generates a flow of 9 l min 1500 ml s x 0 1 to calibrate the flow transducer gain Target value is 1560 ml s x 0 1 31 Adjustment of the E2 pot on PC 1748 FRESH Gas FLow is made by CON The target flow 1560 ml s x 0 1 is showed on the Tidal Volume display green digits The measured flow is showed on the Exp Tidal Volume display red digits Expiratory flow transducer calibration The expiratory flow transducer is located in the patient cassette and the preamplifier
22. Pull out the battery drawer 2 KION9016 Power Communication interface Disconnect the AC DC Converter cable 1 Disconnect the Isolation transformer cable 2 optional Remove the screw 3 KION 7039 3 L 2 Open the Power Communication interface housing 4 The AC DC Converter 5 Internal battery 6 and the PC boards inside the Power amp Communication interface are now accessible Always disconnect the battery cable 7 when working inside the Power amp Communication interface Keep fingers away when closing the Power amp Communication interface and the Battery drawer The assembling procedure is the reverse of the disassembling procedure previously performed KION9001 WW 4 Siemens Elema AB E382 E392E 061 01 01 02 KioN Disassembling and assembling Pneumatic section All parts inside the pneumatic section are accessible when the top cover and the shield cover is removed The Kion System in this illustration is equipped with a protective plate covering PC 1730 ControL and PC 1737 MzasuniNG This protective plate is introduced in KioN Systems delivered as from J uly 1998 The protective plate must be removed to access PC 1730 ControL and PC 1737 MEASURING A repeated disconnection connection of tubes in quick couplings may cause a leakage Fresh gas pressure container If the fresh gas pressure container is to be removed and disassembled please
23. SIEMENS KION Service M anual E382 E392E 061 01 01 02 Important 0 Important General Documentation for the Kion Anesthesia System consists of Operating M anual Service M anual Spare Parts List Documentation for the Kion Display Documentation for all optional equipment included in the Kion System is also available The Operating M anual is an indispensable comple ment to the Service M anual for proper servicing A version label can be found by the mains power inlet This label is an Operating M anual version label indicating the version number of the Operating M anual to be used with this Kion System This information in this Service M anual is based on the Kion System Level 3 0 that is Units delivered from factory starting in J anuary 1999 Older units updated with the mandatory Update 1998 12 Text inside a box is used to highlight important information In addition to the Important information given here and in the related documents e g in the Operating M anual always pay attention to applicable local and national regulations Responsibility for the safe functioning of the equipment reverts to the owner or user in all cases in which service or repair has been done by a non professional or by persons who are not employed by or authorized by Siemens and when the equipment is used for other than its intended purpose Data on internal pressures
24. gt gt gt gt gt gt gt E382 E392E 061 01 01 02 Notes Diagnostic CPS IDS Log Diag Log 105 45 D5 00 69 106 55 00 6A 109 55 00 6D 112 55 00 70 113 00 715 2 120 55 00 78 121 55 00 79 122 255 00 74 25 123 55 00 7B 124 1424 95 00 7C s 125 BD 00 7D 126 iy DD 00 7E 2 127 26 95 00 17 2 128 55 00 80 129 55 00 81 130 55 00 82 131 2 95 00 83 132 55 00 84 133 92 00 85 ine 134 55 00 86 135 55 00 87 136 00 88 is 137 55 00 89 138 55 00 8A 139 55 00 8B 140 BD OO IC e 141 55 00 8D 142 55 00 8E 143 55 00 BP 144 55 00 90 145 55 00 91 146 BD DO 92 147 55 00 93 148 55 00 94 149 SD 00 95 150 55 00 96 151 gig Dy 00 97 55 152 35 00 98 153 55 00 99 E382 E392E 061 01 01 02 Cause CON CAN Receive buffer full CON CAN Data overrun is detected CON CAN Warning limit is reached DIAG CAN READ ERRROR DIAG CAN UNKNOWN MESSAGE DIAG SW INFO DIAG UNEXPECTED SW EVENT DIAG SW INFO DIAG DIAG SW INFO RUBUS C DIAG SW INFO DRV CAN DIAG SW INFO DRV HAL DIAG SW INFO DRV IN DIAG SW INFO DRV OUT DIAG SW INFO DRV SIGN DIAG SW INFO DRV TIME DIAG SW INFO DRV WD DIAG
25. j com GNO MESA D CELL NEG eA T Au E E com enn FLOW VALVE E ND REF DRIVE VAL SUPPLY PRESS DRIVE VALVEER os E E a FLOW_ORIVE VALVE SENSOR F UL Les Tas k 32 em TV COM ENO sas B24 7 FLOW REF_O2_VALVE AI I gee 2283 CND REF 02 VAL vc e C24 acie Ie 2 NE Par V S V com iono TERE SUPPLY PRESS 02 VALVE 5428 FLOW_O2_ VAL vee 204335 FLON_REF MIX VALVE eA 23 2 R3 y faces GNO REF MIX VAL VE 228 28 CAD syst om MENTOR Bena mn ng Denam nat i an pet SUPPLY PRESS MIX VA 7 5 3 o FLOM MIX VA SIEMENS INTERCONNECTION BOARD sisi s Siemens Elema AB PC1733 hong Film Scan A F 7 ass No Bl ad Sheet Art kelnr Part No Rev Ver A Ki 21 E392E 2 63 64 31 045 D K J H C F E D C B A PC 1733 Interconnection Circuit diagram page 2 3 sweubelg Diagrams C 316813 LINN 1031116 anms 0H 10d br 10 116 33158311 10d 32 bOOW 6 1 181068 381513 l d 22 X 2 1608 13 65 1216 33138311 106 IL X 608 13 LINN 108 103 10d e X 1608 13 a0 10M 6315 1118 Wd Ge 1311160181 0013 I 1118 Wd 3I M01138 I 3 10d Pb dWY 18108 23010511 Wd 81 X amp 60803 C 37843 34111 63536 116 2 6 1 10171806111 13 8165 01 Wd 32 31843 83106 JINN 1316 10d 8 30 1 N 31VM 316810 83106 1166 16 3106 Wd 01 A01 N 31VM LO
26. 1 5 cmH O Possible causes 1 Manual breathing bag failure if the error occured during Leakage manual ventilation test Pressure transducer calibration failure Gas leakage into the system Failure in the mushroom valve function UI e BM T9 Failure in the expiratory valve function Start pressure 41 cmH O could not be kept though five attempts were made the Pre use check could not be completed Obtained start pressure is showed in the digital display Fresh gas flow Possible cause 1 Leakage 6 19 l min KION Recommended action la lb la lb la 1b 1c la 1b Ic 1d Restart Kion Replace PC 1730 Control Restart Kion Replace PC 1730 Control Check that the M ulti gas module Sampling tube including water trap is connected and not defective Check that the Emergency O valve 15 closed Check for leakage into the system as described in section If the Pre use check fails Step 10 Replace the manual breathing bag if the error occured during the Leakage manual ventilation test Calibrate Kion Check for leakage into the system as described in section If the Pre use check fails Step 10 Check the mushroom valve function Check the expiratory valve Check that the M ulti gas module sampling tube including water trap is connected and not defective Check that the Emergency O valve is closed Replace the manual breathing bag if th
27. 2 Apply a thin layer of special grease on the gasket Tighten the pressure transducer by hand Tighten further approx half a tum using the open end spanner KION9145 E382 E392E 061 01 01 02 Siemens Elema AB 3 15 Disassembling and assembling KION To remove the safety valve 1 loosen the nut 2 using a 19 mm open end spanner and unscrew the Safety valve When mounting the safety valve Screw the nut 2 in Fig B as much as possible onto the safety valve Note There is a groove for the gasket in the nut This groove must be facing upwards as showed in Fig B Place a new gasket 3 in Fig C in this groove Screw the valve 1 as much as possible into the manifold Unscrew the valve until the two outlet holes 4 are facing away from the operator downwards inwards KION9149 m Hold the valve in this position and secure it by tightening the nut 2 Tightening torque for the nut is approx 35 Nm 00 Tt ri z O Y 3 16 Siemens Elema AB E382 E392E 061 01 01 02 KION E382 E392E 061 01 01 02 Service procedures 4 Service procedures M 4 2 Check of gas supply 4 2 Leakage automatic ventilation 4 2 Leakage manual ventilation 4 3 Technical error codes eesssss 4 3 Checking flow transducers
28. 24 V_VALVE Siemens Elema AB 1 15 Introduction KION Notes 1 16 Siemens Elema AB E382 E392E 061 01 01 02 KION Description of functions 2 Description of functions Battery drawer TIT 1 AC DC Converter 2 Internal battery 3 Extra internal battery optional 4 Power amp Communication interface Pneumatic section c 5 Gas distribution block 6 Inspiratory control sess 7 Expiratory valve 8 PC 1733 Interconnection 9 PINNE 10 PC 1737 Measuring 11 PC 1750 Transducer Vaporizer Section sumisa 12 Vaporizer magazine 13 PIVap vaporizers eeeeeeee Patent 14 Patient cassette eseeeeeees 15 Support plate for patient cassette 16 Rebreathing section 17 CO JADSOIDSFD arranca 18 Instant O supply 19 Auxiliary fresh gas outlet User interface NN 20 Control panel 21 KON Display criar Optional equipment 22 Overflow screen 23 Multi gas module 24 Isolation transformer 25 Backup gas supply 26 Suction
29. DRIVE GAS I AIR Op NE mi o ur l SECTION a m e e e um Guns mn um S OVERFLOW SCREEN A PATIENT UNIT 7 on um mm oum FROM PATIENT TO PATIENT MANUAL BREATHING e ISOLATION MULTI GAS TRANSFORMER MODULE m m m m m m m V BATTERY DRAWER FAN PC 1675 POWER SUPPLY PC 1761 MIB CONNECTOR PC 1754 CONNECTOR mm mm mm mm m m m m mom ze oe og Z p zz BAG S co O A Y CC O e IT z a E 4m mm mm mm mm mum mum Em MEN EE MEN BEN MEN EEE MEN RO ME MEN MEN KEN BATTERY DRAWER O POWER amp COMMUNICATION INTERFACE AC DC CONVERTER INTERNAL BATTERY O EXTRA INTERNAL BATTERY unes a 4 SUCTION EQUIPMENT gp m m m KION000E 99 02 05 Basic principles 5010610 NOIy CO TO TO 190 303 28 gy 8 0 5100016 WWJ rur se VIEW FROM OUTSIDE VIEW FROM INSIDE POWER amp COMMUNICATION INTERFACE e El OVERFLOW SCREEN PC 1754 CAN amp TAXI ISOLATION TRANSFORMER
30. Diagnostic Log Or M enu Monitor Setup Biomed Logs CPS IDS Diag Log Diagnostic Log contents An example of a Diagnostic Log can be found in the illustration below The following information is displayed in the Diagnostic Log e Total Number Of Diagnostic Events Number of diagnostic events stored in the memory SW Version Software version installed in the KioN Display Product Serial Kion Display serial number Diagnostic Number Not intended for service purpose Class Not intended for service purpose Time Time stamp h min of the event Date Date stamp month day year of the event Dup Cnt Counts how many times this diagnostic has been logged Line Not intended for service purpose Description Description of the log incl Diagnostic Log number within brackets Diagnostic Log Total Number Of Diagnostic Events 252 SW Version VC2 2 Product Serial 5220606772 Events Are Displayed Newest To Oldest Diagnostic Class Time Date Dup Line Description Number Ent 0x8038b03d 2 18 99 1 37 2 18 99 2 18 99 2 18 99 2 18 99 2 18 99 2 18 99 2 18 99 2 18 99 2 18 99 2 18 99 2 18 99 OOO M ON FOO rmm 5 16 Siemens Elema AB AMGM CRITICAL FAIL 100 CAN bus Diag 27 CAN bus Diag 27 CAN bus Diag 104 M GM M GI failure 560 CANbus Diag 610 CAN bus Diag 616 CAN bus Diag 407 AM GM CRITICAL FAIL 100 CAN bus Diag 28 AM GM CRITICAL FAIL 10
31. F Pan LO UO a 23 lt Al lt D c a e Dm y a a La N da Lo z y Ea a ODO aa an ES 0 XZ OND poy 44 R2 T 26 24 x a 1 4 AL lt B pr 3 0 Nn ry L11 Ss END Nin a A322 A322 3 con 7 L2 RO V y N LE eno CNG GNO L4 V cou a COM 6 COM L amp amp A31 821 C2 RET EA Z 831 E 19 A A Cc M R amp T H R5 T 28 0 4 GND 9 43 29 44 GND GND alu a
32. Q ese SPS SER SSD Ne feer N TOMMA EN EN EN N AAGE SES gest Spe A ta ooo Ger D ololololbwblblololololololololololololo ololololololololololololololololololo ololololoulolololololololololololololo 0 01 p Og OS d 000000000000000 gt Ooo OOOOH 6 6 0 00 6 09 0 B EE Og S esa e ololo lololololo ooo ue A 0 00 00 0010 OO Og 0 B 930 0 OO C 6 6 0 0 6 SoH ET V _ D olojo 0 0 0 0 0 ID 0000000000000000 D D 6 80 NS e x RS SANE om evo 0 0 8658 EE NY jase fit ped ee D og E S PC 1733 Interconnection Layout page 1 2 8 12 Siemens Elema AB E382 E392E 061 01 01 02 CO TO TO 190 120 3 28 3 gy 2ua 3 SuauaIS NOLY ET 8 ao 006 wem D D Gr Oo 5 0000 00 SU NU 10 NEY O O O NES o BA F4 o e Too Of Ole e 0 08 Co OND 9 O O ood Go
33. R7 2 1206141300 WM WM M pxvc120605A150 gt 121 021 C28 B E SHIELD B 23 27 i i A CAN E EE NE HE SHIELO_A CAN GNE DNUS SEND CNG Nt Wine 1 5kV 4mm N101 AUX 100 e 132 10 eo AUX2_102 e 043 042 041 MMM 10120651150 GNU GNO GNO POWER SUPPLY PINS TABLE T IC2 105 106 107 RIOD TXD R100 1x0 ES i 5V 14 g 8 1008041 eno 7 7 4 4 R 100 RxD 522 VOD 14 050 049 1048 1047 vec ON ON ON ON 4x VC0 120614A 300 VSS GNU CNO ONO GNU 12 0 188 5 034 Y 18 1 5kV 4mn N105 IE E 188n A GNU GND we TR1 T Sv 19 08 015 014 CE gt 023 ee y ES 22u Tinan 100n 1 07 VOD Jia lg a a leno T 5V gt m de BAS16 cz 013 es o 1 1925 C A ZNBASIG 1100 J m 2 C8 seq ona C sa 2 GND 2 GND 150 00 JUL 10033 5 wi g JE Ne RS232 c11 al EN 5V 1 2 1 9 104 E 029 g i RE 4 7 7 TAC LN ea IF Iu COMM2 TX N T2 Ne HE ICS 4 02k BP WI BASIE ol 2 47 Bolen ov 150 0 3 Java 1 20 one Pue os ap D 1 tt de 2 el 3g I 2 12 11 3 y A o 01112 TXD ie y MAX250 M 5 V 5 0 7 70 0 GNU Ra R Eg I 8 2 L eL Be 1 10 ENT FILTER L j 9 5 6N136 V2 IT 180 CND IS0 GND 2 22k 1 3 ISO_GND ISQ_GNO 6 g 5V 45V ERE ia a m MAX251 y LB 3 12 C tn lt COMM2 RXO GND GND Ua RI
34. Replace the gas inlet filter in all four yokes Remove the filter holder 1 mounted in the gas inlet channel inside the yoke To remove the filter holder use a 5 32 4 mm hexagonal wrench Replace the filter 2 Discard the old filter Reassemble the yoke KION9150 The pressure regulators and the safety valves are preset to correct settings and secured with a visible drop of sealant Inspect the pressure regulators and the safety valves Check that the seals 1 on the pressure regulators are not broken Check that the seals 2 on the safety valves are not broken If a seal on any of these units is broken replace this unit see chapter 3 Disassembling and assembling Connect gas supply from the hospital central gas supply to all three gas inlets on the Kion System Check if there is a leakage through the one way valves OV5 OV8 in all four yokes Cover the gas inlet channel in each yoke with a finger and check if there is a pressure built up under the finger Replace faulty one way valves if necessary see chapter 3 Disassembling and assembling Disconnect the gas supply Connect gas cylinders to the backup gas supply manifold and open the cylinder valves Check if there is a leakage through the safety valves SV5 SV7 Cover both outlet holes on each one of the safety valves with two fingers and check if there is a pressure built up under the fingers Replace faulty safety valves i
35. before performing any maintenance Set the power switch on the control panel to Off If the power switch is set in any other position the internal battery will supply power to the PC boards Disconnect the mains power cable Disconnect the gas supplies wall and or cylinder Remove patient tubing incl gas sampling tube and water trap and the manual breathing bag f fitted remove bacteria filter s from the patient Cassette Equipment Ordinary service tools 24 mm socket wrench Grease Order No 95 73 700 E341E Special grease to be used in high O concentrations e Loctite 242 E382 E392E 061 01 01 02 KION M aintenance Twelve months maintenance Maintenance kits contents When performing the Twelve months maintenance a Maintenance kit 12 months for Kion should be used Only original parts from Siemens Elema must be used in the Kion System Spare parts and maintenance kits can be ordered from your local Siemens representative The following parts shall be replaced and they are included in the M aintenance kit 12 months for Kion A Fresh gas valve tube and expiratory valve tube B Bacteria filter with tube for the PEEP pressure transducer C Piston seal for the fresh gas pressure container D Diaphragm for the fresh gas pressure container E Bacteria filters for the gas modules F Diaphragms for gas modules with metal nozzle unit O rings 6 1 x 1 6
36. is then routed back to the PNEUMATIC SECTION The PlVap vaporizers are equipped with a key filling mechanism For Sevoflurane there is also a QUIK FIL version available The anesthetic agent concentration delivered by the OG Q jn vaporizer is depending on the ambient temperature Se and the filling level in the vaporizer See Technical rs specifications in the Kion Operating M anual for SEVOFLURANE POPE ENFLURANE of further information The concentration should not be set between Off and the first graduation above zero eee t When the vaporizer is activated a concentration is set with the knob fresh gas from the Gas M 5 enters the vaporizer In the vaporizer the gas passes an adjustable throttle valve The pressure built up by the flow resistance in the throttle valve will act upon the anesthetic agent liquid surface in the reservoir ph The liquid will then be pressed through the nozzle into the gas stream after which it vaporizes The higher the concentration is set on the knob the higher the pressure created by the throttle will be This higher pressure will then force more liquid through the nozzle and a higher anesthetic agent concentration will be the result The vaporizers must be checked during the Six months maintenance and the Twelve months maintenance The two O rings in each vaporizer valve must be replaced during the Twelve months maintenance
37. p ome DG DENE O O O O WY 9 Ro HD X Ve ooqd 909 ELA OW ON SX Gor d AE O 1 BOG aod 390 000 OU OO ere ood 16 66 boo 000 000 o ood lodol poo 0 9 Q EE ood de 0 000 000 0 0 E O O 000 45 C ood 050 000 000 ood 49 KA 6689095 48 XQ OQ OO OO N56 ood 9 9 edu T tiu 000 0 9 0 O0 0 599 ood LA aeo DSG ood Devo 9 O56 AME 0o00 Fez oed C 000 000 egene o ood SO 000 000 0000000000 ooo 000 000 DS O IO o N45 006 6 00 0o00 OU ec O35 0 00 000 MANO 000 009 0 06 QOO 000 ame ae 000 0o00 218 000 000 B eon 0000 000 5 5 9 O6 0000 0o00 000 000 O00 OOS 0000 0o00 S020 D oo OOO OU DoD oo 000 000 00 000 Chane 0 00 000 oo 000 000 Er 0 010 cB D pue 3191913 B9 0 OO Or Ora 6 39939 0 0 ce xu eu NO OQ eg ge 1 6 D Se SAO 00 D OOS O0 0 9 9 Eb PARA 2 Dug dodo ETO OOOO D O ae 0000 0 9 000 0 9 0 0 Cp p PC 1733 Interconnection Layout page 2 2 sweubelg v1 8 gy ewa q suawals CO TO TO 190 326 3 28 3
38. showed on the Kion Display i e if the check was OK or if it Failed However important technical information useful when troubleshooting the system is also showed in the digital displays on the control panel For further information about the Pre use check and the information showed on the control panel see chapter 4 Service procedures Possible causes to malfunction not mentioned in the following troubleshooting guides are he system has not been correctly assembled after cleaning maintenance or service Disconnection or bad connection in cable connectors PC board connectors and inter connection boards Disconnected or defective gas tubes breathing gas as well as drive gas Note Repeated disconnection connection of tubes in quick couplings may cause a leakage These possible causes to malfunction must always be concidered during troubleshooting 5 2 Siemens Elema AB KION This chapter is divided into four sections Technical error codes showed during the Pre use check The Pre use check includes two leakage tests Leakage automatic ventilation and Leakage manual ventilation This section describes possible causes and recommended actions if a technical error code is showed after these leakage tests If the Pre use check fails This section describes possible causes and recom mended actions if any of the tests included in the Pre use check fails Other technical errors T
39. 24 12 V which disables the 12 V power supply to connected equipment No alarm is activated e F2 PC 1753 15 A 32 V Cuts the 24 V power supply to the DC DC Converter 24 13 V which disables the 13 V power supply to the Kion Display The Kion Display will run on its internal battery and alarm is activated e F3 PC 1753 27 5 A 32 V Cuts 24 V power supply to the Mutti Gas 1 Alarm is activated PC 1675 Power Supply This description also refers to the block diagram Power supply Main functions below The main functions are Generates and distributes 15 V 15 V and 5 V to the different Kion subsystems Also generates 12 V and 12 V for the COMMUNICATION INTERFACE CPS via linear regulators The Logic amp Timing block handles different time delays for voltages at Power On The input signal MEAS INHIBIT comes from ALA in order to stop the battery capacity check The input signal DISABLE VALVES comes from ALA CON or MEA in order to disable 24 V VALVE stop power supply to gas modules e g at upper pressure alarm Power supply to gas modules 24V VALVE will also be cut at Low battery voltage or at System Off e BATTERY DRAWER Fan is power supplied by 24V FAN Power supervision function in the ALA subsystem and PATIENT CASSETTE VALVE CONTROL is power supplied by 24V PTC e Battery status and measure signals from the block Charging Discharging control is supplied to ALA
40. A gas pump in the M urt Gas MODULE takes a gas samples from the Y piece The gas sample is analyzed by the Murti Gas M and the measured values are shown on the Kion Display The gas sample is then returned to the expiratory channel in the Patient CASSETTE prior to the ExPIRATORY FLow TRANSDUCER Thus the measured expiratory flow includes the gas sample If the temperature in the battery drawer compartment is above 45 C 113 F e 0 due to BATTERY DRAWER Fan failure the function of the MutT Gas M may be affected For technical information regarding the MutT Gas M opute see the Service M anual for the Siemens MuLTIGas M odule 24 Isolation transformer The purpose of the optional Kion ISOLATION TRANSFORMER is to provide the possibility for mains power connection of auxiliary equipment while maintaining the total system earth leakage current below the limits in IEC 60601 1 It provides galvanic isolation from the wall mains outlet The ISOLATION TRANSFORMER contains four mains power outlets 115 V or 230 V 50 or 60 Hz Max outlet is 500 VA and max total leakage current is 100 uA A green lamp on the transformer indicates when mains power is available The ISOLATION TRANSFORMER IS equipped with four fuses Two resetable fuses on the primary side 6A onthe 115 V transformer 3 A on the 230 V transformer Two 5x20 mm UL approved fuses on the secondary side 5 A 250 V slow blo
41. Auxiliary O Supply section KION7026 Mount the accessory shelf onto the shelf bracket using the six screws 1 included in the delivery KION7021 I 1 4 Siemens Elema AB E382 E392E 061 01 01 02 KION Installation of optional equipment f the Kion System is not equipped with an Overflow Screen DuoView Mount the plastic cover 1 on the column KION7018 f the Kion system is equipped with an Overflow Screen DuoView Connect the overflow screen cable 1 and re mount the screen arm 2 to the column m CN O r z o Y If the Auxiliary O Flowmeter has been removed during installation of the Accessory shelf perform a Function check of the flowmeter according to instructions in the Kion Auxiliary Oxygen Flowmeter Operating M anual E382 E392E 061 01 01 02 Siemens Elema AB 1 5 Installation of optional equipment KION Monitor shelf General An optional monitor shelf can be mounted on the Kion System It is not possible to mount the monitor shelf if the Kion System is already equipped with an accessory shelf Only personnel authorized by Siemens shall be permitted to install service or repair the Kion System Installation instructions Set the power switch on the control panel to Off KION7024 Disconnect the mains power cable Disconnect the gas supplies wall and tank f the KioN System is not equipped with an Overflow Screen DuoView
42. Check will be paused The user can select Redo Test to repeat the check or Continue to proceed with next check E382 E392E 061 01 01 02 KION Leakage manual ventilation Checking the patient unit All mushroom valves in the patient cassette are opened In this way the complete system is checked he test is performed like in automatic ventilation but the max measuring period is extended from 20 to 50 s The start pressure is 30 cm H O since most manual breathing bags are very elastic and thus 41 cm H O can never be reached If the leakage is below 150 ml min this leakage is accepted and next check will start automatically Service procedures f the leakage exceeds 150 ml min the test will fail and the Pre use Check will be paused The user can select Redo Test to repeat the check or Continue to proceed with next check Technical error codes If the Pre use Check fails a technical error code may be shown on the Kion Display and on the control panel A full description of the technical error codes can be found in chapter 5 Troubleshooting System volume ml x 0 1 2 Leakage 1 Added volume 1 No of tests 2 No of attempts Technical error code 3 Test period sec x 0 1 Technical error code Start End pressure pressure cm H20 x 0 1 cm H20 x 0 1 Fig 1 Values showed on the control panel during the leakage checks
43. Converter IS overheated above 90 C 194 F e g due to fan failure the AC DC CONVERTER will be disabled The Kion System will then be power supplied by the INTERNAL Battery When the AC DC CONVERTER COOls down it will automatically be enabled Technical data for the AC DC Converter AC DC Converter input 100 240 V AC 50 60 Hz AC DC Converter output Max 400W ouput voltage level 21 30 V DC controlled by analog signal from the Charging Discharging control block on PC 1675 POWER SUPPLY Fuses T 6 3 AL 250 V AC 2 pcs 2 2 Siemens Elema AB KION 2 Internal battery The INTERNAL Battery two serial connected 12 V sealed lead acid batteries supplies the Kion System with backup power for min 30 minutes with full loaded battery The INTERNAL BATTERY is used as an internal 24 V backup The batteries are rated 12 V approx 24 Ah Tested batteries for use in Kion are HITACHI HP24 12 VARTA Type accu CF NEWMAX Type FNC 12240 CSB Type EVX 12260 No other batteries must be used The INTERNAL Battery iS continously charged when the Kion System is connected to mains power Charging time for empty batteries is approx 6 hours The actual INTERNAL BATTERY Capacity is continously displayed on the Kion Display The battery capacity indication bargraph with is related to actual battery voltage 100 is indicated when trickle charge level is reached fully charged The following
44. Extra internal battery General Extra Internal Battery two serial connected 12 V batteries can be mounted into the Kion System for approx 90 minutes additional backup time The extra internal battery gives together with the internal battery a total backup time of approx 120 minutes during normal conditions with fully loaded batteries Only personnel authorized by Siemens shall be permitted to install service or repair the Kion System After battery installation or replacement allow the batteries to recharge before clinical use of the KioN System Installation instructions Set the power switch on the control panel to Off Disconnect the mains power cable Disconnect the gas supplies wall and tank Remove the trolley cover from the battery drawer Remove the screws 1 disconnect the cable 2 and pull out the battery drawer 3 KION7037 Disconnect the AC DC Converter cable 1 Disconnect the Isolation transformer cable 2 if fitted optional Remove the screw 3 and open the Power and communication interface O N Z o Y 7 16 Siemens Elema AB E382 E392E 061 01 01 02 KION Installation of optional equipment Disconnect the battery cable 1 Always keep the battery cable disconnected when working inside the Power amp Communications Interface When removing or installing batteries be very careful with service tools connection cables etc in order n
45. Gas M creates its gas flow signal which is Zeroing of flow transducer CAN bus to PC 1730 ConrtroL sent back to PC 1730 Cowrno The electrically and pneumatically operated EM V 6 activates the selection The switching of EMV 6 is Fresh Gas Pressure Container monitored The level signal from the DiaPHRAGM Position SENSOR indicates if the FRESH GAS PRESSURE CONTAINER 15 empty This indication is used to enable and to disable the Gas 1 5 for a flow of fresh gas to vaporizers 2 12 Siemens Elema AB E382 E392E 061 01 01 02 KION Fresh gas flow transducer Fresh gas production Transducer electronics Range selection E Pot s PC 1748 Fresh gas flow PC 1730 Control Q Flow signalx50 A D Flow signal x 200 converter Processor Signal PC board CON SW Description of functions Instant Op supply Flow regulated fresh gas from vaporizer Fresh gas to breathing Inspiratory fresh gas valve system with PC 1751 Step motor electronics End pos indicator Parallell D A converter Pulse width modulator CAN interface CAN bus Block diagram PC 1730 Inspiratory fresh gas control Inspiratory fresh gas control Inspiratory fresh gas control depends on the following settings Volume When non rebreathing system is selected Fresh gas flow When rebreathing system is selected The fresh gas flow is also affected by th
46. Halothane Enflurane e soflurane e Sevoflurane Handle the vaporizers with care when filled with anesthetic liquids Never turn them upside down or lay them sideways E382 E392E 061 01 01 02 Siemens Elema AB 1 5 Introduction KN S311X 1 6 KION Patient unit LO O O o Z O Y The patient unit controls the gas flow to and from the patient The main functions are 1 Patient cassette Removable unit containing mushroom valves expiratory flow transducer inspiratory and expiratory unidirectional valves and the APL valve The patient tubes and the manual breathing bag are connected to the patient cassette Support plate for patient cassette There are five solenoid valves and a mechanically controlled cut off valve included in the support plate The solenoid valves are electrically connected to PC 1755 Patient CASSETTE VALVE CONTROL Rebreathing section The rebreathing bellows and the bellows container are connected to the breathing system when Circle System is selected A bellows top position sensor 4 including PC 1766 BNB Sensor is mounted on the trolley The CO Absorber purifies the rebreathing gas when Circle System is selected Auxiliary fresh gas outlet to be used in combina tion with external breathing systems such as Bain The section Instant O supply contains the 8 Flush push button marked 0 A gas flow of approx 50 l min will be supplied from the O gas su
47. Handle the vaporizer with care and never turn a vaporizer containing anesthetic agent upside down or lay it sideways E382 E392E 061 01 01 02 Siemens Elema AB 2 19 Description of functions KION Patient unit 74 Patient cassette The Patient CASSETTE IS a removable and easy to clean unit The five mushroom valves and the two uni directional valves in the patient cassette control the gas flow in the patient unit The gas flow is controlled due to Selected breathing system Selected ventilation mode Breath cycle phase The expiratory gas flow is measured by the ExPIRATORY FLOW TRANSDUCER The APL VaLve on the Patient CASSETTE IS used to limit the airway pressure during manual ventilation The PariENT CASSETTE sub units are MV1 A removable valve assembly plate with five mushroom valves as indicated in the illustration The mushroom valves MV1 5 controls the gas flow in the Patient Unit The mushroom valves are controlled by the five solenoid valves EMVI 5 on the SUPPORT PLATE FOR PATIENT CASSETTE MV1 controls the connection to the M ANuAL BREATHING BAG MV2 controls the expiratory flow which is evacuated without being used for rebreathing MV3 controls the gas flow to and from the REBREATHING BELLOWS MV4 controls the rebreathing gas flow towards the patient KNS1009X MV5 controls the fresh gas delivered to the M ANUAL BREATHING BAG There are also connections for the
48. KION Introduction Battery drawer The battery drawer can be pulled out from the trolley and thus easier to access It contains functions for power supply and communication 1 AC DC Converter 2 Internal battery An optional Extra internal battery can be installed to prolong the backup time Included in the Battery drawer is also the Power amp Communication interface containing 3 Communication ports 4 PC 1747 CAN RS232 Interface CAN Controlled Area Network PC 1753 DC DC CONVERTER PC 1675 Power SUPPLY PC 1761 MIB Connector MIB Medical Information Bus KION9001 PC 1754 CONNECTOR BOARD Communication interface including the small Kion Display identity board These PC boards are also included in the Siemens patient monitor Commu nication Power Supply CPS module For further information see documentation regarding the Communication Power Supply module The following cables are connected to the Power amp Communication interface 10 Multi gas module communication cable RS232 11 Multi gas module power cable 24 V DC 12 Overflow screen cable RS232 amp Supply Voltage 13 CAN loop back Service Port 14 Kion Display communication cable TAXI 15 AC DC converter cable 16 Isolation transformer cable optional 1 ti M O Y E382 E392E 061 01 01 02 Siemens Elema AB 1 3 Introduction KION Pneumatic section The pneumatic section accessible when the top cover
49. ME EMV4 a ii EMV5 I ER ME l AUXILIARY CAT SUPPORT PLATE FOR Po I LZ SUCTION Srl ed i OUTLET EQUIPMENT 8 15 PATIENT CASSETTE PA m d BOTTLE Q MGM SAMPLING JOE ED a le MER TUBE Patient unit and vaporizer section I oT I gt INSTANT 2 SUPPLY i CIDA i INSTANT O2 PATIENT SUPP Gr RE IE AE SE GEI i LY ns fl 05 FLUSH 92 1 I AUXILIARY O2 SUPPLY pl EMERGENCY O gt 5 L min O2 ME gt t t 5010010 NOIy CO TO TO 190 126 3 28 3 gy 8 0 5100016 Ee M ur SH BACKUP GAS SUPPLY MANIFOLD AIR O2 MUSHROOM VALVE CONTROL GAS SUPPLY O2 SUPPLY M INSTANT O2 SUPPLY SW FRESH GAS ve PRESSURE CONTAINER PC 1752 C puso ue A SENSOR ES En CNRS CNRS o cA ES U o cA O1 eo 3 o EXPIRATORY FRESH TE Lr FLOW RE INSPIRATORY FRESH GAS IN50 P50 VALVE WITH ey PC1751 STEP MOTOR TE o X X X X DEN DEN ee PC 1750 TRANSDUCER E CONNECTED AT TOP OF PATIENT PC 1765 GAS MODULE AIR N20 CASSETTE VALVE INTER CONNECTION AIR N20 122 22 nee FRESH GAS TO BREATHING SYSTEM INSTANT O2 PATIEN
50. Po Check replace potentiometer Replace PC1672 ControL PANEL Check replace potentiometer Replace PC1672 ControL PANEL Check replace switch Replace PC1672 ControL PANEL Check replace potentiometer Replace PC1672 ControL PANEL E382 E392E 061 01 01 02 KION Diagnostic CPS IDS Log Diag Log 321 DD OL 41 322 51799 01 42 s 324 DD OL 44 325 sr 999145 s 326 DD OL 46 327 DD OL 47 328 DD OL 48 330 DD OL 4A 333 DD 01 4D 407 sap 09 OL GL i 408 i DO 01 96 409 ir DO OL 99 410 DD OL 9A 411 iu D5 01 9B 412 sip DD OP OC xe 413 sap 599 OL OD 5 415 ji DO OL 416 DD OL AO 417 55 OL AT 419 JO OLA 420 DD 01 AM 604 a DO U2 96 0 606 hu 99002 9E s 607 vor Ua DE ess 608 DD 02 60 609 iu 55202 Olly cx 613 95 02 65 5 614 DD 02 66 615 iu 99202 67 616 DD 02 68 617 DD 02 69 E382 E392E 061 01 01 02 Cause PAN Breath rate potentiometer error PAN Pressure level potentiometer error PAN Insp time potentiometer error PAN PEEP level potentiometer error PAN Trigg sense potentiometer error PAN Ventilation mode potentiometer error PAN Breath mode potentiometer error PAN A D read error SW error MEA CAN Buss off MEA CAN Buss off Solved MEA CAN Receive buffer full MEA CAN D
51. Remote Silence Enabled Yes Remote Control Enabled Yes Alarm Group 0 W ill this bedside be monitored by a Central Station Yes Network M ode Standalone Recorder Use Global Laser Printer IP Addr 191 1 1 240 Siemens Elema AB 4 9 Service procedures KION ISD SW The ISD software is stored in the Surgeon Display Controller SDC inside the DuoView A PC and a download cable Art No 55 96 502 E537U must be used when installing the ISD software The rear cover of the DuoView must be removed to access the SDC connectors A complete description of the software installation can be found in the Surgeon Display Controller Software Installation Instructions delivered with the ISD software Note The DuoView is power supplied by the Kion System Thus the Kion System must be switched to Standby or On during the software installation MGM SW The M GM software is stored in two exchangable program memories on the M GM System Boanp inside the M ulti gas Module To update the M GM software replace the AMA PROM Agent M easurement Analyzer and or AIDA PROM Agent Identification Analyzer 4 10 Siemens Elema AB E382 E392E 061 01 01 02 KION Troubleshooting 5 Troubleshooting Eg NE M 5 2 Required equipment 4 5 2 Technical error codes showed during the Pre use check 5 3 If the Pre use check fails 5 6 Leakage aut
52. SW INFO MOD CON DIAG SW INFO MOD RTOS DIAG SW INFO MOD SYS DIAG SW INFO CONTROL DIAG SW INFO ALA PRO DIAG SW INFO CAL E2P DIAG SW INFO CAL GLO DIAG SW INFO CAL LEAK DIAG SW INFO CAL MISC DIAG SW INFO CAL POS DIAG SW INFO CAL PRO DIAG SW INFO CAL SENS DIAG SW INFO CAL VALV DIAG SW INFO COM IN DIAG SW INFO COM OUT DIAG SW INFO COM DATA DIAG SW INFO COM PRO DIAG SW INFO DGAS PRO DIAG SW INFO FGAS PRO DIAG SW INFO ISYN PRO DIAG SW INFO MIX PRO DIAG SW INFO OSYN PRO DIAG SW INFO PEEP PRO Siemens Elema AB Recommended action 25 5 gt gt gt gt gt gt gt gt gt gt gt gt gt gt gt gt gt gt Troubleshooting Troubleshooting Diagnostic Log 154 155 156 157 158 159 160 161 200 201 202 230 231 232 233 234 298 299 306 308 309 310 312 313 316 317 318 319 CPS IDS Diag Log DD 00 OA DD 00 9B DD 00 9C i 95 00 9D 5 0900 SE x ske 955 00 GF x DD OO AQ iu 55 00 A1 00 C8 i 99 00 689 1 55 99 JO KA a DD 00 E6 amp 99 00 EZ y 99 OO ES wii 99 OO EQ i5 99 00 EA dd DD OL Ass 99 OL PB 3s iu 99 00 732 x 165 DO USS 509 OL BB joker iy DOs 01 36 4 55
53. amplifier e The INSPIRATORY FRESH GAS VALVE with PC 1751 Ster Motor control function The one way valve OVA O from the block Instant O Surry is connected to the channel for fresh gas to breathing system in the INsPIRATORY GAS BLock E382 E392E 061 01 01 02 Description of functions Inspiratory fresh gas flow transducer The gas flows through the flow transducer in two parallel channels one large main channel and one small measuring channel The main channel is fitted with a wire mesh net the resistance of which causes a certain proportion of the gas to flow through the measuring channel The flow through and the differential pressure across the measuring channel acts on a small metal disc flag which via a metal pin presses on a small semiconductor strain gauge This strain gauge consists of diffused resistors on both sides of an elastic silicone rod The resistors are connected as a part of a Wheatstone bridge the other part of which is situated on PC 1748 FresH Gas FLow The more flow in the channel the higher the pressure on the strain gauge The change in resistance in the Wheatstone bridge is converted to a corresponding signal voltage Cleaning of the flow transducer is described in chapter Routine cleaning in the Operating M anual Siemens Elema AB 2 9 Description of functions Inspiratory Fresh Gas Valve with PC 1751 Step Motor The INSPIRATORY FRESH Gas VALVE is operated by a step motor w
54. and active Select File Save in the HyperTerminal menu to save the settings and thereby create a HyperTerminal setting to be used whenever the PC is connected to a Kion System Siemens Elema AB E382 E392E 061 01 01 02 KION Press the Enter key The System Console Main M enu will now appear in the HyperTerminal window if a sub menu is displayed return to the System Console M ain Menu Communication with the Kion System is established Connection with saved settings f there is a saved HyperTerminal setting used for communication with the Kion System select this setting to start HyperTerminal The HyperTerminal window will now be open and active Press the Enter key The System Console Main M enu will now appear in the HyperTerminal window if a sub menu is displayed return to the System Console M ain Menu Communication with the Kion System is established Copying the diagnostic log to a PC The HyperTerminal program is used only as an interface for communication with the Kion System Before copying the diagnostic log to the PC a text file must be created and used as a target for the diagnostic log e Establish communication between the Kion System and the PC see description above Enter selection 1 Error Services in the System Console M ain Menu Press the Enter key The ERROR Driver M ain M enu will now appear Select Transfer Capture text in the HyperTerminal menu Selec
55. and shield cover is removed controls the inspiratory fresh gas flow and the expiratory gas flow The main functions are 1 Gas distribution block with PC 1720 WaLL PRESSURE Inspiratory control with the 2 Gas modules and PC 1765 VALVE INTERCONNECTION Inspiratory gas block Fresh gas pressure container 5 Inspiratory fresh gas flow transducer with PC 1748 FRESH Gas FLow 6 Inspiratory fresh gas valve with PC 1751 Step 1 MOTOR 7 PC 1750 TRANSDUCER 8 PC 1733 INTERCONNECTION 1 1 SE 9 Expiratory valve 10 PC 1730 ConTRoL 11 PC 1737 MEASURING 10119004 PN o m ri Oo Z O Y m I Siemens Elema AB E382 E392E 061 01 01 02 KION Introduction Vaporizer section The vaporizers used in the Kion System are Presicion Injection Vaporizers PlVap The vaporizers are color coded for the different anesthetic liquids and filling is key indexed Three vaporizers can be mounted onto the vaporizer magazine The main functions are l Vaporizer magazine The magazine can be revolved to facilitate easy access to the active vaporizer PIVap vaporizers Vaporizer locking lever ALOO30AX Vaporizer concentration knob Only one vaporizer can be active at a time due to the interlocking system To activate the vaporizer push in and turn the vaporizer concentration knob counter clockwise Vaporizers for the following anesthetic agents are available
56. come into contact with circuit boards containing sensitive components must take certain precautions to avoid damaging the components ESD protection When working with ESD sensitive components always use a grounded wrist band and grounded work surface Adequate service tools must also be used PC boards spare parts must always be kept in protective packaging for sensitive electronic device PC boards must not be inserted or removed while the mains power or battery power is applied to the PC boards Remove and insert the PC boards very carefully to avoid damage to the connectors E382 E392E 061 01 01 02 KION Dd A O o Z O Y KION9013 E382 E392E 061 01 01 02 Disassembling and assembling Covers Top cover Remove the screws 1 holding the top cover Lift off the top cover 2 Lift off the shield cover 3 Note Handle the top cover carefully The shelf may slide out if the top cover is tilted Trolley covers The trolley covers are of a snap on type No tools are needed to remove the trolley covers The photos show some of the trolley covers To remove the trolley covers pull them straight out To mount the trolley covers place the cover in position and press it onto the studs Siemens Elema AB 3 3 Disassembling and assembling KION Battery drawer Disconnect the mains power cable from the inlet connector Remove the screws 1 LO ri O o Z O Y
57. connectors for the e Patient unit cable Pneumatic section cable Control panel cable Pressure transducers on the optional BAckuP Gas SUPPLY M ANIFOLD The PC board inputs outputs are described in chapter 8 Diagrams E382 E392E 061 01 01 02 Description of functions 9 PC 1730 Control Controls flow pressure composition and concentra tion in the gas delivered to the patient All ventilation mode functionality is controlled by this unit PC 1730 Corno contains a microprocessor that executes the CON software CON SW that is stored in a FLASH PROM The main functions of PC 1730 Corno are General parameters used or created by CON Fresh gas production excluding control of anesthetic agent type and concentration e Inspiratory fresh gas control e Drive gas for rebreathing Regulation of expiration General parameters Some of the general parameters used or created by CON are Pressure Input pressure signals from the four pressure transducers on PC 1750 are supplied via the A D Converter for regulation of inspiration and expiration Timing Output Insp time and Exp time signals are generated These are used by MEA to control zeroing of the flow transducers Fresh gas outlet Input signal from the Hall sensor in the AUXILIARY FRESH Gas OUTLET indicates when the valve is opened This signal is used to light up a LED on the ConTRoL PANEL Pressure alarm Input signal f
58. equipment esses 27 Auxiliary O supply esssss 28 Gas evacuation eens cscs E382 E392E 061 01 01 02 Siemens Elema AB 2 1 Description of functions About this chapter This functional description is divided in two levels Basic principles containing a survey of the function This text is written with an italic typeface The text refers to the diagram Basic principles in chapter 8 Diagrams Enhanced information about the function Normal typeface is used in this text This text refers to the following diagrams in chapter 8 Diagrams Pneumatic section Patient unit and vaporizer section e Electronic interconnection Text written in SmaLL Caps refers to block names in the diagrams mentioned above Battery drawer The battery drawer contains functions for power supply and communication l AC DC Converter The AC DC Converter containing the mains power rectifier and the transformer is a complete unit that is mounted on the Power amp Communication interface casing The AC DC Converter IS electrically connected to PC 1675 Power SUPPLY There are two mains power inlet fuses in the AC DC CONVERTER The fuses and the AC DC CONVERTER FAN are the only spare parts available for the AC DC CONVERTER The AC DC Converter FAN pulls cooling air into the converter compartment If the fan fails the signal FAN FAIL generates a diagnostic log message If the AC DC
59. fresh gas outlet Pressurize the fresh gas channel using the leakage detector A suitable pressure is 4 5 kPa 40 50 cm H O f the pressure indicated on the manometer drops there is a leakage in the fresh gas channel Checkthe Auxiliary fresh gas outlet valve Instant O Supply valve block including the tube and the two quick couplings in the Instant O patient supply One way valve OV4 Safety valve SVA Redothe Leakage automatic ventilation test If the test still fails continue with Step 9 E382 E392E 061 01 01 02 Siemens Elema AB 5 9 Troubleshooting KION Possible causes Recommended action Step 9 e Disconnect all gas supply to the Kion System Leakage in the patient unit hospital central gas supply as well as backup gas supply This leakage test includes Depressurize the mushroom valves open and close Patient cassette docking the patient cassette docking station once Rebreathing section Disconnect and plug the CO Absorber if connected Rebreathing drive gas tube at the inspiratory gas Auxiliary fresh gas outlet block Fresh gas to patient tube at the inspiratory gas block Expiratory gas tube at the expiratory valve Disconnect the MGM sampling tube and plug the sampling outlet on the Y piece or use an Y piece without sampling outlet Disconnect the manual breathing bag and plug the outlet in the patient cassette Remove the valve discs in both uni
60. note the following Before disassembling the fresh gas pressure container mark with a pen the relative positions between the containers Top cover ntermediate parts Base plate This marking will make a correct assembling easier When assembling the fresh gas pressure container make sure that the big O rings between the top cover intermediate parts and the base plate are correctly seated i og Y Safety valve SV1 The safety valve SV1 is located inside the inspiratory gas block To access the safety valve Remove the fresh gas pressure container Using a 3 mm insex bit remove the screws holding the cover and lift off the cover KION9091 E382 E392E 061 01 01 02 Siemens Elema AB 3 5 Disassembling and assembling KION PlVap vaporizers The PIVap vaporizers must not be disassembled further than showed in chapter 6 Maintenance and in the KioN Spare Parts List Vaporizer magazine Remove the three screws 1 Carefully lift off the magazine cover 2 e O ri Oo Z O Remove the four screws 3 Carefully lift off the vaporizer magazine 4 Note The slide bars 5 are teflon coated and must be handled carefully KION9019 When assembling the vaporizer magazine Place the vaporizer magazine 4 very carefully in position onto the magazine hub 6 J Siemens Elema AB E382 E392E 061 01 01 02 Kion Disassembling a
61. on PC1750 TRANSDUCER Adjustment of the preamplification is performed by MEA During calibration the signals are routed via the CAN bus and the I2C bus CON MEA PC1750 CAL I2C bus Transducer signal Calibration acknowledge Fig 4 Calibration control 4 4 Siemens Elema AB Transducer KION The gas supply from the gas modules are cut off and there is no gas flow in the system Offset Is adjusted in the expiratory flow transducer preamplifier Zero is adjusted This is Showed on the Exp Tidal Volume display red digits as a value counting downwards CON simulates expirations and this is used by MEA to calibrate gain to an Exp Tidal Volume of 700 ml e After a 300 ms delay the gas module generates a flow of 14 l min during 3 s VT_ 700 ml CON sends a zeroing command to M EA after each expiration pulse EXP During this calibration the target AD value is showed on the Tidal Volume display The transducer output value showed on the Exp Tidal Volume display red digits It will be adjusted to the target value The adjustment is completed when the transducer output value is 1 of the target value The result of the calibrations are showed on the Kion Display as Pass or Fail Fail means that either or both of the transducer calibrations failed E382 E392E 061 01 01 02 KION Checking bellows level detector The rebreathing bellows position sensor sensitivity is adjusted
62. oq O Vag Error code Possible causes Recommended action Code 1 Problem when loading reading the software in Kion la Restart Kion Possible cause 1 0 Replace PC 1730 ConrtroL l Software failure Code 2 Initial pressure 40 cmH O was not obtained within la Check that the Auxiliary fresh gas 10 s the Pre use check could not be started outlet is closed Obtained initial pressure is showed in the digital 1b Check that the Multi gas module display Fresh gas flow sampling tube is connected Possible cause lc Ensure that upper pressure limit is l Leakage gt 19 l min disconnect set to 70 cm H O 1 6 Replace the manual breathing bag if the error occured during the Leakage manual ventilation test le Check for leakage in the system For further information see section If the Pre use check fails in this chapter E382 E392E 061 01 01 02 Siemens Elema AB 5 3 Troubleshooting Error code Code 3 Code 4 Code 5 Code 6 Code 7 Possible causes Start pressure mean value cannot be calculated Possible cause 1 Software failure End pressure mean value cannot be calculated Possible cause 1 Software failure End pressure more than 1 cm H O higher than Start pressure Possible cause l Gasleakage into the system The system is not evacuated within 10 s after the last pressure increase Remaining pressure showed in the digital display Fresh gas flow is higher than
63. the gas modules inspiratory valves in the Servo Ventilator 300 e Four safety valves 1 1 4 e FRESH GAS PRESSURE CONTAINER to create the working pressure for the fresh gas supply Inspiratory fresh gas channel that measures and controls the fresh gas to the breathing system Gas modules There are two different versions of the gas module Version A recognized by the metal nozzle unit Version B recognized by the plastic nozzle unit Version B will replace Version A in the production of KioN Systems during the second half of 1999 Date and or Serial No for this change in production is not yet descided If not stated otherwise this functional description is valid for both versions The three Gas MODULES are e Gas Mopuue AIR NO BP supplies AIR or NO to the VAPORIZER MAGAZINE e Gas 1 O BP supplies O to the Vaporizer M AGAZINE e GAS MODULE Drive Gas AIR supplies AIR or O as drive gas to the REBREATHING SECTION The Gas M 5 marked BP are modified to handle the backpressure created when supplying fresh gas to vaporizers M ax flow from the gas modules modified for backpressure is reduced to 2 l s The modification concerns PC boards inside the gas module and the nozzle unit Without these modifica tions the backpressure would disable the diaphragms closing function The Gas 1 5 are pneumatically connected to the INSPIRATORY Gas Brock and el
64. use new O rings and gaskets Apply a thin layer of special grease on the O rings and gaskets When performing service on the backup gas supply manifold it is recommended that examination gloves are worn in order to keep all parts clean To remove the yoke 1 unscrew the sleeve 2 using a 22 mm open end spanner When mounting the yoke always use a new O ring 3 Apply a thin layer of special grease on the O ring Tightening torque is approx 50 Nm st ri Z O Y The gas inlet channel inside the yoke contains the following parts Filter holder 1 To remove the filter holder use a 5 32 4 mm hexagonal wrench Filter 2 Valve seat 3 for the one way valve To remove the valve seat use a 3 32 hexagonal wrench One way valve 4 When assembling these parts always use new O rings Apply a thin layer of special grease on the O rings KION9146 3 14 Siemens Elema AB E382 E392E 061 01 01 02 KION Disassembling and assembling To remove the pressure regulator 1 unscrew the two screws 2 using a 5 mm hexagonal wrench e When mounting the pressure regulator always use new O rings 3 Apply a thin layer of special grease on the O rings Tightening torque for the screws 2 is approx 18 Nm KION9144 To remove the pressure transducer 1 unscrew the transducer using a 19 mm open end spanner When mounting the pressure transducer always use a new gasket
65. value set by the system 3 he system is depressurized The offset adjustment of the pressure transducer is repeated but with a negative offset 25 cm HO to enable measurement of negative pressures This is showed on the Exp Tidal Volume display red digits The value is corresponding to the offset value 2500 cm H O x 100 4 The results of the pressure transducer 4 calibration is showed on the Kion Display Pass or Fail Barometer The barometric pressure value is used by the Kion System to increase the accuracy of the of gas supply regulation in the gas modules he actual measured barometric pressure is showed on the Tidal Volume display The operator is demanded to adjust this value if necessary using the Fresh Gas Flow knob to enter a new value The result of the barometer calibration is showed on the Kion Display Pass or Fail Ending the Calibration If the Calibration was interrupted by the operator by selecting Cancel on the Kion Display or setting the KioN power switch to On or if any of the Calibrations failed the old values in the E2 PROMS will be restored Siemens Elema AB 4 7 Service procedures Software installation There are a number of different softwares included in the Kion System Perform as follows when updating these softwares CON SW The CON software CON SW is stored in a FLASH PROM on PC 1730 Conrro To update the CON SW replace PC 1730 ConTRoL MEA PROM
66. via four E2 pots in a cascade coupling on PC 1750 TRANSDUCER The first one controls values from O 63 the second values between 63 126 etc up to 252 0 is the highest sensitivity CON opens the valves to empty the rebreathing bellows and generates a flow from the drive gas module to squeeze the bellows f the bellows is not emptied within 20 s due to e g aleakage in the rebreathing section there will be atime out in the test and the Diagnostic Log 232 is generated Step 1 The position sensor is calibrated for the bellows position empty Starting with O most sensitive and stepping upwards until no indication is detected The adjustment of the E2 pots is showed on the Tidal Volume display green digits e CON initiates a fresh gas flow to fill the bellows f the bellows is not filled within 20 s due to e g a leakage in the rebreathing section there will be a time out in the test and the Diagnostic Log 232 is generated Step 2 The level detector is calibrated for the bellows position full Starting with O most sensitive and stepping upwards until no indication is detected the adjustment of the E2 pots is showed on the Tidal Volume display green digits After these two steps the sensitivity value is adjusted to assure that the bellows position sensor detects the white ring on the bellows The sensitivity difference value between the two positions is showed on the Exp Minute Vol display
67. 0 CAN bus Diag 101 E382 E392E 061 01 01 02 KION CPS IDS Diag Log contents An example of a CPS IDS Diag Log can be found in the illustration below The following information is displayed in the CPS IDS Diag Log Total Number Of Diagnostic Events Number of diagnostic events stored in the memory SW Version Software version installed in the CPS Product Serial CPS serial number Diagnostic Number Not intended for service purpose Class Not intended for service purpose Time Time stamp h min of the event Date Date stamp month day year of the event Note Time and date is controlled by the real time clock in the Kion Display If no Kion Display is connected to the Kion System or if communication is not established e g during startup of the system the Time and Date stamp in the CPS IDS Diag Log will be 12 00 1 1 93 Troubleshooting Dup Cnt Counts how many times this diagnostic has been logged Line Not intended for service purpose Description Description of the log in HEX code Note Only a minor part of the log is used to identify the cause for the log and a recommended action during field service This is explained in the Diagnostic log tables on the following pages The complete log contains information that can be analyzed only by personnel with advanced knowledge in the Kion software e 0 Kion Support Specialists CPS IDS Diagnostic Log Total Number Of Diag
68. 0 49 DD OO 4A di 99 00 AB 00 68 Other diagnostics Cause ALA CAN Receive buffer full ALA CAN Data overrun is detected ALA CAN Timeout ALA CAN Default CAN error handler ALA Tech error buffer overflow ALA Internal error Low Battery Capacity change batteries Batteries not possible to load fully change batteries ALA Reset Silence button is stuck on the PAN ALA CAN Buss off Solved ALA CAN Incorrect message to send ON STANDBY OFF switch error Low battery capacity at startup Battery test time error PWR Fan failure Power off message without off ALA AD converter start error ALA AD converter read error ALA system configuration data EE Prom CRC error ALA internal diagnostics ALA internal diagnostics ALA internal diagnostics ALA internal diagnostics ALA internal diagnostics ALA internal diagnostics ALA internal diagnostics ALA internal diagnostics ALA internal diagnostics ALA internal diagnostics ALA internal diagnostics ALA internal diagnostics CON CAN Buss off Solved Siemens Elema AB Recommended action D Check replace button A A Check replace switch A A Check replace fans Battery drawer fan and AC DC Converter fan Restart the Kion System Replace PC1672 ControL PANEL Replace PC1672 ControL PANEL Replace PC1672 ControL PANEL gt gt gt
69. 01 01 02 Siemens Elema AB 1 7 Introduction KION Optional equipment Overflow Screen For additional monitoring capabilities an Overflow Screen DuoView can be connected to the Kion System The DuoView is a Surgical Display designed to be an integrated part of the Kion System The DuoView contains the Surgical Display Controller and a VGA Display The DuoView is controlled by the Kion Display Multi gas module As an option a Multi gas module 1 can be installed into the Kion System The module to be installed is a modified version of the stand alone Siemens MuttiGas Module With the M ulti gas module installed the concentration of the following gases can be displayed on the Kion Display O measured by a fast acting paramagnetic sensor ues e NO Anesthetic agent For information regarding the M ulti gas module see the Service M anual for the Siemens MuttiGas Module 1 8 Siemens Elema AB E382 E392E 061 01 01 02 KION ITOM 02X KION9010 KION9011 E382 E392E 061 01 01 02 Introduction Isolation Transformer The KioN System can be equipped with an optional Kion Isolation Transformer 1 containing four mains power outlet connections and fuses for these outlets The isolation transformer is available in two versions 115 V and 230 V All equipment connected to the Kion System in patient care areas and clinical environments must be separated from the power so
70. 013 POWER DONN Le 10 j4 D 94 243 CAN PANEL H r CAN PANEL 310 Pb CAN_PANEL GN I amp enn 2 m MAN VENT IL AT ION L ets STANDBY HERA ex HE ERROR L c 7 85 55 Datum Date UtFardad av lesued by NamnFort ud kad Name deat RENE UPPER PRESSURE _L e Class Eng USS Gc He 2 14 Eranskad av Revi owed by NamnFort yd kod Namo deat ar a PANEL GNI REFERENCE RS E a Pas Datum Date Codkand av Approved by NamnF ort ud kod Name dent A E 25 E CAD eyet em MENTOR Benamn ng Denam nat i on Sea nam i E SUENJENS INTERCONNECTION BOARD DEPTH Siemens Elema AB PC1 788 Film Scan A F 7 2 ass No Bl ad Sheet Art kelnr Part No Rev Ver KI2 E2392E 1 3 64 31 045 2 lit K J 0 F E D B A m m m m O PC 1733 Interconnection Circuit diagram page 1 3 CO TO TO 190 120 3 28 3 gy 8 0 5100016 GT 8
71. 02 KION Installation of optional equipment f the Kion System is not equipped with an Auxiliary O Supply Auxiliary O Flowmeter Remove the plastic strip 1 covering the accessory mounting rail Remove the plastic strip from the mounting rails on both sides of the column KION7010 f necessary insert nuts 1 into the accessory mounting rails Four nuts are required for the accessory shelf two on each side of the column KION7011 f the Kion System is equipped with an Auxiliary O Supply Auxiliary O Flowmeter Remove the flow meter 1 Disconnect the O tube 2 from the flow meter Remove the flowmeter holder 3 Detailed instructions can be found in the Auxiliary O Supply section ri O 2 e Y Put the shelf bracket 1 in position onto the column E382 E392E 061 01 01 02 Siemens Elema AB 1 3 Installation of optional equipment KION e If the Kion System is not equipped with an Auxiliary O Flowmeter Mount the shelf bracket using the two mounting plates 1 and 2 and the four screws 3 included in the delivery f the Kion System is equipped with an Auxiliary O Flowmeter Mount the shelf bracket using mounting plate 1 flowmeter holder 4 and the four screws 3 included in the delivery See illustration above Mounting plate 2 is not used Connect the O tube and re mount the flow meter Detailed instructions can be found in the
72. 23 55 O1 43 229 55 00 E5 331 55 01 4B 332 55 OL AC 401 4 DD OL 9L 25 402 e DO 0T 92 403 DO UL IS 404 55 01 94 405 i 55 01 95 406 1555 01 96 2 421 555 55 01 5 35 E382 E392E 061 01 01 02 Cause On without calibration ended Emergency buzzer error CON CPU error CON ROM error CON RAM error PAN CPU error PAN ROM error PAN RAM error PAN Watchdog error PAN Timer error PAN Display error PAN Volume alarm limit potentiometer error PAN High pressure limit potentiometer error Barometer pressure error ALA is not responding PAN initialisation failed MEA CPU error MEA ROM error M EA RAM error MEA Watchdog error MEA Timer error MEA Reset error MEA No insp exp signal from CON Siemens Elema AB Troubleshooting Recommended action Replace PC1730 ControL Replace PC1672 ControL PANEL Replace PC1730 ControL Replace PC1730 ControL Replace PC1730 ControL Replace PC1672 ControL PANEL Replace PC1672 ControL PANEL Replace PC1672 ControL PANEL Replace PC1672 ControL PANEL Replace PC1672 ControL PANEL Replace PC1672 ControL PANEL Check replace potentiometer Check replace potentiometer Replace PC1672 ControL PANEL Replace PC1672 ControL PANEL Replace PC1672 ControL PANEL Replace PC1737 MEASURING Replace PC1737 MEASURING Replace PC1737 MEASURING Replace PC1737 M EASURING Replace PC1737 MEASURING Replace PC1737 ME
73. 99 01 398 00 01 397 5 du UL 36 i ng BS OL 3D ser Don OD SE an os UL 3P us Cause DIAG SW INFO POLL PRO DIAG SW INFO SANA PRO DIAG SW INFO SCON EXP DIAG SW INFO SCON GLO DIAG SW INFO SCON INI DIAG SW INFO SCON PRO DIAG SW INFO SCON STA DIAG SW INFO SUP PRO DIAG FGAS FAILURE DIAG FGAS FAILURE NO LONGER DIAG MIX NO EMPTY DETECTION DIAG USER INTERACTION TIMEOUT DIAG HERC TIMEOUT DIAG INTERNAL LEAKAGE DIAG LOW MIX VALVE SUPPLY DIAG LOW O2 VALVE SUPPLY DIAG TEST AUTO CLEARED DIAG TEST NOT AUTO CLEARED PAN Reset PAN CAN Buss off Solved PAN CAN Receive buffer full PAN CAN Data overrun is detected PAN CAN Timeout PAN CAN Waming limit is reached PAN Fresh gas flow potentiometer error PAN O2 concentration potentiometer error PAN Gas combination potentiometer error PAN Minute volume potentiometer error Siemens Elema AB KION Recommended action gt Run a Pre use check to calibrate the fresh gas flow transducer Check that the inspiratory fresh gas valve tube is correctly mounted Check that the inspiratory fresh gas valve works properly Run a Pre use check to calibrate the fresh gas flow transducer Check that the inspiratory fresh gas valve tube is correctly mounted Check that the inspiratory fresh gas valve works properly A A A Check for leakage in the rebreathing section De
74. ASURING Replace PC1737 MEASURING Replace PC1730 ControL Troubleshooting KION Diagnostic log table Reduced Functionality Reduced functionality 500 999 Diagnostic CPS IDS Log Diag Log Cause Recommended action Voltage error valves disabled 510 026 DD 00 1A Voltage error 24V Check if 24V PTC is available at P59 on PC 1675 Power SUPPLY e f 24V PTC is not available replace AC DC CONVERTER Note As the two fans inside the battery drawer runs on 24 V this error is easy to identify by checking the function of these fans e f 24V PTC is available this voltage is correctly generated by the Power Supply system The error must be found in any of the other subsystems or in the cables connectors 042 DD 00 2A Voltage error 15V Check if 15V 15V 5V is available at P59 on PC 1675 Power SUPPLY 043 s 99 00 2B ss Voltage error 15V e f 15V 15V 5V is not available disconnect the Power Suppiy cable at 055 sar OG 37 Voltage error 5V 82 on PC 1753 DC DC Converter and repeat the voltage check at P59 f the voltage still is not available replace PC 1675 Power SUPPLY If the voltage now 15 available replace the COMMUNICATION INTERFACE CPS Checking voltages Open the Power amp COMMUNICATION INTERFACE as described in chapter 3 Disassembling and assembling section Battery drawer Disconnect the battery cable Disconnect the Powe
75. Any maintenance must be noted in a log book provided in accordance with national regulations We recommend that service is done as a part of a service contract with Siemens M aintenance must be performed every Six months This corresponds to approx 1 000 hours of operation calculated as operating time of 40 hours a week during six months Details are found in the Operating M anual Twelve months or every 3000 hours of operation whichever comes first Details are found in this Service M anual chapter Maintenance Three years The internal battery shall be replaced every three years according to instructions in this Service M anual chapter Maintenance Worn out batteries must be retumed to the place of purchase or to a place where they can be safely disposed of Batteries must not be disposed of with ordinary waste All other disposable parts shall be discarded according to hospital rules and in an Pb environmentally safe way When working with ESD sensitive components always use a grounded wrist band and a grounded work surface Adequate service tools must always be used E382 E392E 061010102 Siemens ElemaaB 0 3 Important To the responsible service personnel The contents of this document are not binding If any significant difference is found between the product and this document please contact Siemens for further information We reserve the right to modify products without amendin
76. B 3 1 Disassembling and assembling General Disassembling and assembling of the main units in the Kion System is described in this chapter The illustrations in the Kion Spare parts list Order No 63 08 956 E392E are very useful as a guide when disassembling and assembling the Kion System Disassembling and assembling of the patient cassette and the CO Absorber is described in the Kion Operating M anual chapter Routine cleaning During clinical use of the Kion System it is possible to rotate the user interface arm and the breathing system into a position suitable for the user It is thus very important to check tubes and cables when assembling the Kion System M ake sure that no tubes nor cables are squeezed when rotating the user interface arm and the breathing system Preparations Before disassembling or assembling the Kion System Set the power switch on the control panel to Off Disconnect the mains power cable Disconnect the gas supplies wall and or tank Make sure that all gas conveying parts are cleaned according to instructions in the Kion Operating Manual After any service intervention in the Kion System perform a Function check and a Calibration according to instructions in the Kion Operating Manual 3 2 Siemens Elema AB KION Handling PC boards The PC boards contain components that are highly sensitive to static electricity Those who
77. BATTERY Drawer Fan failure In such case it is recommended to check the INTERNAL Battery with shorter intervals than 12 months 3 Extra internal battery optional EXTRA INTERNAL BATTERY two serial connected 12 V sealed lead acid batteries for extended backup time Gives together with the INTERNAL BATTERY a total backup time of approx 120 minutes with full loaded battery For information regarding battery type function and service interval see section 2 Internal battery above There are two versions of the battery cable one version to be used if a standard INTERNAL BATTERY IS connected and one version to be used if an ExrRA INTERNAL BATTERY Is connected Thus if an extra ExTRA INTERNAL BATTERY is connected or disconnected the battery cable must be replaced 4 Power amp Communication Interface The following functions are included in the Power amp COMMUNICATION INTERFACE Communication ports PC 1754 CONNECTOR PC 1761 MIB CoNNECTOR e COMMUNICATION INTERFACE CPS network PCB PC 1747 CAN RS232 INTERFACE e PC 1753 DC DC Converter Generates 12 V 13 V and a fused 24 V for power supply of the Kion System e PC 1675 Power 1 Voltage supply and battery charge capacity check Generates 15 V 15 V and 15 V e BATTERY DRAWER FAN E382 E392E 061 01 01 02 Description of functions Communication ports PC 1754 Connector Communication ports for connecting the Kion System to n
78. CABLE EE NEED DS EN EZ GN ES ENE EE NL COMMUNICATION PORTS INFO CAN amp TAXI OVERFLOW SCREEN COMMUNICATION INTERFACE SUPPLY VOLTAGES RS232 amp SUPPLY VOLTAGE SUPPLY VOLTAGES CAN amp POWER INFO CABLE PC 1675 POWER SUPPLY SUPPLY VOLTAGES BATTERY DRAWER MULTI GAS MODULE HF FERRIT SUPPLY VOLTAGES CAN amp POWER INFO BATTERY POWER KION DISPLAY COMMUNICATION INTERFACE CPS NETWORK PCB PC 1747 CAN RS232 INTERFACE IDENTITY BOARD POWER CABLE 21 30 V DC SIGNAL CABLE AC DC CONTROL CAN amp POWER INFO amp SUPPLY VOLTAGES LAMP POWER PNEUMATIC SECTION CABLE BATTERY CABLE CONNECTOR P123 AC DC CONVERTER EH 6 3 A E 6 3 A LL NE EN NU UD NE DU DU ON x mus OL My gs gg ON ON ON ON ON msg aaa mE NEM NEED ME EE EE OM EE EE EN OE EN EE MEN 9 EXTRA INTERNAL BATTERY INTERNAL BATTERY BATTERY CABLE KIONO07E 99 02 15 Electronic interconnection P124 KION SUPPLY VOLTAGES N124 COLUMN TAXI I PC 1672 CONTROL PANEL PC 1761 P5 P4 P7 MIB CONNECTOR CONTROL PC 1753 PAN MAINS POWER CABLE I PANEL AC DC CONVERTER CABLE CONVERTER PS I 1733 Res
79. CO BSORBER on the valve assembly plate The absorber connections IN and OUT are equipped with springloaded cut off valves that will automatically close the connections when the CO Assorser is lowered The valve assembly plate must be replaced during the Twelve months maintenance 2 20 Siemens Elema AB E382 E392E 061 01 01 02 KION KNS1007X KNS1011X X 00 0 Z x E382 E392E 061 01 01 02 Siemens Elema AB 2 Description of functions The holes on the upper side of the patient cassette are intended for 1 2 Fresh gas to the breathing system Inner channel Expiratory gas to from the REBREATHING BELLOWS Outer channel Expiratory gas to the EVAC outlet via the EXPIRATORY VALVE M anual breathing bag pressure Sample gas from the M GM Expiratory pressure Au W Inspiratory pressure EXPIRATORY FLow TRANSDUCER 1 that measures the expiratory gas flow The ExPiRATORY FLow TRANSDUCER is of the same type as the FRESH Gas FLow TRANSDUCER described in section 6 Inspiratory control in this chapter The expiratory flow transducer screen mesh net must be replaced during the Six months main tenance and the Twelve months maintenance Unidirectional valves 2 for the inspiratory and expiratory gas flows The valve discs are visable inside the transparent plastic covers 1 and the discs are kept in position by guide pins in the valve seat APL Adju
80. Cleaning instructions for the flow transducer can be found in the Kion Operating M anual chapter Routine cleaning c O o Z O Y Release the three latches 4 holding the valve assembly plate 5 Lift off and discard the old valve assembly plate 5 Remove pull down the silicone muff 6 from the cassette docking station Remove and discard the three old bacteria filters in the silicone muff Cleanthe patient cassette including the new valve assembly plate and the silicone muff 6 Cleaning instructions can be found in the Kion Operating M anual chapter Routine cleaning The silicone muff 6 can be autoclaved at max 134 C 273 F KION9041 Mount the new valve assembly plate 5 and make Sure that the latches snap into position Re assemble the patient cassette Insert three new bacteria filters in the silicone muff Mount the silicone muff 6 into the cassette docking station Mount the patient cassette into the docking station KION9035 E382 E392E 061 01 01 02 Siemens Elema AB 6 9 M aintenance KION Vaporizer magazine Remove the vaporizer cover and the vaporizer magazine as described in chapter 3 Disassembling and assembling section Vaporizer magazine Replace the O ring 9 3 x 2 4 1 and the O ring 36 2 x 3 0 2 Discard the old O ring Apply athin layer of special grease on the O rings Reassemble the vaporizer ma
81. During inspiration the bellows will be squezeed and the expiratory gas inside the bellows will be forced through the CO ABSORBER The REBREATHING BELLows and the bellows container are connected to the breathing system when Circle System is selected on the ControL PANEL During expiration expiratory gas from the patient enters the inside of the REBREATHING BeLLows During inspiration drive gas from the Gas MobuLe Drive Gas will increase the pressure in the rebreathing bellows container outside the REBREATHING BELLOws The bellows will be squezeed and the expiratory gas inside the bellows will be forced out to and through the CO ABSORBER Siemens Elema AB KION 17 CO Absorber In rebreathing Circle System expiratory gas is purified in the CO Assorser before it is mixed with fresh gas and delivered to the patient Expiratory gas from the REBREATHING BELLOWS 15 routed through the CO Assorser and thus purified before it is mixed with fresh gas from the Inspiratory GAS Brock and delivered to the patient The CO Assorser is designed to contain 900 ml of absorbent loose absorbent or pre packed canisters 18 Instant O supply The O FLusH and the Emercency O can supply extra O into the fresh gas to breathing system The INSTANT O SurrLy functions works without power supply and can thus be used in case of power failure O with pressure regulated to 250 kPa by REG2 is delivered from the Gas DISTRIBUTION Brock t
82. I Z 2 X S ES ae See ao ez em mi ee DUE TENE SIME Lae Bae ie E 5 ae o Sy 532253 e f M26 ex em ae a xu ch Nm X re xi EE 22288 ME a Zt ndr ees ME nS x amp aw E NM S lts a o ar a 2 Far 2 au a tu u EVER oa D 4 en S GE 4 N56 7 120 36 P55 N68 09 N70 BATT VOL TAGE PRESSURE ERROR HE JE s HIGH PRESSURE HE RET R4 T 4 13 15 e sa 15 em INSP_T IME 0 5 a EXP TIME HE ond GNI 0 BATT LARGE LL 5 DISCHARGE H r XE VALVE NZD AIR H VALVE AIR 2 CHARGE CURRENT N20_AIR GELECT H DISCHARGE CURRENT 45V 45V TANK PRESS N 24 PSU SUITE em N20 TANK CONNECTED e 12 RI R12 SU_ON H24 10k rak TANK PRESSA IR 3 5 A AIR TANK CONNECTED E EC FG BELLOW FULL LES HANS He FG_BELLOW EMPTY LS e 14 TANK PRESS 02 em FAN_FAIL HER 02 TANK_CONNECTEO Lem C19 em STEP OT OR von MEAS INHIBIT He e POLE UR I o NET PRESS ATR em 13 817 He ER _2 STEP MOTOR POSITION CLOSE LES NET PRESS N2 03 24V_VAL V G BIR STEP MOTOR POSITION OPEN LES Mu 2 v r 2 3 V R 12 31 CAN VAP HER E CAN vaP LE O CAN VAP OND BNO JE P Su Sue 03 AE oo CAN HES CAN DPS HR CAN CON em 5 CAN CPS LP CAN CPS ONDE jeun can cs CNO a9 tang POWER ON RESET 5 em 3 DISABLE VALVE POWER LER lb mA 5
83. Kion System e Restart the Pre use check If the test still fails continue with Step 2 Check replace the patient cassette Redo the Leakage automatic ventilation test f the test passes the malfunction was located to the patient cassette f the test still fails continue with Step 3 e Check the silicone muff Check that the bacteria filters are correctly mounted into the silicone muff and that the silicone muff is correctly mounted into the docking station Redo the Leakage automatic ventilation test f the test passes the malfunction was located to the silicone muff f the test still fails continue with Step 4 E382 E392E 061 01 01 02 KION Possible causes Step 4 Leakage in the M ulti gas module MGM inlet hole KION9062 Step 5 Leakage in the vaporizer section E382 E392E 061 01 01 02 Troubleshooting Recommended action Disconnect the M ulti gas module from the Kion System Disconnect the MGM sampling tube and plug the sampling outlet on the Y piece or use an Y piece without sampling outlet Plug the MGM return gas channel e g by covering the M GM inlet hole on the patient cassette with a piece of adhesive tape Redo the Leakage automatic ventilation test If the test passes the malfunction was located to the Multi gas module Check the M ulti gas module Remove the adhesive tape from the patient Cassette If the test still fails co
84. NA 6 2 FN arr 6 2 Twelve months maintenance 6 3 Maintenance kits 6 3 Performing the Twelve months maintenance ss 6 4 Replacing the internal battery 6 15 Tested batteries eeeeeeeeeeeeee 6 15 Performing the battery replacement 6 15 E382 E392E 061 01 01 02 Siemens Elema AB 6 1 M aintenance M aintenance service and repair of the Kion System must be done by personnel authorized by Siemens Any maintenance must be noted in a log book provided for that purpose in accordance with local regulations All disposable parts must be discarded according to local regulations and in an environmentally safe Way In combination with the Twelve months mainte nance as described in this chapter a Routine cleaning must be performed Refer to the Kion Operating M anual for details After any maintenance of the Kion System perform a Function check and a Calibration Refer to the Kiou Operating M anual for details Handling PC boards The PC boards contain components that are highly sensitive to static electricity Those who come into contact with circuit boards containing sensitive components must take certain precautions to avoid damaging the components ESD protection When working with ESD sensitive components always use a grounded wrist band and grounded work surface Ade
85. ON Installation of optional equipment Disconnect the MGM power cable 1 MGM communication cable 2 MGM sampling outlet tube 3 oo Jw Disconnect the sampling inlet tubes 1 and 2 Remove the screws 3 KION7032 Pull out and lift off the Multi gas module 1 00 e O 2 Q Y Remove the eight screws 1 holding the mounting brackets there are four screws at each end of the mounting brackets Lift off the mounting brackets 2 KION7035 E382 E392E 061 01 01 02 Siemens Elema AB 7 21 Installation of optional equipment KION The isolation transformer can now be installed Place the isolation transformer 1 in position inside the trolley and mount it with the four nuts 2 delivered with the transformer kit Note 1 The nuts and washers that are already mounted on the four studs are used as spacers and must not be removed Note 2 The nuts 2 must secured with Loctite 242 or similar threadlocking compound KION7030 Secure the isolation transformer cable 1 with cable straps as indicated in the illustration Connect the isolation transformer cable to the upper mains power outlet KION7031 Re mount the M ulti gas module including its mounting brackets The procedure for assembling is the reverse of the disassembly procedure previously performed Mount all trolley covers Use the cover 1 delivered with the isolation transformer to make t
86. Surgical Display designed to be an integrated part of the Kion System The DuoView contains the following main parts he Surgical Display Controller The ISD SW is stored in a Flash PROM in the Surgical Display Controller A 10 4 inch color VGA screen The DuoView is connected to the Kion System with one connector containing 12 V power supply as well as RS232 communication The DuoView will automatically start when the Kion power switch is tumed from Off to Standby or On During the DuoView start up sequence communication with KioN Display will be established and start up information will be displayed on the DuoView The DuoView will be shut off when the Kion power switch is set to Off The knob on the DuoView sets the brightness on the Screen The DuoView is controlled by the Kion Display With the DuoView connected the information will be displayed as follows Kion Display A fixed layout containing only ventilation and gas monitoring parameters DuoView Hemodynamic parameters Any para meter setting on the DuoView is made on the KioN Display as described in the User s Guide for the KioN Display Siemens Elema AB 2 23 Description of functions 23 Multi gas module An optional Muir Gas 11 can be installed into the Kion System The module to be installed is a modified version of the stand alone Siemens M uLriGas Module A sampling tube is connected to the sampling adapter at the Y piece
87. Systems delivered without MGM the CAN bus cable 2 is connected to P89 on PC 1753 via a connector adapter When installing an MGM make sure that PC 1747 CAN RS232 Interface 1 is installed The connector adapter is removed and the CAN bus cable 2 15 connected to P92 The short interconnection cable 3 is connected between P93 on PC 1747 and P89 on PC 1753 Reassemble the Power and communication interface and connect the AC DC Converter cable and the Isolation transformer cable if fitted KION7047 Connect the MGM communication cable 1 Connect the MGM power cable 2 Strap the cables as indicated in the illustration KION7048 Remove the two plates covering the MGM compartment one plate at each side of the trolley Strap the cables as indicated in the illustration E382 E392E 061 01 01 02 Siemens Elema AB 7 13 Installation of optional equipment Red tube White ZA 1 11 A3 tbe KION7053 KION7038 CN m N Z o Y Aie o T KION 7034 I E JH Siemens Elema AB KION Remove the plastic strip covering the accessory mounting rail Insert two nuts 1 into the accessory mounting rail Place the sampling tubes in position in through the hole 2 in the mounting rail and out through the hole 3 The sampling tubes are color coded red and white It 15 very important that they are correctly connected Check that the tube
88. T SSSR TE 1 qm a O5 BP I IE ENT GASWODUL DRIVE GAS ARO Al PNEUMATIC qe 4 From man QS SECTION a E A 51 4 14 kPa DRIVE GAS SUPPLY FRESH GAS TO VAPORIZER EEG Ge REBREATHING DRIVE GAS INSPIRATORY GAS BLOCK Pneumatic section KIONO12E 99 06 08 NOLY sweubelg 9 8 gy ewa q suawals CO TO TO 190 326 3 28 3 0000000000 OOOOOOOOOO P97 000000000000000 000000000000000 O OO 000 O OO C OOOOO OOOO o 0 O 00000000000000000 00000000000000000 000000000000000 000000000000000 D Cp PL1 24A PC 1754 Connector Layout page 1 2 suJeJbeiq NOI CO TO TO 190 120 3 28 3 gy 2ua 3 SuauaIS 0011 g Sco o O EEE am mm 5 203 p00 0105 PC 1754 Connector Layout page 2 2 O 0 0 OG D 003 6 O O Y m N 2 B nnnm im vo 1 oo 00 OOOOOOOOOCO 0000000000 O O O O O O O oH oo 0000000 O 0000000 162 go ne ng nen oO x o 029 5 10100000 O oo E ri Do G 100000 a Ca ICS o ell IC7 wj Ul T Kx 0000 co E ial Joc m CJ 0000 OG 7 ao As gio o Oo la Oriol AL m U 2er RIB RS 0 R7 O Ral O r3 oO r3 RIS
89. ace PC1672 ControL PANEL 033 55 OO 21 ALA Display error Replace PC1672 ControL PANEL 062 55 00 3E ALA Emergency buzzer error Restart the Kion System Replace PC1672 ControL PANEL E382 E392E 061 01 01 02 Siemens Elema AB 5 23 Troubleshooting Diagnostic log table Other Diagnostics KION A Internal system log not intended for service purpose and not used by the FSE Field Service Engineer during troubleshooting The log contains information that can be analyzed only by personnel with advanced knowledge in the Kion software e g Kion Support Specialists If not repeated the log can be ignored Diagnostic Log 009 010 016 019 020 023 024 025 035 036 044 045 046 047 048 056 057 060 061 063 064 065 066 067 068 069 070 071 072 073 074 075 104 CPS IDS Diag Log 5544 00 00 09 25 99500 OA 00 10 155992 00 13 2 2 99 00 1454 00 17 veg 99 08 18 4 00 19 w DD 00 23 i 55 00 24 dp 00 26 m DD 00 2D vem DOR DO ZE s g 99200 2F ae 00 30 00 38 sti Dy 00e oyt 20 09 O0 30 156 DD 00 3D 909 90 SF as DD 00 40 00 41 435 99900 2 DD 00 43 55 00 44 5 0900 45 55 00 46 55 00 47 ji 55 00 418 DD 0
90. applies concerning battery voltage supply Battery voltage supply is used as soon as the AC DC Converter voltage is less than the battery voltage e g at loss of mains power e f the AC DC Converter output voltage is below 19V e g at loss of mains power a Switching to battery alarm indicates that battery voltage supply IS in use First battery alarm Limited battery capacity is activated when battery voltage reaches below 23 V or 22 V if an ExTRA INTERNAL BATTERY 15 connected These voltage levels correspond to 2096 indicated Second battery alarm No battery capacity is activated 10 minutes after first battery alarm or when battery voltage is below 22 V or 21 5 V if an ExrRA INTERNAL BATTERY 15 connected These voltage levels correspond to O0 96 indicated All functions will be cut off when battery voltage reaches below 21 V Battery capacity indication and alarms are generated via the ALA power supervision function E382 E392E 061 01 01 02 KION Service interval for the INTERNAL BATTERY e The INTERNAL BATTERY must be checked during the Twelve months maintenance he INTERNAL BATTERY must be replaced every three years After replacement allow the batteries to recharge before clinical use of the Kion System The lifetime of the INTERNAL BATTERY is reduced if it is used frequently to supply the Kion System with operating power or if the battery temperature is above 50 C 122 F e 0 due to
91. arging BATT CYCLE H and Discharging control AL DISCHARGE CURRENT 1 MINE CHARGE_CURRENT to ALA BATT_VOLTAGE F2 15 A converter 24 13 V 13 V KION Display 12 V Lamp DC DC o Current limiter F1 15A Current limiter 12 V 1 8 A 2 pcs Recorder 412 V 0 32 A 2 pcs MIB 12 V 0 42A CPS Diagnostic Current limiter m 12 V 1 3 Overflow Screen PC 1753 Current limiter DC DC Converter F3 7 5 A 24 V MGM Battery selector AC DC Temp sensor Mains power converter MM QS Ne Block diagram Power supply Main functions E382 E392E 061 01 01 02 Siemens Elema AB 2 5 Description of functions Pneumatic section 5 Gas distribution block Gas supply from hospital central gas supply and or from gas cylinders are connected to this block The main functions are e Three gas inlets to connect gas from the hospital central gas supply e PC 1720 WaLL Pressure mounted on the block measures the hospital central gas supply pressures The breathing gas and drive gas delivered to the Kion System subunits are electronically and pneumatically controlled by the GAs SELECTION VALVES The two preset pressure regulators mounted on the Gas DISTRIBUTION BLock regulates the pressure in the gases delivered to the patient cassettes mushroom valves and to the block INSTANT O SuPPLv A number of gas inlets and outlets for connection of optional equipme
92. ase of CAN bus malfunction Digital signal in separate cabel that ensures a controlled start of the microprocessors at a stable voltage level E382 E392E 061 01 01 02 Siemens Elema AB 1 13 Introduction Panel PAN The PAN software is stored in an exchangable program memory PAN PROM mounted on PC 1672 CONTROL PANEL The main functions of the PAN subsystem are Forwarding panel settings to CON and MEA Displaying set and measured parameters Barometer calibration and forwarding of barometric pressure Adjusting display brightness Supervision of ALA Control panel check displays and LEDs at startup Alarm ALA The ALA software is stored in an exchangable program memory ALA PROM mounted on PC 1672 CONTROL PANEL The main functions of the ALA subsystem are Alarm gateway transfers alarms from the different subsystems to the MON subsystem for presentation on the Kion Display Alarm backup in case of communication error with the Kion Display System release at power up Supervision of power supply Supervision and calculation of battery capacity Supervision of system status OFF Standby ON Supervision of intemal CAN nodes Handling E2PROM data concerning system configuration Mains battery indication on the control panel Alarm silencing on the control panel Siemens Elema AB KION Measuring MEA The MEA software is stored in an exchangable program mem
93. ata overrun is detected MEA CAN Incorrect message to send MEA CAN Timeout MEA CAN Warning limit is reached MEA CAN Unknown CAN message M EA AD error single fault MEA AD error double fault MEA Internal error MEA No data from MGM M Gl CHECKSUM error MGI COMMAND TIMEOUT error MGI CONTINUOUS DATA TIM EOUT error MGI STATUS TIM EOUT error MGI PATIENT DATA TIM EOUT error M Gl Reset MGI CAN Warning limit is reached MGI CAN BUS error M Gl CAN Receive buffer full MGI CAN Data overrun is detected Siemens Elema AB Troubleshooting Recommended action Check replace potentiometer Replace PC1672 ControL PANEL Check replace potentiometer Replace PC1672 ControL PANEL Check replace potentiometer Replace PC1672 ControL PANEL Check replace potentiometer Replace PC1672 ControL PANEL Check replace potentiometer Replace PC1672 ControL PANEL Check replace switch Replace PC1672 ControL PANEL Check replace switch Replace PC1672 ControL PANEL Replace PC1672 ControL PANEL gt gt gt gt Replace 1737 MEASURING Replace PC1737 MEASURING gt gt gt Troubleshooting KION Notes 5 28 Siemens Elema AB E382 E392E 061 01 01 02 KION M aintenance 6 Maintenance Handling PC boardS arr 6 2 A A 6 2 FN
94. athing gas is delvered directly to the Gas Mooute O BP and is not controlled by any solenoid valve on the Gas DISTRIBUTION BLock e Gas going to Gas Mopute Drive Gas AIR Controlled by the solenoid valve EMV7 Supplies normally AIR but changes automatically to O if the AIR supply pressure drops below 200 kPa 2 0 bar or if the solenoid valve drive voltage fails Pressure regulators There are two preset pressure regulators mounted on the Gas DISTRIBUTION BLOCK REGI regulates the pressure in the mushroom valve control gas supply AIR or O depending on EM V7 mode used by EM V1 5 The preset pressure is 20 kPa 0 2 bar REG2 regulates the pressure in the breathing gas O to the block Instant O Surry The preset pressure is 250 kPa 2 5 bar Backup gas inlets The Gas DISTRIBUTION BLock is equipped with three backup gas inlets used when gases from the optional Backup Gas SupPPLY M ANiFOLD are connected These inlets are plugged if not used Gas outlets for auxiliary equipment There are two extra gas outlets on the Gas DISTRIBUTION BLock one for O and one for AIR These outlets can be used to supply optional equipment such as AUXILIARY O SuPPLY and Suction EQUIPMENT with O and AIR E382 E392E 061 01 01 02 KION 6 Inspiratory control Controls the gas delivered to the breathing system The main functions are e The three Gas MoDuLes They are basically of the same design and function as
95. attery cable to the battery holder with a cable tie 2 Connect the battery cable 3 Re assemble the battery drawer The procedure for assembling is the reverse of the disassembly i O r zZ o Y 7 18 Siemens Elema AB E382 E392E 061 01 01 02 KION E382 E392E 061 01 01 02 Installation of optional equipment procedure previously performed Allow the internal battery to charge until the battery indicator on the Kion Display shows 10096 This charging time must not be longer than 12 hours Run the KioN System on the internal battery with mains power disconnected until the alarm No Battery Capacity Left is activated This event is logged in the Diagnostic Log There is no need to supervise the Kion System during the test Verify the condition of the battery by checking the Diagnostic Log The time between the alarm Disconnect and the alarm Limited Battery Capacity Left must be at least 40 min or 130 min if the KioN System is equipped with Extra internal battery optional Also check that the time between the alarm Limited Battery Capacity Left and the alarm No Battery Capacity Left is approx 10 min Allow the internal battery to charge until the battery indicator on the Kion Display shows 10096 This charging time must not be longer than 12 hours If 10096 is not reached within 12 hours the battery does not work properly and must be replaced Perform a Functional check of t
96. c CN O r Z Y SJ I E c KION Overflow screen General For additional monitoring capabilities an Overflow screen DuoView can be connected to Kion System Only personnel authorized by Siemens shall be permitted to install service or repair the KioN System Installation instructions Set the power switch on the control panel to Off Disconnect the mains power cable Disconnect the gas supplies wall and tank Remove the plastic cover 1 from the column Connect the overflow screen cable 1 and mount the screen arm 2 to the column Use the screws included in the delivery Siemens Elema AB E382 E392E 061 01 01 02 KION KN S701X E382 E392E 061 01 01 02 KION7028 Installation of optional equipment Mount the DuoView screen on the screen arm Make sure that all washers are mounted as indicated in the illustration Apply Loctite 9242 on the screw Connect the overflow screen cable 1 to the DuoView connector The DuoView is power supplied from Kion and will automatically start when the Kion power switch is turned from Off to Standby or On During the DuoView start up sequence communication with KioN Display SC 7000 SC 9000 will be established and start up information will be displayed on the DuoView The DuoView is controlled by the Kion Display and any parameter settings on the DuoView are made on the KioN Display as described in the SC 7000 SC 9000 User s Gu
97. d replace PC1750 Transducer If there is O V at P46 Pin C9 when the bellows position sensor window is covered replace PC1766 Bellows position sensor or the cable connecting PC 1766 PC 1733 Redo the Checking flow transducers test after each action f the test passes the malfunction was located f the test still fails contact Siemens Elema Technical Service Support Siemens Elema AB 5 13 Troubleshooting Other technical errors Problem The Kion System will not start Alarm indicator lamp on the control panel is flashing The KioN System will only run in battery mode The Kion System will not run in battery mode 2 14 Possible causes Power On Reset POR inhibits the microprocessor functions The AC DC Converter will not supply power to the Power amp Communication Interface The Internal battery will not supply power to the Power amp Communication Interface Siemens Elema AB KION Recommended action Check cables and cable connectors Check that the software in the different subsystem are compatible with each other Replace PC 1730 Control includings its CON SW Replace PC 1737 Measuring and or the MEA PROM Replace PC 1672 Control Panel and or the PAN PROM Check cables and cable connectors Check the fuses in the AC DC Converter Replace the fuses in the AC DC Converter Check cables and cable connectors Check Interna
98. d from a PC Card via the Kion Display The main functions of the MON subsystem are e Displaying patient parameters and wave forms e Displaying gas supply pressures e Displaying set and measured gas concentrations Displaying alarms Handling external communication Control CON The CON software CON SW is stored in a FLASH PROM on PC 1730 Cowrnor The main functions of the CON subsystem are Control of breathing systems Control of ventilation modes Control and measuring of fresh gas flow including gas mixture selection O AIR O N O Calculation of inspiratory flow Calculation of spontaneous breathing frequency Conversion of panel settings and feedback to panel Controlling the Pre use check and the Calibration sequences Control of all electromagnetic valves E382 E392E 061 01 01 02 Introduction Power supply PWR The Power supply PWR subsystem includes the AC DC Converter e Internal battery e PC 1753 DC DC CONVERTER e PC 1675 Power SUPPLY Isolation transformer if connected Control of power up and power down sequences The Power supply subsystem is responsible for converting mains power and battery power to the voltage levels requested by the system Power Supply will also supply these voltages to the electrical parts within the system Multi gas module interface MGI Monitor MON Pneumatic section including MEA and CON
99. ding all displays and all potentiometers and switches A front panel available in different language versions is mounted onto the control panel housing PC 1672 1177 PANEL contains two exchangable PROMS PAN PROM with the PAN software e ALA PROM with the ALA software The main functions of the software are described in chapter 1 Introduction section Electronic structure 21 Kion Display The Kion Display is a Siemens patient monitor equipped with different levels of functionality It shows clinical information parameters as configured by the operator When integrated with the Kion System the Kion Display will show hemodynamic parameters and Ventilation parameters curves and loops Airway pressures Fresh gas flow Gas concentrations Supply gas pressure The Kion Display will also show technical information from the Kion System such as alarms and internal battery capacity Further the Kion Display is used during the semi automatic Pre use Check and Calibration procedures as well as during troubleshooting of the Kion System For further information regarding the Kion Display see the User s guide and the technical documentation for Siemens M onitors E382 E392E 061 01 01 02 Description of functions Optional equipment 22 Overflow screen For additional monitoring capabilities an optional Overflow Screen DuoView can be connected to the KioN System The DuoView is a
100. directional valves on the patient cassette Connect the leakage detector to the Y piece Pressurize the patient unit using the leakage detector A suitable pressure is 4 5 kPa 40 50 cm H O f the pressure indicated on the manometer drops there is a leakage in the patient unit Check all parts included inthis leakage test Remove all plugs reconnect all tubes mount both uni directional valves and reconnect the gas supply Redo the Leakage automatic ventilation test If the test still fails continue with Step 10 Note A possible cause to leakage from the patient unit that is not detected by the test described above is that the pressure inside the mushroom valves is too low If so the mushroom valves will not be able to keep the system tight Such leakage can e g fill the manual breathing bag during the Leakage automatic ventilation test The pressure inside the mushroom valves is regulated by REG 1 at the Gas distribution block REG 1 is factory preset to 20 kPa It is important that the adjustment screw on the regulator is secured with a threadlocking adhesive 5 10 Siemens Elema AB E382 E392E 061 01 01 02 KION Troubleshooting Possible causes Recommended action Step 10 Check all mushroom valves or replace the Leakage into the system mushroom valve assembly plate If there is a gas leakage into the system during the e Redo the Leakage automatic ventilation test Pre use chec
101. e Instant O Supply if O FLusH or EMERGENCY O IS activated Non rebreathing mode The INSPIRATORY FRESH Gas VALVE acts as an inspiratory valve which delivers the total inspiratory gas flow as set on the ConTroL PANEL Volume Rebreathing mode The INSPIRATORY FRESH Gas VALVE delivers fresh gas flow as set on the ControL PaneL to be added to the expiratory gas that is used for rebreathing normally after it has been purified in the CO ABSORBER E382 E392E 061 01 01 02 Regulation A fresh gas flow reference signal desired value is distributed via the CAN bus The CON SW compares this value with the measured flow actual value generated by the fresh gas flow transducer via PC1748 FRESH Gas FLow The signal output from PC1748 is a MUX that gives the flow signal 3 different levels of amplification Flow signal x 1 Flow signal x 50 Flow signal x 200 A range selection signal is used to select amplification level of flow signal As a result of the comparison control signals Speed and Direction are distributed to the INSPIRATORY FRESH Gas VALVE via PC 1751 Ster Moro If the step motor in the fresh gas valve has reached an end position these control signals are disabled by an end position signal from PC 1751 which prevents it from moving further in the same direction Siemens Elema AB 2 13 Description of functions KION PC 1730 Control Mushroom valves MV1 5 24 V A D Parallell Air Oo D A 1 converter a
102. e Kion Display from the docking station Remove the four screws 1 and lift off the upper cover Remove the two screws 2 on the rear of the control panel Remove the two screws 3 E382 E392E 061 01 01 02 Siemens Elema AB 3 11 Disassembling and assembling KION9024 300 A27X N e a x KION Open the control panel housing 4 Disconnect the two panel cable connectors from P9 and P17 on the PC 1672 CoNTRoL PANEL Lift off the control panel housing 4 Front panel controls Remove the control panel housing as previously described Remove the knob cover 1 Remove the pin 2 if the control has a push button release function Loosen the nut 3 holding the knob and lift off the knob from the control shaft Use the knob holder tool Order No 62 04 197 E380E when removing and mounting the control knobs Disconnect the connector 4 Remove the two screws 5 and lift off the control The assembling procedure is the reverse of the disassembling procedure previously performed The following points must be noted during assembling f the control knob has a pointer make sure that Onthe control panel switches this knob pointer aligns with the indication lines on the panel in the different switch settings On the control panel potentiometers this knob pointer aligns with the end position indications on the panel and if applicable
103. e error occured during the Leakage manual ventilation test Check for leakage in the system For further information see section If the Pre use check fails in this chapter 2 4 Siemens Elema AB E382 E392E 061 01 01 02 KION Error code Possible causes Code 8 Communication error between Kion and Kion Display Possible cause l Softwarefailure Code 9 Leakage 2200 ml min between the gas modules AIR N O O and the one way valve OVA Possible cause l Gasleakage in the system E382 E392E 061 01 01 02 Siemens Elema AB Troubleshooting Recommended action la Restart Kion Display 1b Restart Kion lc Replace PC 1730 Cowrnor 1 Check for leakage as described in section If the Pre use check fails Steps 5 8 bs 5 Troubleshooting If the Pre use check fails Leakage automatic ventilation test fails Possible causes Step 1 Leakage in the CO Absorber Step 2 Leakage in the Patient cassette Step 3 Leakage in the patient cassette docking station s silicone muff 5 6 Siemens Elema AB KION Recommended action Remove the CO Absorber The CO Absorber inlet and outlet channels in the patient cassette will now be closed by the two spring loaded valves inside the patient cassette Redo the Leakage automatic ventilation test f the test passes the malfunction was located to the CO Absorber Check the CO Absorber and mount the absorber into the
104. e flow signal zeroing is done when insp and exp time signals are both active The exp flow signal is then amplified in two different levels x 0 5 if the exp flow is 18 180 l min x 5 if the exp flow is O 18 l min Both amplifiers works continuously but only one of the amplified signal is selected and used by the processor Heating of the ExPiRATORY FLow TRANSDUCER IS con trolled by PC 1750 Transbucer A resistor 220 Ohms 6W is moulded into the transducer housing and is used for heating of the flow transducer The transducer is heated to approximately 40 C 1049F to prevent condensation of water vapour Siemens Elema AB KION Insp and Exp pressure measuring PC 1750 TRANSDUCER is equipped with pressure transducers for airway pressures The signals from the expiratory and the inspiratory pressure transducers are pre amplified on PC 1750 The amplified signals Exp pressure and Insp pressure are supplied to PC 1737 MEASURING The signals are compared to the set the upper pressure alarm limits and used to activate the upper pressure alarms There are two different upper pressure alarms one SW detected and one HW detected SW detection When the set upper pressure limit is reached MEA sends a signal to CON in order to start expiration time HW detection The Upper pressure monitoring blocks activate the pressure alarm and cuts the 24 V power supply to some valves if the set alarm limit is exc
105. ectrically connected to PC1765 VALVE INTERCONNECTION E382 E392E 061 01 01 02 Description of functions The Gas 1 1 5 are factory calibrated The adjustment potentiometer located at the top of each Gas Mopure Version A must not be adjusted Each Gas Mopure must not be disassembled further than described in chapter 6 Twelve months maintenance KNS1013X 1 Bacteria filter 2 Inspiratory valve temperature sensor 3 Supply pressure transducer 4 Flow transducer Delta pressure transducer and net 5 Nozzle unit with valve diaphragm 6 Inspiratory solenoid Air inlet Gases from the Gas DISTRIBUTION Brock are connected to the inlet tube connectors on the Gas MobuLes The tube connectors and the corresponding tubes have different diametres to prevent faulty gas connections The filter housing and the filter cover is provided with matching guide pins These guide pins prevents mounting the filter cover with inlet tube connectors on wrong Gas MODULE A non return valve for the gas inlet is located in the inlet filter cover This valve will suppress short pressure drops in the gas supply The non retum valve is also designed to slowly evacuate compressed gas from the Gas 1 5 if the gas supply to the Gas M oDULE IS disconnected Siemens Elema AB 2 7 Description of functions Bacteria filter The bacteria filter protects the system from bacteria and particles i
106. ed 7 Anew filling pressure based on the pressure drop is calculated and the system is pressurized again to this higher pressure max 60 cm H O 8 Additional stabilization period ending when the pressure drops below 41 cm H O or max 10 s 9 Measuring period ending after 20 s or when the pressure drops below 39 cm H O leakage The system calculates leakage flow by measuring pressure difference over a certain time Leakage System volume x P1 P2 x 60 1013 Start pressure Meas period If the pressure drops below 39 cm H O during the measuring period as illustrated in Fig 3 the test will be interrupted and failed technical error code 9902 will be displayed The measured Start and End pressures are showed on the control panel Checking the fresh gas channels The leakage in the fresh gas to vaporizer and fresh gas from vaporizer channels will now be checked gas channels between the gas modules and the one way valve OVA The system is filled with a volume corresponding to the leakage as calculated above 200 ml The pressure should now increase If not a leakage is detected in these gas channels and technical error code 9909 will be displayed The leakage in ml min is Showed on the control panel and on the Kion Display f the leakage is below 150 ml min the leakage is accepted and next check will start automatically f the leakage exceeds 150 ml min the test will fail and the Pre use
107. ed version of the diagnostic logs can be printed on a laser printer or copied to a Data Card as described in the Kion Display documentation Expanded versions of the diagnostic logs can also be accessed and copied to a PC as described below Access the diagnostic logs from a PC The diagnostic logs can be accessed from a PC connected to the KioN System In the description below a PC with the software HyperTerminal included in Windows is used Connect and setup the PC as follows Make sure that the PC and the Kion System is turned Off Connect an RS232 cable Order No 47 14 346 E530U to a COM port on the PC Connect the other end of the cable to the Kion System as follows For access to the Diagnostic Log connect to the X3a port Foraccess to the CPS IDS Diagnostic Log connect to the X4 port Turn the PC On and the KioN System to Standby First time connection and setup f this is the first time the PC is used for communi cation with the Kion System terminal settings must be made These settings can be saved and used whenever the PC is connected to a Kion System Start HyperTerminal on the PC Select a name e g KION and an icon Klick OK Select the used COM port in the Connect to dialog box Klick OK Make the following COM port settings Bits per second 19200 Data bits 8 Parity None Stop bits 1 Flow control None Klick OK The HyperTerminal window will now be open
108. eeded with 5 cm H O This is a backup function for the SW detection The following valves are disabled EMV6 and EMV7 All three Gas MODULES INSPIRATORY FRESH GAS VALVE EXPIRATORY VALVE Gas supply pressure measuring Hospital central gas supply Pressures in the connected gases are measured by the pressure transducers on PC 1720 Wa tL PRESSURE The signals are amplified and supplied to PC 1737 MEASURING The amplifier on PC 1720 is factory calibrated Backup gas supply Pressure in the connected gas cylinders are measured by the pressure transducers in the Backup Gas SUPPLY M ANiFOLD The signal is supplied to PC 1737 Measurina E382 E392E 061 01 01 02 KION Description of functions Patient cassette Expiratory flow transducer Insp time CON ne 4 Flow transducer heating control Exp time CON Start zeroing Processor Pressure alarm Amplifier K SW detected CON XS MEA PROM Pre amplifier Fond Amplifier x5 Expiratory Pre CAN bus pressure amplifier transducer P Exp pressure Upper pressure monitoring Inspiratory pressure transducer Pre amplifier Pressure alarm HW detected CON Fa pressure monitoring Emergency line ALA Disable valves PWR Upper pressure alarm limit PAN Amplifier x 0 45 Insp pressure Upper PC 1750 Transducer Pressure transducers Amplifier Os N20 Air x3 PC 1720 Wal
109. end alarms Off without power off message Siemens Elema AB KION Recommended action Replace PC1672 ControL PANEL Replace PC1672 ControL PANEL Replace PC1672 ControL PANEL Replace PC1672 ControL PANEL Replace PC1672 ControL PANEL Replace PC1672 ControL PANEL Replace PC1672 ControL PANEL Replace PC1675 Power SUPPLY Replace PC1672 ControL PANEL Replace PC1737 MEASURING Replace PC1730 ControL Replace PC1672 ControL PANEL Replace PC1737 MEASURING Replace PC1730 ControL Replace PC1672 ControL PANEL Replace PC1737 MEASURING Replace PC1672 ControL PANEL Replace PC1730 ControL Replace PC1672 ControL PANEL Replace PC1672 ControL PANEL Replace PC1672 ControL PANEL Replace PC1672 ControL PANEL Replace PC1672 ControL PANEL Replace PC1737 MEASURING Replace PC1672 ControL PANEL Replace PC1730 ControL Replace PC1672 ControL PANEL Replace PC1672 ControL PANEL Replace PC1737 MEASURING Replace PC1730 ControL Replace PC1672 ControL PANEL Replace PC1737 MEASURING Replace PC1730 ControL Replace PC1672 ControL PANEL Check replace ON OFF switch Replace PC1730 ControL Replace PC1672 ControL PANEL E382 E392E 061 01 01 02 KION Diagnostic CPS IDS Log Diag Log 059 35 55 00 3B 062 55 00 3E 101 ini 595 00 65 is 102 55 00 66 103 55 00 67 301 55 O1 2D 302 25 DD OL 26 303 iy DD DL 2E i 304 255 95 201 30 305 ioe Ole IL 307 i DOL E 320 55 01 40 3
110. eplace the contact in the docking station Replace the fresh gas flow transducer Replace the gas modules one at the time Check the contact pins on the M EA PROM and in the PROM socket Check the contact pins on the ALA PROM or on the PAN PROM and in the PROM sockets Check the connection of the PC 1730 CONTROL Troubleshooting Technical alarms and Diagnostic logs General There are two diagnostic logs stored in the Kion System These diagnostic logs captures data about hardware and software performance relating to the KioN System and they can be used by the FSE during troubleshooting of the Kion System The diagnostic logs can be displayed on the Kion Display and copied to other medias The two diagnostic log are The Diagnostic Log stored in the Kion Display The Diagnostic Log contains Diagnostic Log numbers the number within brackets The CPS IDS Diag Log stored in the Communication Interface CPS The CPS IDS Diag Log contains CAN DATA HEX Boths logs are explained in the Diagnostic log tables on the following pages The Siemens Pick AND Go concept allows a Kion Display to be moved between different Kion Systems The Diagnostic Log stored in the Kion Display may thus contain Diagnostic Logs from different Kion Systems KION Displaying the diagnostic logs To show the diagnostic logs on the Kion Display select M enu Monitor Setup Biomed Logs
111. er 3 PEEP pressure transducer 4 Manual pressure transducer Calibration sequence 2 After the first offset Output adjustment 1 Before calibration example 3 After gain adjustment 4 After the second offset adjustment Pressure LZ v AR 25 cm HO Fig 5 Calibration sequence E382 E392E 061 01 01 02 KION PEEP Exp and Insp pressure transducers Bold numbers within brackets in the text below refers to the diagram in Fig 5 CON adjusts the PEEP pressure transducer offset to O This is showed on the Exp Tidal Volume display red digits 2 CON sends a message to MEA to adjust Exp pressure transducer offset to O This is showed on the Exp Tidal Volume display red digits 2 CON sends a message to MEA to adjust Insp pressure transducer offset to O This is Showed on the Exp Tidal Volume display red digits 2 The expiratory valve is closed to enable the system to be pressurized The operator is demanded to set a flow using the Fresh Gas Flow setting knob and to enter the pressure value read on the calibration manometer using the Preset O Conc setting knob The value showed on the Fresh Gas Flow display is proportional to the flow generated by the gas module approx 0 992 ml min Pressure transducer gain for the three transducers are adjusted against the value entered on the control panel This is showed on the Exp Tidal Volume display red digits The value is corre
112. es A Technical Alarm is always stated with the log number 100 in the Diagnostic Log This log is always combined with one or several logs indicating the actual error In example 1 in the Diagnostic Log illustration above the Technical Alarm log 100 is combined with two logs 27 with identical Time and Date stamp indicating that M EA is not responding The corresponding log in the CPS IDS Diagnostic Log illustration is 55 00 1B Reduced Functionality diagnostics The diagnostic logs in this group are listed in the Diagnostic log table Reduced Functionality on the following pages Most of the Reduced Functionality logs are combined with one or several logs indicating the actual error In example 2 in the Diagnostic Log illustration above the Reduced Functionality log 560 is combined with the log 610 with identical Time and Date stamp indicating M GI Watchdog restart The corresponding log in the CPS IDS Diagnostic Log illustration is 55 02 62 Other Diagnostics The diagnostic logs in this group are listed in the Diagnostic log table Other Diagnostics on the following pages This log group is only displayed with a log indicating the actual error In example 3 in the Diagnostic Log illustration above log 407 indicates MEA CAN Buss off The corresponding log in the CPS IDS Diag Log illustration is 55 01 97 Copying the diagnostic logs An expand
113. etwork service options etc The communication ports are integrated parts of PC 1754 Connector Pin configuration and signal names can be found in chapter 8 Diagrams PC 1761 MIB Connector The PC 1761 MIB Connector converts monitoring parameters to MIB protocol MIB Medical Information Bus Pin configuration and signal names can be found in chapter 8 Diagrams Communication interface CPS network PCB Communication interface including the small Kion display identity board These PC boards are also included in the Siemens patient monitor Communication Power Supply CPS module The CPS software CPS SW is installed from a PC Card via the SC 7000 SC 9000 SC 9000XL PC 1747 CAN RS232 Interface Protocol converter between Kion CAN and Mutti Gas MobuLE RS232 The M Gl software is stored in an exchangable program memory M GI PROM mounted on PC 1747 CAN RS232 INTERFACE PC 1753 DC DC Converter This description also refers to the block diagram Power supply Main functions below PC 1753 DC DC Converter IS supplied with 24 V from PC 1675 Power SuppLy and generates e 12 V to connected equipment lamp recorder MIB CPS Diagnostic and Overflow screen e 13 V to the Kion Display A fused 24 V to the Mutti Gas MODULE Siemens Elema AB 2 3 Description of functions There are three fuses on PC 1753 e F1 PC 1753 215 A 32 V Cuts the 24 V power supply to the DC DC Converter
114. f necessary see chapter 3 Disassembling and assembling Siemens Elema AB E382 E392E 061 01 01 02 1 m ND KION M aintenance Check for gas leakages with gas cylinder valves still open Use leakage detection spray liquid and check the following connections The connection between the safety valves and the manifold 1 The connection between the yoke and the manifold 2 The connection between the pressure regulators and the manifold 3 The connection between the pressure transducer and the manifold 4 Close the gas cylinder valves e If a gas leakage was detected replace the O ring gasket at the faulty unit see chapter 3 Disass embling and assembling and re check A function check of the Backup Gas Supply M anifold will be performed as a part of section Completing the Twelve months maintenance below With gas cylinder valves still open check for gas leakages through the gas connections on the gas distribution block Cover the gas inlet with a finger and check if there is a pressure built up under the finger If necessary replace faulty one way valves inside the gas distribution block These one way valves OV1 OV3 are accessible when the gas connection housing is removed from the gas distribution block as described in this chapter section gas inlet filter replacement Checking the internal battery Allow the internal battery to charge until the battery
115. for gas modules with metal nozzle unit H Plastic nozzle units Will be included in the kit when gas modules of version B are introduced l Gasinlet filters J Gaskets for the gas inlet filters K O rings 15 3 x 2 4 for the gas distribution block L O ring 19 2 x 3 for the gas distribution block M Expiratory flow transducer screen mesh net including screw N Valve assembly plate for the patient cassette O Bacteria filters for the silicone muff in the patient cassette docking station P O ring 9 3 x 2 4 for the vaporizer magazine Q O ring 36 2 x 3 0 for the vaporizer magazine R One way valves for the vaporizer magazine inlet connectors S O rings 14 1 x 1 6 for the vaporizer magazine inlet connectors T O rings 14 x 3 for the vaporizer magazine inlet and outlet connectors U O rings 5 1 x 1 6 for the vaporizer valve V O rings 5 3 x 2 4 for the vaporizer valve x N e Z x Backup gas supply manifold maintenance If the Kion System is equipped with a Backup gas Supply manifold a spare parts kit containing 4 gas inlet filters is required during the Twelve months maintenance E382 E392E 061 01 01 02 Siemens Elema AB 6 3 M aintenance KION Performing the Twelve months maintenance Prepare the unit as described in section Preparations in this chapter Pneumatic section Remove the screws holding the top cover 1 Lift off the cover Note The
116. g this document or advising the user Only personnel authorized by Siemens shall be permitted to service or repair the Kion System Only Siemens Elema genuine spare parts must be used PC boards spare parts must always be kept in a package for sensitive electronic devices Siemens will not otherwise assume responsibility for the materials used the work performed or any possible consequences of same The device complies with the C requirements of the M edical Device 0413 Directive 93 42 EEC 3 Important KION Notes 0 4 Siemens Elema AB E382 E392E 061 01 01 02 KION Contents 1 Introduction Contents 2 Description of fUnctions nn 3 Disassembling and 4 Service procedures 5 Troubleshooting 6 Maintenance assembling 1 7 Installation of optional equipment nn 8 Diagrams E382 E392E 061 01 01 02 Siemens Elema AB 0 5 Important KION Notes 0 6 Siemens Elema AB E382 E392E 061 01 01 02 KION Introduction 1 Introduction OMS EEE 1 2 Battery drawer 1 3 Pneumatic section sesionar 1 4 Vaporizer section 1 5 Patient UNIE ae aie 1 6 User interface 1 7 Optional equipment 1 8 Overflow Screen 1 8 Multi gas module 1 8 Isolation T
117. gazine Remove the three vaporizer magazine inlet connectors 3 using the 24 mm socket wrench Carefully replace the one way valves 4 Discard the old one way valves Do not use any sharp tools that may damage the one way valves Replace the O rings 14 1 x 1 6 5 on the inlet connectors Discard the old O rings Mount the vaporizer inlet connectors 3 onto the vaporizer magazine Replace the O rings 14 x 3 6 on the inlet and outlet connectors Discard the old O rings KION9042 e KION9161 0 10 Siemens Elema AB E382 E392E 061 01 01 02 KION M aintenance PIVap vaporizers On each one of the vaporizers to be used in the KioN System Empty the vaporizer Remove the screw 1 Note The screw is sealed with Loctite Remove the knob 2 Replace the O ring 5 1 x 1 6 3 and the O ring 5 3 x 2 4 4 Discard the old O rings Apply athin layer of special grease on the O rings Remount the knob 2 Apply Loctite 242 on the screw 1 Remount the screw 1 Note Do not tighten the screw to hard the knob 2 must be easy to tum Dust filter e Check the dust filter 1 inside the trolley cover n Clean the dust filter if it is clogged The dust filter can be rinsed in water Shake out all remaining water Make sure that no water remains in the filter E382 E392E 061 01 01 02 Siemens Elema AB 6 11 M aintenance KION Backup Gas Supply Manifold
118. hat Service Password is required to access the Service menu The description below gives a more detailed informa tion about the Calibration This information can be used e 0 during troubleshooting of the Kion System Check of gas supply e The system sets a flow of 0 5 l min during 1 5 s to be generated by the gas modules AIR N O BP and DRIVE GAS for self adjustment of the flow in these gas modules e The gas module AIR NO BP generates a flow of 30 l min he system checks that the AIR supply pressure is above 2 2 bar during 2 5 s e The system sets a flow of 0 5 l min during 1 5 s to be generated by the gas module O BP for self adjustment of the flow in this gas module f the AIR supply pressure drops below 2 2 bar during the 2 5 s the gas module O BP generates aflow of 30 l min f O is used the system checks that the O supply pressure is above 2 2 bar during 2 5 s If both AIR supply and O supply fails Calibration is ended and Calibration Complete is showed on the Kion Display Initialization e Calibration instructions are showed on the Kion Display e CON sets the gas mixture to O Air The valves are set for M anual Ventilation and Rebreathing to depressurize the system 4 6 Siemens Elema AB KION Pressure transducers During calibration the pressure transducers are identified as follows on the Kion Display 1 Exp pressure transducer 2 Insp pressure transduc
119. he transformer outlets accessible Attach the label 2 on the trolley cover as indicated in the illustration e O F zZ Oo Y Perform a Functional check of the Kion System according to instructions in the Kion Operating Manual Hand over the Kion Isolation Transformer Operating M anual to the customer 1 22 Siemens Elema AB E382 E392E 061 01 01 02 KION Installation of optional equipment Backup gas supply manifold General The Kion System can be equipped with a Backup Gas Supply M anifold with connections for 4 gas cylinders The connections are intended for e NLO one gas cylinder AIR one gas cylinder O two gas cylinders The cylinder gas pressure is reduced to a suitable pressure by the preset pressure regulators The gas is then connected to the gas distribution block inside the pneumatic section via internal tubing The integrated pressure transducers are connected to PC 1733 INrERCONNECTION The gas pressure in the cylinders can be displayed on the Kion Display and alarm is activated if the pressure is outside the preset alarm limits KION9010 For further information regarding function operation and technical specifications see the Kion Backup Gas Supply Manifold Operating Manual Only personnel authorized by Siemens shall be permitted to install service or repair the KioN System Field upgrade with a Backup Gas Supply M anifold is possible onl
120. he Kion System according to instructions in the Kion Operating Manual Siemens Elema AB 7 19 Installation of optional equipment KION Isolation transformer General An optional Isolation Transformer can be mounted into the Kion System The isolation transformer contains four mains power outlets 115 or 230 V M ax outlet is 500 VA The isolation transformer is equipped with two resetable fuses on the primary side and two fuses on the secondary side For further information regarding function operation and technical specifications see the Kion Isolation Transformer Operating M anual Only personnel authorized by Siemens shall be permitted to install service or repair the KioN System KION 7029 Installation instructions Set the power switch on the control panel to Off Disconnect the mains power cable Disconnect the gas supplies wall and tank Remove the lower trolley covers from all four sides of the trolley Remove the screws 1 disconnect the cable 2 and pull out the battery drawer 3 O r Z Y To make space for the isolation transformer during the installation procedure the M ulti gas module including its mounting brackets must be removed The M ulti gas module will be re mounted when the isolation transformer is installed Remove the screws 1 and lift off the MGM cover 2 KION7033 1 20 Siemens Elema AB E382 E392E 061 01 01 02 KI
121. he VAPORIZER MAGAZNE are set to OFF the gas just passes the VAPORIZER MAGAzNE and is routed back to the Pneumatic SECTION If a vaporizer is active a concentration is set the mechanical interlocking system inside the VAPORIZER M AcAzNE routes the fresh gas through the active vaporizer and then back to the Pneumatic SECTION Three PIVap vaporizers can be mounted onto the VAPORIZER MAGAZINE The magazine contains three mechanically controlles valves the VAPORIZER SELECTION VaLves 1 3 These valves are activated by the concentration knob on the vaporizer The mechanical interlocking system makes it impossible for more than one vaporizer to be active at a time There are two connection nipples for each vaporizer one outlet nipple for fresh gas to the vaporizer and one inlet nipple for fresh gas from the vaporizer There is a one way valve OV9 OV11 in each one of the inlet nipples The three one way valves in the inlet nipples and two O rings inside the Varorizer MAGAZINE must be replaced during the Twelve months maintenance E382 E392E 061 01 01 02 KION Description of functions 13 PlVap vaporizers There are PlVap vaporizers available for four different anesthetic agents Halothane Enflurane Isoflurane and Sevoflurane A tank inside the vaporizer contains the anesthetic agent When the fresh gas passes through the vaporizer the anesthetic agent is injected into the gas This gas mixture fresh gas from vaporizer
122. he test still fails contact Siemens Elema Technical Service Support Recommended action f the Fresh gas flow measuring fails Replace the Fresh gas flow transducer Replace PC 1748 Fresh gas flow Replace PC 1730 Control connected to PC 1748 Fresh gas flow via PC 1733 Interconnection f the Expiratory flow measuring fails Check the docking station flow transducer connectors P121 N121 Replace the Expiratory flow transducer Replace PC 1750 Transducer connected to the Expiratory flow transducer via PC 1733 Inter connection Replace PC 1737 Measuring Redo the Checking flow transducers test after each action f the test passes the malfunction was located f the test still fails contact Siemens Elema Technical Service Support E382 E392E 061 01 01 02 KION Checking bellows level detector test fails Possible causes Step 13 The bellows position sensor is not able to detect the white plastic ring on the upper part of the rebreathing bellows E382 E392E 061 01 01 02 Troubleshooting Recommended action e Clean the bellows container and the window on the bellows position sensor Checkthe bellows position sensor function Connect a voltmeter between connector P46 Pin C9 on PC 1750 Transducer and GND Coverthe bellows position sensor window with a white paper f there is 5 V at P46 Pin C9 when the bellows position sensor window is covere
123. his section describes possible causes and recom mended actions in case of other technical errors in the Kion System Technical alarms and Diagnostic logs This section describes the Technical alarms and the Diagnostic logs that are stored in the Kion Display and in the Communication interface CPS These logs can be used during troubleshooting of the Kion System Required equipment Leakage detector Order No 65 03 721 E392E Rubber plug kit with plugs in different diameters to plug tubes outlets etc during troubleshooting Order No 65 03 739 E392E e Calibration manometer Order No 61 03 527 E037E Voltmeter eakage detection spray E382 E392E 061 01 01 02 KION Troubleshooting Technical error codes showed during the Pre use check If the Pre use check failes a technical error code can be indicated on the Kion Display and on the Control panel A description of these error codes can be found in the table below e Kion Display Four digit code 990X stated to the Control panel One digit code X stated in the left of the leakage check texts in the Pre use digital displays for Exp Minute Vol and CMV check window The error code in the example The error code in the example below is 5 below is 5 9905 Exp Tidal Volume ml B j ES i mue d PT pr K EJ NE M I n l li SIE MENS HOH Pre use Check automatic ventilation e WO
124. ide The knob on the DuoView sets the brightness on the screen The DuoView will be shut off when the Kion power switch is set to Off Siemens Elema AB 1 11 Installation of optional equipment KION Multi gas module General As an option a multi gas module can be installed into the KioN System The module to be installed is a modified version of the stand alone MuLtiGas module With aMuttiGas module M GM installed the concen tration of the following gases can be displayed on the KioN Display O measured by a fast acting paramagnetic sensor CO NO Anesthetic agent Only personnel authorized by Siemens shall be permitted to install service or repair the KioN System Installation instructions Set the power switch on the control panel to Off Disconnect the mains power cable Disconnect the gas supplies wall and tank Remove the lower trolley covers Remove the screws 1 disconnect the cable 2 and pull out the battery drawer 3 KION7037 Disconnect the AC DC Converter cable 1 Disconnect the Isolation transformer cable 2 if fitted optional Remove the screw 3 and open the Power and communication interface Oo M O F 2 o VE 1 12 Siemens Elema AB E382 E392E 061 01 01 02 KION Installation of optional equipment PC 1747 CAN RS232 INTERFACE 1 is only used by the MGM and may not be installed in Kion Systems delivered without MGM On Kion
125. in the Kion are given in Pa bar Airway pressures are given in cm H O Pa 1 hPa 1 mbar 1 mbar 1 hPa 1 kPa 10 mbar 1 mbar 0 1 kPa 1 kPa 0 01 bar 1 bar 100 kPa 1 kPa 10 cm H O 1 cm H O 0 1 kPa 1 kPa 0 01 at 1 at 100 kPa 1 kPa 0 01 kgf cm 1 kgf cm 100 kPa 1 kPa 0 01 kp cnv 1 kp cnv 100 kPa 1 kPa 0 145 psi 1 psi 6 9 kPa 2 Siemens Elema AB KION Installation Only personnel authorized by Siemens shall be permitted to install the Kion System The installation and handing over procedures are described in the Kion Installation Instructions Functional check and Calibration e After any maintenance or service intervention in KioN perform a Function check and a Calibra tion according to instructions in the Kion Operating M anual Hazard notices Before disassembling or assembling the Kion System make sure that the Gas supply is disconnected Mains power cable is disconnected Power switch is set to Off If the power switch is set in any other position the internal battery will supply power to the PC boards The back up batteries are disconnected when the power section is open All gas conveying parts are cleaned according to instructions in the Kion Operating M anual chapter Routine cleaning E382 E392E 061 01 01 02 KION Important Service The Kion Anesthesia System must be serviced at regular intervals by personnel authorized by Siemens
126. indicator on the Kion Display shows 100 e Disconnect mains power to make the Kion System run on the internal battery Let the Kion System run on the internal battery and check the battery alarm is not activated within 40 minutes if the Kion System is equipped with standard internal battery 130 minutes if the Kion System is equipped with extra internal battery Allow the internal battery to recharge before clinical use of the Kion System Note To save time this battery test can be performed during the functional checks described below in section Completing the Twelve months maintenance E382 E392E 061 01 01 02 Siemens Elema AB 6 13 KION M aintenance Safety inspection Make a visual inspection of the Kion System for external defects or damages Check the mains power cable voltage supply cables and connections for damage Perform a leakage current test The leakage current test is a standard procedure regulated by IEC 60 601 1 or corresponding national standards Allowable values and test methods are defined in the standard The use of a leakage tester e g Bender Safety Tester 601 751 or equivalent is recommended Check that a Kion Operating M anual correspon ding to the installed software version is present Also check that Operating M anuals for all optional equipment connected to the Kion System are present Completing the Twelve months maintenance Perform a chec
127. inlets on the gas distribution block Mount the tube connectors in these gas inlets The tube connectors have different sizes and different threads to avoid mixing Y ri Z o Y Connect the gas tubes between the manifold and the gas distribution block Mount the fresh gas pressure container into the pneumatic section Connect all tubes to the fresh 1 gas pressure container T REL 3 x AT A KION9135 E382 E392E 061 01 01 02 Siemens Elema AB 1 25 Installation of optional equipment KION Mount the four straps 1 onto the strap holder bar 2 Note The strap buckle on the right side as showed in the illustration Mount the strap holder bar 2 onto the Kion System Use M 6x35 mm screws 3 and washers Mount the cylinder support 4 onto the strap holder bar Use M 6x35 mm screws 5 and washers Note The cylinder support 4 must be adjusted in order to support the gas cylinders in a vertical angle Y ri Zz o Y Mount the new trolley cover 1 I I gt 10119138 Re mount the shield cover 2 and the top cover 1 Note 1 The shelf in the cover can slide out if the cover is tilted Note 2 If the KioN System is equipped with a monitor shelf re mount the monitor shelf support leg and put the monitor in place on the shelf Connect gas cylinders to the gas supply manifold Perform a Functional check of the Kion Syste
128. ith a special shape slotted cam mounted on the motor shaft The gas flows through the fresh gas valve tube silicone rubber that is a part of the inspiratory fresh gas channel The gas flow through the valve tube is then controlled by a movable lever arm that squeezes the valve tube against a fixed arm This movable arm is attached to the cam and transfers the step motors rotation to a controlled opening position of the valve tube The change in flow through the valve tube is micro step controlled by the step motor The step motor is controlled by PC1751 that is a part of the step motor assembly PC1751 Ster Moror is equipped with two LEDs and two photo detectors When the step motor reaches either end position of the cam slot the light beam between the LED and the corresponding photo detector is interrupted by a cam screen The cam screen is a part of the slotted cam mounted on the motor shaft This will generate an end position signal from PC 1751 The position of the LEDs detectors in relation to the cam screen is very important If a LED detector gets out of position or if they fail this will cause the step motor to rattle because end positions are not properly indicated When power supply to the INSPIRATORY FRESH GAS VALVE is switched off or if the power supply fails the step motor will always end up with the inspiratory valve in fully opened position The fresh gas valve tube must be replaced during the Six mon
129. k this may result in two different If the test still fails continue as described below technical error codes Code 9905 if the End pressure is more than Disconnect the vaporizer magazine inlet tube 1 cm H 0 higher than the Start pressure underneath the vaporizer magazine the tube with Code 9906 if the leakage into the system will raise the smaller diameter the pressure in the system above 70 cm H O as Connect the leakage detector to the inlet tube set on the upper pressure limit knob The system will then be evacuated by the expiratory valve and the Leakage automatic ventilation test will fail If there is a pressure raise indicated on the mano meter it may be a leakage into the system from the gas modules AIR NO BP or O BP Check the gas modules Reconnect the vaporizer magazine inlet tube e Redo the Leakage automatic ventilation test If the test still fails continue as described below Connect the leakage detector to the auxiliary fresh gas outlet Open the auxiliary fresh gas outlet valve lever in horizontal position f there is a pressure raise indicated on the mano meter it may be a leakage into the system from the Instant O Supply block Check the Instant O Supply block Close the auxiliary fresh gas outlet valve e Redo the Leakage automatic ventilation test If the test still fails continue as described below Disconnect the rebreathing drive gas tube fr
130. k of all vaporizers to be used in the Kion System For details refer to the Kion Operating M anual section Checking the vapo rizers PlVap in the Six month maintenance chapter Perform a Functional check Refer to the Kion Operating M anual for details Perform a Calibration Refer to the Kion Operating M anual for details Perform Functional checks on the optional equipments connected to the Kion System Refer to the Operating M anual for these equipments Backup gas supply manifold Auxiliary O supply Suction equipment etc Note in the Kion Systems log book that a Twelve months maintenance has been performed Siemens Elema AB E382 E392E 061 01 01 02 6 14 KION M aintenance Replacing the internal battery Tested batteries Tested batteries for use in Kion are HITACHI HP24 12 VARTA Type accu CF NEWMAX Type FNC 12240 CSB Type EVX 12200 No other batteries must be used Replace all internal batteries at the same time the two standard internal batteries as well as the two extra internal batteries if fitted optional After battery installation or replacement allow the batteries to recharge before clinical use of the KioN System Performing the battery replacement Prepare the unit as described in section Preparations in this chapter Remove the trolley cover from the battery drawer Remove the screws 1 disconnect the cable 2 and
131. kage in the mix gas channel Check the Gas module connections Safety valve SVI Reconnect the vaporizer magazine inlet tube Redo the Leakage automatic ventilation test If the test still fails continue with Step 7 Disconnect the vaporizer magazine outlet tube undemeath the vaporizer magazine the tube with the larger diameter Connect the leakage detector to the outlet tube e Open the auxiliary fresh gas outlet valve lever in horizontal position Plug the auxiliary fresh gas outlet Pressurize the fresh gas channel using the leakage detector A suitable pressure is 4 5 kPa 40 50 cm H O If the pressure indicated on the manometer drops there is a leakage in the fresh gas channel Checkthe Fresh gas pressure container Safety valve SV3 nspiratory flow meter and fresh gas valve channel Reconnect the vaporizer magazine outlet tube Close the auxiliary fresh gas outlet valve and remove the plug from the gas outlet e Redo the Leakage automatic ventilation test If the test still fails continue with Step 8 E382 E392E 061 01 01 02 KION Troubleshooting Possible causes Recommended action Step 8 e Open the auxiliary fresh gas outlet valve lever in Leakage in the fresh gas to breathing system horizontal position channel Connect the leakage detector to the auxiliary fresh This leakage test starts at the one way valve OV4 and Yas outlet ends at the auxiliary
132. l battery Check the fuses F1 and F2 on PC 1675 Power Supply E382 E392E 061 01 01 02 KION Problem The measured Exp Minute vol value is not stabile Leakage in the Luer lock connec tions for the pressure transducer tubes on PC 1750 TRANSDUCER Software not responding due to poor electric contact 1 All control panel displays for measured values are black 2 All control panel displays are black 3 The control panel lights up only during the start up sequence or the control panel displays for set values are black E382 E392E 061 01 01 02 Possible causes l Leakage at the uni directional valves 2 Failure in the expiratory flow transducer 3 Poorcontact between the expiratory flow transducer and the connector in the docking station 4 Failure in the fresh gas flow transducer This failure can be indicated as a big difference between the set Minute Volume and the measured Exp Minute vol 5 Failure in the gas modules The threads in the plastic Luer lock connector is damaged 1 Poor contact at the MEA PROM 2 Poorcontact at the ALA PROM orat the PAN PROM 3 Poor contact at the connector for the PC 1730 ConTROL Siemens Elema AB Troubleshooting Recommended action 3a 3b Replace the plastic Luer lock connector Replace the uni directional valves Clean replace the expiratory flow transducer Replace the expiratory flow transducer R
133. l pressure Tank connected Pressure transducers O2 N20 Air Tank pressure Backup gas supply manifold PC 1737 Measuring Block diagram PC 1737 Measuring E382 E392E 061 01 01 02 Siemens Elema AB 2 17 Description of functions 11 PC 1750 Transducer PC 1750 TRANSDUCER contains pressure transducers and pressure amplifiers to measure different gas pressures in the breathing system The four pressure transducers mounted on this PC board are connected to the breathing system with internal tubings The following gas pressures are measured PEEP pressure Expiratory pressure e Inspiratory pressure e Manual breathing bag pressure The amplified signals are supplied via PC 1733 INTERCONNECTION to different parts of the Kion System As the gas in the breathing system may be contaminated the pressure transducers must be protected with filters The PEEP pressure transducer filter is mounted on the internal tube and connected onto the transducer The other three filters are mounted into the silicone muff in the patient cassette docking station All four filters must be replaced during the Six months maintenance and the Twelve months maintenance Siemens Elema AB KION Vaporizer section 12 Vaporizer magazine The fresh gas to vaporizers supplied by the Gas Mopu es in the Pneumatic SECTION enters the internal channels in the Vaporizer MAGAZne As long as all vaporizers connected to t
134. le units are provided with a mechanical key to prevent that the nozzle unit is mounted into wrong Gas MODULE An O ring and the valve diaphragm Version A or the complete plastic nozzle unit Version B must be replaced during the Twelve months maintenance After replacement allow the diaphragm to settle during approx 10 minutes before gas pressure is connected to the Gas MobuLe 2 8 Siemens Elema AB KION Inspiratory solenoid The gas flow through the Gas M is regulated by the inspiratory solenoid via the nozzle unit The current supplied to the solenoid is regulated so that the gas module will deliver a gas flow according to the front panel settings Gas module key The Gas M 5 are provided with a mechanical key to prevent that the Gas MobuLe is mounted in the wrong slot The key consists of a plastic guide mounted under neath the Gas MobuLe and a corresponding guide mounted on the pneumatic section base Safety valves The Inspiratory CONTROL block contains four safety valves e SVl is a spring loaded valve preset to open at 180 kPa 1 8 bar Protects the vaporizers in case of failure in the Gas Mooutes AIR N O BP or O BP SV2 is a magnetic valve preset to open at 14 kPa 140 mbar Will release overpressures created in the REBREATHING SECTION e 0 if the patient is coughing Will also protect the REBREATHING SECTION in case of failure in the Gas 11 D
135. lve CAN interface CAN bus Pressure controlled modes In pressure controlled modes the ExPiRATORY VALVE IS also used to regulate the inspiratory pressure This is necessary due to the constant fresh gas flow during inspiration The regulation is performed in cooperation with the e Gas MODULE FOR DRIVE Gas When rebreathing system is selected e INSPIRATORY FRESH GAS VALVE When non rebreathing system is selected Siemens Elema AB 2 15 E382 E392E 061 01 01 02 Description of functions 10 PC 1737 Measuring Collects converts and distributes measured patient related values expiratory flow O concentration airway pressure gas supply pressures The values are collected and distributed to other unit via the CAN bus Detect patient related alarms and informs the ALA subsystem Alarm limits are either constant values or values set on the control panel PC 1737 MeasurinG contains a microprocessor that executes the M EA software stored in the exchang able MEA PROM The main functions are Expiratory flow measuring Insp and Exp pressure measuring Gas supply pressure measuring Expiratory flow measuring The measured expiratory flow value is generated by the ExPiRATORY FLow TRANSDUCER in the PATIENT CASSETTE The signal is pre amplified to a level of O 9 V 9 V 180 l min on PC 1750 Transoucer The pre amplified signal Exp flow is supplied to PC 1737 MEASURING To prevent offset in th
136. m according to instructions in the Kion Operating Manual KN 1108X Perform a Function check of the gas supply manifold according to instructions in the Kion Backup Gas Supply M anifold Operating M anual Select the suitable language version of the KioN Backup Gas Supply Manifold Operating M anual and hand it over to the customer 1 26 Siemens Elema AB E382 E392E 061 01 01 02 KION SEOM 00X KN 1108X E382 E392E 061 01 01 02 Installation of optional equipment Suction equipment General The optional Kion Suction equipment can be mounted on the Kion System The main parts of the KioN Suction equipment are Suction ejector that creates the vacuum The suction ejector is powered with drive gas from the gas distribution block Suction bottle The Siemens 1 8 liter bottle is recommended For further information regarding function operation and technical specifications see the Kion Suction Ejector Operating M anual Only personnel authorized by Siemens shall be permitted to install service or repair the KioN System Installation instructions Set the power switch on the control panel to Off Disconnect the mains power cable Disconnect the gas supplies wall and tank Lift off the top cover 1 and the shield cover 2 Note 1 If the Kion system is equipped with a monitor shelf lift off the monitor and
137. n 5 LS a Ex VC 1206144300 le ND ExTBLU Em oe aoe 03 04 05 COM IGND RECOR_ TXE N RE COR Re O A RECOR CTS ES GNU GNO GND RECDR RTS RECOR 046 040 039 N1 x MO LAG TX COMM 1 TX X X X 06 26 4 MO LAG RX COMM 1 RX Bp Se re il E 7 E ER ALAS END END AO AND A a r 0211032 027 018 D28 D21 5x VC 120614A200 B_VSYNCL ey 3 V comp x L Z Y IGNO A amp x VC1206 144380 7j A 20 1 LE 8 a TT 101 Ae ENSE 01 102 ROM GND GNU GNU GNU GND GND GND 1 1 26 2 ju sa me MC 8001 GNU GNU re 032 028 N99 1 200 E 3 Fe A AONO Em DE 2x 1206054150 gg nia gia 011 A 1 68 lia Mt MIB 512 Ce 2xVC 1206142008 DE GND OND MIB 5 Ce A4 END GNO ore A vonn a Reme em REM TIS sons 2 os 108 07 jos R3 2 5 En a 107 a 5 VCI206054150 e A NV SE 3xVCl28814A300 018 AE OMP 3537 R13 R14 v R8 Ely sus J 1 56 2k 2 21 Ik vol TETE GNU GNU 0 GNU RN ICT 100 ICG TN LM292 TEE GND pg 2 COMP COMP GND 295 25 EE y l 3 35 m 045 BASIE Datum Date UtFardad av Iecued by NamnFart ydl kod Name dept 5331 8 100k 2 1 2 1 5 88 X oO gt 166 X evo bu Claes Eng LSS BEE tn me WI LLLI pee 255255 END R17 R10 g COMP ae M el EN BCX19 222 Ik Datum Dat e Codeand av Approved by NamnF ort kod Name dent o 044 X Yo em 684516 1353 R15 Grete MENTOR
138. n Auxiliary Oxygen Flowmeter Operating M anual to the customer 1 34 Siemens Elema AB E382 E392E 061 01 01 02 KION Installation of optional equipment Gas evacuation General The optional Kion Evac System to be used is the Servo Evac 180 To be mounted onto the Kion System the Servo Evac 180 must be equipped with a bracket and a holder arm For further information regarding function operation and technical specifications see the Servo Evac 180 Operating M anual Only personnel authorized by Siemens shall be permitted to install service or repair the Kion System KION7056 Installation instructions Set the power switch on the control panel to Off Disconnect the mains power cable Disconnect the gas supplies wall and tank Mount the rail clamp 1 and the arm 2 on the trolley as indicated in the illustration Do not tighten the screws yet KION7054 E382 E392E 061 01 01 02 Siemens Elema AB 7 35 Installation of optional equipment KION Mount the Servo Evac 180 onto the arm Adjust the arm and the Servo Evac 180 to a suitable position and tighten the screws LO LO r Z Y Connect tubings to the Servo Evac 180 Perform a Functional check of the Kion Evac System according to instructions in the Servo Evac 180 Operating M anual Select the suitable language version of the Servo Evac 180 Operating M anual and hand it over to the customer
139. n block For further information regarding function operation and technical specifications see the Kion Auxiliary Oxygen Flowmeter Operating Manual Only personnel authorized by Siemens shall be permitted to install service or repair the KioN System Installation instructions Set the power switch on the control panel to Off Disconnect the mains power cable Disconnect the gas supplies wall and tank Lift off the top cover 1 and the shield cover 2 Note 1 If the Kion System is equipped with a monitor shelf lift off the monitor and remove the monitor shelf support leg before removing the top cover 1 Note 2 The shelf in the cover can slide out if the Cover is tilted Siemens Elema AB 1 31 Installation of optional equipment KION f the KioN System is not equipped with an accessory monitor shelf Remove the plastic strip 1 covering the 1 accessory mounting rail KION7010 f necessary insert nuts 1 into the accessory mounting rail Two nuts are required for the flowmeter ri ri r Z O Y Mount the flowmeter holder 1 on the accessory mounting rail using the two screws delivered with the flowmeter Make sure that the hole in the flowmeter holder is centered to the corresponding hole in the accessory mounting rail KION7012 f the Kion System is equipped with an accessory monitor shelf Remove the shelf bracket mounting plate and replace it with
140. n the gas delivered to the air inlet The bacteria filter must be replaced during the Twelve months maintenance Inspiratory valve temperature sensor The temperature of the supplied gas is measured by the inspiratory valve temperature sensor This sensor is situated in the gas flow The output signal from this sensor is used to compensate for the gas density variations due to temperature Supply pressure transducer The pressure of the supplied gas is measured by the supply pressure transducer The output signal from this transducer is amplified It is then used to calculate the absolute pressure of the gas to compensate for gas density variations due to pressure Delta pressure transducer and net The gas flows through a net resistance which causes a pressure drop The pressure is measured on both sides of this net and the differential pressure value is then amplified Nozzle unit The nozzle unit contains a valve diaphragm The valve diaphragm controlled by the inspiratory solenoid regulates the gas flow through the Gas M opure M etal nozzle units Version A modified for back pressure must be used together with a small washer that is places on top of the inspiratory solenoid This washer will support the diaphragm and distributes the backpressure over a larger area on the diaphragm This function is integrated in the plastic nozzle units Version B and the small washer is not used in these Gas MODULES The nozz
141. nd assembling 2 5 When mounting the magazine cover 2 make sure that the slide bars 5 fit into the corresponding slots inside the magazine cover When the magazine cover 2 is placed in position on the vaporizer magazine the three slide bars 5 must be pushed in a few mm to snap into position If not in position the cover will ride on the slide bars and the cover cannot be correctly mounted KION9021 Patient unit Unclip and lift off the rebreathing bellows housing 1 Lift off the rebreathing bellows 2 Lift off the bellows support plate 3 ort Ok O Y Remove the bellows base plate 1 including its canister seal and the two connected hoses Note The two connected hosed for rebreathing drive gas and for expiratory gas must be disconnected inside the pneumatic section The parts inside the patient unit are now accessible KION9069 E382 E392E 061 01 01 02 Siemens Elema AB 3 7 Disassembling and assembling KION This illustration shows the position of the tubes and cables inside the patient unit As it is possible to rotate the breathing system it is thus very important to check tubes and cables when assembling the patient unit M ake sure that no tubes nor cables are squeezed when rotating breathing system The detail drawing shows the position of the tube nipples for the pressure transducer and MGM tubes KION9073 When mounting the bellows base pla
142. nostic Events 252 SW Version VCO 1 Product Serial 3920071276 Events Are Displayed Newest To Oldest Diagnostic Class Time Date Dup Line 2 Description Number RE 0x8038b03d 2 18 99 1 37 2 18 99 2 18 99 2 18 99 2 18 99 2 18 99 2 18 99 2 18 99 2 18 99 2 18 99 2 18 99 2 18 99 O O PP r ge N ie O SS E382 E392E 061 01 01 02 CAN DATA CAN DATA CAN DATA CAN DATA CAN DATA CAN DATA CAN DATA CAN DATA CAN DATA CAN DATA CAN DATA CAN DATA HEX 9463 55 00 1B CF 00 6C 02 00 HEX 9463 55 00 18 CF 00 6C 02 00 HEX 9463 55 00 1B CF 00 6C 02 00 HEX 9463 55 00 68 03 00 CC 02 01 HEX 9463 55 02 62 00 A5 6C 01 02 HEX 9463 55 02 62 00 A5 6C 01 02 HEX 9463 55 02 68 03 35 A5 00 55 HEX 9463 55 01 97 D4 01 02 00 00 HEX 9463 55 00 1B CF 00 6C 02 00 HEX 9463 55 02 68 03 35 A5 00 55 HEX 9463 55 00 1B CF 00 6C 02 00 HEX 9463 55 02 68 03 35 A5 00 55 ERA AA Siemens Elema AB 5 17 KION Troubleshooting Diagnostic log groups The diagnostic logs can be divided into three main groups l Technical Alarm diagnostics 2 ReducedFunctionality diagnostics 3 Other Diagnostics Technical Alarm diagnostics The diagnostic logs in this group are listed in the Diagnostic log table Technical Alarms on the following pag
143. nostic log table Technical Alarm Diagnostic Log 001 002 003 004 005 006 007 008 011 012 013 015 027 028 029 031 034 037 038 039 040 049 051 052 053 058 CPS IDS Diag Log 599 OG OL 2 x 29 OO 02 99 00 03 ii DD 00 04 DINU OD ize 00 06 ri 99 OG OG ins 00 08 DD 00 OB scp 99 00 OG s v g 29 00 OD An ing DO OO 0 95 00 1B sy 99 00 IC 54 99 00 ID iy DOG LE s dps 00 22 55 00 25 95 00 26 2 99 00 21 nat 95 00 28 95 00 31 251599 D 199756 DD 00 34 sity DD 00 111 veg DD OG 3A 4s Technical Alarm 100 Cause ALA CPU error ALA RAM error ALA ROM error Voltage monitoring error 5V Voltage monitoring error 15V ALA AD converter error Voltage monitoring error 24V Disable valves error MEA failed emergency line check CON failed emergency line check PAN failed emergency line check Emergency line active before check MEA is not responding CON is not responding PAN is not responding WD test error Power backup failure on the alarm unit Timer test error MEA is not fully operational CON is not fully operational PAN is not fully operational Emergency line error M EA not responding resend alarms CON not responding resend alarms PAN not responding res
144. nt to the Kion System Gas inlets Three quick couplings to connect gas from the hospital central gas supply The design of the gas inlet nipples and the color marking of the inlets varies according to different national standards The gas inlet channels inside the gas distribution block are equipped with gas inlet filters and spring loaded one way valves OV1 OV3 The filters must be replaced during the Twelve months maintenance PC 1720 Wall Pressure There are two main functions on PC 1720 WaLL PRESSURE hree pressure transducers including amplifiers M easures the pressure in the gases connected to the gas inlets from the hospital central gas supply There are no tube connections to the transducers the PC board is mounted firmly onto gas outlets in the Gas DISTRIBUTION Brock The gas outlets are equipped with seals to prevent leakage between the Gas DisTRiBuTioN BLock and the PC board Valve driver a drive stage for the gas selection valves EM V6 and EMV7 2 0 Siemens Elema AB KION Gas selection valves The different gases delivered to the Gas MobuLes are controlled as follows in the Gas DISTRIBUTION BLock e Gas going to Gas 11000 AIR N O BP Controlled by the solenoid valve EM V6 AIR or NO breathing gas depending on settings on the control panel Cuts automatically the NO supply if O supply pressure drops below 200 kPa 2 0 bar e Gas going to Gas Mopure O BP Only O The O bre
145. ntinue with Step 5 Disconnect the vaporizer section as follows Remove the plastic cable cover underneath the vaporizer magazine Disconnect the vaporizer magazine inlet and outlet tubes underneath the vaporizer magazine nsert the smaller inlet tube firmly into the larger outlet tube Redo the Leakage automatic ventilation test If the test passes the malfunction was located to the vaporizer section Reconnect the vaporizer magazine inlet and outlet tubes Check the Vaporizer magazine Vaporizers Redo the Leakage automatic ventilation test If the test still fails continue with Step 6 Siemens Elema AB 5 7 Troubleshooting Possible causes Step 6 Leakage in the fresh gas to vaporizer channel This leakage test starts at the connection point for the gas modules AIR N O BP and O BP into the inspiratory gas block and ends at the vaporizer magazine gas inlet Step 7 Leakage in the fresh gas from vaporizer channel This leakage test starts at the vaporizer magazine outlet and ends at the one way valve OVA 5 8 Siemens Elema AB KION Recommended action Disconnect the vaporizer magazine inlet tube the tube with the smaller diameter Connect the leakage detector to the inlet tube Pressurize the mix gas channel using the leakage detector A suitable pressure is 4 5 kPa 40 50 cm H O f the pressure indicated on the manometer drops there is a lea
146. o the INSTANT O SupPLY block INSTANT O SUPPLY contains e O FLusH push button marked O for an additional O supply of 35 75 l min 2 8 6 0 kPa x 100 e EMERGENCY O selector marked 5 L min O that supplies a continuous O flow of approx 5 l min 10 for manual ventilation in case of ventilator malfunction A factory preset throttle valve regulates this 5 l min flow When any of these controls are activated O is routed to the INsPIRATORY Gas Brock and connected to the fresh gas to breathing system channel 19 Auxiliary fresh gas outlet An external breathing system such as Bain can be supplied with fresh gas from the AuxiLiARY FRESH GAS OUTLET When the auxiliary fresh gas outlet lever is switched to its horizontal position fresh gas supply to the PATIENT CASSETTE 15 cut off Fresh gas is then supplied through the auxiliary fresh gas outlet A Hall sensor detects the position of the auxiliary fresh gas outlet lever The yellow auxiliary fresh gas outlet LED on the ConrtroL PANEL IS lit when the outlet is open E382 E392E 061 01 01 02 KION User interface 20 Control panel Mode selection fresh gas supply ventilation parameters and alarms are set on the ConTRoL PANEL The ConrtroL PANEL also displays a number of set and measured values A descnption of the control panel functionality can be found in the Kion Operating M anual The control panel housing contains the PC 1672 CoNTRoL PANEL inclu
147. om the inspiratory gas block Connect the leakage detector to the inspiratory gas block Use a short tube as an adapter f there is a pressure raise indicated on the mano meter it may be a leakage into the system from the drive gas module Check the drive gas module Reconnect the rebreathing drive gas tube Redo the Leakage automatic ventilation test If the test still fails contact Siemens Elema Technical Service Support E382 E392E 061 01 01 02 Siemens Elema AB 5 11 Troubleshooting Leakage manual ventilation test fails Possible causes Step 11 Leakage in manual breathing bag tube or in the manual breathing bag Checking flow transducers test fails Possible causes Step 12 The flow transducers are tested and calibrated during this sequence of the Pre use check If this test fails and the two leakage tests have been performed and passed there is probably a hardware or software failure The different steps in this test are indicated on the control panel This information makes it possible to descide if it is Fresh gas flow measuring or the Expiratory flow measuring that fails 5 12 Siemens Elema AB KION Recommended action Replace the manual breathing bag tube and or the manual breathing bag Redo the Leakage manual ventilation test f the test passes the malfunction was located to the manual breathing bag tube and or the manual breathing bag f t
148. omatic ventilation test fails 5 6 Leakage manual ventilation test fails 5 12 Checking flow transducers test fails 5 12 Checking bellows level detector test fails 5 13 Other technical errors eee 5 14 Technical alarms and Diagnostic logs 5 16 E AA a 5 16 Displaying the diagnostic logs 5 16 Diagnostic log groups 5 18 Copying the diagnostic logs 5 18 Access the diagnostic logs from a PC 5 18 Diagnostic log table Technical Alarm sucus odori eu iesu Ros Diagnostic log table Reduced Functionality Diagnostic log table Other Diagnostics 4 5 24 E382 E392E 061 01 01 02 Siemens Elema AB 5 1 Troubleshooting General Before starting troubleshooting try to eliminate all possibilities of operational errors If the malfunction remains use the troubleshooting guides below as well as the information in chapter 2 Description of functions to locate the faulty part Perform actions step by step and check that the malfunction is eliminated When the fault is corrected carry out a complete Function check as described in the Operating M anual The troubleshooting guides below are focused only on technical problems Information about clinical related alarms can be found in the Operating M anual During the Pre use check the result of the check is
149. ory M EA PROM mounted on PC 1737 MEASURING The main functions of the M EA subsystem are Measuring calculation and supervision of expiratory flow minute and tidal volume Measuring and supervision of airway pressure software and hardware detection Supervision of gas supply pressure Heating calibration and zeroing of the expiratory flow transducer Calibration of pressure transducers e Supervision of Disconnect The measured values are distributed to the correct subsystem via the CAN bus M EA handles alarm detection and forwards the alarms to the ALA subsystem Alarm limits are either constant values or values set on the control panel Multi gas module interface 1101 The MGl software is stored in an exchangable program memory M GI PROM mounted on PC1747 CAN RS232 INTERFACE The main functions of the MGI subsystem are e Protocol converter between Kion CAN and M ulti gas module RS232 Startup of Multi gas module E382 E392E 061 01 01 02 KION Monitor MON The Monitor M ON subsystem includes the Communication interface CPS Network PCB PC 1754 Connector PC 1761 MIB Connector e Kion Display The Communication interface including the small Kion Display identity board is also included in the Siemens SC 9000 module Communication Power Supply CPS The software CPS SW in the Communication interface and KION DISPLAY SW in the Kion Display 15 installe
150. ot to short circuit the batteries KION7040 li Remove the two screws 1 securing the battery holder Cut the cable tie 2 Lift off the battery holder 3 KION7041 Disconnect the old battery cable 1 from the internal battery and discard the cable Note This battery cable No 64 34 273 cannot be used when an extra internal battery is connected 4 Ft e 2 o Y Prepare the extra internal battery for installation Mount the pole connection bar 1 Mount the red 2 and blue 3 battery interconnection cables on the battery poles Place the extra internal battery in position into the battery drawer KION7045 E382 E392E 061 01 01 02 Siemens Elema AB 1 17 Installation of optional equipment KION Snap on the nut clips 1 to the battery holder for the extra internal battery Mount the battery holder 2 onto the extra internal battery two screws Put the internal battery holder 1 upside down on the extra internal battery Place the battery interconnection cables 2 and 3 through the holes in the battery holder see illustration Connect the battery interconnection cables 2 and 3 and the new battery cable 4 to the internal battery Note The new battery cable No 64 62 407 can only be used when an extra internal battery is connected KION7043 Mount the battery holder 1 onto the internal battery two screws Secure the b
151. pped with an Auxiliary O Flowmeter Mount the shelf bracket using mounting plate 1 flowmeter holder 4 and the four screws 3 included in the delivery See illustration above Mounting plate 2 is not used Connect the O tube and re mount the flow meter Detailed instructions can be found in the Auxiliary O Supply section KION7026 LS Mount the accessory shelf onto the shelf bracket using the six screws 1 included in the delivery KION7021 Mount the monitor shelf support leg 1 on the monitor shelf using the screw included in the delivery f necessary adjust the hight of the support leg by turning the foot 2 LN CN r Z O Y 1 8 Siemens Elema AB E382 E392E 061 01 01 02 KION Installation of optional equipment f the Kion System is not equipped with an Overflow Screen DuoView Mount the plastic cover 1 on the column KION7018 f the Kion System is equipped with an Overflow Screen DuoView Connect the overflow screen cable 1 and re mount the screen arm 2 to the column c N O r Z Y If the Auxiliary O Flowmeter has been removed during installation of the monitor shelf perform a Function check of the flow meter according to instructions in the Kion Auxiliary Oxygen Flowmeter Operating M anual E382 E392E 061 01 01 02 Siemens Elema AB 1 9 Installation of optional equipment KION7027 KION7018
152. pply to the breathing system as long as this button is pressed 9 Emergency O switch marked 5 L min O When switched on it secures a continuous gas flow from the O gas supply of approx 5 l min This function enables manual ventilation e g in case of ventilator malfunction Siemens Elema AB E382 E392E 061 01 01 02 KION Introduction User interface Control panel The control panel section consists of the l Control panel housing 2 Front panel in different language versions 3 PC 1672 ConTRoL PANEL The control panel selectors and potentiometers are mounted on the control panel housing Z O Y ur I LI ul hy gt m may k if da S gba ME as KION9007 Kion Display The Kion Display 1 used is a Siemens patient monitor intended for use with the Kion System e 0 SC 7000 SC 9000 or SC 9000XL The Kion Display that is mounted on the DockinG STATION will in combination with the Communication Interface make the Kion System an integrated part of the Siemens Pick AND Go concept The Kion Display is used not only for clinical informa tion but also for displaying technical information e g during pre use check calibration and troubleshooting of the Kion System For information regarding the Kion Display see the User s guides and the Service M anuals for the Siemens Patient M onitors ALO030BX E382 E392E 061
153. ptional accessory shelf can be mounted on the KioN System It is not possible to mount the accessory shelf if the Kion System is already equipped with a monitor shelf Monitor shelf An optional monitor shelf can be mounted on the KioN System It is not possible to mount the monitor shelf if the Kion System is already equipped with an accessory shelf Siemens Elema AB 1 11 Introduction KION Electronic structure General The Kion software can be divided into the following functional electronic subsystems Panel PAN Alarm ALA Measuring MEA e Multi gas module interface M Gl Monitor MON Control CON Power supply PWR 1 Ga Multi gas module interface ES Power supply CRE E 1 12 Siemens Elema AB E382 E392E 061 01 01 02 101004 KION Introduction Internal communication The diagram below shows the basic electrical signals between the different electronic subsystems CAN bus Emergency line CPS Diagnostic SC 9000 Diagnostic VGA output CIS RS232 Hecorder Infinity Network MIB 1 amp 2 RS232 Interface Reset Mains power CAN ER Power outputs Optional isolation transformer CAN bus Standby Internal communication via CAN bus protocol Digital signal in separate cabel that activates standby functions Emergency line Digital signal in separate cabel for alarm distribution in Reset c
154. pull out the battery drawer 3 KION7037 Disconnect the AC DC Converter cable 1 Disconnect the Isolation transformer cable 2 if fitted optional Remove the screw 3 and open the Power and communication interface C O r Z og Y E382 E392E 061 01 01 02 Siemens Elema AB 6 15 M aintenance KION Disconnect the battery cable 1 Always keep the battery cable disconnected when working inside the Power amp Communications Interface When removing or installing batteries be very careful with service tools connection cables etc in order not to short circuit the batteries Remove the two screws 1 securing the battery holder Lift off the battery holder 2 Disconnect the battery cable 1 and the pole connection bar 2 from the batteries Lift off and discard the old batteries Worn out batteries must be returned to the place of purchase or to a place where they can be safely disposed of Batteries must not be disposed of with ordinary Pb waste f the Kion System is equipped with extra internal battery optional also remove and discard these batteries as described above Mount the new batteries into the battery drawer The procedure is the reverse of the procedure for removing the batteries as previously performed 6 16 Siemens Elema AB E382 E392E 061 01 01 02 KION M aintenance E382 E392E 061 01 01 02 Checking the internal battery Allow the in
155. quate service tools must also be used PC boards spare parts must always be kept in protective packaging for sensitive electronic devices PC boards must not be inserted or removed while mains power or battery power is applied to the PC boards Remove and insert the PC boards very carefully to avoid damage to the connectors 6 2 Siemens Elema AB KION General M aintenance service and repair of the Kion System must be done by personnel authorized by Siemens A Twelve months maintenance must be performed every twelve months or every 3000 hours of operation whichever comes first All service and maintenance should be noted in the Kion Systems log book After or in combination with performing the Twelve months maintenance described in this chapter a routine cleaning must be performed Refer to chapter Routine cleaning in the Kion Operating M anual for details The internal battery and the extra internal battery if fitted shall be replaced every three years Some equipment used in the Kion System but not covered by this Service M anual may also demand maintenance actions Refer to the equipments documentation These units can e g be Multi gas module e Kion Display including its optional equipment Suction equipment Auxiliary O supply Gas evacuation Overflow screen Humidifier equipment Other optional equipment Preparations Make sure that the Kion System works properly
156. r Surry cable at P59 on PC 1675 Power SUPPLY Connect the mains power cable to the AC DC CONVERTER Cable P59 PC 1675 With mains power connected to the unit there gt are energized electrical components inside the 3 424V PTC equipment All personnel must exercise extreme 4 GND caution when in the vicinity of this equipment if fault tracing or adjustments are performed with 7 GND mains power supply connected and with the 8 424V VALVE battery drawer opened 9 45V 10 GND 11 24V VALVE 12 5V Switch the Kion System to Standby Using a voltmeter check the voltage levels in connector P59 on PC 1675 Power SUPPLY 5 22 Siemens Elema AB E382 E392E 061 01 01 02 KION Troubleshooting Diagnostic CPS IDS Log Diag Log Cause Recommended action MGM MGI failure 560 601 1199 92 9 v M GI CPU error Replace PC1747 CAN RS232 INTERFACE 602 299 02 SAG As MGI ROM error Replace PC1747 CAN RS232 INTERFACE 603 iy 95202 SD M GI RAM error Replace PC1747 CAN RS232 INTERFACE 610 Seg DO 02 702 ai M Gl Watchdog restart Replace PC1747 CAN RS232 INTERFACE 611 199 702 03 5 MGI Timer error Replace PC1747 CAN RS232 INTERFACE 612 DD 02 64 M GI Watchdog error Replace PC1747 CAN RS232 INTERFACE MGM O2 module error 562 605 wing Dy 02 SD asi MGI O2 MODULE error Replace MuttiGas M Alarm displaying error on the Alarm unit 830 032 00 20 ALA Alarm buzzer error Restart the Kion System Repl
157. ransformer eeeeees 1 9 Backup Gas Supply Manifold 1 9 SUCTION Equipment l 10 Auxiliary O S l 10 Gas evacuation 1 11 Accessory shelf 1 11 Monitor EE 1 11 Electronic structure eeee eee 1 12 A a l 12 Internal communication l 13 E382 E392E 061 01 01 02 Siemens Elema AB 1 1 Introduction Main units The Kion System can be divided into the following functional main units Battery drawer Pneumatic section Vaporizer section User interface i e the Control panel and the Kion Display a Siemens patient monitor intended for use with the KioN System e g SC 7000 SC 9000 or SC 9000XL Patient unit All these main units are incorporated in or attached to the trolley which is the main body of the system KION The following optional equipment can also be incorporated in the Kion System Overflow screen Multi gas module solation transformer Backup gas supply manifold Suction equipment Auxiliary O supply Gas evacuation Accessory and Monitor shelfs Vaporizer section Pneumatic section Patient unit ps Battery drawer SS p 4 1 2 Siemens Elema AB E382 E392E 061 01 01 02
158. red digits The result of the adjustment is showed as Pass or Fail on the Kion Display E382 E392E 061 01 01 02 Service procedures Checking alarm detectors To check the HW pressure alarm detection on M EA the system is pressurized CON opens the valves to empty the rebreathing bellows he gas module generates a constant flow of 3 l min to pressurize the system In case of a leakage this flow will first be increased to 7 l min and if necessary to 15 l min to assure that the system is pressurized The system checks that the HW pressure alarm is activated at 75 5 cm H O The result of the check is showed as Pass or Fail on the Kion Display Ending the Pre use Check The rebreathing bellows is emptied f the Pre use Check was successful the counter for Number of starts without recommended Pre use Check will be set to zero The date will also be saved f the Pre use Check was interrupted by the operator by selecting Cancel on the Kion Display or setting the Kion power switch to On or if any of the checks failed the old values in the E2 PROMs will be restored The valves are set in position for M anual Ventilation Siemens Elema AB 4 5 Service procedures Calibration The Operating M anual describes how to perform the semi automatic Calibration The Kion Display path to select Calibration is M ain menu M onitor Setup Biomed Service Calibration KION Calibration Note t
159. remove the monitor shelf support leg before removing the top cover 1 Note 2 The shelf in the cover can slide out if the cover is tilted Siemens Elema AB 1 21 Installation of optional equipment KION Remove the plastic strips 1 and 2 covering the accessory mounting rail above and below the water trap manifold KION7001 f necessary insert nuts 1 into the accessory mounting rail Two nuts are required for the suction ejector above the water trap manifold Two nuts are required for the suction bottle holder below the water trap manifold a 2 o Y Mount the suction bottle bracket as indicated in the illustration 150 mm KION7003 1 28 Siemens Elema AB E382 E392E 061 01 01 02 KION Installation of optional equipment Place the drive gas tube 1 in position into the pneumatic section as illustrated st Q O r zZ Y Connect the drive gas tube 1 to the suction ejector drive gas inlet 2 KION7005 Mount the suction ejector on the accessory mounting rail using the two screws delivered with the suction ejector KION7006 E Remove the plug from the AIR supply outlet in the gas distribution block Connect the drive gas tube 1 to the AIR supply outlet 2 O j ua E M E a E382 E392E 061 01 01 02 Siemens Elema AB 7 29 Installation of optional equipment KION Re mount the shield cover 2 and the top co
160. rive Gas AIR SV3 is a magnetic valve preset to open at 18 kPa 180 mbar Protects the FRESH GAS PRESSURE CONTAINER and the INSPIRATORY FRESH GAS VALVE e SV4 is a magnetic valve preset to open at 14 kPa 140 mbar Protects the patient from high pressure in the fresh gas The magnetic valves SV2 1 4 contain a permanent magnet that affects the metal valve cone The distance between the magnet and the valve cone is preset to open the valve when the pressure limit is reached E382 E392E 061 01 01 02 KION Fresh gas pressure container The fresh gas from the Varorizer M AcAziNE enters the FRESH GAS PRESSURE CONTAINER above the big rubber diaphragm mounted inside the container A piston that is pushed up by the constant gas pressure regulated by REG3 affects the diaphragm and the fresh gas is pushed out from the FRESH Gas PRESSURE CONTAINER The preset pressure on REG3 is 100 kPa 1 0 bar PC 1752 DiAPHRAGM Position SENSOR inside the container in combination with two magnetic washers inside the piston indicates the position of the piston i e if the container is full This level signal is used to enable and to disable the Gas M 5 for a flow of fresh gas to the vaporizers The diaphragm and the piston seal must be replaced during the Twelve months maintenance Inspiratory fresh gas channel The fresh gas passes The inspiratory fresh gas flow transducer with PC 1748 FRESH Gas FLow
161. rom M EA indicating that upper pressure limit is reached Used to stop inspiration time and immediately start expiration time This will open the ExPiRATORY VALVE and to set the other valves in safe positions Siemens Elema AB 2 11 Description of functions KION Gas selection Air Gas suppl EMV 6 PPY S air NO N20 Valve position Air N20 Gas module AIR N20 BP Fresh Fresh gas to gas from vaporizer vaporizer Vaporizer P Fresh gas Diaphragm pressure position container sensor PC 1730 Control Inspiratory fresh gas Fresh control as from A D gest vaporizer converter Parallell I O Gas module O gt BP Flow ref Bar ref Zeroing converter Processor Pulse Gas flow Wa modulator gt Signal CON SW CAN PCB interface Block diagram PC 1730 Fresh gas production Fresh gas production Gas Modules Fresh gas production depends on the following Two of the Gas 11000 5 delivers fresh gas to settings vaporizers according to the O concentration set on i the C P e Selection of gas mixture O Air or O N O ROEE ANEL PP O The control signals delivered from the D A converter EN on PC 1730 Cowrnor to the Gas M 5 are Anesthetic agent type and concentration Flow reference ATP signal Barometric pressure reference Air N O selection Information about gas combination selected on the ConTrRoL PANeL O Air or O N O is distributed via the Each
162. s ponding to the pressure value set on the control panel 3 CON calibrates the PEEP pressure transducer MEA calibrates the Exp pressure transducer MEA calibrates the Insp pressure transducer The system is depressurized The offset adjustments of the pressure transducers are repeated but with a negative offset 25 cm H 0 to enable measurement of negative pressures This is showed on the Exp Tidal Volume display red digits The value is corresponding to the offset value 2500 cm H O x 100 for PEEP and 170 AD value for Exp Insp 4 The results of the calibration of pressure transducers 1 2 and 3 is showed on the Kion Display with the number of the transducer followed by Pass or Fail E382 E392E 061 01 01 02 Service procedures Manual pressure transducer Bold numbers within brackets in the text below refers to the diagram in Fig 5 he system is depressurized and the offset adjustment starts CON adjusts the M anual pressure transducer offset to O This is showed on the Exp Tidal Volume display red digits 2 The expiratory valve is closed to enable the system to be pressurized The system is pressurized with a constant pressure and the manual breathing bag is inflated The Manual pressure transducer gain is calibrated against this constant pressure This is showed on the Exp Tidal Volume display red digits The value cm H O x 100 is corresponding to the constant pressure
163. s are connected as indicated in the illustration Mount the water trap manifold 4 onto the accessory rail with the two screws Cut the plastic strip to suitable lengths Re mount the plastic strips on the accessory mounting rail Slide the MGM 1 in position into the MGM compartment Mount the cover plate 1 using the screws 2 Connect the sampling inlet tubes 3 and 4 M ake sure that the color codes red and white corresponds Connect the MGM power cable 1 MGM communication cable 2 Remove the plug from the MGM sampling outlet tube 3 and connect the tube E382 E392E 061 01 01 02 KION Installation of optional equipment Mount the new MGM cover 1 using the screws 2 Note The old cover plate without cut out for the fan used on Kion System without MGM must not be used The MGM cover to be used has a cut out for the MGM ventilation e Push in the battery draw er 1 mount the screws 2 and connect the cable 3 Mount the trolley covers O r Z Y Perform a functional verification of the MurriGAs Module Refer to chapter 6 Functional Verification section 1 2 and 3 in the Service M anual for MuttiGas and MuttiGas Modules Perform a Functional check of the Kion System according to instructions in the KioN Operating Manual E382 E392E 061 01 01 02 Siemens Elema AB 1 15 Installation of optional equipment KION
164. settings with the following exeptions Bed label Type e g BED CPS label Type e g OP1 Care Unit label Type e g OP Monitoring unit label Type e g MONI Hospital label Type e g Central It is not necessary but recommended to enter Recorder names This makes it possible to connect a recorder at any time Type e g Rec 1 as name of the primary recorder as well as the secondary recorder e Tum the PC and the Kion System Off Disconnect the RS232 cable between the PC and the Kion System Restart the Kion System The new CPS configuration will now be used E382 E392E 061 01 01 02 Service procedures Display CPS configuration With a PC connected as previously described it is also possible to display the CPS configuration Access the System console menu M ake sure that the CPS 68030 SYSTEM CONSOLE is displayed e Select 11 Display M odify NW Config Data e Select 0 Display NW Config The example below shows Network Configuration data for a Kion System configured as a stand alone unit CPS Host ID 0 M onitoring unit ID 1 IP Addr 191 1 1 0 Subnet M ask 255 255 0 0 Default Route 0 0 0 0 Bed Label 8 01 Recorder 1 Label RECI Recorder 2 Label CPS Label OP1 M onitoring Unit Label M 1 Care Unit Label OP Hospital Label HOSP Primary Recorder REC1 Secondary Recorder REC1 Primary Alarm Recorder REC1 Secondary Alarm Recorder REC1
165. shelf in the cover can slide out if the cover is tilted Lift off the shield cover 2 Remove and disassemble the fresh gas channel Fresh gas valve tube 1 Discard the tube Silicone rubber connections 2 Fresh gas flow transducer 3 Disconnect PC 1748 from the flow transducer 3 Remove and disassemble the expiratory channel Expiratory valve tube 4 Discard the tube Hose 5 Remove and discard the bacteria filter with tube 6 Clean the flow transducer Cleaning instructions for the flow transducer can be found in the Kion Operating M anual chapter Routine cleaning Clean the other parts including the new valve tubes Cleaning instructions can be found in the Kion Operating Manual chapter Routine cleaning Connect PC 1748 to the fresh gas flow transducer 3 Re assemble the fresh gas channel and the expiratory channel Reinsert the channels ensuring that the valve tubes 1 and 4 are not bent or twisted Connect the new bacteria filter with tube 6 6 4 Siemens Elema AB E382 E392E 061 01 01 02 KION M aintenance Unclip and lift off the cover 1 of the fresh gas pressure container KION9031 Pull out the piston 2 from the pressure container N m O o Z O Y Remove the screw 3 from the piston Lift off the lower part 4 and the piston seal 5 Discard the old piston seal Mount the new piston seal 5
166. sica 7 2 ans aii 7 6 Overflow screen DUOVIEW 7 10 Multi gas module 7 12 Extra internal battery ccccssecesssseesseeeseeeeens 7 16 Isolation transformer 7 20 Backup gas supply manifold 7 23 SUCTION equipment 7 27 Auxiliary O supply Flowmeter O 7 31 Gas evacuation 7 35 E382 E392E 061 01 01 02 Siemens Elema AB 1 1 Installation of optional equipment KION Accessory shelf General An optional accessory shelf can be mounted on the KioN System It is not possible to mount the accessory shelf if the Kion System is already equipped with a monitor shelf Only personnel authorized by Siemens shall be permitted to install service or repair the KioN System KION7022 Installation instructions Set the power switch on the control panel to Off Disconnect the mains power cable Disconnect the gas supplies wall and tank f the Kion system is not equipped with an Overflow Screen DuoView Remove the plastic cover 1 from the column KION7018 f the Kion system is equipped with an Overflow Screen DuoView Remove the screen arm 1 from the column and disconnect the overflow screen cable 2 m CN r Z o Y sl 1 ND Siemens Elema AB E382 E392E 061 01 01
167. stable Pressure Valve 3 used during manual ventilation to limit the airway pressure The APL VALvE can be set between SP Spontaneous breathing fully open and 90 cm H O A noticable change in the force required to rotate the knob occurs at approx 35 cm H O Standard connections for patient tubes and the M ANUAL BREATHING BAG 21 Description of functions 15 Support plate for patient cassette The mushroom valves in the PATIENT CASSETTE are pneumatically connected to the five support plate solenoid valves via channels in the support plate The different channels and the outlet holes in the support plate are showed in the illustration of the support plate below When the Patient CASSETTE IS correctly mounted and secured in the cassette docking station the five mushroom valves MV1 5 in the cassette can be pressurized and depressurized by the electromagnetic valves EMV1 5 in the SUPPORT PLATE For PATIENT Cassette These valves EMV1 5 are electrically connected to PC 1755 Patient CASSETTE VALVE CONTROL The ControL PRESSURE VALVE CPV1 is a mechanically controlled valve that cuts the gas supply to EMV1 5 when the cassette docking station is lowered SSS SS C EMV1 M EMV2 MV3 Al EMV3 uva gt IL ES 1 1 A EMV4 EMV5 gt SI X e KNS1010X 16 Rebreathing section In rebreathing Circle System expiratory gas enters the inside of the REBREATHING BELLows during expiration
168. t a name on the target file and check adjust the path to the file Klick on Start The target file is now ready to be used Enter selection 1 VIEW THE ERROR LOG in the ERROR Driver Main M enu Press the Enter key The diagnostic log will now be copied to the target file Wait until the copying is completed and the ERROR Driver M ain M enu appears again Select Transfer Capture text Stop in the HyperTerminal menu to close the target file Exit the HyperTerminal program It is now possible to open the target file with a suitable program e g MS Word To make it easier to read the information in the log it is recom mended to change the font use e g Arial and to delete unnecessary parts of the file E382 E392E 061 01 01 02 Troubleshooting Deleting the diagnostic log e Establish communication between the Kion System and the PC see description above e Enter selection 1 Error Services in the System Console M ain Menu Press the Enter key The ERROR Driver M ain M enu will now appear e Enter selection 5 CLEAR THE ERROR LOG in the ERROR Driver Main M enu Press the Enter key The diagnostic log will now be deleted Exit the HyperTerminal program Disconnecting the PC from the Kion System Make sure that the Kion System is turned Off Make sure that the PC is tumed Off Disconnect the RS232 cable between the PC and the Kion System Siemens Elema AB 5 19 Troubleshooting Diag
169. te make sure that the canister seal 1 on the bellows base plate is correctly mounted see illustration KION9098 When mounting the Bellows Position Sensor 2 make sure that the sensor is adjusted into correct position level as showed in the illustration 3 8 Siemens Elema AB E382 E392E 061 01 01 02 Kion Disassembling and assembling Support plate for patient cassette e Remove the bellows base plate as described above Disconnect the mushroom valve control gas supply tube 1 If necessary cut the tube Disconnect N77 and N78 from PC 1755 PATIENT CASSETTE VALVE CONTROL KION9070 From underneath the patient unit remove the screws 1 and lift off the docking plate 2 for the CO Absorber Note Hold the docking plate when removing the screws The docking plate will fall down when the Screws are removed Remove the screws 3 and lift off the cover plate 4 from the docking station E382 E392E 061 01 01 02 Siemens Elema AB 3 9 Disassembling and assembling KION Loosen the screw 5 and remove the locking lever 6 Pull out and lift off the lifter 7 KION9077 Carefully pull down the support plate for patient Cassette 8 and remove it from the patient unit The assembling procedure is the reverse of the disassembling procedure previously performed 3 10 Siemens Elema AB E382 E392E 061 01 01 02 Kion Disassembling and assembling Control panel e Remove th
170. ternal battery to charge until the battery indicator on the Kion Display shows 10096 This charging time must not be longer than 12 hours Run the Kion System on the internal battery with mains power disconnected until the alarm No Battery Capacity Left is activated This event is logged in the Diagnostic Log There is no need to supervise the Kion System during the test Verify the condition of the battery by checking the Diagnostic Log The time between the alarm Disconnect and the alarm Limited Battery Capacity Left must be at least 40 min or 130 min if the KioN System is equipped with Extra internal battery optional Also check that the time between the alarm Limited Battery Capacity Left and the alarm No Battery Capacity Left is approx 10 min Allow the internal battery to charge until the battery indicator on the Kion Display shows 100 This charging time must not be longer than 12 hours If 10096 is not reached within 12 hours the battery does not work properly and must be replaced Completing the battery replacement Perform a Functional check of the Kion System according to instructions in the Kion Operating Manual Siemens Elema AB 6 17 M aintenance KION Notes 6 18 Siemens Elema AB E382 E392E 061 01 01 02 KION Installation of optional equipment 7 Installation of optional equipment Accessory shelf
171. tes a flow of 30 l min he system checks that the AIR supply pressure is above 2 2 bar during 2 5 s e The system sets a flow of 0 5 l min during 1 5 s to be generated by the gas module O BP for self adjustment of the flow in this gas module f the AIR supply pressure drops below 2 2 bar during the 2 5 s the gas module O BP generates aflow of 30 l min f O is used the system checks that the O supply pressure is above 2 2 bar during 2 5 s If both AIR supply and O supply fails the user is requested to connect gases and to restart the Pre use Check Leakage automatic ventilation Checking the patient unit The description below refers to Figs 1 3 The numbering in the description below 1 9 refers to the Time axis in Figs 2 and 3 l The system generates 5 flow puffs to zero the flow transducers in the gas modules 4 2 Siemens Elema AB KION 2 The system generates 5 pressure puffs 40 cm H O to stabilize the system and to assure proper function of the seals 3 The system is emptied during 2 s 4 The system is pressurized using a flow of 20 l min The time to reach to 40 cm H O and the filling volume is measured The system volume is calculated and showed on the control panel 5 The pressure is cut off at 41 cm H O 6 A 10s period to stabilize the pressure If there is a leakage in the system and the pressure drops below 41 cm H O during this period the system will be empti
172. the flowmeter holder 1 Use the longer screws from the removed mounting plate not the short screws delivered 1 with the flowmeter Make sure that the hole in the flow meter holder is centered to the corresponding hole in the mounting rail KION 7013 7 32 Siemens Elema AB E382 E392E 061 01 01 02 KION KION7014 o ri O R 2 9 Y KION7017 KION7015 E382 E392E 061 01 01 02 Installation of optional equipment Place the O tube 1 in position into the pneumatic section as illustrated Hm pe Connect the O tube 1 to the O inlet 2 on the flowmeter Mount the flowmeter onto the flowmeter holder Secure the flow meter with the screw 1 Remove the plug from the O supply outlet in the gas distribution block Connect the O tube 1 to the O supply outlet 2 Siemens Elema AB 7 33 Installation of optional equipment KION Re mount the shield cover 2 and the top cover 1 Note 1 The shelf in the cover can slide out if the L cover Is tilted Note 2 If the Kion System is equipped with a monitor shelf re mount the monitor shelf support leg and put the monitor in place on the shelf KN 1108X Perform a Functional check of the Kion System according to instructions in the Kion Operating Manual Perform a Function check of the flowmeter according to instructions in the Kion Auxiliary Oxygen Flowmeter Operating Manual Hand over the Kio
173. the hatch and pull out the nozzle unit Put the new plastic nozzle unit in position into the gas module and close the hatch The maintenance kit contains two nozzle units adapted for back pressure to be mounted in the AIR BP and O BP gas modules and one nozzle unit to be mounted in the AIR LUFT gas module Discard the old nozzle unit KION9157 The nozzle units are provided with a mechanical key to prevent that the nozzle unit is mounted into wrong gas module Put the gas modules back secure them with the locking rail 8 the plate 9 and connect the gas tubes 7 Wait 10 minutes before connecting pressure to the gas modules E382 E392E 061 01 01 02 Siemens Elema AB 6 7 M aintenance KION Remove the two screws 1 and lift off the gas connection housing from the gas distribution block 00 LA rd z O Y Replace the gas inlet filter 2 and the gasket 3 in all three gas inlets Replace the O rings 15 3 x 2 4 4 Replace the O ring 19 2 x 3 5 KION9159 Reassemble the gas distribution block Mount the shield cover 2 and the top cover 1 on the pneumatic section 6 8 Siemens Elema AB E382 E392E 061 01 01 02 KION M aintenance 1 Patient unit Remove the patient cassette Remove the expiratory flow transducer 1 from the silicone muff Replace the mesh net 2 and the screw 3 Discard the old mesh net and screw Clean the flow transducer
174. ths maintenance and the Twelve months maintenance 2 10 Siemens Elema AB KION 7 Expiratory valve The expiratory gas flow is controlled by the ExPiRATORY VALve This valve also controls PEEP if a PEEP pressure is set on the 177 PANEL The Expiratory VALVE comprises a spring loaded pull magnet acting on a lever arm which squeezes the expiratory valve tube silicone rubber against a fixed arm The more the magnet is activated the more the valve will move towards the closing position When power supply to the magnet is switched off the valve will be fully opened because of the spring This ensures that the patient always can exhale through the ventilator at a power failure The expiratory valve is controlled by CON At a PEEP setting information from the PEEP pressure trans ducer is used to regulate the valve position during expiration The expiratory valve tube must be replaced during the Six months maintenance and the Twelve months maintenance E382 E392E 061 01 01 02 KION 8 PC 1733 Interconnection The PC 1733 INTERCONNECTION electrically connects a number of units in the Kion System The only elec tronic functions on this PC board are output filters and PTC resistors Three PC boards are mounted in PC board connectors on the upper side of the PC 1733 e PC 1730 CONTROL e PC 1737 MEASURING e PC 1750 TRANSDUCER The under side of PC 1733 accessible behind a trolley cover contains cable
175. tion C 408J8Y 2 u3 u03 ay jO 00 1782 unuuna Jo an ay pue Svau10 01 1 001410 pue 10807200 3 uj 49 001066 axi Du ipueu 60080 vey 615 1111 6011431 IM 1464 UBIN E 8 16 Siemens Elema AB E382 E392E 061 01 01 02 KioN Service M anual Order No 64 08 780 E392E E382 E392E 061 01 01 02 Siemens Elema AB Electromedical Systems Division 1999 All rights reserved No part of this publication may Printed in Sweden be reproduced stored in a retrieval system or transmitted in any form or by any means electronic mechanical TK12 photocopying recording or otherwise without the prior permission of the copyright owner in writing TU 0699 0 5 Subject to alterations without prior notice 1st English edition J une 1999 Issued by Siemens Elema AB Electromedical Systems Division SE 171 95 SOLNA Sweden
176. ucers are connected to PC 1733 INTERCONNECTION thus the gas pressure in the cylinders will be displayed on the Kion Display Alarm is activated if the gas pressure is outside the preset alarm limits There are three safety valves SV5 SV7 on the manifold one for each gas The safety valves are preset to open at a pressure of 6 5 kPa X 100 6 5 bar Further information can be found in the Kion Backup Gas Supply M anifold Operating M anual E382 E392E 061 01 01 02 KION 26 Suction equipment The optional Kion Suction Equipment can be mounted on the Kion System The main parts of the KioN SucrioN EQUIPMENT are e Suction Ej Ector that creates the vacuum The Suction Ej Ector IS powered with drive gas AIR from the Gas DISTRIBUTION Brock There is an ON OFF switch and a vacuum control knob on the SUCTION EJ ECTOR e Suction Bore The Siemens 1 8 liter bottle is recommended For further information regarding function operation and technical specifications see the Kion Suction Ejector Operating M anual 27 Auxiliary O supply The optional Kion AuxiLiarY O SuPPLYv Auxiliary Oxygen Flow meter can be mounted on the KioN System The flowmeter is supplied with O from the Gas DISTRIBUTION BLOCK The flow through the Auxitiary O SuprLy is set with the flowmeter knob and the actual flow is indicated by the measuring ball inside the measuring channel The measuring range of the flowmeter is O 15 l min
177. urce by an isolation transformer Backup Gas Supply Manifold The Kion System can be equipped with an optional Kion Backup Gas Supply M anifold 1 with PIN index gas connections for 4 gas cylinders The gas connections are intended for e NO one gas cylinder AIR one gas cylinder O two gas cylinders The manifold also contains 2 Pressure regulators One for each gas 3 Pressure transducers One for each gas 4 Safety valves One for each gas Siemens Elema AB 1 9 Introduction KION Suction Equipment The main parts of the optional Kion Suction Equipment are l The suction ejector that creates the vacuum 1 The suction ejector is powered with drive gas from the gas distribution block 2 The suction bottle where the liquid is collected The Siemens 1 8 liters suction bottle is recommended 2 1 hr Auxiliary O Supply Eu For Auxiliary O Supply an Auxiliary Oxygen A Flowmeter can be mounted onto the Kion System ol The flowmeter is supplied with O from the gas distribution block gt SS gt FLOM 00X 1 10 Siemens Elema AB E382 E392E 061 01 01 02 KION E382 E392E 061 01 01 02 Introduction Gas evacuation For evacuation of anesthetic gases from the Kion System the optional Servo Evac 180 can be connected Accessory shelf An o
178. ver 1 Note 1 The shelf in the cover can slide out if the 1 cover is tilted Note 2 If the Kion System is equipped with a monitor shelf re mount the monitor shelf support leg and put the monitor in place on the shelf KN 1108X A Hir Cut the plastic strips 2 and 3 to suitable lengths Re mount the plastic strips 1 2 and 3 on the accessory mounting rail KION7008 Remove the two straight connection nipples from the suction bottle and connect the two angled nipples Mount the suction bottle on the mounting bracket Connect the suction tube between the suction bottle and the suction ejector Perform a Functional check of the Kion System according to instructions in the Kion Operating Manual Perform a Function check of the suction equipment according to instructions in the Kion Suction Ejector Operating M anual Hand over the Operating M anuals for the Kion Suction Ejector and for the Suction Bottle to the customer SEOM 00X 1 30 Siemens Elema AB E382 E392E 061 01 01 02 KION aa FLOM 00X KN 1108X E382 E392E 061 01 01 02 Installation of optional equipment Auxiliary O Supply General The optional Kion Auxiliary O Supply Auxiliary O Flowmeter can be mounted on the Kion System The flowmeter is supplied with O from the gas distributio
179. w on the 115 V transformer 2 5 250 V slow blow on the 230 V transformer The mains power outlets are designed according to the European standard IEC 320 C14 Further information can be found in the KioN Isolation Transformer Operating M anual 2 24 Siemens Elema AB KION 25 Backup gas supply manifold With the optional Kion Backup GAS SUPPLY MANIFOLD backup gas cylinders can be connected to the Kion System The manifold is intended for NO one gas cylinder AIR one gas cylinder O two gas cylinders The Backup Gas MANIFOLD IS equipped with PIN index connections yokes for 4 gas cylinders e NO One 3 liter gas cylinder M ax cylinder gas pressure is 70 kP x 100 70 bar at 35 C 95 F normally correponding to approx 50 kPa x 100 50 bar at 20 C 68 F before the pressure regulator e AIR One 3 liter gas cylinder M ax cylinder gas pressure is 200 kP x 100 200 bar before the pressure regulator O Two 3 liter gas cylinders M ax cylinder gas pressure is 200 kP x 100 200 bar before the pressure regulator The gas inlet channels inside the yokes contains inlet filters and one way valves OV5 OV7 The filters must be replaced during the Twelve months maintenance The cylinder gas pressure is reduced by the preset pressure regulators REG5 REG7 The gas is then connected to the Gas DISTRIBUTION Brock via internal tubing The integrated pressure transd
180. will not work correctly together with the Kion Display A No Screen alarm will be activated on the Kion control panel and the messages CPS IDS Access failed and OFFLINE will be showed on the Kion Display Furthermore there will be no access to the CPS functions in the Kion Display service menu A complete description of a CPS configuration for Infinity Network can be found in the Infinity Network Planning design and installation handbook The brief description below shows the main steps of a stand alone configuration A PC with the software HyperTerminal included in Windows can be used Make sure that the PC and the Kion System is turned Off Connect an RS232 cable Order No 47 14 346 E530U to a COM port on the PC Connect the other end of the cable to the X4 port on the Kion System Turn the PC On and the KioN System to Standby Start the terminal program and make the following COM port settings Bits per second 19200 Data bits 8 Perform the software installation as described in the Parity None instructions delivered with the PC Card Stop bits 1 Flow control None 4 8 Siemens Elema AB E382 E392E 061 01 01 02 KION Press Enter to access the System console menu M ake sure that the main menu CPS 68030 SYSTEM CONSOLE is displayed e Select 11 Display M odify NW Config Data Select 3 Input all NW Config data Press Enter on all suggested settings to accept default
181. with the values showed on the corresponding display Tighten the nut 3 with a torque of approx 150 Ncm on the big knobs 90 Ncm on the small knobs f the knob is hard to turn it can be necessary to put a 0 2 mm thickness gauge 1 between the control panel and the knob while mounting the knob 2 Siemens Elema AB E382 E392E 061 01 01 02 KION Disassembling and assembling Multi gas module Disconnect the MGM power cable 1 MGM communication cable 2 MGM sampling outlet tube 3 KION 7034 Disconnect the sampling inlet tubes 1 and 2 Note Make sure that the sampling tubes and the corresponding tube nipples are color marked for correct assembling Remove the screws 3 and lift off the the cover plate 4 KION 7032 Pull out the M ulti gas module 1 The assembling procedure 15 the reverse of the disassembling procedure previously performed E382 E392E 061 01 01 02 Siemens Elema AB 3 13 Disassembling and assembling KION Backup Gas Supply Manifold Ensure that all gas supplies are shut off and all gas channels are depressurized before any service is performed on the backup gas supply manifold Explosion hazard The very high pressure O gas connected to the manifold require the use of special O resistant grease which can be supplied from your local Siemens representative No other grease must be used When assembling the different parts of the manifold always
182. y gas from the patient when the REBREATHING BELLOWS 15 full M ushroom Valve Control The Parallell 1 0 block supplies signals to activate the electromechanical valves EM V1 5 that control the mushroom valves MV1 5 in the Patient CASSETTE E382 E392E 061 01 01 02 KION Description of functions Expiratory gas from patient PC 1730 Control A D converter OOOO Pressure transducers Pressure PC 1750 Transducer Processor Expiratory gas y Expiratory NE valve Parallell D A converter Pulse width modulator Signal EH PC board Block diagram PC 1730 Regulation of expiration Regulation of expiration Regulation of expiration depends on the following settings PEEP The ExPIRATORY VALVE IS used to control the expiratory gas from the patient The sampling point for PEEP pressure is located as close to the ExPiRATORY VALVE as possible to enhance regulation of PEEP The PEEP pressure signal from the PRESSURE TRANSDUCER actual value is supplied from PC 1750 to the A D converter The CON SW compares this measured value with the set PEEP value reference value from the PEEP setting The output signal PEEP valve is supplied to the ExPIRATORY VALVE Via the Purse WioTH MopuLaron The control signal is pulse width modulated to prevent effects of hysteresis The pulse lenght affects the position of the valve the longer the pulses the more closed is the va
183. y on Kion Systems with Serial No 00412 or higher Installation instructions Set the power switch on the control panel to Off Disconnect the mains power cable Disconnect the gas supplies Lift off the top cover 1 and the shield cover 2 Note 1 If the Kion System is equipped with a monitor shelf lift off the monitor and remove the monitor shelf support leg before removing the top cover 1 Note 2 The shelf in the cover can slide out if the Cover is tilted Remove the big trolley cover on the rear side of the KioN System KN 1108X E382 E392E 061 01 01 02 Siemens Elema AB 7 23 Installation of optional equipment KION Mount the two support legs 1 on the manifold Use M 6x14 mm screws 2 Disconnect and remove the fresh gas pressure container from the pneumatic section It is not possible to connect the manifold tubings unless the fresh gas pressure container is removed Mount the manifold 1 onto the Kion System Use M 6x14 mm screws 2 and washers KION9141 Secure the support legs 1 Use M 5x10 mm screws 2 A ri Z O Y 1 24 Siemens Elema AB E382 E392E 061 01 01 02 KION Installation of optional equipment Remove the trolley cover to make the connectors on the underside of PC 1733 INTERCONNECTION accessible Connect the pressure transducer cables Remount the trolley cover KION9137 Remove the plugs from the three backup gas

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