Auger Installation, Operation and Service Manual
Contents
1. Remove the hydraulic motor Item 5 Figure 1 15 from the top of the final gear drive Item 7 Figure 1 15 NOTE Inspect the large O ring Item 6 Figure 1 15 for signs of wear or damage If any is noted replace the O ring Install new hydraulic drive motor by reversing steps 2 thru 5 NOTE When installing the O ring seals lubricate the O ring using a small amount of hydraulic fluid before reinstalling 2209 Figure 1 15 Hydraulic Drive Motor Removal 17 Service and Maintenance Planetary Auger Drive Gear Oil Check Position auger assembly in a perpendicular position Remove the oil drain plug Item 1 Figure 1 16 Proper oil level should be at the bottom edge of the oil plug drain hole Add standard gear lube SAE 80 130 until the level is at the bottom of the oil drain plug hole eS 2211 Figure 1 16 Oil Drain Plugs Planetary Auger Drive Gear Oil Replacement 1 Position auger assembly in a perpendicular position 2 Remove the both oil drain plugs Item 1 Figure 1 16 located on the front and rear of the gear case 3 Allow gear oil to drain from the gear case 4 Using a gooseneck funnel fill the gear case with SAE 80 130 gear oil through one of the oil drain ports 5 Proper oil level should be at the bottom edge of the oil plug drain hole 6 When the gear oil begins to drip out of the second oil drain port stop filling and reinstall and secure both of the oil drain2. POWER Auger Installation Operation and Service Manual Table of Contents Section 1 Installation of Power Auger Attachment ssssssssseeseees 1 1 Operating Instructions for Power Auger Attachment 1 7 Removal of Hydraulically Powered Attachments 1 10 Removal of Power Auger Attachment uuursnsersnnnennnnennnnnnnnnnennnnnn nenn 1 11 Removal of Power Auger from Drive Motor 222u4444444 HB nennen nenn 1 12 Section 2 Parts List uunsresnneesnnnnnnnnnnennnnnnnnnnnnnnennnnnnnnnennnnensnnensnnnrennnne 1 13 Section 3 Troubleshooting urssusssnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 1 14 Section 4 Service and Maintenance suzu2su0nn00nnuannuannunnnuannunnnunnnunnnnnn 1 16 Daily Maintenance and Inspection uu4s4uer nennen nennen nennen 1 16 Monthly Maintenance and Inspection 22444444r nenn nennen nenn 1 16 Annual Maintenance and Inspection 2244444r Henne nennen nenn 1 16 Hydraulic Drive Motor Replacemert u 24444nnr nn nenen 1 16 Planetary Auger Drive Gear Oil Check uuursnne nennen nenn nennen 1 18 Planetary Auger Drive Gear Oil Replacement ursuurs en 1 18 Planetary Auger Drive Replacement u 224444444H4nn nenn nennen 1 19 ii Section 1 Installation of Power Auger Attachment Before installing the Auger or any other powered attachment be sure to refer
3. plugs 18 Service and Maintenance Planetary Auger Drive Replacement If the planetary auger drive has failed it needs to be replaced To replace the auger drive 1 Separate the hydraulic drive motor Item 1 Figure 1 17 and O ring Item 2 Figure 1 17 from the planetary auger drive Item 4 Figure 1 17 See Hydraulic Motor Replacement earlier in this manual 2 Remove the four bolts Item 7 Figure 1 17 and nuts Item 3 Figure 1 17 releasing the auger final drive from the auger mounting weldment Item 5 Figure 1 17 NOTE The auger drive spacer Item 6 Figure 1 17 will fall free Keep this part for reassembly 3 Install new auger final drive by reversing steps 1 and 2 above 2210 Figure 1 17 Replacing Auger Final Drive 19 Service and Maintenance 20 COMPACT Compact Power Inc P O Box 40 Fort Mill SC 29716 Phone 800 476 9673 Fax 803 548 2762 Web Site http www cpiequipment com Part Number XXX XXX
4. 290143 4 HOSE ASSEMBLY 2 3500132 065 92 5 DUST CAP MALE COUPLING 1 2410353 6 MALE QUICK CONNECT FITTING 1 2416627 7 FITTING 2 2293502 8 O RING 10 2 2394885 9 BOLT 2 1913390C 10 FLAT WASHER 4 230149 11 AUGER MOUNTING ARMS 1 3011045 12 BOLT 2 1912940C 13 HYDRAULIC MOTOR 1 2391376 14 O RING SEAL 1 2297834 15 NUT 4 B045436 16 PLANETARY AUGER DRIVE 1 2414661 17 NUT 2 2294406 18 AUGER MOUNTING WELDMENT 1 3011040 19 AUGER DRIVE SPACER 1 3011037 20 BOLT 4 1913379C 13 Troubleshooting Section 3 Troubleshooting Hydraulic oil under pressure can penetrate body tissue causing serious injury and possible death When troubleshooting a hydraulic system for leaks always use cardboard or wood as a detector DO NOT USE YOUR BARE HANDS If you are injected with hydraulic oil or any other fluids immediately seek treatment by a doctor trained in the treatment of penetrating fluid injuries fluid g Auger drive motor is leaking hydraulic fluid h Planetary auger drive may have failed Problem Cause Remedy Auger does not turn a Auxiliary hydraulic lines not a Connect auxiliary hydraulic connected lines b Power unit has more that one b Connect auger hydraulic lines set of auxiliary hydraulic lines to the correct auxiliary hydrau c High Low switch not in proper lic lines setting c Set High Low switch to the d Engine not at rated speed High position e Auxiliary control lever notin the d Move throt
5. 6 Figure 1 3 Hydraulically Powered Attachment Installed 5 Shut the engine off 6 Rotate the attachment lock pins Item 1 Figure 1 3 and Item 1 Figure 1 4 into the locked position securing the attachment to the machine T a 2022 Figure 1 4 Attachment Locks in Locked Position Installation of Power Auger Attachment 7 Start the engine and slowly tilt the attachment upwards and inspect to make sure that the attachment lock pins are visible through the holes in the bottom of the attachment plate When the inspection has been completed lower the auger assembly to the ground 8 Shut off the engine 9 Move any of the main hydraulic controls forward and backward to release any stored hydraulic pressure 10 Attach the hydraulic hoses to the quick connects See Figure 1 5 11 There are two hydraulic hoses that need to be connected The quick connect system prevents you from incorrectly connecting the hydraulic hoses but both hoses need to be connected for the attachment to operate a With the engine OFF move the AUXILIARY control lever Item 1 Figure 1 5 toward the hand hold or the FORWARD position or move the lever BACKWARD into the REVERSE detent position This will release the hydraulic pressure locked in the auxil iary hydraulic lines Leave the control lever in the REVERSE detent position Figure 1 5 Auxiliary Attachment Controls Install
6. NDS If you are injected with hydraulic oil or any other fluids immediately seek treatment by a doctor trained in the treatment of penetrating fluid injuries Daily Maintenance and Inspection 1 Inspect all hoses and connections for damage or wear Replace any item that is showing signs of damage 2 Check outer auger teeth Replace if the tooth is rounded off and not square Monthly Maintenance and Inspection 1 Check oil level in planetary auger drive See Planetary Auger Drive Gear Oil Check and Replacement later in this section Annual Maintenance and Inspection 1 Drain lubricant from auger drive a Position auger drive over a container b Remove drain plug and allow all fluid to drain out of auger drive Hydraulic Drive Motor Replacement If the hydraulic drive motor has failed it needs to be replaced To replace the hydraulic motor 1 Mark both hydraulic fittings hoses and hydraulic motor ports so that when the unit is reas sembled the hydraulic lines are installed on the correct ports 2 Remove both hydraulic lines Item 1 Figure 1 15 from the hydraulic motor fittings 3 Remove both 90 fittings Item 2 Figure 1 15 and O rings Item 3 Figure 18 from the hydraulic motor and set aside for reinstallation NOTE Inspect the O rings for signs of damage or wear If any is noted replace the O rings 4 Remove the two hydraulic motor mounting bolts Item 1 Figure 1 15 16 Service and Maintenance 5 6
7. ation of Power Auger Attachment b Remove the protective covers Items 2 6 Figure 1 6 from the attachment quick con nectors c Wipe off the end of each of the connectors Items 3 and 5 Figure 1 6 to remove any dirt or debris 2024 Figure 1 6 Auxiliary Hydraulic Quick Connects d Insert the attachments male coupling Item 3 Figure 1 6 into the female bulkhead quick connect coupling Item 1 Figure 1 6 on the machine and push until the connec tor locks into position e Repeat the above process to connect the attachments female quick connect Item 5 Figure 1 6 on the other hose to the male bulkhead connector Item 4 Figure 1 6 on the machine f Check the security of both connections by gently tugging on the attachment hoses to make sure that the quick connects are seated properly Installation of Power Auger Attachment 12 Make sure that the hydraulic hoses are routed so that they will not be in the way or damaged during machine operation Figure 1 7 shows how the hoses might be routed to keep them out of the way during operation and prevent them from being damaged fea 2025 Figure 1 7 Attachment Hydraulic Hose Routing 13 The attachment is now ready to use Before starting the engine make sure that the Auxiliary Hydraulic con
8. nt 10 Installation of Power Auger Attachment Removal of Power Auger Attachment 1 Lower the attachment onto a firm level surface 2 Shut off the machine engine 3 Rotate the attachment lock pins to the UNLOCKED position Item 1 Figure 1 13 2021 Figure 1 13 Attachment Locks in Unlocked Position 4 Start the engine and rotate the mounting plate downwards 5 Back away from the attachment NOTE It may be necessary to lower the loader arm assembly slightly to fully disengage from the attachment 11 Installation of Power Auger Attachment Removal of Power Auger from Drive Motor 1 Lower the Auger into storage rack on the trailer 2 Slightly raise or lower boom so the shaft is neither suspended nor bearing weight from the boom 3 Shut off the engine 4 Remove nut Item 4 Figure 1 14 and horizontal bolt Item 3 Figure 1 14 from drive shaft Item 1 Figure 1 14 5 Raise boom to disengage drive motor shaft Item 1 Figure 1 14 from Auger shaft Item 2 Figure 1 14 6 Reinstall bolt and nut onto drive motor shaft for storage 2208 Figure 1 14 Auger Drive Shaft 12 Parts List Section 2 Parts List Auger Parts Item No Description Quantity Part No 1 DUST CAP FEMALE COUPLING 1 2410354 2 FEMALE QUICK CONNECT FITING 1 2416626 3 FITTING 2 2
9. on of Power Auger Attachment 2132 Figure 1 9 Operator s Platform 3 Slowly lower auger to ground at center of hole to be dug 4 Using the attachment Tilt lever be sure that the auger is hanging freely in the vertical position See Figure 1 10 2207 Figure 1 10 Auger in Vertical Position 5 With your right hand squeeze the AUXILIARY control lever Item 1 Figure 1 11 towards the hand hold to activate the auger in the FORWARD Clockwise motion NOTE The AUXILIARY control lever is spring loaded and when released will automatically move from the FORWARD motion position to NEUTRAL stopping attachment motion Installation of Power Auger Attachment 1 SAA ot 2 2074 Figure 1 11 Auxiliary Attachment Controls 6 Using the Boom Raise amp Lower Lever slowly lower the auger to begin drilling As needed lift auger out of hole Move machine to a location away from hole amp shake off excess dirt using forward and reverse rotation of the auger NOTE To reverse the operation of the attachment move the auxiliary control lever Item 1 Figure 1 11 to the REVERSE toward front of machine position The control lever will remain in the REVERSE position detent until it is moved to the NEUTRAL position 7 When finished drilling shut off the engine and de pressurize hydraulic system by moving the main hydraulic control forward and backward to relea
10. se any stored hydraulic pressure Installation of Power Auger Attachment Removal of Hydraulically Powered Attachments After use the quick couples and hydraulic fluid will be very hot Wear gloves when disconnecting the auxiliary hydraulic lines To remove a hydraulically powered attachment 1 Return Auger assembly to storage rack on trailer and shut off the engine 2 Move the auxiliary hydraulic control lever forward or backward to release any stored hydraulic pressure 3 Some of the female couplings will have a lock button preventing accidental disconnection To release this type of quick connect rotate the collar on the female quick connect Item 1 Figure 1 12 to align the notch on the collar with the lock button Item 2 Figure 1 12 4 Slide the collar backwards on the female quick connect Item 4 Figure 1 12 until it stops against the lock button The male connector will be released Move the attachment hose away from the bulkhead fitting 5 Ifthe female connector does not have the lock pin type collar just slide the collar backwards until the male connector is released 5 Frl 2030 Figure 1 12 Quick Connect Locking Collar 6 Repeat this procedure on the other hydraulic line 7 Cover the hose connections with the dust caps Item 5 Figure 1 12 and store the hydraulic hoses to prevent damage 8 Follow the instructions in Removal of Power Auger Attachme
11. sure in the hydraulic lines before removing the hydraulic lines from the quick connects a Troubleshooting Problem Cause Remedy Hydraulic drive motor is turning but the auger does not move Auger connection bolt not installed Planetary auger drive has failed Install and secure connection bolt Replace planetary auger drive Hydraulic fluid is leaking from auger drive motor Hydraulic fitting loose Internal hydraulic motor seals leaking on Tighten hydraulic fittings Replace hydraulic drive motor Engine starts but does not con tinue to run when using auxiliary attachment Operator steps off operator platform operator presence system shuts engine off Too much downward force is being applied to attachment stalling engine Power unit low on fuel Remain on operator s platform with using any auxiliary attach ment Raise attachment slightly Refuel power unit Poor auger performance does not penetrate soil easily Worn outside teeth The out side tooth on each auger blade must be square Replace auger tooth 15 Service and Maintenance Section 4 Service and Maintenance Hydraulic oil under pressure can penetrate body tissue causing serious injury and possible death When troubleshooting a hydraulic system for leaks always use cardboard or wood as a detector DO NOT USE YOUR BARE HA
12. tle to maximum proper position RPM setting f Power unit is low on hydraulic e Hold Auxiliary control lever in the activation position Refer to power units Operator s Manual Replace hydraulic auger drive motor Separate hydraulic drive motor from planetary auger drive Start power units engine and activate the auger drive motor If the auger drive motors drive shaft rotates replace the plan etary 14 Engine does not start with auger a Auxiliary control lever in activa a Move control lever to Neutral attached tion position position b Operator not standing on oper b Stand on operator platform at ator platform all times when using auxiliary c Electric operator presence con attachments trol system not functioning c Refer to power units Operator s Manual Auger rotates but not smoothly or a Soil may contain rocks or other a Raise auger from hole to clear stops and starts items that are preventing contact with the obstruction smooth operation b Refer to power units Operator s b Power unit is low on hydraulic Manual fluid c Replace hydraulic drive motor c Auger hydraulic drive motor is d Replace planetary auger drive failing d Planetary auger drive may have failed Auger rotates in reverse direction a Auxiliary hydraulic lines are a Reverse hydraulic lines when auxiliary control is activated reversed CAUTION make sure to shut off the engine and release pres
13. to the Pre Start Inspection and Machine Start up sections of the power units Operator s Manual There are many hydraulically powered attachments available that are very easy to install To install any of these attachments 1 Position the attachment on a level surface 2 Start the machine engine lower the loader arm and tilt the mounting plate forwards NOTE Make sure that both of the attachment lock pins Item 1 Figure 1 1 are in the unlocked position 1 1 Pins Unlocked x 2021 Figure 1 1 Attachment Locks in Unlocked Position 3 Slowly drive towards the attachment and align the top edge of the male mounting plate Item 1 Figure 1 2 and the upper lip of the female attachment mounting plate Item 2 Figure 1 2 Installation of Power Auger Attachment 2235 Figure 1 2 Hydraulically Powered Attachment Installed NOTE Make sure to position the attachments hydraulic hoses Item 4 Figure 1 2 so that they are not damaged during the installation process Tuck the upper edge of the male mounting plate into the upper lip of the female attachment mounting plate Installation of Power Auger Attachment 4 When the machines mounting plates top edge is seated in the attachment mounting plate curl the machines mounting plate backwards slightly to allow the lower edge of the machines mounting plate to slide into position 223
14. trol lever is in the NEUTRAL position If this control is left in either the forward or reverse position and the engine is started the attachment will begin to function Installation of Power Auger Attachment Operating Instructions for Power Auger Attachment The instructions in this manual refer to a power unit that has an operator presence control that when released automatically shuts off the attachment but allows the engine to continue to operate Other operator presence systems may have an electrical interface designed into the operator s platform This type of system will shut off the engine if the operator leaves the control position Make sure that you know which system is installed on the power unit to which the accessory will be attached 1 Move the engine throttle to the full speed setting and set high low switch Item 2 Figure 1 8 to the High setting 2 Raise the attachment off the ground and position it for use 1 DA oe 2 2074 Figure 1 8 Auxiliary Attachment Controls Have all buried lines such as gas electric water telephone and cable TV marked by the proper authorities Make sure that you are standing on the operator s platform Item 1 Figure 1 9 DO NOT step off of the platform when the auxiliary attachment s power is engaged e If you release the AUXILIARY hand control operator presence control the attachment will automatically stop all motion Installati
Download Pdf Manuals
Related Search